Track Excavator - Allwest Underground
Contents
1. 1000183743 2 2 0309 Track Excavator 1404 OPERATOR S MANUAL 100 O 1 8 3 7 4 3 www wackerneuson com WACKER NEUSON Introduction 1 Introduction 11 Important operator information Store the Operator s Manual in the storage compartment under the seat This Operator s Manual contains important information on how to work safely correctly and economically with the machine It provides information and instructions for all operators regardless of their experience level It helps to avoid dangerous situations and reduce repair costs and downtimes Furthermore the reliability and the service life of the machine will be increased by following the instructions in the Operator s Manual This is why the Operator s Manual must always be kept at hand in the machine Your own safety as well as the safety of others depends to a great extent on how the machine is moved and operated Thoroughly read and understand the information in this Operator s Manual before operating the machine for the first time This Manual will help to familiarize yourself more easily with the machine thereby enabling you to use it more safely and efficiently Before operating the machine for the first time carefully read the section Safety Instructions to learn how to operate the machine safely As a rule keep the following in mind Careful and prudent working is the best way to avoid accidents Special instructions2. Hot surface and burn hazards Do not touch Contents are under pressure Do not remove cap Location In the engine compartment Description Hot surface Do not touch Location Engine compartment near muffler system Description The tank is hot and under pressure Allow the fluids to cool down Carefully and slowly open the cover only after the fluids has cooled down to allow the pressure to escape Wear safety goggles and gloves when opening the cover Location In the engine compartment 1404 US Edition 2 2 1404b110 fm WACKER NEUSON Fig 20 Front window Fig 21 Fig 22 Fig 23 Under pressure Fig 25 Keep distance 3 OM 1404 US Edition 2 2 1404b110 fm Introduction Description Always use the handles to open and close the front window Always fasten the front window with both locks Location On the front window Description Attention Read and understand the Operator s Manual before starting operating adjusting maintaining or repairing the machine Location On the b pillar in the cabin Description Crushing hazard Bystanders must stay clear of the machine when it 15 being operated Location On either side of the boom structure Description Accumulator is under high pressure Always read Service Manual before maintaining or repairing the machine Location On the bracket near to the accumulator Description Crushing ha
3. A wide range of attachments accounts for the numerous applications of the machine among others hammer and grab applications See Chapter Fields of application attachments on page 1 4 The main components of the machine are FOPS Falling Object Protective Structure TOPS Tip Over Protective Structure and ROPS Roll Over Protective Structure tested open cab standard FOPS Falling Object Protective Structure TOPS Tip Over Protective Structure and ROPS Roll Over Protective Structure tested closed cab option Model 1404 water cooled Yanmar three cylinder diesel engine Sturdy steel sheet chassis rubber mounted engine The diesel engine permanently drives the gear pump whose oil flow is sent to a hydraulic motor for each track drive The diesel engine drives the joint gear pump for the work hydraulics The oil flow of this pump depends on the diesel engine speed only The indicator lights in the instrument panel of the machine ensure constant monitoring of the engine and hydraulic oil temperature as well as of the coolant temperature and level Do not modify or attempt to repair the ROPS cab or ROPS structure A bent or damaged ROPS will no longer protect the operator in the event of a tipping incident and must be replaced Contact your Wacker Neuson dealer for instructions or clarification The ROPS is a special safety device designed and produced to exacting material and assembly standards for certification Bend
4. 1404 Bucket B 250 mm 9 8 in 231 0 8 ft 1000017084 1404 For quickhitch facility 27 1 0 ft 1000093249 1404 Bucket 300 mm 11 8 in 271 1 0ft 1000017085 1404 For quickhitch facility 35 1 2 3 1000093252 1404 Bucket B 400 mm 4 4 in 35 1 243 1000017087 1404 For quickhitch facility 44 1 6 ft 1000093253 1404 Bucket B 500 mm 1 8 in 44 1 6 ft 1000017088 1404 For quickhitch facility 5311198 1000093254 1404 I Bucket B 600 mm 1 12 in 53 1 9 3 1000017089 1404 For quickhitch facility 50 I 1 8 3 1000093255 1404 Offset bucket B 850 mm 33 5 in 501 1 845 1000017090 1404 For quickhitch facility 56 2 0 15 1000096515 1404 Offset bucket B 1000 mm 39 4 in 56 2 0 3 1000017091 1404 For quickhitch facility 691 2 4 ft 1000093460 1404 Ditch cleaning bucket B 850 mm 33 5 in 681 2 4 ft 1000093335 1404 For quickhitch facility 1 4 OM 1404 US Edition 2 2 1404b110 fm WACKER NEUSON Description of attachment Ditch cleaning bucket B 1000 mm 39 4 in Hammer mount console Hammer mounting kit Capacity Item Excavator 82 I 2 9 3 1000096528 1404 80 2 8 3 1000096518 1404 1000020344 1404 1000157326 1404 15 Operator qualifications OM 1404 US Edition 2 2 1404b110 fm Requirements to be met by the operator Introd
5. Instructions are provided for bucket attachments No instructions are provided for other attachments Refer to the specific attachment operator s manual for safe operation Wacker Neuson reserves the right to make product improvement changes during the course of series production of this machine Modifying the manufacturer specification and configuration of this machine using unapproved attachments can cause personal hazards and damage the machine Contact your Wacker Neuson dealer for additional information and clarification regarding modifications Operational safety and readiness of the machine do not only depend on your skill but also on maintenance and service of the machine This is why regular maintenance and service work is absolutely necessary Extensive maintenance and repair work must always be performed by an expert with appropriate training Insist on using Wacker Neuson original Spare parts when performing maintenance and repair work This ensures operational safety and readiness of your machine and maintains its value Special equipment and superstructures are not described in this Operator s Manual We reserve the right to improve the technical standard of our machines Modifying Wacker Neuson products and fitting them with additional equipment and tools not included in our delivery program requires written authorization from Wacker Neuson otherwise warranty and product liability for possible damage caused
6. Supervisory Board Westendstrasse 199 Guaranteed value D 80686 Munich Measured value The following standards and or technical specifications have been used for the proper application of the requirements regarding safety and health stated in the EC Directives EN 474 1 EN 474 3 EN292 1 EN 292 2 ISO 3471 EN 13510 Place of storage of technical documentation Wacker Neuson Linz GmbH Department R amp D Haidfeldstr 37 A 4060 Linz Leonding Linz Leonding date _ _ Josef Erlinger Wacker Neuson Linz GmbH OM 1404 US Edition 2 2 1404b110 fm WACKER NEUSON Introduction 1 7 Type labels and component numbers Serial number The serial number is stamped on the machine chassis Sa It is also located on the Product Identification Number plate riveted to the front left chassis of the d Se N Type label information P Example 1404 Machine model 1404 Serial no e g AF01272 Fig 1 label location Model year 2006 V4 Power SAE 13 2 kW 17 7 hp Dead weight 1550 kg 3417 Ibs Other information see chapter 6 Specifications on page 6 1 Cab certification number The certification label arrow is located at the top right on the cab frame Fig 3 Cab type label Engine serial number The type label arrow is located on the cylinder head cover engine Example Yanmar 46557 Fig 4 Diesel engine number OM 1404
7. US Edition 2 2 1404b110 fm 1 7 WACKER NEUSON Introduction Label overview e SR ICs T EZ 41 N jo 1 8 OM 1404 US Edition 2 2 1404b110 fm WACKER NEUSON 1 8 Symbols Fig 5 gt Eye hook label Fig 6 Label for points used for strapping down the machine Fig 7 Noise level label Fig 8 Direction arrows DIESEL 97050146 9 Diesel OM 1404 US Edition 2 2 1404b110 fm Introduction The following symbols are displayed on the machine to provide pictorial information to the user The information and explanations are provided to avoid misinterpretation by the user The symbols have been chosen to provide important information to those involved with operating adjusting maintaining and repairing this machine Description Locates the lifting points for hoisting the excavator with lifting devices slings chains or cables Location On either side of the stabilizer blade and on either side of the boom near the cylinder end of the stick hydraulic cylinder mounting and either side of cabin roof Description Tie down points Location points designated for tie down of the machine during transport to prevent movement dur
8. by these modifications shall not be applicable Your Wacker Neuson dealer will be pleased to answer any further questions regarding the machine or the Operator 5 Manual Abbreviations symbols This symbol stands for a list Subdivision within lists or an activity Follow the steps in the recommended sequence ts This symbol requires you to perform the activity described Description of the effects or results of an activity n S not shown Opt option Stated whenever controls or other components of the machine are installed as an option graphics OM 1404 US Edition 2 2 1404b110 fm 1 1 Introduction 122 Machine overview Lights Boom light Boom Handle Auxiliary hydraulics Lifting and tie down point Door latch N O QO Cc N Door handle and lock Fig 1 Machine outside views 1 2 WACKER NEUSON Rotating beacon Rear light Muffler pipe Lubrication point for track tension Engine air intake 1404 US Edition 2 2 1404b110 fm WACKER NEUSON 1 3 Brief description Traveling drive Work hydraulics Cooling system Cab OM 1404 US Edition 2 2 1404b110 fm Introduction The model 1404 excavator 15 a self propelled work machine Get informed on and follow the legal regulations of your country regarding the use of excavators This machine is a versatile and powerful tool for moving earth gravel and debris on construction sites and elsewhere
9. fire extinguisher on the cab profile according to the manufacturer s instructions The maximum hole diamenter is 6mm 0 24 The maximum number of holes 15 two B Important Check the fire extinguisher at regular intervals also make sure it is safely mounted 1 15 WACKER Introduction NEUSON 1 16 OM 1404 US Edition 2 2 1404b110 fm
10. ing heating welding cutting or drilling holes in the ROPS will reduce the protection performance in a tipping incident Fasten your seatbelt otherwise you may be thrown around or even outside the cab and crushed Therefore always fasten your seatbelt as you drive and work with the machine Tighten the seatbelt before starting work with the machine 1 3 Introduction 14 Fields of application attachments The attachments installed determine the intended use of this machine Use attachment NOTICE WACKER NEUSON In order to avoid damage to the machine only the attachments listed below have been certified for installation on the machine t Contact your Wacker Neuson dealer if you wish to use other attachments Using tools of other manufacturers or tools which have been released for other excavator types may reduce the machine s output and stability considerably and can also cause damage to the machine and injuries to the operator or the staff Always compare the weight of the tool and its maximum payload with the indications in the lift capacity table Never exceed the maximum payload stated in the lift capacity table The measurements are Metric Imperial Possible attachments Description of attachment Capacity Item Excavator Remarks Required for operation of Complete quickhitch facility 1000004049 1404 Wacker Neuson quickhitch sys tem 231 0 8 3 1000093251
11. ing transport Location On either side of the stabilizer blade and on either side of the undercarriage Description Noise levels produced by the machine Lwa sound power level Location Cabin On the left window Canopy On the seat console Description This label shows the forward driving direction Location On each undercarriage at the idler end of the structure Description Fill location for diesel fuel only Location In engine compartment near fuel tank filter neck 1 9 WACKER Introduction NEUSON Description l Hydraulic oil reservoir Use hydraulic fluid only A Location In engine compartment HYDRAULIC OIL Fig 10 Hydraulic oil Description Explains the functions of the joysticks control pattern A and of other controls If the machine is fitted with the selection valve check before starting the machine which control pattern you have chosen Location On the cabin roof Fig 11 Functios of the joysticks control pattern Description Shows the main service intervals For complete list of service interval see the maintenance section of this Operator s Manual Location Cabin On the rear window Canopy On roof window Description Opt Explains the functions of the joysticks control pattern B Check before starting the machine which control pattern you have chosen Location On the cabin roof CONTROL Fig 13 Opt Functions of the jo
12. uction Remarks For quickhitch facility Universal mount Mount for Wacker Neuson hammers Earth moving machinery may be moved and serviced only by persons who meet the following requirements 18 years or older Physically and mentally suited for this work Persons have been instructed in driving and servicing the earth moving machinery and have proven their qualifications to the contractor Persons are expected to perform work reliably They have been appointed by the contractor for driving and servicing the earth moving machinery They informed on and follow the legal regulations of your country Introduction 1 6 1 6 2000 14 EC WACKER NEUSON EC Declaration of Conformity version 1404 WACKER NEUSON EC Declaration of Conformity according to EC Directive 98 37 EC 2000 14 EC Appendix 6 Wacker Neuson Linz GmbH Haidfeldstrasse 37 A 4060 Linz Leonding declare under their own responsibility that the product Product name Wacker Neuson track excavator 1404 Model 1404 Version 1404 Serial no to which this declaration refers corresponds to the pertinent fundamental requirements regarding safety and health of EC Directive 98 37 EC and the requirements of further pertinent EC Directives and standards ISO 3471 and Tested Administrative unit reported EN eee M 0 to Appendix 6 information TUV M nchen Noise level Munich Germany Industrial
13. ysticks control pattern B 1 10 OM 1404 US Edition 2 2 1404b110 fm WACKER NEUSON Safety Labels 1000135227 Fig 16 Front window OM 1404 US Edition 2 2 1404b110 fm Introduction Always follow the instructions on the safety labels Description The label means the following Potential high pressure grease discharge from the track tension adjustment fitting Always the maintenance section of this Operator s Manual before releasing or tightening the tracks to avoid potential injury from ejected grease Location On the undercarriage near the opening to insert the grease fitting Description otop the engine before opening or dismantling the safety devices like engine hood fan guard Location On the engine cover Description Pinch point hazard Always use the handles to open and close the front window Always fasten the front window with both locks Location On front window 1 11 Introduction Fig 18 Hot surfaces Fig 19 Hydraulic oil tank under pressure 1 12 WACKER NEUSON Description This safety label warns of the following hazards Cutting hazard Cooling fan can cut when rotating Stop engine before working on the engine or cooling system Entanglement hazard You can be pinched or entlanged in the engine V belt when the engine is running Stop engine before working on the engine
14. zard Bystanders must stay clear of the machine when it 15 being operated Location On the left and right side of the boom swing console on the chassis Description Collision hazard Bystanders must stay clear of the machine when it is being operated Location On the rear window 1 13 WACKER Introduction NEUSON Description Attention Remove starter key and read the Service Manual before servicing the machine Attention Before leaving the machine lower all equipment to ground remove the key and lock the controls Remove starter key and lock out machine Location On the b pillar in the cabin Description Risk of being thrown from the machine Operate the machine only from the operator s seat Fasten seat belt when operating the machine Operate within stability limits of machine to avoid tipping over Read the Operator s Manual Location On the b pillar in the cabin Fig 27 Operator s seat and fasten seat 1 14 OM 1404 US Edition 2 2 1404b110 fm WACKER Introduction NEUSON 1 9 Fire extinguisher Fig 28 Position of fire extinguisher OM 1404 US Edition 2 2 1404b110 fm The fire extinguisher is not supplied with the machine gt Retrofitting a fire extinguisher according to NFPA must be performed by an authorized Wacker Neuson service center t Location gt n the cab on the left in driving direction behind the seat see Fig 26 t Installation Mount the
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