Service Manual 08/03/2006
Contents
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3. Monthly 2 9 HENNY PENNY Global Foudierrice Solutions Model BCF 24 65 110 BCM 110 Wiring Diagrams BCF BCM 110 L1 Designation L2 Ful Fuse ZNO Varisator GR 4ln x Control board A1 x Display board A2 Auxilliary display board B Buzzer Contactor CP Compressor CT Capacitor E1 Air probe E3 Evaporator probe EF Evaporator fan F Thermal overload relay FFH Front frame heater FP Frigiprobe HP High pressure controller 400V 50Hz 3 N GR L2 L3 LIE ZNO Varisator AO Control board A1 Display board A2 Auxilliary display board B Buzzer L3 B N E Fu1 10A o 12345 peekoni 15 19 20 27 4 T tru iure 2 Fu1 10A C Contactor CF Compressor fan Compressor CT Capacitor E1 Air probe Evaporator probe ERD ______ F Thermal overload relay FFH Front frame heater FP Frigiprobe HP High pressure controller 208 240V 60Hz 3 GR 2 10 603 gg H Y PENNY Model BCF 24 65 110 BCM 110 Global Fosdierrice Solutions Wiring Diagram BCF 24 65 F Li El Buzzer idis WA SES BLACK m Ta Front frame heater Frigipr ele 0 E
4. cO IR O ICO ILO jtO IS 5 Iet 1 00 052 fe CQ CN Q be vx e peu TIN O TAN 90 EN o jo I o milo mn ao N 2 lees e e eme STEIN NIAS fen 65 09 5 4 ol 3 ccm E 1 6 Y PENNY Global Foadserrice Solutions Model BCF 24 65 110 BCM 110 2 1 INTRODUCTION 2 2 MAINTENANCE HINTS 2 3 COMPRESSOR DRIER EXPANSION VALVE SIGHT GLASS AND CONDENSER FAN 2 4 DISPLAY BOARD AND AUXILIARY DISPLAY BOARD 603 This section provides procedures for the checkout and replacement of the various parts used within the blast chiller freezer Before replacing any parts refer to the Troubleshooting Section It will aid you in determining the cause of the malfunction 1 You may want to use a multimeter to check the electric components 2 When the manual refers to the circuit being closed the multimeter should read zero unless otherwise noted 3 When the manual refers to the circuit being open the multi meter reads infinity These parts involve manipulating the refrigerant in the system Any removal or adjustments to these parts must be handled by a certified refrigeration expert 1 Remove the
5. Remove electrical power to unit and allow evaporator to cool To avoid electrical shock or property damage move the power switch to OFF and disconnect main circuit breaker or unplug cord at wall receptacle Also if evaporator is functional it will be very hot Allow evaporator to cool before removing or burns could result 603 HENNY PENNY Global Fosdrerrice Solutions 2 13 CONDENSATION EVAPORATOR Continued 603 Model BCF 24 65 110 BCM 110 Bend out the clips securing the rodent cover on the back of the unit and pull the cover down Disconnect the wires to the evaporator Pull up on the bottom of the evaporator to disengage the evaporator from the bracket The evaporator is snapped into place No hardware is securing it Replace evaporator in reverse order Open door and pull out on a corner of the seal until seal clears the retainer Continue around the door pulling the seal from the door Install new seal starting with the four corners first 2 7 HI Y PENNY Faadrermice Solutions 2 15 RUN CAPACITOR 2 16 START CAPACITORAND START RELAY Start Relay Start Capacitor Model BCF 24 65 110 BCM 110 Remove the electrical power to the unit SHOCK HAZARD To avoid electrical shock or property damage move the power switch to OFF and disconnect main circuit breaker or unplug cord at wall receptacle Remove the two screws securing the front panel and pull d
6. 1846 9502 7561 9503 4112 9503 9343 9503 3312 9503 9627 Y recommended parts 3 8 Model BCF 24 65 110 BCM 110 Figure 7 Motor amp Fan Blade Description Condenser Fan Motor UL BCF 24 65 Condenser Fan Motor UL BCF BCM 110 Condenser Fan Motor Int l BCF 24 Condenser Fan Motor Int BCF 65 Condenser Fan Motor Int l BCF BCM 110 Fan Blade Condenser BCF 24 UL Fan Blade Condenser BCF BCM 110 UL Start Relay use Elec Component Set page 3 6 Start Capacitor use Elec Component Set page 3 6 BCM 110 BCF 24 BCF 65 BCF 110 1 1 1 1 606 Item No 37 37 37 37 37 37 27 27 27 34 38 38 38 38 38 39 39 40 40 40 40 40 not shown 603 Part No 9526 0501 9503 1084 9526 0493 9503 1076 9503 7735 9526 0709 9502 0061 9526 0717 9501 5616 9503 7073 9542 2184 9542 5153 9541 9966 9542 6854 9542 5617 9511 8832 9511 8840 9542 2267 9542 6144 0542 2242 9542 6888 9542 6169 Figure 8 Heaters amp Racks Description Front Frame Heater BCF 24 UL before 7 99 Front Frame Heater BCF 24 UL 7 99 amp after Front Frame Heater BCF 65 UL before 10 99 Front Frame Heater BCF 65 UL 10 99 amp after Front Frame Heater BCF BCM 110 UL Front Frame Heater BCF 24 Int l before 7 99 Front Frame Heater BCF 24 Int l 7 99 amp after Front Frame Heater BCF 65 Int l before 10 99 Front Frame Heater BCF 65 Int l 10 99 amp after Front Frame Heater BCF BCM 110
7. 3 Y PENNY Global Faadrermice Solutions 2 8 DOOR FRAME HEATER 2 9 EVAPORATOR FAN 2 4 Model BCF 24 65 110 BCM 110 Remove the electrical power to the unit SHOCK HAZARD To avoid electrical shock or property damage move the power switch to OFF and disconnect main circuit breaker or unplug cord at wall receptacle Remove the door to the unit by removing the screws in the lower hinge of the door Remove the control box from the unit following steps 2 through 5 in the Control Board Section Remove the plastic tabs that secures the decorator covers around the door opening and remove the covers Peel the heater out of the groove and disconnect the wires inside control box to the element and remove the element from the unit Install new heater in reverse order and press the plastic tabs in place to secure the decorator covers tabs included with new heater Remove the electrical power to the unit SHOCK HAZARD To avoid electrical shock or property damage move the power switch to OFF and disconnect main circuit breaker or unplug cord at wall receptacle Using a Phillips head screwdriver remove the two screws securing the fan shroud and pull out on the shroud Using a Phillips head screwdriver remove the three screws securing the fan guard and remove the guard Remove the control box from the unit following steps 2 through 5 in the Control Board Section Disconnect t
8. Compressor UL BCF BCM 110 208 240 V 60 Hz Compressor Int 1 BCF BCM 110 400 V 50 Hz Condensate Evaporator UL Heater Cartridge Condensation Evap Sight Glass BCF 24 Sight Glass BCF 65 Sight Glass BCF 24 Int l Sight Glass BCF 65 Int l Valve Rotolock High Pressure Controller BCF BCM 110 Thermal Overload Relay BCF BCM 110 The Electric Component Sets contain overload protector start relay run capacitor and start capacitor BCM 110 BCF 24 BCF 65 BCF 110 1 1 1 I 1 m ph m m 1 1 I I Item No Y 26 y 27 28 29 29 30 30 y 31 Part No 9503 3692 9503 3700 9503 3759 9540 8613 9542 7076 9505 3989 9505 3963 9502 0400 Model BCF 24 65 110 BCM 110 aA AMA ee MUN i EN en w 4 L eY T F Lj oe a Y recommended parts not shown 206 Figure 6 Display Board amp Frigiprobe BCM 110 Description BCF 24 BCF 65 BCF 110 Display Board 1 1 1 Auxiliary Display Board 1 1 1 Connecting Cable 1 1 1 Evap Deflector BCF 24 before 7 99 BCF 65 before 10 99 1 1 Evap Deflector BCF 24 7 99 amp after BCF 65 10 99 amp after 1 1 1 Evap Fan Grid UL BCF 24 1 Evap Fan Grid UL BCF 65 BCF BCM 110 1 2 Frigiprobe 1 1 1 3 7 23 Part No 9503 3304 9502
9. Condenser BCF 65 Int 1 50 Hz units Y recommended parts not shown 206 BCM 110 BCF 24 BCF 65 BCF 110 1 A A 1 PL I 3 3 Model BCF 24 65 110 BCM 110 SSS l m us n enn TX s nn Figure 3 Electrical Parts BCM 110 Item No Part No Description BCF 24 BCF 65 BCF 110 y 14 9503 3643 Fuse Holder 1 1 1 15 9504 0205 Control Board 1 1 1 16 9503 0912 Contactor 208 Volt UL 1 1 1 Y 16 9501 5160 Contactor 240 Volt 50 Hz 1 1 1 17 9503 0185 Varistor V320LA20A 1 1 1 18 9503 3726 Buzzer 240 Volt UL 1 1 1 18 9501 8701 Buzzer 230 Volt 50 Hz 1 1 1 19 9503 7719 Communication Board 1 1 1 Y recommended parts not shown 3 4 206 Model BCF 24 65 110 BCM 110 Y KE 21 21A Figure 4 Capacitor Receiver amp Rear Cover BCM 110 Item No Part No Description BCF 24 BCF 65 BCF 110 19 9502 5649 Run 1 5 mF BCF 24 1 19 9502 6563 Run 4 mF BCF 65 BCF BCM 110 1 2 19 9502 5243 Run Capacitor 2 mF 50 Hz Int 1 BCF 24 1 y 19 9502 5235 Run Capacitor 6 mF 50 Hz Int l BCF 65 BCF BCM 110 1 2 20 9503 2041 Liquid Receiver BCF 24 65 1 1 20 9502 5045 Liquid Receiver BCF BCM 110 1 20 9500 5989 Liquid Receiver BCF 24 Int l 1 20 9503 4096 Liquid
10. Drain Cover 7 9500 8819 Nozzle Expansion Valve BCF 24 before 7 99 7 9503 4070 Nozzle Expansion Valve BCF 24 7 99 amp after 7 9500 8835 Nozzle Expansion Valve BCF 65 before 10 99 7 9503 4393 Nozzle Expansion Valve BCF 65 10 99 amp after 7 9503 4401 Nozzle Expansion Valve BCF BCM 110 Y recommended parts not shown 2 2 L L LL 22 L ON 1 1 1 mg 1 1 1 I 3 2 206 Item No NO X NO OO 00 10a y u 12 12 13 13 13 13 13 Part No 9503 3593 9503 3619 9503 7859 9505 0530 9500 4016 9503 6562 9503 3601 9504 0128 9503 3650 9500 7936 9503 7800 9501 6267 9503 3749 9503 7784 9502 7595 9503 4120 Model BCF 24 65 110 BCM 110 mo i F A AN NN AN 4 MW pow 8 11 12 13 Figure 2 Drier amp Condenser Description Decal BCF 24 Decal BCF 65 Decal BCF BCM 110 Foot BCF 24 65 before 7 99 BCF 65 before 10 99 Cage Nut used w 9505 0530 Foot BCF 24 7 99 amp after BCF 65 10 99 amp after Decal Control Power Switch Fuse 10 Amp Drier BCF 24 before 7 99 BCF 65 before 10 99 Drier BCF 24 7 99 amp after BCF 65 10 99 amp after Condenser BCF 24 208 volt 60 Hz units Condenser BCF 65 208 volt 60 Hz units Condenser BCF BCM 110 208 240 volt 60 Hz units and 400 volt 50 Hz units Condenser BCF 24 Int 1 50 Hz units
11. Receiver BCF 65 BCF BCM 110 Int l 1 1 21 9542 3588 Rear Rodent Cover BCF 24 before 7 99 1 21 9542 3596 Rear Rodent Cover BCF 65 before 10 99 1 21 9542 6193 Rear Rodent Cover BCF 24 7 99 amp after 1 21 9542 6227 Rear Rodent Cover BCF BCM 110 65 UL 10 99 amp after 1 1 21 9542 9049 Rear Rodent Cover BCF BCM 110 Int l 1 21A 9503 3411 Cord and Plug Assembly 1 1 Y recommended parts ncluded in the electrical component set for the compressor 606 3 5 Item No 22 22 22 22 22 N 22 22 22 23 24 25 25 25 25 26 Np Y recommended parts not shown Part No 9503 0771 9526 0683 9503 3049 9526 0691 9502 5417 9526 0832 9502 5425 9526 0840 9503 3577 9526 0816 9503 4104 9526 0824 9505 1371 9503 6117 9503 3007 9503 7966 9503 2058 9503 2066 9500 8785 9500 8777 9504 0250 9503 7818 9503 6174 Model BCF 24 65 110 BCM 110 Figure 5 Compressor amp Sight Glass Description Compressor UL BCF 24 Elec Component Set Compressor BCF 24 Compressor UL BCF 65 Elec Component Set Compressor BCF 65 Compressor Int 1 BCF 24 230 Volt 50 Hz Elec Comp Set Compressor 230 V 50 Hz Compressor Int l BCF 65 230 Volt 50 Hz Elec Comp Set Compressor 230 V 50 Hz Compressor Int l BCF 24 200 Volt 50 Hz Elec Comp Set Compressor 208 V 50 Hz Compressor Int l BCF 65 200 Volt 50 Hz Elec Comp Set Compressor 208 V 50 Hz
12. Switch BCM 110 BCF 24 BCF 65 BCF 110 2 1
13. defaced or c for lamps and fuses THE ABOVE LIMITED WARRANTY IS EX PRESSLY IN LIEU OF ALL OTHER WARRANTIES EXPRESS OR IMPLIED INCLUDING MERCHANTABILITY AND FIT NESS ANDALL OTHER WARRANTIES ARE EXCLUDED HENNY PENNY NEITHER ASSUMES NOR AUTHORIZES ANY PERSON TO ASSUME FOR ITANY OTHER OBLIGATION OR LIABILITY Revised 01 01 07 m 2 a PENNY Model BCF 24 65 110 BCM 110 Global Foudierrice SECTION3 PARTS INFORMATION 3 1 INTRODUCTION This section identifies and lists the replaceable parts of the Henny Penny blast chiller freezer 3 2 GENUINE PARTS Use only genuine Henny Penny parts in your cabinet Using a part of lesser quality or substitute design may result in cabinet damage or personal injury 3 3 HOW TO ORDER PARTS Once the part you want to order has been found in the Parts List write down the following information 1 From the Parts List Sample Item Number 13 Part Number 9501 6267 Description Condenser 2 From the data plate Sample Product Number BCF 100 Serial Number 0001 Voltage 208V 3 4 PRICES Your distributor has a price parts list and will be glad to inform you of the cost of your parts order 3 5 DELIVERY Commonly replaced items are stocked by your distributor and will be sent out when your order is received Other parts will be ordered by your distributor from Henny Penny Corpora tion Normally these will be sent to your distributor within three working days 3 6 WARRANTY All replacement p
14. the plastic studs and pull the studs through the bracket Remove the control board from the box 9 Install the new board in reverse order 2 2 603 Y PENNY Global Fosdierrice Solutions 2 6 BUZZER 603 Model BCF 24 65 110 BCM 110 Remove the electrical power to the unit SHOCK HAZARD To avoid electrical shock or property damage move the power switch to OFF and disconnect main circuit breaker or unplug cord at wall receptacle Using a Phillips head screwdriver remove the two screws securing the front panel and lower the panel Remove the two bolts under unit securing the control box Pull the box from the front of the unit Remove the four screws securing the control box top and pull the top from the box Label and remove the wires to the buzzer Remove the two screws securing the buzzer to the bracket and remove the buzzer from the bracket Install new buzzer in reverse order Remove the electrical power to the unit SHOCK HAZARD To avoid electrical shock or property damage move the power switch to OFF and disconnect main circuit breaker or unplug cord at wall receptacle Follow steps 2 through 5 in the Control Board Section Using a flathead screwdriver remove the two screws securing the bracket to the box and remove the bracket Label and remove the wires from the contactor Slide the contactor off the retainer Install new contactor In reverse order 2
15. 60 St FF IN gt 60 ooo iO 02 09 co 0 109 QE QE er Qr 2 SS e s G o t NS AAN o s Io oo c IIA 4 T Mud DIN SOLO fe OO LO 5 eo tO In 00 IN IN Ja o S 6 iO Ico 00 D 1 LL eo lex E E E IE ex 89 CO IR ex I 2 T U cN QN ON CNL CI e QN NI EN ON ENEN NIN c Al lt N oo A LL lt 4 lt nm oo TY a joolojojoj o i l 1l 4 lw eoe ejeoeneoreed
16. 7 99 amp after Door BCF 65 before 10 99 Door BCF 65 10 99 amp after Door BCF BCM 110 Door Seal BCF 24 before 7 99 Door Seal BCF 24 7 99 amp after Door Seal BCF 65 before 10 99 Door Seal BCF 65 10 99 amp after Door Seal BCF BCM 110 Top Pivot Door Hinge Side Front Frame Door BCF 24 before 7 99 Side Front Frame Door BCF 65 before 10 99 Right Side Front Frame Door BCF 24 7 99 amp after Right Side Front Frame Door BCF 65 10 99 amp after Right Side Front Frame Door BCF BCM 110 Left Side Front Frame Door BCF 24 7 99 amp after Left Side Front Frame Door BCF 65 10 99 amp after Left Side Front Frame Door BCF BCM 110 I o 1 D BCM 110 BCF 24 BCF 65 BCF 110 Continued 1105 gh HENNY PENNY Global Fosdierrice Solutions Item No Part No 50 9540 2368 50 9542 8900 50 9542 8918 9503 3635 9503 3627 9543 6198 03201 9526 0568 9504 0128 Y recommended parts not shown 206 Model BCF 24 65 110 BCM 110 Description Top Bottom Front Frame Door BCF 24 before 7 99 Door BCF 65 before 10 99 Top Front Frame Door BCF 24 7 99 amp after BCF BCM 110 BCF 65 10 99 amp after Bottom Front Frame Door BCF 24 7 99 amp after BCF BCM 110 BCF 65 10 99 amp after Decal Door Handle BCF 24 Decal Door Handle BCF 65 BCF BCM 110 MOR Support BCM 110 Printer Mounting Bracket Accessory Set Screws Power
17. 9542 8983 not shown 3 10 Model BCF 24 65 110 BCM 110 Description Left Rear Vertical Rack BCF 24 before 7 99 Left Rear Vertical Rack BCF 24 7 99 amp after Left Rear Vertical Rack BCF 65 before 10 99 Left Rear Vertical Rack BCF 65 10 99 amp after Left Rear Vertical Rack BCF 110 Right Front Vertical Rack BCF 24 before 7 99 Right Front Vertical Rack BCF 24 7 99 amp after Right Front Vertical Rack BCF 65 before 10 99 Right Front Vertical Rack BCF 65 10 99 amp after Right Front Vertical Rack BCF 110 Front Panel BCF 24 before Jan 2000 Front Panel BCF 24 Jan 2000 to Dec 2004 Front Panel w power switch BCF 24 Jan 2005 and after Front Panel BCF 65 before Jan 2000 Front Panel BCF 65 Jan 2000 to Dec 2004 Front Panel w power switch BCF 65 Jan 2005 and after Front Panel BCF BCM 110 before Dec 2004 Front Panel w power switch BCF BCM 110 Jan 2005 and after Bottom Pivot Door Hinge Return Pivot Door Hinge Pins Vertical Rack Holding BCF 65 before 10 99 BCF 24 before 7 99 Pins Right Front Vertical Holding BCF 24 7 99 amp after BCF 65 10 99 amp after Pins Left Front Vertical Holding BCF 24 7 99 amp after BCF 65 10 99 amp after Pins Right Rear Vertical Holding BCF 24 7 99 amp after BCF 65 10 99 amp after Pins Left Rear Vertical Holding BCF 24 7 99 amp after BCF 65 10 99 amp after Door BCF 24 before 7 99 Door BCF 24
18. Control Board Section Find the appropriate wires to the PC board and remove the wires from the board Pull the probe wire through the wiring harness Install new probe in reverse order Y PENNY Global Foudierrice Solutions 2 12 FUSEAND FUSE HOLDER 1 BORON mos X TAY 770 So o MM UR NER N p N Y REN NN JA AFAYAYAYAYAYA SS A A ATA yy yy 4 14 0797 Model BCF 24 65 110 110 If the unit has no power the fuse may be blown To access the fuse Remove the electrical power to the unit 2 SHOCK HAZARD To avoid electrical shock or property damage move the power switch to OFF and disconnect main circuit breaker or unplug cord at wall receptacle Remove the two screws securing the front panel and pull down the panel Unscrew the fuse cap and pull the 10 amp fuse from the holder To check and replace the fuse holder Remove the two screws securing the front panel and pull down the panel Remove the two bolts securing the control box and pull the control box from the unit See Control Board Section Remove the four screws securing box top and remove the top Remove the wires from the fuse holder and check for conti nuity across the terminals The circuit should show closed If open replace fuse holder Fuse Holder 2 3 4 2 13 CONDENSATION IM EVAPORATOR Reinstall the control box and front panel and unit is now ready for use
19. ENN Y ce Solutions Henny Penny Blast Chiller Freezer Models BCF 24 65 110 BCM 110 TECHNICAL MANUAL Model BCF 24 65 110 BCM 110 TABLE OF CONTENTS Section Page TROUBLESHOO ING M EE Tren 1 1 Erie CRE CIO aac ace cseteris EU __ _ ___ _ _ 6 6 _ _ _ _ 1 1 ANE UD Re ee 1 1 107 DOOU 2652 252 59999 009955005999 0 095 408109999039020 080009020000 8020 050 80900 00 0080000 090 1 1 Alarm NN cm 1 5 MAINTENANCE A TTC i uu Tc u H 2 PN Maintenance op OLS 2 Compressor Drier Expansion Valve Sight Glass and Condenser Fan 2 1 2 4 Display Board and Auxiliary Display Board 2 Control BO coopertum EMEN MEN 2 2 DUZ M 2 3 2 3 Door Frame Heater On DNE dM EIU IUE 2 4 PLN EE Per EE EE 2 4 Air Probe and Evaporator an ee athene 2 5 2 5 2 127 E seand Buse Holder e 2 6 OFA 2 6 A DOOF T c uS 2 PUTA 2 8 Sarm Capacitor and Start 2 8 Preventive NEE Dance aeos uuu u u
20. ENNY Model BCF 24 65 110 BCM 110 Global Foodservice Sal Wiring Information of PC Board Probes Graph Friglprobe Display Air Reh Evap Bl aa ume 225 Dep EI 191617151 JU MP 131 41 10858 7 B 5 4 3 7 41 12 06 Comp Fan Buzzer Defr Ph Gr N 1 3 POWER SUPPLY 2 COMPULSORY EARTHING CONNECTION 45 POWER SUPPLY OUTPUT FOR ELECTRIC HEATING ELEMENT FOR DE ICING OF THE EVAPORATOR NOT USED 67 POWER SUPPLY OUTPUT FOR BUZZER SIGNAL 8 9 POWER SUPPLY OUTPUT TO FAN S AND FRONT FRAME HEATER ANTI FOGGING 10 11 POWER SUPPLY OUTPUT TO COMPRESSOR UNIT 12 13 12VDC OUTPUT TO ALARM BUZZER NOT USED 14 DISPLAY INPUTS 15 19 FRIGIPROBE INPUTS BLACK WIRE TO 15 WIRING UNIMPORTANT FOR OTHER COLORS 20 21 1 VOLT OUTPUT TO GRAPHIC RECORDER HOTTEST FRIGIPROBE TEMPERATURE NOT USED 22 23 EVAPORATOR TEMPERATURE PROBE INPUTS 24 25 PHOTO ELECTRIC RESISTOR INPUTS NOT USED 26 27 AIR TEMPERATURE PROBE INPUTS 2 14 603 Model BCF 24 65 110 BCM 110 LIMITED WARRANTY FOR HENNY PENNY EQUIPMENT Subject to the following conditions Henny Penny Corporation makes the following limited warranties to the original purchaser only for Henny Penny appliances and replacement parts NEW EQUIPMENT Any part of a new appliance except baskets lamps and fuses which proves to be defective in material or workmanship within two 2 years from date of original installation will be repaired or replaced without charge F O B factory Eaton O
21. Int l Left Front Vertical Rack BCF 24 before 7 99 Left Front Vertical Rack BCF 24 7 99 amp after Left Front Vertical Rack BCF 65 before 10 99 Left Front Vertical Rack BCF 65 10 99 amp after Left Front Vertical Rack BCF 110 Right Shelf Support Left Shelf Support Right Rear Vertical Rack BCF 24 before 7 99 Right Rear Vertical Rack BCF 24 7 99 amp after Right Rear Vertical Rack BCF 65 before 10 99 Right Rear Vertical Rack BCF 65 10 99 amp after Right Rear Vertical Rack BCF 110 BCF 24 BCF 65 1 1 1 1g 110 110 _ 1 1 1 _ 1 1 1 1 5 1 6 10 6 10 1 _ 1 1 Continued 3 9 Model BCF 24 65 110 BCM 110 gh HENNY PENNY Global Foudierrice Solutions Item No 40 40 40 40 40 4 4 4 4 4 42 42 42 42 42 42 42 42 43 44 45 45 45 45 45 46 46 46 46 46 47 47 47 47 47 48 49 49 49 49 49 49 49 49 Part No 0542 2259 9542 5161 9542 2234 9542 6870 9542 5625 9542 2192 9542 6136 9541 9982 9542 6862 9542 6151 9540 9496 9543 2183 9543 4781 9540 9504 9543 2365 9543 4780 9542 7720 9543 4780 9501 8875 9501 4601 9503 3296 9505 4664 9505 4672 9505 4474 9505 4482 9550 0724 9518 2051 9550 0732 9518 2069 9518 2077 9502 1713 9505 4425 9502 1721 9505 4433 9505 4441 9505 4524 9540 2376 9540 2384 9542 8926 9542 8934 9542 8942 9542 8967 9542 8975
22. arts except lamps and fuses are covered under warranty for 90 days against manufacturing defects and workmanship If damage occurs during shipping notify the carrier at once so that a claim may be properly filed Refer to warranty on the front of this section for other rights and limitations 3 7 RECOMMENDED Recommended replacement parts stocked by your distributor are SPARE PARTS FOR indicated with V in the parts lists Please use care when ordering DISTRIBUTORS recommended parts because all voltages and variations are marked Distributors should order parts based upon common voltages and equipment sold in their territory 206 3 1 Model BCF 24 65 110 BCM 110 4 Figure 1 Evaporator Fan amp Expansion Valve BCM 110 BCF 24 BCF 65 BCF 110 Item No Part No Description 1 9560 0326 Evaporator Fan 24 9560 0334 Evaporator Fan BCF 65 BCF BCM 110 9501 5939 Evaporator Fan BCF 24 Int l 50 Hz 9501 5947 Evaporator Fan BCF 65 110 Int l 50 Hz 9502 5375 Thermostatic Expansion Valve BCF 24 before 7 99 9502 5383 Thermostatic Expansion Valve BCF 65 before 10 99 9503 4377 Thermostatic Expansion Valve BCF 24 7 99 amp after 9503 4062 Thermo Expan Valve BCF 65 10 99 amp after BCF M 110 9500 7209 Evaporator Probe 9501 6291 Evaporator BCF 24 9500 6953 Evaporator BCF 65 9501 6275 Evaporator BCF BCM 110 9500 7209 Air Probe 9500 2036
23. ay result in property damage CAUTION used with the safety alert symbol indicates a potentially hazardous situation which if not avoided may result in minor or moderate injury WARNING indicates a potentially hazardous situation which if not avoided could result in death or serious injury 1 3 TROUBLESHOOTING To isolate a malfunction proceed as follows 1 Clearly define the problem or symptom and when it occurs 2 Locatethe problem in the troubleshooting table 3 Review all possible causes Then one at a time work through the list of corrections until problem 15 solved If maintenance procedures are not followed correctly injuries and or property damage could result 1 3 TROUBLESHOOTING Continued Problem The evaporator is iced up Faulty de icing heater after a De icing Cycle Evaporator temperature at end of De icing Cycle too low Maximum time of De icing Cycle too short Too much water on evaporator The unit has been shut down without fins a De icing Cycle Slow to decrease Compressor not working properly in temperature decline in performance Evaporator fan not working properly Temperature of room too high Not enough clearance around unit 1 2 Model BCF 24 65 110 BCM 110 Correction Replace de icing heater Increase the setting of step 8 in Programming Section of Operator s Manual Increase the setting of step 7 in Programming Section of Operator s Manual Start a De
24. e This warranty shall not cover any frypot that fails due to any misuse or abuse such as heating of the frypot without shortening 0TO3 YEARS During this time any frypot that fails due to manufacturing or workmanship issues will be replaced at no charge for parts labor or freight Henny Penny will either install a new frypot at no cost or provide a new or reconditioned replacement fryer at no cost 3 TO 7 YEARS During this time any frypot that fails due to manufacturing or workmanship issues will be replaced at no charge for the frypot only Any freight charges and labor costs to install the new frypot as well as the cost of any other parts replaced such as insulation thermal sensors high limits fittings and hardware will be the responsibility of the owner Any claim must be presented to either Henny Penny or the distributor from whom the appliance was purchased No allowance will be granted for repairs made by anyone else without Henny Penny s written consent If damage occurs during shipping notify the sender at once so that a claim may be filed THEABOVELIMITED WARRANTY SETS FORTH THE SOLE REMEDY AGAINST HENNY PENNY FOR ANY BREACH OF WARRANTY OR OTHER TERM BUYER AGREES THAT NO OTHER REMEDY INCLUDING CLAIMS FOR ANY INCI DENTAL OR CONSEQUENTIAL DAMAGES SHALL BE AVAILABLE The above limited warranty does not apply a to damage resulting from accident alteration misuse or abuse b if the equipment s serial number is removed or
25. electrical power to the unit SHOCK HAZARD To avoid electrical shock or property damage move the power switch to OFF and disconnect main circuit breaker or unplug cord at wall receptacle 2 UsingaPhillips head screwdriver remove the two screws securing the front panel and lower the panel 3 Pullthe connector from the corner of the display board 4 Usingaflathead screwdriver remove the screws securing the bracket to the panel and pull the bracket from the panel 5 Using a flathead screwdriver push in on the clips on the plastic studs and pull the studs through the bracket Remove the display board from the bracket Install the new board in reverse order 2 1 Model BCF 24 65 110 BCM 110 1 Remove the electrical power to the unit SHOCK HAZARD To avoid electrical shock or property damage move the power switch to OFF and disconnect main circuit breaker or unplug cord at wall receptacle 2 Using a Phillips head screwdriver remove the two screws securing the front panel and lower the panel 3 Remove the two bolts under unit securing the control box 4 Pull the box from the front of the unit 5 Remove the four screws securing the control box top and pull the top from the box gt Miss dum ES eas 6 Pullthe connectors from the control board le Hem fx s B 7 Labeland pull the wires from the control board 24 8 Using a flathead screwdriver push in on the clips on
26. he wires inside control box to the fan Remove the three screws securing the fan to the evaporator door and pull the fan from the unit Install new fan in reverse order 205 HI Y PENNY Global Faadrermice Solutions 2 10 AIR PROBE AND EVAPORATOR PROBE LLT TTT Evaporator Probe 2 11 FRIGIPROBE Frigiprobe 603 Model BCF 24 65 110 BCM 110 Remove the electrical power to the unit SHOCK HAZARD To avoid electrical shock or property damage move the power switch to OFF and disconnect main circuit breaker or unplug cord at wall receptacle Using a Phillips head screwdriver remove the two screws securing the evaporator door and pull out on the door Remove the appropriate probe from the bracket See photo at left Remove the control box from the unit following steps 2 through 5 in the Control Board Section Find the appropriate wires to the PC board and remove the wires from the board Pull the probe wire through the wiring harness Install new probe in reverse order Remove the electrical power to the unit SHOCK HAZARD To avoid electrical shock or property damage move the power switch to OFF and disconnect main circuit breaker or unplug cord at wall receptacle Using a Phillips head screwdriver remove the two screws securing the evaporator door and pull out on the door Remove the control box from the unit following steps 2 through 5 in the
27. hio or F O B authorized distributor Baskets will be repaired or replaced for ninety 90 days from date of original installation Lamps and fuses are not covered under this Limited Warranty To validate this warranty the registration card for the appliance must be mailed to Henny Penny within ten 10 days after installation FILTER SYSTEM Failure of any parts within a fryer filter system caused by the use of the non OEM filters or other unapproved filters 1s not covered under this Limited Warranty REPLACEMENT PARTS Any appliance replacement part except lamps and fuses which proves to be defective in material or workmanship within ninety 90 days from date of original installation will be repaired or replaced without charge F O B factory Eaton Ohio or F O B authorized distributor The warranty for new equipment covers the repair or replacement of the defective part and includes labor charges and maximum mileage charges of 200 miles round trip for a period of one 1 year from the date of original installation The warranty for replacement parts covers only the repair or replacement of the defective part and does not include any labor charges for the removal and installation of any parts travel or other expenses incidental to the repair or replacement of a part EXTENDED FRYPOT WARRANTY Henny Penny will replace any frypot that fails due to manufacturing or workmanship issues for a period of up to seven 7 years from date of manufactur
28. icing Cycle Check compressor and re place if necessary Check the fan and replace if necessary Ventilate the room Relocate the unit see Location Section of the Operator s Manual 603 1 3 TROUBLESHOOTING Continued Problem Slow to decrease in temperature decline in performance Display temperature does not match the actual inlet air temperature No alarm Green compressor indicator light on and the compressor not working or working sometimes 603 Cause Condenser obstructed by dirt Evaporator iced up Refrigerating problem In Frigiprobe Mode the display shows the product temperature In timer mode or hold mode the probe may be showing the wrong temperature Compressor and condenser fan do not work Faulty contactor Faulty control board relay no voltage across terminals 10 11 Compressor works but condenser fan does not Faulty condenser fan Compressor and condenser fan work together Faulty protection component for the compressor overload protector potential relay start and run capacitor Faulty overload protector of condenser fan Model BCF 24 65 110 BCM 110 Correction Clean the condenser Perform a De icing Cycle Check refrigeration circuit and components Normal Ohm out the probe and check the reading with the table located in this section change the probe if itis out of tolerance Check contactor and change if necessary Replace cont
29. n Refrigeration Diagram 24 65 FFH Mark Designation Cap Capillary not in BCF 24 L Ci hol of 2 ensate evaporat n EET 4 EF n EV EF porator fan E Ir probe is ES porato E t vaporai br H Front frame heater F rigiprobe uide indi iquide receive Ihermostatique expansion valve 7 603 2 11 2 12 Model BCF 24 65 110 BCM 110 Refrigeration Diagram BCF BCM 110 UL 2 CEN rm rn m m o gt Ca 709 Liquide indicator i V Thermostotique expansion valve High pressure switch be En E3 probe Evaporator Front frame heoter Frigiprobe Liquide indicator P _ Frigiprobe 603 EN y Pao E Model BCF 24 65 110 BCM 110 Electrical Refrigeration Diagram Air ternparaktcar probe Evaporator tamperature probe Fur anc rama ar ee b M n End of cycle buzzer E Jumper E ll programma chaolce y H jl mem 50609 Wer 603 HENNY P
30. own the panel Bend out the clips securing the rodent cover on the back of the unit and pull the cover down Using a Phillips head screwdriver remove the two screws securing the cover of the junction box and remove the cover Disconnect the wires from the relay to the capacitor Remove the capacitor from the unit from the front Install new capacitor in reverse order Remove the electrical power to the unit SHOCK HAZARD To avoid electrical shock or property damage move the power switch to OFF and disconnect main circuit breaker or unplug cord at wall receptacle Bend out the clips securing the rodent cover on the back of the unit and pull the cover down Using a Phillips head screwdriver remove the two screws securing the cover of the junction box and remove the cover See section 2 12 above Disconnect the wires to either the relay or the capacitor and remove component from the unit Install new component in reverse order 603 HENNY PENNY Global Foaelserrice Solutions 2 17 PREVENTIVE MAINTENANCE Procedure Clean all surfaces with a soft cloth soap and water do not use abrasives De ice the evaporator Clean the condenser of dust and obstructions 603 Model BCF 24 65 110 BCM 110 As in all food equipment the Henny Penny Blast Chiller Freezer does require care and proper mainte nance The table below provides a summary of sched uled maintenance Frequency Daily Daily
31. rol board Replace fan Check items and replace if necessary Check fan and replace if necessary 1 3 Model BCF 24 65 110 BCM 110 1 3 TROUBLESHOOTING Continued Problem Correction Green compressor indicator Voltage across terminals 10 11 light off and compressor of control board is Working Control board relay bad Replace control board No voltage across terminals 10 11 of control board Faulty contactor Replace contactor Green fan indicator light Voltage across terminals 8 9 of on and fan s not working control board Fan or capacitor bad Replace fan or its capacitor Fan thermo switch tripped Allow the fan motor to cool to see if the fan comes back on if the fan does not come back on orit keeps tripping re place the fan No voltage across terminals 8 9 of control board Faulty control board relay Replace control board All indicator lights off and Check electrical supply Plug unit into receptacle or ON OFF switch will not reset wall circuit breaker operate Fuse of control board blown Change the fuse No voltage from the control Change the control board board transformer Connector between the control Check the connection board and display board not connected properly Bad wire in the connector between Replace the connector the control board and display board 1 4 603 Model BCF 24 65 110 BCM 110 1 4 ALARM MESSAGES In the event of a system failure the digital display will
32. s 2 9 VO BDE en ee mmm 2 10 T ee 22 2 11 uuu u uuu uu lll en ee 2 13 Wirine On Or 2 4 PARIS DN ORMA TON 3 1 INFO S L u D re D 3 ee ee 3 1 How Order Pills ans ee 3 1 m Y 3 ees 3 1 NV l iy nee 3 1 Recommended Spare Parts for Distributors 3 FM06 023 Revised 08 03 06 206 i H IS IY PENNY Model BCF 24 65 110 BCM 110 SECTION 1 TROUBLESHOOTING 1 1 INTRODUCTION This section provides troubleshooting information in the form of an easy to read table If a problem occurs during the first operation of a cabinet recheck the installation per the Installation Section of the Operator s Manual Before troubleshooting always recheck the operation procedures in the Operator s Manual 1 2 SAFETY Where information 1s of particular importance or 1s safety related the words NOTICE CAUTION or WARNING are used Their usage is described below SAFETY ALERT SYMBOL is used with DANGER WARNING or CAUTION which indicates a personal injury type hazard NOTICE is used to highlight especially important information CAUTION used without the safety alert symbol indicates a potentially hazardous situation which if not avoided m
33. show an alarm message These messages are coded AL 1 AL 2 AL 3 AL 5 and AL 6 When an alarm occurs the red alarm LED will illuminate and a buzzer optional will sound Press the ALARM button to stop the buzzer The unit can operate on auto back up if an alarm sounds for a faulty probe Must select the Timer Mode and enter a time Faulty air temperature Replace the probe unit can operate on auto probe back up until a new probe is installed Faulty evaporator probe Replace the probe the de icing cycle can operate at 50 of the setting in step 7 of the Programming Section Faulty Frigiprobe Replace the probe the Frigiprobe Mode will not operate but the unit will operate in the Timer Mode Temperature too low Faulty control board replace control board in the hold mode faulty contactor replace contactor Temperature too high in Faulty control board replace control board the hold mode door opened too much make sure door stays closed as much as possible 603 1 5 sr st 00 60 00 fo lt 4 er enr st 00 i5 00 T t co 00 0 4 xr 02 W al o 45 IE IN 00 lt
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