Service Manual - Master Heaters
Contents
1. 7 nue MANC T Long Term 8 9 11 Exploded Parts 12 Replacement Part Listing 13 WV IGM GIA QU GAINS isucosa orato exu n td ER 14 Troubleshooting sees 15 lica e Back Page Fire burn inhalation and explosion hazard AWARNING Keep combustibles such as building materials paper or cardboard a safe distance away from the heater as recommended by these instructions Never use the heater in spaces which contain products such as gasoline solvents paint thinners dust particles volatile or airborne com bustibles or any unknown chemicals This is an unvented portable heater It uses air oxygen from the area in which it is used Adequate combustion and ventilation air must be provided Refer to VENTILATION on Page 7 Do not operate this heater until you have AWARNING read and thoroughly understand these safety and operating instruction Failure to comply with the precautions and instructions provided with this heater can result in death serious bodily injury property loss or damage from the hazards of fire soot production explosion burns asphyxiation or carbon monoxide poisoning Only persons who can read and2. heater Room Temp Display Except MH 75T KFA Lamp ten Thermostat Control Knob Power Switch Models MH 75T 135T 190T 215T KFA Model MH 45 KFA Figure 9 Control Panel for all Models TO STOP THE HEATER Simply turn the Power switch to OFF position and unplug the Power Cord TO RESTART THE HEATER 1 Wait ten seconds after shutting off heater 2 Turn the Power Switch to ON position 3 Be sure to follow all starting procedure precautions ELECTRICAL OUTLET A WARNING Shock Hazard Never plug in an appliance with more than a 5 amp rating into this outlet Always keep outlet covered when not in use Storage Drawer except MH 45 T5T KFA Electric Outlet 120v 5amp max non fused Figure 10 Electric Outlet Detail Page 8 Figure 11 Drain Plug Removal LONG TERM STORAGE Drain Fuel Tank For models MH 45 75T KFA drain fuel through the fuel cap opening using an approved siphon For models MH 135 190 215 KFA drain fuel through the Drain Plug at the bottom of the Fuel Tank 2 To remove the Drain Plug 135 190 215 pull the Plug Grip downward and remove seal head from drain hole in tank See Figure 11 3 Using a small amount of kerosene rinse and swirl the kerosene inside of the Fuel Tank Empty the tank fully 4 To replace push the drain head fully into the drain hole and secure by pushing the seal cap fully into the head hole See Figure 12 IMPORTAN
3. of Page 3 Pinnacle Products International Inc Kerosene User s Manual NEVER LEAVE HEATER K UNATTENDED WHILE BURN ING OR WHILE CONNECTED TO A POWER SOURCE Forced Air Heaters Specifications Fuel Fuel Consumption Gal Hr Gal Hr 035 056 56 142 42 1 163 Sree I s ef PumpPresurePS 30 42 Volt Hz 120VAC 60 Hz Hz a Hz ES Hz Hz Singe Singe Singe Singe Singe ee x 13 30 x 13 37 x 22 42 x 24 42 x 24 NCC UN 15 15 25 26 x 26 Net Weight Lbs Specifications subject to change without notice MH 45 75T KFA 1 5 Figure 3 Product Dimensions Page 4 Pinnacle Products International Inc Kerosene User s Manual NEVER LEAVE HEATER UNATTENDED WHILE BURN ING OR WHILE CONNECTED TO A POWER SOURCE Kerosene Forced Air Heaters Unpacking Remove the heater and all of the packaging materials from the shipping carton NOTE Save the box and packaging materials for future storage Assembly Check the chart below to be sure that you have all of the parts required to assembly your heater If you find that any parts are missing call 215 891 8460 for assistance in receiving the missing components MKF ME TSTKEA MH T35T KFA WH TSOT KEA MH21ST KFA 100 09 Handle oo Hardwa
4. to see the flame in the combustion chamber Should the flame extinguish the sen sor will stop electrical current and the heater will shut off FUELING THE HEATER NEVER FILL THE FUEL TANK INDOORS A CAUTION ALWAYS FILL THE TANK OUTDOORS BE SURE THAT THE HEATER IS ON LEVEL GROUND WHEN FUELING AND NEVER OVERFILL THE FUEL TANK NEVER REFUEL THIS HEATER WHILE IT A WARNING IS HOT OR OPERATING FIRE OR EXPLOSION COULD RESULT It is always a good idea to fire the heater outdoors for the first time This will allow any oils used in the manufacturing process to be burned off in a safe environment This initial burn should last at least 10 minutes VENTILATION Risk of indoor air pollution Use heater only in well ventilat ed areas Always provide a fresh air opening in the heated space of at least three square feet 2 800 sq cm for each 100 000 BTU Hr of heater output Provide a larger opening if more heaters are being used As an example an MH 215T KFA heater will require a two car garage door open 6 inches or a single car garage open 9 inches or two thirty two inch wide windows open fifteen inches TO START THE HEATER 1 Fill the tank with kerosene until fuel gauge points to F 2 Be sure fuel cap is secure 3 Plug power cord into three prong grounded extension cord and plug extension cord into three prong 120V grounded out let The extension cord should be at least six feet long Extension co
5. 0 055 0100 710 014 0104 70 020 0107 70 024 0100 70 037 0300 70 008 0100 70 009 0100 70 016 0700 710 027 0100 710 027 0101 710 001 0105 710 017 0100 70 030 0100 70 025 0100 70 033 0100 70 029 0100 70 001 0103 70 056 0100 70 032 0100 70 002 0100 70 007 0115 70 003 0100 70 006 0100 70 034 0100 70 038 0100 70 031 0100 70 035 0200 70 019 0100 770 011 0200 710 010 0101 70 036 0200 710 016 0100 70 014 0200 770 015 0200 70 052 0100 70 020 0100 70 021 0100 770 020 0101 770 022 0100 770 020 0102 70 054 0100 70 020 0103 70 055 0100 770 014 0104 70 020 0107 170 024 0200 70 037 0300 70 008 0200 70 009 0100 770 016 0700 710 027 0200 710 027 0101 710 001 0105 710 017 0100 70 030 0100 70 025 0100 70 033 0100 70 029 0100 70 001 0103 70 056 0100 70 032 0100 70 002 0200 70 002 0105 710 007 0210 70 003 0200 70 006 0100 70 034 0200 70 038 0100 70 040 0100 70 031 0100 70 035 0300 70 019 0100 70 011 0300 770 010 0101 70 036 0300 710 016 0100 710 014 0300 70 015 0300 70 052 0200 70 020 0300 70 021 0200 70 020 0101 770 022 0100 770 020 0102 770 054 0100 70 020 0103 770 055 0100 770 014 0104 70 020 0201 70 024 0300 70 037 0300 70 008 0300 70 009 0200 70 016 0200 70 027 0300 70 027 0101 770 001 0105 70 053 0100 70 017 0100 70 030 0100 70 025 0100 70 033 0200 70 029 0100 170 042 0100 70 043 0105 70 041 0101 770 041 0115 770 041 0150 70 041 0550 770 056 02
6. 10 170 032 0200 70 002 0300 70 002 0105 710 007 0210 70 003 0200 70 006 0100 770 034 0200 70 038 0100 70 040 0100 70 031 0100 70 035 0400 770 019 0100 710 011 0400 710 010 0101 70 036 0400 770 016 0100 770 014 0400 7170 015 0400 7170 052 0200 7170 020 0400 70 021 0300 70 020 0101 70 022 0100 70 020 0102 70 054 0100 7170 020 0103 70 055 0100 710 014 0104 710 020 0201 710 024 0400 70 037 0300 70 008 0400 770 009 0300 70 016 0200 70 027 0300 710 027 0101 70 001 0105 70 053 0100 710 017 0100 70 030 0100 70 025 0100 70 033 0200 70 029 0100 170 042 0200 70 043 0205 770 041 0201 70 041 0205 770 041 0150 70 041 0550 70 056 0210 710 032 0200 Pinnacle Products International Inc Kerosene User s Manual 70 002 0300 70 002 0105 710 007 0215 70 003 0200 70 006 0100 70 034 0200 70 038 0100 70 040 0100 70 031 0100 70 035 0500 70 019 0200 70 011 0500 710 010 0101 70 036 0500 70 016 0100 770 014 0500 70 015 0500 70 052 0200 70 020 0500 70 021 0400 70 020 0401 770 022 0200 770 020 0102 70 054 0100 70 020 0103 770 055 0100 710 014 0104 70 020 0201 70 024 0400 70 037 0300 70 008 0450 70 009 0300 770 016 0220 710 027 0300 710 027 0101 70 001 0105 70 053 0100 70 017 0100 770 030 0100 70 025 0100 70 033 0200 70 029 0100 170 042 0200 170 043 0205 770 041 0201 770 041 0205 770 041 0150 770 041 0550 770 056 0210 170 032 0200 Page 13 NEVER LEAVE HEATER UNATTE
7. NDED WHILE BURN ING OR WHILE CONNECTED TO A POWER SOURCE Kerosene Forced Air Heaters Wiring Diagrams CONTROL PCB POWER LAMP LED CAPACITOR GREEN t2urjpsoVAC EARTH SWITCH CONTROL 84 125vVAC POWER LAMP LED BLUE EC CAPACITOR THERMOSTAT 30uF 250VAC TEMP CONTROL POWER LIMIT SWITCH CONTROL AC 120V 60Hz ELECTRIC _ OUTLET EARTH Figure 24 Model MH 135T 190T 215T KFA CONTROL PCB e POWER LAMP LED MOTORO1 EUR MOTORO2 oton RED CAPACITOR GREEN THERMOSTAT iL 12uF 250VAC TEMP CONTROL POWER LIMIT SWITCH CONTROL ELECTRIC _ OUTLET EARTH Figure 23 Model MH 75T KFA Page 14 Pinnacle Products International Inc Kerosene User s Manual NEVER LEAVE HEATER UNATTENDED WHILE BURN ING OR WHILE CONNECTED TO A POWER SOURCE Kerosene Forced Air Heaters Troubleshooting Guide Heater fires but Main PCB shuts heater off after a short period of time Lamp is flickering and LED display shows E1 Heater will not operate or motor runs for short time Lamp flickers and LED display shows 1 Fan does not operate when heater is plugged in and Power Switch is in the position The lamp is flickering or on and LED Display shows E1 or EZ Lamp is flickering and LED display shows E3 Poor Combustion and or excess soot production Heater does not turn on and the lamp is not lit Pinna
8. T Never store leftover kerosene over the summer Using old fuel can damage your heater Drain Plug Fuel Tank Seal Head OR Head Flange Q Head Flange Cap Flange Seal Cap Figure 12 Drain Plug Reinstall Pinnacle Products International Inc Kerosene User s Manual NEVER LEAVE HEATER UNATTENDED WHILE BURN ING OR WHILE CONNECTED TO A POWER SOURCE Kerosene Forced Air Heaters Store heater in a dry well ventilated area Be sure that the storage area is free of dust and corrosive vapors Repack the heater in the original shipping material Keep the Users Manual in an easily accessible place Maintenance Never service heater while it is plugged in AWARNING or while hot Use only original equipment replacement parts The use of alter nate or third party components can cause unsafe operating con ditions and will void your warranty We suggest following a maintenance schedule as follows FUEL FUEL TANK Flush every 200 hours of operation or as needed Do not use water to flush the tank Use fresh 1 K kerosene only AIR FILTERS The Air Intake Filter should be replaced or washed with soap and water and dried thoroughly every 500 hours of operation or less depending on conditions The Output and Lint Filters should be replaced every 500 hours of operation or less depending on conditions NOTE Use of diesel may require additional maintenance Air Output Filter D Intake Filter End Filt
9. ch can cause a rotten egg odor during the operation of the heater However 1 or 2 fuel oil diesel fuel may also be used if 1 K kerosene is not available Be advised that these fuels do not burn as clean as 1 K kerosene and care should be taken to provide more fresh air ven tilation to accommodate any added contaminants that may be added to the heated space Using diesel fuel can cause excess soot production DO NOT use any fuel that is not approved above Pinnacle Products International Inc Kerosene User s Manual NEVER LEAVE HEATER UNATTENDED WHILE BURN ING OR WHILE CONNECTED TO A POWER SOURCE Kerosene Forced Air Heaters Operation Continued NOTE Kerosene should only be stored in a blue container that is clearly marked kerosene Never store kerosene in a red contain er Red is associated with gasoline NEVER store kerosene in the living space Kerosene should be stored in a well ventilated area outside the living area NEVER use fuel such as gasoline benzene alcohol white gas camp stove fuel paint thinners or other oil compounds in this heater THESE ARE VOLATILE FUELS THAT CAN CAUSE A FIRE OR EXPLOSION NEVER store kerosene in direct sunlight or near a source of heat NEVER use kerosene that has been stored from one season to the next Kerosene deteriorates over time OLD KEROSENE WILL NOT BURN PROPERLY IN THIS HEATER Use 1 K kerosene in this heater 1 fuel is a suitable substitut
10. cle Products International Inc Kerosene User s Manual N gt ON Incorrect pump pressure Dirty Input Output or Lint Filter Dirty Fuel Filter Nozzle is Dirty Photocell lens is Dirty Photocell not installed properly Photocell Defective Improper electrical connection between Main PCB and Photocell No kerosene in fuel tank Incorrect pump pressure Corroded Spark Plug or incorrect plug gap Dirty Fuel Filter Dirty Nozzle Moisture in Fuel Fuel Tank Improper electrical connection between Transformer and Circuit Board Ignitor Wire not connected to Spark Plug Defective Ignitor Thermostat is set too low Does not apply to MH 45 KFA Broken electrical connection between Main PCB and motor Thermostat Switch has failed Dirty Input Output or Lint Filter Dirty Fuel Filter Poor quality of fuel PSl is too high or too low Temperature limit sensor has overheated No electrical power Fuse Blown Improper electrical connection between Temperature Limit Sensor and Circuit Board CONDO gt Adjust Pump Pressure Page 11 Clean replace Air Filter Page 9 Clean replace Fuel Filter Page 10 Clean replace Nozzle Page 9 Clean replace Photocell Page 10 Adjust Photocell position Page 10 Replace Photocell Page 10 Check wiring connections See Wiring Diagrams Page 14 Fill ta
11. cription MH 45 KFA MH 75T KFA MH 135T KFA MH 190T KFA MH 215T KFA 1 Fuel Tank Assembly 2 Drain Plug 3 Fuel Gauge Assembly 4 Fuel Filter Assembly 5 Fuel Cap 6 Power Cord 7 Power Switch 8 Window Display 9 Thermostat Control Knob 10 Lower Shell 11 Air Line 12 Thermostat Limit Control 13 Combustion Chamber Assembly 14 Photocell Bracket 15 Fuel Line 16 Photocell Assembly 17 Burner Head Assembly 18 Nozzle Kit 19 Nozzle Seal Washer 20 Nozzle Seal Spring 21 Nozzle Sleeve 22 Burner Head 23 Spark Plug Kit 24 Motor and Pump Assembly 25 Motor 26 Pump Body 27 Rotor Kit 28 Blade 29 End Pump Cover 30 Filter Kit 21 Lint Filter 32 Output Filter 33 End Filter Cover 34 Plug Pump Adjustment Kit 35 Ball 36 Spring 37 Adjusting Screw 38 Nipple 39 Capacitor 40 Fan Assembly 41 Ignitor 42 Right Side Cover 43 Left Side Cover 44 Fan Guard 45 Main PCB Assembly 46 Fuse 47 Clip Nut 48 Upper Shell 49 Storage Box 50 Bushing Grommet 51 Socket Cover 52 Air Pressure Gauge 53 Cord Bushing 54 Electric Outlet 55 Handle 56 Front Handle 57 Rear Handle 58 Wheel Support Frame 59 Wheel Axle 60 Wheel Pneumatic 61 Wheel Nut 62 Hardware Kit 63 Cord Wrap 70 002 0100 710 007 0110 70 003 0100 770 006 0100 70 034 0100 70 038 0100 70 035 0100 70 019 0100 710 011 0100 710 010 0101 70 036 0100 770 016 0100 710 014 0100 70 015 0100 70 052 0100 70 020 0100 770 021 0100 70 020 0101 770 022 0100 70 020 0102 70 054 0100 70 020 0103 7
12. e THEORY OF OPERATION Fuel System This heater is equipped with an air pump that operates off of the electric motor The pump forces air through the air line connected to the fuel tank drawing fuel to the nozzle in the burner head Air also passes through the nozzle where it mixes with the fuel and is sprayed into the combustion chamber in a fine mist Quick Fire Ignition A transformer sends high voltage to a two pronged spark plug The spark ignites the fuel air mixture as it is sprayed into the combustion chamber Air System A fan is turned by the heavy duty motor which forces air around and into the combustion chamber where it is super heated and forced out the front of the chamber Temperature Limit Control This heater is equipped with a Temperature Limit Control designed to turn the heater off should the internal temperature rise to an unsafe level If this device activates and turns your heater off it may require service Once the temperature falls below the reset temperature you will be able to start your heater Model MH 45 KFA does not have a thermostat Figure 8 Theory of Operation Pinnacle Products International Inc Kerosene User s Manual Electrical System Protection The heaters electrical system is protected by a circuit breaker that protects the system compo nents from damage If the heater fails check the fuse first and replace if necessary Flame Sensor The heater uses a photocell
13. ed Pinnacle Products International Inc requires reason able proof of your date of purchase from an authorized retailer or distributor Therefore you should keep your sales slip invoice or cancelled check from the original purchase This Limited Warranty shall be limited to the repair or replacement of parts which prove defective under normal use and service within the warranty period and which Pinnacle Products International Inc shall determine at its reasonable discretion This warranty does not apply to products purchased for rental use This Limited Warranty does not cover any failures or oper ating difficulties due to normal wear and tear accident abuse misuse alteration misapplication improper instal lation or improper maintenance and service by you or any third party Failure to perform normal and routine mainte nance on the heater shipping damage damage related to insects birds or animals of any kind and damage due to weather conditions are also not covered In addition the Limited Warranty does not cover damage to the finish such as scratches dents discoloration rust or other weather damage after purchase All transportation costs for the return of the damaged product or parts will be the responsibility of the purchaser Upon receipt of damaged item Pinnacle Products International Inc will examine the item and determine if defective Pinnacle Products International Inc will repair or replace and r
14. end of axle 2 Slide wheels on to each axle being sure that the valve stem if pneumatic is to the outside see Figure 7 3 Attach wheel nut to threaded axle and tighten 4 Place heater on the assembled frame making sure that the air inlet end is by the wheels and the mounting holes on the tank flange of the heater align with holes in frame 5 Take the front handle and align the mounting holes with the corresponding holes in the tank flange wheel frame Slide a screw A through the holes and loosely attach a nut Repeat for the other 3 holes then fully tighten all 4 screws and nuts 6 Repeat this process with the rear handle NOTE The front handle is longer than the rear handle Page 6 ASSEMBLING CORDWRAP 1 Align holes in cordwrap with corresponding holes in rear handle Insert screws B through holes attach nuts and tighten see Figure 7 Do not operate heater without support A CAUTION frame fully assembled to tank Handle Hot Air Outlet Air Inlet Fuel Tank Flange Support Frame L Nut i T Thermostat Knob Axle K Cir YS EN Y SO S pr VB S Wheel Tube Valve Figure 7 Assembly of Models MH 135T 190T 215T KFA Operation KEROSENE 1 For optimal performance of this heater it is strongly suggested that 1 K kerosene be used 1 K kerosene has been refined to vir tually eliminate contaminants such as sulfur whi
15. er Cover Lint Filter Figure 13 Filter Replacement FAN BLADES Blades should be cleaned at least once per heating season depending on conditions Remove all accumulated dust and dirt with a damp cloth taking care not to bend any of the fan blades Be sure fan blades are dry before re starting the heater For Fan removal see Figure Set Screw Motor Shaft Fan Blade Flush Figure 14 Fan Replacement Pinnacle Products International Inc Kerosene User s Manual NOZZLES Nozzles should be cleaned or replaced at least once per heating season Contaminated fuel could make this necessary immedi ately To clean dirt from nozzle blow compressed air through nozzle front It may be necessary to soak nozzle in clean 1 K kerosene to help loosen any particles Burner Head Fuel Line Hose Air Line Hose Burner Head Nozzle Nozzle Face Fuel Line Fitting Figure 15 Nozzle Replacement NOTE Use of diesel may require additional maintenance Using this heater without proper maintenance or with contaminated or old fuel may lead to improper combustion and possible soot pro duction BE SURE FUEL USED IS APPROVED see OPERATION on page 6 Page 9 NEVER LEAVE HEATER UNATTENDED WHILE BURN ING OR WHILE CONNECTED TO A POWER SOURCE Maintenance Continued SPARK PLUG Clean and re gap every 600 hours of operation or replace as needed After removing the Spark Plug clean the terminals with a wire b
16. eturn the item freight pre paid If Pinnacle Products International Inc finds the item to be in normal operating condition or not defective the item will be returned freight collect This Limited Warranty is in lieu of all other express warranties Pinnacle Products International Inc disclaims all warranties for products that are purchased from sellers other than authorized retailers or distributors AFTER THE PERIOD OF THE ONE 1 YEAR EXPRESS WARRANTY EXPIRES Pinnacle Products International Inc DISCLAIMS ANY AND ALL IMPLIED WARRANTIES INCLUDING WITHOUT LIMITATION THE IMPLIED WAR RANTIES OF MERCHANTABILITY AND FITNESS FORA PARTICULAR APPLICATION FURTHER Pinnacle Products International Inc SHALL HAVE NO LIABILITY WHATSOEVER TO PURCHASER OR ANY THIRD PARTY FOR ANY SPECIAL INDIRECT PUNITIVE INCIDENTAL OR CONSEQUENTIAL DAMAGES Pinnacle Products International Inc assumes no responsibility for any defects caused by third parties This Limited Warranty gives the purchaser specific legal rights a purchaser may have other rights depending upon where he or she lives Some states do not allow the exclusion or limitation of special incidental or consequential damages or limitations on how long a warranty lasts so the above exclusion and limitations may not apply to you Pinnacle Products International Inc does not authorize any person or company to assume for it any other obligation or liability in connection with the sale
17. installation use removal return or replacement of its equipment and no such representations are binding on Pinnacle Products International Inc Always be sure to specify model number and serial number when making any claim with Pinnacle Products International Inc For your convenience use the space provided below to list this information Model Serial Date of Purchase
18. nk with fresh kerosene Adjust Pump Pressure Page 11 Clean replace Spark Plug Page 10 Clean replace Fuel Filter Page 10 Clean replace Nozzle Page 9 Rinse out fuel tank with clean fresh kerosene Page 9 Inspect all electrical connections See Wiring Diagrams Page 14 Re attach Ignitor wire to Spark Plug Page 9 Replace Ignitor Rotate thermostat to a higher setting Inspect all electrical connections See Wiring Diagrams Page 14 Replace Thermostat Switch Wiring Diagrams Page 14 Clean replace Air Filter Page 9 Clean replace Fuel Filter Page 10 Be sure fuel is not contaminated or old Use proper pressure Page 11 Push Power Switch to OFF and allow heater to cool for 10 minutes Push Power Switch to back to ON Check power cord and extension cord to insure of proper connection Test power supply Check replace Fuse Inspect all electrical connections Wiring Diagrams Page 14 Page 15 NEVER LEAVE HEATER UNATTENDED WHILE BURN ING OR WHILE CONNECTED TO A POWER SOURCE Kerosene Forced Air Heaters LIMITED WARRANTY Pinnacle Products International Inc warrants this heater to the original retail purchaser only to be free from defects in material and workmanship for a period of one 1 year from the date of initial purchase This product must be properly installed maintained and operated in accordance with the instructions provid
19. peccet User s Manual and Kerosene PINNACLE Operating Instructions Forced Air Heaters MASTER Model Zs MH 45 KFA MH 75T KFA MH 135T KFA MH 190T KFA MH 215T KFA CONSUMER Retain this manual for future reference IMPORTANT Read and understand all of the directions in this manual before assembling starting or servicing the heater Improper use of this heater can cause serious injury Keep this manual for future reference GENERAL HAZARD WARNING Be sure to comply with the instructions and warnings provided with this heater or death serious bodily injury and property loss damage from the hazards of fire explosion burn asphyxiation and carbon monoxide poisoning can result Only persons who can follow and understand these instructions should use or service this heater If you need heater information such as an instruction manual labels etcetera contact the manufacturer ADANGER dese use in residential living areas or in non adequately ventilated enclosed For Replacment Parts Visit www Partsfor com 701000110 11 NEVER LEAVE HEATER UNATTENDED WHILE BURN ING OR WHILE CONNECTED TO A POWER SOURCE Kerosene Forced Air Heaters Table of Contents Safety Information 2 3 mc c 3 Specifications ne 4 UNPACKING ER E 5 PS SONNY 5 6 Geile seni aiai 6 8 mil PON 6 Theory of
20. rd wire size requirements are as follows 6 to 10 feet 1 8 to 3 meters use 18 AWG wire 11 to 100 feet 3 4 to 30 4 meters use 16 AWG wire 101 to 200 feet 30 8 to 61 meters use 14 AWG wire 4 Turn thermostat control knob to desired temperature setting 75 135 190 215 only The setting range is from 40 F to 110 F Push the Power switch to the ON position See figure 9 The power indicator lamp and room temperature display 135 190 215 only will light and the heater will start NOTE The room temperature display 135 190 215 only will indicate the following When temperature is less than O F display says LO When temperature is above 99 display says HI Between 0 and 99 display shows actual temperature Page 7 NEVER LEAVE HEATER UNATTENDED WHILE BURN ING OR WHILE CONNECTED TO A POWER SOURCE Kerosene Forced Air Heaters Operation Continued If the heater does not fire the thermostat may be set too low Turn the Control Knob to a higher setting until heater fires If the heater still does not start push Power Switch to OFF then back to ON If heater still does not fire see Troubleshooting Guide on Page 15 NOTE The electrical components of this heater are protected by a fuse mounted in the PC board If the heater fails to fire check this fuse first and replace if necessary Also check the power source to be sure that the proper voltage is being provided to the
21. re Kit Part 70 056 0100 MH 45 75T KFA Cord Wraps Wheels Screws and Nuts 4 ea Wheel Nuts Frame Component Hardware amp Screws and Nuts 4 ea and Cord Wraps Hardware Kit Part 70 056 0210 Bushings MH 135T 190T 215T KFA Figure 4 Hardware Components Wheel Support Frame Front Handle Rear Handle Axle Figure 5 Frame components Models MH 135T 190T 215T KFA Pinnacle Products International Inc Kerosene User s Manual Page 5 NEVER LEAVE HEATER UNATTENDED WHILE BURN ING OR WHILE CONNECTED TO A POWER SOURCE Kerosene Forced Air Heaters Assembly Continued MODELS MH 45 75T KFA ONLY Tools required Medium phillips screw driver ASSEMBLING HANDLE 1 Align the holes in the upper housing with the 2 holes in the handle as shown in Figure 6 2 Insert and tighten screws securely with screw driver Screw Handle gt N 2 Figure 6 Handle Mounting Models 45 75 ASSEMBLING CORDWRAP 1 Insert tabs on cordwrap into slots in shell support lining up the holes on the cordwrap with those on the side cover Wd 2 Insert and tighten screws securely with screw driver MODELS MH 135T 190T 215T KFA ONLY Tools required Medium phillips screw driver 5 16 open end or adjustable wrench needle nose pliers ASSEMBLING FRAME AND WHEELS Slide axle through holes in wheel support frame Slide wheel bushings and flat washer A on to each
22. rush Re gap the terminals to 0 140 3 5mm Ignitor Wire Burner Head Gap Figure 16 Spark Plug Replacement PHOTOCELL The Photocell should be cleaned at least once per heating sea son or more depending on conditions Use a cotton swap dipped in water or alcohol to clean the lens of the Photocell Note the proper Photocell position as noted in Figure 17 and Figure 18 Photocell Lens Installing Photocell 1 Incorrect Figure 17 Photocell Positioning Page 10 Kerosene Forced Air Heaters Photocell Wire Circuit Board MH 75T KFA only Figure 18 Photocell Position for MH 45 75T KFA FUEL FILTER The Fuel Filter should be cleaned at least twice per heating sea son by rinsing it in clean 1 K kerosene Contaminated fuel could make this necessary immediately See Figure 19 NOTE To remove the filter from models MH 45 75T KFA turn filter 90 clockwise To remove the filter from models MH 135T 190T 215T KFA turn filter 90 counter clockwise Use of diesel may require additional maintenance Improper maintenance can lead to poor combustion and soot production Photocell Wire Fuel Filter Screw O Side Cover Wl SF E Power Switch Power Switch Wire Figure 19 Fuel Filter Replacement Pinnacle Products International Inc Kerosene User s Manual NEVER LEAVE HEATER UNATTENDED WHILE BURN ING OR WHILE CONNECTED TO A POWER SOURCE Kero
23. sene Forced Air Heaters Maintenance Continued PUMP PRESSURE ADJUSTMENT While heater is operating turn relief valve clockwise to increase counterclockwise to decrease see Figure 20 Use flat blade screwdriver to turn valve Correct pump pressure is as follows MH 45 KFA 3 0 PSI MH 75T KFA 4 2 PSI MH 135T KFA 5 5 PSI MH 190T KFA 8 5 PSI MH 215T KFA 9 0 PSI Tolerance 10 For best measurement of pressure test with full tank of fuel Optimum pressure occurs when the nose cone is cherry red and there are no extending flames from the heater Adjusting Screw AN QO N CD S Figure 20 Pump Pressure Adjustment Pinnacle Products International Inc Kerosene User s Manual Page 11 NEVER LEAVE HEATER K UNATTENDED WHILE BURN CrOSChC ING OR WHILE CONNECTED TO A POWER SOURCE Forced Air Heaters Exploded Drawing Part Breakdown 56 MH 135 190 215T KFA only 55 MH 40 75T KFA only MH 135 190 215T KFA only 57 49 MH 135 190 215T KFA only MH 135 190 only MH 135 190 215T KFA only 59 MH 135 190 215T KFA only 61 MH 135 190 215T KFA only Figure 21 Exploded View Models MH 45 75T 135T 190T 215 T KFA Page 12 Pinnacle Products International Inc Kerosene User s Manual NEVER LEAVE HEATER UNATTENDED WHILE BURN ING OR WHILE CONNECTED TO A POWER SOURCE Kerosene Forced Air Heaters Part Number for Models Des
24. t a physician before using the heater Carbon Monoxide Poisoning Early signs of carbon monoxide poisoning resemble flu like symptoms such as headaches dizziness and or nausea If you have these symptoms your heater may not be working properly Get fresh air at once Have the heater serviced Some people are more affected by carbon monoxide than others These include pregnant women those with heart or lung problems anemia or those under the influence of alcohol or at high altitudes AWARNING Risk of burns fire explosion NEVER use fuels such as gasoline benzene paint thinners or other oil compounds in this heater RISK OF FIRE OR EXPLOSION Pinnacle Products International Inc Kerosene User s Manual NEVER LEAVE HEATER UNATTENDED WHILE BURN ING OR WHILE CONNECTED TO A POWER SOURCE Kerosene Forced Air Heaters safety Information Continued NEVER refill the heater s fuel tank while heater is operating or still hot This heater is EXTREMELY HOT while in operation Keep all combustible materials away from this heater NEVER block air inlet rear or air outlet front of heater NEVER use duct work in front or at rear of heater NEVER move or handle heater while still hot NEVER transport heater with fuel in its tank If equipped with a thermostat the heater may start at any time ALWAYS locate heater on a stable and level surface ALWAYS keep children and animals away from hea
25. ter Bulk fuel storage should be a minimum of 25 ft from heaters torches portable generators or other sources of ignition All fuel storage should be in accordance with federal state or local authorities having jurisdiction Features Hot Air Outlet Upper Shell Thermostat Knob MH 75T KFA only Power Reset Switch Never use this heater in living or sleeping areas NEVER use this heater where flammable vapors may be present AWARNING Risk of electric shock Use only the electrical power voltage and frequency specified on the model plate of the heater Use only a three prong grounded outlet and extension cord ALWAYS install the heater so that it is not directly exposed to water spray rain dripping water or wind ALWAYS unplug the heater when not in use Minimum clearance from Combustibles 45k 75k 135k 190k 215k Top 4ft 4ft 4 ft 4 ft 4 ft Sides 4ft 4 ft 4 ft 4 ft 4 ft Front 8 ft 8 ft 8 ft 8 ft 8 ft Extension Cord Wrap Electric Outlet 120V 5amp max non fused Fan Guard Pressure Gauge Fuel Tank Figure 1 Features of Models MH 45 75T KFA Rear Handle Digital Temperature 7 7 SS Fan Guard Extension Cord Wrap Storage Drawer HAs Fuel Cap 7 d Electric Outlet 120V 5amp max non fused LON Side Cover Thermostat Knob Lamp Drain Plug Power Cord Power Reset Switch Figure 2 Features of Model MH 135T 190T 215T KFA
26. ter enter the heated space This appliance is rated at 98 combustion efficiency but does produce small amounts of carbon monoxide Carbon monoxide is toxic ADANGER Monoxide poisoning may lead to Humans can tolerate small amounts of carbon monoxide and precautions should be taken to provide proper ventilation Failure to provide proper ventilation according to this manual can result in death Early signs of carbon monoxide poisoning resemble the flu Symptoms of improper ventilation are headache dizziness burning of the nose and eyes nausea dry mouth sore throat For optimal performance of this heater it is strongly suggested that 1 K kerosene be used 1 K kerosene has been refined to virtually eliminate contaminants such as sulfur which can cause a rotten egg odor during the operation of the heater However 1 or 2 fuel oil diesel fuel may also be used if 1 K kerosene is not available Be advised that these fuels do not burn as clean as 1 K kerosene and care should be taken to provide more fresh air ventilation to accommodate any added contaminants that may be added to the heated space Use of 1 or 2 fuel oil may result in more periodic maintenance j i i ion AWARNING Risk of indoor air pollution Use this heater only in well ventilated areas Provide at least a three square foot 2 800 sq cm opening of outside air for every 100 000 BTU hr of heater rating People with breathing problems should consul
27. understand these instructions should use or service this heater Not for use in homes or recreational vehicles California Residents Combustion by products pro duced when using this product contain carbon monoxide a chemical known to the state of California to cause cancer and birth defects or other reproductive harm Massachusetts Residents Massachusetts state law prohibits the use of this heater in any building which is used in whole or in part for human habitation Use of this heating device in Massachusetts requires local fire department permit M G L C 148 Section 10A New York City Residents The New York City Fire Code prohibits the storage handling and use of kerosene fueled heaters for space heating Any person violating that provision may be punished by a fine up to 10 000 and a term of imprisonment up to 6 months Page 2 Safety Information Indicates an imminently hazardous situation which if not avoided WILL result in death or serious injury AWARNING Indicates a potentially hazardous situation which if not avoided COULD result in death or serious injury Indicates a potentially hazardous A CAUTION situation which if not avoided MAY result in minor or moderate injury This is a kerosene direct fired forced air heater It is primarily intended for use for temporary heating of buildings under construction alteration or repair Direct fired means that all of the combustion products of the hea
Download Pdf Manuals
Related Search