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1. 070809 Controls 12 Model 161 Service Tips for Generation ll Boards Initial Service Tips 1 Check all connections 2 Check the cable to verify that it is secure 3 Verify that all pins are securely fastened in their Sockets 4 Verify that all cables correctly face away from the boards If the cable is attached incorrectly damage to the logic board will occur Beater motor operation will be disabled 5 Verify probe resistance 6 Use the self test program Self Test Program The Generation controls are programmed for a self test The control can be used to help identify problems in the power board the logic board and the thermistor probes The self test program is not intended to and will not take the place of a reasonable and prudent service technician The self test program is divided into two sections The first section is performed automatically by the logic board itself and the second section is performed by the technician This test is designed to aid in identifying problems within the logic board the power board or the thermistor probes Self Test Part The self test program is initiated by holding down the MIX WASH AND PUMP keys on the logic board while simultaneously turning on the power switch Hold down the keys until all eight lights
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3. 34 X55480 27 Control A Channel 35 X59447 27 8 Relay 36 Parisis s 37 Wining Diagrams aya ep t ayauya hh 43 CAUTION Information in this manual is intended to be used by Taylor Authorized Service Technicians only Note Continuing research results in steady improvements therefore information in this manual is subject to change without notice November 2006 Taylor All rights reserved 055155 S TAYLOR Taylor Company ivisi i mmercial Refrigeration Inc The word Taylor and the Crown design a division of Carrier Commercial Refrigeration Inc are registered trademarks in the United States 750 N Blackhawk Blvd of America and certain other countries Rockton IL 61072 Table of Contents Model 161 Section 1 Introduction e Safety Refrigerant e Specifications e Installation Instructions e Running Specifications y jp Aa Model 161 Introduction Safety We at Taylor are committed to manufacturing safe operating and serviceable equipment The many built in safety features that are part of all Taylor equipment are aimed at protecting operators and trained service technicians alike This manual is intended exclusively for Taylor authorized service personnel DO NOT attempt any repairs unless the main power supply to
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6. The warranty for new equipment parts is two years from the original date of unit installation with a replacement parts warranty of twelve months Class 512 Parts The warranty for new equipment parts is five years from the original date of unit installation with a replacement parts warranty of twelve months Class 000 Parts Wear Items no warranty CAUTION Warranty is valid only if required service work is provided by an Authorized Taylor Service Technician NOTE Taylor reserves the right to deny warranty claims on equipment or parts if a non approved refrigerant was installed in the machine system modifications were performed beyond factory recommendations or it is determined that the failure was caused by neglect or abuse Compressor Warranty Disclaimer The refrigeration compressor s on this machine are warranted for the term indicated on the warranty card accompanying this machine However due to the Montreal Protocol and the U S Clean Air Act Amendments of 1990 many new refrigerants are being tested and developed thus seeking their way into the service industry Some of these new refrigerants are being advertised as drop in replacements for numerous applications It should be noted that in the event of ordinary service to this machine s refrigeration system only the refrigerant specified on the affixed data label should be used The unauthorized use of alternate refrigerants will void your compressor war
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8. LIMHIS 90699X ASN 18272024 cor uas eszosx 1091 10095 v HOOG 1HVd NOILdIH9S30 Available Separately Parts List 39 Model 161 31vadn SLHVd HOLOVINOO eo 6x 0108831038 cor _ esvivo Pov 1 78090880 cog ioo sw 9960c0 x j h c96000 987e019 2090 HOIHd 9 987 019 cor 808980 987 019 cor 987 019 cor 1 987 019 cor 619990 HOIHd 987e019 cor cas 987 019 coesax ooo cor 1 069895 dO 8 8r0194 1 267890 2 40818801 eor 1 667890 oo 1 t6veso 2 40818801 S9r9Sx z 900980 1 oo HOLOW con z Szeeves90 8 1607000 con z 62850 8 8701084 cor z 208950 HOIHd 987 019 cor 60060 x daeoni eor 1 165890 pico 204620 1 ZH09 802 9 18860103 cor 1 12632290 HOIHd cor 296320 cor 891990 Hdl 209 802 ceszi
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10. Mix Hopper Two 8 quart 7 6 liter capacity Beater Motor Two 0 5 hp Refrigeration Unit One 8 000 BTU hr compressor R404A Separate Hopper Refrigeration SHR one 300 BTU hr R134a Actual BTU s may vary based on application Electrical Total Supplied with Amps NEMA Cord 208 230 60 1 Air 6 15P 220 230 60 1 Water 6 15P 220 240 50 1 Air 220240501 Water 150 This unit may be manufactured in other electrical characteristics Refer to the local Taylor Distributor for availability For exact electrical information always refer to the data label of the unit hir Cooled Clearance 6 152 on left and right and O in the rear Install the air deflector provided and place the rear of the unit against the wall to prevent recirculation of warm air Minimum air clearances must be met to assure adequate air flow for optimum performance Dimensions Width 21 1 8 537 mm Depth 26 5 8 677 mm Height 28 1 8 715 mm Counter Clearance Designed to rest on a plastic pad directly on the counter top or optional cart Approximate Weights Net 305 lbs 138 3 kgs Crated 355 lbs 161 0 kgs Volume 17 9 cu ft 0 51 cu m Availability and specifications are subject to change without notice This unit is designed and constructed to meet stringent safety and sanitation requirements for NSF and UL 071018 Model 161 Introduction Model 161 Spe
11. 2 i 5 LINA V SC YOLON 335830402 NIVN 5 25 5 AU 0802 918 E 08108 1331 59 E 70 DO n DE 3 HOD a 1087 EE 4 we SU WIN E H mg x Wi m T UU ong NI A gt 3 te an WIER 30SS384N02 YHS e I THM DH I 3310815 YOLON O 31938 1331 2 12 2914 al Li 3313115 YOLON 331439 13 831818 301 4 331938 1331 7N85 331138 1331 o 5 vg N wie wie g Jo Pa o 9549 550 MA 2 H 5 08008 21901 1331 8 2 3 58 Q m 5 NG ai 100801 un a ND 55 85 35 a 1131 XIN ON 5 ER n 5 YNO 215 8 EN 484 5825 o 52 38084 BO1SINB3HI On Y O Y CT 1808415 1331 30 FOS on a wie 38088 8015 XIN 0 Y 2 T3A NYD DI LHM 6 m 012180 Dyg 8012Y1N02 84055384802 3055388102 NINW NIVN TH zi vg 2 Ng 188 Model 161 055376 405 Rev 11 06 sax on FIG COPELAND 8880 COMPRESSOR WIRING
12. 9 ITEM DESCRIPTION PART NO ITEM DESCRIPTION PART NO 1 CAPACITOR START 059757 72 88UF 330V 6 STRAP CAPACITOR 7 11 32 037890 CAPACITOR RUN 30UF 370V 038487 2 CAPACITOR START 031790 161 193UF 25 RELAY START COMPRESSOR 7 SCREW 10X3 8 SLOTTED 015582 NOT SHOWN BUSHING SNAP 11 16 ID X 7 8 010548 8 STRAP CAPACITOR 5 5 8 IN 030258 9 CAPACITOR RUN 10UF 370V 059998 HARNESS WIRE CAP RELAY 063975 27 Parts 36 Model 161 Parts List ZH09 802 8 98860103 cor 12 96150 cor regen ZHO9 062 802 9 98860104 _ 20 906200 ZHO9 062 802 9 98860104 218 12896190 pon a 12946690 Pp 40848801 190450 1 Pan a cor 1 189800 dn 9 287E01SX 3110 101870 187610 810910 00 120610 916620 820610 220000 sold 9 9 016 000 2 0 409 906008 000 006090 _ 2 was cezex 2 waswoox Hd 2809 n0ez 80z o 909060 a Lo a cer _ 0 a 148000 ____ tor ez _ z EE A 967710 30INO ONIBV38 o NOILdIHOS3G do C 000 z 29220 31vadn SLHVd ALO LUVd HOSS4HdWOO IHVIS AV 14M AO 410Z2c 681 LHV 1S HOLIOVdVO AOvv Ano
13. Gen ll m BI tea Figure 7 DESCRIPTION PART NO 1 BOARD POWER GEN1 amp 2 X32326 SER SCREW 6 32X5 8 UNSLTD 041363 3 CONTACTOR 230VAC 1PH 055248 27 50 60HZ DESCRIPTION PART NO 10 OVERLOAD THERMAL2P gt lbaHl 055249 27G 2 4 3 6A LUG GROUNDING 260 W GR 020928 SCREW SCREW 10 32X1 2 SERRATED 020982 BLOCK TERMINAL 7P 20A 022606 s BUSHING SNAP 01058 79 BUTTON RESET RED PLASTIC 055249 LOCKNUT NOT SHOWN Parts 34 Model 161 X55480 27 Control A Channel Figure 8 ITEM DESCRIPTION PART NO ITEM DESCRIPTION PART NO SWITCH A DRAW X55234 SCREW 4 40X1 SLTD ROUND 028890 NELUBES se BRACKET SWITCH 035524 BEARING SWITCH 029244 SPRING COMP 720X 063X2 00 023664 NUT PUSH ON 1 2DIA SHAFT 039735 ACTUATOR SWITCH PLASTIC 035609 SCREW 4 40X 1 SLTD ROUND 028890 4 ERING UA INZD 034962 SWITCH LEVER SPDT 15A 125 027214 ARM A SWITCH X30736 INSULATOR SWITCH 1 64 029099 Model 161 35 Parts X59447 27 Box A Cap amp Relay 1 1 2 3 9 4 Figure
14. MAX MIN MAX MIN MAX e BIR PUMP FAN MX o T 09 POWER BOARD POWER BOARD X32326 SER X32326 SER COM BIR PUMP FAN MX ot ti 0 Controls 16 Model 161 Refrigeration Schematic HPR Thermistor Probe Freezing Cylinder Suction Solenoid Valve Liquid Solenoid Valve Access Valve 20 22 PSI 134A Heat Exchanger Access Valve 1 5 PSI EPR Valve Condenser 1 Capillary Tube Compressor Access Valve One Side Running 16 17 PSI Hp62 Pressure Switch Compressor Condenser Model 161 17 Controls Valve Functions DESCRIPTION FUNCTION Limits the minimum refrigerant pressure in the hopper currently set to 60 psig Inlet Pressure Upstream Regulator This keeps moisture dirt metal and chips from entering the refrigerant flow control valves This allows the liquid refrigerant to be cooled before it reaches the AXV and TXV Filter Dryer Heat Exchanger sub cooler Controls the refrigerant flow during the cooling of the freezing cylinder AXV Automatic expansion valve of the freezing cylinder circuit BASIC OPERATING INPUT OUTPU
15. ROWS 34 LINE A ACCESS DISCHARGE NOT SHOWN SCREW 6 32X3 8 SLTD BNDR 002201 PANEL A FRONT X58488 Model 161 29 Parts Model 161 Exploded View Continued DESCRIPTION PART NO ITEM DESCRIPTION PART NO LINE A ACCESS LOW X64407 VALVE ACCESS 1 4MFL X 3 8 053565 5 5 5 VALVE ACCESS 1 4MFL X 3 8 053565 STUD NOSE CONE 013496 16 18 5 16 59 WASHER 5 16 USS FLAT 000651 60 NUT 5 16 18 WHIZ FLANGE 017327 7a 58 59 62 55 053577 61 62 5 63 SCREW 1 4 20X1 2 SLT 051284 BRACKET VALVE ACCESS 055202 NOT SHOWN Parts 30 Model 161 Model 161 Panel Identification Figure 4 5 COLLARMIXPROBE Jee ITEM DESCRIPTION PART NO 8 PANEL SIDE RIGHT 161 X58490 9 GASKET BASE PAN 055815 Model 161 31 Parts Beater Door Assembly 7 8 onw 068200 s rs Jee MEME fora Parts 32 Model 161 Accessories Figure 6 ITEM DESCRIPTION PART NO ITEM DESCRIPTION PART NO PAIL 6 QT 023348 BRUSH MIX PUMP BODY 3 X7 6 BRUSH REAR 1 D 2 LG 1 MENTE BRUSH DOUBLE ENDED 013072 6 LUBRICANT TAYLOR 4 0Z 047518 4 BRUSH DRAWVALVE 1 ODX 83 KIT A TUNE UP X31167 2 X 17 SANITIZER KAY 5 125 PKTS 041082 NOT SHOWN Model 161 33 Parts X58494 27 Control A 161
16. SET POINT light is illuminated indicating that the control is reading the soft serve viscosity potentiometer 2 Rotate the adjustment screw back and forth from MIN to MAX The bar graph should travel accordingly This indicates that the potentiometer is functional If the bar graph lights do not react the logic board is defective N IMPORTANT If the freezer s controls have been set previously return the adjustment to its original position For example if the WASH light was illuminated before an adjustment screw was rotated before going to the next step rotate the adjustment screw until the WASH light is illuminated again 3 Press the MIX key once 4 The MIX LOW light is illuminated indicating that the control is reading the MIX potentiometer 5 Rotate the adjustment screw as in Step 2 6 Press the MIX key once 7 The MIX OUT light is on indicating the control is reading the STANDBY potentiometer 8 Rotate the adjustment screw as in Step 2 9 Press the MIX key once 10 The MIX LOW light is illuminated indicating that the control is reading the MIX 1 terminal Controls Model 161 11 The capability of this terminal to read the 12 Press the MIX key once thermistor probe can be checked by the following method 13 The MIX OUT light is illuminated indicating that a Remove the thermistor probe wire from the the control is now reading the BARREL MIX 1 terminal freezi
17. cut in temperature is MIN approximately 44 F 6 6 C and MAX approximately 30 F 1 1 C Setting Standby Temperatures With the unit properly primed with fresh mix turn the STANDBY adjustment screw to the warmest position Press STANDBY When the main refrigeration system cycles off draw a sample portion and check the product temperature To get the desired standby temperature make a slight clockwise adjustment and wait until the main refrigeration cycles off Controls 10 Model 161 Thermistor Curve When checking a thermistor probe first determine from the correct one Determine whether the the present temperature at the probe and find it on difference is acceptable If a probe is actually faulty this chart along with the approximate correct the difference will be great ohmmeter reading The ohmmeter reading may vary 114 394 110 709 107 143 103 692 100 352 97 120 94 085 91 144 88 296 85 536 82 863 80 273 77 765 75 334 72 980 70 627 68 350 66 147 64 014 61 951 59 953 58 021 56 150 54 340 52 854 51 409 50 003 48 636 47 306 46 012 44 754 43 530 Model 161 11 Controls
18. uses R404A Expansion Valve Low Side Suction Soft Serve Air Cooled 21 psi 145 kPa for a normal product of 16 to 18 F 8 8 to 7 7 C Set each side separately at 16 psi 110 kPa Expansion Valve Adjustment Place your gauge on the access valve on the suction line located at the compressor Adjust the pressure higher or lower by turning the adjustment screw Clockwise turns will raise the pressure and counterclockwise turns will lower the pressure Make expansion valve adjustments with mix in the cylinder and the freezer in the AUTO mode Be sure to allow adequate time for the pressure to stabilize Repeat these instructions for the other side of the unit The expansion valve on each side of the unit must be set separately High Side Discharge High side pressure varies for air cooled units depending on the ambient temperature Ambient Temperature Normal Operating Head Pressures 240 270 1 655 1 862 kPa 26 7 270 300 1 862 2 069 kPa 32 2 300 340 2 069 2 344 kPa 100 37 8 340 380 2 344 2 620 kPa Introduction Model 161 Section 2 Controls Generation Il Control Logic Board Service Tips for Generation Boards Control Overview y jp Aa Model 161 Controls Generation Control Logic Board The Generation Il logic board s primary function is to interpret modes of operation The board monitors mix levels and te
19. 42 g 213 g of product by weight every 10 seconds Outdrawing the capacity of the The continuous draw rate is freezing cylinder approximately 15 cones There is inadequate air space A minimum of 6 15 2 cm of around the unit clearance around all sides is required Dirty condenser or air filters on air Clean regularly cooled units Inadequate water supply on water Check the water supply Check cooled units the water lines for leaks or kinks Bad scraper blades Bad scraper blades blades Replace the scraper blades the Replace the scraper blades blades The viscosity control is set too Adjust the viscosity warm Incorrect usage of the mix feed Follow the correct feed tube tube procedures and use of the air orifice Troubleshooting 20 Model 161 PROBLEM PROBABLE CAUSE REMEDY 4 The mix in the hopper is too The hopper cover is not in Clean the hopper cover and place warm position it in position The hopper temperature is out of Adjust the temperature control adjustment 5 Bi mix in the hopper is too The hopper temperature is out of Adjust the temperature control cold adjustment 6 Product is collecting on top of The top o ring on the draw Lubricate properly or replace the the freezer door is improperly lubricated or worn o ring 7 Excessive mix leakage from The bottom o ring on the draw Lubricate properly or replace the the bottom of the door spout valve i
20. 69sx 3V8 M XOTVA LOS 1486 HOOQ ZH09 062 802 98860103 000 SZe9z sso 191 ONIHIM WYHOYVIG ZHO9 noez 80z 8 8860103 000 58208600 191 SNIHIMN NVH VIG LOOHS318NOH L 14930 600610 N7O 1SNI 1V030 N3O 19 HOTAVI O3G 1VO3G z 14040 NO1431 3ATVA H3GVHHOS 3HOO zoe OS 1 96 VS1 A0Sz H3MOd QHOO 108 ti3ddOH 131SV LL _________ H3AOOXIKSONM _ LL 891 291 HdddOH v a 92670990 2 42 IVWH3H1 QvO TH3AO eo z 60090 Q38 L3S38 NO LLLnG AVI38 HOLON con 12872990 2009 09 OVAOEZ HOLOV LNOO o 8 eo 808850 012 090 SSO4NVG eo 69590 191 SSOJNVO 3HIM SS3NHVH o so 22999 36 X 120 2901 8 6010 6 cor 691 20 2 97 LX9X Ov H3SN30NOO NIVIN 9 98960187 cor optsso S 2XH91X12 L OV H3SN3Q0NOO 28760197 cor 986850 OUELS TXH9LXTZ1 OV HISNIONOI _____ 8990 HOSS3HdWOO LuV1S Av 13u 4 S t treo NOSZ INZS Et LHVLS HOLIOVAWO ac aso 99614 HOSS3HdWOO 2009 060 802 9 8rg0o1sn 12078990 191 AV T3U dVO 3HIW SS3NHVH Model 161 38 NOILdIlHOS3Ga Available Separately Parts List
21. ALOWAY dH lt L dOLOWN 93009 ZHVH NINS L QHOO HOSS4HdWOO IHVLIS AV 14M NOGZ ANZ1 79 LHV1S HOLIOVdVO AOZE ANO NNY YOLIOVdV9OF 0 60 2 00850 YOSSIYUAINOI HOSS4HdWOO IHVLIS AV T3H NOGZ ANE6 k 191 LHVIS HOLIOVdVO N0Z 4NS NNY YOLIOVdVOF g8x88c9Sg 91 HOSSdHdNOO 31VINHOTAV L O3GIA 191 ONIHIN INVHOVIG 191 ONIHIN INVHOVIG 9349 31Od Z TVNINWHAL NOO 18 Hd ZHOS AO0tc 0cc 31VIWHOTAV1 SS I ld NIVHLI O3GIA 191 066 8 EX8 E Add1 3A VA St L X 9 CIONFTOS ANIVA Available Separately Model 161 42 Parts List SH E SE SHE O ios Sua VI HOLINS HOLIMS OYOIYJAO Sacs Sc Lul 33138 18913 83138 1431 DEF s Sher lt I 255 66 D D ELI x NEG T Wig wie Seo SER EES 55835
22. Model 161 Soft Serve Freezer Service Manual mor 10 18 07 055155 5 F uwa A E Oo amp iran Table of Contents Section 1 Introduction 1 eee AA AA 2 AR PA 2 Model 161 Specifications 3 5 RUNNING Specifications den u tri eau Li 6 Section 2 TEE a bugs DD nasua tape 7 Generation Il Control Logic Board 8 Service Tips for Generation ll Boards 13 Control OVerVIeW BA caw SOR pb 0 na 16 Refrigeration Schematic 17 Valve FUNCIONS elias barrados OER 18 Section 3 Troubleshooting 19 General Troubleshooting Guide 20 Electrical Troubleshooting once ae ae shes peeks Sue ee Hee ee RE 23 Section 4 5 eroi oc BAN AR AN 25 Warranty Explanation a Ge Ad 26 Model 161 Exploded View ca Senda aie ie eae 28 Model 161 Panel Identification 31 Beater Door Assembly a Ge yu DE GOLUD DU EE 32 PCCOSSONGS P Y y Y AN YO O ECO 33 Model 161 Table of Contents Table of Contents Page 2 X58494 27 Control A 161 Gen Il
23. RAINED 2 E 5 6791 2 5 sossaugno9 ws Y 5 5 22 L N z PA 5 LHN DOT O ez 2 7913 4010 06 4318Y15 YOLON 831438 1331 11013473389 331038 1331 s 9 YY mr mg N mg y mhe Sg Es El s EE m me mm 5 85 EE SE Tu gt 4408 91901 1331 E 5 amp 8 58 58 5 3 8 La Q T 3 9 Gam z 38088 100801 Tus N 2 ua UA esci LIN Bei 101 180 Nag 13431 XIN ON 1 HILIMS ala 5 E 48 wa mem loma 109 mus wie 555 EEEN 38084 NOLSINE3HL XIN 2 5 Y TAN 3 30120180 08538409 MW IW mg N NG 2 2 2 3 21 JHA lt pri zog 85 HS y enn 5 5 82 2875 3 2 HA Model 161 055376 27S Rev 11 06
24. T Limiting the minimum refrigerant pressure in the hopper prevents freezing of product mix on the hopper wall When the liquid is subcooled before it reaches the refrigerant control the refrigeration effect per unit mass of refrigerant is increased Controls 18 Model 161 Section 3 Troubleshooting General Troubleshooting Guide Electrical Troubleshooting y jp Aa Model 161 19 Troubleshooting General Troubleshooting Guide PROBLEM PROBABLE CAUSE REMEDY 1 No product is being d on mix The MIX OUT light is Add mix to the mix hopper dispensed The power switch is in the OFF Place the power switch to the ON position position and press the AUTO key Beater motor is out on reset Allow the beater motor to cool Place the power switch to the OFF position Press the reset button firmly Place the power Switch to the ON position and press the WASH key Open the side access panel and observe that the drive shaft is turning CLOCKWISE as viewed from the front of the unit Press the AUTO key to return to the AUTO mode Incorrect usage of the mix feed Follow the correct feed tube tube procedures and use of air orifice 2 The product is too thick Improper priming procedures Drain the freezing cylinder and re prime the unit The viscosity control is set too Adjust the viscosity cold 3 The product is too soft The draw rate is set too fast Adjust the draw rate to 5 7 1 2 Oz 1
25. c NDE HOLIOVdVOf Vec AVO 31008SH HOSSd3HdNOO 191 AV TH3U dVO HHIC SSINHVH dossSaudNWOO 1HVIS AV T3H Gc 3NE6 191 LHV LS HO LIOVdVO 0216 3006 NNY YOLIOVdVOF 82442948691 YOSSIEANODO ONIC IOH HVTIOO INIOd 9 041 01011 540 4 NI 09 AV THH HMd NOGgdlH J 1T8VO VLXOTNICXQ NIL 988 HV3H HSf1HH diNNd XII N HSQug TZ EX eXGOO L 5 18 1 3 18NO0 HSNya NOISNVdAX3 3A 1WA 1008 NOISNVdX3 3A 1WA 1009 e 8 N39 H3MOd QuHvOd 08 96 N39 9IDOT QHVOS 2 1 HOlHd 8 98760154 000 148620 8 18750157 000 1 560 1148 oo 102550 vexv L138 M6 GO 9I EL DONIH O x891 c91 c 08 L V H3 1L V3H 89 6 041 DNIHV4 amp GV Lf 8926 09 9 89 6 041 ONIHV38 HV3H HVTIOO 89 28 08 1 TIHHS HV3uH DNIHUV3H Available Separately Parts List 37 Model 161 791150 AN L HILNIOD MVYO ANIYA 2020000 MEOL QO 8 Z ONIY O 200 4091 MVHO 3ATVA 616910 M0Z0 X QO 9WS DNIH O 222260 PSSA MVC s lt 6ES8EX 1HOHS 891 LOAId V Nid pe L i 1 e SNidlOAd 000 lo RANA Po SNidlOAd 000 AS gt 212910 MOZO X GO 91 S ONIH O 8038EX ONO1 89L LOAld Y Nid eor 795060 3A1VA MVHC 31GNVH 00 866610 M6EL X GO P 6 Z ONIH O 00000 80081088 ruas9oo
26. cifications Continued 26 5 8 677 REAR VIEW 24 3 16 D A 614 WATER OUT 3 8 a IN 25 114 3 8 NPT POWER 642 CORD 28 1 8 19 625 715 499 TOP OF 7 8 DRAW AIR IN NEAR SIDE 22 HANDLE AIR OUT FAR SIDE AIR COOLED ONLY SC 45 412 394 NER 43 11 16 1110 OF DRAW 52 5 16 24 146 HANDLE 1329 611 18 3 5 8 458 531 17 5 8 92 BOTH DOORS OPEN NOTE FIGURES IN PARENTHESES INDICATE MILLIMETERS 071018 Introduction 4 Model 161 Installation Instructions Air Cooled Units Air cooled units require a minimum of 6 152 mm of clearance around all sides of the freezer Failure to allow for adequate clearance can reduce the refrigeration capacity of the freezer and possibly cause damage to the compressor Electrical Connections Each freezer requires a dedicated power supply Check the data label on the freezer for fuse circuit ampacity and electrical specifications Refer to the wiring diagram provided inside the control box for proper power connections In the United States this equipment is intended to be installed in accordance with the National Electrical Code NEC ANSI NFPA 70 1987 The purpose of the NEC code is the practical safeguarding of persons and property from hazard
27. e turn the viscosity adjustment screw counterclockwise slowly until the unit cycles off 8 Draw several samples to verify that the amperage at cycle off and product quality remains consistent Mix Adjustment The mix setting is the temperature adjustment for the mix hopper Ideal mix temperature 38 F 3 3 to 40 F 4 4 O Cut out temperature will always be 4 5 F 2 5 C lower than the cut in temperature See SB 2474 The range for cut in temperature is MIN approximately 52 F 11 0 C and MAX approximately 36 F 2 2 C Model 161 Controls Setting the Mix Hopper Temperature 1 To set the mix hopper temperature fill the hopper at least half full with approximately 40 F 4 4 C mix 2 Installa suction pressure gauge at the EPR valve evaporator pressure regulator and verify the correct operating pressure Adjust if necessary 3 Setthe MIX potentiometer to mid range 4 Allow the mix hopper refrigeration system to cycle until the mix temperature is stabilized Adjust the setting if necessary Note The temperature adjustment must be made on the left logic board Standby Adjustment Maintains mix temperature in the freezing cylinder during long no sale periods to prevent over beating of the product Ideal standby temperature 30 F 1 1 C to 35 F 1 7 Cut out temperature will always be 4 F 2 lower than the cut in temperature The range for
28. illuminate Note If all eight lights do not illuminate or if the test cannot be initiated the logic board is defective Figure 2 Each light corresponds with a particular relay The light on the panel will not extinguish until the test is completed for that particular relay Logic Board Light Corresponding Relay MIX LOW Mix Relay MIX OUT Fan Relay MIX Pump Relay STANDBY Beater Motor Relay WASH Compressor Relay AUTO Spinner Relay PUMP Portion Relay When the self test is initiated all eight lights will remain on for three seconds At this time the processor will begin to check the power board relays as follows Note Each relay closes for three seconds during this test As the relay opens the corresponding light extinguishes There is a ten second pause between the activation of each relay 1 The SET POINT light turns off Ten seconds after the SET POINT light turns off 2 The MIX relay closes and opens again The MIX LOW light extinguishes 3 The FAN relay closes and opens again The MIX OUT light extinguishes Model 161 13 Controls 4 The PUMP relay closes and opens again The MIX light extinguishes 5 The BTR beater motor relay closes and opens again The STANDBY light extinguishes 6 The COM compressor relay closes and opens again The WASH light extinguishes 7 Alllights are off and a tone sounds for three seconds This designates the end of the first secti
29. lications For this reason the control must be set to operate in an amperage range which relates to the beater motor amperage and the desired product viscosity setting The selected amperage range simply determines the adjustment span of the viscosity adjustment potentiometer on the logic board The jumper on the power board determines the amperage range selection The jumper is placed on the pin which corresponds to the beater motor amperage when the desired product viscosity is attained See page 16 to locate the range selection jumper Viscosity Control Range Selections 2 4 PIN 1 2 AMP to 2 4 AMP 5 0 PIN 2 5 AMP to 5 0 AMP 8 0 PIN 4 0 AMP to 8 0 AMP 11 2 PIN 5 7 AMP to 11 2 AMP Setting Viscosity Adjustment 1 Place an amp probe on one of the L1 leads on the beater terminal on the power board 2 Turn the viscosity adjustment screw to the MAX position 3 With the freezer properly primed actuate the refrigeration cycle press AUTO 4 During the freezing process draw a sample and inspect the product appearance When the desired product viscosity and appearance is achieved note the beater motor amperage 5 Cancel the refrigeration cycle press AUTO 6 Using the chart set what range the beater motor amperage falls into and place the jumper on the proper pin Note See previous chart for amperage range 7 Press AUTO When amperage achieves the previously noted beater motor amperag
30. mperatures by sending commands to the control s power board Commands are sent via a ribbon cable enabling the proper relays on the power board to open or close See Control Overview illustration on page 16 Function Interpret a mode of operation monitor mix level and temperature monitor product viscosity or product temperature and send a command to the power board through a ribbon cable enabling the proper relays on the power board to be open or closed Logic Board Part Numbers MIX MIX DRAW SHK MIX 1 BRL FAN MIX2 OUT PUMP LOW PROBE SOFTECH CONTROL O 4 m un d W 2 TAYLOR pat e AMETEK DIXON 000 49560 DIP SWITCH MIX STANDBY WASH AUTO PUMP 1 comes ee 2 COMP 10 3 BTR5 4 BTR 10 q 5 FAN2 6 STBY DIS 7 INTERVAL 8 INTERVAL 45 MIX bee S S VISCOSITY 13 SHUNT SHAKE TEMP MIX STANDBY SWITCH INTERVAL 7 8 TIME 9 0 OFF ON 14 ON OFF 11 ON ON 5 MIN MIN MAX As of July 1996 we have modified the differential on Generation Il controls from 13 F 7 2 C to 4 5 F 2 5 C in order to meet the new NSF mix temperature requirements The new control has a shunt jumper to select proper temperatures This shunt is located beneath the dip switches on the left side of the control The shunt is set in the upper position for 4 5 F 2 5 C differential for use on mix hopper systems and in the lowe
31. ng cylinder probe terminal b Connect the MIX 1 terminal directly to Imn Watt probe 14 Check the BARREL freezing cylinder probe MIX light will illuminate as in Step 13 by removing the wire from the c Remove the terminal connection from panel ground simulating a cold probe The a LU 15 Press the MIX key again and the self test If the lights do not react the panel is defective program is terminated Model 161 15 Controls Control Overview RIBBON CABLE RIBBON CABLE 032445 032445 BOARD LOGIC BOARD LOGIC GEN 2 6 GEN 2 6 X36641SER1 X36641SER1 DRAW a BRL m DRAW BRL FAN LOW PUMP Low PUMP SOFTECH CONTROL SOFTECH CONTROL SET POINT MIX LOW SET POINT MIX TAYLOR TAYLOR CO AMETEK DIXON AMETEK DIXON 7 _ 000 49 DIR SWITCH MIX STANDBY WASH AUTO PUMP DIP SWITCH MIX STANDBY WASH AUTO PUMP UP OFF UP OFF 1 5 1 5 2 10 2 10 3 BTR5 3 BTR5 4 BTR10 4 BTR10 P 5 FAN2 jTBY DIS 6 STBY DIS 7 INTERVAL 7 INTERVAL 8 INTERVAL 8 INTERVAL TT 5 5 VISCOSITY S s VISCOSITY 43 SHUNT SHAKE TEMP MIX STANDBY SHAKE TEMP MD SWITCH INTERVAL 7 a TME OFF OFF 16 OFF ON ON OFF it ON ON 5 MIN
32. on If all or most of the power board relays fail to close the logic board is defective If only one relay fails to close the power board is defective This test can be used to determine if a problem exists with the logic board the power board or elsewhere in the freezer In other words if during the test the beater relay closes on the power board but the beater motor contactor does not operate the problem occurs after the command reaches the power board Self Test Part When the first section of the self test is complete the control will advance to the starting point of the second section The technician will have to complete this portion of the test The first part of this section verifies the function of the control potentiometers adjustment screw During this test the MIX STANDBY WASH AUTO and PUMP lights function in direct relationship with the MIN and MAX adjustments of the potentiometer In other words when the adjustment screw is turned all the way to MIN the MIX light will be illuminated When the adjustment is turned all the way to the light will travel down and iluminate the PUMP light If the screw adjustment is made between the MAX and the MIN adjustment one of the other lights will illuminate depending on the adjustment These lights create a bar graph which is directly related to the product temperature MIX is warm and PUMP is cold 1 The
33. on reset Allow the beater motor to cool Place the power switch to the OFF position Press the reset button firmly Place the power switch to the ON position and press the WASH key Open the side access panel and observe that the drive shaft is turning clockwise as viewed from the front of the unit Press the AUTO key to return to the AUTO mode Note Do not use metal objects to press the reset button The circuit breaker is off or the Turn the breaker on or replace fuse is blown the fuse piat on mix The MIX OUT light is Add mix to the mix hopper and press the AUTO key The water is turned off on water Turn the water on cooled units 13 Product is not feeding into the The mix inlet hole is frozen up The hopper temperature needs freezing cylinder adjustment Incorrect usage of the mix feed Follow the correct feed tube tube procedures and use of the air orifice 14 Product is popping when The draw rate is set too fast The draw rate should be set at 5 drawn 7 1 2 oz of product per 10 seconds 15 The MIX LOW and MIX OUT There is milkstone build up in the Clean the hoppers thoroughly probes are not functioning hopper Troubleshooting 22 Model 161 Electrical Troubleshooting The following information provides a sequential list of electrical components that L 1 power travels through to initiate various operations Auto Mode of Operation L 1 power travels through the power swi
34. r position for 13 F 7 2 C differential for use on mix cabinet systems The new control is compatible with older units This change will require new part numbers as follows Old Part No New Part No X36641 SER Gen l X36641SER1 X38523 SER Gen II W Chime X38523SER1 Power Board Part Number X32326 SER Thermistor Probes There are two types of thermistor probes used on model 161 freezers The resistance value of the thermistor probes corresponds with the temperature As the temperature becomes warmer the probe resistance decreases X31602 Barrel Probe Senses temperature of product in freezing cylinder X55540 Hopper Probe Senses temperature of mix in hopper Approximate probe resistance readings 10 000 OHMS at room temperature 77 25 30 035 OHMS at hopper temperature 35 F 2 C 48 636 OHMS at soft service temperature 18 F 7 7 C Controls Model 161 Viscosity Function In soft serve freezers the logic board monitors amp draw on the beater motor which is directly related to the viscosity of the product in the freezing cylinder When the amp draw reaches its set point the unit cycles off Therefore the viscosity of the product will always be consistent even through its temperature may vary slightly To monitor amperage L1 power supplied to the beater motor must pass through the power board beater terminals The same softech controls are used in both single and three phase app
35. ranty It will be the owners responsibility to make this fact known to any technicians they employ It should be noted that Taylor does not warrant the refrigerant used in its equipment For example if the refrigerant is lost during the course of ordinary service to this machine Taylor has no obligation to either supply or provide its replacement either at billable or unbillable terms Taylor will continue to monitor the industry and test new alternates as they are being developed Should a new alternate prove through our testing that it would be accepted as a drop in replacement then the above disclaimer would become null and void To find out the current status of an alternate refrigerant as it relates to your compressor call the local Taylor Distributor or the Taylor Factory Be prepared to provide the model serial number of the unit in question Parts Model 161 Notes Model 161 Model 161 Exploded View Figure 3 Model 161 28 Parts Model 161 Exploded View ITEM DESCRIPTION PART NO 1 MOTOR 1 2 HP REMOTE 055097 27G CAPS UNE ALIQUID SOLENOID 6559227 VALVESOLENOID 7 64 ORF 0434927 Gb Temas copen ooseso__ LINE A LIQ HTE DRY AC EXGHANGERA HENT SPACER PROBE HOLE 630966 Mo serus 2 zi 19 VALVE SOL 1 4 ORF X 3 8 IN 062019 27 1 2 OUT 21 CONDENSER A DANFOSS X63551 27G INCLUDES 30 s 2 5T 3
36. rigerant liquid sprayed onto the skin may cause serious damage to tissue Keep eyes and skin protected If refrigerant burns should occur flush immediately with cold water If burns are severe apply ice packs and contact a physician immediately Taylor reminds technicians to be cautious of government laws regarding refrigerant recovery recycling and reclaiming systems If you have any questions regarding these laws please contact the factory Service Department WARNING R404A refrigerant used in conjunction with polyolester oils is extremely moisture absorbent When opening a refrigeration system the maximum time the system is open must not exceed 15 minutes Cap all open tubing to prevent humid air or water from being absorbed by the oil x If the crossed out wheeled bin symbol is affixed to this product it signifies that this product is compliant with the EU Directive as well as other similar legislation in effect after August 13 2005 Therefore it must be collected separately after its use is completed and cannot be disposed as unsorted municipal waste The user is responsible for returning the product to the appropriate collection facility as specified by your local code For additional information regarding applicable local laws please contact the municipal facility and or local distributor Introduction Model 161 Model 161 Specifications Freezing Cylinder Two 1 5 quart 1 4 liter volume
37. s arising from the use of electricity This code contains provisions considered necessary for safety Compliance therewith and proper maintenance will result in an installation essentially free from hazard In all other areas of the world equipment should be installed in accordance with the existing local codes Please contact your local authorities Stationary appliances which are not equipped with a power cord and a plug or other device to disconnect the appliance from the power source must have an all pole disconnecting device with a contact gap of at least 3 mm installed in the external installation o This machine must be properly grounded Failure to do so can result in severe personal injury from electrical shock FOLLOW YOUR LOCAL ELECTRICAL CODES Beater Rotation Beater rotation must be clockwise as viewed looking into the freezing cylinder 11037 Figure 1 To correct rotation on a three phase unit exchange leads at the main terminal block CAUTION Make sure the power switch is in the OFF position before correcting the beater rotation Failure to do so may result in electrocution or component damage Electrical connections are made directly to the terminal block provided in the control box Model 161 Introduction Running Specifications Pressures Temperatures The following are the Taylor recommended settings for various components within these models The Model 161
38. s improperly lubricated or o ring worn 8 Excessive mix leakage into The seal on the drive shaft is Lubricate properly or replace the the long drip pan improperly lubricated or worn seal The seal is installed inside out on Install the seal correctly the drive shaft 9 Excessive mix leakage from Worn or missing o rings Install or replace the o rings the rear of the freezer into the RENE short drip pans Inadequate lubrication of the drive Lubricate properly shaft The drive shaft and beater Verify the refrigerant charge and assembly work forward check for a shorted freezing cylinder Worn rear shell bearing Replace the component Gear box out of alignment Re align the gear box 10 The drive shaft is stuck in the Mix and lubricant have collected in Brush clean the rear shell bearing drive coupling the drive coupling area regularly Rounded corners of the drive Replace worn component s shaft the drive coupling or both The gear box is out of alignment Re align the gear box 11 Freezing cylinder walls are Missing or worn front bearing Install or replace the front bearing scored The beater assembly is bent The beater assembly must be replaced The gear box is out of alignment Re align the gear box Model 161 21 Troubleshooting PROBLEM PROBABLE CAUSE REMEDY 12 The unit will not run when in The unit is unplugged Plug into wall receptacle the AUTO mode The beater motor is out
39. tch beater overload switch the compressor high pressure cut out switch the overload terminal OL on the power board the BTR terminal of the power board and energizes the coil of the beater motor contactor L 1 power travels through the power switch beater overload switch the compressor high pressure cut out switch the overload terminal OL on the power board the COM terminal of the power board and energizes the coil of the compressor contactor L 1 power travels through the power switch beater overload switch the compressor high pressure cut out switch the L 1 terminal of the power board the MIX terminal of the power board and energizes the hopper refrigeration compressor and condenser fan Wash Mode of Operation L 1 power travels through the power switch beater overload switch the compressor high pressure cut out switch the overload terminal OL on the power board the BTR terminal of the power board and energizes the coil of the beater motor contactor Model 161 23 Troubleshooting Notes Troubleshooting 24 Model 161 Section 4 Parts e Warranty Explanation Exploded Views Complete Parts List e Wiring Diagrams J jp jp Aa Model 161 25 Parts Warranty Explanation Class 103 Parts The warranty for new equipment parts is one year from the original date of unit installation with a replacement parts warranty of three months Class 212 Parts
40. the machine has been disconnected Failure to follow this instruction may result in electrocution Stationary appliances which are not equipped with a power cord and a plug or other device to disconnect the appliance from the power source must have an all pole disconnecting device with a contact gap of at least 3 mm installed in the external installation Failure to follow this instruction may result in electrocution AN This machine must be placed on a level surface Failure to comply may result in personal injury or equipment damage A DO NOT install the unit in an area where water jet could be used to clean or rinse the freezer Failure to follow this instruction may result in serious electrical shock This machine is designed to operate indoors under normal ambient temperatures of 70 75 F 21 24 C The machine has successfully performed in high ambient temperatures of 104 F 40 C at reduced capacities NOISE LEVEL Airborne noise emission does not exceed 78 dB A when measured at a distance of 1 0 meter from the surface of the machine and at a height of 1 6 meters from the floor Refrigerant Taylor uses R404A refrigerant This refrigerant is generally considered non toxic and non flammable however any gas under pressure is potentially hazardous A NEVER fill any refrigerant cylinder completely with liquid Filling the cylinder to approximately 80 will allow for normal expansion 3 Ref
41. v 212 26260990 cot 2 55770 ALO LNOO 191 V HOLSIS3H 8 GX02XV AFTINd 8 5 X JS AFTINd 1 1 6 TOL HOLSIINH3HI V 3 10H OS 4gdOHd HJOVdS d 10H OS d8OHd OSIQ 5 IINAD 191 930 31W 1d 191 HIV LYINS TANVd 191 LHOIH 30IS 1INVd 191 dV3d 13NVd IINAD 191 H3MOTTHNVd 191 14414018 TANVd 191 1 4 TANVd 191 LHOIH 3GIS V THNVd 191 14 4 191 LNOYWS YAMOT IANVd 191 144 T 3GIS7 THNVd 191 1 4 TINYd 191 dIHO NVd 10 9 9 IVWNH3H I QVO TH3AO 891 091 041 081 GALS LAN 891 091 191 GALS LAN 04427 HSNd S NVAt 93072 TiNd 18 6 04 NV YOLOW NV4 HOLON NOZE AN k 1 6 NOH HOLIOVdVO AOS ANCS Ev LHV LS HOLIOVdVO ZH 09 Hd dH c L HOLON 066 4088 2 LHV LS HOLIOVd VO NOILdIlHOS3Ga Available Separately Model 161 40 Parts List NINOS 2 12286990 4007 1X44091 S QION31OS 3ATVA lo ai OO 0 JAYA NOISNVdX3 LOO8 98760164 cor z 1447 1 X Se I OLQV dX3 3A1VA 409 8000098 socovo 144 1X SP L OLNY AXI 3NTVA ws eo 9980 97 1 Hd3 3ATVA z S9sgso X 14WP I SS399V 3A1VA

161

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