Shift Cable - Ravns Garage
Contents
1. Remove remote control shift cable and shift assist assembly if installed 50308 With Shift Assist Assembly a Shift Assist Assembly b Remote Control Shift Cable LIAS Ks QQ 50310 Without Shift Assist Assembly a Remote Control Shift Cable 90 818177 3 APRIL 2001 Page 4A 29 sERVICE PROCEDURES REQUIRING MINOR DISASSEMBLY SERVICE MANUAL NUMBER 14 2 Ensure shift lever adjustable stud is at bottom of slot If necessary loosen stud and move it to bottom of slot toward the pivot bolt then retighten stud Jo II D ot y a Adjustable Stud b Toward pivot bolt 50309 bl mI 3 Shift remote control as stated in a or b following a Right Hand RH Rotation Drive Unit forward gear past detent into wide open throttle position Page 4A 30 90 818177 3 APRIL 2001 SERVICE MANUAL NUMBER 14 SERVICE PROCEDURES REQUIRING MINOR DISASSEMBLY b Left Hand LH Rotation Drive Unit reverse gear past detent into wide open throttle position 4 Place drive unit into gear by pushing in on drive unit shift cable while simultaneously rotating propeller shaft counterclockwise until shaft stops to ensure full clutch engagement Maintain a light pressure on the drive unit shift cable to hold it at the end of its travel this removes all slack from the cable IMPORTANT Do not use excessive force when holding pressure on the drive unit shift cable Excessive force would be indicat2. BLY SERVICE MANUAL NUMBER 14 9 Simultaneously rotate propeller shaft clockwise until shaft stops to ensure full clutch engagement alt oh a Propeller Shaft Rotate Clockwise 22267 10 Perform a or b as appropriate a On Models with Earlier Type Switch check shift cutout switch lever position Roller must be centered 22058 a Shift Cutout Switch Roller b On Models with Later Type Switch check shift cutout switch plunger position Pin must be centered 75128 a Shift Cutout Switch Roller Page 4A 34 90 818177 3 APRIL 2001 SERVICE MANUAL NUMBER 14 SERVICE PROCEDURES REQUIRING MINOR DISASSEMBLY 11 If roller or plunger pin is not centered a Ensure adjustable stud is at bottom of slot in shift lever b Check remote control for proper shift cable output 3 in 76 mm 1 8 in 8 mm Refer to Installation Requirements c Ifa and b are correct ensure drive unit shift cable is not crushed or kinked If drive unit shift cable is binding the shift cutout switch roller or plunger pin will move off center when shifting into and out of forward and reverse NOTE If shift cable was damaged during installation install new shift cable assembly in accordance with instructions contained in sterndrive service manual then repeat shift cable adjustment procedure NOTE Some controllers such as the Commander 3000 have different adjustment proce dures Refer to the appropriate install
3. ERVICE MANUAL NUMBER 14 SERVICE PROCEDURES REQUIRING MINOR DISASSEMBLY 5 Install inner core wire through shift slide 23262 a Core Wire b Shift Slide 6 Install inner core wire through shift cable 70138 a Inner Core Wire b Shift Slide 90 818177 3 APRIL 2001 Page 4A 25 sERVICE PROCEDURES REQUIRING MINOR DISASSEMBLY SERVICE MANUAL NUMBER 14 7 Install set screw into shift slide Tighten until tt contacts core wire Then back off a maximum of 1 8 turn Safety wire set screw to shift slide using a figure 8 pattern Twist until tight and cut off excess length of safety wire 70138 a Set Screw b Shift Slide c Safety Wire 8 Install threaded tube on shift cable and tighten until it bottoms Secure jam nut against shift cable end ood a Threaded Tube b Core Wire c Jam Nut 22183 9 Install sterndrive unit Page 4A 26 90 818177 3 APRIL 2001 SERVICE MANUAL NUMBER 14 SERVICE PROCEDURES REQUIRING MINOR DISASSEMBLY 10 Push in on drive unit shift cable while simultaneously turning propeller shaft counterclockwise until shaft stops To ensure that clutch is fully engaged maintain pressure on propeller shaft with a suitable device elastic strap Ro 22183 23170 a Inner Core Wire b Propeller Shaft NOTE Clutch engagement will be in forward on right hand rotation units and reverse for left hand rotation 11 Install shift cable end guide over core wire and insert core
4. SERVICE MANUAL NUMBER 14 SERVICE PROCEDURES REQUIRING MINOR DISASSEMBLY Shift Cable Removal 1 Remove sterndrive unit 2 Disconnect shift cable from shift plate and remove end guide x Feeeeeeeeeeeeeeeee senses ga tintinia nhae dune lll 22183 a Anchor Screws 2 b End Guide 3 Remove threaded tube y HI m 22183 a Jam Nut b Threaded Tube 22183 4 Cut safety wire and remove set screw from shift slide 70138 a Set Screw b Shift Slide c Safety Wire 90 818177 3 APRIL 2001 Page 4A 19 sERVICE PROCEDURES REQUIRING MINOR DISASSEMBLY SERVICE MANUAL NUMBER 14 5 Remove inner core wire and shift slide 70138 a Inner Core Wire b Shift Slide 6 Using shift cable removal and installation tool 91 12037 completely loosen shift cable retaining nut 23156 a Shift Cable Retaining Nut IMPORTANT The shift cable should be replaced as an assembly only Page 4A 20 90 818177 3 APRIL 2001 SERVICE MANUAL NUMBER 14 SERVICE PROCEDURES REQUIRING MINOR DISASSEMBLY 7 Loosen and remove shift cable bellows crimp clamp SHH KS 1 ol aan o DRIES a 70137 a Crimp Clamp b Shift Cable Bellows 70138 c Shift Cable 8 Remove shift cable wrapping from shift cable on inner transom 22030 Inner Transom b Shift Cable c Wrapping 90 818177 3 APRIL 2001 Page 4A 21 sERVICE PROCEDURES REQUIRING MINOR DISASSEMBLY SERVICE MANUAL NUMBER 14 9 Pull shif
5. and stop in reverse to recheck shift cutout switch position Roller must be centered b LEFT HAND LH propeller rotation drive unit While turning propeller shaft clockwise move remote control shift handle into full forward position Clutch should engage before shift lever comes to a stop If clutch does not engage loosen adjustable stud on shift lever and move it upward in slot until clutch engages with forward gear Retighten stud Shift remote control several times and stop in forward to recheck shift cutout switch position Roller or pin must be centered 50309 a Adjustable Stud 22058 75128 a Shift Cutout Switch Roller 90 818177 3 APRIL 2001 Page 4A 37
6. ation instructions for the model being repaired 12 After remote control shift cable has been properly adjusted reinstall cable and shift assist assembly if applicable and secure with hardware as shown If shift assist assembly attaching points will not align push in or pull out on end of shift assist assembly to install Do not attempt to readjust shift cable 50308 With Shift Assist Assembly a Remote Control Shift Cable b Shift Assist Assembly c Clevis Pin d Cotter Pin Spread Both Prongs e Large D Washer f Small I D Washer g Locknut Tighten Until Bottomed Then Back Off 1 2 Turn 90 818177 3 APRIL 2001 Page 4A 35 sERVICE PROCEDURES REQUIRING MINOR DISASSEMBLY SERVICE MANUAL NUMBER 14 50310 Without Shift Assist Assembly a Remote Control Shift Cable b Clevis Pin c Cotter Pin Existing d Spring Existing e Washer Existing f Washer g Spacer h Washer Existing i Locknut Existing Tighten Until Bottomed Then Back Off 1 2 Turn IMPORTANT If an extra long remote control shift cable is used or if there are a large number of bends in remote control shift cable or remote control has inadequate output travel an additional adjustment may be necessary Refer to step 12 or 13 as applicable 13 Remote Control with Single Lever Shift Throttle Control a RIGHT HAND RH propeller rotation drive unit Shift remote control into reverse gear wide open
7. ed by movement of the v notch on the shift cutout switch 22266 a Drive Unit Shift Cable Push In b Propeller Shaft Rotate Counterclockwise 90 818177 3 APRIL 2001 Page 4A 31 sERVICE PROCEDURES REQUIRING MINOR DISASSEMBLY SERVICE MANUAL NUMBER 14 5 Lightly pull on remote control shift cable end guide to remove slack from remote control and cable and adjust brass barrel as necessary to align attaching points with shift lever clevis pin hole and stud Be sure to maintain light pressure on drive unit shift cable 50309 a End Guide b Brass Barrel c Shift Lever Clevis Pin Hole d Stud 6 After cable has been aligned turn brass barrel 4 turns away from cable end guide AS v E a _ 50308 e End Guide f Brass Barrel Page 4A 32 90 818177 3 APRIL 2001 SERVICE MANUAL NUMBER 14 SERVICE PROCEDURES REQUIRING MINOR DISASSEMBLY 7 Temporarily install remote control shift cable on stud and install clevis pin Mil B 5 AED Co M i l i _ o 50308 a Remote Control Shift Cable b Clevis Pin 8 Shift remote control as stated in a or b following a Right Hand RH Rotation Drive Unit reverse gear past detent into wide open throttle position b Left Hand LH Rotation Drive Unit forward gear past detent into wide open throttle position RA 90 818177 3 APRIL 2001 Page 4A 33 sERVICE PROCEDURES REQUIRING MINOR DISASSEM
8. t cable through shift cable bellows 70137 a Shift Cable b Shift Cable Bellows Inspection Inspect shift cable for cuts kinks and chafing Inspect inner core wire for kinks and unraveling Inspect shift cable retainer nut threads for damage P ON S Inspect for signs of retainer nut separating from outer casing Page 4A 22 90 818177 3 APRIL 2001 SERVICE MANUAL NUMBER 14 SERVICE PROCEDURES REQUIRING MINOR DISASSEMBLY Installation 1 Insert shift cable through bell housing and shift cable bellows Lem e e aa LS 70137 a Shift Cable b Shift Cable Bellows 2 Apply Perfect Seal to shift cable retainer nut threads and secure shift cable to bell housing using shift cable removal and installation tool 91 12037 No more than 2 threads on retainer nut should be exposed 23156 a Shift Cable b Retainer Nut 90 818177 3 APRIL 2001 Page 4A 23 sERVICE PROCEDURES REQUIRING MINOR DISASSEMBLY SERVICE MANUAL NUMBER 14 3 Install and compress shift cable bellows crimp clamp Be sure that clamp is crimped evenly so that a good seal is maintained between bellows and shift cable Plans for Crimp Clamp Tool are on p 4A 26 DO NOT allow bellows to flatten or water leak may occur 70137 a Crimp Clamp b Shift Cable Bellows c Shift Cable 4 Install shift cable wrapping 22030 a Shift Cable b Shift Cable Wrapping c Inner Transom Plate Page 4A 24 90 818177 3 APRIL 2001 S
9. throttle position while simultaneously rotating propeller shaft clockwise Clutch should engage and cause propeller shaft to lock If clutch does not engage loosen adjustable stud on shift lever and move it upward in slot until clutch engages with reverse gear Retighten stud Shift remote control several times and stop in reverse to recheck shift cutout switch position Roller must be centered b LEFT HAND LH propeller rotation drive unit Shift remote control into forward gear wide open throttle position while simultaneously rotating propeller shaft clockwise Clutch should engage and cause propeller shaft to lock If clutch does not engage loosen adjustable stud on shift lever and move it upward in slot until clutch engages with forward gear Retighten stud Shift remote control several times and stop in forward to recheck shift cutout switch position Roller must be centered 14 Two Lever Remote Control with Separate Shift and Throttle Levers a RIGHT HAND RH propeller rotation drive unit While turning propeller shaft clockwise move remote control shift handle into full reverse position Clutch should engage before shift lever comes to a stop If clutch does not engage loosen Page 4A 36 90 818177 3 APRIL 2001 SERVICE MANUAL NUMBER 14 SERVICE PROCEDURES REQUIRING MINOR DISASSEMBLY adjustable stud on shift lever and move it upward in slot until clutch engages with reverse gear Retighten stud Shift remote control several times
10. wire through cable anchor Tighten screws securely 22183 a Shift Cable End Guide b Core Wire c Cable Anchor d Screws 2 12 While applying light inward pressure rotate barrel on shift cable threads until distance between center of hole in shift cable end guide and center of brass barrel measure 6 in 153 mm 50484 a End Guide b Brass Barrel c 6in 153 mm 13 Adjust shift cable 90 818177 3 APRIL 2001 Page 4A 27 SERVICE PROCEDURES REQUIRING MINOR DISASSEMBLY SERVICE MANUAL NUMBER 14 Remote Control Shift Cable Adjustment Drive Unit Installed NOTE The illustrations on the following pages show models that have a shift plate that is mounted on the exhaust elbow The shift mechanism components on the 3 0L model are located on the top of the valve cover as shown in the following illustration The procedure for making the adjustments is exactly the same 50626 3 0L Model With Components Mounted On Valve Cover a Shift Assist Assembly b Remote Control Shift Cable IMPORTANT Shift cable adjustment for a right hand RH rotation drive unit is different than the procedure for adjusting a left hand LH rotation drive unit Be sure to refer to the appropriate procedure when performing the following steps IMPORTANT Drive unit must be installed IMPORTANT DO NOT run engine Page 4A 28 90 818177 3 APRIL 2001 SERVICE MANUAL NUMBER 14 SERVICE PROCEDURES REQUIRING MINOR DISASSEMBLY 1
Download Pdf Manuals
Related Search