Model 7000XTR Service Manual
Contents
1. Cover Assy 7000 11 Gray Mitad Vidal A Backplate 7000 Md Aia TIO inician Screw Phil Rd Hd 6 32 x 5 16 Ua Naa kamaa wadia 12413 iactis Screw Hex Wsh 10 24 x 5 8 c c 11805 ns Scerw Rd Hd 4 40 x 5 8 Type 1 TAA Var 4098 A Transformer US 24V 9 6VA 7000 Dia liura 19791 01 Meter Cable Assy Turbine SE Orar Vasen AT 22 aia O ring 007 d EE m 40960 03 Label UL Nameplate 7000 US 24 Page 23 Control Valve Assembly 17 Es 61500 7000EXP_REVC Item No Quantity Part No Description coran Mirta dais 61050 cei Valve Body Assy 7000 32mm Dist PE Veen 61542 10 Piston Assy 7000 Softener D F 35GPM AAA AA APA AMA gd 61453 10 Piston Assy 7000 Softener D F 28GPM aia 61452 20 Piston Assy 7000 Filter 35GPM c o EUER VO O tas Clip H Plastic 7000 AA Vene 61438 Seal amp Spacer Kit 7000 D F AN WAWA Mid bad 60016 01 Brine Valve Assy 7000 560CD Dion Ue 40577 cess Turbine Meter Assy 7000 Pastos em DIXA A etes Injector Assy 7000 Part Number Injector Number 61454 000 000 61454 00 00 61454 0 0 61454 1 1 61454 2 2 61454 3 3 61454 4 4 61454 5 5 Page 24 Control Valve Assembly Item No No2. 0 00 30 Default Range 0 seconds to two hours Oo U u e Lam ElLloWwI _IMEITIEIR 11 1215 T UIRIBII IN E Options 1 25 Turbine 1 25 TURBINE Default N Ge MIAIX I M U M F L OW R A T E o o o o alp m Options Gallons per Minute 0000 gpm Default Liters per Minute u e m A D D 0 1 G A L L O N S E V EIRIY 0 1 PJU L S E S Options Gallons per Pulse 01 GALLONS 01 PULSES Default Liters per Pulse u e RJO G R A M M I N G JU N I T L JEJA S E WJA ITI TI End of Master Programming CAUTION Before entering Master Programming please contact your local professional water dealer Page 12 Master Programming Mode When the Master Programming Mode is entered parameters can be set to make the timer function as needed NOTE Depending on current option settings some displays cannot be viewed or set Entering Master Programming Mode 1 Press and hold the Shift and Up buttons for 5 seconds OR 2 Set the time of day display to 12 01 PM or 12 01HR See the User Programming section to learn how to set Time of Day Then go to the main display screen press the Up and Down buttons at the same time for 5 seconds Exiting Master Programming Mode 1 Press the Extra Cy
3. Green LED Illuminates when the unit is in Regeneration mode unless an error condition exists Red LED Illuminates when there is an error Flow Indicator A rotating line appearing as a rotating star shape will display on the screen when flow is going through the the meter Page 6 Timer Operation Regeneration Atime initiated control valve regenerates when the number of programmed days has been reached A flow initiated control valve regenerates when the volume count is zero or is below reserve capacity System Type Regeneration Trigger Time Clock Delayed A Day override parameter is reached and B the time of day matches the regeneration day override time Meter Immediate Regenerates as soon as the volume remaining has been depleted Meter Delayed Fixed Reserve A Volume remaining has been depleted to the fixed reserve volume and B the regeneration time has been reached Meter Delayed Variable Reserve A Volume remaining has been depleted to the variable reserve volume and B the regeneration time has been reached Meter Delayed Weekly Reserve A Volume remaining has been depleted to the weekly variable reserve volume and B the regeneration time has been reached Volume Override Immediate As soon as the programmed volume remaining has been depleted from the tank Volume Override Delayed As soon as soon as the programmed volume remaining has been depleted from the tank and the regeneration time has been reached
4. regeneration Increase backwash time Page 29 Troubleshooting Control Valve 7 Excessive water in brine tank D Foreign material in brine valve D Replace brine valve seat and clean valve E Foreign material in brine line E Clean brine line flow control flow control 8 Softener fails to draw brine A Drain line flow control is A Clean drain line flow control plugged B Injector is plugged B Clean injector C Injector screen plugged D Line pressure is too low D Increase line pressure to 20 P S I E Internal control leak E Change seals spacers and piston assembly F Service adapter did not cycle F Check drive motor and switches 9 Control cycles continuously A Misadjusted broken or shorted A Determine if switch or timer is faulty Switch and replace it or replace complete power head 10 Drain flows continuously A Valve is not programming A Check timer program and positioning correctly of control Replace power head assembly if not positioning properly B Foreign material in control B Remove power head assembly and inspect bore Remove foreign material and check control in various regeneration positions C Internal control leak C Replace seals and piston assembly General Service Hints For Meter Control Problem Softener delivers hard water Reason Reserve capacity has been exceeded Correction Check salt dosage requirements and reset reserve capacity to provide add
5. Fixed Reserve Valve Type 7000XTR Regenerant Flow Down Flow Filter Downflow Fill First Display Format U S or Metric French Degrees German Degrees or PPM Unit Capacity Grains French Degrees German Degrees PPM Water Hardness Grains French Degrees German Degrees PPM Capacity Safety Factor Zeroor_ 96 Volume Override Gallons or M3 Regeneration Day Override OfforEvery______Days Regeneration Time Delayed AM PM or______ Immediate Regeneration Cycle Step 1 Regeneration Cycle Step 2 Regeneration Cycle Step 3 Regeneration Cycle Step 4 Regeneration Cycle Step 5 Regeneration Cycle Step 6 Auxiliary Relay Enabled or Disabled Auxiliary Relay Start 1 Auxiliary Relay End 1 Auxiliary Relay Start 2 Auxiliary Relay End 2 Chemical Pump Enabled or Disabled CPO Aux Relay Volume Gallons or M CPO Aux Relay HN EO Flow Meter Size 1 25 Turbine Generic Flow Meter Maximum Flow Rate Add _ Gallons every _ _ Pulses Page 3 Water Softener Control Valve Water Pressure A minimum of 20 psi inlet water pressure is required for regeneration valve to operate effectively Electrical Facilities An uninterrupted alternating current A C supply is required Make sure Voltage supply is compatible with unit before installation Current supply is always hot and cannot be turned off with another switch Existing Plumbing Condition of existing plumbing should be free from lime and iron buildup Replace p
6. Page 7 Timer Operation Queued Regeneration RGA From the display screen while the unit is in service hold down the Extra Cycle button until RGQ displays The valve will regenerate when the set regeneration time has been reached Timer Operation During Regeneration In the main display screen the timer shows the current regeneration cycle and the time for that step The green LED light will display when the unit is in regeneration Once all regeneration steps are complete the timer returns to in service and displays a blue LED light Timer Operation During Programming The timer enters program mode unit must be in service While in the program mode the timer continues to operate normally monitoring water usage Timer programming is stored in memory permanently upon a normal exit from programming mode Timer Operation During A Power Failure All program settings are stored in permanent memory Current valve position cycle step time elapsed and time of day are stored during a power failure and will be restored upon power re application Time is kept during a power failure and time of day is adjusted upon power up as long as power is restored within 12 hours NOTE The time of day on the main display screen will flash for 5 minutes when there has been a power outage The flashing of the time of day can be stopped by pressing any button on the display Regeneration Day Override Feature If the Day Override option is turned on and
7. Press the Extra Cycle button once per TO TA display until all displays are viewed and the normal display screen appears 3 Press and release the D button during this mode to exit the Diagnostic Mode or oim ox 4 Depending on current option settings some LAST Mlelstelel SA S displays cannot be viewed L A S T JRJEIG EIN 0 0 0 0 0 HJOJU R S VIOIL UMIE RIEIMJA I IN o o o o o o o o Ta RIEISIER VIE CJAJPJAJC L T Y ojojojojojojojoj g PIRIE V JDJAYY JUISIAIGIE o ojojojojojojo g 7 0 0 0 X TIR 4 2 5 5 2 V E R S IJO N 110012 End of Diagnostic Programming Mode Page 19 Diagnostic Programming Mode NOTE Depending on current option settings some displays cannot be viewed Overview Diagnostic Mode The current Diagnostic Programming Mode screen will display until either the Extra Cycle button is pressed through for each screen or the Diagnostic button is pressed In the event of regeneration occurring while in the Diagnostic Programming Mode the regeneration step and time remaining will be
8. Reg d Part Number Description Ban oc 40556 Cap Injector D eios deeds Insassen 90 0 Con BLFC Assemblies Part No BLFC Size GPM 61450 00 61450 12 61450 25 61450 50 61450 100 61451 00 61451 12 61451 25 61451 50 61451 100 Vin Vasen 61000 AA DLFC Assemblies Part No 61455 00 61455 17 61455 20 61455 24 61455 30 61455 35 61455 40 61455 45 61455 50 61455 60 61455 70 O ring 021 560CD O ring 014 560CD Clip Brine Retaining Clip Drain Retaining Screen Injector 7000 O ring 220 Collector Top 1 x 011 Gray Kit 1 05 Distributor Adapter O ring 124 O ring 336 560CD DLFC Kits Part Number DLFC Size GPM 61456 00 susesi per Blank 61456 8 0 n Vene 8 0 61456 9 0 61456 10 u 61456 12 rica 61456 15 6 1456 20 UA 61456 25 scena 61456 30 nn Not Shown 40071 AA Tube Distributor 33MM Distributor 32MM Collector 33MM Bayonet 12763 10 Stuffer Tool Assy 7000 Filter Valves 40947 01 Plug Brine Valve w O ring 40990 01 Plug Injector w O ring Page 25 Bypass Assembly 3 5 HOLE ff FAT PRS wey T BYPASS SERVICE 41118 REVA 41147 REVA IMPORTANT To bypass the valve turn bypass knob on both sides of the valve to
9. Setting the Time of Day 1 Press and hold the Up or Down button for 2 seconds 2 Press the Shift button to select the digit you want to modify 3 Press the Up or Down buttons to adjust the value 4 Press the Extra Cycle button to return to the normal display screen or after a 5 second timeout NOTE The D button Diagnostic can be pressed to exit without saving Manually Initiating a Regeneration When timer is in service press the Extra Cycle button for 5 seconds on the main screen The timer advances to Regeneration Cycle Step 1 and begins programmed time count down Press the Extra Cycle button once to advance valve to Regeneration Cycle Step 2 if active Press the Extra Cycle button once to advance valve to Regeneration Cycle Step 3 if active Press the Extra Cycle button once to advance valve to Regeneration Cycle Step 4 if active Press the Extra Cycle button once to advance valve to Regeneration Cycle Step 5 if active Press the Extra Cycle button once to advance valve to Regeneration Cycle Step 6 if active Press the Extra Cycle button once more to advance the valve back to in service YS eo wae wa ONOATRWN gt NOTE A queued regeneration can be initiated by pressing the Extra Cycle button To clear a queued regenera tion press the Extra Cycle button again to cancel If regeneration occurs for any reason prior to the delayed regeneration time the manual regeneration request shall be cleared
10. be shown in Volume Override or Time Clock system types Y T EN u Ge u N CC NNI a NN i S YISITIEIM TJY P Ej oje TII MIE C L k D E L A Y E Options Time Clock Delayed Meter Immediate Meter Delayed Fixed Reserve Meter Delayed Variable Reserve Meter Delayed Weekly Reserve Volume Override Immediate Volume Override Delayed V AILIVIE I T YIP ojm Options 7000 XTR RIE G E NJE RJA N nir FO ols T DJO W N Options Down Flow Back Wash Filter Down Flow Fill First D I S P L A Y F O R M A E U S G A Options Grains per Gallon French Degrees German Degrees Parts per Million UIN T CIA P A C 4 lt Options Grains French Degrees German Degrees Parts per Million 1 000 to 9 900 000 in Grains 1 00 to 19900 00 in Metric Range W IA TIE R HIA RIDIN 3 Options Grains per Gallon French Degrees German Degrees Parts per Million 1 to 199 in Grains 2 to 199 in Metric Range TIME CLK DELAYED Default METER IMMEDIATE MTR DLY FIX RSV MTR DLY VAR RSV MTR DLY WEEK RSV VOL OVERRIDE IMM VO
11. bypass position When returning to service put the inlet into service before the outlet Item No Quantity Part No Description Uem je 40569 iis Bypass Assembly 7000 Less Clip 40563 01 Connector Assy 1 NPT w O ring 40563 11 Connector Assy 1 BSP w O ring 40565 01 Connector Assy 1 1 4 NPT w O ring 40565 11 Connector Assy 1 1 4 BSP w O ring D nsa iin sir Oe dg Dai 41242 01 Connector Assy 1 amp 1 4 Sweat w O ring 41243 01 Connector Assy 1 1 4 amp 1 1 2 Sweat w O ring steam 40576 Clip H Plastic 7000 D dae cats jp 40951 e O ring 220 Not Shown T scenes 61462 By Pass Service Kit 7000 Includes all internal parts for 7000 bypass assembly bypass body not included Page 26 2310 Safety Brine Valve DF168 1 42112 REVA Item No Quantity Part No Description T asses ierat AA 60014 Safety Brine Valve Assy 2310 P TEE quodis 60068 Float Assy 2310 w 30 Rod Tii BOA ers Air Check 500 Page 27 Troubleshooting Timer Ifan error is detected an error screen will alternate with the main display screen every few seconds and the LED light will be red During an error condition the unit continues to monitor the flow meter and update the remaining capacity Once an error condition is corrected the unit returns to the
12. 12 DAYS Example EL A m E G E N E R A T O N T HMIEI 0 2 OJO A M Options A M or P M 02 00AM Default Military Time HR t e End of User Programming Mode NOTE Depending on current option settings some displays cannot be viewed or set 1 Enter User Mode Press and hold the Up and Down buttons for 5 seconds Set Feed Water Hardness Press the Shift Up and Down buttons to move the cursor and change the value of the numbers Press the Extra Cycle button to proceed to the next step NOTE Feed Water Hardness will not be shown in Volume Override or Time Clock system types Set Regeneration Day Override To turn on and set the days press the Down button Press the Shift Up and Down buttons to move the cursor and change the value of the numbers Press the Extra Cycle button to proceed to the next step Regeneration Time Press the Shift Up and Down buttons to move the cursor and change the value of the numbers Press the Extra Cycle button End of User Programming Mode Page 18 Diagnostic Programming Mode Flow Chart NOTE Depending on current option settings some displays cannot be viewed or set me t DIO SIC n ma m z 4 om ojm o o ka El 3 op Entering Diagnostic Mode 1 Press and release the D button 2
13. Apply pressure to left while rotating the board back Push Down 42554_REVA 2 When all the way down snap the circuit board into place under the notches on the right Page 36 Connecting the Circuit Board Motor Motor Wires Motor Connector Meter Cable Connector Power Cable 42554 REVA Meter Cable After the circuit board is installed Connect the motor wires to the motor connector on the circuit board Connect the transformer cable to the transformer connector on the circuit board Connect the meter cable to the meter cable connector on the circuit board Connect the meter cable sensor end to the opening on the valve body Thread the meter cable and power cable along the path shown in the above illustration oO ae Ou Insert screw to secure circuit board Page 37 Dimensional Drawings 151 3 5 96 112 8 216 8 4 44 8 54 61500 7000XTR LNE_REVA Page 38 Service Flow GPM Meter Flow Data 7000XTR Valve 50 45 40 35 30 25 20 w Meter Softener Valve 35 GPM and 32mm Distributor Pilot w Meter Cv 7 2 Softener Valve 28 GPM and 1 in Distributor Pilot Filter Valve w 32mm Distributor Pilot Cv 8 9 15 20 Pressure Drop PSID 25 30 TR18753 Softener TR18688 Filter 41140 02 REVA P
14. Extra Cycle button 4 Display Format This program step selects the display format Press the Up or Down buttons to adjust this value Press the Extra Cycle button 5 Unit Capacity This program step selects the timer s total capacity of hardness that can be removed Press the Shift button to select the digit you want to modify Press the Up or Down buttons to adjust this value Press the Extra Cycle button 6 Feed Water Hardness This program step is used to set the feed water hardness The system will automatically calculate volume remaining based on the unit capacity capacity safety factor and feed water hardness entered Press the Shift button to select the digit you want to modify Press the Up or Down buttons to adjust this value Press the Extra Cycle button NOTE Feed Water Hardness will not be shown in Volume Override or Time Clock system types CAUTION Before entering Master Programming please contact your local professional water dealer Page 14 7 10 Master Programming Mode Capacity Safety Factor This program step is used to set the reserve capacity of the unit This is a percentage by which the unit s capacity is reduced Press the Shift button to select the digit you want to modify Press the Up or Down buttons to adjust this value Press the Extra Cycle button Volume Override This program step is used to set the volume override of the
15. Flow Diagrams Second Backwash Position Inlet 40988_REVA i Resin Level CAZA 41121 REVA Rapid Rinse Position Drain ran T Salt L 40988_REVA m ES Brine ly N 41121_REVA Page 33 Water Conditioner Flow Diagrams Brine Tank Refill Position 40988 REVA 41121 REVA Page 34 Removing the Gear Box Assembly 42554 REVA 40988 REVA Unplug the power source With a 3 8 nut driver turn the cycle cam counter clockwise to the position shown in the illustration above Slightly pull the two tabs outward and push the gearbox slightly upward to remove PON gt When returning the valve to service after powerhead disassembly manually step valve through regeneration using the extra cycle button until the valve is in service Page 35 Inserting the Circuit Board Rotate Back 42554 REVA 1 To insert circuit board align notches on left side of board with flexible finger on power head
16. L OVERRIDE DLY DOWN FLOW Default BACK WASH FILTER DF FILL FIRST US GALLONS Default METRIC m3 F TH METRIC m3 D TH METRIC m3 PPM 30000 GRAINS Default 30 00 F TH Default 30 00 D TH Default 30 00 PPM Default 30 GPG Default 30 F TH 30 D TH 30 PPM CAUTION Before entering Master Programming please contact your local professional water dealer Page 9 Master Programming Mode Flow Chart NOTE Depending on current option settings some displays cannot be viewed or set Y EL A NOTE Only shown when System Type is Meter Delayed Fixed Reserve mmm C APJAJC I T Y S A FIET Y or Volume Override Delayed FJAJ CITIOJR 10 0 Options Capacity Safety Factor 00 Default Range 0 to 50 u Re A MIE JO V E R R I D E NOTE Only shown when System Type is Volume Override Immediate or Volume Override Delayed lt o rm o o o ka Options U S Format 1000g Default Metric m3 A A RIEIGIEINIEIRJA IT I JOIN D A Y O V E R R I D E O F F Options Override On 12 DAYS Example Override Off OFF Default Range OFF 0 to 99 Days 4 Time Clock 1 to 99 Days Y Re A R JE G E N E R A T
17. Mode Flow Meter Size This program step sets the size of the flow meter Maximum Flow Rate This program step sets maximum flow rate of the generic flow meter Press the Shift button to select the digit you want to modify Press the Up or Down buttons to adjust this value Press the Extra Cycle button Pulses per Gallon Liter This program step sets the pulses per gallon liter for generic flow meters Press the Shift button to select the digit you want to modify Press the Up or Down buttons to adjust this value Press the Extra Cycle button End of Master Programming Mode CAUTION Before entering Master Programming please contact your local professional water dealer Page 17 User Programming Mode amp Flow Chart Entering User Mode Press and hold the Up and Down buttons for 5 seconds NOTE Feed Water Hardness will not be shown in Volume Override or Time Clock system types NOTE Depending on current option settings some displays cannot be viewed or set m gt gt e e R WIAITIEIR HJARIDIJN E S 0 0 Qo vl 0 Options US Format 030 GPG Default Metric Format DPG EL A R E G EIN E RIA T IJ OJN D A Y I o v EIRIRI DIE OlFIF Options Override Off OFF Default Override On
18. Model 7000XTR Service Manual IMPORTANT Fill in Pertinent Information on Page 3 for Future Reference Table of Contents Job Specification Sheet iaa Water Softener Control Vale RC naeh ikea Valve Installation and Start Up Procedures Timer Operation ernennen Fe Master Programming Mode Flow CA AH Master Programming ModE coitu cre teet een User Programming Mode amp FINAL Diagnostic Programming Mode Flow Chart Diagnostic Programming MOde ottobre erkenne Power Head Assembly WI Control Valve AssemblV iii Bypass Assembly ae ae ie elta 2310 Safety Brine Valve Aa Troubleshooting ea vae A ed NO A ade ea Troubleshooting Control Valve ter itt tt a ect pete ee stadt igne en Water Conditioner Flow DIaQEatms sionis ott tte et d en Removing the Gear Box Assembly Inserting the Circuit BOSE uicti nannten uud aaa in Connecting the BA sisi ia Dimensional Drawings ia Meter Flow BI saree Injector Flow Data IMPORTANT PLEASE READ The information specifications and illustrations in this manual are based on the latest information available at the time of printing The manufacturer reserves the right to make changes at any time without notice This manual is intended as a guide for service of the valve only System installation requires information from a number of suppliers not known at the time of manufacture This product should be installed by a plumbi
19. _ I O N T I MIE 0 2 0 0 A M Options A M or P M 02 00AM Default Military Time 02 00 HR Default N Ae A C Y CIL E 0 11 0 0 0 BIAICIK W A S H NOTE See the Master Programming Mode section for details regarding the regeneration cycle steps Options Regeneration Cycle Step 1 Regeneration Cycle Step 2 Regeneration Cycle Step 3 Regeneration Cycle Step 4 Regeneration Cycle Step 5 Regeneration Cycle Step 6 nn CAUTION Before entering Master Programming please contact your local professional water dealer Page 10 Master Programming Mode Flow Chart NOTE Depending on current option settings some displays cannot be viewed or set Y A A A UIX TL L I AARLY R EL A Y D I S AB L E D Options Auxiliary Relay Disabled DISABLED Default Auxiliary Relay Enabled ENABLED Y A A AIUJX RIEILIAIY OJU T P U T SITJ AIRIT 113 O 0 0 O 0 Options Auxiliary Relay Output Start 1 0 00 00 Default Range Adjustable from 0 to the sum of all regeneration cycle steps minus one minute Y Lr NN AlUIX RIEILIA Y JOJU T P U T E NI D 1 0 1 10 0 0 0 Options Auxiliary Relay Output End 1 0 00 00 Default Range Adjustable from auxiliary relay
20. age 39 Injector Flow Data Injector 000 Injector 00 3 8 Brine System 3 8 Brine System 0 7 T T T T T T 0 7 i 06 0 6 4 1 1 z 2 os AR AE E A A i TERES 2 o5 o f f f f i f 32044 Hi an HI He are 3 04 o o i Total T x KA IA rm Se The TACT ap wm u 03 2 Rinse 2 o 241 D 4o o TAL oe o 00 E i Gum URL mr Va o NNUS Sok AA oe ah AA AA ee ea ea M 1 Draw 2 0 2 r T T O14 e m pigs sy O en E oy AR ee f i f i 0 0 gt 1 N 2 NOR P ieee 1 1 1 Injector Flow GPM o oo Injector Flow GPM o oo 0 6 064 0 4 DAt e x 0 2 Qo ee oboe es Sie es oe Bee zog Summum nad i 0 0 r r r r r r 0 20 40 60 80 100 120 Pressure PSI Pressure PSI Injector 2 Injector 3 3 8 Brine System 3 8 Brine System 2 5 T T T T T T 2 5 T T T T T T i bou ai ce ete ae oe ue ra eie d 21 z i i f 5 i Total i i i i 5 X154 pe Tcr 154 3 Rinse 3 it 1 iL 6 1T Sas ses e aje s e ap eS cm NE o 1T 3 L 1 Draw 2 i f i 05 05 m we eue um ES A 1 i f i i i i i i 0 T T T T T T 0 20 40 60 80 100 120 Pressure PSI Pressure PSI Injector 4 Injector 5 4 r r r r r B j f T 2 oa cR yd amp
21. am step displays the volume remaining The timer will regenerate if the volume remaining is set to zero The maximum ranges are the same as the maximum volume calculated on the main screen Press the Extra Cycle button 7 Reserve Capacity This program step displays the reserve capacity ensuring soft water is available at all times Press the Extra Cycle button 8 Previous Day s Water Usage This program step displays the previous day s water usage Press the Extra Cycle button 9 Software Version This program step displays the timer s software program version number Press the Extra Cycle button to exit NOTE Diagnostic Programming Mode will stop if the system goes into a regeneration Page 20 Notes Page 21 Power Head Assembly 13 61501 7000XT REVA Page 22 Power Head Assembly Item No Quantity Part No Description P akaandaa 12 42349 anne Motor 24V 2 RPM 7000 MI MAUA 1 2 10218 Switch Micro WA 1 40978 Plate Upper Support EUER 1 esses 42356 Circuit Board Assy XTR7000 wak s Shaft Encoder 7000 castes 1 40703 Gear Main E 12 40704 Cam Brine Downflow 1 lt lt 40979 Plate Lower Support e 1 61635 01 Cover Assy 7000 11 Black TRE 1 61634 01
22. cle button once per display until all are viewed Master Programming Mode is exited and the normal display screen appears 2 To exit the Master Programming Mode without saving press the Diagnostic button NOTE If no keypad activity is made for 5 minutes while in the Master Programming Mode or if there is a power failure no changes will be made and the unit will go back to the main display screen Resets Soft Reset Press and hold the Up and Down buttons for 25 seconds until 12 00PM or 12 00HR appears This resets all parameters except for the flow meter totalizer volume Master Reset Hold the Extra Cycle button while powering up the unit This resets all of the parameters in the unit Check and verify the choices selected in Master Programming Mode 1 System Type This program step selects the system type Press the Up or Down buttons to adjust this value Press the Extra Cycle button 2 Valve Type This program step selects the valve type Press the Up or Down buttons to adjust this value Press the Extra Cycle button CAUTION Before entering Master Programming please contact your local professional water dealer Page 13 Master Programming Mode 3 Regenerant Flow This program step selects how the regenerant flows through the tank must match cam The selections available will vary depending on the previously chosen valve model Press the Up or Down buttons to adjust this value Press the
23. d tank O ring seal Use only non aerosol silicone lubricant Load media and place the control valve on the tank All soldering MUST be done on any connections requiring soldering prior to connecting the main control valve The main control valve will by damaged if it is connected at the time of soldering Apply Teflon tape to all threaded fittings On units with a bypass place in Bypass position Turn on the main water supply Open a cold soft water tap nearby and let water run a few minutes or until the system is free of foreign material usually solder resulting from the installation Close the water tap when water runs clean Make plumbing connections to valve Plug the valve into an approved power source NOTE Make all electrical connections according to codes Place the bypass In Service position Cycle the valve to the Backwash position and let the water flow slowly into the mineral tank until the air is purged from the unit Add water to the brine tank until the top of the air check is covered Manually step the valve to the Brine Draw Position and allow the valve to draw water from the brine tank until it stops NOTE The air check will check at approximately the midpoint of the screened intake area Manually step the valve to the Brine Refill Position and allow the valve to return to In Service automatically With the valve In Service check that there is at least 1 of water above the grid in the br
24. displayed When regeneration completes the display will return to the normal time of day display screen Entering and Exiting Diagnostic Mode Press and release the D button to enter the Diagnostic Programming Mode Pressing the Extra Cycle button will move to the next diagnostic screen Press the Extra Cycle button once per display until all are viewed Pressing the Diagnostic button while in Diagnostic Mode will cause the unit to leave the Diagnostic Mode and return to the normal time of day display screen 1 Current Flow Rate This program step displays the calculated flow rate for the timer The below flow rates are the maximum flow rate the timer will read for each meter 1 25 Turbine 90 gpm 0 34 m3 m Press the Extra Cycle button 2 Peak Flow Rate This program step displays the peak flow rate 1 minute average since the last regeneration Press the Extra Cycle button 3 Totalizer This program step displays the total volume of treated water that passes through the meter Reset to zero by holding the Up and Down buttons for five seconds while in the totalizer screen Press the Extra Cycle button 4 Hours Between Last Two Regenerations This program step displays the time between the last two regenerations saved Press the Extra Cycle button 5 Hours Since Last Regeneration This program step displays the hours since the last regeneration Press the Extra Cycle button 6 Volume Remaining This progr
25. er Programming Mode Perform a Master Reset by holding the Shift button and cycling power Go through all screens in Master Programming Mode Manually initiate a regeneration cycle by pressing the Extra Cycle button for 5 seconds Perform a Master Reset by holding the Shift button and cycling power Go through all screens in Master Programming Mode Manually initiate a regeneration cycle by pressing the Extra Cycle button for 5 seconds Call your local water treatment professional as soon as possible Leave the unit running do not unplug NOTE If the above corrections do not work please contact your local water treatment professional Error Display Screen Examples E R RJO R Iclolplel STETRIV c E JUIN ITT E R RJO R Iclolplel E RIRJO R clofofE I pPIrfofc r AlM JUINITIT IT RIEIPILIAICIE UIN iT I IT Page 28 WARNING Troubleshooting Control Valve The controller MUST be depressurized before removing any guick connection clips for servicing The connector should be pushed toward the control while removing clips Problem Cause Correction 1 Water conditioner fails to regenerate 2 Hard water 3 Unit used too much salt 4 Loss of water pressure 5 Loss of mineral through drain line 6 Iron in conditioned water A Electrical service to unit has A Assure permanent electrical service been interrupted check fuse plug pull chain or sw
26. ine tank if used Fill the brine tank with salt Allow the control to run automatically Setup is now complete N PSIIIIISIITTSSTTTTTITTTTEIT is WAY Ss SSS W C 41119 REVA Page 5 Timer Operation Valve State INI RGQ SRV Flow Time of Indicator Day Display Screen Time of Day alternates with Error Screen if errors are present xt Volume Remaining Status LED Blue In Service Green In Regeneration O Red Error x Set Up Button Shift Button gt AN Adjusts Values Up Adjusts Values to the Left Set Down Button Adjusts Values Down Extra Cycle Button Diagnostic Button Current Flow Rate Peak Flow Rate Totalizer Last Two Regens Last Regen Volume Remaining Reserve Capacity Previous Day Usage Software Version Valve State INI Initializing INI will display on the screen for 30 to 45 seconds when initializing after a power failure reset or programming RGQ Regeneration Queued RGQ indicates that the reserve has been entered in a delayed system and regeneration has been queued When in the main screen press the Shift button to toggle service SRV with RGQ Service SRV SRV will display when the unit is in service LED Status Lights Blue LED Illuminates while the unit is in service and no errors exist The unit will always be in service unless a regeneration trigger has occurred green LED light will be displayed
27. iping that has heavy lime and or iron build up If piping is clogged with iron install a separate iron filter unit ahead of the water softener Location of Softener and Drain Locate the softener close to a clean working drain and connect according to local plumbing codes Bypass Valves Always provide for the installation of a bypass valve if unit is not equipped with one CAUTION Minimum water pressure 20psig Maximum water pressure 125psig Minimum water temperature 34 F Maximum water temperature 110 F Ambient temperature 34 to 122 F 1 to 50 C Disconnect all power sources before servicing Always operate with cover in place NOTE This product should be installed by qualified personnel Comply with all plumbing codes when installing this product Comply with all electrical codes when installing this product WARNING The system MUST be depressurized before removing any quick connections for servicing Page 4 Valve Installation and Start Up Procedures Installation Instructions 1 2 3 Place the softener tank where you want to install the unit NOTE Be sure the tank is level and on a firm clean base Perform all plumbing according to local plumbing codes Cut the 1 05 or 32mm distributor tube flush with the top of the tank A Deburr the outside of the tube B after cutting Lubricate the o ring C with non petroleum based grease Lubricate the distributor O ring seal an
28. is oe SO Sa a et 6 JA 35 EN EUMDEM EN pM o ao 1 1 1 1 6 9 Q 254 r ZZ Rinse cc m7 c 3 3 i i i u T uS TOU nume qo c c DE n LR YA o o 5 dus ser te T cde Wl uus By eS all xx Cae nU ee us ur ud 9 9 1 Diam 1 E 1 SOR E EE dm AY A A AE 0 5 HUNC anu A le ee ce a D 1 Pressure PSI Pressure PSI A Total Flow 3 8 Brine System B Total Flow 1 2 Brine Line C Rinse D Brine Draw 3 8 Brine System E Brine Draw 1 2 Brine Line NOTE All data taken with 2310 Safety Brine Valve and 500 Air Check TR18755 REVB Page 40 Notes Page 41 Notes Page 42 Notes Page 43 P N 42484 Rev A
29. itch B Timer is defective B Replace timer C Power failure C Reset time of day A By pass valve is open A Close by pass valve B No salt is in brine tank B Add salt to brine tank and maintain salt level above water level C Injector screen plugged C Clean injector screen D Insufficient water flowing into D Check brine tank fill time and clean brine tank brine line flow control if plugged E Hot water tank hardness E Repeated flushings of the hot water tank is required F Leak at distributor tube F Make sure distributor tube is not cracked Check O ring and tube pilot G Internal valve leak G Replace seals and spacers and or piston A Improper salt setting A Check salt usage and salt setting B Excessive water in brine tank B See problem 7 A Iron buildup in line to water A Clean line to water conditioner conditioner B Iron buildup in water B Clean control and add mineral cleaner conditioner to mineral bed Increase frequency of regeneration C Inlet of control plugged due C Remove piston and clean control to foreign material broken loose from pipes by recent work done on plumbing system A Air in water system A Assure that well system has proper air eliminator control Check for dry well condition B Improperly sized drain line flow B Check for proper drain rate control A Fouled mineral bed A Check backwash brine draw and brine tank fill Increase frequency of
30. itional reserve Reason Meter is not measuring flow Correction on Mechanical Meter Check with meter checker kit If volume is not registering check the meter cap and impeller for debris and ensure they can move freely Correction for Electronic Meter Check for a short in the meter cable Ensure that it is programmed as a meter and that the turbine and impeller can move freely Page 30 Water Conditioner Flow Diagrams In Service Position 41121 REVA Nm NA WA LH d ZEE Wa 1st S Backwash _ Cycle IA O YN WA NYS ZA NS 3 2nd d amp Backwash log j Y P Cycle E gm Y J AO ar 41121_REVA Page 31 Water Conditioner Flow Diagrams Brine Position 40988 REVA 41121 REVA Slow Rinse Position Bypass 40988 REVA 41121 REVA Page 32 Water Conditioner
31. ng professional This unit is designed to be installed on potable water systems only This product must be installed in compliance with all state and municipal plumbing and electrical codes Permits may be required at the time of installation If daytime operating pressure exceeds 80 psi nighttime pressures may exceed pressure limits A pressure reducing valve must be installed Do not install the unit where temperatures may drop below 32 F 0 C or above 125 F 52 C Do not place the unit in direct sunlight Black units will absorb radiant heat increasing internal temperatures Do not strike the valve or any of the components Warranty of this product extends to manufacturing defects Misapplication of this product may result in failure to properly condition water or damage to product A prefilter should be used on installations in which free solids are present In some applications local municipalities treat water with Chloramines High Chloramine levels may damage valve components Correct and constant voltage must be supplied to the control valve to maintain proper function Job Specification Sheet NOTE Some options may not be available depending on valve model or other options chosen Circle and or Fill in the Appropriate Data for Future Reference System Type Meter Immediate Time Clock Delayed Volume Override Delayed Volume Override Immediate Meter Delayed Weekly Reserve Meter Delayed Variable Reserve Meter Delayed
32. operating status it was in prior to the error and regeneration resumes according to normal programming If an error is cleared by reprogramming the unit in the Master Programming Mode the volume remaining may be reset to the full unit capacity as though it had just regenerated If an error is present a regeneration can only occur manually by pressing and holding the Extra Cycle button for 5 seconds If the unit was in regeneration when the error occurred it will complete the regeneration cycle and go into service When the problem is corrected and the error no longer displays it may take several seconds for the unit to stop displaying the error message the unit will return to normal operation The LED light will no longer be red and will turn Green if the unit is regenerating or Blue if the unit is in service A Flashing blinking display A Power outage has occurred Either wait 5 minutes for blinking to stop or press any key on the keypad B Unit not responding after going into B Verify the unit is configured correctly ex wiring valve regeneration type Perform a Master Reset by holding the Shift button and cycling power Check and verify the choices selected in Master Programming Mode C Unit displays ERROR CODE REPLACE C Contact your local water treatment professional UNIT corrupted UAP Error Display Message Correction Code i Go through all screens in Master Programming Mode Go through all screens in Mast
33. start 1 minutes to the sum of all regeneration cycle step times N Re AIUIX R E L A Y JOJU T PJU T SITJAIRIT 2 0 0 0 Ojo Options Auxiliary Relay Output Start 2 0 00 00 Default Range From auxiliary relay end 1 minutes to the sum of all regeneration step times minus one minute Y A R AJU X R E L A Y JOJU T P U T EINID 2 o ojOo ojO Options Auxiliary Relay Output End 2 0 00 00 Default Range From auxiliary relay start 2 minutes to the sum of all regeneration step times E CAUTION Before entering Master Programming please contact your local professional water dealer Page 11 Master Programming Mode Flow Chart NOTE Depending on current option settings some displays cannot be viewed or set NS A2 CHIEM IICIAIL PJU MP D I SJAIBIJL JEJD Options Chemical Pump DISABLED Default ENABLED N K C P O AJU X RJE L A Y V O L U M E 0 0 0 g Options U S Format 000 g Default Metric Format 0 00 m3 Range 0 to 999 gallons in U S format 0 00 to 9 99 cubic meters N GR O AJU X R E L A Y 01 010 0 0 Options Chemical Pump Auxiliary Relay Time Interval
34. the valve reaches the set Regeneration Day Override value the Regeneration Cycle starts at the programmed regeneration time Flow Meter Equipped Timer As treated water is used the Volume Remaining display counts down from the calculated system capacity less the reserve volume Once capacity reaches the reserve volume the system will regenerate based on the set regeneration time If set for an Immediate system the unit will regenerate immediately once it reaches zero capacity If it is a Fixed Variable or Weekly reserve the unit will queue a regeneration RGQ and count down Reserve Volume until the set regeneration time NOTE Reserve Volume is only available in a RGQ system Volume Remaining Reserve Less Reserve Volume WARNING Transformer must be grounded and ground wire must be terminated to the back plate where grounding label is located before installation Page 8 Master Programming Mode Flow Chart NOTE Depending on current option settings some displays cannot be viewed or set To Set Time of Day Press and hold the Up or Down buttons for 2 seconds Press the Shift button to select the digit you want to modify Entering Master Programming Mode 1 Press and hold the Shift and Up buttons for 5 seconds OR 2 Setthe Time of Day display to 12 01 P M or 12 01HR Then go to the main display screen press the Up and Down buttons at the same time for 5 seconds NOTE Feed Water Hardness will not
35. unit Press the Shift button to select the digit you want to modify Press the Up or Down buttons to adjust this value Press the Extra Cycle button Regeneration Day Override This program step sets the maximum amount of time in days the unit can be in service without a regeneration Press the Shift button to select the digit you want to modify Press the Up or Down buttons to adjust this value Press the Extra Cycle button Regeneration Time This program step sets the time of day for the regeneration to occur in delayed systems Press the Shift button to select the digit you want to modify Press the Up or Down buttons to adjust this value Press the Extra Cycle button CAUTION Before entering Master Programming please contact your local professional water dealer Page 15 Master Programming Mode 11 Regeneration Cycle Step Programming This program step programs the Regeneration Cycle step times 1 through 6 Please refer to the chart below for regenerant flow default cycle steps and times Regenerant Flow Cycle 1 Cycle 2 Cycle 3 Cycle 4 Cycle 5 10 Brine Rapid 10 Down Flow Back Wash 8 amp Slow 1 Hour ar Brine Tank Fill 12 Minutes N A N A Minutes Rinse Rinse Minutes 12 Auxiliary Relay Output The next two displays are part of a series of settings used to program the optional relay output The first setting turns the output on off during regeneration only The second t
36. urns the output on during service only every time a set volume of water used has accumulated NOTE When auxiliary outputs are in the OFF default setting press the Up or Down buttons to set the first setting Then press the Extra Cycle button to advance to the second setting a Timed Auxiliary Relay Output Window Start amp End Time Setting This option setting consists of two displays The first display sets the turn on time of the output referenced to the start of the first regeneration cycle The second display sets the output turn off time referenced again to the start of the first regeneration cycle An OFF setting cancels this setting All settings are in minutes and output timing is synchronized with regeneration cycle timing Start Time Any time during regeneration End Time At start time and anytime during the regeneration cycle b Chemical Pump Auxiliary Relay Output Window This option setting consists of two displays The first display sets the volume of water flow at which the output turns on The second display sets the on time in seconds of the output Activate output after volume set is reached Press the Shift button to select the digit you want to modify Press the Up or Down buttons to adjust this value Press the Extra Cycle button CAUTION Before entering Master Programming please contact your local professional water dealer Page 16 13 14 15 16 Master Programming
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