00B 60J XXXX e-con2 Electronic Damper Controller
Contents
1. Installation Manual 00B 60 XXXX e con2 Electronic Damper Controller CUSCO USA Inc 16635 Gemini Lane Huntington Beach CA 92647 Tel 714 907 0033 Fax 714 369 8142 info cuscousainc com www cuscousainc com Installation Manual asco Thankyou fr purchasing CUSCO products Please make certain that this instruction manual and the vehicles factory service manual is fully read and acknowledged prior to installation When transferring usage of the product please make sure the instruction manual is given to the new owner with the product or to anyone operating the vehicle When this product or the vehicle equipped with this productis given et borrow to others please hand this manual to the person who receive the product or vehicle ERIP Wear protective eyewear and gloves rst Please read this EIA EE RI gt manuals the usage and instalation Read thercughy before operating Please keep this struction nthe vele at a ties Ts product is fer or competion use oniy By resing this warning the customer acknowledges that Cusco products are not permitted for use on pubik highways Ths productos al components sted in this instruction manual f there are any missing or damaged parts please contact an authorized CUSCO Away disconect the battery before beginning any type of wok on the vei CISCO cannot be responsible farany les2. 00B 60J XXXX Application Street Spec A amp Street ZERO A Product e con2 Electronic Damper Control Description 40 way damper controller Contents e con2 Controller 1 2 Display 1 Electrical Harness 1 Control Harness 4m length x2 Control Harness 5m length x2 Motor 4 Wrench 1 Grease 1 Thread Lock 1 Tie Wraps x14 Electrotap x2 Spliced Connector x2 Tape 1 Double Sided Tape 1 6 Sided Wrench 1 WIRING INSTALLATION WARNING Make certain to follow all precautionary details listed in Pg 2 before starting installation 1 Power Wires Installation Accessory Power Wire RED Connect using the electro tap to any accessory wire ACC 12V illumination Power Wire YELLOW Connect using the electro tap to any car audio system illumination wire 12V Light Switch Motor Wire FUSED Splice and connect to any accessory wire ACC 12V WARNING Confirm that the ACC 12V wire for the Motor Wire has plenty of voltage Lack of power will result in insufficient motor operation Ground Wire BLACK Securely connect to a chassis ground or any ground wire 2 Control Harness Installation The control box harness features a smaller connector than the rest Laying out the harness in the engine bay trunk space and interior cabin will make installation more easier Connector ends are labeled per their designated
3. NN n Shine Swich Enter SHOCK Mode Mode Colors Save MEMORY DISPLAY CONTROL BUTTON G Sensor Option NN 0 Display SONAR Mode Wk J ESensorDispiy tina Choose Switch to G abemo i sDemo 2 0 Range Mode LO 05GT Save SONAR Hi 1 560 Recall Fomes Fighter Down to Peak Swich Reset Setting
4. The motors will be automatically reset at this point Module will check for dampening parameters Resetting the motors periodically will maintain proper dampening levels Dampening position may become offset if the rest procedure has not been performed for a long period Reapplying grease to the hex bolt periodically will prolong motor life Disconnect the motor connectors when performing vehicle height adjustment a ag 9 DISPLAY SENSOR MONITOR L R L R POWER Controller Box Controller Box Front Controller Box Rear SHINE MODE DISPLAY e con2 CONTROLS Gommone psn SHOCK MODE DISPLAY SWITCH MODE DISPLAY A Hoidcown asec Single click DAMPER RATE DISPLAY Damper Adjustment Harder D Enter N Adjust Fron SHOCK Mode la TA Softer 0 Enter Harder 0 Enter Softer DD Enter Setting Memory Profile A E i a Save Memory Switching Between Saved Memory Profiles T F Ei sHock Mode Memory 1 Memory 2 Memory Memory 4 Vertical or Landscape Display W SONAR gt A O 0 Switch Vertor Landscape Switch Enter SHOCK Mode Mode Save CONTROL BUTTON Changing Display Color CONTROL BUTTON DAMPER RATE DISPLAY SONAR Mode gt
5. edinale Exhaust pipe can be very hot Wear proper protective when working in or around this area vol installing any product n areas that can nere with in of the front windshield ding equipments andl or airbag system and other safety features caution when installing this prodhact electe wires water hoses and air hoses and avoid and damages to them Damaging the electric wires water hoses and air hoses can cause shot cc and or aeai engine damage i Caution esr r di rye e O ammalata i ai cn fap pie ic urp ica ivi in aac sci Se dior i e pa e cp a di hg epee by non proessonl and unauthorized shops void product waranty sive ons on ding frst and never on the gauge displays This may cause vehicle accidents and can even result in death Perton product seting adjustment and other operation when the veide Is parked at safe place Do not disassemble or apply any modifications to this product Such eran can cause vehicle accidents or product damage This volds the product warranty iny problemn ound ev odor smoka eratie movement ete stop using the product IMMEDIATELY and contact your local retailer Prolonged usage with such symptom can lesd to accident ar veide damnage cannot be responsible for any damages wle using this product or any damages caused by this product usage Installation Manual 60J XXXX aisco Part Number
6. or damage tothe product or the veh when used in combination wih product and o unauthorized tamperment to this product CISCO cannot be responsible for any or damage caused to Individual or third pary as wel as malfunction of the products and accessories This product and accessories can be changed without priar noce de to produton and manufacturing reasons CUSCO cannot be responsible for any factory OEM parts last during temporary removal process when performing Some components suchas car audioand clack can lese memory when the battery is disconnected while installating After completion of the installation process recover the seting refering to each instruction manual CUSCO cannot be response for lost segs Peo periodical inspection The dub ot thts product can vary depending the surrounding and wage CUSCO cannot be responsible for any voided factory waranty due to stallion of this product that the instalation of CUSCO products wil aher vehicle control characterises Operate vehicle with extreme caution after prodct installation Aways instal products according to the automobile manufacturer factory service manua unless otherwise pected in this tali manual eta of nice iy nol ethane a ca ello be cd Danger ibaa eat Aner cr recat he parts be performed professionals rope etn sleeping nthe or working inthe car or inthe closed garage can ca
7. points Yellow Tape Control Harness 4m length Black Tape Control Harness 5m length Keep the wiring harness away from heat especially the harness routed inside AN WARNING the engine and trunk space Avoid installation while engine is hot and allow sufficient cool down time before starting any work MOTOR INSTALLATION The motors are installed on top of the shock assembly shock absorber spring upper mount The shock absorber nuts will not be easily accessible following the installation of the motors so make sure they are torqued to the proper specifications The motors can be installed with either the shock absorber assembly installed on the vehicle or off the vehicle but this is dependent on vehicle application Make sure that the shock absorber top is clean and free from any external debris before mounting the motors CLICK TOOL DIAL Remove the click tool dial with the included spanner wrench Confirm first that the suspension coilovers are e con2 compliant An attempt to install on non compliant suspension model may result in internal gas or oil leakage of the shock absorber Confirm and proceed only after the model has been checked for compliancy Save and store the removed click tool dial in a safe place HEX BOLT APPLY GREASE APPLY THREADLOCK Reinstallation torque specs 2 5 N m 0 25kgf m additional reference approx 5 pa
8. ront or rear Please take this into account before beginning installation Peel the rubber cover off the motor units The rubber cover does not come off the harness portion Slide the hex end of the motor onto the shock shaft Hand tighten the motor by turning it clock wise until a small amount of resistance is felt Begin turning the motor with a flathead screwdriver clock wise until the unit is lightly snug AX It the motor shaft hex portion is not properly inserted into the shock shaft the assembly may not perform as indicated A Do not overtighten the motor assembly or stop turning when any irregular resistance is felt This may result in stripped hex bolts Torque down the motor assembly Approx 10 from stopping point indicated above Torque specification 3N m 0 3kgf m Never tighten the motor assembly by handling it at the 4 sided area Exceeding the indicated torque specifications may apply unnecessary loads to the motor resulting failure Using a flathead screwdriver loosen the motor five revolutions counter clock wise to check that the it turns smooth Put back the rubber cover on to the motor assembly Pulling the rubber covers forcefully may damage the L electrical wires Please handle gently Once the control box wiring harness and motors have been installed hold down and reset the e con2 Reset Buttons 4 m x hold down hold down
9. st hand tightened point After removing click tool dial use the included 3mm hex wrench to remove hex bolt Confirm first that the motor shaft slides in freely on the hex bolt Apply the included grease on to the hex bolt thread THREAD Lock TS GREASE Reinstall the hex bolt on to the shock rod and tighten clockwise until it stops Loosen the hex bolt 8 turns counter clockwise Ay the hex bolt is not loosened correctly the motorshaft may not function properly Uneccesary loads applied to the motor may result in mechanical failure Make sure that the hex bolt screws in the shock shaft without any unusual resistance Do not force the hex bolt in if the threads may be damaged ZA Do not overtighten the hex bolt Doing this may apply unneccesary load to the shock internals and will affect the dampening adjustment feature Apply the included thread lock to the threads of the shock shaft Make sure that the thread lock does not enter inside of the hex bolt area or the dampening adjustment feature will not function MOTOR INSTALLATION CS APPROX 10 4 SIDED AREA 8 SIDED AREA MOTOR MAINTENANCE Confirm before installation that the motor assembly fits on top of the shock shaft without any issues Make sure that the threads without any issues Some suspension Kits may feature different shock shafts on the f
10. use carbon manaxie poisoning which can be fata Must turn the engine of and keep area wel vette Always pace Wheel chock to prevent the vehicle from moving rel with ing when making connections det in relationship with ving equipment such as engine steering brake and dog Aways make sure that the wiring is done propa Take extra caution when dealing with postive and negative polarny Mahe sure that the wires are insulated and there are no loose wies U Any wiring performed in error R may caute a fee on this product andor the vehicle Please disconnect the battery terminal wires before Beginning the Installation process incase Hts not to shut otf the ower ts your awn respons o protea yoursel Irom injury as elet shock andr shat creut which cause damage product andlor the vehikle Use and instal Cusco products oniy as directed by the manufacturer Do not odi product to unspecibed application Misuse of product may lead to serious jury or death lO Warning eee eine rea og se tr opere Exhaust manly and engine can be very hot Please provide suficient cool down time before starting any stall Exhaust manifold radiator engine can be estreme hot while the vehicle gt running immediata prior to vehicle usage There is high pos of injury when coming in contact with such components trom infants smali chidren and anima Keep small parts amay to avoid accidents event pars from being swallow
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