2015 Training Catalog v1.3
Contents
1. 18 D3500 A B C Engine Master Mechanic ssscsceiccseedssscinbeiecaasdesssdcesssdeenugereviasledecnedtentedaseseties 19 MCS Marine Class Society Alarm and Protection 20 MMS II GMS II Monitoring Systems sssssssseeseeneme eene 21 C280 Engine Master Mechanic erc ienieetrrerni sene tete tnu nt rane ibo ska 22 D3600 Master 23 GaS Engines mmm 24 Gas Engines II 03300 G3400 G3500 Stoichiometric amp Lean Gas Engines Principles 25 55600 Master Mechanic oc sie 26 Meritor System for CT660 Vocational Trucks 27 1 641 Series Communication Modules ino toten en tx tu rx ER 28 Applied Failure Analysis AFA 1 nennen nnne nnns 29 Applied Failure Analysis AFA 30 F undamen tals of Brahe 22er oe Dd mM E 31 Page 2 of 38 985 536 0494 985 536 0947 www LouisianaCat com 175 Engine ee eee een eee 32 Facilities New Iberia Area Travel RE m TT 33 Lafayette Area ANS 35 Morgan Area Travel Proc TS 37 TRAINING FACILITIES It should be noted2. oud a Q 8 TETTE VERM 2 Go 339 KA sak 3 2 Maurice E Milton Ave es T Louisiana Cat Lafayette 100 Boyce Dr Hwy 90 East Lafayette LA 70518 337 837 2476 Tel 337 837 1486 Fax Page 36 of 38 985 536 1121 985 536 0947 www LouisianaCat com MORGAN CITY AREA HOTELS Lodging meals and transportation are not included in course fees gt Holiday Inn 520 Roderick St Morgan City LA 70380 985 385 2200 phone 888 465 4329 reservations Complimentary breakfast Complimentary access to an off site Health Fitness Center gt La Quinta Inn amp Suites 2018 Allison St Morgan City LA 70380 985 300 0200 phone MORGAN CITY AIRPORT LOUIS ARMSTRONG NEW ORLEANS INTERNATIONAL MSY American Airlines Delta Airlines Jet Blue Southwest Airlines United Airlines US Airways MORGAN CITY CAR RENTAL Alamo Avis Budget Hertz National Enterprise Page 37 of 38 TRAINING DEPARTMENT www LouisianaCat com 985 536 1121 Tel 985 536 0947 Fax MORGAN CITY AREA MAP Cypress St 9648 US 90 Branch Morgan City LA Magnolia St Directions Save Zoom Send e 1 gt N tendship Ln N 182 d gt Barrow E N 8 Verret St 5 662 Aucoir g p N e SVerrett Elementary q 8 lt 4 9 Lu amp 5 Julia St 2 NT g B E Amelia Belle np Doris St 5 Ta T d p d
3. SN E Branch v 2014 Microsoft Corporation 2014 Nokia SQ O Fen sevice R S amp 1000 feet 250 m 5 SS m Louisiana Cat Morgan City 9648 Hwy 182 East Morgan City LA 70380 985 631 0561 Tel 985 631 0567 Fax Page 38 of 38
4. There is a 300 subscription fee for the twelve month online DPC subscription Caterpillar requires that all students enrolled in Caterpillar certified courses be enrolled using the Caterpillar DPC registration system Caterpillar non certified courses do not require DPC registration After each successful class completion students are given a Certificate of Completion How It Works e subscription is required to access DPC e Subscriptions can be purchased per individual user e Individual subscriptions are valid for one year from the date of purchase e The DPC Administrator has the capability to grant subscriptions to dealer employees and customers e The DPC Administrator is also responsible for providing dealer learners access to DPC campuses which gives the learner access to a number of web based courses Contact our DPC Administrator for questions regarding gaining access to DPC Page 6 of 38 985 536 0494 985 536 0947 www LouisianaCat com STAFF Robert Guillory Oil Gas Marine Power Generation Instructor Randy Hendrickson Oil Gas Marine Fuel Systems Instructor George Yates Electrical Machine Transportation Instructor TC Eric Dupuis Marine Instructor Julius Persons Transportation Machine Instructor Glen Stafford Oil Gas Electrical Instructor Boyd LeJeune Director of Training With an average of over 27 years of experience both in the field and the classroom our tale
5. course number 26848 Cat 3116 Engine Performance Course DPC course number 26949 Cat 3406 and 3054 Engine Performance Course Prerequisites Instructor Led Courses Electronics Troubleshooting Electronic Sensors and Control Logics Page 15 of 38 TRAINING DEPARTMENT 985 536 0494 Tel 985 536 0947 Fax www LouisianaCat com ENGINE DIAGNOSTICS Objectives This course is an in depth study of engine diagnostic and repair techniques The majority of the class time is spent with hands on activities diagnosing and correcting engine problems Upon completion the participant will be able to e Explain the operating principals of the 3116 3126 C 7 C 9 unit injector and HEUI fuel systems e Demonstrate the operation and adjustment of 3116 3126 C 7 amp C 9 fuel systems e Perform basic mechanical troubleshooting Explain the use of diagnostic tools to perform basic troubleshooting on engine systems Measure and evaluate temperature and pressures throughout the lubrication system of an operating engine Measure and evaluate inlet and exhaust manifold pressures and temperatures Determine the effects on the engine set point and engine performance by changing fuel settings high idle and timing Duration 4 12 days Fee 1 500 00 per participant Suggested Self Study Web based classes available in DPC DPC course number 26915 C15 ACERT Engine Performance Course DPC course number 26266 Engine Repair Diagnostic Exe
6. inputs and outputs and measure their signals Navigate and interpret schematics Use service resources to correctly diagnose battery starter amp alternator faults Successfully flash an ECM using ET Duration 4 1 2 days Fee 2 100 00 per participant Caterpillar Certified Course DPC Registration Required Page 8 of 38 985 536 0494 985 536 0947 www LouisianaCat com Pre Requisites Required Web based classes available in DPC DPC Course Number 40113 ELE CO1 Key features of Electricity DPC Course Number 40114 ELE CO2 Electrical Schematics DPC Course Number 40115 ELE Measuring Electrical Circuits DPC Course Number 40013 ELE CO4 Electrical Circuit Types DPC Course Number 40017 ELE C05 Electrical Circuit Faults DPC Course Number 40016 ELE C06 Wire Connectors DPC Course Number 40015 ELE C07 Wire Types Terminals and Harnesses DPC Course Number 40013 ELE C08 Circuit Devices DPC Course Number 40014 ELE C09 Circuit Protection Devices DPC Course Number 40028 ELE C10 Electrical Motors DPC Course Number 40012 ELE C11 Semi Conductors DPC Course Number 40019 ELE C12 1 Electrical Circuit Inputs Switches DPC Course Number 40029 ELE C12 2 Position Sensors DPC Course Number 40042 ELE C12 3 Electrical Circuit Inputs Temp amp Pressure Sensors DPC Course Number 40030 ELE C12 4 Electrical Circuit Inputs Speed Timing Sen
7. resources to correctly troubleshoot diagnostic codes and diagnose input output faults Use service resources to correctly diagnose battery starter and alternator faults Identify safety concerns related to electrical energy for the prevention of accidental exposure equipment damage and injury Upon completion the participant will be able to Identify types of electrical circuits series parallel and series parallel Review and use the information within Ugly s electrical handbook Utilize Law measure and calculate 1 E and in electrical circuits Repair wiring harness utilizing Caterpillar wiring and terminal repair kits Identify the effects of opens and or unwanted path to ground within a circuit Identify operation and maintenance concerns that shorten battery life and perform maintenance procedures that do not shorten battery life Explain the importance of proper electrolyte concentrations Measure a battery s level of charge and properly recharge the battery without shortening its operational life Explain the sign wave signal produced within the alternator and how the signal is transformed into dc voltage Measure current draw at various starting system circuits and compare to specification for diagnosing system faults Assemble electrical circuits on a training aid amp measure electrical circuits using DMM Identify basic components amp apply Ohm s Law to solve unknown circuit valves Diagnose basic circuit faults Identify
8. that the training department will make a location transition from the Lafayette facility to our New Iberia complex in early 2015 The facility will further enhance the learning amp development experience for our students by using state of the art educational devices both in the classroom and the lab We will include the location name in the confirmation of enrollment letter you will receive upon registration If there are any questions or comments please feel free to contact the Training Department at your earliest convenience Louisiana Cat 6111 Port Rd New Iberia LA 70560 Phone 337 374 1901 Fax 337 374 1914 Louisiana Cat 100 Boyce Dr Hwy 90 East Lafayette LA 70518 Phone 337 837 2476 Fax 337 837 1486 Louisiana Cat 9648 Hwy 182 East Morgan City LA 70380 Phone 985 631 0561 Fax 985 631 0567 CORPORATE OFFICE Louisiana Cat 3799 W Airline Hwy Reserve LA 70084 Phone 985 536 1121 Fax 985 536 4549 Page 3 of 38 985 536 0494 985 536 0947 www LouisianaCat com REGISTRATION Trainin LouisianaCat com Phone 985 536 0494 Fax 985 536 0947 CLASS SCHEDULES Upon request Louisiana Cat will assist each customer in scheduling their requested classes The current class schedule is posted on our company website at www LouisianaCat com Training information can be found under the heading Parts and Services or click on the training solutions icon Then go to Technician Training to f
9. 0 4 4 Mech MCS 1 C6 6 and C9 MCS 2 4 4 Mech and future C7 1 and C4 4E MCS Upon completion the participant will be able to e Identify the various MCS control panels utilized on 3054 3056 C4 4 C6 6 C7 1 and C9 Marine Gensets e Understand the evolution operation and function of the MCS control system e Understand and operate service tools used to communicate with each control panel CAT USW 1 and CAT USW 3 Identify the correct service tool to use e Understand and program control panels for each specific engine model understand the importance of the file structure within the controller e Diagnose faults related to engine wiring control panel and alarm and protection system Prerequisites Marine diesel engine technician level with prior knowledge of Marine Society packaged generator set packages AC DC electrical knowledge required Basic PC skills Duration 2 ve days Fees 1 200 00 per participant Page 20 of 38 985 536 0494 985 536 0947 www LouisianaCat com MMS II amp GMS II MONITORING SYSTEMS Objectives The MMS II GMS 11 Controls course provides an in depth study and hands on activities for installation start up tuning maintenance and troubleshooting of the MMS II GMS II controls Upon completion the participant will be able to Perform upload and download programming utilizing a PC and memory card Setup the parameters the MMS II GMS II to match the engine and generato
10. 00 A B C ENGINE MASTER MECHANIC Objectives The primary focus of this course is the planned maintenance and repairs for the Caterpillar 3500 A B and C diesel engines It involves hands on iron activities covering troubleshooting techniques operations and adjustments Upon completion the participant will be able to Understand the operation principles and flow of 3500 engine systems for lubrication cooling fuel and air intake exhaust Identify the differences between the 3500 A B and C Series engines Accurately check and set the bridges valves injector heights and injector synchronization Disassemble and assemble the heads and pistons Demonstrate the ability to perform fuel quality API correction factors to determine the actual horsepower being produced by an engine Remove and install an after cooler camshaft and a turbocharger cartridge assembly Troubleshoot engine related iron problems Duration 4 v days Fee 2 400 00 per participant Prerequisite Instructor Led Course 03500 A B C Engine Operation Maintenance amp Electrical Page 19 of 38 985 536 0494 985 536 0947 www LouisianaCat com MCS MARINE CLASS SOCIETY ALARM AND PROTECTION SYSTEMS Objectives This course provides technicians the ability to identify operate program using service tool and troubleshoot MCS alarm and protection control systems as used on the following Marine society packaged generator sets 3054 3056 MCS
11. 374 1914 Page 34 of 38 985 536 0494 985 536 0947 www LouisianaCat com LAFAYETTE BROUSSARD AREA HOTELS Lodging meals and transportation are not included in course fees gt Homewood Suites by Hilton 201 Kaliste Saloom Rd Lafayette LA 70508 337 264 6044 Complimentary breakfast Complimentary dinner Monday through Thursday Swimming pool fitness center basketball court Louisiana Cat Corporate Rate via http homewoodsuites hilton com en hw reservations index jhtm l hotel _LFTKSHW amp corporateCode 0560053070 gt Wingate by Wyndham 702 East Kaliste Saloom Rd Lafayette LA 70508 337 234 3700 phone 866 434 0298 reservations Page 35 of 38 TRAINING DEPARTMENT Louisiana car 985 536 1121 Tel 985 536 0947 Fax www LouisianaCat com LAFAYETTE BROUSSARD AREA MAP Switch Ad D v Sy ud d A 354 2 i 224 Renaud Dr m m 8184 723 2 5 167 3 Cameron St Scott ory fant Mudd Aves 24 93 30 94 3184 o Lafayette Een o es 8025 254 m e PS so E 025 wit Ee 2 m5 REGIONAL V gt 182 AIRPORT W Congress St 56 e gt Fig e S m ON e a ee Why e 24 Ridge Ad p cs A lt 4 1724 ee gt TES 8073 h Qf 99 P 5 NDS Su 8095 Broussard gt Prey 9 La Neuville Ad 5 Ay b ES P S g 733 g T
12. Louisiana car CATERPILLAR t AE NEA Mo MENS T ect em ORTAM rai PS RUHK d er iya A ET The key to being better every day is found in Learning Revised November 20 2014 TRAINING DEPARTMENT 985 536 0494 Tel 985 536 0947 Fax www LouisianaCat com Table of Contents Contact Intonation nccnnncvandaucdnendnundknienoeuniwandnentiinnmundnanasnane 3 General AMON MEET oom 4 Training Enrollment Te OPETIS 12 ain yh eee case 5 Dealer Performance Center Web Based 6 Louisiana Gat Learning Team uiuere dts dear ext beide itu Ensen rnEeE 7 Electronics Mie iege MR 8 Electronic Sensors and Control Logics eeesssssseseeseeeeneeneeeeennenn nennen 10 PL1000 Series Communication Modules enean rn teri ta nd ce ru tx ek htm e RR CU iv Ex RE NEN Du EN US 11 Hydraulics e 12 Powertrain Troubleshooting 13 Air Conditioning Troubleshooting 14 Fuel Systems 15 Engine Diagnostics eT ST nr C M ern eee 16 C32 Operation Maintenance amp Eleetrieal iioii taies 17 03500 A B C Engine Operation Maintenance amp
13. PC course number 40436 ER C06 Diesel Engine Crankshaft course number 41300 ER C07 Diesel Engine Front Gear Train DPC course number 40437 ER C08 Diesel Engine Piston Assembly DPC course number 41301 ER C09 Diesel Engine Connecting Rod Assembly DPC course number 41302 ER C10 Diesel Engine Cooling System and Radiator DPC course number 41303 ER C11 Diesel Engine Cooling system Components DPC course number 41304 ER C12 Cat Diesel Engine Lubrication System DPC course number 41305 ER C13 Cat Diesel Engine Oil Pumps Page 24 of 38 985 536 0494 985 536 0947 www LouisianaCat com GAS ENGINES II G3300 G3400 G3500 Stoichiometric amp Lean Burn Gas Engine Principles Objectives This course covers electrical systems and special considerations necessitated by low emissions gas engines specifically the G3500 engine families One day is spent reviewing stoichiometric principles The remainder of the class is spent discussing principles of rich burn engines the advanced wiring associated with the accompanying control systems and doing tests and adjustments on a running G3508 Natural Gas engine The effective use of Caterpillar service literature is practiced Upon completion the participant will be able to Explain the effects of turbochargers after coolers and exhaust bypass valve on engine performance Calculate the effects that altitude and temperature changes have on engine perfo
14. ailure analysis of Hydraulic Pumps amp Motors Case studies Duration 4 1 2 days Fee 1 750 00 per participant Caterpillar Certified Course DPC Registration Required Prerequisites Instructor Led Courses AFA Page 30 of 38 985 536 0494 985 536 0947 www LouisianaCat com Fundamentals of Brakes Objectives This course reviews the Meritor Cam Brake Components for the Q Q Plus including LX500 and MX500 Cast Plus and P Series brakes Learning objectives for this course include e Disassembly e Inspection e Assembly Duration 2 1 2 days Fee 750 00 per participant Page 31 of 38 985 536 0494 985 536 0947 www LouisianaCat com C175 ENGINE TRAINING Objectives This course will teach the CAT C175 Diesel Engine electronic systems related wiring harness component hardware and the use of Electronic Technician ET on the engine electronic control systems Emphasis is being placed with hands on diagnostic works on C175 Diesel Engine The correct use of Caterpillar service literature will be discussed Learning objectives for this course include e Recognize engine electronic components and their functions e Describe C175 Software features and configurations e Use Electronic Technician ET to diagnose problems configure engine parameters monitor system and make data logging e Calibrate and Adjust electronic engine component e Troubleshoot electronic system differentia
15. chniques required to demonstrate diagnostic procedures with hydraulic concerns Upon completion the participant will be able to e Outline the safety procedures to follow when working or checking high pressure hydraulics e Identify hydraulic symbols relating to Cat products e Explain how to use a hydraulic schematic to understand graphic symbols and how they are used in the make up of a hydraulic schematic e Explain the fundamental principles of pressure and flow describe the operation of basic hydraulic components and explain how these components are combined to do their many jobs Duration 4 v days Fee 1 500 00 per participant Suggested Self Study Web based classes available in DPC DPC course number 20323 Hydraulic System Fundamentals Prerequisites Instructor Led Courses Electronics Troubleshooting Electronic Sensors and Control Logics Page 12 of 38 985 536 0494 985 536 0947 www LouisianaCat com POWERTRAIN TROUBLESHOOTING Objectives This course covers basic powertrain theory studying the various components used in Caterpillar equipment The topics include but are not limited to the transmissions and differentials torque converters final drives and axles Upon completion the participant will be able to Identify powertrain components Discuss system operations and component functions Locate pressure testing ports and specifications Demonstrate safety procedures for working on or checkin
16. g powertrain systems included Duration 4 15 days Fee 1 500 00 per participant Prerequisites Instructor Led Courses Electronics Troubleshooting Electronic Sensors and Control Logics Hydraulics Troubleshooting Page 13 of 38 TRAINING DEPARTMENT 985 536 0494 Tel 985 536 0947 Fax www LouisianaCat com AIR CONDITIONING TROUBLESHOOTING Objectives This course is designed to introduce the technician to the basic principles and theories of air conditioning in relation to Caterpillar equipment Upon completion the participant will be able to Understand basic fundamentals of AC systems identification of system components and component functions Utilize tooling to inspect and test operating air conditioner system on various Caterpillar machines Understand governmental laws safety and handling concerns of air conditioning refrigerant Perform the efficient process for refrigerant recovery and charging of an air conditioner system Effectively execute charging and recharging of the air conditioning system Duration v days Fee 1 500 00 per participant Page 14 of 38 985 536 0494 985 536 0947 www LouisianaCat com FUEL SYSTEMS TROUBLESHOOTING Objectives This course is an in depth study of Caterpillar fuel systems for 3114 3116 3126 C7 amp C9 series engines and the C10 C12 C15 and 3400 series engines Participants learn fuel system disassembly and assembly procedures Participan
17. ind the 2015 Technician Training Schedule ENROLLMENT For schedule or enrollment inquiries please call our Training Coordinator Lacey Volion Phone 985 536 0494 Fax 985 536 0947 Training LouisianaCat com A completed Training Enrollment Form is required per participant The enrollment form can be found on our company website as well as on page 5 of this catalog The completed enrollment form should be sent to Training LouisianaCat com CUSTOMER FEES Class Fees are listed next to each course under the available classes section A cancellation fee applies if notification is not provided in advance of one week prior to the scheduled class date This late cancellation fee is 250 00 per participant If the participant fails to provide advance notification of enrollment cancellation the full class fee is due at this time If Louisiana Cat cancels the class for any reason no fee will be charged Page 4 of 38 985 536 0494 985 536 0947 www LouisianaCat com 2015 TRAINING ENROLLMENT FORM Technician Name Technician Email Address Course Title Course Date Company Contact Name Contact Phone Number Email Purchase Order Number Authorized Signature Required for confirmation of enrollment Forward all training enrollments to Training LouisianaCat com 985 536 0494 Tel 985 536 0947 Fax e Lodging meals and transportation are not included e Louisiana Cat reserves the righ
18. nce intake and exhaust systems and the timing and ignition system Upon completion the participant will be able to Explain the operating principles of basic gaseous fueled engines Review the definitions of some common gas engine terms Perform cooling system lubrication system and fuel system maintenance Adjust and set the operating pressure of the adjustable waste gate Assess reusability of a diaphragm Perform a startup procedure Duration 4 15 days Fee 2 200 00 per participant Suggested Self Study Web based classes available in DPC DPC course number 26915 C15 ACERT Engine Performance Course DPC course number 26266 Engine Repair Diagnostic Exercise 17 DPC course number 26920 Engine Performance Diagnostic Exercise 20 DPC course number 25946 Engine Performance Diagnostic Exercise 21 DPC course number 26916 C 9 Engine Performance Course DPC course number 25906 Engine Performance Diagnostic Exercise 18B DPC course number 26848 Cat 3116 Engine Performance Course DPC course number 26949 Cat 3406 and 3054 Engine Performance Course DPC course number 25946 Engine Performance Diagnostic Exercise 21 DPC course number 41134 ER C01 Cat Diesel Engines DPC course number 41135 ER C02 Diesel Engine Cylinder Block DPC course number 41136 ER Diesel Engine Cylinder Head Assembly DPC course number 40434 ER C04 Diesel Engine Valve Train DPC course number 40435 ER C05 Diesel Engine Camshaft D
19. nciples of Wear Failure analysis of Engine Bearings Failure analysis of Crankshafts Failure analysis of Engine Valves Failure analysis of Pistons Rings amp Liners Failure analysis of Connecting Rods Case studies Duration 4 1 2 days Fee 1 750 00 per participant Caterpillar Certified Course DPC Registration Required Prerequisites Web based classes in DPC DPC course number 33400 Intro to AFA Management DPC course number 33407 Intro to AFA Metallurgy DPC course number 33403 Intro to AFA Principles of Fracture DPC course number 33402 Intro to AFA Principles of Wear DPC course number 33401 Intro to AFA Visual Examination Page 29 of 38 985 536 0494 985 536 0947 www LouisianaCat com APPLIED FAILURE ANALYSIS AFA 11 111 Objectives AFA II and IIl have been combined into a single week of training This course begins with a review of basic principles covered in AFA Then students apply those principles to gears anti friction bearings hydraulic pumps amp motors lubrication welds and shafts Communicating a failure analysis is more strongly emphasized by including a section on taking good digital pictures The week is wrapped up with case studies from the field Learning objectives for this course include Review of Management Review of Fractures Review of Wear Failure analysis of Gears Failure analysis of Anti friction Bearings Failure analysis of Threaded Fasteners F
20. ne valve bridges engine valves and gas admission valves Inspect a turbocharger and rotate housings for installation on a Vee engine Explain the internal and external flow of engine coolant and lube oil and explain temperature control of each system Duration 4 v days Fee 2 200 00 per participant Caterpillar Certified Course DPC Registration Required Page 26 of 38 985 536 0494 985 536 0947 www LouisianaCat com MERITOR SYSTEM FOR CT660 VOCATIONAL TRUCKS Objectives This course is intended for Service Techs for the new Caterpillar Vocational CT660 Vocational Trucks utilizing the Meritor System Upon completion the participant will be able to e Will have the ability to troubleshoot diagnose Meritor Hendrickson and Bendix product failures e Will have the fundamental knowledge of the Meritor Systems and components e Will have the ability to repair or oversee the repair of Meritor products e Will know where to go for repair and warranty assistance Duration 4 15 days Fee 1 200 00 per participant Page 27 of 38 985 536 0494 985 536 0947 www LouisianaCat com PL641 SERIES COMMUNICATION MODULES Objectives This course will focus on the PLE641 PLE631 PLE601 Elite and PL641 PL631 Pro series Product Link hardware This course prepares service personnel to perform multiple exercises including installation registration and system troubleshooting completion the
21. nted staff of instructors can provide a comprehensive and interactive learning experience that will greatly enhance the student s competency development in order to meet your strategic goals To help us maintain the level of quality our customers have learned to expect we have invested in the expansion of our training center in New with the latest smart boards and learning aids By combining our in depth expert led courses with labs and challenging in class activities our student s will receive the best tools available to develop their optimal performance We believe that our learning program will be a key factor in safely attaining proficiency and profitability for your team We will do this by our commitment to quality assurance of our courses and our team of student focused instructors Page 7 of 38 985 536 0494 985 536 0947 www LouisianaCat com ELECTRONICS TROUBLESHOOTING I Objectives Upon successful completion of this course the technician will be able to demonstrate their ability to Assemble electrical circuits on a training aid and measure electrical circuits using a DMM Identify basic components and apply Ohms Law to solve unknown circuit values Identify and service connectors Diagnose basic circuit faults Navigate and interpret schematics Successfully flash an ECM using ET Identify inputs and outputs and measure their signals Explain pull up voltage and its function in a circuit Use service
22. ntermittent problems Isolate mechanical OEM and perceived problems Demonstrate a working knowledge of o Service Information System SIS o Electronic Technician ET o Flash procedures Use Cat Tooling to repair any harness problems Duration 4 v days Fee 2 400 00 per participant Prerequisite Instructor Led Course Electronics Troubleshooting Page 10 of 38 985 536 0494 985 536 0947 www LouisianaCat com PL1000 SERIES COMMUNICATION MODULES Objectives This course prepares service personnel to install support and troubleshoot the hardware used in next generation Product Link This includes the PL1000E and PL1000T based systems The course combines technical background on components installation and configuration with hands on lab exercises that develop and reinforce skills with both Cat ET and Vision Link Upon completion the participant will be able to Features overview and description Configuration and setup Wiring interface Diagnostic and troubleshooting User configurable parameter translation Cat Data Link CDL to a Modbus interface Duration ve days Fee 1 200 00 per participant Prerequisites Instructor Led Courses Electronic Sensors and Control Logics Page 11 of 38 985 536 0494 985 536 0947 www LouisianaCat com HYDRAULICS TROUBLESHOOTING Objectives This course is designed to familiarize the participant with basic hydraulics tests and inspection te
23. participant will be able to Install Elite and Pro series Product Link components Caterpillar equipment Register installed Product Link Components to the User Interface Access and download component information using Service Dashboard Troubleshoot a variety of hardware and communication faults or issues Configuration and setup Wiring interface Duration 2 days Fee 1 500 00 per participant Prerequisites Instructor Led Courses Electronic Sensors and Control Logics Page 28 of 38 985 536 0494 985 536 0947 www LouisianaCat com APPLIED FAILURE ANALYSIS AFA Objectives AFA focuses on the basic principles of metallurgy wear and fractures and on managing the failure analysis process itself to arrive at the most probable root cause of failure After instruction in these basics students then learn to apply the fundamentals to the major engine components Bearings Crankshafts Valves Pistons Rings Liners Connecting Rods and Threaded Fasteners Engine parts are generally lower in hardness than drivetrain components so their facts road signs are easier to see read The course consists of classroom instruction and laboratory exercises and concludes with case studies of failures that have occurred in the field Learning objectives for this course include Introduction to Applied Failure Analysis Management of Applied Failure Analysis Basic Metallurgy Basic Principles of Fractures Basic Pri
24. r Identify the capabilities and functionality of the MMS II GMS II Perform peripheral module programming associated with the MMS II GMS II these modules may include the Annunciator Discrete module Thermocouple Module and RTD Module Understand the different components of the panels such as Flex PLC Speed Switch and the Panel View 1000 and their operation Understand the troubleshooting process for the panel and sensors Exhibit an understanding of the different communication protocols on the MMS II GMS II Duration 2 ve days Fee 1 200 00 per participant Page 21 of 38 TRAINING DEPARTMENT 985 536 0494 Tel 985 536 0947 Fax www LouisianaCat com C280 ENGINE MASTER MECHANIC Objectives This course covers systems operation and teaches service procedures unique to the C280 diesel engine Participants use the special tooling Electronic Technician to view and troubleshoot minor electrical problems with engine components Upon completion the participant will be able to Understand basic operating principles of the C280 diesel engine systems Remove and install a cylinder head piston connecting rod and cylinder liner Remove and install a main bearing Adjust valves valve bridges and the unit injectors Have a basic understanding of the operation of unit injectors Explain the internal and external flow of engine coolant and lube oil Service the main and centrifugal oil filters Duration 4 12 days Fee 2 200 00 pe
25. r participant Page 22 of 38 985 536 0494 985 536 0947 www LouisianaCat com D3600 MASTER MECHANIC Objectives This course is designed for those who have a good theoretical and practical understanding of diesel engines and mechanical procedures Upon completion the participant will be able to Understand the basic operating principles of the 3600 Engine Components and Systems Effectively use the Service Manual for making repairs Remove and install a cylinder head Remove and install a piston connecting rod and cylinder liner Remove and install a main bearing Remove and install a camshaft segment and time the camshaft s to the crankshaft Adjust the valves and valve bridges Synchronize and time the unit injectors Check the rack stop setting and synchronize the governor or actuator to the engine Explain the internal and external flow of engine coolant and lube oil Service the main and centrifugal oil filters Duration 4 1 2 days Fee 2 200 00 per participant Caterpillar Certified Course DPC Registration Required Prerequisites Instructor Led Courses Electronics Troubleshooting Electronic Sensors and Control Logics Engine Diagnostics Page 23 of 38 985 536 0494 985 536 0947 www LouisianaCat com GAS ENGINES Objectives This course focuses on the basic operating principles of gaseous fueled engines Emphasis is on fuel systems horsepower calculations maintena
26. rcise 17 DPC course number 26920 Engine Performance Diagnostic Exercise 20 DPC course number 25946 Engine Performance Diagnostic Exercise 21 DPC course number 26916 C 9 Engine Performance Course DPC course number 25906 Engine Performance Diagnostic Exercise 18B DPC course number 26848 Cat 3116 Engine Performance Course DPC course number 26949 Cat 3406 and 3054 Engine Performance Course DPC course number 25946 Engine Performance Diagnostic Exercise 21 DPC course number 41134 ER C01 Cat Diesel Engines DPC course number 40436 ER C06 Diesel Engine Crankshaft course number 41300 ER C07 Diesel Engine Front Gear Train DPC course number 41301 ER C09 Diesel Engine Connecting Rod Assembly DPC course number 41304 ER C12 Cat Diesel Engine Lubrication System DPC course number 41305 ER C13 Cat Diesel Engine Oil Pumps Prerequisite Instructor Led Course Electronics Troubleshooting Electronic Sensors and Control Logics Fuel Systems Troubleshooting Page 16 of 38 985 536 0494 985 536 0947 www LouisianaCat com C32 OPERATION MAINTENANCE amp ELECTRICAL Objectives This course covers product information air lubrication cooling fuel engine electronics and monitoring systems as well as Electronic Technician ET software and hardware Lab activities include the removal and installation of injectors the installation of injector flash files and valve and injector adjustments Thi
27. rmance Calculate the minimum gas supply pressure requirement for gas engines with or without transient loads Calculate the Brake Specific Fuel Consumption BSFC for a given BTU fuel Understand the use of an exhaust free oxygen emission analyzer to set exhaust oxygen emissions Connect and properly use a computer with Cat ET to check and record the Customer Preferred Parameters and calibrate timing Explain the operation of the Engine Status Control Module SCM and its role in engine protection Explain the Caterpillar Electronic Ignition System EIS and how to troubleshoot it Explain how to do a self test of the EIS using the proper testing harness Duration 4 15 days Fee 2 200 00 per participant Prerequisite Instructor Led Course Gas Engines Page 25 of 38 985 536 0494 985 536 0947 www LouisianaCat com G3600 MASTER MECHANIC Objectives This course is designed for those who have a good theoretical and practical understanding of gas fueled engines and correct mechanical procedures Upon completion the participant will be able to Understand the basic operating principles of the G3600 engine mechanical systems Understand the need for filtration of fuel air and oil Remove and install a cylinder head Remove and install a piston connecting rod and cylinder liner Remove and install a main bearing Remove and install a camshaft segment and time the camshaft to the crankshaft Adjust engi
28. s course also involves hands on troubleshooting of a fully functioning C32 engine Upon completion the participant will be able to understand do the following e Engine systems e Basic operation maintenance and troubleshooting on a C32 e Remove and install C32 unit injectors e Be able to set valves and injectors on a C32 e Use monitoring systems and control panels e Use Caterpillar ET program e Read and decipher electronic codes e Basic electronics of a C32 Duration 2 v days Fee 1 250 00 per participant Page 17 of 38 985 536 0494 985 536 0947 www LouisianaCat com D3500 A B C ENGINE OPERATION MAINTENANCE amp ELECTRICAL Objectives This course covers air lubrication cooling and fuel engine systems Lab activities include the Caterpillar software program Electronic Technician on the D3500 Series amp Il engines Upon completion the participant will understand Engine systems Basic maintenance and troubleshooting on D3500 electronic engine Be able to set valves and injectors on a D3500 engine Use the electronic instrument panel Use the Caterpillar ET program Read and decipher electronic codes Basic D3500 electronics Duration 2 v days Fee 1 250 00 per participant Prerequisites Instructor Led Courses Electronics Troubleshooting Electronic Sensors and Control Logics Engine Diagnostics Page 18 of 38 985 536 0494 985 536 0947 www LouisianaCat com D35
29. sors DPC Course Number 40031 ELE C13 Circuit Processors DPC Course Number 40027 ELE C14 Circuit Outputs Components Course Number 40026 ELE C15 Battery Systems Course Number 40041 ELE C16 Starting Systems DPC Course Number 40062 ELE C17 Charging Systems Page 9 of 38 TRAINING DEPARTMENT 985 536 0494 Tel 985 536 0947 Fax www LouisianaCat com ELECTRONIC SENSORS amp CONTROL LOGICS Objectives This course is an in depth study of effective techniques utilized for troubleshooting Caterpillar electronic engine control systems The course covers electronic components and their functions for all electronic systems It teaches the use of the diagnostic tooling required to troubleshoot and repair electronic engine systems basic troubleshooting techniques and basic control logics Engines covered include 3116 3126 HEUI 3176 3176B C 10 C 12 C 15 and 3406 B C E Upon completion the participant will be able to Recognize engine components and understand their functions Recognize and use service and diagnostic tooling Service Technician Workbench ET Flash Obtain factory passwords Establish program parameters Calibrate and adjust electronic engine components Troubleshoot electronic systems differentiating electrical hardware and harness problems from electronics Describe the troubleshooting process Troubleshoot and repair electronic engine control systems Diagnose and repair i
30. t to cancel any class at their discretion if fewer than four 4 participants are enrolled Cancellation Fees Apply A cancellation fee applies if notification is not provided in advance of one week prior to the scheduled class date This late cancellation fee is 250 00 per participant If the participant fails to provide advance notification of enrollment cancellation the full class fee is due at this time If Louisiana Cat cancels the class for any reason no fee will be charged Safety Equipment Proper Attire Page 5 of 38 985 536 0494 985 536 0947 www LouisianaCat com Dealer Performance Center DPC DPC is our online training website that allows you to experience easy to use engaging videos and interactive training all with the click of amouse Thousands of online courses are available 24 hours a day 7 days a week and are also available in various languages We suggest you take our prerequisite classes online to increase the value of your training An added benefit of the DPC is that course attendees are also enrolled in the Customer Campus of the Caterpillar online Dealer Performance Center system The Customer Campus has more than 140 online technical courses that are available 24 7 The 300 online DPC subscription is good for an entire year Caterpillar Certified Courses Louisiana Cat uses the Caterpillar Dealer Performance Center DPC to register course attendees into the Caterpillar certified courses
31. ting electrical hardware and harness problems from electronic problems e Diagnose and ratify intermittent electrical problems Duration 4 1 2 days Fee 2 150 00 per participant Prerequisites Instructor Led Courses Electronic Troubleshooting Electronic Sensors and Control Logics Page 32 of 38 985 536 0494 985 536 0947 www LouisianaCat com Lodging Options NEW IBERIA AREA HOTELS Lodging meals and transportation are not included in course fees gt Hampton Inn amp Suites 400 Spanish Towne Boulevard New Iberia Louisiana 70560 Tel 1 337 321 6700 Fax 1 337 321 6659 gt Ramada New Iberia 2915 Highway 14 New Iberia LA 70560 Tel 1 337 367 1201 Provides shuttle to from airport and breakfast gt Holiday Inn Express 318 West Hwy 90 Frontage Road New Iberia LA 70560 Tel 1 337 408 2700 Provides shuttle to from airport and breakfast NEW IBERIA LAFAYETTE AIRPORT Lafayette Regional Airport LFT American Eagle Delta Connection United Express NEW IBERIA LAFAYETTE CAR RENTAL Alamo Avis Budget Hertz National Enterprise Page 33 of 38 985 536 0494 985 536 0947 www LouisianaCat com NEW IBERIA AREA MAP 7 Lore eR i N gt gt 87 S gt New Iberia lt 83 1 5 Google a Ww Weeks My Louisiana Cat New Iberia 6111 Port Rd New Iberia LA 70560 Phone 337 374 1901 Fax 337
32. ts study Caterpillar pumps governors timing advance units unit injectors and nozzles Upon completion the participant will be able to Explain the operating principals of the 3116 3126 C 7 C 9 unit injector Hydraulically Actuated Electronically Controlled Unit Injection HEUI and ACERT technology Explain the operation of current and new scroll fuel systems 3406 3400 V Explain the operation of the C 10 12 3406E C15 3400 V High performance and 3400 HEUI fuel systems and ACERT technology Demonstrate the operation and adjustment of 3116 3126 C7 amp C9 fuel systems Correctly determine API fuel density Inspect 3116 unit injectors for damage Check and adjust 3116 and HEUI fuel settings Check and adjust 1 1 unit injector synchronization rack setting and timing Evaluate how API fuel density affects performance Demonstrate the operation and adjustments of C15 and 3400 V fuel Systems Check and adjust set point and low idle Check and adjust fuel settings Check injection tinting Test unit injectors and nozzles Duration 4 v days Fee 1 500 00 per participant Suggested Self Study Web based classes available in DPC DPC course number 26917 7 Step Diagnostic Process Course DPC course number 26915 C15 ACERT Engine Performance Course DPC course number 25946 Engine Performance Diagnostic Exercise 21 DPC course number 26916 C 9 Engine Performance Course DPC course number 25906 Engine Performance Diagnostic Exercise 18B DPC
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