Home

5001, 6001 Dumper Manual

1. 1 8 BA 5001 6001 US Edition 1 2 6001b110 fm WACKER NEUSON 1 9 Labels 1000184928 Fig 6 Tire pressure label Fig 7 Tire pressure label Fig 8 Lifting point Hebeband Kranhaken lifting belt hook of crane Elingue en ruban S Crochet de grue 3 B gel Hub se handle J Etrier stop eye Eilleton de levage ga Knicksperre einlegen fasten articulation resistance Appliquer le dispositif de blocage de l articulation Fig 9 Label with indications for loading the machine PA Fig 10 Noise level BA 5001 6001 US Edition 1 2 6001b110 fm Introduction The following symbols are displayed on the machine to provide pictorial information to the user The information and explanations are provided to avoid misinterpretation by the user The symbols have been selected from standards to provide important information to those involved with operating adjusting maintaining and repairing this machine Description Recommended tire inflation pressure Location 6001 On the side of the dump bucket and the mudguards Description Recommended tire inflation pressure Location 5001 On the side of the dump bucket and the mudguards Description Machine eye hooks see chapter 3 26 Lifting the machine on page 3 40 Location On the frame member just above the articulation joint next t
2. Fig 93 Relays 6 4 BA 5001 6001 US Edition 1 2 6001b610 fm Ww WACKER NEUSON 6 10 Electric system 6001 Specifications Electric system Alternator 12V55A Starter 12 V 2 3 kW Battery 12 V 100 Ah Fuse box e Fuse A A Protected circuit F4 10A Preheating F5 15 A Drive solenoid valves a F6 10A Horn brake lights F7 15A Turn indicators F8 15 A High beam FQ 10A Low beam F 10 10A Clearance light Fig 94 Fuse box F11 10 A Hazard warning system BA 5001 6001 US Edition 1 2 6001b610 fm Specifications Neuson The relays are located in the relay box under the the floor panel of the control stand ee relay Protected circuit l F 1 F2 F3 Main fuses 50 A K 10 Turn indicator relay K 29 Preheating relay K 30 Deutz preheating time relay K 31 Low beam relay K 32 Preheating indicator relay K 33 High beam relay K 34 Parking brake indicator relay K 35 Start interlock relay Fig 95 Relays 6 6 BA 5001 6001 US Edition 1 2 6001b610 fm N WACKER NEUSON 6 11 Tires Tire pressure Specifications 6 12 Noise levels Type Tire size Load bearing Front Rear capacity 4 bar 4 bar 5001 12 5 18 12 Ply 58 psi 58 psi PR 12 3 25 bar 3 25 bar 6001 405 70 20 14 Ply 47 psi 47 psi PR 14 Sound power level Model
3. Fig 48 Rotating beacon BA 5001 6001 US Edition 1 2 6001b330 fm 3 27 Operation Working lights cab option WACKER NEUSON Fig 49 Working lights 3 14 Cab heating and ventilation 3 AT Working light O U ON rs Press switch 13 forward to the 1st Front working light ON position e m ON t Press switch 13 forward to the 2nd F ront and rear working lights ON TU position OFF Press switch 13 fully backward Lights switched OFF i Important The cab is fitted with five air nozzles Each nozzle can be closed and directed separately In order to achieve best results for defrosting the front window direct the air nozzles to the front window Open or close the nozzles as required to vent or heat the cab Do not place flammable or explosive material or objects near the nozzles e Air out the cab from time to time Ventilation fresh air Istspeed Press switch 18 forward one step gt Low fan speed 2nd speed Press switch 18 forward two steps High fan speed
4. i P u For service and maintenance work on the attachment please refer to the operation and maintenance manual of the 3 g o a attachment manufacturer as well 2 we w wn gt gt gt LAr oO wn ete Check exhaust systemfor danage and condition e Check valve clearance adjust if necessary e Fuel injection pup J Injection and pressure J Check injection nozzles and valves e Empty diesel fuel tank J Check battery electolyte Fill up with distilled water if necessary Tire check damage air pressure tread depth J J Wheel nuts J Check altemator starter and electric connections bearing play and function e Preheating system electric connections J Pressure check of primary pressure lirriting valves 7 J J Check piston rods for danage e Check screws for tightness J e Pin lock J J Line fixtures e J Check indicators for corect function Insulating mats in engine compartment J J Cleanliness of access J Adhesive labels and Operator s Manual o J Engine cover gas strut J J Lubrication service J soueuaule OsSNAN MN D gt ISTM W OPSIT009 xx Z TUORIPI SN 1009 T00S Va LE S Lubricate the following assentdies conponents see Lubrication plan 5001 on page 5 38 Steering ram e Tilt ram offset ram Articulated joint 1 Drain engine oil the first tine after 50 s h then every 250
5. Fig 50 Air circulation in cab OFF t Press switch 18 to the rear Fan OFF BA 5001 6001 US Edition 1 2 6001b330 fm NEUSON Operation 3 15 Air conditioning option In order to achieve best cooling results r Open the nozzles and direct them toward the headliner see Cab heating and ventilation on page 3 28 This setting ensures good air circulation in the cab as the cool air flows to the cab floor Keep all windows and doors closed ts Air the cab from time to time i Important Open the windows and the doors to allow hot air to escape Then switch on air conditioning and close the windows and the doors Keep all windows and doors closed to achieve best cooling results or n ry Air conditioning OFF t Press switch 19 up Fan OFF Istspeed 1 Press switch 19 ventilation 1 step down Low fan speed 2nd speed Press switch 19 ventilation 2 steps down High fan speed eR EESE Important Let the air conditioning system run once a month for at least 10 15 minutes Fig 51e Arr conditioning to ensure the system s full capability and the durability of the seals see Air conditioning option on page 3 29 3 16 Washer system Front window S7 wiper OFF 1 Press switch 34 up F ront wiper returns to base position Ist 1 Press
6. WACKER NEUSON Always adapt your travel speed to the road and ground conditions and to the visibility conditions Ask for help in navigating difficult passages or obstacles To avoid tipping the dumper travel appropriately and slowly as conditions dictate This applies in particular to rough terrain the edges of trenches curves and emergency braking Use only the low speed range when traveling off road see the turtle indicator on the instrument panel Make sure the engine cover is closed and locked before starting the dumper Apply the parking brake when parking the machine If possible do not park the dumper on slopes If this cannot be avoided use wheel chocks etc Lower the dump bucket before leaving the dumper Apply the parking brake only in an emergency when driving the machine Keep the base plate of the dump bucket in a clean condition so that the material is easily dumped out of the dump bucket Load only material that can be easily dumped out Never travel too close to the edges of unsecured pits precipices etc The pressure of the wheels on the ground may cause the edge to give way Never dump material into trenches where people are working If the operator cannot see into the trench he or she must be guided by someone who can see into the trench Always make sure the brakes are in perfect condition Apart from the operator do not allow anyone to ride on the machine Never lift lower or carry persons in the work equ
7. NOTICE Improper towing may damage the machine t The dumper is equipped with towing gear at the rear and a towing lug at the front Only this equipment may be used for towing t Open the high pressure circuit before towing the machine Opening the high pressure circuit There are two HP pressure limiting valves on the pump under the floor panel one on the upper left and the other on lower left Proceed as follows t Slacken locknut ws 14 part 2 and unscrew it to the end of the screw rs Screw in the screw with an allen key ws 4 part 1 until itis flush with the nut t Retighten the locknut t Y ou can now Slowly tow the machine max 1 kph 0 62 mph over a short distance max 1 km 0 62 miles r Then put the valves back into operation again Proceed in the reverse order to do this unscrew the screw as far as it will go Fig 60 Opening the high pressure circuit BA 5001 6001 US Edition 1 2 6001b330 fm 3 37 Operation Medea 3 23 Articulated steering locking bar 7 A ATESA gt O WARNING Personal injury hazard An unlocked articulated joint may cause unexpected machine movement while the machine is being lifted rs Secure the steering ram with the articulated steering locking bar when lifting the machine by the lift points The articulated steering locking bar secures the steering ram to prevent steering movements via the articulated joint when lifting the dumper Procedure to follow rs Re
8. 1 2 6001b330 fm Operation After you have completed the starting preparations rs nsert the starter key into the preheating start switch 15 r Turn the starter key to position 1 r Check whether the following indicators come on Indicator 8 for engine oil pressure Indicator 6 for alternator charge function r Replace defective indicators immediately r Turn the starter key to position 2 and hold it in this position until the preheating indicator goes out r Turn the starter key to position 3 and hold it in this position until the engine starts f the engine does not start after 10 seconds r nterrupt the start procedure and try again after 1 minute f the engine still does not start after the second try r Contact a Wacker Neuson service facility for troubleshooting gt As soon as the engine runs rs Release the starter key When the engine runs smoothly increased engine speed i Important In general a battery delivers less energy in cold conditions Therefore make sure the battery is always well charged 4 WACKER Operation NEUSON When the engine has started rs Check whether all indicators have gone out rs Let the engine warm up At cold temperatures r Increase the engine rom slowly t Do not run the engine at full load until it has reached its operating temperature Engine warm up Once it has started let the engine warm up at slightly increased idling rom Run the
9. 1880 496 6 gal liquid capacity 5000 kg 6000 kg Paya 11023 Ibs 1327 7 Ibs Swivel angle 180 217 180 213 6 2 BA 5001 6001 US Edition 1 2 6001b610 fm NEUSON Specifications 6 8 Drive specifications Steering system Model 5001 Model 6001 Travel speed 0 8 kph 0 5 mph 0 5 kph 0 3 1 mph Travel speed II 0 25 kph 0 15 5 mph 0 25 kph 0 15 5 mph Articulation 37 33 Oscillation 15 Outside turning radius 4100 mm 13 5 5200 mm 17 1 Hill climbing ability 50 theoretically Safe authorized inclination 25 in all drive positions left right BA 5001 6001 US Edition 1 2 6001b610 fm 6 3 Ww WACKER Specifications NEUSON 6 9 Electric system 5001 Electric system Alternator 12V55A Starter 12 V 2 6 kW Battery 12 V 88 Ah Fuse box _ Fuse sk A Protected circuit a F1 10A Instrument panel fuel supply F2 10A Drive solenoid valves F3 10A Horn brake lights B F4 15A Turn indicators F5 15A High beam _ F6 10A Low beam F7 15A Clearance light Fig 92 Fuse box F8 10A Hazard warning system Relays ee The relays are located in the relay box under the the floor panel of the control stand eee relay Protected circuit F 9 F10 Main fuses 50 A K31 Turn indicator relay K 32 High beam relay K 33 Low beam relay K 31 Start relay
10. Lowers the dump bucket c r Lever to the left gt Dump bucket swivels to the left D r Lever to the right Dump bucket swivels to the right Swiveling the dump bucket Before swiveling the dump bucket press the lever forward to raise it until lock cog T is raised from lock recess K The dump bucket can then be swiveled The normal position of the dump bucketis the position in which the dump bucketis in center position and in which lock cog T engages in lock recess K Fig 58 Swivel dump bucket operation BA 5001 6001 US Edition 1 2 6001b330 fm 3 35 WACKER Operation NEUSON 3 21 Rollbar CAUTION Personal injury hazard The rollbar is very heavy and should not be raised or lowered by one person t Two persons are required for raising or lowering the rollbar i Important Fasten the seat belt only if the rollbar is raised Raising the rollbar t Place the machine on level ground rs Raise the rollbar with the help of a second person rs Secure the rollbar with lock pins A r Secure lock pins A with split pins B rs Fold down ring C Split pin B cannot fall out Lowering the rollbar t Place the machine on level ground rs Fold up ring C rs Remove split pins B from lock pins A rs Remove lock pins A rs Slowly and carefully lower the rollbar with the help of a second person Fig 59 Rollbar 3 36 BA 5001 6001 US Edition 1 2 6001b330 fm NEUSON Operation 3 22 Towing
11. can collapse Causing severe injury or damage Operation of the machine by unqualified operators is prohibited The hydraulic system of the machine is still pressurized even when the engine is not running Release the pressure in the sections of the system and hydraulic lines which are to be opened before starting setup or repair work Before dumping out the dump bucket next to an excavation secure the machine with Suitable wheel chocks or other auxiliary means Always watch the material as you dump out the dump bucket make sure the material is dumped out evenly and does not remain stuck in the dump bucket otherwise the machine could tip over Do not dump the load when working on sloping ground No transporting of persons animals etc in the dump bucket Always make precise and smooth control movements not abrupt movements Do not get on or off the machine when it is moving Avoid dangerous work conditions on the work site do not work in severe weather and make sure no one is at risk Always fasten your seat belt when working with machines with rollover protection structures 3 33 Operation WACKER NEUSON 3 19 Front dump bucket operation Fig 57 Front dump bucket operation 3 34 i Important Do not drive the machine with a raised dump bucket ts Make sure the dump bucket is completely lowered before driving the machine The working speed of the dump bucket is set with the bucket control lever and
12. fuel injector Oil level too low 5 9 Insufficient or no engine oil pressure Machine inclination too high max 25 Wrong SAE grade of engine lubrication oil 5 33 oe Oil level too high 59 Engine oil consumption too high 3 Machine inclination too high max 25 BA 5001 6001 US Edition 1 2 6001b410 fm 4 1 Troubleshooting WACKER NEUSON Problem Possible causes See sie Oil level too high 5 9 Machine inclination too high max 25 Engine starting temperature too low l Fuel grade does not comply with specifications 5 33 Engine smoke ie Wrong valve clearance Defective fuel injector Dirty air filter 5 14 Black Wrong valve clearance Defective fuel injector BA 5001 6001 US Edition 1 2 6001b410 fm WACKER NEUSON 5 Maintenance 5 1 Introduction BA 5001 6001 US Edition 1 2 6001b510 fm Maintenance Operational readiness and the service life of machines are heavily dependent on maintenance Itis therefore in the interest of the machine owner to perform the prescribed maintenance work Before performing service and maintenance work always read understand and follow the instructions given in e Chapter 2 SAFETY INSTRUCTIONS of this Operator s Manual Perform the prescribed inspections and rectify any disorders before putting the machine into operation Secure open engine covers appropriately Do not open engine covers on slopes or in strong wind When u
13. in a general training course to work on or with the machine without being permanently supervised by an experienced person Work on the electric system and equipment on the undercarriage and the steering and brake systems may be performed only by skilled individuals who have been specially trained for such work Work on the hydraulic system of the machine must be performed only by staff with special knowledge and experience in hydraulic equipment 2 6 Safety instructions regarding operation Preparing for use Startup and shutdown 2 4 Keep the machine clean This reduces the risk of fire hazards such as from combustible materials like rags and reduces the risk of injury or operational accidents that may be caused by dirt build up on the drive pedals or footholds Observe all safety warning and informational signs and labels on the machine Start and operate the machine from the operator seat only The operator must sit in the seat fasten and tighten the seat belt before putting the machine into operation Always adjust the seat position before starting work Never change the seat position when driving or working Make sure that all safety devices are properly installed and functional before starting work Before putting the machine attachment into operation startup moving make sure that no one in the immediate vicinity will be at risk Perform startup and shutdown procedures according to this Operator s Manual Observe all in
14. is ready for safe work and road operation Wear close fitting work clothes that do not hinder movement Tie back long hair and remove all jewelry including rings NEVER make any modifications additions or conversions to the machine and its Superstructures for example cab etc or the machine s attachments without the approval of Wacker Neuson Such modifications may affect safety and or machine performance This also applies to the installation and adjustment of safety devices and valves as well as to welding work on load bearing elements Spare parts must comply with the technical requirements specified by Wacker Neuson Contact your Wacker Neuson dealer for assistance 2 3 Safety Information N WACKER NEUSON 2 5 Staff Qualifications and Basic Responsibilities User owner responsibility Repair person qualifications Only allow trained and experienced individuals to drive maintain or repair the machine NEVER let unauthorized or underaged persons drive or work with the machine Clearly and unequivocally define the individual responsibilities of the staff for operation maintenance and repair Define the machine operator s responsibilities on the job site and for observing traffic regulations Give the operator the authority to refuse instructions by third parties that are contrary to safety Do not allow persons to be trained or instructed by anyone other than an experienced person Also NEVER allow persons taking part
15. is in this position The indicator goes outas soon as preheating temperature is reached 15 20 sec 4 Hydraulic oil filter indicator red Indicates inadmissibly high pressure in the hydraulic return line to the tank In this case t Have the hydraulic oil return filter checked and if necessary replaced by an authorized service facility t The indicator can come on briefly if the hydraulic oil is cold but goes out again once operating temperature is reached 5 Not assigned 6 Indicator red alternator charge function NOTICE The coolant pump no longer runs if the V belt is faulty Engine may overheat or break down If the indicator comes on with the engine running r Stop the engine immediately t Have the cause repaired by an authorized service facility The V belt for the alternator or the charging circuit of the alternator is faulty if the indicator comes on with the engine running The battery is no longer charged 7 Parking brake indicator red Comes on if the parking brake is applied In this case rs Actuate lever 18 to release the parking brake 3 11 Operation NEUSON 8 Engine oil pressure indicator red Comes on if the engine oil pressure is too low In this case t Stop the machine t Stop the engine immediately and check the oil level The indicator comes on when the ignition is turned on and goes out as soon as the engine runs 9 Coolant temperature indicator red WARNING Burn haz
16. load for some minutes Fouling indicator for hydraulic oil filter A red indicator on the instrument panel monitors the filter Replace the filter e Ifthe indicator comes on when the hydraulic oil is at operating temperature e According to the maintenance interval In cold weather the indicator can come on immediately when the engine is started This is caused by increased oil viscosity In this case rs Let the engine run at idling speed for about 2 minutes BR 4 4 he Fig 86 Fouling indicator for hydraulic oil filter Replacing the hydraulic oil filter element Proceed as follows eS Stop the engine r Open cover 1 by about 2 turns and wait until the oil level in the filter housing drops to the oil level in the hydraulic oil tank t Open the cover completely and remove it r Pull filler pipe 2 upward with a slightly turning movement together with filter element 3 rs Remove the filter element from the filler pipe and dispose of it t Slide the filler pipe onto the new filter element and insert it in the filter Tighten the cover by hand Fig 88 Hydraulic return filter 5 22 BA 5001 6001 US Edition 1 2 6001b520 fm WACKER NEUSON Maintenance Important information for the use of biodegradable oil BA 5001 6001 US Edition 1 2 6001b520 fm Use only the biodegradable hydraulic fluids which have been tested and approved by Wacker Neuson Linz GmbH Always c
17. minutes before checking Checking the oil level Checking the oil level t Proceed as follows e Park the machine on level ground Stop the engine e Let the engine cool down Open the engine cover Clean the area around the oil dipstick with a lint free cloth Oil dipstick A c Pull it out Wipe it with a lint free cloth Push it back in as far as possible c Withdraw it and read off the oil level t However if necessary fill up oil at the latest when the oil reaches the MIN mark on the oil dipstick A R R Fig 76 Oil level check 6001 BA 5001 6001 US Edition 1 2 6001b510 fm 5 9 Maintenance MEGLER Filling up engine oil NOTICE Possible engine damage from too much oil or incorrect engine oil t Do not add engine oil above the MAX mark of oil dipstick 96 A t Use only the specified engine oil te Environment Use a Suitable container to collect the engine oil as it drains and dispose of itin an environmentally friendly manner Filling up engine oil r Proceed as follows Clean the area around oil filler cap B with a lint free cloth Open filler cap B Raise oil dipstick A slightly to allow any trapped air to escape Add engine oil e Wait about 3 minutes until all the oil has run into the oil sump e Check the oil level see Checking the oil level on page 5 9 e Fill up if necessary and check the oil level again Close filler cap B e Push oil dipstick A back in as
18. open flame due to explosive fire risk from vaporized oil mist Specific safety instructions Leaks and damaged pressure lines must be immediately repaired or replaced by an authorized service facility or after sales staff This not only increases the operating safety of your machine but also helps to protect the environment Replace hydraulic hoses every 6 years from the date of manufacture even if they do not seem to be damaged In this respect we recommend that you observe all the relevant safety regulations for hydraulic lines as well as the safety regulations regarding accident prevention and occu pational health and safety in your country Also observe DIN 20066 part5 5 24 BA 5001 6001 US Edition 1 2 6001b520 fm w MEUSON Maintenance 5 9 Tires Tire wear can vary according to work and ground conditions CAUTION Personal injury hazard Improperly repaired tires or rims may cause accidents t All repair work on tires and rims may only be performed by an authorized Wacker Neuson service facility rs We recommend checking the tires for wear and the wheel nuts for tightness once a day r P ark the machine on firm and level ground to check and perform maintenance i Important Checking the tires at regular intervals increases operational safety and the service life of the tires and reduces machine downtimes Please refer to Chapter 6 11 Tires for the authorized tire types and the correct tire pressures
19. or moderate injury t Obey all safety messages that follow this symbol to avoid possible minor or moderate injury NOTICE Used without the safety alert symbol NOTICE indicates a situation which if not avoided could result in property damage i Important Identifies an instruction that when followed provides for a more efficient and economical use of the machine t Environment Failure to observe the instructions identified by this symbol can result in damage to the environment The environment is endangered if environmentally hazardous material such as waste oil is not properly used or disposed of BA 5001 6001 US Edition 1 2 6001b210 fm 2 1 Safety Information 2 2 Warranty 2 3 Designated use WACKER NEUSON Warranty claims must be submitted to your Wacker Neuson dealer only This requires among other things following the instructions in this Operator s Manual Designated use also includes observing the instructions set forth in this Operator s Manual and observing the maintenance schedule Machine safety can be negatively affected by performing machine modifications without proper authority and by using spare parts equipment attachments and optional equipment which have not been checked and released by Wacker Neuson Wacker Neuson will not be liable for damage resulting from unapproved parts or unauthorized modifications Wacker Neuson shall not be liable for personal injury and or damage to pr
20. the engine Safety Information Do not operate a machine when its fuel cap is loose or missing Do not remove the radiator cap when the engine is running or hot The radiator fluid is hot and under pressure and may cause severe burns When fueling the engine Clean up any spilled fuel immediately e Refill the fuel tank in a well ventilated area e Replace the fuel tank cap after refueling When fueling the engine Do not smoke Do not refuel a hot or running engine Do not refuel the engine near an open flame BA 5001 6001 US Edition 1 2 6001b210 fm 2 11 Safety Information NEUSON 2 12 BA 5001 6001 US Edition 1 2 6001b210 fm WACKER NEUSON 3 Operation BA 5001 6001 US Edition 1 2 6001b320 fm Operation This chapter describes the controls and contains information on the function and handling of the indicators and controls on the control stand The pages stated in the table refer to the description of the controls A combination of digits or a combination of digits and letters e g 40 18 or 40 A used for identifying the control elements means fig no 40 control element no 18 or position A in fig no 40 Figures carry no numbers if they are placed to the left of the text The symbols used in the description have the following meanings This symbol stands for a list e Subdivision within lists or an activity Follow the steps in the recommended sequence t This symbol requires you to
21. with an empty dump bucket Driving across slopes t Do not drive across slopes with lateral inclinations steeper than 25 t When driving across slopes with lateral inclinations up to 25 dump out the dump bucket only uphill for reasons of safety WARNING Tip over hazard Soft or uneven ground may affect machine stability while driving across slopes t Pay special attention to the ground conditions while driving across slopes t Drive across slopes with inclinations up to 25 only when the ground is firm BA 5001 6001 US Edition 1 2 6001b330 fm 3 21 Operation Medco 3 9 Parking the machine A CAUTION Possible inadvertent machine movement To avoid unintentional movement of the machine once it has been parked t Park the machine on level stable ground t Stop the machine r Move drive lever A to neutral position r Lower the dump bucket rs Apply the parking brake rs Switch off ignition cs f parking the machine on a slope cannot be avoided place wheel chocks under the wheels to make sure the machine will not roll away under its own weight Fig 38 Neutral NOTICE Never stop the engine under full load otherwise it may be damaged due to overheating Let the engine briefly run at idling speed with no load before you switch it off i Important Secure the machine against unauthorized operation Remove the key 3 22 BA 5001 6001 US Edition 1 2 6001b330 fm WACKER NE
22. 1500 m 4921 ft BA 5001 6001 US Edition 1 2 6001b510 fm WACKER NEUSON Bleeding the fuel system BA 5001 6001 US Edition 1 2 6001b510 fm Maintenance WARNING Fire and burn hazard Draining fuel may ignite if it comes into contact with hot engine parts or the exhaust system Hot fuel may cause burns ts Always wear protective equipment and safety glasses when working with fuel t Never bleed the fuel system if the engine is hot Bleed the fuel system in the following cases e After removing and fitting the fuel filter prefilter or the fuel lines back on again e After running the fuel tank empty e After running the engine again after it has been out of service for a longer period of time Bleed the fuel system as follows rs Fill the fuel tank r Turn the starter key to the first position rs Wait about 5 minutes while the fuel system bleeds itself automatically rs Start the engine If the engine runs smoothly for a while and then stops or if it does not run smoothly rs Stop the engine t Bleed the fuel system again as described above r Have this checked by authorized staff if necessary 5 7 Maintenance WACKER NEUSON Replacing the fuel filter Deutz diesel engine Fig 75 Fuel filter Deutz diesel engine 5 8 A WARNING Fire and burn hazard Draining fuel may ignite if it comes into contact with hot engine parts or the exhaust system Hot fuel ma
23. 2 6001b610 fm NeGson Specifications 6 17 Dimensions model 6001S swivel dump bucket with cab Fig 99 Machine dimensions model 6001S with cab Main data Model 6001S Dead weight 4320 kg 9524 lbs Overall height 2990 mm 9 10 Overall height with dumped out dump bucket 3670 mm 12 Overall height without cab 2300 mm 7 7 Overall width 2215 mm 7 3 Ground clearance 380 mm 15 Wheelbase 2485 mm 8 2 Outside turning radius 5500 mm 18 1 Hill climbing ability 50 theoretically Safe authorized inclination 25 in all drive positions BA 5001 6001 US Edition 1 2 6001b610 fm 6 11 Wacker Corporation P O Box 9007 Menomonee Falls WI 53052 9007 Telephone 262 255 0500 Fax 262 255 0550 Telephone 800 770 0957 www wackerneuson com Wacker Neuson Rhymney Ltd Crown Business P ark Tredegar Gwent South Wales NP 22 4EF Telephone 44 0 1495 723083 Fax 44 0 1495 713941 E mail office liftondumpers com www neusonkramer com Wacker Neuson Linz GmbH Haidfeldstr 37 A 4060 Linz Leonding Telephone 43 0 732 90590 0 Fax 43 0 732 90590 0 E mail office neuson com www neusonkramer com
24. 5 of the payload However do not exceed the dumper s maximum payload with the combination of towed equipment and the weight in the dump bucket Secure the towing pin of the towing gear with a split pin Use special care when coupling trailers and couple them with the specially required devices only e Always secure trailers against unintentional movement If optional equipment such as a trailer is installed make sure that all lights and associated indicator lamps are installed and functional Transport The machine must be towed loaded and transported only in accordance with procedures described in this Operator s Manual For towing the machine observe the prescribed transport position admissible speed and itinerary Make sure that the vehicle transporting the machine has a sufficient capacity and payload Safely secure the machine on the transporting vehicle Use the specified tie down points 2 8 Temperature Range The machine may only be used between a maximum 45 C 113 F and minimum 15 C 5 F Contact your Wacker Neuson dealer if you intend to use the machine in other temperature ranges Store the machine in a dry place at room temperature about 15 C or 59 F Observing these temperature ranges will help to prolong the machine s service life 2 9 Safety Guidelines for Maintenance General maintenance notes e Adhere to prescribed intervals or those specified in this Operator s Manual for routine checks i
25. 5001 Model 6001 Sound power level Lya 101 dB A 102 dB A i Important Measurement of sound power level according to EC Directive 2000 14 EC Noise level at the operator s ear measured according to EC Directives 84 532 EEC 89 514 EEC and 95 27 EEC Measurements performed on asphalted surface 6 13 Coolant compound table Outside tempera Coolant ture Water Anticorrosion agent Antifreeze agent Up to C F a Ha by volume by volume 4 39 2 99 10 14 79 10 20 20 4 65 1 28 1 34 25 13 59 40 30 22 55 44 BA 5001 6001 US Edition 1 2 6001b610 fm 6 7 Specifications 6 14 Dimensions model 5001 WACKER NEUSON 1990 1310 ELOS A Tai i E Q i Mi ii _ 250 130 2110 she 1150 1580 4390 1920 Fig 96 Machine dimensions model 5001 Main data Model 5001 Dead weight 4750 kg 7099 lbs Overall height 2830 mm 9 3 Overall height with dumped out dump bucket 3630 mm 8 6 Overall height without rollbar 2030 mm 6 7 Overall width 1920 mm 6 3 Ground clearance 290 mm 1 Wheelbase 2110 mm 6 9 Outside turning radius 4100 mm 13 5 Hill climbing ability 50 theoretically S
26. 68 Battery master switch 6001 with cab BA 5001 6001 US Edition 1 2 6001b330 fm Operation The battery master switch is located under the engine cover The battery master switch is located behind the right hand side maintenance flap on machines equipped with an optional cab i Important Do not disconnect the battery while the engine is running i Important Power supply is interrupted directly after the battery by means of a key Disconnect the battery before working on the electric system Interrupting power supply t Turn key A of the battery master switch to position B and remove it Switching on power supply r Insert key A in the battery master switch r Turn the key down to the notched position C 3 43 Operation WACKER W NEUSON 3 30 Engine cover machines without cab Fig 69 Engine cover lock 3 44 Opening t Stop the machine t Let the engine cool down t Press buckle A of the engine cover downward and pull shackle C to the front t Pull the engine cover upward with handles B until the red safety prop S locks into place Closing t Press Safety prop S to the rear t Press down the engine cover t Press buckle A forward and hitch shackle C into the hook at the same time t Press lock A to the rear Locking and unlocking The engine cover can be locked with an external lock in eyelet D Do not lock the engine cover during machine operation The emergenc
27. Checking the hydraulic oil level scsessesssssesstssssessesssssesssssssessrsssessssnsessensesees 5 20 Filling p hydraulic Oil indies timtd dala dunaianlauni dannii 5 21 Changing hydraulic Oil cccscessesssssessssssssesssessesssssesesssessnsrsssnsssssnsssssnsaseeensssees 5 22 Fouling indicator for hydraulic oil filter csessesessessesssseessesssssssssssssseeessseeees 5 22 Replacing the hydraulic oil filter element ssscsccrcrcrnrccnsriensrnen 5 22 Important information for the use of biodegradable Oil cece 5 23 Checking hydraulic pressure liNeS oo eects tessesseneeneeniesseesneeseees 5 24 Specific Safety inStrUctions oo eeseeseeesiseeesneesseenesritseneaneene 5 24 TIPOS A E E E E A 5 25 Inspection WOTK sn siraman aiia a 5 25 Wheel Change sranie goietan onanoi E 5 26 E E E E E E E E E T 5 27 Checking the oil level and filling up oil sssssssssssssssrrerssssssrrrrsnssrrrenssssrrnrrernssnrsrne 5 27 Draining Oil iaciaisso tania Gardenias a EE A Ta 5 27 Electric Syste Miseni sanieren N N E avant 5 28 Specific safety inStrUctions ssssssssssisisssristersnsssssssrsintnttntnnenntnnnnnnsnntntintininnerarnnnns 5 28 Service and maintenance work at regular intervals sssseccsenerineresss 5 28 Instructions concerning Specific COMpOnentS eeeeese eset eesneenteees 5 29 BA 5001 6001 US Edition 1 2 Ba6001us1_1IVZ fm 1 3 Table of contents WACKER NEUSON Altemar reese E ere niece peer ert peer 5 29 Batlery keinoina aa A e
28. S Edition 1 2 6001b110 fm WACKER NEUSON Introduction 1 6 Type labels and component numbers Fig 2 Deutz diesel engine type label from serial number AD Fig 3 Rollbar type label BA 5001 6001 US Edition 1 2 6001b110 fm Serial number The serial number is stamped on the machine chassis Itis also located on the type label The type label is located on the engine cover 6001 without cab or at the front right on the front chassis 6001 with cab Type label information Example 6001 Model Year PIN serial number Power Mass Load Other information see chapter 6 Specifications on page 6 1 Engine number The type label arrow is located on the valve cover of the engine Example Deutz TD 2011 L04 SER NO 10417046 Rollbar type label The type label is located on the right on the rollbar 1 5 Introduction NESSSR Cab option type label The type label is located in the cab on the left on the cab frame Fig 4 Cab option type label Fig 5 Axle type label 1 6 BA 5001 6001 US Edition 1 2 6001b110 fm WACKER NEUSON 1 7 Swivel dump bucket 5001 6001 BA 5001 6001 US Edition 1 2 6001b110 fm Introduction Introduction MESESR 1 8 Frontdump bucket 6001
29. USON 3 10 Loading the machine Fig 39 Loading the machine BA 5001 6001 US Edition 1 2 6001b330 fm Operation WARNING Crushing hazard rs Stay clear of the machine as itis being loaded NOTICE Incorrect loading causes severe damage to the machine Make sure the payload is not exceeded t Make sure the operator s visibility is not impaired Before loading r Select the neutral position with the drive lever t Lower the dump bucket rs Apply the parking brake t Stay clear of the control stand and of the danger area for reasons of safety Once loading is over t Remove dirt debris dust etc from the control elements t Remove loose material 3 23 Operation 3 11 Seat adjustment Weight adjustment Fig 40 Weight adjustment Horizontal adjustment Fig 41 Horizontal seat adjustment Backrest adjustment Fig 42 Backrest adjustment 3 24 WACKER NEUSON A CAUTION Possible loss of machine control while adjusting the operator seat r Never change the seat position during machine operation or travel rs Adjust the seat before operating the machine rs see Before starting the engine on page 3 14 B Important Adjust the seat suspension correctly to ensure a high level of ride comfort To adjust to a higher weight r Turn the adjusting wheel to the right To adjust to a lower weight r Turn the adjusting wheel to the left The spe
30. USON 3 5 Driving the dumper Preheating start switch overview Position Function Power consumer 0 Insert or remove the starter key None 1 0 2 DEE P T All functions are operational M y i PAE poaten indicators come on Preheats the engine 10 15 Until the preheating indicator goes seconds out Starter is actuated l 3 Starts the engine l Fig 26 Preheating start switch Indicators must go out Before starting the engine t Adjust your seat position see Seat adjustment on page 3 24 i Important All controls must be within easy reach You must be able to press the accelerator and brake pedals to their limit positions t Fasten your seat belt see Seat belt on page 3 25 Do not fasten your seat belt if the rollbar is not raised rs Check whether all levers and pedals are in neutral position t Press the accelerator pedal to the center position between minimum and maximum if the engine is cold Starting the engine general e The starter cannot be actuated if e the engine is already running start repeat interlock e the drive lever is not in neutral position e the parking brake is not applied Do notrun the starter for more than 10 seconds e Wait about 1 minute so the battery can recover before trying again 3 14 BA 5001 6001 US Edition 1 2 6001b330 fm WACKER NEUSON Procedure Fig 28 indicators BA 5001 6001 US Edition
31. WACKER NEUSON 1000232986 1 2 1208 Dumper 5001 6001 OPERATOR S MANUAL www wackerneuson com Documentation Description Language Order no Operator s Manual 1000233929 Service manual 1000162756 Spare parts catalogue 5001 1000189931 De En Fr 6001 1000182752 5001 1000189933 De It Es 6001 1000186087 Legend Edition Issued 1 2 12 2008 Copyright 2008 Wacker Neuson Linz GmbH Linz Leonding Printed in Michigan U S A All rights reserved No partof this publication may be reproduced translated or used in any form or by any means graphic electronic or mechanical including photocopying recording taping or information storage or retrieval systems without prior permission in writing from the manufacturer The cover features the machine with possible optional equipment WACKER NEUSON Wacker Neuson Linz GmbH Haidfeldstr 37 A 4060 Linz Leonding Document BA 5001 6001 US Order no 1000232986 Edition 1 2 Negson Table of contents Table of contents ntrodUCHON sisisi sransara nenoaia ararnar 1 Important information on this Operator s Manual sssssssssesssssisirerssssrsrerssssrnrrernsnrrrn 1 1 Brief d scriptON siiani an aeni aE Aaa EEA anaiai R an 1 2 Operator Gualifications siian atiina aiena aa AN 1 2 EC Declaration of Conformity for 5001 Quimper esssescccssinrresnniisns 1 3 EC Declaration of Conformity for 6001 dUMPpEr cssssesstsssstesses
32. a Important Replace tires with new ones after 6 years irrespective of wear and dispose of them correctly After this period the rubber no longer has its full capability due to various chemical and physical processes Fig 89 Tires Inspection work r Perform the following maintenance work once a day e Visual check of the tire condition e Check the tire pressure e Check tire and rim outside and inside for damage e Check for wear Remove foreign bodies from the tire tread Remove traces of oil and grease from the tires BA 5001 6001 US Edition 1 2 6001b530 fm 5 25 Maintenance Wheel change WACKER NEUSON NOTICE The wheels are heavy and may damage the threads on the wheel studs if they are handled incorrectly rs Use suitable assembly tools such as covering sleeves for the studs and a jack capable of handling the load Removing the wheels Proceed as follows rs Park the machine on level and firm ground and prevent it from rolling away ts Slightly loosen the wheel nuts of the wheel you want to remove rs Place a jack under the axle body making sure it is standing firmly ts Raise the side of the axle from which you want to remove the wheel rs Check the machine is standing firmly r Completely remove the wheel nuts rs Remove the wheel Fitting the wheels Proceed as follows rs Place the wheel onto the wheel studs rs Tighten all wheel nuts part way r Lower the raised axle t T
33. a aaa aa 5 30 General maintenance WOFK essees 5 31 CIGANING renerion a R 5 31 General instructions for all areas of the machine sssssseerescsrsnnris 5 31 Extenor of the Machine cwsaiiiiiiinrii i naani 5 32 Engine compartment scasesesstiesccscsceesavanevenssescetcnevesvenasetevennsecectaelvasaninssvnssnsanterenesds 5 32 Threaded fittings and attachments sssssesessssssssrsrstrtrrersrsnsssssnaninintnririnrersrnnnns 5 32 Pivots and MUM GOS sc cssiza case asuhehasdeeventteasesscs Casetsciuhdalsadvvadsctundsaeutticaadteveiestatsecendags 5 32 Fluids and lubricants a ciictnend natidndatuinalamniindtniamartenaialindvas 5 33 Maintenance plan overview c csscssssssssssesssssessrssessssssssssnssessnsssssnsesssnserssnesesees 5 35 Lubrication plan 5001 site unina a 5 38 Lubrication plan 6001 nirengi aa 5 39 Specifications v siisrisrsrisracrauunsusrnusavraviranvannurinnannnnannanana inan iara vain anauinananna invanda niatai naiiai 6 Chassis a A aren attend uate teatertatt ee 6 1 ENQING si A AE E E A E A E AE A 6 1 Drive PIMs aen nia aniria ae a aeae a AAEE eSEE Eaa 6 1 Brakes aiiai iaaa aaa iea aaa TAE a 6 2 Steeningisystemeciere denoi i E Na 6 2 Work hydraulics nisana a A 6 2 DUMP DUCKEE siensia naear EAN NENET EEEE RS 6 2 Drive Specifications wiatwsanimnndundaniittvaianiinianinddualoaiuaiviivals 6 3 Electric SYSteM SO0 cic iadeceisttiticetiencetenierici tied ended satiirid aetna aan 6 4 FUSE DOX sisii fansin aa a a E 6 4 RAYS E EEEE EE E E E A amad
34. afe authorized inclination 25 in all drive positions BA 5001 6001 US Edition 1 2 6001b610 fm CA WACKER WY NEUSON 6 15 Dimensions model 6001F front dump bucket Fig 97 Machine dimensions model 6001F BA 5001 6001 US Edition 1 2 6001b610 fm Main data Specifications Model 6001F Dead weight 4120 kg 9083 Ibs Overall height 3080 mm 10 1 Overall height with dumped out dump bucket 2550 mm 8 4 Overall height without rollbar 2300 mm 7 6 Overall width 2215 mm 7 3 Ground clearance 380 mm 1 3 Wheelbase 2485 mm 8 2 Outside turning radius 5500 mm 18 1 Hill climbing ability 50 theoretically Safe authorized inclination 25 in all drive positions Specifications 6 16 Dimensions model 6001S swivel dump bucket Fig 98 Machine dimensions model 6001S 6 10 gt WACKER WY NEUSON Main data Model 6001S Dead weight 4240 kg 9348 lbs Overall height 3080 mm 10 1 Overall height with dumped out dump bucket 3660 mm 12 Overall height without rollbar 2300 mm 7 7 Overall width 2215 mm 7 3 Ground clearance 380 mm 15 Wheelbase 2485 mm 8 2 Outside turning radius 5500 mm 18 1 Hill climbing ability 50 theoretically Safe authorized inclination 25 in all drive positions BA 5001 6001 US Edition 1
35. ance from the machine during operation Location On the left and right of the chassis Description Diesel fuel indication Location On the fuel filler inlet BA 5001 6001 US Edition 1 2 6001b110 fm N WACKER NEUSON HYDRAULIC OIL Fig 17 Hydraulic oil label 1000184859 Fig 18 Label maintenance strut v E Pa Fig 19 Dump bucket control mode Fig 21 Label caution Fig 22 Seat belt application BA 5001 6001 US Edition 1 2 6001b110 fm Introduction Description Hydraulic oil filler inlet Use only specified hydraulic fluid see chapter Filling up hydraulic oil on page 5 21 Location On the filler inlet of the hydraulic oil tank Description Rotate the dump bucket support bracket from the stored position to the locked position Supporting the dump bucket before entering the area under the dump bucket to perform an inspection maintenance or repair to the machine Location Near the maintenance strut Description Dump bucket control mode dump and lower Location On the engine cover by the hand control Description Control identification for swiveling the dump bucket as viewed from the operator seat Location 5001 6001S On the engine cover Description 1 Attention Remove starter key and read the Service Manual before servicing the machine 2 Hot surface Do not touch Keep a safe distance from the machine 3 Cutting ha
36. ard The engine coolant is under pressure at high temperature Failure to observe specific instructions to check the coolant level in the radiator of the cooling system may cause serious injury from burns or pressure spray of the coolant t Do not attempt to remove the radiator filler cap or drain the radiator coolant until the coolant temperature is less than 43 C 110 F t Stop the engine and wait at least 10 minutes or until the cap is comfortable to the touch before attempting removal r Wear protective gloves and eye protection ts After determining the temperature is low enough to avoid burns slowly turn the cap counterclockwise to the first notch stopping cap rotation Wait to confirm that any pressure has been relieved Depress the cap and continue to rotate the cap in a counterclockwise motion until the cap is free and can be removed 10 Turn indicator green Q o Flashes if the turn indicators are switched on l 20 Not assigned 3 12 BA 5001 6001 US Edition 1 2 6001b320 fm NEUSON Operation C 12Hour meter a Counts the machine service hours when the engine is running J Fig 24 Hour meter 6001 Hydrostat EO 11 Fuel level indicator Refuel immediately if the fuel level indicator reaches minimum Otherwise the fuel system go w mustbe bled if itis run dry H 4 4 7 i h Fig 25 Hour meter 6001 Hydrostat BA 5001 6001 US Edition 1 2 6001b320 fm 3 13 WACKER Operation NE
37. ator r Close filler cap B rs Start the engine and let it warm up for about 5 10 minutes rs Stop the engine t Remove the key and carry it with you r Let the engine cool down rs Check the coolant level again The coolant level must be between the LOW and FULL tank seams t f necessary add coolant and repeat the procedure until the coolant level remains constant Important Check the antifreeze every year before the cold season sets in BA 5001 6001 US Edition 1 2 6001b510 fm 5 13 Ww WACKER Maintenance NEUSON 5 6 Air filter NOTICE Possible equipment damage The filter cartridge will be damaged if it is washed or brushed out Keep in mind the following to avoid premature engine wear r Do not clean the filter cartridge rs Replace the filter cartridge when the indicator comes on t Never reuse a damaged filter cartridge t Ensure cleanliness when replacing the filter cartridge Control element A on the air filter monitors the filter cartridge t Replace filter B if e Control element A indicates air filter contamination e According to the maintenance plan i Important For applications in especially dusty environment replace or clean the air filter more frequently NOTICE Filter cartridge degradation Filter cartridges degrade prematurely in environments with acidic air such as acid production facilities steel and aluminum mills chemical plants and other nonferrous metal plants rs Replace fil
38. ble to the touch ts Slightly loosen the breather plug on the hydraulic tank enough to relieve pressure in the tank Do not fill up the hydraulic oil unless the engine is switched off Otherwise hydraulic oil will overflow at the filler opening on the hydraulic tank r Fill up as follows e Park the machine on level ground e Retract all hydraulic rams e Stop the engine e Clean the area around filler inlet B with a cloth Open filler inlet B With the filter insert in place e Add hydraulic oil e Check the hydraulic oil level on sight glass A e Sight glass A is located on the left hand side of the dumper above the mudguard Fill up if necessary and check again e Firmly tighten plug B 5 21 Maintenance MEGLER Changing hydraulic oil Important Only change the hydraulic oil if itis warm about 50 C 122 F Lower the dump bucket in center position before draining the oil dumper in Straight ahead position E Environment Dispose of the old hydraulic oil by an ecologically safe method t Open the drain plug to let the oil drain into a container rs Check the hydraulic oil tank for contamination and clean if necessary t Replace the filter according to the maintenance specifications t Screw the drain plug back in correctly rs Add clean hydraulic oil through the strainer see Filling up hydraulic oil on page 5 21 rs Close the hydraulic oil tank correctly t Let the machine run at idling speed without
39. cee nese eeaceeieeniesesieeaceeiesninsiea 3 Description of COMPONENTS oo sees tecsteetesteetestesseesneeateeteestesaeeantentesitssttsnteaneeeneey 3 2 CONtOl Stand fs Acai aiiiAdaeun connate A AN 3 4 Instrument panel iain Avwavdid ainsi Masini aT AEN 3 6 Putting the machine into Operation c ccccssssssesssssssssssesrssseesssesssssessnssessneesssnees 3 8 Safety INSQUCHONS iunnocaisancna ana 3 8 BA 5001 6001 US Edition 1 2 Ba6001us1_1IVZ fm l 1 Table of contents WACKER NEUSON Putting the machine into operation for the first time esssscccreccnrcnse 3 8 Running in period sessessessessessessessssrsssssressnsssssnsesssnserssusenssssnsersseserssseessssnsesseneey 3 8 Check lists eiieeii aira aa EEEE ea TEES AEA 3 9 Startup ChECKIIS Caitieis diveiratiwadiii a a 3 9 Operation checklist sssrin aia aaia aiai 3 10 Pear KimGich Gklis Caune ia a a a a nents 3 10 Indicators and warning lights OVervieW sssssssssssisirersssrrrrerssisirrrersrinrrrrennninrrerens 3 11 Driving the dUMPET iresi cai nran eii a N 3 14 Preheating start switch OVervieW ssss sssssssssirerssssrsirensnssinrrennnsinrrennnninrreennennnnnre 3 14 Before starting the engine csscsssessessesssssesssssssssssssssssssrssussrssseeessseeetsseeensees 3 14 Starting the engine general ccscsessssessesessessssssssssrssseesssseeessssenseeseseseneeess 3 14 Procedure i iectcaseiarieivacnindnier teint tiadaniinlnitgediiriln dates 3 15 When the engine has started oc ec
40. ceesteeeeseeeeneeisitseeeeenieeiseetsiaeenten 3 16 Engine Wann UD srei i a N 3 16 J ump starting the engine Supply battery esseiste 3 16 Special instructions for traveling on public roads ssssssssseerscsrrires 3 18 Traveling operation v csssccsscessessessesssssessrsssssssssssssssssssnssrsssserssseeessseeesssnsessens 3 18 Accelerator pedal cescessseesessecseessersssseaiesiersssaseateniesisseesissaaeanteaieeitsnsene 3 19 Hydraulic Drake ictcetiscdestreriictaenisieceiitedaretecelsd actives eetiioateieteact ace 3 19 Parking Draka tisissistiasitsvietivardcvatntaidavnaeelandauoteidn later dednintidn dainty 3 19 Hazard warning SYSTEM scsssesssssessrssssssssssssrssssrssssesssseeessseserssessnsesssnsesssnsersseseseens 3 20 LOWMAN SPEER isinna aeaa aaa A eaa 3 20 Operating OnSlOpeS sittin nicuiverecanneninariu detain aiinencrninarens 3 21 Specific Safety INSTUCHONS inmenin aii 3 21 Driving on slopes with a loaded dump bucket uo eects 3 21 Driving ACrOSS SIOPCS osssccccccccccccccsinniirnnnnsinniinnnn 3 21 Parking Che Machin esisiini iaaa aa 3 22 Loading the machine c ccsscssessessscsessessessesssssnssrssussrssssesssseeessseserssesenseessneetsseesseneey 3 23 Seatadj stMent cestina oa Tia i NN 3 24 Weight a djus tient isesi A eiin 3 24 Horizontal AGiUStMeMNt sssavscescsesesevcanscsuesstssvnsissahssssesevasanesesasesssantestsasaie caueetastensst 3 24 Backrest adjustment inrsin aaae 3 24 Seat beltis ena beaspiadiee teneageetdaesacetvniasts
41. cifications Chassis Sturdy steel sheet chassis rubber mounted engine Engine The measurements are Metric Imperial Engine Model 5001 Model 6001 From serial number AD51001 From serial number AD60001 Product Deutz diesel engine Deutz diesel engine Type D2011 L04 TD2011 L04 Design Water cooled 4 stroke diesel engine Water cooled 4 stroke diesel engine No of cylinders 4 4 Displacement 3619 cm 3619 cm 220 8 in 220 8 in 96 x 125 mm 96 x 125 mm Nominal bore and stroke 3 8 x 4 9 3 8 x 4 9 Output 47 5 kW 64 hp 5 at 2600 rpm 64 6 kW 87 hp at 2600 rom 6 3 Interm torque 200 Nm 148 ftlbs at 1600 rpm 266 Nm 196 ft lbs at 1600 rpm Max engine speed without 2600 rpm 25 rom 2660 rpm 25 rom load Idling speed 900 rpm 25 rpm 900 rom 25 rom Fuel injection system Direct injection Direct injection Starting aid Glow plugs Glow plugs Max inclined position engine no longer supplied with oil 30 in all directions 30 in all directions Exhaust values according to Tier 3 Tier 3 Drive Pump Variable displacement pump Model 5001 Model 6001 Design Axial piston pump Axial piston pump Displacement 56 cm3 rev 3 4 in rev 71 cm3 rev 4 3in3 rev Flow rate 146 l min 38 6 gal min 184 l min 48 6 gal min Max service pressure 450 bar 6526 psi 450 bar 6526 psi Boost pump integrated in variable displacem
42. cified weight is indicated by the yellow pointer next to the adjusting wheel t Sit down on the operator seat t Pull lever 19 upward and at the same time t Move the operator seat forward or backward r Pull lever R up and at the same time press against the backrest to move it to the required position t Let lever R lock into place BA 5001 6001 US Edition 1 2 6001b330 fm NEUSON Operation 3 12 Seat belt WARNING Personal injury hazard t The seat belt provides positive support in the operator seat during operation and travel and keeps the operator located within the comfort zone for control operation The seat belt also reduces the risk of injury in the event a tipping incident occurs during use t Always buckle up before moving or working with the machine c Seat belt must not be twisted Seat belt must run over the hips not over the stomach and must always be applied tightly t Do not place the seat belt over hard edged or fragile items tools meter rule glasses pen carried inside your clothes t Never buckle up 2 persons with one seat belt Never operate the machine with the ROPS in the folded position t Check the seat belt each time you use the machine Have damaged parts immediately replaced by an authorized service facility before using the machine ts Always keep the seat belt and buckle clean as dirt and debris may cause the buckle to malfunction and accelerate internal webbing abra
43. d instructions for the respective assembly release the pressure in all system sections and pressure lines hydraulic system before performing any maintenance work In case of a frozen battery or of an insufficient electrolyte level do not try starting the machine with battery jumper cables The battery can burst or explode Batteries contain caustic sulphuric acid When handling the battery observe the specific safety instructions and regulations relative to accident prevention A volatile oxyhydrogen mixture forms in batteries during normal operation and especially when charging Always wear gloves and eye protection when working with batteries Starting the machine with a battery jumper cable can be dangerous if performed improperly Observe the safety instructions regarding the battery Repair work on the tracks must be performed only by trained technical staff or by an authorized service facility Defective tracks reduce the machine s operational safety Therefore check the tracks regularly for cracks cuts or other damage Check track tension at regular intervals Use only original fuses with the specified current rating In case of electric system malfunctions switch off the machine immediately disconnect the battery by using the battery master switch and perform troubleshooting procedures When working with the machine maintain a safe distance from overhead electric lines If work must be performed close to overhead li
44. dable oil If additional hydraulic attachments are mounted or operated use the same type of biodegradable oil for these attachments to avoid mixtures in the hydraulic system Subsequent change from mineral oil to biodegradable oil must be performed by an autho rized Wacker Neuson service facility 5 23 Maintenance Negson Checking hydraulic pressure lines A WARNING Pressurized hydraulic oil hazard Hydraulic oil escaping under high pressure can catch fire damage property penetrate the skin and cause severe burns and injuries t Do not operate the machine with leaking or damaged hydraulic system components t Use a piece of cardboard to diagnose the source of hydraulic leaks r Hydraulic oil can be hot and may cause serious burns if contact is made with skin If contact occurs with hot oil seek immediate medical attention and treatment for the burn t Wear safety glasses to avoid eye contact If oil contacts the eye flush immediately with clean water and seek emergency medical treatment rs Seek immediate medical attention if oil penetrates the skin Oil may cause serious infections r Retighten leaking threaded fittings and hose connections only when the system is not under pressure i e release the pressure before working on pressurized lines t Never weld or solder damaged or leaking pressure lines and threaded fit tings Replace damaged parts with new ones t Do not check for leaks with an incandescent light or
45. dicators Do not use starting fluid for example ether especially in those cases in which a heater plug intake air pre heating is used at the same time Make sure the drive levers the signaling and the light systems are functional before operating the machine and also before restarting after a work interruption BA 5001 6001 US Edition 1 2 6001b210 fm Ww WACKER NEUSON Work area awareness Danger area awareness Operating the machine BA 5001 6001 US Edition 1 2 6001b210 fm Safety Information Make sure that the service brake and the parking brake are functional before operating the machine and also after a work interruption The machine will not start unless the parking brake is applied The drive must be switched off if the parking brake is applied Familiarize yourself with the surroundings and circumstances of the work site before beginning work Be aware of obstacles in the working and traveling area e the soil weight bearing capacity any necessary barriers separating the work site from public roads Always keep a safe distance from the edges of building pits and slopes Look out for the following when working in buildings or in enclosed areas e Height of the ceiling clearances e Width of entrances Maximum load of ceilings and floors e Sufficient room ventilation danger of carbon monoxide poisoning Observe the danger area See Danger area awareness Use the rearview mirror to stay aware o
46. e must be of adequate size refer to Chapter 6 Specifications for the machine s dimensions and weights Remove any mud snow or ice from the tires so that the machine can be safely driven onto the ramps e Secure the machine against unintentional movement see Parking the machine on page 3 22 i Important Possible injury or equipment damage from improper loading and transporting ts Read the safety instructions at the beginning of this chapter and follow any other local safety regulations regarding loading and transporting the machine r Load as follows e Secure the transport vehicle with chocks to prevent it from rolling Place the access ramps atthe smallest possible angle Make sure the grade does not exceed 17 30 Use access ramps with an antiskid surface only e Make sure the loading area is clear and access to itis not obstructed e g by Superstructures Make sure the ramps and the tires of the dumper are free of oil grease and ice e Start the engine of the dumper e Lower the dump bucket of the dumper Carefully reverse the dumper onto the middle of the transport vehicle Stop and park the machine i Important The manufacturer s warranty shall not apply to accidents or damage caused by loading or transporting the dumper Fig 65 Access ramps BA 5001 6001 US Edition 1 2 6001b330 fm 3 41 Operation Fig 66 Tying down the machine 3 29 Battery master
47. e the machine against unintentional movement t Persons responsible for attaching the lifting devices to the machine shall be experienced with crane operations and hand signals The crane operator Shall maintain sight of the personnel attaching guiding and unhooking the dumper rs Use OSHA rated and approved lifting devices capable of lifting the dumper attachments options and accumulated debris Refer to the general weight guidelines in the specification section of this manual t Do not lift the machine with material in the dump bucket t The crane operator shall observe the lift zone and lift the machine when the area is clear of people t Do not attempt to lift the dumper with any type of crane including wheel loaders unless the crane operator is qualified to lift loads in craning operations t Load the machine as follows Empty the dump bucket e Lower the dump bucket e Stop and park the machine e Lock the control lever 3 38 e The rollbar can be lowered to reduce the transport height e Put the articulated steering locking bar in place Use suitable lifting gear chains etc r Make the lifting gear pass through bracket 1 on the edge of the dump bucket and fasten it on eye hook 2 on the chassis Slowly raise the machine Fig 64 Craning operation 3 40 BA 5001 6001 US Edition 1 2 6001b330 fm NEUSON Operation 3 27 Loading and transporting the machine Safety instructions The transport vehicl
48. e user owner commits himself to operate and keep the machine in perfect condition and if necessary or required by law to require the operating or servicing persons to wear protective clothing and safety equipment BA 5001 6001 US Edition 1 2 6001b210 fm WACKER NEUSON User training and knowledge Preparing for use Modifications and spare parts BA 5001 6001 US Edition 1 2 6001b210 fm Safety Information Always keep this Operator s Manual and other manuals that accompany the machine on hand in their storage bin at the place of use of the machine Immediately replace an incomplete or illegible Operator s Manual All persons working on or with the machine must read and understand the safety information in this Manual before beginning work This applies especially to persons working only occasionally on the machine such as performing set up or maintenance tasks Follow and instruct the operator in legal and other mandatory regulations relevant to accident prevention and environmental protection These may include handling hazardous substances issuing and or wearing personal protective equipment or obeying traffic regulations The user owner must regularly ensure that all persons entrusted with operation or maintenance of the machine are working in compliance with this Operator s Manual and are aware of the risks and safety factors of the machine Before starting up the machine ALWAYS inspect the machine to make sure that it
49. ectrolyte is low or has been frozen rs Avoid open flames and sparks in the vicinity of the battery Do not smoke t Before jump starting take the battery to the dealer for appraisal by a qualified technician r Replace a dead battery with a new one equivalent to the original rs Always disconnect the negative terminal from the battery before starting repair work on the electric system i Important Do not disconnect the battery while the engine is running Fig 91 Battery 6001 machines 5 30 BA 5001 6001 US Edition 1 2 6001b530 fm Negeon Maintenance 5 12 General maintenance work Cleaning Cleaning the machine is divided into 2 separate areas Exterior of the machine Engine compartment The wrong choice of cleaning equipment and agents may impair the operating safety of the machine and undermine the health of the persons in charge of cleaning the machine It is therefore essential to observe the following instructions General instructions for all areas of the machine When using washing solvents Ensure adequate room ventilation e Wear suitable protective clothing Do not use flammable liquids such as fuel When using compressed air Work carefully e Wear protective glasses and clothing Do not aim the compressed air at the skin or at other people Do notuse compressed air for cleaning your clothing When using a high pressure cleaner or steam jet Electric components and dampi
50. eesaseateestesateaeennesiesnaesnseaieenssassaaeaneenieeitssntanseaeesneey 5 5 Specific Safety inSTUCHONS wiiciecinidnisinanaranditndiniion 5 5 ROTUCIING iae enue tannin E asa naucansanaanoantn 5 5 Stationary fuel PUMPS sarccccuietscssisseiecssesacecetidesestadcsediedaci last eedaee oelisadcartied ek 5 6 Diesel fuel specification oo eects eeseeeteeesisisreesseesneenieeisretseteenieeitsetsaes 5 6 Bleeding the fuel system ssrcceccccncrrcnonnnennninenmnnnnnsinn 5 7 Replacing the fuel filter Deutz diesel engine sscssccrerrcrrrccnnnnssnnns 5 8 Engine lubrication SyStem sruuissiirninniaann ka 5 9 Checking the Oil level scsssessesssssesseessssessssssssssessnsssssnsssssersseterssseessssseerseeeen 5 9 Filling Up CNGiNe Oil spiiga 5 10 Engine cooling SyStem ssssssssssssisirtrtirtntersnsnsssnsnannntntnntninnenannnnnanananintntnninnnrarannnnnannt 5 11 Checking filling up coolant sssini 5 11 Specific safety inStructiOns o ecceeceeseeestsseseeseeaeeissesseneeneenensessneeneees 5 12 E E A E E E E E 5 14 Replacing the filter cssscssessssessssssscsssssssrsssssrsssesesssesesssesserssasesssnsssseerssees 5 15 VDe E E E E E E 5 16 Checking V belt tension s cccssssesscessecsssesesssessesssssessssesesssssssssessnsrsssnssssensesens 5 16 Retightening the V belt csscsessssessssesssssssssrsssssrsssesrssssesssessnsssssseessanseessnses 5 17 HYGAUlIC SYSTEM geseran E aida rie 5 18 Specific Safety inStrUctiOns oo eesseeseeesseeesneesteaneeeitseneeneene 5 18
51. engine without load during the warm up phase drive lever in neutral position During the warm up phase check for unusual noise exhaust color leaks malfunctions or damage In case of malfunctions damage or leaks park and secure the machine and find out the cause for the damage and have it repaired J ump starting the engine supply battery Safety instructions WARNING Explosion hazard A frozen battery may explode during a jump starting operation r Do not jump start the engine if the battery is frozen t Dispose of the frozen battery in accordance with local environmental regulations r Replace the battery AN CAUTION Possible equipment damage or injury from improper jump starting t Make sure the jumper cables are rated for 12V and the maximum CCA rating of the battery t The cable clamping ends shall be colored red for positive post connectors and black for the negative post connectors To avoid sparking the excavator must not touch the jump starting vehicle when connected with jumper cables r Use a 12V source either in the form of another battery or a charger equipped for jump starting Using higher or lower voltage sources may damage the electric system and potentially cause injury t To avoid short circuits the jumper cable connected to the positive terminal of the starting battery must never be brought into contact with electrically conductive vehicle parts t Route the jumper cables so
52. ent pump Design Gear pump Gear pump Displacement 11 6 cm 0 7 in 19 6 cm 1 2 in 25 bar 25 bar Charging boost pressure 362 6 psi 362 6 psi BA 5001 6001 US Edition 1 2 6001b610 fm 6 1 WACKER Specifications NEUSON 6 4 Brakes Service brake Design Wet hydraulically actuated multidisc brake Location Front axle Effect Hydraulic pedal actuated single circuit brake Parking brake Design Wet mechanically actuated multidisc brake Location Front axle Wet multi disc brake mechanically actuated via Bowden cable and eccentric Effect Shaft 6 5 Steering system Steering system Model 5001 6001 Design Hydrostatic chassis articulation steering with emergency steering features Steering mode Chassis articulation steering 6 6 Work hydraulics Work hydraulics Model 5001 Model 6001 Hydraulic pump displacement 17 cm rev 1 cu in rev 22 cm rev 1 3 cu in rev Hydraulic pump flow rate 44 I min 12 gal min 57 l min 15 gal min Max Service pressure 200 bar 2900 psi 220 bar 3191 psi Hydraulic oil tank capacity 48 13 gal 70 18 5 gal Steering system 150 bar 2175 5 psi 150 bar 2175 5 psi 6 7 Dump bucket Dump bucket Model 5001 Model 6001F Model 6001S 2400 struck 2000 528 gal struck 634 gal Dump bucket capacity 3200 heaped 2700 713 gal heaped 845 gal 1400 370 gal liquid capacity
53. er BA 5001 6001 US Edition 1 2 6001b510 fm Ww WACKER NEUSON Maintenance Front dump bucket maintenance strut 6001 Fig 71 Front dump bucket maintenance strut BA 5001 6001 US Edition 1 2 6001b510 fm WARNING Crushing or striking hazard An improperly supported dump bucket can fall unexpectedly during maintenance work ts Fold down the red maintenance strut before you perform maintenance work with the dump bucket raised Procedure to follow t Raise the dump bucket r Remove split pin A out of lock pin B r Pull out lock pin B t Hold maintenance strut C as you do so t Fold down maintenance strut C WARNING Personal injury hazard Persons can be struck or crushed by a dump bucket that is being lowered too quickly t To insert the retaining pin slowly and carefully lower the dump bucket to align the hole in the bracket with the hole in the maintenance strut t Lower the dump bucket until maintenance strut C fits into bracket D rs Fasten maintenance strut C in bracket D with lock pin B r nsert split pin A in lock pin B i Important Fasten maintenance strut C on the dump bucket again in the reverse order once maintenance work is over 5 3 Ww WACKER Maintenance NEUSON Swivel dump bucket maintenance strut 6001 WARNING Crushing or striking hazard An improperly supported dump bucket can fall unexpectedly during maintenance work r Fold down the red maintenance s
54. essessssresseressneressnees 1 4 Type labels and component NUMDETS ssccccccrcrrrccccccnesinnremnnn 1 5 Swivel dump bucket 5001 6001 onesies esses atest 1 7 Front dump bucket GOOD sssrinin aaneen EEE EEEa 1 8 LADGIS itr taitinrentrannininn ena A a 1 9 Safety Information siisii isssiiasrisrs aieiai 2 Safety Symbols Found in this Manual ssssssssssssisssririererssssssisririririrrerersnnsnnnnnnninninirrens 2 1 Wealtamly eaire A E E E O 2 2 Designated USE sueniinasanianin aa a a a a a E 2 2 General Conduct and Safety Instructions sssssessssssisisiiririrrersrsnssnsnisiniininrnrirrerern 2 2 User training and knowledge ssescsssssessessessessnssesssssssssssssessnssrssseessseeerseeses 2 3 Preparnng foruse grorssraaricio iiia ae iri Ea AEE E 2 3 Modifications and spare parts Lseccccccccrcrcccccncrnnreeecnnnniinn 2 3 Staff Qualifications and Basic Responsibilities enes 2 4 User owner responsibility wi sideuscalaanunieninniatalvalontaitndnnrotans 2 4 Repair person qualifications c scescscessssesssssessstssssrssssseesseeetsseserssessnseessneeeeseess 2 4 Safety instructions regarding Operation oceans 2 4 Preparing TON USE onmia a Epe Aai EEn OARE i 2 4 Startup and SHUMOWN aiensiaianin nnsa a a a lated 2 4 A A E S T E E EE E 2 5 Work area AWareneSSccriuriainicinianioeina a n 2 5 Danger area awareness souriei onrein ennie i 2 5 Operating the machine ceccsssccssessesstssssssssssssnssesssssssnssrsseserssseeessseeessseeenseeeey 2 5 Special operati
55. f work site obstacles and personnel Always switch on the work lights in conditions of poor visibility and after dark However make sure that users of public roads will not be temporarily blinded by the work lights Provide additional lighting of the work area if the lights of the machine are not sufficient for performing work safely Drive slowly in meadows on leaves or wet steel plates The machine can slip even if the ground is level The danger area is the area in which persons are in danger due to the movements of the machine work equipment additional equipment or material The danger area also includes the area affected by falling material equipment or construction debris The danger area must be extended by 0 5 m 20 in the immediate vicinity of buildings scaffolds or other elements of construction Seal off the danger area if itis not possible to keep a safe distance Stop work immediately if persons do not leave the danger area in spite of warnings Never operate the machine if you are standing on the ground Operate the machine ONLY when you are seated and you have fastened your seat belt Stop the engine before releasing the seat belt On sloping terrain adapt your travel speed to the prevailing ground conditions Never get on or off a moving machine and never jump off the machine 2 5 Safety Information Special operating notes Carrying passengers Mechanical integrity Driving on public roads 2 6
56. far as possible Completely remove all oil spills from the engine Fig 77 Filling up engine oil 6001 5 10 BA 5001 6001 US Edition 1 2 6001b510 fm WACKER NEUSON 5 5 Engine cooling system Maintenance The oil water radiator is located in the engine compartment behind the engine It cools the diesel engine and the hydraulic oil of the drive and work hydraulics The expansion tank for the coolant is located in the engine compartment next to the toolbox Checking filling up coolant NOTICE Improperly maintaining the cooling system may cause engine damage BA 5001 6001 US Edition 1 2 6001b510 fm Dirton the radiator fins reduces the radiator s heat dissipation capacity gt Clean the outside of the radiator at regular intervals Use oil free compressed air 2 bar max to clean Maintain a certain distance from the radiator to avoid damage to the radiator fins Refer to the maintenance plans in the appendix for the cleaning intervals gt In dusty or dirty work conditions clean more frequently than indicated in the maintenance plans e An insufficient coolant level reduces the heat dissipation capacity as well and may lead to engine damage gt Check the coolant level at regular intervals Refer to the maintenance plans for the recommended intervals gt If coolant must be added frequently check the cooling system for leaks and or contact your dealer gt Never add cold water coolant if the engine is
57. ferential Gearbox oil 4 7 1 24 gal Semiaxle Once a year or 0 9 iii every 1000 s h 0 24 gal Transfer gearbox 0 9 0 24 gal AXLES 6001 Front axle Differential Gearbox oil 1 9 Once a year or 2 1 gal Semiaxle LSDa every 1000 s h 0 85 0 2 gal Rear axle Differential Gearbox oil 5 6 1 5 gal Semiaxle Once a year or 0 9 Eee every 1000 s h 0 24 gal Transfer gearbox 0 85 0 2 gal 1 The capacities indicated are approximative values the oil level check alone is relevant for the correct oil level 1 Capacities indicated are no system fills 2 According to DIN 51524 section 3 3 Hydraulic ester oils HEES 4 Standard acid proof grease BA 5001 6001 US Edition 1 2 6001b530 fm 5 33 WACKER Maintenance PACKER Oil grades for the diesel engine depending on temperature Engine oil grade Ambient temperature C C 20 15 10 5 0 5 10 15 20 25 30 35 40 SAE 10W SAE 20W SAE 10W 30 APICD CF CF 4 SAE 15W 40 Cl 4 SAE E3 E4 E5 SAE 20 SAE 30 SAE 40 F 4 5 14 23 32 41 50 59 68 71 86 95 104 I According to DIN SISTI 5 34 BA 5001 6001 US Edition 1 2 6001b530 fm Wy OPSATO09 xx ZT UORIDA SN T009 T00S Y SE S 5 14 Maintenance plan overview Work description For service and maintenance work on the attachnrent p
58. he V belt if necessary BA 5001 6001 US Edition 1 2 6001b520 fm WACKER NEUSON Retightening the V belt Fig 83 Retightening the V belt BA 5001 6001 US Edition 1 2 6001b520 fm Maintenance NOTICE Possible engine damage Overtightening the V belt may damage the V belt the V belt guide and the water pump bearing t Avoid contact of oil grease or similar substances with the V belt r Check V belt tension see Checking V belt tension on page 5 16 Retighten as follows t Stop the engine t Fold the control lever base up t Remove the key and carry it with you t Disconnect the battery or the battery master switch r Let the engine cool down t Open the engine cover ts Slacken fastening screws 2 of alternator 3 t Use a Suitable tool to push the alternator in the direction of arrow A until reaching the correct V belt tension fig 83 t Keep the alternator in this position and at the same time retighten fastening screws 2 t Check V belt tension again and adjust it if necessary r Connect the battery or the battery master switch t Close the engine cover 5 17 Maintenance 5 8 Hydraulic system Specific safety instructions WACKER NEUSON A WARNING Pressurized hydraulic oil hazard Hydraulic oil escaping under high pressure can catch fire damage property penetrate the skin and cause severe burns and injuries t Do not operate the machine with leaking or damaged
59. hecking the hydraulic oil level WARNING Personal injury hazard Escaping oil may cause serious injuries t Never fill the oil level above the MAX mark r Check the hydraulic oil level each time the machine is put into operation or once a day ts Proceed as follows e Park the machine on level ground e Retract all hydraulic rams t Fully dump in the dump bucket e Stop the engine e Check the oil level on sight glass A A gauge element in sight glass A indicates the oil level aes If the oil level is lower Fig 84 Oil level gauge Add hydraulic oil The oil level must be at the FULL level The oil level varies according to the machine s operating temperature Machine condition Temperature Oil level Before putting into operation Between 10 and 30 C 50 and 86 F LOW mark e Normal operation Between 50 and 90 C 122 and 194 F FULL mark i Important Measure the oil level of the hydraulic system only after the machine reaches its operating temperature 5 20 BA 5001 6001 US Edition 1 2 6001b520 fm Ww WACKER 7 NEUSON Filling up hydraulic oil iy oA Fig 85 Filling up hydraulic oil 6001 BA 5001 6001 US Edition 1 2 6001b520 fm Maintenance A WARNING Personal injury hazard Removing the hydraulic filter plug may cause pressurized oil to escape Escaping oil may cause serious injuries t Allow the hydraulic oil to cool to a temperature that is comforta
60. hydraulic system components t Use a piece of cardboard to diagnose the source of hydraulic leaks r Hydraulic oil can be hot and may cause serious burns if contact is made with skin If contact occurs with hot oil seek immediate medical attention and treatment for the burn t Wear Safety glasses to avoid eye contact If oil contacts the eye flush immediately with clean water and seek emergency medical treatment rs Seek immediate medical attention if oil penetrates the skin Oil may cause serious infections Release the pressure in all lines carrying hydraulic oil prior to any maintenance and repair work To do this e Lower all hydraulically controlled attachments e Move all control levers of the hydraulic control valves several times Hydraulic oil escaping under high pressure can penetrate the skin and cause serious injuries Always consult a doctor immediately even if the wound seems insignificant otherwise serious infections could set in If the hydraulic oil in the sight glass is cloudy this indicates that water or air has penetrated the hydraulic system This may cause damage to the hydraulic pump Oil flowing out of high pressure lines may cause fire or malfunctions and severe injuries or damage to property Interrupt work immediately if slack nuts or damaged hoses and lines are detected r Contact your Wacker Neuson dealer immediately Replace the hose or line if one of the problems mentioned below is detected t Damaged or
61. ie 6 4 Electric system 600 soisin nonanto we rheklentunivnadere 6 5 FUSE DOK ganera E E 6 5 Relays inuuna aaea a a A daelenunabdetaedes 6 6 E E A E T 6 7 Noise level kenncscaanionsgrenionia n dance 6 7 Coolant compound table ssssrrrcccccscnssnnrirnnnnnsnnirininin 6 7 Dimensions model 500 saceciisctcticceietetands dtcnseseeiedie ate tan acauddcen leita ae 6 8 Dimensions model 6001F front dump bucket occ ec eceecteeteeseeseesteetseetseteeneene 6 9 Dimensions model 6001S Swivel dump bucket s is 6 10 Dimensions model 6001S swivel dump bucket With cab sssrin 6 11 BA 5001 6001 US Edition 1 2 Ba6001us1_1IVZ fm WACKER NEUSON A ADDIEVIAUONS siisii tata itina aai 1 1 AP AET enin eaea ae EEE NEN 5 14 B Biodegradable oil lssssscnsrcccnccnnnnssnnrinins 5 23 c Checklists iniaa 3 9 Crane handling bracket w c eeeceseseseeseeestsesseeeeeeeneereees 3 40 D Driving ON public TOADS sssecsccccrccccnernnrennnn 3 18 Driving the dUMDEF noiiire aa 3 14 F Fastening the Seat belt oo 3 25 FIWIAS ANd IUDr iinan 5 33 H Hating ciuin 3 28 l Important information On this Operator s Manual sssrinin 1 1 MACAO aeiia aaan E ENES 3 11 Instrument panel Overview ssssecsrccrsre 3 2 3 3 3 6 Tn t alo el lfo ph sirean n EE E E 3 27 L Kabel uenea iienaa eaa a a e i ee 1 9 Legalirequiations aaiaaniciatddaidantcunacaaiinnieiaden 1 2 M Machine Brief eS ChIPUON nisnin 1 2 Loading and transporting neseccccccrererennnnri
62. ighten the wheel nuts to the prescribed torque of 460 Nm 339 ft Ibs NOTICE i Important Subsequent to changing wheels check the wheel nuts for tightness after 10 service hours tighten if necessary BA 5001 6001 US Edition 1 2 6001b530 fm WACKER NEUSON 5 10 Axles Maintenance A CAUTION Burn hazard The axle housings can be very hot immediately after operating the dumper t Do not perform any work on the axles until the housings are cool to the touch t Slowly open filler plug A to release the pressure inside Checking the oil level and filling up oil Fig 90 Checking the oil level Draining oil BA 5001 6001 US Edition 1 2 6001b530 fm t Park the machine on firm and level ground rs Place the machine so that filler plug A is at the left r Remove the starter key r Unscrew screws A The oil must be level with opening A gt If the oil level is lower rs Fill in oil through opening A until it flows out slightly rs Screw screws A back in again rs Move the machine a few meters t Park the machine on firm and level ground t Place the machine so that filler plug A is at the bottom t Remove the starter key r Unscrew screws A The oil now flows out of opening A r Use a Suitable container to collect the oil as it drains t Environment Collect the oil with a suitable container and dispose of itin an environmentally friendly manner 5 27 Maintenance MESSER 5 11 Elect
63. ine before during and after operation These checklists cannot claim to be exhaustive they are merely intended as an aid for you in fulfilling your duties as a conscientious operator The checking and monitoring jobs listed below are described in greater detail in the following chapters If the answer to one of the following questions is NO first rectify the cause of the fault before starting or continuing work Check the following points before putting the machine into operation or starting the engine o Question Vv Parking brake applied Enough fuel in the tank im 5 5 Coolant level OK gt 5 12 Has water in the diesel prefilter been removed m 5 7 Engine oil level OK m 5 9 Oil level in hydraulic oil tank OK 5 20 V belt condition and tension checked i 5 16 Lubrication points greased 5 38 CO y OT A w N e Hydraulic hoses connections and ram seals checked for leaks m oO Has position of battery terminalsfirmed m m Tires checked for cracks cuts etc u 5 25 pa N Footholds clean m Lo Engine cover locked with the buckle m 3 44 14 Especially after cleaning maintenance or repair work Rags tools and other loose objects removed 15 Correct seat position 3 24 16 Rollbar raised 17 Seat belt fastened 3 25 3 9 Operatio
64. inistirrrenn 3 37 BA 5001 6001 US Edition 1 2 Ba6001us1_1IVZ fm Negson Table of contents Articulated steering locking Dar ssssccceccccccrrrncccnnnneinnreennn 3 38 Locking the control lever 5001 c csssssssssssssssssssssssrsssssssssseessssesnssesesessensesens 3 38 Locking the control lever 6001 c csssssssssssssssssssssssrsssssrsssssesssessssresssessansessens 3 39 Lifting the Machine ainsus a t 3 40 Loading and transporting the machine scsesssssstessessessessrssesseeessseestssessnsesseneesens 3 41 Tying GOWN the MACHINE scssssesscesscessessessessrsssssnsssssnsssssussrssssessssseersssserseesensessenees 3 42 Battery master SWItCh ssscsesaiesssccvceesavivevacsststovensisseresaseseseinsetearaelvearetivemeneatarsmnmeiens 3 42 OOT A E AEE E tential 3 42 OOD ETET AA EEA A E E A E 3 43 Engine cover machines Without cab sssssscssrersnrersieniiirsin 3 44 Troubleshootng x ssrsrsxssrusrirusrunrsruvrn uniu nravunnanininnnania ariani 4 Engine Touple meae a e aa a adtin an taie tacts 4 1 Maintenance srcssssnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnn 5 INMOGUCHON is ieiiceaditenvudden denial A dics E EE EA EAE 5 1 Maintenance Strut ccsssssesssssessesssssssssesssssnsrsssrsssssussssussnssesersssseesssssensssssnseessnsessensey 5 2 Maintenance strut 5001 siiin iniaiaiai aiaa 5 2 Front dump bucket maintenance strut 6001 sesser 5 3 Swivel dump bucket maintenance strut 6001 sessirnir 5 4 Fuel System oo esceescesteestesseeseestestess
65. ipment or attachments Never install a man basket or a working platform to the machine Take the necessary precautions to make sure the machine is used only when in a safe and reliable state Operate the machine ONLY if all protective and safety oriented devices ROPS removable safety devices soundproofing elements mufflers etc are in place and fully functional Check the machine at least once a day per work shift for visible damage and defects Report any changes including changes in the machine s working behavior to your Supervisor immediately If the machine is behaving unpredictably stop the machine immediately lock it and report the malfunction to the competent authority person S afety relevant damage or malfunctions of the machine must be rectified immediately When traveling on public roads ways and places observe all applicable traffic regulations If necessary make sure beforehand that the machine is in compliance with these regulations When crossing underpasses gates bridges and tunnels or when passing under overhead lines make sure the clearance height and width are sufficient BA 5001 6001 US Edition 1 2 6001b210 fm NEUSON Safety Information 2 7 Trailering and Transport Trailers Even though the dumper is equipped with towing gear itis not a tractor and may not be used as such in difficult terrain Ifthe dumper is used on construction sites for towing trailers weight the dump bucket with 2
66. ith the dumper The machine is subject to the Applicable legal regulations of your country Also observe the applicable regulations for accident prevention of your country i Important Before pressing accelerator pedal A t Verify that the machine is in the proper gear forward or reverse rs Make sure that the surrounding area is clear Traveling operation Proceed as follows rs Select the travel speed Switch 14 pressed turtle symbol comes on low travel speed Switch not pressed high travel speed t Select the travel direction with drive lever 20 Push forward or pull backward depending on the required traveling direction r Release the parking brake t Press the accelerator pedal slowly machine is accelerated t To brake the machine take your foot off the accelerator pedal and if necessary press brake pedal B To change travel direction t Stop the machine rs Select the required traveling direction with drive lever 20 t Start machine travel by pressing accelerator pedal A BA 5001 6001 US Edition 1 2 6001b330 fm WACKER NEUSON Accelerator pedal Fig 31 Accelerator pedal Hydraulic brake Fig 32 Brake pedal Parking brake Fig 33 Parking brake BA 5001 6001 US Edition 1 2 6001b330 fm Operation Accelerator pedal A sets the engine speed During travel operation the dumper is accelerated as the engine speed increases During dump bucket o
67. l lights r Turn rotary switch 21 to the Ist position Clearance lights ON switched ON ON Tur rotary switch 21 to the 2nd position Low beam switched ON OFF Turn rotary switch 21 to the front gt Lights switched OFF Position 1 The clearance lights are switched on at the front and rear of the machine Position 2 Low beam is switched ON Fig 45 Road travel lights 3 26 BA 5001 6001 US Edition 1 2 6001b330 fm NEUSON Operation Multifunctional lever The horn the turn indicators and high beam are actuated with lever 21 on the steering wheel Light switch Turn indicators left c Pull lever 21 backward Z Left hand side turn indicators flash Turn indicators t Push lever 21 forward F Right hand side turn indicators right flash t Pull lever 21 upward A High beam is ON as long as Headlight flasher i l the lever is pulled en High beam ON Pushlever21downB High beam ON t Push lever 21 toward the The horn sounds steering column E Fig 46 Multifunctional lever Horn Interior light cab option Interior light ON ts Press switch to the left or right OFF t Move switch to center position Rotating beacon option The rotating beacon option is switched on automatically as soon as ignition is switched on i Important Observe the legal regulations of your country for operating the rotating beacon
68. le Contact with skin and eyes should be avoided r Wash skin immediately to remove coolant mixture from the skin to avoid irritation t Wash eyes immediately if coolant comes in contact with the eye Seek medical attention immediately r Store coolant concentrate and mixtures in a secure space to prevent unauthorized contact Do not store or use coolant or coolant mixtures near open flames including smoking materials t Dispose of used coolant through approved methods for recycling Do not dispose of coolant or mixtures in sewers toilets or by dumping on the ground BA 5001 6001 US Edition 1 2 6001b510 fm Negson Maintenance Checking the coolant level rs Proceed as follows e Park the machine on level ground Stop the engine Remove the key and carry it with you e Let the engine and the coolant cool down Open the engine cover e Check the coolant level on the transparent coolant tank A and on the radiator B t f the coolant level is below the LOW seam or if there is no coolant at the radiator s filler inlet Add coolant to the coolant tank Important Check the coolant level once a day We recommend checking it before starting the engine Filling up coolant After the engine has cooled down t Release overpressure in the radiator t Carefully open the cap to the first notch and fully release the pressure r Open filler cap B r Add coolant up to the lower edge of the filler inlet radi
69. leaky hydraulic seals r Worn or torn shells or uncovered reinforcement branches Expanded shells in several positions r Entangled or crushed movable parts t Foreign bodies jammed or stuck in protective layers BA 5001 6001 US Edition 1 2 6001b520 fm WACKER NEUSON BA 5001 6001 US Edition 1 2 6001b520 fm Maintenance NOTICE Possible equipment damage Contaminated hydraulic oil lack of oil or the wrong hydraulic oil can severely damage the hydraulic system t Take care to avoid contamination when working rs Always use the filling screen when refilling hydraulic oil t Only use authorized oils of the same type see chapter 5 14 Engine vehicle fluids and lubricants on page 5 34 rs Always fill up hydraulic oil before the level gets too low see Filling up hydraulic oil on page 5 19 rs f the hydraulic system is filled with biodegradable oil then only use biodegradable oil of the same type for filling up Observe the label on the hydraulic oil tank rs Contact your Wacker Neuson dealer immediately if the hydraulic system filter is con taminated with metal shavings tj Environment Collect drained hydraulic oil and biodegradable oil in a suitable container Dispose of drained oil and used filters by an ecologically safe method Always contact the relevant authorities or commercial establishments in charge of oil disposal before disposing of biodegradable oil 5 19 Maintenance Nessa C
70. lease refer to the operation and maintenance manual of the attachment manufacturer as well Fluid and filter changes S Performthe following oil and filter changes Check oil levels after test run ep e 2u0 JOM adueUaqUIEW u s 0S A u s 00S Alena U S 000T 134e 10 1e3 e 2U0 y S 00ST 134V Jewoysn Engine oil 1 Engine oil filter Fua filter Air filter dement e Coolant Hydraulic oil filter insert Hydraulic oil e Hydraulic oil tank breather Inspection work lt T gt Check the following material Refill if necessary Engine oil Engine coolant e Hydraulic oil Clean the water ducts gt Check radiator for engine and hydraulic oil for contarrination Clean if necessary Check cooling systems heating and hoses for leaks and pressure visual Check Air filter darrage Check the air filter dean if necessary Prefilter with weter separator drain water e Clean Check V belt condition and tension Check V belt condition and tension OSNAN DHIOTM A y sueu urer 9 S Wy OPSAT009 xx ZT UORIPA SN T009 T00S va Maintenance plar service hours s h o 5 5 14 Maintenance plan overview D Sa m 5 aes lt a Work description a S a od o
71. m TANK Aiaran aari ninanaatnt inant 3 30 1 5 WACKER Index NEUSON 1 6 BA 5001 6001 US Edition 1 2 Ba6001us1_1SIX fm WACKER NEUSON 1 Introduction Introduction 1 1 Important information on this Operator s Manual BA 5001 6001 US Edition 1 2 6001b110 fm Please store the Operator s Manual in the storage bin under the engine cover This Operator s Manual contains important information on how to work safely correctly and economically with the machine Therefore it aims not only at new operators but it also serves as a reference for experienced ones It helps to avoid dangerous situations and reduce repair costs and downtimes Furthermore the reliability and the service life of the machine will be increased by following the instructions in the Operator s Manual This is why the Operator s Manual must always be kept at hand in the machine Your own Safety as well as the safety of others depends to a great extent on how the machine is moved and operated Therefore carefully read and understand this Operator s Manual prior to the first drive This Operator s Manual will help to familiarize yourself more easily with the machine thereby enabling you to use it more safely and efficiently Prior to the first drive carefully read chapter Safety Instructions as well in order to be prepared for possible dangerous situations as it will be too late for it during operation As a rule keep the following in mind Careful and pr
72. move the spring plug from pin B t Rotate articulated steering locking bar A toward rear chassis C rs Secure articulated steering locking bar A with the spring plug on pin B i Important Before putting the machine into operation again mount the articulated steering locking bar back onto the front chassis again by means of pin B CAUTION Personal injury hazard An unlocked control lever may cause unintentional actuation of the dump bucket r Lock the control lever for the dump bucket while traveling Lock as follows rs Remove split pin A from lock B s t Fold lock B to the front Fig 62 Locking the contol lever t nsert Split pin A in lock B Unlock in the reverse order 3 38 BA 5001 6001 US Edition 1 2 6001b330 fm w Neuson Operation 3 25 Locking the control lever 6001 CAUTION Personal injury hazard An unlocked control lever may cause unintentional actuation of the dump bucket ts Lock the control lever for the dump bucket while traveling Lock as follows r Remove split pin A from lock B r Fold lock B to the front nsert split pin A in lock B Unlock in the reverse order Fig 63 Locking the control lever BA 5001 6001 US Edition 1 2 6001b330 fm 3 39 Ww WACKER Operation NEUSON 3 26 Lifting the machine Safety instructions A WARNING Crushing hazard t Do not lift the machine with someone in the operator seat station or on the machine t Secur
73. n Operation checklist Parking checklist 3 10 WACKER NEUSON After starting the engine and during operation check and observe the following points No Question Y 1 Anyone dangerously close to the machine gt Indicators for engine oil pressure and alternator charge function gone out u 3 11 3 Temperature indicator for engine coolant does not come on i 3 12 4 Accelerator and brake pedals working correctly 3 18 Check and observe the following points when parking the machine No Question Y 1 Dump bucket lowered 2 Drive lever in neutral position 3 Parking brake applied 4 Starter key removed When parking on public roads 5 Machine adequately secured When parking on slopes 6 Machine additionally secured with chocks under the wheels to preventit from rolling away BA 5001 6001 US Edition 1 2 6001b320 fm WACKER Operation NEUSON Indicators and warning lights overview P BA 5001 6001 US Edition 1 2 6001b320 fm 1 Not assigned 2 High beam indicator blue Comes on if high beam is on A CAUTION Make sure no other road users are blinded by lights t Switch on low beam when other road users are nearby 3 Preheating indicator yellow Comes on if the key in the preheating start switch is in position 2 A glow plug preheats the air in the combustion chamber of the engine when the key
74. ndow glass The door may also strike nearby objects or people ts Always make sure that doors and windows are securely closed before moving the machine Opening the doors from the outside t Press door locks A Locking the doors t Turn the key in door locks A to the left L t The doors are locked Unlocking the doors t Turn the key in door locks A to the right R t The doors are unlocked Opening the doors from the inside t Press the lever on the inside on door locks B down WACKER Operation NEUSON Door arresters Locking the doors in the arresters t Press doors C against brackets D of the arresters until they engage with an audible click Releasing the door r Turn twist knob E to the right gt The doors are released Fig 56 Door arresters 3 32 BA 5001 6001 US Edition 1 2 6001b330 fm WACKER NEUSON Operation 3 18 Working with the machine General safety instructions BA 5001 6001 US Edition 1 2 6001b330 fm Avoid traveling near the edge of an excavation Do not drive underneath projecting earth Stones or the projecting earth can fall onto the machine When working on roofs or similar structures check the resistance and the structure itself before starting work The building can collapse causing severe injury and damage Do not place the machine directly underneath the workplace during demolition otherwise demolished parts can fall onto the machine or the building
75. nes the equipment and attachments must be kept well away from them If the machine comes into contact with a live wire e Immediately drive the machine out of the danger area e Warn others against approaching and touching the machine Do not leave the machine until the line that has been touched or damaged has been Safely de energized 2 9 N WACKER Safety Information NEUSON Make sure that work on the electric system is performed only by a technician with appropriate training in accordance with applicable electrical engineering codes Inspect and check the electric equipment of the machine at regular intervals Defects such as loose connections or scorched cables must be repaired immediately Observe the operating voltage of the machine attachments e Always remove the grounding strap from the battery when working on the electric system Hydraulics Check all lines hoses and threaded fittings regularly for leaks and obvious damage Repair any damage and leaks immediately Leaking oil may cause injury and fire Noise Close all sound baffles during operation e Wear ear protection This is especially important when performing hammer operations or working in enclosed areas MSDS When handling oil grease and other chemical substances such as battery electrolyte or hydraulic fluid observe the product related safety regulations Material Safety Data Sheet MSDS Tires wheel dumpers Repair work on the tires must be
76. ng NOS eects ssseesnseaeeisseesaeeaeeeneaesseesaseaneeeeey 2 6 Carrying PASSENGENS sirais saslaaresst etevied naeaaneteuiedaaansiadetes 2 6 Mechanical integrity c scccsssssssessesssssssssssssesssssssrssssssssseesssseerssessnsrssaneessensees 2 6 Driving on Publie roads suiii 2 6 Trailering and Transport scsssesesssssesessessessessnssssssssssssssnsssssesssseeeserssnssessensessenseess 2 7 Trailers enopeccanann a E A 2 7 UE e a EE EE E E E E NE 2 7 Temperature Range aiicavnnikiiiiands a cnoidal inn 2 7 Safety Guidelines for Maintenance sssssrerercccccccnssnnnccsnnnisniinnis 2 7 General maintenance NOtES ou eee teseeseeeneentesiseeesetesneeeeitseneentenieeetey 2 7 Personal safety MeaSUreS Lossccccccrererecccnniinnneennnniinnis 2 8 Preparing for maintenance and repair WOTK ssssssssiiirersisrirrersesrirrneniniienn 2 8 Performing maintenance and repairs ssscsessssesssessssseessssesessessseesneeeeeees 2 8 SPecial hazards eiics gecesi de certeticdcas lade a a E 2 9 Battery E EE AN EE E E EE A E A E 2 9 Tracks track GUMPerS ruiriioninrmuninnenianiaai aa 2 9 E lectie energy rarm anesitetiki iiie i EN 2 9 Safety Guidelines while using Internal Combustion Engines occ 2 10 Guidelines for running the engine cssccssssessessessessessssssssssssessesssrsssnssseersseees 2 10 Guidelines for fueling the engine ccsscsssssesssssesessesssssesssssessnssesssrsssseessnsesens 2 11 Operation vecrssesssssssessscessssesceeseesceseeiceecesnieeceeceeneeseeaeea
77. ng material must be covered and not directly exposed to the jet e Cover the vent filter on the hydraulic oil tank and the filler caps for fuel hydraulic oil etc Protect the following components from moisture Engine Electric components such as the alternator etc e Control devices and seals e Air intake filters etc When using volatile and easily flammable anticorrosion agents and sprays Ensure adequate room ventilation Do not use unprotected lights or naked flames Do notsmoke BA 5001 6001 US Edition 1 2 6001b530 fm 5 31 Maintenance Exterior of the machine Engine compartment WACKER NEUSON NOTICE Cleaning the machine improperly may cause engine damage t Follow the recommendations below to properly clean the machine and the engine The following articles are generally suitable High pressure cleaner Steam jet A CAUTION Crushing cutting or burn hazards t Stop the engine before cleaning NOTICE Possible sensor damage Water or steam jet cleaners can penetrate sensitive electronic components leading to sensor failure and possible engine damage t Allow the machine to cool completely before cleaning the engine with a water or steam jet r Do not point the jet directly at electric sensors such as the oil pressure switch Threaded fittings and attachments 1 Pivots and hinges All threaded fittings must be checked regularly for tightness even if they are not lis
78. nly see chapter 2 5 Staff Qualifications and Basic Responsibilities on page 2 4 and see chapter 2 6 Safety instructions regarding operation on page 2 4 of this Operator s Manual The staff must have read and understood this Operator s Manual before putting the machine into operation The machine may only be used in serviceable condition in accordance with its designated use and the instructions set forth in the Operator s Manual and only by safety conscious persons who are fully aware of the risks involved in operating the machine Go through the Start up checklist in the following chapter Handle the machine carefully during its first 50 operating hours The future performance and service life of the machine are heavily dependent on the observance of the following recommendations during the running in period Do not overload the machine but at the same time do not drive too cautiously either as the machine will never reach its proper operating temperature Do not run the engine at high rom for extended periods Increase the load gradually while varying the engine speed Strictly observe the maintenance schedules in the appendix see chapter 5 14 Maintenance plan overview on page 5 35 BA 5001 6001 US Edition 1 2 6001b320 fm WACKER NEUSON Check lists Start up checklist BA 5001 6001 US Edition 1 2 6001b320 fm Operation The checklists below are intended to assist you in checking and monitoring the mach
79. nn 3 41 Maintenance ANONG ae sect cS setesltesectavsatatices S 5 15 Biodegradable Oil zessin a 5 23 Checking the coolant level cscsssssesssessesessessesseeensees 5 12 Checking the engine oil level sssrin 5 9 Checking the hydraulic oil level sessseesessestesseeeesseeseeens 5 20 CISANING sicario 5 31 Electric SYSTEM serai a 5 28 Engine and hydraulics cooling system wo 5 11 Engine lubrication System esssscccccrrrcccccnnnsn 5 9 Filling in NGiNe oilasini 5 10 Filling Up hydraulic oil v ccsessessssssssessssssesesssseeessseeessseees 5 21 Fluids and lubricants oes ttesteesteeseessessteerteesieesneeeneeeenses 5 33 PUCISYSIOM guanina aa 5 5 General maintenance WOrK sussies 5 31 Hydraulic pressure lines oceans 5 24 Hydraulic System sssssrrccccccnsnnsinrirnnnnns 5 18 Instructions concerning specific component sss 5 29 Maintenance Plats dmarannrentiadieahotiiatien ca 5 35 Pivots and hinges wees 5 32 Service and maintenance work at regular intervals 5 28 Threaded fittings eserse 5 32 Tife Saata aea a A iA 5 25 VeD lt saa keris a a E T 5 16 BA 5001 6001 US Edition 1 2 Ba6001us1_1S1X fm Index N Noise levelein aa 1 9 1 10 0 Operation siicciwiitenersitaimioncdndunnedandaionnd 3 1 Before Starting the engine essssccnsserrirereriren 3 14 Control Stand ssistcisisinacied haladuasdid atnardadtruredeas 3 4 Description of COMPONENTS osc testes 3 2 Instrument panel ss sissiisisisieiawnianaunawnnd 3 6 Instrument panel Ove
80. nspections and maintenance work For inspection and maintenance work ensure that all tools and workshop equipment are adapted to the task that must be performed Replace hydraulic hoses within stipulated and appropriate intervals even if no safety relevant defects have been detected Make sure all consumables and replaced parts are disposed of safely and with minimum environmental impact Always tighten any screws electrical connections or hose connections that may have been loosened during maintenance Upon completion of the maintenance and repair work immediately refit and check any safety devices removed for set up or maintenance purposes BA 5001 6001 US Edition 1 2 6001b210 fm 2 7 Safety Information Personal safety measures WACKER NEUSON Brief the staff and the operator before beginning maintenance or repair work Appoint someone to supervise the activities Always work in groups of two Both persons must be trained on the machine one person must be seated on the seat and maintain visual contact with the other person Observe the specific safety instructions in the Maintenance section of this Operator s Manual Always keep a safe distance from all rotating and moving parts for example fan blades V belt drives PTO shaft drives fans etc Before starting work on machine parts dangerous to life and limb bruising cutting always ensure safe guarding support of these areas Apply special care when working on the fuel s
81. o the lifting point Description Lifting instructions see chapter 3 28 Tying down the machine on page 3 42 Location On the chassis Description Noise levels produced by the machine Lwa sound power level Other information see chapter 6 12 Noise levels on page 6 7 Location 6001 On the engine cover 1 9 Introduction Fig 11 Noise level Fig 12 Safe drive operation LEA 2 4000184870 Fig 15 Crushing hazard DIESEL LOW SULFUR FUEL OR ULTRA LOW SULFUR FUEL ONLY 1000080515 Fig 16 Fuel requirement 1 10 WACKER NEUSON Description Noise levels produced by the machine Lwa sound power level Other information see chapter 6 12 Noise levels on page 6 7 Location 5001 On the engine cover Description This label indicates the maximum authorized angle of inclination for driving on slopes whatever the position of the machine Location 6001 Front Tip On the rear chassis Description This label indicates the maximum authorized angle of inclination for driving on slopes whatever the position of the machine Location 6001Powerswivel On the rear chassis Description This label indicates the maximum authorized angle of inclination for driving on slopes whatever the position of the machine Location 5001 On the rear chassis Description Indicates that persons other than the operator must keep a safe dist
82. ompartment machines with cab Door arresters BA 5001 6001 US Edition 1 2 6001b320 fm 6001 with cab option Operation 3 5 Pos WO oo N ou Aa UN Be nNerrerrerrhernrnher O O onou HWY FY O WACKER NEUSON Description Air filter indicator red High beam indicator blue P reheating indicator yellow Hydraulic oil filter indicator red Converter oil temperature indicator red Indicator red alternator charge function Parking brake indicator red Engine oil pressure indicator red Coolant temperature indicator red Turn indicator green Fuel gauge Hour meter Working light switch option Low speed switch turtle Ignition lock Hazard warning switch Wiper switch option Fan switch option Air conditioning switch option Not assigned BA 5001 6001 US Edition 1 2 6001b320 fm Operation Operation WACKER NEUSON 3 4 Putting the machine into operation Safety instructions Use footholds and handles 28 to access and leave the machine Never use control elements as handles Never get on or off a moving machine Never jump off the machine Putting the machine into operation for the first time Important information Running in period 3 8 The machine may be put into operation by authorized staff o
83. ontact Wacker Neuson Linz GmbH for the use of other products which have not been recommended In addition ask the oil supplier for a written declaration of guarantee This guarantee is applicable to damage occurring on the hydraulic components which can be proved to be due to the hydraulic fluid Use only biodegradable oil of the same type for filling up In order to avoid misunder standings a label providing clear information is located on the hydraulic oil tank next to the filler inlet regarding the type of oil currently used Replace missing labels The joint use of two different biodegradable oils can affect the quality of one of the oil types Therefore make sure the remaining amount of initial hydraulic fluid in the hydraulic system does not exceed 8 when changing biodegradable oil manufacturer indications Do not fill up with mineral oil the content of mineral oil should not exceed 2 in order to avoid foaming problems and to ensure biological degradability When running the machine with biodegradable oil the same oil and filter replacement intervals are valid as for mineral oil see chapter 5 14 Maintenance plan overview on page 5 35 Always have the condensation water in the hydraulic oil tank drained by an authorized service facility before the cold season The water content may not exceed 0 1 by weight The instructions in this Operator s Manual concerning environmental protection are also valid for the use of biodegra
84. operty caused by failure to observe the safety instructions on labels and in this Operator s Manual and by the negligence of the duty to exercise due care when handling the machine operating the machine servicing the machine and performing maintenance work repairing the machine t This is also applicable when special attention has not been drawn to the duty to exercise due care Read and understand this Operator s Manual before starting up servicing or repairing the machine Observe all safety instructions The machine may NOT be used for transport jobs on public roads 2 4 General Conduct and Safety Instructions Conditions for use 2 2 The machine has been designed and built in accordance with state of the art standards and recognized safety regulations Nevertheless its use can constitute a risk to life and limb of the user or of third parties or cause damage to the machine and to other material property Read and follow this Operator s Manual and other manuals that accompany the machine The machine must only be used in accordance with its designated use and the instructions set forth in this Operator s Manual The machine must only be used by safety conscious persons who are fully aware of the risks involved in operating the machine The machine must only be used when itis in serviceable condition Any mechanical dysfunctions especially those affecting the safety of the machine must be repaired immediately Th
85. peration the dump bucket dumps in or out more rapidly as engine speed is increased Function Press the pedal Engine speed rises Reduce the pressure on the pedal Engine speed is reduced Release the pedal Idling speed The forward or reverse travel speed depends on the position of accelerator pedal A Hydrostatic drive Hydraulic service brake B with fully enclosed wet multidisc brake in the front axle i Important Use service brake B on slopes to slow down the machine as required The parking brake is a mechanical wet multidisc brake in the front axle with additional brake effect on the rear axle via the cardan shaft Release the parking brake r Press lock lever S of parking brake lever 18 rs Press parking brake lever 18 downward to the front Apply the parking brake r Pull parking brake lever 18 up 3 19 WACKER Operation NEUSON 3 6 Hazard warning system Pressing switch 16 switches the hazard warning system on and off Fig 34 Hazard warning system 3 7 Low high speed Use switch 14 to switch over between low and high speed The green indicator turtle in the switch comes on if low speed is enabled The green indicator in the switch goes out if high speed is enabled Fig 35 Low high speed 3 20 BA 5001 6001 US Edition 1 2 6001b330 fm NEUSON Operation 3 8 Operating on slopes Follow these safety instructions carefully when dri
86. perform the activity described gt Description of the effects or results of an activity n s not shown Opt option Stated whenever controls or other components of the machine are installed as an option 3 1 WACKER Operation NEUSON 3 1 Description of components Model 6001 front dump bucket Model 5001 6001 swivel dump bucket 3 2 BA 5001 6001 US Edition 1 2 6001b320 fm Pos oon oaun amp Ww PY Be e e mememe v Ae UNBE O WACKER NEUSON Q A C Description Rear chassis Front chassis Tilt ram Articulated joint Operator seat Control stand Mudguard Engine cover Steering ram Dump bucket Rollbar machines without cab Swiveling console option Slewing ram option Slewing center position option Cab option BA 5001 6001 US Edition 1 2 6001b320 fm Operation Model 6001 with cab option Ww WACKER NEUSON Operation Control stand 3 2 Model 5001 6001 BA 5001 6001 US Edition 1 2 6001b320 fm 3 4 Pos 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 WACKER NEUSON Description Operator seat Steering wheel Parking brake Lever for horizontal seat adjustment F orward reverse control Turn indicator horn lights Instrument panel Dump bucket control lever Drinks holder machines with cab Washer fluid tank machines with cab Air vent machines with cab Rearview mirror option Handle Storage c
87. performed only by trained technical staff or by an authorized service facility Defective tires reduce the machine s operational safety Therefore check the tires regularly for cracks cuts or other damage Check the tire pressure at regular intervals 2 11 Safety Guidelines while using Internal Combustion Engines A WARNING Internal combustion engines present special hazards during operation and fueling Failure to follow the warnings and safety guidelines could result in severe injury or death r Read and follow the warning instructions in the engine owner s manual and the safety guidelines below Guidelines for running the engine Keep the area around muffler pipe free of flammable materials e Check the fuel lines and the fuel tank for leaks and cracks before starting the engine Do not run the machine if fuel leaks are present or the fuel lines are loose e Engine exhaust CAN KILL YOU IN MINUTES Engine exhaust contains carbon monoxide This is a poison you cannot see or smell Never run the machine indoors or in an enclosed area such as a deep trench unless adequate ventilation through such items as exhaust fans or hoses is provided Do not smoke while operating the machine Do notrun the engine near open flames Do not touch the engine or muffler while the engine is running or immediately after it has been turned off 2 10 BA 5001 6001 US Edition 1 2 6001b210 fm WACKER NEUSON Guidelines for fueling
88. perly seated ts Close both bow clips D Maintenance 5 7 V belt Checking V belt tension Fig 82 Checking V belt tension WACKER NEUSON A CAUTION Crushing cutting or burn hazards t Stop the engine and permit a cool down time Wait until the engine is com fortable to touch rs Only check retighten or replace the V belt when the engine is stopped t Disconnect the battery or the battery master switch before proceeding with work on the V belt NOTICE Cracked and stretched V belts cause engine damage t Have the V belt repaired by an authorized service facility Check the V belt once a day or every 10 service hours and retighten if necessary Retighten new V belts after about 15 minutes of running time e Check as follows t Stop the engine r Remove the key and carry it with you r Disconnect the battery t Let the engine cool down t Open the engine cover Carefully check V belt 1 for damage cracks or cuts t Replace the V belt if it touches the base of the V belt groove or the discs of the pul ley If the V belt is damaged r Have the V belt replaced by authorized staff t Press with your thumb about 100 N to check the deflection of the V belt between the crankshaft disc and the fan wheel A new V belt should have a deflection of 6 to 8 mm 0 23 to 0 31 a used V belt after about 5 minutes running time should have a deflection of 7 to 9 mm 0 27 to 0 35 r R etighten t
89. ric system Specific safety instructions A WARNING Batteries can explode or cause chemical burns A battery contains sulfuric acid and emits explosive gases when heavily discharged r Do not smoke or use an open flame near the battery r Do not handle the battery recklessly causing acid to leak or spill r Do not add circuits or electrical accessories that exceed the system capacity t Do not connect a circuit without a correctly rated fuse or circuit breaker NOTICE Possible equipment damage from improper battery connections rs When connecting the battery leads make sure the poles are not inverted otherwise sensitive electric components will be damaged rs Use only 12 V power sources Higher voltages will damage the electric components r Do not interrupt voltage carrying circuits at the battery terminals because of the danger of sparking t To prevent short circuits never place tools or other conductive articles on the battery t Disconnect the negative battery terminal from the battery before starting repair work on the electric system t Dispose of used batteries properly Service and maintenance work at regular intervals Before driving the machine rs Check every time before driving the machine e Is the light system OK Is the signaling and warning system OK Every week rs Check once a week e Cable and earth connections Battery charge condition see Battery on page 5 30 e Condition of bat
90. rview users 3 2 3 3 3 6 Parking the machine csssscssessessessnsseesssesssssseesssseeesseeees 3 22 Seat belt height adjustment oo cece 3 25 Starting the engine cscccssssssesssssesssesrsssessssseeessseeersees 3 14 P Preheating start SWitCh sesesscccrnccsnicnsnicnirieni 3 14 Putting into operation csessssscsssesssesssssessssesssesssssssseesssesens 3 4 Checklists iruron niini 3 9 Putting the machine into operation for the first time 3 8 Safety iNStructiONnS cece 3 8 R RCMMCUNG A 5 5 ROMAN strc dint diadidnid dawiaundnieoniad daelgnar 3 36 Running in period vec ssesscesesccessesessessessessrssssssstssnsersssessesssetseseey 3 8 S Seat adjustment 0 crescents ieee 3 24 Backrest adjustment cssccsecssecsseesssessieetseseceeieeceen 3 24 Horizontal adjustment csscessesessrssssstssessesesseesssseeessseees 3 24 Weight adjustment cccscccsssssssssssssssseenssseessseens 3 24 Seat helt jansson inian a 3 25 Side marker lights sisccesses cavsessaiet aswivneresatetvasdivctarievanddenaiie 3 26 SPECIICAUONS anisina 6 1 CHASSIS serki in ii 6 1 Coolant compound table oo eee estes eee 6 7 DIMENSIONS irristaria 6 8 6 9 6 10 6 11 Blecthi SYSTEM rsata 6 4 6 5 EMONG piegna e o a E AAAA 6 1 Nois levelS i cite stteitadiaintoninadiinenadiidiandicnnis 6 7 Starting CIM ieis rnana Ea EEEE 3 16 T TIES ue en a i E R AE 5 25 V Ventilation vurininssau a 3 28 Ventilation fresh aif eccentrics 3 28 W Washer syste
91. s and or technical specifications have been used for the proper application of the requirements regarding safety and health stated in the EC Directives EN 474 1 EN 474 6 EN292 1 EN 292 2 Place of storage of technical documentation Wacker Neuson Ltd Rhymney 1 1 Managing Director Wacker Neuson Ltd BA 5001 6001 US Edition 1 2 6001b110 fm 1 3 Introduction MESSSR 1 5 EC Declaration of Conformity for 6001 dumper WACKER NEUSON EC Declaration of Conformity according to EC Directive 98 37 EC 2000 14 EC Appendix 6 Wacker Neuson Ltd Rhymney United Kingdom declare under their own responsibility that the product Product name Wacker Neuson compact four wheel dumper 6001 Model 6001 Version 6001 Serial no to which this declaration refers corresponds to the pertinent fundamental requirements regarding safety and health of EC Directive 98 37 EC EMC Directive 89 336 EC and the requirements of further pertinent EC Directives and standards Noise level information dBA Measured value 102 Guaranteed value 102 The following standards and or technical specifications have been used for the proper application of the requirements regarding safety and health stated in the EC Directives EN 474 1 EN 474 6 EN292 1 EN 292 2 Place of storage of technical documentation Wacker Neuson Ltd Rhymney 1 1 Managing Director Wacker Neuson Ltd 1 4 BA 5001 6001 U
92. s h 2 Replace the engine oil filter the first tine after 50 s h then every 250 s h 3 Replace the fue filter the first tine after 50 s h then every 250 s h 4 Replace the hydraulic oil filter insert the first tine after 50 s h then every 500 s h 5 Clean the water ducts every other 1000 s h servicing 6 Check the injection nozzles and the valves every other 1500 s h servicing 7 Check the first tine at 50 s h then every 500 s h YOSNAN ZSDIOVM D aoueuauleyy Maintenance MESSER 5 15 Lubrication plan 5001 Grease all lubrication points daily Use ENERGREASE L21M Fold down the red maintenance strut before you perform maintenance work with the dump bucket dumped out see chapter 5 2 Maintenance strut on page 5 2 Lubricate all points daily with FINA Energrease L21M or Mobilgrease CM P 5 38 BA 5001 6001 DE Edition 1 2 6001b560 fm Nessa Maintenance 5 16 Lubrication plan 6001 Grease all lubrication points daily Use ENERGREASE L21M Fold down the red maintenance strut before you perform maintenance work with the dump bucket dumped out see chapter 5 2 Maintenance strut on page 5 2 Lubricate all points daily with FINA Energrease L21M or Mobilgrease CM P Front dump bucket Swivel dump bucket BA 5001 6001 DE Edition 1 2 6001b560 fm 5 39 Maintenance 5 40 WACKER NEUSON BA 5001 6001 DE Edition 1 2 6001b560 fm 6 1 6 2 WACKER NEUSON Specifications 6 Spe
93. s or additional equipment ONLY if a safe and secure support has been provided The use of hydraulic rams or jacks as the sole method of support does NOT sufficiently secure raised machines or equipment attachments Performing maintenance and repairs 2 8 Observe the adjustment maintenance and inspection activities and intervals set forth in this Operator s Manual including information on the replacement of parts and partial equipment These activities must be performed only by qualified personnel Disconnect the negative battery terminal when working on the electric system Do not allow the machine to be serviced repaired or test driven by unauthorized staff BA 5001 6001 US Edition 1 2 6001b210 fm WACKER NEUSON 2 10 Special hazards Battery Tracks track dumpers Electric energy BA 5001 6001 US Edition 1 2 6001b210 fm Safety Information If maintenance with the engine running cannot be avoided lower the dump bucket and apply the parking brake Wear a safety harness when performing elevated maintenance work Keep all handles steps handrails platforms landings and ladders free from dirt snow and ice Always use specially designed or otherwise safety oriented ladders and working platforms to perform overhead assembly work NEVER use machine parts or attachments superstructures as a climbing aid Do not use the work equipment as lifting platforms for persons In accordance with this Operator s Manual an
94. sing compressed air dirt and debris may be blown into your face Therefore wear protective glasses masks and clothing when using compressed air Daily service and maintenance work and maintenance according to maintenance plan A must be performed by a specifically trained operator All other maintenance work must be performed by trained and qualified staff only The maintenance plans indicate when the maintenance work mentioned below must be performed see Maintenance plan overview on page 5 35 5 1 Maintenance 5 2 Maintenance strut Maintenance strut 5001 Fig 70 Front dump bucket maintenance strut 5 2 WACKER NEUSON WARNING Crushing or striking hazard An improperly supported dump bucket can fall unexpectedly during maintenance work rs Fold down the red maintenance strut before you perform maintenance work with the dump bucket raised Procedure to follow rs Raise the dump bucket r Remove split pin B t Maintenance strut A is folded down WARNING Personal injury hazard Persons can be struck or crushed by a dump bucket that is being lowered too quickly t To insert the retaining pin slowly and carefully lower the dump bucket to align the hole in the bracket with the hole in the maintenance strut r Lower the dump bucket until maintenance strut A rests on support D i Important Fasten maintenance strut A on the dump bucket again in the reverse order once maintenance work is ov
95. sion in the belt t Seat belt buckle must not be obstructed by foreign bodies paper or similar otherwise the buckle latch cannot lock into place WARNING Personal injury hazard After an accident the belt strap is stretched and no longer serviceable The seat belt will NOT provide adequate protection in the future t Replace the seat belt after an accident t Have fastening points and seat fixture examined for damage or failure Repair or replace if damaged Seat belt C is for the operator s safety during work on construction sites and during road travel Fastening the seat belt rs Fasten seat belt C as follows before operating the machine Hold belt on buckle latch A and run it slowly and steadily over the hips to buckle B Insert buckle latch A into buckle B with an audible click pull test i Important Fasten the seat belt only if the rollbar is raised Fig 43 Fastening the seat belt BA 5001 6001 US Edition 1 2 6001b330 fm 3 25 Operation Medco Unfastening the seat belt t Unfasten seat belt A as follows Hold the seat belt Press red button D on buckle C gt Latch B is released from buckle C by spring pressure Slowly return the seat belt to the retractor Fig 44 Unfastening the seat belt 3 13 Light system Road travel lights Y 7 Po Switch on the light system when driving on public roads and places with rotary switch 21 Road trave
96. switch 5001 Fig 67 Battery master switch 3 42 WACKER NEUSON i Important Possible injury or equipment damage from improper tie down procedure rs Read the safety instructions at the beginning of this chapter and follow any other local safety regulations regarding tie down of the machine e Secure the wheels of the dumper at the front rear and at the sides Firmly strap down the dumper at the eye hooks H onto the platform with belts or chainsof adequate size Make sure the driver of the transport vehicle knows the overall height width and weight of his vehicle including the dumper before transporting and the legal transport regulations of the country or countries in which transport will take place The battery master switch is located under the engine cover The battery master switch is located behind the right hand side maintenance flap on machines equipped with an optional cab i Important Do not disconnect the battery while the engine is running i Important Power supply is interrupted directly after the battery by means of a key e Disconnect the battery before working on the electric system Interrupting power supply t Turn key A of the battery master switch to position B and remove it Switching on power supply rs nsert key A in the battery master switch r Turn the key down to the notched position C BA 5001 6001 US Edition 1 2 6001b330 fm WACKER NEUSON Fig
97. switch 34 down to the 1st F ront wiper is on speed position 2nd Press switch 34 down to the 2nd P ump sprays washer water on the EAE speed position window SS A y Fig 52 Front wiper switch i Important Do not actuate the washer system if the tank is empty otherwise this may damage the electric pump E BA 5001 6001 US Edition 1 2 6001b330 fm 3 29 WACKER Operation NEUSON Tank for washer system The tank is located at the rear right of the cab i Important In winter add antifreeze for washer systems to the water Refer to the antifreeze instructions for further information on concentrations The rubber diaphragm in the non return valve in the housing conglutinates if stored in a dry condition over a longer period of time In order to restore this valve s function moisten this non return valve dip it briefly in water and then blow air through it Fig 53 Tank for washer system 3 30 BA 5001 6001 US Edition 1 2 6001b330 fm WACKER NEUSON 3 17 Doors Fig 54 Outside door openers and locks Fig 55 Inside left door opener BA 5001 6001 US Edition 1 2 6001b330 fm Operation MN CAUTION Possible equipment damage or injury to others An open door on a moving machine may slam against the machine damaging the door frame or wi
98. teaivtcctetless uaauantea laren 3 25 LIQHUS VSCOM fvicrieteteacieiaies tects A a A ae attiaian ieee 3 26 Road travelhghts resisite anaa aa 3 26 Multifunctional lever ccscssessesssssssssssssssssessssssssssessesssssnsrsssrsssssnsesssnserssnsarssssess 3 27 Interior light cab option escscsescccsesccessscsssssesssssssseseccsesesevesueederssiecveseseveaderignnstiaa 3 27 Rotating DEACON OPTION isurita 3 27 Working lights CabOption ccseiencnnnsncaramudaninhiondnacacagienss 3 28 Cab heating and Ventilation cscsssssessessssssssrsssssssssnssrssssesssseeesssesensessesessensey 3 28 Air conditioning OPTION ccesssesesstesesessessesseessssssrssussrsssserssseeessseeensrssneessssseenenseess 3 29 Washer SyStem occ dstadntinudiididblidnaiaiktatihustdeleatidcentniandete 3 29 Tank for washer SYStOMD icici cicigiaceiinaineiiaciangincaiamgierss 3 30 DOOIS sciicntaenitnnmarianinnainininl sian iineatinindolomalotnnentiaraanted 3 31 DO OF AIOSUGLS siisii rinka iiia aa ATE NR 3 32 Working with the machine ssssssssssssssssrrerssesssnrinnensnnrrnnnnnninrennnnnnnnrnnnnanrnnrennnnnnnnn 3 33 General safety IMSHUCHONS iiiter 3 33 Front dump bucket operation s ssssssssisissssirirrersnssssssssinintntnttntnneronnnnnnnananintntintntennnnerne 3 34 Swivel dump bucket operation oo 3 35 ROMP AM esiaine aoaea taint aa s 3 36 TONINO eaaa aaar E Ea AE A E AAA REEE AT 3 37 Opening the high pressure circuit sssssssssisesirsiriersrssssssistrririrrersrnininsn
99. ted in the maintenance schedules rs Engine fastening screws rs Fastening screws on the hydraulic system r Line and pin fastenings on the attachment Retighten loose connections immediately Contact an authorized service facility if necessary Lubricate all mechanical pivots on the machine such as joints and fittings at regular intervals even if they are not listed in the lubrication plan BA 5001 6001 US Edition 1 2 6001b530 fm WACKER NEUSON Maintenance 5 13 Fluids and lubricants re Engine machine wees Season tempera ed Component application Specification Capacities fluid ture ME PE 15 C 5 F 101 Diesel engine Engine oil API CD CF CF 4 Cl 4 445 C 113 F 2 6 gal Hydraulic oil HVLP 46 200 Hydraulic PANOLIN HLP Synth 46 ii Hydraulic oil tank Year round Biodegradable oil aa aaa a 18 5 gal BP BIOHYD SE 46 404 Biodegradeable Hydraulic 32 46 oa FINA Energrease L21M All lubrication points Mobilgrease CM P Year round As required Battery terminals Acid proof grease aie L2 Year round As required No 2 D DIN 51601 grade Qwark 139 2 Fuel tank Diesel fuel Bal D 32 UT No 1 D DIN 51601 grade Eon F 39 29 Radiator Coolant Water antifreeze SP C Year round 8 50 2 2 gal Axles 5001 Front axle Differential Gearbox oil 3 8 Once a year or 1 gal Semiaxle reveled every 1000 s h 0 9 0 24 gal Rear axle Dif
100. tem This requires bleeding the fuel system see Bleeding the fuel system on page 5 7 i Important Fill up the tank with the correct fuel type at the end of each working day This prevents condensation water from forming in the fuel tank over night Do not fill the tank completely but leave some space for the fuel to expand 5 5 Maintenance Stationary fuel pumps wrong Fig 74 Refueling from a barrel Diesel fuel specification 5 6 WACKER NEUSON General Only refuel from stationary fuel pumps Fuel from barrels or cans is usually contaminated Even the smallest particles of dirt may cause Increased engine wear Malfunctions in the fuel system and Reduced effectiveness of the fuel filters Refueling from barrels If refueling from barrels cannot be avoided note the following points see fig 74 e Barrels must neither be rolled nor tilted before refueling e Protect the suction pipe opening of the barrel pump with a fine mesh strainer e Immerse it down to a max 15 cm 5 9 in above the floor of the barrel e Only fill the tank using refueling aids funnels or filler pipes with integral microfilter Keep all refueling containers clean at all times Use only high grade fuels Grade SCEE Use number ag according to DIN For normal outside temperatures e No 1 D according to DIN ant For outside temperatures below 4 C 39 2 51601 F or for operation above
101. ter B after no more than 50 service hours General instructions for air filter maintenance Store filters in their original packaging and in a dry place Do not knock the filter against other objects as you install it e Check air filter attachments air intake hoses and air filters for damage and immedi ately repair or replace if necessary Check the screws at the induction manifold and the clamps for tightness Fig 79 Indicator for air filter contamination 5 14 BA 5001 6001 US Edition 1 2 6001b520 fm WACKER NEUSON Replacing the filter Fig 81 Removing the filter element BA 5001 6001 US Edition 1 2 6001b520 fm Maintenance Replace filter A as follows r Stop the engine r Remove the key and carry it with you t Let the engine cool down r Open the engine cover r Remove dirt and dust from the air filter and the area around the air filter t Fold both bow clips D on lower housing section E to the outside rs Remove lower housing section E rs Unscrew wing nut F Carefully remove filter B with slightly turning movements rs Make sure all dirt dust inside the air filter housing has been removed t Clean the parts with a clean lint free cloth do not use compressed air rs Check the air filter cartridges for damage only install intact filters r Carefully insert the new filter B in the air filter housing r Position lower housing section E make sure itis pro
102. tery terminals Ly 5 28 BA 5001 6001 US Edition 1 2 6001b530 fm WACKER NEUSON Maintenance Instructions concerning specific components Alternator BA 5001 6001 US Edition 1 2 6001b530 fm Cables bulbs and fuses Always observe the following instructions Defective components of the electric system must always be replaced by an authorized expert e When performing maintenance work on the electric system pay particular attention to ensuring good contact in leads Always observe the following instructions Only test run the engine when the battery is connected e When connecting the battery make sure the poles are not inverted Always disconnect the battery before performing welding work or connecting a quick battery charger 5 29 Maintenance NEUSON Battery A WARNING Battery acid hazard The battery contains highly caustic sulphuric acid This acid must not be allowed to come into contact with the skin the eyes clothing or the machine ts When recharging and or working near the battery always wear protective glasses and protective clothing with long sleeves ts f acid is spilled thoroughly rinse affected skin immediately with clean water and seek medical attention immediately A WARNING Battery explosion hazard Lead acid batteries can generate a potentially explosive hydrogen and oxygen mixture Batteries can explode or rupture during jump starting particularly if the el
103. the accelerator pedal NOTICE Lowering the dump body too rapidly and knocking it against the chassis may cause machine damage WARNING Crushing hazard Lowering the dump bucket rapidly may cause the machine to tip over t Do not lower the dump bucket rapidly When dumping into a pit Always be certain the ground around the pit can support the weight of the machine and the load Always place the forward reverse control in the neutral position Always use a secondary means of braking such as a beam to chock the front wheels Position Lever Function A t Lever pushed forward gt Dumps out the dump bucket B t Lever pulled backward gt Lowers the dump bucket BA 5001 6001 US Edition 1 2 6001b330 fm NEUSON Operation 3 20 Swivel dump bucket operation A CAUTION The working speed of the dump bucket is set with the bucket control lever and the accelerator pedal Material that sticks in the dump bucket shall be dumped out only to the front in the straight ahead position of the dumper NOTICE Lowering the dump body too rapidly and knocking it against the chassis may cause machine damage WARNING Crushing hazard Lowering the dump bucket rapidly may cause the machine to tip over t Do not lower the dump bucket rapidly Set the dump bucket to the required position before dumping out the dump bucket Position Lever Function A r Lever forward gt Dumps out the dump bucket B t Lever pulled backward
104. they do not become entangled in rotating components in the engine compartment 3 16 BA 5001 6001 US Edition 1 2 6001b330 fm WACKER NEUSON Fig 29 Starting aid with jump leads BA 5001 6001 US Edition 1 2 6001b330 fm Operation Procedure ts Drive the jump starting vehicle close enough to the machine so that the jump leads can reach to connect the two batteries r Let the engine of the jump starting vehicle run t First connect one end of the red jump lead to the terminal of the flat battery then connect the other end to the terminal of the starting battery r Connect one end of the black jump lead to the terminal of the starting battery r Connect the other end of the black jump lead onto a solid metal component fimly mounted on the engine block or onto the engine block itself Do not connect it to the negative terminal of the flat battery as otherwise explosive gas emerging from the battery may ignite if sparks are formed rs Start the engine of the machine with the flat battery Once the engine has started rs With the engine running disconnect both jump leads in exactly the reverse order first remove the terminal then the terminal this prevents sparking in the vicinity of the battery 3 17 Operation WACKER NEUSON Special instructions for traveling on public roads Traveling operation Fig 30 Moving off w
105. trut before you perform maintenance work with the dump bucket raised Procedure to follow rs Raise the dump bucket r Remove split pin A out of lock pin B r Fold down maintenance strut C rs Lower the dump bucket slowly until the strut is supported on the dump bucket swivel frame i Important Fasten maintenance strut C on the dump bucket again in the reverse order once maintenance work is over 5 4 BA 5001 6001 US Edition 1 2 6001b510 fm WACKER NEUSON 5 3 Fuel system Specific safety instructions Refueling Fig 73 Refueling 6001 9001 10001 with cab BA 5001 6001 US Edition 1 2 6001b510 fm Maintenance WARNING Fire and fume inhalation hazards t Do not refuel in closed rooms ts Never perform maintenance or repair work on the fuel system in the vicinity of open flames or sparks ts Never smoke when working on the fuel system or when refueling t Before refueling stop the engine and remove the starter key r Wipe up any fuel spills immediately rs Remove spilled fuel from the machine components and surfaces before use to reduce the risk of fire Filler inlet A for the fuel tank is located behind the right hand side servicing lid te Environment Use a Suitable container to collect the fuel as it drains and dispose of itin an environmentally friendly manner i Important Do not run the fuel tank completely dry Otherwise air is drawn into the fuel sys
106. ucket Deutz four cylinder diesel engine Sturdy steel sheet chassis Operator qualifications Requirements to be met by the operator Earth moving machines may be driven and serviced only by persons who meet the following requirements 18 years or older e Physically and mentally suited for this work e Persons have been instructed in driving and servicing the earth moving machine and have proven their qualifications to the contractor Persons are expected to perform work reliably They have been appointed by the contractor for driving and servicing the earth moving machine Get informed on and follow the legal regulations of your country BA 5001 6001 US Edition 1 2 6001b110 fm MESKSR Introduction 1 4 EC Declaration of Conformity for 5001 dumper WACKER NEUSON EC Declaration of Conformity according to EC Directive 98 37 EC 2000 14 EC Appendix 6 Wacker Neuson Ltd Rhymney United Kingdom declare under their own responsibility that the product Product name Wacker Neuson compact four wheel dumper 5001 Model 5001 Version 5001 Serial no to which this declaration refers corresponds to the pertinent fundamental requirements regarding safety and health of EC Directive 98 37 EC EMC Directive 89 336 EC and the requirements of further pertinent EC Directives and standards Noise level information dBA Measured value 101 Guaranteed value 101 The following standard
107. udent working is the best way to avoid accidents Operational safety and readiness of the machine do not only depend on your skill but also on maintenance and servicing of the machine This is why regular maintenance and service work is absolutely necessary Extensive maintenance and repair work must always be performed by an expert with appropriate training Insist on using original spare parts when performing maintenance and repair work This ensures operational safety and readiness of your machine and maintains its value Your Wacker Neuson dealer will be pleased to answer any further questions regarding the machine or the Operator s Manual Abbreviations symbols This symbol stands for a list e Subdivision within lists or an activity Follow the steps in the recommended sequence t This symbol requires you to perform the activity described gt Description of the effects or results of an activity n s not shown Opt option Stated whenever controls or other components of the machine are installed as an option 1 1 Introduction 1 2 Brief description 1 3 1 2 WACKER NEUSON The model 5001 and 6001 dumpers are self propelled work machines Get informed on and follow the legal regulations of your country This machine is a versatile and powerful helper for moving earth gravel and debris on construction sites and elsewhere The main components of the machine are Rollbar Hydraulic swivel dump bucket or front dump b
108. ving on slopes in order to avoid accidents Specific safety instructions t The machine can travel on firm ground in all positions on slopes up to 25 r Lower the dump bucket when driving the machine t Also drive in low speed on slopes r When operating the machine make sure you can stop Safely if the machine starts to skid or if it becomes unstable r Avoid swiveling the dump bucket when traveling on slopes otherwise the machine can lose its balance and tip over gt When operating on a slope only dump the dump bucket when the machine is facing uphill t Do not drive across slopes steeper than 25 otherwise the machine can tip over laterally ts Always drive straight ahead when driving uphill or downhill Driving diagonally or at an angle to the slope is very dangerous Driving on slopes with a loaded dump bucket Proceed as follows to prevent the machine from tipping over or slipping sideways r When driving on slopes gt 25 with a loaded dump bucket the dump bucket must always face uphill since the heavier part of the machine in this case the load in the dump bucket must face uphill to prevent the machine from tipping over t When driving on slopes gt 25 with an empty dump bucket the dump bucket must always face downhill since the heavier part of the machine in this case the engine must face uphill to prevent the machine from tipping over Fig 37 Driving on slopes
109. warm gt After filling the expansion tank make a test run with the engine and check the coolant level again after switching off the engine e The use of the wrong coolant may destroy the engine and the radiator gt Add enough antifreeze compound to the coolant but never more than 50 If possible use brand name antifreeze compounds with anticorrosion additives gt Observe the coolant compound table see chapter 6 12 Coolant compound table on page 6 7 gt Do not use radiator cleaning compounds if an antifreeze compound has been added to the coolant otherwise this causes sludge to form which may damage the engine Environment Use a suitable container to collect the coolant as it drains and dispose of it in an environmentally friendly manner 5 11 Maintenance Specific safety instructions 5 12 WACKER NEUSON A CAUTION Burn hazard The coolant in the system is hot under normal operating conditions and under about 1 bar 15 psi pressure r Never open the coolant tank or drain coolant if the engine is hot rs Wait at least 15 minutes after stopping the engine t Wear protective glasses gloves and clothing r Open filler cap B to the first notch and allow the pressure to escape t Do not proceed with checking maintaining or repairing the cooling system unless the components are comfortable to touch less than 49 C 120 F AN CAUTION Hazardous material Coolant mixtures are poisonous and flammab
110. y cause burns rs Always wear protective equipment and safety glasses when working with fuel rs Never replace the fuel filter if the engine is hot t Environment Use a suitable container to collect the fuel as it drains and dispose of itin an environmentally friendly manner Removing the fuel filter Proceed as follows rs Place a suitable container underneath the filter r Unscrew screw A The fuel runs out of the filter housing c E mpty the filter housing completely r Remove filter housing B t Replace the fuel filter Installing the fuel filter Proceed as follows t Mount and tighten all elements in the reverse order with a new filter element t Bleed the fuel system see Bleeding the fuel system on page 5 7 t Make a test run and check for tightness t Environment Dispose of replaced fuel filters in an environmentally friendly manner BA 5001 6001 US Edition 1 2 6001b510 fm Negeon Maintenance 5 4 Engine lubrication system NOTICE Possible engine damage or power loss due to improper oil management If the engine oil level is too low or if an oil change is overdue this may cause engine damage or a loss of power t Have the oil changed by an authorized service facility rs Refer to chapter 5 15 Maintenance plan overview on page 5 35 i Important Check the oil level once a day We recommend checking it before starting the engine After switching off a warm engine wait at least 5
111. y switch is located underneath the engine cover BA 5001 6001 US Edition 1 2 6001b330 fm N WACKER NEUSON 4 Troubleshooting Troubleshooting The information given in this chapter is provided for maintenance staff for fast and reliable detection of malfunctions and their appropriate repair Repairs must be performed by authorized staff 4 1 Engine trouble Problem Possible causes See Wrong SAE grade of engine lubrication oil 5 33 Fuel grade does not comply with specifications 5 33 Defective or flat battery 5 30 Engine does not start or is not easy to start Loose or oxidized cable connections in starter circuit Defective starter or pinion does not engage Wrong valve clearance Defective fuel injector Fuel grade does not comply with specifications 5 33 Wrong valve clearance Engine starts but does not run smoothly or faultless E Injection line leaks Defective fuel injector Oil level too low 5 9 Oil level too high 5 9 Engine overheats Temperature warning system Dirty air filter 5 14 responds Dirty oil radiator fins Defective fuel injector Oil level too high 5 9 Fuel grade does not comply with specifications 5 33 Dirty air filter 5 14 Insufficient engine output Wrong valve clearance Injection line leaks Defective fuel injector l l Injection line leaks Engine does not run on all cylinders l Defective
112. ystem due to the increased danger of fire Engine and muffler system become very hot during operation and require cool down time after machine is shut off Avoid contact with hot parts Wait for the machine to cool before touching components Retainer pins can fly out or splinter when struck with force Avoid striking the pins during operation repair or maintenance Do not use starting fluid for example ether especially in those cases in which a heater plug intake air pre heating is used at the same time Preparing for maintenance and repair work Prior to performing repair and maintenance work always attach a warning label such as Repair work do not start machine to the control elements as a precautionary measure Observe the startup and shutdown procedures set forth in this Operator s Manual This applies to any work concerning the operation conversion or adjustment of the machine and its safety oriented devices or any work related to inspection and maintenance Prior to performing assembly work on the machine make sure no movable parts will roll away or start moving Perform maintenance work ONLY if e the machine is positioned on firm and level ground secured against unintentional movement e all hydraulically movable attachments and working equipment have been lowered to the ground the engine is switched off the starter key has been removed Perform maintenance work beneath a raised machine attachment
113. zard Cooling fan can cut when rotating Stop engine before working on the engine or cooling system 4 Crushing hazard Before performing maintenance work let the safety strut lock into place under the engine cover Location On the engine cover Description Always fasten the lap belt if the rollbar is raised Do not use the seat belt when the ROPS bar is lowered to the stored position Location On the engine cover 1 11 WACKER Introduction NEUSON Description This label states the serial number of the machine Location Over the serial number Fig 23 Serial number 1 12 BA 5001 6001 US Edition 1 2 6001b110 fm NEUSON Safety Information 2 Safety Information 2 1 Safety Symbols Found in this Manual This is the safety alert symbol It is used to alert you to potential personal hazards A N Obey all safety messages that follow this symbol A DANGER DANGER indicates a hazardous situation which if not avoided will result in death or serious injury t Obey all safety messages that follow this symbol to avoid injury or death Measures for avoiding danger A WARNING WARNING indicates a hazardous situation which if not avoided could result in death or serious injury t Obey all safety messages that follow this symbol to avoid possible injury or death Measures for avoiding danger A CAUTION CAUTION indicates a hazardous situation which if not avoided could result in minor

5001, 6001 Dumper Manual

Contents

Download Pdf Manuals

Related Search

Related Contents