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1. 00 W3 S J2143A e Used to assemble fork assembly components p e Sleeve properly aligns guide on shaft E e Guide properly aligns fork assembly during installation eliminates lip seal roll UE a A AN e Seal installer eliminates seal damage caused by improper installation tech 1 niques and tools used with 1P 0532 Handle included in 1P 0520 Driver i nee N Fre N Group 163 1650 C P Reference U KENR2705 Service Manual PS300B PF300B Pneumatic Compactor l Machine Systems Disassembly and Assembly 163 216 art Number escription verall Dimensions 63 1650 140 0 x 50 8 mm 5 51 x 2 00 in 63 1648 120 0 x 50 8 mm 4 72 x 2 00 in 63 2195 Seal Installer 140 0 x 25 4 mm 5 51 x 1 00 in Implements Frame Hitch and Suspension 154 7386 Puller Plate 154 7387 Adapter Plate Essential Tool Model 24H Motorgrader Warranty Six Months e Used to quickly and easily remove and install blade tip pins e Used with 9U 6751 Receiving Sleeve 33 0 cm 12 99 in long or 9U 6752 Receiv ing Sleeve 114 3 cm 45 0 in long e Saves time and eliminates destruction of pin e Bolts directly onto pin in place of pin cap e Provides efficient means of pulling pin Chamfered end guides pin during installation 154 7386 Puller Plate Outside diameter 97 5 mm 3 83 in M30 x 3 5 40 mm 1 6 in Bolt hole diameter 18 mm 0 71 in 154 7387 Adapter Plate Outside diameter 270 mm 10 6 in Insi
2. 297 2791 Rod Adapter Assembly 209 6756 Cylinder Rod Clamp Assembly SMCS Code 5486 017 Model D400E Series II 730 and 740 Articulated Dump Trucks Warranty Six Months 209 6756 e Used to hold fourth stage piston rod while removing or installing rod eye 209 6756 lt e Helps eliminate potential damage to fourth stage cylinder rod ie S e Clamps directly onto cylinder rod co CN E e Reacts against hydraulic cylinder bench when removing or installing rod eye PN IS S 297 2791 k TEE G e Sold separately for 730 Articulated Dump Truck Yer C W A S e Use with 209 6756 Cylinder Rod Clamp Assembly V 4 5 e Uso 8T 3330 Wear Ring 2 with 297 2791 Rod Adapter Assembly 297 2791 S References 2 RENR5140 Machine Systems Disassembly and Assembly for 740 Articulated Dump Truck RENR3461 Machine Systems Disassembly and Assembly for D400E Series II Articulated Dump Truck art Number 97 2791 09 6756 escription od Adapter Assembly ylinder Rod Clamp Assembly Service Repair Parts Wear Ring olt 1 2 13 ard Washer ull Nut 1 2 13 fork mounting hardware T 3331 S 1366 P 8245 F 7958 CD T x Hydraulic Component Disassembly and Assembly Adjustable Clamp and Stop Clamp Assemblies SMCS Code 5486 017 Model D400E Series II 730 and 740 Articulated Dump Truck Warranty Six Months ges Altix 2 E J ia a 7 f f 209 6787 291 2793 j PAR lt D A P J KA LA f J 212 8165 L J 297 2
3. 3 4 955H Track Type Loaders Bearing Location a bantet sf OO TS Push Puller U 1 2 P FastRumerNat pooo o o P 1832 P 1833 Adapter BearingPuling Adapter Bearing Pulling Continued S 00 W3 S J214 A Loader Lift Arm and Excavator Implement 955H Track Type Loaders Bearing Location Continued art Number P 1838 C5 Ts P 8B 7548 Bearing Puller Assem bly S 5 5585 U 6832 Fast Runner Nut V 3170 uller Group 50 ton Mo Use crossbar from Push Puller for installation only Also requires one of the following pumps 3S 6224 115 V 8S 8033 230 V 955K Track Type Loader Bearing Location NOTE FT0514 Handle can be made for use with 1P 1831 1P 1832 1P 1833 and 1P 1834 Adapters where manual driving of bearings is desired Other Parts Required Tool Required Bearing Location 3 4 955K Track Type Loader Bearing Location THs LS A P 1839 Adapter Bearing Pulling P 1843 Adapter Bearing Pulling C 9634 Stud 1 1 4 12 P V 3160 uller Group 30 ton V 3170 Puller Group 50 ton 8B 7548 Bearing Puller Assem bly Sot 555 5 555 U 6832 Fast Runner Nut Vehicle System Tools 1Use crossbar from Push Puller for installation only Also requires one of the following pumps 3S 6224 115 V 8S 8033 230 V Loader Lift Arm and Excavator Implement 977H Track Type Loaders Bearing Location NOTE FT0514 Handle can be made for use with
4. 8C 9356 Skidders 518 518C 8C 9436 Track Skidders D4H D5H 127 8064 and 130 1810 123 0390 105 9121 Grapple Arrangement for the following model Skidders 530B 127 8064 and 130 1810 123 0391 105 7738 Grapple Arrangement for the following model 123 3802 105 9099 099 7009 Skidders 530B Excavator 307 123 3803 085 7990 Excavator 307 Vehicle System Tools Style A Adapter Plate Adapter Plate Specifications Chart B can be used to identify adapter plates or to determine if an adapter plate can be used on a gland not listed in Chart A There are 3 styles of adapter plates as shown in the illustrations Pins engage radially counterbore surrounds outside diameter of gland Style B Adapter Plate Pins engage axially counterbore surrounds outside diameter of gland Style C Adapter Plate Pins engage axially no counterbore plate and gland faces Continued 7 182 contact each other Hydraulic Component Disassembly and Assembly Adapter Plate Specifications Continued i PSN al es Lf ai fk N L j T g e 0 ID Wy al p al G a B ama im i La F C m Style A Adapter Plate Style B Adapter Plate Style C Adapter Plate haere nie ri tee enone ue Eo eee Adapter Plate Adapter Diameter A Diameter B Between Pin Diameter Pin Height E C Bore F Pin Spacing Part No
5. Continued Vehicle System Tools Hydraulic System Tools Fitting Groups JIC and ORFS Continued SMCS Code 5050 036 0784 Model All Models Warranty Six Months e Packaged in lightweight durable carrying case containing 2 modular fitting boxes limited space for expansion of number and type of fittings lid decals list each fitting part number description and location e Groups 4C 4890 and 4C 4892 include all items in figures 4C 4890 JIC Fitting Group tem PartNo Description Oo eam Peset KR Uy Box 5P 5004 Reducer 7 16 JIC Ext x 1 3 16 JIC Int Pa Reducer 7 16 JIC Ext x 1 1 16 JIC Int C E Reducer IE TCE RTE IR C C Reducer 16 LE JIC nt KER Reducer 776 JC Bx x76 JTC TAT KER Reducer WG JC Ba x2 JE m e ss Swee Ban C a E BTC e son Swivel Tee m 5P 5003 Reducer 7 16 JIC Ext x 1 5 16 JIC S od eee E C 2 EU TC C e Swivel Tee WJC C P22 Swivel eo 6 JIC e 02o Swivel Teo BTC e orome Swivel Tee 76 JTC K Rn Maksi Coupler WANPT Plug 9 16 JIC Continued 7 72 Description en Bazar TEST Can 4 TER Can 72 C e e oo poma fomo mo fis mo fero Gauge 60 000kPa 0 00psi mo ps E 12 3J 7352 Connector 7 16 JIC Ext x 7 16 20 Ext ie ie 4026 Elbow 90 7 16 JIC Ext x 9 16 18 Ext 12 12 4S 6399 Connector 7 16 JIC Ext x 1 4 NPT Ext 112 3K 0360 O ring Seal ma E Oring Sea iene Connector 7 16 JIC Ext x 9 16 18 Ext Hydraulic
6. FT3016 Contamination Control Caps and Fittings for Plastic Oil Totes Continued SMCS Code 4050 5050 Warranty None 3For oil totes with quick disconnect cam lock lower connection FT3017 Contamination Control Caps and Fittings for Plastic Oil Totes SMCS Code 4050 5050 Warranty None e Used to filter oil inside plastic tote 1050 L 277 gal 100 L 26 gal using a kidney loop system e Used with discontinued 194 2897 or 246 1157 Hydraulic Filter Cart e Provides a quick and easy way to remove and then return filtered oil into a plastic tote All part numbers in the table have a six month warranty Par Number Description Quantity E 190 8322 Quick Disconnect Nipple with 2 in NPT Cam Lock Suction Connection Item 3 263 9602 Cam Lock Quick Discon nect with 2 in NPT to 2 in NPT Cam Lock Fitting with 2 1 2 in NPT ar owo O ooo e G L 55 4305 Bulkhead Fitting Mo S G L kaa G Samping Vane i S ose pple 2m NPT eee emia with 1 1 2 in NPT 1H 2815 Pipe Nipple 1 1 2 in NPT x e 152 mm 6 in L 2782 Pipe Tee 1 1 2 in NPT Mo All part numbers in the table have a six month warranty Hydraulic System Tools FT3018 Contamination Control Filter for Plastic Oil Totes SMCS Code 4050 5050 Warranty None e Used to filter oil inside plastic tote 1050 L 277 gal 100 L 26 gal using a kidney loop system e Used with dealer supplied hoses fittings and hydraulic pump e Provides a quick and ea
7. eron e gt _ gt 1 G e88 Bearing Puller Asem k o 9 EU ema Rendle G eE EEM SR E 9 991 C SUS fH S 0 Sj00 W3 S J2143A OO CO CO S S al oaj oj gt sm lt 7 FFE e A 9 ssm faa 9 99 979 C 2 HH 9 199 gt H L DL 9 gt 2 ss a ft e H Assembly fi_ _ _ gt gt 95 5005 2 Assembly S S 919 29 sam fme e e e U gt e auez NorAssemby FastRunner__ 1_ gt gt pre Pm I Inside pin can be driven inward after suggested tooling is used to pull outside pin 2 Also requires one of the following pumps 3S 6224 115 V 8S 8033 230 V 3Used for removal only Ol CO CO CO CO CO CO CO CO 977 Pin Removal Pin Location Other Parts Required Tool Required Pin Location Stud 1 14 8 10 11 12 977 Pin Removal Pin Location Part Number hals Required tL_ fR j2 fa f fe fp je tt OR E Rest R E E free T T E E E E Pae o ee e a g UT T e e E A Ee 1 9 ca a 2 TSC cc T T cmd re LO HUA ee ee C 9634 ESTOS a 9 US T L oe U 1 aa L T T T ae T Ee T C H G T 9 Continued 7 247 Loader Lift Arm and Excavator Implement 977 Pin Removal Pin Location Continued 977 Pin Removal Pin Location art Number 3 TS WT r U S 6377 Sa S 5 S 5557 Adapter 2 12 S564 S565 S Usea 1 Also requires one of the following pumps 3S 6224 115 V 8S 8033 230 V 7 gt NJ T o Q 950 Pin Removal Pi
8. 150 tons 197 6684 Bearing Puller Adapter 120 0 mm 4 72 in 140 0 mm 5 51 in 150 tons 197 6685 Bearing Installer Plate Side 1 180 0 mm 7 08 in 10 0 mm 0 39 in Side 2 180 0 mm 7 08 in Flush 197 6686 Bearing Installer Plate Vehicle System Tools Side 1 120 0 mm 4 72 in 10 0 mm 0 39 in Side 2 170 0 mm 6 69 in 10 0 mm 0 39 in 197 6687 Bearing Installer Plate Side 1 150 0 mm 5 90 in 10 0 mm 0 39 in Side 2 200 0 mm 7 87 in 10 0 mm 0 39 in Typical Removal and Installation Tooling Refer to Pin Specific Tooling for Part Numbers Implements Frame Hitch and Suspension Item Description Receiving Sleeve Assembly Adapter Plate Sleeve Bearing Hydraulic Cylinder Puller Stud Fast Runner Nut Retaining Plate Rod co MI al OT Eel Co N Nut oO Socket Head Bolt pn Washer N Linkage Bearing Locations Bearing Puller Adapter or Bearing Installer Plate 210 63 11 1 4 gt 1 5 BA G E kanle Ca T es AR OSPA R 22 3 x Typical Removal and Installation Tooling x No bearing 1 l at this location Linkage bearing locations Continued 7 325 S 00 W3 S J2143A Implements Frame Hitch and Suspension Linkage Bearing Locations C
9. 21 9575 in Pulling Threaded Adapter Loader Lift Arm and Excavator Implement 340 4318 Puller Assembly Essential Tool Model 320D FM Excavator Warranty Six Months e Used to remove 41 4812 Pin Assembly from boom foot N Used with five 4M 6957 Forcing Bolts 5 8 11 x 17 8 cm 7 in long dealer sup plied Tool consists of two parts puller plate and spacer o Puller plate used with forcing screws to partially remove pin a S PA Forcing screws are then loosened and spacer is inserted to allow puller plate to 3 lt 4M 6357 fully remove pin from boom ls Steel tools are black oxide coated to resist corrosion Puller plate has five threaded holes and is hardened to provide long service life Opening in spacer fits over pin without removing puller plate and features loca tor holes for correct forcing bolt alignment 340 4318 Puller Assembly 373 5842 Puller Assembly SMCS Code 7051 011 Model Usage 325E 329E 336E 339E Excavators Warranty Six Months e Used to remove 186 5663 pin assembly on excavators at boom foot location where traditional means are not applicable s Tool includes both puller plate and spacer e Used with six 5 8 11 x 17 8 cm 7 in forcing screws purchase separately e Black oxide coated to resist corrosion e Hardened puller plate provides long service life e Opening in spacer fits over pin without removing puller plate e Spacer features locator for correct forcing of bolt a
10. Continued Loader Lift Arm and Excavator Implement FT0886 Adapter Continued Model 950 966C 980 and 988 Wheel Loaders Warranty None Part Number 950 966C 1A 1460 Bolt 1 2 13 fork mounting 2 hardware U ister w ooo a e U H C O O wooo p G 988 Lift Arm Repair Fixtures Model 988 Warranty Six Months e 9K 4992 Lift Arm Repair Group provides new right and left lift arm supports for 988 lift arms that have experienced excessive wear or failure in area of lift cylinder pinbores e FT0903 Template 1 should be used to locate new supports as indicated below Reference GMG00467 Reworking Procedure 8T 3194 Pin Puller Adapter Model 235 245 Warranty Six Months e Similar to 9S 5556 Adapter in all dimensions except for threaded length ad ditional length of threads needed during installation of sprocket wheels on 235 and 245 Excavators and for installation of large final drive gear onto 235 Excava tor sprocket shaft in these applications 8T 3194 Adapter is to be used instead of currently specified 95 5556 Adapter e Also a general usage service tool for use in applications where greater thread engagement is needed than can be obtained with 9S 5556 Adapter e 9S 5556 Adapter has not been discontinued as there are still applications where shorter thread length is required L H L L H 8T 3194 Adapter 12 2A 64 mm 2 5 in increase of 25 4 mm 1 0 in from 9S 5556 Adapter 9S 5556 Adapter 1 1 2 in
11. K Series Tooth System bucket teeth retaining pins s Used with large hammer installation or sledge hammer removal M e Easy to hold and wire rope handle reduces shock e Urethane collars provide larger striking area prevent damage to striking sur face and absorb shock of hammer blow Urethane collars also keep hammer head from sliding off of striking surface 229 0287 FT3112 Installer Model K 80 K 90 and K 100 Series Bucket Tips Warranty None e Used to remove and install bucket tip retaining pins on K series buckets e Used with a hammer e Sized to fit a mechanics gloved hand when driving retaining pins e Overall dimensions 25 mm x 25 mm x 203 mm 1 in x 1 in x 8 in with 2 mm 0 078 in chamfer on each end Material SAE 1020M steel 00 W3 S J2143A 149 2872 Tooth Pin Remover Group Small Bucket Model J200 thru J450 Warranty Six Months N Used to remove pins as small as 15 5 mm 0 61 in from bucket teeth N Used with 8T 3130 Wrench 7 8 allows removal of teeth as close as 13 2 cm 5 2 in apart e Tool loosens pins so they can be removed with pliers s 2 adapters available for correct alignment one for J200 J400 Series another for J450 Series teeth Reference NEHS0696 Tool Operating Manual art Number 9 287 Service Repair Parts WAT 19 287 Vehicle System Tools Implements Frame Hitch and Suspension 149 2879 Tooth Pin Remover Group Medium Bucket Model GE
12. T A 2 Assembly P 8336 Nipple As High Pressure Valved ipple As High Pressure Valved F 7391 Ring Seal Ring Seal P 3032 dapter 25 4 mm 1 in hose dapter S 9191 olt 4 A 9 Assembly D 4718 t rS P 8336 ipple As High Pressure Valved F 7952 Ring Seal P 3033 danter 31 75 mm 1 1 4 in hose H 3472 olt Da 1P 5598 Pipe Nipple 31 75 x 31 75 mm 11 4x 11 4 12 in TSS La P2088 F 8267 Ring Seal A 11 Assembly 00 W3 S J2143A co gt CD P 8336 D 2824 S 7336 S 7337 Z O CD ushing A 4 Assemlby dapter 45 Union ipe Nipple ipple As High Pressure Valved 2 Ring Seal A 5 Assembly Adapter Elbow 90 ipple Pipe 25 4 x 31 75 mm 1 x 1 1 4 in ipple As High Pressure Valved 2 ee Swivel 37 Flared nion Adapter 37 Flared Swivel A 6 Assembly gt 30 7976 P 8336 D 2824 CD 31 5744 P 5597 P 8336 P 2242 P 2244 Cc CD 04 3099 itting P 8337 B 7257 S 0247 O alved Coupler ushing I ose CD m 04 4977 P 8336 S 9967 Ibow 45 ipple As High Pressure Valved dapter gt gt A 7 Assembly 30 7980 Adapter 90 1P 5598 Pipe Nipple 31 75 x 31 75 mm 1 1 4x 11 4 2 P 8336 Nipple As High Pressure Valved 2 Continued 7 47 Hydraulic System Tools 5P 8687 Tee Test Tool Group Assemblies Continued Use
13. e Yoke leg spread 127 mm 5 0 in e All parts can be ordered separately 132 8739 Sizing Arbor Group e Used to properly size newly installed bearings in Series 90 pumps e Commonly mechanics in the past have used a pump shaft to size the bearing s inside diameter this is not an acceptable method using a pump shaft as a sizing tool does not give the proper shaft to bearing clearance that is obtained by using the sizing arbors and will result in significant reductions to pump life e Arbors are ground to a 0 0025 mm 0 00010 in tolerance to properly size the replacement bearings e Tools are packaged in a convenient case with a 136 7894 Insert to protect the arbor handle and precision ground arbors Individual parts include S 00 W3 S J214 A Continued Hydraulic Component Disassembly and Assembly Bearing Pullers and Sizing Arbors Continued Model Any Machines with Sundstrand Pumps Mostly Paving Products Warranty Six Months Description Diameter Threaded Hole 3 8 16 aN T d Sizing Arbor with Handle Siang Arbor Bc TRIST S IO S 95014 mm 13785 n Sizing Arbor TOO co 38 1007m S000 in Serena TRT mm On Vehicle System Tools FT1764 Fixture SMCS Code 5050 010 Model 834B Tractor Warranty None e Reduces difficulty encountered when removing and installing hydraulic control N valve Hydraulic Component Disassembly and Assembly Shrink Tubing for Spline Shafts SMCS Code 3
14. l S N J Oy Blocking Plates SMCS Code 4306 081 030 Model Challenger 65C 70C 75C and 85C Warranty Six Months e Used to block steering pump oil flow at the differential steering motor in order to measure steering circuit maximum pressure e Provides on machine measurement of pressure much faster and easier N Can be used on either the standard steering circuit or on the attachment high torque steering circuit 9U 7831 right hand and 9U 7832 left hand e installed at the steering circuit hose connections on the differential steering motor installed at the ends of the hoses adjacent to the motor without requiring complete removal of the hoses e Can be slipped into position between the face of the hose coupling and the mounting face on the motor by loosening the four hose flange bolts the bolts specified for this connection are long enough to permit insertion of the plates without the need to install longer bolts e If this connection has been previously disturbed check individual bolt length to be sure that a short bolt has not been substituted in this location the bolts should be 57 15 mm 2 25 in in length Note Steering circuit pressure is measured at the pressure tap locations on the discharge ports of the steering pump 9U 7834 e Blocking plate containing a pressure tap location to be used for measurement of steering circuit pressure at the steering motor location e installed at the steering mo
15. s Used to align gear box drive sheave with engine e Other parts needed 1S 2830 Stud 152 4 mm 6 in length 5 8 11 NC and 5 8 18 UNF 3 1D 4720 Nut 58 11 NC 3 0509 Bolt 38 16 NC 4 e Using this tool is fastest and easiest way to align sheave References KELR1202 Service Manual KELR1214 Service Manual KELR1217 Service Manual KELR1218 Service Manuals Cab Tilt Braces Model 943 953 963 and 973 Loaders Warranty Six Months e Used to secure cabs when they are tilted to 90 position e Brace groups bolt between operator platform and loader frame e Cab braces not serviced as group under single part number all components of the groups must be ordered individually Description 943 Loader 8G 0148 Brace 953 Loader 8G 0149 Brace 963 Loader 8G 1847 Brace 973 Loader 8G 1890 Brace Group Group Group Group Bracket As sembly 8G 1397 8G 1397 8G 1397 8G 1397 Bolt 3B 2968 3B 2968 3B 2968 3B 2968 Plate 8G 6187 86 6188 8G 1849 3W 0815 Bolt OL 1178 2 OL 1178 2 0S 1626 2 1D 4609 2 Washer 5P 8248 2 5P 8248 2 5P 8248 2 5P 8248 4 Nut 1B 4331 3 1B 4331 3 1B 4331 2J 3506 3 Cancelled Typical Brace Group Component Location 00 W3 S J214 A fem PartNumber Description io CE a CA T H 1 1 Discontinued part of the 8F 2550 Engine Tilti
16. 1 5 16 in 12 Internal STOR x 1 5 8 in 12 External STOR 4C 5088 Coupling 25 4 mm 1 in NPT Internal Pipe thd x 1 5 8 in 12 External STOR 4C 5087 Coupling 1 5 8 in 12 x 1 5 8 in 12 STOR Male Union Flow Test Fittings Working pressure 4C 5089 Elbow 41 340 kPa 6 000 psi 1 5 16 in 12 STOR x 1 3 16 in 12 ORFS 90 Swivel 4C 5090 Coupling 1 5 16 in 12 STOR M30 x 2 Swivel 4C 5091 Coupling 1 5 16 in 12 STOR M30 x 2 Hose End Fittings Working Pressure 41 340 kPa 6 000 psi 4C 8767 Coupling 25 4 mm 1 in XT5 Hose x 1 5 16 in 12 External STOR with O ring 4C 6461 Coupling 31 75 mm 1 1 4 in XT5 Hose x 1 5 8 in 12 External STOR with O ring 4C 6462 Coupling Couplers and Nipples Usage Chart 31 75 mm 1 1 4 in XT5 Hose x 1 5 16 in 12 External STOR with O ring 00 W3 S J2143A Coupler and Nipple Usage Chart US 2 3 4 Size Description Part No Dust Cap Dust Plug Repair Kit Z o 19 05mm Coupler 9U 5076 9U 5083 Sm 5 7 8 0 Ss Nipple 9U 5075 9U 5085 9U 5080 9 Np 10 oat x o Coupler 4C 6481 9U 5084 9U 5078 et n 3 Nipple 4C 6482 9U 5086 9U 5081 Quick Disconnect Couplers and Nipples Coupler 4C 5094 9U 5079 Nipple 4C 5093 9U 5082 Continued 7 65 Hydraulic System Tools Couplers and Nipples Usage Chart Continued Deso e QD Coupler 19 05 mm 3 4 in 9U 5083 Dust Plug 9
17. 380 5720 Receiver Sleeve Overall length 549 28 mm 21 625 in Inside diameter 171 45 mm 6 750 in Tube wall thickness 9 525 mm 0 375 in End plate diameter 215 9 mm 8 50 in End plate thickness 19 05 mm 0 750 in End plate center Opening 50 8 mm 2 00 in Implements Frame Hitch and Suspension 380 5721 Receiver Sleeve Model Usage 793F MD 795F AC and 795F Warranty Six Months e Used to help remove link pins on rear suspension upper and lower suspension links e Used with 350 7768 Electric Hydraulic Pump Group 9U 6815 Puller Stud 7Y 1460 Nut and 346 5029 Double Acting Cylinder e Made from steel e Black oxide coated Reference KENR8382 797F Off Highway Truck Machine Systems Disassembly and Assembly KENR8727 795F Series AC Off Highway Truck Machine Systems Disassembly and Assembly KENR8579 793F Off Highway Truck Machine Systems Disassembly and Assembly Specifications Part Number Overall length End plate center opening 380 5721 533 4 mm 21 0 in 66 8 mm 2 6 in FT3160 Driver Essential Tool Model CB 534D CB 534DXW Vibratory Compactor Warranty None e Used to remove and install 267 5641 Nut part of 303 8755 Eccentric Weight L Group YR e Used with 127 8458 Final Drive Bench and 347 1694 Spanner Socket e Make from 128 4075 Hex Shaft Assembly Seve e Transmits hydraulic force of final drive bench to spanner socket to loosen or f ae tighten nut on ecc
18. J2143A Description Plate fabricated Block fabricated Retainer fabricated Plate fabricated Continued 7 369 Implements Frame Hitch and Suspension FT2635 Pin Adapter Group Continued Model All 35 45 and 55 Challengers with Load Sensing Hitch Warranty None L H T C EAE C E Hard Washer a UT FT2647 Draft Pin Remover Model All 35 45 and 55 Challengers with Load Sensing Hitch Warranty None e Used to remove electronic draft pin located in rear hitch e Used with 3 forcing screws such as 8B 7552 Forcing Bolt or 5F 7345 Forcing Screw e Can be made from a 113 5463 Retainer by drilling and tapping three additional 5 8 18 UNF holes 9U 7412 Bearing Driver Plate Model 785B 789B and 793B Off Highway Trucks Warranty Six Months e Used to install bearings without damage e Has 2 different pilots 1 for 8X 8654 Bearing used on 789B and 793B Off Highway Trucks 1 for 71 5494 Bearing used on 785B Off Highway Trucks N Used with either 1P 0531 Handle or 1P 0532 Handle and 4L 7124 Bolt handles and bolt part of 1P 0520 Driver Group e Driver plate heat treated for durability Reference SENR5678 785B Vehicle Systems Disassembly and Assembly SENR5687 789B Vehicle Systems Disassembly and Assembly SENR5692 793B Vehicle Systems Disassembly and Assembly Outside diameter 139 7 mm 5 50 in Thickness 19 05 mm 0 750 in Pilot diameters 114 0 mm 4 49 in and 126 7 mm
19. T 4133 ut M10 U 6800 ut Speed M64 sar Pa inna Pat olt Hex Socket Head M10 x 1 5 sor MTD T 4133 ut M10 T 2240 od M10 16 1491 ylinder Group 100T 6 in stroke uller Stud M48 62 in ut Speed M48 l 2 y O T 0271 Bolt Hex Socket Head M10 x 1 5 U 6903 Nut Speed M48 en ST S YS G Cynder Group E Car Retaining Pat wooo o o 70 co Coy co gt gt Gl coj gt co co gt Co CO Co CO Cc cw Zl Vl C2 ETT CEE TTE p co co CO Coy gt oj e 92 5510 Adapter Plate T 0271 Bolt Hex Socket Head M10 x 1 5 3 Taiz Washer TO Continued oe CO 7 321 Implements Frame Hitch and Suspension Pin Specific Tooling No 1 5 Continued Oty Sma o umn TZ C rou ORG ut Speed MA Pin Specific Tooling No 6 11 Pin Specific Tooling art Number Ta ST rom TR S TZM ST S G Pin No 7 ST rom GC S TZM TH T 4133 Nut M10 Ts U 6903 Nut Speed M48 Pin No 8 16 180 C T C 8152 Retaining Plate T2240 Tara GI Te Ten T 4121 16 1490 92 5513 T 0271 Vehicle System Tools Washer M10 Cylinder Group Adapter Plate olt Hex Socket Head M10 x 1 5 CD Continued 7 322 Implements Frame Hitch and Suspension Pin Specific Tooling No 6 11 Continued art Number Description eager S PN 92 5513 Cylinder Group 100T 6 in s
20. Typical Puller Plate art Number escription SS 93 1230 Puller Plate H115 Lower Bushing e H 93 1231 Puller Plate H120 Lower Bushing IA 93 1232 Puller Plate H130 Lower Bushing Y 193 1236 Puller Plate H180 Lower and Upper Y Bushing Typical Puller Plate Typical Puller Plate LRA Part Number Description i S 93 1233 Puller Plate H140 Lower Bushing a i 93 1234 Puller Plate H160 Lower Bushing Typical Puller Plate 5 pay Washer G E Part Number Description 2 A 112 9837 Washer all models Z Pa Hydraulic Component Disassembly and Assembly Sleeve Driver Assemblies 293 6555 Driver Handle Essential Tool SMCS Code 6333 017 Model H35D H45D H55D and H65D Hydraulic Hammer Warranty Six Months e Used to remove and install piston sleeves without damage to cylinder e Used with threaded driver handle a X X e Head of sleeve driver is made from nylon to eliminate scratching or damage to DS L J5 cylinder wall s p s Threaded portion of sleeve driver is made from steel to provide extended tool v p T N life AAA N Reference K 2 CX yy RENR4478 Service Manual Hydraulic Hammer Disassembly and Assembly i 3 NSF R tem PartNumber Description Used On Outer Diametr ES Steve Drier 00 mm 0 57 R T EE o p Sra CSS 750mm 296 in a Diver fande D Accumulator Tools for Hydraulic Hammer Essential Tool SMCS Code 7201 045 Model PH 126 Hydraulic Hammer Warra
21. e Two models provide coverage for different operational needs such as shop or service truck use N Does not filter fluids to remove contaminants Warranty Information Spillpro 1075 E Hwy 40 Vernal UT 84078 Phone 702 573 5119 Fax 435 789 7066 Email info thespillpro com 299 5610 Vacuum Cart Group 299 5612 Vacuum Cart Group Capacity 170 3 L 45 gal 49 2 L 13 gal Height 147 3 cm 58 in 119 4 cm 47 in Weight 27 2 kg 60 Ib empty 15 9 kg 35 Ib empty Required Air Supply 82 7 kPa 90 psi at 849 5 Ipm 30 cfm 82 7 kPa 90 psi at 849 5 Ipm 30 cfm Suction Produced 40 6 kPa 12 in Hg 40 6 kPa 12 in Hg Suction Hose 3 2 cm 1 25 in diameter 213 4 cm 7 0 ft long 3 2 cm 1 25 in diameter 213 4 cm 7 0 ft long Suction Wand 106 7 cm 42 in long 106 7 cm 42 in long Disposal Hose 3 2 cm 1 25 in diameter 152 4 cm 5 0 ft long 3 2 cm 1 25 in diameter 152 4 cm 5 0 ft long Decal NEEG2539 Cat Logo NEEG2539 Cat Logo Decal NEEG2735 CE Compliant NEEG2735 CE Compliant 99 5610 Vacuum Cart Group 99 5612 Vacuum Cart Group Hydraulic System Tools 173 8839 Fluid Recovery Unit SMCS Code 5050 044 5050 022 5056 022 Model All Models Warranty Six Months European Union compliant CE marked Designed to reduce time and trouble associated with the handling and filtration of c
22. 10 ft 10 ID 21 0575 Permanent Hose Coupling 30 8190 Adapter 12 to 10 3D 2824 Seal O ring STOR SAE 1 1 16 12 V 4362 Adapter 10 to 6 3J 1907 O ring Seal for 5P 9617 Adapter Z 152 2906 dale Coupler i SSCSC S U LT H Sanr ae fi 165 0018 XT 3 ES Bulk Hose 15 9 mm 305 cm 10 ft 10 ID 21 0575 Permanent Hose Coupling 30 8190 Adapter 12 to 10 Vehicle System Tools 3D 2824 Seal O ring STOR SAE 1 1 16 12 3K 0360 Seal O ring STOR SAE 2 3 4 16 Continued 225 3114 Kidney Loop Group Continued SMCS Code 5050 5095 Hydraulic System Tools Model 301 5 3YW 301 6 BDH 301 8 BFA 302 5 4AZ 303 DMA 303 5 AFW 304 5 ANR 305 DSA Mini Hydraulic Excavators All Skid Steer Loaders and All Small Wheel Loaders Warranty Six Months 303 DMA 304 5 ANR 305 DSA 3YS Mini Hydraulic Excavator All Skid Steer Loaders and All Small Wheel Loaders 153 2994 Female Coupler Wes o o o 153 2995 Male Coupler Doo 225 3114 Filter Housing ys CO 165 0018 XT 3 ES Bulk Hose 15 9 mm 305 cm 10 ft 10 ID 221 0575 Permanent Hose Coupling 030 8190 Adapter 12 to 10 2 3D 2824 Seal O ring STOR SAE 1 1 16 12 M4584 Adapter T0to 10 2M 9780 Seal O ring STOR SAE 12 7 8 14 Hydraulic Tank Adapters Essential Tool Model All 311 through 375 Hydraulic Excavators Warranty Six Months e Used to connect
23. 16 1490 Requires the following D 7726 ydraulic Hose 2 35 2532 shing Z 1P 2376 Coupler Assembly Quick Connective Female 2 P 2377 Plug As Dust T 0820 Standard Pressure Gauge 5230B Front Shovel Tooling Usage S 00 W3 S J2143A N Description Boom to Swing Frame Pin Stick to Boom Pin Bucket Pin Cylinder Pins Location of pins Continued 7 359 Implements Frame Hitch and Suspension 5230B Front Shovel Tooling Usage Continued Pari Number U 6197 nstaller Cradle U 6202 uller Assembly Pin U 6702 od Assembly Threaded Pin No 2 and 4 U 6201 Bucket Pin Installer Assembly U 6202 Puller Assembly Pin U 6702 Rod Assembly Threaded U 6201 Bucket Pin Installer Assembly U 6702 Rod Assembly Threaded 5230B Mass Excavator Tooling Usage Description Boom to Swing Frame Pin Stick to Boom Pin Bucket Pin Bucket Pin Cylinder Pins Cylinder Pins Vehicle System Tools Location of pins 4 on front shovels Part Number Pin No 1 and 2 10 6200 U 5702 Pin No 3 4 5 and 6 TE G Implements Frame Hitch and Suspension 5230B Part Specifications a Holds pin during removal Max rt Max Pin Max Capacity Thread mber Description Diameter Diameter Tons Size 6197 Used to hold hy draulic cylinder to install boom pin 1U 6201 Bucket Pin In 82 mm 136 t 150 U 6202 Puller Assembly 243 mm 450 mm 82 mm 1
24. 163 50 mm 2 50in 57 15 mm 2 25 in 225 Clamshell 980C Lift P 7382 101 60 mm 4 00 in 1917 10 mm 3 82 in 169 85 mm 2 75in 157 15 mm 2 25 in 988B Bucket Lift P 8565 63 50 mm 2 50 in 159 18 mm 2 33 in 144 45 mm 1 75in 157 15 mm 2 25in D7F D7G Dozer Lift P 8725 101 60 mm 4 00 in 1917 10 mm 3 82 in 163 50 mm 2 50 in 57 15 mm 2 25 in D10 Bulldozer Lift Continued 4 Vehicle System Tools S 7 142 Hydraulic Component Disassembly and Assembly Hydraulic Cylinder Rod Seal Guides Continued SMCS Code 5100 012 Model See Chart Warranty Six Months sinners Ra T pimenee Diameter e Seng Oe Seal Guide Number Diameter Diameter Diameter Used Ras E E E GEET RR TORE TE S Ra ERT TSTST TREST BTR SE C TREE REER S S A EREEREER f SE H G TREE TROHET TR ___ _ _ d uma BOR BRT TTT TEST TRET RSS T Ras E TSS Mm Te S OOM BAI TS S TS _ _ _ _ Sensor Installation Tools for Position Sensing Hydraulic Cylinders Essential Tool SMCS Code 7562 5721 Model D8T KPZ J8B D9T RUS D10T RUG Track Type Tractors 416E SHA 420E HLS KMW 430E EAT DDT 432E BXE 434E FSH 442E GKZ Backhoe Loaders 988G BNH 980H JMS Wheel Loaders 824H ASX 834H BTX 825H AZW 826H AWF 836H BXD Wheel Dozers Warranty Six Months 265 4177 Service Group e Used to install sensors in clevis mounted position sensing hydraulic cylinders PCS e Ensures accurate align
25. 163 5006 Spring Clip Overall size 140 x 50 8 x 12 7 mm 5 5 x 2 00 x 0 500 in 168 8395 Drive Impact Socket Hex size 17 mm Overall length 61 7 mm 2 43 in Square drive 3 4 in Replacement bit 169 0782 Bit Hex 163 5006 Spring Clip 168 8395 Drive Impact Socket Hydraulic Component Disassembly and Assembly FT2739 Measuring Plate Group Essential Tool SMCS Code 5058 082 5072 082 Model A2F0 Rexroth Pumps A2FM and A2FE Rexroth Motors sizes 28 cc through 160 cc Warranty None e Used to check critical lift off dimension when assembling pumps and motors e Used with standard depth micrometer e Works on any A2 pump or motor up to 160 cc e Simple design reduces cost made from standard parts e 1P 0456 Plate Drive is part of 1P 0500 Bearing and Seal Driver Group or 1P 0510 Bearing and Seal Driver Group Reference RENR4023 Service Manual M312 and M315 Excavator Disassembly and Assembly Supplement for Swing Drives RENR4024 Service Manual M318 and M320 Excavator Disassembly and Assembly Supplement for Swing Drives Part Number Description Rann Rams e RST TR E E Ci CCS FT2786 Measuring Plate Group Essential Tool Model Machines with A2FO Rexroth Pumps A2FM and A2FE Rexroth Motors 180 through 250 cc Warranty None e Used to check critical lift off dimension when assembling A2 pumps and motors e Used with a standard depth micrometer e Works on A2 pumps and motors from 160 to
26. 3 While building pressure with the pump handle observe the relief valve opening pressure 4 Adjust relief valve opening pressure to 410 10 psi Installing Tooling on Tractor The FT1973 Adapter Group is connected to the steering valve under the tractor seat 5 Remove the quick disconnect fittings from the ports marked BRK on the steer ing valve 6 Install the adapters in the ports and connect the remainder of the FT1973 Adapter Group to the adapters and to the pressure hose from the pump 7 It is usually convenient to route the pressure hose under the floorboard leaving the floorboard loose to the pump which is temporarily placed on the fender or deck 8 Replace the seat and floorboard leaving floorboard bolts out on 1 side to allow space for hose 9 Place the FT1845 Pump Group in front of the operator in a position convenient for observing the pressure gauge working the pump handle and with ready access to the bypass valve Place the tractor parking brake control in the un locked position 10 Preparation for releasing the brakes is now complete Before towing the operator should fasten the seat belt for safety if an emergency requires brake re application Brake Release and Re application 11 Turn the bypass valve handle to the closed position 12 Work the pump handle rapidly to produce a large volume of oil flow This flow is sometimes necessary to cause the brake piston seals to seat 13 Brake piston seal sea
27. 321 5932 PSC Gauge Group Used For Manual Length Measurement of Position Sensing Steering Cylinders on M Series Motor Graders 307 7586 PSC Gauge Group for 120M 140M and 160M Motor Graders Item Description Not shown NEEG3106 Decal Not shown NEHS1038 Tool Operating Manual Part Number 7 ETT CEE TTE p 321 5932 PSC Gauge Group for 24M Motor Grader Item Description Not shown NEEG3107 Decal tem Pan Number 321 5932 PSC Gauge Group for 24M Motor Grader Storage Case Hydraulic Component Disassembly and Assembly Gauge Group for 966K 966L 972K Wheel Loaders 384 3757 PSC Gauge Group for 966K 966L 972K Wheel Loaders Item Description Not Shown NEEG3126 Decal Not Shown NEHS1138 Tool Operating Manual Part Number Description 384 3758 Pin Assembly 384 3758 Pin Assembly 384 3759 Pin Tape 4C 3975 Storage Case Foam Insert Gauge Group for 980K Wheel Loaders 384 3760 PSC Gauge Group for 980K Wheel Loaders Item Description Not Shown NEEG3126 Decal Not Shown NEHS1139 Tool Operating Manual Item Part Number Description 384 3761 Pin Assembly 384 3761 Pin Assembly 384 3759 Pin Tape 4C 3975 Storage Case Foam Inssert 301 9788 Sensor Installer Group Essential Tool SMCS Code 7562 5721 Model 430E DDT1 Up EAT1 Up Backhoe Loaders 2 S e E L S gt 7 o E E gt Warranty Six Months Used
28. 360 Ib 188 3242 Hydraulic Filter Cart Group 227 2479 Hydraulic Filter Cart in Kit Form 188 7019 Pump 9U 6985 Pre filter Element 100 Mesh 9U 5870 Filter Element 10 Micron Continued 7 116 188 3242 Hydraulic Filter Cart Group Continued 227 2479 Hydraulic Filter Cart in Kit Form Model All Cat Models Warranty Six Months 9U 6983 Filter Element 5 Micron optional U 6984 Filter Element 25 Micron optional 88 7027 Water Removal Element optional H 0976 O ring Element to Head Dust Caps Plugs Used with 188 3242 Hydraulic Filter Cart Group 66 8 mm diameter plastic rubber plug used on 190 8316 and 190 8318 Quick Disconnect Coupler female end 44 mm diameter plastic rubber cap used on 190 8317 and 190 8319 Quick Discon nect Coupler male end 1 2 in diameter rubber cap for S 0 S port 192 6432 Filter Model All Cat Service Vehicles Warranty Six Months e Used to filter oil in high volume applications e Provides extended time between element changes e Uses synthetic fiber filter elements e Filter head is made of cast aluminum and bowl is made of steel for strength and durability e Visual dirty element indicator shows when to change element e Elements contain no metal s Elements can be incinerated crushed or shredded Working pressure 9 650 kPa 1 400 psi Burst pressure 27 573 kPa 4 000 psi Nominal flow 64 Ipm 17 gpm In out ports SAE 12 Dirty element indicator Pop up sty
29. 4 99 in Attachment to handle 4L 7124 Bolt 1 4 in x 20 x 1 1 4 in Heat treat Rockwell C 32 38 Vehicle System Tools Continued 7 370 Implements Frame Hitch and Suspension 9U 7412 Bearing Driver Plate Continued Model 785B 789B and 793B Off Highway Trucks Warranty Six Months fem Pa ab U TT Not included Bolt Hex Socket Head 1 Part of 1P 0520 Driver Group FT2433 Bearing Removal Block FT2434 Shaft Support Assembly Model 433B 553 and 563 Compactors Warranty None S 00 W3 S J214 A e Used to remove and install bearing roller bearing cage and vibratory weights e FT2433 Bearing Removal Block makes removal of bearings from housing simpler and faster e FT2434 Support Assembly one end used to remove vibrator weights other end to remove roller bearing cage Reference Service Manual for compactor Implements Frame Hitch and Suspension 133 0963 Hand Held Drum Vibration Tachometer 133 9905 Frequency Meter NEEG2687 Vibration Amplitude Decal Model All Vibratory Compactors Warranty Six Months 133 0963 Hand Held Tachometer e Check vibrations per minute by simply placing the unit on a vibrating drum and reading the measurement If vibration is too great to obtain a reading simply place your hand on the drum and then place the tachometer on top of your hand This will dampen the vibration but still provide an accurate reading N Small lig
30. 775E BEC00075 UP Off Highway Trucks Warranty Six Months 00 W3 S J214 A e Used to separate spindle hub assembly from suspension cylinder rod e Used with dealer supplied 3S 6224 Electric Hydraulic Pump 115 V or 8S 8033 e Electric Hydraulic Pump 230 V 1U 5197 Hydraulic Cylinder 80 Ton Capacity al and two 8F 0024 High Pressure Hoses or 6D 7726 High Pressure Hoses aS el e Separation group consists of 2 interlocking top plates with bolts and nuts a bot ae tom plate and 2 threaded rod assemblies with nuts and washers e Bottom plate includes a V shaped retainer plate for positioning and holding L hydraulic cylinder during use Cr e Procedure can be done with components on or off vehicle e References as kag NEHS0975 Tool Operating Manual Using 291 4194 Separation Group to Separate l m Front Spindle Hub From Suspension Cylinder Rod lm SENR1422 769D 771D Disassembly and Assembly Front Suspension Cylinders SENR1584 773D 773E 775D and 775E Disassembly and Assembly Front Wheel Bearing and Dual Cone Seal Remove Description Weight Top plate 27 kg 50 Ib Bottom plate assembly 34 kg 75 Ib Rod assembly 16 kg 35 Ib Hydraulic cylinder 29 kg 63 Ib Implements Frame Hitch and Suspension Separation Group Parts Unnumbered Part Item Description Washer a 3 SS A a 3 SeN 4 7 O a e ER x E 3 E L s GT a 7 6 7 L a A A i i ocr YT
31. JAY 256C DWS 262C MST 272C RED Skid Steer Loaders 277C JWF 287C MAS 297C GCP Multi Terrain Loaders Warranty None e Used to remove and install hydraulic lines FT3067 e Used to remove and install drive motor lines e Decreased head width open end provides required clearance between fitting and surrounding components e Made from 8H 8520 Wrench FT3068 e Used to remove and install load sensing signal line e Decreased head width provides required clearance between fitting and sur rounding components e Made from Armstrong 28 032 Wrench FT3069 e Used to remove and install pilot pump mounting bolts e Decreased head thickness and shortened overall length provides required clearance between nut and surrounding components e Made from 6V 9098 Wrench 304 8952 Pump Support Group Essential Tool Model 246C JAY 256C DWS 262C MST 272C RED Skid Steer Loaders 277C JWF 287C MAS 297C GCP Multi Terrain Loaders Warranty Six Months 5 e Used to remove hydrostatic pump from C Series Skid Steer Loaders and Multi S Terrain Loaders a gt D e Used with 8S 7640 Stand Group and discontinued 1U 9199 Aluminum Alloy Lever 2 Puller L Part Number escription 304 8952 Pump Support Group Service Repair Parts La j EW GW Ap 04 8950 Tube Assembly 304 8951 Trolley Assembly 305 0041 Base Assembly 157 0738 Bracket Assembly Essential Tool SMCS Code 5066 010 5066 017 Model 966G Wheel Loader
32. Machine Model Pump or Motor Pump or Motor Model Item Part Descrip 205 206 213 214 205 206 211 212 206 212 224 Drive 205 211 213 Drive Number tion 211 212 224 Pump Swing Swing 214 Drive Motor 213B Motor Pump B2PV75 Motor Motor Motor BMR140 Drive BMF50 B2PV50 BMF35 BMF50 BMR105 Motor HMV55 and HMV63 Illustration 81 7657 Seal Driver 81 7681 Seal Driver 4C 4063 Seal Guide Illustration 2 FT2232 Leveling Fixture Group Illustration 3 1U 6671 Flange Puller N 2 Group 5 Disassembly and Assembly Tools for 205 211 213B Excavator Travel Motors E SMCS Code 5450 010 kd Model 205 211 213B Hydraulic Excavators Warranty Six Months 5 e Used to service travel motors 7 e Complete list of tools in 213B disassembly and assembly manual for travel mo 3 tor these tools complete tooling needed for disassembly and assembly of Linde manufactured HMV55 and 63 motors 1 2 References E 4 SENR4078 205 and 211 Excavator Service Manual SENR3558 01 213 B Excavator Service Manual Item Description Application 3 Piston Ring Pusher Not included tem Part Number Description Application Linde HMV 55 and 63 Motor Tooling 1U 8833 Centering Tool Allows proper alignment of the rotating group when barrel shim measurements are taken 2 4C 4063 Seal Guide Helps expand the seals and backup rings when installing them on the control pistons 4 81
33. N 2 S gt Pin Pullers N Used to remove and install boom to frame pin stick to boom pin bucket to stick pin and all related cylinder pins tooling is essential to properly handle large pins without damage e Used with general tooling listed in General Tooling Used for All Pins s Alocking stud is designed into each pin installer to lock pin inside installer es sential when working overhead e Each pin installer should be fitted with the correct cradle assembly to hold hydraulic cylinder in place Threaded Puller Rods and Fast Runner Nuts e Threaded rods in various lengths used to pull pins into or out of pin bore e Fast runner nuts are used with threaded rod to make removal of pins faster and easier e Rods screw into threaded hole in each pin Pin Driver Caps s 2sizes of pin driver caps are available to protect ends of pin keeps pin from mushrooming at the ends e When installed the caps can be hit with sledge hammer to drive pins into bore used for installation only e Used only when hydraulic force is not required to install pins Reference RENR3379 Service Manual Pin drive cap protects end of pin Continued Implements Frame Hitch and Suspension 5230B Mining Excavator Pin Removal Installation Tooling Continued Model 5230B Mining Excavators Warranty Six Months ari Number General Tooling Used for All Pins U 6197 Installer Cradle i T 2240 Ro Taz KE an Co 5572 5 303
34. Warranty Six Months e Used to install 143 9740 Seal Assembly into discontinued 144 7077 Collar provides quick and accurate installation e Consistently provides precise installation depth of maintenance free linkage MFL seals e Ring prevents seal lip damage e Plunger applies installation force evenly eliminating possible seal damage e Helps eliminate recall and rework due to damaged or improperly installed seals Reference REHS0146 Special Instruction Installation of Maintenance Free Linkage Seals tem PartNumber Description O C UST 155 5517 Seal Plunger hea Sal ser eooo je Vehicle System Tools 156 1639 Installer Ring 156 1643 Seal Plunger Essential Tool Model 992G Wheel Loader Warranty Six Months e Used to properly install maintenance free linkage MFL 1R 1056 Seal Assembly into collar i s Eliminates inconsistent installation of seal saves time and eliminates possible P A seal damage during installation A Reference REHS0146 Special Instruction Installation of Maintenance Free Linkage Seal 156 1639 Part Number 156 1643 Seal Plunger 156 1639 Installer Ring Loader Lift Arm and Excavator Implement Model 992G Wheel Loader Warranty Six Months Used to properly install 160 5875 Lip Seal in 161 5808 Bearing Quickly and easily installs seal while reducing possibility of damage eliminates hammer and punch method Made from durable steel tubing Outside d
35. _ lg th cylinders or bulldozer tilt cylinder bearings from track type tractors MPa N e Used with 1P 0820 Puller Group 2J 3507 Nut 3K 5234 Washer and suitable r CD 7 hydraulic pump KAA 4 e Designed to apply all of force to bearing outer race VSaTXQXQ 4 e Custom made to fit specific applications dimensions provide tolerances that o Y can be applied to specific bearing and bore diameters S pe e Requires two puller plates for bearing removal N Material SAE1 1020 steel Fabricated Plates for Removal of Spherical Bearings from Hydraulic Cylinders Model Most Cat Excavators and Track Type Tractors Warranty None e Used in removal of spherical bearings used in excavator boon stick and bucket C e Made from SAE 1020 Steel according to Figure 1 dimensions given in chart ie cylinders and in track type tractor bulldozer tilt cylinders e Design permits all of force to be applied against bearing race along with part number of bearing they are used on e Necessary to make 2 spacer blocks for removal of bearings EZ F 254mm DIAMETER e Blocks fabricated from steel according to Figure 2 ro 1 00 e Blocks used in different positions for different applications Fig 1 Dimensions to Fabricate Plates e 1P 0820 Puller Group 2J 3507 Nut 3K 5234 Washer and suitable hydraulic pump also needed pu Rua If the part number for a bearing is not in the chart use the following dimensions to TR E make a puller plate ee
36. a 7 Ar PL 7 Pav A K 8 9 wn g ae P Hydraulic Component Disassembly and Assembly Servicing Tools Descrip 235 245 110G 120G 12G 130G 14G 16G 988 tion 8J 1905 1206 1220 8J 6730 114006 8J 6855 7J 8240 Motor Motor Motor 8J 0498 Motor Motor Motor Retraction 5P 2989 5P 2989 Plate 1 or Clamp 2 Retraction 5P 2989 5P 2989 Plate 1 or Clamp 2 Depth 6V 2012 6V 2012 6V 2012 6V 2012 6V 2012 6V 2012 6V 2012 6V 2012 Gauge Depth 6V 0088 6V 0088 Gauge and 6V and 6V Rod 0091 0091 Pump Fixture Support FT1017 FT1017 FT1017 FT1017 FT1017 FT1017 FT1017 FT1017 FT1017 Block Protective Plate Seal Driver Spring Compres sor Stop Angle Bar Gauging Bar Spanner 5P 2190 5P 2190 2P 2317 Wrench Shaft FT1018 FT1018 FT1018 Fixture Swash 5P 4759 5P 4759 5P 4759 5P 4759 5P 4759 plate Link Clips Guide Rod FT1016 FT1157 FT1145 FT1145 FT1157 FT1016 FT1016 FT1157 FT1016 1 Discontinued part numbers S 00 Wa shs J2143A Continued 7 157 Hydraulic Component Disassembly and Assembly Servicing Tools Continued 1 gt 2 4 ls K S x amp A 7 Ar 4L y y T E jer L f f r 8 3 wn y y P Tools for Servicing Cat Piston Type Hydraulic Pumps SMCS Code 5058 017 Model See Chart Warranty Six Months e Typical piston pump tools are illustrated e Use chart to select tools for all
37. can be tightened so wrench will not disengage even when rod is at a downward angle e Screws are fitted with nylon pads to protect cylinder rod screws also center wrench on rod making installation and re moval on gland much faster and easier e Handle is heat treated for additional strength and wrench body is zinc plated to prevent rusting e Used with 58 6090 Sliding Tee Wrench Head 5S 6089 Handle 81 9294 Torque Wrench or equivalent 2P 8261 19 05 to 25 4 mm 3 4 to 1 in Adapter hydraulic cylinder repair stand and universal position adapter plates Universal Position Adapter Plates e Auniversal position adapter plates work on any gland within size range having slots or holes in face and or flats on outside diameter e Minimum storage space is required compared to other types of tooling e Universal position adapter plates may also be used on cylinders other than Cat cylinders Using universal position adapters will eliminate need for fixed position adapters when servicing threaded gland cylinders Pin Key Group e Used with the 127 8064 Universal Adapter Plate Group e Pin key group is used on glands with pin holes located in the face of the gland e Assortment of pin sizes are provided to fit various sized holes in the face of the gland e Keys can easily be adjusted to fit various hole patterns in the face of the gland e Pins are stored in the keys to help prevent the pins from being lost NOTE Cylinder barrels should be honed
38. e Durable steel construction A R Reference Feller Buncher Disassembly and Assembly Manuals that include 306 2065 Tilt Arrangement Outside diameter 76 75 mm 3 02 in Sari The Overall height 30 mm 1 18 in Square drive 3 4 in Number of teeth eight evenly spaced Tooth height 20 mm 79 in Tooth diameter 14 3 mm 56 in 324 3723 Spanner Socket Vehicle System Tools Hydraulic Component Disassembly and Assembly FT2790 Socket Assembly Essential Tool SMCS Code 3204 010 Model 143H and 163H Motor Grader Warranty None e Used to remove and install all wheel drive charge pump motor bolts N Made from 194 3545 Socket remove existing Allen wrench s Allen wrench blade can be ordered from McMaster Carr part number 6972A56 and cut to a length of 152 4 mm 6 in e Allen wrench blade should be silver soldered into socket Reference RENR4138 Service Manual 143H and 163H Motor Grader Engine Supplement Disassembly and Assembly Service Tools for 20 and 25 Series Tyrone Pumps SMCS Code 5050 010 Model 20 and 25 Series Tyrone Pumps Warranty Six Months 10 Continued 7 186 e Used to remove and install sleeve bearings sleeve bearings serviced separately e The following tool lists are for either single or tandem version pumps manufac tured after 1979 pumps produced before 1979 require different bearing installing tools because stake location varies e Because
39. in 9492 FT 2384 Receiving Sleeve Assem bly 208 0 mm 8 19 in 550 0 mm 21 65 in Open end 4C 9490 Receiving Sleeve 184 15 mm 7 25 in 165 0 mm 6 50 in Receiving Sleeve Assem bly 148 0 mm 5 83 in 127 0 mm 5 00 in Open end 4C 9490 Receiving Sleeve 130 0 mm 5 12 in 140 0 mm 5 51 in 70 0 mm 2 76 in Continued 7 313 Implements Frame Hitch and Suspension Summary of Receiving Sleeves Adapter Plates Pin Driver Caps Receiving Sleeves with Adapters Con tinued PA Maximum 8 MaximumPin _ C Stud Hole art Number Description Pin Diameter L 1 L 124 4640 Sleeve Assembly Re 254 mm 10 in 450 mm 17 72 in ceiving 24 4641 Sleeve Receiving 263 mm 10 35 in 216 mm 8 50 in Open end 9U 6501 134 8466 Sleeve Assembly Re 1200 mm 7 87 in 1 322 mm 52 05 in 68 0 mm 2 68 in ee ees pee 134 8470 Receiving Sleeve Ac 1160 mm 6 30 in Open end Bee ee ee pe 134 8471 Receiving Sleeve Ac 1170 23 mm 6 70 in 1 315 mm 51 77 in Open end eee 61 1783 Recover Sleeve Amem fomen oo o oo Op 0 5202 C8163 C9 G P 7370 Y YS V 2088 V 2108 V 6982 28 mm 1 10 in 125 mm 4 92 in Approx 25 0 mm 0 98 in F 6068 100 mm 3 94 in 215 mm 8 46 in S 5431 149 mm 5 87 in 187 mm 7 36 in S 5564 115 mm 4 53 in 431 mm 16 97 in 33 0 mm 1 30 in 7 3 3 Vehicle System Tools S 5565 Sleeve Assembly 4 m
40. requires 3 171 1114 Alignment Plug Hydraulic Component Disassembly and Assembly Required Tools for Pump Measuring Tools required to measure and assemble each Rexroth pump on the described vehicle model Model Pump Number Rexroth Model Number Tools Required M312 130 7673 A11V095 129 3873 Measuring Hub 128 2744 Measuring Bell 127 1328 Test Ring 137 1330 Alignment Plug M315 M318 111 3727 130 2447 A11V0130 129 3874 Measuring Hub 128 2744 Measuring Bell 128 2746 Test Ring 128 2742 Alignment Plug 128 4325 A11V0190 137 1326 Measuring Hub 129 3876 Measuring Bell 137 1329 Test Pin requires 3 137 1331 Alignment Plug 375 990 5080 6E 1452 7Y 4007 105 7282 A11V0200 129 3875 Measuring Hub 129 3876 Measuring Bell 129 3880 Test Ring 129 3903 Alignment Plug 375 992 994 5080 5110 5130 6E 65902 7Y 40052 9T 8993 A11V0250 130 9890 Measuring Hub 129 5230 105 50172 105 50202 106 43082 3876 Measuring Bell 129 3881 106 43092 107 64382 112 78702 Test Ring 129 3904 Alignment 112 78892 117 59592 117 59602 Plug 125 95192 125 95202 125 9522 365B 797 5230 147 58062 150 6600 160 0165 A11V0260 171 1113 Measuring Hub 129 3876 Measuring Bell 171 1112 Test Pin requires 3 171 1114 Alignment Plug 158 90662 A20VL0260 171 1113 Measuring Hub 129 3876 Measuring Bell 171 1112 Test Pin requires 3 171 1114 Alignment Plug CB224 CB434 CB534 1G 4116 122 0014 A11VG35 138 2114 Measuring Hub
41. see chart FT2232 Leveling Fixture Group used for servicing B2PV50 and B2PV75 Pumps FT2232 Leveling Fixture Group used to maintain proper altitude between variable pump housing and rotating gear groups during pump reassembly 1U 6671 Flange Puller Group used to remove rotating gears from main housings also considered general usage tool e BMF75 Motor also used as differential steering motor on Challenger 65 Reference SENR3358 Service Manual Supplement Disassembly and Assembly for Hydraulic Pumps and Motors for Excavators details on use of each service tool Description Spanner Wrench not serviced Handle not serviced Punch not serviced Bearing Puller Group not serviced Key not serviced Template not serviced Template Assembly not serviced Alignment Fixture 1U 8833 Alignment Fixture Alignment Fixture 81 7679 Seal Driver Socket Wrench Assembly eal Guide Hydraulic Component Disassembly and Assembly FT2232 Leveling Fixture Group Item Description 1 Plate ba M Illus 2 1 2 FT2232 Leveling Fixture Group 9L 5595 olt 3 8 in 16 x 5 in 1D 4717 ut 5M 2894 W 1U 6671 Flange Puller Group lt TET 2 G C E x gt 1 ed 3 K RL H Description S gt I JIU 6671 Flange Puller Group 1U 6671 Flange Puller Group 4 2 L TTS Shaft Protector 08 1679 Hydraulic Component Disassembly and Assembly Machine Model Motor Pump
42. steering column supports should be installed Part Number Description FT 1868 Steering Column Supports RH FT 1869 Steering Column Support LH FT 1868 FT1869 Brake and Steering Systems 1U 9003 Brake Piston Puller SMCS Code 4256 017 Model 769D 771D 773D 775D 776D and 777D Off Highway Trucks Warranty Six Months References SENR1421 773D Truck and 775D Quarry Truck Machine Systems SENR1422 769D Truck and 771D Quarry Truck Machine Systems For use on brake pistons with Used to remove and install 114 9306 Brake Pistons located in back side of brake caliper Can be used on other pistons having same shape and size refer to specifica tions Groove width 2 54 mm 0 1 in Groove outside diameter 75 1 mm 2 96 in Piston outside diameter 79 25 mm 3 12 in art Number Description U 9003 Brake Piston Puller 297 6383 Steering Spline Gauge Essential Tool SMCS Code 4310 040 Model All compact small and medium wheel loaders Warranty Six Months P art Number R 7 5 297 6383 Steering Spline Gauge Used to inspect steering column spline which fits into hydraulic metering unit Gauge is a go no go style gauge If gauge does not fit over spline shaft is reusable If gauge fits over spline shaft must be replaced 00 W3 S J214 A FT1973 Adapter Group Brake Release for Towing SMCS Code 4250 553 Model D4H D5H D6H and D7H Tractors later
43. 0 K r S 2 fe wa N T E a 3 i g H Sze L fomo of filter cart a a a R Coupler S fie ee Nipple Aa ee ct A Nipple NPT thread 190 8321 Quick Disconnect 50 8 mm 2 in 8X 6295 Hose Assembly ee ee ee es 3B 6492 Coupling 38 1 mm 11 2 in Used on outlet side 2 with 4 5m 15 ft when additional hose hose length is required 198 2713 Nipple Biman 1 1 2 and 2 inch Quick Disconnect Adapters Essential Tool SMCS Code 4050 5050 0680 Model 769 771 773 775 777 785 789 793 and 797 Off Highway Trucks Warranty Six Months e Used to connect filter carts to final drive housing and differential case or other applications Reference NEHS0779 Tool Operating Manual WF Disconnect Adapters Continued 7 110 Hydraulic System Tools 1 1 2 and 2 inch Quick Disconnect Adapters Continued Essential Tool SMCS Code 4050 5050 0680 Model 769 771 773 775 777 785 789 793 and 797 Off Highway Trucks Warranty Six Months ari Number se o o C S 1 1 2 in Quick Disconnect Fittings Y EST Pe 50 9937 KAAT 50 909 iwieahe CO CS asr T S n 2 in Quick Disconnect Fittings n TEST C 50 998 RTT C 50 940 TEST 190 9942 1 1 2 12 thd 769 771 773 775 777 785 789 793 dif ferential case 90 9944 1 5 8 12 thd 797 differential case 246 1157 Filter Cart Group Model 769 771 773 775 777 Off Highway Trucks Warranty Six Months e Replaces discontinued 194 2897
44. 000 psi Minimum hose burst ratio rating 4 1 Nipple threads 9 16 18 male STOR Coupler threads 9 16 18 female STOR Hose end threads 9 16 18 male STOR Hose inside diameter 4 78 mm 0 188 in L H SSCS U L E S L SSC SY Continued Vehicle System Tools Hydraulic System Tools Quick Disconnect Couplings and Hoses for Pressure Testing Up to 68 950 kPa 10 000 psi Continued Model M300 Series Wheeled Excavators 953C 963C 973C 933 and 939 Track Loaders and D3C D4C D5C D6R D7R D8R and DOR Differential Steering Track Type Tractors Warranty Six Months L L Description 344 7922 Hose Assembly 3 1 m 10 0 ft 844 7928 Hose Assembly 4 3 m 14 0 ft Re 344 7924 Hose Assembly 5 5 m 18 0 ft Quick Disconnect Couplers and Nipples Flow Test Fittings and Thread Adapters Hose End Fittings Model All Models Warranty Six Months Quick Disconnect Couplers and Nipples e Used to quickly connect high pressure hoses extensively used for hydraulic flow testing with hydraulic test benches and portable flow meters for hydraulic hammers on excavators and any application where high pressure quick disconnects are needed e Designed as screw to connect high pressure fittings will not come uncoupled during rugged use or abuse e Burst pressure provides 3 1 2 to 1 safety factor e All fittings valved for clean non spill field application e Dust caps and dust plugs available where dirt and othe
45. 009 3020 ate 11 4 TY 7992 Bolt M12 x 1 75 75mm Continued 7 269 s oo ajoIyan Loader Lift Arm and Excavator Implement 992K SBC Linkage Pin Locations Continued Linkage Pin Installation Tooling PartNumber___ Description A BeO O KO OoOo Retainer Extraction Tooling Continued TH URL Ed 993K SBC Linkage Pin Locations PartNo Description jA p p p E S A E E SL LRE E UU U i ra Ra O fh S 8H 3390 Nut Full Threaded Ee eee ft 318 2119 Backup Installation oe eee Wwe ee E T 318 2120 Backup Installation a C ee CE asim A J E ee ar Weaker fp a E E as ore2 HardWasher AR pmp e p e e aT 2117 Installation a a E e ee 318 2115 Outside Installation pears aa PPP PP 318 2116 Outside Installation ei oe fe oP ie ei ie 4 318 2118 Outside Installation l ae a a a a Retainer Extraction Tooling TEM 81 0646 S M12 x 1 75 110 mm 81 4223 Washer Hard M12 4 n fe Linkage Pin Removal Tooling Pull cy Removal Dy Pull Description e po e po K Pato 2121 Sleeve Puller As sembly S ae a a a Se Se a en faer o o gt _ C U HH S E E E UG 29 SOI 1 Vehicle G Tools SU Ca a eee eee ane ce e T pinga 5 11 ee ee e ee e Continued 7 270 Loader Lift Arm and Excavator Implement Linkage Pin Removal Tooling Pull Continued Linkage Pin Removal Tooling Pull Bushing S 6162 V 2073 Y 0725 8H 3390 T 3220 T 7781 U 6698
46. 05 mm 3 4 in 18 05 mm ein QD Nipple 19 05 mm 3 4 in QD Coupler 25 4 mm 1 in 9U 5084 Dust Plug 25 4 mm 1 in Bartas SAT 4C 6482 QD Nipple 25 4 mm 1 in QD Coupler 31 75 mm 1 1 4 in QD Nipple 31 75 mm 1 1 4 in oupler Repair Kt 1263 2839 Dust Cap 7201 8057 Dust Cap Vehicle System Tools Hose End Fittings Hose End Fittings Nipple Repair Kit 19 05 mm 3 4 in Flow Test Fittings and Thread Adapters em Par No Description fia zac Cc K e K ICS H Flow Test Fittings and Thread Adapters tem Part No Description L AG 8767_ Hose Coupling 2 J4C 8761 Hose Coupling 2 4C 8762_ Hose Coupling Hydraulic System Tools Dust Cap Plug and Nipple Assembly Model All Cat Machines Warranty Six Months e Used to seal valved and non valved nipples and couplings e Provide positive sealing and padded protection for nipples and couplings 7X 7646 Nipple Assembly Low pressure quick disconnect nipple Working pressure 3000 psi Burst pressure 12 000 psi 7X 7645 Dust Cap 7X 7646 Nipple Assembly 8C 9024 Nipple Assembly tem o dealer shop equipment 304 1165 Tool Kit Essential Tool SMCS Code 5050 076 Model 450E Backhoe Loader Warranty Six Months e Used to properly disconnect snap to connect hydraulic fittings during service procedures e Comes in pouch which includes 3 wrenches for 5 coupler sizes Reference KENR5485 Power Train Disass
47. 1 5 6g thd x female ISO 228 G 3 4 thd l References RENR6984 RENR6999 85 4458 Nitrogen Adapter Group 00 W3 S J2143A 334 0802 Nipple Assembly Essential Tool Model Cat Excavators and Track Type Tractors Warranty Six Months Used with 338 0500 Pressure Regulator and high pressure nitrogen gas bottle 1 4 inch NPT male end connects to 41 368 kPa 6000 psi pressure regulator CGA677 female end connects to 41 368 kPa 6000 psi high pressure nitrogen gas E lt U bottle ea KOUT 4 Durable stainless steel construction a X M 334 0802 Nipple Assembly 2 R E e E 92 N N 2 2 gt Implements Frame Hitch and Suspension 247 3359 Accumulator Piston Installer 247 3361 Accumulator Seal Installer Essential Tool Model 797B Off Highway Truck Warranty Six Months e Used to assemble piston into steering accumulator without damaging new seals s Seal installer makes seal installation onto piston much easier and prevents damage e Piston installer is placed into accumulator and piston is pressed through in staller prevents seal damage by accumulator threads Reference SEPD0740 00 247 3359 Accumulator Piston Installer 247 3359 247 3361 Accumulator Seal Installer 9U 5980 Accumulator Lifting Clamp Model 785 789 and 793 Off Highway Trucks Warranty Six Months e Used to remove and install steering accumulators e Removal and installation of the accumulators is
48. 1192 Lift Cylinder Brace Assembly Model 963 and 973 Track Type Loaders Warranty Six Months Used to support weight of linkage arms and loader bucket in raised position during machine maintenance and repair e Prevents lift arms and bucket from lowering due to an accidental loss of hydrau lic pressure e Made from high strength alloy steel e Only 1 brace assembly required e Built in cross bar keeps brace assembly attached to cylinder rod 236 1192 Lift Cylinder Brace Assembly 5P 3520 Cylinder Spanner Wrench Model Most Cat Models Warranty Six Months e Used with two 6V 6182 Pins to remove head retaining wire from servo cylinders for hydrostatic transmissions pin can also be used in other applications e Use for the alignment installation or removal of the cylinder gland nuts on lift trucks the removal of head retaining wire from the servo cylinders for hydro static transmission Can also be used for general purpose application using pin hole spacings of 25 4 to 177 8 mm 1 to 7 in 19 05 mm 3 4 in diameter handle allows the use of wrench extension handles such as the 5P 8675 Extension Handle 5P 3523 Screw Chart lists all pins for 5P 3520 Cylinder Spanner Wrench Diameter of Large End Diameter of Smali Ed 5P 3520 Oyinder Spanner Wrench eee cn oe BV 2113 Pin 68 mm 0 183 in 3 06 mm 0 12 in 5P 3521 Pin 4 64 and 6 24 mm 0 183 and 0 246 in 6 24 mm 0 245 in 4 64 mm 0 182 in 5P 3522 Pin 7 81 and 9
49. 138 2120 Test Ring 138 2117 Alignment Plug CB444 CB534 CB544 CB545 119 3135 112 57322 A11VG50 135 8293 Measuring Hub CB634 135 8295 Test Ring 138 2118 Alignment Plug S 00 W3 S J214 A 1Not serviced 2Discontinued Vehicle System Tools Hydraulic Component Disassembly and Assembly 207 8159 Guide Bushing Essential Tool SMCS Code 5084 012 Model 416B 426B 428B 436B and 438B Backhoes Warranty Six Months e Used to compress 3E 4878 Bushing during installation into 166 2141 Hub Group N Used with 5P 3975 Rubber Lubricant makes bushing installation easier 207 8159 Guide Bushing 163 5006 Spring Clip 168 8395 Drive Impact Socket Essential Tool SMCS Code 5070 016 Model Machines with 1 1 Series A11V Rexroth Hydraulic Piston Pumps Warranty Six Months a 1 a ia aa 63 500 T 4 163 5006 Spring Clip e Used to properly retain roller bearing cages against swash plate during as sembly e Attaches quickly reduces assembly time e Packaged individually 2 required 168 8395 Drive Impact Socket e Used to tighten housing bolts to 830 N m 612 ft lb e Used with 98 7352 Torque Wrench 6V 9451 Torque Tube 8F 4678 Adapter 19 05 mm 3 4 in and two 6V 9452 Drive Adapters Use torque computer with SEHS7150 to determine torque setting prior to tight ening bolts Reference Machine Systems Disassembly and Assembly Manuals
50. 159 0 6 26 11 4 12 31 4349 earing Puller Adapter 65 0 2 56 75 0 2 95 64 0 2 52 11 4 12 46 2386 1 earing Puller Adapter 20 0 4 72 37 0 5 39 19 0 4 69 1 4 12 84 2368 1 1 earing Puller Adapter 100 5 3 96 15 0 4 53 99 5 3 92 11 4 12 U 5336 earing Puller Adapter 70 0 2 76 1 0 3 19 69 0 2 72 U 5337 earing Puller Adapter 80 0 3 15 1 0 3 58 79 0 3 11 1 1 4 12 U 5338 earing Puller Adapter 90 0 3 54 02 0 4 02 89 0 3 50 11 4 12 U 5339 earing Puller Adapter 100 0 3 94 12 0 4 41 99 0 3 90 11 4 12 U 6227 saring Puller Adapter TS caring Puller Adapter Uaa caring Fuller Adapter ay caring Puller Adapter Tas saring Puller Adapter Ta caring Puller Adapter 1 1 8 9 1 1 i CD CD Continued 7 362 Implements Frame Hitch and Suspension Bearing Puller Adapter Specifications Continued Adapter OD Adapter OD Item Threaded Hole Part Number Description Bearing LD Item 1 2 Item 3 U 6907 Bearing Puller Adapter 120 0 4 72 145 4 5 72 119 0 4 69 1 1 4 12 185 5852 Bearing Puller Adapter Essential Tool Model 539 Knuckleboom Loader Warranty Six Months Used to remove 162 6471 Bushings Used with 4C 9634 Stud Puller 9U 8632 Fast Runner Nut and discontinued 6V 0113 or 316 1489 Cylinder Group Bearing inside diameter 89 2 mm 3 51 in Adapter outside diameter 87 4 mm 3 44 in 185 5852 Bearing Puller Adapter 284 2368 Bearing Puller Adapter
51. 231D E120B 320 322 325 330 Wheel Loaders 988F Front Shovels 5130 5230 Wheel Tractor Scrapers 623E 623F S 00 W3 S J214 A Outside diameter 82 5 mm 3 25 in Overall length 146 0 mm 5 75 in Socket depth 127 mm 5 0 in Square drive 3 4 in Number of teeth 6 evenly spaced Tooth width 6 75 mm 0 266 in Width between teeth 68 3 mm 2 69 in 1U 7643 Piston Nut Spanner Wrench Nuts used in piston pump and piston motor rotating groups typical Vehicle System Tools Hydraulic Component Disassembly and Assembly 293 6365 Threaded Adapter Essential Tool SMCS Code 5070 017 Model 5110B Swing Drive Hydraulic Motor Warranty Six Months Used to remove rotating group from swing motor Used with 8B 7548 Bearing Puller Assembly Male thread 5 8 11 and female thread 1 14 Reference RENR3374 Service Manual 5110B Machine Systems Disassembly and Assembly Manual Maximum capacity TURI Oto Part Number Description 293 6365 Threaded Adapter Excavator Pump and Motor Service Tools Model 205 206 211 212 213 214 and 224 Excavators Warranty Six Months en 3f 5 6 b7 7 ai a 10 l 3 N Typical Excavator Hydraulic Pump and Motor Service Tools Used to service hydraulic pump swing motor and drive motors Various combinations of these tools required for disassembly and assembly of these hydraulic pumps and motors manufactured by Linde
52. 3188 9U 7450 127 8783 127 8784 Barrel Suction Stand Pipe Electric Motor 110 VAC 60 Hz 1 5 Hp Electric Motor 220 VAC 50 Hz 1 5 Hp Hydraulic System Tools Typical Transfer Cart Air Motor Driven lt EB FT2976 Adapter 2 Model All Cat Backhoe Loaders A Warranty None K e Used to create a vacuum holding oil inside transmission so appropriate adapt x S ers and quick disconnect fittings can be installed in drain port E E Z 5 e Used with a 204 7392 Filter Cart and a 5P 0306 Vacuum Transducer a 2 SSA A i IGG 6V 8397 E e Allows transmission oil to be filtered with a kidney loop oil filtering procedure N ae tin N 7T 3251 Vent breather must be removed to install adapter e Usos a 6V 8397 O ring Seal N Material brass aluminum or steel Reference SEBF8826 Procedure for Kidney Looping Backhoe Loader Transmission Oil 6V 8397 O ring Seal Vehicle System Tools Hydraulic System Tools Hose Assembly Adapters Essential Tool SMCS Code 5050 Model 769 771 773 775 777 785 789 793 and 797 Off Highway Trucks Warranty Six Months e Used to provide an ON OFF valve for hoses on 245 1769 Filter Cart Group e 90 degree elbow relieves stress on coupling and adapters and helps when s 2 clearance is a problem Y 5 N ON OFF valve keeps oil contained inside hose s environmentally safe FA x E FA E 5 e Makes installation and removal quicker and cleaner KRD iy P U N y Z
53. 3200 Ib Weight 150 kg 331 Ib pecifications art Number 86 3378 Tire Lifting Bracket Serviceable Parts 97 4794 Roller Assembly 390 0479 Wheel Alignment Tube Assembly Model Usage 621H 623H 627H Warranty Six Months e Used to guide wheel assembly onto the spindle during installation e Helps prevent damage to Duo Cone seals during wheel assembly installation e Black oxide coated for corrosion resistance Reference KENR9488 KENR8883 621H and 627H Wheel Tractor Scraper Power Train Disassembly amp Assembly Specifications Dimensions 280 x 203 mm 11 x 7 9 in Weight 5 5 kg 12 Ib 390 0479 Wheel Alignment Tube Assembly Brake and Steering Systems Spherical Ballstud Bearing Installers SMCS Code 4303 017 4318 010 1253 017 1253 016 4303 010 Model 769C 773B and 777 Trucks Warranty None e Used to remove and install spherical ballstud bearings in steering cylinders e Material SAE 1020 Steel FT1443 Part Number Model FT 1443 773B and 777 Trucks FT 1447 769C Truck Q E FT2394 Wrench SMCS Code 4321 010 Model 206B and 212B Excavators Warranty None e Used to remove and install front steering cylinder linage knuckles e Made from 4C 9815 Wrench AZ e Standard wrench will not fit on these steering knuckles A A e 32 mm 1 26 in forged steel straight handled open end black oxide finish ae Reference age ale SENR4322 Power Train Disassembly and Assembl
54. 41 mm 0 307 and 0 370 in 9 41 mm 0 37 in 7 81 mm 0 307 in 6V 6182 Bin ae ee E 11 08 mm 0 436 in 6 96 mm 0 274 in Spanner Sockets SMCS Code 7562 Model All SSL and MTL Skid Steer Loaders Warranty None e Used to tighten cylinder piston to proper torque NY A X N e Used with 3 4 and 1 in square drive torque wrench do not use with impact aN W WS wrench oe J gt FT3030 T 4 FT3031 lt Requires special tool to properly remove and install piston ta r SS M e Used on loader lift and tilt cylinder pistons A fe e Made from Cat impact sockets x Ni T References 4 lt dj RENR2626 216 226 SSL Skid Steer Disassembly and Assembly FT3032 s FTa093 RENR4855 247 257 MTL Skid Steer Disassembly and Assembly RENR4878 2247B 257B MTL Skid Steer Disassembly and Assembly Continued Hydraulic Component Disassembly and Assembly Spanner Sockets Continued SMCS Code 7562 Model All SSL and MTL Skid Steer Loaders Warranty None Part Number Size Length Drive Size Socket FT3030 36 mm 1 41 in 57 2 mm 2 25 3 4 in 9U 6539 in FT3031 46 mm 1 81 in T mm 2 63 3 4 in 9U 6545 in FT3032 50 mm 1 96 in S mm 2 88 3 4in 9U 6546 in FT3033 ae mm 2 1 8 os mm 3 25 1in 9U 6570 in in 5P 8675 Extension Handle for 5P 3520 Cylinder Spanner Wrench Warranty Six Months e Provides a 3 4 in drive handle for the 5P 3520 Spanner Wrench ay e Reading will be half the applied torque if 9S 735
55. 45 A e e Adapter has bleed valve and Schrader valve connection for charging group LZ aat References SEPD0438 Continued Implements Frame Hitch and Suspension 150 2332 Charging Adapter Continued Essential Tool Model 785 A B and C 789 A B and C 793 A B C CXQ and D 797 Off Highway Trucks Warranty One Year RENR8336 SENR1452 10 Body size 38 1 mm 1 50 in hex Overall length without handle 92 0 mm 3 6 in Body thread size 7 8 14 Pressure gauge thread size 1 4 18 NPTF 227 1415 Charging Adapter 227 9942 Charge Hose Assembly Essential Tool Model 797B Off Highway Trucks Warranty Six Months Used to charge steering accumulator e Used with 175 5507 Nitrogen Charging Group e Long charging hose allows supply bottle to remain on ground during charging FX Wy process iii ee NOY e 221 1415 Charging Adapter adapts current nitrogen charging group regulator to lt P RND A m s fit 227 9942 Charge Hose Assembly oo A os e 221 1415 male 1 2 14 NPT thd x female W26 41 x 1 14 thd e 221 9942 female M14 x 1 5 6H thd x male W26 41x 1 14 thd o References 2 RENR2579 02 3 RENR2581 06 3 Hose length 10 m 32 ft S Maximum pressure 37 921 kPa 5500 psi a art Number 27 1415 Charging Adapter 27 9942 Charge Hose Assembly 175 7410 Auxiliary Fitting Group Model Articulated Dump Trucks Off Highway Trucks Underground Mining Dump Trucks Warranty Six Months e Used to modify
56. 4mm 8 13 131 8 mm 1 25 in 123 8 mm 0 94 in in in in 9U 9561 157 1 mm 6 19 236 5 mm 9 31 257 2 mm 10 13 138 1 mm 1 50 in 28 6 mm 1 13 in in in in 6V 3340 66 5 mm 2 62 in 1104 6 mm 4 12 127 0 mm 5 00 25 4 mm 1 00 in 12 7 mm 0 50 in 16 3 mm 0 25 in in in 00 Wa shs J2143A 2 E e E 92 N gt N 2 2 E gt Hydraulic Component Disassembly and Assembly FT3076 Hose Assembly Essential Tool SMCS Code 5050 038 Model 248B 268B 246C 256C 262C 272C 277C 287C and 297C Skid Steer Loaders Warranty None r e Used to test and adjust high flow hydraulic systems R Fer T Used on both B and C Series models NY A Reference A RENR8747 Service Manual 248B 268B e KENR5113 Service Manual 246C 256C 262C 272C KENR5196 Service Manual 277C 287C 297C tem Ponner Description O C C0 L 4158 0785 ae Assembly a c d Hose 152 cm Hose 152cm 60in in ae 0360 Seal O ring STOR Re eee STR 3 4 16 Not Serviced FT1395 Adapter Plate SMCS Code 6116 012 6116 011 4151 015 4158 011 4151 017 6072 017 5102 015 5102 016 Model 992C Warranty None e Used to secure lift cylinder and excavator cylinder rods having spherical bear N ings to end post of 1P 1784 and 1P 2330 Hydraulic Cylinder Repair Stands 7 e Counterbored side of adapters used for excavator cylinder rods having spheri l j cal bearings side with step diam
57. 5552 U 5772 U 8330 U 8331 27 9137 88 2632 U 5525 Hydraulic System Tools Relief Valve Manifolds SMCS Code 4322 025 5117 036 Model Challenger 65 65B and 75 and D8N Track Type Tractor Warranty Six Months e Used to test and adjust cartridge type relief valves e Used with discontinued 1U 8900 Cartridge Relief Valve Tester and discontinued 4C 4441 Cartridge Relief Valve Tester e Greatly simplifies testing significantly reduces time spent testing each relief valve e Each manifold has 2 separate ports both ports have independent pump and tank connections s Length x Width x Height 127 x 50 x 101 mm 5 0 x 2 0 x 4 0 in e Weight 5 kg 11 0 Ib Reference NEHT6031 Test Procedure 9U 5785 Relief Valve Manifold One port tests 9T 4892 High Pressure Relief Valves used in the differential steering pump on Chal lenger 65 65B and 75 Typical Relief Valve Manifold 9U 5829 Relief Valve Manifold One port tests 6E 3578 Steering Pump Charge Pressure Relief Valves used in Challenger 65B and 75 364 6747 Manifold Model Usage D6T Series II D8T Series II PL83 Warranty Manufacturer s e Used to test for lube flow relief while testing transmissions on hydraulic test bench Specifications Dimensions 121 0 x 103 0 x 50 0 mm 4 76 x 4 05 x 1 97 00 W3 S J214 3A in 364 6747 Manifold Hydraulic System Tools Line Relief Valve Test Manifolds Essential Tool SMCS
58. 61 in Overall length 203 2 mm 8 0 in Par Number T 147 3497 Spring Compressor 287 3672 Split Ring Remover Essential Tool Model RM350 and RM350B Road Reclaimer Soil Stabilizer Warranty Six Months a e Used to remove split ring from Rexroth hydraulic motors J e Knurled handle for improved grip e Overall length 215 mm 8 46 in Lr Reference a 4 KENR3125 Service Manual RM350B Road Reclaimer Mixer Power Train Piston Motor Rear Propel Disassemble Par Number rption 287 3672 Split Ring Remover Cap Assemblies Hydraulic Tank and Handle SMCS Code 5070 010 Model Most Hydraulic Excavators Warranty Six Months E a Used to seal suction port in hydraulic tank AR N 1 lt Seal caps thread onto handle assembly N 1 lt Fits over hydraulic tank suction port from inside tank suction screen must be AA O f removed first Eliminates draining hydraulic oil tank to make system repairs tank cap should be reinstalled to prevent oil contamination Order parts separately must order at least one handle To verify correct cap is being used inside diameter measurement of suction screen should match ID of cap assembly Continued Hydraulic Component Disassembly and Assembly Cap Assemblies Hydraulic Tank and Handle Continued SMCS Code 5070 010 Model Most Hydraulic Excavators Warranty Six Months Service Repair Part Number Description Inside Diameter Parts 227 4685 Seal Cap 1
59. 7 30 x 8 11 x 5 70 in 91 5047 Seal Tool 179 8 x 135 x 180 mm 7 07 x 5 31 x 7 08 in Seal Tool Aon X La x 291 5047 Boom Removal Tools Essential Tool Model Usage 365B 365C 375D 385C and 385D Excavators Warranty Six Months e Used to remove 208 1941 Pin from lower boom foot eo e Used to remove Pins 234 3956 367 1432 and 208 1941 with 373 5147 fe e Used with two 360 6960 Cylinders 50 Ton one 9U 6812 Puller Stud M48 x 5 0 by eK RAN i 381 mm 15 00 in long and one 9U 6810 Fast Runner Nut M48 x 5 0 or 9U 6903 U SA 7 Sgt L Fast Runner Nut M48 x 5 0 R aA e Hydraulic power supply is also required Ea LT e Alltools are sold separately requires one 369 3528 Puller Plate one 369 3530 Hz wey 2 Pusher Plate or one 373 5147 Pusher Plate and two 369 3531 Spacer Assembly Pa sp Ke e A 9M 4021 Eyebolt 1 8 in threads into puller plate to support weight of cylin R A ders and pusher plate a ea 7 e Tools are symmetrical and can be used to remove both right and left side pins n e All parts are heat treated for added durability Combination weight without hydraulic 47 48 kg 105 4 Ib cylinder rem PartNumber Description i Par Plate 4 88 5147 Pusher Plate Upper S 00 W3 S J2143A Implements Frame Hitch and Suspension Implements Frame Hitch and Suspension 175 5507 Nitrogen Charging Group Model Most Cat Machines Warranty Six Months e Used to charge accumulators w
60. 7351 Torque Wrench to remove and install horizontal hitch pins e 5P 1663 Extension Wrench discontinued and replaced by 5P 1661 Wrench tem Part Number Description Se i________ pr 1661_ Sledge Wrench__ 4174 R 2 Socket 1 Puller Plates Model See below Warranty Six Months e Used with hydraulic cylinder of 55 tons or less capacity to remove tubes and glands in truck front suspension groups Reference Service Magazine January 19 1981 Part Number Mo OSS 6V 3141 776 Tractors and 777 Trucks 6V 3142 768 and 772 Tractors and 769 and 773 6V 3141 Trucks Front Suspension Forcing Plates Model 735 and 740 Articulated Trucks Warranty Six Months 00 Wa shs J214 A e Used to separate front suspension A frame from main frame assembly at lower hitch pin Fae H N e Used with 5P 5264 Forcing Bolt sold separately f iA t i i itch pi l l a Reduces damage to front suspension and main frame hitch pin lo E3 N l e Precision machined and heat treated for long durability K a A P e Threaded hole 1 1 2 12 So T A Reference NY linan 9 Fi RENR5140 Service Manual Front Suspension Remove saan and Install Disassembly and Assembly Machine Systems Part Number Description Used0n_ U 217 5919 Forcing Plate older 735 and 740 Articulated Trucks AWR and AXM 334 8414 Forcing Plate new 735 and 740 Articulated Trucks B1N00959 up B1P02709 up and B1R00360 up Vehicle System Tools Implements
61. 9504 61 7059 077 8298 318 kg 700 Ib Oil Filter Cart air Parts Filter Element 10 micron ilter Element 3 micron Filter Element 5 micron absolute Filter Element 25 micron absolute Pump complete Air Valve Repair Kit Diaphragm Repair Kit Filter Housing Cap O ring for discontinued 201 8131 only Cup Seal inside filter housing for discontinued 201 8131 only Pump discontinued 183 9301 only Service Repair Parts Continued 209 1800 209 1801 3H 0976 Repair Kit diaphragm for pump on discontinued 183 9301 Repair Kit air valve for pump on discontinued 183 9301 O ring Element to Head Continued 7 129 00 W3 S J2143A 2 E e E 92 N gt N 2 2 E gt Hydraulic System Tools 245 1769 Heavy Weight Oil Filter Cart Continued SMCS Code 0680 Model Hydraulic Systems on 785 789 793 Off Highway Trucks and Power Train Oils Warranty Six Months Dust Caps Plugs Used with 245 1769 and discontinued 201 Dust Caps Plugs Used with 245 1769 and discontinued 201 8131 and discontinued 183 9301 Oil Filter Carts 8131 and discontinued 183 9301 Oil Filter Carts Continued 63 5 mm 2 1 2 in diameter 50 8 mm 2 in diameter alumi aluminum male plug used with num female cap used with the 190 8321 Quick Disconnect following adapters 190 9935 Coupler or suction line 190 9937 190 9939 190 9941 50 8 mm 2 in diameter alu or 190 9943 minum male plu
62. A E 2 77 9 CAK Q FT 1461 IAE l M FT1462 gt Loader Lift Arm and Excavator Implement 6V 4035 Sleeve Assembly Model 980C and 943 Loaders Warranty Six Months Used to remove bucket linkage or cylinder mounting pins which have retainer plates up to 114 4 5 in width wider retainer plates used at some locations on 980C and 943 Loaders Should be used with center hole discontinued 6V 0113 or 316 1489 6V 3170 6V 3165 6V 3160 or 316 1493 Cylinders Capacity 553 kN 62 tons Length 284 11 18 in Part Number Description 6V 4035 Sleeve Assembly FT3035 Puller Adapter Model 302 5 Mini Hydraulic Excavator Warranty None Used to remove and install boom Tools used a FT3035 Saab aa e Made from 1P 1832 Bearing Puller we 9 i 6224 ae Group Hy Adapter by reducing both outside di draulic 115V iameters Reference 4C 9633 Puller Stud Z RENR9147 Disassembly and Assembly 5P 4197 UE a for 302 5C Mini Excavator 6D 7726 Hydraulic Hose 2 S 6V 3160 Cylinder Group Fast Runner Nut Assembly 250 KN 30 Ton Vehicle System Tools FT3038 Puller Adapter FT3039 Receiving Sleeve Model 301 8C Mini Hydraulic Excavator Warranty None e Used to remove and install sleeve bearings in bucket cylinder rod eye blade cylinder rod eye linkage assembly and stick assembly e Used with discontinued 6V 7047 or 316 1496 Single Acting Hydraulic Cylinder 4C 9633 Puller Stud and 9U 6833 Fast Runner Nut i La
63. All plates and sleeves serviced separately c e H 124 4637 Adapter Plate lt L e Used to remove 4E 8152 Top Hitch Pin on early 990s no puller hole for removing fF AD k IE the pin hydraulically U J e Later models with pin puller hole do not require this adapter plate KK O 124 4638 Bearing Puller Plate e Used to remove the top articulation hitch pin bearing s 124 4639 Bearing Puller Plate e Used to remove the bottom articulation hitch pin bearing 124 4640 Receiving Sleeve Assembly e Used to remove the top and bottom articulation hitch pins 124 4641 Receiving Sleeve e Used to remove the top and bottom articulation hitch pin bearings Recess Inside Outside Diameter Diameter Diameter Thickness Thread Capacity Length 124 4637 Adapter Plate 177 8 mm 76 2 mm M48 X 5 890 kN Ce ee ee ee ee er 124 4638 Bearing Puller Plate 214 mm 251 mm 38 mm 1 5 M48 X5 PP i T H PP 3 124 4639 Bearing Puller Plate 174 0mm 193 5 mm 38 mm 1 5 M48 X5 PPS fioneroearna feas aea W PP 4 124 4640 Sleeve Assembly Re 279 4 mm 890 kN 450 mm Pp fesing fini Fc fin 124 4641 Sleeve Receiving Open end 279 4 mm 890 kN 216 mm pope Peers foun fiona Feo esi Recess Diameter S 00 W3 S J2143A 332 7591 Sleeve Assembly Model 993K Wheel Loader Warranty Six Months e Used to remove lower articulation flagged hitch pin e Used with 316 1491 or 6V 0014 Hydraulic Cylinder Group 3S 6224 Electric Hy draulic Pum
64. Can test hardness of cylinder rods ranging from 19 1 to 228 6 mm 0 75 to 9 00 in in diameter N 6V 6035 has hardened steel ball which strikes but does not dent tested surface height of bounce read as Shore scleroscope reading _ D L L Vehicle System Tools Hydraulic Component Disassembly and Assembly Step Buffer Seal Installer SMCS Code 5050 012 Model See Below Warranty Six Months e Make it possible to quickly and safely install seals without damage Reference SEHS8905 Special Instruction Installing Typical Step Buffer U Cup and Double Lip Wiper Installer Seals in head in hydraulic cylinders Part Num ber 4C 4069 38 1 mm 1 50 in Install 8C 9122 Step Buffer Seal Assembly in 910 and 910E Wheel Loaders 508 Skidder ee Penn T THH 2 T 4C 4070 44 5 mm 1 75 in Install 8C 9123 Step Buffer Seal Assembly in 416 426 428 436 and 438 Backhoe Loaders T laea Discontinued 199 4384 Disc Installer Essential Tool SMCS Code 5059 012 Model 416D 420D 424D 428D 430D 432D 438D and 442D Backhoe Warranty Six Months e Used to install disc to correct index position e Reduces valve body or disc damage during installation e Black oxide coated to eliminate corrosion e Overall size 25 x 50 x 50 mm 1 0 x 2 0 x 2 0 in 199 4384 Disc Installer 9U 7692 Threaded Rod Metric SMCS Code 5058 015 5058 016 5058 017 Model All Challenger Ag Tractors Warranty Six Months U
65. Clamp used to hold spool for disassembly and assembly on BHLs E ate E 264 6680 ag only Abe 2 e 325 3777 Spool Clamp used to hold spool for disassembly and assembly on DL 264 668 A A S Excavator only 325 377 L AA Fa E a S 4 5 264 6679 C Continued Hydraulic System Tools Anti Drift Valve Disassembly and Assembly Tools Continued Essential Tool SMCS Code 5143 5461 5464 5122 Model 420E KMW HLS 430E DDT EAT Backhoe Loaders 312DL DXH Excavator Warranty Six Months 754 6679 Sa a FT3101 Valve Adjuster Essential Tool SMCS Code 5136 025 7258 509 Model 725 AFX1179 UP amp B1L1 410 and 730 AGF1092 UP amp B1M1 334 Articulated Truck Warranty None e Used to manually lower dump body when engine is off or stalled e Installs into port on 241 4680 Hoist Control Valve e Allows hydraulic spool to be shifted into lowering position p LCA e O ring on tooling body seals against hoist control valve to prevent hydraulic oil j leakage lt p F e Made from 190 7979 Bolt and 148 8407 STOR Plug Assembly A 4 References SEBU7814 725 Operation and Maintenance Manual 730 Articulated Trucks SEBU7815 735 Operation and Maintenance Manual 740 Articulated Trucks 306 7627 File 306 7628 Handle SMCS Code 7560 Model 416E SHA1 UP CBD1 UP 420E HLS1 UP KMW1 UP 430E EAT1 UP DDT1 UP 446D DBL1 UP Backhoe Loaders 924G RTA1 UP WGX1 UP DDA1 UP RBB1 UP WMB1
66. Code 4305 064 Model 785 789 793 797 A and 797B Off Highway Trucks Warranty Six Months e Used to repair tapered steering arm linkage joints oy e Can be resharpened for continued usage L K e 202 8960 and 202 8961 used on 785 through 797 A up to 5YW 1 trucks gt x e 258 5684 used on 797 A 5YW 1 and UP and 797B JSM 1 and UP trucks oe Reference aS SEBF8271 Guideline for Reusable Parts and Salvage Operations Salvage of Tapered Steering Bores 785 797B Part Large End Small End Overall Number Description Diameter Diameter Taper Length 202 8960 Solid Taper Reamer 84 14mm 66 37 mm 142 2 mm 393 7mm Number 5 Morse Pe a e eam asim Jeem gt fsm 202 8961 Solid Taper Reamer 84 14mm 66 75 mm 139 2 mm 393 7 mm Number 5 Morse asin oan loss 0 fsm dr 2 258 5684 Solid Taper Reamer 113 48 mm 192 12 mnm 12 171 0 mm 200 0 mnm Number 5 Morse EO Peete fear fom fom fost Paper 226 2378 Lapping Tool Ball Stud SMCS Code 4305 064 005 020 Model 769 through 797B Quarry and Off Highway Trucks Warranty Six Months e Used to finish lap tapered steering arm linkage joints on steering arms center arms and steering boxes e Used with 176 6538 Ball Stud Spanner Wrench 797 to rotate lapping tool or a 4C 3386 Cylinder Spanner Wrench 5S 6078 Socket 2 1 2 inch and 1 inch square drive ratchet is required to remove ball studs on 769 through 793 Off Highway Trucks e Used with 226 6624 Lapping Comp
67. Code 4322 025 5117 0360 Model 963D and 973D Track Type Loaders Warranty Six Months 334 8103 l 334 8104 N De test and adjust cartridge type relief valves with 6 12 and 16 ORFS gt KO e Used with cancelled 1U 8900 Cartridge Relief Valve Tester and cancelled 4C D A 4 444 Cartridge Relief Valve Tester J S e 334 8103 Valve Test Manifold is used for testing 973D Track Type Loader relief e valves a jae i e 334 8104 Valve Test Manifold is used for testing 963D Track Type Loader relief l 5 valves e Simplifies testing significantly reduces time spent testing each relief valve N Made from durable hardened steel RKW C34 39 with black oxide coating for corrosion resistance Item Port Fitting 334 8103 Valve Test Manifold 1 Two ORFS 16 ports 1 5 16 12 2 Five 1 4 18 NPTF ports 334 8104 Valve Test Manifold One ORFS 12 ports 1 5 16 12 One ORFS 6 port 9 16 18 Two ORFS 2 ports 1 5 16 12 not visible 334 8103 Valve Test Manifold 334 8104 Valve Test Manifold Vehicle System Tools 299 1731 Manifold Essential Tool Model 216 226 232 236 242 246 246 248 252 262 268 256 272 Skid Steer Loaders 247 257 267 277 287 287 297 Multi Terrain Loaders Warranty Six Months N Used to test 216 6160 216 6161 and 289 0850 Relief Valves 299 1731 Manifold Hydraulic System Tools Harnesses SMCS Code 0784 Model E200B and EL200B Excavators Warranty Six Months e Required
68. D8L D9L D8N and DOR Tractors Warranty None Adaptable to D4H D5H D6H and D7H Tractors from first production a adaptable to following the models effective with serial numbers indicated 2 s D D9L 14Y 3134 DBL 53Y 3485 D8L S A 4FB339NB D8N 5TJ1 Up and 9TC1 Up D9R 7TL1 Up and 8BL1 Up Used with FT1845 Pump Group to release brakes for towing and 123 0525 Brake Release Adapters and 123 0526 Brake Release Adapters See 87 2857 123 0525 and 123 0526 Adapters for machine usage when tooling is installed these adapters extend past spool bores in tractor steering valve isolating brake circuit and allowing pump pressure to be applied directly to brake release pistons Continued 2 E e E 92 N gt N 2 2 E gt Brake and Steering Systems FT1973 Adapter Group Brake Release for Towing Continued SMCS Code 4250 553 Model D4H D5H D6H and D7H Tractors later D8L D9L D8N and D9R Tractors Warranty None s With leakage minimized brake release can be maintained with low volume pump e Before connecting pump and adapter group to tractor steering valve maximum pressure relief valve opening pressure must be checked and adjusted in order to prevent possible damage to brake piston seals Checking Maximum Pressure Relief Valve Opening Pressure 1 Plug the main pressure hose where it connects to the FT1973 Adapter Group 2 Turn the bypass valve handle to the closed position
69. Frame Hitch and Suspension FT1485 Equalizer Pad Compressor Bar Model 943 Track Loader Warranty None e Used for compression of pads during removal and installation of center pin and o gt equalizer bar 4 required e Fastened to 2 plates on top of equalizer pads with two 88 3887 Bolts each e Up to 24 washers 2M 0849 Washer used to adjust position of bars Swing Drive Sleeves Essential Tool Model 318C 320C 321C 323C and 345C Excavators Warranty None e Used to disassemble excavator swing drive lower bearing e Used with standard shop press e Prevents damage to lower bearing seal cage e Make from SAE1020 steel References KENR5272 315D and 319D Excavators Machine Systems Disassemble and Assemble KENR6016 320D FM Excavator Machine Systems Disassemble and Assemble RENR8614 320D Excavator Machine Systems Disassemble and Assemble RENR8649 320D RR Excavator Machine Systems Disassemble and Assemble KENR8110 320D RR FM Excavator Machine Systems Disassemble and Assemble RENR7500 323D Excavator Machine Systems Disassemble and Assemble KENR5988 330D Forest Machine Machine Systems Disassemble and Assemble RENR8612 345C Excavator Machine Systems Disassemble and Assemble RENR8610 345C Material Handler Machine Systems Disassemble and Assemble KENR6438 345C MHPU Mobile Hydraulic Power Unit Machine Systems Disas semble and Assemble RENR9574 345D Excavator Machine Systems Disassemble and Assemble RENR
70. H EE Continued Hydraulic Component Disassembly and Assembly 229 3612 Relief Valve Tool Assembly Continued Essential Tool Model Cat Hydraulic Control Valves Warranty Six Months Kat Par Number Desen SSCS Service Repair Parts Continued WO 6V 3072 Case Plastic NEEG2574 Group Decal on lid 9U 7402 Group S em Washer oo Ewa Retaining Ring 416 8216 416 8217 Sleeves FT3207 Impact Rod Model Usage Cat Worktool Auto Connect 40 Warranty Six Months e Sleeves 416 8216 and 416 8217 are used to install seals onto sleeve assembly e FT3207 is designed to remove and install 393 1662 and 393 1663 cartridges in and out of manifold Reference m 416 8216 KENR6576 Assembly and Disassembly Procedures 416 8217 Specifications Part Number Dimensions Weight 416 8216 145 x 45 mm 5 7 x 1 8in 67 kg 1 5 Ib 416 8217 163 52 mm 6 4 x 2 1 in 67 kg 1 5 Ib FT3207 304 8 x 38 1 mm 1 0 kg 2 2 Ib FT3207 361 1591 Cutter 361 1593 Adapter Assembly Essential Tool SMCS Code 5453 017 Model 311C 312C 313C 314C 315C 311D and 314D Excavators Warranty Six Months S 00 W3 S J2143A e Used to repair recondition worn valve seats in hydraulic control valve body line relief valve seats only e Used with 229 3612 Relief Valve Tool Assembly y e Restores valve seat to factory specifications 2S f lt e No need to remove valve repair is performed in chassis
71. Hydraulic Tester Adapters Working pressure rating 41 000 kPa 6 000 psi Burst pressure rating 165 MPa 24 000 psi Size of hex across flats 53 97 mm 2 1 8 in Part Number T H C U oO T i matenon ting to 1 5 16 12 male union ee Finger ting to 1 5 8 12 male union Service Repair Parts 25 4078 Seal O ring STOR 41 27 mm 15 8 in ee K 6307 Seal O ring STOR 47 62 mm 1 7 8 in ees 7M 8485 Seal O ring STOR 33 33 mm 1 5 16 in eooo E 4C 9910 Portable Hydraulic Tester item pan Number Description 27 9353 Disc Buat O Z ILE si Pressure Gauge Boo o o ooo eaa toad Valve c0 Portable Hydraulic Tester L Natabar S S SL S ian Fira Hydraulic System Tools 4C 9911 Flowmeter typical tem PartNumber___ Deseripfion TE 4C 9626 Seal Transducer aes Flowmeter typical B Hydraulic Flow Testers Model All Models Warranty Six Months Hydraulic Flow Testers e Used to diagnose hydraulic flow pressure and temperature symptoms in any hydraulic system including E and MS Family Excavators e Allows testing in field or shop built in load valve allows simulation of operation e Can be used to troubleshoot or set hydraulic circuits to specifications at low or high flows e In case of over pressure interpass protection protects from dangerous external oil spray e May be used in line or for tee test operation e Self contained bi directional capable of reading all pa
72. Letter August 17 1973 FT1130 FT1173 Centering Rings FT1184 Torsion Bar Model 627 and 627 Push Pull Tractor Scrapers Warranty None e Used with FT1140 Fixture and 1P 4000 Line Boring Tool Group to rework front horizontal hitch pin bore e FT1173 Centering Ring 2 required Reference Service Letter October 2 1973 FT1173 gt T1184 1U 9364 Strut Gauge Model 785 and 789 Off Highway Trucks Warranty Six Months Used to measure check for proper oil nitrogen charge in front suspension cylinders s Hold strut and spindle a specific distance apart 265 mm 10 43 in during nitro gen charging process used with 175 5507 Nitrogen Charging Group e Weight 5 1 kg 11 2 Ib References SENR4016 Service Manual 785 Suspension Cylinders Systems Operation Testing and Adjusting SENR3436 Service Manual 789 Suspension Cylinders Systems Operation Testing and Adjusting 10 3364 Implements Frame Hitch and Suspension FT1680 Strut Gauge Model 769C 773B and 777 Trucks 768C 772B and 776 Tractors Warranty None e Used during oil and nitrogen charging procedure for front suspension cylinders 2 required Reference Service Magazine November 1 1982 Part Number Description FT1103 Mast Hanger FT1102 Store Rack FT1229 Lifting Bars Model 215 225 235 235C Warranty None e n absence of appropriate overhead crane use two FT1229 Lifting Bars in combination with other tools t
73. NPT NPT Auto Brake Fluid Valved Coupler Valved Nipples Ps 1 6V 7690 TValved Coupler Internal 1 4 in NPT 6V 3965 Nipple Assembly External 9 16 in ORFC Valved Nipple SAE thd 3 8C 6416 Valved Nipple ORFC use with 6V 6V 3966 Nipple Assembly External 1 4 in 8554 Nut NPT RR Naver Nipple External Tein NPT SS Pain Nipple ternal Trin NPT e vaa Pain Nipple internal Tin NPT Quick Disconnect Couplings and Hoses for Pressure Testing Up to 68 950 kPa 10 000 psi Model M300 Series Wheeled Excavators 953C 963C 973C 933 and 939 Track Loaders and D3C D4C DRC D6R D7R D8R and DOR Differential Steering Track Type Tractors S Warranty Six Months 6 e Used to diagnostically test any component or machine requiring 68 950 kPa main ee a 10 000 psi hoses and fittings 1 eS a 2 2 e Highest pressure rated hose and fittings of this type in the industry 9 S e Rated at 4 1 minimum burst pressure oe lt Quick Disconnect and Hoses S e Used to diagnostically test pumps and transmissions rated at 68 950 kPa 10 000 xe psi S N Used with 344 7922 344 7923 and 344 7924 Hose Assemblies 3 e Valved coupler and nipple will not interchange with lower pressure 41 500 kPa 6 000 psi nipple and coupler e Hoses made of tough thermoplastic material Dust Cap and Plug e Used to provide contamination protection e Used with 187 3546 Coupler and 183 3547 Nipple e Made of plastic compound Pressure rating 68 950 kPa 10
74. Plugs Used with discontinued 194 2897 Filter Cart Group Continued 201 8553 50 8 mm 2 in diameter aluminum female cap used with the following adapters 190 9935 190 9937 190 9939 190 9941 or 190 9943 GR ta ot TE FT3016 Contamination Control Caps and Fittings for Plastic Oil Totes SMCS Code 4050 5050 Warranty None e Used to filter oil inside plastic tote 1050 L 277 gal 100 L 26 gal using a kidney loop system e Used with 188 3242 Hydraulic Filter Cart e Provides a quick and easy way to remove and then return filtered oil into a plastic tote art Number Storage Cap Item 1 55 10 Te Threaded Suction Connection Item 217 TS 725 EE Cam Lock Suction Connection Item 3 263 9602 Cam Lock Quick Disconnect with 2 in NPT 41 2502 Reducer Bushing 2 in to 1 in NPT B 7280 Close Nipple 1 in NPT 90 8319 Nipple Return Connection Item 4 crew On Cap reather Assembly ulkhead Fitting treet Elbow 90 0 S Sampling Valve ose Nipple 1 in NPT educer Bushing 1 1 2 in x 1 in NPT uick Disconnect Coupling with 1 in NPT ipe Nipple 1 1 2 in NPT x 152 mm 6 in ipe Tee 1 1 2 in NPT S 00 W3 S J2143A 55 4302 83 3873 55 4305 B 7666 X 3387 B 7280 B 5774 90 8316 H 2815 L 2782 I 70 AI part numbers in the table have a six month warranty For oil totes with 2 in NPT threaded lower connection Continued 7 113 Vehicle System Tools Hydraulic System Tools
75. Seal guides have a 30 chamfer angle for optimum installation References RENR5140 Machine Systems Disassembly and Assembly 740 RENR3461 Machine Systems Disassembly and Assembly D400E FORE Typical Seal Guide Par Number Description Outside Diameter wo S GL L f SC 193 3959 Ejector Cylinder Seal Guide 180 mm 7 09 in D400E 740 193 3960 Ejector Cylinder Seal Guide 212 mm 8 35 in D400E 740 Sold Separately 297 2794 Guide Seal 730 104 7 mm 4 12 in 730 May be used on the 730 Ejector Cylinder However a 0 94 mm 0 037 in thick spacer is needed 213 1818 Ring Expander Group SMCS Code 5486 017 Model D400E Series II 730 and 740 Articulated Trucks Warranty Six Months e Used to remove and install seal rings on load ejector cylinders E e Expands the seal ring to eliminate possible scratching of the cylinder surface f References M RENR5140 Machine Systems Disassembly and Assembly for 740 Articulated Trucks Z RENR3461 Machine Systems Disassembly and Assembly for the D400E Series II Articulated Trucks Continued 7 174 Hydraulic Component Disassembly and Assembly 213 1818 Ring Expander Group Continued SMCS Code 5486 017 Model D400E Series II 730 and 740 Articulated Trucks Warranty Six Months ar Namba Descipion sie Diane wouet 3 18 ing EanderGrowp S Ta 1 006 ing Expander EA fing Expander i310 13 1812 ing Expander D400E 740 FR 7 a we eee e a y C 8388
76. Slee Siar SET zeal ee ee ee a ae ee ee E U Fa aE Le G AS 930 Pin Removal Pin Location Other Parts Required Pin Location 2 3 4 6L 7 8 9 10 11 12 Tools Required Stud 1 1 4 12 Continued 7 249 S 00 W3 S J214 A Loader Lift Arm and Excavator Implement 930 Pin Removal Pin Location Continued 930 Pin Removal Pin Location Part Number Tools Required 9S 5565 Sleeve Assembly S 1 Also requires one of the following pumps 3S 6224 115 V 8S 8033 230 V 920 Pin Removal Pin Location Other Parts Required Tool Required Pin Location Stud 1 14 2 4 6L 7 9 920 Pin Removal Pin Location Part Number Tonie Required Ce SS ieee ei SE 2 LH H H GH UH EF r UHE L L H HHH ee E 9 K H G R T LHH ee ae UL L U cc a L Ca E DET H Piller Group U HH LH H H GH U e e e U E TT H L Ee a ae ae eo OOO e i ee 0 ea 8H 0684 NGI et 108 ree 0 eee BS E EL Foren L ets a eae ce E CS ee e Ee ee ee FS E e L T E E gc Ce S a LS 1 Also requires one of the following pumps 3S 6224 115 V 8S 8033 230 V Vehicle System Tools 966 Pin Removal Pin Location Other Part Required Pin Location 4 6L 7 8 9 10 11 12 Continued 7 250 Loader Lift Arm and Excavator Implement 966 Pin Removal Pin Location Continued 966 Pin Removal Pin Location art Number Tools Required P 0543 Fast Runner Nut P302 P 7421 T
77. Square drive 3 4 in i Center to center distance of square drive 76 2 mm 3 0 in to socket 277 5832 Hex Wrench 30 mm R E E 92 N gt N 2 2 E gt Hydraulic Component Disassembly and Assembly 314 9716 Compressor Essential Tool SMCS Code 5070 015 Model CB 113 and CB 114 Compactor Warranty Six Months e Used for piston pump drum propel disassembly and assembly amp e Used to compress barrel assembly Se 9 e Large knob easily adjusts tension on compressor assembly 5 EP Se Reference ij IK b KENR6008 Disassembly and Assembly WES c CB14 Vibratory Compactor Machine Systems 314 9716 Compressor WARNING Personal injury can result from being struck by parts propelled by a released spring force Make sure to wear all necessary pro tective equipment Follow the recommended procedure and use all recommended tooling to release the spring force FT3154 Check Valve Socket Essential Tool SMCS Code 5067 010 Model Most Cat Excavators Warranty None Used to remove and install 184 3833 Valve Assembly in 173 4672 Check Valve Made from 1U 7897 Socket Three tangs engage valve assembly during removal and installation Used with 1 2 inch square drive extension 238 8670 Socket Screw Wrench Essential Tool SMCS Code 5051 015 Model Model D3G D4G and D5G Hystat Track Type Tractors Warranty Six Months Used to disassemble and assemble hydraulic co
78. Style mm in mm in Pins C D mm in mm in mm in 1161 mm in i ii aiai iai p niaii iam OO in in in 0 63 in in 6 in in in 0 75 in lin Pee ie Wee ee niad e S in in in 0 63 in I aiil iaia a Pee eos in in in 0 63 in 6 16 in in in in 0 75 in lin n 00 W3 S J2143A 4 50 in E E E 7 G E a a 6 in in ee es We eee ee edn ala 6 in i 9U 7877 Style A 140 mm 5 51 190 5 mm 180 15 7 mm 0 62 9 mm 0 35in 19 1 mm in 7 50 in in 0 75 in 152 4 mm Pe eres 31 in 18 7 mm 0 34 in 6 in 101 6 mm 123 3802 Style A 108 mm 4 25 155 mm 6 10 120 11 1 mm 0 44 5 mm 0 20 in 116 mm E RA 0 7099 fp pona asm O 123 3803 Style A 118 mm 4 65 155 mm 6 10 120 11 1 mm 0 44 5 mm 0 20 in 116 mm T I pO panD E T 226 5755 Style B 61 9 mm 2 44 152 2 mm 180 8mm 0 31 in 6 4 mm 0 25 in 16 1 mm 48 mm 1 89 pe Tem Pen usm Use with 9U 7868 Cylinder Spanner Wrench 2 Use with 9U 7869 Cylinder Spanner Wrench Hydraulic Component Disassembly and Assembly 226 5756 Seal Guide SMCS Code 5107 017 Model 740 Ejector Articulated Truck and D400E Articulated Truck Warranty Six Months e Used to cover threads on end of rod assembly during assembly process e Protect seals from damage as rod assembly is pushed through gland improves quality of service repair e Made of light weight nylon for faster easier assembly e Resists nicks and scratches better
79. System Tools 4C 4890 JIC Fitting Group Continued tem PartNo Description iem S 12 N i 8L 6557 Connector 7 16 JIC Ext x 1 8 NPT 6V 3989 on Valved Nipple 1 4 NPT Int Ext 13 6V 3966 Valved Nipple Assembly 1 4 NPT 5P 8998 Nipple 1 4 NPT Ext Ext RIR TRS Coupler VENPTInty TES IC Fiting Group 4C 4892 ORFS Fitting Group om PartNo Deseripion sd i G Pastio Case 4C 3721 Foam Block Foam Block R 4C 3725 Utility Box ara o G 2 rexTORFS KIS TRER C G L HE ORFS KISS a 55828 ap iG INT ORFS S 0 8890 Cap a7eINT ORFS B 6V 9831 Cap 1 INT ORFS KIS Tamas 58858 ED ORFS S O O ring Sea O ringSeal U O 7X 0871 Swivel Tee 13 16 INT ORFS x 13 16 ai E 7X 0872 Swivel Tee 1 INT ORFS x 1 EXT CO ee o 7X 0873 Swivel Tee 1 3 16 INT ORFS x 1 3 16 D ai OT TX 2444 Swivel Tee 9 16 INT ORFS x 9 16 EXT PP Jomsegiemrsatr EXT ORFS x 9 16 INT SAE EXT ORFS x 9 16 INT SAE T s TS Tas rsa Las TS S007 CA c Adapter Union 1 8 INT NPT x 1 4 INT NPT TS T T 007 LS S Adapter 3 4 EXT SAE x 9 16 INT AE P 8998 Nipple 1 4 EXT NPT x 1 4 EXT NPT T 0859 Gauge 25 000 kPa 0 3600 psi T 0861 Gauge 60 000 kPa 0 8700 psi T 0855 Gauge 4 000 kPa 0 580 psi C 4892 ORFS Fitting Group S 00 W3 S J214 A coy gt gt OY oy Eel OY DY DY o ee ee 4 4 4 a oo co oo co oO ow oo N A ez oo co co col an oa v D D P A Hy
80. Transparent Plug Assembly 5P 8678 Punch Assembly SMCS Code 4002 017 Model 120G Motor Graders beginning with 87V 2262 Warranty Six Months e Used to determine brake wear e Plug assembly which contains a transparent plastic rod is installed in spindle housing port for viewing a mark on brake piston with brakes applied position of mark as viewed through transparent plug assembly is indicator of brake service life remaining when mark is no longer visible brake should be rebuilt e At rebuild punch assembly is installed in housing port and used to mark piston S 00 W3 S J214 A Vehicle System Tools Brake and Steering Systems 5P 4197 Spacer SMCS Code 4205 010 4234 010 Model All G Series Motor Graders Warranty Six Months e Provides space necessary to pull front axle spindle king pins on e Has capacity to safely withstand compression load of both 6V 3160 and 6V 3175 Hydraulic Puller at full 703 kg cm 10 000 psi maximum working pressure 9 386 3378 Tire Lifting Bracket Model Usage 621H 623H 627H Warranty Six Months European Union Compliant CE marked e Used to safely and easily remove and install tire assemblies on 621H 623H and 627H series Wheel Tractor Scrapers e Use with 142 1664 C hook e 397 4794 Roller Assemblies are black oxide coated for corrosion resistance Specifications Dimensions 1775 x 1217 x 902 mm 69 9 x 47 9 x 35 5 in Working Load Limit 1451 kg
81. U 7763 U 7764 Nut Stud Puller 1 1 2 in Stud Puller 2 in Linkage Pin Removal Tooling Push 38 7575 Bracket Link Bolt M12 x 1 75 65 mm U 5197 Cylinder Group 80T 267 4850 Bolt M12 x 1 75 55 mm 18 2126 Push Insert Plate 18 2127 Push Tube 18 2128 Push Cylinder Plate P 20 4790 20 4791 Push 20 4792 20 4793 20 478 20 9698 Spacer 20 mm thick Spacer 40 mm thick Spacer 20 mm thick Spacer 40 mm thick 53 mm ID Eyebolt M16x2 Hard Washer Bushing 320 9699 320 9700 320 9701 320 9702 E 3879 H 7654 P 2228 V 2073 V 4131 V 8336 V 8675 X 0622 8T 4194 Panno uaa ed Bok iA Hard Washer M13 ID Bolt M12 x 1 75 50 mm Continued 7 271 00 W3 S J214 A 2 E e E 92 N gt N 2 2 E gt Loader Lift Arm and Excavator Implement Linkage Pin Removal Tooling Push Continued Despi A Washer Hard M12 263 7808 Pin Joint Group Essential Tool Model 992 Wheel Loader Warranty Six Months Used to remove and install Sleeve Bearing Cartridge SBC pin joint Part Number 263 7808 Pin Joint Group 1 j assemblies Br N Heat treated for strength and 7 durability E Service Repair Parts y L e Group includes all items in Figure 246 0498 Pin Puller T L Reference Assembly 2 s REHS2560 Special Instruction 246 0499 uller Plate 3 3 246 0500 uller Plate 217 4428 Bearing Puller Plat
82. Volt AC 50 Hz SMCS Code 0680 Model All Hydraulic Systems Warranty Six Months Part Number Description 169 7158 Transfer Pump Filter Cart 220 Volt AC 50 Hz 4C 9475 Transfer Pump Filter Cart 115 Volt AC 60 HzCart 4C 9479 Filter Element C 9478 Electric Motor 115 VAC 60 Hz Electric Motor 220 VAC 50 Hz ear Pump ilter Head 273 3273 Portable Filtration Cart Essential Tool Model All Models Warranty Six Months European Union compliant CE marked e Used to filter bulk quantities of hydraulic oil during transfer or kidney loop operations e Used with dealer supplied hoses and quick disconnects e Filters oil through a 149 micron wire mesh element to protect pump from debris in unfil tered oil e A 10 and then a 5 micron spin on filter removes contaminants to provide clean fill oils e Adjustable flow control from 0 to 40 0 Ipm 0 to 10 6 gpm e Compact design uses extendable handles for mobility in shop or field applications e Spin on filters provide quick and easy maintenance e Built in drip tray prevents ground contamination from spilled oil e Dirty filter indicators are attached to both output filter housings e Two S 0 S ports allow oil sampling before and after filtration e Requires a dealer installed plug on 6 m 20 ft power cord e Rolls easily on rubber tires References NEHS0962 Tool Operating Manual 273 3273 Portable Filtration Cart SEBF9086 Oil Sample Pre treatment Procedure for Use with Au
83. Warranty Six Months European Union compliant CE marked e Used to remove or install diverter Used with 1U 9752 Mechanical Transmission Jack e Valve is located under hydraulic control valve on front frame Lifting capacity 28 kg 60 Ib 157 0738 Bracket Assembly SS gt E E Hydraulic Component Disassembly and Assembly 0 ring Installers SMCS Code 0618 012 Model All Models Warranty Six Months S E e E 92 N gt n 2 2 E gt 279 4142 Wrench Assembly Essential Tool SMCS Code 6307 010 Model G310B G315B Grapple Warranty Six Months e Reduces leaks due to improper O ring installation in face seal fittings e Used to install O ring seals in dove tail O ring grooves of tube fittings e Each tool is designed for a specific size O ring makes installation easier e Prevents damage to O ring during installation e Installer snaps O ring in place creating positive retention e O rings installed by hand will not seat properly and usually will roll out of fitting at installation 179 6884 4 2 011 O ring 179 6885 6 2 012 O ring 179 6886 8 2 014 O ring 179 6887 10 2 016 O ring 179 6888 12 2 018 O ring 179 6889 16 2 021 O ring 179 6890 20 2 025 O ring 179 6891 24 2 029 O ring e Used to properly remove and install bearing retainer nut without damage e Used with 3 4 inch square drive torque wrench e
84. YW A l IG ES 1 Ged A a E of 24 i R F cy ce 2A J tem Pa Number i H 7 CSI Top Plate Assembly T Vehicle System Tools C E T CO C CIE H Z H FT1795 Adapter Model 651E 657E Warranty None e Used to remove horizontal hitch pin E IS e Also used to remove horizontal hitch bearing separately using 6V 3175 Hydraulic ae Puller Implements Frame Hitch and Suspension FT1939 Plate Model 785 789 793 Warranty Six Months FT1939 Plate used with 1U 5750 Engine Stand 6 000 Ib and 1U 5749 Engine Adapter Plate supports front suspension in vertical position to facilitate repair vertical position recommended to assure good seal alignment Weight of front suspension 1850 kg 4078 Ib without axle Weight of gland and tube 181 kg 400 Ib FT1939 8T 5293 Plate Model 789 Warranty Six Months e Used to remove gland and tube from 789 Off Highway Truck front suspension cylinders and to press gland onto tube at installation similar to FT1938 Plate for 785 Off Highway Trucks fa a k e Front suspension cylinder should be mounted on FT1939 Plate supported by f E gt K 4540kg 10 000 Ib Lie O FZ stand in vertical position when pulling gland and tube x 4 a U Reference SS SL e SENR3404 789 Truck Vehicle Systems Disassembly and Assembly Manual J A S 2 9 a EB 3 8T 9205 Puller for 789 S Model 789 a Warranty Six Months e Used to separate front axle spindle from its suspe
85. and install parking brake from transfer gear case e Remove two transfer gear case cover bolts and install two FT2468 threaded rods parking brake can then be removed and will slide out of case along tools s Aratchet puller link brackets and suitable sling will be necessary to lower parking brake to ground or work surface e Material SAE 4140 cold finish steel Brake and Steering Systems 200 4422 Spring Compressor 200 4423 Adapter Set Essential Tool SMCS Code 4267 550 Model D250 D300 D350 D400 Articulated Truck Warranty Six Months e Used to replace parking brake activation spring e Spring compressor is used with adapter set E N e Used on Wabco parking brake actuator Hains N Square drive for guide 3 1 2 inch lt A Figure 2 e Center to center pin distance 38 1 mm 1 50 in 5 c s E aan e Bot includes all items in Figure 2 G age 200 4422 Reference ja HENR8086 Service Manual Description Thrust Pad Guide Guide 1 2 in square drive tem PartNumber Description C e L o o i oa G a C H L TT 6V 0114 Brake Drum Gauge SMCS Code 6107 012 Model 600 Series Wheel Tractor Scrapers with the exception of 613 and 613B Warranty Six Months e Used to quickly and easily check brake drums for reusability e Also markings on gauge indicate whether standard or oversize brake linings will be needed References SEBF8035 Guideline for Reusable Parts Inspecting and Machining Brake Dr
86. are used with threaded rod to make removal of pins faster and easier e Puller rods screw into threaded hole in each pin References SENR6058 5130 Service Manual Module Disassembly and Assembly SENR1472 5130B Service Manual Module Disassembly and Assembly Continued Implements Frame Hitch and Suspension 5130 Mining Excavator Pin Removal Installation Tooling Continued Model 5130 Mining Excavators Front Shovel and Backhoe Styles Warranty Six Months SEHS9721 Special Instruction Assembly Procedure for Hydraulic Excavator 5130 only Description Hydraulic Cylinder Square Head Setscrew Locking Stud Threaded Puller Rod Cradle Assembly Fast Runner Nut Pin Installer Bolt Washer Nut 5130 Pin Driver Caps Pin Driver Caps e 2 sizes of pin driver caps are available to protect ends of pin keeps pin from mushrooming at the ends e When installed the caps can be hit with sledge hammer to drive pins into bore used for installation only e Used only when hydraulic force is not required to install pins Pin drive cap protects end of pin 5130 Front Shovel Tooling Usage Description Boom to Swing Frame Pin Stick to Boom Pin Bucket Pin Cylinder Pins Cylinder Pins Vehicle System Tools Continued 7 352 Implements Frame Hitch and Suspension 5130 Front Shovel Tooling Usage Continued art Number Description Pin No 1 Boom to Sw
87. be caused during seal installation using conventional tooling e Heat treated for durability References KENR2560 Service Manual KENR2573 Service Manual ien Part Number Description Mo 129 7159 Measuring Ring fra Hitch Bearing Puller Adapters Model See Below Warranty Six Months Step Plate Part Number Diameter Thread Size 95 3 x 101 6 1 25 in 12 thd Removal and installation of hitch lateral 631D 633D and 637D mm 3 75 x pitch bushings Tractor Scrapers 4 0 in Removal and installation of appropriate 621B 623B and 627B size bushings and bearings Scraper hitches Removal and installation of vertical hitch 1631D 633D and 637D bearings Scrapers FT2773 Reaction Arm Model 365B Hydraulic Excavator Warranty None e Used to remove and install inner swing bearing bolts a e Used with canceled 1U 6221 Hydraulic Wrench HY 2XLCT and canceled 1U 6222 46 mm 1 81 in Low Clearance Hex Link oe j Fabricated from 1U 6228 Reaction Arm Ww S Ca 00 W3 S J2143A Implements Frame Hitch and Suspension Threaded Rod and Extended Hex Wrench Model TH62 TH63 TH82 and TH83 Telescopic Material Handler Warranty None FT2512 Threaded Rod e Used to remove and install boom wear pads e Works as an extension handle to reach between box boom section to hold wear pads in place e Provides a fast and easy way to capture wear pads by threading into end of wear pad Description Thread Maxi M
88. before assembling new parts into cylinder References NEHS0629 Tool Operating Manual Using the 9U 7868 and 9U 7869 Cylinder Spanner Wrench NEHS0627 Tool Operating Manual 1U 9001 and 1U 9002 Automatic Honing Tooling SEHS9538 Tool Operating Manual Using the 9U 6463 Hone Group and Attachments NEHC2004 Major Equipment Guide Hydraulic Cylinder Repair Stands Description Locking Plate Universal Position Adapter Plate Cylinder Swivel Screws Spanner Wrench Cylinder Rod Continued 7 178 Hydraulic Component Disassembly and Assembly Threaded Gland Cylinder Tools Continued Model All Models with Hydraulic Cylinders Warranty Six Months Inside Diam eter adjust Part Number Description Overall Size Square Drive 9U 7868 Cylinder Spanner 25 0 80 0 mm 101 mm 4 in 377 mm 14 9 304 mm 12 in 13 6 kg 30 Ib ee tenn e Pe 9U 7869 Cylinder Spanner 101 mm 4in 396 mm 15 6 304 mm 12 in ae a 35 Ib 2 in 1 Centerline of square drive to centerline of bore Cylinder Spanner Wrench LE Cylinder Spanner Wrench fits 25 80 mm 1 0 3 2 in T En 4 2 rod diameter Z J gt Cylinder Spanner Wrench fits 76 115 mm 3 0 4 5 in TE G c rod diameter A 3 WY gt Swivel Screw Body 5 L a NOR Swivel Screw Foot FRO 5 C SL Hex Socket Bolt M10 x 1 5 x 30 mm 1 18 in long d N 4 A sd P SARS S 3 Ye 5 L z N L 6 w o 2 Universal P
89. bench test e Previously available tooling also used with these adapters and support legs E during bench test 40 4042 4C 4044 Reference NEHT6025 C0 C 4044 Front Support Left 4C 3999 Front Supports 4C 3998 Cover SMCS Code 0784 Model 916 discontinued Arrangement 7G 3030 926 and 926E discontinued Arrangement 8P 9853 IT18 and IT18B discontinued Arrangement 9W 3906 IT28 and IT28B discontinued Arrangement 8P 9853 Warranty Six Months s Required for bench testing 916 discontinued Arrangement 7G 3030 926 and Sm 4C 3998 926E discontinued Arrangement 8P 9853 IT18 and IT18B discontinued Ar s Se rangement 9W 3906 and IT28 and IT28B discontinued Arrangement 8P 9853 gt 6 transmissions e Provide way to connect transmission to hydraulic test center and to support transmission during bench testing 4C 3999 y e Previously available tooling used with supports and cover during bench test Reference NEHT6023 Special Instruction Front Supports Hydraulic System Tools 1U 5216 Manifold for Backhoe Loader Line Relief Valves SMCS Code 4322 025 5117 0360 Model 12G 120G 130G 14G 140G 16G 41G 428 436 Warranty Six Months N Used to test and adjust line relief valves on 416 426 and 428 Backhoe Loaders TEST PORTS prior to installation 68 900 kPa 10 000 psi capacity hydraulic pump and pressure gauge not in cluded also required for bench testing of valves with this manifold N 2 different sized SA
90. brake refer to Service Manuals and Operation and Maintenance Manuals for detailed instructions e Adapters extend into control valve and isolate brake circuit applies pressure directly to brake release pistons e Requires two adapters installed into ports of brake control valve 81 2857 Adapter Used for tractors with steering clutch control e D4H D5H D6H D7H all s D5M 4BR 4JS 3DR 5FS e D N 9TC1 UP PIN 1XJ1 UP PIN s D6M 9ZM 2YS 5WR 2RN 4GS e DON 1JD1 UP PIN 6XJ1 UP PIN e DBL 53Y 3485 UP e D L 14Y 3134 UP e D8L S A 4FB339NB UP e D9R 8BL1 UP PIN 123 0525 Adapter Used for refer to Operation and Maintenance Manual for additional information e D8N 5TJ1 UP PIN e DBR all 123 0526 Adapter Used for tractors with differential steering control e D9R 7TL1 UP e Can also be used on D8N s and D8R s NOTICE Before connecting pump and adapter group check and adjust maximum pressure setting on relief valve to prevent possible damage to brake piston seals which could occur if the system is over pressurized References SEBU6422 and SEBU6028 Service Manual Module D8N Operation and Maintenance SEBU6029 and SEBU6668 Service Manual Module DON Operation and Maintenance SEBU6892 Service Manual Module DOR Operation and Maintenance for tractors 8BL1 UP with steering clutch control SEBU6923 Service Manual Module DOR Operation and Maintenance for tractors 7TL1 UP with differential
91. diagnostic tools for servicing electronic power unit control system e Special test harnesses to aid serviceman whenever adjustments need to be made to electronic power unit control system may be necessary to tap into various circuits to check for voltage current resistance or continuity e Also serve as tools for troubleshooting electronic system Reference v 3 9 SENR4527 Testing and Adjusting E200B and EL200B Excavators Hydraulic and Elec ay tronic Systems a module of SENR4530 E200B EL200B Service Manual SESV1569 Service Training Meeting Guide STMG a 2 E L 200B Electronic Power Unit Control en Partner O a In electronic control circu G 0049 Test Harness To check governor control wo e A j 0050 Test Harness To check the Proportional Re ducing Valve PRV on E L 200B Excavator Wear Gauge Pins Model Most Cat Models Warranty Six Months e Used to accurately measure spline wear on hydraulic pump and motor shafts and to determine shaft reusability e Placed in spline teeth 180 apart distance across or between pins determined by using micrometer Reference Process should be done as illustrated in reusability guidelines SEBF8133 and SEBF8136 art Number C 5852 Wear Gauge Pin C 5858 Wear Gauge Pin S 00 W3 S J214 A C 6368 Wear Gauge Pin C 6367 Wear Gauge Pin 4C 8767 Coupling XT5 Hose SMCS Code 5050 032 5050 082 0784 012 0774 012 5057 016 Model All Models Warra
92. e Allows use of standard quick disconnect couplers used on Cat test equipment ee a A Reference EAE SENR6261 Testing and Adjusting M300 Family Excavators N K Hydraulic Systems RA a a Working pressure 41 500 kPa 6 000 psi S3 A Male end M12 x 1 0 thread e Female end 6 SAE O ring port Part Number 126 3993 Test Adapter Hydraulic System Tools FT2788 Blocker Pin SMCS Code 4351 036 Model 307C Excavator Warranty None e Used to prevent machine movement during travel motor relief valve test A e Material SAE 1018 steel A N Reference A 2 307C System Operation Test and Adjust ates EEN 418 3610 418 3611 Track Blocks 418 3612 421 2325 Track Blocks Model Usage 307C thru 349E Excavators Warranty Six Months e Used to retain track movement on machines for testing relief pressure s Material steel Specifications Part Number Models Used Dimensions 418 3610 311D 312E D 313D 350 x 60 mm 13 8 x 5 1 kg 11 2 Ib 314E D 2 4 in 418 3611 315D 316E 318E D 350 x 65 mm 13 8 x 7 0 kg 15 4 Ib 319D 320E D 321D 2 6 in 323E D 324E D 325E D 326D 328D 329E D 336E D 340D 420 x 75 mm 16 5x 11 6 kg 25 6 Ib 345E D 349E D 3 0 in 307C D 308C D E 350x52mm 13 8x 4 kg 8 8 Ib 2 05 in S 00 Wa sis J2143A Hydraulic Hose for Diagnostic Testing Model Most Cat Models Warranty Six Months e Designed for diagnostic test applications primarily wi
93. e Diameter of hole in center of plate 25 4 mm 1 0 in a denny i Banm N Diameter A 1 5 mm 0 06 in smaller than diameter of bore of bearing to be 10 72m DIAMETER rhy _ removed Pane WSF en L L Diameter B 1 5 to 3 0 mm 0 06 to 0 12 in larger than outside diameter of ball via 13 Ne tho i E f E e Diameter C 1 5 to 3 0 mm 0 06 to 0 12 in smaller than outside diameter of out Zaos 40 side race e Diameter D 19 0 to 28 4 mm 0 75 to 1 12 in N Diameter E 0 8 mm 0 03 in more than distance that ball extends beyond outside of bearing race e Diameter F must be small enough to permit diameter A to be used as pilot in bore of ball Bearing PartNo Puller Plate Dimensions 6T 8330 139 7 mm 5 5 in 203 2 mm 8 00 1228 6 mm 9 00 131 8 mm 1 25 in 126 9 mm 1 06 in ow in in 8J 4411 74 7 mm 2 94 in 1104 6 mm 4 12 1125 5 mm 4 94 25 4 mm 1 00 in 12 7 mm 0 50 in 6 3 mm 0 25 in in in 106 4550 177 8 mm 7 00 247 6 mm 9 75 1287 3 mm 11 312 138 1 mm 1 50 in 128 6 mm 1 13 in ana in in in 3G 3320 50 8 mm 2 00 in 169 8 mm 2 75 in 187 4 mm 3 44 in 125 4 mm 1 00 in 112 7 mm 0 50 in 16 3 mm 0 25 in Fig 2 Dimensions to Fabricate Blocks Continued 7 132 Hydraulic Component Disassembly and Assembly Fabricated Plates for Removal of Spherical Bearings from Hydraulic Cylinders Continued Model Most Cat Excavators and Track Type Tractors Warranty None Bearing Pa
94. e Tools serviced separately to help lower dealer cost 1 5 pia na GE Reference E P 4 Gow A SA RENR4423 Service Manual Scrap Shear Rotators an ASA s gs il GA S L p R S H H L Z 7 170 0542 Locator Screw 25 30 40 S50 130 225 S230 240 250 2130 4 Alignment Stud Group 2 required 0 065 Peter rau EEE E 0 0654 Panter Group S Hydraulic Component Disassembly and Assembly Timing Ring Assembly f Service Repair Parts Timing Ring Assembly Dowel Washer Pointer Group Locator Screw vsa pem O O O poo eras DHL CS Typical Timing Ring Assembly 185 3208 Hydraulic Hammer Stand FT2639 Hammer Stand Pin Group SMCS Code 0756 745 7960 Model All Cat Hydraulic Hammers Warranty 185 3208 Hydraulic Hammer Stand Six Months FT2639 Hammer Stand Pin Group None e Used to hold hydraulic hammers during repairs e Universal repair stand holds all hydraulic hammers e Includes oil basin to contain oil spills e Extendible retractable legs extend to stabilize operation and retract for easier storage e FT2639 is a complete set of drawings for all center pins make only pins needed to service specific hammers Base size retracted 1219 x 1219 mm 48 x 48 in Base size extended 2045 x 2045 mm 80 x 80 in Steel pins 1215 CF 185 3208 Hydraulic Hammer Stand Vehicle System Tools Hammer Stand Pin Group Hydraulic Component Disassembly and Assembly 283 9441 Wea
95. e Troubleshoot or adjust hydraulic circuits at low or high flows Interpass protection prevents dangerous external oil spray in event of over pressure s Unit is self contained and bi directional easily installed into hydraulic circuit using hoses and quick disconnects e Uses discontinued 6V 3136 Photo Pickup and 6V 2198 Cable saving tool accessory costs e Uses standard batteries with automatic power off feature e Use 9U 5229 Adapter or 9U 5228 Adapter to reduce ports to 41 27 mm 1 5 8 in or 33 33 mm 1 5 16 in STOR Straight Thread O ring respectively makes a close coupled connection with 41 000 kPa 6 000 psi pressure rating References NEHS0565 Operating Manual Portable Hydraulic Tester NEHS0576 Operating Manual Portable Hydraulic Tester Repair Manual 4C 9910 Portable Hydraulic Tester Flow range 13 0 475 0 Ipm 3 5 125 0 gpm Digital readout scales Metric US or British Accuracy 1 full scale over normal range Analog output 0 1 5 VDC 0 475 0 Ipm 0 125 gpm External input socket for flow meters 0 2 795 Ipm 0 05 210 gpm range Continuous working pressure analog readout 0 500 bar 0 6 800 psi Pressure accuracy 1 6 full scale Temperature analog readout 10 to 120 C 50 to 250 F Temperature accuracy 1 C 2 F Speed 0 6000 RPM digital readout Accuracy 1 full scale Ports 1 7 8 12 UNF SAE O ring 4C 9911 Flowmeter typical Flow accuracy 1 full scale of normal r
96. end e Maximum force 70 tons 4C 9486 Adapter Coupler Item 11 e Used to adapt or connect 2 different threads when required e Threads 1 1 4 inch 12 female in one end and M30 x 3 5 female threads in the other 4C 9432 Item 12 and 4C 9431 Item 13 Forcing Bolts e Both have rolled threads which provide greater strength e Rolled threads 1 in 14 N Hex heads 38 1 mm 1 5 in e Overall length 4C 9431 244 mm 9 6 in 4C 9432 140 mm 5 5 in 4C 9485 Cap Driver Item 14 e Used to provide striking surface other than collet itself when installing lift arm to main frame collet striking collet could result in damage to threaded holes from mushrooming e Flat striking surface e Thread M30 x 3 5 male 4C 6722 Rethreading Die Item 15 e Used for repair or threading of M30 x 3 5 threads e Threads on rods in 994 loader linkage can become damaged or rusted repair much less expensive than replacement Part Number Description FT2384 Receiving Handling Sleeve FT2371 Stud FT2370 Stud Vehicle System Tools Description earing Step Plate ate earing Step Plate upler Forcing Bolts Loader Lift Arm and Excavator Implement 419 6576 Adapter Plate Essential Tool Model 994D Wheel Loader Warranty Six Months European Union compliant CE marked N Used to lift and install hollow linkage pins with 38 mm 1 5 in center hole loader s arm lt e Used with 128 477
97. gauge must be locally purchased to meet regulations and certi fications for use in Australia e Quick disconnect couplings allow gauge to be changed quickly and easily Reference NEHS0742 Tool Operating Manual NOTICE The 361 3889 Group is not recommended for tire inflation because of the associated higher pressures and increased line flow restrictions Specifications Size 25 x 25 x 52 mm 98 x 98 x 2 04 in Weight estimated 10 3 kg 22 7 Ib Ran I TN 338 0500 Regulator Assembly Essential Tool Model All Cat machines Warranty Six Months S 00 W3 S J214 A e Used to charge accumulators with high pressure nitrogen gas requirement of ke 400 Bar 6000 psi e Used with 346 3622 Pop off Valve and 175 5507 Nitrogen Charging Group PY f e Single stage high pressure regulator KR T IN e One piece encapsulated valve design with CTFE seats and an internal filter SS e Delivery and supply pressure gauges have dual readings psi bar sD EX Pa e Easy to read gauges are 63 5 mm 2 50 in diameter l Maximum inlet pressure 500 Bar 7500 psi Delivery pressure range 689 Bar 10 000 psi Supply pressure range 689 Bar 10 000 psi Inlet connection CGA 677 Outlet connection 1 4 inch NPT stainless steel Swagelock tube fitting Overall size 77 x 158 x 127 mm 7 0 x 6 2 x 5 0 in 338 0500 Regulator Assembly 2 E e E 92 N gt N 2 2 E gt Implement
98. hose 5P 3032 Adapter 25 4 mm 1 in hose Continued 2P 8336 Nipple As High Pressure S 9191 olt 4 Valved D 4717 ut 4 1P 5597 Pipe Nipple 25 4 x 31 75 mm 1 5P 3034 Adapter 38 1 mm 1 1 2 in hose x 11 4 in 2P 8336 Nipple As High Pressure F 7952 O ring Seal Valved H 3472 Bolt 4 1P 5598 Pipe Nipple 31 75 x 31 75 mm D 4718 Nut 4 1 1 4 x 1 1 4 in 5P 3032 Adapter 25 4 mm 1 in hose F 8267 O ring Seal P 8336 Valved Nipple H 6488 Bolt 4 1P 5597 Pipe Nipple 25 4 x 31 75 mm 1 D 4719 Nut 4 X 1 1 4 in F 7391 O ring Seal 146 3661 Hydraulic Test Adapter Essential Tool SMCS Code 5070 036 Model M312 M315 M318 and M320 Wheeled Excavators Warranty Six Months SENR6261 Testing and Adjusting M300 Family Excavators Hydraulic Systems Female connection STOR Dash Size 16 1 5 16 12 thread Through hole connection Code 61 Split Flange Hole size 30 0 mm 1 181 in e Used to connect flowmeter return line into hydraulic circuit e Test pump flow rate without removing pump from machine a e Directs oil from flowmeter through oil cooler prevents overheating during pump x D testing 2 e Adapter is through drilled with 90 degree intersecting port te 4 Reference 3 3 L Fits flange dash size 20 Fits head size 50 8 mm 2 0 in Use 4J 0522 O ring seal Part Number 46 3661 Hydraulic Test Adapter Quick Disconnect Couplings for Hydraulic Test Equipment Model Most Cat Models Warrant
99. in 165 mm 6 5 in 14 kg 31 Ib Continued 7 36 Brake and Steering Systems 9U 6789 Brake Alignment Tool Continued SMCS Code 4255 024 Model 777C Truck with optional oil cooled front disc brakes Warranty Six Months 9U 6789 Brake Alignment Tool 00 W3 S J214 A Vehicle System Tools Hydraulic System Tools Hydraulic System Tools Tools for Flushing Scraper Hydraulic Systems Model Wheel Tractor Scrapers Warranty Six Months e When flushing contaminated oil from hydraulic system discontinued 6J 1685 Tube Assembly along with other miscellaneous parts is required to bypass cylinders to permit free flow of oil Reference i FM055145 2 k AK e n I gre YA 14 16 adi Oe 9 10 13 Part Part Number Description Number Description 2 6J 1685 Tube Assembly 11 4 11 2 in ia epee Rg eR C A Plug fT mm CRIN e panpe ma 13 x 1 1 8 in EA n T 9U 6219 Tool Box La pra Pug 2P 8289 Holder Block Other Parts Required ETES lange Pe nunning hardwar mounting hardware 13 x 2 in 10 TES Finge 1D 4707 Bolt 57 0 mm 7 16 in 14 x 2 25 in 12 1P 4576 Flange 3 4 in SAE B IIZ 1P 4576 3 4in SAE 7 4 _ 01 0318 Bolt 25 0 mm 7 16 in P a 12 7F 0192 Bolt 51 0 mm 3 8 in i a iil azn 5P 7336 Bolt SMCS Code 5050 038 1000 036 Model 225B 229 235C 245B Warranty Six Months S w 2 Used to
100. in 45 mm 1 7 in 158 0511 Vehicle System Tools Implements Frame Hitch and Suspension 154 6179 Spanner Socket Essential Tool Model PF290B PS360B Pneumatic Compactors Warranty Six Months e Used to remove and install pinion spanner nut without damage e Used with 1 inch square drive impact or torque wrench e Heat treated to increase durability and tool life Reference KENR7008 and KENR7018 Differential Disassembly and Assembly Manuals Length 179 mm 7 0 in Outside diameter 167 mm 6 6 in Square drive 1in Between teeth 131 mm 5 2 in Tooth width 11 mm 0 4 in Tooth spacing 4 equally spaced 154 6179 Spanner Socket FT2593 Locking Assembly Spanner Wrench Model 583 Pipelayer Warranty None e Used to rotate concentric pin to align frames and install locking assembly pro vides a safe method e Can be made from commonly available steel i 1 e Use 6V 3535 Dowel pins or equivalent e Pin quantity 2 z e Handle material ASTM A36 steel j Reference SENR1811 Service Manual Item with no Part Number Item Description 1 Handle iem Pan Number Description a LL Dowel FT2622 Guide FT2623 Hook Essential Tool Model PS300 B PS500 and Newer Model Compactors Warranty None e Used to quickly and easily install chain during assembly e Easily fabricated from standard steel e FT2623 Material SAE1018 steel rod FT2622 Material SAE1018 stee
101. machines 3 gt A n 59 P 2 s Gow o a 12 15 16 E v Vehicle System Tools Servicing Tools Description 215 8J 6848 Pump 225 85 0448 Pump Hydraulic Component Disassembly and Assembly 235 83 6773 Pump 245 9J 1993 Pump 16G 8J 9249 Pump 14G 9J 0439 Pump 12G 9J 0688 Pump Puller Bolt Bearing Driver Seal Driver Handle FT1146 FT1146 Pump Fixture Fixture and Rods FT 1549 FT1531 FT1550 FT 1549 FT1531 FT1550 Spanner Wrench FT 15322 FT 15322 Guide Rod FT1016 FT 1038 FT1038 FT1145 FT1145 Support Block FT1017 FT1017 FT1017 FT1017 Bracket As sembly Body Fixture Plate FT1147 FT1147 Drive Plate Fixture Plate FT1148 FT1148 Bearing Cone FT1149 FT1149 Fixture Plate FT1150 FT1150 Retraction Plate 15 or Clamp 16 Protective Plate Socket As sembly 5P 3038 Spring Com pressor Step Plate 1 Discontinued 00 W3 S J2143A Vehicle System Tools Hydraulic Component Disassembly and Assembly 179 6521 Test Ring Essential Tool SMCS Code 5070 016 Model 988G Wheel Loader or other machines with discontinued 146 8030 Piston Pumps Warranty Six Months Used to quickly and easily measure pump barrel lift off shim thickness on dis continued 146 8030 Pumps
102. measurement gauge assembly placed over gauge plug to allow easy measure ment of 5P 9726 rod piston standard calipers or inside micrometer can then be used to determine plug position within tube of 1U 7425 Brake piston travel difference between minimum actu ated and maximum retracted measured to determine percentage of brake wear Service Part 6V 9028 O ring Seal 2 References Technical Information Bulletin 7 22 87 Component Code 4250 Brake Wear Measurement Procedures and Specifications Service Manual 1U 7425 Displacement Gauge Assem bly FT2616 Gauge Block SMCS Code 7473 040 Model 950G 962G Wheel Loaders Warranty None e Used to measure brake wear e Used with 6V 7030 Gauge Group e Provides raised platform for taking measurements Brake Disc Wear Gauges SMCS Code 7474 040 Model 924G and 928G Wheel Loaders Warranty Six Months e Used to measure usable thickness of brake disc e Quickly and easily determines if replacement is necessary e Used by placing wear gauge through slot in brake housing amount of material between step of tool and brake housing is the usable thickness of brake disc tem iPartNumber O 221 6892 928G 221 6893 924G Standard 221 6894 924G Dual Disc Brake Wear Gauges SMCS Code 7474 040 Model 854K Wheel Dozer 990H 992K Wheel Loaders Warranty None e Used to measure overall brake pad thickness e Go No Go design determines if brake pad repl
103. mechanical pullout Specifications Dimensions 9 7 x 16 457 2 mm 3 8 x 5 8 18 in PSI 1000 68 03 bar Min Max Temperature 53 89 121 11 C 65 250 F Weight 05 kg 12 Ib Material Brass Description Swivel Elbow SAE 45 Flare 90 STOR and ORFS O Ring Seal Installers Essential Tool Model Most Cat Models Warranty Six Months e Used to install O ring seals onto STOR and ORFS style fittings Helps prevent damage to the seal during assembly Specific tools for each size fitting for proper seal installa tion ORFS seal installers use a spring loaded design to install O ring seals into end groove of fitting STOR seal installers use a smooth tapered design with a recess for sliding O ring seals past threads and into groove of fitting S 00 W3 S J2143A 1 ORFS Seal Installer 1 ORFS Seal Installer miuno Description Par Nanber Inan iting So 79 6884 Seal Installer 2 STOR Seal Installer s s 708 s SA s r 79 6890 36 0750 TOR 12 79 6891 Seal Installer 36 0784 TOR 16 71 9041 Seal Installer TOR 12 Hydraulic System Tools Swivel Tees Model Most Cat Models Warranty Six Months e Used for in line pressure testing of hydraulic systems where tubing and hoses have ORFS connections e Quick and easy way to provide diagnostic test port on ORFS tubes and hoses where none were previously available e Tee has 6 SAE O ring Port X to accept 6V 396
104. odds FT2513 Extended Hex Wrench RR e Used to remove chain underblock pin on third section of boom gt e Tee handled hex key wrench has extended length to reach underblock pin J 7 R A _ Provides fast and easy removal and installation a l K 336 6457 Socket Essential Tool Model TS220 Towed Scraper Warranty Six Months Vehicle System Tools e Used to disassemble and assemble rear horizontal hitch e 43 8 inch 6 point socket e 3 4 inch square drive e Welded steel construction e Not recommended for use with impact wrench Zr Implements Frame Hitch and Suspension 147 3508 Socket Wrench Essential Tool Model RT80 RT100 TH82 TH83 and TH103 Telehandler Warranty Six Months e Used to make removal and installation of 081 6212 Nut faster and easier ao e Provides adequate length to engage nut a e Socket pilots around nut for positive engagement om e Cross hole provided for bar or handle A Outside diameter 88 9 mm 3 50 in Inside diameter 76 2 mm 3 00 in Overall length 114 3 mm 4 50 in Cross hole diameter 27 0 mm 1 06 in Distance across flats 65 52 mm 2 580 in 147 3508 Socket Wrench FT3022 Support Plate Model TH580B SLH Telehandler Warranty None e Used to position a lifting device directly under counterweights center of gravity e Makes counterweight removal much easier S 00 W3 S J214 A FT1362 Ladder Model 14G and 16G Motor Graders Warra
105. oil filter cart to hydraulic tank on excavator e Used with 188 3242 Oil Filter Cart e Provides a quick disconnect feature to quickly hook up filter cart e Suction and return stand pipes are easily adjusted depending on depth of hydraulic tank e For more efficient operation permanently install 198 1053 Cover Assembly on each 345 and 365 Excavator Reference NEHS0778 Tool Operating Manual 188 3242 Filter Cart Group Used on Hydraulic Tanks or Hydraulic Systems SEBF8446 Procedure for Filtering 300 Series Excavator Hydraulic Oil SEBF8447 Procedure for Filtering Excavator 311 375 Hydraulic Oil en __ PartNumber Description Parts for 345 and 365 Excavators 198 8796 Return Line Group 198 1052 Adapter Assembly suc tion 198 8795 Suction Line Group eoo m Pug 7 381 8839 Adapter for E Series tanks use in place of item 3 Item 2 is Adapter Assembly return Item 5 is Adapter Assembly suction 2 and 5 198 1053 Cover Assembly return S 00 W3 S J214 A Hydraulic System Tools Parts for 311 through 375 Excavators excluding 345 and 365 tem PartNumber Description ff e Line Grou C U H Adapter Asse return eal Assembly return uction ine Group 198 1052 Adapter Assembly suc tion 228 6507 Adapter Assembly SMCS Code 3217 5050 5056 5068 5095 Model Forwarders Warranty Six Months a e Used to connect machine to filter cart for kidney loop cleaning of hydraulic A s
106. plate on outside diameter S 00 W3 S J2143A Vehicle System Tools Implements Frame Hitch and Suspension 160 3934 Centering Guide Essential Tool Model PS300B Suspended Tire Pneumatic Compactor Warranty Six Months Used to properly align rear axle housings reduces premature wear out Quickly installed and removed saves time during assembly Machined to specific tolerances from high quality steel Overall diameter 230 mm 9 1 in Length 270 mm 10 6 in Reference KENR2705 Service Manual PS300B PF300B Pneumatic Compactor Machine Systems Disassembly and Assembly Part Number 160 3934 Description Centering Guide 163 8003 Seal Installer Essential Tool Model PS PF300 Pneumatic Compactors Warranty Six Months 2 Used to properly form 81 4154 Teflon Oil Seal to shaft A Required during assembly of third gear clusters low clutch shaft and output ay shaft assembly Diameter 35 1 mm 1 38 in Length 64 mm 2 5 in E 4 Reference KENR2704 PS PF300 Propel Systems Disassembly and Assembly Manual Par Number escviption IA M4 6 d 163 8003 Seal Installer 160 3935 Centering Guide Essential Tool Model PS500 Suspended Tire Pneumatic Compactor Warranty Six Months Used to properly align rear axle housings reduces premature wear out Quickly installed and removed saves time during assembly Machined to specific tolerances from high quality steel Overall dia
107. procedure to the machine system and fluid This will greatly increase the value and reduce the time needed to filter fluids to the appropriate ISO specification The chart illustrates specific applications of the filter systems as well as general information Tool Operating Manual and Contamination Control Guideline media numbers Many of the systems shown can be modified to perform multiple functions Please contact Service Tool Division Capital and Shop Products for more information 245 1769 Oil Filter Cart 188 3242 Hydraulic Filter Cart 174 9158 Transfer Filter Cart Air Motor Driven 231 6284 30 Gallon Filter Cart 245 1769 Oil Filter Cart Final drive and rear axles with more than 380 L 100 gal capacity 50W Standard filtration 10 micron absolute element Reference SEBF8438 Contamination Control Guide line NEHS0847 Tool Operating Manual Reservoirs with greater than 115 L 30 gal and less than 380 L 100 gal capacity 10W 30W Standard filtration 25 10 5 2 micron or 5 micron H20 separator element available Reference SEBF8447 02 Contamination Control 188 3242 Guideline NEHS0778 Tool Operating Manual Kit version of 188 3242 227 2479 Hydraulic System Tools 174 9158 Transfer Filter Cart 174 9158 Application Reservoirs with less than 115 L 30 gal capacity Air powered 64 Ipm 17 gpm Gear pump Oil 10W 30W Standard filtration 25 10 5 2 micr
108. proper torque after initial tightening N Used with 194 7586 Pneumatic Wrench Group RAD 2000 334 8335 Reaction Arm Back up Plate 2 334 8336 Reaction Arm Back up Plate a CE Implements Frame Hitch and Suspension 399 0774 Reaction Plate Group Model Usage 793D 793F OHT Warranty Six Months e Used to hold all nuts on back side of one 793F AC front struts e Allows easy fast torquing e Each tool group includes plates for one front strut e 5 Hex plate used on top bolt pattern e 3 Hex plate used on bottom bolt pattern e Machined chamfers allow for clearance with frame e Symmetric plates used on right and left struts e Plates can become wedged during use and feature 7 8 14 threaded holes to aid in removal e Made of hardened steel Black Oxide coated to prevent corrosion Specifications Dimensions 5 Hex Plate 544 4 x 76 7 x 25 mm 21 43 x 3 01 x 98 in Weight 5 8 kg 12 78 Ib Dimensions 3 Hex Plate 317 4 x 90 1 x 25 mm 12 49 X 15 35 x 98 in 12 49 x 15 35 x 95 in 3 1 kg 6 83 Ib All Plates 17 88 kg 39 41 Ib 389 9530 Reaction Arm Wrench 389 9531 Reaction Arm Wrench Model Usage 793F AC 793 MD 789D Warranty Six Months e Used to remove and install nuts located on front suspension struts e Black oxide coated e Hardened steel for increased strength S 00 Wa sAs J2143A Specifications art Number Description Dimensions 89 9530 47 mm Hex Wr
109. ring Nipple connection 9 16 18 female O ring Supply line connection 11 16 16 male ORFS Pat Number Desenin 128 5890 Tee Fitting 1U 7044 Lube Block Adapter 1U 8856 U Joint Adapter FT2257 Support Legs SMCS Code 0784 Hydraulic System Tools Model D6H discontinued Arrangement 7G 4636 D7H Arrangement 8P 8973 D8N Arrangement 9W 9613 Warranty 1U 7044 Lube Block Adapter and 1U 8856 U Joint Adapter Six Months FT2257 Support Legs None s Required for bench testing D6H discontinued Arrangement 7G 4636 D7H Ar rangement 8P 8973 and D8N Arrangement 9W 9613 transmissions Provide method for connecting transmissions to test bench oil supply flowme ters and drive shaft and to support transmission during bench test Previously available tooling also used with these adapters and support legs during bench test Reference NEHT6010 Part Number Description FT2257 Support Legs Part Number Description 1U 7044 Lube Block Adapter w ETT CEE TTE p Pa 1U 8856 1U 7044 1U 8856 U Joint Adapter Vehicle System Tools Hydraulic System Tools 4C 4042 Cover Plate 4C 4044 Front Support Left SMCS Code 0784 Model 936 and the 936E discontinued Arrangement 6Y 1741 Warranty Six Months e Required for bench testing 936 and the 936E discontinued Arrangement 6Y 1741 transmission e Provide way to connect transmission to test bench and to support transmission during
110. scale over normal range External input socket calibrat ed for 4C 9436 Flow Meter only use Cable to connect external flow meter Contact Webster Instruments for cable Continuous working pressure 0 420 bar 0 6 000 psi Accuracy 1 6 full scale Temperature dual scale 10 to 120 C 50 to 250 F Accuracy 2 full scale Speed will measure 0 10 000 photo tach 0 3 000 mech tach Accuracy 2 full scale Uses discontinued 6V 3136 Pickup and 6V 2198 Cable Ports 1 5 16 in 12 UNF SAE O ring port 4C 9675 Hydraulic Flow Tester The 4C 9675 has the same design characteristics as the 4C 9437 except for flow capacity of 0 200 or 0 40 g m and working pres sure of 5000 psi Flow range dual 0 200 gpm or 0 40 gpm metric or US scales Accuracy 2 full scale over normal range External input socket calibrated for 4C 9436 Flow Meter only use Cable to connect external flow meter Contact Webster Instruments for cable Continuous working pressure 0 350 bar 0 5 000 psi Accuracy 1 6 full scale Temperature dual scale Accuracy 10 to 120 C 50 to 250 F 2 full scale Speed will measure 0 7 500 photo tach 0 2 500 mech tach Accuracy 2 full scale Uses discontinued 6V 3136 Pickup and 6V 2198 Cable Hydraulic System Tools 4C 9436 Flow Meter Flow range 3 25 gpm 1 30
111. to install sensor into position sensing hydraulic cylinder PCS Ensures accurate alignment of sensor Reduces possibility of damage to seal or cylinder bore e Includes protective storage case Reference RENR6485 Service Manual NEHS0999 Tool Operating Manual 301 9788 Sensor Installer Group tem PartNumber___ Descripfion COIL 2 1 e HA 302 1474 Alignment Pin with handle TANE oo 8021472 Foam Inserts for case p Hydraulic Component Disassembly and Assembly 162 7704 Seal Installer Group Essential Tool SMCS Code 5456 017 5457 017 5458 017 Model 318B 320 320B 322 322B and 325 Excavators Warranty Six Months e Used to install 096 7803 Seal onto 41 3614 Cylinder Piston s Inside diameter of pusher can be used to size outside diameter of seal after installation e Helps prevent seal damage during installation e Made from durable plastic Tapered Seal Guide Outside diameter large end 121 0 mm 4 76 in Outside diameter small end 105 4 mm 4 15 in Counterbore diameter 119 6 mm 4 71 in Inside diameter 76 2 mm 3 00 in Pusher Inside diameter 120 1 mm 4 73 in Length 152 4 mm 6 00 in Items with no Part Number Item Description 1 Tapered Seal Guide 3 Sealing ring pusher ian Fart Number Desorption 130 8364 Extension Spring Seal Installer Group SMCS Code 5456 017 5457 017 5458 017 Model 312B to 385B 312C and 330C Excavator
112. very difficult without this clamp a accumulator does not have any convenient lift point removal and installation L with straps alone not recommended because of potential for slippage a e Provides squeezing type force for safe slip free handling of cylinders gt e Has two link brackets part of lifting clamp to provide balanced pickup points to 2 assist with placement e All grease oil and dirt must be removed from accumulators and lifting clamp before installing clamp e Used with truck crane other boom type crane and chain sling hooks Lifting capacity 600 kg 1320 Ib Accommodates cylinders with diameters 228 mm 9 in Weight approximate 4 kg 8 8 Ib Band type clamp made of two bands 9 5 x 32 x 318 mm 0 38 x 1 25 x 12 5 in measuring Link brackets attached with 1 2 13 bolts 9U 5980 Accumulator Lifting Clamp FT3050 Accumulator Sleeve Steering Model 797 Off Highway Trucks JSM1 UP Warranty None Used to remove and install steering accumulators 2 required Used with 9U 5980 Accumulator Lifting Clamp When used with 9U 5980 sleeves provide a compression force which provides slip free handling of steering accumulators Adapts 228 0 mm 9 00 in diameter of 9U 5980 to accommodate 220 mm 8 66 in diameter of steering accumulators Material SAE1020M Steel Tubing Reference 797 Off Highway Truck Disassembly and Assembly Service Manual Steering Accumulator Cylinders Remove and Install Maxi
113. 0 69D 73D Trucks SEBF8789 Compact Construction Equipment 301 5 305 902 908 216 SEBF8726 277 4C 9475 Transfer Pump Filter Cart 115 Volt AC 60 Hz 169 7158 Transfer Pump Filter Cart 220 Volt AC 50 Hz SMCS Code 0680 Model All Hydraulic Systems Warranty Six Months European Union compliant CE marked 169 7158 e 169 7158 replaces discontinued 4C 9828 e Removes contamination from hydraulic system fluid without removing and replacing fluid from machine e Environmentally safe method of off loading used fluid during changes e As part of normal hydraulic system maintenance helps prolong seal life and life of other wearing parts and aids in smooth valve and control actuation References SEHS9242 Special Instruction NEEG2735 Decal CE Motor 115 VAC 60 cycle or 220 VAC 50 Hz single phase Hp TEFC 16 amps full load Filtration capability 13 micron absolute Spin On filter Gear pump flow 26 Ipm 7 gpm Inlet strainer 100 mesh Spin On Cart wheels 20 2 cm 8 in semi pneumatic Magnetic plug Removable for cleaning Hose 19 05 mm 3 4 in diameter 182 88 cm 6 ft long end fitting 3 4 NPT S 00 W3 S J214 A Continued 7 105 2 S N gt Le C 2 gt Hydraulic System Tools 4C 9475 Transfer Pump Filter Cart 115 Volt AC 60 Hz Continued 169 7158 Transfer Pump Filter Cart 220
114. 0 mm 9 21 in in IE Onn GHA 87 2153 Sleeve Assembly 152 0 mm 6 00 in 25 7535 SlooveAssamby 2 mm 1 751660 mm 2535 n _ 0 mn 2087 mn E001 ZIE GZ R 1 5P 7288 Sleeve Assembly 215 Excava 106 mm 4 17in 419 mm 16 50 in 132 5 mm 1 28in 95 0 mm 3 74 in tor a STT T 3198 Sleeve Assembly 28 0 mm 1 10 in S593 Puller Adapter C mm Win 1588 mm 625in1 Open end 1473 mm SADin U 5266 Sleeve Assembly 138 6 mm 5 46 in Ds Reosiver Sieve mm 37inl_ 500mm T ATin Open ond L mm EE TES 50 mm 1648 TS Gm Aa Accessories 00 W3 S J214 A Pin Driver Cap Specifications Continued 7 315 Implements Frame Hitch and Suspension Pin Driver Cap Specifications Continued peat ID art Number O 75 8823 S CS S561 S500 5 5503 EA Ua 9U 6758 Pin Driver Cap installa M48 x 5 0 101 mm 3 98 in 51 6 mm 2 03 in tion only Adapter Plates Maximum E f AE 9U 6226 Pin Puller Adapter M36 x 4 thread 63 5 mm 2 50 in not shown U 6501 Plate Head Puller 276 mm 10 87 in U 6755 Adapter Plates 235 mm 9 25 in U 6756 Adapter Plates 151 mm 5 94 in Vehicle System Tools Adapter Flag Plates A 162 7189 Adapter Group 93 mm 3 66 in 93 0 mm 3 66 in l j j Plate mR 192 5511 210 mm 8 27 in 203 0 mm 7 99 in 156 mm 6 14 in 130 0 mm 5 12 in Adapter Pate P Maximum Flag Clearance Implements Frame Hitch and Suspension Receiving Sl
115. 0 ton and discontinued 6V 0014 Cylinder 100 ton to 9U 6751 9U 6752 and 141 1985 Receiving Sleeves N Used with four 9R 3979 Rods four 81 4121 Washers four 81 4133 Nuts and 9U 6753 Retaining Plate to safely lift receiving sleeve and hydraulic cylinder as one complete unit 9U 7218 Bearing Puller Plate e Used to remove boom cylinder rod end to boom linkage pin from 375 Excava tors e Allows boom cylinder pins to be removed from either direction e Either boom cylinder can be removed without having to completely remove cylinder linkage pin 9U 6226 Pin Puller Adapter e Used to remove boom foot pin from 330 Excavator e Used with bucket linkage pin removal and installation tools References M300 Series Service Manuals 300 Series Service Manuals 5080 Front Shovel Service Manuals Tools and Shop Products Guide article Bucket Linkage Pin Removal and Installation Tools RENR8648 330D Machine Systems 00 W3 S JI14 A Continued 7 237 Loader Lift Arm and Excavator Implement Pin Removal Installation Tooling Continued Model M300 Series Wheeled Excavator 300 Series Track Excavators 5080 Front Shovel General Purpose Pin Pulling Warranty Six Months Description Sleeve Assembly Adapter Plate Pin Assembly Puller Stud Fast Runner Nut Retaining Plate Pin Driver Cap Washer M10 Pin Puller Adapter M36 x 4 thread not shown earing Puller Plate Receiving Sle
116. 000 016 5000 016 Model All Models Warranty Six Months e Used to protect seal from damage caused by spline during assembly Sa e An inexpensive and versatile system for making seal protectors C y e Various sizes to fit outside diameters from 6 4 to 101 mm 0 25 to 4 0 in a e Tubing can be reused on other spline shafts with the same profile a e Shrink tubing can decrease in size by 50 of its original diameter aie e Standard 9U 6070 Heat Gun 110 V or 9U 6072 Heat Gun 220 V can be used to installed on shrink tubing Se E J Part Number Inside Diameter x Length Wall Thickness o g 7 0 9U 5716 12 7 x 1220 mm 0 50 x 48 in 0 33 mm 0 013 in 0 63 mm 0 025 in Typical Shrink Tubing 19 x 304 mm 0 75 x 12 in 0 38 mm 0 015 in 0 76 mm Pee ligne 25 4 x 304 mm 1 x 12 in 0 46 mm 0 018 in 0 89 mm fe ee a 31 7 x 304 mm 1 50 x 12 in 0 51 mm 0 020 in 1 02 mm ee 7 50 8 x 304 mm 2 x 12 in 0 58 mm 0 023 in 1 14 mm oinm nosi 101 8 x 304 mm 4 x 12 in 0 71 mm 0 028 in 1 40 mm ere 7 On wall thickness the first set of numbers are before shrinking and the secondset after shrinking FT2238 Centering Fixture Model Most Cat Models Warranty None 00 W3 S J2143A e Used in testing cylinder rod surface hardness 6V 6035 Hardness Tester mounted in FT2238 Centering Fixture e Centers 6V 6035 and holds it perpendicular to rod surface e Ensures accurate hardness readings e
117. 0107 A8V0160 AA2FE125 Tool Applica tion 81 9163 Thread Adapter Install lip seal in drive shaft cover Puller Plate Pull drive gears 1U 5428 Bearing Driver Install bear ing on second ary PTO pinion Piston Ring Guide Install piston rings Piston Ring Guide Install piston rings 81 9151 Piston Ring Guide S 00 W3 S J214 A Install piston rings Piston Ring Guide Install piston rings 205 1642 Piston Ring Guide Install piston rings 252 0614 Piston Ring Guide Install piston rings Hydraulic Component Disassembly and Assembly Vehicle System Tools Rexroth Hydraulic Pump and Motor Service Tools 7 10 215 215B SA 215B 215B SA 215B 215SA D8R Imple ment Pump Swing Motor Track Motor Track Motor Steering Motor Cat P N 9T 0992 9T 0891 91 0670 9T 1062 9T 0999 9T 0999 9T 1054 153 9185 9T 8345 Part Number Rexroth P N AA8V 0107 AA2F63 AA2F80 AA2F107 AA2F131 AA2F131 AA8V 0107 A8V0160 AA2FE125 Too Applica tion 81 9139 Thread Adapter Pull rotary group Thread Adapter Pull rotary group Thread Adapter Pull drive gears and auxiliary drive Thread Adapter Pull idler gear shaft Piston Ring Pusher Install pisto
118. 03 017 Model D25C and D D30C and D D35C and HP D40D D44B D250B D300B and D D350C and D D400 D400D D550B Articulated Trucks Warranty Six Months Tubular design provides slip fit around piston 3 set screws also provide assurance wrench will not become disengaged during tightening or loosening 9U 6123 Spanner Wrench Used to remove and install threaded pistons in discontinued 6U 7243 and discontinued 7U 8421 Steering Cylinders Fits pistons with spanner holes on board side facing rod eye these pistons are very difficult to service with standard adjustable type spanner wrenches C type design fits around cylinder rod and is held in place with cover plate Inside surfaces covered with non metallic covering to protect 50 mm 2 0 in cylinder rod during rotation Spanner pins on each end provide service for 2 different pistons having different spanner requirements Side A for discon tinued 7U 8421 Piston and Side B for discontinued 6U 7243 Piston When assembled onto cylinder rod bearing type design of inside diameter virtually eliminates chance of disengagement Reference SENR8220 Service Manual D300D Vehicle Systems Disassembly and Assembly Inside Number of Square Diameter Pins Drive 2 72 00 mm 2kg 4 5 13 4 in 2 834 in Ib 106 00 mm 5 kg 11 5 lb Cylinder 152mm 1400 mm 12 per side 9F 5975 i rod size 15 75 in Side A i 50 8 mm 12 0 mm 031 i 2 0 in 0 47 in i 81 8441 Side B 071 i 1
119. 0B and D300D Spanner Wrench Disassemble and assemble heads end caps in 6U 4161 Suspension Cylinder Group Lifting Bracket S 00 W3 S J2143A Remove and install 4C 1607 not serviced and discontin ued 9C 2283 Axle Differentials used in D35C D35HP D40D D44B and D550B Spanner Wrench Adjust thrust hitch flanges used on all models Seal Guide Install 7U 4182 Outer Head over outer rod used on D40D Seal Guide Install 7U 9533 Inner Head over inner rod used on D40D Seal Guide Install 6U 3243 Cylinder Head over rod used on D250B D300B D300D D44 D44B D550 and D550B Hydraulic Component Disassembly and Assembly 137 4369 Swivel Bracket Assembly SMCS Code 5051 010 5051 017 Model 992G Wheel Loader Warranty Six Months European Union compliant CE marked N Used to remove or install hydraulic control valve located on front frame at taches directly to top of valve body e Swivel mount design allows valve body to be rotated or repositioned during valve body removal or installation e One lifting point is provided at center of gravity of valve body keeping it level during removal or installation AK e Second lifting point is provided at center of gravity of tool holding bracket level while attaching it to valve body Lifting hole diameter 30 0 mm 1 12 in Overall length 1760 0 mm 69 3 in 757 0 mm 29 8 in 110 kg 242 Ib Lifting capaci
120. 1 Adapter Bearing Pulling C 9634 Stud Puller 6V 3170 Cylinder Group 450 KN LS S 5431 Sleeve Assembly 9U 6832 Nut Assembly Fast Runner 1 Also requires one of the following pumps 3S 6224 115 V 88 8033 230 V Also requires one of the following pumps 3S 6224 115 V 8S 8033 230 V 3Used for removal only Loader Lift Arm and Excavator Implement Fabricated Tools for Repair of Boom Bores Upper Frame Groups on 235 and 245 Excavators and Front Shovels Model 235 and 245 Excavators and Front Shovels Warranty None e Four fabricated tools used with 1P 4000 Line Boring Tool Group to recondition boom bores in upper frame group e Used to locate and hold bar in position during its use FT1544 Fixture 2 required FT1545 Locating Bar 2 required FT1546 Vee Block FT1547 Indicator Bracket Reference SMHS7822 Special Instruction complete repair procedure and instructions for use of the tools Tools for Servicing 990 Loader Linkage Pins and Collets Essential Tool Model 990 Wheel Loader Warranty Six Months e Used to remove and install loader arm linkage pins e Used with 3S 6224 Hydraulic Pump 115 VAC 8S 8033 Hydraulic Pump 230 VAC or 9U 6600 Hydraulic Hand Pump e A6D 7726 Hose Assembly is also required Optional Receiving Sleeves e An FT2503 Sleeve Assembly and FT2384 Receiving Handling Sleeve are optional linkage pin tools refer to illustrations for manufacturing specifica
121. 12 2A 38 1 mm 1 1 2 in S 00 W3 S J214 A Vehicle System Tools Loader Lift Arm and Excavator Implement 220 1776 Puller Stud M36x4 Model 988G 992G Large Wheel Loader Warranty Six Months Used to remove front linkage pins Y and K Used with 134 8466 Receiving Sleeve Assembly Thread Helps safely remove pins up to 1775 mm 70 0 in long Heat treated for added durability and long life M36x4 Square drive 19 mm 3 4 in Overall length 2000 mm 78 75 in Maximum capacity 72 t 80 tons 220 1776 Puller Stud M36x4 8T 5270 Adapter Model 992C 994 Warranty Six Months Replaces discontinued 6V 2071 Adapter Made from stronger and heavier hex stock Reduces 2 00 12 internal threads to 1 50 12 internal threads will accommodate 6V 2074 Stud Used primarily to remove linkage pins from 992C Wheel Loaders Also general usage tool wherever reduction of thread size from 2 00 12 to 1 50 12 required Working capacity 890 kN 100 short tons Part Number Description T 5270 Adapter 221 9575 Pin Pulling Threaded Adapter Model 385B Hydraulic Excavator Warranty Six Months Used to remove boom pins and boom cylinder foot pins Reduces M48 x 5 0 threaded hole to M30 x 3 5 Heat treated for added durability and long tool life 50 tons maximum pulling capacity Reference 385B Disassembly and Assembly Manual Machine Systems Part Number Description
122. 175 5507 Nitrogen Charging Group to permit charging 2 cylinders at the same time e Particularly convenient in charging of truck suspension cylinders References RENR8317 00 SENR1557 02 s REHS1507 02 QR 4 REHS0878 04 SS SEHS9411 04 NEHS0742 Continued 7 289 Implements Frame Hitch and Suspension 175 7410 Auxiliary Fitting Group Continued Model Articulated Dump Trucks Off Highway Trucks Underground Mining Dump Trucks Warranty Six Months ftem Par Number Desorption Joy C U H H 9 S SC Boor L Pipe 29 seer ose Assembly S isa ave Neeete o 0 888 eto 9 29 f 62810 fry iting Group 78 5439 Extension Model Various Cat Machines Warranty Six Months e Used with 175 5507 Nitrogen Charging Group to charge 9J 2019 Steering Ac S cumulator on 777 Trucks e 482 in 26 thd male and female e Service part 8S 4344 Washer y lt per e Maximum working pressure 435 kPa 3000 psi LWIT 2 References RENR3826 08 E SENR1934 08 G SEBU6316 01 G SEPD0683 00 3 1U 5551 Valve Extension Model Various Cat Machines Warranty Six Months e Accessory to 175 5507 Nitrogen Charging Group needed to test and charge 785 and 789 Off Highway Truck hydraulic nitrogen charged steering system accu mulators with recessed ports ports now recessed due to accumulator design change that allows nitrogen bladder servicing e Can also be used to test and charge non recessed accumulator port
123. 1967 Service Manual System Operation Test and Adjust Adapter XT 6 STOR Elbow 90 Degree Coupling 45 Degree 1U 7641 Elbow 90 ORFS to STOR BOSS 1U 7642 Coupling Assembly ORFS to STOR BOSS Essential Tool SMCS Code 5070 036 Model 307 Excavator Warranty Six Months e Used to test pump flow rate without removing pump from machine 1U 7641 e Connects high pressure oil line from main hydraulic pump to flowmeter e 90 Elbow Swivel makes hookup to flowmeter faster and easier 1U 7642 e Connects return line from flowmeter into hydraulic circuit e Prevents hydraulic oil from over heating during pump testing by directing oil through the oil cooler References SENR9005 Testing and Adjusting 307 Excavator Hydraulic Systems SENR9205 Testing and Adjusting 307 Excavator Hydraulic Systems Working Male Thread Female Thread 0 ring Seal for Description Pressure STOR ORFS STOR BOSS Thread 1U 7641 Elbow 90 ORFS to STOR BOSS 41 000 kPa Dash size 16 Dash size 10 7M 8485 a d a Dna iawn T 1U 7642 Coupling Assembly ORFS to STOR 41 000 kPa Dash size 16 Dash size 8 7M 8485 BOSS 5947 psi 15 16 12thd 13 16 16 thd Hydraulic System Tools 417 3724 Swivel Elbow SAE 45 Flare 90 Model Usage CT15 Warranty Manufacturer s e Used with 373 4728 High Pressure Return Line tester on the CT15 e Used to easily disassemble and assemble repeatedly for a leak proof connec tion e Fitting resists
124. 1P 1831 1P 1832 1P 1833 and 1P 1834 Adapters where manual driving of bearings is desired Other Parts Required Tool Required Bearing Location Stud 1 14 3 4 977H Track Type Loaders Bearing Location PatNunber TRR Renet RR UE Pee iid man LT iO U LD TL a O CCS U HL a U HH U LH L D U iS C GHE H E GH wao o Pereo G U H G L EH U CCS bly 9S 5431 Sleeve Assembly e aS Seve Assomby fs aT Fast Runner Wat ff Use crossbar from Push Puller for installation only Also requires one of the following pumps 3S 6224 115 V 8S 8033 230 V 977K Track Type Loader Bearing Location 977K Track Type Loader Bearing Location Par Number Tools Required p 1H 3107 Push Puller 1P 1835 Adapter Bearing Pulling 1P 1841 Adapter Bearing rd Adapter Bearing Stud 1 1 4 12 Continued 7 259 S 00 W3 S J2143A Loader Lift Arm and Excavator Implement 977K Track Type Loader Bearing Location Continued 977K Track Type Loader Bearing Location Part Number Tools Required Puller Group 50 ton SET a ree a ee ee Fast Runner Nut 1 Also requires one of the following pumps 3S 6224 115 V 8S 8033 230 V 983 Track Type Loader Bearing Location 983 Track Type Loader Bearing Location Par Number Tools Required 1H 3107 Push Puller 1P 1836 Adapter Bearing Pulling Adapter Bearing 1P 1839 1P 1842 Adapter Bearing P 1844 Vehicle System Tools Pulling
125. 2 Torque Wrench is combined a 1 with the 5P 3520 Spanner Wrench and the 5P 8675 Extension Handle p lt fem Pan Number Description Oo 3 1 5P 8675 Extension Handle Ejector Cylinder Service Parts Essential Tool SMCS Code 5100 010 Model D400E II 730 and 740 Articulated Truck with Ejector Cylinder Warranty Six Months S 00 W3 S J214 A e Used to disassemble and assemble ejector cylinder art Number Description poa o So 05 7845 Seal nstalor Gude Group ooo JAE 13 1818 Ring Expander Group S TE EIE HONE 70 7 G JAA BI 97 2792 Stop Clamp Assembly 09 6757 Adjustable Clamp Assembly 97 2793 Adjustable Clamp Assembly 3 S CS Wear fing T 4987 Hose Clamp 400E 740 730 SE ear Ring ET 700E 70 7 CS Continued N olol NI NINI oO Ni ol ogol oj ojl CO Oo Oo Oo ja oO oO 7 173 Vehicle System Tools Hydraulic Component Disassembly and Assembly Ejector Cylinder Service Parts Continued Essential Tool SMCS Code 5100 010 Model D400E II 730 and 740 Articulated Truck with Ejector Cylinder Warranty Six Months LT OOO oa oo 8T 4989 Hose Clamp D400E 740 218 WearRing T 8T 4990 Hose Clamp D400E 740 S WearRing T 205 7845 Ejector Cylinder Seal Installer Guide Group Essential Tool SMCS Code 5146 012 Model D400E 730 and 740 Articulated Trucks Warranty Six Months e Used to protect the seals while assembling the load ejector cylinders e
126. 2 and 3 150 mm 5 9 in diameter flag style Pin 5 220 mm 8 7 in diameter flag style Pins 7 and 8 160 mm 6 3 in diameter cartridge style 2 E e E 92 N N 2 2 E gt Linkage Pin Installation Collet Pin Locations 60 Ton 19 7 in long WasherHard e Adapter Cou 1 1 4 12 x M30 62 ton cylinder 1 1 4 12 x 1 1 4 7 356 mm 14 0 in long Loader Lift Arm and Excavator Implement FT2384 Receiving Handling Sleeve Optional Item Description 1 Tube SAE 1026 steel FT2384 Receiving Handling Sleeve Optional tem PartNumber ___ Description a Eyebolt 1 2 13 1F 7958 Full Nut 1 2 13 fork mounting hardware FT2503 Sleeve Assembly Item Description 2 Lift Eye FT2503 Sleeve Assembly Wo QU 6752 Sleeve Assembly 237 9180 Receiver Sleeve Assembly Essential Tool Model 990G Series II Wheel Loader Warranty Six Months Used to remove and install bucket linkage pin Used with discontinued 316 1490 Cylinder Group 150 ton 3S 6224 Hydraulic Pump 115 VAC 8S 8033 Hydraulic Pump 230 VAC or 9U 6600 Hydraulic Hand Pump and other tooling found in Tools for Servicing 990 Loader Linkage Pins f and Collets a a ed e A 6D 7726 Hose Assembly is also required Reference RENR6266 Service Manual 00 W3 S J2143A y7 P Part Number 37 9180 Receiving Sleeve Assembly Loader Lift Arm and Excavator Implement 316 1752 P
127. 2 required R E E 92 N gt N 2 2 E gt FT0601 Puller Bar Model J621 Elevating Scraper Warranty None e Used to remove cover from input side of speed reducer 5P 2706 Chain Clamp Assembly Model Elevating Scraper Warranty Six Months e Elevating scraper chain disassembly and assembly is simplified with the use of this tool e Chain clamp jaws are applicable to the narrowest elevator chain currently in the Cat products line e Usable on the heaviest current elevator chain Chain clamp jaws width 34 1 mm 1 38 in Load capacity 2 ton Continued Implements Frame Hitch and Suspension 5P 2706 Chain Clamp Assembly Continued Model Elevating Scraper Warranty Six Months art Number P 2706 Chain Clamp Assembly Service Repair Parts B 7411 Nut Kom Pn 3 A 1935 Nut FT1122 Drive Wrench Model J619 and J621 Elevating Scrapers Warranty None e Used to facilitate installation of drive hub on elevator speed reducer lt EB D 6V 0028 Wear Gauge 2 Model TH350B SLD1 Up TH355B JRK1 Up TH360B SLE1 Up TH460B SLF1 Up TH560B SLG1 Up 4 Warranty Six Months 3 e Used to measure chain elongation on telescoping boom chain P S Reference g J RENR5188 03 Service Manual Testing and Adjusting TH350B i ip as TH355B TH360B TH460B and TH560B Telehandlers Hydraulic System gt EZ gt dE Vehicle System Tools Implements Frame Hitch and Suspe
128. 250 cc e Simple design reduces cost of tooling made from standard Cat parts e Requires machining to cross block and welding Item Part Number Description 1 1 FT2786 Measuring Plate Group art Number 1U 9895 Cross block Forcing Bolt Drive Plate Puller Plate S 00 W3 S J2143A Vehicle System Tools Hydraulic Component Disassembly and Assembly FT3020 Spring Compressor Essential Tool SMCS Code 5058 082 5070 082 Model CB21E CB224E CB225E Compactor Warranty None e Used to disassemble propel piston pump for cleaning purposes e Tool compresses spring to release pressure on retaining ring A e Washer end of tool is inserted through spring and placed under bottom edge Puller Jaws SMCS Code 5058 015 Model M312 M315 and M318 Wheeled Excavators Warranty Six Months e Used to remove bearing cone from motor rotating group when servicing Linde hydraulic swing and drive motors e Used with 1U 5449 Bearing Puller Base Unit e Pulls bearings without damaging sealing surfaces of rotating group Typical Hydraulic Motor Bearing Puller fat i La Puller Jaws and Bearing Puller Base Unit Part Number Description vroe Mor o O 10 5453 Puller Jaw M315 M318 135 3494 Puller Jaw M318 135 7267 Puller Jaw M312 FT2718 Compression Plate FT2719 Compression Plate Essential Tool SMCS Code 5450 010 Model 572R Track Type Tractor Pipe Layer Warranty None A e Used to compress cylind
129. 36 t 150 68 0mm Used to remove ee in esr 00 eso fevinderone 4C 9544 Pin Driver Cap 127 mm 5 M64x6 70mm 101mm _ Used to install pins installation only in 2 8in 4 0in when using sledge hammer 9U 6702 Rod Assembly 2 616 mm 136t150 M64x6 2 6 m 8 5 Used to remove pee o R T ons fa T 9U 6800 Nut Speed M64 x6 Used with threaded puller rods to remove and install pins 9U 6814 Stud Puller 920 mm 90t 100 M48 x 5 0 0 9 m 3 0 Used to remove pe ewes Pe ee feria Bearing Puller Adapters 36 22 in Model 300 and M300 Series Excavators 5000 Series Mining Excavators Front Shovel and Backhoe Styles Warranty Six Months Pa Nu 1U 6196 Boom Pin Tube 304 mm 2 100mm 82 mm 136 t 150 eee seny ear ease ezm fom _ 1U Installer Cradle 82 mm 136 t 150 ETTET E fe te Used to hold hy C N Used to remove sleeve bearings from boom and stick essential to remove a Hidi Cinder bearing sleeves used on 300 M300 and 5000 Series Excavators i ps Threaded Puller Rod e Also used to pull any bearing with appropriate size inside diameter rs vrn Bearing e Bearing puller adapters allow easy removal of sleeve bearings and reduce chance of damage to bearing bore e Sides are cut away to allow adapter to be put through bearing in a sideways Z position and then turned up to engage against backside of bearing VY N NZA e A11 4inch hardened washer must be used when using 1 1 4 12 threaded puller te akin Pues Adapter Plate rods an
130. 4H 166 16H 9T 6388 Track Type Tractors D3C D4C D5H D6H D7H D8N DON D10N D11N Wheel Loaders 950F 966D 966F 970F Wheel Tractors Soil Landfill Compactors 814B 815B 816B 099 0668 Excavators 307 311 311B 312 312B 313B 099 0686 Excavators 312 312B 313B 6E 0277 Backhoe Loaders 416B 426B 428B 436B 438B 6E 1113 Integrated Toolcarriers IT18F IT24F IT28F 6E 1405 Motor Graders 14G 14H 16G 16H 6E 1943 Track Type Tractors D5H D8N 6E 1953 Track Loaders 953 953B 6E 3570 Wheel Loaders 910E 918F 928F 936F 938F 950F 980C 980F 6E 5406 Elevating Scrapers 615C 9T 3609 9T 8080 S 00 Wa shs J214 A Discontinued Hydraulic Component Disassembly and Assembly Universal Position and Fixed Position Adapter Plate Specifications Cont d Chart A Universal Position and Fixed Position Adapter Plate Usage Universal Position Adapter Plate Part No Fixed Position Adapter Plate Part No Threaded Gland Head Part No Model 9U 7877 2U 7390 Articulated Trucks D25C D25D D30C D30D D40D D350C D350D D400 D400D 2U 7690 6U 4157 7U 1775 7U 2661 7U 6038 7U 7867 104 4971 226 5755 152 70372 Articulated Truck D400E 740 ejector cylinder 127 8064 and 130 1810 123 0389 104 9657 Grapple Arrangements for the following models
131. 5 Lifting Bracket Assembly lt Reference i lt RENR2038 Service Manual 419 6576 Adapter Plate 245 Front Shovel Linkage Pin Puller Tools Model Most Cat Loaders and Excavators Warranty Six Months e 5P 7370 Sleeve Assembly and three to six adapters are used with 9S 8901 Cylin der Group for linkage pin removal on 245 Front Shovel N Can be used for pins not more than 165 1 mm 6 50 in in diameter and will also accommodate 152 4 mm 6 00 in and 165 1 mm 6 50 in diameter pins with tear drop or flag retainers welded to end e Refer to Service Manual tem PartNumber____ Deseripfion BP 770 Sleeve Assembly S TEST ETT CEE TTE p Loader Linkage Pin Tool Loader Linkage Pin Tool Other Parts Required Tool Required Pin Location Stud 1 14 7 8 10 11 12 955 Pin Removal Pin Location art Number ToosRewied TR p p fp Pp Pp p lol 2 LS Fast Runner N Lan Tap tii IT Ln OER a E mia e a C 9634 Stud 1 1 4 12 ST Br Continued 7 243 Loader Lift Arm and Excavator Implement Loader Linkage Pin Tool Continued 955 Pin Removal Pin Location 70 C G Q ools Required Farer TA uller 30 ton uller 50 ton dapter Coupling leeve Assembly dapter 1 1 2 12 leeve Assembly leeve Assembly ylinder 90 ton In ast Runner Nut S 5533 dapter CO CO CO CO CO CO CO MI NI GI al al a ve D gt 1 Also requires one of the following
132. 5 Valved Quick Disconnect Nipple and 3J 1907 O ring Seal Y providing necessary fittings and location to connect pressure gauge tee can be left in place for future use or removed after testing e Supplement tees already available for 3 8 inch and 1 inch ORFS tube sizes fittings rated at 6000 psi working pressure and fit tube sizes as shown in chart O ring seals for ORFS tees must be ordered separately Description Existing ORFS Connection 6 SAE O ring Port X Existing ORFS Tube or Hose Required O ring Seal Adapter STR Quick disconnect and 3J 1907 O Ring Seal Y 7X 2444 wivel Tee S Swivel Tee Swivel Tee Vehicle System Tools O ring Seal Part Number Tee Part Number Not shown Tube Outside Diameter 1 Not Serviced 128 5890 Tee Fitting SMCS Code 3055 081 Model Challenger 35 45 and 55 Agricultural Tractors Warranty Six Months e Used to allow mechanic to more easily test lube oil pressure oil supply for PTO clutch pack and bearings e Used with quick disconnect and pressure gauge e Installs in place of elbow on center housing used for testing only do not perma nently install e Requires 6V 3965 Nipple Assembly two 3J 7354 O ring Seals and one 3J 1907 O ring Seal Reference SENR8304 Service Manual Challenger 35 45 and 55 Agricultural Tractor Transmis sion Systems Operation Testing and Adjusting Wrench flat 22 26 mm 7 8 in Center housing connection 7 16 20 male O
133. 50 Hz Gas type discharge shut off nozzle for convenience Barrel suction stand pipe included 9U 7448 Hoses also act as hose extensions order extra for length needed 174 9158 Transfer Cart Air Motor Driven Can be used for kidney looping Gas type discharge shut off nozzle for convenience Barrel suction stand pipe included 9U 7448 Hoses also act as hose extensions order extra for length needed Suction Quick Disconnect ust Cap Suction ust Cap Return S 0 S Sampling Valve Dust Cap Blank not pictured 00 Wa sis J2143A Typical Transfer A Cart Electrical Continued 7 107 Hydraulic System Tools Transfer Carts and Kidney Loop Cart Continued SMCS Code 5050 044 5050 070 5068 Model All Models Warranty Six Months 204 7392 Kidney Loop Cart Air Motor Driven N Comes with two 25 4 mm 1 in Cat 844 hoses one with a male one with a female Quick Disconnect fitting References NEHS0634 Tool Operating Manual Procedures for using Transfer Filter Cart 127 8781 169 7159 and 174 9158 NEEG2735 CE NEHS0848 Tool Operating Manual 204 7392 Air Motor Driven Filtering Cart for use on all Caterpillar products SEBF8405 Kidney Loop Filtration Process for Rebuilt Engines uses 174 9158 and 204 7392 SEBF8453 Bulletin Procedure for Filtering Motor Grader all models Hydraulic Oil uses 174 9158 SEBF8455 Bulletin Procedure for Filtering Track Type Tra
134. 50 in 101 6 mm 4 in P 7398 95 3 mm 3 75 in gt 1101 6 mm 4 in Used for draft frame steering link bushing on 613B Scrapers Usage described in VST6 3Used for removal of stick and boom bearings on 5130 and 5230 Excavators Used for hitch bearing removal on 621B 623B and 627B Scrapers 5Used for hitch lateral pitch bushings on 631D 633D and 637D Tractor Scrapers Also used on hitch upper bearing on 627 Scraper 7Used for vertical hitch bearings on 631D 633D and 637D Scrapers 8 Used for removal of 245 stick and boom bearings Used for removal and installation of 992C loader linkage bearings Used for removal of 8P 8929 Bearing on DIIT Large Outside Part Number Diameter Diameter P 1840 08 mm 4 25 in P 1841 117 3 mm 4 62 in P 7399 108 mm 4 25 in 120 7 mm 4 75 in P 1842 133 4 mm 5 25 in U 6907 119 mm 4 69 in 145 4 mm 5 72 in P 1843 136 7 mm 5 38 in P 1844 146 1 mm 5 75 in U 6261 160 mm 6 30 in P 8707 171 5 mm 6 75 in U 6217 185 4 mm 7 30 in V 0027 84 2 mm 7 25 in Ta Sj00 W3 S J214 A Vehicle System Tools Loader Lift Arm and Excavator Implement FT3052 Receiving Sleeve Essential Tool Model BH150 and BH160 Backhoe Attachment Warranty None e Used to remove linkage bearings e Used with 38 6224 Electric Hydraulic Pump Group 6V 3160 Double Acting Cylin der 6V 2078 Stud 1P 1831 Adapter 1A 1935 Full Nut and 5P 8250 Washer Reference i RENR4477 Serv
135. 60 mm 6 30 in 350 365B 365C 375 385B 385C 5L 5032 O ring eW cea E T 227 4683 Seal Cap 115 5 mm 4 55in 318C 320C 320D 322C 325C 325D 5H 5672 O ring 330B 330C 330D 345B and 345C Excavators U 5 H L H E 920A and az2A Excavators E 234 1614 Seal Cap 75 7 mm 2 98 in 311C 312C 315ABC and 318B 095 1552 O ring ai i aaia ee ae 234 1613 Seal Cap 61 7 mm 2 43 in 307ABC 308BC 311AB 312AB and 099 4780 O ring 2 227 4690 Handle fits all cap ia i a a a Pump Measuring Tools SMCS Code 5070 082 0685 Model Machines with A20V A11V and A4V Rexroth Hydraulic Piston Pumps Warranty Six Months e Used to properly set and hold alignment between port plate barrel and slipper retaining plate when determining measure ment for pump barrel lift off shim thickness e Allows easy measurement of commonly used Rexroth pumps within A20V A11V and A4V model ranges e Tools are precision ground for accurate measurements and nickel plated for long corrosion free life Reference Service Manual Module M318 Disassembly and Assembly M320 Disassembly and Assembly 00 W3 S J214 A Continued 7 199 Vehicle System Tools Hydraulic Component Disassembly and Assembly Pump Measuring Tools Continued SMCS Code 5070 082 0685 Model Machines with A20V A11V and A4V Rexroth Hydraulic Piston Pumps Warranty Six Months Tools required to measure and assemble each Rexroth pump on the described vehicl
136. 658 03 SEPD0673 00 RENR9125 01 RENR6728 00 RENR4478 00 Male connection W24 32 x 1 14 thd DIN 477 10 Type A nitrogen Male swivel 0 960 14 U S thd CGA 580 9U 6741 Charging Adapter Implements Frame Hitch and Suspension 152 2023 Accumulator Charging Group e Used only on high pressure nitrogen bottles s Used to charge various accumulators on 206B 212B 214B 224B Wheel Type Excavators CB314 551 CP323 CS323 Com pactors and all Excavators and Backhoe Loaders using hydraulic hammer attachment Challenger 35 45 and 55 e Packaged in protective carrying case for convenience and to reduce damage e Hose assembly connects directly to nitrogen bottle with DIN specifications e 334 1071 Adapter 9U 6741 Adapter and 9U 6739 Hose Assembly required to connect hose to U S nitrogen bottles low pres sure e An additional 6V 7879 Adapter not shown must be ordered separately to provide a method of connecting to English ni trogen charging cylinders having a female 5 8 14 BSP thd BSP 341 nitrogen the 6V 7879 Adapter is used along with the 9U 6741 Adapter e 151 8856 Charging Seal is required on 130 7623 Accumulators 130 7623 used only on Challenger 35 S N 8DM00201 and Up Challenger 45 S N 1DR00201 and Up and Challenger 55 S N 7DM00201 and Up the 151 8856 needs to be ordered separately Dry nitrogen is the only gas approved for use in the accumulator Charging the accumulator with oxygen gas will cause an explo
137. 692 793B Service Manual Working load limit 6 652 kg 14 667 Ib Inside dimension of fork spread 105 cm 41 5 in Installing Front Strut art Number 48 0357 Front Strut Handling Group Group Includes 48 0336 Supporting Handle Bracket Assembly s 48 0337 upporting Bracket Assembly RH 48 0338 Supporting Bracket Assembly LH D 4709 Hex Head Bolt P 8250 Hard Washer Vehicle System Tools Cutter Bit Removal Tooling Model PR1000 PR750 PR450 PM565 Pavement Profilers RR SS250 nd RM SM350 Road Reclaimer Soil Stabilizer Warranty Six Months N Used to remove cutter bits on Cat rotary mills cold planers and other similar es QH equipment G x p e 104 8591 Hammer Punch and 8T 4474 Bit Puller are direct replacement parts for B SN original equipment tools SS SS K a7 s Using an air hammer and air hammer punches 81 4060 and 8T 4340 makes cut NY i g3 ter removal even easier and faster EA o N 4 e Air hammer can be operated from machines air system eliminating need for L i service truck when changing cutters e Air hammer tools will work on CP 4447 RUTAB or CP 717 Chicago Pneumatic air hammers rem PartNumber _____ Deseviption 8880 air Ramer C 5 888 Nipste Pipe BiB Nie Assemibny eooo G E Jair Hse Assem 5 iio erm Pac C C E Implements Frame Hitch and Suspension 234 4278 Clamp Fixture Group Essential Tool Model PM 465 and PM 565 Cold Planner Warranty Six Months e Use
138. 695 Seal for PTO output shaft and 112 8436 Seal for rock shaft N Handle can be attached to installer and seals are then driven into place e Installer provides additional protection to seal during installation Reference SENR8300 Service Manual 137 3482 PTO Installer Outside diameter 92 0 mm 3 62 in Pilot diameter 74 3 mm 2 93 in Diameter of center hole 6 63 mm 0 26 in 70 3059 PTO Bracket 1U 9059 Bracket e Used to lift PTO during removal and installation holds PTO assembly in a hori zontal position e Used with overhead lifting device e Attaches to PTO housing cylinder bracket for three point hitch 00 W3 S J2143A 1U 9059 Implements Frame Hitch and Suspension PTO Hub Puller 1U 9066 PTO Hub Puller N Used to remove PTO clutch housing assembly hub e Used with 8B 7548 Push Puller Group 1U9066 Rear Stand Group Model Challenger 35 45 and 55 Warranty Six Months e Used when splitting tractor to remove transmission or other driveline compo 1 nents 3 e Bolts directly to frame using counterweight bolt holes 5 44 e Support can be adjusted for height adjustments should not be made when sup port is holding full load of tractor 1U 9073 e Rear supports bolt on with 0S 1626 Bolts and 2J 3506 Nuts front support uses two required counterweight mounting bolts Reference 2 SENR8300 Service Manual W 1U 9073 Rear Stand Group Description U 9077 Leg Assembly
139. 7 8474 Seal Installer N _ 262 6021 e Used on Motor Graders 12H 14H 16H 120H 135H 140H 143H 160H 163H w JN Wheel Loaders 914G 924G 928G 938G 966H 972H Integrated Toolcarriers EED 2 AAN Y aa IT14G IT28G IT38G AI W Y 262 6020 Seal Installer er il e Used on Off Highway Trucks 784B 784C 785 785B 785C 789C 793C Articulated 257 844 MED Trucks D350E D400E 735 740 Integrated Toolcarriers IT18 IT18B IT28B 262 6020 PIL 4 Wheel Loaders 916 G916 as 262 6021 Seal Installer N Used on Off Highway Trucks 769D 770 771D 772 773D 773E 773F 775D 775E 775F 776D 777D 777D HAA 777F lt E E 92 N gt N 2 2 E gt Hydraulic Component Disassembly and Assembly 147 3497 Spring Compressor Essential Tool SMCS Code 5070 017 Model D3C D4C and D5C Track Type Tractor Hystat Drive 933C and 939C Track Type Loader Hystat Drive Warranty Six Months e Used to compress flow control valve spring to remove or install retainer locks ae and snap rings JE ett e Used with shop arbor press LS e Designed to provide easy access to retainers and snap ring AF e Makes removing and installing retainers and snap ring easier Az wy References 1 7 SENR1255 Disassembly and Assembly D3C D4C D5 NI C Track Type Tractor Machine Systems SENR1271 Disassembly and Assembly 933C 939C Track Type Loader Machine Sys tems Outside diameter 48 3 mm 1 9 in Inside diameter 40 9 mm 1
140. 7 Rss Dry nitrogen is the only gas approved for use in the accumulator Charging the accumulator with oxygen gas will cause an explosion This danger will not happen if nitrogen cylinders with standard CGA Compressed Gas Association Inc number 580 connections are used When you order nitrogen gas be sure that the cylinders are equipped with CGA No 580 connections Do not use color codes or other methods of identification to tell the difference between nitrogen and oxygen cylinders 334 1071 Adapter Essential Tool Model E180 EL180 EL240 EL300 MS120 B MS180 LC 8 MS300 5 MS300 LC 8 214B and 224B Excavators CB 314 CS 551 CP 323 and CS 323 Compactors Warranty Six Months Br 9U 6741 e Used to connect charging hose to nitrogen regulator rnp Used with 9U 6741 Adapter and 9U 6740 Accumulator Charging Kit aa lt y Maximum pressure 20 684 kPa 3000 psi Ay W24 32 x 1 14 internal threads DIN 477 10 Type A nitrogen and 1 4 NPT exter nal threads K VRA L e Solid brass construction A Part Number Description gt is 334 1071 Adapter w A oO e a3 Oo N 7 e aa E E 92 N N 2 2 E gt 9U 6741 Charging Adapter Model Various Excavators Material Handlers Hydraulic Hammers and Articulated Trucks Warranty Six Months e Adapter connects hose to U S nitrogen bottles low pressure gt lt S e Used with 334 1071 Adapter lt Niii References C K RENR4478 00 La XY KL P SEBE8
141. 7651 Bearing Puller Used to remove the bearing cone from I a T ee Hydraulic Component Disassembly and Assembly Service Tools for 9T 1208 Track Motor Model 227 229 229D 231D 235 235B 235C 235D 245 245B 245D Excavators Warranty Six Months e Used to disassemble and assemble 9T 1208 Track Motor e Makes repairs easier and faster References SENR3402 Service Manual SENR4269 Service Manual Item Part Number Description Not Shown FT2218 Piston Ring Pliers en PartNumber Description 4dr Assembiy K po Ra ooo Z H G H IHS on Pate ra 7 555 Parallel Group LE Sel Gud es Aen Koy Rexroth Hydraulic Pump and Motor Service Tools SMCS Code 5050 010 Model 215B 225 227 and 330 Excavators D8R Track Type Tractor Warranty Six Months 00 W3 S J2143A e Required for disassembly and assembly of Rexroth hydraulic pumps and motors e Improve efficiency and quality of repairs to Rexroth hydraulic pumps and motors Reference Some Service Manuals now require updating as a result of the final tool part numbers listed in the chart Use the enclosed chart to update the Tools Needed Charts on page 28 of the Disassembly and Assembly Manual 215B and 225 Hydraulic Pump and Motors Piston Type Form Number SENR3248 Disassembly and Assembly Manual 215B and 225 Hydraulic Pump and Motors Piston Type Form Number SENR3248 is found in Service Manuals SENR3035 215B REGO1578 225 and REGO1156 225 Also ref
142. 776 Stud used with 6V 3160 Hydraulic Puller and standard bearing puller adapters that have 1 00 inch 14 threads fully adjustable and especially useful when working in area with close clearance such as when removing centershift lockplate bushings on 120G Motor Graders Part Number length o a P 4184 457 mm 18 in 1 25 in 12 NF P 4776 457 mm 18 in 1 00 in 14 Bearing Puller Adapters Model G Series Motor Graders Warranty Six Months Vehicle System Tools e 5P 2145 Puller Adapter used with loader linkage pin tools to install wheel lean arm bearing on No 16G Motor Graders e 5P 4749 Puller Adapter used to install centershift lock plate bushings on 12G 130G and 140G Motor Graders e FT1247 Puller Adapter used in installing centershift lock plate bushings on 120G Motor Grader fabricated from 1P 1833 Puller Adapter Typical Puller Adapter Motor Grader Controls Cable Control and Winch 271 2769 Lift Adapter Assembly Essential Tool Model 14M 140M 16M and 160M Motor Grade Warranty Six Months European Union compliant CE marked e Used to remove and install air conditioner unit R e Used with 226 2380 Multi Purpose Lifting Bracket Group e Adjustable for various sizes of air conditioner units Reference R L NEHS0979 271 2769 Lifting Adapter R Service Repair Parts ari Number A 1460 Bolt 1 2 13 fork mounting hardware F 7958 Full Nut 1 2 13 fork mounting hardware L 0509 Socket Head Cap Scre
143. 792 Vehicle System Tools L 1329 1F 7958 Bolt 1 2 13 D400E 740 Full Nut 1 2 13 fork mounting D400E 740 hardware B 4994 Setscrew 3 8 16 D400E 740 D400E 740 S 8752 Nut Full 3 8 16 D400E 740 P 8245 Hard Washer 209 6757 e Used to disassemble and assemble load ejector cylinder e Makes disassembly and assembly operation into a 1 man job 209 6757 and 297 2793 Adjustable Clamp Assemblies e Prevents cylinder sections from sliding during disassem bly and assembly e Easily adjustable clamp for holding each cylinder stage 212 8165 and 297 2792 Stop Clamp Assemblies e Keeps first stage cylinder rod in position during disassem bly and assembly References RENR5140 Machine Systems Disassembly and Assembly for 740 Articulated Dump Truck RENR3461 Machine Systems Disassembly and Assembly for D400E Series II Articulated Dump Trucks ervice Repair Parts fer aaa ln her Description 7a Full Nut 7716 14 G 5 8752 D400E 740 T 0573 Bolt 3 8 16 D400E 740 9S 8752 Nut Full 3 8 16 D400E 740 297 2792 1M 0644 Bolt 3 8 16 400E 740 9S 8752 ut Full 3 8 16 Hydraulic Component Disassembly and Assembly FT3190 Ring Compressor e Used to compress piston seals during rework procedure of hydraulic cylinders 242 4271 amp 242 4272 e Used during the assembly process Specifications Dimensions 434 4 x 80 mm 17 1 x 3 14 in 213 5138 Oil Tube Guide Gro
144. 7X 2581 Bolt M30 x 100 mm 4 0 in long 9X 8258 Washer M30 and A 2 two guide bolts all dealer supplied POOP a e Bolt and washer are used to attach lifting bracket to compactor drum support plate e A suitable overhead lifting device and 189 0410 Screw Pin Shackle are required O to support and raise lifting bracket and compactor drum support plate A three hole shackle mounting plate allows adjustable center of gravity to bal ance load during installation e Durable welded steel construction Reference NEHS1088 Tool Operating Manual 345 1236 Lifting Bracket KENR5997 CB54 CB54 Series XW and CB64 Vibratory Compactor Working load limit 567 kg 1250 Ibs Overall size Lx H x W 387 4 x 409 6 x 95 2 mm 16 12 x 15 25 x 3 75 in Weight 12 kg 26 0 Ibs Item with no Part Number Description Oty Guide Bolt Not shown 2 ken PartNaner Description oy 845 1236 Lifting Bracket gt 7X 2581 Bolt M30 x 100 mm 3 94 length a E Washer i SSS Rest TRE TR US Implements Frame Hitch and Suspension 231 7699 Lift Adapter Assembly Essential Tool Model CP434D and CS434D Compactor Warranty Six Months European Union compliant CE marked e Used to remove eccentric weight housing without removing drum ZA e Used with 150 3978 Lifting Bracket Assembly AAA Maximum reach with 150 3978 187 cm 74 0 in we Overall size 1066 x 228 x 370 mm 42 0 x 9 0 x 14 5 in wo Angle of lift ar
145. 8 0 mm 0 71 in Hydraulic Component Disassembly and Assembly Spanner Wrench Spanner Wrench Usage Chart ei Spanner Wrench 9U 6110 9U 6111 s 9U 6110 Part 4 Piston Serviced 60 3247 50 6864 Kl 1 F d Type Cylinder Suspensi S i y E ype Cy pension uspension y sa Vehicle Models D250B gt 9U 6123 Fs D35C D25C D300B D300D Socket Head Bolt 5 16 18 Spanner Wrench Part Spanner Wrench Part Spanner Wrench Part S 00 W3 S J2143A Repair Tools for Backhoes and B Series Telehandlers Essential Tool SMCS Code 5100 017 Model TH220B TH330B TH350B TH360B TH460B TH560B TH580B and Backhoe Loader Warranty Six Months 242 0780 Spanner Wrench e Used to service B series Telehandlers only e Used to disassemble and assemble tow hitch cylinder e Used with a 1 2 inch square drive ratchet e Adjustable fits nut sizes from 50 8 mm 2 0 in to 152 4 mm 6 0 in e Comes with 4 dowels 1 4 in 5 16 in 4 5 mm and 5 5 mm to fit pin holes e Can be used for any cylinder gland nut 242 0992 Brake Gauge e Used to service B series Telehandlers and Backhoe Loaders e Replaces canceled 208 5524 Brake Gauge e Used to check brake disk wear and determine whether disk replacement is needed e Checks for minimum thickness between brake disks e Gauge is inserted through inspection port in axle housing Continued Hydraulic Component Disassemb
146. 81 627 657 G amp E SEBF8750 00 W3 S J214 A Hydraulic System Tools Vehicle Guidelines for Filtration Procedures cont Vehicles and Ranges Hydraulic Articulated Dump Trucks D25D D400E and 725 730 SEBF8489 03 D25D D400E and 725 730 SEBF8486 735 740 SEBF8798 01 Generic Contamination Control Procedures Proper Oil Changing SEBF8470 Procedures Proper SOS Sample SEBF8482 Collection Procedure for using SEBF8279 Filtration Carts Adding Filtration Capa SEBF8448 bility to Solvent Parts Washers Procedure for Filtering SEBF8797 SEBF8797 F D Rear Axles and Dif ferentials Challenger Ag Tractors Row Crop 35 55 SEBF8484 Hydraulic and Transmis sion Oil is combined in one sump Backhoe Loaders SEBF8333 SEBF8780 Forestry Products 554 574B Forwarder SEBF8788 554 574B Forwarder SEBF8788 508 545 Skidders SEBF8779 533 543 Wheel Feller SEBF8786 Buncher 550 580B Wheel Har SEBF8787 Vehicle System Tools SEBF8787 SEBF8758 SEBF8785 SEBF8802 SEBF8803 Hydraulic System Tools Vehicle Guidelines for Filtration Procedures cont Vehicles and Ranges Hydraulic Paving Product Cleaning Asphalt Pavers SEBF8440 CS323 583D SEBF8781 CP323E 334D SEBF8781 CB335D 634C SEBF8781 PF209B PS360B SEBF8792 Underground Mining R1300 R2900 Load haul SEBF8791 ers AE40 55 Trucks SEBF879
147. 8616 365C Excavator Machine Systems Disassemble and Assemble KENR8120 365C MHPU Mobile Hydraulic Power Unit Machine Systems Disas semble and Assemble Part Number Description Use FT3023 Swing Drive Sleeve on machines equipped with 148 4636 Pinion Shaft Swing Drive Sleeve on machines equipped with 227 6108 Pinion Shaft Implements Frame Hitch and Suspension FT1421 Spring Installer Model Most Cat Machines Warranty None e Makes it easy to install springs when assembling torsion springs used on some seat suspension groups e Hasa hook to engage tang of spring and contact surface with radius to fit against spring body e Large drawing available 6V 6178 Puller Plate 6V 6179 Bar Assembly Model 768 769 772 773 s 776 and 777 Warranty Six Months e Used to separate front suspension struts from steer axle spindles on all Cat off highway trucks and tractors tools for this operation cannot be used on all vehicles e Two 6V 6178 Plates and four 6V 6179 Bar Assemblies used with discontinued 316 1490 Cylinder Group to provide heavy duty tool arrangement with 16 5 kN 150 tons capacity 6V 6178 N Eight 1D 4635 Bolts needed when used on 768 769 772 and 773s four 3R 2299 Bolts needed when used on 776 and 777s 6V 6178 Puller Plate 6V 6179 6V 6179 Bar Assembly 291 4194 Separation Group Essential Tool Model 769D BBB00069 UP 771D BCA00071 UP 773D 773E BDA00073 UP 775D
148. 8797 Procedure for Filtering Final Drives Rear Axles and Differentials on Caterpillar Machines NEHS0899 Tool Operating Manual Using the 231 6284 30 Gallon Filter Cart Capacity 114 L 30 gal Maximum free flow 159 Ipm 42 gpm Maximum size of pumpable solids 3 0 mm 0 12 in Air inlet 12 7 mm 0 5 in Recommended operating pressure 414 kPa 60 psi Maximum air pressure 827 kPa 120 psi Minimum air pressure 138 kPa 20 psi Overall size H x D x W 953 0 x 762 0 x 673 0 mm 37 5 x 30 0 x 26 5 in Weight 82 6 kg 182 Ib 231 6284 30 Gallon Filter Cart Hydraulic System Tools 292 8713 Diesel Fuel Flushing Cart Model All Cat products Warranty Six Months e Used to flush and clean diesel fuel systems with an additional quick disconnect added to the cart it can be used to filter fuel tanks N Easily moved around in field conditions on two 30 cm 12 0 in pneumatic tires s Qilis pumped through the filter cart using an air powered diaphragm pump e Maximum output pressure of fluid being pumped is equal to air inlet air pressure e A dirty filter indicator indicates when to change filter elements e Protective rails help prevent damage during transportation e A 161 7059 Diaphragm Repair Kit and a 196 9504 Air Valve Repair Kit are sold separately N Reference a l NEHS0969 Tool Operating Manual U Capacity 114 L 30 gal Maximum free flow 159 Ipm 42 gpm Maximum size of pumpable solid
149. 92 606 mm 3 65 in 2 55 mm 3 25 in 211 00 mm 8 31 in 1854G D11R Tilt Continued 7 141 Hydraulic Component Disassembly and Assembly Hydraulic Cylinder Rod Seal Guides Continued SMCS Code 5100 012 Model See Chart Warranty Six Months Seal Guide Number Diameter Diameter Diameter Used Rear Frame Lock Level Frame Level Stabilizer Cylinder inder Cylinder Raise Cylinder Raise Cylinder Raise Cylinder 44 8854 84 95 mm 3 34 in 70 00 mm 2 76 in 57 15 mm 2 25in 118 00 mm 4 65 in TH220B Fork 44 8855 89 95 mm 3 54 in 70 00 mm 2 76 in 57 15 mm 2 25in 1118 00 mm 4 65 in TH330B Fork 244 8857 79 95 mm 3 15 in 154 00 mm 2 13 in 144 45 mm 1 75 in 193 00 mm 3 66 in TH330B Boom ge Bucket TR Za Ejector S 20E Stick Cynder ZE acam 101 BO mm aoin 95 25 mm B75 in 16256m TAD in 16205 mm 638 in OTON Tit Cylinder 1 3 5 5P 0320 50 80 mm 2 00 in 146 48 mm 1 83 in 10 mm 1 50 in 15 mm 2 25 in J613 Steering and Bowl Lift 920 930 951B 920 930 951B Multi Pur pose Bucket Side Dump Bucket 920 930 Bucket Tilt P 3537 38 10 mm 1 50 in 34 29 mm 1 35 in 28 58 mm 1 13in 57 15 mm 2 25 in 920 930 Steering 76 15 mm 3 00 in 72 39 mm 2 85 in 50 80 mm 2 00 in 57 15 mm 2 25 in 623B Elevating Scraper D9H Dozer Lift 5P 6155 66 04 mm 2 60 in 50 80 mm 2 00 in 144 45 mm 1 75in 157 15 mm 2 25 in D8 Bulldozer Tilt 88 90 mm 3 50 in 185 09 mm 3 35 in
150. Adapter 8F 0024 Hose Assembly 187 3547 Nipple Reference KENR5832 993K Wheel loader Machine Systems Disassembly and Assembly 00 W3 S J2143A 312 2967 Compressor Group Essential Tool Model 246C 256C 262C 272C 277C 287C and 297C Skid Steer Loaders Warranty Six Months e Used to install and remove 238 7693 Spring on optional quick coupler arrange ment e Used with two 12 mm wrenches to tighten spring compression bolt e Lock pins on end of tool arms prevent spring from ejecting during replacement procedure s e Durable steel construction al Continued 7 385 Implements Frame Hitch and Suspension 312 2967 Compressor Group Continued Essential Tool Model 246C 256C 262C 272C 277C 287C and 297C Skid Steer Loaders Warranty Six Months art Number 12 2967 Compressor Group Service Repair Parts P 0372 ock Pin 49 0206 Hex Nut T 0106 Bolt T 4223 asher Hard M12 323 7335 Sleeve Assembly Model 994D Wheel Loader 994F Wheel Loader Warranty Six Months Used to install and remove loader arm linkage pins Used with 38 6224 Hydraulic Pump 115 VAC 8S 8033 Hydraulic Pump 230 VAC or 9U 6600 Hydraulic Hand Pump Requires 6D 7726 Hydraulic Hose Assembly Designed to clear newer style flag pins Easily suspended with lifting loops Durable hardened steel construction Par Number T 323 7335 Sleeve Assembly e 320 6627 Canister Socket Essential Tool Model Wh
151. Adapter Group Part of 5P 1759 C 3 Assembly B 2714 Bolt 1 4 in 20 x 2 1 2 in D 4539 Bolt 5 16 in 18 x 2 1 2 in B 4504 Lock Washer 6 35 mm 1 4 in B 4505 Lock Washer C 4 Assembly B 4505 Lock Washer B 2695 Bolt 5 16 in 18 x 7 8 in Ho S 0424 Service Meter Group Ho D 4539 Bolt 5 16 in 18 x 2 1 2 in Ho Used on very early 988 and 992 only Included in 5P 8687 Tool Group 3Used on 977H 955H 933F and G and 966 with serial numbers below 75A 1092 only Used on 977H machines not equipped with 2S424 Service Meters only 5Used on D3 910 and 931 only Used on all U S production 3204 Engines 7Used on 3204 Engines 10X 2936 up Description 1B 7182 Bolts 2 PAIRS Adapter S C 6 Assembly sa Ss vop sa v N 1345 achometer Drive Adapter f OOOO VS Vor 1 i 759 S 3032 Clamp Part of 5P 1759 S161 S 00 W3 S J214 A D Blocking Plate Assemblies e Available by ordering 5P 8687 Tool Group e Isolate various system components when troubleshooting hydraulic system DI n Ha D4 D5 06 ws e To determine assembly number required for a machine model refer to the I T i Service Manual for Testing Hydraulic Systems and Components and then to the le list below se oe K De B D8 D9 Di0 Di ODI2 D13 D14 Continued 7 49 Hydraulic System Tools D Blocking Plate Assemblies Continued art Number Description Quantity D 1 Assembly F 7064 5 735 TE S 8894 Blocking Plate Assembl
152. CS Code 7562 Model 246C JAY1 UP 256C DWS1 UP 262C MST1 UP 272C RED1 UP Skid Steer Loader 277C JWF1 UP 287C MAS1 UP 297C GCP1 UP Multi Terrain Loader Warranty Six Months e Used to disassemble and assemble tilt and lift cylinders 292 9213 292 9214 00 Wa sis J214 A 292 9215 yy 292 9216 Par Number Description Capacity Overall Length Pin Diameter Square Drive 292 9213 Spanner Wrench 31 8 76 2 mm 1 25 204 7 mm 8 06 in 4 8 mm 0 188 in pe eo ee eee 292 9214 Spanner Wrench 50 8 120 7 mm 2 00 285 6 mm 11 24 in 16 0 mm 0 250 in eee ee eee 292 9215 Offset Spanner 31 8 76 2 mm 1 25 135 mm 5 31 in 4 8 mm 0 188 in 1 2 in l 7 aill 2 niail a iad 292 9216 Offset Spanner 50 8 120 7 mm 2 00 162 mm 6 38 in 6 0 mm 0 250 in 1 2 in mill ai ioa niai ni Hydraulic Component Disassembly and Assembly FT1558 Prop SMCS Code 5100 011 Model D10 Warranty None e Needed to hold piston when removing rod nut from dozer tilt and ripper lift cylinders e Material 50 8 x 50 8 x 6 35 mm 2 x 2 x 1 4 in angle iron e Length determined after cylinder is installed on hydraulic cylinder repair stand Reference Service Manual Hydraulic Cylinder Rod Seal Guides SMCS Code 5100 012 Model See Chart Warranty Six Months e Needed for installation of hydraulic cylinder heads with polyurethane seals used on square shoulder rods e Chart correlates guides with
153. E ports modified No 8 and standard No 14 provided on pees manifold for testing both sizes of backhoe loader line relief valves these 2 in PRESSURE dependent test ports each have two SAE No 6 ports for hydraulic pressure and PORT return connections e Quick disconnect O ring SAE port 6V 3965 Nipples and 3J 1907 O rings can be ordered for installation on manifold for easy coupling to hydraulic pump MOUNTING HOLES N Three 11 mm 7 16 in holes in manifold for mounting convenience Reference SENR3195 01 Hydraulic System Manual for 416 and 426 Backhoe Loaders SENR3472 Hydraulic System Manual for 428 Backhoe Loader Part Number Description U 5216 Manifold for Backhoe Loader Line Relief Valves 280 7987 Bore Gauge Essential Tool SMCS Code 5051 Model 416D 420D 424D 428D 430D 432D and 442D Backhoe Loaders Warranty Six Months N Used to measure bores for valve 280 7987 Bore Gauge spools en TORRE 2 e Provides a quick and easy method to determine if valve requires recon ditioning 00 W3 S J2143A Anti Drift Valve Disassembly and Assembly Tools Essential Tool SMCS Code 5143 5461 5464 5122 Model 420E KMW HLS 430E DDT EAT Backhoe Loaders 312DL DXH Excavator Warranty Six Months e Used to disassemble and assemble anti drift valves e Spanner wrench used to remove plug holding spring above anti drift valves e Pin guide used to install pin and opens anti drift valve e 264 6681 Spool
154. Essential Tool Model 330D Hydraulic Excavator Warranty Six Months S L e Used to remove stick nose sleeve bearings o e Heat treated for added durability 2 e Used with discontinued 6V 0113 or 316 1489 Cylinder Group and 4C 9634 Puller Stud 3 Reference S RENR8648 330D Disassembly and Assembly Machine Systems a Thread 1 1 4 12 Small outside diameter 99 5 mm 3 92 in Large outside diameter 115 0 mm 4 53 in 284 2368 Bearing Puller Adapter 185 3542 Bearing Puller Plate 988G Model 988G Wheel Loader Warranty Six Months e Used to remove sleeve bearings from Y and K pin locations e Bearing puller adapter has center swivel point for easy installation ae e Heat treated for added durability E fmm N Inside diameter 180 mm 7 1 in A E Er A Overall outside diameter 188 mm 7 4 in W DERE S pE Small outside diameter 156 mm 6 1 in i 185 3542 Bearing Puller Plate 988G Implements Frame Hitch and Suspension 4C 9695 Extension Assembly Arm Model 5230 Mining Excavators Front Shovel Warranty Six Months Final J Track Drive Roller Assembly Frame Used to remove and install final drive assembly into track roller frame Used with overhead hoist or equivalent to lift extension arm and final drive as sembly Extension arm is essential to correctly and quickly install the final drive final drive assembly must be held horizontal to allow final drive installation due
155. I 53207 Phone 414 769 6400 Fax 414 769 6591 A Return Material Authorization number is required Par Numbor FlowRange L e UHE TE e025 LAE Vehicle System Tools Hydraulic System Tools 348 9503 DHCR1500 Flowmeter 348 9504 HV1500 Load Valve SMCS Code 0774 0784 Model All Models Warranty Six Months 348 8503 348 9504 Part Number 48 9503 48 9504 e Used together to measure hydraulic flow pressure and temperature in any hydraulic system e Helps diagnosis problems within a hydraulic system e Meets EU requirements No CE markings required 348 9503 DHCR1500 Flowmeter e Flow rated up to 1500 Ipm 400 gpm s Pressure rated up to 420 bar 6000 psi e Code 62 four bolt flange connections e Accuracy of 1 of indicated reading e Remote inputs flow temperature 2 pressure 1 speed 1 e Quickly checks hydraulic pumps motors valves cylinders and hydrostatic transmissions e Low battery power consumption with automatic power off feature e Infra red photo tachometer with on target indicator s Can measure flow in both directions uni directional when used with 348 9504 HV1500 Load Valve 348 9504 HV1500 Load Valve e Progressive pressure control e High strength aluminum body rated up to 420 bar 6000 psi s Includes connecting flange seals and bolts for use with 348 9503 DHCR1500 Flowmeter e Pilot operated over pressure internal bypass valve e Include
156. Implement Service Replacement Part for Discontinued 8M 4856 Receiver Sleeve 367 6742 Sleeve Receiver Model Usage 769D 771D 773D 773E 773F 775D 775E 775F 789C Off Highway Truck 320D 323D M322D Excavator D5H D5H Series II D6K D6N D6M D10R D11R Track Type Tractor PL61 Pipelayer M318C M318D M322C Material Handler 980G Series II Wheel Loader 517 527 Track Type Tractor Warranty Six Months e Used to remove and install linkage pins provides a service replace K ment part for models listed above e Used with existing pin puller tooling Inside diameter 85 24 mm 3 750 in Overall length 228 6 mm 9 00 in Outside diameter 114 3 mm 4 5 in 994 Wheel Loader Tools Model 994 Wheel Loader Warranty Six Months e Used to remove and install loader arm linkage 12 3 References j SENR4755 994 Vehicle Systems Disassembly and Assembly l SEHS9272 994 Field Assembly J 4C 9493 Receiving Handling Sleeve Item 1 4 5 6 Ee e Supports hydraulic cylinder and serves as receiving sleeve during hydraulic ey amp T removal pulling of collets during disassembly OD ww e Through hole allows use with 50 8 mm 2 in or smaller puller stud qe 0 e ID 228 mm 9 in 8 T e Overall length 185 mm 7 28 in san F e Through hole 52 5 mm 2 in e Maximum force 100 tons 4C 9491 Receiving Handling Sleeve Item 2 e Serves as receiving sleeve for linkage pins and bearings during disassembly e D 228
157. La Wy G e n most cases valve assembly is repaired and not replaced saves time and L expense a e 361 1591 Cutter features 10 teeth at a 117 degree angle with a zero degree rake 361 1593 361 1591 e 361 1593 Adapter Assembly threads into 229 3612 Relief Valve Tool and then at taches to line relief port on main hydraulic control valve Reference NEHS0871 Repairing Line Relief Valve Seats Using the 229 3612 Hydraulic Valve Seat Repair Kit 361 1591 Cutter for M27 threaded port 361 1593 Adapter Assembly for M27 x 1 5 mm threaded port Hydraulic Component Disassembly and Assembly Lift Cylinder Removal and Installation Tools Model 992 Wheel Loader Warranty Six Months e Used to remove and install lift cylinders without use of heavy crane and without removing lift arms and bucket Part Number Description Beam Group Trolly FT0845 Bracket with four 801595 Bolts FT0844 Pin FT0846 Lifting Bracket FT0951 Guide iem PartNumber___ Deseripfion 9S 6340 Lift Arm Support Assembly 2 required R OSa Sling Assembly FT0951 Guide SMCS Code 5100 010 Model 992 Warranty None e When installing 992 lift cylinders assemble this guide on 9S 9101 Sling Assem e bly to prevent chain from slipping e Used only when lowering cylinder with one chain Vehicle System Tools FT2442 Puller Plate SMCS Code 5102 011 Model 793 and 793B Off Highway Trucks Warranty None H
158. MP D40D D400D D350C D400 Warranty Six Months Used to disassemble and assemble cylinder pistons from rods on suspension cylinders on articulated trucks Ci Be Is more versatile faster and safer than universal type spanners gt Designed to perform without damaging or scratching piston OD or rod Se s ae Services 4 different pistons more economical than 4 separate tools gt Has 1 1 4 inch hex for use with 1 1 4 inch socket and torquing tool Reference SENR8203 Service Manual Vehicle Systems Disassembly and Assembly D400D 00 W3 S J214 A Par Number U 5131 Cylinder Spanner Wrench 5130 Mining Excavator Pin Removal Installation Tooling Model 5130 Mining Excavators Front Shovel and Backhoe Styles Warranty Six Months Pin Pullers N Used to remove and install boom to frame pin stick to boom pin bucket to stick pin and all related cylinder pins tooling is essential to properly handle large pins without damage cs Used with general tooling listed below in General Tooling Used for All Pins 3 i A locking stud is designed into each pin installer to lock pin inside installer es sential when working overhead Each pin installer should be fitted with the correct cradle assembly to hold Typical pin installer and cradle assembly hydraulic cylinder in place Threaded Puller Rods and Fast Runner Nuts e Threaded rods in various lengths used to pull pins into or out of pin bore e Fast runner nuts
159. N Used to flush and clean rear axle and final drive assemblies also can be used in many filtering applications for oil contamination control e Filters hydraulic fluids from 5W to 90W e Standard 10 micron filter element with 2271 Ipm 600 gpm capacity large capacity extends time between filter element changes N Easily moved around in field conditions on three 30 cm 12 0 in pneumatic tires s Qilis pumped through filter cart using an air powered diaphragm pump fy r e Maximum output pressure of fluid being pumped is equal to air inlet air pressure be e Add on differential pressure gauge dirty filter indicator to indicate filter ele 1 9 ment changes L N All hose assemblies are made from Cat 844 wire reinforced hose will not col CR bau lapse when filtering hot oil 2 e Extra tall hose hook for ease of hose storage i 9 E Sj00 W3 S J214 A lt XIL R Built in storage box to hold optional adapter fittings L i Reference NEHS0809 194 2897 and 246 1157 Filter Cart Group Continued 7 111 Hydraulic System Tools Vehicle System Tools 246 1157 Filter Cart Group Continued Model 769 771 773 775 777 Off Highway Trucks Warranty Six Months Continued 7 112 Operating pressure 138 827 kPa 20 120 psi Variable delivery 0 409 Ipm 0 90 gpm Supply air consumption 0 47 L s 1 cfm per 4 55 Ipm 1 gpm of fluid pumped Suction lift Up to 5 5
160. Number eter Large End jeter Small End Diameter Inside Diameter Length Overall Length 318 2325 77 mm 3 03 in 154 6 mm 2 15 in 175 03 mm 2 96 51 6 mm 2 03 in 120 mm 0 79in 185 mm 3 35 in in 318 2326 82 mm 3 23 in 158 7 mm 2 31 in 180 03 mm 3 16 155 7 mm 2 19 in 20 mm 0 79in 190 mm 3 54 in in 318 2327 92 mm 3 62 in 167 2 mm 2 65 in 90 03 mm 3 55 164 2 mm 2 53 in 20 mm 0 79in 195 mm 3 74 in in 318 2328 102 mm 4 02 in 175 6 mm 2 98 in 100 03 mm 3 95 72 6 mm 2 86 in 120 mm 0 79in 1100 mm 3 94 in in In In In in In In Seal Installer Group In In In In In Vehicle System Tools Sealing Ring Pusher Item 2 art Number aside Diameter fo O 182314 G G G G G G G Hydraulic Component Disassembly and Assembly Piston Seal and Rod Installers SMCS Code 4303 016 Model TH62 TH63 TH82 and TH83 Telescopic Material Handler Warranty Six Months 125 9791 Seal Installer e Used to install piston seals while preventing seal damage during installation seg l e Locates over piston rod and guides seals over piston and into their correct posi E tion 125 9792 Seal Resizer e Used to compress piston seals to their correct size during installation j E JL LAN e Installs over piston and guides seals into cylinder body KY J L marta e Helps prevent damaging seals during assembly SS 125 9793 Installer Rod 125 9791 125 9794 e Usedto help install piston rod into cylinder body whi
161. Nut ST Rear Stand Assembly Thrust Washer aa E e E 92 N N 2 2 E gt 1U 9078 Stabilizer Model Challenger 35 45 and 55 Warranty Six Months e Used to add stability to front of Challenger during undercarriage change or when working on undercarriage spreads front stabilizing points out to 1245 mm 49 0 in N Used with 8S 7640 Tube Stand 8S 7611 Tube and 8S 7615 Pin requires 2 of each e Bolts directly onto engine side frames using two 0S 1626 Bolts and 2J 3506 Nuts Reference SENR8300 Service Manual Distance between stabilizer pads 1245 mm 49 0 in Working load limit 4086 kg 9000 Ib Mounting hardware 2 each 0S 1626 Bolt 2J 3506 Nut Stabilizer Implements Frame Hitch and Suspension Stabilizer with Tube Stand Item with no Part Number 1 Tube Stand Using the stabilizer and tube stands Item ssi Part Number Description R 0 Stabilizer C OS Bor RTE 7 FT2635 Pin Adapter Group Model All 35 45 and 55 Challengers with Load Sensing Hitch Warranty None N Used to remove electronic draft pin located in rear hitch makes removal easier e Requires simple machining and welding N Made from one 5F 7366 Forcing Screw one 5P 8250 Hardened Washer two 1A 1935 Full Nuts and 4 fabricated parts e To simplify machining plate 4 can be made from a 113 5463 Retainer e Steel specification SAE1018 e Machining tolerances 1 0 mm 00 W3 S
162. Off Highway Truck Warranty Six Months Working load limit 181 5 kg 400 Ib Weight 75 kg 165 Ib Length 1132 mm 44 6 in Height 213 mm 8 4 in Width 70 mm 2 7 in tem Part Number Desorption CSCS OoOO or Mu Purpose 0 Ste Ding Bracket Assem SSC S G H Bracket Assembly SSCS 176 6539 Brake Motor Removal and Installation Bracket Assembly Essential Tool SMCS Code 4268 010 Model 797 Off Highway Trucks Warranty Six Months e Used to remove and install brake cooling motor from hydraulic tank e Used with 1U 7505 Transmission Jack Pat Number Desorption ki 6539 Brake Motor Removal and Installation Bracket Assembly Vehicle System Tools 9U 6789 Brake Alignment Tool SMCS Code 4255 024 Model 777C Truck with optional oil cooled front disc brakes Warranty Six Months e Used to align clutches and discs proper alignment is critical e Assures correct alignment of clutch plates and discs prior to wheel assembly C l helps eliminate damage of clutch pack and other mating components at as ES sembly e Simplifies alignment and reduces installation time correct alignment and instal lation assure proper brake operation e Used in the field without removing brakes vertical position or in the shop when brake is in horizontal position Reference SENR5693 Power Train Supplement 7771C Oil Cooled Disc Brakes Outside diameter 400 0 mm 15 75 in Inside diameter 200 0 mm 7 87
163. PD0774 Service Magazine Article New Tooling Facilitates the Installation and Removal of Bolts on the Rear Suspension Cylinder 251 8155 Adapter Assembly Plates Model 992C Wheel Loader Warranty None mes e Used to check preload on bearings on main frame hitch assembly FT1385 Reference 992C Service Manual EES Part Number Use A FT1385 Hitch upper bearings FT 1386 FT1386 Hitch lower bearings Implements Frame Hitch and Suspension Upper and Lower Plate Groups Essential Tool Model See below Warranty None e Used to check bearing preload on main frame hitch assembly Reference 994 Machine Systems Disassembly and Assembly Manual FT2627 and FT2628 Upper and Lower Plate Groups Part Number Model Material Upper Plate Groups FT2627 994 Wheel Loader 1E 0170 steel 290 to 450 MPa yield FT2826 950GII and 962GII Wheel SAE1018 steel Loaders AN L FT2828 988G Wheel Loader SAE1018 steel Lower Plate Groups FT2628 994 Wheel Loader 1E 0170 steel 290 to 450 MPa yield FT2825 950GII and 962GII Wheel SAE1018 steel Loaders FT2827 988G Wheel Loader SAE1018 steel 40 9416 Locknut Spanner Wrench Model AP 1050 AP 1000 and AP 800C Asphalt Pavers Warranty Six Months e Used to quickly and easily remove and install both 2H 3778 Spanner Nuts the locknuts for Extend A Mat B Screed extender sloper pivot pins assembly requires an inner spanner nut star washer and outer s
164. PS bolts located in front corners on cab floor e Used with a 3 4 inch square drive 9U 5007 Torque Wrench N Fits into limited clearance area where sockets or other tools will not fit e Essential for applying proper bolt torque quik Socket size 30 mm 12 point Center to center distance from drive to 203 2 mm 8 00 in socket Pari Number o Description 239 2296 Torque Adapter FT3028 Stall Fixture Model 10 foot Asphalt Augers Warranty None e Used to effectively obtain stall pressure on auger motor Implements Frame Hitch and Suspension FT3029 Locking Bar Model Asphalt Augers Warranty None e Used to obtain stall pressure on auger motor FT3119 Pressurizing Grease Gun Model 993K Wheel Loader Warranty None e Used to pressurize linkage pin bore during linkage pin removal e Reduces amount of tonnage force required to remove linkage pins gee e Allows pressurized grease not to exceed 68 948 kps 10 000 psi to fill lift arm ai bore to help remove linkage pin pa e High pressure quick disconnect attaches grease gun to fitting installed in link ee k L age Fae oN eal e Certified pressure gauge shows pressure of grease in linkage pin bore and can a ee LA be used to verify that all pressure has been released dg e Made from 8F 9866 Grease Gun Assembly 5P 3238 Hex Pipe Nipple 3J 1907 O Ring Seal 006 0210 Pipe Tee 186 2613 Pressure Gauge 187 3546 Quick Disconnect Coupler 5P 3501 Pipe
165. Provides accurate torquing method Drive size 3 4 in Spanner ID 105 75 mm 4 163 in Number of teeth 4 Tooth width 7 38 mm 0 291 in Distance between teeth 99 0 mm 3 9 in 279 4142 Wrench Assembly Hydraulic Component Disassembly and Assembly 180 0472 Lift Fixture Assembly 988G Main Valve Essential Tool SMCS Code 5051 010 0632 Model 988G Wheel Loader Warranty Six Months European Union compliant CE marked e Used to remove and repair the main hydraulic valve Fel 12 e Used with 142 1664 Lift Bracket Group e ES e 3 piece unit bolts directly to lift bracket group ad SSK e Allows minimal machine disassembly to remove or install main hydraulic valve ere SS e Lower rotate and quickly remove valve with reversible support bracket a AQ S Overall dimensions F N Base unit 350 x 110 mm 13 5 x 4 3 in Lift arm 594 x 101 mm 23 5 x 4 in 150 x 261 mm 6 x 10 3 in 38 6 kg 85 Ib 317 5 kg 700 Ib 277 5832 Hex Wrench 30 mm Essential Tool SMCS Code 5070 Model 966H Wheel Loader Warranty Six Months S 00 W3 S J2143A e Used to tighten hydraulic pump bolts N Fits into limited clearance around bolt heads sockets or other tools will not fit ro d e Used with a 3 4 inch square drive 9U 5007 Torque Wrench or equivalent e Essential for applying proper bolt torque Reference a RENR8881 00 Hydraulic Pump Removal L C Hex 30 mm 12 point L
166. R8203 Service Manual Vehicle Systems Disassembly and Assembly D400D 219 0476 Spanner Wrench Implements Frame Hitch and Suspension Pin Driver Caps Essential Tool Model 345C 365C 385C Hydraulic Excavators Warranty Six Months e Used to protect linkage pins from damage during installation e Longer thread engagement for thicker flag pins e Heat treated for added durability e Side holes in head allow pins to be installed or removed using a spanner x wrench WM lt lt Reference KN OAA C V Disassembly and Assembly Service Manual for 345C 365C and 385C 276 8834 276 8833 276 8831 Thread Size Thread Length 276 8831 M30 x 3 5 51 1 mm 2 01 in 276 8833 M36 x 4 0 58 5 mm 2 30 in 276 8834 M48 x 5 0 71 5 mm 2 81 in FT2929 Spanner Wrench Model 570B and 580B Harvesters Warranty None e Used to remove and install 161 5558 and 156 0093 Spanner Nuts on boom as sembly e Used with 3 4 inch drive torque wrench Reference RENR6145 Service Manual Machine Systems Disassembly and Assembly S 00 W3 S J2143A Summary of Receiving Sleeves Adapter Plates Pin Driver Caps Receiving Sleeves with Adapters Receiving Sleeves A B C Maximum Maximum Stud Hole m a Part Number Description Pin Diameter Pin Length Diameter A amp FT2544 Receiving 305 0 mm 12 00 PS K Sleeve in al Nap FT 2729 Receiving 303 0 mm 11 93 685 0 mm 26 97 Open end 4C WELD Sleeve in
167. RR 2 2 a a E i Pom e H H Pn Seeve Asen O H US pana Prate C a voor adapter CY KN maT ae ae eel Pin Marrs Adapter ft Ci CS Mora Adapter Coupling U O oOo ooo S057 5 U H Sa Runner ana Sewes o LST 1 Also requires one of the following pumps 3S 6224 115 V 8S 8033 230 V Also requires one of these pumps 3S 6224 115 V or 8S 8033 230 V 2 2 2 2 ae f 2o OoOo a ae a 7 Pea er er a fe L Too ay ers eee ae coal sl ae oo es T es ee E a erty C T D E C C T T C ai OOO r po oo C To o ro oo Vehicle System Tools Linkage Pin and Sleeve Bearing Removal and Installation Tools Model 992G 992K 993K Wheel Loader Warranty Six Months e Used to remove and install sleeve bearing linkage pins e Used with service presses 9U 7764 150 ton 6V 2073 100 ton 6V 4131 80 ton and 3P 2228 60 ton e Special receiving sleeve assemblies are used with other hydraulic service tools to remove and install linkage pins e Sleeves work especially well for handling pins weighing as much as 284 kg 626 Ib and 146 cm 4 8 ft long which are lo cated high on the machine e Retaining bolts are built into sleeves allowing linkage pin to be locked into sleeve when working overhead e Receiving sleeve assembly is easily suspended with eyebolts e Complete range of sleeve bearing puller plates and installer plates are available for servicing each pin locatio
168. RT TSR RTS C S 9 E o C E HEU K 1 Part 7M 8485 Seal 2 required Part 7M 8485 Seal 1 required 3 Part 2S 4078 Seal 1 required Part 81 7910 Adapter 1 4 in BSPP is used to plug hose ends when running diagnostic tests Fittings for 68 900 kPa 10 000 psi Hydraulic System SMCS Code 5050 039 Warranty Six Months N Fittings and adapters for use with 68 900 kPa 10 000 psi systems Vehicle System Tools arNumber Description ype TiveadA Thread B____ Thvead 136 2069 Adapter 90 Elbow 1 4 18 NPT 1 4 18 NPT pee Timaw fone 135 2537 Adapter 90 Elbow 3 8 18 NPT 3 8 18 NPT pees ere PEN Fema froma 136 7203 Adapter Straight 9 16 18 UNF 6 3 8 18 NPT 136 2061 Adapter Straight 1 4 18 NPT Male 3 8 18 NPT 136 2063 Adapter Straight 3 8 18 NPT Male 1 2 14 NPT 135 2532 Fitting Adapter Straight 3 8 18 NPT Male 1 4 18 NPT poe al S a a 136 2062 Adapter Tee 3 8 18 NPT Male 3 8 18 NPT 3 8 18NPT ii a Continued 7 82 Hydraulic System Tools Fittings for 68 900 kPa 10 000 psi Hydraulic System Continued SMCS Code 5050 039 Warranty Six Months Part Number Description Type Thread A Thread B Tras tem Female Female Female Female Female Female Female Female C Ee Adapter____ Swraight 98 18 NPT Male 9 T8NPTMale E PE a ee E Female Pe eee eee ene f Female Female E i a a ae T E Female Female Female Female Female lt EB agaa 171 1879 Ad
169. References PEXT8026 New Caterpillar Compression Retainer and Tip System PEXT9034 Compression Retaining System CD ROM Par Number 75 0138 Compression Retainer Pry Bar 00 W3 S J214 A 160 4947 Handling Bracket Assembly Essential Tool Model GET Series 40 and 50 Wear Blocks Warranty Six Months European Union compliant CE marked e Used to quickly and easily lift wear blocks into place lightweight and simple to use e Provides a positive lock that retains wear block to handling tool Allows infinite positioning art Number 60 4947 Handling Bracket Assembly Vehicle System Tools Implements Frame Hitch and Suspension 263 0039 Pry Bar Model Wheel Loaders Track Type Loaders Excavators and Backhoe Loaders Warranty Six Months e Used to remove and install retainers on K series hammerless bucket teeth e Ergonomic handle reduces hand fatigue e Long life finish resists rust and wear during use 253 0039 Cutting Edge Handling Bracket Assemblies Model Machines with Cutting Edges having Rectangular Holes Warranty Six Months European Union compliant CE marked e Usedto lift cutting edges with rectangular mounting holes e Easy and quick attachment to cutting edge e Adjusts to different hole sizes e Provides positive locking e mind Part Number Rectangular Hole Size Limit 522025 Bracket S Assembly 8T 2852 Puller for 785 Model 785 Warranty Six Mon
170. Repair Parts Available s Hose 200 cm 80 in R E E 92 N N 2 2 E gt Hydraulic System Tools FT0794 Return Line Cap Assembly SMCS Code 5050 038 Model See Tee Test Tool Charts Warranty None FT0828 Filter Adapter SMCS Code 5050 038 Model See Tee Test Tool Charts Warranty None Return Line Cap Assemblies Model See Tee Test Tool Charts Warranty Six Months N Use of this fabricated tool indicated under B in Tee Test Tool Chart fem PatNumber Description C Wave Counter J C T L 77 OE L C C Z H L 2 1 N Use of this fabricated tool indicated under A 3 in Tee Test Tool Chart Description 3 25 4 mm 1 in Extra Heavy Pipe Nipple 50 8 mm 2 in Long art Number escription P D 2P 8336 Nipple As High Pressure Valved 3 B BTA eooo m N Use of these fabricated assemblies indicated under B 12 FT1633 and B 11 FT1634 respectively in Tee Test Tool Chart Can be used in same applications as assemblies D8 and D9 and permit easier installation of tee test flow block fem PartNumber Description P 5597 Pipe Nipple Hydraulic System Tools FT1634 Return Line Cap Assembly mem Part Number Desorption SCS Coupler Assembly High Pressure 6 G Valved 6 4 mm 0 25 N 7 Coupling Plate Connector Plates for Hydraulic System Flushing SMCS Code 5050 046 Model Most Cat Models Warranty Six Months e Used for flushing hydraulic systems on C
171. S12 FT2566 S18 FT2567 S25 S30 S40 P16 CR20 CR28 P20 P25 P28 P40 CR20 CR28 S50 S70 P16 P20 P28 S18 S25 P40 CR35 S30 S40 S70 CR50 S50 P60 S80 2 E e E 92 N gt N 2 2 E gt S50 S130 Rotary Axle Pinion and Bevel Gear Tooling Model RM350 Reclaimer Mixer Warranty Six Months Pinion Bevel Gear Tooling s Used to measure and align pinion to bevel gear 1U 5847 129 7156 129 7157 and 129 1758 e When completely assembled in differential housing tools provide stackup dimension of gear set and provide method to obtain shim pack measurement e Tools are precisely machined to provide correct and accurate assembly adjust ment using procedures provided in Service Manual em PartNumber Description 4ST easuring Pin Implements Frame Hitch and Suspension Measuring Ring and Seal Driver 129 7159 Measuring Ring e Used to determine thickness of shim required for correct assembly of pinion f s 7 input shaft dj e No other measuring method will provide results as fast and accurately as using gt this tool 1 J 129 7160 Seal Driver e Used to install differential oil seal after pinion and bevel gear have been as sembled SO s Driver ensures seal is installed to correct depth also ensures seal is installed exactly perpendicular to shaft eliminates cocked seals e Eliminates seal damage which can
172. Sa C Se M T S af Strut Adapters Model See below Warranty None e Used with 1P 1784 Hydraulic Cylinder Repair Stand for disassembly and assem bly of front suspension cylinders e Bolt to end of rod assembly and secure rod to end post of repair stand e FT1330 Adapter also modified so that it can be attached to piston and aid in its removal Part Number Model FT2761 777 Trucks and 776 Tractors FT1330 FT2761 FT1330 769 773 Trucks and 768 772 Tractors Implements Frame Hitch and Suspension 994 Main Frame Assembly Tools Model 994 Wheel Loader Warranty Six Months e Used in assembly of 994 Wheel Loader main frames e Align and hold 994 center hitch pin bores prior to pin installation e Bore alignment very important but difficult because of large pin size close tolerances mass of 2 loader frames speed required to install cold shrunk pins before they warm and expand Reference SEHS9272 Special Instruction 994 Field Assembly Instructions SENR4755 Service Manual 994 Vehicle Systems Disassembly and Assembly Module escription ollet Assembly 236 mm 9 3 in diameter 670 mm 26 4 in long 89 kg 196 21 Ib Fixture Assembly 750 x 174 x 178 mm 29 5 x 6 9 x 7 in 22 7 kg 50 04 Ib S 00 W3 S J2143A 994 Hitch Pin Pulling Tools Model 994 Wheel Loader Warranty Six Months e Used to pull hitch pin or pull any pin with a 2 inch 12 puller hole saves time and eliminates
173. Series II and D300E Series II Articulated Dump Trucks Warranty Six Months e Used to remove brake piston e Slides onto top of piston fitting into piston groove e Grips piston for easier removal reduces repair time SE e Helps eliminates potential damage to brake piston during s a removal Reference SENR9129 Service Manual Overall diameter 79 4 mm 3 13 in Inside diameter brake piston 67 5 mm 2 66 in Inside groove dimension 61 3 mm 2 41 in 132 1415 Brake Piston Puller 164 4622 Clamp Assembly Essential Tool SMCS Code 4250 017 4267 017 Model 785C and 793C Large Mining Truck 24H Motor Grader Warranty Six Months e Used to compress parking brake piston guide spring e Required to disassemble and assemble brake group e Safely compresses guide spring e _Locates over spring and guide prevents tool from disengaging Clamp opening max 143 0 mm 5 63 in Clamp throat depth 89 0 mm 3 50 in Spring diameter max 34 0 mm 1 34 in 164 4622 Clamp Assembly Brake and Steering Systems 292 1274 Stop Group Essential Tool Model 24M Motor Grader Warranty Six Months e Used to stall steering pump for testing e C style clamp fits into bore p e Cap screw used to lock stop in place f e 87 2223 Socket Head Bolt serviced separately e Material lightweight aluminum Reference KENR6022 24M Machine System Disassembly and Assembly 292 1274 Stop Group 5P 7389
174. Six Months 220 8686 Die Group XT 3 ES 1 1 4 20 Anchor S4G coupling 220 8687 Die Group 1 1 2 24 Anchor S4G coupling 1 1 4 20 Anchor MCSH or MCSX couplings 220 8688 Die Group XT 3 ES 2 32 Anchor S4G coupling Copper Seals for JIC Fittings Joint Industry Conference SMCS Code 0684 Model JIC Fittings Warranty Six Months e Used to repair leaking joints between JIC fittings DIAMETER A e Formerly if JIC connection leaked and slight additional tightening would not stop leak leaking components had to be replaced cone shaped soft copper HZ 2 seals can be fitted between sealing surfaces of connection when connection tightened soft copper seal deforms and fills scratches or nicks that caused a leak s To determine size of seal needed find diameter A as shown in illustration then use chart to find correct seal part number for diameter A e After copper seal installed tighten JIC connection to torque shown in chart iameter A Seal Part Number mm 034A Tamm 04 Y AZ mm 0 56 4C 8768 Fitting SMCS Code 6500 036 Model E300 EL300 E300B and EL300B Excavator Warranty Six Months 2 E e E 92 N N 2 2 E gt e Used to adapt high pressure hose from pump to 1U 8761 Flowmeter e 90 elbow swivels allowing flowmeter to hook up more conveniently Working pressure 41 000 kPa 6 000 psi i band Male end 15 16 12 SAE O ring fitting y S gt Fe
175. Sleeve Assembly Sleeve Assembly Use crossbar from Push Puller for installation only Continued 7 256 Loader Lift Arm and Excavator Implement 933 Track Type Loader Bearing Location Continued Also requires one of the following pumps 3S 6224 115 V 8S 8033 230 V 941 and 951 Track Type Loaders Bearing Location NOTE FT0514 Handle can be made for use with 1P 1831 1P 1832 1P 1833 and 1P 1834 Adapters where manual driving of bearings is desired Other Parts Required Tool Required Bearing Location Stud 1 14 3 4 941 and 951 Track Type Loaders Bearing Location art Number Tools Required P 1833 P 1837 P 1841 S 5431 H 3107 P 0543 P 1832 C 9634 V 3160 V 3170 B 7548 S 5564 S 5565 U 6832 Adapter Bearing Pulling Adapter Bearing Pulling A dapter Bearing Pulling 1 E S a Sleeve Assembly Ppr S Fast Runner Nut agter Bearing Paling Stud 1 1 4 12 no Pe i i al aaa Puller Group 30 ton Puller Group 50 ton Bearing Puller Assembly Sleeve Assembly Sleeve Assembly Use crossbar from Push Puller for installation only Also requires one of the following pumps 3S 6224 115 V 8S 8033 230 V 955H Track Type Loaders Bearing Location NOTE FT0514 Handle can be made for use with 1P 1831 1P 1832 1P 1833 and 1P 1834 Adapters where manual driving of bearings is desired Other Parts Required Tool Required Bearing Location Stud 1 14
176. Stud Puller Stud Puller Stud 1 980 mm 78 in M24x3 650 mm 25 6 in M30x3 5 800 mm 31 5 in 1 575 mm 62 in S 00 W3 S J2143A Puller Stud Puller Stud Stud Puller M48 x 5 Puller Stud M48 62 in uller Stud M48x5 381 mm 15 in 508 mm 20 in 920 mm 36 2 in 1 575 mm 62 in 20 mm 36 2 in 72 t 80 tons Fast Runner Nuts Fast Runner Nuts 6 art Number U 5345 U 5346 U 6809 U 6810 Description Teat Size O ase CS Fast Runner Nut Assembly Loader Lift Arm and Excavator Implement 9U 6226 Pin Puller Adapter 9U 6226 Pin Puller Adapter 12 Inside diameter Length Thread size 63 5 mm 2 50 in 152 mm 6 0 in M36 x 4 0 9U 7218 Bearing Puller Plate 13 Outside diameter Length Thread size Maximum Capacity 127 mm 5 0 in 50 8 mm 2 00 in M30 x 3 5 45 t 50 tons Pari Number 9U 6226 Pin Puller Adapter 12 9U 6226 Pin Puller Adapter M36 x 4 thread not shown 9U 7218 Bearing Puller Plate 13 9U 7218 Bearing Puller Plate Pin Driver Caps in Driver Caps in Driver Caps in Driver Caps U 6758 in Driver Cap installation only M48 x 5 0 FT0768 Pin Holder Assembly Model Most Cat Loaders and Excavators Warranty None e Used for linkage pin removal and installation on loaders and excavators Description Steel Rod Steel Tubing Steel Rod i C TT C AE Vehicle System Tools Loader Lift Arm and Excavator
177. T Products Warranty Six Months 2 by a a s Used to remove horizontal or vertical bucket pins edge protector J350 J400 y p and J450 J550 pins IS e Provides up to 10 tons of removal force 1 le e J style adapters hook to rear edge of tooth provides positioning and retention IZ j S while removing pins A Ro 31 Adjustable positioning bolt assists in alignment of repetitive tooth pin removal U B e 3 adapters for different size pins Pin length maximum 171 5 mm 6 75 in Throat depth maximum 154 0 mm 6 06 in Pin diameter maximum 22 1 mm 0 87 in Tooth spacing minimum clearance 211 0 mm 8 31 in L H G 149 2879 Tooth Pin Remover Group Medium Bucket 149 2884 Adapter Larger J450 J550 pins E Fabric Baskets Model All Models with Ground Engaging Tools GET Warranty Six Months European Union compliant CE marked y A e Used to help remove and install bucket teeth cutting edges and adapters LES v e Must be used with overhead lifting device 1 e Provides an easy method of moving Ground Engaging Tools GET products in KAN at 9 9 and out of service trucks or shop environment WY z oy e Non choker style baskets must be used in pairs securely holds cutting edge AA STE ET e Suitable nylon strap sold separately must be used with 149 0174 149 oe as ee References NEHS0700 Tool Operating Manual Using the Choker Style Fabric Basket to Install and Remove Bucket Teeth NEHS0701 Tool O
178. Table of Contents Vehicle System Tools Brake and Steering Systems scsssssssssssssssssssescssesssssesessesssassesaesaeescseenesneasssesseaeeseaeeneeaeseeseeneassneseeateneaeeneeneeseaees 7 3 TGT TRT FH 7 38 Hydraulic Component Disassembly and Assembly sss sees essen 7 132 Motor Grader Controls Cable Control amd Winch 0 sessecsessessesseeseeseesseseeseeseeseeseeseeseeseeaeeaseneeateatsneeeeaees 7 228 Loader Lift Arm and Excavator Implement ssssessssssesssseeessesseeseseeseeeseeseeeeneeeeensneesseeaeeneeseaneateneenenneneaes 7 236 Implements Frame Hitch and Suspension sssssssccssessessessessssseesesseeseesseseeseesessseatsaeenesseeaeeassesateassneeaeeaes 7 286 00 W3 S J214 A N pe den i i oO L 2 G _ s 00 W3 S JI142A Brake and Steering Systems Brake and Steering Systems 5B 3032 Brake and Clutch Adjusting Tool SMCS Code 3058 025 Model See Below Warranty Six Months e Used to adjust brakes and flywheel clutches on earlier motor graders and to adjust flywheel clutches on DW10 DW15 DW20 and DW21 Tractors 5B 3032 Brake and Clutch Adjusting Tool 242 0992 Brake Gauge SMCS Code 4250 082 0763 Model TH103 Telehandler B Series Telehandlers and Backhoe Loaders Warranty Six Months N Used to check brake disc wear checks minimum thick G ness between brake discs E f G l e e Easily
179. Tyrone pumps do not have date codes measure stake location dimension in housing and refer to Chart A to determine which staking sleeve is needed s Tools for non current pumps are fabricated tools FT because there are fewer older pumps than current pumps Reference SEHS8428 Special Instruction complete repair procedure for Tyrone Pumps Tooling Needed to Service the 20 and 25 Series Tyrone Pumps item PartNumber Description Jow 5P 1075 Hard Washer R coh 0873 9F 2773 5P 1075 S 2 shat notseniead i em ooo eran 2 i Etsi Bearing Remover Tamery T0670 sat _ T 8T 0877 81 0878 1K 6979 sre Ip Staking _ B Cap rat series i 81 0874 Punch Assembly T Hydraulic Component Disassembly and Assembly Service Tools for 20 and 25 Series Tyrone Pumps Continued SMCS Code 5050 010 Model 20 and 25 Series Tyrone Pumps Warranty Six Months ooling Needed to Service the 20 and 25 Series Tyrone Pumps ftom Part Number Description T 81 9136 Shaft not serviced 81 9134 Pressure Plate Remover consists 81 9135 8T 9136 9F 2773 5P 1075 UD Caer Assemby Si 8 8 T T Bearing Installer Group consists 81 9129 8T 9131 8T 9132 8T 0878 1K 6979 Ge S srar te I B fs 1 S G Toor G S Chart A ChartA Sleeve Bearing Pump Housing Pump Series Stake Location Dimension Staking Sleeve Part a in Number Stake Former 1 285 0 005 FT2145 Location 25 Current 1 630 0 005 81 9132 Dimon
180. UP 928G DJD1 UP WLG1 UP 930G TWR1 UP TFW1 UP Wheel Loaders Warranty Manufacturer s Vehicle System Tools e Used to check hardness of chrome plating on cylinder rods 306 7628 306 7627 06 762 06 762 FT1990 Orificed Union SMCS Code 5050 038 Model 416 Warranty None e Required to test and adjust hydraulic margin pressure on 416 Backhoe Loaders only e Loader tilt cylinder hoses are disconnected from cylinder and reconnected at both ends of FT1990 for test procedure e Places 1378 138 kPa 200 20 psi load on hydraulic system that should produce pump discharge pressure 1378 138 kPa 200 20 psi higher than signal line pressure e Flow spool in compensator valve can be adjusted to obtain correct margin pres sure differential Refer to 416 Backhoe Loader Hydraulic System Testing and Adjusting Service Manual SENR3195 01 for margin pressure test procedure e Consists of O ring face seal ORFS type 6V 8731 Union 13 16 inch 16 exter nal thread at both ends two 6V 8398 O ring Seals and a 35 3 0 5 mm 1 39 in long 9 4 mm 3 8 in diameter bar stock SAE 1020 steel N Round bar stock is inserted into 6V 8731 with 9S 3263 Thread Lock or equivalent proper sized orifice created by drilling 4 7 mm 3 16 in diameter hole through round bar stock Reference SENR3195 01 Service Manual 416 Backhoe Loader Hydraulic System Testing and Adjusting margin pressure test procedure Hydraulic System Tools A
181. Wheel Tie Bar Bearing Adapter SAE 1020 Steel Necessary pull ers to remove leaning wheel tie bar bearing FT0819 Pitman Arm Upper Bearing Adapter SAE 1020 Steel Necessary pull ers to remove pitman arm upper bearing FT0820 Pitman Arm Lower Bearing Adapter FT0823 Power Control Lifting Bracket Model No 12F No 14E and No 16 Motor Graders Warranty None e Used to remove power control box SAE 1020 Steel Necessary pull ers to remove pitman arm lower bearing 00 Wa shs J214 A Motor Grader Controls Cable Control and Winch FT0821 Column Housing Upper Bearing Adapter Model No 16 Motor Grader Warranty None e Used with necessary pullers to remove power control column housing upper S bearing Templates Model 12G 14G 16G 120G 130G and 140G Motor Graders Warranty Six Months n e Used to hold and align motor grader circle tooth segments for faster easier ce E installation e 319 5038 Template replaces 6V 7808 Template K SLA Reference c e o SMHS7268 0 Special Instruction L Number CMe 1 319 5038 12G 61M 120G 130G 74V 12W 140G 72V 81V 13W Vehicle System Tools 6V 6037 16G 93U 6V 6039 14G 96U Accugrade Installation Alignment Dowels Model Usage 349E 336E 329E 324E 320 323E 320ERR 316E 312E 314E 311E Excavators Warranty Six Months e JIG dowels used for the installation of Accugrade Systems e Temporary JIG d
182. acement is necessary e Eliminates difficulty in making brake wear measurements e Used while operator applies service brakes with engine stopped e Used by removing brake inspection port at brake anchor and inserting gauge Usage Instructions 1 Insert FT3105 Brake Wear Gauge into inspection port If head of gauge does not reach anchor brake wear is less than 50 2 If head of gauge touches anchor insert FT3104 Brake Wear Gauge into port If head of gauge does not reach anchor brake wear is 50 to 75 3 If head of gauge touches anchor insert FT3103 Brake Wear Gauge into port If head of gauge does not reach anchor brake wear is 75 to 100 4 If head of gauge touches anchor brake wear is 100 and brake service is required Reference Testing and Adjusting publications for 854K Wheel Dozer and 990H 992K Wheel Loader Brake and Steering Systems S 00 W3 S J214 A Continued 2 E E 92 N gt N 2 S E gt Brake and Steering Systems Brake Wear Gauges Continued SMCS Code 7474 040 Model 854K Wheel Dozer 990H 992K Wheel Loaders Warranty None Part Number Percent of Wear FT3103 100 FT3104 75 FT3105 50 Oil in housing can be under pressure and may be hot To prevent personal injury stop the engine and wait five minutes to allow oil to settle before removing inspection port plug 185 5784 Brake Wear Gauge SMCS Code 7473 040 Model 950G 962G
183. actor CS 563E CNG1 Up Vibratory Soil Compac tor CP 563E CNT1 Up Vibratory Soil Compactor CB 564D C6D1 Up Vibratory Compactor Warranty Six Months European Union compliant CE marked e Used to remove and install various compactor drum eccentric weight housings 306 3351 C Frame Assembly e Used with adapter assemblies for various applications e Use with an approved shackle e Adjustable center of gravity N 7X 0328 Bolt 5P 1076 Washer and 6V 8188 Nut are used to attach adapter as semblies 306 3352 Adapter Assembly N Used on CB534D CB534D series XW and CB 564D Vibratory Compactors as e Connects to 306 3351 C frame Assembly with a lock bolt 306 3351 e Fits profile of eccentric weights e An 8T 7338 M16 Bolt secures eccentric weight to adapter 306 9603 Adapter Assembly e Used on CB 434D CS 563E and CP 563E Vibratory Compactors e Connects to 306 3351 C frame Assembly with lock bolt e Fits profile of eccentric weights e A 099 0169 Bolt secures eccentric weight to adapter Reference KENR3614 Disassembly and Assembly Manual CB 534D CB 534D Series XW and CB 564D Vibratory Compactor Machine Systems NEHS1019 Tool Operating Manual 306 3351 C Frame Lifting Assembly NEHS1020 Tool Operating Manual 306 3352 C Frame Adapter 306 9603 C Frame Adapter P Ly A E Qe 306 9603 306 3351 306 3352 306 9603 Working load limit 454 kg 1000 Ib 454 kg 1000 Ib 454 kg 1000 Ib Weight 84 kg 185 Ib 7 6 k
184. ads BSPP British Standard Pipe Parallel Threads tem Part No Description Flow Meter Adapters 7X 2430 Adapter1 in SAE standard flange x 5 16 in 12 SAE Pad O ring male thread 7X 2608 Adapter 1 1 4 in SAE standard flange x 1 5 16 ell in 12 SAE O ring male thread 7X 2612 Adapter 3 4 in 14 BSPP female x 1 5 16 in 12 SAE 0 ring male thread 7X 2470 Adapter 1 5 8 in 12 SAE O ring male x 1 5 16 eau in 12 SAE O ring female thread Adapter STR 1 5 16 in x 1 5 16 in SAE O ring male thread union 8C 9029 Pressure Test Port Adapters TX 2613 Adapter 1 8 in 28 BSPP male x 9 16 in 18 SAE eo O ring port 7X 2614 Adapter 1 4 in 19 BSPP male x 9 16 in 18 SAE eo O ring port Pl 81 7910 Adapter 1 4 in 19 BSPP male x 9 16 in 18 SAE 8 6V 0405 Seal 1 required E 6V 0407 Seal 1 required 61 7X 2431 Adapter 1 2 in 14 BSPP male x 9 16 in 18 SAE O ring port In Line Tee Fittings Tee 1 2 in 14 BSPP swivel x 1 2 in 14 BSPP male x 9 16 in 18 SAE female branch Tee 3 8 in 19 BSPP swivel x 3 8 in 19 BSPP male x 9 16 in 18 SAE female branch 7X 2434 Tee 1 4 in 19 BSPP swivel x 1 4 in 19 BSPP male x 9 16 in 18 SAE female branch X 2615 Adapter 3 8 in 19 BSPT male x 9 16 in 18 SAE O ring port 2 3 TX 2432 Adapter 3 4 in 14 BSPP male x 1 5 16 in 12 SAE O ring male thread 1 2 3 4 5 i a e LC U cy d 4 N j K Y d Wa RG B Application Used to install flow meter
185. and 349E Excavator Warranty Six Months S 00 Wa shs J214 A European Union Compliant CE Marked Used to remove hydraulic pump on E Series excavators with Tier 4 after treat ment package Used with 226 2380 Multi Purpose C Style Lifting Bracket Assembly ie Tool eliminates need to remove after treatment package prior to removing pump E ae E Mounts to suction port on bottom of pump NO 8 Dual purpose tool works with horizontally mounted pumps 320E 324E 336E and IIA EX 349E and pumps mounted on an angle 329E Ar Reference NEHS1103 Tool Operating Manual Working Load Limit 1366 kg 3000 Ib Weight 29 kg 64 Ib Dimensions L x H x W 883 6 x 184 8 x 139 7 mm 34 7 x 7 27 x 5 5 in 346 6598 Adapter Assembly Vehicle System Tools Hydraulic Component Disassembly and Assembly 369 9937 Hex Wrench 30 mm Essential Tool SMCS Code 5070 Model Usage 966H Wheel Loader Warranty Six Months e Used to tighten hydraulic pump bolts N Fits into limited clearance around bolt heads sockets or other tools will not fit e Used with a 3 4 inch square drive 9U 5007 Torque Wrench or equivalent e Essential for applying proper bolt torque Ta Reference LU lig RENR8881 00 Hydraulic Pump Removal Hex 30 mm 12 point Square Drive 3 4 in Center to center distance of square drive 76 2 mm 3 0 in to socket 387 9124 Wrench Adapter Model Usage BCP Skid Steer Multi Terrain an
186. and 772 Trucks Warranty None e Used to pressure check brake piston seals before assem bling wheels e Retain brake piston in cylinder while seals are checked with air pressure to 10 5 kg cm 150 psi e Seals can also be pressure checked in event that wheel assembly is performed on truck Vehicle System Tools m 5P 7428 Bearing Puller Adapter SMCS Code 6119 010 4305 010 Model 613B Scraper Warranty Six Months e Used with 98 5559 Stud and 6V 3160 Hydraulic Puller to remove 7J 6862 Steering Link Bushing from draft frame Typical Puller Adapter Continued 7 12 Brake and Steering Systems 5P 7428 Bearing Puller Adapter Continued SMCS Code 6119 010 4305 010 Model 613B Scraper Warranty Six Months 5P 7428 Bearing Puller Adapter FT1324 Spring Seat SMCS Code 4250 017 Model 769B Truck Warranty None e Used with 58 1330 Compressor and discontinued 5S 1326 Adapter to compress rear brake piston retraction springs ns e Makes operation easy and safe w e Material SAE 1020 Steel 4 mN K FT1416 Brake Hub Retainer SMCS Code 4267 010 Model 769C Truck Warranty None e Required for installation of brake assembly on rear axle 2 required With retainers holding brake hub firmly against brake housing brake discs are properly centered on splines of inner brake hub m Necessary to center hub for subsequent installation of wheel which must align with splines on hub and ax
187. and 966G Wheel Loaders Warranty Six Months Used to measure brake wear e Easier to use and provides greater accuracy than tools previously available B DS SO p prion D 1 s R AP 185 5784 Brake Wear Gauge Sy 4C 3386 Cylinder Spanner Wrench SMCS Code 4305 010 Model 785 789 and 793 Trucks Warranty Six Months Saves time during removal and installation of ball stud nut when servicing steer ing linkage and steering cylinder systems keeps ball stud from turning Removal and installation of ball studs particularly during installation requires ball stud to be held and kept from turning when nut is being torqued usually friction of taper alone is not enough to keep ball stud from turning The Wrench Assembly 1 consists of a 63 5 mm 2 1 2 in hex body that is easily held with a 63 5 mm 2 1 2 in wrench or socket 5S 6078 Socket shown Two 4C 4887 Pins 19 05 mm 3 4 inch diameter 2 and two 4C 3387 Pins 9 53 mm 3 8 in diameter 3 are easily positioned into or out of the hex body and retained in the desired position with detent grooves and ball spring plungers 4 The 2 different sized pins will allow the tool to be used on all ball studs used on 785 and 789 Trucks Currently the ball studs contain 9 52 mm 3 8 in diameter holes Future ball studs will have 19 05 mm 3 4 in diameter holes Par Number T 4C 3386 Cylinder Spanner Wrench Brake and Steering Systems Solid Taper Reamers Essential Tool SMCS
188. and Installation Tools Model Most Cat Loaders and Excavators Warranty Six Months e Used for linkage pin removal and installation on loaders and excavators with a H mA linkage pins equipped with the following sizes of puller holes x a id o gt 22 23 mm 7 8 in 14 dk x 25 40 mm 1 in 14 B 31 75 mm 1 1 4 in 12 e 38 10 mm 1 1 2 in 12 arr a 50 80 mm 2 in 12 r ae ee e To clean puller holes in loader linkage pins use the following thread taps 1P 7421 Tap 1 inch 14 thd 1P 3042 Tap 1 1 4 inch 12 thd 1P 3044 Tap 1 1 2 inch 12 thd 1P 7422 Tap 2 inch 12 thd e Refer to charts on following pages for tools required for each machine Reference GMG00806 Special Instruction Item Description FT0768 Holder Assembly 95 5556 Adapter 1 1 2 in 9U 6226 Pin Puller Adapter M36 x 4 thread not shown Saar IB Vehicle System Tools Bss SS L rv Cap 1P 0544 Fast Runner Nut Fast Runner Nut 1 Accessories Loader Lift Arm and Excavator Implement Pin Removal Installation Tooling Model M300 Series Wheeled Excavator 300 Series Track Excavators 5080 Front Shovel General Purpose Pin Pulling Warranty Six Months Receiving Sleeves and Adapter Plates e Used to easily and quickly remove and install linkage and or cylinder pins located in front linkages of hydraulic excavators and front shovels e Longer boom pins with an M30 or smaller threaded puller hole are easil
189. and Suspension Additional Tooling 1 2 fem PartNamber Description U pom fe C 1 C L C 1 7 H 2M 9780 Seal O ring STOR SAE 7 8 14 SS 3K 0360 Seal O ring STOR SAE 3 4 16 209 2112 Nitrogen Adapter Model MT735 M1745 MT765 MT835 MT855 and MT865 GEN 111 Challenger Tractor Warranty Six Months Vehicle System Tools e Used to provide required connection between charging kit and accumulator Used with 152 2023 Nitrogen Charge Kit e Male M28 x 1 5 thd x female M16 x 2 thd 209 2112 itrogen Adapter e Used to adapt threads of accumulator filling valve neck to 5P 2963 Adapter and 18 8938 Chuck Hose from 175 5507 Nitrogen Charging Group is then connected to fitting on 1S 8938 Chuck 1 2 20 2B thd x female 5 8 18 2B thd Rem Part Number Se Air Chuck 2 4C 4321 Adapter Includes 247 2708 Gasket SIR 4 247 2708 Gasket part of 4C 4321 Adapter Group also part of accumulator cap or avail able as separate part R 5P 2963 Charging Adapter Implements Frame Hitch and Suspension Reference SEPD0046 185 4458 Nitrogen Adapter Group Essential Tool Model M313C M315C M316C M318C M322C M312C M315 M318 and M320 Wheel Excavators Warranty Six Months e Used to connect nitrogen charging kits to Leduc accumulators e Used with 9U 6740 or 152 2023 Accumulator Charging Group e Connects to accumulators on feeder housing hydraulic system e Male M28 x
190. and Winch Tools for 55 56 57 58 and 59 Towing Winches Model 55 56 57 58 and 59 Towing Winches Warranty Six Months e 4 special tools for assembly operations on Cat towing winches 2 available from Parts Department 2 fabricated P Part Number Description FT1037 Gauging Bar 57 58 59 Sets and measures distance be tween bevel gears on directional clutch shaft FT1068 Jack Assem Sets blies distance be tween bevel gears on directional clutch shaft Part Number Description No Req Winch Models Ts Item 6V 9454 Tighten mounting i stud nuts on 55 56 57 58 and 59 Tow ing Winches Spanner 58 Tighten Drum Shaft Nuts on 55 56 57 58 and 59 Towing 2P 8330 Blade Control Test Group 6D 6680 Tool Group Discontinued Service Parts Available Vehicle System Tools Winches References 1 GEG02370 Special Instruction ta Testing and Calibrating 2P 8330 Group 3 _________ FEG00020 30 Methods and Equipment d mm a gt T Bulletin dated 2 75 69 tll a S C a aaas Sid CSC S Cn ca C Screw Odi Continued 7 228 Motor Grader Controls Cable Control and Winch 2P 8330 Blade Control Test Group 6D 6680 Tool Group Continued Discontinued Service Parts Available tem PartNumber ____ Desoripfion SiS i Blade ContolTestGrous ft SCS All part numbers in the table have a six month warranty 2 Part of 6D 6680 Tool Group FT1080 P
191. ange 2 full scale of extended range Temperature 10 to 120 C 50 to 250 F Temperature accuracy 1 C 2 F 00 W3 S J214 A Continued 7 39 Vehicle System Tools Hydraulic System Tools Portable Hydraulic Tester Continued SMCS Code 3000 032 5000 032 Model All Models Including E and MS Series Excavators Warranty Six Months PartNo Description Normal Flow Range Extended Fow Range _ Max Pressure Port Size Specifications for Flow Meters 4C 8686 Flow Meter 795 Ipm 210 60 700 Ipm 15 180 30 800 Ipm 7 210 350 bar 5075 psi 1 1 2 SAE Flange gpm gpm gpm 4C 8687 Flow Meter 490 Ipm 130 45 450 Ipm 10 100 20 500 Ipm 4 130 350 bar 5075 psi 1 1 2 SAE Flange gpm gpm gpm 4C 9436 Flow Meter 110 Ipm 30 112 120 Ipm 3 25 gpm 5 150 lpm 1 30 gpm 1420 bar 6090 psi 1 1 16 12 12 SAE gpm 4C 9911 Flow Meter 55 Ipm 15 8 50 Ipm 2 12gpm 2 60lpm 0 5 15 gpm 1420 bar 6090 psi 11 1 16 12 12 SAE gpm 4C 9912 Flow Meter 245 Ipm 65 120 220 Ipm 5 50 gpm 10 300 Ipm 2 65 gpm 1420 bar 6090 psi 1 5 16 12 gpm 4C 9913 Flow Meter 380 Ipm 100 30 300 Ipm 8 80 gpm 10 400 Ipm 3 100 420 bar 6090 psi 1 5 16 12 gpm gpm 4C 9914 Flow Meter 645 Ipm 170 50 550 Ipm 12 150 25 650 Ipm 6 170 350 bar 5075 psi 1 1 2 SAE Flange gpm gpm gpm Adapters for Portable
192. anner 4 Wrench 9U 7436 Cylinder Spanner 14 ee fiaren 9U 7437 Cylinder Spanner 14 pe Pine Continued 9o Z 23 ss o o 7 184 Hydraulic Component Disassembly and Assembly Cylinder Spanner Wrenches Continued SMCS Code 5102 017 Model 769C 771C 773B 775B 776B 777C 777B 785 785B 789 789B 793 793B Off Highway Trucks Warranty Six Months Pilot Tube Part Number Outside Head Part Number Description of Pins PinDiameter Pin Spacing Diameter Service Repair Parts 3H 0703 Dowel 6 19 mm 1 4 in diameter 5B 5821 Pin 9 37 mm 3 8 in diameter Discontinued 1U 7042 Locknut Spanner Wrench SMCS Code 5050 010 Model 140G Motor Grader Warranty Six Months Required to adjust 51 1428 Bearing Locknut 136 5 mm 5 3 8 in outside diameter during assembly of optional front wheel drive hydraulic motors Has 1 2 inch square drive can be used with 98 7353 or 6V 7915 Torque Wrenches Slide rule type torque computer SEHS7150 can be used to determine torque wrench reading for different extensions Service Part 1J 2198 Pin E 324 3723 Spanner Socket S Model 511 521 522 532 541 551 and 552 Feller Buncher with 305 3742 Gear Reduction Group not serviced 3 Warranty Six Months a e Used to easily remove and install 303 4212 Locknut on 305 3742 Gear Reduction a F Group not serviced e 1 N Used with 3 4 inch square drive ratchet breaker bar or torque wrench E E L L
193. ap 1 14 o C 9634 Stud 1 1 4 12 US E K aa PAB Adapters gt tt 79 v 3160 Y LOUS L 9 U E 57548 Bearing Prasen GH gt gt 29 B7563 me OE Eh OE iE 79 mo woe 2979 A a 299 9 UG S ss esse U dh e e e eee C T 19 UE U i S 19 UH L ws fimu p U dE EE 1 Also requires one of the following pumps discontinued 6F 0025 3S 622 115 V 8S 8033 230 V foe Pin Installations All Machines FT0768 Linkage Pin Holder Assembly Required for all size Puller Holes 2 in Puller Linkage Pin 1 1 Holder As 00 W3 S J214 A Loader Lift Arm and Excavator Implement Loader Lift Arm Bearing Tool 920 and 922 Wheel Loaders Bearing Location NOTE FT0514 Handle can be made by dealers for use with 1P 1831 1P 1832 1P 1833 and 1P 1834 Adapters where manual driving of the bearings is desired Other Parts Required Tool Required Bearing Location Stud 1 14 3 4 920 and 922 Wheel Loaders Bearing Location art Number mak Batet TR 920 and 922 Wheel Loaders Bearing Location GAs S A mee feam po O pooo U C ee dapter Bearing Pulling C Adapter Bearna Pulina ____ t sanmam 1 Puller Group Bron f S PulerGroup Gorn 1 et a Bearing Puller Assem bly Sleeve Assembly Sleeve Assembly Use crossbar from Push Puller for installation only Also requires one of the following pumps 3S 6224 115 V 8S 8033 230 V 930 Wheel Loader Bea
194. apter Fitting 6 SMCS Code 0738 D Warranty Six Months 2 e Used for high pressure testing me g e Used with 68 900 kPa 10 000 psi high pressure hoses SS 5i e Threaded ateach end to adapt 1 thread size to another A S 7 Maximum working pressure 68 900 kPa 10 000 psi L RA Burst ratio 4 1 S an Thread size 1 4 18 NPT l HH Thread size 6 port 9 16 18 2 171 1879 Adapter Fitting Die Groups SMCS Code 0684 Model Discontinued 139 5439 Combination Hose Machine and discontinued 145 5161 Floor Model Hose Machine Warranty Six Months e Used to crimp S4G and MCSH MCSX Anchor brand couplings onto XT 3 ES and XT 5 hose e Used with discontinued 139 5439 Combination Hose Machine and discontinued 145 5161 Floor Model Hose Machine 220 8686 die works on both discontinued 139 5439 and discontinued 145 5161 220 8687 and 220 8688 dies work only on discontinued 145 5161 Use NEHS8056 Chart for skive length crimp diameter and crimp length Dies are made with a smooth bore non step this requires crimp length to be marked on coupling and lined up with top of die before crimping e Hose machine must be controlled by a Crimputer software version 2 0 or higher to use these dies Reference NEHS8056 Anchor Brand Coupling Crimp Chart Continued Hydraulic System Tools Die Groups Continued SMCS Code 0684 Model Discontinued 139 5439 Combination Hose Machine and discontinued 145 5161 Floor Model Hose Machine Warranty
195. art of 149 4935 RE RTE models A6V55 and A7V55 pumps 272 1417 Rexroth model A8V0160 pumps 372 6543 as Plate Rexroth model A8V0107 pumps 372 6544 Gauge Plate Rexroth model A8V0200 pumps Not shown 126 6901 Bearing Nut Spanner Wrench SMCS Code 5070 025 0602 0766 Model 330 330B and 330B LL Excavators Warranty Six Months e Used to remove and install 51 4479 Nut used to preload bearings in rotating IN Rap a 4 lt N A e Used with torque wrench to obtain specified torque we Ea X e Provides best method of tightening nut SE j e Greatly decreases chance of wrench slipping off of nut and damaging nut and 4 Sa J or other pump components ty d P Reference L a SEPD0269 Service Magazine Article August 28 1995 GA Ra 126 690 Outside diameter 95 3 mm 3 75 in Sey Overall length 219 0 mm 8 6 in Socket depth 200 0 mm 7 9 in Square drive 3 4 in 00 W3 S J214 3A Number of teeth 6 Tooth width 6 4 mm 0 25 in Width between teeth 73 3 mm 2 89 in 126 6901 Bearing Nut Spanner Wrench 131 5121 Lifting Tool SMCS Code 5070 017 Model 375 990 5080 5110 5130 5230 Excavators Warranty Six Months e Used to remove rotating group of Rexroth pump from pump housing e Used with suitable hoist type lifting device e Tool easily attaches to pump shaft with spring loaded plungers plungers provide visual indication of whether tool is properly installed and seated before i liftin
196. artNumber Description OO TR 8T 7760 Measuring Tool Group andle Assembly Cover Top Bo IT inder 0 00 W3 S J2143A lt C 2 R D Bato R e 2 R 2617 Support nat show S CS asert Lower wn 81 9274 81 9273 81 9272 Plate 81 7761 mooo inser Upper CD G mooo Hydraulic Component Disassembly and Assembly 149 4935 Pump and Motor Measuring Group A6 A7 and A8 Essential Tool SMCS Code 5058 025 5070 025 Model Machines with Rexroth A6 A7 and A8 Pumps and Motors Warranty Six Months N Used to determine correct shim thickness critical lift off dimension e Used with dial caliper or suitable measuring devices e Simple design reduces cost and simplifies procedure e Used on 55 80 107 160 and 200 cc A6 and A7 pumps and motors e Additional gauge plates included for 107 and 160 cc A8 pumps e 184g 6 5 oz package of gauge balls is included allowing approximately 200 measurements before reordering 149 5141 e Disposable gauge balls provide accurate thickness measurement each ball used only once e Punch included for easy removal of gauge balls after recording measurements N Overall size 64 0 x 178 0 x 216 0 mm 2 5 x 7 0 x 8 5 in e Overall weight 0 73 kg 1 6 Ib References SENR1255 D3C D4C D5C and Series 3 Hystat Track Type Tractor Machine System Disassembly and Assembly NEHS0699 Tool Operating Manual Using the 149 4935 Measuring Group on A6 A7 and A8 Re
197. assemble Poclain Model MC08 drum propel mo 2 tors a e Pilots from inside diameter of motor shaft provides positive engagement of nut G e Heat treated for added durability TT Reference KENR3039 Machine Systems Disassembly and Assembly CB544 CB545 Vibratory Compactor Inside diameter of teeth 85 73 mm 3 375 in Pilot diameter 59 0 mm 2 32 in Tooth width 5 5 mm 0 22 in Overall height 70 0 mm 2 76 in Number of teeth 4 evenly spaced 171 1110 Motor Nut Spanner Wrench Hydraulic Component Disassembly and Assembly Plates for Measuring Swashplate Position SMCS Code 3203 082 5070 082 Model 35 45 and 55 Challengers RR 250 Road Reclaimer SS 250 Soil Stabilizer PM 565 Cold Planer RM 350 Reclaimer Mixer and SM 350 Stabilizer Mixer CP CS323C CS 533 CP 533 CS 563 CP 563 CS 573 CS 583 Vibratory Compactors Warranty Six Months s Used to measure swashplate position for zero displacement in 42 55 75 and 100 cc pumps e Used with 6V 2012 Depth Gauge Group e Plate preloads pump swashplate neutral mechanism to allow easier and more accurate measurements to be taken allows neutral adjustment to be made dur ing assembly rather than during testing on test stand e Installs directly onto pump and measurements are taken through two slotted holes e Plate remains on pump while swashplate is adjusted makes rechecking adjust ment very fast and simple e All plates are made from steel a
198. at machines e Used between hose flanges which are joined together during flushing process provide sealing surface for O ring seals in flange faces d Bolt Hole Spacing Bolt Hole Diameter Center Hole Diameter 2 000 in 2 250 in 2 625 in 3 125 in Use 235 and 245 Excavators S 00 Wa sis J214 A Flowmeter Adapters SMCS Code 5050 038 Model All Models Warranty Six Months e Used to connect flowmeter into a hydraulic circuit e Allows testing of pump flow rate without removing pump from machine saving time and money e Perform flow test on hydraulic systems of Cat and competitive machines e Each adapter is through drilled with 90 intersecting port e 3 ports allow the adapter to be used as a straight through or 90 connection 3 e 2 through ports can be connected into the system leaving third port for pres sure or flow rate tap e 1 end of the through hole and intersecting port are SAE 16 O ring ports 1 5 16 12 making the ports compatible with Cat high pressure fittings e 1 series of adapter has holes for 4 bolt flanges Continued Hydraulic System Tools Vehicle System Tools Flowmeter Adapters Continued SMCS Code 5050 038 Model All Models Warranty Six Months e 1 series of adapter has tapped holes which allow a flowmeter to be connected to pump outlet hose s Pressure rating 41 340 kPa 6 000 psi S L T Test Adapter 31 75 mm 1 25 in hose Service Repair Parts Tee Tes
199. ave to be released prior to installation when using this bracket Used with overhead lifting device Bracket easily attaches to brake group and is held securely in place with one S lug nut or Bracket can be installed without brake halves being oriented Bracket holds brake group in a horizontal position making removal and installa tion much faster and easier e _ Each lifting bracket comes with a certificate of proof testing Reference KENR6023 Disassembly and Assembly Manual 24M Motor Grader Power Train NEHS1095 Tool Operating Manual 132 5136 Brake Lifting Bracket Length 560 mm 22 0 in Height 460 mm 18 1 in Weight 12 25 kg 27 Ib Working load limit 998 kg 2200 Ib Proof test load 1996 kg 4400 Ib 132 5136 Brake Lifting Bracket 24H Motor Grader 00 W3 S J2143A Vehicle System Tools Implements Frame Hitch and Suspension 141 3028 Seal Driver Model CB534 CB534B CB534C CB535 CB634 CB634C and CS431 Compactors Warranty Six Months e Used to properly install 140 8409 and 140 8410 Seals into housing of the eccen tric group e Eliminates possibility of seal damage caused by hammer and punch provides proper depth and uniform fit N Use one end of driver to install seal flush with housing and other end of driver to install seal to a depth of 10 0 mm 0 39 in e Driver installs seals with housing in vehicle getting around hard to reach areas Reference Service Manua
200. bending handle FT2789 Plug Installer Essential Tool SMCS Code 5050 010 Model 5110B Front Shovel Mass Excavator Warranty None Vehicle System Tools e Used to remove heater port plug from bottom of hydraulic tank to install a cold weather hydraulic oil heating element e Made from 2P 8261 3 4 to 1 inch Adapter simply grind 1 inch square drive to 7 8 inch e Grinding dimensions for male end 22 0 mm 0 87 in Hydraulic Component Disassembly and Assembly FT1308 Peening Device SMCS Code 7206 010 4158 010 4158 011 4158 012 4158 017 4050 016 7106 011 Model D10 D11N D6H D7H D8L D8N DIN 589 Warranty None e Used to peen metal around oil holes inside hydraulic cylinders Reference Service Magazine of May 31 1978 FT0624 Cylinder Spanner Wrench SMCS Code 5050 010 Model 769A Truck Warranty None e Used for turning 5J 4684 Intermediate Cylinder Gland on 769A Truck hoist cylin ders E ETT CEE TTE p 6V 3155 Brace Assembly SMCS Code 3260 010 5050 010 Model 943 953 to 953D Track Loaders Warranty Six Months e Should be used on lift cylinder to support lift arms during repair work e Made from high strength alloy steel e Has bar to hold it to extended lift cylinder rod e Only 1 brace needed to hold lift arms in raised position 6V 3155 Brace Assembly a E E 92 N gt N 2 2 E gt Hydraulic Component Disassembly and Assembly 236
201. bes part of tool group and pin joint e End fittings have 0 R FS connections which can be quickly changed to accom modate various port locations e 0 R F S connection can be hand tightened and are leak proof no hand tools required e Syringe can add or remove specified amounts of oil Reference NEHS0608 Tool Operating Manual Specifications Syringe Assembly Capacity 1 to 25 cc Pressure Gauge 0 to 250 kPa 0 to 35 psi Vehicle System Tools Calibration Tube Capacities 20cc 25cc 30cc Void Volumes Port Access End Fittings 90 45 and Straight 9U 7960 Void Meter Group 245 7397 291 5046 Piston Tool 245 7398 291 5047 Seal Tool Model Usage 777F 793F 795F 797B 797F Warranty Six Months e Used to prevent seal damage when assembling piston into a steering or brake accumulator AAN F N 245 7397 is for pistons that have a 250 mm diameter and 245 7398 is used to Y l Lal install those seals N 291 5046 is for pistons that have a 180 mm diameter and 291 5047 is used to yA C install those seals 291 5046 gt e Material s Zinc phosphate coated steel Continued 7 284 Loader Lift Arm and Excavator Implement 245 7397 291 5046 Piston Tool Continued 245 7398 291 5047 Seal Tool Model Usage 777F 793F 795F 797B 797F Warranty Six Months Specifications ar Number Description Dimensions E Ear 45 7398 Seal Tool 91 5046 185 5 x 206 x 145 mm
202. bly Pin No 2 Stick to Boom U 6199 Stick Pin Installer Assembly U 6198 Hydraulic Cylinder Plate Assembly Pin No 3 Bucket Pin TS Pin No 4 Cylinder Pin Te an CT 1 Part of 9U 6791 Pin Installer Group 9U 6791 contains the basic group of tools for removing pins Group includes 9U 6798 2H 3889 6V 8237 81 0363 and 8T 4001 Implements Frame Hitch and Suspension 5230 Part Specifications Warranty Six Months Max Pin Pi Thread Description Diameter Size Diameter General Tooling Used for All Pins 1U 6196 Boom Pin Tube 304 mm 2 100 mm 82mm_ 136 t 150 Holds pin during pee H e E fom ff emo 1U 6197 Installer Cradle 82mm 1126 t 150 Used to hold hy 3 23 in lons draulic cylinder to install boom pin 1U 6201 Bucket Pin In 82mm 1126 t 150 Used to hold hy pee HT fom a a 1U 6202 Puller Assembly 243 mm 450mm 182 mm 136t 150 68 0 mm Used to remove 4C 8150 Rod Assembly 1 829 mm 136 t 150 M64 x6 1 8 m 6 0 ft Used to remove 4 Pin Driver Cap 127 mm M64x6 70 mm 2 8 101 mm 4 0 Used to install pins installation only 5 in in in when using sledge hammer 136 t 150 M64x6 2 6 m 8 5 ft Used to remove M64 x6 Used with threaded puller rods to remove and install pins n zz 9U 6702 Rod Assembly 2 616 Threaded 9U 6800 Nut Speed M64 5230B Mining Excavator Pin Removal Installation Tooling Model 5230B Mining Excavators Warranty Six Months E 92 N gt
203. c Tank Adapters for 554 and 574B Forwarders Continued Essential Tool SMCS Code 5050 8095 Model 554 and 574B Forwarders Warranty Six Months Part Num ID of Sch 40 Black Replaceable 0 ber Description Pipe Thread Size ring 236 2516 Adapter Assembly H L T e O oA 198 1052 Adapter Assembiy suson j HH ea o SRL EH TH T CTO 5 TH Adapters and Extensions Recommended Tool SMCS Code 5068 010 Model All Models with hydraulic tanks having 2 or 4 inch filler caps Warranty Six Months e Used to filter oil directly from hydraulic tank eliminates placing oil in separate 193 5900 filtering cart container e In tight places the extensions will extend the adapters for easy access e Used with 188 3242 Filter Cart Group e Easy to use simply remove filler cap and screen and then screw adapter onto neck of filler tube e 2adapters 1 for 50 8 mm 2 in and 1 for 101 6 mm 4 in hydraulic tank filler necks e Designed with quick disconnect fittings for quick hookup of hoses from filter cart designed to prevent incorrect hookup e Qilis removed and replaced through adapter into tanks filler hole e Uses an S 0 S fitting to release pressure buildup prior to removing adapter as sembly in some cases as oil heats up inside hydraulic tank pressure can build up resulting in possible hot oil spray if pressure is not released before adapter is removed e Made from lightweight aluminum for easier handling and steel fittings for ad
204. cations the brake discs should be replaced Part Overall Thread Number Length Size Tip Style 160 1726 158 0 mm 125 4 mm 7 8 14 Ballnose D350E D400E 735 and 6 22 in 1 0 in 740 Articulated Trucks 797 and 797B Off highway Trucks 2 344 9164 1135 0 mm 25 4mm 7 8 14 Bullet nose 733F 775F and 777F PPS eam rom T 3 345 7976 135 0 mm 25 4mm 3 4 16 Bullet nose 770 and 772 Off high p pene fear vom oe aaia fwaymels 338 3572 Shim Kit SMCS Code 4269 025 Model 966H and 972H Wheel Loaders Warranty Six Months 00 Wa sAs J2143A e Used to check and set adjustment of brake light switch on machines with dual brake pedals With 3 5 mm 14 in thick shims installed under pedal heel brake lights should be ON With 1 5 mm 06 in thick shims installed under pedal heel brake lights should be OFF Brake light switch adjustments are simultaneously done with shims in place under both pedals N Shim sets are connected by a 50 2 cm 19 8 in long chain which organizes the tooling yet allows both pedals to be checked at the same time e Each shim is stamped by size for easy identification e Steel components are plated for corrosion resistance and long service life Reference RENR8855 Testing and Adjusting 966H Wheel Loader and 972H Wheel Loader 538 3572 Brake and Steering Systems Vehicle System Tools 132 1415 Brake Piston Puller Essential Tool SMCS Code 4256 011 Model D250E
205. ces discontinued 1P 0541 Pliers Used to compress brake shoe springs Part Number a U 8265 ai 135 9811 Brake Spring Pliers SMCS Code 4253 010 Model M312 Wheeled Excavators Warranty Six Months Used to remove and install extra heavy brake springs Replaceable tip ensures long tool life N Overall length 66 0 cm 26 0 in Replaceable tip 135 9879 Part Number 135 9811 Brake Spring Pliers FT0502 Retainer Compressor SMCS Code 4250 012 Model 769 Truck Warranty None S 00 W3 S J2143A Used on rear wheel brakes to compress floating Duo Cone seal retainers into seals far enough to allow retain ing ring to be installed e Material SAE 1020 Steel Brake and Steering Systems Steering Lines Adapter Tools SMCS Code 4302 552 Model 631B 641 651 and 657 Tractors Warranty Six Months e Used on tractors with steering swivel joints e Makes it possible to tow a tractor scraper unit with trac tor wheels on lowboy and scraper wheels on the ground e Ajunction block part of steering lines adapter group is bolted to swivel joint with steering cylinder lines bolted to junction block junction block permits hydraulic steering oil to flow freely between steering cylinders Part Number B 5174 H 5368 L T eal not shown 3B 4507 Lock Washer J 7570 Block FT2557 Gauge Plate SMCS Code 4314 016 Model PS150 and PS250 Warranty None e Used to provide access for measuring shim pa
206. ck Disconnect Couplings for Pressure Testing Up to 41 500 kPa 6000 psi Model Most Cat Models with pressure up to 41 500 kPa 6000 psi Warranty Six Months 1 e Small quick disconnect couplings with good sealing ability for pressures up to 41 500 kPa TO D m T 6 000 psi EH EA HH f J 4 L H s Valved nipples can be permanently installed in test points of current Cat hydraulic E VU io transmission engine oil or cooling systems so that pressures can be quickly determined throughout machine e 2 types of valved couplers available for connecting gauges hoses and snubber valves to valved nipples on machine e 2 additional plain nipples available for hose to gauge or snubber valve to gauge connection NOTE 6V 0852 Protective Dust Caps are available for the 6V 3965 and 6V 3966 Valved Nipples Continued 7 62 Hydraulic System Tools Quick Disconnect Couplings for Pressure Testing Up to 41 500 kPa 6000 psi Continued Model Most Cat Models with pressure up to 41 500 kPa 6000 psi Warranty Six Months tem PartNo Description lem PartNo Description Valved Couplers High Temp Valved Nipples fs 6V 4144 Coupler Assembly Internal 1 4 in E 6V 4433 Valved Nipple External 9 16 in SAE NPT thd 2 301 7445 Valved Coupler Internal 9 16 in 18 Auto Brake Fluid Valved Nipples STOR 8614 Valved Nipple External 1 8 in NPT a 9 Coupler Assembly Internal 1 8in 6V 7691 Valved Nipple External 1 4 in
207. ck thick ness between plate and king pin e 123 4588 Plate should be removed from machine and modified by adding a 1 8 12 NPTF threaded hole s After measurement is taken and shim pack determined plug hole with 6V 2766 Plug and reuse plate on machine Vehicle System Tools Brake and Steering Systems FT0510 Ring SMCS Code 4301 016 Model 12 14 Motor Graders DW15 DW20 and 630A Tractors Warranty None e Used to keep centering springs in steering gear control valve compressed while being assembled FT0508 Block SMCS Code 4322 036 Model 950 966 980 and 988 Loaders 824 and 834 Tractors Warranty None e Used to check relief valve pressure by preventing ma chine from continuing its turn 00 W3 S J214 A Brake and Steering Systems FT0509 Steering Cylinder Block SMCS Code 4303 009 Model Articulated Wheel Loaders Warranty None e Prevents machine from turning while service work is be ing performed e Attach this block to steering cylinders on articulated wheel loaders that are not equipped with safety links FT0918 Brake Spring Tool SMCS Code 4253 010 Model 621 627 631C 633C 637 641 650B 651B 657B 660B and 666B Tractor Scrapers Warranty None e Used for brake spring removal and installation Ye e Tang end used to lift spring hook out of brake shoe pin b groove other end shaped to engage spring hook and guide it over pin e Material SAE 1020 Steel Veh
208. ctor D3 D6 Hydraulic Oil uses 174 9158 127 8781 169 7159 174 9158 204 7392 110 VAC 60 Hz 220VAC50Hz 1 5 Hp electric 1 5 Hp electric motor motor 4Hp 100 psi 4 Hp 100 psi 56 Ipm 15 gpm 56 Ipm 15 gpm Pump capacity 53 Ipm 14 gpm 50 Hz Pump capacity 64 lpm 17 gpm 60 Hz Filtration suc 100 mesh 100 mesh 100 mesh 100 mesh tion screen screen screen screen Filtration dis 13 micron 13 micron 13 micron 13 micron charge absolute absolute absolute absolute Hose suction 131 8mmx3m 31 8mmx3m 31 8mmx3m 1 25in x 10 ft 1 25in x10 ft 1 25 in x 10 ft translucent translucent translucent hose hose hose Hose suction 25 mm x 2 nm 1 0 in x 10 ft Vehicle System Tools Cat 844 with female Quick Disconnect 25mmx3m 25mmx3m 25mmx3m 1 0inx10ft 1 0inx10ft 1 0 in x 10 ft black hose black hose black hose 25 mm X 2 m 1 0 in x 10 ft Cat 844 with male Quick Disconnect Barrel suction 1 2 m 4 0 ft 1 2 m 4 0 ft 1 2 m 4 0 ft long long long 203 mm 8in 1202 mm 8in 203mm 8in 1203 mm 8 in semi pneu semi pneu semi pneu semi pneu matic matic matic matic Transfer Carts and Kidney Loop Cart Cont Part Number Description art Number 27 8781 69 7159 174 9158 204 7392 9U 7449 9U 7448 9U 5870 9U 6985 9U 6983 9U 6984 188 7027 198
209. cylinder rod diameter thread size and application Seal Guide Rod Larger Rod Smaller Rod Thread Length Cylinder Number Outer Diam Outer Diam Inner Diam Where Used eter eter eter FT 2404 101 60 mm 195 00 mm 85 09 mm 100 33 mnm D25C D30C 4 00 in 3 74 in 3 35 in 3 95 in D35C D35HP D350C Typical D350D Guide D400 D400D Suspension Cylinder 107 95 mm 97 79 mm 80 01 mm 39 90 mm D40D 4 25 in 3 85 in 3 15 in 1 57 in 69 85 mm 60 96 mm 39 88 mm 22 90 mm 2 75 in 2 40 in 1 57 in 0 90 in 88 90 mm 82 55 mm 59 94 mm 39 90 mm D250B 3 50 in 3 25 in 2 36 in 1 57 in D300B D300D D44 D44B D550 D550B Rod Larger Outer Rod Thread Inner a ee Diameter Diameter Diameter Used 31 20 mm 3 59 in 67 00mm 2 64in 70 0mmi28in d 44 00 mm 1 73 in 39 70 mm 1 56 in 43 63 mm 1 72in 144 00 mm 1 7 in PPS ous o fens ol 137 16 mm 5 40 in 120 73 mm 4 75 in 101 60 mm 4 00 in 746 05 mm 5 75 in 127 07 mm 5 00 in 199 06 mm 3 30m 14 30 mm 450 in 255 mm 3 2510 139 70 mm 5 50 in 1121 41 mm 4 78 in 82 55 mm 3 25 in 139 70 mm 5 50 in 5110 Bucket and Stick 152 40 mm 6 00 in 82 55 mm 3 25 in 165 10 mm 6 50 in 143 51 mm 5 65 in 1101 60 mm 4 00 in 1165 10 mm 6 50 in 5130 Backhoe Bucket Cylinder 5110 Boom Vehicle System Tools Continued 7 140 Hydraulic Component Disassembly and Assembly Hydraulic Cylinder Rod Seal Gui
210. d 7H 7539 Nut preemies peor banana heat alana References 5000 Series Excavator Service Manual Module Disassembly and Assembly 00 Series Excavator Service Manual Module Disassembly and Assembly M300 Series Excavator Service Manual Module Disassembly and Assembly SEHS9721 Special Instruction Assembly Procedure for Hydraulic Excavator 5130 Excavator only Used with the following tooling when adapter plate has M64 threaded holes Part Number Description NotListed Cinder Continued S 00 W3 S J2143A Implements Frame Hitch and Suspension Bearing Puller Adapters Continued Model 300 and M300 Series Excavators 5000 Series Mining Excavators Front Shovel and Backhoe Styles Warranty Six Months art Number Used with the following tooling when adapter plate has M64 threaded holes U 6800 ut Speed M64 S 6224 ump Group Hydraulic 115V S 8033 ump Grp Hydraulic 230V D 7726 ydraulic Hose 2 16 1490 ylinder Group Used with the following tooling when adapter plate has 1 1 4 12 threaded holes U 6832 Speed Nut H 7539 ut Full 1 1 4 12 K 0684 ardened Washer Bearing Puller Adapter Specifications 0 x Vehicle System Tools Adapter OD Adapter OD Item Threaded Hole Part Number Description Bearing I D Item 1 2 Item 3 123 3804 Bearing Puller Adapter 60 0 2 36 70 0 2 76 59 0 2 32 1 1 4 12 U 6217 earing Puller Adapter 160 0 6 30 185 4 7 30
211. d Compact Track Loaders Warranty Six Months s Used to remove and install new 14 mm 12 pt socket head bolt 361 2657 used to retain the Hystat pump to the engine housing s 1 2 drive 2 offset 387 9124 Specifications Dimensions 77 x 24 x 10 mm 3 x 0 9 x 0 4 in Weight 0 1 kg 0 2 Ib Fan Drive Service Tooling Model Usage Off Highway Trucks Warranty Six Months N Used to disassemble and assemble fan drive N Material Steel Replaces Description Dimensions Weight FT2814 Bearing Remover 165 1 x 57 2 mm 6 5 x 2 3 kg 5 Ib 2 3 in FT2816 Bearing Tool 92 1 x 57 2 mm 3 6 x 2 3 11 5 kg 3 2 Ib in FT2462 Pressing Tube 190 x 87 2 mm 7 5x 3 4 2 6 kg 5 6 Ib in FT 2463 Ring 86 9 x 64 9 x 13 mm 3 4 x 26 kg 57 Ib 2 6 x 51 in FT 2464 Plate 57 2 x 13 mm 2 3 x 51 in 26 kg 57 Ib FT 2465 Plate 93 9 x 13 mm 3 7 x 51 in 7 kg 1 5 Ib FT 2466 Mounting Plate As 89 x 73 2 mm 3 5 x 2 9 in 1 12 kg 2 5 Ib sembly FT2467 Rotating Plate Assembly 216 x 43 mm 8 5 x 1 7 in 2 kg 4 4 Ib Continued 7 226 Hydraulic Component Disassembly and Assembly Fan Drive Service Tooling Continued Model Usage Off Highway Trucks Warranty Six Months 416 1991 416 1992 416 1995 416 1996 44 J 416 1993 l 416 1994 416 1997 NY 416 1998 00 W3 S JI14 A Motor Grader Controls Cable Control and Winch Motor Grader Controls Cable Control
212. d to replace bit holder base e Locates and holds replacement bit holders in original position angle and pitch e Saves time quickly locks base into position for welding Service Repair Part Part Number Description NEEG2978 Decal Service Repair Parts 372 7066 Bit Holder Removal Tool 372 7067 Bit Holder Install Tool 385 4009 Bit Holder Handle Model Usage PM200 amp PM201 Cold Planers Warranty Six Months e 372 7066 used to easily remove 241 4559 cutter bit holder from rotor e 372 7067 used to easily install 241 4559 cutter bit holder on rotor 385 4009 C e Tools constructed of hardened steel with black oxide finish Specifications A C Part Number Description Dimensions 372 7066 Bit Holder Removal Tool 267 4 x 155 6 mm 10 53 x WA 6 13 in 372 7067 372 7067 Bit Holder Install Tool 76 2x 19 1 mm 3 0x 75in 372 7066 Service Repair Parts 2 85 4009 Bit Holder Handle 157 x 60 mm 6 2 x 2 4 in 378 4294 Bit Extractor Tool 392 3965 Wedge Removal Tool Model Usage PM200 amp PM201 Cold Planners Warranty Six Months 00 Wa sis J214 A e Used to easily remove broken 241 4559 cutter bit holder from rotor Specifications D gt Part Number Dimensions Cc 378 4294 250 3 x 90 mm 9 9 x 3 5 in X 392 3965 70 x 25 4 mm 2 8 x 1 0 in A 378 4294 a 392 3965 Vehicle System Tools Implements Frame Hitch and Suspension 232 6299 Depth Ad
213. de diameter 118 mm 4 6 in Attaching bolts 6V 5192 Socket Head Cap Screw Bolt quantity 154 7387 Puller Plate Adapter Plate 218 4175 Socket 30 mm 1 18 in Model MT735 M1745 MT755 and M1765 Ag Tractors Warranty Six Months Vehicle System Tools e Hytorc hex socket used to properly tighten front frame bolts e Used with canceled 1U 6221 Hydraulic Wrench 218 4175 Socket 30 mm 1 18 in Implements Frame Hitch and Suspension 210 6670 Bearing Puller Plate Model D7R Track Type Tractor Warranty Six Months e Used to correctly remove old pivot shaft bearings from tractor frame and install new ones kS e Bearing puller plate has center swivel point for easy installation Z e Hydraulic removal of bearings is preferred over other methods such as burning d 7 LU cutting or drilling L e Heat treated for added durability Overall outside diameter 179 0 mm 7 05 in l Small outside diameter 170 9 mm 6 73 in i Hole diameter 42 0 mm 1 65 in 210 6670 Bearing Puller Plate 203 5584 Frame Bracket Assembly Model MT735 M1745 MT755 M1765 MT835 MT845 MT855 and MT865 Gen 111 Challenger Tractors Warranty Six Months e Used to support front frame in raised position e Used with 1U 7498 Twelve Ton Support Stands s 2 required bolts directly to front frame e Used when Changing rubber drive belts Repositioning undercar
214. ded durability e Requires dealer supplied length of 25 4 mm 1 in ID suction hose hose length should allow end of hose to be within 15 24 cm 6 in from bottom of tank and S 0 S Sampling Adapter e Overall size W x Lx H 12 7 x 15 2 x 38 1 cm 5 x 6x 15 in Reference NEHSO0778 Using the 188 3242 Filter Cart Group Par Number Description Wom Sj00 W3 S J2143A Vehicle System Tools Hydraulic System Tools Vacuum Cart Groups SMCS Code 7500 574 Model All Models Warranty Manufacturer s a L K European Union compliant CE marked e Used to vacuum oil from reservoir of small equipment such as skidsteer loaders e Empties oil pan through drain hole in a matter of seconds over conventional gravity flow method N Excellent for use on CSA s or maintenance contracts to evacuate oil reservoirs quickly and efficiently e Huge time savings for dealerships some small machines can take as long as twenty minutes to completely drain oil using conventional methods e Also provides an efficient means of cleaning up wastes such as contaminated water oil antifreeze fuel or other fluids e Easy to operate portable unit rolls easily on rubber wheels and uses pressur ized air for vacuum power e Lightweight compact size makes it easy to maneuver and store e Operates on shop or portable air systems e Sturdy polished aluminum construction with durable galvanized fittings and brass valves
215. del D8 D9 D10 Track Type Tractors applies to following serial number ranges for standard cabs RJG1 892 RJS1 648 KPZ1 1375 J8B1 995 Warranty Six Months Used to rework mounting holes in cab air filter bracket to provide proper instal lation Used as both a gauge block and a template to drill new holes Relocation of cab filter eliminates system leaks Tool will only be available for 2 years Reference REBE1668 Service Letter art Number 07 4561 Block Gauge Assembly 312 6543 Block Gauge Assembly Essential Tool Model D8 D9 D10 Track Type Tractors applies to following serial number ranges for enhanced cabs D8T J8B 24 to 942 D8T KPZ 325 to 1494 D9T RJS 118 to 748 and D10T RJG 105 to 938 Warranty Six Months Used to rework in cab mounting holes to provide proper installation for air conditioning filter bracket Used as both gauge block and template to drill new bracket holes Relocation of cab filter bracket eliminates system air leaks Tool will only be available for two years Reference REBE1668 Service Letter art Number 12 6543 Block Gauge Assembly 258 5686 Impact Socket Essential Tool Model 789A 9ZC1 UP 789B 7EK1 UP and 789C 2BW1 UP Off Highway Trucks Warranty Six Months Used to remove and install bolts securing cab support assemblies outriggers to frame assembly Used with 222 3054 Impact Wrench or other similar tool LZ 2 step outside diameter provides re
216. der Warranty None N Used to lift rear bumper 2 required e Especially required to install bumper if vehicle is delivered via truck shipment e Two 1 inch 8 UNC bolts needed for attaching brackets e Large drawing available 2G 2827 Block Assemblies Model 621B 623B 627B 631D 633D and 637D Tractors Warranty Six Months S 00 W3 S J2143A e Used for supporting hitch when separating tractor from scraper e Two blocks required one for each hitch stop on tractor differential case e Blocks tapped for 3 4 inch 10 bolts which are adjusted out against hitch to sup port it firmly 4 2G 2827 Block Assemblies bd Vehicle System Tools Implements Frame Hitch and Suspension FT3058 Support Block Model 657G Wheel Tractor Scraper Warranty None So e Used to provide a level lifting surface on angular main frame rails eg ea e Used with 9U 7489 100 Ton Lift Stands e Mounting bolts must be tightened to standard bolt torque N Requires two 81 9391 Bolts two 8T 9389 Bolts and four 5P 4223 Washers Reference RENR9714 Service Manual 657G Disassembly and Assembly 2 87 9289 amp B sman r 245 9130 Support Stand Assembly Essential Tool Model TK722 TKC1 UP and 1031 UP TK732 T1041 UP TK752 3021 UP Track Feller Buncher Warranty Six Months e Used to support upper structure of machine during removal and installation of forward tilt cylinder hall 245 9130 Support Stand Assembly M I Ka
217. ders Warranty Six Months KENR5114 236B 246B 246C 252B 256C 262B 262C and 272C Skid Steer Loaders Engine Supplement Disassembly and Assembly Engine Remove and Install KENR5115 246C 256C 262C and 272C Skid Steer Loaders Power Train Disassembly and Assembly Piston Pump Hydrostatic KENR5197 277C 287C and 297C Multi Terrain Loaders Power Train Disassembly and Assembly Piston Pump Hydrostatic KENR8831 279C 289C and 299C Compact Track Loaders Power Train Disassembly and Assembly Piston Pump Hydrostatic RENR2857 216 226 and 228 Skid Steer Loaders Power Train Disassembly and As sembly Piston Pump Hydrostatic RENR2868 236 246 248 252 and 262 Skid Steer Loaders Engine Supplement Disas sembly and Assembly Engine Remove and Install RENR2872 236 246 and 248 Skid Steer Loaders Power Train Disassembly and As sembly Piston Pump Hydrostatic RENR4808 236 246 252 and 262 Skid Steer Loaders Power Train Disassembly and Assembly Piston Pump Hydrostatic RENR4814 267 277 and 287 Multi Terrain Loaders Engine Supplement Disassembly and Assembly Engine Remove and Install RENR4833 216 and 232 Skid Steer Loaders 3024 Engine Supplement Disassembly and Assembly Engine Remove and Install RENR4834 226 and 242 Skid Steer Loaders Power Train Disassembly and Assembly Piston Pump Hydrostatic RENR4843 226 and 242 Skid Steer Loaders Engine Supplement Disassembly and Assembly Engine Remove and I
218. des Continued SMCS Code 5100 012 Model See Chart Warranty Six Months Soal Guide number Eo e Diameter amet Seal Guide Number Diameter Diameter Diameter Used 280 rS 30 mm 3 9070 44 96 mm 1 77 in 125 40 mm 1 00 in 131 75 mm 1 25 in Oi CS531 CS533 CS563 CS583 CP533 CP Eccen tric Group 62 7704 121 00 mm 4 76 in 105 40 mm 4 15 in 76 20 mm 3 00 in 1126 00 mm 4 92 in oo 187 1054 127 00 mm 5 00 in 95 25 mm 3 75 in 88 90 mm 3 50 in 157 48 mm 6 20 in D11R Carrydozer Tilt P 0763 38 10 mm 1 50in 134 29 mm 1 35 in 31 75 mm 1 25in 57 15 mm 2 25in 950 Steering 1P 0765 57 15 mm 2 25in 53 34 mm 2 10 in 138 10 mm 1 50 in 57 15 mm 2 25in 1834 Steering 657 Hitch 920 Bucket Lift 1P 0766 57 15 mm 2 25in 53 34 mm 2 10 in 1044 45 mm 1 75in 57 15 mm 2 25in 966 980 977K Log ging Fork P 0767 57 15 mm 2 25in 56 00 mm 2 20 in 44 50 mm 1 75in 57 15 mm 2 25in 769B Steering 1P 0768 63 50 mm 2 50 in 59 18 mm 2 33 in 50 80 mm 2 00 in 57 15 mm 2 25in 1992 Steering 983 Demolition Bucket 8R 9R Blade Rip Tooth 950 955K 966C Bucket Lift 950 988 966C Bucket Tilt Pitch 988B Logging Fork P 0769 69 85 mm 2 75in 163 50 mm 2 50 in 157 15 mm 2 25 in 57 15 mm 2 25in 1977K Bucket Tilt P 0770 76 20 mm 3 00 in 71 70 mm 2 82 in 57 15 mm 2 25 in 57 15 mm 2 25in 980 Bucket Tilt P 0772 2 55 mm 3 25in 78 05 mm 3 07 in 57 15 mm 2 25i
219. destruction of pin e Used with discontinued 316 1490 Cylinder and 81 7781 Nut e Hydraulic removal of pin is preferred over other methods such as burning cutting or drilling e 2inch stud provides a maximum 1335 kN 150 tons hydraulic pulling force e 38 1 mm 1 1 2 in stud provides a maximum 890 kN 100 tons of hydraulic pulling force e Most 994 hitch pin pulling operations require the maximum force provided by these tools 9U 7763 Puller Stud e Rolled threads and heat treatment for added strength e Provides pulling capacity up to 1335 kN 150 tons e Course threads on cylinder end of stud provide for faster nut running during pulling 9U 7764 Bushing e Used to reduce 63 5 mm 2 5 in center hole of cylinder to 51 mm 2 0 in diameter for 9U 7763 Stud e _ Heat treated for additional strength 9U 6489 Eyebolt with shoulder e Provides quick and convenient lifting point e Used for general lifting applications of 14 755 kg 32 500 Ib or less upper hitch pin weighs 116 kg 255 Ib and lower hitch pin 185 kg 407 Ib 9U 6501 Plate e Provides a base for discontinued 316 1490 Cylinder s Heat treated to Rockwell C32 38 e 2 step diameter centers plate on end of different ID receiving sleeves Continued Implements Frame Hitch and Suspension 994 Hitch Pin Pulling Tools Continued Model 994 Wheel Loader Warranty Six Months FT2432 Aligning Wrench e Used to align lower hitch pin to bottom plate and frame
220. determines if replacement is needed if gauge fits RSs between brake discs they do not require replacement SSS e Gauge is inserted through axle housing inspection port e Stamped with This Side Up to eliminate misuse of the gauge Overall size 6 35 mm 0 25 in square x 180 0 mm 7 1 in long S 00 W3 S J2143A Material Steel with black oxide coating 242 0992 Brake Gauge Brake and Steering Systems 273 3148 Brake Purge Group Essential Tool SMCS Code 4257 Model TH210 CEC1 Up MHT1 Up TH215 CEG1 Up MHS1 Up Telehandler Warranty Six Months e Used to purge air from auxiliary brake line for trailers implements and other similar types of equipment Wee 273 3148 Brake Purge Group 5S 9925 Brake Adjusting Tool SMCS Code 4250 025 Model 12F 14 112E 112F and 120 Motor Graders Warranty Six Months e Used to adjust brakes 2 E E 92 N gt N 2 2 E gt Par Number 5S 9925 Brake Adjusting Tool 7S 6704 Spring Compressor Assembly SMCS Code 4262 017 Model 623E Warranty Six Months e Used for the assembly and disassembly of spring actu ated emergency and parking brake air chamber mecha nisms e Prevents the spring jumping out when the brake chamber is being worked on e Use with FT0586 Holding Tool e Material SAE 1020 Steel e Assembly includes all items in figure Continued Brake and Steering Systems 78 6704 Spring Compre
221. draulic System Tools 8T 5320 Hydraulic Testing Group Model Most Cat Models Warranty Six Months e Designed for general purpose pressure measurements e Provides versatile and simple method for checking pressure in implement and steering hydraulic systems Replaces discontinued 6V 7940 Hydraulic Test Group Also replaces discontinued 58 5123 Hydraulic Testing Group Liquid filled gauges which are more durable and accurate Pressure tap assemblies equipped with 6V 3966 Nipple Assembly which allows a single gauge to be quickly connected to hydraulic system e More flexible hose with higher working and minimum burst pressure than former hose e Group includes all items in figure tem PartNo Description TRR kem PartNo Description T er ooo T 6V 7145 Case 3 8T 7686 Block Tool Holder EOE pa n p 9 16 18 a mees Adapter Assembly 5 TRS Gauge 25000 kPa ENO psT_ e eros Gauge 13400 kPa 000p T Seal 7 3D 2824 Seal 0 Ring STOR SAE 1 1 16 12 3J 7354 Seal OO niad 3 4 16 C E REL Adapter 7 sP a801 __ Adapter STOR H 7 5P 4674 Adapter Straight Thread O Ring 7 E Adapter STR Vehicle System Tools 8 8S 7169 Coupling Pipe Hexagon 9 6v 3965 Nipple Assembly oo 2N 2543 2S 4078 Seal 0 Ring STOR SAE 1 5 8 12 m p over H mo e fee mo e e H USO e H m p H H m po e H Item 4 and item 7 m a Cover 1270mm 050m ine m a Cover 1805mm 075i ine m a Cove
222. draulic pumps and motors manufactured by Linde e Used to repair differential steering and implement pump on D6H D7H and D8N Tractors differential steering motor and pump on Challenger 65 and implement pump and swing pump and motor on 235 and 245 Excavators s Easier and faster seal installation bearing removal piston alignment and retainer nut removal and installation The discontinued 9T 5426 Differential Steering Motor on the Challenger 65 is also used as a swing motor on the 213 214 and 224 Wheel Type Excavators Continued Hydraulic Component Disassembly and Assembly Hydraulic Pump and Motor Service Tools Continued SMCS Code 5050 010 Model D6H D7H and D8N Tractors Challenger 65 235 and 245 Excavators 953C Track Loader Warranty Six Months Machine Model Pump or Motor Part Number Part Number Description D7H D8N 9T Challenger 65 Challenger65 D6H 235 and 122p and 245 9T 953C Track 5987 Pumps 9T 5426 Motor 9T 5743 Pump 245 9T 6261 2505 Pump Loader 9T 9T 2507 Pump 5619 Pump Seal Guide Bearing Puller Puller Jaws Puller Jaws Puller Jaws Template Compressor Assembly 171 1110 Motor Nut Spanner Wrench Essential Tool SMCS Code 4351 015 4351 017 Model CB544 and CB545 Vibratory Compactors Warranty Six Months E e Used to remove and install 142 1271 Spanner Nut e Used with 3 4 inch socket or wrench 5 e Required to disassemble and
223. e Model 988G Wheel Loader Warranty Six Months aana e Used to remove 2 sleeve bearings from F pin location N e Bearing puller plate has center swivel point for easy installation e Hydraulic removal of bearings is preferred over other methods such as burning L cutting or drilling e Heat treated for added durability Reference RENR2173 Service Manual 988G Machine Systems Overall outside diameter 152 0 mm 5 98 in Small outside diameter 136 0 mm 5 35 in Hole diameter 31 0 mm 1 22 in 217 4428 Bearing Puller Plate 218 2143 Bearing Puller Plate Model 988G Wheel Loader and 836G Landfill Compactor Warranty Six Months a Model 988G Wheel Loader and 836G Landfill Compactor N SMCS Code 7054 7117 7551 011 e Used to remove 2 bearing cups and cones from lower hitch articulation joint e Used with discontinued 6V 0014 Cylinder and 9U 6810 Speed Nut e Hydraulic removal of bearings is preferred over other methods such as burning cutting or drilling e M48 threads provide a maximum of 890 kN 100 tons of hydraulic pulling force Reference RENR2173 Service Manual 988G Machine Systems Continued Loader Lift Arm and Excavator Implement 218 2143 Bearing Puller Plate Continued Model 988G Wheel Loader and 836G Landfill Compactor Warranty Six Months 218 2143 Bearing Puller Plate FT2824 Sleeve Assembly Model 988G Wheel Loader Warranty None e Used to install 152 3750 Sleeve Bearing into rod end
224. e FT3038 pulls sleeve bearing out of component using a 1 14 threaded puller stud FT3039 into FT3039 A Y e Sleeve assembly can be bolted to hydraulic cylinder with two 3 8 16 bolts 2 makes assembly of puller tooling easier 7 FT3038 Reference RENR9157 301 8C Mini Hydraulic Excavator Disassembly and Assembly Service Manual Loader Lift Arm and Excavator Implement Bearing Puller Adapters Model 613B 621B 623B 627B 631D 633D and 637D Scrapers 245 Excavator 992C Loader 5000 Series Excavators and DIIT Warranty Six Months e Used for removal and installation of larger sleeve type bearings in loader lift arms scraper hitches excavator sticks and booms etc Reference GMG00806 Special Instruction Items with FT Part Numbers Part number Small Outside Large Outside Diameter Diameter FT3035 34 5 mm 1 36 in 44 0 mm 1 73 in Used for removal of boom swing bearing on 302 5 Excavator Part Number Diameter Diameter P7428 ES P 1832 44 5 mm 1 75 in 57 2 mm 2 25 in P 2145 49 3 mm 1 94 in 157 7 mm 2 27 in P 1833 50 8 mm 2 in 63 5 mm 2 50 in P 4749 52 3 mm 2 06 in 165 mm 2 56 in P 1834 57 2 mm 2 25 in 69 9 mm 2 75 in P 1835 63 5 mm 2 50 in 76 2 mm 3 in P 1836 69 9 mm 2 75 in 82 6 mm 3 25 in P 1837 76 2 mm 3 in 88 9 mm 3 50 in U 5337 79 mm 3 11 in 91 mm 3 58 in P 8601 82 6 mm 3 25in 188 9 mm 3 50 in P 1838 82 6 mm 3 25 in 95 3 mm 3 75 in P 1839 88 9 mm 3
225. e Heat treated and precision ground for durability and accurate measurements s Made of stainless steel for long corrosion free life Reference RENR2173 Service Manual 988G Wheel Loader Machine Systems Disassembly and Assembly 1796521 180 6533 Seal Driver Essential Tool SMCS Code 5070 016 5058 Model 345B Series II Excavator and other machines with discontinued 170 7572 Hydraulic Piston Motors Warranty Six Months e Used to install shaft seal without disassembling motor e Proper installation provides longer service life e Tools are heat treated and precision machined s Tools are black oxide coated for long corrosion free life Reference SENR1934 Service Manual 345B and 345B Series II Excavators Machine Systems Disassembly and Assembly Seal inside diameter 53 98 mm 2 125 in Seal outside diameter 77 88 mm 3 066 in Seal depth from housing face 13 80 mm 0 543 in 180 6533 Seal Driver Plate Assembly SMCS Code 5070 016 Model Cat Designed Hydraulic Piston Pumps Warranty Six Months Plate assembly holds rotating group swashplate and shaft together as one unit while removing or installing this assembly from into the pump housing Bolt plate assembly in place using 2 customer supplied bolts and washers Black oxide coated Material steel Application Center Distance Between Bolt Holes 424 6902 180 cc Pump 173 mm 6 81 in 129 1028 250 cc pump 188 7 mm 7 43 in Hydraulic Component D
226. e front struts during disassembly and assembly Stand can be used to ship and store front struts A mounting location for the dealer to mount a winch is provided to allow the dte 1 turning of the wheel during assembly E i e The Tool Group is used to align the bolt pattern on the suspension shaft with the steering linkage on Extended Life Powertrain Struts XLP e Both tools can be used on left and right front struts N Both tools are MAO Made As Ordered Specifications art Number Description Dimensions 55 5007 Stand Assembly 1956 x 1524 x 1829 mm 77 x 59 99 x 72 in 73 2633 Tool Group 692 x 572 mm 27 24 x 22 51 in Implements Frame Hitch and Suspension Vehicle System Tools Reference KENR8579 01 793F Off Highway Truck Machine Systems Disassembly amp Assembly Reaction Arm Tools Essential Tool Model 795F AC and 797F Off Highway Truck Warranty Six Months e Used with other required tooling to loosen and tighten nuts located on front ED suspension struts En 2 gt f Reaction Arm Back up Plates SS ee E e Used to initially tightening nuts on top and bottom of struts Ya 2 a Pa e 334 8335 used for four bolt pattern on top of strut KA A Ga e 334 8336 used for six bolt pattern on bottom of strut LQ A ASS e Plates can become wedged during use and feature 7 8 14 threaded holes to C4 aid in removal bolts not supplied N Made from hardened steel Reaction Arm e Used to obtain
227. e model Model Pump Number Rexroth Model Number Tools Required M312 M315 133 54942 132 7333 A4VG40 135 8293 Measuring Hub 128 2744 Measuring Bell 135 8295 Test Ring 135 8291 Alignment Plug D3G D4G D5G 178 4415 A4VG40 135 8293 Measuring Hub 128 2744 Measuring Bell 135 8295 Test Ring 316 0053 Alignment Plug M318 CB434 CB444 CB534 CB634 111 37282 112 57302 122 1105 A4VG56 128 2743 Measuring Hub 128 2744 Measuring Bell 128 2745 Test Ring 128 2741 Alignment Plug CB544 D3C PR750 PR1000 914G 933C 113 9222 113 9420 130 1807 A4VG71 135 8294 Measuring Hub 128 2744 Measuring Bell 135 8296 Test Ring 135 8292 Alignment Plug DAC DSC IT14G 914G 939C PS150 PS200 PR750 PR1000 111 03712 113 94232 132 5159 A4VG90 128 2747 Measuring Hub 128 2744 Measuring Bell 129 3877 Test Ring 129 3882 Alignment Plug D8N A4VG125 129 3873 Measuring Hub 128 2744 Measuring Bell 129 3878 Test Ring 129 3883 Alignment Plug 631E 637E A4VG180 129 3875 Measuring Hub 129 3876 Measuring Bell 129 3879 Test Ring 129 3884 Alignment Plug 156 7034 E Measuring Bell FA gt pille Y7 JPE se WA Tes f Test Ring or Test Pins Measuring Hub Alignment Plug Typical Alignment Tooling for Rexroth Piston Pumps A4V0250 171 1113 Measuring Hub 129 3876 Measuring Bell 171 1112 Test Pin
228. e movement of fluid and prevents back flow to pump Does not restrict flow away from pump Viton seals provide long life Female NPT ports at each end Continued 7 118 Flow Indicator with Tempered Sight Glass Continued Warranty Six Months Inlet and Outlet Sight Thread Glass Overall Size Maximum Operating Size Diameter LxHxW 257 8444 2inNPT 69 0 mm 164 0 x 79 0 17 to 2 72 in x 83 0 mm 121 C 1 6 44 x 3 125 to 250 F x 3 25 in 257 8843 1 1 2 in 69 0 mm 141 0 x 79 0 17 to NPT 2 72 in x 70 0 mm 121 C 1 5 6 x 3 125 x to 250 F 2 75 in Filter Head with Non Collapsible Filter Elements Model All Cat Service Vehicles Warranty Six Months e Used to provide no bypass filtering of hydraulic oils Hydraulic System Tools Maximum Temp 204 C 400 F 204 C 400 F e Used in service bays with drop down oil lines or any other application requiring daca filtered petroleum based oil l e Non collapsible filter elements work well with higher viscous hydraulic oils t i e Filter head is made of cast aluminum with steel bowl for strength and durability Filter Head Body style Canister S R Mounting holes 5 16 18 Ser 249 2932 249 2933 Inlet and outlet ports 3 4 NPT Operating temperature range 29 to 107 C 20 to 225 F Material Aluminum head with steel housing Overall size 90 0 mm 3 5 in square x 238 0 mm 9 4 in long Fil
229. eed off before completely removing es al plug e Install double ended coupler assembly B into pressure port of right hand tensioner cylinder Use caution when removing plug from port Remove plug slowly allowing any pressure within cylinder to bleed off before completely removing plug e Connect appropriate end C of longer length of hose into lift port of one of implement hydraulic couplers Reference SENR3344 Service Manual Nipple Assembly ipe Nipple Pi Seal O ring STOR SAE 3 4 16 Seal O ring STOR SAE 7 8 14 Continued 7 95 Vehicle System Tools Hydraulic System Tools FT2228 Hose Group Continued Model All Challenger Models Warranty None Description T 1P 2375 oupler Assembly Quick Connective Male lug As Dust ea Pe Te Seal O ring STOR SAE 1 1 16 12 El CG3 an ea ppur p N N 1U 5525 Attachment Group for Discontinued 1U 5000 Auxiliary Power Unit Model 785 789 Off Highway Trucks Warranty Six Months E N Contains all hydraulic fittings hoses and electrical cables to connect discontin ued 1U 5000 to either the 785 or 789 Reference SEHS8880 Special Instruction Service Repair Parts Description aniy Hose Assembly Doo Hose Assembly Gauge Assembly Hose Assembly Conversion Group Conversion Group Battery Connection Cable Plug Assembly Attachment Group art Number U 5484 U 5485 U 5486 U
230. eel Loaders Track Type Tractors Pipelayers and Motor Graders Warranty Six Months 2 E E 92 N gt N 2 2 E gt Used to remove and install 241 3352 Filter Housing Used with 1 2 inch square drive wrench Used on canister style hydraulic filter which has a square socket on housing bottom Socket is open on one end to clear drain plug on filter housing Par Number rption 320 6627 Canister Socket A Implements Frame Hitch and Suspension 313 2527 Driver Assembly Essential Tool Model 994F Wheel Loader Warranty Six Months e Used to remove and install accumulators N Used with 3 4 inch square drive wrench l j e Machined slots allow easy bolt alignment during attachment C4 r N Durable welded steel construction G Par Number Te BV 5839 Conic Bearing Installer Tubes Model CB 113 and CB 114 Compactor Warranty None s Used to install conic bearings in articulating and oscillating hitch J e Steel construction adds durability and lengthens tools service life ZO J e Material SAE 1020M steel PAE PEN Part Number Outside Diameter Inside Diameter Length SE Z ae FT3096 72 0 mm 2 83 in 62 0 mm 2 44 in 200 0 mm 7 87 in ax Z C 23 A Fa A A Lo Ka Ex A Q 4 IA Taos 355 5007 Stand Assembly 373 2633 Tool Group Model Usage 777 784 785 789 793 Off Highway Trucks Warranty Six Months 00 W3 S J2143A e The Stand Assembly is used to hold th
231. eeves with Adapters Used with Receiving Sleeve Part No e U 0 C U 0 TS Linkage Pin and Bearing Removal Tools Model 5110 Excavator Warranty Six Months e Used to remove all linkage pins and bearings e Used with general tooling listed in General Tooling Used for All Pins e Receiving sleeve assembly is easily suspended with lifting link brackets supplied with receiving sleeve e Only 1 receiving sleeve is required for this operation sleeve is adapted for other pin diameters by using appropriate receiv ing sleeve adapter assembly Items with no Part Number Item Description 3 Linkage Pin S 00 W3 S J214 A en a T dB Assy Raving Tir Gro 100 stroke BT tu Par e208 Rar IK 38 6224 Pump Group Hydraulic 115V _ Rydraulc Hose 3 Pump Grp Hydraulic 230V Item 1 and Item 2 Implements Frame Hitch and Suspension Typical Pin Locations Description Cylinder pin Cylinder pin z 3 Stick to Boom Pin Bucket Pin Bucket Linkage Pin Boom to Swing Frame Pin Cylinder Pin Bucket Linkage Pin 5 Ser 4 co MI 9 mi A N f k l IA 7 ae Typical Pin Locations Included in Pin Specific tooling Hydraulic Cylinder 150 ton used with Pin No 2 No 3 No 4 and No 6 art Number Description art Number Nut Fast Runner M48 x 5 0 16 1491 ylinder Group 100T 6 in stroke 16 1490 ylinder Group
232. embly and Assembly Service Manual tem LL S LT C SSCS Service Repair Parts ors STC Wrench 304 S 04 1167 TC Wrench 08 and 10 2 804 1168 STC Wrench 12 and 16 Rosom ea Tool Pouch e 1 Not Serviced 00 W3 S J2143A Hydraulic System Tools 8T 5114 Adapter Assembly 8T 5115 Hose Assembly Model 205 206 211 212 213 214 and 224 Excavators Warranty Six Months e Needed when pressure testing hydraulic excavators y 8T 5114 Both have working capacity of 41 400 kPa 6 000 psi e 81 5115 Hose Assembly has M16X2 6H female threaded ta couplings which are compatible with pressure nipples on the hydraulic excavators e 8T 5114 Adapter Assembly has M16X2 6G male threads and 9 16 18 2B female threads e 8T 5114 used with 6V 3965 Nipple makes 8T 5115 Hose 81 5115 Assembly and pressure nipples on machines compatible with standard Quick Disconnect Couplings used on Cat F test equipment 8T 5114 Adapter Assembly and 6V 3965 Nipple must always be installed in one end of 81 5115 Hose Assembly before attaching hose assembly to pres sure nipple on machines 8T 5114 Adapter Assembly 8T 5115 Hose Assembly 126 3993 Test Adapter G SMCS Code 4351 036 a Model M312 M315 M318 M320 Wheeled Excavators E Warranty Six Months Z e Used to test and adjust travel motor de stroke point Ea e Adapter has 6 SAE O ring port for 6V 3965 Valved Quick Disconnect Nipple and 3J 1907 O ring Seal C
233. ench 174 x 74 x 25 mm 6 85 x 2 91 x 98 in 1 36 kg 3 Ib 89 9531 55 mm Hex Wrench 178 4 x 80 x 25 mm 7 02 x 3 15 x 98 in 1 36 kg 3 Ib Vehicle System Tools Implements Frame Hitch and Suspension 330 7456 Reaction Arm Essential Tool Model 795F AC Off Highway Truck Warranty Six Months e Used to remove and install steering linkage nuts e Used with 132 8126 Hydraulic Torque Wrench and 234 6041 Impact Socket 4 1 4 in e Five set screws secure tool onto torque wrench e Prevents rotation of torque wrench under load when loosing or tightening steer ing arm linkage nuts e Welded steel construction for long service life Reference KENR8727 795F AC Off Highway Truck Machine Systems Disassembly and Assembly Steering Arm Remove and Install 686 mm 27 0 in 102 mm 4 0 in 76 mm 3 0 in Par Number 30 746 380 5720 Receiver Sleeve Model 793F 795F AC and 797F Off Highway Trucks Warranty Six Months e Used to help remove link pins on rear suspension upper and lower suspension links e Used with 38 6224 Electric Hydraulic Pump Group 9U 6815 Puller Stud 7Y 1460 Nut and 5P 5201 Double Acting Cylinder e Made from SAE 1020M Steel Reference KENR8382 797F Off Highway Truck Machine Systems Disassembly and Assembly KENR8727 795F series AC Off Highway Truck Machine Systems Disassembly and Assembly KENR8579 793F Off Highway Truck Machine Systems Disassembly and Assembly
234. entric weight group lt Sy e Square drive end engages spanner socket while large hex shaft engages final a a 7 i drive bench drive plate j y Reference KENR6010 CD54 Vibratory Compactor Machine Systems Disassembly and Assem bly Eccentric Weight NEHS0673 Tool Operating Manual 127 8458 Final Drive Disassembly and Assembly Bench 00 W3 S J2143A Length 455 4 mm 17 93 in Square drive 37 34 mm 1 47 in Main shaft hex 76 2 mm 3 00 in Shaft end hex 28 11 mm 1 11 in Implements Frame Hitch and Suspension Removal and Install Front Suspension Strut Assembly on Off Highway Trucks 270 8312 Strut Handler Model Usage 777 784 785 789 and 793 Off Highway Trucks Warranty Six Months European Union Compliant CE Marked e Used to remove and install front strut without removing upper structures e Also used to transport strut assembly e Used with a suitable lift truck or wheel loader with fork attachment and ad equate lifting capacity a mast tilt and side shift function is recommended e Strut handler has a self contained hydraulic tilt system which allows tilting strut assembly to a horizontal position for disassembly assembly and transport e Hand held control pendant used to operate hydraulic functions of tooling e Various adapter plates allow tooling to fit multiple truck models e Tooling is adjustable to allow for different strut assembly caster angles e Strut handler attaches to fron
235. er Reference a SEHS6022 9T 0290 Pump D4H Implement Test Procedure adapter and other 7 required tooling to bench test D4H implement pump a 3 L 136 3602 Drive Adapter SMCS Code 0784 Model 14H and 16H Motor Graders Warranty Six Months e Used to connect test bench drive shaft to tapered end of hydraulic pump e Works on any pump with a SAE J501 44 45 mm 1 3 4 in diameter tapered pump shaft Adapter taper 44 45 mm 1 3 4 in SAE J501 E Outside diameter 97 5 mm 3 84 in External keyway width 16 2 mm 0 637 in 136 3602 Adapter 71 79 Vehicle System Tools Hydraulic System Tools 4C 4088 Splined Adapter SMCS Code 0784 Model Backhoe Loaders Warranty Six Months Internally splined drive hub used when bench testing backhoe loader hydraulic pumps Fits any pump shaft with spline size of 15 tooth 16 32 pitch Bolts directly to 1U 9832 Drive Shaft SAE size 27 or when used with 1U 9359 Adapter can be coupled to standard drive shaft SAE size 55 on large hydraulic test center References NEHT6022 Test Procedure 91 6857 Pump 416 428 Backhoe Loader NEHT6027 Test Procedure 9T 4833 Pump 426 436 438 Backhoe Loader adapter and other required tooling to bench test Backhoe Loader pump 4C 4088 Splined Adapter 133 2329 Drive Adapter SMCS Code 0784 Model D3C Track Type Tractor and 933C Track Type Loader Warranty Six Months e Used to connect test bench drive s
236. er barrel Ce e Works on Linde HMR 135 and HMF 105 series pumps and motors e Removes bearing cone from rotating group without damage L Reference E a 5 SENR1861 Service Manual Machine Systems Disassembly and Assembly 572R ED SR F18 Pipelayer L F9 Hydraulic Component Disassembly and Assembly 176 5513 Valve Puller Essential Tool SMCS Code 5058 015 Model M312 M315 M318 and 539 Knuckleboom Loader Warranty Six Months e Used to remove safety pop off valve cartridge in main control valve of Linde hydraulic swing and drive motors e Cartridge must be replaced with new part after removal 176 5513 Valve Puller Measuring Tool Groups Model 215B and 225 Excavators Warranty Six Months e Used for service of rotating groups in Rexroth pumps and motors 2 3 4 e Used to determine correct spacer thickness When servicing rotating group 1 the lift off separation between barrel and port plate is a critical dimension and dang must be limited to prevent internal leakage at high pressure dimension is set by i 6 7 installing a spacer in rotating group ZM oe d e To help maintain measuring accuracy of kits inspection gauging balls are S gS edict included so user can check kits for wear or damage s u wrt Reference 12 11 10 P SENR3109 Service Manual Module 215B Excavator 81 7760 Hydraulic Pump and Motor Supplement SENR3110 Service Manual Module 225 Excavator Hydraulic Pump and Motor Supplement tem P
237. erence SENR8331 Service Manual 252 0614 Continued Vehicle System Tools Hydraulic Component Disassembly and Assembly Rexroth Hydraulic Pump and Motor Service Tools Continued SMCS Code 5050 010 Model 215B 225 227 and 330 Excavators D8R Track Type Tractor Warranty Six Months 215B 215B SA 215B 215SA 225 330B D8R Swing Motor Track Motor Track Motor Imple ment Pump Double Piston Pump Group Steering Motor Cat P N 9T 0992 9T 0891 9T 0670 91 1062 9T 0999 9T 0999 9T 1054 153 9185 91 8345 Part Number Rexroth P N AA8V 0107 AA2F63 AA2F80 AA2F107 AA2F131 AA2F131 AA8V 0107 A8V0160 AA2FE125 Tool Applica tion 1U 5427 Seal Installer Mount seal on second ary PTO 81 9145 Seal Driver Install lip seal into cover 81 9148 Seal Driver Install lip seal into cover Hydraulic Component Disassembly and Assembly Rexroth Hydraulic Pump and Motor Service Tools 3 6 215 215B SA 215B 215B SA 215B 215SA D8R Imple ment Pump Swing Motor Track Motor Track Motor Steering Motor Cat P N 9T 0992 9T 0891 9T 0670 91 1062 9T 0999 9T 0999 9T 1054 153 9185 91 8345 Part Number Rexroth P N AA8V 0107 AA2F63 AA2F80 AA2F107 AA2F131 AA2F131 AA8V
238. erous J ss QU 7868 Ss Cylinder Spanner Wrench S ivi Sanne reno fi E J fr tt Fy 8 025 de J fit S Plate adapter fits both 9U 7868 and 9U 7869 Cylinder Spanner Wrenches Keys from 127 8064 can be used with this plate Universal Position and Fixed Position Adapter Plate Specifications Adapter Plate Usage Chart A will help determine which wrench matches a specific gland The chart includes a list of each available adapter the part number of the threaded gland and the model number of the machine Use Chart A to select the adapter plate required for disas sembly of the cylinder Continued Hydraulic Component Disassembly and Assembly Universal Position and Fixed Position Adapter Plate Specifications Continued Chart A Universal Position and Fixed Position Adapter Plate Usage Universal Position Adapter Fixed Position Adapter Plate Threaded Gland Head Part No Model Plate Part Number Part Number 162 7189 9U 7872 61 6835 Excavators 307B 311 311B 312 312B 313B 315B 317B 320 320B 099 0596 Excavators 307B 311 311B 312 312B 313B 315B 317B 320 320B 6E 0775 Ag Tractors 65 65C 70C 75 75C 85C 6E 1501 Backhoe Loaders 416 416B 426 426B 428B 436 436B 438 438B 446 446B 6E 1816 Construction Mining Trucks 768C 769C 771C 772 772B 773B 775B 776 776B 776C 777 111B 711C 6E 4976 Excavators 350 375 6E 4978 Integrated Toolcarriers IT18F IT28F 9T 2822 Motor Graders 14G 1
239. es differential pressure continuously regardless of fluctuations in system pressure Reference SEHS8979 Special Instruction Maximum line pressure 52 400 kPa 7 500 psi Maximum measurable pressure differential 3 500 kPa 500 psi The differential gauge has a magnetic movement Over pressure and pressure spikes will not damage the unit U 5793 Pressure Gauge a CE Block C 8431 T 0859 U 5796 Hydraulic System Tools Drive Adapters SMCS Code 0784 Model 205 206 211 212 213 214 224 and Series B Wheel Type Excavators Warranty Six Months 4 C e Used to connect drive shaft on hydraulic pumps to drive shaft on test benches 2 3 e Adapters are internally splined hubs w 1 e Adapters bolt directly to 1U 9832 Drive Shaft SAE 27 found on test benches e a pan e Also used with 1U 9359 Adapter and coupled with standard drive shaft SAE 55 hen PartNumber Corresponding Splines Moo BUs 5 x2x 21x 9G DINS 9U 5275 40x 2x 18x 9G DIN5480 05B B40 x 36 DIN5482 213 214 224 B30 x 27 DIN5482 205 206 211 212 4C 4385 Splined Adapter SMCS Code 0784 Model D4H Warranty Six Months e _Internally splined drive hub used when bench testing D4H hydraulic pumps e Fits any pump shaft with spline size of 19 tooth 24 48 pitch N Bolts directly to 1U 9832 Drive Shaft SAE size 27 or when used with 1U 9359 Adapter can be coupled to size SAE 55 drive shaft supplied standard on large hydraulic test cent
240. es will be designed into many future machine designs Hole diameter for boring bar 51 mm 2 0 in Part Number Description Width Thickness Length ee la iaii Fixture in Fixture in M oaa OOO ee Fixture in Description Pin Locator Hole kon PanMan Description Outside Diameter A 197 1377 Alignment Fixture 349 mm 13 74 in Loader Lift Arm and Excavator Implement Fabricated Tools for Reboring Bushing Bores on Two Piece Booms Model 215 225 and 235 Excavators Warranty Six Months e Recommended tools to rebore damaged bushing bores at joint of stub and fore boom e Designed to work satisfactorily if there are at least 2 sets of good bores remain ing in fore boom and at least 1 good set of bores in stub boom s Repair work can be done on machine without removal of stub boom but fore boom must be removed Reference SMHS7625 Special Instruction 215 Excavator Item Part No Description FT1456 Fixture FT1457 Pin FT1458 Bushing FT1459 225 Excavator 225 Excavator Pin Item Part Number Description FT1432 FT1433 Fabricated Tool Assembly Fixture FT1434 Bushing FT1435 Boring Bar FT 1436 235 Excavator 235 Excavator Carbide Tip Cutting Tool FT1461 Bushing FT1462 Fixture a G Qi Le 3 o A a LA 4 4 L lt AK SSK is 9 F AS 6 G s 2 T ps pA o s 3 i Ey
241. essure range Air diaphragm pump Pressure air relief valve 483 kPa 70 0 psi Pressure of the fluid pumped should be equal to the air inlet pressure Maximum output pressure Tank capacity 18 9 L 5 0 gal Fluid cycle 0 57 Ipm 0 15 gpm SOS valve Standard Operating temperature 4 4 to 65 5 C 40 to 150 F Noise level 78 dB at 483 kPa 70 psi air pressure 365 0 x 466 0 x 535 0 mm 14 37 x 18 35 x 21 06 in Overall dimensions W x D x H Ground strap length 305 cm 10 ft Suction return hose length 427 cm 14 ft 671 cm 22 ft 13 6 kg 30 Ib Discharge pressure hose length Weight art Number a CET C 7 TS O 2 TS U CD Coo o o a H 1 S H HHEH 11 245 1769 Heavy Weight Oil Filter Cart SMCS Code 0680 Model Hydraulic Systems on 785 789 793 Off Highway Trucks and Power Train Oils Warranty Six Months Continued 7 128 e Replaces discontinued 201 8131 and discontinued 183 9301 Carts e Used to filter fluids from 5W lightweight oils to 90W final drive lubricants e Variable pump delivery e Powered by compressed air e Adifferential pressure gauge is provided to monitor filter element condition e Extra large capacity filter for extended time between dirty element change N Wire reinforced hoses will not collapse with hot oil e Built in tool box e Convenient hose caddy for ease of storage e Mobile cart on hard plastic ca
242. et size 14 mm 0 55 in Hex wrench 4 mm 0 15 in 173 0959 Relief Adjustment Wrench Assembly 173 0960 T Handle Hex Wrench 9U 5841 Needle Valve SMCS Code 5070 036 Model All Challengers Warranty Six Months a e Used in circuit when testing and adjusting hydraulic pump margin pressure 2 e Used with FT2220 Hydraulic System Test Hose Assembly 4 e May be used in any hydraulic circuit with pressure of 34 450 kPa 5000 psi or ENG 3 less S e Valve body made from steel needle from stainless steel a Reference SENR3346 Service Manual SENR4969 Service Manual Maximum flow 57 Ipm 15 0 gpm Maximum pressure 34 450 kPa 5 000 psi Pressure at maximum flow 330 kPa 48 0 psi Port size 1 2 12 NPTF 9U 5841 Needle Valve Fitting Groups JIC and ORFS SMCS Code 5050 036 0784 Model All Models Warranty Six Months e 4C 4890 JIC Fitting Group replaces discontinued 6V 4161 Pressure Gauge Kit 4C 4890 contains essentially the same fittings as discontinued 6V 4161 but costs less 4C 4890 and 4C 4892 Fitting Groups used to pressure test pilot main hydraulic and steering systems on all Cat products can be used on competitive machines when JIC or ORFS fittings are needed Compact time saving fitting kits Included with tees plugs caps adapters hose valve and quick disconnects are 3 oil filled gauges with test ranges of 4 000 kPa 580 psi 25 000 kPa 3600 psi and 60 000 kPa 8 700 psi
243. eter 276 mm 10 9 in Small step diameter 201 5 mm 7 93 in Rated Pulling Capacity 1335 kN 150 tons 9U 6698 Puller Stud 1 1 2 in 12 thd rolled 1220 mm 48 0 in Pulling capacity force 890 kN 100 tons Heat treatment 9U 7763 Puller Stud Rockwell C41 45 Overall length 1220 mm 48 0 in Short end thread 2 in 12 thd rolled Length Long end thread 101 mm 4 0 in 2 in 8 rolled Length 1016 mm 40 0 in Heat treatment Rockwell C41 45 Pulling capacity force 1335 kN 150 tons Vehicle System Tools 9U 7764 Bushing Outside diameter 62 0 mm 2 44 in Inside diameter 52 3 mm 2 06 in 9U 7765 Receiving Sleeve Outside diameter 305 mm 12 0 in Inside diameter 285 mm 11 2 in Overall length 762 mm 30 0 in Lifting eyes 2 Rated pulling capacity 1335 kN 150 tons Implements Frame Hitch and Suspension 990 Articulation Hitch Pin Pulling Tools Model 990 Wheel Loader Warranty Six Months e Used to pull articulation hitch pins and bearings saves time and eliminates damage to pin ff N c e Used with 316 1491 or discontinued 6V 0014 Cylinder and 9U 6810 Speed Nut 1 J e Hydraulic removal of pin is preferred over other methods such as burning cut S ting or drilling hp 4 e M48 threads provide a maximum of 890 kN 100 tons of hydraulic pulling force e
244. eter used for 992C lift cylinder rods qi _ V A e 2required N Material SAE 1020 steel 9U 5919 Spanner Tool 9U 5920 Sleeve SMCS Code 5104 017 Model 994 Wheel Loaders Warranty Six Months 9U 5919 Spanner Tool N Used to disassemble and assemble 6E 0512 and 101 9571 Threaded Piston in Nv 9T 9021 9T 9022 9T 9024 and 9T 9025 Tilt Cylinder Groups 1 6 e Used with torque wrench e Plastic ID of spanner to prevent damage to cylinder rod threads during use e Enables required piston assembly torque of 816 N m 600 ft lb to be achieved sys not possible with conventional spanner tools 9U 5919 9U 5920 e Use of any other tool can result in damage to piston or rod and result in im proper assembly e Provides positive non slip engagement of spanner pins Continued Hydraulic Component Disassembly and Assembly 9U 5919 Spanner Tool Continued 9U 5920 Sleeve SMCS Code 5104 017 Model 994 Wheel Loaders Warranty Six Months 9U 5919 Spanner Tool Construction Steel Outside diameter 203 mm 8 in Inside diameter 114 0 mm 4 5 in 152 mm 6 in 15 kg 33 Ib Square drive 1in 9U 5919 Spanner Tool T 129 4542 Cylinder Spanner Wrench SMCS Code 5104 016 5104 017 Model 990 Wheel Loader Warranty Six Months N Used to disassemble and assemble 6E 1169 Threaded Piston in 91 9570 Tilt Cylinder Group A e Used with 1 inch square drive torque wrench d Z e Enables piston assembly t
245. eve Assemblies tems with FT Part Numbers FT PartNumber Description Maximum Pin Maximum Pin Max Width of Maximum Puller Maximum Ca Diameter 3 Length 3 Tear Drop or Flag Stud Diameter 5 pacity Retainer Sleeve Assembly 127 mm 5 0in 366 mm 14 4in 114 mm 4 5in 140 mm 1 5 in 54 t 60 tons Receiving Sleeve Vehicle System Tools Receiving Sleeve Assemblies 1 Max Width of Maximum Pin Maximum Pin Tear Drop or Maximum Puller Part Number Description Diameter Length Flag Retainer Stud Diameter Max Capacity Sleeve Assembly 152 mm 6 in 812 mm 32in 1152 mm 6 in 36 mm 1 4 in 72 t 80 tons Sleeve Assem 11406 mm 5 7 in 1 143 mm 45 in 11406 mm 5 7 in 168 mm 2 7 in 90 t 100 tons bly Receiving Sleeve Assembiy 05 mm 65m Omi T TTT TRT Receiver Sleeve Sleeve Assembly 216 mm 185 n TOR mm 5 in EtmMTES in 2mm Zin OE TOONS Loader Lift Arm and Excavator Implement Adapter Plates Part Number U 6150 U 5341 U 6754 U 6755 U 6756 U 6757 Puller Studs art Number 37 8460 U 5343 U 5344 U 6811 U 6812 U 6813 U 6814 U 6815 U 7998 AN S Ya 7 N 6 DI V E TP A D he Z mus Adapter Plates 2 Max Width of Maximum Pin Description Diameter Max Capacity Tear Drop or Flag Retainer Adapter Plate Assembly ammam Mammes e O o Adapter Pates eamm emee e oo L E a UT a HTH Tou 6 Puller Studs 5 Description Puller Stud Puller
246. extended range Working pressure 0 420 bar max 6 300 psi Temperature 10 to 120 C 50 to 250 F Ports 1 1 16 in 12 SAE O ring 12 port The 4C 9436 Flow meter is not a standalone flow meter It is a flow block with a flow temperature transducer It must be used with a hydraulic flow tester or another de vice with readout capabilities A Cable is used to couple the flow meter to a readout device Contact Webster Instruments for cable tem PartNumber O Description 4C 9436 ooo COLL Transducer 4C 9626 Seal Transducer 1Includes Item 1 Ammeter Rupture Discs SMCS Code 0784 Model Most Cat Models Warranty Six Months e Replacement discs for 2 different portable hydraulic testers disc will blow out if over pressure conditions have occurred in portable hydraulic tester Reference NEHS0508 01 instructions to replace discs designated as safety discs in instruction manual Part Number Outside Diameter Nominal Rupture Pressure Pkg 0y Use 4C 4083 15 875 mm 0 625 in 41 343 kPa 6 000 psi 4 4C 9437 and 160 2513 Portable Hydraulic Tester 4C 4084 19 913 mm 0 784 in 41 343 kPa 6 000 psi 4 4C 9675 and 160 2515 Portable Hydraulic Tester Flowmeter Testers Warranty Six Months S 00 W3 S J214 A e Used to regulate hydraulic flow with built in load valve s Used with DataView Repair Information Webster Instruments 1290 East Waterford Avenue Milwaukee W
247. from A 7 Assembly No Use from A 8 Assembly No 3Recommended spare parts B Return Line Assemblies B5 B Return Line Assemblies B6 es e Return oil to hydraulic tank B7 ar mnn e To determine assembly number required for a machine model refer to Section B A of Tee Test Tool Chart and following list B8 p Assembly No Part Number Description Quantitiy FT0794 Return Cap As B9 pme sembly B10 FT1633 Return Line Cap ies Assembly B11 aree FT 1634 Return Line Cap B12 ias Assembly Use 2P 8337 Valved Coupler instead of discontinued 8S 9974 B 5 Assembly rS V 0001 Seal Kit Part of 2P 8337 L 307 LS B 7750 ipe Nipple 1591 P337 v PO B 6555 Street Ell B257 B 7749 EE TT P 8335 Coupler As High Pressure 30 7980 Adapter 90 Ls Pipe Nip Vehicle System Tools S 4078 O Ring Seal V 0001 Seal Kit Part of 2P 8337 Use 2P 8337 Valved Coupler instead of discontinued 8S 9974 Hydraulic System Tools C Tachometer Drive Group e Required to attach Flow Meter Tachometer Generator to all machines which are adaptable to Tee Testing C1 C3 e To determine assembly number required for a machine C5 C7 model refer to Section C of Tee Test Tool Chart and then Cy K 9 U to list below Bs oa P C4 C6 C 1 Assembly TSS Tachometer Drive Group T 18 3575 Bot 55 S 5P 1758 Shaft Assembly Part of 5P 1759 Sozi Camp Pan L H U S302 HHS PT 9N 3018
248. g One tool handles 2 sizes of pump shafts swivel bail allows tool to be quickly changed to accept both pump shaft sizes Continued Vehicle System Tools Hydraulic Component Disassembly and Assembly 131 5121 Lifting Tool Continued SMCS Code 5070 017 Model 375 990 5080 5110 5130 5230 Excavators Warranty Six Months Pump shaft size 40 mm 375 890 and 5080 Pump shaft pump size 42 mm 5080 5110 5130 5230 and some 375 Working load limit 57 kg 125 Ib Bore size 40 0 and 42 0 mm 1 6 and 1 7 in Overall length 165 mm 6 5 in 131 5121 Lifting Tool 141 4803 Gauge Block Group SMCS Code 5070 082 5058 082 0767 Model All Models Warranty Six Months dard dimension Used to compare hydraulic pump and motor measurements with a known stan Blocks are hardened to Rockwell 65 stress relieved lapped to accurate size and inspected to ensure parallelism and flatness ogy Material Set includes 36 standard sizes each block is individually serialized Conforms to Grade 3 tolerances for National Institute of Standards and Technol Set comes complete with fitted wooden storage case Rectangular steel Hardness Rockwell 65 Gauge set size ranges 0 00010 4 00000 in Size range 9 blocks 0 1001 0 1009 in in steps of 0 0001 in Size range 9 blocks 0 101 0 109 in in steps of 0 001 in Size range 9 block
249. g 16 8 Ib 6 9 kg 15 4 Ib 00 W3 S JI14 A 306 3351 C Frame Assembly 306 3352 Adapter Assembly 306 9603 Adapter Assembly 232 0228 Lifting Bracket Assembly Essential Tool Model CB 434D CB 534D CB 534D Series XW CB 564D Compactor Warranty Six Months European Union compliant CE marked e Used to remove and install compactor drum support plates and final drive e Used with overhead lifting device suitable shackle and dealer supplied Grade 8 bolt and washer e Adjustable center of gravity to balance load for alignment during installation Reference KENR3614 Disassembly and Assembly CB 534D CB 534D Series XW and CB 564D Vibratory Compactors Machine Systems Continued 7 375 Vehicle System Tools Implements Frame Hitch and Suspension 232 0228 Lifting Bracket Assembly Continued Essential Tool Model CB 434D CB 534D CB 534D Series XW CB 564D Compactor Warranty Six Months Specifications Maximum capacity 454 kg 1000 Ib Overall size 82 25 x 72 39 cm 32 38 x 28 50 in Adjustable center of gravity 38 1 mm 1 50 in to 68 58 cm 27 00 in 232 0228 Lifting Bracket Assembly 345 1236 Lifting Bracket Assembly Essential Tool Model CB54 CB54 Series XW and CB64 Vibratory Compactor Warranty Six Months European Union compliant CE marked L e E e Used to remove and install compactor drum support plates and final drive A e Used with
250. g Location PatNumber oske TRR 988 Wheel Loader Bearing Location U LTTE GH UH U H L LOT H dS C CHED H 1 H H ma pe U HH HH H wan Poeren e H U H ssa 2 Odd E LH 2 LU U U HH Use crossbar from Push Puller for installation only Also requires one of the following pumps 3S 6224 115 V 8S 8033 230 V 988G Wheel Loader Bearing Location PatNunber foolsRowied TOC aes Seveesemby H HH HH A C H H U am GTH pooo o H siete G H dO SH E Assembly pra Washer OO emm o UT p p o ee H H G I e U U IE U o SI H O SIT f 2 L H U a ETT CEE TTE p Loader Lift Arm and Excavator Implement 992 Wheel Loader Bearing Location 992 Wheel Loader Bearing Location PatNunber TRR Rannet TRR Poher fii H H SLT iS ELT U id IDR 1 H PulerGroup HU 1 H Sleeve Assembly iii FastRunner Nat ftir Use crossbar from Push Puller for installation only Also requires one of the following pumps 3S 6224 115 V 8S 8033 230 V 933 Track Type Loader Bearing Location NOTE FT0514 Handle can be made for use with 1P 1831 1P 1832 1P 1833 and 1P 1834 Adapters where manual driving of bearings is desired Tools with No Part Number Tool Required Bearing Location 3 4 Vehicle System Tools 933 Track Type Loader Bearing Location L H H H LS LE Push Paller U E S TRS T UH ES AdapterBearngPuling f Stud 1 1 4 12 P uller Group 30 ton Puller Group 50 ton Bearing Puller Assem bly
251. g used with 190 8321 Quick Disconnect Coupler or return line 63 5 mm 2 1 2 in diameter aluminum female cap used with the following adapters 190 9936 190 9938 190 9940 190 9942 or 190 9944 FT3102 Modified Socket Essential Tool Model 15B 20B and 22B Grapple Warranty None e Used to assemble 144 1055 Adapter onto distributor assembly e Used with 1 2 inch drive extension and or square drive socket wrench N Make from 214 6513 Socket 1 1 16 inch e Modify by removing 9 mm 0 35 in from socket end total length 37 mm 1 45 in 341 4073 Spanner Kit Essential Tool SMCS Code 5264 011 Model 416E Backhoe Loader Warranty Six Months e Used to remove and install relief valve in 259 6758 Valve Group N Used with 6 mm socket wrench dealer supplied e Spanner head fits down inside hydraulic valve body e Four equally spaced teeth engage relief valve for proper removal and installa KEN tion N e Includes sealable rust inhibitor bag for proper tool storage ZF References ID RENR7164 Service Manual 414E 416E 420E 422E 428E 430E 432E 434E 442E and 444E Backhoe Loaders Machine Systems KENR7659 Service Manual 416E 420E and 430E Backhoe Loaders Machine Systems RENR8043 Service Manual 422E 428E 432E 434E 442E and 444E Backhoe Loaders Machine System Continued Hydraulic System Tools 341 4073 Spanner Kit Continued Essential Tool SMCS Code 5264 011 Model 416E Backhoe Loader Warranty Si
252. haft to spline shaft of pump Number of spline teeth 21 a Spline pitch 16 32 19 P Pressure angle 30 degrees U Pitch diameter 20 638 mm 0 8255 in N Keyway width 16 2 mm 0 64 in Drive Adapter 4C 4103 Bolt Mounting Group SMCS Code 0784 Model Most Cat Models Warranty Six Months l Provides way to secure 1U 9130 Pump Stand or 1U 9588 Transmission Mounting Group to hydraulic test bench bed Bolt weldment slides inside rail mounting grooves on most test beds Accepts any mounting rail within 63 5 mm 2 50 in inside clearance and 20 6 mm 0 81 in clearance slot Comes complete with speed bar knob and washer Improves speed and ease of mounting and moving components on hydraulic test bench bed Par Number Description 4C 4103 Bolt Mounting Group Hydraulic System Tools Hydraulic Test Fittings and Adapters for MS and E Family Excavators Model MS and E Family Excavators Warranty Six Months e Used to connect Cat hydraulic service tools to hydraulic ports on excavators e Hydraulic fittings and ports on these excavators are British standard connec tions Cat service tools use SAE standard connections e Fittings and adapters available for both flow and pressure measurements e All fittings rated at 6000 psi working pressure e Eliminate time spent searching for and then stacking fittings to convert port NOTE BSPT British Standard Pipe Tapered Thre
253. he snapping of a bolt when removing the plate loosen all bolts in a circular pattern one half turn Do this again and again until the torque for the bolts is released Puller with Handle Assembly Lifting Plate FT2399 Lifting Plate nx e Used for disassembly and assembly of front struts on 789 and 793 wi kds ed Off Highway Trucks es at OS e Used with two 2D 1201 Eye Bolts when removing rod and piston mS m NG assembly from front suspension cylinders SESS s Se e Service Manual shows 2 link brackets being used which is incorrect because hn Se as link bracket mounting holes are too small for bolts required on 789 and 793 cylin ee ES ik A ders See Service Manual changes above yd Rail References we SENR4917 793 Truck SEN3404 789 Truck Vehicle System Disassembly and Assembly 9U 5613 Puller Plate Diameter 445 mm 17 5 in Thickness 130 mm 5 1 in Weight 68 kg 150 Ib 00 W3 S J214 A Hardness Rockwell C 42 47 FT2399 Lifting Plate Capacity 1135 kg 2500 Ib 9U 5613 Puller Plate Changes to Service Manuals SENR3404 789 Truck Vehicle Systems Disassembly and Assembly e Tools Needed charts on pages 53 and 56 Tool D 6V 2157 Link Bracket qty 2 should be removed and replaced with FT2399 Lifting Plate qty 1 2D 1201 Lifting Eye Bolt 58 11 NC qty 2 SENR4917 793 Truck Vehicle Systems Disassembly and Assembly e Tools Needed chart on page 44 Part number for Tool A is 81 2853 Par
254. holes e Wrench is bolted to pin allowing rotation to align pin frame and locking plate holes 9U 6698 Puller Stud e Used for any general pulling application requiring 1 1 2 inch 12 threads e Rolled threads and heat treatment for added strength e Provides pulling capacity up to 890 KN 100 tons References SENR4755 Disassembly and Assembly 994 Wheel Loader Vehicle Systems Procedure for 994 Front Frame Replacement from Decatur Mining Vehicle Center M V C Item Part Number Description 4 FT 2432 Aligning Wrench nn ng SIH Vehicle System Tools tem L H U T 8898 E UO Assembly Diagram for 994 Hitch Pin Pulling Tools Item Description 7 Hitch Pin et in Basing Continued 7 332 Implements Frame Hitch and Suspension Assembly Diagram for 994 Hitch Pin Pulling Tools Continued escription ut ushing ylinder Group late Head Puller eceiving Sleeve tud Puller 2 in S 00 W3 S J214 3A Implements Frame Hitch and Suspension Tool Specifications for 994 Hitch Pin Pulling Tools 9U 6489 Shoulder Eyebolt Thread 2 in 12 thd Length from bottom of shoulder to end of thread 51 mm 2 0 in Capacity 14 755 kg 32 500 Ib Eye diameter 82 6 mm 3 25 in 9U 6501 Plate Overall diameter 305 mm 12 0 in Thickness 38 mm 1 5 in Center hole diameter 53 mm 2 1 in Heat treatment Rockwell C32 38 Large step diam
255. htweight hand held and easily carried into the field e Completely sealed against contamination in normal working environments e Readings can be extrapolated to one quarter increments for example 12 VPM 25 VPM Reference Instructions for using the 133 0963 Drum Vibration Tachometer and the 133 9905 Frequency Meter are included with each unit Low range 1000 2000 VPM in increments of 50 High range 2000 4000 VPM in increments of 100 Overall size 76 x 51 x 64 mm 3 0 x 2 0 x 2 5 in 370 g 13 02 0 5 of rated frequency Individual reed accuracy 0 3 at room temperature 133 0963 Hand Held Drum Vibration Tachometer 133 9905 Frequency Meter Frequency Meter 133 9905 Frequency Meter 7 e Used to measure vibrations per minute VPM of vibratory compactor drums Kir CD Ge e Low cost option to measure vibrations per minute good choice when exact ac XA Z curacy of reading is not critical REYSIT Jol ol e Indicator can check RPM between 800 and 50 000 or cycles per second be Yo tween 14 and 750 Vehicle System Tools 85 0 x 3 4 in diameter 19 0 mm 0 75 in thick 800 50 000 Cycles per second range 14 750 133 9905 Vibration Amplitude Decal NEEG2687 Vibration Amplitude Decal e Used to quickly and easily indicate amplitude of a vibrating surface e Magnetized and will stick on most metal surfaces N To obtain a reading place decal on metal surface 90 to di
256. ial Instruction Salvage of the Bores in the Front Frame for the Hitch Pins Part Number Description vanity S T 3282 Washer Hard P 8713 Plate T KCN FT2617 Pump Bracket Assembly SMCS Code 1003 010 Model 5130 Mass Excavator and Front Shovel Warranty None AN e Used to provide additional support to pumps when removing or installing engine e Prevents potential damage to pump suction lines e Quick installation requires only 3 bolts A e Easily made from common angle iron N e Material SAE 1018 steel Reference SENR1467 Disassembly and Assembly 3508 Engine for 5130B Hydraulic Component Disassembly and Assembly FT0964 Pilot SMCS Code 5102 010 Model 773 Truck Warranty None s Used to align cylinder eye with truck body brackets when installing hoist cylin ae ders e Material mild steel tas ae t I anm fi FT0503 Valve Insert Puller SMCS Code 5050 011 Model Most Cat Models Warranty None e Used to remove control valve inserts in some hydraulic control valves e Material SAE 1020 steel 8 Items with no Part Number lat Item Description Rod 11 11 mm 7 16 in Crosspiece Plate em PantNumber Description SB H L C e LTH Tools for Minimizing Oil Loss During Hydraulic System Disassembly Model Most Cat Models Warranty Six Months 00 W3 S J2143A e Used to minimize oil loss when hydraulic system must be disassembled for some reason o
257. iameter 203 2 mm 8 00 in Inside seal diameter 94 5 mm 7 66 in art Number Description 64 5848 Seal Driver 6V 2078 Stud Model 988B Warranty Six Months Used with 6V 3170 Hydraulic Cylinder 5B 0637 Nut and suitable hydraulic pump to install collets in lift arm and bucket linkage on 988B Loaders 50W1 50W 2264 On later 988 s 50W 2265 50W 4321 the tools can be used at bucket to lift arm eee pin only Reference Service Manual tools needed at other locations and later serial numbers 6V 2078 Stud Capacity 490 kN 55 tons art Number Description V 2078 Stud S 00 W3 S J2143A 1U 7646 Coupler Model D9L Warranty Six Months Used to connect 2 or more studs together to get needed length for D9L Impact Ripper Pin disassembly requires 38 1 mm 1 1 2 in diameter high strength puller stud greater in length than longest stud formerly available 6V 2074 Stud Made from heat treated alloy steel 60 45 mm 2 38 in hexagon stock similar to existing coupling adapters Contains internal stops to control length of thread engagement with studs Capacity 100 tons art Number U 7646 Coupler Loader Lift Arm and Excavator Implement Forcing Bolts for Linkage Pin Collets Model 980C and 988B Wheel Loaders Warranty Six Months AA e Used to remove linkage pin collets hen Par Number Description T J5P 5264 Forcing Bolt 1 50 in 12 thd 2 5P 5265 Forcing Bolt 0 875 in 14 thd 3
258. ice Manual BH150 and BH160 Skid Steer Loader Backhoes Bucket Cylinder Remove and Install FT2531 Bearing Press Plate 5130 5230 FT2537 Bearing Press Plate 5110 Model 5110 5130 and 5230 Excavators Warranty None FT2531 and FT2537 Bearing Press Plates e Used to install upper bearing on output pinion to correct depth on shaft extends bearing life by eliminating improper assembly e Used with hydraulic press or M16 M20 threaded rod and nut e Plate presses bearing completely into cartridge which eliminates high bearing preload stresses due to improper assembly e Center hole provides clearance for puller stud threaded hole in shaft can be used with a stud and nut to pull pressing plate onto shaft and install bearing if FT2531 FT2537 hydraulic press is not available e Material SAE1018 steel e Surface finish F FT2531 Bearing Press Plate only e Used to install 108 8047 Roller Bearing into 6l 7233 Swing Drive Group e Automatically sets depth of bearing and bearing preload when pressing bearing onto 110 6179 Shaft and into 110 6184 Cartridge e Recessed area makes sure pressing plate contacts bearings inner and outer race while also providing clearance for bearing cage e 2threaded holes are provided for lifting eyes FT0886 Adapter Model 950 966C 980 and 988 Wheel Loaders Warranty None e Use with two 3L 2227 Forcing Bolts and bolts and washers listed below to remove lift cylinder trunnion bearing retainers
259. icle System Tools Brake and Steering Systems 1U 9360 Displacement Gauge Assembly SMCS Code 4258 082 4262 082 Model 768B 768C 772 772B Track Type Tractors 769B 769C 773 773B Off Highway Trucks Warranty Six Months N Formerly available as FT1097 inventoried due to dealer interest e Used to measure and check piston movement in master cylinder and brake cylinder on the models listed above 9J 1254 and 9J 1255 Brake Cylinder Groups e Movement indicates leaking seals on pistons e Assembly includes all items in figure References SENR2940 Service Manual SENR2960 Service Manual SENR4763 Service Manual j SENR7868 Service Manual oO 1U 9360 Displacement Gauge Assem bly FT2504 Brake Gauge SMCS Code 4250 082 0763 Model TH62 TH63 TH82 and TH83 Telescopic Material Handler Warranty None e Used to check brake disk wear and determine whether disk replacement is needed e Checks for minimum thickness between brake disks e Gauge is inserted through inspection port in axle housing N Can be made from 6 4 mm 0 25 in square bar or key stock e Material SAE 1018 Steel S 00 W3 S J2143A Brake and Steering Systems FT1048 Brake Anchor Pin Puller SMCS Code 4254 010 Model IT12 910 920 930 Warranty None e Used to pull back brake anchor pins when replacing wheel brake friction pads e Material SAE 1020 Steel FT1183 Brake Piston Retainer Tool Model 769B 773 768B
260. ide 2 One of the hydraulic pumps which follow is necessary 3S 6224 115 V or 8S 8033 230 V 3Part is a component of the linkage Installation 2 S E 92 N gt N 2 2 E gt art Number Tools Required Collet Location 8 K 9770 S 6162 C 9634 K 0684 P 8623 P 8712 P 8713 P 8714 U 6832 P 1573 Stud N W Stud Puller Washer Hard Bushing GT a S gt CD ka ut Assembly Fast Runner ylinder One of the hydraulic pumps which follow is necessary 5P 3100 3S 6224 115 V or 8S 8033 230 V Loader Lift Arm and Excavator Implement Installation Bearing Location Installation Bearing Location art Number Tools Required 1P 1844 Adapter Bearing Pulling FMM C368 EI a Te P0072 Pe PTT P 8713 Plate voz 6V 3170 Cylinder Group 450 KN ware S 1 US S 6377 Lock ST SS 9U 6832 Nut Assembly Fast Runner H 4135 Sleeve Assembly EST 1 Also requires one of the following pumps 3S 6224 115 V 8S 8033 230 V Also requires one of these pumps 3S 6224 115 V or 8S 8033 230 V N N S 00 W3 S J2143A N N wk N Removal Bearing Location Continued 7 267 Loader Lift Arm and Excavator Implement Removal Bearing Location Continued Removal Bearing Location art Number Tools Required 7 1o R B Pulling F Ee E 20 i v pe GO A P G Stud Puler G ETS mese Ji ra R
261. ide cab across front and rear cross structural pieces of ROPS R Reference SENR3348 Challenger 65 Service Manual Vehicle Systems Disassembly and Assembly module instructions to ready cab to remove and install pump group FT2235 Transmission Test Cover e Used in place of regular transmission cover when troubleshooting transmission z hydraulic system 7 0 e Has set of access holes that allows connection of pressure gauges to pressure 5 taps in control valve group E a e Contains transmission oil in transmission case during troubleshooting process a P S e Made of 1 4 inch plexiglass S FT2228 Hose Group a Model All Challenger Models D Warranty None 2 e Used to service Mobil Trac system updates current group with fittings to be 1 g used on 65C and 75C machines beginning with serial numbers 2ZJ1 UP and 13 l y Q 4KK1 UP ow a hig 2 GZ 10 S e Used to connect implement hydraulic system to belt tension cylinders to extend i N 8 K 4 15 3 x lt n cylinders in order to work on undercarriage ta F A R L e Consists of two different length hose assemblies with double ended and triple L R gt c R G 13 ended coupler assemblies hy 7117 TR ka on 4 Application Procedure 14 Nle 317 SS l e Install triple ended coupler assembly A into pressure port of left hand ten amp PG P48 sioner cylinder Use caution when removing plug from port Remove plug slowly p 6 16 L 13 allowing any pressure within cylinder to bl
262. ies are made from Car 844 wire reinforced hose will not col ce 5 L an TS j lapse when filtering hot oil Extra tall hose hook for ease of hose storage Y a e Built in storage box to hold optional adapter fittings Th 227 2479 Not European Union Compliant e Includes every part needed to build 188 3242 Hydraulic Filter Cart e Frame provided as item numbered unpainted steel pieces to be assembled and welded together e Hoses not assembled e Prints provided for welding and assembly Reference NEHS0778 188 3242 Hydraulic Filter Cart Group Operating pressure 138 827 kPa 20 120 psi Variable delivery 0 409 Ipm 0 90 gpm Supply air consumption 0 47 L s 1 cfm per 4 55 Ipm 1 gpm of fluid pumped Up to 5 5 m 18 ft Suction lift Vehicle System Tools Operating temperature 0 to 93 C 2 to 200 F Liters gallons per cycle 1 9 L 0 5 gal Four 4 gang parallel filter head Permits 4 times filter area to capture particulates and extends filter life Standard filtration 10 microns Outlet hose one 30 cm 10 ft long with a female quick disconnect end Inlet hose one 30 cm 10 ft long with a male quick disconnect end Storage box 736 x 406 x 305 mm 29 x 16 x 12 in Noise level 82 dB 758 kPa 110 psi air pressure Overall dimensions 1295 x 889 x 1143 mm 51 x 35 x 45 in with hook bar 1956 mm 77 in Weight 163 kg
263. in Positioner Assembly Model 994F 993K 992K 992G Wheel Loaders Warranty Six Months European Union compliant CE marked e Usedto lift and lower large wheel loader linkage pins into position during disas 1 sembly and assembly e Used on 321 to 634 mm 12 6 to 24 9 in long linkage pins with 34 to 40 mm 1 34 to 4 4 1 58 in diameter center hole 2 e 331 1205 Retainer Nut fits recess in center hole on linkage pins 3 5 e Used with appropriate lifting device and 189 0408 Screw Pin Shackle dealer supplied e Multiple top plate mounting holes are used to adjust center of gravity for differ ent weight linkage pins Reference RENR6321 994F Wheel Loader Machine Systems NEHS1037 Tool Operating Manual 316 1752 Pin Positioner Lifting Bracket Working load limit 148 kg 325 Ib Item Part Number Description 1 Frame tem Part Number Description Joy E Ra 331 1205 Retainer Nut As sembly Pin Positioner As sembly Tools for Servicing 992 Loader Linkage Pins and Collets Model 992 Loader Warranty Six Months Vehicle System Tools e Specialtools used with other hydraulic service tools to remove and install loader linkage pins and collets on 992C Wheel Loaders 4 e Discontinued 5P 8716 Pin Handler especially recommended for handling pins some of which weigh as much as 77 kg 170 pounds and are located high on 2 machine enai e Refer to tool charts on following pages for tools required for each location e In m
264. in line between pump and control valve on models 180 thru 450 Used to install flow meter in line between pump and control valve on models 580 thru 1600 Used to install flow meter in line between pump and control valve on models 70 thru 140 Used to install flow meter in line between pump and control valve on models 70 thru 140 Used to adapt flow meter return back into the oil return line on models 300 and up Used to adapt flow meter return back into the oil return line Used to convert BSPP threads on the model 300 travel drive motor control valve Used to convert BSPP threads on the model 180 thru 240 travel drive motor control valve Used to convert BSPP threads in pressure taps to SAE threads on control valve pilot piston ends 00 Wa sis J2143A Used to convert BSPT threads on models 580 thru 1600 Used to convert BSPP threads in pressure taps to SAE threads Used to tap into various lines on the machine where pressure taps do not exist Continued Hydraulic System Tools Hydraulic Test Fittings and Adapters for MS and E Family Excavators Continued Model MS and E Family Excavators Warranty Six Months tem PartNo Description Application 12 7X 2609 Elbows 1 4 in 19 BSPP male x 1 4 in 19 BSPP Used with pressure port adapters in close quar PP ee EEE EST T T 12 7X 2611 Elbows 1 2 in 14 BSPP male x 1 2 in 14 BSPP Pe a E E 12 7X 2610 Elbows 3 8 in 19 BSPP male x 3 8 in 19 BSPP T
265. ing Frame C 9544 Pin Driver Cap installation only U 6798 Hydraulic Cylinder Plate Assembly Pin No 2 Stick to Boom U 6798 Hydraulic Cylinder Plate Assembly 61 1783 Receiver Sleeve U 6792 Puller Assembly Pin llr Assy ovine Pa Pin Driver Cap installation only rS 1 Part of 9U 6791 Pin Installer Group 9U 6791 contains the basic group of tools for removing pins Group includes 9U 6798 2H 3889 6V 8237 8T 0363 and 8T 4001 General Tooling General Tooling Used for All Pins art Number Description S 6224 Pump Group Hydraulic 115V D 7726 Hydraulic Hose 2 S 8033 Pump Grp Hydraulic 230V U 6702 Rod Assembly Threaded U 6800 Nut Speed M64 16 1490 ylinder Group 00 W3 S J214 A 5130 Mass Excavator Tooling Usage Warranty Six Months Description Boom to Swing Frame Pin Stick to Boom Pin Bucket Pin Bucket Pin Cylinder Pins Cylinder Pins Continued 7 353 Implements Frame Hitch and Suspension 5130 Mass Excavator Tooling Usage Continued Warranty Six Months A Location of pins 4 on front shovels Removal Installation Part Number Description Pin No 1 Boom to Swing Frame C 9544 Pin Driver Cap installation only U 6798 Hydraulic Cylinder Plate Assembly Pin No 2 Stick to Boom 61 1783 Receiver Sleeve U 6798 Hydraulic Cylinder Plate Assembly Pin No 3 Bucket Pin U 6792 Puller Assembly Pin Pin No 4 Bucket Pin U 6792 Pu
266. ings in H Link bores in bracket and hitch castings of cushion hitch tractor scrapers e Standard and oversized bushings available Reference SMHS6872 Special Instruction H Link Bores Rework Tools Item PartNo Descrip Remove Rebore Install tion FT1241 Centering Ring FT1130 1 Fixture FT1299 Adapter 641 651 657 or FT1231 Adapter FT1242 1 Measuring Bar Not shown FT1243 Tool Bit Not shown Not listed 1 2 in Drill revers ible Table Notes ret toe Pari Number Description Otv Remove Rebore install UG Adapter Sidi di id maa femen ii id oo a L H gt Xi swr U p kp F po SSU H kX gt id SF7366___ Serew Forang a a a _ SOL H iid SL H L id GES H EH L H Cc EAU 1 gt id oOo na 00 W3 S J214 A FT1242 1 Bar can be used on all tractor scrapers former FT1242 Bar can be used for 631 633 637 Tractor Scrapers only Part of 1P 4000 Line Boring Tool Group Vehicle System Tools Implements Frame Hitch and Suspension FT1129 Centering Rings FT1130 Holding Fixture Model 641B 651B and 657B Tractor Scrapers Warranty None Front horizontal hitch pin bore can become oversized due to normal wear Bore can be built up with weld and these tools used with 1P 4000 Line Boring FT1129 NY C Group to restore bore to correct size 2 w e FT1129 Centering Ring 2 required L ox Reference tiers L Z Service
267. isassembly and Assembly 5P 2390 Gauge Tool Group SMCS Code 3108 017 3108 025 4150 010 4150 012 3108 016 3103 017 3100 017 Model 225 and 235 Excavators Warranty Six Months e Used with 88 2328 Dial Test Indicator Group to set pump drive bearing clear ance to an accuracy of 0 03 mm 0 0001 in e Fits directly into all 3 gears of 225 Excavator pump drive and center gear of 235 1 Excavator pump drive e Can also be adapted to outer 2 gears of 235 Excavator pump drive which have larger splines by using 38 0 mm 1 5 in length piece of 25 0 mm 1 0 in internal diameter XT 3 Hose which has been cut through on 1 side e When used in outer gears of 235 Excavator pump drive dial indicator stylus must be placed directly on gear hub rather than the end of tool group to achieve desired accuracy tem PartNumber Description oOo e TR THE Timing Tools for Scrap Shear Rotators Essential Tool SMCS Code 6700 531 Model All Scrap Shears Warranty Six Months S e Used to provide accurate timing of 190 degree rotating scrap shears after repair ATT T o S e Two spiral gears are timed to obtain 95 degree rotation from zero in each direc ye x E tion e pA TA 2 e Makes installation and timing process quicker and easier l L 4 A E S e Use 170 0545 Degree Wheel and 170 0552 Alignment Stud Group on all models t 2 7 e Use locator screws timing ring assemblies and pointer groups on specific N w P S models only Ta j a Le E
268. ith pressures up to 20 666 kPa 3000 psi e Replaces 1S 8940 Nitrogen Charging Group 18 8940 can be updated and then can charge up to 12 400 kPa 1800 psi see chart below for parts to purchase e Gauges in group have bourdon tube assembly this type of gauge gives its most accurate reading in center of dial important to use gauge that will record de 1 sired pressure in or near center third of calibrated dial e Quick disconnect couplings allow gauge to be changed quickly and easily 2 tem PartNumber___ Deseripfion CU Tool Box 20 2P 8289 Holder Block H 075507 Nitrogen Charging Group Reference NEHS0742 Tool Operating Manual NOTE The 175 5507 Group is not recommended for tire inflation because of the associated higher pressures and increased line flow restrictions Vehicle System Tools 28 5244 Quick Disconnect one Aa 9 Disc Coupling As Valve Needle sembly MPT i 8S 4599 Coupling Assembly Gauge Pressure L NotShowmn OOS O 8S 5098 Warning Film Optional tool used with 175 5507 42 8499 Gas Charging Kit for D10 Impact Ripper 1 Other nipples available for gauge attachment are 2S 5244 1 4 in NPT External Thread Implements Frame Hitch and Suspension 361 3889 Nitrogen Charging Group SMCS Code 7201 045 Model Usage Most Cat Machines Warranty Six Months e Used to charge accumulators with pressures up to 20 666 kPa 3000 psi s Not included in group are pressure regulator and pressure
269. ix Months 175 1344 Piston Installer FT0853 Adapter FT0911 Adapter SMCS Code 5100 011 Model 992 Wheel Loader Warranty None e e Required to remove lift cylinder trunnion bearing retainer TON FT0853 for serial number 25K1 404 DNNN eo ene FT0911 for serial numbers 25K405 Up So nT e Should be used with 1A 1135 Bolts and 3L 2227 Forcing Bolts en en a r e Material SAE 1020 steel Pa RAA N N N RNN a aa T Ne ON 229 3612 Relief Valve Tool Assembly Essential Tool Model Cat Hydraulic Control Valves Warranty Six Months e Used to repair recondition worn valve seats in hydraulic control valve body line wea relief valve seats only ra KE e Restores valve seat to factory specifications No need to remove valve repair is performed in chassis In most cases valve assembly is repaired and not replaced saves time and A i aa expense a4 e Works on four sizes of line relief valves 1 1 16 1 5 16 1 5 8 and M27 threaded HY S B D J valve port T gt S e Comes with case foam insert and operating instructions Es Reference EAN EATA NEHS0871 Repairing Line Relief Valve Seats Using the 229 3612 Hydraulic Valve Seat Repair Kit fems L 1 OO SSCS Fei Vee Toor sso Panter Assembly for 16 Weinthreaded port 2 eae Assembly for Tari8 Weinthreaded port _ Besar Assembly for 18 Tin threaded port ars Adapter sembly for arm threaded po BPR OH TT C C H ELT 7 ei E ear LOL UE T C G E
270. just check nut and adjuster screw on service brakes KLA N e Used with 1 1 2 inch wrench and 3 8 inch square drive ratchet g PNN N j e Use only on trucks with mechanical slack adjusters not for use on hydraulically N ip operated slack adjusters N NEDA e Usea1 1 2 inch wrench to remove plug from service brake install adapter and rotate socket e Use a 3 8 inch drive ratchet to turn 6 mm ball socket hex bit e Designed to keep socket and hex bit perfectly aligned during adjustment proce dure e Assembly includes all items in figure References 735 740 Articulated Truck Disassembly and Assembly Manual 735 740 Articulated Truck Brake System Module in Machine Systems Test and Adjusting 251 6568 Brake Adjuster Assembly Brake and Steering Systems Disc Brake Wear Gauges Essential Tool SMCS Code 7473 040 Model See below Warranty Six Months e Used to check brake disc wear on service brakes O e May be used with 1U 7425 Displacement Gauge Assembly for measurement E reading KS A e installed in place of brake inspection plug BL 194 5 5 e Service Repair Part 6V 5722 O ring Seal O le a an KE NOTE S Tv CAV A measurement of installed stack height of brake disc pack should be taken and p 736 Br recorded with brakes applied after new discs have been run in Measurements 2 se should again be taken at prescribed intervals If difference between initial and sub sequent measurements exceed machine specifi
271. juster Essential Tool Model PC203 4 and PC404 Cold Planer Worktools on Cat Skid Steer Loaders Warranty Six Months e Used to quickly and easily adjust depth of cut Reference SEBU7705 Service Manual A 232 6299 Depth Adjuster 1U 7184 Cable Handled Pin Remover Model 5130 Mining Excavators Front Shovel and Backhoe Styles Warranty Six Months N Used to remove FLEXPIN from excavator bucket teeth e Used with a sledge hammer to remove pin References SENR6058 5130 Service Manual Module Disassembly and Assembly SEHS9721 Special Instruction Assembly Procedure for Hydraulic Excavator 5130 only Overall length 508 mm 20 0 in Using 1U 7184 to remove Overall height 257 mm 10 1 in bucket tooth retaining pins Oval pin size 25 x 30 mm 1 0 x 1 2 in 1U 7184 Cable Handled Pin Remover FT2614 Wedge Removal Bracket Assembly MAA Wedges Model 994 Wheel Loaders with mechanically attached adapters Warranty None e Used to remove mechanically attached adapters on buckets s Uses the machines hydraulics and weight to assist in wedge removal e Eliminates using impact type tooling s Material for items 1 2 3 and 5 SAE1020 steel e Material for item 4 SAE4140 steel Reference PEXT6026 994 MAA CD ROM Implements Frame Hitch and Suspension 229 0287 Pin Remover Model Medium Wheel Loaders and Excavators or any K Series Tooth System G E T Warranty Six Months e Used to remove and install
272. l Disassembly and Assembly of Eccentric Group Outside diameter 101 6 mm 4 00 in 55 6 mm 2 19 in 182 4 mm 7 18 in 141 3008 Inside diameter Length Adapter Bracket Assemblies Essential Tool Model CS CP 533C CS CP 563C CS583C Vibratory Compactors Warranty Six Months i N ZZ ed 1 7 er 1517537 G aE Re P LST a Pe 138 4 G European Union compliant CE marked 151 7537 e Used to safely remove and install compactor pods Lifting Bracket e Uses different adapter plates for various applications e Adjustable center of gravity Adapter Plate e _ Heat treated for added strength and durability e Fits intricate profile of pods e Locking pads secure pod to adapter Reference KENR7009 Service Manual Compactor Disassembly and Assembly 150 3978 Lifting Bracket Assembly Maximum capacity Height 907 kg 2000 Ib 1014 mm 40 0 in 1089 mm 43 0 in 820 mm 32 0 in 197 0 1089 mm 7 75 43 0 in inside clearance Maximum depth Minimum depth without adapters Adjustable center of gravity 151 7537 Adapter Bracket Assembly Overall dimensions 500 x 630 x 229 mm 20 0 x 25 0 x 9 0 in 150 3978 Lifting Bracket 151 7537 Adapter Plate Implements Frame Hitch and Suspension Eccentric Weight Removal Tools for Vibratory Compactors Essential Tool Model CB 434D CNH1 Up Vibratory Asphalt Compactor CB 534D CNH1 Up Vibratory Comp
273. l channel Reference KENR2705 Service Manual PS300B PF300B Pneumatic Compactor Machine Systems Disassembly and Assembly Manual Implements Frame Hitch and Suspension FT2621 Deep Socket Essential Tool Model AP1055B Asphalt Pavers Warranty None e Used to adjust track provides extra length required to reach adjusting nut e Fabricated from two 4C 9748 Sockets s Not intended for use with impact wrenches e Stamp Not for Impact Use on socket after welding 2 sockets together e Socket size 2 3 16 inch e Square drive 1 inch NOTE Make sure inside hex of each socket is in alignment before welding Reference KENR2888 Service Manual AP1050 and AP1055B Asphalt Paver Machine Systems Disassembly and Assembly 198 8732 Speed Sensor Gauge Essential Tool Model AP 1055B BG 2455C Asphalt Pavers Warranty Six Months e Used to adjust travel motor speed sensor to proper depth refer to Special Instruction for specific procedure for using tool e Faster and more accurate than other methods Reference REHS0895 Special Instruction Speed Sensor Installation REHS0894 Special Instruction Speed Sensor Installation 198 8732 Speed Sensor Gauge FT2762 Gauge Plate Model AP 1055B Asphalt Paver Warranty None e Used to measure shim gap on front idler of track frame s Allows fast accurate shim adjustment e Material A2 tool steel e Heat treat requirement Rc 50 to 62 NOTE Etch or otherwise mark thickness of gauge
274. le Material Aluminum head steel housing with 3 mi cron cellulose media Overall dimension 239 x 89 mm 9 4 x 3 5 in 1 4 kg 3 0 Ib Canister Hydraulic System Tools Continued 7 117 00 W3 S J2143A Hydraulic System Tools 192 6432 Filter Continued Model All Cat Service Vehicles Warranty Six Months Dirt Holding Material Capacity 192 6432 Filter Group Cartridge Elements for 192 6432 Filter Group 3 Cellulose 10 5g 0 37 oz 6in 150mm 2 192 6433 A aai eee atin ee Cellulose 12 g 0 42 oz 6in 150mm 2 226 5492 A aai eee eta ee Cellulose 14g 0 490z 6in 150mm 2 226 5493 Paes eee ts P 274 6783 Barrel Adapter Essential Tool SMCS Code 0784 Model All Models Warranty Six Months Used to attach filtering units to 208 L 55 gal barrels Used with 204 7392 Kidney Loop Filter Cart or equivalent All steel design is easy to clean Unit does not come with quick disconnect fittings Pa Inserts into 2 inch NPT port of 208 L 55 gal barrel aii Top port is return side 1 inch NPT male and side port is suction side 1 inch ee NPT female wi Part Number Description 274 6783 Barrel Adapter Vehicle System Tools Flow Indicator with Tempered Sight Glass Warranty Six Months Used to provide a means of viewing flow Made of brass with tempered sight glass on opposing sides Installs down stream of pump e Stainless steel flapper shows th
275. le housing at the same time 00 W3 S J2143A Brake and Steering Systems 5P 9726 Plug Gauge SMCS Code 4250 038 Model 772B 773B 777 785 789 Warranty Six Months e Used to check brake disc wear on service brakes e Installed stack height of brake disc pack is measured with brake piston in ap plied and retracted positions if difference between the two measurements is 14 07 mm 0 554 in or more brake discs should be replaced e Installed in place of the top 9D 6125 Brake Bleeder Screw Adapter Y e Can be used with 1U 7425 Displacement Gauge Assembly for measurement W cE reading X E e Service part 6V 5722 O ring Seal NOTE A measurement of installed stack height of brake disc pack should be taken and recorded with brakes applied after new discs have been run in Measurements should again be taken at prescribed intervals If difference between initial and sub sequent measurements exceed machine specifications the brake discs should be replaced Overall length 70 0 mm 2 75 in Hex size 25 4 mm 1 0 in Thread size 7 8 14 5P 9726 Plug Gauge 2 L c S 251 6568 Brake Adjuster Assembly R Essential Tool KA SMCS Code 4261 025 C Model 735 Articulated Truck SN AWR451 UP 740 Articulated Truck SN AXM856 UP 740 Articulated Ejector Truck SN AZZ294 UP Warranty Six Months s A e Replaces 221 2589 Brake Adjuster Assembly pp aa e Used to simultaneously ad
276. le preventing seal damage during assembly slips onto end of rod s Locates over end of piston rod to guide seals onto rod Reference SENR5846 Disassembly and Assembly TH62 TH63 TH82 and TH83 Telehandlers Machine Systems ariNumber Description length Outside Diameter inside Diameter Material XS 75979 75978 installer Rod lt EB o 4S 9446 Clamp Assembly s Compressor Assemblies 5 Model All models with hydraulic cylinders Warranty Six Months 3 S e Used to expand or compress hydraulic cylinder seals before installation aS gt Part Number S 9446 Clamp Assembly A Typical Compressor Assemblies A e Palae S 0289 8 1 72 2 mm 1 5 3 0 in Co w A P S 9450 43 T207mm 45 475in TT ne S 9453 52 4 158 8 mm 6 0 6 25 in 175 1344 Piston Installer Essential Tool SMCS Code 5453 0170 Model 315B 317B and 318B Excavators Grenoble Version Warranty Six Months e Used to install spool assembly into 168 3657 Boom Lowering Check Valve e Pilots spool assembly into main valve body prevents damage to either compo nent e Makes assembly easier and quicker 24 89 mm 0 980 in 20 00 mm 0 787 in 276 mm 10 9 in M10 x 1 0 Continued 7 149 Vehicle System Tools Hydraulic Component Disassembly and Assembly 175 1344 Piston Installer Continued Essential Tool SMCS Code 5453 0170 Model 315B 317B and 318B Excavators Grenoble Version Warranty S
277. led for reasons other than component S 00 W3 S J2143A failure e Applying air pressure to transducer creates a continuous vacuum in hydraulic system e Used at maximum pressure of 138 kPa 20 psi to prevent damage to hydraulic tank e Install tool in place of hydraulic tank filler plug e Requires a dealer supplied 1 4 inch NPT adapter to connect air supply Item with no Part Number Item Description 8 Safety Valve not serviced separately em PatNumber Description fp C 8886 Pg Assembly J B72 5P 8998 Nipple Pipe 4C 8852 Air Regulator Hydraulic Component Disassembly and Assembly FT0649 Yoke Adapter Model Most Cat Models Warranty None e Used to mount hydraulic cylinders which do not have rod eyes to end post of E repair stand 4 e One end of adapter has holes and slots to fit many different cylinders other end i has boss with tapered hole which fits cylinders with ball stud pivot FT1631 Flare Nut Wrench SMCS Code 5050 010 Model 814B Tractor 815B and 816B Compactors Warranty None e Allows easier removal and installation of tube assembly in right bulldozer lift circuit e Connector between lift tube assembly and hydraulic control valve is difficult to tighten or loosen with standard wrench because of its location N Can be fabricated from Snap On RX48 Flare Nut Wrench 38 1 mm 1 1 2 in or any similar wrench with handle bent at 90 angle e Drawing includes instructions for
278. lignment Specifications Dimensions 175 X 95 25 mm 6 69 X 3 75 in Weight 8 75 kg 19 29 Ibs 373 5842 Puller Assembly 173 6747 Seal Installation Ring 173 6748 Seal Installation Plunger Essential Tool Model 988G Wheel Loader Warranty Six Months S 00 W3 S J214 A e Used to install 160 mm 6 3 in MFL seals in front linkage e Installation tool and plunger provides consistent seat depth without damaging seal art Number 73 6747 Seal Installation Ring 73 6748 Seal Installation Plunger Loader Lift Arm and Excavator Implement 173 6745 Seal Installation Ring 173 6746 Seal Installation Plunger Essential Tool Model 988G Wheel Loader Warranty Six Months e Used to install 120 mm 4 7 in MFL seals in front linkage e Installation tool and plunger provides consistent seat depth without damaging seal 173 6745 Seal Installation Ring 173 6746 Seal Installation Plunger 9U 7960 Void Meter Group Model Usage 994D 980G 990 Wheel Loaders Warranty Six Months e Used to provide a simple fast and accurate method of checking oil level in Maintenance Free Linkage MFL pin joints e Other means for checking oil level is not recommended e MFL pins must have specified air void and not filled completely otherwise joint must be drained completely cleaned and refilled with specified amount of oil or filled to overflowing with specific amount removed e Compares pressures between calibration tu
279. ller Assembly Pin C 9544 Pin Driver Cap installation only Pin No 5 Cylinder Pin C 9544 Pin Driver Cap installation only U 6706 Puller Assembly Cylinder Pins Pin No 6 Cylinder Pin TS S Tas Sn 1 Part of 9U 6791 Pin Installer Group 9U 6791 contains the basic group of tools for removing pins Group includes 9U 6798 2H 3889 6V 8237 8T 0363 and 8T 4001 Vehicle System Tools Implements Frame Hitch and Suspension 5130 Part Specifications Pi Pi Max Thread Description Diameter Capacity Size Diameter 61 1783 Receiver Sleeve 2 82 mm 136 t 150 Holds pin during in Oi 3 2 removal in 4C 8150 Rod Assembly 136 t 150 M64x6 1 8 m 6 0 Used to remove and ee Tinea FL 1 fe a ti 4C 9544 Pin Driver Cap M64x6 170 mnm 127mm _ Used to install pins installation only 2 8in 5 0in when using sledge hammer 1 1 9U 6702 Rod Assembly 136t 150 M64x6 12 6 m 8 5 Used to remove and Threaded tons ft install pins 9 U 6706 Puller Assembly 82 mm 7 2 440 mm 136 t 150 Used to remove cylin Cylinder Pins in 17 3 in E tons der pins 9U 6758 Pin Driver Cap M48 x 5 0 77 mm 1101 mnm Used to install pins installation only 3 0in 4 0in when using sledge hammer Holds pin during re moval hydraulic cyl inder cradle assembly part of 9U 6792 and during installation Used to hold hydrau lic cylinder used with 161 1783 to remove boom and stick pins Used with threaded puller
280. ly and Assembly Repair Tools for Backhoes and B Series Telehandlers Continued Essential Tool SMCS Code 5100 017 Model TH220B TH330B TH350B TH360B TH460B TH560B TH580B and Backhoe Loader Warranty Six Months 242 0779 Socket e Used to service B series Telehandlers only e Used to remove and install tilt cylinder lock valve e 36mm deep socket with 1 2 inch square drive ten Part Number Description Mo 242 0780 Spanner Wrench zeae Brake Gauge STTS Spanner Sockets for Cylinder Piston Rod Assembly on Backhoe Loaders SMCS Code 5104 017 Model 416D BGJ1050 1140 and BFP12900 Up 420D BLN10300 Up BMC1 Up and MBH1 Up 430D BML4800 Up Backhoe Loaders Warranty Six Months e Used to remove and install piston from rod end on lift cylinders and stabilizer cylinders e Used with 1 in square drive torque wrench to achieve required torque settings e Also used with ratchet wrench or breaker bar during disassembly e Do not use with impact wrench Reference RENR3585 416D 420D 424D 428D 430D 432D 438D 442D Backhoe Loader Machine Systems Disassembly and Assembly Part Number Used On FT3025 228 3505 Lift Cylinder FT3026 228 3500 Stabilizer Cylinder 77 G 2 3B gt Ld e 9 G FT3027 230 0979 Lift Cylinder gt 1 Discontinued 160 0261 Adjustable Cylinder Spanner Wrench Essential Tool SMCS Code 5102 Model Duece Warranty Six Months e U
281. m 18 ft Operating temperature 0 to 93 C 2 to 200 F Liters gallons per cycle 1 9 L 0 5 gal Standard filtration 10 micron absolute Outlet hoses 2 61 cm 20 ft long with 38 1 mm 1 5 in diameter ends Inlet hose 1 30 cm 10 ft long with 50 8 mm 2 0 in diameter end Storage box 612 0 x 273 0 x 241 0 mm 24 0 x 11 0 x 9 5 in Noise level 82 dB 758 kPa 110 psi air pressure Overall dimensions 1295 x 915 x 1219 mm 51 x 36 x 45 in without 609 mm 24 in hook bar Weight 163 kg 360 Ib Filter working pressure art Number 185 1375 188 7018 88 7019 88 7020 92 1560 95 3164 96 9504 12 7125 46 1157 6Y 8134 J 8879 18 8445 1034 kPa 150 psi O ring Filter Cover Seal smaller diam eter O ring Cover Seal larger diameter Differential Pressure Gauge Dust Caps Plugs Used with discontinued 194 2897 Filter Cart Group 201 8128 63 5 mm 2 1 2 in diameter aluminum male plug used with 190 8321 Quick Dis connect Coupler or suction line 50 8 mm 2 in diameter aluminum male plug used with 190 8321 Quick Discon nect Coupler or return line 63 5 mm 2 1 2 in diameter aluminum female cap used with the following adapters 190 9936 190 9938 190 9940 190 9942 or 190 9944 Hydraulic System Tools 246 1157 Filter Cart Group Continued Model 769 771 773 775 777 Off Highway Trucks Warranty Six Months Dust Caps
282. m 2 91 in 55 mm 13 98 in 3 0 mm 1 30 in 9U 5671 Receiver Sleeve 36 mm 1 42 in 98 mm 3 86 in Open end Adapter 9U 6706 Puller Assembly Cylin 1182 mm 7 17 in 438 mm 17 24 in 83 0 mm 3 27 in der Pins U 6791 Receiving Sleeve 244 mm 9 61 in 1 800 mm 70 87 in 40 0 mm 5 51 in U 6792 Puller Assembly Pin 201 mm 7 91 in 1 825 mm 71 85 in 83 0 mm 3 27 in U 7765 Receiving Sleeve 284 mm 11 18 in 762 mm 30 in Open end 9U 6501 Approximate size 9U 5671 Sleeve 36 0 mm 1 42 in 98 0 mm 3 86 in Open end Receiving Flag Sleeves Maximum Maximum Stud Hole Flag Part Number Description Pin Diameter Pin Length Diameter Clearance FT 2457 9U 6750 Receiving Sleeve 214 0 mm 8 43 in 127 0 mm 5 00 in jopen end 4C 9492 164 0 mm 6 46 in Assembly FT 2503 9U 6752 Receiving Sleeve 214 0 mm 8 43 in 1143 0 mm 45 00 in 70 0 mm 2 76 in 164 0 mm 6 46 in Continued 7 314 Implements Frame Hitch and Suspension Receiving Flag Sleeves Continued P Maximum Pin Maximum Pin Stud Hole lrag Clearance Part Number Description Diameter lengh Diameter 137 8792 Sleeve Assembly Bearing 238 mm 9 37 in 1305 mm 12 01 in 168 0 mm 2 68 in 1135 0 mm 5 31 in 01 i 6 i 141 1785 Sleeve Assembly Receiving 144mm 5 67in 1 140 mm 44 88 168 0 mm 2 68 in 1146 0 mm 5 75 in in Sleeve Group 992G 313 mm 12 32 in 1 473 8 mm 58 02 168 0 mm 2 68 in 1234
283. m 80 degrees L SS PA Maximum weight load limit 200 kg 440 Ib 2 Part Number 31 7699 Lift Adapter Assembly 347 1694 Spanner Wrench Essential Tool Model CB 534D CB 534DXW Vibratory Compactor Warranty Six Months Used to remove and install 267 5641 Nut which is part of 303 8755 Eccentric Weight Group Used with 206 8796 Torque Multiplier 1 1 2 inch square drive 40 7 cm 16 0 in diameter tool with six equally spaced teeth to securely engage special nut Teeth are hardened to handle high torque from multiplier Made from durable welded steel construction with black oxide coating for cor rosion resistance S 00 W3 S J2143A Part Number 347 1694 Spanner Wrench 157 2378 Seal Installer 158 0511 Seal Guide Essential Tool Model CS531 CS533 CS563 CS583 CP533 and CP563 Compactors Warranty Six Months Used to properly install 126 9339 Seals into housing of eccentric group Eliminates seal damage caused by hammer and punch installation method pro P vides even installation pressure and uniform fit a Guide centers housings for pod assembly to ensure proper bearing alignment Guide seals over shaft and wear sleeve to provide proper fit without damage to seal and prevents seal from rolling Reference KENR7009 Compactor Machine Systems Disassembly and Assembly Manual ariNumber Description length Outside Diameter _ 57 2378 Seal Installer 101 6 mm 4 00 in 161 mm 2 4 in Seal Guide 128 mm 5 0
284. male end 1 7 16 12 ORFS fitting CES Hydraulic System Tools 71 7133 Cover Plate SMCS Code 6500 036 Model Miscellaneous Excavators Warranty Six Months Used during main hydraulic pump 7 71 7133 Cover Plate flow tus aS 71 7151 Flange SMCS Code 6500 036 Model Miscellaneous Excavators Warranty Six Months Used during main hydraulic pump 71 7151 Flange flow test A ETT CEE TTE p Hydraulic Test Bench Adapters Model Most Cat Models Warranty Six Months e Hydraulic test benches have been developed for bench testing hydraulic components such as transmissions pumps valves and hydraulic cylinder e A large number of special adapters are needed to couple the various components to hydraulic test bench for testing adapt ers available from bench manufacturers e SEHS7972 Bench Testing Hydraulic Components includes list of adapters and their application Reference SEHS7972 Bench Testing Hydraulic Components list of adapters and their application Hydraulic System Tools Vehicle System Tools 174 4356 Adapter XT 6 STOR 174 4360 Elbow 90 Degree 9U 6807 Coupling 45 Degree Essential Tool SMCS Code 6500 036 Model 365B Hydraulic Excavator Warranty Six Months e Used to adapt high pressure hose from pump fitting to flowmeter fitting of hy draulic portable tester e Used with 4C 9910 Portable Hydraulic Tester s Working pressure 42 000 kPa 6 000 psi Reference RENR
285. ment of sensor e Reduces possibility of damage to seal on sensor e Reduces chances of damaging cylinder bore during installation 10 29 S 00 W3 S J214 A fem Pant Number Description O uy C CH O BTT H S C H E H C C H G TU H H H C H a C E EUT O C E E R O C C a O CM A e H io esas GT EHH ats GT ise 258 80mm 990m H Continued 7 143 Hydraulic Component Disassembly and Assembly Sensor Installation Tools for Position Sensing Hydraulic Cylinders Continued Essential Tool SMCS Code 7562 5721 Model D8T KPZ J8B D9T RUS D10T RUG Track Type Tractors 416E SHA 420E HLS KMW 430E EAT DDT 432E BXE 434E FSH 442E BKZ Backhoe Loaders 988G BNH 980H JMS Wheel Loaders 824H ASX 834H BTX 825H AZW 826H AWF 836H BXD Wheel Dozers Warranty Six Months Par Number Description a S S S Suppor Oise 2198 mm S Dae 18 S Dio 8555 A pie Suppor Oise 79a mm LOB ff En Suppor is SA pasa Suppor ise me Support Disc 139 80 mm 5 50 in Mo upport Disc 133 05 mm 5 24 in Mo pis Suppor Oise 1298 mm BAT Iw ff pie a Suppor ise a m Spor aem SS a Suppor Oise a a T S 265 4203 Support Disc 107 75 mm 4 24 in eee E S S Suppor Bis S S S S T ff S e Group w roansen S 4C 9662 Instrument Case 355 x 832 x 115 mm 14 0 x 32 8 x 4 5 in Sensor Installation Tools for Position Sensing Hydraulic Cylinders an 265 4209 Service Group C e Used t
286. meter 230 mm 9 1 in Length 324 mm 12 8 in Reference KENR2705 Service Manual PS300B PF300B Pneumatic Compactor Machine Systems Disassembly and Assembly Manual Part Number Description 160 3935 Centering Guide Implements Frame Hitch and Suspension 133 8361 Bearing Installer Model PS PF 300B Pneumatic Compactor Warranty Six Months e Used to install 112 8554 Bearing into front fork assembly requires upper 1 and lower 3 plates e Installer properly fits bearing eliminating hammering and peening damage caused by improper installation techniques and tools e Puller stud is large enough to provide adequate capacity and pulling force for sleeve bearing installation e This tool is used for installation only Reference KENR2705 Service Manual Module 133 8361 B Plate Item 1 Large diameter 123 85 mm 4 875 in Small diameter fits inside bearing 120 0 mm 4 72 in Threaded hole M30 x 3 5 9U 5344 Stud Item 2 Thread M30 x 3 5 Overall length 350 mm 13 7 in long 133 8361 A Plate Item 3 Large diameter 160 mm 6 3 in Small diameter fits tube assembly 134 0 mm 5 28 in Puller stud hole diameter 32 mm 1 3 in 133 8361 Bearing Installer 163 1648 Guide 163 1650 Sleeve 163 2195 Seal Installer Essential Tool Model PS PF300 and PS PF300B Warranty Six Months ualen I Hit TT eres hill oipe nnn iber rran irr TELA Maneneneneanaaraneeantennts TTY U I
287. mm 9 in e Overall length 300 mm 11 8 in e Maximum force 100 tons FT2384 Receiving Handling Sleeve Item 3 e Used if required for longer pins during removal e Maximum force 100 tons 4C 9488 Adapter Item 4 N Used to remove and install 22 2 mm 8 74 in outside diameter bearings e Outside diameter 21 80 cm 8 58 in e Pilot diameter 20 2 cm 7 95 in e Center hole for puller stud 11 2 in 12 thd N Maximum force 100 tons 4C 9490 Bearing Step Plate Item 5 e Assures 22 2 cm 8 74 in diameter bearings are pulled in to proper depth during installation N Step 22 0 cm 8 66 in diameter 10 25 mm 0 40 in deep e Center hole diameter 52 5 2 in e Maximum force 100 tons 4C 9492 Head Plate Item 6 s Used between either 4C 9491 Sleeve 2 N Maximum force 100 tons Continued 7 241 00 W3 S J2143A Loader Lift Arm and Excavator Implement 994 Wheel Loader Tools Continued Model 994 Wheel Loader Warranty Six Months 4C 9489 Bearing Step Plate Item 7 e Assures that 18 4 cm 7 24 in diameter bearings are pulled in to proper depth during installation e Two 18 2 cm 7 17 in diameter pilots 8 6 mm 0 34 in deep 10 5 mm 0 41 in deep FT2371 Stud Item 8 and FT2370 Stud Item 9 e Made by cutting existing 5P 7273 Stud e Maximum force 100 tons 4C 9487 Coupler Item 10 e Used to connect 2 puller studs s Threads 1 1 2 inch 12 female in each
288. mum load rating for 9U 5980 600 kg 1320 Ib Implements Frame Hitch and Suspension Accumulator Tools for Hydraulic Hammer Essential Tool Model PH 126 Hydraulic Hammer Warranty Six Months e Used with 121 6583 Accumulator Charging Kit Reference RENR6996 Hydraulic Hammer Disassembly and Assembly lr gt Pm 7 N v a E Y Y Spanner Wrench Remove and install top ae 4 282 8718 cover of accumulator for 281 2587 servicing 282 8718 Charging Adapter Recharge nitrogen filled accumulator 1U 9386 Nut Model D11N Track Type Tractor Warranty Six Months e Additional tools needed to remove impact ripper shank pin numbers 1 2 and 3 on illustration of all removal tooling N Available on MAO made as ordered basis delivery within 30 days of receipt of order Reference SEBF0578 Special Instruction Description Thread ne Tooling Setup for Removal 1U 9386 Nut 2 1 2 8 2B 51 mm 2 01 in viewed from rear of tractor Shank Pin Grease Fitting Sj00 W3 S J214 A uller Sleeve Assembly Item 1 and Item 10 Item 5 and Item 9 Implements Frame Hitch and Suspension 9U 5617 Oil Refill Unit Model 769 773 777 785 789 and 793 Trucks Warranty Six Months e Refills suspension cylinder with oil without the need of circulating oil to remove trapped nitrogen A e No need to evacuate old suspension cylinder oil e System will compress nitrogen remaining in suspension cyli
289. n 5230 Mining Excavator Pin Removal Installation Tooling Continued Model 5230 Mining Excavators Front Shovel Warranty Six Months e Fast runner nuts are used with threaded rod to make removal of pins faster and easier e Rods screw into threaded hole in each pin Reference SENR6108 5230 Service Manual Module Disassembly and Assembly Description Hydraulic Cylinder Square Head Setscrew Locking Stud Threaded Puller Rod Cradle Assembly Fast Runner Nut Pin Installer Bolt Typical pin installer and cradle assembly Vehicle System Tools Part Number V 8237 Hard Washer E 5230 Pin Driver Caps Pin Driver Caps e 2 sizes of pin driver caps are available to protect ends of pin keeps pin from mushrooming at the ends e When installed the caps can be hit with sledge hammer to drive pins into bore used for installation only e Used only when hydraulic force is not required to install pins Pin drive cap protects end of pin Continued 7 356 Implements Frame Hitch and Suspension 5230 Pin Driver Caps Continued art Number General Tooling Used for All Pins Description Boom to Swing Frame Pin Stick to Boom Pin Bucket Pin Cylinder Pins Location of pins S 00 W3 S J2143A emoval Installation art Number Description Pin No 1 Boom to Swing Frame Hydraulic Cylinder Plate Assembly Installer Cradle Boom Pin Tube Assem
290. n 57 15 mm 2 25in 8D Ripper Lift 1P 0773 82 55 mm 3 25in 78 05 mm 3 07 in 63 50 mm 2 50 in 57 15 mm 2 25in 983 Ripper Lift aT ene E 1P 0774 82 55 mm 3 25in 78 05 mm 3 07 in 69 85 mm 2 75 in 157 15 mm 2 25in 983 988 Bucket Lift fe eee S U 8595 64 97 mm 2 56 in 58 00 mm 2 28 in 148 18 mm 1 90 in 1112 00 mm 4 45 in MS120 8 E120 U 8596 69 97 mm 2 75 in 152 00 mm 2 05 in 142 18 mm 1 66 in 100 00 mm 3 94 in MS070 8 E70 S 00 W3 S J2143A U 8597 69 97 mm 2 75 in 5 00 mm 2 17 in 145 15 mm 1 78 in 144 00 mm 5 67 in MS110 8 E110 1U 8598 69 97 mm 2 75 in 162 00 mm 2 44 in 52 15 mm 2 05 in 1148 00 mm 5 83 in MS070 8 E70 MS140 8 U 8602 79 97 mm 3 15 in 166 00 mm 2 60 in 56 15 mm 2 21 in 1200 00 mm 7 87 in MS140 8 U 8603 79 97 mm 3 15 in 72 00 mm 2 83 in 62 15 mm 2 45 in 1146 00 mm 5 75 in MS120 8 E120 U 8606 89 97 mm 3 54in 82 00 mm 3 23 in 72 15 mm 2 84 in 196 00 mm 7 72 in MS240 8 E240 1U 8607 99 97 mm 3 94in 182 00 mm 3 23 in 72 15 mm 2 84 in 201 00 mm 7 91 in MS240 8 E240 MS300 8 E300 76 in U 8611 129 97 mm 5 12 in 105 00 mm 4 13 in 195 15 mm 3 75 in 1248 00 mm 9 76 in MS450 8 E450 U 8612 139 97 mm 5 51 in 1115 00 mm 4 53 in 105 15 mm 4 14 in 1244 00 mm 9 61 in MS650 8 E650 U 9582 22 28 mm 0 88 in 15 24 mm 0 60 in 19 51 mm 0 77 in 51 05 mm 2 01 in BAA ee bf 21 5385 101 60 mm 4 00 in 1
291. n e Threaded rod and speed nut provides time saving means of pulling large pins e Refer to charts for tools required for each pin location only tooling required for the new SBC pins is listed 992G SBC Linkage Pin Locations Linkage Pin Installation and Removal Tooling art Number 18 2121 Sleeve Puller Assembly E 3879 Eyebolt M16x2 OMS ard Washer H TT S S Continued 7 268 Loader Lift Arm and Excavator Implement 992G SBC Linkage Pin Locations Continued Linkage Pin Installation and Removal Tooling Description Ad Retainer Extraction Tooling art Number 22 5589 B 2289 09 3020 Extractor AD Washer 11 KH 992K SBC Linkage Pin Locations Linkage Pin Removal Tooling Part No Description 9U 7763 Puller Rod 2 in Bushing Hard Washer Eyebolt M16x2 318 2121 Nut Puller Assembly Part of Linkage Pin Installation Tooling 289 0011 Spacer Linkage Pin Installation Tooling a oe a ee xi 0013 eee 11 2 12 eooo ny 318 2117 Inside Installation pe a H H 318 2121 Sleeve Puller As aa ee es a en 322 0101 Outside Plate n ee es es E Adapter Assembly ibaa ae O SG O I G assz dard Washer T wan foe d SS 322 0102 7Y 0725 8H 3390 a Full Thread ed 1 5 r E T S 81 7781 9U 7763 ou Puller 2 in K Nut Ey any TE Busting Pd i Retainer Extraction Tooling TR a ee 322 5590 2K 0439 oi
292. n rings 81 9156 Seal Guide Protect input shaft lip seal 81 9158 Seal Guide Install cover with lip seal 81 9159 Seal Guide Install cover with lip seal Angle Block Pull drive gears Hydraulic Component Disassembly and Assembly 385 8731 Sleeve Bearing Installation Group Model Usage All Car Gear Pumps with Sleeve Bearings 1M3780 1M3909 2M3868 2S7931 381292 5M3320 7M9338 9M4370 131 0167 131 0825 Warranty Six Months e Used for installation of sleeve bearings into the gear pumps and pump covers while keeping the bearing walls rigid Ce 3 e Equipped with internal sliding rod which allows operator to adjust for different ai bearing lengths So e Equipped with external sleeve that is interchangeable for setting different bear N 3 ing depths 385 8731 e Tool parts packaged together for protection in foam lined plastic case Specifications Dimensions 342 9 x 266 7 x 129 0 mm 13 5 x 10 5 x 5 1 in 4 85 kg 10 67 Ib Black oxide coated Steel Par Number 385 8731 Sleeve Bearing Installation Group appar ibe leeve Assembly aa S S Seal Installers For Seal Change Kit Essential Tool SMCS Code 5050 5082 Model Motor Graders Wheel Loaders Integrated Toolcarriers Off Highway Trucks Articulated Trucks Warranty Six Months 00 W3 S J2143A e Used to install seals in hand metering units mad 25
293. n Location Other Parts Required Tool Required Pin Location 2 4 6L 7 8 9 10 11 12 2 E E 92 N N 2 2 E gt Part Number Tools Required p p a p R 950 Pin Removal Pin Location ma poren p OE Ot 291 ma fommna p 9 919 9 GE em fon Eep ee e C 9634 P 6581 Stud 1 1 4 12 Adapter 7 8 14 V 3160 Puller 30 ton V 3170 Puller 50 ton B 7548 Bearing Puller Assembly B 7563 ndle H 0684 rench Ratchet S 6586 crew Forcing 1 14 S 5564 eeve Assembly S 5565 U 6832 i i hi eeve Assembly ast Runner Nut Tm 1 Also requires one of the following pumps 3S 6224 115 V 8S 8033 230 V Loader Lift Arm and Excavator Implement 941 and 951 Pin Removal Pin Location Other Parts Required Tool Required Pin Location Stud 1 14 4 7 8 9 10 11 12 941 and 951 Pin Removal Pin Location Par Number foose p p p p p e p popoe mon fermen e e 29 fF e e e e e IS UL GC H U 1 9 219 UU G GH a 79 mma foa e SL Ei E a G G Ran IRR T S Bearing Puler Assemb Rae Poher TE ere foe FF enma Wrenin gt SG Forema tia SSS Sleeve Assembly Bss Sleeve Assembly T Bss Sleeve Assembly G I Ras Fast Runner Nat r 1 Also requires one of the following pumps 3S 6224 115 V 8S 8033 230 V a a ee ET Sa ee a e eee lees pee ea t af Ean T CS LE a ae eee U am Se ee E H T a a a U T SS e e ae a U ae T T UT tees lee alle
294. nN CS SE L BRT Bia TBE T 34 8470 Receiving Sleeve Accessories 16 1490 Cylinder Group CS Pin No 7 U 6800 U 6202 Puller Assembly Pin 16 1490 Cylinder Group U 6810 L oo m US E 36 57 CS To a 16 1490 U 6810 Nut Fast Runner M48 x 5 0 O Pinoa s 184 8466 Sleeve Assembly Receiving E X C 8150 Rod Assembly Threaded 16 1491 ylinder Group 100T 6 in stroke Ues BAT 1 180 PCN ZEE 35 57 U 6810 ut Fast Runner M48 x 5 0 Vehicle System Tools Implements Frame Hitch and Suspension Part Specifications Threaa Part Maximum Pin Thread Number Description Diameter Size 134 8466 Sleeve Assembly 200 mm 7 87 64 mm 2 5 136 t 150 As a receiving sleeve for Receiving in in ton all long pins on vehicle By itself for boom to stick pin 134 8470 Receiving Sleeve 160 mm 6 30 136 t 150 With 134 8466 to accept a ro Accessories in PP w 160 mm 6 3 in diameter pin 134 8471 Receiving Sleeve 170 mm 6 70 136 t 150 With 134 8466 to accept a ca Accessories in wT 170 mm 6 7 in diameter pin 136 5747 Stud Puller M48 2 415 mm M48 x 5 2415 mm pf fost PP fem Adapter Plate and Receiving Sleeve Assembly Essential Tool Model 5110B Excavator Warranty Six Months e Used to remove boom to frame pin stick to boom pin bucket to stick pin and all related hydraulic cylinder mounting pins e Adapter plates attach to FT2729 and 155 8191 Receiving Sleeves allowing the removal of smaller diameter linkage
295. nate damage of brake pack and mating components during brake assembly helps ensure proper brake operation e Versatile tool group can be easily configured to fit several different brake as semblies e Simplifies assembly and reduces installation time e Made of lightweight aluminum for ease of handling e For easy identification aluminum components are stamped with the identifica tion mark A B C D E E H or J e Tool assembly chart in NEHS1004 Tool Operating Manual provides precise as sembly instructions for each application e For convenience each component is attached to main fixture assembly with a single size socket head cap screw e Tool Group includes protective storage case 51 x 51 x 51 cm 20 0 x 20 0 x 20 0 in References NEHS1004 Tool Operating Manual 318 2943 Brake Alignment Tool for 773 775 and 777 Off Highway Trucks RENR8273 770 772 Off Highway Truck Disassembly and Assembly Manual RENR8286 773 775F Off Highway Truck Disassembly and Assembly Manual RENR8312 777F Off Highway Truck Disassembly and Assembly Manual Part Number Description Quantity NEEG3102 Decal 1 318 2943 Brake Alignment Tool Group es Service Repair Parts Vehicle System Tools r Brae Aigner Tao Ty 318 2927 Storage Case Foam Insert i 169 7372 Clear Bottle 114 g 4 0z 200 per box Eoo Includes Brake Alignment Tool Storage Case Foam Insert and NEEG3102 Decal Tooling Chart Tooling Chart Brake and Steering Sys
296. nd precisely machined e Plates are heat treated for durability and years of repeated use References KENR1899 Service Manual Module Disassembly and Assembly CS 533 CP 533 KENR1627 Service Manual Module Disassembly and Assembly CS 563 CP 563 KENR1884 Service Manual Module Disassembly and Assembly CS 573 CP 583 Service Magazine August 15 1994 Tooling Plate Simplifies Swashplate Neutral Adjustment on Drum Propel Pump C 8498 Plate 165x 203 x 19 0 mm 6 5 x 8 0 x 0 75 in 93 42 cc Drum Propel P i 9 C 9419 Plate IITR X 216 x 19 0 mm 7 0 x 8 5 x 0 75 in 94 cc Axle Propel 27 5653 Neutral Plate 229 x 216 x 19 0 mm 9 0 x 8 5 x 0 75 in 9 fe S ee 27 5654 _ Neutral Plate 41 x 203 x 19 0 mm 9 5 x 8 0 x 0 75 in Bearing Pullers and Sizing Arbors Model Any Machines with Sundstrand Pumps Mostly Paving Products Warranty Six Months 132 8738 Blind Hole Bearing Puller e Used to easily grab and remove recessed blind hole bearings from pump head e Used with bridge and bar type yokes or with a slide hammer e Prevents damage to surface of pump head caused by prying tools e Collets expand on inside diameter to allow bearing removal e Set includes yolk pressure screw 3 sizes of expandable collets and additional hardware to make a complete puller group has no serviceable parts e Collet sizes 25 4 to 31 8 mm 1 00 to 1 25 in 31 8 to 38 1 mm 1 25 to 1 50 in 38 1 to 44 5 mm 1 50 to 1 75 in
297. nder oil e Reservoir 38 liters 10 gal etl e Hydraulic pressure 8200 kPa 1200 psi with 820 kPa 120 psi air pressure Reference cI SEHS9411 Special Instruction Suspension Cylinder Servicing Par Number C5 78 5106 Air Chuck Rar TRR Valve Adapter for Struts and Accumulators Model Usage All Warranty Six Months Vehicle System Tools e High pressure inflating connector adapts to any valve with the thread dimen sions of 305 32 THD e Adapter and hose assembly can be used with both 9U 5617 oil refill unit and 382 7486 175 5507 nitrogen charging group oe aN e Valve has JIC 21 flare 7 16 20 THD e One end 1 4 18 NPTF male and other end JIC 37 flare 7 16 20 female THD Reference KENR8106 Specifications Part Number Description Dimensions BA DO CTI FT3192 Adapter Hose Assembly 27 7 x 604 mm 1 1 x 23 78 in FT3192 SAE 100R2 Type Hose Working Pressure 33 000 kPa 4786 2 psi Min Burst Pressure 132 000 kPa 19145 psi PartNumber Description Dimensions Weight Adapter x 69 in Washer 125 x 61 x 32 in Implements Frame Hitch and Suspension H Link Bore Rework Tools for Cushion Hitch Tractors Scrapers Model 621 623 627 631 633 637 641 651 and 657 Cushion Hitch Tractors Scrapers Warranty Six Months e Fabricated tools used with parts of 1P 4000 Line Boring Tool Group and other tools to remove bushings rebore and install oversized bush
298. ng Group Implements Frame Hitch and Suspension FT3014 Reaction Arm Assembly Model 789A 9ZC1 UP 789B 7EK1 UP and 789C 2BW1 UP Off Highway Trucks Warranty None Used to remove and tighten bolts securing cab support assemblies outriggers y a to frame assembly especially helpful when removing and torquing the lower bolted joint on the rear cab support e Used with 194 7586 Pneumatic Wrench Group and 258 5686 Modified Impact meN Socket lly Reference SEBE9071 Service Letter Product Improvement Program for Inspecting and or Replacing the Rear Cab Support on Certain 789 Off Highway Trucks 127 8073 Articulation Sending Unit Alignment Gauge Model All H Series Motor Graders Warranty Six Months Used to make sure 3E 5383 Articulation Sending Unit matches actual position of vehicles articulation if sensor is not aligned properly operators display for articulation in cab will be incorrect Alignment gauge is required to realign replacement sensors or if sensor moved for any reason such as work to or around articulation joint area Allows quick and accurate positioning of sensor relative to 2 fixed points on machine e Sensor is properly positioned when bushing pin and hole are all aligned e Overall size 25 0 x 89 0 x 16 0 mm 0 10 x 3 50 x 0 63 in Reference Service Manual Module Alignment Gauge Installed on Machine Part Number Description 127 8073 Articulation Sending Unit Alignme
299. ng No 1 5 9 and 10 Puller Stud M64 48 in Bearing Puller Plate Nut Speed M64 ylinder Group Bearing No 2 and 3 ut Speed M64 Bearing Puller Adapter Bearing Installer Plate Cylinder Group Bearing No 4 Bearing Installer Plate Bearing No 6 Nut Speed M64 Bearing Installer Plate R od Assembly Threaded ylinder Group S 00 Wa sis J214 A Continued 7 327 Implements Frame Hitch and Suspension Installation Tooling Continued ary Bearing No 7 and 8 Ten ZIE E 16 1490 ylinder Group Bearing No 11 Tes Y SIE GG Bearing Removal Adapters Model 772 Coal Hauler Warranty None e Used for hitch disassembly and assembly operations Part Number Description Use FT1306 Adapter Used for removal of hitch pivot pins FT1307 Adapter Used for removal and installation of 4D 6611 Bearings for horizontal and vertical pivot pins in hitch Vehicle System Tools FT1715 Sleeve Model D10 Tractor Warranty None e Used with hydraulic press and other tools for removing equalizer bar center pins Implements Frame Hitch and Suspension Spacers Model D10 Tractor Warranty None e Used for installing equalizer bar end pin e FT1409 Spacer also used for track roller frame removal and installation ie FT1408 Ea oye OF U L A gt ae oa VES Z aT Ke RY ee 4 C7 dJ y Man NL JY FT1409 FT1390 Lifting Bracket Model 992C Wheel Loa
300. ng Puller Plate 18 4530 Bearing Puller Plate Hitch Bearing Installation Tools Essential Tool Model 5 525 525B 533 535B 543 and 545 Wheel Skidder TK370 TK371 TK 380 and TK381 Wheel Feller Buncher 966G and 972G Wheel Loader Warranty None Vehicle System Tools e Used to install hitch bearings to proper depth a FT3004 Bearing Driver FT3004 5 at FT3005 Measuring Plate SS e e Used on 515 4LR1 Up 525 1DN1 Up 525B 3KZ1 1151 and 535B AAE1 638 FT3006 Bearing Driver FT3007 Measuring Plate e Used on 525B 3KZ1152 Up 533 CDR1 Up 535B AAE639 Up 543 ASJ1 Up a K 6 Sr mas 1 N E 545 2FZ1 Up TK370 WBD1 Up TK371 WBG1 Up TK380 WBE1 Up TK381 WBH1 Up 966G and 972G References RENR6693 Disassembly and Assembly 515 and 525 Wheel Skidder Machine Systems RENR4344 Disassembly and Assembly 525B and 535B Wheel Skidder Machine Systems RENR3054 Disassembly and Assembly 545 Wheel Skidder Machine Systems RENR6168 Disassembly and Assembly 533 and 543 Wheel Feller Buncher Machine Systems RENR6240 Disassembly and Assembly TK370 TK371 TK380 and TK381 Wheel Feller Buncher Machine Systems Implements Frame Hitch and Suspension Tools for Tightening Horizontal Hitch Pins Model 631 633 637 641 651 657 660 and 666 Tractor Scrapers Warranty Six Months e Used with 2P 8285 Arm 2P 8286 Drive Adapter 7S 4135 Torque Multiplier 2P 0853 Ratchet Adapter and 9S
301. nk is mounted on rubber tired wheels and caster completely portable with a fold away towing bar Hoses 31 75 mm x 6 10 m 1 1 4 in x 20 ft clear industrial suction hose is light weight and flexible equipped with a quick 25 4 mm x 3 66 m 1 in x 12 ft black discharge hose with quick coupling and fluid shutoff fill nozzle standard Drain pan lightweight aluminum 469 9 x 520 7 x 76 2 mm 18 1 2 x 20 1 2 x3 in drain pan equipped with quick coupling connection steel ball type rollers permit rolling on floor low profile gets where other pans cannot Filtration serviceman has the option of filtering fluids three separate times three filters suction recycle and discharge all have visual dirty filter indica tors When fluid is initially being vacuumed from the sump or pan to the unit the fluid passes into the tank through dual filters at a rate of 60 6 to 68 1 Ipm 16 to 18 gpm 2 While the fluid is in the holding tank it can be continually circulated through the dual recycle filters until the acceptable contamination level is attained 3 When fluid is being pumped back into the vehicle it goes through yet another set of dual discharge filters at a rate of 60 6 Ipm 16 gpm Reference NEHS0648 Tool Operating Manual Continued 7 125 00 W3 S J214 A Hydraulic System Tools 173 8839 Fluid Recovery Unit Continued SMCS Code 5050 044 5050 022 5056 022 Model All Models Warran
302. nsion Hex Bit Sockets Model General Usage and 5000 Series Mining Excavators Warranty Six Months e Used to remove and install metric socket head cap screws from pumps e Used with 3 4 inch and 1 inch drive ratchet and breaker bar e 129 4552 Hex Bit Socket replaces discontinued 1U 9475 e 129 4553 Hex Bit replaces discontinued 1U 9477 Typical Reference gt C4 Hex Bit SENR6058 Service Manual Socket Capscrew Replacement 1U 9474 22 mm 3075 N m M30 1U 9476 2275 ft lb oe 129 4552 27 mm 3125 N m M 129 4553 2300 ft lb 1Warranty 6 Months 251 8155 Adapter Assembly Model 793 Off Highway Trucks 4AR246 UP 4GZ ATY CBR Warranty Six Months N Used to remove and install the six 7Y 5217 Socket Head Bolts used on rear sus f N pension cylinder pins 3 4 inch Square Drive x 17 mm Hex d A lt N Used with 162 8718 Torque Wrench and the 6V 4170 3 4 inch Female Square A Drive Adapter Q f PAN e Required to access bolts in confined area with limited clearance between the X n S bolt head and tire ae e Works on any 793 Off Highway Truck starting with 44R246 or any 793 Off High 7 LY Wt way Truck earlier models that have been retrofitted with the anti rotation flag 9 plate e Heattreated for added strength e Equipped with retention pin to stay engaged in square drive adapter References 793 Off Highway Truck Disassembly and Assembly Manual Rear Suspension Cylin der Remove and Install SE
303. nsion cylinder strut similar to 81 2852 Puller for 785 Off Highway Trucks Used with 81 2853 Handle Assembly 2 required to position puller on bottom of front axle N Puller weight 58 7 kg 129 Ib e Capacity 6470 kN 727 Ton Force for separating strut and spindle connection Reference SENR3404 789 Truck Vehicle System Disassembly and Assembly Manual NOTE Support front axle before removing bolts that hold 51 6303 Plate in position Part Number Description T 9205 Puller for 789 AX WARNING To avoid possible personal injury from sudden release of the axle from the strut rod or the snapping of a bolt when removing the plate loosen all bolts in a circular pattern one half turn Do this again and again until the torque for the bolts is released Implements Frame Hitch and Suspension 148 0357 Front Strut Handling Group Essential Tool Model 769 through 793 Construction Mining Trucks CMT Warranty Six Months European Union compliant CE marked N Used to remove disassemble assemble and install front strut e Provides safe and efficient removal and installation without removing truck fenders e Can be used as a platform for disassembly and assembly e Must be matched with appropriate size forklift to handle weight of front strut References SENR2944 769C Service Manual SENR2964 773B Service Manual SENR5616 777C Service Manual SENR5678 785B Service Manual SENR5687 789B Service Manual SENR5
304. nstall RENR4851 247 and 257 Multi Terrain Loaders 3034 Engine Supplement Disassembly and Assembly Engine Remove and Install RENR4863 236B 236B2 246B 252B 252B2 and 262B Skid Steer Loaders Engine Supplement Disassembly and Assembly Engine Remove and Install RENR4864 236B 236B2 246B 252B 252B2 and 262B Skid Steer Loaders Power Train Disassembly and Assembly Piston Pump Hydrostatic RENR4873 247B 247B2 257B and 257B2 Multi Terrain Loaders Engine Supplement Disassembly and Assembly Engine Remove and Install RENR4874 247B 247B2 257B and 257B2 Multi Terrain Loaders Power Train Disas sembly and Assembly Piston Pump Hydrostatic RENR4884 267B 277B and 287B Multi Terrain Loaders Machine Systems Disassem bly and Assembly Piston Pump Hydrostatic RENR4893 216B 216B2 226B 226B2 232B 232B2 242B and 242B2 Skid Steer Load ers Engine Supplement Disassembly and Assembly Engine Remove and Install RENR4894 216B 226B 232B and 242B Skid Steer Loaders Power Train Disassembly and Assembly Piston Pump Hydrostatic RENR8743 248B and 268B Skid Steer Loaders Engine Supplement Disassembly and Assembly Engine Remove and Install RENR8744 248B and 268B Skid Steer Loaders Power Train Disassembly and Assem bly Piston Pump Hydrostatic 159 307 Hydraulic Component Disassembly and Assembly Cylinder Head Seal Guides SMCS Code 4303 016 4C 8122 5104 016 4C 8123 Model 994 Wheel Loader Warran
305. nt Gauge 2 E e E 92 N N 2 2 gt 1U 9099 Adapter Model Challenger 35 45 and 55 Warranty Six Months Used to provide connection to pump when checking servo up stroke pressure from inside port there is insufficient clearance to attach pressure gauge onto top of pump e Threads into inside port on top of steering pump e Uses quick disconnect end to easily and quickly attach pressure gauge e Thread specification M8 x 1 e Angle 90 Reference SENR8300 Service Manual 1U 9099 Adapter Implements Frame Hitch and Suspension 1U 9067 Hand Brake Tool Model Challenger 35 45 and 55 Warranty Six Months e Used to separate brake friction plates makes it possible to separate and insert brake pads into friction plates Makes a difficult installation procedure quick and easy Tool is angled to allow parking brake to be almost completely installed before tool is removed Rubber coated handle makes tool easier to hold With parking brake unit removed tool is easily installed to separate discs Once brake pads are between friction plates tool can be easily removed and parking brake can be mounted to housing e Overall length 218 mm 8 6 in Reference SENR8300 Service Manual 1U 9067 Hand Brake Tool PTO Component Tools Model Challenger 35 45 and 55 Warranty Six Months N Used to remove install assemble and disassemble components of PTO 137 3482 PTO Installer e Used to install 112 8
306. ntrol valve Used with 13 mm socket Required for proper disassembly and assembly of valve spool assembly Machined four point tang securely engages screw in valve spool Helps prevent damage to valve Black oxide coated to resist corrosion Reference RENR7484 D3G D4G and D5G Hystat Track Type Tractors Machine Systems Disas sembly and Assembly Bank Valve Main Hydraulic Disassemble Continued Hydraulic Component Disassembly and Assembly 238 8670 Socket Screw Wrench Continued Essential Tool SMCS Code 5051 015 Model Model D3G D4G and D5G Hystat Track Type Tractors Warranty Six Months Part Number 238 8670 Socket Screw Wrench 340 8014 Sleeve Essential Tool SMCS Code 5051 016 5124 016 Model 414E 416E 420E 422E 428E 430E 432E 434E 442E 444E and 450E Backhoe Loaders Warranty Six Months Used to install lip seal in hydraulic control valve Made from hardened steel RKW C28 32 with a chrome plated finish Fits over control valve spool and seal is installed over tool and into groove in spool Helps prevent damage to new seals during installation References RENR6485 414E 416E 420E 422E 428E 430E 432E 434E 442E and 444E Backhoe Loaders Machine Systems KENR7659 416E 420E and 430E Backhoe Loaders Machine Systems KENR5491 450E Backhoe Loader Machine Systems 340 8014 Sleeve 346 6598 Adapter Assembly Essential Tool SMCS Code 5070 010 Model Usage 320E 324E 329E 336E
307. nty None e Makes service work much easier when working on components at or near cab floor of 14G and 16G Motor Graders Implements Frame Hitch and Suspension 5P 7321 Spacer Model D6D Tractor Warranty Six Months e Required for tilting or installing semi modular cab e 5P 7321 Spacers and two plates needed for positioning dash on tractor when tilting or removing cab or when installing new cab 1 Reference SMHS7062 Special Instruction en Part Naber U o y a STE Spacer 3 1A 1460 Bolt 1 2 13 fork mount ing hardware 318 1491 Offset Wrench Essential Tool Model 140M and 160M Monarch Series Motor Graders Warranty Six Months e Used to remove and install cab bolts without removing fuel tank e Reduces service time by eliminating fuel tank removal e Required to properly tighten cab bolts to required 635 N m 470 ft lb of torque during installation e Durable welded construction N 3 4 inch square drive x 36 mm 12 point box end wrench Z 0 Reference SA Service Manual 140M and 160M Disassembly and Assembly 318 1491 Offset Wrench Vehicle System Tools FT2943 Cab Spacer Model Medium Wheel Loaders Warranty None N Used to remove and install cab N Used with 138 7575 Link Brackets e Material SAE4140 steel Reference Service Manual 924G and 928G Power Train Disassembly and Assembly Implements Frame Hitch and Suspension 307 4561 Block Gauge Assembly Essential Tool Mo
308. nty Six Months Used with 1U 9551 and 1U 8761 Portable Hydraulic Testers for testing hydraulic oil flows and pressures With 4C 6481 and 4C 6482 Quick Disconnect Fittings it creates a safer connection for higher working pressure of 6000 psi For XT5 hose 1 inch 1 5 16 inch SAE O ring straight thread Used with 5P 1010 Sleeve for XT5 hose 1 1 4 inch Working pressure 6000 psi Part Number C 8767 Hose Coupling A 1 Vehicle System Tools Hydraulic System Tools Filter Carts Auxiliary Filtration System Cart Selection Recent trends requiring increased production and efficiency of construction and mining equipment have forced heavy equipment manufacturers to design hydraulic and powertrain systems with increasingly sophisticated com ponents These components require a high level of cleanliness not only in the manufacture but also in the rebuild practices and operating fluids Caterpillar auxiliary filter systems are designed for dealers to effectively clean fluid to current machine ISO specifications Each system incorporates frames connections pumps filter housings and elements for specific systems and fluids When incorpo rated with the Contamination Control guidelines and procedures along with particle trend analysis the dealer can develop an ef fective tool to drastically increase component life eliminate early hour failures and add value to Customer Service Agreements It is important to match the filtration system and
309. nty Six Months e Used with 121 6583 Accumulator Charging Kit Reference RENR6996 Hydraulic Hammer Disassembly and Assembly Part Number Description Use UA D Spanner Wrench Remove and install top 4 A amp cover of accumulator for a 2 282 8718 servicing 281 2587 282 8718 Charging Adapter Recharge nitrogen filled accumulator 00 W3 S J2143A Vehicle System Tools Hydraulic Component Disassembly and Assembly FT3143 Spanner Wrench Adapter Assembly Essential Tool SMCS Code 5077 010 Model 924H 924Hz 928Hz and 930H Wheel Loaders Warranty None N Used to remove and install 283 4418 Ride Control Accumulators e Used with 1 2 inch Allen wrench socket and torque wrench Ys e Required to properly tighten accumulator to toque specification i Pa e Two 6 mm 24 in diameter pins in tool engage holes in bottom of accumulator a I Reference f l lt KENR7617 924H 924Hz 928Hz and 930H Wheel Loaders Machine Systems Disas 4 _ sembly and Assembly d SS FT3079 Bushing Installer Essential Tool SMCS Code 7113 Model 735 Articulated Truck AWR1 UP BIN1 UP 740 Articulated Truck AXM1 UP B1P1 UP 740 Ejector Articulated Trucks AZZ1 UP B1R1 UP Warranty None e Used to ensure proper installation depth on hitch pin bushings in front frame e Used to accurately install hitch pins upper and lower boss x N References l aS Service Magazine 3050 0009 2006 REHS3148 Spec
310. o be tightened to 800 Nem 592 ft lb 7 d S e Provides positive non slip engagement of spanner pins on e Use of other tools can result in damage to piston or rod causing improper as ass 3 sembly IH Pin diameter 15 88 mm 0 625 in d s Distance between pins 204 mm 8 03 in S Inside diameter 105 mm 4 1 in 157 mm 6 2 in 14 kg 31 Ib Square drive 1in Material Steel 129 4542 Cylinder Spanner Wrench Piston Spanner Assemblies SMCS Code 7201 017 4303 017 Model D25C and D D30C and D D35C and HP D40D D44B D250B D300B and D D350C and D D400 D400D D550B Articulated Trucks Warranty Six Months e Used to remove and install pistons on cylinder rods N Used with 3 4 inch square drive torque wrench ratchet or breaker bar e Quick and easy assembly and disassembly e Maintains positive engagement and eliminates damage to rod surface e Saves part replacement costs by eliminating damage by destructive methods such as cutting torch or welding 9U 6110 and 9U 6111 Spanner Wrenches e Used to remove and install threaded pistons in 6U 3247 and 5U 6864 Suspension Cylinders e Pins inside of tool provide positive non slip engagement during torquing using standard adjustable type spanner is ineffec tive and usually results in damaged rod or piston Continued Vehicle System Tools Hydraulic Component Disassembly and Assembly Piston Spanner Assemblies Continued SMCS Code 7201 017 43
311. o install just loosen tilt cylinder return line bolts and slide blocker plate into place e Installs with minimal oil loss and minimal contamination e Make from 5P 1750 Blocker Plate s Cut round end diameter from 50 0 mm 2 0 in down to 45 0 mm 1 8 in i Reference j RENR6018 Service Manual Testing and Adjusting Hydraulic Component Disassembly and Assembly FT2674 Vacuum Cap Assembly Model B Series Hydraulic Excavators Warranty None e Used to minimize oil loss when hydraulic system is disassembled for reasons other than component failure e Install tool in place of the hydraulic tank filler plug e Applying air pressure to 5P 0306 Transducer creates a continuous vacuum in hydraulic tank e Made from off the shelf Cat parts e With 3 5 kg cm 50 psi of air pressure applied transducer uses 4 65 CFM of compressed air and pulls 8 75 CFM of vacuum flow at 0 kg cm 0 psi e Maximum vacuum of 406 mm 16 in Hg at 5 6 kg cm 80 psi or 254 mm 10 in Hg at 3 5 kg cm 50 psi e Hex end of 105 2652 Plug must be drilled and tapped for a 1 4 18 NPTF thread art Number Description T Washer 311 1362 Plug Vacuum Assembly Essential Tool SMCS Code 5050 015 Model M Series Motor Graders and C Series Skid Steer Loaders Warranty Six Months s Used to create a vacuum within the hydraulic tank and hydraulic system mini mizes oil loss during repairs e Used with shop air supply e Used when hydraulic system is disassemb
312. o install sensors in trunnion mounted position sensing hydraulic cylin F O Vehicle System Tools L ders PCS hse F a N Ensures accurate alignment of sensor WS ea Reduces possibility of damage to seal on sensor CY Reference NEHS0935 Tool Operating Manual Using the 265 4177 and 265 4209 Service Tool Groups to Install Sensors in Position Sensing Hydraulic Cylinders fem Par Namba 1 265 4212 lide Hammer Group 2 P E fo Sana instar rau pais Steve re CO Stee Rama Toot fr 4C 9662 Instrument Case 355 x 832 x EC 115 mm 14 0 x 32 8 x 4 5 in aT roam nse e Hydraulic Component Disassembly and Assembly Position Sensor Cylinder PSC Gauge Tools Essential Tool SMCS Code 7562 5721 Model 12M 14M 16M and 24M Motor Graders 120M 140M 160M Motor Graders 966K 966L 972K 980K Warranty Six Months e Used to precisely measure center to center distances between rod ends of steering cylinders ZA 5 4 e Used with two 5P 8637 V Blocks mK gt ae 3 e Measures cylinders in closed and open position Se E Z e Obtaining accurate measurements are necessary after servicing cylinders lt GF Kae e Measurements are necessary to input trim values into ECM controls steering Se logic e Each gauge group includes two pins a stepped gauge pin for cylinder rod ends and a straight gauge pin for cylinder tube ends and a precision measuring tape Reference NEHS1038 Tool Operating Manual 307 7586 PSC Gauge Group
313. o remove and install upper frame and cab from undercarriage of 235 Excavator e For fabrication instructions for specific machines by serial number see FT1229 drawing Reference Service Manual Cushion Hitch Accumulator Disassembly Tools Model All Current Tractor Scrapers Warranty None S 00 Wa sis J2143A e Used for efficient and safe disassembly of cushion hitch accumulators on all current tractor scrapers N Used with standard 914 4 mm 36 in long 1 2 inch 13 threaded rod standard 1 2 inch 13 nut and a flat washer Part Number Use FT1253 Fixture used to remove pistons from 127 0 mm 5 0 in diameter bore accumulators FT1253 FT1253 FT 1254 Fixture used to remove pistons from 209 6 mm 8 25 in bore accumulators Implements Frame Hitch and Suspension FT2982 Spanner Socket FT2983 Reaction Plate Essential Tool Model 621F 627F 621G 627G 631G 637G 631E 637E 651E and 657E Wheel Tractor Scrapers equipped with power augers Warranty None FT2982 e Used to remove and install auger drive gearbox nut on 153 5101 and 153 5099 gt Auger Groups C N O o e Used with the 127 8458 Final Drive Disassembly and Assembly Bench l jA e j Required installation torque 14 778 N m 10 900 ft lb N Material SAE1020 steel FT2983 FT0888 Pivot Bearing Adjusting Adapter Model 920 and 930 Wheel Loaders Warranty None e Used for adjusting preload on hitch lower pivot pin bearing
314. ock bearing not included Service Tools for Challenger 65 Tractor SMCS Code 0784 Model Challenger 65 Agricultural Tractor Warranty None 2 E e E 92 N gt N 2 2 E gt e Fabricated tools FT for servicing Challenger 65 Agricultural Tractor FT2220 Hose Assembly e Required to check implement hydraulic system for low pressure standby margin pressure and detent kickout pressure e Installed in lift and drop ports of one set of implement hydraulic couplers e Made up of parts available from Caterpillar except for valve and nipple assem blies which may be purchased locally use Parker MV800S Valve or equivalent and Parker 8010 4 or Aeroquip FD76 02 08 10 Nipple Assemblies or equivalent nipple assemblies must conform to ASAE 366 1 SAE J1036 or ISO 5675 specifi cations e Maximum working pressure of 1 2 inch ID hose 4000 psi Reference SENR3346 Challenger 65 Service Manual Systems Operation Testing and Adjusting Module procedure and lists other required pieces of test equipment Hydraulic System Tools FT2227 Hoist Support Assembly e Used as cross beam inside cab for supporting hoist when removing and install ing steering and charge pump group pump group is passed through access hole in floor of cab e Easily fabricated from 50 8 mm 2 0 in square tubing and mild steel bar stock e 2D 2285 Bolts used to lock support in place after it is installed ins
315. of lift cylinder e Machined notch is required for sleeve assembly to seat flush against cylinder face Reference f RENR2173 Service Manual 988G Machine Systems ye p 212 8164 Bearing Installation Plate 215 2596 Adapter Plate Model 988G Wheel Loader Warranty Six Months S e Used to install 152 3749 Sleeve Bearing into pin bores for lift cylinder locations 215 2596 2 K and Y G x lt 2 e 212 8164 designed to quickly and accurately set depth of sleeve bearing Fi S e Heat treated for added durability N J S Reference 9 S a RENR2173 Service Manual 988G Machine Systems L L gt b v 212 8164 Description Adapter Plate Bearing Installation Plate FT2675 Pressure Gauge Model 988G Wheel Loader or other machines with MFL pins e Used to test MFL joints for correct pin joint assembly e Provides quick testing after disassembly assembly or repair 1 0 Hose length 457 mm 18 0 in Va C GE R a l R E wb 6 789 i T Nipple i a o o i AS 8987 Valve Needle K IRE C ESE ouping Continued 7 273 Loader Lift Arm and Excavator Implement FT2675 Pressure Gauge Continued Model 988G Wheel Loader or other machines with MFL pins tem PartNumber____ Deseripfion YT Hose RTI Coupling 3K 0360 Seal O ring STOR SAE 3 4 16 Additional parts required for the K pin joint for the 9886 wooo pm mooo me O ring Sal 155 5516 Installer Ring 155 5517 Seal Plunger Model 992G Wheel Loader
316. oist Cylinder _ e Used to hydraulically separate lower eye of body lift cylinder from 8X 1213 Shaft nts ee part of frame very difficult to remove without puller tooling N Used with three 9X 6151 Bolts one cylinder three 7X 0533 Washers and a hydraulic power source e Current lift cylinders have puller holes to accommodate tooling former cylin ders without puller holes can be reworked per Service Magazine article 6 28 93 Reference Service Magazine 6 28 93 Puller Holes Added to Hoist Rod Assembly for Easy Removal Continued 7 152 Hydraulic Component Disassembly and Assembly FT2442 Puller Plate Continued SMCS Code 5102 011 Mode 793 and 793B Off Highway Trucks Warranty None Capacity 890 kN 100 tons Outs ide diameter 320 0 mm 12 6 in Thic kness 38 1 mm 1 50 in Bolt hole circle 264 0 mm 10 4 in Hole diameter 3300 mm 1 3 in Material ASTM A36 plate steel FT3075 Puller Plate SMCS Code 5102 011 Model 784 785 and 789 Off Highway Truck Warranty None Used to hydraulically separate lower eye of 91 2807 Hoist Cylinder from 6G 6499 Axle Group Used with dealer supplied hardware and components three 4J 7945 Bolts three eS 5P 8248 Washers one single acting spring return hydraulic lifting cylinder 6G SR 8221 Retainer Plate and a hydraulic power supply and hose ae Material A36 Plate Steel lt FT3153 Hoist C
317. olt English 378 4530 Test and Adjust Manifold SMCS Code 4322 036 Model Usage 950G 962G 966H 966G IT62G and 972H Warranty Six Months Used with hydraulic test bench Allows for off machine pressure setting of the steering crossover relief valve 129 8222 Reference RENR4314 Test and Adjust Procedures and Specs Specifications Dimensions 60 X 60 X 107 8 mm 2 36 X 2 36 X 4 24 in Weight 3 203 kg 7 06 Ibs 378 4530 Test and Adjust Manifold 317 5304 Adapter Bracket Assembly S 00 W3 S J2143A Essential Tool SMCS Code 1365 Model 795F AC Off Highway Truck Warranty Six Months European Union compliant CE marked Used to remove and install 291 6885 Brake Cooler Group from 795F AC Off Highway Truck Used with 226 2380 C Frame Lifting Bracket Assembly and 226 2381 Short Slide Tube Assembly Adapter bracket is attached to slide tube assembly with two 8T 4779 Bolts and two 3E 9402 Washers dealer supplied tighten bolts to standard torque value Outside ends of adapter bracket attach to brake cooler assembly with eight 8S 4755 Bolts and eight 7K 0897 Washers dealer supplied tighten bolts to standard torque value Provides stability during brake cooler removal and installation Meets ANSI B30 20 2006 ASME AS 4991 2004 standards Continued Brake and Steering Systems 317 5304 Adapter Bracket Assembly Continued Essential Tool SMCS Code 1365 Model 795F AC
318. on absolute or 5 mi cron H20 separator element available Reference SEBF8493 02 Contamination Control Guideline NEHS0848 Tool Operating Manual 174 9158 This cart is similar to 174 9158 Filter Cart but has Cat 844 hose with Flush Face Quick Disconnects 231 6284 30 Gallon Filter Cart 231 6284 Application Track type tractor axles and final drives with less than 115 L 30 gal capacity Air powered 115 Ipm 30 gpm with 115 L 30 gal reservoir Diaphragm pump Oil 10W 60W Standard filtration 25 10 5 2 micron absolute Reference SEBF8797 Contamination Control Guide line NEHS0899 Tool Operating Manual 231 6284 Vehicle Guidelines for Filtration Procedures The following guidelines and procedures were developed to assist the dealer in implementing and maintaining a consistent con tamination control program These documents provide a method and process to effectively maintain specific machine systems utilizing Cat Auxiliary Filtration System Carts Refer to Service Information System SIS for periodic updates 00 W3 S J214 A Continued 7 101 Hydraulic System Tools Vehicle Guidelines for Filtration Procedures Continued Vehicles and Ranges Hydraulic Off Highway Trucks SEBF8446 01 SEBF8445 769D 797 Without Trans Tank SEBF8460 01 769 777 SEBF8454 785 797 SEBF8438 785 789 Cleaning Rear Axle Ho
319. ontaminated petroleum based fluids and water glycol Sized to handle most hydraulic transmission crankcase or cooling system filtering handling jobs on construction equipment Efficient everything is there No extra pans drop cords hoses buckets or barrels are needed short term fluid storage is no longer a messy problem Portable operates on shop or portable air systems easily moved by 1 person when full fold away tow bar is standard Easily operated 3 quick operating ball valves change operation of unit from vacuum to discharge to recycling easily changed spin on filters are used throughout Economical eliminates time consuming handling and disposal of seemingly contaminated fluids eliminates the purchase of new fluids in many cases decreases disposal and permit expenses Safe operation tank safety relief valve and wheel locking device are standard Compact storage and job accessibility is no problem due to the compact design of the unit Environmentally safe although it will not turn bad fluids into new fluid it will convert contaminated fluids into clean ready to use fluids this eliminates hazardous waste and landfill problems Air supply requires 65 to 80 psi shop compressed air Pump unit vacuum 60 6 to 68 1 Ipm 16 to 18 gpm discharge 60 3 Ipm 16 gpm Easy to clean large 20 32 x 25 4 cm 8 x 10 in cleanout door allows cleaning of unit Tank unit 567 8 L 150 gal holding ta
320. ontinued Removal Tooling art Number Bearing No 1 5 and 9 T 4121 Washer M10 T 37 8792 leeve Assembly Bearing 38 1135 earing Puller Plate T 2240 od M10 U 6800 ut Speed M64 SE 16 1490 ylinder Group Bearing No 2 3 and 6 aia T 4133 Nut M10 TS TZM rS 5 oT 16 1490 Cylinder Group Bearing No 4 T 4121 Washer M10 T 4133 Nut M10 T 2240 Rod M10 U 6751 Sleeve Assembly R U 6753 U 6815 Puller Stud M48 62 in U 6903 Nut Speed M48 S 97 6681 Bearing Puller Adapter Bearing No 7 Ta T 4133 Nut M10 S TS rS Ta E S Bearing No 8 E D Z I etaining Plate Vehicle System Tools T 4133 T 4121 Nut M10 Washer M10 T 2240 Rod M10 U 6800 Nut Speed M64 C 8152 Retaining Plate 37 8792 leeve Assembly Bearing 97 6682 earing Puller Adapter 16 1490 ylinder Group CD Continued 7 326 Implements Frame Hitch and Suspension Linkage Bearing Locations Continued Pat Number Deseripton erase o um T 2240 Rod M10 37 8792 leeve Assembly Bearing C 8152 U 6800 S Retaining Plate Nut Speed M64 B 38 1135 earing Puller Plate 16 1490 Cylinder Group T 4121 Washer M10 Cae G Installation Tooling art Number C 6504 38 1135 U 6800 97 6685 16 1490 U 6800 97 6681 97 6687 16 1490 U 6800 97 6685 C 8150 16 1490 U 6800 97 6687 C 8150 16 1490 Installation Tooling Description Beari
321. osition Adapter Plates 4 Using universal position adapters will eliminate need for fixed position adapters s when servicing threaded gland cylinders k 4 S L L item Part Number NA 1 204 6213 Adjustable Adapter Plate 1 i Ve Additional Tooling Required eS fe E 127 8066 Key 12 5 mm 0 50 in wide 7 NS 127 8067 Key 9 5 mm 0 38 in wide 3 SS 127 8068 Key 6 5 mm 0 25 in wide 130 1810 Pin Key Group S 9U 7869 Cylinder Spanner Wrench fits 76 115 mm rod diam eter 130 1810 Pin Key Group Warranty Six Months Description Plug make from a 1M 3097 Toric Sealing E H Ring Tele THES 4 2 SU L lt 6 gt wN Continued Vehicle System Tools Hydraulic Component Disassembly and Assembly 130 1810 Pin Key Group Continued Warranty Six Months 127 8069 Adapter Plate Group 130 1810 Pin Key Group This pin key group is used to remove glands with holes machined in the face en Pan Number Descripon eter fkey SSCS KT CIS IRE Spanner Wrench SS S aan Adjustable Adapter Pate Group f er 127 8069 Adapter Plate Group This adapter plate is used on glands with 80 to 116 mm 3 1 to 4 5 in across flats a a a O O R 9X 6032 Socket Head Bolt eran Additional Required Tooling not part of group OU 7868 Cylinder Spanner Wrench 162 7189 Adjustable Adapter Plate Group 120 This adapter plate is used on glands with slots machined in the face hon C R Desorption see Pate apt
322. ost cases 992C loader linkage pins and collets can be removed with 5P ju 7 8715 Forcing Bolts if additional force required these tools used with discontin ued 6V 0014 or 316 1491 Cylinder provide 100 ton capability for removal refer to Pin Removal tool chart S Loader Lift Arm and Excavator Implement Additional Tools for 992 Loader Linkage Pins and Collets em PartNumber Description iin anor J E H SC C E ri e E C E T L 7 KIR IFR Servicing 992C Loader Linkage Pins and Collets ears lowed p gt fp fp Part Number quired 7 eem femer p oo oo U TTT sembly wan fom e o i o van e ooo o o oo E T H 1 E Collets normally can be removed with forcing bolts If forsome reason the collets at locations 3 8 and 9 cannot beremoved with forcing bolts use the other tools with hydraulic force One of the hydraulic pumps which follow is necessary 38 6224 115 V or 8S 8033 230 V Pin Removal Pin Location Part Number Tools Required 16 1491 Cylinder 6V 2072 Sleeve Assem bly vas feusting if va EE T5210 One of the hydraulic pumps which follow is necessary 38 6224 115 V or 88 8033 230 V Pin and Collet Installation Pin Location Continued 7 265 S 00 Wa sis J2143A Loader Lift Arm and Excavator Implement Pin and Collet Installation Pin Location Continued Pin and Collet Installation Pin Location 1 Serial numbers 42X804 Up on right s
323. ound e Laps bore to proper specifications e Heat treated for added durability Reference SEBF8271 Guideline for Reusable Parts and Salvage Operations Salvage to Tapered Steering Bores 785 797 Par Number Taper Weight Use 65 9213 2 3 kg 5 11b 769 through 777 Off Highway Trucks 26 2378 15 ratio 7 4kg 16 3 1b 785 through 793 Off Highway Trucks g 265 9214 10 6 kg 23 4 1b 797 Off Highway Trucks 00 W3 S J2143A Vehicle System Tools Brake and Steering Systems Plug Gauges with Case Essential Tool SMCS Code 4305 064 005 020 Model 769 770 BZZ 771 772 RLB 773 773F EED 775 775F DLS 777 777F JRP 784 785 789 793 and 797 Off Highway Truck Warranty Six Months art Number 65 9215 265 9216 65 9217 65 9218 265 9219 65 9220 65 9221 265 9222 65 9223 65 9224 265 9225 65 9226 65 9227 265 9228 65 9229 e Used to inspect steering arm linkage joints with a 1 8 ratio on steering arms and center arms e Used with 280 1555 Blueing Paste sold separately e Gauges have incorporated a Go and No Go step to determine wear condi tion of specific steering joint tapered bores e Durable waterproof case provided with each gauge group e Foam insert protects gauge from damage and provides storage for 280 1555 Blueing Paste sold separately e Heat treated and black oxide coated for added durability References SEBF9054 Guideline for Reusable Pa
324. owels are screwed into place to allow centering of the mounting plate e Once mounting plates have been installed JIG dowels can be removed and attachment of the sensors for the Accugrade can take place e Refer to chart below to reference proper JIG Dowel part number corresponding to ma chine use Continued Motor Grader Controls Cable Control and Winch Accugrade Installation Alignment Dowels Continued Model Usage 349E 336E 329E 324E 320 323E 320ERR 316E 312E 314E 311E Excavators Warranty Six Months 349E 336E 329E 324E 320 323E 320ERR 316E 312E 234 3945 251 2544 1241 5040 341 5032 315 0802 315 0802 180 7719 348 0630 349 5451 349 5428 349 5534 349 5533 356 7663 356 7796 376 3072 376 3073 376 3073 376 3073 376 3074 376 3074 376 3074 376 3445 336 2622 359 5718 323 9254 343 9252 264 1705 107 9738 349 5430 349 5537 356 7667 356 7742 376 3073 376 3073 376 3074 376 3074 376 3075 376 3075 Seectestons eo ee ST Na z 3072 Pimensions mm 1 2 kg H lb ae 3075 eet S mm Met aT 19 Ib 376 3073 sank 49 9x55mm_ 0 9 kg 2 01 Ib 1376 3445 Boom JIG 49 9x55mm_ 10 8 kg 1 68 Ib JIG 376 3074 Boom Stick 49 9x55mm_ 0 8 kg 1 87 Ib JIG Stick JIG Dowel 00 W3 S J2143A 376 3075 Loader Lift Arm and Excavator Implement Loader Lift Arm and Excavator Implement Bucket Linkage Pin Removal
325. ower Pendulum Test Fixture Model All Cat Motor Graders Warranty None e Used to bench test power pendulum of Automatic Blade Control e Holds power pendulum retains windup of pendulum clock spring and provides for leveling pendulum in order to check and adjust phase of feedback pot e Power for test supplied from external source through jacks provided on discon tinued 2P 8330 ABC Test Group FT1116 Level Checking Fixture Model Cat Motor Graders Warranty None e Provides small surface plate used to check and adjust 3P 1530 Level Assembly part of 2P 8340 Automatic Blade Control Test Arrangement FT1248 Adjusting Screw Model 12G 14G 130G and 140G Motor Graders Warranty None e Used with 8D 7554 Bearing Cup Puller Assembly to pull worm circle drive inboard bearing cup e Required because of close clearance within circle drive housing 00 W3 S J214 A Motor Grader Controls Cable Control and Winch 5P 3030 Pendulum Tool Assembly Discontinued Service Parts Available All part numbers in the table have a six month warranty Bearing Puller Studs Model G Series and 120G Motor Graders Warranty Six Months 5P4184 e 5P 4184 Stud used with other standard 1 25 inch 12 thread bearing puller adapt ers and 6V 3175 Hydraulic Puller to remove and install articulated hitch bearing a and collar on all G series motor graders can also be used for other applica tions 5P4776 e 5P 4
326. p Group 9U 6815 Puller Stud and 9U 6810 Speed Nut e Hydraulic removal of pin is preferred over other methods such as burning cut ting or drilling e Heat treated for added durability Reference KENR5832 993K Wheel Loader Machine Systems Disassembly and Assembly Loader Frame from Rear Frame Separate Inside diameter 298 mm 11 73 in Overall length 736 mm 28 98 in Flag opening 220 mm 8 66 in Hole for threaded rod 70 mm 2 76 in Continued 7 335 Implements Frame Hitch and Suspension 332 7591 Sleeve Assembly Continued Model 993K Wheel Loader Warranty Six Months 332 7591 Sleeve Assembly 218 4529 Bearing Puller Plate 218 4530 Bearing Puller Plate Model 950G and 962G Series and II Wheel Loaders IT62G Series and II Integrated Toolcarrier Warranty Six Months e Used to remove both bearing cups and cones from lower and upper hitch articu m6 A lation joints AN aA e Used with 6V 3160 Double Acting Hydraulic Cylinder and 9U 5345 Fast Runner MW Nut Assembly M24 x 3 0 J e Use 218 4529 for lower hitch articulation joint and 218 4530 for upper joint g e Hydraulic removal of bearings is preferred over other methods such as burning A cutting or drilling we L aug ea l Threaded hole M24 x 3 0 Maximum pulling force 267 kN 30 tons Outside diameter 218 4529 136 0 mm 5 35 in Outside diameter 218 4530 106 0 mm 4 17 in art Number 18 4529 Beari
327. panner locknut e Used with 3 4 inch square drive torque wrench torque specification for 2 nuts is 545 25 N m 400 20 ft lb e Dueto its location nut is extremely difficult to access using any other tooling e Wrench uses an inner pilot to prevent it from slipping off during removal and installation of inner spanner nut makes removal and installation much easier e Pilot also keeps wrench teeth engaged in spanner nut when removing and installing outer locknut helps prevent slippage resulting in damage to nut or injury to mechanic e Wrench is heat treated for improved durability Reference KENR2527 Service Manual Disassembly and Assembly S 00 W3 S J214 A Outside diameter 88 9 mm 3 50 in Overall length 76 2 mm 3 00 in Spanner teeth Tooth width 4 equally spaced 6 0 mm 0 24 in Square drive 3 4 in Approximate weight 2 kg 5 Ib AC 9416 Locknut Spanner Wrench Implements Frame Hitch and Suspension Pin Nut Spanner Wrenches Essential Tool Model Demolition Tool Attachments Warranty None e Used to remove and install pin spanner nuts e Works on spanner nuts from 102 to 330 mm 4 0 to 13 0 in e Easily fabricated tools reduce investment cost e Reduces damage caused by using hammer and punch e Allows safe removal of pin spanner nuts Pin Nut Spanner Wrenches for Vibra Ram Models Part Number Cylinder Pin Model Arm Pin Model Rotator Cylinder FT2565
328. perating Manual Using Non Choker Style Fabric Baskets to Install Bucket or Blade Cutting Edges Maximum Capacity Maximum Length Weight Capacity 149 0173 Choker Style Fabric 260 mm 10 2 in square 450 mm 17 7 in 104 kg 229 Ib Basket 149 0174 Non Choker Style Fabric 63 5 x 419 mm 2 5 x 16 5 1200 mm 7 9 in 125 kg 276 Ib Basket in Implements Frame Hitch and Suspension 207 0631 Tooth Pin Remover Model 416 420 and 430 Backhoe Loaders and All Models with Diagonal Retention System Pins Warranty Six Months European Union compliant CE marked Used to remove and install flex pins from bucket teeth in a matter of minutes Quick and easy recommended over punch and hammer method Works on Caterpillar Diagonal Retention System DRS with 1 piece flex pins Also works on 23 Series forged or cast teeth with horizontal flex pin retention Small enough to store in mechanic s toolbox Part Number 07 0631 Tooth Pin Remover 175 0138 Compression Retainer Pry Bar Essential Tool Model 990 992 998 Wheel Loader 345 350 375 Excavator 5080 Mining Shovel Warranty Six Months Used to install and remove bucket tip spring retainers Eliminates use of hammers or other devices normally used for conventional pin removal using other tools could cause personal injury Cut out end is used to remove plug and cap Flat end is used to compress retainer which allows for removal Makes removal faster and easier
329. pins with larger diameter receiving sleeves thus eliminating the need for many additional sleeves S e Used with 3S 6224 Hydraulic Pump 115 VAC or 8S 8033 Hydraulic Pump 230 VAC and 6D 7726 Hydraulic Hose 6 Item Part Number Description Maximum Pin Diameter Maximum Capacity ae 5 FT2729 Receiving Sleeve 150 tons 2 LEN S S ca D L a GE 2 at S ES a L UCE N ea Ve ee Cex Qh e ae fem Part Number Description Maximum Pin Diameter Maximum Capacity Radar Plate G HS E Y C CT L 1 C CC L 17 iss aaa Plate E TIR L 17 Implements Frame Hitch and Suspension Typical Receiving Sleeve Usage g 3 Description Receiving Sleeve Assembly Adapter Plate Linkage Pin Hydraulic Cylinder Puller Stud Fast Runner Nut Retaining Plate Rod Nut Socket Head Bolt Washer MI ml A Co N Oo ay 2 10 1 4 8 9 1 6 he i 3 s 6 Typical Receiving Sleeve Usage Vehicle System Tools Pin Specific Tooling No 1 5 Pin Specific Tooling Part Number Description FT2729 Receiving Sleeve T Tooling for Pin No 1 Pin No 2 Pin No 3 Pin No 6 and Pin No 7 Continued 7 320 Implements Frame Hitch and Suspension Pin Specific Tooling No 1 5 Continued Pin Specific Tooling Bolt Hex Socket Head M10 x 1 5 Cynder row Adapter Plt Rearing Plat T 2240 Rod M10 ashor WD
330. provide way to manually engage pilot operated control valves when testing and adjusting excavator hydraulic systems Installed directly into pressure tap hole in end cover to allow variable position ing of valve without using pilot controls in cab Makes testing and adjusting a 1 person job instead of requiring 2 Grade 5 bolt 10 16 mm 4 in long and threaded 9 16 inch 18 to fit covers on excavator control valves Part Number Desorption 5P 7336 Bolt Always remove the 5P 7336 Bolts immediately after completion of the testing or adjusting procedure and reinstall the 9 16 inch 18 O ring plug before operating the machine in a normal manner Injury to personnel and damage to equipment can result if this is not done Hydraulic System Tools Fittings for 22 mm 7 8 in JIC Connectors SMCS Code 5086 036 Model Wain Roy Backhoe Warranty Six Months e 9S 0176 Tee and 9S 0177 Union used for tapping into 22 22 mm 7 8 in JIC con nectors on Wain Roy Backhoes to check pressure relief valve settings Kem PartNumber___ Descripfion TIE Union 35 0176 Adapter Tee 137 Portable Hydraulic Tester SMCS Code 3000 032 5000 032 Model All Models Including E and MS Series Excavators Warranty Six Months e Used to test hydraulic flow pressure and temperature in any hydraulic system used in field or shop by simulating system working conditions e Range and versatility extended with use of externally connected flow meters
331. psi minimum burst pressure fittings and where convenient duplication of components has been eliminated e Some components are seldom used and have been removed from recommended status to an available if needed status e For convenience 5P 8687 Tool Group consisting of an E 2 Tachometer Adapter blocking plate assemblies and certain special tools is available NOTE Oil flow should always be from a nipple into a valved coupler and never from a coupler into a valved nipple Ax WARNING Always make certain that the valved coupler on the C5 and C8 Connecting Hose Assemblies are connected to the valved nipple on the pump adapter before starting the diesel engine If this connection is not made properly injury to personnel or damage to the machine can occur when performing the pump test Refer to Form REGO0791 01 for procedural information for testing hydrau lic systems and components S 00 W3 S J2143A Vehicle System Tools Hydraulic System Tools 5P 8687 Tee Test Tool Group Model See Charts Warranty Six Months Description Joy tem UL T 2P 9697 Plug 7 8 in 14 thd fr press feanen e U E H E TIER IRR TT TRT 2 TIER IRIS TR TT T TRR ERT T U GRE EUTRU 9 U H eaen en e TRT E 1 pem feanen a U C H A Z 1 9S 8896 Cap 1 1 16 in 12 thd fr psen LIER f 2 wz fAdapterAssemby f TS Seal O ring outside IT Hard Washer a No Counting o B omo enoma 6 ie LTE e
332. pumps 3S 6224 115 V 8S 8033 230 V 992 Pin Removal Pin Location Vehicle System Tools 992 Pin Removal Pin Location Tools Required S 5431 leeve Assembly S 6377 M 9774 dapter Coupling uller 50 ton Sr Adapter 12 Sleeve Assembly aO Continued 7 244 Loader Lift Arm and Excavator Implement 992 Pin Removal Pin Location Continued 992 Pin Removal Pin Location Part Number Tools Required ree ppp P 7422 Tap 2 12 kb ace TS Sleeve Assembly EE EE Fa Tap 14 12 EEEE Inside pin can be driven inward after suggested tooling is used to pull outside pin Also requires one of the following pumps 3S 6224 115 V 8S 8033 230 V 35K699 Up 5K1 25K698 988 Pin Removal Pin Location Other Parts Required Tool Required Pin Location Stud 1 14 2 4 6 8 9 10 11 12 1 each 988 Pin Removal Pin Location Part Number Tools Required ft e p p e fp je U ES N E H 9 ee ie ee E Fe Tac ca cael ale SE ec U fee Ad Bee Se 1 G T Er eS ee es e rr rr eee ae eae Fee ae L SL 1 ES ie T UT LT 9 T 0 1 USES E ETT CEE TTE p mom ferto e aee Bearing Puter Assembly f _ em foe I HH G 29 GE L R HE G 29 sen 7 pree Bss Screws Forename e 979 2 UR H G S S ss evens HE 9 ssa pme HE 9 979 C UH H 9 19 S S E Tt S Bss Sewers HH gt gt e sem fero E e e e SI fast Runner ae H S 9 S O 0 HE 29 19799 Inside pin can be driven inward after sugges
333. quired clearance Industrial finish helps prevent rust and corrosion 1 inch square drive with 1 1 2 inch 6 point socket opening 7 Reference SEBE9071 Service Letter Product Improvement Program for Inspecting and or Replacing the Rear Cab Support on Certain 789 Off Highway Trucks art Number 58 5686 Impact Socket 7 311 Sj00 W3 S J214 A Implements Frame Hitch and Suspension FT1211 Gauging Washer Model 613 Tractor Scrapers Warranty None peure e Replaces 2P 8288 Washer ee lt D e Used to determine shim thickness for lower vertical hitch pin KA N AN Reference l P TES N l GMG02109 Special Instruction 5P 7323 Bearing Nut Spanner Wrench Model 988B Warranty Six Months e Used to remove and install spanner nut which retains bearing in implement pump drive on 988B Wheel Loaders Part Number 5P 7323 Bearing Nut Spanner Wrench 219 0476 Spanner Wrench Model 570B and 580B Harvesters Warranty Six Months 2 E E 92 N N 2 2 gt Used to remove and install 161 5560 Spanner Nut articulation hitch Used with 3 4 inch drive torque wrench T 9 k e Effective torque wrench adapter length is 200 mm 7 87 in example If required a a a aN torque is 500 N m 369 ft lb and if 9U 5007 Torque Wrench is used dial reading i te ee should be 420 N m 310 ft Ib o e References RENR6145 Service Manual Machine Systems Disassembly and Assembly SEN
334. r Sleeve Driver Install 283 9442 Wear Sleeve Driver Remove Essential Tool SMCS Code 6333 Model PH 126 Hydraulic Hammer Warranty Six Months e Used to remove and install 275 0756 Wear Bushing in main body of hydraulic E hammer 283 9441 e Used with hydraulic press to remove and install bushing E Ke C e 283 9441 Driver is used to install and 283 9442 Driver is used to remove hex de lt shaped bushing Se a T aje lt S Heat treated for strength and durability 283 9442 J e Hex end of driver fits ID of hex bushing e Made from alloy steel NY Reference lt RENR6996 Hydraulic Hammer Disassembly and Assembly 283 9441 Wear Sleeve Driver Install 283 9442 Wear Sleeve Driver Remove Bushing Puller Plates Essential Tool SMCS Code 6333 011 Model H115 H120 H130 H140 H160 and H180 Hydraulic Hammers Warranty Six Months e Used to remove upper and lower tool bushings from hydraulic hammers e Used with hydraulic cylinder power pack and threaded rod see Service Manu lt lt als e Various sizes fit each model of hydraulic hammer Reference RENR4422 Service Manual H140 and H160 Hammers vee K Maximum pulling capacity 27 216 kg 60 000 Ib Plate Round esoripton 9 93 1217 Puller Plate H120 Upper Bushing 93 1218 Puller Plate H130 Upper Bushing 93 1229 Puller Plate H160 Upper Bushing S 00 W3 S J2143A Hydraulic Component Disassembly and Assembly
335. r aae T mO p Cover mne T URT 2 H e H fit esme HUT 4 ST E K TS TS 12 6V 7944 Plate Assembly 33 3 mm 1 312 in diameter 12 70 mm 0 50 in hose 13 6V 7945 Plate Assembly 41 4 mm 1 63 in diameter 19 05 mm 0 75 in hose Plate Assembly 47 5 mm 1 87 in diameter 25 4 mm 1 0 in hose Plate Assembly 54 1 mm 2 13 in diameter 31 75 mm 1 25 in hose Plate Assembly 63 5 mm 2 50 in diameter 38 10 1 50 in hose Plate Assembly 38 1 mm 1 50 in diameter 15 75 mm 0 62 in hose m 9 Assembly TTS The Assembly is ovas Coupler Assemby 2 OE UTD Testing Group Hydraulic System Tools 242 7135 Test Kit Essential Tool Model All Cat Oil Coolers Warranty Six Months e Used to test all Cat oil coolers for leaks e Prevents unnecessary oil cooler replacement 136 3602 Drive Adapter Reference REHS1758 Test Procedure Part Number Description NEEG2976 Decal 6V 0102 Flushing Adapter SMCS Code 5050 046 Model 245 Excavator Warranty Six Months e Required for flushing stick cylinder s Has 3 interconnecting ports so that a loop of 3 hoses can be connected to the three ports on stick cylinder 6V 0102 Flushing Adapter 00 W3 S J214 A Flowmeters Model Most Cat Models Warranty Six Months e Low cost flowmeters for measuring hydraulic flow in applications within their capacities Similar to 6V 7788 Flowmeter all 3 flowmeters incorporate a variable orifice
336. r contaminates are present e Repair kits available for all sizes and contain all seals to overhaul quick disconnects e Used with 1U 9551 Portable Hydraulic Flowmeter and 1U 8761 Portable Hydraulic Flowmeter Flow Test Fittings and Threaded Adapters e Used to adapt various applications when STOR ORFS or metric threads are present Hose End Fittings e Used to make hydraulic hoses for field flow testing test benches or shop oil filtering e Used with 5P 1010 and 5P 0477 XT5 Sleeves assembled with Cat Hose Press Tooling e Helps eliminate leaks and need for additional thread adapters e Available with STOR Straight Thread O ring style threads Reference NEHT5000 Tool Operating Manual Continued 7 64 Quick Disconnect Couplers and Nipples Continued Flow Test Fittings and Thread Adapters Hose End Fittings Model All Models Warranty Six Months Quick Disconnect Couplers and Nipples Hydraulic System Tools Working pressure of all couplers and nipples 41 340 kPa 6000 psi Flow rate 303 Ipm 80 gpm with a 690 kPa 100 psi pressure drop Operating pressure 41 340 kPa 6000 psi Burst pressure 137 800 kPa 20 000 psi Connection for 9U 5075 and 9U 5076 19 05 mm 3 4 in NPT female port for 4C 6481 and 4C 6482 15 16 in 12 STOR for 4C 5093 and 4C 5094 1 5 8 in 12 STOR Thread Adapters Working pressure 41 340 kPa 6 000 psi 4C 5092 Coupling
337. rameters and loading systems regardless of flow direction easily installed with hoses into a circuit high pressure quick disconnects readily available from the Dealer Service Tools Division to work with these units e Analog display of all parameters permitting quick check of hydraulic system or component performance e Accept Cat discontinued 6V 3136 Photo Pickup and 6V 2198 Cable to read RPM saves tool accessory costs e Uses standard batteries with automatic power off feature e 1U 8761 Hydraulic Flow Tester discontinued and replaced by 4C 9437 1U 9551 Hydraulic Flow Tester discontinued and replaced by 4C 9675 4C 9436 Flow Meter e When used with hydraulic flow testers extends their range and versatility keeping present tooling from becoming obsolete References NEHS0572 Tool Operating Manual Portable Hydraulic Tester NEHS0573 Tool Operating Manual Turbine Flow Meter NEHS0576 Tool Operating Manual Repair of Portable Hydraulic Tester S 00 W3 S J214 A maoo C e CCD Transducer Rupture Disc for 4C 9675 Tester Rupture Disc for 4C 9437 Tester Seal Transducer 4C 9437 Hydraulic Flow Testers For cable contact Webster Instruments 1290 East Waterford Avenue Milwaukee WI 53207 Phone 414 769 6400 Fax 414 769 6591 Continued 7 41 Hydraulic System Tools Vehicle System Tools 4C 9437 Hydraulic Flow Testers Continued 0 100 gpm or 0 25 gpm metric or US scales 2 full
338. rection of travel and NEEG2687 read wedge overlap e Amplitude readout ranges 0 50 to 6 35 mm 0 020 to 0 250 in e Size 51 0 x 210 0 mm 2 00 x 8 25 in Implements Frame Hitch and Suspension 129 7142 Lifting Beam Model CB534B Compactors with Split Drum Option Warranty Six Months e Used to remove 5E 7415 Friction Group from compactors with split drum option provides a way to reach inside the drum where friction group is mounted Setscrew Bo Nut e Used with 6V 2082 Hook Group and overhead lifting device E e Reduces chance of damage to friction group and other drum components during removal easier to control and guide part out of drum e Holds friction group in a vertical position for easier installation of mounting bolts s Must remove grab hook bolt and bracket from stationary tube of 6V 2082 Hook Group before installing 129 7142 Lifting Beam e Lifting beam is locked onto hook group with setscrew location of lifting beam can be adjusted to obtain the best balance or center of gravity Reference CB534B Service Manual Module Disassembly and Assembly Maximum lifting capacity 136 kg 300 Ib Setscrew 2H 3900 Dog Point Setscrew 1 2 13 x 1 1 2 in long Nut 2 1F 0748 Weld Nut 1 2 13 129 7142 Lifting Beam 132 5136 Brake Lifting Bracket 24H Motor Grader Model 24H Motor Grader Warranty Six Months European Union compliant CE marked e Used to remove and install brake group brakes do not h
339. rench Disassemble and assemble 7U 4182 Outer Head in hoist cylinder used on D40D FT2402 Spanner Wrench Disassemble and assemble discontinued 7U 4219 Inner Head of hoist cylinder used on D40D FT2403 Piston Driver Assemble 6U 4162 and 7U 7083 Pistons in the suspension cylinder used on D25C D30C D35C D35HP D350C D350D D400 and D400D FT 2404 Seal Guide Install cylinder head over rod in 6U 4161 Suspension Cylinder Group used on D25C D30C D35C D35HP D350C D350D D400 and D400D Vehicle System Tools Hydraulic Component Disassembly and Assembly Fabricated Tools 5 17 Part Number Description Use FT2405 Spanner Wrench Disassemble and assemble 7U 4218 Inner Piston of hoist cylinder used on D40D Spanner Wrench Disassemble and assemble 7U 4166 Outer Piston of hoist cylinder used on D40D Spanner Wrench Disassemble and assemble discontinued 6U 3124 Cylinder Head of hoist cylinder used on D250B D300B D300D D44 D44B D550 and D550B Spanner Wrench Disassemble and assemble 6U 3243 Cylinder Head of hoist cylinder used on D250B D300B D300D D44 D44B D550 and D550B Spanner Wrench Disassemble and assemble 7U 4218 and 7U 4166 Pistons in hoist cylinders used on D40D Lifting Bracket Remove and install 4C 1800 Transmission Arrangement used on D400D Piston Driver Assemble 6U 3247 Piston in suspension cylinder D250B D30
340. required 6V 0187 Forcing Bolt 1 50 in 12 thd Alignment Fixtures for Portable Boring Bar Unit Model 5110B 5130 5130B 5230 Mining Shovels and General Usage When Machine Is Equipped With Bore Alignment Locator Holes Warranty Six Months Alignment Fixture 1 and Pins 2 used to align boring bar using alignment locator holes 3 Vehicle System Tools Alignment Fixture Alignment Fixture 1 and pins 2 used to align boring bar using bore alignment locator holes 3 e Used to find true center of a bore even when it is badly worn requires 2 plates and 4 pins e Used with 9U 5730 Portable Boring Bar Unit or 9U 5889 Portable Boring Bar Unit s Alignment fixtures are designed for bore sizes over 190 mm 7 5 in and when machine is manufactured with bore alignment locator holes e Simple to use attach alignment fixture by inserting 1 pin into hole hole spacing dimensions stamped for easy location and the other pin into machine locator hole e Quickly and easily aligns 51 mm 2 0 in boring bar to exact centerline of original bore using locating holes and pins alignment is within 0 4 mm 0 016 in e Each alignment fixture accommodates several center to center dimensions for locator holes choose hole in fixture which matches locator hole spacing on machine e Alignment fixtures are designed only to locate the boring bar fixture must be removed once boring bar tooling is in place e Locator hol
341. retaining nuts on Cat and competitive products that are too large for standard wrench on Tuxco Repair Stand Adjustable to sizes that would otherwise require other adapters and many large expensive sockets with greatly reduced torque Can service large nuts at up to 25 000 ft lb of torque Extra large high torque wrench Adjustable from 102 through 165 mm 4 through 6 1 2 in Capable of up to 25 000 ft lb of torque Used with 1U 9900 1U 9901 1U 9902 4C 4405 4C 4406 4C 4407 40 4408 4C 4868 Reference NEHC2004 01 Capitol Equipment Guide Part Number Description C 8092 Extra Large Adjustable Torque Wrench Hydraulic Component Disassembly and Assembly 17 Fabricated Tools for Articulated Trucks SMCS Code 7201 017 7113 025 3176 010 3258 010 Model D25C D250B D30C D300B D300D D35C D35HP D350C D350D D40D D400 D400D D44 D44B D550 and D550B Articulated Trucks Warranty None Seventeen 17 fabricated tool FT drawings are available to make tools required for various procedures on several models of ar ticulated trucks The tools are needed for disassembly and assembly of suspension and hoist cylinders adjustment of the thrust hitch flange removal and installation of axle differentials and removal and installation of transfer gear drop box The following list identifies the FT tool component on which itis used function and articulated truck model on which it is used Part Number Description Use FT2401 Spanner W
342. riage row width Removing undercarriage from tractor During major service repair work art Number 03 5584 Service Repair Parts TS T0664 T S 198 3112 Pin Service Group Model All Models of Backhoe Loaders Warranty Six Months S 00 W3 S J2143A e Used to remove linkage pins on all backhoe loaders e Removes up to eight different pin sizes Easy pin removal remove end cap bolt and install puller bolt and washer PartNumber Description Thread Used With 198 3113 Bolt M20 x 1 5 198 3114 Washer 198 3113 198 3115 Bolt M24 x 2 0 198 3116 Washer 198 3115 1 Not Serviced 198 3112 Pin Service Group Vehicle System Tools Implements Frame Hitch and Suspension 254 3424 Drilling Fixture Essential Tool Model 345B and 345C Series II Excavator Warranty Six Months e Usedto locate and repair damaged swing drive mounting bolt holes and dowel D holes U Us e Comes with two 16 mm 0 629 in and two 30 mm 1 181 in pins one set shown in feys gt en the storage position and bushings On S Fg Reference IGA Ki E Technical Information Bulletin 4228 00 Wes ra G REHS2415 Special Instruction A e gt FU lt t a 254 3424 Drilling Fixture 239 2296 Torque Adapter Essential Tool Model IT28G Integrated Toolcarrier Machines Special Defense Products and Standard Production Units Warranty Six Months Used to remove and install 2 cab RO
343. ring Location NOTE FT0514 Handle can be made for use with 1P 1831 1P 1832 1P 1833 and 1P 1834 Adapters where manual driving of bearings is desired Other Parts Required Tool Required Bearing Location 3 4 Vehicle System Tools 930 Wheel Loader Bearing Location PatNunber TRR Bennet TRI Psie iid LU i Maze Ban Pas S a a HH S U po eo o p o U G oe Stud 1 1 4 12 Puller Group 30 ton Puller Group 50 ton Continued 7 252 Loader Lift Arm and Excavator Implement 930 Wheel Loader Bearing Location Continued 930 Wheel Loader Bearing Location Part Number Tools Required bly 5555 Sleeve Assem T C E Sjeove Assembly oooO Cid CCS TS UT I Use crossbar from Push Puller for installation only Also requires one of the following pumps 3S 6224 115V 8S 8033 230 V 944 and 950 Wheel Loaders Bearing Location NOTE FT0514 Handle can be made for use with 1P 1831 1P 1832 1P 1833 and 1P 1834 Adapters where manual driving of bearings is desired Other Parts Required Tool Required Bearing Location sud 14 944 and 950 Wheel Loaders Bearing Location ParNonber Tool Reqired KR A r A 21 e RT 1 U SO U Adapter Bearing Puling __ t bly S 00 W3 S J2143A 1P 0543 Fast Runner Nut IE LL Eid GER e O NZ UE fd UE pe O ooo o o ssa fees EO ss Sevesen oooO Oi C 2 UR ln 1 Use crossbar from Push Puller for installation only Al
344. rmit direct connection to nitrogen charging cylinder Valve connects to accumulator s M28 x 1 5 thd Fitting Fitting connects directly to nitrogen charging cylinder having male W24 32 x 1 14 thd DIN 477 10 Type A nitrogen NOTE The 9U 6740 Tool Group is assembled with the W24 32 x 1 14 Fitting If Adapter is required for 0 960 14 NGO U S Nitrogen Bottles simply remove fitting from assembly and replace with adapter e 6V 7879 Adapter not included must be ordered separately to provide method of connecting to U S nitrogen charging cylinders having a female 5 8 14 BSP thd BSP 341 nitrogen 6V 7879 Adapter is used along with Adapter Reference NEHS0598 Tool Operating Manual 9U 6740 Accumulator Charging Group Consists of Charging Valve with Bleed Off Gauge Valve 00 W3 S J214 A Hose Protective Case 2 3 kg 5 00 Ib 9U 6739 Hose Assembly Length 250 cm 8 ft Diameter 10 0 mm 0 394 in Swivel nut connection female W24 32 x 1 14 thd DIN 477 10 Type A nitrogen Swivel nut connection female M14 x 1 5 thd Working pressure 20 670 kPa 3 000 psi Continued 7 291 Implements Frame Hitch and Suspension 9U 6740 Accumulator Charging Group Continued Model E180 EL180 EL240 EL300 MS120 8 MS180 LC 8 MS240 LC 8 MS300 5 MS300 LC 8 214B and 224B Excavators CB 314 CS 551 CP 323 and CS 323 Compactors Warranty Six Months Park Number T I
345. ro E e For use with 1U 8761 and 1U 9551 Portable Hydraulic Testers all blocking plate assemblies most needed tachometer adapters and 2 tool bits available under 1 part number e All parts stored in compact box with decal in lid for quick parts reference Description ow Ssa ooo p 4J 8996 Seal 7 9S 7358 Plate Assembly 12 7 mm 12 1 2 in 7 9S 7359 Plate Assembly 19 05 mm 12 3 4 in fe ee Plate Assembly 25 4 mm 1 in L 1 1 4 in 1 2 in ee inne eee a 2 in Plate Assembly 15 87 mm 5 8 in SPR Block TearRatder va073 tase Posie gt 6 o V 7029 Block Top 5P 8687 Tee Test Tool Group Hydraulic System Tools 5P 8687 Tee Test Tool Group Assemblies A Pump Supply Line Adapter Assemblies e Required to tap into pump supply line to provide inlet flow Al A2 to flow meter 7 e To determine assembly number required for a machine amp model refer to Section A of Tee Tool Chart and then to list below Part Number Assembly Description Quantity om s Number A5 UF A FT0828 A3 Filter Adapter 1 ee es 1 Used on 977H 955H 933F and G ai PartNo Description Jow Panno Description T A 1 Assembly A 7 Assembly Continued 2P 8336 Nipple As High Pressure Valved 2 28 7078 0 ring Seal 28 4078 Seal O Ring STOR SAE 1 5 8 12 Part of A 8 Assembly 8S 9967 1D 4717 Nut 4 S 9967 P 5597 Nipple Pipe 254x 31 75 mm 1x1 1 41
346. rods to remove 9U 6798 Hydraulic Cylinder Plate Assembly 9U 6800 Nut Speed M64 9U 6814 Stud Puller M48 90 100 M48 x 5 0 0 9 m 3 0 x 5 tons ft and install pins Used to remove and Used to remove and Used with threaded puller rods to remove and install pins 9U 6792 Puller Assembly 228 mm 9 0 1825 mm Pin in 9U 6815 Puller Stud M48 62 in 9U 6903 Nut Speed M48 90t 100 M48x5 1 5 m 5 0 tons ft a p zz 1 Part of 9U 6791 Pin Installer Group 9U 6791 contains the basic group of tools for removing pins Group includes 9U 6798 2H 3889 6V 8237 8T 0363 and 8T 4001 5230 Mining Excavator Pin Removal Installation Tooling Model 5230 Mining Excavators Front Shovel Warranty Six Months Pin Pullers e Used to remove and install boom to frame pin stick to boom pin bucket to stick pin and all related cylinder pins tooling is essential to properly handle large pins without damage e Used with general tooling listed in General Tooling Used for All Pins e A locking stud is designed into each pin installer to lock pin inside installer essential when working overhead e Each pin installer should be fitted with the correct cradle assembly to hold hydraulic cylinder in place Threaded Puller Rods and Fast Runner Nuts e Threaded rods in various lengths used to pull pins into or out of pin bore Continued 00 W3 S J2143A Implements Frame Hitch and Suspensio
347. rtNo Puller Plate Dimensions Continued 3G 3521 111 2 mm 4 38 152 4 mm 6 00 177 8 mm 7 00 131 7 mm 1 25 in 15 7 mm 0 62 in 16 3 mm 0 25 in in in in 3G 5337 98 6 mm 3 88 in 127 0 mm 5 00 152 4mm 6 00 125 4 mm 1 00 in 7 9 mm 0 31 in Po in in 61 8830 139 7 mm 5 50 203 2 mm 8 00 228 6 mm 9 00 131 8 mm 1 25 in 126 9 mm 1 06 in oe in in in 4J 4981 68 3 mm 2 69 in 198 9 mm 3 50 in 98 6 mm 3 88 in 119 1 mm 0 75 in 6 3 mm 0 25 in 5J 6424 74 7 mm 2 94 in 95 3 mm 3 75 in 112 8 mm 4 44 119 1 mm 0 75 in 6 3 mm 0 25 in ro in 5J 9451 79 2 mm 3 12 in 106 4 mm 4 19 127 0 mm 5 00 419 1 mm 0 75 in 9 7 mm 0 38 in i in in 6J 5383 60 5 mm 2 38 in eT 87 4 mm 3 44 in RUE 6 3 mm 0 25 in Pra fsa rare eT tm Teas fre S In in In in in In in in In In In in FFT SFT ETT TORT TTT TTT In In in In 9J 3206 60 5 mm 2 38 in 79 2 mm 3 12 in 98 6 mm 3 88 in 119 1 mm 0 75 in 6 3 mm 0 25 in a 5P 7802 66 5 mm 2 62 in 87 4 mm 3 44 in 101 6 mm 4 00 19 1 mm 0 75 in 6 3 mm 0 25 in ae in 1U 2729 85 9 mm 3 38 in 120 7 mm 4 75 139 7 mm 5 50 25 4 mm 1 00 in 12 7 mm 0 50 in 16 3 mm 0 25 in in in 1U 3988 85 9 mm 3 38 in 108 0 mm 4 25 149 4 mm 5 88 19 1 mm 0 75 in 16 3 mm 0 25 in ro in in 9U 9559 77 7 mm 3 06 in 120 6 mm 4 75 127 0 mm 5 00 119 1 mm 0 75 in 113 2 mm 0 52 in a in in 9U 9560 117 5 mm 4 63 182 5 mm 7 19 206
348. rts Reusability of Tapered Steering Bores 769 Through 777 Trucks and Tractors SEBF9055 Guidelines for Reusable Parts Reusability of Tapered Steering Bores 784 Tractor Through 797B Trucks Model Usage Plug Gauge Group 769 771 772 7 Plug Gauge Assembly not serviced 769 771 772 separately Foam Block Group serviced separately 761 771 772 lug Gauge Group 773 775 777 P Plug Gauge Assembly not serviced 770 BZZ 772 RLB separately P separately Foam Block Group fserviced separa j OO O O OOOO Plug Gauge Group 789 793 797 A Plug Gauge Assembly not serviced 789 793 797 A separately Foam Block Group serviced separately l sssts s siY Pua Gauge Group Plug Gauge Assembly not serviced 797B separately Foam Block Group serviced separately sts s sidY Brake and Steering Systems Ball Stud Removers SMCS Code 4305 010 4318 010 4329 010 Model 769 through 797B Off Highway Trucks Warranty Six Months e Used to separate ball stud from steering joint e Reduces damage to steering components strike remover tool no impact in steering components necessary References SENR1561 Disassembly and Assembly 769D and 771D Off Highway Trucks SENR1584 Disassembly and Assembly 773E and 775E Off Highway Trucks RENR3365 Disassembly and Assembly 776D and 777D Off Highway Trucks A SENR1500 Disassembly and Assembly 784C and 785C Off Highway Trucks K Z 7 SENR1534 Disassembly and A
349. s 0 110 0 190 in in steps of 0 010 in Size range 5 blocks 0 100 0 500 in in steps of 0 100 in Size range 3 blocks 1 0000 2 0000 and 4 0000 Size range 1 block 0 050 in 141 4803 Gauge Block Group Hydraulic Component Disassembly and Assembly 206 3689 Motor Turning Tool Essential Tool Model 315C Excavator Warranty Six Months N Used to turn 185 6953 Piston Motor travel motor to check rolling torque e Also used to bench test brake Reference RENR5525 Service Manual Overall length 145 mm 5 7 in Diameter 37 mm 1 5 in Number of teeth 14 Hex drive 30 mm 1 2 in Part Number 06 3689 Motor Turning Tool 250 6142 Threaded Adapter Essential Tool SMCS Code 5070 017 Model 330C and 345B Excavator Warranty Six Months e Used to remove 242 6775 Pilot Pump Shaft e Used with a 1P 0074 or 1U 7603 Slide Hammer e Converts a 5 8 18 threaded slide hammer to an M12 x 1 5 thread e 90 mm 3 5 in long adapter is heat treated for strength and durability DN Reference RENR5438 Service Manual 330C Excavator Systems Disassembly and Assembly Part Number Wy 250 6142 Threaded Adapter 00 W3 S J2143A Hydraulic Pump and Motor Service Tools SMCS Code 5050 010 Model D6H D7H and D8N Tractors Challenger 65 235 and 245 Excavators 953C Track Loader Warranty Six Months e Required for disassembly and assembly of 5 hy
350. s e Couples to chuck of 175 5507 Nitrogen Charging Group s Maximum pressure 435 kPa 3000 psi e 0 305 in 32 thd male and female References SEBF8383 05 RENR2535 10 SENR1463 07 SEPD0506 1U 5551 Valve Extension Implements Frame Hitch and Suspension 6V 7879 Nitrogen Regulator Adapter Model Most Cat Models Warranty Six Months e Used to connect 162 4146 Regulator part of 175 5507 Nitrogen Charging Group and 6V 4037 Regulator part of 6V 4040 Nitrogen Tire Inflation Group to nitrogen bottles from some sources outside the U S T 0 960 14 NGO internal righthand thread and 5 8 BSP external righthand thread KN Permits 162 4146 and 6V 4037 Regulators to be used on nitrogen bottles with shutoff valves having 5 8 BSP internal righthand thread Hills S 6V 7879 Nitrogen Regulator Adapter S 9U 6740 Accumulator Charging Group Model E180 EL180 EL240 EL300 MS120 8 MS180 LC 8 MS240 LC 8 MS300 5 MS300 LC 8 214B and 224B Excavators CB 314 CS 551 CP 323 and CS 323 Compactors Warranty Six Months e 9U 6740 replaces discontinued 4C 4166 Accumulator Charging Group e Allow accumulator charge to be checked and or serviced necessary for proper operation and performance of affected circuits x Specifically designed to charge 7X 5626 5W 9971 and 8U 3661 Diaphragm Accumulators that do not utilize a Schrader charging valve which is common to most other accumulators Gauge and bleed valve pe
351. s Frame Hitch and Suspension 187 0525 Nitrogen Adapter Essential Tool Model 450 460 465 480 and 485 Lexion Combines Warranty Six Months gt OR e Used to connect Cat regulator to certain German nitrogen supply bottles lt N Used with 162 4146 Regulator part of 175 5507 Nitrogen Charging Kit l a a e Female 0 96 14 NGO thd x female W24 32 x 1 14 in thd NOTE J See local nitrogen gas supplier for correct bottles gas instructions and connectors 187 0525 Nitrogen Adapter 5P 2963 Charging Adapter Model Various Cat Machines Warranty Six Months Used with 175 5507 Nitrogen Charging Group to pressure check and charge ac cumulator for 8D 8920 Bostrom Norseman Suspension Seat Group used on Cat Wheel Tractor Scrapers 0 311 in 32 thd x 0 500 in 20 thd e Service part 4J 7533 Seal References pe SEBP3775 EI A SEBD9268 KENR5019 SEBF8272 01 RENR4183 SENR1429 REG01569 5P 2963 Charging Adapter 150 2332 Charging Adapter Essential Tool Model 785 A B and C 789 A B and C 793 A B C CXQ and D 797 Off Highway Trucks Warranty One Year e Used to charge or check charge pressure on Greer accumulators with Schrader oN valve B A gt e Used with 81 0859 Pressure Gauge with 0 to 3600 psi range and 175 5507 Nitro gt SA go gen Charging Group jess e Thread engages accumulator body instead of Schrader valve fe NWY a T handle depresses Schrader valve on accumulator
352. s Warranty Six Months 00 W3 S J214 A e Used to install hydraulic cylinder piston seals e Tapered mandrel 1 stretches seal over piston helps prevent seal damage during installation we e Sealing ring pusher 2 uniformly pushes seal over mandrel 1 and into piston groove s Two different length mandrels 1 are required to install seals on double groove C Fal pistons SF e Inside diameter of sealing ring pusher 2 can be used to size outside diameter of seal after installation e Sealing ring pushers are made from durable plastic tapered mandrels are steel construction Tapered Mandrel Item 1 Outside Diam Outside Diam Counter Bore Counter Bore Part Number eter Large End jeter Small End Diameter Inside Diameter Length Overall Length 318 2322 52 mm 2 05in 136 9 mm 1 45 in 150 03 mm 1 98 133 9 mm 1 33 in 15 mm 0 59 in 160 mm 2 36 in in 318 2323 62 mm 2 44in 141 9 mm 1 65 in 160 03 mm 2 37 138 9 mm 1 53 in 13 mm 0 51 in 72 mm 2 83 in in 318 2324 72 mm 2 83in 50 3 mm 1 98 in 170 03 mm 2 77 147 3 mm 1 86 in 17 mm 0 67 in 182 mm 3 23 in in Continued 7 147 Hydraulic Component Disassembly and Assembly Seal Installer Group Continued SMCS Code 5456 017 5457 017 5458 017 Model 312B to 385B 312C and 330C Excavators Warranty Six Months Tapered Mandrel Item 1 Outside Diam Outside Diam Counter Bore Counter Bore Part
353. s 3 0 mm 0 12 in Air inlet 12 7 mm 0 50 in Recommended operating pressure 137 276 kPa 20 40 psi Maximum air pressure 310 kPa 45 psi Minimum air pressure 138 kPa 20 psi Overall size H x D x W 953 0 x 762 0 x 673 0 mm 37 5 x 30 0 x 26 5 in Weight 89 4 kg 197 Ib 292 8713 Diesel Fuel Flushing Cart 295 5490 Filter Cart Group Essential Tool Model Diesel Fuel Engines Warranty Six Months S 00 W3 S J2143A e Used to clean diesel fuel systems by removing contaminants in fuel e Lightweight portable design for easy transport to work site e Use before engine re start or after replacement of a failed fuel system compo nent e Kidney loop fuel through filter element reservoir tank and engine fuel system until desired level of cleanliness is achieved e Air powered diaphragm pump for dependable pumping action e Dirty filter indicator shows when filter elements require service e Includes basic suction return hose and discharge pressure hose assemblies additional dealer supplied adapters are required Reference NEHS0989 Tool Operating Manual 295 5490 Portable Diesel Fuel System Filtration Unit Continued 7 127 2 E e E 92 N N 2 2 E gt Hydraulic System Tools 295 5490 Filter Cart Group Continued Essential Tool Model Diesel Fuel Engines Warranty Six Months 1 Not Serviced 138 to 414 kPa 20 to 60 psi operating pr
354. s spare burst discs s Uni directional flow Repair Information Webster Instruments 1290 East Waterford Avenue Milwaukee WI 53207 Phone 414 769 6400 Fax 414 769 6591 A Return Material Authorization number is required 348 9503 DHCR1500 Flowmeter Item DHCR1500 Unit Cable Hose Assembly LT1500 FR F S 6 Unit Carry Case 348 9504 HV1500 Load Valve Item Quantity HV1500 Load Valve Unit Spool Carry Case escription DHCR1500 Flowmeter HV1500 Load Valve Hydraulic System Tools FT1043 Blocking Cover SMCS Code 5050 036 Model D8H and D9G Tractors Warranty None e Used with 98 2000 Flow Meter when flow testing large section of D9G Tractor hydraulic system equipped with gear type pump and DBH Tractor hydraulic pumps 9S 2000 Flow Meter discontinued e 4H 6807 Rubber Plug also needed when testing small sec tion of the pumps Reference REGO0791 Service Manual Testing Hydraulic Systems and Components additional parts required Adapters for Hydraulic System Component Testing Tee Test Tools e The same improved adapters are recommended for use with discontinued 5P 3600 Flow Meter and discontinued 9S 2000 Flow Meter with one additional C 2 hose assembly being required with 9S 2000 Flow Meter refer to following tool lists and Tee Test Tool Chart for adapter components required for each machine N All adapter components are high pressure 103 500 kPa 15 000
355. sed to disassemble and assemble steering motors using a metric threaded rod makes repairs easier and faster Rod can be cut to length for this specific application or used in other applica tions Conforms to metric property class 8 8 Threads M16 x 2 Overall length 1000 mm 39 0 in long Working load 60 25 kN 13 550 Ib Continued 7 214 Hydraulic Component Disassembly and Assembly 9U 7692 Threaded Rod Metric Continued SMCS Code 5058 015 5058 016 5058 017 Model All Challenger Ag Tractors Warranty Six Months 9U 7692 Threaded Rod Metric 159 3327 Hex Wrench SMCS Code 5070 011 Model Skid Steer Loaders Multi terrain Loaders Warranty Six Months e Used to remove and install hydrostatic pump mounting bolts N Used with 1 2 inch drive extension ratchet wrench and or torque wrench d 12 point 21 mm box end wrench with 1 2 inch drive S N Extension distance 76 2 mm 3 0 in center of square drive to center of wrench for ease of torque calculations Allows easier access to loosen remove and tighten pump mounting bolts Heavy duty welded steel construction designed for maximum torque of 244 N m l 180 Ib ft e Heat treated for added durability Reference 00 W3 S JI14 A Continued 7 215 Vehicle System Tools Hydraulic Component Disassembly and Assembly 159 3327 Hex Wrench Continued SMCS Code 5070 011 Model Skid Steer Loaders Multi terrain Loa
356. sed to remove threaded glands from hydraulic cylinders amp 42 Ts U gt s Used with torque wrench installation only v T PY fi s Adjustable for different diameter heads must have 4 radial holes on outer ee ee diameter Ca PS Minimum gland adjustment 104 78 mm 4 125 in ap Maximum gland adjustment 139 70 mm 5 500 in K Ly Square drive 3 4 in ba Maximum installation torque 510 N m 375 ft lb Setscrew 9X 6405 160 0261 Adjustable Cylinder Spanner Wrench Hydraulic Component Disassembly and Assembly Cylinder Spanner Wrenches SMCS Code 5555 017 Model 525 Log Skidders Equipped with ESCO Series 2000 Sorting and Bunching Grapples Warranty Six Months e Used to disassemble and assemble grapple boom and tong cylinders 1 wrench removes gland from cylinder tube the other removes piston from rod e Gland cylinder wrench is designed to clear cylinder rod guard e Two 9 6 mm 0 38 in pins provide positive engagement with gland or piston e Using other tools to remove glands and piston can cause part damage resulting s in increased machine downtime wN A e Contains HEX for socket to apply specified torque 126 5759 T 126 5760 Distance Between Part Number Pins Pin Diameter Overall Width Overall Length 126 5759 68 3 mm 2 69 in 9 6 mm 0 38 in 93 mm 3 66 in 406 mm 15 98 in 126 5760 92 2 mm 3 63 in 9 6 mm 0 38 in 117 mm 4 61 in 406 mm 15 98 in 5 16 in Spanner Wrenches Essential Tool SM
357. sion This danger will not happen if nitrogen cylinders with standard CGA Compressed Gas Association Inc number 580 connections are used When you order nitrogen gas be sure that the cylinders are equipped with CGA No 580 connections Do not use color codes or other methods of identification to tell the difference between nitrogen and oxygen cylinders NOTE When charging the accumulators on machines equipped with hydraulic hammers some additional tools will be required The parts listed below may be required with the 9U 6740 or 152 2023 Accumulator Charging Group NOTE It is recommended that a 175 5507 Nitrogen Charging Group be connected between the 9U 7640 or 152 2023 Accumulator Charging Group and the nitrogen bottle This will allow the pressure to be controlled and regulated See NEHS0598 Tool Operating Manual for additional instructions Consists of 186 6225 Charging Adapter Assembly Charging valve with bleed off and Gauge 199 9040 Hose 152 2024 Seal Protective Case Weight 2 3 kg 5 0 Ib 199 9040 Hose Assembly Length 250 cm 8 ft Diameter 10 0 mm 0 394 in Swivel connection male CGA 680 Swivel nut connection female M14 x 1 5 thd Working pressure 385 bar 5500 psi 152 2024 O ring Seal Plastic seal OD 20 mm 0 787 in ID 11 5 mm 0 453 in thickness 2 0 mm 0 079 in 152 2023 Accumulator Charging Group 00 W3 S J214 A Implements Frame Hitch
358. sion f Former 1 908 0 005 FT2146 A s DE 00 W3 S J2143A Vehicle System Tools Hydraulic Component Disassembly and Assembly Service Tools for FP FL HP 7 and FP HP 8 Series Tyrone Pumps SMCS Code 5061 017 5073 0738 Model D11N 834B 988B 988F 992 980 D10 D7H 578 589 Warranty Six Months ten Pant anber Desorption ooo peo G G a reser S 3 130 5947 Ca se E R 1291875 Staking Leg eooo o on oe o oo om fe near over Not Serviced e Easier to use and less expensive than previous staking tools e 130 5946 Staking Tool Group replaces the discontinued 81 3057 and 4C 9647 Groups e 135 7275 Staking Tool Group replaces the discontinued 81 9123 and 4C 9648 Groups N Used to install and then secure stake sleeve bearing into pump motor housing or head assembly very easy to use and understand N Used with 4 5 t 5 ton arbor or hydraulic press e These two combination tools work on both iron and alu minum housings series 7 and 8 pumps and motors simply rotate guide 180 depending on pump type and series e Automatically assembles sleeve bearing to proper depth and stakes each sleeve bearing precisely in place no measuring is required e Made of high grade steel and plated for many years of trouble free service Reference NEHS0660 Tool Operating Manual Replacing Sleeve Bearings in Tyrone Gear Pumps and Motors used on Series 7 and 8 Iron and Alumin
359. so requires one of the following pumps 3S 6224 115 V 8S 8033 230 V 966 Wheel Loader Bearing Location NOTE FT0514 Handle can be made for use with 1P 1831 1P 1832 1P 1833 and 1P 1834 Adapters where manual driving of bearings is desired Other Parts Required Tool Required Bearing Location Stud 1 14 3 4 Continued Loader Lift Arm and Excavator Implement 966 Wheel Loader Bearing Location Continued art Number H 3107 ush Puller LS LS T ae LE G po S p THE T i rS I TOU gt i C363 sud ft var Perono Cd TS U H HS U G H U G a 8B 7548 Bearing Puller Assem bly S 5564 Sleeve Assembly S 5565 Sleeve Assembly G Pets el Use crossbar from Push Puller for installation only Also requires one of the following pumps 3S 6224 115V 8S 8033 230 V 980 Wheel Loader Bearing Location Vehicle System Tools 980 Wheel Loader Bearing Location PanNumbor TR Baat pO pooo o po o TH 3107 Push Puller a e al ia P 1835 Adapter Bearing Pulling P 1839 Adapter Bearing Pulling P 1841 A C 9634 Stud 1 1 4 12 P vaT LEH ft dapter Bearing Pulling S 5431 Sleeve Assembly S 5564 Sleeve Assembly U 6832 Fast Runner Nut 1Use crossbar from Push Puller for installation only Also requires one of the following pumps 3S 6224 115 V 8S 8033 230 V Loader Lift Arm and Excavator Implement 988 Wheel Loader Bearing Location 988 Wheel Loader Bearin
360. ssembly 789C Off Highway Truck Q RENR2535 Disassembly and Assembly 793C and 793C XQ Off Highway Trucks RENR2588 Disassembly and Assembly 797B Off Highway Truck Sn ari Number S 2 1 31 4902 769 and 771 Off Highway Trucks 1 827 kg 4 03 Ib 773 through 777 Off Highway Trucks 3 142 kg 6 93 Ib including 777 HAA 31 4905 789 through 793 Off Highway Trucks 8 506 kg 18 75 Ib 87 5796 797 Off Highway Trucks 12 600 kg 27 78 Ib Compressors SMCS Code 4255 017 Model CB 434 Compactor Warranty None 785 Off Highway Trucks including 785 7 119 kg 15 69 Ib HAA S 00 W3 S J214 A e Used in disassembly of parking brake disc group l R e Applied by a bolt through a hole in center of crossplate which engages a tapped KEC min hole in center of conical spring plate tightening bolt flattens conical spring y which removes force from snap ring retainer allowing disassembly of brake K S A Ena O A 2 Part Number Material Description FT2346 152 4 ID x 165 OD steel 16 mm 0 63 in thick cross tube plate to withstand 6750 Ib force required for front brake 171 5 ID x 190 OD steel 16 mm 0 63 in thick tube crossplate to withstand 7875 b force required for rear brake Brake and Steering Systems 318 2943 Brake Alignment Tool Group Essential Tool Model 770 772 773 775 amp 777 Off Highway Trucks Warranty Six Months e Used to precisely align plates and friction discs helps elimi
361. ssor Assembly Continued SMCS Code 4262 017 Model 623E Warranty Six Months 78 6704 Spring Compressor Assembly 9X 2233 Plug SMCS Code 4322 036 Model 206 Excavator and 212 Excavator Warranty Six Months Used to block line between steering pump and steering valve during pressure checks and adjustments of steering pump relief valve Make pressure check quick and easy e Usually not obtainable locally 9X 2233 FT0500 Brake Chamber Adjustment Gauge SMCS Code 4262 025 Model 769 Truck Warranty None e Used to adjust air chambers e Material SAE 1018 Steel 00 W3 S J2143A Brake and Steering Systems FT0586 Holding Tool SMCS Code 4262 017 Model Earlier Motor Graders Warranty None e Used to hold air brake chambers while being assembled or disassembled 253 0987 Brake Bleeder Essential Tool SMCS Code 4251 025 Model B Series Telehandlers Warranty Six Months e Allows brake system to be bled by one person e Requires two 132 3056 O ring Seals provided when used with hydraulic oil e Features a self contained hand pressurized pump more than 3 m 10 ft hose with a shutoff pressure gauge and quick coupler for use with other brake bleeder adapters to provide easy hookup to brake bleeder valves e Capacity 4L 1 gal Vehicle System Tools 253 0987 Brake Bleeder Brake and Steering Systems 9U 6265 Pliers SMCS Code 4253 010 0603 Warranty Six Months Repla
362. st Tool Charts Hydraulic Implement System A 1 thru A 11 continued 00 W3 S J214 A 1 See Adapter for Hydraulic System Component Testing 2 Machines with ROPS cabs only 3 Required on early machines with Tee Taps 4 Machines with serial numbers 95V960 Up 825X543 Up 94L443 Up and 84X555 Up Hydraulic System Tools Hydraulic Implement System B Vehicle System Tools Hydraulic System Tools Hydraulic Implement System B continued 1 1 1 1 1 1 1 1 1 1 00 W3 S J214 A 1Machines with ROPS cabs only 2See Adapter for Hydraulic System Component Testing Hydraulic System Tools Hydraulic Implement System C Vehicle System Tools 1 1 Required on early machines without Tee Taps Hydraulic System Tools Steering Systems A 1 thru A 11 Machine Model S 00 W3 S J2143A 2P 2349 Hose Assembly Discontinued Service
363. steering control SEBU6891 D8R Service Manual Module D8R Operation and Maintenance Brake and Steering Systems Ypical Brake Release Adapter Continued 7 25 00 W3 S J214 A Vehicle System Tools Brake and Steering Systems Brake Release Adapters Continued SMCS Code 4267 553 Model D8N D9N and D9R Track Type Tractors Warranty Six Months 81 2857 Engagement Depth spot faceto 0 to Brake ring seal Valve 75 4 mm 2 97 3 4 16 8 in 74 mm 2 91 7 8 14 10 in STOR port 49 mm 1 93 7 8 14 10 in Connection Description 110 mm 4 3 in 110 mm 4 3 123 0525 123 0526 1U 7425 Displacement Gauge Assembly SMCS Code Model 772B 773B 776B 777B 785 and 789 Off Highway Tractors and Trucks Warranty Six Months 5P 9726 Gauge Plug Assembly Seal For 8 Brake Valve STOR Con nection 2J 6274 Seal 3K 0360 Seal Seal for 10 STOR Con nection 2M 9780 Seal 2M 9780 Seal Connection 2J 6274 Seal 2J 6274 Seal Eliminates difficulty of making brake wear measure ments directly from 5P 9726 Gauge Plug Brake wear on 772B 773B 776B 777B 785 and 789 Off Highway Tractors and Trucks measured with 5P 9726 installed in service brake hydraulic port of brake anchor housing when installed 5P 9726 can be reached with only one hand making direct measurement very difficult Allows serviceman to transport needed dimension away from vehicle for easy reading of
364. sters Reference NEHS0847 Tool Operating Manual 245 1769 Heavy Weight Oil Filter Cart Continued SMCS Code 0680 Hydraulic System Tools Model Hydraulic Systems on 785 789 793 Off Highway Trucks and Power Train Oils Warranty Six Months Performance Note Fluid flow through filter for maximum efficiency is dependent upon fluid temperature fluid viscosity supply air pressure supply air volume and filter media rating Prime mover Air diaphragm pump Operating pressure 138 689 kPa 20 100 psi Variable delivery 0 340 Ipm 0 90 gpm Supply air consumption 0 47 liter s 1 cfm per 3 78 liter m 1 gpm of fluid pumped Maximum output pressure of fluid being pumped equals Air inlet pressure Hydraulic fluids 5W to 90W Operating temperature 0 to 66 C 0 to 150 F Standard filtration 10 micron absolute Extra large filter 27 3 cm diameter x 82 5 cm 10 7 in diameter x 32 5 in Outlet hoses Two 844 38 1 mm 1 1 2 in diameter x 25 ft long 1 1 2 in Cam lok fittings Inlet hose 844 50 8 mm 2 in diameter x 4 27 m 14 ft long 1 1 2 in Cam lok fittings Tool box 40 6 x 25 4 x 22 8 cm 16 x 10 x 9 in Overall dimensions 122 x 157 x 102 cm 48 x 62 x 40 in Noise level 82dB at 110 psi air pressure Weight art Number 45 1769 Service Re 92 1560 12 7125 188 7020 185 1375 C 6786 96
365. sy way to filter oil as itis pumped into plastic tote All part numbers in the table have a six month warranty Other Parts for Return Filter Item 2 Description Quantity Filter Housing Threaded Rod 1 4 20 x 760 mm 30 in Aluminum Base Plate 19 x 133 mm 0 750 x 5 25 in Aluminum Top Plate 19 x 133 mm 0 750 x 5 25 in paa a BIT Filter Element 10 micron 2 EEG m e o 58 1605 eaw x Ka Soss vane fr L8G se Nino me NPT pa nett ea Fat Waster Js All part numbers in the table have a six month warranty Reorder replacement filter elements as needed 00 W3 S J214 A Hydraulic System Tools 188 3242 Hydraulic Filter Cart Group 227 2479 Hydraulic Filter Cart in Kit Form Model All Cat Models Warranty Six Months e Used to flush and clean hydraulic tanks or hydraulic systems can also be used in any filtering application for oil contamination control e Allows oil filtering directly from hydraulic tank eliminates placing oil in sepa rate filtering cart container e Filters hydraulic fluids from 5W to 90W N Easily moved around in field conditions on three 30 cm 12 0 in pneumatic tires s Oil is pumped through the filter cart using an air powered diaphragm pump Maximum output pressure of fluid being pumped is equal to air inlet air pressure e Differential pressure gauge dirty filter indicator indicates filter element change rear L time 6 Sy e All hose assembl
366. t Adapters Model Most Cat Models Warranty Six Months e Used to perform Tee Tests on Cat or competitive machines which are not equipped with Tee Test taps in pump outlet line e Each adapter through drilled with 90 intersecting port which allows adapter to be used as straight through or 90 connection with remaining port being used for Tee tap Intersecting port and one end of through drilled hole are tapped with NPTF threads to facilitate installation of pipe nipples and valved nipples for connec tion to Tee Test hose s All 3 ports have 4 bolt holes for connecting pump outlet hoses with 4 bolt flang es since the 4 bolt flange holes for through drilled passage are also through drilled longer bolts are required to install adapters e Bolts listed with associated parts and nuts which allow convenient storage of bolts in adapter e Correct O ring seal for inlet port of each adapter given in figure below e Instructions for using adapters on future Cat machines not equipped with Tee taps will be covered in the Service Manual 5P 3034 5P 3033 Typical Adapter and Associated Parts for Tee Test Adapters gt Valved es Nipple Typical adapter and associated parts Continued Hydraulic System Tools Typical Adapter and Associated Parts for Tee Test Adapters Continued Required Associated Parts Required Associated Parts art Number Description Description 5P 3033 Adapter 31 75 mm 1 1 4 in
367. t number for Tool B is 9U 5613 Tools Needed chart on page 47 A new column C should be added consisting of FT2399 Lifting Plate qty 1 2D 1201 Lifting Eye Bolt 38 11 thd qty 2 Continued Vehicle System Tools Implements Frame Hitch and Suspension Changes to Service Manuals Continued e Photo above step 6 and photo above step 7 on page 48 currently show two link brackets being used It should be noted that the new tool C is required instead e Tools needed chart on page 49 needs new column F consisting of FT2399 Lifting Plate qty 2 2D 1201 Lifting Eye Bolt 58 11 thd qty 2 s Step 7 on page 49 will require tool F 283 0811 Pusher Plate Essential Tool Model 793D Extended Life Off Highway Truck FDB1 Up Warranty Six Months Used to separate front axle from front suspension cylinder Sy Required for front axle removal dL Similar to 9U 5613 Puller Plate but utilizes larger bolt diameter and front axle oO U p keyway clearance o SA Heat treated to C42 47 for durability EZA T Weight 70 kg 154 4 Ib oO Reference RENR8332 Disassembly and Assembly 793D Extended Life Off Highway Truck Machine Systems Spindle Front Remove NOTE Support the front axle before removing the bolts that hold the 183 9580 Steering Arm in Position 283 0811 Pusher Plate AX WARNING To avoid possible personal injury from sudden release of the axle from the strut rod or the snapping of a bolt
368. t strut at wheel hub and upper strut body e Can be used on both left and right side strut assemblies e Using handling group requires a two or three person crew e Hydraulic system is wired for 220 Volt system e Electric motor operates in both 50 Hz and 60 Hz e Fork truck capacity is required to lift combined weight of tool and front strut 7901 6 kg 17 420 Ib e Strut handler weighs approximately 1814 kg 4000 Ib Working load limit 5897 kg 13 000 Ib Reference NEHS1093 270 8312 Strut Handler Size 1574 8 mm 62 in H x 1955 8 mm 77 in W x 1473 2 mm 58 in L Weight 1814 kg 4000 Ib 270 8312 Strut Handler Vehicle System Tools
369. ted tooling is used to pull outside pin Also requires one of the following pumps 3S 6224 115 V 8S 8033 230 V Vehicle System Tools Loader Lift Arm and Excavator Implement 983 Pin Removal Pin art Number P 0543 P 3042 P 7421 P 7422 C 9634 H 4158 V 3160 V 3170 M 9772 M 9774 S 6377 S 5431 S 5433 S 5557 S 5564 S 5565 S 8901 U 6832 H 6167 Location Other Parts Required Tool Required Pin Location Stud 1 14 983 Pin Removal Pin Location Tools required Fast Runner Nut Tap 1 1 4 12 Tap 1 14 ap 2 12 tud 1 1 4 12 uller 30 ton uller 50 ton dapter Coupling ock leeve Assembly uller Adapter dapter 2 12 leeve Assembly leeve Assembly ylinder 90 ton In ast Runner Nut 1 Also requires one of the following pumps 3S 6224 115 V 8S 8033 230 V 980 Pin Removal Pin art Number P 0543 P 3042 P 3044 Continued 7 246 Location Other Parts Required 8 11 Tool Required Pin Location Stud 1 14 980 Pin Removal Pin Location ools Required ast Runner Nut ap 1 1 4 12 ap 1 1 2 12 RA 4 2 4 6 8 9 10 11 12 Loader Lift Arm and Excavator Implement 980 Pin Removal Pin Location Continued 980 Pin Removal Pin Location Part Number Tools Roqua h ep p Ep p wma a US S 9 UG esa SuPer U G 29 G 9 eE E L H G CC 9 aC EL H GH US G 291 OR TH E e gt gt _ mnm m CC G man
370. tem Tools 6V 7788 Flowmeter SMCS Code 5050 038 5050 082 Model D8L D9L and D10 Tractors Warranty Six Months e Used for measuring flow when diagnosing steering problems using a field test procedure developed to determine amount of leakage in steering clutch and brake compartments e Direct reading device installed in power train oil line e Mounting position shock and vibration have little or no effect on operation of new flowmeter Reference SMHS8284 Special Instruction Range 5 60 Ipm 2 15 gpm Max pressure 20 670 kPa 3 000 psi Accuracy 5 of full scale reading 6V 7788 Flowmeter Cap Assemblies Model Most Cat Models Warranty Six Months Cap Assembly Nipple s For 1 1 4 11 1 2 NPTF threaded 81 5266 PP 9334 2P 8336 quick disconnect nipples and S couplers e Designed to prevent contamination when fittings not in use 81 5266 S 00 W3 S J214 A 1U 9161 Pressure Limiting Valve Model Most Cat Models Warranty Six Months e Protects gauges with maximum working pressures ranging from 30 to 5000 psi s Prevents calibration failure interior damage and blow out caused by excessive pressure Works in 3 pressure ranges 30 to 120 psi 100 to 1100 psi and 1000 to 5000 psi Supplied with 3 springs used for adjustment throughout 3 pressure ranges Whenever pressure pulses or overpressure occurs valve automatically shuts off pressure instrument at desired setting Needle b
371. tems Item Description Quantity Used On Fixture Assembly 1 All Adapter Assembly 4 775 Rear 0 C 775 Rear I C 777 Rear 0 C 777 Rear 1 C Plate Assembly 1 770 Rear 0 C 772 Rear 0 C 773 Rear 0 C 775 Rear 0 C 777 Front I C 777 Rear 0 C Plate Assembly 770 Rear I C 772 Rear I C 773 Rear I C 777 Front I C Plate Assembly 777 Front I C Rod 770 Rear 0 C 772 Rear 0 C 773 Rear 0 C 770 Rear 1 C 772 Rear I C 773 Rear I C Guide Pin Assembly 770 Rear 0 C 772 Rear 0 C 773 Rear 0 C 777 Front 0 C Plate Assembly 775 Rear I C 777 Front 0 C Plate Assembly 770 Rear I C 772 Rear I C 773 Rear I C K Socket Head Screw All Quantity used varies per application 0 C Out of Chassis I C In Chassis McMaster Carr part number 91251A346 10 32 x 22 2 mm 875 in long S 00 W3 S J2143A Vehicle System Tools Brake and Steering Systems 346 8608 Brake Alignment Tool SMCS Code 5255 016 012 Model Usage 797F Off Highway Truck Warranty Six months e Used to align plates and friction discs to eliminate damage to brake pack and mating components during brake assembly e Simplifies assembly and reduces installation time s Tool is black oxide coated to increase corrosion resistance Specifica
372. ter Elements Filter media Synthetic Overall size 50 mm 2 in diameter x 150 mm 6 in long Collapse rating 206 8 bar 3000 psi art Number Description 49 2931 Filter Housing 49 2932 Filter Element 10 Micron 49 2933 ilter Element 24 Micron 00 W3 S J214 A Hydraulic System Tools 225 3114 Kidney Loop Group SMCS Code 5050 5095 Model 301 5 3YW 301 6 BDH 301 8 BFA 302 5 4AZ 303 DMA 303 5 AFW 304 5 ANR 305 DSA Mini Hydraulic Excavators All Skid Steer Loaders and All Small Wheel Loaders Warranty Six Months e Used to kidney loop filter a hydraulic system or filter hydraulic oil returning from detachable work tools s Hoses attach to a rectifier head which allows input flow from either 26 98 mm 1 1 16 in O ring ports e Handle for easier carrying hooks allow filter group to be hung on machine near work area e Comes with 225 3116 Filter Element 3 micron optional 225 3115 Filter Ele ment 6 micron can be purchased separately e Dirty filter indicator shows when to change element e Optional components enable filtering for specific machines refer to charts Weight of filter unit 15 88 kg 35 Ib Maximum working pressure rating 31 716 kPa 4 600 psi Maximum flow rating 151 4 Ipm 40 gpm Collapse pressure rating 20 995 kPa 3 045 psi Dirty filter rating 517 kPa 75 psi Part Number Description Quantity X 165 0018 T 3 ES Bulk Hose 15 9 mm 305 cm
373. th 5P 3600 Flow Meter and discontinued 6V 4160 Transmission Test Groups e Lightweight easy to coil and resist expansion minimizing accumulator effect Thread Connections Hose Inside Diameter Hose Length 177 7860 41 500 kPa 6 019 06 psi 1 8 27 NPTF both ends 12 2 mm 0 13 in 304 cm 10 ft 1U 5757 41 500 kPa 6 019 06 psi 1 8 27 NPTF 2 mm 0 08 in 183 cm 6 ft 7 16 20 thread 771 7861 41 500 kPa 6 019 06 psi 1 8 27 NPTF both ends 12 2 mm 0 13 in 427 cm 14 ft 177 7862 41 500 kPa 6 019 06 psi 1 8 27 NPTF both ends 12 2 mm 0 13 in 549 cm 18 ft Hydraulic System Tools Blocking Covers for Hydraulic Components Model Most Cat Models Warranty Six Months e Used to provide correct fit in the 4 bolt flanges when disconnecting hydraulic hose on machines equipped with XT 5 Hose 34 500 kPa 5 000 psi hydraulic US C 4 5 O S O 4 v system w E e With these covers installed full system pressure can be applied without loss of hydraulic fluid or damage to seal e Can also be used to isolate relief valve pressure readings S L C L T Hose Size U G 2 U E TS 5P 0048 1P 3704 31 75 mm 1 25 in iB GITE 1P 3705 38 10 mm 1 50 in le SP 0050 1P 3708 50 80 mm 2 in 5P 2683 Stop SMCS Code 5050 036 Model 12G 14G 16G 130G and 140G Motor Graders Warranty Six Months e Used to block pump servo valve when testing maximum pressure relief valve on 590 14G and 16G Motor Graders po N Stop assembl
374. than steel guides providing extended tool life Reference RENR5176 740 Load Ejector Machine System Supplement Pari Number 226 5756 Seal Guide Cylinder Spanner Wrenches SMCS Code 5102 017 Model 769C 771C 773B 775B 776B 777C 7778 785 785B 789 789B 793 793B Off Highway Trucks Warranty Six Months e Used to remove and install intermediate cylinder heads in off highway truck lift cylinders N Used with 1 1 2 inch socket and ratchet breaker bar or torque wrench e Each wrench fits a specific cylinder head e Piloting tube provides positive non slip spanner pin engagement e Designed with replaceable spanner pins light press fit enables replacement if required Vehicle System Tools Pilot Tube Outside Head Part Pin Diameter Diameter Number 6 2 mm 0 24 in 140 mm 5 51 in 101 1 mm 91 6879 769C and 771C poe Meee sie eee 6 2 mm 0 24 in 162 mm 6 38 in 126 4 mm 91 6882 773B and 775B See econ n 776B 777B and 9 4 mm 0 37 in 222 2 mm 8 75 785 785B 789 E i 6 2 mm 0 24 in 222 2 mm 8 75 1183 6 mm 9T 6351 785 and 789 a eam a nan 9 4 mm 0 37 in 1262 mm 10 31 1221 17 mm 6E 6609 793 and 793B ee faam en aiai 6 2 mm 0 24 in 262 mm 10 31 221 7 mm 6E 0054 793 in 8 73 in Part Number Description 9U 7431 Cylinder Spanner 12 en fiaren 9U 7432 Cylinder Spanner 12 ee Pitan 9U 7433 Cylinder Spanner 14 ee ian Re Cylinder Spanner 4 4 9U 7435 Cylinder Sp
375. ther than failure e Several sizes of blocker plates available Figure 2 for use in pump suction line and or tank return line joints Fig 1 v Oe c E Special Vacuum e Special vacuum cap assembly consisting of parts illustrated in Figure 1 is Cap Assembly installed in place of hydraulic tank filler cap by applying pressure air to 5P 0306 Vacuum Transducer continuous vacuum is produced in tank e With 3 5 kg cm 50 psi air pressure applied transducer uses 4 65 CFM of com wa pressed air and pulls 8 75 CFM of vacuum flow at 0 psi e Maximum of 406 mm 16 in Hg is pulled at 5 6 kg cm 80 psi or 254 mm 10 in Hg at 3 5 kg cm 50 psi e For use on hydraulic systems only Continued Hydraulic Component Disassembly and Assembly Tools for Minimizing Oil Loss During Hydraulic System Disassembly Continued Model Most Cat Models Warranty Six Months Part Number Description FT1114 Cap FT1115 Cap 1 New drawings available in 2006 fan Fant Nanter besa a EE 2K 5068 Nipple Pipe Hexagon 6V 4142 Nipple Unvalved for 42000 kPa Blocker Plates line line line 5P 1754 Plate 76 2 mm 3 0 in ID line 5P 1755 ee aie mm 3 5 in ID line 4 5P 1753 Plate 63 5 mm 2 5 in ID line line Vehicle System Tools FT2810 Suction Line Blocker Plate SMCS Code 5104 032 Model 980G Series II Wheel Loader Warranty None e Used to perform a drift test on tilt cylinders e Easy t
376. ths e Used to separate front suspension strut from front axle spindle e Used with 8T 2853 Handle Assembly 2 required to position 8T 2852 Puller on bottom of front axle install 6 bolts spaced evenly around puller to hold it to front axle e Puller ton force capability 654 tons Reference Puller with Handle Assembly ore 785 Truck Vehicle Systems Disassembly and Assembly Manual Support front axle before removing bolt that holds 6G 6534 Plate in position Part Number 81 2852 Description Puller for 785 AK WARNING To avoid possible personal injury from sudden release of the axle from the strut rod or the snapping of a bolt when removing plate loosen all bolts in a circular pattern one half turn Do this again and again until the torque for the bolts is released Implements Frame Hitch and Suspension 9U 5613 Puller Plate FT2399 Lifting Plate Model 789 and 793 Off Highway Trucks Warranty Six Months FT2399 None 9U 5613 Puller Plate e Required for front axle removal on 793 Off Highway Truck e Used to separate front axle from front strut two 8T 2853 Handles may be used with puller plate to help position it to bottom of front axle e Similar to 8T 2852 Puller and 81 9205 Puller used on 785 and 789 Off Highway Trucks NOTE Support the front axle before removing the bolts that hold the 8X 2608 Plate in posi tion To avoid possible personal injury from sudden release of the axle from the strut rod or t
377. ting will be evidenced by a sudden rise in oil pressure At this point oil flow will drop to near zero and pressure will rise to maximum 14 An occasional pump stroke will maintain maximum pressure NOTE Do not let pressure drop below 375 psi while towing To do so will risk partial brake engagement which can result in serious damage 15 To re apply the brakes turn the bypass valve 90 to fully dump oil NOTE Do not use brakes to retard the tractor Absence of cooling oil flow will result in extensive damage to the brakes and system contamination Brakes must be fully released while the towed tractor is moving If an emergency calls for brake re appli cation apply brakes fully and allow tractor to come to a stop before proceeding 16 Brakes can be re applied ONLY by turning the bypass valve to the open position Using the steering levers and brake pedals is not effective Be sure to follow all other towing instructions and precautions published in the Op eration and Maintenance Manual Brake Release Adapters SMCS Code 4267 553 Model D8N D9N and D9R Track Type Tractors Warranty Six Months e Used to supply oil from an external source to disengage spring applied parking brake whenever towing is required e Used with FT1845 Pump Group Brake System and FT1973 Adapter Group Brake Release for Towing e Tractors with disabled engine or power train hydraulic system cannot be moved without supplying oil to release parking
378. tions e These optional receiving sleeve assemblies are used with the same tools as other sleeves in this group e Sleeves work especially well for handling pins weighing as much as 125 kg 335 Ib and 60 cm 2 ft long located high on machine e Both receiving sleeve assemblies are suspended with straps Part Number Description Pin Locations FT 2503 Receiving Sleeve opt Pin 1 2 3 4 5 6 FT 2384 Receiving Sleeve opt Pin 7 b 8 b 1 Optional NOTE a Use to remove collet NOTE b Use to remove pin S 00 W3 S J2143A Linkage Pin Removal rn a a ae S a ee perme 1489 Cylinder Group 60 62 ton Ton 3E 8009 Bolt C 8152 Retaining Plate Continued Loader Lift Arm and Excavator Implement Tools for Servicing 990 Loader Linkage Pins and Collets Continued Essential Tool Model 990 Wheel Loader Warranty Six Months Linkage Pin Removal and Installation PartNo Description Size Pin 1 Pin 2 Pin 3 _ Pin 4 Pin 5 _ FG Ee ee Saal acl ae 4C 9486 Adapter Coupler 1 1 4 12 x M30 C 9491 Receiving Sleeve caa Poe Cc 4C 9634 Stud Puller 29 in long 5P 8712 Bushing 62 ton cylinder ST Ts T S TR T ar oam T an 9U 6832 Speed Nut 1 1 4 in 12 16 1490 Cylinder Group 150 ton 1 NOTE a Use to remove collet 2 NOTE b Use to remove pin Linkage Pin Installation Collet Pins 1 4 and 6 160 mm 6 3 in diameter flag style Pins
379. tions 0 D 793 7 mm 31 25 in 218 mm 8 58 in 19 39 Kg 42 75 Ib 346 8608 Brake Alignment Tool 366 6542 Brake Alignment Tool Model Usage 777G Off Highway Truck Warranty Six Months Used to align plates and friction discs to eliminate damage to brake pack and mating components during brake assembly Simplifies assembly and reduces installation time Tool is black oxide coated to increase corrosion resistance Part Number Description 366 6542 Brake Alignment Tool FT2812 Modified Wrench SMCS Code 5086 025 5070 Model All D Series Backhoe Loaders Warranty None e Used to loosen and tighten torque limiter locknut during adjustment procedure imine e Made from 8H 8516 Box End Wrench A An e References AL amp RENR3581 Testing and Adjusting 416D Backhoe Loader Hydraulic and Steering N p bant S aes ystem ie 4 RENR3584 Testing and Adjusting 420D 424D 428D 430D 432D 438D and 442D Back ey hoe Loader Hydraulic and Steering System Brake and Steering Systems 162 8231 Disc Brake Alignment Group Essential Tool SMCS Code 4255 024 Model D350E and D400E Series II 735 and 740 Articulated Dump Trucks Warranty Six Months Used to provide easy installation of disc brakes Aligns disc brake splines before brake package installation onto wheel station Diameter across pins 351 5 mm 13 84 in 162 8231 isc Brake Alignment Group tem Pan Number Description D 0S 1590 B
380. to close tolerances between mounting diameters and track roller frame bores Bolts directly onto final drive with standard metric bolts Extra mounting holes allow final drive to be rotated to any desired angle 30 increments during installation helps to align final drive mounting holes for assembly e Bolts and washers are required to mount extension to final drive 6V 3532 Bolt M20 x 60 mm long and 8T 3282 Washer e Overall length 1168 mm 46 0 in e Approximate weight 49 8 kg 110 Ib Reference SENR6108 5230 Service Manual Module Disassembly and Assembly 4C 9695 Extension Assembly Arm GY P Arm Assembly FT2303 Support Model AP800 and AP1200 Pavers L Warranty None E e Used during replacement of main screed plate 2 required G e When crown gap cover is removed from screed frames supports should be 2 C installed temporarily in place of crown gap cover to prevent screed frames from G shifting Reference 93 gt KEBR1235 Service Manual FT3137 Guide Support Model AS3173 Screed Used with AP300 Paver Warranty None e Used to support sliding guides on extender side of screed meee e Used during disassembly and assembly e Welded steel construction N e Adjustable support plate Reference QENR2078 Service Manual AS3173 Screed Disassembly and Assembly Implements Frame Hitch and Suspension FT2302 Alignment Tool Model PR 450 Pavement Profiler Warranty None
381. tomatic Particle Counters Continued 273 3273 Portable Filtration Cart Continued Essential Tool Model All Models Warranty Six Months Input voltage 200 240 VAC Single Phase Hydraulic System Tools Frequency 50 60 Hz Power cord 16 3 gauge 600 V 6 m 20 ft long Power cord plug Dealer supplied Motor speed 0 3200 RPM Pump flow 0 40 Ipm 0 10 6 gpm Pressure bypass valve 414 kPa 60 psi Handle length 79 cm 31 in retracted 129 cm 51 in extended 51 cm 20 in 61 cm 24 in 66 kg 145 Ib 25 cm 10 in diameter hard rubber art Number Portable Filtration Cart Service Repair Parts Continued Service Repair Parts 90 8318 Suction 01 8057 01 8059 59 V 0852 Transfer Carts and Kidney Loop Cart SMCS Code 5050 044 5050 070 5068 Model All Models Warranty Six Months 169 7159 replaces discontinued 127 8782 174 9158 replaces discontinued 129 0849 Used to filter petroleum based fluids when transferring from a barrel or reser voir to machine Ensures contamination free oil transferring Easily portable in shop or field Fast maintenance with easy change spin on filters dirty filter indicators on both suction and discharge lines Allows easy top off of hydraulic or engine oil systems Can be used with glycols when proper filter is incorporated 127 8781 Transfer Cart 110 Volt AC 60 Hz 169 7159 Transfer Cart 220 Volt AC
382. tor end of the steering pump discharge lines N Longer bolts four 7X 0316 Bolts must be substituted in the hose flange connec tion in order to use the 9U 7834 Plate e The pressure tap location is a 6 STOR threaded hole 9 16 18 Reference SENR5262 Service Manual Module Continued S 00 W3 S J2143A Hydraulic System Tools Blocking Plates Continued SMCS Code 4306 081 030 Model Challenger 65C 70C 75C and 85C Warranty Six Months Outside Overall Part Number Description Thickness Diameter Length 9U 7831 Blocking Plate right hand 18 0 mm 0 31 in 70 mm 119 0 mm ee pee 7 asm 9U 7832 Blocking Plate left hand 18 0 mm 0 31 in 70 mm 119 0 mm pee Pecan Peer a asm 3 9U 7834 Blocking Plate 134 0 mm 1 33 in 88 9 mm 7X 0316 Bolt 6V 3965 Adapters and Support Legs SMCS Code 0784 Model D11N discontinued Arrangement 9G 7061 Warranty Six Months e Required for bench testing D11N discontinued Arrangement 9G 7061 transmis E S 2 sion bed d r N Provide way to connect transmission to test bench oil supply flowmeters and G aa O w drive shaft and also support transmission during bench test 3 a Ve c e Previously available tooling used along with these adapters and support legs during bench test Part Number Description FT2286 Block Plate FT2278 Rear Support FT2288 Rear Support FT2285 Shaft Support FT2287 Front Support L H G CS TE input Shaf 8V 4099 Bearing Pillow Bl
383. troke sear ee Group 8257 PIN H 16 1490 Cylinder Group 92 5512 Adapter Plate Bolt Hex Socket Head M10 x 1 5 parre Pa Rod TO T 4121 Washer M10 nc ies EE Rod Assembly Threaded at Speed MA Bearing Puller Adapters and Installer Plates Essential Tool Model 5110B Excavator Warranty Six Months S 00 W3 S J214 A e Used to remove and install sleeve bearings from excavator linkage e Used with 3S 6224 Hydraulic Pump 115 VAC 8S 8033 Hydraulic Pump 230 VAC or 9U 6600 Hydraulic Hand Pump e Also requires a 6D 7726 Hose Assembly e Designed to install bearings to proper depth without measuring e Complete range of tools are available to service each linkage location Reference v J l RENR3371 Service Manual 5110B Excavator Machine Systems Disassembly and 1 aa 3 Assembly Continued 7 323 Implements Frame Hitch and Suspension Bearing Puller Adapters and Installer Plates Continued Essential Tool Model 5110B Excavator Warranty Six Months Bearing Puller Adapters and Installer Plates Item Part No Descrip tion Bearing ID Bearing OD Bearing Installation Depth Maximum Capacity 197 6681 Bearing Puller Adapter 200 0 mm 7 87 in 225 0 mm 8 86 in 150 tons 197 6682 Bearing Puller Adapter 170 0 mm 6 69 in 195 0 mm 7 68 in 150 tons 197 6683 Bearing Puller Adapter 150 0 mm 5 90 in 170 0 mm 6 69 in
384. ty Six Months Replacement Filters Part Number 173 8839 Fluid Recovery Unit 9U 6985 Suction Filter Element 100 mesh stain pee estes span o 9U 5870 Recirculating and Discharge Filter Element 13 micron absolute synthetic media spin on Optional Replacement Filters Replacement Filter 5 micron absolute Replacement Filter 22 micron absolute All spin on filters listed have synthetic filtering media for compatibility with petroleum based and water based fluids 231 6284 Filter Cart Group Model All Cat products Warranty Six Months N Used to flush and clean final drive rear axle differential small hydraulic tanks d and or hydraulic systems with less than 110 L 30 gal capacity can also be used G A in any filtering application for oil contamination control E e Allows oil filtering directly from hydraulic tank eliminates placing oil in sepa G rate filtering cart container N e Filters hydraulic fluids from 5W to 90W N Easily moved around in field conditions on two 30 cm 12 in pneumatic tires s Oil is pumped through the filter cart using an air powered diaphragm pump gt i e Maximum output pressure of fluid being pumped is equal to air inlet air pressure s Adirty filter indicator indicates when to change filter elements e Protective rails help prevent damage during transportation e A 161 7059 Diaphragm Repair Kit and a 196 9504 Air Valve Repair Kit are sold separately References SEBF
385. ty Six Months e Required to install cylinder head seals over square shoulder of cylinder rods e Installation without them is difficult and will likely damage seals Part Number Cylinder Rod Diameter Cylinder Rod Thread Size fa 4C 8122 108 mm 4 25 in guide OD large end 3 25 in guide ID c t A 4C 8123 139 7 mm 5 50 in guide OD large end 3 25 in guide ID fr 127 5090 Coupling Socket SMCS Code 5051 015 5051 016 Model 35 45 and 55 Challenger Warranty Six Months e Used to quickly and easily remove and install implement hydraulic coupling 2 sleeve e Used with 1 2 inch square drive ratchet or torque wrench torque wrench is lt used at installation to obtain correct torque on coupling e Designed with 2 set screws to provide positive engagement with coupling also K helps prevent part damage during removal and installation Xe e Coupling is hardened for durability and long life Reference SENR8312 Service Manual Outside diameter 50 8 mm 2 0 in Length 33 27 mm 1 31 in Square drive 1 2 in Set screw 10 24 x 3 8 in dog point Part Number 27 5090 Coupling Socket 4C 8092 Universal Wrench Extra Large SMCS Code 0602 017 Model 245 E450 E650 MS380 MS400 MS450 and MS580 Warranty Six Months S 00 W3 S J214 A Used with Tuxco Cylinder Repair Stand to disassemble and assemble hydraulic cylinders Extra large universal wrench used on larger cylinder piston
386. ty 590 kg 1300 Ib Pari Number Description 137 4369 Swivel Bracket Assembly 247 4296 Pump Removal Handle Assembly E SMCS Code 5070 010 M Model All Skid Steer Loaders and Multi Terrain Loaders 2 Warranty Six Months 93 G e Used to help remove and install main hydraulic pump bd e ri N Used with 138 7575 Link Brackets and overhead lifting device 5 N d e Allows 2 mechanics to manually position and install pump e Makes pump alignment during installation faster and easier gt IMa e 2 bolt hole patterns allow 1 tool to fit all pumps Ds Part Number Description Xe 8 247 4296 Pump Removal Handle Assembly FT2998 Lock Collar FT2999 Weight Essential Tool SMCS Code 5070 Model 287 CNY1 Up and 287B ZSA1 Up Multi Terrain Loaders Warranty None Used as a counterweight to facilitate removal and installation of heavier hydrau an AY Yt a S N lic pumps eV jE e Requires 2 locking collars and 2 or more weights to be used with 247 4296 Pump Fiz N 7 d Removal Handle Assembly Weights are used in any combination from 1 to several depending on weight of L T N W 1 pump being removed installed We A e Lock weights on each side of center square tube using lock collars Sp Reference a RENR4884 02 Disassembly and Assembly 267B 277B and 287B Multi Terrain Load ers Power Train Hydraulic Component Disassembly and Assembly Wrenches SMCS Code 5057 Model 246C
387. uilt into valve for adjusting amount of dampening and can also be used as manual shut off Easy to install uses common 1 4 18 FNPT thread Quickly pays for itself in savings from cash repair and replacement charges Can also be used to set up 2 gauge system similar to 6V 7830 Tetragauge Group Adjustable from 30 to 5000 psi 210 to 34 500 kPa 1 4 18 FNPT thread Maximum working pressure 5000 psi 34 500 kPa Continued Vehicle System Tools Hydraulic System Tools 1U 9161 Pressure Limiting Valve Continued Model Most Cat Models Warranty Six Months Description Spring black 100 1 100 psi 690 7 600 kPa Spring gold 1 000 5 000 psi 6 900 34 500 kPa Kem daub H 1U 9161 Valve Pressure Limiting Spring silver 30 120 psi 210 830 kPa installer at shipment 1U 5796 Pressure Differential Gauge Group SMCS Code 3000 038 4100 038 4112 082 4351 036 5050 038 5070 082 5454 082 Model See Below Warranty Six Months e Required to verify and set margin pressure on load sensing hydraulic systems e Typical examples for use are 416 and 426 Backhoe Loader hydraulic systems D8N Track Type Tractor differential steering and all current motor grader hydraulic systems e Can also be used in other applications requiring measurement of differential pressure deltaP e Eliminates need for using 2 gauges and then subtracting to find difference between gauges to obtain margin pressure e Measur
388. um Housings Overall size 70 0 mm 2 75 in diameter 146 0 mm 5 75 in 2 5 kg 5 5 Ib tem Par Number Description 73908 U E X 29 1875 Staking Leg 35 708 BTA 35T Hydraulic Component Disassembly and Assembly FT1681 Motor Support SMCS Code 4150 016 5459 Model 943 953 963 and 973 Track type Loaders 235 235B 245 and 245B Excavators Warranty None e Used to assemble track motors and swing motors e Used with FT1532 Spanner Wrench and FT1549 Fixture which holds drive plate while housing not drive plate is rotated e Enables rotating torque of drive plate to be checked while bearing retaining locknut is tightened procedure required for correct assembly L N Used on track motors for 943 953 963 and 973 Track type Loaders track motors on 235 235B 245 and 245B Excavators swing motors on 235 235B and 245 Excavators References SEVN2163 Video SENR4939 Assembly Procedure Wall Chart SENR4940 Assembly Procedure Wall Chart 1U 7643 Piston Nut Spanner Wrench SMCS Code 5058 010 5070 010 5058 079 and 5070 079 Model See Below Warranty Six Months e Used to remove and install 9T 2004 Nut e Used with torque wrench if specific torque is required e Provides best method of tightening nut decreases chance of slipping off and or damaging nut or other components Description Model Tractors D6H D7H D8N Excavators 215 215B 215C 215D 219 219D 225 225B 225D 227 229 229D
389. ums SMHS6826 Special Instruction Installation of Oversize Brake Linings 6V 0114 Brake Drum Gauge 00 W3 S J2143A FT1800 Plug SMCS Code 4208 017 4251 017 Model 824C Wheel Tractor 980C Wheel Loader Warranty None e Replaces FT1536 Plug e Used with 7D 5962 Bolt to remove and install brake pistons e FT1800 Plug is 9S 4183 Plug with 12 7 mm 1 2 in 13 2B hole tapped through center Vehicle System Tools Brake and Steering Systems FT1451 Retraction Bolt SMCS Code 4262 010 Model 641B Scrapers 65K 1150 up 651B Scrapers 67K904 up and 657B Scrapers 68K 1201 up Warranty None Used to retract brake rotochambers necessary for servicing brakes or towing vehicle e Made by extending threads on 1D 4574 Bolt s To use retraction bolt install 1A 7774 Flat Washer and thread it into 9D 8938 Brake Actuator to retract piston 5P 3569 Piston Press SMCS Code 4256 017 4256 016 Model 910 920 930 and 950 Wheel Loaders 518 and 528 Logskidders and Tree Harvesters Warranty Six Months e Used to facilitate installation of caliper disc brake pistons e Minimizes seal damage during piston installation E 5P 3569 Piston Press Steering Column Supports SMCS Code 7325 010 Model 926 926E 936 936E 916 IT18B Warranty None e Used to support platform for steering column brake pedals and valves and governor control pedal group when cab ROPS is removed Before cab ROPS is removed
390. up Essential Tool SMCS Code 5100 016 Model D400E 730 and 740 Articulated Trucks with Load Ejector Cylinder Warranty Six Months s 00 W3 S J2143A e Used to install oil tube rod eye into fourth stage piston e Provides smooth installation and prevents damage to oil tube e Helps prevent O ring located inside piston from being cut e Made from durable plastic e Service part 095 1696 O ring References N RENR5140 Machine Systems Disassembly and Assembly 740 4 RENR3461 Machine Systems Disassembly and Assembly D400E 213 5138 Oil Tube Guide Group Threaded Gland Cylinder Tools Model All Models with Hydraulic Cylinders Warranty Six Months Spanner Wrench Assemblies e Used to remove and install threaded gland heads on hydraulic cylinders Spanner wrench virtually eliminates chance of disengagement when removing or installing gland Eliminates damage to gland caused by hammering welding or other destructive means of gland removal Designed to pilot around cylinder rod fits most sizes of cylinder rods 2 wrench sizes for convenience 9U 7868 for 25 to 80 mm 1 0 to 3 2 in rod diameter and 9U 7869 for 76 to 115 mm 3 0 to 4 5 in rod diameter Continued Hydraulic Component Disassembly and Assembly Vehicle System Tools Threaded Gland Cylinder Tools Continued Model All Models with Hydraulic Cylinders Warranty Six Months e Spanner wrench is held in place with cover and 6 adjustable screws
391. usings SEBF8366 793 Cleaning Rear Axle Housings SEBF8370 785 793 Cleaning Rear Housings Video SEVN4142 793C 797 Spindles Cleaning SEBF8490 793C 797 Spindles Kid ney Looping SEBF8483 785 789 Rear Axle Hous ing Cleaning SEBF8366 793 Rear Axle Housing Cleaning SEBF8370 769 797 OHT Steering Vehicle System Tools SEBF8724 Vehicle Guidelines for Filtration Procedures cont Vehicles and Ranges Hydraulic Hydraulic System Tools Wheel Loaders 910 980 Wheel Loader SEBF8493 01 988 994 Wheel Loader SEBF8494 01 990 994 Wheel Loader Steering SEBF8725 Wheel Loaders with E D SEBF8452 03 Wheel Loaders W 0 E D SEBF8458 04 994D SEBF8459 988B 992G 994 Wheel Loader SEBF8464 IT14G IT62G SEBF8493 01 Track Type Tractors Pipe Layers D3 D6 561H 583R SEBF8455 01 D7 D11 589 SEBF8456 02 D6R D11 561M 589 SEBF8465 03 Excavators 5080 5230 SEBF8703 M312 M325B SEBF8706 01 311 385B L All Models Filtering Auxiliary Circuit SEBF8447 02 SEBF8757 01 Engines Filtering SEBF8405 Particle Counting while on Dyno Motorgraders SEBF8442 02 All SEBF8453 All except 24H SEBF8461 24H SEBF8462 Wheel Tractor Scrapers All SEBF8457 611 651E SEBF8463 623 651 G amp E SEBF84
392. vice operations e Bolts in place of rubber bumper pad centered on top of telehandler machine body e Designed to clear tubes on bottom of boom e Designed with heavy duty square tubing 174 7525 Telehandler Boom Support Hydraulic Component Disassembly and Assembly FT2583 Alignment Tube SMCS Code 5104 012 Model D11R Track Type Tractor Warranty None e Used to maintain spacers and tilt cylinder when installing pin on dozer blade tilt cylinder assembly e Material steel FT0506 Lifting Fixture SMCS Code 4094 017 3050 017 3108 017 6236 017 7107 017 3159 017 Model 3 Axle Tractor Scrapers Warranty None e Used to lift hydraulic tank on 3 axle tractor scrapers e 3D 6684 Cap used to fabricate the tool 00 W3 S J2143A 191 3557 Hydraulic Filter Removal Adapter Model All 300B Series Excavators Warranty Six Months e Used to take out hard to remove hydraulic filter capsules e Eliminates possible damage to filter capsule during removal e 3 8 16 threaded hole for eyebolt e 1 2 inch square drive for ratchet wrench at te San Tas 191 3557 Hydraulic Filter Removal Adapter Vehicle System Tools Hydraulic Component Disassembly and Assembly Tools for Servicing Cat Piston Type Hydraulic Motors SMCS Code 5058 017 Model See Chart Warranty Six Months e Typical piston motor tools are illustrated e Use chart to select tools for all machines 1 2 4 fs AS ie
393. w 3 8 16 24 0554 Warning Film P 8245 Hard Washer FT1424 Installer Tool Model G Series Motor Graders Warranty None e Makes it easier to install rubber boots on implement control valve S 00 W3 S J214 A FT1467 Box Wrench Model 55 and 56 Winches Warranty None e Used to tighten 4 lower nuts which hold No 55 and 56 Winches to tractor trans mission case e Serves as extension for 9S 7353 Torque Wrench so torque computer Form SEHS7150 can be used to determine correct dial reading Vehicle System Tools Motor Grader Controls Cable Control and Winch FT1411 Bracket Model 773B 776 77B 825C 826C Warranty None gt e Used with 1P 7409 Eyebolt to aid in removal and installation of winch drum sup port on 58 or 59 Winch 6B 3260 Scarifier Tooth Removing Tool Model Most Cat Motor Graders Warranty Six Months e Used to remove scarifier teeth on most motor graders 6B 3260 Scarifier Tooth Removing Tool No 16 Motor Grader Bearing Adapters Model 16 Motor Grader Warranty None Part Number Description Motor Grader Controls Cable Control and Winch Material Used with FT0816 Worm Shaft Bearing Adapter SAE 1020 Steel Necessary pull ers to remove circle reverse control worm shaft bearing FT0817 Worm Gear Shaft Bearing Adapter SAE 1020 Steel Necessary pull ers to remove circle reverse control worm gear shaft bearing FT0818
394. when removing the plate loosen all bolts in a circular pattern one half turn Do this again and again until the torque for the bolts is released J e 160 5493 Puller Plate Essential Tool Model 797 Off Highway Trucks Warranty Six Months Pe ee e Used to separate front axle from suspension strut rod od see RE FNS N Can be used with a hoist attached to two 1 2 13 eye bolts E t a N R e Attaches to rod with eighteen 7Y 5245 Hex Head Bolts and 9X 8259 Flat Hard 7 eo L n A Washers L A Se ae KR gt e Heat treated for added strength and durability NO e e Eye bolts not included Outside diameter 533 mm 21 0 in Overall thickness 115 mm 4 5 in Bolt hole circle dimension 445 mm 17 5 in M36 x 4 0 150 0 mm 5 9 in long M36 160 5493 Puller Plate Implements Frame Hitch and Suspension 6V 9080 Hitch Pin Sprocket Wrench Model 651E and 657E Tractor Scrapers Warranty Six Months Used for removing or installing 5P 9093 Hex Nut 5 3 8 inch securing horizontal hitch pin hitch pin size increased to 3 1 2 inch 12 2B thd and 5 3 8 inch hex nut size on 651E and 657E Series Tractor Scrapers from 4 1 4 inch hex size on 651B R N and 657B Series e 2wrenches required for various stages of tractor and hitch assembly y 6V 9080 Part Number V 9080 Description Hitch Pin Sprocket Wrench 9U 5131 Cylinder Spanner Wrench Model Articulated Trucks D25C D30C D25D D30D D350D D35C D35
395. which measures line flow with less restriction pressure drop than 5P 3600 Flowmeter Can be installed in any position and are not affected by shock or vibration Continued 7 75 Hydraulic System Tools Flowmeters Continued Model Most Cat Models Warranty Six Months Part Num ber Description Range Maximum Pressure Inlet Outlet Connections 87 0454 20 200 Ipm 5 50 gpm 20 700 kPa 3 002 psi Approx 300mm Tn 1 4 in NPT 12 in 81 0456 0 550 Ipm 10 150 gom 20 700 kPa 3 002 psi T1Approx 200 mnm 1 1 4 in NPT 12 in Tools needed for checking transmission cooler flow k Ta 6 7 2 aire ira L 997 10 m3 Oe B L Sa Tools needed for checking transmission cooler flow on 943 953 963 and 973 Track Type Loaders Sold Separately JEE 1P 5598 Pipe Nipple 1 1 4 in NPT g Reducing Bushing N a 6V 3966 Nipple Assembly Coupler Assembly Gauge Pressure 9 1000 kPa 1 150 psi gt 8F 8306 Reducing Bushing 1 1 4 in NPT to 3 4 in NPT 2 4S 6678 Flared Connector 37 2 90 9260 6K 3459 Flared Connector 37 2 2 EE Use for 943 and 953 Use for 963 and 973 Adapters Warranty Six Months e Used to adapt fluid ports for mea Part Number Female End suring flow in hydraulic and cooling ow cost adapters are used wi other field service components oe AMETE ee ivel e Three sizes fit most Cat machines ee 197 8949 3 4 NPTF 13 16 12 ORFS swivel Hydraulic Sys
396. x Months Par Number 341 4073 Spanner Kit 335 3395 Spanner Wrench Assembly SMCS Code 5077 Model PL61 Pipelayer Warranty Six Months Used to remove and install 297 6401 Accumulator on PL61 Pipelayer Used with 1 2 inch square drive ratchet wrench Dual purpose tool can also be used to set bevel gear backlash on D250 725 Articulated Dump Trucks can be used to replace 149 5167 Spanner Wrench Positive engagement three pins reduces risk of damage to accumulator o Black oxide coated to resist corrosion Use 4F 2954 Pin and 8E 8439 Dowel to replace damaged parts art Number 35 3395 Spanner Wrench Assembly 308 4547 Valve Adjuster SMCS Code 5051 6501 Model E Series Backhoe Loaders Warranty Six Months Used to manually lower boom during engine stall gt Temporarily replaces boom lower pilot line on main control valve k Remove pilot line and thread plug into control valve Slowly turn knob to depress internal valve stem and relieve oil back into reser voir tank Allows controlled lowering of boom without a power source S 00 W3 S J214 A art Number Description 08 4547 Valve Adjuster Hydraulic Component Disassembly and Assembly Vehicle System Tools Hydraulic Component Disassembly and Assembly FT2802 Puller Plate SMCS Code 5100 011 Model All machines with spherical bearings Warranty None a e Used to remove spherical bearings from excavator boom stick and bucket
397. xroth Hydraulic Pump and Motor Group en PartNumber Desorption SSS S U 49 4828 Gauge Pate REVI ATVORS and Ral eo poma age Group 7 B 149 5141 Gauge Ball Group 184 g 6 5 oz 7 228 1901 Drive Pin Punch 3 32 in 6V 6071 Plastic Case 9151 5251 Pump Measuring Group Foam Insert 149 4935 Pump and Motor Measuring Group A6 A7 and A8 2 E e E 92 N gt N 2 2 E gt Gauge Plates Essential Tool SMCS Code 5070 025 Model All Cat Machines with Rexroth A8 Pumps Warranty Six Months E N Used to determine correct shim thickness critical lift off dimension Ka 149 4928 N Used with 149 4935 Pump and Motor Measuring Group A6 A7 and A8 K Sal e Simple design reduces cost and simplifies assembly procedure e Tools are precision ground for accurate measurements e Heat treated for durability a IE z References k gt A G NEHS0699 01 Tool Operating Manual Using the 149 4935 Measuring pe Group on A6 A7 and A8 Rexroth Hydraulic Pump and Motor Groups SENR1934 Disassembly and Assembly 345B Excavator Machine Systems 272 1417 372 6544 REHS1607 Rotating group adjustment and instructions for Bosch Rexroth pumps and motors Continued Hydraulic Component Disassembly and Assembly Gauge Plates Continued Essential Tool SMCS Code 5070 025 Model All Cat Machines with Rexroth A8 Pumps Warranty Six Months PartNo Thana 149 4928 Gauge Plate p
398. y 15 87 mm 5 8 in Sn S73 S 53007 E S 8093 Blocking Plate Assembly 31 75 mm 1 1 4 in D 6 Assembly LS 5 000 Fam S 8095 Blocking Plate Assembly 50 8 mm 2 in S095 5 00 tas F266 S S07 D 11 Assembly P2009 S 02 P EE L L 8493 Cap 7 16 in 20 thd IT Included in 5P 8687 Tool Group 1 N 1 N N 1 j N 1 i N i 1 ii P 1 A I N j Vehicle System Tools i 1 N il 1 N N i j Hydraulic System Tools E Special Tools e Available by ordering 5P 8687 Tool Group e 2 special hex bits required to remove and install SAE O ring plugs e Wrench used to couple supply line adapters and some of return line assemblies All Parts are included in 5P 8687 Tool Group except OV 0455 Wrench 2 Assembly No C Bra RTS _ P OIS Bit Too m ai K 020 Wrench G H E U C D H E H 601 ox sey H Included in 5P 8687 Tool Group 00 Wa shs J214 A Hydraulic System Tools Tee Test Tool Charts Hydraulic Implement System A 1 thru A 11 N Al my Vehicle System Tools Hydraulic System Tools Tee Test Tool Charts Hydraulic Implement System A 1 thru A 11 continued Tee Te
399. y Six Months e All quick disconnect couplings used for Car hydraulic test equipment summa 9 4 rized in chart E e Disconnects rated by operating pressure pressure at which no failure expected l L A L x Mg to occur in normal cyclic usage Lae v af st e Couplings listed within each group are interchangeable __g sy Continued Hydraulic System Tools Quick Disconnect Couplings for Hydraulic Test Equipment Continued Model Most Cat Models Warranty Six Months Connection Thread Nominal Description Type Type Size Operating Pressure 4 2P 8334 Nipple Open 1 1 4 NPT Int 11 4 in 4 500 kPa 5000 psi 2P 8335 Coupler Open 11174 NPT Int 11 4 in 34 500 kPa 5000 psi 2P 8336 Nipple 1 1 4 NPT Int 11 4 in 34 500 kPa 5000 psi 2P 8337 Coupler Valved j1 1 4 NPT Int 11 4 in 34 500 kPa 5000 PSI Hydraulic Quick Disconnect Couplings Not Shown Connection Thread Description Type Type Nominal Size Operating Pressure 2P 8335 Coupler Open TTT NPT Int T1 4in 12 070 kPa 1750 psi 2P 8336 Nipple 1 1 4 NPT Int 11 4 in 12 070 kPa 1750 psi 2P 8337 1 1 4 NPT Int 11 4 in 12 070 kPa 1750 psi and 34 500 kPa 5000 psi evaa Nipple foen V NPTUn ain H E 1 1 vss Nipple Open ANT pan aa pple valved P 2235 Nipple Open P 2236 Nipple a ___ Valved__ SONPT TE 381 Pa ouer Valved i 1 Normal Service Press coupled operation only Vehicle System Tools Qui
400. y removed by using 9U 5266 Sleeve Assembly and 9U 5340 Sleeve Extension and 9U 5341 Adapter Plate e Large linkage pins with M36 or M48 threaded puller holes are easily removed with 9U 6751 and 9U 6752 Receiving Sleeves and 1U 6150 9U 6754 9U 6755 9U 6756 and 9U 6757 Adapter Plates e Adapter plates attach to bottom of 9U 6751 and 9U 6752 Receiving Sleeves al lowing removal of smaller diameter linkage pins with larger diameter receiving sleeves thus eliminating a need for many additional sleeves N 141 1785 Sleeve Assembly is used to remove boom pin from 322B 322B LL 325B 325B LL 330B 330B LL and 345B provides necessary clearance to hydraulically remove boom pin without first removing fuel tank e Most adapter plates are attached using 6V 5192 Socket Head Cap Screws ex cept 9U 5341 Adapter Plates e 287 2153 Sleeve Assembly is used to remove boom to stick pin on 330D Hydrau lic Excavator gw Threaded Puller Studs and Fast Runner Nuts e Fast runner nuts make removal of linkage pins faster and easier e Metric puller studs are essential for the removal of linkage pins used in the M300 Series Wheeled Excavators 300 Series Track Excavators and 5080 Front Shovels Pin Driver Caps e Used to protect end of linkage pins during installation e Caps can be hit with sledge hammer to drive pins into bores e Asizes of caps are available to fit various pin sizes 9U 6753 Retaining Plate N Used to attach 1U 5197 Cylinder 8
401. y Manual e T 2 LAN DA 9U 6736 Parking Brake Spanner Wrench SMCS Code 4269 025 Model 446 Backhoe Loader Warranty Six Months S 00 W3 S J2143A e Used to adjust parking brake linkage makes adjustment much faster and easier References SENR3971 Service Manual Service Magazine April 11 1991 9U 6736 Parking Break Spanner Wrench Brake and Steering Systems Vehicle System Tools FT1578 Puller Bar SMCS Code 4303 011 Model 824C Wheel Tractors 825C and 826C Compactors Warranty None SN s Required with two 5P 4776 Studs two 1A 1935 Nuts two 3K 5234 Washers and NN i discontinued 5P 2997 Hydraulic Puller to remove steering cylinder clevis pins amp a we e Maternal SAE 1018 Steel i N a N N S R Ma Be Be R XC rai FT3053 Spanner Wrench Assembly Essential Tool SMCS Code 3275 015 5631 015 BRK 6637 015 BRK 3275 016 5631 016 BRK 6637 016 BRK Model RM500 Road Reclaimer Soil Stabilizer Warranty None e Used to remove and install spring housing on rotor brake e Used with 9 16 inch socket and torque wrench e Tool rods engage two holes in spring housing for easy removal and installation e Press and mandrel dealer supplied must be used to compress disc springs before using tool to loosen or tighten spring housing e Made from SAE 1020M Steel for long service life FT2468 Threaded Rod SMCS Code 4267 010 Model 990 Wheel Loader Warranty None e Used to remove
402. y can be modified as indicated below so it can be used to obtain L maximum pressure relief valve setting when tee testing 12G 130G and 140G Motor Graders 1830 0010 Part Number 4 699 025 45 5P 2683 Medium Pressure Quick Disconnect Couplings Model Most Cat Models Warranty Six Months Vehicle System Tools 2 4 e Replacement parts for earlier adapters for hydraulic system component testing Cry s Use of these components should be limited to testing at pressures below 34 500 L 0 3 ogy kPa 5 000 psi i V Cy Cam 6 P L i V of paS R Pan No Description Eza f 2P 8334 Nipple 1 1 4 in Plain 1 1 4 in NPT 2P 8335 Coupler 1 1 4 in Plain 1 1 4 in NPT 2P 8336 Nipple 1 1 4 in Valved with 1 1 4 in NPT 190 8319 Nipple 190 8317 ipple 1 in Valved with 1 1 4 in NPT 2P 8337 Coupler As High Pressure Valved with 1 1 4 in NPT 190 8316 Coupler 1 in Valved with 1 1 4 in NPT 190 8318 Coupler 1 in Valved with 1 in NPT 18S 9976 Repair Kit is available Hydraulic System Tools 173 0959 Relief Adjustment Wrench Assembly 173 0960 T Handle Hex Wrench Model HH45 HH55 HH65 and HH75 Skogsjan Tree Harvester Heads Warranty Six Months e Used to adjust bypass relief valve both tools used to gether e Easy one hand operation makes adjustment procedure much faster and easier e Eliminates need for open end wrenches e Used in tight spaces where conventional tools will not work e Sock
403. ylinder Puller Assembly Essential Tool 2 SMCS Code 5102 011 4 Model 770 772 773F 775F and 777F Off Highway Trucks S Warranty None a i e Used to separate lower eye of hoist cylinder from axle group 4 S 3 a Used with 6V 3160 Hydraulic Cylinder Group 2 pai Dy e Make puller plate from SAE 4140 Steel hardened to RKW C27 33 E A Item with no Part Number Je AS E Item Description Quantity i es SS Puller Plate Hard Washer 13 5 mm ID x 25 5 mm OD Bolt 3 8 16 x 28 6 mm 1 13 in long Hydraulic Component Disassembly and Assembly FT1612 Wrench Assembly SMCS Code 5050 025 Model 215 and 225 Excavators Warranty None e Used with 3 16 inch hex wrench for adjustment of piston pump servo valve e Used on locknut for adjustment screw which is recessed in plug N Required 8H 8551 Socket 1 2 inch drive 11 16 inch 12 pt 38 1 mm 1 1 2 inch long ap FT2774 Wrench Assembly SMCS Code 5050 025 Model 963C and 973C Track Loader Warranty None e Used to adjust servo cylinder actuator ENT CUN Socket e Plate SAE 1020 steel A aoe e Socket 8H 8555 15 16 12 point e K E SS Ne Plate e Ca sf E SAN a S RN 2 S Taa Ao a eA ES ae gt 174 7525 Telehandler Boom Support Essential Tool SMCS Code 5050 010 Model All Telehandler Models Warranty Six Months European Union compliant CE marked e Used to support main boom in a raised position during maintenance and ser
404. ystem LS e Used with 5P 7701 or 7M 8485 O ring aT N j e Provides easy clean connection to hydraulic tank helps to meet Contamination p y Control Initiative E Z N Made of durable steel with rubber locking mechanism allows tube to be locked re Sa in desired location I C e See reference manual for additional parts required for procedure Reference SEBF8788 Procedure for Kidney Looping Forwarder Hydraulic Oil G Tank connecting thread SAE 1 5 16 12 E Tube size 3 4 in ID pipe Z Overall length 63 4 mm 2 50in Z Hydraulic Tank Adapters for 554 and 574B Forwarders Essential Tool SMCS Code 5050 8095 Model 554 and 574B Forwarders Warranty Six Months 198 1052 e Used to connect oil filter cart or kidney loop cart to hydraulic tank SEG A 337 8034 e Used with 204 7392 Kidney Loop Cart Air Motor Driven CE Z Provides a quick disconnect feature to quickly hook up filter cart Suction and return stand pipes are easily adjusted depending on depth of hydraulic tank Another adapter is listed in the table which works on any hydraulic tank with correct thread specifications References NEHS0848 Tool Operating Manual 204 7392 Air Motor Driven Filter Cart Use on All Caterpillar Products SEBF8788 Contamination Control Guideline Procedure for Kidney Looping Forwarder Power Train and Hydraulic Oil n gt SJ f 236 2516 TLIE 228 6507 L Continued 7 122 Hydraulic System Tools Hydrauli

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