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CE3000-120AP

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3. 9 1 9 1 The Plotter is Turned On But Doesn t 9 1 9 2 Media Loading Operations erret 9 2 9 3 Cutting 6 ticndecken ar feces ri c Pn ier sar 9 3 pat 10 1 10 1 Outer a 10 1 10 2 Main Frame 10 3 10 3 Base Assy for 3000 120 10 5 104 Pen d 10 6 10 55 aan tirs ct ed b bcc bd i cp a tee 10 8 10 6 Stand CE3000 120 120AP standard CE3000 60 optional 10 8 10 7 Option 10 12 10 8 Other tante atte ata End ashi tune d iir rna ntis 10 12 11 BLOCK DIAGRAMS AND CIRCUIT DIAGRAMS 11 1 LE Block Diagrams ict il npn ra etia zr eua xta 11 1 11 11 Block Diagram for CE3000 120 seeeeeeeeeeeennenrnnrnnennnennnnnnn 1141 11 1 2 Block Diagram for CE3000 60 senes 11 2 11 1 3 Block Diagram for CE3000 40 11 3 11 4 11 21 Main Board Top Section 270101 85 11 4 11 2 2 Main Board Connector Block Sec
4. 1147 11 2 15 Main Board Memory Block Section PR2701O2A s 11 18 11 2 16 Main Board USB Block Section 270102 11 19 11 2 17 Main Board Pen Drive Section PR2701024 eren 11 20 11 2 18 Relay and Sensor Board Section 11 21 11 2 19 Control Panel Membrane Switch Panel Section ss 11 22 11 2 20 120 Relay Bardet eege Cat 11 23 11 2 21 120 Pen Encoder Flexible Cable Section 270101 eene 11 23 CE3000 UM 251 9370 vi 1 INTRODUCTION 1 INTRODUCTION 1 1 Main Specifications CE3000 40 60 120 40Mk2 60Mk2 120Mk2 40CRP Range of guaranteed 356 mm x 2 584 mm 5 1194 mm x 5 m precision Compatible media widths Minimum 50 mm Minimum 50 mm Minimum 85 mm Maximum 484 mm Maximum 712 mm Maximum 1346 mm 19 inches 28 inches 52 inches Maximum media thickness Maximum cutting speed 40 cm s in all directions 60 cm s in all directions 100 cm s 45 direction Maximum acceleration 5 m s 45 direction 21 2 m s 45 direction _ 14 1 m s 45 direction Specifiable cutting speeds 11 10 15 20 25 30 35 40 1 10 15 20 25 30 35 1 10 15 20 25 30 35 cm s 40 45 50 55 60 cm s 40 45 50 55 60 cm s Cutting force 20 gf to 300 gf 31 levels 20 gf t
5. No Part No Description Q ty Remarks 1 310068320 Bearing Roller 2 68322 525 2 503000031 Core 1 FPC 25 12 3 791230709 Encoder Sensor Assembly 1 CE3000 120 120AP 4 617363321 Bush LB4YC 1 5 305320007 Moving Coil PL 326B 1 CE3000 120 120AP 500051575 Moving Coil PL 603 1 CE3000 40 60 6 095004140 Moving Coil PL 326B Insulation Sheet 1 621233600 Moving Coil PL 603 Insulation Sheet 1 7 621113000 Y Slider 1 8 380205551 Pen arm spring E 555 1 380205351 Pen arm spring E 535 1 CE3000 120AP 9 621113510 Pen arm 1 10 617363390 Guide Shaft 1 11 617363351 Pen Encoder Strip 1 CE3000 120 120AP 12 621113581 Thumb Screw 114 1 CE3000 40 60 120 621113591 Thumb Screw L10 1 CE3000 120AP 13 791230702 Y Relay Board 1 PR270105 14 791230706 Auto Registration Mark Sensor 1 PR270109A Option for CE3000 40 60 120 15 791230704 Push Roller Sensor Board 1 PR270106 16 500051576 PL603 Yoke 1 CE3000 40 60 only 17 095013010 Bearing BB13 7 18 021500650 Slide Shaft 1 19 621234232 Pen Block Cover 1 20 621113500 Moving Coil Base 1 21 621233200 Y Belt 40 1 CE3000 40 621113021 Y Belt 60 1 CE3000 60 621153201 Y Belt 120 1 CE3000 120 120AP 22 621239812 Auto Registration Mark Sensor Bracket 1 Option for CE3000 40 60 120 23 621113520 Rubber Plate 1 24 621239804 Auto Registration Mark Sensor Bracket A 1 Option for CE3000 40 60 120
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7. 7 1 7 1 EE n 7 2 Det of Items Requiring Readjustment nennen 7 1 73 Explanation of the Values of the Main Board Settings 7 2 74 Clearing the Non Volatile 7 3 19 Adjusting the RE 7 4 76 Adjusting the Distance Accuracy eren 7 6 7 7 Inputting the Servo Gain 7 7 78 Setting the Auto Registration Mark Sensor Option n 7 8 79 Adjusting the Auto Registration Mark Sensor Sensitivity 7 8 7 10 Adjusting the Offset of the Auto Registration Mark Sensor 7 9 7 11 Updating the System Firmware enses 7 12 7 12 Adjusting the Output Voltage of the Power Supply 7 13 7 13 Adjusting the Pen Exchange Y Direction Value CE3000 L20AP 7 14 7 14 Adjusting the Pen Exchange Height Value CE3000 120AP 7 15 CE3000 UM 251 9370 iv 7 15 Adjusting the Spacing Between Pen 1 and Pen 2 CE3000 120AP ren 7 16 8 SERVICE MODES inno 8 1 SL Sensor Test inen n evando 8 1 8 2 Control Panel Membrane Switch Test Mode e 8 2 9 5
8. SOLO SOLO 8600 02 SOTOLZWO 4 090 5 SIOLOZLCVO V60T10ZZ2 d V8010ZcVO 501066 LINQ NOILdO 90TOLZOdA TOSC EOTOLZ dA 9 gH9ct Id OW WLOTOLZWO TMS WX IN A 90TOLZWO POOL 223 2260 1 11 2 CE3000 UM 251 9370 11 BLOCK DIAGRAMS AND CIRCUIT DIAGRAMS 11 1 3 Block Diagram for CE3000 40 TOLL SOINOLLNSO HOSNHS X HOSNHS NHdVd X OZEZ SA PIC ZTC StOLOZLCVO VLOTLOZLCHd sOTOLZOd4 S HCCIC WON MS g88010Z23d XvOTlOLZHd HOLON X SOLON A E OTOLZ dA WeotoLcdd W80TOL CWO LINN NOILdO TOSC 90TOLZ dA 9a 9 99 OW WLOTOLZWO 90TOLZWO 00 0 COOLEN TMS 40900 5 2 ha
9. 2050 owoa 4 ZHSWO 21590 Zeen u3Amaoa vos ZLNOLNIO zam A dou ZINIGSN 2 215001 ZLNIOAHS ZANISSN ZSOWVYAN don ZINITV901 25 250860 2 8 8 ZNa av ZINENOO1 zsoasn lie 4 pz A EC p 7soN3o 017010 ZSONSO 1091949 11 4 CE3000 UM 251 9370 11 BLOCK DIAGRAMS AND CIRCUIT DIAGRAMS 11 2 2 Main Board Connector Block Section PR270101A 3L V LINS NIWJ9L 18091 98021 Sado1 vado 21 28001 18221 08021 3 097 99 99 99 L1NOOx 01NOO SIMON Zasnvd Wei ZAJA LAS 0A3A uus o 8 L LINS L 130 ONV OSWO Amir 99 OLIO LELEdO1 eer WvPOreWrN 99 MddS mon SHIWLISI S SZIATS 11 No OS8WOL S LH gen kdl Werter wisn ERD MOL VLZ 1S 83 050845 9 09 3 022 OLIZLZZLOZN WOW WOW dow 99 vor 9114 o 99 906191 Oo ONV ld HONId EIER VN3d
10. BR eur 22 veu MSL EZH LONG DONS 092 LION NIX 21531 11531 so 33 gt ZlNI8Sn 4001 Seve zsoasn 1219595 Z14M 208 ESO 18 7011 11 19 CE3000 UM 251 9370 11 BLOCK DIAGRAMS AND CIRCUIT DIAGRAMS Main Board Pen Drive Section PR270102A 11 2 17 21538 9 0 9 0 NAPLHMZOL osn NASZLHMZOL voL 201 280 o zo SF FARS el 19 EE L 2 00 zwooi A gt o 2 4 EN ZA zz S vern zia 31 Oly 19 024 ern SOA SOA T gt 21 01 gern Si 905771 z 9eziasz TT 28 ain z 202 027 D or AOG 40zZ zz Ave 99 Op Se 1 069 5 N 9 0 lt 5 vez 880 681 Cn g 41008 433A Le T Se 182 989 sns Le Yc 2100 Hr gt 1008 ee BJ ZNI E 980 2 lt A A cl re 20291 wo NONv3 ZWMd NIAMdN3d 11 20 CE3000 UM 251 9370 11 BLOCK DIAGRAMS AND CIRCUIT DIAGRAMS Relay and Sensor Board Section 11 2 18 V60L0ZZ2 d pieog Jo
11. CE3000 UM 251 9370 CLEAR BUFFER FEED amp CUT BLADE WARE SETUP UP DOWN CUT LINE FAIR TANGENTIAL INIT B PEN UIP SPEED INITIAL FEED AUTO PRE FEED ADVANCED FUNC SETUP MENU TEST User specified Settings Setting the Format of Data to be Received Interface Settings Setting the PAGE LENGTH Setting the SEPARATOR Function Setting the TIMEOUT Function Clearing the Buffer Memory Setting the FEED amp CUT function Blade Wear Detection When Blade Wear Setup is On Raising and Lowering the Pen Selecting the Type of Perforated Line Setting TANGENTIAL Mode Selecting the Blade Tip s Initial Position Setting the PEN UP SPEED Specifying the INITIAL FEED Length Setting AUTO PRE FEED ENTER key TEST Mode DISTANCE ADJUST Distance Adjustment AXIS ALIGNMENT Sorting Settings SPACE REAR OFFSET FORCE INIT DOWN FORCE 3 OPERATIONS Aligning the Coordinate Axes PLOT AREA Setting the Cutting Plotting Area EXPAND Expanding the Cutting Plotting Area ROTATE Rotating the Coordinate Axes SORT Specifying the SPACE REAR Distance Setting the OFFSET
12. 204 ZHSVO zsva 2055 ZTM 204 11 2 9 Main Board Top Section PR270102A 1 Lzvolv M 7 sna ZSOWVYAN AXOWAW 2193534 1 d 213534 13538 NONV4 ZSOAZ ZSOXc 3SvHdc ZTM 4 208 4 4 ZSOAZ zeso Zeie 75255 zsoadav 25000 ZSONVYAN 215001 2 8 H zsoasn 11513712 250850 ZSON39 ZSON39 300930 ZWMd 1nOWMdN3d 20514 20510 213539 18534 Loan a Mai Su 21570 ZHSVO ZEN ZA 204 2250 2289 2089 2 3 9 rz giay liz olv NI LJ30334 NI 0430333 o 430334 8 0 4 inoawosda 4 ZLNISSN ZLNOLNID ZAINIIVOOT1 181010 OoW3aaaad O8WOL QOWoud3 ZANIIVOOT1 11 12 CE3000 UM 251 9370 11 BLOCK DIAGRAMS AND CIRCUIT DIAGRAMS Main Board Connector Block Section PR270102A 11 2 10 18021 98021 s9091 vado1 9091 18321 08021 ws L8a
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14. eene 6 8 6 2 2 Howto Replace the Push econtra a erra 6 10 CE3000 UM 251 9370 iii 6 2 3 Howto Replace the Push Roller Arm n se 6 11 6 2 4 How to Replace the Cam Sensor 6 13 6 2 5 How to Replace the Pen Block without Auto Registration Sensor 6 14 6 2 6 Howto Replace the Pen Block with Auto Registration Sensor 6 16 6 27 Howto Replace the Push Roller Sensor 6 18 6 28 How to Replace the Y relay Board eer 6 19 6 2 9 Howto Replace the Cutting Mat 6 20 6 2 10 How to Replace the Control Panel Relay Board LCD Assembly and Membrane Switch Panel 6 21 6 2 11 How to Release 6 23 6 2 12 How to Replace the Y motor 6 3000 60 120 6 25 6 2 13 How to Replace the Y motor 000 40 6 27 6 2 14 How to Replace the Ou 6 29 6 2 15 How to Replace the Y flexible Cahen 6 31 6 2 16 How to Replace the Vacuum Fan 6 34 6 2 17 How to Replace the Main Board sese nnntnnnntnnnnnnntnnns 6 35 6 2 18 How to Replace the Power Supply een 6 36 6 2 19 How to Replace the Drive Roller seen 6 37 7 ELECTRICAL ADJUSTMENTS
15. 1004 585 Dimensional accuracy 5 mm Units mm CE3000 120 Mk2 1487 1188 i GE Dimensional accuracy 5 mm Units mm CE3000 UM 251 9370 1 4 1 INTRODUCTION CE3000 120AP 1487 1189 1020 Units mm Dimensional accuracy 5 mm CE3000 UM 251 9370 1 5 2 PARTS NAMES and FUNCTIONS 2 PARTS NAMES and FUNCTIONS 2 1 Parts Names and Functions Front View CE3000 40 60 40Mk2 60Mk2 40CRP Cutting mat Pen carriage Grit roller Push rollers Cutting mat Grit roller Push rollers Pen carriage Pen holder Media set lever Control panel Parallel Centronics interface connector USB interface connector Serial RS 232C interface connector Rear View CE3000 40 60 Roll medium trays Roll medium trays Roll medium tray guide rail AC power inlet Power switch CE3000 UM 251 9370 Pen holder Media set lever Serial RS 232C interface connector Saas USB interface connector Cutting or plotting is performed on this mat Feeds the medium backward or forward Pushes the medium against the grit rollers Moves the cutter
16. y 4 LB ZA 1 e J E 3 E 2 2 2 8 8 8 5 2 SE Fle 00 15 2xcsz RESETZ CE3000 UM 251 9370 11 15 11 BLOCK DIAGRAMS AND CIRCUIT DIAGRAMS 11 2 13 Main Board Decoding Block Section PR270102A N E 8 Iam N gt 5 a im o um a D eo EIS 20 Do x 3 x ou j o o N N o a 9 o q Eia n D 9 g x gt a lt 2 e n ER x Hs 9 D d D 2 D EEERSESEE 2 EERPEEPE Sg 8 8 588 2 e 588 2 e mo 2 mo 5 5 TC7WHO8FU 74HC157 SO AP 18 21 CE3000 UM 251 9370 11 16 11 BLOCK DIAGRAMS AND CIRCUIT DIAGRAMS Main Board Interface Section PR270102A 11 2 14 9 0 589 ONS ONS ONS ONS NadO N3dO HO ASna 815 MOV 075 AS va sa clr Io Zl viva
17. No Part No Description Q ty Remarks 1 621159720 BS Front Pipe 120 1 CE3000 120 621159820 BS Front Pipe 60 1 CE3000 60 2 621159710 BS Bracket 120 2 3 621159730 BS Rear Pipe 120 1 CE3000 120 621159830 BS Rear Pipe 60 1 CE3000 60 4 621159741 Basket 120 1 CE3000 120 621239710 Basket W 1 CE3000 60 5 301001020 Hexagonal wrench M6 1 Option Basket 10 8 Other Pa rts Standard Accessories No Part No Description Q ty Remarks 1 621239101 Roll Stocker 2 CE3000 40 60 2 350190621 Roll Stocker Roller CD 196 57W 4 CE3000 40 60 3 308002101 Cutter knife Q 100P 1 Packing Boxes No Part No Description Q ty Remarks 1 621239300 Packing Box for CE3000 40 1 2 621239200 Packing Box for CE3000 60 1 3 621239500 Packing Box for CE3000 120 1 4 621239990 Packing Box for CE3000 60 Option Stand 1 5 621259310 Packing Box for CE3000 120AP 1 6 621251090 Packing Box for CE3000 120AP Stand 1 CE3000 UM 251 9370 10 12 11 BLOCK DIAGRAMS AND CIRCUIT DIAGRAMS BLOCK DIAGRAMS AND CIRCUIT DIAGRAMS 11 11 1 Block Diagrams 11 1 1 Block Diagram for CE3000 120 SOINOWLNHO HOSNHS X HOSNHS X 2ctc Su SCIIOLZVO TOLL WLOTOLZad SOTOLZOd4 S HNCCIC WON
18. 2102002 gory ain N3dO SOA nyo or ED 6H 2102 027 v6H ver 2102 018 968 SCH AL V LINS NINHSO MANELELE MATERNE A9UANZY 0113003 TEOLISOOXS WOOL ran SOA eve Zen ove en OS SYZOHYL 30 DZ0LL3OOX3 va 2011309 9 1 29551 MATERNE 18 Ww 98 9v 58 Sv v8 8 v ev L 12 08 ov 74578 2011309 9 112011 020 1390 3 NOMIWO LOLP S9V DZ0LLSOOX3 DZ0L1300X3 SOA 112011 21 NONV4 0 430334 3344S EHdL ZSESSL DZ0LI320X3 ZINOOX EHdL ZSESSL DZ0LLSOOX3 EHdL ZSESSL y 1 DZOLISOOXS OLNOO Zwo01 60112122102 OSL 2102 OZY vin eve SON 08 4 022 so NC su 21890 Isola 11 5 CE3000 UM 251 9370 11 BLOCK DIAGRAMS AND CIRCUIT DIAGRAMS 11 2 3 Main Board CPU Block Section PR270101A SxHda28
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20. coroZcoda MS SNVHHNSIA g88010Z c d CHVOG8NIVNW XIOIOZCHd HOLONW X IIIOZZHd SIIIOLZVO NV HOLON A O 409040 5 HIOIOZZVO OcIDP 90TOLZWO 00 02 LCVMFP SOTOLZWO Tr 2 Oo TMS o o vOTOLZWO H Z t0 GI 60 04 lt W80TOLZWO LINQ NOILdO SHHGOOONS 90TOLZOd4 20 9 99 OW WLOTOLCWO CE3000 UM 251 9370 11 BLOCK DIAGRAMS AND CIRCUIT DIAGRAMS 11 1 2 Block Diagram for CE3000 60 TOLL SOINO LNHO HOSNHUS adUd X HOSNHS NHdVd X SE0TOZLZVO 54 vin XLOTLOZLCHd SOTOLZOd4 S MNCCIC WOH MS WHNVHSWHN CavOdNivn VIOLOZCHd ZIC
21. 11 BLOCK DIAGRAMS AND CIRCUIT DIAGRAMS vol 90 SON E lt lt lt lt lt lt lt lt lt lt lt lt lt lt lt lt 9996909900000 88888 BS 1 3d DER aa A Corr 97 d 834 tp oe t 3 3077 good t FOr 2 LA N Sus 997 Zem 1017019 55 YOL YOL YOL YOL voL e ousa 90 00 20519 get SSATId zg Ki Son 20 514 Lie fe e og ee 002 N oe GOU Nd c Te zami lt lt 0S Ld 250 ee EST
22. 5 6 7 8 9 Detach the right side cover see Subsection 6 1 1 Detach the center cover see Subsection 6 1 3 Detach the front guide see Subsection 6 1 4 or Subsection 6 1 5 Remove the wiring harness tie wrap holding the Y flexible cable and the core on the Y relay board Detach the core attached with double sided adhesive tape to the Y relay board Disconnect the Y flexible cable from connector J501 on the Y relay board Disconnect the Y flexible cable from connector J1 on the main board Remove the four plastic rivets holding the two flexible cable stoppers Plastic rivet Flexible cable stopper Plastic rivet Remove the Y flexible cable attached with double sided adhesive tape to the Y rail CE3000 UM 251 9370 6 31 6 DISASSEMBLY AND REASSEMBLY How to reinstall the Y flexible cable 1 Clean the surface of the Y rail with alcohol to remove any glue from the double sided adhesive tape that was attached the Y flexible cable 2 Affix two pieces of double sided adhesive tape to the flexible cable guide of the Y rail The first piece of tape should start at the right end of the Y rail The position of the second piece of tape depends on the model Size of the double sided adhesive tape 10 mm wide 15 mm long for the first piece of tape Nitto 500 10 mm wide 50 mm long for the second piece of tape Nitto 500 Position of the second piece of tape CE3000 40 about 260 mm from the right end
23. 9 5 97 1 8801 zr z Lr 1 801 eosr 31 V LAS NINJ9L 9801 z 0 81 LINS H 140 y 31 V LINS NINASO ES DG N3dO Fr e WOW 091 FT 18001 A 6 9 t y dow 99091 g 1 7 8021 FOOT 7 3 99 i 8021 CR SEET i 28321 IS 0 2 81 18 8 5 4 T PONG SNSOSWOL CH 1 d ert 8N3d oer gr Youd WW L 3 1 v LINS NINAZE E EA LOST i LINOON 01 IA SL N mmm d equ Ime s CS Wo A Be LS WYO L 6 7 LLNOOM Le ac ZAJA azoz 91 1 Zasnvd TT 8 91 1 5 r amp PATE 1 9E 25 at er 1 gt n N SON 11 21 CE3000 UM 251 9370 11 BLOCK DIAGRAMS AND CIRCUIT DIAGRAMS Control Panel Membrane Switch Panel Section 11 2 19 339 LO 8MS SNOILIGNOO amp ZMS 1581 9MS EN Q A 5 SMS 9 SNOIASYd 20 7 OLMS 20 6MS LXAN 11 22 CE3000 UM 251 9370 11 BLOCK DIAGRAMS AND CIRCUIT DIAGRAMS 11 2 20 120 Relay Board Section J1101 J1102 1 Q 1 2p 2 B2B XH A 1 1 1 1 1 1 1 1 1 1 1 1 2 2 1 1 1 1 1 1 1 1 1 1 1 1 Motor Relay
24. CE3000 UM 251 9370 2 9 2 PARTS NAMES and FUNCTIONS 3 Insert the sheet support pipes into the sheet support pipe brackets Use the lower holes for the pipe that will be at the front of the cutting plotter and the upper holes for the pipe that will be at the rear Remove the tape from the ends of the pipes to expose the adhesive and then fit the rubber caps on firmly Sheet support pipe Rubber cap Removable tape 4 Attach the alignment shaft to the top of the stand Loosen the attached bindhead screws A M4 two or three turns and then insert the brackets on the end of the shaft using the elongated screw holes Tighten the screws to hold the brackets in place Push the shaft in until it contacts the curved area indicated by a in the figure below and then tighten the A M4 bindhead screws When the shaft has been attached tighten the bindhead screws B M4 and check that the shaft does not rotate The bindhead screws B are screws to prevent the shaft from rotating Position the shaft as desired check both the rotation direction and the horizontal direction and then tighten the screws Fixingtape Bindhead Bindhead screws B M4 screws A M4 CE3000 UM 251 9370 2 10 2 PARTS NAMES and FUNCTIONS 5 Mount the CE3000 120AP on the stand by inserting the po
25. Check the cam sensor plate and LOAD MEDIA when attach it at the correct position media has been loaded Verify item 2 Connect the cable securely Replace the cam sensor board The plotter can t Clean the push roller sensor recognize the Y direction Verify item 2 of the media size Replace the push roller sensor cable securely connected to Connect the cable securely each connector The plotter can t 1 Is there any dust on the front Clean the front media sensor and recognize the X direction media sensor and the rear media the rear media sensor of the media size sensor Verify item 2 Connect the cables securely the rear media sensor cables Replace the sensor s securely connected to each connector The media is fed at an 1 Are the push rollers worn down Yes Replace the push roller s angle Verify item 2 2 Is there anything on the drive Clean the drive roller with a brush roller Verify item 3 3 Do the push rollers have the Replace the push roller spring s correct pressure Verify item 4 4 15 the drive roller worn down Replace the drive roller Verify item 5 5 Is the drive roller attached Replace the bearing of the drive correctly roller Attach the drive roller correctly CE3000 UM 251 9370 9 2 9 TROUBLESHOOTING 9 3 Cutting Operations Symptom Verificationitem The cut line is crooked 1 Does the
26. Hexagonal socket bolt M5 x 12 Coin screw x4 CE3000 60 only Stand side bar L R CE3000 60 CE3000 60 CE3000 120 c M Hexagonal socket bolt M6 x 8 CE3000 120 only Center bar CE3000 60 CE3000 120 Allen wrench M6 CE3000 120 only Allen wrench M5 Stand Assembly Instructions 1 Fasten the stand feet L R to the side bars L R with the hexagonal socket bolts M5 using the Allen wrench CE3000 60 There are three bolt holes but the center one is not used Hexagonal socket bolt M5 CE3000 120 Hexagonal socket bolt M5 2222 Stand foot Stand side Stopper 2 Fasten the stand tops L R Allen wrench to the stand side bars L R with the hexagonal socket bolts M5 using the CE3000 60 Hexagonal socket bolt M5 Stand top Stand side bar socket bolt M5 Stand top Stand side bar CE3000 UM 251 9370 2 6 2 PARTS NAMES and FUNCTIONS 3 Loosely fasten the stand side bars L R to the center bar with the hexagonal socket bolts CE3000 60 M5 CE3000 120 M6 using the Allen wrench CE3000 60 Center bar Center bar Hexagonal socket 24 M6 Stand side bar Hexagonal socket bolt M6 CE30
27. Notch CE3000 UM 251 9370 6 6 6 DISASSEMBLY AND REASSEMBLY 2 Fasten the two M3L6 binding head screws Fasten the three M3L6 binding head screws for the CE3000 120 CE3000 UM 251 9370 6 7 6 DISASSEMBLY AND REASSEMBLY 6 2 Mechanical Parts 6 2 1 How to Replace the Front and Rear Media Sensors You need to use a strip of cutting film whenever you replace the rear sensor How to detach the front or rear media sensor 1 Detach the front or rear guide Front guide see Subsection 6 1 4 for CE3000 40 and 60 and Subsection 6 1 5 for CE3000 120 Rear guide see Subsection 6 1 6 2 Remove the M3L12 binding head screw attaching the sensor 3 Disconnect the sensor from the connector Front media sensor M3L12 binding head screw Rear media sensor How to reinstall the front media sensor 1 Connect the sensor to the connector 2 Fasten the M3L12 binding head screw to mount the sensor 3 Install the front guide How to reinstall the rear media sensor 1 Place a strip of cutting film on the rear sensor as shown in the figure below Type of cutting film Outdoor use black cutting film Size of film 7 x 15 Thickness 0 08 to 0 1 mm Fold a 2 5 mm length of cutting film at this edge and attach it to the side of the sensor Connector Sensor Fold the cutting film at this edge Cutting film and attach it to the side of the sensor Align the cutting film edge with the connector
28. 621234811 Push Roller Position Label 120R 1 CE3000 120 120AP Right side 621234820 Push Roller Position Label 120L 1 CE3000 120 120AP Left side 24 621230132 Cam Sensor Plate 1 25 621230121 Cam Lever 1 26 621232201 Drive Roller 120 1 CE3000 120 120AP 621232000 Drive Roller 60 1 CE3000 60 621232100 Drive Roller 40 1 CE3000 40 27 621112100 Push Roller Arm 2 CE3000 40 60 621112100 Push Roller Arm 3 CE3000 120 120AP 28 621232011 X Drive Pulley 1 29 621233430 Y Tension Bracket 1 30 621233422 Y Tension Arm 1 31 621230111 Cam 2 CE3000 40 60 621230111 Cam 3 CE3000 120 120AP 32 621112120 Push Roller Arm Shaft 2 CE3000 40 60 621112120 Push Roller Arm Shaft 3 CE3000 120 120AP 33 621112020 Bearing Stopper 2 34 621230371 Cutting Mat 120 1 CE3000 120 621250520 Cutting Mat 120AP 1 CE3000 120AP 621230070 Cutting Mat 60 1 CE3000 60 621230230 Cutting Mat 40 1 CE3000 40 35 621230101 Cam Shaft Bush 2 36 621112010 Drive Roller Holder 1 CE3000 40 60 621112010 Drive Roller Holder 3 CE3000 120 120AP 37 621112040 Rubber Spacer 1 CE3000 40 60 621112040 Rubber Spacer 3 CE3000 120 120AP CE3000 UM 251 9370 10 3 10 PARTS LIST No Part No Description Q ty Remarks 38 621230140 Left Slider Stopper 40 621112140 Push Roller Spring 39 621230150 Right Slider Stopper DE 645 621153150 Center Push Roller Spring DE 646 CE3000 120 380206341 Center Pu
29. Select the required menu by scrolling through the list using the NEXT and PREV keys CE3000 40 60 120 FEED AUTO PRE FEED TANGENTIAL AUTO REG MARK CLEAR BUFFER AXIS ALIGNMENT DISTANCE ADJUST PAGE LENGTH PLOT AREA EXPAND ROTATE COPY SORT RS 232C COMMAND BLADE WEAR SETUP PEN UP DOWN TEST PEN UP SPEED OFFSET FORCE OFFSET ANGLE STEP PASS INIT DOWN FORCE LENGTH UNIT CE3000 UM 251 9370 Setting the FEED function Setting the AUTO PRE FEED Setting TANGENTIAL Mode Auto Registration Mark Reading Settings Factory Option Clearing the Buffer Memory Aligning the Coordinate Axes Distance Adjustment Setting the PAGE LENGTH Setting the Cutting Plotting Area Expanding the Cutting Plotting Area Rotating the Coordinate Axes Cutting Plotting Using the Buffer Memory COPY Function Sorting Settings Interface Settings Setting the Format of Data to be Received Cutter Blade Wear Detection Special function only displayed for BLADE WEAR SETUP ONT Raising and Lowering the Pen TEST Mode Setting the PEN UP SPEED Setting the OFFSET FORCE Initial Cutting Force Setting the OFFSET ANGLE Setting the STEP PASS Setting the INITIAL DOWN FORCE Setting the LENGTH UNIT 3 2 CE3000 120AP ENTER key SELECT USER COMMAND RS 232C PAGE LENGTH SEPARATOR TIMEOUT
30. cutting is performed using the cutting conditions specified in a received cutting condition command If no commands are received cutting is performed using the cutting conditions set at the control panel The default setting is MANUAL e Blade Tip Initial Position Setting The cutter blade is placed on the medium to orient it after the power is turned on or the cutter pen conditions are set This is referred to as initializing the cutter blade This function sets the Blade Tip Initial Position for this operation When 2 mm BELOW is selected initial blade control is performed at a position 2 mm below the cutting start position When OUTSIDE is selected initial blade control is performed outside of the effective cutting plotting area The default setting is 2 mm BELOW eEnabling Disabling PEN UP MOVE This function sets whether the pen will travel to each point specified or only from the initially specified pointto the last specified point when consecutive commands are received specifying pen movement while it israised When ON is selected the pen travels consecutively to each coordinate specified by the data received When OFF is selected the pen travels directly from the initially specified point to the last specified point The default setting is OFF eEnabling Disabling the Media Sensors This function sets the media sensors that detect the size of the medium in the feed direction When ON is selected the feed direction media sen
31. 2 Loosen the M3L6 binding head screw attaching the pen block cover M3L6 binding screw J503 Y relay board Pen block cover 3 Remove the pen block cover 4 Disconnect the cable from connector J503 on the Y relay board Also disconnect the flexible cable from connector J504 when you are replacing the pen block on the CE3000 120 CE3000 UM 251 9370 6 14 6 DISASSEMBLY AND REASSEMBLY 5 Remove the two M4L6 binding head screws attaching the pen block MA4L6 binding head screw Pen block How to reinstall the pen block 1 Attach the pen block to the Y slider 2 Fasten the two M4L6 binding head screws to attach the pen block so that there is a gap of 10 mm CE3000 120AP 11 5 mm between the bottom of the pen block and the cutting mat Perform a visual check to make sure that the pen block is not mounted at an angle Side view of the pen block CE3000 40 60 120 Cutting mat 10 mm CE3000 120AP 11 5 mm 3 Reattach the other parts in the reverse order in which they were detached 4 Perform the pen force adjustment see Section 7 5 CE3000 UM 251 9370 6 15 6 DISASSEMBLY AND REASSEMBLY 6 2 6 How to Replace the Pen Block with Auto Registration Sensor How to detach the pen block 1 Detach the center cover see Subsection 6 1 3 2 Loosen the M3L6 binding head screw attaching the pen block cover M3L6 binding screw J503 M2L5 binding screw A Y relay board Pen block cover 3
32. 25 621233000 Bearing Roller Tension Plate 1 26 621113530 Bearing Roller Base Bracket 1 27 621113540 Cutter Pen Holder 1 CE3000 40 60 120 622192012 Cutter Pen Holder A 1 CE3000 120AP 28 621113050 Push Roller Sensor Bracket 1 29 621113030 Y Belt Stopper 2 30 692123330 Flexible Cable FPC270103 1 CE3000 40 60 692123340 Flexible Cable FPC270104 1 CE3000 120 120AP 31 791230700 Pen Block Assembly 1 CE3000 40 60 791230701 Pen Block Assembly 120 1 CE3000 120 32 791230721 Pen Block Assembly 120AP 1 CE3000 120AP 33 622192022 Cutter Pen Holder B 1 CE3000 120AP 34 622192091 Arm Spring 2 1 CE3000 120AP 35 337120250 Shaft Pin D2L25H7 2 CE3000 120AP 36 622192060 Pen Holder AP 2 CE3000 120AP 37 053203420 Magnet 2 CE3000 120AP 38 622192070 Lock Arm 2 CE3000 120AP 39 622192081 Arm Spring 1 1 CE3000 120AP 40 333302001 Stopper ring CS 2 mm 4 CE3000 120AP 41 792219702 Pen Holder Assy 4200 1 CE3000 120AP 42 621163200 Pen Holder Spacer 1 CE3000 120AP 43 792219703 Pen Station Assy 4200 1 CE3000 120AP CE3000 UM 251 9370 10 6 10 PARTS LIST Pen Block Pen Holder CE3000 120AP Pen Station CE3000 120AP 10 7 CE3000 UM 251 9370 10 5 Wiring Harness 10 PARTS LIST No Part No Description Q ty Remarks 1 692123015 CA270101D Power Supply to Power Switch 2 692123020 CA270102 Power Supply to Main Board C
33. 4 TM 127 4 7 791230714 Main Board 60 120 1 CE3000 60 120 791230720 Main Board 120AP 1 CE3000 120AP 791230715 Main Board 40 1 CE3000 40 791230716 Main Board for CE3500 1 CE3500 621237500 Heat sink for CE3500 Main Board 1 CE3500 791230717 Main Board for CE2800 1 CE2800 791230718 Main Board for DT 60 1 CE2800 SSK 791230722 Main Board for CE3000 40 Mk2 1 CE3000 40Mk2 791230723 Main Board for CE3000 60 120 Mk2 1 CE3000 60Mk2 120Mk2 792130719 Main Board for CE3000 40CRP 1 Craft Robo Pro 791230724 Main Board for 9e60 1 9e60 8 791230707 Motor Relay Board 1 CE3000 120 120AP 9 791230703 Control Panel Relay Board 1 PR270104 10 621234201 Left Side Cover 1 621238000 Left Side Cover SK35 1 CE3500 CE2800 SSK 621313110 Left Side Cover 9e60 1 9e60 11 621230052 Front Guide 60 1 CE3000 60 621230452 Front Guide 120 V2 1 CE3000 120 120AP 12 621234213 Right Side Cover 1 621238000 Right Side Cover SK35 1 CE3500 CE2800 SSK 621313120 Right Side Cover 9e60 1 9e60 13 621230042 Front Guide 40 1 CE3000 40 60 14 621230308 Main chassis 120 1 CE3000 120 120AP 621230007 Main chassis 60 1 CE3000 60 621230207 Main chassis 40 1 CE3000 40 15 621234404 Center Cover 120 1 CE3000 120 120AP 621234242 Center Cover 60 1 CE3000 60 621234302 Center Cover 40 1 CE3000 40 621237400 Center Cover for CE3500 1 CE3500 621238100 Center Cover SK60 1 CE2800 SSK 621313130 Center Cover for 9e60 1 9e60 16 621230464 Rear Guide 120 120AP
34. 6 1 4 How to Replace the Front Guide CE3000 40 60 How to detach the front guide CE3000 60 1 Remove the two M3L6 binding head screws from front guide 40 2 Remove the M3L6 binding head screw from front guide 60 3 Pull out the front guides to the front 1 Front guide 60 Wy L di COSI M3L6 binding K head screw M3L6 binding head screw How to detach the front guide CE3000 40 1 Remove the two M3L6 binding head screws from front guide 40 2 Pull out the front guide to the front How to reinstall the front guide CE3000 60 1 Install the front guide 60 and fasten the one M3L6 binding head screw 2 Install the front guide 40 and fasten the two M3L6 binding head screws How to reinstall the front guide CE3000 40 1 Install the front guide 40 and fasten the two M3L6 binding head screws CE3000 UM 251 9370 6 3 6 DISASSEMBLY AND REASSEMBLY 6 1 5 How to Replace the Front Guide CE3000 120 There are two measuring tapes on the front guide of the CE3000 120 You have to attach new tapes after replacing the front guide How to detach the front guide CE3000 120 1 Remove the two M3L6 TP head screws from front guide 120 2 Pull out the front guide to the front M3L6 TP head screw How to reinstall the front guide CE3000 120 1 Have ready two 250 mm long measuring tapes when you replace the front guide Front Guide 120 Fold back a 30 mm length of tape at this edge Make sur
35. 60 Stand CE3000 60 ye 10 lt 2 2 5 13 NY D NIU CE3000 UM 251 9370 Stand CE3000 120 10 PARTS LIST No Part No Description Q ty Remarks 1 621231031 Right Side Stay 120 1 CE3000 120 2 621231041 Right Foot 120 1 CE3000 120 3 621231020 Right Top Plate 120 1 CE3000 120 4 621231071 Left Side Stay 120 1 CE3000 120 5 621231081 Left Foot 120 1 CE3000 120 6 621231060 Left Top Plate 120 1 CE3000 120 7 621151130 Center Bar 120 1 CE3000 120 8 621231093 Stock Shaft 120 2 CE3000 120 9 621231093 Stock Shaft 120 10 621231121 Stopper 120 2 CE3000 120 11 305811005 Hexagonal wrench M5 1 12 301001020 Hexagonal wrench M6 1 CE3000 120 13 391650100 Hexagonal bolts M5M5L10Ni 12 14 391660200 Hexagonal bolts M6L20Ni 8 CE3000 120 Stand CE3000 120 CE3000 UM 251 9370 10 9 Stand CE3000 120AP 10 PARTS LIST No Part No Description Q ty Remarks 1 621231370 Left Side Stay 120AP 1 CE3000 120AP 2 621231380 Right Side Stay 120AP 1 CE3000 120AP 3 621151130 Center Bar 120 1 CE3000 120 4 621231170 Left Foot 120AP 1 CE3000 120AP 5 621231180 Right Foot 120AP 1 CE3000 120AP 6 621159730 BS Rear Pipe 120 2 CE3000 120 120AP 7 621159710 BS Bracket 120 2 000 120 120 8 621161250 S
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37. Board PR270112 11 2 21 120 Pen Encoder Flexible Cable Section FPC270101 1 2 3_ 4 GND HEDS 9720 P50 CE3000 UM 251 9370 11 23
38. CE3000 40 uses a different Y drive belt and Y motor from the CE3000 60 and CE3000 120 How to detach the Y motor 1 Detach the right side cover see Subsection 6 1 1 2 Detach the front guide see Subsection 6 1 4 or Subsection 6 1 5 3 Disconnect the Y motor cables from connector J8 and J11 on the main board 4 Loosen the two M3L4WP set screws to detach the Y motor pulley M3L4WP set screw Y motor drive belt M6L6 binding head screw Y motor pulley 5 Remove the two M3L6 binding head screws holding the Y motor 6 Detach the Y motor pulley then detach the Y motor 7 Detach the pulley flange and the spacer from the Y motor Y motor Spacer Pulley flange CE3000 UM 251 9370 6 25 6 DISASSEMBLY AND REASSEMBLY How to reinstall the Y motor 1 2 3 4 5 6 7 8 9 Attach the pulley flange and the spacer to the new Y motor Attach the Y motor to the Y motor bracket Hang the Y drive belt on the Y motor pulley and the Y idler pulley Attach the Y motor pulley to the Y motor Tighten the two M3L4WP set screws that hold the Y motor pulley Spread a suitable quantity of Loctite 222 on the two M3L4WP set screws that hold the Y motor pulley Spread a suitable quantity of the Shinetu silicon grease G501 on the Y motor pulley and Y idler pulley Use the force gauge to pull the Y drive motor pulley flange with a 1 2 kg to 1 3 kg force Tighten the two M3L6 binding head screws that hold th
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40. FORCE Initial Cutting Force Setting the Initial Down Force STEP PASS Setting the STEP PASS 3 OFFSET ANGLE Setting the OFFSET ANGLE F_CUT Setting the F_CUT Function Setting the Distance Compensation Between Cutting Plotting Using the Buffer Memory LENGTH UNIT Setting the LENGTH UNIT PEN 1 2 ADJ the Pens COPY COPY Function 3 3 3 OPERATIONS CE3000 40CRP Craft Robo Pro MOVE TO R MARK SORT FEED RS 232 AUTO PRE FEED COMMAND Note This menu is only displayed when ON has TANGENTIAL BLADE WEAR SETUP been specified at the B W S Blade Wear Setup submenu in the Special Functions menu AUTO REG MARK PEN UP DOWN CLEAR BUFFER TEST AXIS ALIGNMENT PEN UP SPEED DISTANCE ADJUST FORCE PAGE LENGTH OFFSET ANGLE PLOT AREA STEP PASS EXPAND INIT DOWN FORCE ROTATE LENGTH UNIT MIRROR FOLDING LINE SET COPY CE3000 UM 251 9370 3 4 3 OPERATIONS 3 3 Description of Special Functions A The cutting plotter is provided with the special functions described below These functions are specified only in special situations and are not normally used 1 Turn on the cutting plotter while holding down the V key
41. Remove the pen block cover 4 Disconnect the cables from connector J503 and J505 on the Y relay board Also disconnect the flexible cable from connector J504 when you are replacing the pen block on the CE3000 120 5 Remove the two M2L5 binding head screws attaching the auto registration sensor bracket Then remove the auto registration sensor CE3000 UM 251 9370 6 16 6 DISASSEMBLY AND REASSEMBLY 6 Remove the two M4L6 binding head screws attaching the pen block 41 6 binding head screw Pen block How to reinstall the pen block 1 Attach the pen block to the Y slider 2 Fasten the two M4L6 binding head screws to attach the pen block so that there is a gap of 10 mm between the bottom of the pen block and the cutting mat Perform a visual check to make sure that the pen block is not mounted at an angle Side view of the pen block 10 mm Cutting mat 3 Reattach the other parts in the reverse order in which they were detached 4 Perform the pen force adjustment see Section 7 5 5 Perform the auto registration sensor sensitivity adjustment see Section 7 8 6 Perform the auto registration sensor offset adjustment see Section 7 9 CE3000 UM 251 9370 6 17 6 DISASSEMBLY AND REASSEMBLY 6 2 7 How to Replace the Push Roller Sensor How to detach the push roller sensor 1 Detach the center cover see Subsection 6 1 3 2 Detach the pen block see Subsection 6 2 5 or 6 2 6 3 Disconnect t
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43. adjustment values How to input the servo gain 1 Mount a 0 9 mm diameter cutter pen in the pen holder 2 Load a cutting sheet in the plotter as shown in the figure below Make sure that the front and rear lengths of the cutting sheet are the same length L1 L2 lt 7 Cutting sheet 3 Turn on the power while pressing the TEST and ENTER keys 4 Select the ROLL2 media mode 5 Press the PAUSE key to display the menu shown below DISTANCE ADJUST 6 Press the NEXT key until the following menu is displayed SET GAIN 7 Press the ENTER key to display the menu shown below GAIN X 80 Y 50 8 Input the values that are recorded on the chassis default factory settings Press the UP or DOWN ARROW key to change the X Gain value Press the LEFT or RIGHT ARROW key to change the Y Gain value 9 Press the ENTER key to store the setting and complete the adjustment CE3000 UM 251 9370 7 7 7 ELECTRICAL ADJUSTMENTS 7 8 Setting the Auto Registration Mark Sensor Option CE3000 40 60 120 Qe60 If you have the Auto registration mark sensor option you must set the MARK OPTION mode to ON How to set the auto registration mark sensor option 1 Turn on the power while pressing the TEST and ENTER keys 2 Select the media mode 3 Press the PAUSE key to display the menu shown below DISTANCE ADJUST 4 Press the NEXT key until the following menu is displayed MARK OPTION 5 Press the ENTER key to display the m
44. edge 2 Connect the sensor to the connector CE3000 UM 251 9370 6 8 6 DISASSEMBLY AND REASSEMBLY 3 Fasten the M3L12 binding head screw to mount the sensor 4 Install the rear guide CE3000 UM 251 9370 6 9 6 DISASSEMBLY AND REASSEMBLY 6 2 2 How to Replace the Push Roller How to detach the push roller 1 Detach the right side of the E ring from the push roller shaft Push roller arm Push roller E ring Push roller shaft 2 Detach the push roller shaft from the push roller arm from the left side 3 Detach the push roller How to reinstall the push roller 1 Reattach the push roller in the reverse order in which it was detached CE3000 UM 251 9370 6 10 6 DISASSEMBLY AND REASSEMBLY 6 2 3 How to Replace the Push Roller Arm How to detach the push roller arm 1 Detach the right and left side covers see Subsection 6 1 1 and Subsection 6 1 2 2 Detach the center cover see Subsection 6 1 3 3 Set the cam lever to the media release position 4 Remove the two M3L6 binding head screws attaching the cam lever M3L6 binding head screw Cam lever M3L6 binding head screw Left cam shaft holder 5 Remove the M3L6 binding head screw attaching the left side cam shaft holder 6 Remove the two M3L6 binding head screws attaching the cam sensor plate to the cam shaft M3L6 binding head screw Cam sensor plate CE3000 UM 251 9370 6 11 6 DISASSEMBLY AN
45. of the Y rail CE3000 60 about 360 mm from the right end of the Y rail CE3000 120 about 660 mm from the right end of the Y rail The first piece of double sided adhesive tape Affix the tape onto the right edge of the Y rail The second piece of double sided adhesive tape 5 gt Affix the tape at the specified position on the Y rail 3 Insert the Y flexible cable into the core and connect the Y flexible cable to connector J501 4 Attach the core to the Y relay board using double sided adhesive tape 5 Move the pen block to the left end CE3000 UM 251 9370 6 32 6 DISASSEMBLY AND REASSEMBLY 6 Fit the Y flexible cable into the Y rail as shown below The Y flexible cable shouldn t touch the left side plate Allow a 3 mm space between the left end of the Y flexible cable and the left side plate Allow a 3 mm space between the left end of the Y flexible cable and the left side plate 7 Secure the Y flexible cable onto the flexible cable guide of the Y rail using double sided adhesive tape 8 Reattach the other parts in the reverse order in which they were detached CE3000 UM 251 9370 6 33 6 DISASSEMBLY AND REASSEMBLY 6 2 16 How to Replace the Vacuum Fan How to detach the vacuum fan 1 Detach the right and left side covers see Subsection 6 1 1 and Subsection 6 1 2 2 Detach the front guide see Subsection 6 1 4 or Subsection 6 1 5 3 Detach the rear guide see Subsection 6 1 6 4 Remove the
46. p CUTTING PLOTTER CE3000 40 60 120 1 20AP CE2800 SSK CE3500 CE3000 40Mk2 60Mk2 120Mk2 2 CE3000 40CRP Craft ROBO Pro SERVICE MANUAL GRAPHTEC CORPORATION CE3000 UM 251 15 9370 HISTORY OF REVISIONS 2 3 6 03 08 29 The DIP switch setting for moving coil PL603 added 7173 05 7 03 10 17 Partnumberforthe pen block assy corrected 10 5 06 8 0310 22 Part number forthe main board corrected 44104 07 9 0310 22 Sentencenumbercorected 78 07 10 04 02 05 The default factory settings label location 72 08 11 04 02 05 Quantity ofthe stocker corrected 10 8 08 12 04 0715 CE3000 120AP information added a 09 15 05 03 04 The part number of center cover added for the CE3500 and CE2800 SSK 10 1 10 2 12 CE3000 UM 251 9370 ii CONTENTS 1 INTRODUCTION tte n e Deu one rap cedes 1 1 LI Main Specific aloris ee 1 1 1 2 External DiMensionS cssscsssssecssesssessesssessssssesssesseeseessesseesesseesseessesnseeseesseeseesses 1 3 2 PARTS NAMES and FUNCTIONS 2 1 2 1 Parts Names and Functions sess nennen 2 1 2 2 Eelere 2 6 2 3 Attaching the Basket CE3000 60 120 Optional 243 3 OPERATIONS eec eee ecce 3 1 3 15 Control Panel iioii D end at ito RE ceo tu d ee 3
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49. 00 120 4 Mount the CE3000 cutting plotter on the stand by inserting the positioning pins on the stand into the positioning holes on the underside of the cutting plotter Fasten using the four coin screws or hexagonal socket bolts M6 Positioning pins CE3000 120 LF Hexagonal socket bolts M6 5 Tighten the hexagonal scoket bolts loosely fastened in step 3 CE3000 UM 251 9370 2 7 CE3000 120AP Standard Stand Construction The stand is made up of the following parts 2 PARTS NAMES and FUNCTIONS Stand side bar L R Center bar Center bar Alignment shaft Stock shaft Hexagonal socket bolt M6 x 8 Allen wrench M6 Basket Construction Sheet support pipe x 2 Sheet support pipe bracket x 2 Rubber cap x 4 p e Hexagonal socket bolt M6 x 4 8 C CE3000 UM 251 9370 2 8 2 PARTS NAMES and FUNCTIONS Stand Assembly Instructions 1 Fasten the center bar to the stand side bars L R temporarily with the hexagonal socket bolts M6 using the Allen wrench Front side Center bar a Stand side bar Hexagonal socket bolt M6 2 Fasten the sheet support pipe brackets to the stand tops with the hexagonal socket bolts M6 Support pipe bracket Hexagonal socket bolt M6
50. 1 3 2 Menu 3 2 3 3 Description of Special Functions A seen 3 5 34 Description of Special Functions B eere 3 7 4 RECOMMENDED PARTS LIST 4 1 9 EIST TOOLS rx eiecit x io e tex use 5 1 PL T 5 1 5 2 Greasing And Gluing Points serene 5 1 5 3 Subparts ISU ib nado aod emer ua a d WR RR n lec d Cia 5 1 6 DISASSEMBLY AND REASSEMBLY 6 1 6 1 Exterior Paris ditto eects eect tals cea ie tempted tS 6 1 6 1 1 How to Replace the Right Side Cover c sssssssssssesssssssssssssssssessesssssssssessssseessessssseesseeaeess 6 1 6 1 2 How to Replace the Left Side Cover essere nnns 6 1 6 1 3 How to Replace the Center Cover scssssssssssesssssssssesssssssessessssessessseesseesseessessseesseesseesseesseens 6 2 614 Howto Replace the Front Guide 3000 40 60 6 3 6 1 5 How to Replace the Front Guide 3000 120 64 6 1 6 to Replace the Rear Guide sees tnnnnnnntnnnnnn 6 6 6 2 Mechanical E 6 8 6 2 1 How to Replace the Front and Rear Media Sensors
51. 1 CE3000 120 120AP 621230064 Rear Guide 60 1 CE3000 60 621230224 Rear Guide 40 1 CE3000 40 17 791230711 LCD Assembly 1 18 619000151 Anti electrostatic Brush 2 CE3000 120AP 19 621250070 Front Media Guide 1 CE3000 120AP 20 621114110 Caution Label 1 21 621234700 Emblem CE3000 1 CE3000 621237700 Emblem CE3500 1 CE3500 621238200 Emblem CE2800 1 CE2800 621238300 Emblem DT 60 1 CE2800 SSK 621308330 Emblem Craft Robo 1 CE3000 40CRP 621313210 Emblem 9e60 1 9e60 22 621234500 Rating Label 1 CE3000 621237600 Rating Label CE3500 1 CE3500 621231200 Rating Label CE2800 1 CE2800 621238800 Rating Label DT 60 1 CE2800 SSK 621313220 Rating Label 9e60 1 9e60 23 621238180 Mk2 Label 1 CE3000 40MK2 60MK2 120MK2 Not required to the USA model CE3000 UM 251 9370 10 1 10 PARTS LIST Outer Casing CE3000 UM 251 9370 10 2 10 2 Main Frame 10 PARTS LIST No Part No Description Q ty Remarks 1 682123200 Vacuum Fan 3612 05W B50 B03 1 CE3000 40 60 682123200 Vacuum Fan 3612 05W B50 B03 2 CE3000 120 120AP 2 314690020 Bearing 2 6900ZZNXR 3 621233310 Y rail 120 1 CE3000 120 120AP 621113040 Y rail 60 1 CE3000 60 621233210 Y rail 40 1 CE 3000 40 4 621113140 Pulley flange 1 5 5000
52. 13021 Y Belt 60 1 621153201 Y Belt 120 1 1 5 621113540 Cutter Pen Holder 1 1 1 1 622192012 Cutter Pen Holder B 1 622192060 Pen Holder AP 1 792219702 Pen Holder Assy 4200 1 792219703 Pen Station Assy 4200 1 6 621113581 Pen Holder Thumb Screw L14 1 1 1 1 621113591 Pen Holder Thumb Screw L10 1 7 791230710 Y Drive Pulley 1 1 1 1 1 8 791230715 Main Board 40 1 1 791230714 Main Board 60 120 1 1 791230720 Main Board 120AP 1 791230722 Main Board 40 Mk2 1 CE3000 40Mk2 791230723 Main Board 60 120 Mk2 1 1 CE3000 60Mk2 120Mk2 791230719 Main Board 40 CRP 1 CE3000 40CRP 9 682123200 Fan 3612 05W B50 B03 1 1 1 2 2 Craft Robo Pro 10 692123330 Y Flexible Cable 40 60 1 1 1 FPC270103 692123340 Y Flexible Cable 120 1 1 FPC270104 11 500051380 Power Supply 1 1 1 1 1 SWDO060P 24 12 692123350 Cam Sensor Flexible Cable 1 1 1 1 1 FPC270105 13 692123360 Push Roller Sensor Flexible Cable 1 1 1 1 1 FPC270106 14 692123320 Control Panel Flexible Cable 1 1 1 1 1 FPC270102 15 500051382 Paper Sensor 2 2 2 2 2 PS 117ND1 16 682123210 X Motor for CE3000 40 1 1 KH42JM2R033 682900600 X Motor for CE3000 60 1 TS3747N46E3 772123620 X Motor for CE3000 120 1 1 UGFMED B5LGRA5 17 682123220 Y Motor for CE3000 40 1 1 KH42JM2R034 682900610 Y Motor for CE3000 60 120 1 1 1 TS3747N47E3 18 791
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54. 230700 Pen Block Assy for CE3000 40 60 1 1 1 791230701 Pen Block Assy for CE3000 120 1 791230721 Pen Block Assy for CE3000 120AP 1 19 791230702 Y Relay Board 1 1 1 1 1 20 791230703 Control Panel Board 1 1 1 1 1 PR270104 21 791230704 Push Roller Sensor Board 1 1 1 1 1 22 791230705 Cam Sensor Board 1 1 1 1 1 23 791230706 Auto Registration Sensor Board 1 1 1 1 24 682123082 Control Panel Membrane Switch Panel 1 1 1 1 1 PR270108B CE3000 UM 251 9370 4 1 5 LIST OF TOOLS 5 LIST OF TOOLS 5 1 Tools Distance adjustment Glass scale 10 mm height block PC Centronics cable F pM 5 X drive belt tension adjustnent Push pull gauge 2 kg 6 belt tension adjustment Push pull gauge 2 kg 7 Replacing the main board 8 Replacing the vacuum fan ertserewdriver 50 mm 5 2 Greasing And Gluing Points 6 Y tension pulley Shinetu silicon grease G501 Suitable quantity 8 Y motor drive pulley setscrews Loctite222 quantity S 9 X motor drive pulley set screws Loctite 222 Small quantity 10 X drive pulley set screws Loctite 222 Small quantity 5 3 Subparts List 6 Vacuumfan wiring harness Harnesstiewap About 100 x 2 5mm t 10 mm _ 8 Tension pulley 4K Smm 9 Drive roller bearing Bush 8 45 _ CE3000 UM 251 9370 5 1 6 DISASSEMBLY AND REASSEMBLY 6 DIS
55. 51 9370 7 2 7 ELECTRICAL ADJUSTMENTS 7 4 Clearing the Non Volatile RAM When you replace the main board you must clear the Non Volatile RAM NOV RAM If you clear the Non Volatile RAM you will lose the setup parameters for each adjustment Input the adjustment values to the main board after you clear the Non Volatile RAM How to clear the Non Volatile RAM 1 Set SW1 to the NOV RAM clear mode as shown below 123 4 2 Turn on the power to the plotter 3 The NOVRAM INIT menu appears The plotter immediately starts to clear the parameters on NOV RAM and then sets the default values NOVRAM INIT 4 When the programming is complete the NOVRAM INIT END menu appears NOVRAM INIT END 5 Turn off the power to the plotter 6 Return the SW1 setting to normal mode as shown below CE3000 120 and CE3000 60 CE3000 40 with moving coil PL 326B 12 3 4 CE3000 60 and CE3000 40 with new moving coil PL 603 1234 CE3000 UM 251 9370 7 3 7 ELECTRICAL ADJUSTMENTS 7 5 Adjusting the Pen Force This adjustment will set the pen force If you replace the main board use the following procedure to input the recorded adjustment values If you replace the moving coil and or the pen block assembly you must adjust the pen force using the following procedure How to adjust the pen force 1 Mount a 0 9 mm diameter cutter pen in the pen holder 2 Load a sheet of paper in the plo
56. 51382 Media Sensor 2 PS 117ND1 6 621230012 Left side plate 1 7 682900610 Y Motor 1 TS3747N47E3 CE3000 60 120 120AP 682123220 Y Motor 1 KH42JM2R034 CE3000 40 8 791230705 Cam Sensor Board 1 PR270107 9 380206731 Spring 1 DE 673 10 010012022 Y Motor pulley 1 11 379500004 Y Drive Belt 1 100TN15 10W CE3000 120 120AP 378410011 Y Drive Belt 1 100TN15 5W CE3000 40 60 12 375311002 X Drive Belt 1 82TN15 10 0W CE3000 120 120AP 378408211 X Drive Belt 1 82TN15 5W CE3000 40 60 13 092002041 Push Roller shaft 2 CE3000 40 60 092002041 Push Roller shaft 3 CE3000 120 120AP 14 681230380 Cam shaft 120 1 CE3000 120 120AP 621230090 Cam shaft 60 1 CE3000 60 621230240 Cam shaft 40 1 CE3000 40 15 095000040 Cam shaft Spring 1 16 309011003 Bearing 105 412 2 CE3000 40 60 309011003 Bearing 105 412 6 CE3000 120 120AP 17 035032260 Tension Pulley 1 CE3000 40 60 621153211 Tension Pulley 1 CE3000 120 120AP 18 621230021 Right Side Plate 1 CE3000 40 60 621230022 Right Side Plate 1 CE3000 120 120AP 19 621230314 Vacuum Base 120 1 CE3000 120 621250012 Vacuum Base 120AP 1 CE3000 120AP 621230032 Vacuum Base 60 1 CE3000 60 621230213 Vacuum Base 40 1 CE3000 40 20 621112111 Push Roller Arm Base 2 CE3000 40 60 621112111 Push Roller Arm Base 3 CE3000 120 120AP 21 621233414 Y Drive Bracket 1 22 621234222 Cam lever Cap 1 23 621234610 Push Roller Position Label 60 1 CE3000 60 621234710 Push Roller Position Label 40 1 CE3000 40
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58. ASSEMBLY AND REASSEMBLY 6 1 Exterior Parts 6 1 1 How to Replace the Right Side Cover How to detach the right side cover 1 Remove the three M4L6 binding head screws from the right side cover Note Hold the right side cover after you have detached the screws there is a flexible cable inside the cover 2 Disconnect the flexible cable which is connected to the control panel relay board M3L6 TP head screw 416 binding head screw Center cover A T 6 5 SS be Right side cover MA4L6 binding head screw How to reinstall the right side cover 1 Connect the flexible cable to the control panel relay board and mount the right side cover 2 Fasten the three M4L6 binding head screws 6 1 2 How to Replace the Left Side Cover How to detach the left side cover 1 Remove the three M4L6 binding head screws from the left side cover How to reinstall the left side cover 1 Fasten the three M4L6 binding head screws CE3000 UM 251 9370 6 1 6 DISASSEMBLY AND REASSEMBLY 6 1 3 How to Replace the Center Cover How to detach the center cover 1 Remove the two M3L6 TP screws from the center cover M3L6 TP head screw 416 binding head screw Center cover Left side cover MA4L6 binding head screw How to reinstall the center cover 1 Mount the center cover and fasten the two M3L6 TP head screws CE3000 UM 251 9370 6 2 6 DISASSEMBLY AND REASSEMBLY
59. AUSE status This lamp flashes when data is being o STATUS received from an interface regardless of whether or not the cutting plotter is in TEST PREV NEXT PAUSE status c 3 Panel Keys TEST Press this function key to conduct COND PAUSE ENTER a cutting test and check the cutting conditions PREV Press this function key to view the previous display on the LCD when in A PAUSE status NEXT Press this function key to view the next gt display on the LCD when in PAUSE status COND Press this function key to view the cutter ORIGIN pen condition settings PAUSE Press this function key once in READY status to switch to PAUSE status in order to change the various settings Press it again to cancel the PAUSE status Pressing this key while cutting or plotting is in progress stops the cutting or plotting ENTER Pressing this function key registers the cutting or plotting conditions set POSITION These keys are used to move the cursor or change the settings on the LCD display on the function setting screens Press these keys when in PAUSE status to move the pen carriage or the medium ORIGIN Press this function key to set the origin point The pen position is set as the origin point when this key is pressed CE3000 UM 251 9370 3 1 3 OPERATIONS 3 2 Menu List Pressing the PAUSE key in READY mode displays the PAUSE menu enabling the various settings to be made
60. Assembly and Membrane Switch Panel How to detach the control panel relay board LCD assembly and membrane switch panel 1 Detach the right side cover see Subsection 6 1 1 2 Disconnect the flexible cables from connector J402 and J403 on the control panel relay board 3 Remove the two M3L8 self tapping screws attaching the control panel relay board Right side cover Control panel relay board M3L8 selt tapping screw 4 Detach the control panel relay board from the right side cover 5 Remove the M3L8 self tapping screw attaching the LCD assembly LCD assembly Right side cover M3L8 self tapping screw 6 Detach the LCD assembly from the right side cover 7 Peel off the membrane switch panel from the right side cover Membrane switch panel Right side cover CE3000 UM 251 9370 6 21 6 DISASSEMBLY AND REASSEMBLY How to reinstall the control panel relay board LCD assembly and membrane switch panel 1 Clean the surface of the right side cover with alcohol where the membrane switch panel was attached 2 Reattach the LCD assembly to the right side cover 3 Attach the membrane switch panel to the right side cover so that it fits around the LCD window 4 Reattach the other parts in the reverse order in which they were detached CE3000 UM 251 9370 6 22 6 DISASSEMBLY AND REASSEMBLY 6 2 11 How to Replace the Y belt How to detach the Y belt 1 Detach the right and left side covers see Sub
61. BBU 1234 NOV RAM Clear ON P w DND 1234 Moving coil PL 603 7 2 List of Items Requiring Readjustment If you replaced one of the units listed in the table below or altered their sensor positions be sure to readjust Pinch Main board Pen Block sensor the corresponding items No mark Unnecessary M Must always adjusted N To be adjusted as necessary Note The main board must have the latest version of firmware unless otherwise specified CE3000 UM 251 9370 7 1 7 ELECTRICAL ADJUSTMENTS 7 3 Explanation of the Values of the Main Board Settings Default factory settings The default factory settings are recorded in the location shown below Switching power supply unit The default factory settings are recorded in this area The default factory settings E are recorded here Em The contents of an example record are shown below 25 47 100 228 346 X 0 X 80 X Y 4 Y 50 Y 326B Explanation of the values Distance adjustment values Gain adjustment values Auto registration mark position adjustment values X X 60 and 120 only X when the option is installed Y Y 60 and 120 only Y when the option is installed Moving coil lot no Only for first lot You can input the same values when you have replaced the main board without making any adjustments If you have changed any values by making adjustments record those values for the next maintenance check CE3000 UM 2
62. CE3000 120Mk2 You can t update to the CE3000Mk2 system firmware when your system firmware of the plotter is older version than 5 00 How to update the system firmware 1 2 3 4 5 6 7 8 Connect the computer and the CE3000 via the Centronics interface Turn on the power while pressing the RIGHT ARROW position key and the LEFT ARROW position key to display the menu shown below PASSWORD 111 Press the password the UP ARROW X position key the DOWN ARROW X position key the RIGHT ARROW Y position key and the LEFT ARROW Y position key in order to display the menu below CENTRO GET ACK This enables you to select the timing of the Centronics interface Normally there is no need to change this setting If you cannot transfer data correctly via the Centronics interface use the UP ARROW X position key or the DOWN ARROW X position key to change this timing Press the ENTER key to display the menu shown below PLEASE SEND PRG Send firmware to the plotter from the computer Drag and drop the firmware file onto the SEND EXE icon when using Windows For DOS mode use SENDB EXE as shown below For example CE3000 120 gt SENDB CE3120 X The following menu is displayed while data is being received KB RECEIVED The plotter will start the initialization routine when all the data has been received The firmware version is displayed during the initialization routine Check the f
63. D REASSEMBLY 7 Detach the right side cam shaft holder Right cam shaft holder Cam shaft 8 Pull out the cam shaft from the right side 9 Detach the push roller arm spring from the push roller arm 10 Detach the E ring from the push roller arm shaft Push roller arm shaft 11 Detach the push roller arm shaft from the push roller arm and detach the push roller arm push roller arm base and the cam How to reinstall the push roller arm 1 Spread a suitable quantity of the Shinetu silicon grease G501 on the cam as shown below X Spread a suitable quantity of silicon grease on this part 2 Reattach the push roller arm in the reverse order in which it was detached CE3000 UM 251 9370 6 12 6 DISASSEMBLY AND REASSEMBLY 6 2 4 How to Replace the Cam Sensor Board How to detach the cam sensor board 1 Detach the right side cover see Subsection 6 1 1 2 Disconnect the flexible cable from connector J701 on the cam sensor board M3L6 binding head screw Cam sensor board 3 Remove the M3L6 binding head screw attaching the cam sensor board How to reinstall the cam sensor board 1 Reattach the cam sensor board in the reverse order in which it was detached CE3000 UM 251 9370 6 13 6 DISASSEMBLY AND REASSEMBLY 6 2 5 How to Replace the Pen Block without Auto Registration Sensor How to detach the pen block 1 Detach the center cover see Subsection 6 1 3
64. E3000 40 60 692123101 CA270110A Power Supply to Main Board CE3000 120 120AP 3 692123032 CA270103B Media Sensor to Main Board 4 692123041 CA270104 Inlet to Power Supply Brown 5 692123051 CA270105 Inlet to Power Supply Blue 6 692123061 CA270106 Inlet to FG 7 692123350 FPC270105 Cam Sensor Flexible Cable A d d d NG Lech 8 692123360 FPC270106 Push Roller Sensor Flexible Cable 9 692123320 FPC270102 Control Panel Flexible Cable 10 692123112 CA270111B X motor Extension Cable CE3000 120 120AP 11 692123122 CA270112B X motor Encoder Extension Cable CE3000 120 120AP 12 692123132 CA270113B Fan Extension Cable CE3000 120 120AP 10 6 Stand CE3000 120 120AP standard CE3000 60 optional Stand CE3000 60 No Part No Description Q ty Remarks 1 621239910 Side Stay 60 Right and Left 2 CE3000 60 2 621239960 Right Foot 60 1 CE3000 60 3 621239940 Right Top Plate 60 1 CE3000 60 4 621239910 Side Stay 60 Right and Left 5 621239970 Left Foot 60 1 CE3000 60 6 621239950 Left Top Plate 60 1 CE3000 60 7 621239930 Center Bar 60 1 CE3000 60 8 621151241 Stock Shaft 60 2 CE3000 60 9 621151241 Stock Shaft 60 10 621239980 Stopper 60 2 CE3000 60 11 305811005 Hexagonal wrench M5 1 12 391650100 Hexagonal bolts M5M5L10Ni 12 13 Coin screws 4 CE3000
65. I 98 2 ZO whe 1 E ovd T 98 ov Elo CS t gt NIV va vd Silo ew le Dv zva re z 9 555 i8 wh 8 888 orn FAOL T Level oevu Sa GD KK Sg 701 9010 11 99 99 18534 SN ZM 204 01 18 010 11 17 CE3000 UM 251 9370 11 BLOCK DIAGRAMS AND CIRCUIT DIAGRAMS Main Board Memory Block Section PR270102A 11 2 15 veh Et EEN ESO 99 8 2 9 A sg Es 1 ZSoWVHAN ed ei ON va 7 0 ES 4 CH Nx Si S9 100918LgNSN lt 1 w ________ Aen oa 8 z 00 oa E n ao 208 Sa BEER foo 9 0 HSVO prr Ise ou d V S841 080 1168 zaa 5 ira 99 LE 27 oroa ON SS 600 89 Ce E 800 DN Pre sa p 200 LY ka 29 900 z Sv zonssa Sd V 900 LZ Sig eoa ev LZ 71 S voa zv E _ ELO za 1 0
66. LSH 099 POL 680 S9CLWSH L n W6zZOdN 99 KEN TOSSA iid 4 on ZHO S VOOLIOO c4 neoL1390X3 34ADHOLO3NNOO 8Sn 4214 22 92 a BR eur 22 veu MSL EZH LONG DONS 092 LION NIX 21531 11531 so 33 gt ZlNI8Sn 7 001 8 Seve zsoasn 215538 Z14M 208 ESO 18 7011 11 11 CE3000 UM 251 9370 11 BLOCK DIAGRAMS AND CIRCUIT DIAGRAMS N3d Joao Z13S3H 213534 NI 0H30334 NONV4 NrON3q333 zsodav t zivooi zsodav 21 1 ZINITVOO1 OW ZWMd OW Nad Isi7ola Z13S3H 21570 1O3NNOO 0 430334 18 7010 OW O430334 ki OSWOL ZASn8 44 215901 3 NH 54 ZWOO 193NNOO E nno 21 NIO Te oo 13534 O Luaaaad 20 514 zaMia asn 20510 20458 ZSON3O 218 M ZiNiasn sida 713533 ZTHM zsossn 172401 259850
67. On But Doesn t Operate Symptom Verificationitem _ Solution The control panel s LED lamp does not light or the LCD does not display anything securely connected to the main board and the control panel broken 4 Is the AC line electrical output correct CE3000 UM 251 9370 9 1 Check that the power cord is securely connected to the plotter s AC line inlet Verify item 2 Connect the flexible cable securely Verify item 3 Verify item 4 Replace the FPC270102 flexible cable Change the AC line Verify item 5 5 Does the power supply unit have No a 24 V output Replace the power supply unit Replace the main board 9 TROUBLESHOOTING 9 2 Media Loading Operations Symptom The media drops to the 1 Is the front edge of the media Yes Replace the media front of the plotter curled Verify item 2 2 Is the front media sensor dirty Clean the front media sensor Verify item 3 Replace the front media sensor securely connected to the main Connect the cable securely board and the sensor The media drops to the 1 Is the rear edge of the media Replace the media rear of the plotter curled Verify item 2 2 Is the rear media sensor dirty Clean the rear media sensor Verify item 3 Replace the rear media sensor Connect the cable securely The plotter displays
68. RCUIT DIAGRAMS 11 2 12 Main Board 2 Phase Motor Drive Section PR270102A fx ex Ka 88 ze ES ES 4 Me oar ue ga T Lada DN 52200Y 87245554 rr 2 o gt C66 DEEN 98 22 Leem x outs Ht 5588 ME 8886 v 1 5 asa 290 vsa vo 4 1 lt o 2322 B ok b b x a x gr M 5 amp L 8 8 i gx 88 r Bg ES Be S E D E 28 gt Les lt 8 58 1 H b 5 85 EP ES oF 8 EM ge SS SS 8 88 zy T OHH tro ER PAAR 887 B 8 amp L ES eM zi 4 WF A Yr YE DS n Ss Le AWA 5 E Ss 8e gx 5 3 B NSS As 1 i
69. The menus for setting the special functions are displayed In GP GL command mode In HP GL command mode ENABLED PEN UP PRIORITY COMD PRIORITY COMD UP MODE DISABLED t UP MODE DISABLE MEDIA ENABLED MEDIA ENABLE ENABLED HOME ENABLE PARALLEL I F 1 CIRCLE DEFAULT t PARALLEL I F 1 DISABLED B W S DISABLED CROSSCUT FORCE20 1 3000 120 only See rm CIAR regc E xo CROSSCUT FORCE20 2 Scroll up or down to select the required menu using the NEXT or PREV keys 3 Select the setting details using the and V keys and press the ENTER key to register the setting To cancel press the NEXT or PREV key The next menu is displayed 4 Once all the settings have been made turn off the cutting plotter eEnabling Disabling the and Commands when the COMMAND setting is GP GL This function enables or disables the and commands when the COMMAND setting is GP GL If the first part of the data is lost these commands may be having an adverse effect In this case set this function to DISABLED the default setting is ENABLED e Moving the Pen While Raised or Lowered in Response to the W Command when the COMMAND
70. WN ARROW key to change the SIKII value 8 If you replaced the pen block mount a cutter pen in the cutter pen holder 9 Press the RIGHT ARROW key to lower the cutter pen and read the DPOS value for the 1st pen height position 10 Mount a ceramic pen in the 2nd pen holder The pen holder on the right side 11 Press the RIGHT ARROW key to lower the 2nd pen and read the DPOS value for the 2nd pen height position 12 Calculate the SIKII value and input the value using the UP ARROW key or the DOWN ARROW key SH SIKII 1st pen DPOS 2nd pen DPOS 2 Example 1st pen DPOS 122 2nd pen DPOS 53 122 53 2 87 5 Input 88 for SH SIKII value 13 Press the ENTER key to store the setting and complete the adjustment CE3000 UM 251 9370 7 15 7 ELECTRICAL ADJUSTMENTS 7 15 Adjusting the Spacing Between 1 and 2 CE3000 120AP This adjustment will set the spacing between pen 1 and pen 2 If you replace the main board use the following procedure to input the recorded adjustment values If you replace the pen block you must adjust this value using the following procedure 1 Load an A4 Letter or larger size of paper in the plotter 2 Mount a water based ballpoint pen in both the pen 1 holder and the pen 2 holder 3 Turn on the power while pressing the TEST and ENTER keys 4 Select the ROLL2 media mode 5 Press the COND key to display the 1 PEN condition setting menu Set condition 1 as shown below and then
71. ace connector gt gt X E Cutting or plotting is performed on this mat Feeds the medium backward or forward Pushes the medium against the grit rollers Moves the cutter pen to the left and right Hold the cutter pen and moves it up and down Holds the pen and moves it up and down Used to mount the pen before it is used Raises or lowers the push rollers during loading of a medium Used to operate the cutting plotter and set functions Used to connect a Centronics compatible parallel interface cable Used to connect a USB cable Used to connect an RS 232C serial interface cable Used to load roll media Used to hold a roll medium in place left and right one each 2 4 Rear View CE3000 120AP 2 PARTS NAMES and FUNCTIONS Basket Alignment AC power inlet Power switch Stand Alignment shaft Basket CE3000 UM 251 9370 Stand shaft Connects the power cord to the cutting plotter Turns the power supply to the cutting plotter on or off Supports the cutting plotter unit Used when loading roll media Used to catch media after it has been cut 2 5 2 2 Assembling the Stand CE3000 120 Standard CE3000 60 Optional Stand Construction The stand is made up of the following parts 2 PARTS NAMES and FUNCTIONS Stand feet L R
72. ange the digits of a number Press the ORIGIN key to select the X or Y direction Press the CONDSION key tp select the or direction 13 Press the ENTER key to store the setting 14 Verify that the plotted cross mark line is located at the center of the printed cross mark line Move the pen to the printed cross mark area Press the ENTER key to repeat the scan as described in step 10 MARK ADJ SCAN 15 Repeat steps 9 to 14 if the location of the plotted cross mark is incorrectly positioned If the location of the plotted cross mark is in the correct position press the NEXT key then turn off the power CE3000 UM 251 9370 7 10 7 ELECTRICAL ADJUSTMENTS AUTO REGISTRATION MARK TARGET The specification of the cross mark is 30mm line length and 0 3 to 0 5mm line width axis p X axis 7 11 CE3000 UM 251 9370 7 ELECTRICAL ADJUSTMENTS 7 11 Updating the System Firmware To update the system firmware you need to have the following files In addition you need to use a computer and Centronics cable CE3040 X 000 40 firmware CE3060 X 000 60 firmware CE3120 X CE3000 120 firmware CE3120ap X CE3000 120AP firmware Pro X 000 40 firmware SEND EXE Utillity to transfer files using Windows SENDB EXE Utillity to transfer files using DOS Note The system firmware version later than 5 00 is use for CE3000 40Mk2 CE3000 60Mk2 and
73. arts Sheet support pipe Sheet Hexagonal socket bolts M6 x 4 Basket Assembly Instructions 1 Detach the four coin screws or hexagonal socket bolts M6 and separate the cutting plotter from the stand 2 Attach the sheet support pipe to the stand tops and fasten using the hexagonal socket bolts Sheet support pipe 2 CE3000 120 CE3000 UM 251 9370 2 13 2 PARTS NAMES and FUNCTIONS 3 Mount the CE3000 cutting plotter on the stand by inserting the positioning pins on the stand into the positioning holes on the underside of the cutting plotter Fasten using the four coin screws or hexagonal socket bolts M6 SS Za EN e CE3000 120 E Hexagonal socket bolts M6 CE3000 120 4 Pull out the sheet support pipe and attach the sheet Divide the sheet over the center bar and then fasten the sheet to the sheet support pipe using the press studs CE3000 60 Sheet support pipe 2 ITTE o gl H o c Z E Devide over Hn 75 the center bar Q Sheet support pipe CE3000 UM 251 9370 2 14 3 OPERATIONS 3 OPERATIONS 3 1 Control Panel Indicator Lamp COND No OFFSET SPEED STATUS Illuminates while the power to the cutting E E plotter is turned on and goes out when COT the cutting plotter is in P
74. blade turn well in the Replace the blade holder blade holder Yes Verify item 2 2 Do the X and Y drive motor belts No Adjust the tension have the correct tension Verify item 3 3 Is the Y belt attached correctly Attach it correctly Yes Verify item 3 4 Is the pen block attached Attach it correctly correctly Yes Verify item 4 5 Is the pen arm shaky Yes Adjust the pen arm shaft slider tension The blade skips and 1 The blade is extended too far Adjust the blade length does not completely 2 The cutting SPEED is too high Adjust the SPEED setting 3 Verify the pen force Adjust the pen force cut lines that should 4 Verify the pen block height Adjust the pen block height solid CE3000 UM 251 9370 9 3 10 PARTS LIST 10 PARTS LIST 10 1 Outer Casing No Part No Description Q ty Remarks 1 500051515 Inlet 1 ID 0322 H 2 508000025 Power Switch 1 JWA2120 0033 3 682123080 Control Panel Membrane Switch Panel 1 PR270108B 4 500051380 Power Supply Unit 1 SWDO060P 24 500051591 Power Supply Unit for CE3500 Main Board 1 LEP100F 36 500051593 Power Supply Unit for CE3500 Fan 1 LDA30F 24 5 791230708 Fan Relay Board 1 CE3000 120 120AP 772123720 CE3500 Relay Board 1 CE3500 6 363126121 Foot
75. drive pulley 6 Loosen the two M3L4WP set screws holding the X drive pulley and detach the X drive pulley from the drive roller 7 Remove the two M3L6 binding screws holding the X drive roller bearing with a flange X drive roller bearing gt a LS M3L8 binding head screw 8 Slide out the X drive roller from the unit There is a bearing stopper flange and a bush on the left side plate don t miss those parts when removing the X drive roller CE3000 UM 251 9370 6 37 6 DISASSEMBLY AND REASSEMBLY How to reinstall the drive roller 1 2 3 4 5 6 7 Reattach in the reverse order in which it was detached Spread a suitable quantity of Loctite 222 on the M3L4WP set screw holding the X drive pulley Use the force gauge to pull the X drive motor pulley flange with a 1 2 kg to 1 3 kg force Tighten the mounting screws that hold the X motor Spread a suitable quantity of the Shinetu silicon grease G501 on the X motor pulley Move the X drive pulley and check the tension of the X drive belt Reattach the other parts in the reverse order in which they were detached CE3000 UM 251 9370 6 38 7 ELECTRICAL ADJUSTMENTS 7 ELECTRICAL ADJUSTMENTS 7 1 DIP Switch Settings Factory presets Normal Mode CE3000 120 and CE3000 60 CE3000 40 with moving coil PL 326B w OFF 123 4 CE3000 60 and CE3000 40 with new moving coil PL 603 Moving coil PL 326B ON w A
76. e Y motor 10 Move the pen block and check the tension of the Y drive belt 11 Reattach the other parts in the reverse order in which they were detached CE3000 UM 251 9370 6 26 6 DISASSEMBLY AND REASSEMBLY 6 2 13 How to Replace the Y motor CE3000 40 The CE3000 60 and CE3000 120 use the same Y drive belt and Y motor The CE3000 40 uses a different Y drive belt and Y motor from the CE3000 60 and CE3000 120 How to detach the Y motor 1 Detach the right side cover see Subsection 6 1 1 2 Disconnect the Y motor cable from its connector on the main board 3 Remove the two M3L6 binding head screws holding the Y motor M3L4WP set screw Y motor drive belt M6L6 binding head screw Y motor pulley 4 Loosen the two M3LAWP set screws to detach the Y motor pulley Y motor Flange Y motor pulley M3L6SW set screw 5 Remove the two M3L6 binding head screws holding the flange 6 Detach the flange from the Y motor CE3000 UM 251 9370 6 27 6 DISASSEMBLY AND REASSEMBLY How to reinstall the Y motor 1 2 3 4 5 6 7 8 9 Attach the flange to the new Y motor Attach the Y motor to the Y motor bracket Hang the Y drive belt on the Y motor pulley Attach the Y motor pulley to the Y motor Tighten the two M3L4WP set screws holding the Y motor pulley Spread a suitable quantity of Loctite 222 on the M3L4WP set screw that holds the Y motor pulley Spread a suitable quantity
77. e plotter 3 Turn on the power while pressing the TEST and ENTER keys 4 Select the media mode 5 Press the PAUSE key to display the menu shown below DISTANCE ADJUST 6 Press the ENTER key to start the test The plotter immediately plots the test pattern and the following menu appears DADJ X 0 Y 0 X 400 mm X Y 300 mm 7 Remove the paper and measure the X and Y axis distance If you have replaced the main board only use the recorded values 8 Input the values using the POSITION keys Press the LEFT or RIGHT ARROW key to select the Y axis or X axis distance adjustment Press the UP or DOWN ARROW key to change the Y axis or X axis distance adjustment value The formula of the input value is as follows Input value for X axis 400mm measured X distance x 10 Input value for Y axis 300mm measured Y distance x 10 For example If you measured 299 0mm for the Y axis then input 10 for the adjustment value Adjustable range 9 9 mm to 9 9mm 0 1 mm steps 9 Press the ENTER key to store the setting The following menu appears XY LENG L 500 00 10 If you wish to complete this adjustment press the NEXT key If you wish to plot the adjusted test pattern press the ENTER key CE3000 UM 251 9370 7 6 7 ELECTRICAL ADJUSTMENTS 7 7 Inputting the Servo Gain It is not necessary to perform this procedure for the CE3000 40 If you replace the main board use the following procedure to input the recorded
78. e that a thick line is right on the edge Affix approx 205 mm of the tape here and fold back the rest of the tape to the inside of the guide Measuring tape 2 Clean the surface of the front guide 120 with alcohol at the locations where the measuring tapes will be affixed 3 Affix the measuring tapes as shown in the above figure CE3000 UM 251 9370 6 4 6 DISASSEMBLY AND REASSEMBLY 4 Install the front guide as shown below M3L6 TP head screw Hook this part to the main frame 5 Slide in the front guide 120 and hook the notch to the main frame as shown in the above figure 6 Fasten the three M4L6 TP head screws CE3000 UM 251 9370 6 5 6 DISASSEMBLY AND REASSEMBLY 6 1 6 How to Replace the Rear Guide How to detach the rear guide 1 Remove the two M3L6 binding head screws from the rear guide Remove the three M3L6 binding head screws from the rear guide for the CE3000 120 2 Set the cam lever to the media hold position 3 Pull out the rear guide to the rear M3L6 binding head screw How to install the rear guide 1 Slide in the rear guide and hook the notches to the left and right side plates as shown in the figure below The CE3000 120 has six notches two notches for the left and right side plates and four notches for the center chassis Rear guide M3L6 binding head screw Notch Hook this rear guide notch to the side plate
79. enu shown below MARK OPTION OFF 6 Press the UP or DOWN ARROW key to change this setting to ON 7 Press the ENTER key to store the setting This completes the setting 7 9 Adjusting the Auto Registration Mark Sensor Sensitivity If you have the Auto registration mark sensor option you need to adjust the sensitivity How to adjust the auto registration mark sensor sensitivity 1 Load an A4 Letter or larger size sheet of paper in the plotter The paper color must be white and it is recommended that high quality paper made for ink jet printers be used 2 Turn on the power while pressing the TEST and ENTER keys 3 Select the media mode 4 Press the PAUSE key to display the menu shown below DISTANCE ADJUST 5 Press the NEXT key until the following menu is displayed MARK SENSOR TEST 6 Press the ENTER key to display the menu shown below 50 This level meter shows output from the mark sensor Adjust VR1 on the main board to set the output level from 65 to 70 When making this adjustment make sure that the media does not rise up from the cutting mat surface 7 Press the NEXT key to complete this adjustment CE3000 UM 251 9370 7 8 7 ELECTRICAL ADJUSTMENTS 7 10 Adjusting the Offset of the Auto Registration Mark Sensor CE3000 40 60 120 How to set the auto registration mark sensor option 1 am N 5 6 7 8 9 Load an A4 Letter or larger size shee
80. four M4L6 binding head screws holding the main unit to the chassis M3L35 binding head screw 5 Insert some boxes between the main unit and the chassis to lift the main unit up about 5 to 6 cm from the chassis 6 Remove the harness tie wrap holding the vacuum fan cables 7 Disconnect the vacuum fan from its connector CE3000 40 and CE3000 60 connector J9 on the main board CE3000 120 connector J1202 or J1203 on the fan relay board 8 Use a short screwdriver to remove the two M3L35 binding head screws holding the vacuum fan 9 Detach the vacuum fan from the main unit How to reinstall the vacuum fan 1 Reattach in the reverse order in which it was detached CE3000 UM 251 9370 6 34 6 DISASSEMBLY AND REASSEMBLY 6 2 17 How to Replace the Main Board How to detach the main board 1 Detach the right and left side covers see Subsection 6 1 1 and Subsection 6 1 2 2 Detach the front guide see Subsection 6 1 4 or Subsection 6 1 5 3 Detach the rear guide see Subsection 6 1 6 4 Remove the two screws holding the Centronics interface connector to the chassis M3L6 binding head screw RS 232C interface Centronics interface 5 Remove the two screws holding the RS 232C interface connector to the chassis 6 Disconnect all the cables and flexible cables from their connectors on the main board 7 Remove the four M3L6 binding head screws holding the main board 8 Detach the main board fr
81. g o FOTOEN 2060 1 11 3 CE3000 UM 251 9370 11 BLOCK DIAGRAMS AND CIRCUIT DIAGRAMS it Diagrams 11 2 C 11 2 1 Main Board Top Section PR270101A 103NNOO asn 3 713534 su 713535 ZASN ZUM aamvooi zsoasn 0 430334 zsogsn 830334 20 on ZiNIgSn 3344S 0 d ZLNIGSN asn Nad 215001 215001 zivooi 103NNOO 071430934 1430334 Lolaa 1NIN3O ANON 20850 ZuM oaxL zau oaxy ZSON39 70510 ZSONSO 213534 24 514 Je oe 215583 sola ZSOWVYAN 7059 ZSONVHAN ZTM ZHSVO 21590 ZSV 1 ZASn8 AHONWSW 2081259 213539 Jet ol 213535 13584 19588 15558 4 Ezo 13553 di ZINIIV201 b 8 0 143d334 21 VN3Nd ousa 1339333 ZINIO NONY 1 zinis oaxy ZLNIAYS 3344S ZOSLO ZNILNIO ZO SLY 7845 2445 271201 zauia 0 330334 4 WOONd X30334 WWOOd WOON 2 50 2250 8WO2A 8WO2A 2 50 2150 1noawosaa 4
82. ge from the X motor How to reinstall the X motor 1 If you are replacing the X motor of the CE3000 40 attach the flange to the new X motor 2 Attach the X motor to the left side plate 3 Connect the X motor cable to its connector s on the main board CE3000 40 Connect the cable to connector J15 on the main board CE3000 60 Connect the cables to connector J7 and J10 on the main board CE3000 120 Connect the cables to connector J1102 and J1104 on the Y motor relay board 4 Fasten the X motor harness with the wiring harness tie wrap 5 Hang the X drive belt on the X drive pulley 6 Attach the X motor pulley to the X motor 7 Tighten the two M3LAWP set screws holding the X motor pulley 8 Spread a suitable quantity of Loctite 222 on the M3LAWP set screw holding the X motor pulley 9 Use the force gauge to pull the X drive motor pulley flange with a 1 2 kg to 1 3 kg force 10 Tighten the mounting screws that hold the X motor CE3000 UM 251 9370 6 29 6 DISASSEMBLY AND REASSEMBLY 11 Spread a suitable quantity of the Shinetu silicon grease G501 on the X motor pulley 12 Move the X drive pulley and check the tension of the X drive belt 13 Reattach the other parts in the reverse order in which they were detached CE3000 UM 251 9370 6 30 6 DISASSEMBLY AND REASSEMBLY 6 2 15 How to Replace the Y flexible Cable How to detach the Y Flexible Cable 1 2 3 4
83. he push roller flexible cable from the Y relay board 4 Remove the push roller flexible cable that is attached with double sided adhesive tape to the Y slider 5 Remove the M3L6 binding head screw attaching the push roller sensor bracket to the slider Y slider M3L6 binding head screw Push roller sensor board Push roller sensor bracket 6 Remove the M3L6 binding head screw attaching the push roller sensor board 7 Disconnect the push roller flexible cable from the push roller sensor board How to reinstall the push roller sensor 1 Attach the push roller bracket to the push roller sensor board 2 Connect the push roller flexible cable to the push roller sensor board 3 Attach the push roller bracket to the Y slider Fit the top and left edges of the push roller bracket to the Y slider as shown in the figure below Push roller sensor bracket 4 Attach the pen block see Subsection 6 2 5 or 6 2 6 5 Reattach the other parts in the reverse order in which they were detached CE3000 UM 251 9370 6 18 6 DISASSEMBLY AND REASSEMBLY 6 2 8 How to Replace the Y relay Board How to detach the Y relay board 1 Detach the center cover see Subsection 6 1 3 2 Detach the pen block cover see Subsection 6 2 5 or 6 2 6 3 Disconnect all the cables from the Y relay board To disconnect the Y flexible cable Remove the wiring harness tiewrap and detach the core attached with double sided adhesive tape
84. ing is OFF eSetting the Cross Cut Force CE3000 120AP only The cross cut force can be set in the range 1 to 31 The default value is 20 3 4 Description of Special Functions B These functions are specified only in the special situations described below and are not normally used eDisplay Language Setting MENU LANGUAGE SELECTION This function sets the language used on the display One of six languages can be selected English French German Italian Spanish or Japanese 1 Turn the cutting plotter on while holding down the ENTER and ORIGIN key simultaneously The special functions B setting menu is displayed DISPLAY ENGLISH 2 Use the and V keys to select the desired display language and then press the ENTER key to confirm To cancel press the NEXT or PREV key 3 Once all the settings have been made turn off the cutting plotter CE3000 UM 251 9370 3 7 4 RECOMMENDED PARTS LIST 4 RECOMMENDED PARTS LIST No Part No Description 40 40CRP 60 120 120AP Remarks 1 095002121 Push Roller 2 2 2 3 3 2 621230230 Cutting Mat 40 1 1 621230070 Cutting Mat 60 1 621230371 Cutting Mat 120 1 621250520 Cutting Mat 120AP 1 3 095013010 Roller BB13 7 7 7 7 7 4 621233200 Y Belt 40 1 1 6211
85. irmware version that you updated Turn off the power CE3000 UM 251 9370 7 12 7 ELECTRICAL ADJUSTMENTS 7 12 Adjusting the Output Voltage of the Power Supply How to adjust the output voltage of the power supply 1 Measure the output voltage at the CN2 connector between pin 1 and pin 2 on the power supply 2 If the measured voltage is not 24 5 then adjust the trimmer RV200 on the power supply to obtain the correct voltage CE3000 UM 251 9370 7 13 7 ELECTRICAL ADJUSTMENTS 7 13 Adjusting the Pen Exchange Y Direction Value CE3000 120AP This adjustment will set the pen exchange Y direction value This value is used for the 2nd pen pen exchange If you replace the main board use the following procedure to input the recorded adjustment values 1 2 3 4 5 6 7 8 Load a cutting sheet in the plotter Turn on the power while pressing the TEST and ENTER keys Select the ROLL2 media mode Press the PAUSE key to display the menu shown below DISTANCE ADJUST Press the PREV key until the menu shown below is displayed Pensel POS Press the ENTER key to display the menu shown below Pensel POS 0 Press the RIGHT ARROW key the 2nd pen holder moves to the 2nd pen station While the pens are being exchanged continue pressing the LEFT ARROW key until the 2nd pen holder stops at the exchange position Measure the gap between the 2nd pen holder and the 2nd pen station Right Side Pla
86. key to store the setting and complete the adjustment CE3000 UM 251 9370 7 17 8 SERVICE MODES 8 SERVICE MODES 8 1 Sensor Test Mode This mode checks the sensor status If there is a bad sensor you will observe one of the symptoms in the table below Please check the relevant sensor s Sensor Symptom home sensor The pen block hits the right side plate Cam sensor The plotter displays LOAD MEDIA when media is already loaded Push roller sensor The pen block hits the left side plate Media drops out of the plotter How to test the sensors 1 Load an A4 Letter or larger size sheet of paper in the plotter 2 Turn on the power while pressing the TEST and ENTER keys 3 Select the media mode 4 Press the PAUSE key to display the menu shown below DISTANCE ADJUST 5 Press the NEXT key until the following menu is displayed SENSOR TEST 6 Press the ENTER key to display the status shown below YH CH PH XH XH Y Y home sensor C Cam sensor P Push roller sensor X X media sensor X X media sensor 7 Cover the front media sensor with a piece of paper The status of X changes from L to 8 Cover the rear media sensor with a piece of paper The status of X changes from L to H 9 Move the pen block to the far right When the pen block reaches the home position flag the status of Y changes from L to 9 Lower the media set lever to raise
87. n force appears 11 Adjust the 300g pen force If the measured value is within the specification range 300x209 or if you have input the recorded value press the ENTER key to store the setting The next specified pen force appears 12 Adjust the 450g pen force If the measured value is within the specification range 450x209 or if you have input the recorded value press the ENTER key to store the setting CE3000 UM 251 9370 7 4 7 ELECTRICAL ADJUSTMENTS Note When adjusting the pen force it is important to do it quickly Delaying the pen force adjustment changes the temperature of the actuator and causes artificially lower readings When this happens the actual pen force may be higher than the specification This is especially true for the upper pen force adjustment 13 Press the NEXT key to complete this adjustment Specification of the actual pen force Specified pen force Actual force range 8 to 12g 120g 110 to 130g CE3000 UM 251 9370 7 5 7 ELECTRICAL ADJUSTMENTS 7 6 Adjusting the Distance Accuracy This adjustment will set the distance accuracy If you replace the main board use the following procedure to input the recorded adjustment values If you replace the grit roller you must adjust the distance accuracy using the following procedure How to adjust the distance accuracy 1 Mount a Ceramic pen 0 2 mm tip size in the pen holder 2 Load a sheet of A2 size paper or ANSI C size paper in th
88. o 450 gf 38 levels Minimum character size Approximately 5 mm for alphanumeric characters varies depending on the medium font etc Mechanical resolution 0 0125 mm 0 005 mm Programmable resolution GP GL 0 1 0 05 0 025 0 01 mm HP GL 0 025 mm Compatible pen type Water based fiber tip pens Compatible cutting film Marking film PVC fluorescent or reflective film up to 0 25 mm in thickness excluding high luminosity reflective film Interfaces RS 232C Centronics USB Buffer capacity GL z 00 to 120 200 to 240 AC 50 60 Hz 100 VA 0 C to 35 C 35 to 75 RH Conditions for guaranteed 16 C to 32 C 35 to 70 RH precision External dimensions Approx Approx Approx W x D x H 623 x 285 x 228 mm 851 x 285 x 223 mm 1 487 x 656 x 1188 mm 39 1 kg 1 Varies depending on the type of Graphtec authorized film and the cutting conditions 2 HP GL is a registered trademark of Hewlett Packard Company 3 Including the stand CE3000 UM 251 9370 1 1 1 INTRODUCTION CE3000 120AP CE3000 1204P CPU 32bitCPU Compatible media widths 160 to 270 300 to 400 440 to 540 580 to 680 710 to 810 850 to 950 990 to 1090 1120 to 1220 mm the effective drawing area is the maximum obtainable area for the corresponding medium width Compatible maximum media width 3 inch core 1220 mm 2 inch core 1180 mm Maximum loadable media length 100 m roll Media type
89. of the Shinetu silicon grease G501 on the Y motor pulley and Y idler pulley Use the force gauge to pull the Y drive motor pulley flange with a 1 2 kg to 1 3 kg force Tighten the two M3L6 binding head screws holding the Y motor 10 Move the pen block and check the tension of the Y drive belt 11 Reattach the other parts in the reverse order in which they were detached CE3000 UM 251 9370 6 28 6 DISASSEMBLY AND REASSEMBLY 6 2 14 How to Replace the X motor All models use a different X motor How to detach the X motor 1 Detach the left side cover see Subsection 6 1 2 2 Detach the front guide see Subsection 6 1 4 or Subsection 6 1 5 2 Detach the rear guide see Subsection 6 1 6 3 Loosen the two M3L4WP set screws holding the X motor pulley then detach the X motor pulley M3L6 binding head screw M3L4WP set screw 4 Remove the two M3L6 binding head screws holding the X motor then detach the X motor 5 Disconnect the X motor cable from its connector s on the main board CE3000 40 Disconnect the cable from connector J15 on the main board CE3000 60 Disconnect the cables from connector J7 and J10 on the main board CE3000 120 Disconnect the cables from connector J1102 and J1104 on the Y motor relay board 6 Remove the wiring harness tie wrap holding the X motor harness and detach the X motor 7 If you are replacing the X motor of the CE3000 40 detach the flan
90. om the chassis How to reinstall the main board 1 Reattach in the reverse order in which it was detached 2 Perform any adjustments required see Section 7 2 CE3000 UM 251 9370 6 35 6 DISASSEMBLY AND REASSEMBLY 6 2 18 How to Replace the Power Supply How to detach the power supply 1 Detach the center cover see Subsection 6 1 3 2 Disconnect the cables from the connectors CN1 and CN2 M3L6 binding 0 head screw 3 Remove the two M3L6 binding head screws holding the power supply to the bottom of the chassis 4 Detach the power supply from the chassis How to reinstall the power supply 1 Reattach in the reverse order in which it was detached 2 Measure the output voltage at connector CN2 between pin 1 and pin 2 on the power supply 3 If the measured voltage is not 24V 5 then adjust the trimmer RV200 on the power supply to obtain the correct voltage CE3000 UM 251 9370 6 36 6 DISASSEMBLY AND REASSEMBLY 6 2 19 How to Replace the Drive Roller How to detach the drive roller 1 Detach the right and left side covers see Subsection 6 1 1 and Subsection 6 1 2 2 Detach the center cover see Subsection 6 1 3 3 Detach the front guide see Subsection 6 1 4 or Subsection 6 1 5 4 Loosen the two M3L6 binding head screws holding the X motor M3L4WP set screw M3L6 binding head screw 5 Push up the X motor from inside the left side plate then remove the X drive belt from the X
91. pen to the left and right Holds the cutter pen and moves it up and down Raises or lowers the push rollers during loading of a medium Used to operate the cutting plotter and set functions Used to connect a Centronics compatible parallel interface cable Used to connect a USB cable Used to connect an RS 232C serial interface cable Power switch AC power inlet Roll medium tray guide rail Holds a roll medium Used to mount the roll medium trays Connects the power cord to the cutting plotter Turns the power supply to the cutting plotter on or off 2 1 Front View CE3000 120 Mk2 Cutting mat Grit roller Push rollers Cutting mat Grit roller Push rollers Pen carriage Pen holder Media set lever Control panel Parallel Centronics interface connector USB interface connector Serial RS 232C interface connector CE3000 UM 251 9370 2 PARTS NAMES and FUNCTIONS Pen carriage Media set lever aire panel Parallel Centronics aO interface connector Serial RS 232C interface connector USB interface connector gt pA W St S Cutting or plotting is performed on this mat Feeds the medium backward or forward Pushes the medium against the grit rollers Moves the cutter pen to the left and right Holds the cutter pen and moves it up and down Rai
92. press the ENTER key to store the setting 1 PEN 12 30 2 6 Press the COND key again and then press the UP ARROW key to select the condition 2 setting menu Set condition 2 as shown below and then press the ENTER key to store the setting 2 12 30 2 7 Press the PAUSE key to display the menu shown below DISTANCE ADJUST 8 Press the PREV key until the menu shown below is displayed PEN 1 2 ADJ 9 Press the ENTER key to display the menu shown below PLOT ADJ PAT 10 Use the ARROW keys to move the pen to an open area to plot the cross marks 11 Press the ENTER key to plot cross marks by pen 1 and pen 2 12 After plotting the two cross marks the following menu is displayed X 0 Y 0 13 Measure the offset between the pen 1 cross mark and the pen 2 cross mark Cross mark plotted by 1 Y Y dq Media feed RUE direction Cross mark plotted by pen 2 CE3000 UM 251 9370 7 16 7 ELECTRICAL ADJUSTMENTS 14 Set the offset value Press the UP ARROW key or DOWN ARROW key to change the number based on the pen 2 cross mark Press the RIGHT ARROW key or LEFT ARROW key to select the X or Y direction 15 Verify that the plotted pen 1 cross mark line is located at the center of the plotted pen 2 cross mark line 16 Repeat steps 8 to 15 if the plotted cross marks are incorrectly positioned If the plotted cross marks are in the correct positions press the ENTER
93. s Fine quality paper for apparel patterns 64 to 130 g m Roll media diameter 2 inch 3 inch Maximum cutting speed 60 cm s Maximum acceleration 13 9 m s 45 direction Specifiable cutting speeds 1 to 10 15 20 25 30 35 40 45 50 55 60 cm s Cutting force 20 to 300 gf 31 levels Mechanical resolution 0 005 mm Programmable resolution GP GL 0 1 0 5 0 025 0 01 mm HP GL 0 025 mm Compatible pen type Water based fiber tip pens 10 C to 35 C 35 to 75 RH 16 C to 32 C 35 to 70 RH 4 Weight 43 kg 1 Depending on the shape of the roll stoppers the width will be 1140 mm when a 2 inch core is used 2 HP GL is a registered trademark of Hewlett Packard Company 3 When using Graphtec specified media and cutting conditions 4 Includes the stand and basket CE3000 UM 251 9370 1 2 1 INTRODUCTION 1 2 External Dimensions CE3000 40 Mk2 CRP F 4 d di ORK E 221 Units mm Dimensional accuracy 5 mm CE3000 60 Mk2 851 223 221 443 Units mm Dimensional accuracy 5 mm CE3000 UM 251 9370 1 3 1 INTRODUCTION CE3000 60 Mk2 When mounted on optional stand TUTO
94. section 6 1 1 and Subsection 6 1 2 2 Detach the center cover see Subsection 6 1 3 3 Detach the pen block see Subsection 6 2 5 or 6 2 6 4 Loosen the M3L6 TP head screw attaching the Y tension arm 5 Push the Y tension arm in the direction of the arrow as shown below then detach the Y tension spring hook from the left side plate M3L6 TP head screw Y tension bracket Y tension arm Y tension spring 6 Remove the four M3L6 binding head screws attaching the right and left Y belt stopper plates to the slider 7 Detach the Y belt from the unit CE3000 UM 251 9370 6 23 6 DISASSEMBLY AND REASSEMBLY How to reinstall the Y belt 1 Shave 2 to 3 mm off both ends of the Y belt until the wire comes out as shown below Y belt NZ Shave 2 to 3 mm off both ends of the Y belt until the wire comes out 2 Hang the Y belt on both sides of the pulley 3 Attach both ends of the Y belt to the Y slider so that four notches of the Y belt fit into the Y slider then attach with the Y belt stopper plates removed in step 6 in the previous subsection Y belt stopper plate 4 Attach the pen block see Subsection 6 2 5 or 6 2 6 5 Reattach the other parts in the reverse order in which they were detached CE3000 UM 251 9370 6 24 6 DISASSEMBLY AND REASSEMBLY 6 2 12 How to Replace the Y motor CE3000 60 120 The CE3000 60 and CE3000 120 use the same Y drive belt and Y motor The
95. ses or lowers the push rollers during loading of a medium Used to operate the cutting plotter and set functions Used to connect a Centronics compatible parallel interface cable Used to connect a USB cable Used to connect an RS 232C serial interface cable 2 2 Rear View CE3000 120 Mk2 AC power inlet Power switch Stand Stock rollers Stoppers CE3000 UM 251 9370 l tooo Stock rollers Stoppers LZ 2 PARTS NAMES and FUNCTIONS Power switch AC power inlet H Stand N 2 Connects the power cord to the cutting plotter Turns the power supply to the cutting plotter on or off Supports the cutting plotter unit Holds the roll media Used to determine the position of the roll media loaded 2 3 Front View CE3000 120AP Cutting mat Grit roller Stopper Stock shaft Push rollers Cutting mat Grit roller Push rollers Pen carriage Cutter pen holder Pen holder Pen station Media set lever Control panel Parallel Centronics interface connector USB interface connector Serial RS 232C interface connector Stock shaft Stoppers CE3000 UM 251 9370 2 PARTS NAMES and FUNCTIONS Pen station o AS Control panel Media Pen carriage set lever ya N T fe I p USB interface connector T Serial RS 232C interface connector 2 4 IZ parallel Centronics Ai interf
96. setting is GP GL This function selects whether upon receipt of the W command for the drawing of arcs the cutting plotter moves the pen to the specified starting position raised or in the pen status raised or lowered that was in effect immediately prior to receipt of the W command When PEN DOWN is selected the pen is moved to the starting position for the drawing of arcs in the pen status raised or lowered that was in effect immediately prior to receipt of the W command When PEN UP is selected the pen is moved to the starting position for the drawing of arcs in the raised status This setting is only effective if a cutter blade has been selected in the cutter pen settings The default setting is PEN UP CE3000 UM 251 9370 3 5 3 OPERATIONS e Model ID Response when the COMMAND setting is HP GL This function sets the response to the Ol command when the COMMAND setting is HP GL When 7550 is set the Ol command response is 7550 When 7586 is set the Ol command response is 7586 The default setting is 7550 e SETTING PRIORITY This function sets whether the cutting plotter places priority on the cutting conditions specified through command input from the computer or through manual settings on the cutting plotter control panel When MANUAL is selected cutting is performed using the cutting conditions set at the control panel and cutting conditions sent from the computer are ignored When PROGRAM is selected
97. sh Roller Spring DE 634 CE3000 120AP 41 095002121 Push Roller CE3000 40 60 095002121 Push Roller CE3000 120 120AP 42 621230080 Home Sensor Bracket 621253110 Home Sensor Bracket AP CE3000 120AP 43 791230710 Y Drive Pulley Ass 1 1 1 001 1 4 4 1 4 44 682123210 X Motor for CE3000 40 KH42JM2R033 682900600 X Motor for CE3000 60 TS3747N46E3 509000052 X Motor for CE3000 120 UGFMED B5LGRA5 Main Frame zo 9 29 0 10 38 3 11 CE3000 UM 251 9370 a M 3 Ko 10 3 Base Assy for CE3000 120 10 PARTS LIST 682123200 Vacuum Fan o No Part No Description Remarks 3612 05W B50 B03 M3L12 Binding Head Screw M3L35 Binding Head Screw AOL M3L6 Binding Head Screw 2 4 2 4 5 M3L8 Binding Head Screw 6 6 500051382 Media Sensor 2 PS 117ND1 7 791230707 Motor Relay Board 1 CE3000 120 120AP 8 791230708 Fan Relay Board 1 CE3000 120 120AP 9 621112010 Drive Roller Holder 3 10 621230314 Vacuum Base 120 1 CE3000 120 120AP 621250012 Vacuum Base 120AP 1 CE3000 120AP 11 035132220 Brush 1 12 621230390 Brush Bracket 1 13 621112040 Rubber Spacer 3 Base Assy for CE3000 120 CE3000 UM 251 9370 10 5 10 4 Pen Block 10 PARTS LIST
98. sitioning pins on the stand into the positioning holes on the underside of the cutting plotter and then fasten with the four hexagonal bolts M6 Make sure that the casters with the stoppers are at the front CE3000 120AP cutting plotter Stand Hexagonal socket bolt M6 6 Attach the media guide bracket to the underside of the front panel Loosen the six bindhead screws M3 two or three turns and then slot the bracket in Tighten the screws to hold the bracket in place 7 Tighten all the hexagonal bolts that were temporarily fastened in step 1 CE3000 UM 251 9370 2 11 2 PARTS NAMES and FUNCTIONS 8 Pull out the sheet support pipes and attach the sheet to them Pass the sheet under the center bar and fasten the ends to the support pipes using the press studs Sheet support pipe Pass under the center bar 9 Attach the stoppers L R to the stock shaft and then attach the shaft to the top of the stand propper Stock shaft Collar CE3000 UM 251 9370 2 12 2 PARTS NAMES and FUNCTIONS 2 3 Attaching the Basket CE3000 60 120 Optional Basket Construction The basket is made up of the following p
99. sors are enabled When OFF is selected the feed direction media sensors are disabled The default setting is ON eEnabling Disabling the Home Sensors This function sets the home sensors that detect the width of the medium When ON is selected the home sensors are enabled When OFF is selected the home sensors are disabled The default setting is ON CE3000 UM 251 9370 3 6 3 OPERATIONS eSetting the PARALLEL I F Mode Parallel Centronics compatible interfaces have various timing methods for their signal lines If the signal timings do not match data cannot be received accurately via the Centronics compatible parallel interface This function allows the timing of the Centronics compatible parallel interface to be changed by selecting one of four different modes 1 through 4 The default setting is 1 eCircle Command Resolution Setting when the COMMAND setting is HP GL This function sets whether the resolution is automatically set or fixed at a constant 5 degrees when a cutting plotter circle command is output while the COMMAND setting is HP GL The default setting is Auto eEnabling Disabling Blade Wear Detection When ON is selected the blade wear detection setting is enabled and the blade wear detection setting menu is displayed in the PAUSE menu When OFF is selected the blade wear detection setting is disabled and the blade wear detection setting menu is removed from the PAUSE menu and is not displayed The default sett
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101. t of paper the plotter The paper must have a printed target cross mark Print out the target sheet see page 7 11 on a printer The specification of the cross mark is 30 mm line length and 0 3 to 0 5 mm line width Mount a water based ballpoint pen in the plotter Turn on the power while pressing the TEST and ENTER keys Select the media mode Set the plotting conditions to the following settings Force 12 Speed 40 Quality 1 Tool Pen Press the PAUSE key to display the menu shown below DISTANCE ADJUST Press the NEXT key until the following menu is displayed MARK SENS POS Press the ENTER key to display the menu shown below MARK ADJ SCAN Use the Position keys to move the pen position to the printed cross mark area shown below Printed target mark Media feed direction Move the pen position into this area 10 Press the ENTER key to scan the printed cross mark The plotter then plots a new cross mark based on the reading of the printed cross mark The following menu is displayed X 00 8 00 0 CE3000 UM 251 9370 7 9 7 ELECTRICAL ADJUSTMENTS 11 Measure the offset between the printed cross mark and plotted cross mark Y Cross mark 14 plotted by the rg plotter X Y Y qe Media feed X direction X Printed target mark 12 Set the offset value Press the UP ARROW key or DOWN ARROW key to change the number Press the LEFT ARROW key or RIGHT ARROW key to ch
102. te 2nd Pen Holder 2nd Pen Station 9 Adjust the gap to be 1 mm Press the UP or DOWN ARROW key to change the Pensel POS value 1 unit 0 05 mm 10 Press the ENTER key to store the setting and complete the adjustment CE3000 UM 251 9370 7 14 7 ELECTRICAL ADJUSTMENTS 7 14 Adjusting the Pen Exchange Height Value CE3000 120AP This adjustment will set the pen exchange height value SIKII This value is used for pen selection The plotter reads the pen height position when the power is turned on If the pen height position value is higher than this value SIKII the plotter knows it has taken the 2nd pen If the pen height position value is lower than this value SIKII the plotter knows it has taken the 1st pen If you replace the main board use the following procedure to input the recorded adjustment values If you replace the pen block you must adjust the pen exchange height value using the following procedure 1 Load a cutting sheet in the plotter 2 Turn on the power while pressing the TEST and ENTER keys 3 Select the ROLL2 media mode 4 Press the PAUSE key to display the menu shown below DISTANCE ADJUST 5 Press the PREV key until the menu shown below is displayed PEN 1 2 SIKII 6 Press the ENTER key to display the menu shown below DPOS 0 SH 80 7 If you replaced the main board only input the values that are recorded on the chassis default factory settings Press the UP or DO
103. the push rollers The status of C changes from L to H 10 Move the pen block to the left and right When the pen block crosses the push roller the status of P changes from L to H 11 When testing is complete turn off the power to the plotter CE3000 UM 251 9370 8 1 8 SERVICE MODES 8 2 Control Panel Membrane Switch Test Mode This mode checks the control panel membrane switch status If there is a bad switch you may have trouble with the Control panel membrane switch panel or the control panel relay board How to test the control panel membrane switches 1 Load an A4 Letter or larger size sheet of paper in the plotter 2 Turn on the power while pressing the TEST and ENTER keys 3 Select the media mode 4 Press the PAUSE key to display the menu shown below DISTANCE ADJUST 5 Press the NEXT key until the following menu is displayed TEST KEY 6 Press the ENTER key to display the status shown below 00 0000 0000 7 Press each key on the control panel the status will change from 0 to 1 The status of each digit Key Dot PREV 2nd digit rd digit th digit COND th digit th digit th digit th digit th digit 0 th digit AUSE TATUS Lamp lights when the PAUSE key is pressed but only the first time 8 When testing is completed turn off the power to the plotter 7 CE3000 UM 251 9370 8 2 9 TROUBLESHOOTING 9 TROUBLESHOOTING 9 1 The Plotter is Turned
104. tion PR270101A 11 5 11 2 3 Main Board CPU Block Section 270101 11 6 11 24 Main Board Motor Drive Section 270101 11 7 11 25 Main Board GRC 1507 Section 270101 11 8 11 26 Main Board Interface Section 270101 11 9 11 27 Main Board Memory Block Section 270101 enn 11 10 11 2 8 Main Board USB Block Section 270101 1141 CE3000 UM 251 9370 11 2 9 Main Board Top Section PR270102A c ss ssssssessssesssssessssssesssessssseesssseessessssseesstsserssssess 11 12 11 2 10 Main Board Connector Block Section PR2701024 ern 11 13 11 2 11 Main Board CPU Block Section PR2701024 en 11 14 11 2 12 Main Board 2 Phase Motor Drive Section PR270102A n 11 15 11 2 13 Main Board Decoding Block Section 270102 11 16 11 214 Main Board Interface Section PR270102A
105. to the Y relay board 4 Remove the push roller flexible cable attached with double sided adhesive tape to the Y slider Y flexible cable vd binding head screw Core 4 Y relay board Zo 5 Remove the two M3L6 binding head screws attaching the Y relay board How to reinstall the Y relay board 1 Reattach the Y relay board in the reverse order in which it was detached CE3000 UM 251 9370 6 19 6 DISASSEMBLY AND REASSEMBLY 6 2 9 How to Replace the Cutting Mat How to detach the cutting mat 1 Detach the center cover see Subsection 6 1 3 2 Detach the front guide see Subsection 6 1 4 3 Detach the pen block see Subsection 6 2 5 or 6 2 6 4 Peel off the cutting mat from the vacuum base Cutting mat Vacuum base How to reinstall the cutting mat 1 Clean the surface of the vacuum base with alcohol where the cutting mat was attached 2 Attach the new cutting mat to the vacuum base as shown below Fit the top of the cutting mat edge to the vacuum base edge Cutting mat Fit the right cutting mat edge against this vacuum base notch 3 Make sure that there is no air between the cutting mat and the vacuum base 4 Attach the pen block see Subsection 6 2 5 or 6 2 6 5 Reattach the other parts in the reverse order in which they were detached CE3000 UM 251 9370 6 20 6 DISASSEMBLY AND REASSEMBLY 6 2 10 to Replace the Control Panel Relay Board LCD
106. tock Shaft 120AP 1 CE3000 120AP 9 619052391 2 3 Inch Stopper 2 CE3000 120AP 10 391906151 Coin Screw M6L15 1 CE3000 120AP 11 621259011 Stopper 120AP 1 CE3000 120AP 12 391440068 M4L6 Set Screw 2 CE3000 120AP 13 M4L6 Screw 1 CE3000 120AP 14 621231113 Alignment Shaft Cap 2 CE3000 120AP 15 621252251 Alignment Shaft Holder AP 2 CE3000 120AP 16 621231103 Shaft 120 1 CE3000 120AP 17 621251030 Right 120AP Holder Plate 1 CE3000 120AP 18 621161132 100 Shaft Holder 1 CE3000 120AP 19 621259050 AP Stopper Base 1 CE3000 120AP 20 392040180 Bush D4L 18 2 CE3000 120AP 21 380101981 Spring C 198 1 000 120 22 621259070 5 1 000 120 23 621251020 Left 120AP Holder Plate 1 CE3000 120AP 24 310063620 Bearing 63627 2 CE3000 120AP 25 M6L16 Screw 2 26 Washer C6 D11 5 2 27 M4L14 Binding Head Screw 4 28 M4L25 Binding Head Screw 2 29 M3L30 Binding Head Screw 1 30 M3 Nut 1 31 Washer C3 08 1 32 M4L6 Binding Head Screw 2 33 M4L8 Binding Head Screw 4 621161040 Basket 100AP 1 CE3000 120AP 305811005 Hexagonal wrench M5 1 301001020 Hexagonal wrench M6 1 391650100 Hexagonal bolts M5M5L10Ni 12 391660200 Hexagonal bolts M6L20Ni 8 CE3000 UM 251 9370 10 10 10 PARTS LIST Stand CE3000 120AP CE3000 UM 251 9370 10 11 10 7 Option Basket 10 PARTS LIST
107. tter 3 Turn on the power while pressing the TEST and ENTER keys 4 Select the media mode 5 Press the PAUSE key to display the menu shown below DISTANCE ADJUST 6 Press the NEXT key until the following menu is displayed PEN PRES ADJUST 7 Press the ENTER key to display the menu shown below PRS 10g D A 20 8 The pen is lowered If you have replaced the moving coil and or the pen block assembly use the force gauge to measure the actual force If you have only replaced the main board input the adjustment values that were recorded Use the UP ARROW key or DOWN ARROW key to change the force setting The number on the LCD will increase or decrease If you have replace the moving coil and or the pen block assembly measure the actual pen force again If you replaced the moving coil and or the pen block assembly adjust the 10g pen force If the measured value is within the specification range 10420 or if you have input the recorded value press the ENTER key to store the setting The next specified pen force appears 9 Adjust the 40g pen force If the measured value is within the specification range 40440 or if you have input the recorded value press the ENTER key to store the setting The next specified pen force appears 10 Adjust the 120g pen force If the measured value is within the specification range 120x109 or if you have input the recorded value press the ENTER key to store the setting The next specified pe

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