ProLogic - Hayward
Contents
1. Step IV Chlor Config jah Type to view change CELL 15 Once the Configuration Menu is unlocked press the right The Cell Type display will indicate the model of cell the arrow key once Chlor Config to view change should system is expecting If this screen is not configured for appear on the display Press the plus key to enter the correct cell type press the plus or minus key until the appropriate cell is expressed Note If the Cell Type option does not appear in the Chlor Config menu then review the system s model number to identify the type of cell that should be used with the system Some earlier board revisions could not be configured for different cell types OJHAYWARD Page 18 Check System Light On High Salt Amps Error Message Test the salt level in the pool using a suitable tester Be sure the tester has been calibrated and is clean If it is determined that the salt level in the pool exceeds 3400ppm slowly drain and replenish with fresh water until salt levels are between 2700ppm 3400ppm 2 Check to make sure the system is configured for correct model cell page 18 If this fault only occurs during Spa mode this may indicate that high water temperatures may be a contributing factor High water temperatures as commonly seen in spas combined with higher salt levels can possibly cause this fault To2. To display the Settings Menu press the MENU key until Use the plus or minus key to adjust the desired Settings Menu appears Then press the right arrow key chlorinator output for spa Then press the right arrow key Step Il Step IV Surer Chlorinate Pool Chlorinator AAA At Off 4 Use the plus or minus key to turn super chlorinate on Use the plus or minus key to adjust the desired or off Then press the right arrow key chlorinator output for pool Then press the right arrow key Note If the chlorine level does not increase within 24 hours after increasing output test the water with independently to determine the current salt stabilizer phosphate and nitrate levels Note Output is scaled back to 20 of desired output setting between 60 F and 51 F OHAYWARD Page 17 Configuring Cell Type It is important to verify which cell type is being used and to make sure the system is configured for the correct model cell Configuration Chlorinator Menu Unlocked Enabled Press the MENU key until the Configuration Menu The display should show Chlorinator Enabled if not Locked appears on the screen To unlock the press the plus key to Enable it Then scroll to the right Configuration Menu press and hold the left and right two times arrow keys for five to ten seconds Step Il
3. a Added ability for a speed to be associated with each filter Time clock Added Heater Minimum and Spa Filter Freeze Protection speeds when the Dual Equipment Spa Filter is configured for Variable Speed Added the ability to set a Group speed for the Filter Spa Filter and Lights Aux VSPs Added the ability of selecting or RPM when displaying the VSP speed to the Configuration Menu Miscellaneous Added a third and fourth Filter Time clock Added special Heater control logic when configured for Spa Only It now operates more like the Pool Only configuration aa SSS O HAYwARD Page 38 Firmware Changes Cont d Rev 4 40 Requires PC Board G1 066061 8 29 2012 Universal Color Logic a Added support for the Universal Color Logic UCL Light Miscellaneous Restricted an Aux Relay Type other than Standard to a function of Manual On Off Countdown or Time clock Rev 4 45 Requires PC Board G1 066061 9 5 2013 Aqua Connect Added support for direct temperature input via app Miscellaneous Allowed an Aux set as function Solar to have a relay type of VSP Saas O HAYWARD Page 39 IMPORTANT More on Chlorine Output 8 Salt Levels The Pool Chlorinator and Spa Chlorinator options under the Setting Menu control the level of salt cell operation as a percent of the total operating time of the filter pump A simple example is that if the pump filter is progra
4. means the current chlorinator cycle has been interrupted due to no voltage being detected when the cell power relay was turned on Verify that 20 24 Volts AC is Turn off power to the controller Disconnect the present between the two blue white gray and violet wires from main board yellow wires and take the following measurements Step 1A Step 1B _ BLU WHT VIO GRY Insert probes between the blue Insert probes between the violet and white wires and measure and grey wires and measure resistance 2 0 to 2 9 Ohms is resistance 2 0 to 2 9 Ohms is correct reading correct reading If no voltage is measured continue to step If the readings on either of these two measurements are outside of the 2 0 1B If the Voltage is OK go to step 1C 2 9 Ohms reading the transformer is faulty and should be replaced If the measurements are OK go to step 1C HAYWARD Page 4 1 Check System Light On No Cell Power 8 Low Volts Message Diagnostics Verify the chlorinator is not in an off cycle Verify that 20 24 Volts AC is present If it is reverse polarity and proceed with between the two orange wire the filter pump on connections Diadnostic i Menu Press the MENU key until Diagnostic Menu is displayed Then press right arrow key 8 08 8 008 69 F 8000 PPM All zeros except temperature means the chlorinator is off Press t
5. No Cell Power 8 Low Volts Message Diagnostics Remove the cell and clean per Hayward s cleaning instructions pages 18 20 Reinstall the cell and check see note below If the No Cell Power message remains replace the cell lubi 4 m Note If the controller is still powered when unplugging the cell and then the cell is subseguently plugged back in it may display a Low Temp fault message and the Check System light may still illuminate Turn the filter pump on You must reset the system by entering the Diagnostic Menu and then hitting the right arrow key once and then pushing the plus key once This should reset the light and message Lastly follow the instructions on page 16 to reset the salt level after cleaning the cell Sa HAYWARD Page 8 2 Check System Light On Cell Power Error Message Cell Power Error means the current chlorinator cycle has been interrupted and cell voltage was detected when cell power relay was turned off Main board PCB is the only cause replace with GLX PCB PRO Main board PCB as T J VOHAYWARD Page 9 3 Chlorinator Off Test Salt Level Message Verify the system is configured for correct model cell Page 18 If the incorrect cell is chosen the system will inaccurately interpret the a sve in ne A ek and the an may turn the chlorinator off T CELL 3 5 50 T CELL 9 10 00 T
6. Base RF Reboot system Page 12 Check continuity of YES wiring harness Page 13 Unplug local display wiring harness from PCB Check voltage between pins 1 amp 3 115 120 VAC between black amp white wires Page 12 Check 2 amp fuse for continuity Page 13 Page 13 Replace local display Page 13 Replace wiring harness Replace PCB PRO Page 13 Check wiring of breaker amp terminal block Page 12 Replace Page 13 PCB PRO Page 13 SSS O HAYWARD Page 26 Check System Troubleshooting Charts Water temp YES Normal below 50 F Page 14 operation Page 14 above 140 F Page 14 operation Page 14 Replace cell Salt level is YES Reset system Page 14 Reset average salt level Page 15 Page 15 Raise salt level to 3200ppm YES Configured for correct cell Page 18 Reset average salt level Page 16 Configure to correct cell Page 18 nn ID O HAYWARD Page 27 Check System Troubleshooting Charts Reduce salt level Page 19 Problem only occurs when switching from pool to spa mode Page 18 Salt level is 2700 3400ppm Page 19 Configured for correct cel
7. the cell Please remember that even if you cannot see visible deposits in the chamber it still may require cleaning If no deposits are found picture to the left the cell may have to be held towards ample amounts of light and angled in different directions to reveal smaller white deposits deeper within the nest of the cell Hold to light to look for small deposits Cell is dirty Note the deposits ALWAYS ADD ACID TO WATER NEVER WATER TO ACID ALWAYS WEAR PROPER EYE PROTECTION AND PROTECTIVE GLOVES USE IN A WELL VENTILATED AREA MURIATIC AND OTHER ACIDS CAN CAUSE SEVERE INJURY BURNS AND RESPIRATORY PROBLEMS IF NOT HANDLED PROPERLY REFER TO THE MANUFACTURER S DIRECTIONS FOR SAFE HANDLING O HAYWARD Page 20 Cell Cleaning Instructions Cleaning instructions using a container Mix 1 part acid to 4 parts water Stand the cell vertically in the solution The level of the solution should be slightly over the product label Let the cell stand in the solution for 15 minutes Fig 6A to the right then flip the cell over and let stand on the other end Fig 6B to the right for an additional 15 minutes Although the cord can be submerged be sure that the connector does not come in contact with the solution Inspect the cell after both sides have soaked If there are no deposits after soaking rinse with water and reinstall If there are still deposits after soaking repeat the soaking procedure until clean
8. CELL 5 6 75 T CELL 15 10 00 SS O HAYWARD Page 10 4 Local Display Blank No Lights If the local display shows a blank display or no lights are illuminated an abrupt power outage may have been the cause resetting the unit may correct this problem If no information appears on the display start by turning off the breaker responsible for sending power to the main circuit board With the power still off check the connection on the back of the local display to make sure the wiring harness is snugly attached G1 011049D 41T 09007 Step IV When the power is off disconnect the local display from the main circuit board Plug the local display wiring harness back into the board and turn the breaker back on If the local display shows the default menu then the problem should be resolved If the display is still blank proceed to step J HAYWARD Page 11 4 Local Display Blank No Lights Measure 110 120 Volts AC at the terminal block coming from the breaker If under 110 120 Volts AC then check the breaker If the breaker is faulty Control Power faries aid so back to 120 VAC 2A Remove the black and white wires from the incoming power Verify that 115 120 Volts AC is present across these leads Step 4B Step 4C Unplug the bus strip for Remote Display as
9. Pro Logic Version Rev 4 45 Diagnostics Manual Copyright 2014 Hayward Industries Inc Table of Contents Important safety instructions Pro Logic Board Layout Diagram No Cell Power 1 amp No Cell Power 2 No Cell Power amp Low Volts error message diagnostics Cell Power Error message diagnostics Chlorinator Off Test Salt Level error message Blank or no display Low Temperature amp High Temperature error messages Low Salt amp Very Low Salt error messages Resetting the salt reading Pg Pg Pg Pg Pg Pg Pg Pg Pg 10 11 13 14 15 16 Adjusting Chlorinator Output Configuring Cell Type High Salt Amps error message Cell cleaning instructions Comm Error 1 and Comm Error 2 Diagnostic flow charts Additional Check System errors Temperature vs resistance chart Software revisions compatibility chart Chlorinator output notes Pg Pg Pg Pg Pg Pg Pg Pg HAYWARD 17 18 19 20 22 23 24 25 29 30 32 33 34 39 40 Pro Logic Version 4 45 Diagnostics A Z mat A High Voltage Electrocution Hazard Hazardous voltage can shock burn cause serious injury and or death To reduce the risk of electrocution and or electric shock hazards e Only qualified technicians should remove the panel e Replace d
10. The water muriatic acid mixture can be stored for later use or it can be disposed Follow chemical manufacturer s recommendations when storing or disposing the water acid solution After you inspect the cell and clean if necessary press the plus key during the Inspect Cell display to reset the light HAYWARD Cell Cleaning Instructions Using the Hayward T Cell Cleaning Stand Follow the same safety and mixing instructions as described when using a container pages 20 and 21 Mix enough solution to fill the inside of the cell Approximately 1 5 qts Fasten the cell to the T Cell Cleaning Stand with the cord side down Fig 6C below Before filling cell with muriatic acid solution put a container underneath to avoid any spills damaging the surrounding area Fill the cell to the top with the solution mix 1 part acid to 4 parts water and let soak for 15 minutes Fig 6D below Empty the cell and inspect If the cell is clean rinse with water and reinstall If there are still deposits after soaking repeat the soaking procedure until clean The water muriatic acid mixture can be stored for later use or it can be disposed of Follow the chemical manufacturer s recommendations when storing or disposing the water acid solution After you inspect the cell and clean if necessary press the plus key during the Inspect Cell display to reset the light If the cell was cleaned because a fault wa
11. amaged wiring immediately e Insure panel is properly grounded and bonded SE OHAYWARD Page 1 Pro Logic Board Layout Diagram Plugs for S amp D control module Plug for the local Dispense power circuit Three amp fuse Red amp Black Chlorinator base antenna and CL module display output 120VAC protects SD circuit circuit 18 33 VDC output from rectifiers Remote display communication 20 amp fuse terminal block protects chlorinator circuit Temperature sensor Yel Chlorinator circuit 24 VAC from the transformer external input terminal block Org Chlorinator circuit 24 VAC to the rectifiers Heater 1 and 2 terminal block Valves 1 4 VAC input from harness plugs the breaker for actuators terminal block Blu Wht Vio Gry Chlorinator circuit 24 VAC delivered to the Auxiliary relays plug _ transformer Cell plug top Filter Lights A1 f gi ZE and A2 bottom A3 A6 p O HAYWARD Four amp fuse protects actuator circuit Page 2 Check System Light On 1 No Cell Power 1 or No Cell Power 2 No Cell Power means the current chlorinator cycle has been interrupted due to no voltage being detected when the cell power relay was turned on V No Cell Power1 mo O HAYWARD Page 3 1 Check System Light On No Cell Power 8 Low Volts Message Diagnostics No Cell Power
12. aning Very Low Salt Error Message A very low salt error means the average salt level is less than or egual to 2300 PPM Cell has shut down Test the salt level in the pool using a suitable independent tester Be sure the tester has been calibrated and is clean Add salt as needed to bring up to the 3200 PPM level Check to make sure system is configured for correct model cell page 18 Remove and clean cell per the Hayward cleaning instructions Be sure to reset the average salt by following the instructions on page 16 Replace cell if message is still displayed after cleaning Page 15 Resetting Average Salt Reading The salt reading displayed in the Default Menu is actually an average salt reading This average is calculated by using previous instant salt readings over a period of time When diagnosing and repairing faults relating to high or low salt readings it will be necessary to reset the average salt by replacing it with the instant value in order to prevent the same fault from appearing at startup Resetting will flush out any previously stored values and start averaging using the instant salt reading as the first value For example imagine if the system faulted on a very low salt reading and the fault was because the cell was dirty The cell is then cleaned and reinstalled The average salt reading that prompted the fault is still in the memory When the clean cell is installed it will once a
13. arameters are correct in the water and there is nothing that is creating a significant chlorine demand Super chlorinate is an additional option to use in order to catch up in chlorine production when SSS O HAYwARD making adjustments to the desired output level Enable Super Chlorinate under the Settings Menu Page 40
14. gain consider this low average and fault again it may take 48 hours before the average rises to the correct levels with the clean cell By resetting to the instant level we avoid this problem Filter pump on Step Ill Diagnostic Henu To display the Diagnostic Menu press the MENU key The above is an example of the updated salt reading in until Diagnostic Menu appears Then press right arrow PPM If this instant salt reading varies from the average key one time press the right arrow key one time Step II Step IV Chlorinator Off Percentage met If all zeros or if Chlorinator Off Percentage Met appears Press the plus key to save the instant salt reading and itis in an off cycle Press plus or minus key The this will start the average process over again Press the system will keep the chlorinator off due to a short start left arrow key to return to the data display and you will see delay If after the short start delay the display does not an updated salt level in PPM on the display show zeros again refer to step 3 HAYWARD Page 16 Adjusting Chlorinator Output If using Sense and Dispense chlorinator output will be adjusted by Chemistry Config Wizard under the Configuration Menu Please refer to the Sense amp Dispense manual for details Step Ill Settings Spa Chlorinator Menu
15. he plus or minus key sa ve sij Chlorinator OPP Start delay 83 The chlorinator will conduct a 15 second count down prior If the voltage is low or not present go to step 1E If the to starting Go to Step 1D voltage is OK go to step 1F HAYWARD Page 5 1 Check System Light On Verify that 18 33 Volts DC is present between the black and red wire connections Test the 20 amp yellow fuse using an Ohm reading and not just a visual test Step 1F Step TE mmr AEREN 1 m a P PRI Mi 5 vse s Replace the fuse if blown If the fuse is OK replace the If no low voltage is present replace the rectifiers Main Circuit Board PCB go to step 1G If the voltage is OK go to step 1H _ OHAYWARD 1 Check System Light On No Cell Power amp Low Volts Message Diagnostics The rectifiers are both located aa i ON E EAT Ek ote The bottom right corner of each rectifier should be cutoff beneath the transformer It is this is not correct loosen them and rotate each block until they important when replacing the appear like the diagram below rectifiers to connect the wires in accordance with the instructions Step 1G HAYWARD Page 7 1 Check System Light On
16. ion with Hayward s TriStar Energy Solution Variable Speed Pump amp Control All errors may be prefaced with Pool Filter or Spa Filter Dual Eguipment or Lights or Aux 1 14 VSP Comm Error e Remote Stop to rst e VSP Drive Comm Error e Prime Fail to rst e VSP Err xx e Fail start to rst e Mains voltage low e Pump stall to rst e Mains voltage high e SVRS trip to rst e Rmt Stop is pressed e Drv failure See pump Please refer to the pump service manual for detailed troubleshooting SSS O HAYWwARD Page 30 Additional Check System Errors Note If Sense amp Dispense is not being used disable the Sensing System under the Chemistry Config Wizard in the Configuration Menu to remove these error codes Below is a list of additional Check System error codes which relate to the Pro Logic s operation with Sense and Dispense Chemistry Automation pH Calibration Error ORP Low Check Chlor pH Probe Error ORP High Check Chlor pH Low Check feeder ORP High Chlor off pH High Check feeder ORP Timeout Chlr off Press to reset ORP Probe Error CSM Comm Error pH Timeout Chk feedr Press to reset Please refer to the Sense and Dispense service manual for detailed troubleshooting SSS OJHAYWARD Page 31 Additional Check System Errors Below is a list of additional Check System error codes which relate to open or shorted sensors Cell Sensor Open S
17. ions Revisions Revisions Revisions Revisions Revisions Revisions Revisions Revisions pools up to 40K Gal If you have an Aqua Plus model starting with AQL refer to the Aqua Logic Column If the model number starts with PL refer to the Pro Logic column HAYWARD Page 34 Firmware Changes Note Firmware is software programmed into chips Pages 35 39 outline the important firmware changes made to the Agua Logic Pro Logic Additions made prior to 4 10 Added support for Chemistry Sense and Dispense Added displaying if the Chlorinator is off because either the percentage or ORP set point has been met to the Chlorinator Diagnostic display Added ability to change the ORP level to the Settings Menu Added displaying if the Chlorinator is off because solar has been on for less than 3 minutes to the Chlorinator Diagnostic display Increased the Chlorinator cycle time from 120 to 180 minutes Increased the maximum ORP overfeed timeout to 96 hours Added displaying Freeze Protection as a reason for the Chlorinator being off SSS O HAYwARD Page 35 Firmware Changes Cont d Rev 4 10 Reguires new PC Board G1 066061 10 27 2008 Color Logic 4 0 Added support for ColorLogic 4 0 lights Miscellaneous Added forcing the Average Salt level to 2800 ppm when resetting to the default Configuration values Added ability to se
18. l Page 18 Lower salt level to 3200ppm Reset average salt level Page 16 Configure for correct cell Page 18 Replace Main board Reset 500 operational hour countdown timer Remove cell from plumbing and inspect cell cleanliness Page 19 II lO H HAYWARD Page 28 Check System Troubleshooting Charts Unplug Remote terminal block then turn breaker back on Page 23 Turn breaker off Turn for 2 mins Then back on Page 23 YES Turn breaker off breaker off Identify failing wire eguipment in block and replace Replace wiring harness Unplug temperature sensor terminal block then turn breaker back on Page 24 Identify failing wire eguipment in block and replace Replace terminal NO block YES Replace local display if does not correct replace main board Page 24 Does wiring harness have continuity YES Test local display wiring harness for continuity Page 24 NO Turn breaker off SSS O HAYWARD Page 29 Additional Check System Errors Note If Variable Speed Pump is not being used change Filter Pump type in the Configuration Menu to remove these error codes Below is a list of additional Check System error codes which relate to the Pro Logic s operat
19. lect Priority for Heater2 as a Heat Pump Added the ability to check all Check System errors not just the highest priority one Added support for on board pH dispense relays freeing up an Aux Added support for Pick n Mix and the new T CELL 3 and T CELL 9 Added allowing Solar to be used with Dual Equipment configurations Uses new Dual Equipment Spa Sensor input instead of the Solar sensor for the Spa temperature SSS O HAYwARD Page 36 Firmware Changes Cont d Rev 4 20 Reguires PC Board G1 066061 10 22 2009 Agua Connect Home Network Added support for Aqua Connect Home Network Color Logic 4 0 Added resetting any ColorLogic Aux brightness level to 100 when ColorLogic is reset to default values Added ability to move forwards and backwards thru the ColorLogic Light Number assignment display Added ability to have different minimum and maximum speeds for each ColorLogic program SSS O HAYWARD Page 37 Firmware Changes Cont d Rev 4 30 Requires PC Board G1 066061 mm dd 2010 EcoStar VSP Added support for up to 8 EcoStar VSPs Filter Dual Equipment Spa Filter and up to 6 Lights Auxes Added VSP as a fourth possible Relay Type for each Light Aux up to 6 maximum a Added the ability to select the desired Filter and Spa Filter Speed when manually switching the filter from Off to On with the keys similar to setting the Dimmer On brightness
20. mmed to operate a total of 8 hours in a given day and the Pool Chlorinator is set to 50 the salt cell will operate and produce chlorine approximately half the time or 4 hours The salt level that is calculated and displayed in the system is determined from several variables It is possible that the displayed salt level can be significantly different from the actual salt level when measured in the water with a tester This can happen as a result of a dirty cell or from a cell that has began aging Low salt should always reguire a cell cleaning first and then an actual meter measurement of the salt level in the water If the cell is clean and the level of salt measured in the water is correct then the cell has began to age which results in a lower calculated salt level This is an acceptable situation assuming the level of free chlorine in the pool is appropriate NEVER add additional salt in this circumstance If the free chlorine is not appropriate and the steps in item 2 have been followed and addressed as needed then the Pool Chlorinator or Spa Chlorinator needs to be increased in a 25 increment for example from 50 to 75 to allow for the salt cell to operate for a longer period of total operating time in order to produce a sufficient amount of chlorine as the cell begins to age Allow 24 hours and re test free chlorine Increase in increments of 10 if required Keep in mind this is assuming the chemistry p
21. pa Sensor Open Solar Sensor Open Cell Sensor Short Spa Sensor Short Solar Sensor Short Wtr Sensor Open Air Sensor Open Ambient Sensor Open Wtr Sensor Short Air Sensor Short Ambient Sensor Short Pool Sensor Open No Flow Filter Pump Cell Missing Pool Sensor Short Chk Flow Switch Open sensor Cell Missing and Check Flow Switch errors should be checked by confirming sensors are plugged in correctly and wiring is not broken Shorted sensor errors require Ohms check and matching resistance to temperature using chart Page 33 O HAYwARD Page 32 Temperature vs Resistance Chart OHAYWARD Compatibility Chart Cell vs Software Revision Swimpure SmartPure Splash Plus Aggua Rite Aqua Pro Swimpure Pi Rit c Plus Sanitizer ll CLEAR m id a W Control T CELL3 amp 1 10 150 4 10 150 4 10 GLX CELL 3 W orlater or later or later orlater orlater pools up to 15K Gal GLX CELLS amp All 150 All All All 1 50 All GLX CELL 5 W Revisions or later Revisions Revisions Revisions or later Revisions pools up to 25K Gal T CELLO amp 1 10 150 4 10 1 50 GLX CELL 9 W orlater orlater or later orlater pools up to 25K Gal T CELL 15 8 All All All All All All All All All GLX CELL 15 W Revis
22. ppears then check everything wired into the sensor terminal block If the problem still exists proceed to step 5D Check the local display wiring harness for continuity Step 5D f If the wiring harness does not show continuity through any of the four terminals replace the wiring harness If it is good then replace local display If replacing the display does not correct problem then replace the main board MR OHAYWARD Page 24 Check System Troubleshooting Charts 20 24 VAC between yellow wires on PCB Chlorinator in OFF cycle Page 5 Reset chlorinator Page 5 NO Ohm out transformer leads blue amp white 2 0 2 9 gray amp violet 2 0 2 9 Page 4 Replace transformer Page 4 20 24 VAC between orange wires Page 5 18 33 VDC between black amp red wires Page 6 Remove cell amp clean per cleaning instructions Page 8 NO Re Replace Replace PCB continuity rectifiers cell Page 6 Page 7 M nm sa aaa O HAYWARD Page 25 Check System Troubleshooting Charts Replace PCB PRO Page 9 Reattach wired remotes and wireless base RF until message reappears Replace component that causes fault Page 12 Unplug wired remotes amp wireless
23. s indicated such as low salt or very low salt be sure to reset the average salt reading by following the instructions on page 16 A HAYWARD Page 22 5 Comm Error 1 and Comm Error 2 Comm Error 1 is usually a false error caused by an abrupt power outage Comm Error 2 is usually a misplaced wire in the sensor terminal block a failing wired remote a failing local display or a failing main circuit board Turn the system s main power breaker Unplug the terminal block labeled off leave off for 2 minutes then turn Remote then turn the breaker back back on and check the display on with the block still removed Step 5A m Step 5B Mmm m 3 S u s If the communication error is gone then the problem should If the problem disappears when the block is removed be resolved If the problem still exists turn the breaker off the remote wiring is faulty the block is bad the again and proceed to step 5B remote is failing or the remote is not in the same family as the local display If problem still persists turn the breaker off again and proceed to step 5C am a puan SS E H HAYWARD kleme 5 Comm Error 1 and Comm Error 2 Unplug green terminal block that contains all the sensors then turn the breaker back on with the block still removed Step 5C If the communication error disa
24. temperature is below 50 F the system will shut the cell down under normal circumstances 2 lfthe controller is still powered when unplugging the cell and then the cell is subseguently plugged back in it may display a Low Temp fault message and the Check System light may still illuminate Turn the filter pump on You must reset the system by entering the Diagnostic Menu and then hitting the right arrow key once and then pushing the plus key once This should reset the light and message 3 Replace the cell High Temperature Error Message Chlorinator Off High Temperature means the current chlorinator cycle has been interrupted due to a cell temperature reading of more than 140 F 1 Check the water temperature Temperature above 140 F the system will shut the cell down under normal circumstances 2 Replace the cell SS au NI O HAYWARD Page 14 Check System Light On aooo O HAYWARD Low Salt Error Message A low salt error means the average salt level is less than or egual to 2600 PPM Cell is still operating Test the salt level in the pool using a suitable tester Be sure the tester has been calibrated and is clean Add salt as needed to bring up to the 3200 PPM level Remove and clean cell per the Hayward s cleaning instructions Be sure to reset the average salt by following the instructions on page 16 Replace cell if message is still displayed after cle
25. verify this is the problem switch the unit to pool mode for 10 minutes and attempt to clear the fault If the problem persists and is a nuisance the salt level will have to be reduced to the lower ranges Remove and clean cell per the Hayward cleaning instructions Be sure to reset the average salt by following the instructions on page 16 Replace Main Board GLX PCB PRO if the message is still displayed after cleaning Inspect Cell Message For optimum operation you will need to inspect the chlorinator cell approximately every 3 months 500 operational hours and clean the cell if necessary The Pro Logic will automatically remind you when it is time and display Inspect Cell to reset as part of the rotating Default Menu Clean the cell per the Hayward instructions and then press the plus key during the Inspect Cell display to reset the cell Page 19 Cell Cleaning Instructions Cell cleaning frequency is dependent on several factors pH and calcium levels in the water are the two that have the greatest effect on how often the cell requires cleaning Maintaining pH at the levels recommended in the operating instructions 7 2 7 8 should result in the cell being cleaned 3 4 times a year in areas with hard water Cells may be cleaned less frequently in soft water areas After removing the Turbo Cell from the plumbing of your pool inspect the cell for white deposits between the plates inside of
26. well as the wireless antennae base station if applicable Shut the system down and power back up If the display returns plug each connector back in one at a time to determine which is affecting the display Repair or replace any device s or wiring that affects the display If this does not correct the issue go to Step 4D If no low voltage is measured check connections at the terminal block Confirm breaker within the system s sub panel and main power source are both turned on If no voltage is still present go to Step 4B If proper voltage is present go to Step 4C OHAYWARD Page 12 4 Local Display Blank No Lights Turn off power and test the 2 amp non replaceable fuse An Ohm Measure for 9 10 Volts DC across pins measurement should be taken and 1 and 3 red and yellow wires not just a visual test Step 4D Step 4E If blown replace the board if this fuse is OK If no low voltage is present replace PCB if the Unplug harness turn the power back on and go to step 4E voltage is OK replace the local display Check across pins 1 red amp 3 yellow for 5 10VDC HAYWARD Page 13 Check System Light On Low Temperature Error Message Chlorinator Off Low Temperature means the current chlorinator cycle has been interrupted due to a cell temperature reading of less than 50 F 1 Check the water temperature If the
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