Frequency Converter Installation Instructions
Contents
1. PB P4 Jo Jn D RU D D 50Hz COLOHEAD N 50Hz ON BOARD N 60Hz ON BOARD OUT 60Hz ON BOARD QUT 60Hz ON BOARD OUT 60Hz COLDHEAD 60Hz COLOHEAD 2 60Hz COLOHEAD 3 a B c Jo fe F selc o e fre e n a B c o le c lH 2 a a c o fe F Jelu ul x 8 c ofe F clH J kK a B c jo Je F a B c jo Je F a e c o e F m 1 m 117 117 WATER ERN LT au SH GRN YEL VR4 S P 0 8 YEL 77 2 po J YEL YEL a BK BK 2 1 1 un WHT VO WHT BLK VIO we CRYO AECH WHI RD FL 9 WHT YEL E mt WAT ORN T 1 BLK tU Li 7mH X2 TmH X2 KI TABLE d TBI g L z L2 9 FREQUENCY CONVERTER INTERNAL CONNECTIONS 2 2 USED ON REQURED FOR YET TK 15mf 29i W COMPRESSOR W O COMPRESSOR FULL FUNCTIONALITY Mi RENOTE REMOTE MOTOR HATRA POWER N2 177 CRYOTORR 8043202600 PG AND J6 CRYO CONNECTED 80432020005 P5 AND JS DSCONNECTED Nusuo ON BOARD N A2. CC KC TS T TS T Frequency Converter D EE Um AY p CTI CRYOGENICS X c AR O O O P N 8043202G002 T D o dm dd O On Board Cryopump CJ Power Cables Input Power Cable ES CTI CRYOGENICS OO P N 8112463GXXX On Board 8011 coypnesson lr Controller 8 Q O e e On Board Cryopump On Board Power Cable Power Cable CTI CRYOGENICS Hard wired to 1020R P N 8112463G050 Compressor 1020R Compressor Power Cable d4 H Figure 2 10 1020R Compressor with On Board Cryopumps P N 8040520 2 20 CTI CRYOGENICS Frequency Converter Installation Instructions HELIX TECHNOLOGY CORPORATION 1020R Compressor with Cryo Torr Cryopumps This procedure involves the following components e 1020R Compressor CTI CRYOGENICS P N 8031023G001 and G002 e Frequency Converter CTI CRYOGENICS P N 8043202G001 which includes the Frequency Converter Cable Kit CTI CRYOGENICS P N 8080005K012 e Cryo Torr Cryopumps NOTE If installing a new 1020R Compressor along with the Frequency Converter refer to the 1020R Compressor Installation Operation and Service manual CTI CRYOGENICS P N 8040274 for information on setting the control module to the proper operating voltage range before installing the Frequency Converter 1 Carefully place the Frequency Converter on top of the 1020R Compressor as shown in Figure 2 11 2 Connect the three Cryo Torr cryopump power cables CTI CRYOGENICS P
3. H J T 3n CTI CRYOGENICS HELIX TECHNOLOGY CORPORATION 8200 Three Phase Compressor with an On Board Cryopump This procedure involves the following components e 8200 Three Phase Compressor e Frequency Converter CTI CRYOGENICS P N 8043202G002 which includes On Board Cryopump power cable CTI CRYOGENICS P N 8112463G050 One On Board Cryopump NOTE If installing a new 8200 Compressor along with the Frequency Converter refer to the 8200 Compressor Installation Operation and Service manual CTI CRYOGENICS P N 8040353 for information on setting the control module to the proper operating voltage range before installing the Frequency Converter 1 P N 8040520 Carefully place the Frequency Converter on top of the 8200 Compressor as shown in Figure 2 5 Connect the On Board Cryopump power cable CTI CRYOGENICS P N 8112463GXXX between one of the ON BOARD POWER OUT connectors on the rear panel of the Frequency Converter and the POWER IN connector on the On Board Cryopump Module as shown in Figure 2 5 Connect the power cable CTI CRYOGENICS P N 8112463G050 supplied between the ON BOARD POWER IN connector on the rear panel of the Frequency Converter and the ON BOARD POWER connector on the rear panel of the 8200 compressor as shown in Figure 2 5 Set the Power Switch on the front panel
4. cc o O 0 0 O O G KO O O O O O 0 0 O O O O O O O O G O O O OO OO KOKO CRYO TORR CRYO TORR POWER OUT POWER IN O O e To Cryo Torr o Cryopump IN BOARD ON BOARD POWER OUT Cees 0 Ko NG NG Ko KO KO NG NG KONO KONG HG Ko Ko NONG NG Ko No NO NOH Ko No KoKoKoKoKo KoKoKoKoKo Frequency Converter CTI CRYOGENICS P N 8043202G001 Ka COLD HEAL RETURN SUPPLY N GAS GAS REPLACE HELIUM FILTER CARTRIDGE He AT Ewen INTERVAL f N d p N H ND b mag Se Nu SAN PRESSURE om QJ FOR SERVICE CALL 1 800 FOR GuIg O O GAS CHARGE 67 467 o o Jj JL 2 d J si A 7 A S d 4 o Jt o i8 Ej A mud 8200 Compressor Figure 2 6 8200 Three Phase Compressor with Cryo Torr Cryopumps E P N 8040520 2 12 CTI CRYOGENICS HELIX TECHNOLOGY CORPORATION Frequency Converter Installation Instructions 8510 Compressor with On Board Cryopumps This procedure involves the following components 8510 Low Voltage Compressor CTI CRYOGENICS P N 8031315 e Frequency Converter CTI CRYOGENICS P N 8043202G002 which includes On Board Power Cable CTI CRYOGENICS P N 8112463G050 e On Board Cryopumps NOTE If installing a new 8510 Compressor along with the Frequency Converter refer to the 8510 Compressor Installation Operation and Service manual CTI CRY
5. A 2 P N 8040520 CTI CRYOGENICS HELIX TECHNOLOGY CORPORATION Frequency Converter Installation Instructions Section 1 Introduction Purpose The Frequency Converter P N 8043202G001 G005 allows CTI CRYOGENICS equipment to operate efficiently when connected to a supply voltage with a line frequency of 50Hz The Frequency Converter shown in Figure 1 1 is designed for use with CTI CRYOGENICS 9600 8200 8510 8500 and 1020R compressors and On Board and Cryo Torr Cryopumps Frequency Converter Applications There are different configurations of the Frequency Converter to support various configurations of CTI CRYOGENICS compressors and cryopumps Refer to Section 2 Installation for information on installing the Frequency Converter for your particular compressor and cryopump application Specifications Table 1 1 Frequency Converter General Specifications Parameter Value Weight 50 Ibs 22 67 kg Ambient Temperature 50 100 F 10 38 K P N 8040520 1 1 CTI CRYOGENICS Frequency Converter Installation Instructions HELIX TECHNOLOGY CORPORATION CTI CRYOGENICS HELIX TECHNOLOGY CORPORATION CT CJ CJ C Front Panel Vie
6. N 8032222GXXX into the CRYO TORR POWER OUT connectors 1 2 and 3 on the Frequency Converter as shown in Figure 2 11 3 Connect the Cryo Torr Cryopump Power Cable to the CRYO TORR POWER IN connector on the Frequency Converter 4 Turn on SYSTEM POWER at the compressor pu P N 8040520 2 21 CTI CRYOGENICS HELIX TECHNOLOGY CORPORATION Frequency Converter Installation Instructions H n1 CAUTION Allow a 1 0 inch minimum space above the top of the Frequency Converter for adequate ventilation Frequency Converter CTI CRYOGENICS Se em or E P N 8043202G001 e CTI CRYOGENICS P N 8032222GXXX Cryo Torr Cryopump Power Cable Hard wired to 1020R Compressor Figure 2 11 1020R Compressor with Cryo Torr Cryopumps 2 22 P N 8040520 CTI CRYOGENICS Appendix A Customer Support Centers HELIX TECHNOLOGY CORPORATION Appendix A Customer Support Centers Introduction Refer to Table A 1 for the nearest Customer Support Center for technical assistance or service North American customers may call 1 800 FOR GUTS 1 800 367 4887 24 hours a day seven days a week All other customers must call their local Customer Support Center Please have the following information available when calling so that we may assist you e Product Part Number e Product Serial Numb
7. function if connected to output 1 or 2 3 Connect the cryopump cable CTI CRYOGENICS P N 8043054P050 between COLD HEAD 3 connector on the 8500 Compressor and 1 IN connector on the 8011 Controller 4 Connect the On Board power cable CTI CRYOGENICS P N 8112463G050 between the 1 OUT connector on the 8011 Controller and the ON BOARD POWER IN connector on the Frequency Converter 5 Connect the On Board Cryopump power cables CTI CRYOGENICS P N 8112463GXXX between the ON BOARD POWER OUT connectors on the Frequency Converter and the On Board Cryopumps K P N 8040520 2 15 MN CTI CRYOGENICS quency Converter Installation Instructions HELIX TECHNOLOGY CORPORATION 6 Setthe Power Switch on the front panel of the 8500 compressor to the ON position CAUTION Allow a 1 0 inch minimum space above the top of the Frequency Converter for adequate ventilation Frequency Converter CTI CRYOGENICS P N 8043202G002 Ka On Board Cryopump Power Cables CTI CRYOGENICS P N 8112463GXXX On Board Cryopump Power Cables CTI CRYOGENICS P N 8112463G050 On Board 8011 Controller COMPRESSOR ER Input Power Cable 8500 Compressor Power Cable Cryopump Cable CTI CRYOGENICS P N 8043054P050 8500 Compressor Figure 2 8 8500 Compressor with an On Board Cryopump P N 8040520 2 16 CTI CRYOGENICS Frequency Converter Installation Instruc
8. in this document CTI CRYOGENICS9 GUTS Cryo Torr Cryodyne On Board RetroFast Value Line RetroEase FastRegen TurboPlus TurboLink ThinLine All other trademarks or registered trademarks are the property of their respective holders Copyright 1998 CTI CRYOGENICS Helix Technology Corporation Printed in U S A MM CTI CRYOGENICS quency Converter Installation Instructions HELIX TECHNOLOGY CORPORATION Table of Contents Section 1 Introduction Purpose Li deca De IX PAPA een P Wed LIS UR d td aide i 1 1 Frequency Converter Applications 1 1 Specifications TERME PO rr 1 1 Section 2 Installation InttOdUctlOD iex d b Seb RAE Ema ha LET MERTA dE RR Wade TC A d d ES RES 2 1 9600 Compressor with On Board Cryopumps 2 1 9600 Compressor with Cryo Torr Cryopumps 2 3 8200 Single Phase Compressor with an On Board Cryopump 2 5 8200 Single Phase Compressor with Cryo Torr Cryopumps 2 7 8200 Three Phase Compressor with an On Board Cryopump 2 9 8200 Three Phase Compressor with Cryo Torr Cryopumps 2 11 8510 Compressor with On Board Cryopumps 000 e ee eee eee 2 13 8500 Compressor with On Board Cryopumps 2 15 8500 Compressor with Cryo Torr Cryopumps 2 17 1020R Compressor with On Board Cryopumps 2 19 1020R Compressor with Cryo Torr Cryopumps a 2 21 Appendix A Customer Support Center
9. of the 8200 compressor to the ON position Frequency Converter Installation Instructions H 21 CAUTION Allow a 1 0 inch minimum space above the top of the Frequency Converter for adequate ventilation Power Cable CTI CRYOGENICS P N 8112463G050 CTI CRYOGENICS HELIX TECHNOLOGY CORPORATION Power Cable CTI CRYOGENICS DEE ee ee dE LTI YO TOI CRYO TORR POWER OUT Du MO Frequency Converter CTI CRYOGENICS P N 8112463GXXX P N 8043202G002 RENOTE PURER qd go M URE OT O O To On Board Cryopump LUJ LUJ STATIC CHARGE 250 PSIG He RETURN SUPPLY als REPLMCE LE CR CARTRIDGE O AT ke INTERVAL PER f AN q p d H O j 0 Sai PRESSURE Cc 357 4867 o Yo pi Ji J rp Ji J pa J o J o p E A CS 8200 Compressor Figure 2 5 8200 Three Phase Compressor with an On Board Cryopump P N 8040520 2 10 CTI CRYOGENICS Frequency Converter Installation Instructions HELIX TECHNOLOGY CORPORATION 8200 Three Phase Compressor with Cryo Torr Cryopumps This procedure involves the following components e 8200 Three Phase Water Cooled Compressor e Frequency Converter CTI CRYOGENICS P N 8043202G001 which includes Frequency Converter Cable Kit CTI
10. 80432026002 PG AND J6 0 8 CONNECTED 80432026004 P5 AND JS CONNECTED NC on PB AND J6 CRYO CONNECTED STATUS CRYOTORR 80432026005 RELAY P5 AND JS CONNECTED AH 2f3f4 yo 23f4 n T2 NOTE NCEA EI COLOHEAD 5 5 g 4 a N3 WHT g g g g KI a EB 8 gp ga g g g 3 3 E E E t Gei Noa COLDHEAD 2 P INVERTER P3 e e 2 COLDHEAD 3 D 3 4 5 1 6 7 8 2 a 3 4 pra COMPRESSOR lt WOOD S XFC2001 0A 4 5 1 6 7 8 2 a a 4 1 3 o 3 A JA Si RT2 RTI e C2 it it Je E 3 i WHT BLU ooo o A P1 A GRN YEL ooo o 1 VRI Tes Ss LT BU Ag S A B C D E F GH J K L M N A BOBO F G H J K LMN 80430626002 FILTER BOARD ITF J4 P7 NOTES 1 INVERTER SETTINGS 21 MODE FREQ 2 KEYPAD SPEED WRED TO RUN 42 ACC TIME 1 05 SEC 43 DEC TIME 1 05 SEC 58 MVOLT 185 RATED MOTOR VOLTAGE 82 START 1 AUTO START 83 PWM D 16khZ 2 FOR WIRING HARNESS SEE 80431936001 A ANY CHANGE TO THS SCHEMATIC MAY RESULT IN A CHANGE TO SCHEMATIC 8043062P005 Figure B 1 Frequency Converter Electrical Schematic P N 8043194P001 Rev A
11. AS GAS HANG HELIUM FILTER CARTRIDGE O keeten 1 ff N du NL o NS Sei PRESSURE Ke d FOR SERVICE CALL Ko og 9e o GAS CHARGE Oo o 4 J J Oo o D A ng E Figure 2 3 8200 Single Phase Compressor with an On Board Cryopump P N 8040520 2 6 CTI CRYOGENICS Frequency Converter Installation Instructions HELIX TECHNOLOGY CORPORATION 8200 Single Phase Compressor with Cryo Torr Cryopumps This procedure involves the following components e 8200 Single Phase Water or Air Cooled Compressor e Frequency Converter CTI CRYOGENICS P N 8043202G003 which includes power cable CTI CRY OGENICS P N 8043072G050 e Cryo Torr Cryopumps NOTE If installing a new 8200 Compressor along with the Frequency Converter refer to the 8200 Compressor Installation Operation and Service manual CTI CRYOGENICS P N 8040353 for information on setting the control module to the proper operating voltage range before installing the Frequency Converter 1 Carefully place the Frequency Converter on top of the 8200 Compressor as shown in Figure 2 4 2 Connect the Cryo Torr Cryopump power cable CTI CRYOGENICS P N 8032222GXXX between one of the CRYO TORR POWER OUT connectors on the rear panel of the Frequency Converter and the connector on the Cryo Torr Cryopump as shown in Figure 2 4 3 Connect the power cable CTI CRY OGENICS P N 8043072G050 between the CRYO TORR POWER IN connector on the rear panel of the Frequency Converter and the COLD
12. CRYOGENICS P N 8080005K012 e Cryo Torr Cryopumps NOTE An 8200 Three Phase Compressor does not support Cryo Torr Cryopump Remote ON OFF capability NOTE If installing a new 8200 Compressor along with the Frequency Converter refer to the 8200 Compressor Installation Operation and Service manual CTI CRYOGENICS P N 8040353 for information on setting the control module to the proper operating voltage range before installing the Frequency Converter 1 Carefully place the Frequency Converter on top of the 8200 Compressor as shown in Figure 2 6 2 Connect the Cryo Torr Cryopump power cable CTI CRYOGENICS P N 8032222GXXX between one of the CRYO TORR POWER OUT connectors on the rear panel of the Frequency Converter and the connector on the Cryo Torr Cryopump as shown in Figure 2 6 3 Connect the power cable CTI CRYOGENICS P N 8043054G050 between the CRYO TORR POWER IN connector on the rear panel of the Frequency Converter and the COLD HEAD POWER connector on the rear panel of the 8200 compressor as shown in Figure 2 6 4 Setthe Power Switch on the front panel of the 8200 compressor to the ON position E P N 8040520 2 11 CTI CRYOGENICS Frequency Converter Installation Instructions HELIX TECHNOLOGY CORPORATION CAUTION Allow a 1 0 inch minimum space above the top of the Frequency Converter for adequate ventilation Power Cable CTI CRYOGENICS Power Cable P N 8043054G050 CTI CRYOGENICS P N 8032222GXXX
13. CTI CRYOGENICS HELIX TECHNOLOGY CORPORATION Frequency Converter Installation Instructions 8040520 Rev A 2 98 FOR SALES AND SERVICE PLEASE GALL PTO SALES T i H amp B 38Z2 0500 Ru HB 334 2151 ewe pribsalid com View our inventory HELIX TECHNOLOGY CORPORATION Mansfield Corporate Center Nine Hampshire Street Mansfield Massachusetts 02048 9171 Telephone 508 337 5000 The information in this document is believed to be accurate and reliable However CTI CRYOGENICS Helix Technology Corporation cannot accept any financial or other responsibilities that may result from the use of this information No warranties are granted or extended by this document CTI CRYOGENICS Helix Technology Corporation reserves the right to change any or all information contained herein without prior written notice Revisions may be issued at the time of such changes and or deletions Any duplication of this manual or any of its parts without expressed written permission from CTI CRYOGENICS Helix Technology Corporation is strictly prohibited Any correspondence regarding this document should be forwarded to CTI CRYOGENICS Helix Technology Corporation Mansfield Corporate Center Engineering Services Department Nine Hampshire Street Mansfield Massachusetts 02048 9171 U S A Telephone 508 337 5000 FAX 508 337 5464 The following CTI CRYOGENICS Helix Technology Corporation trademarks and service marks may appear
14. CTI CRYOGENICS quency Converter Installation Instructions HELIX TECHNOLOGY CORPORATION CAUTION Allow a 1 0 inch minimum space above the top of the Frequency Converter for adequate ventilation GOYONG YON TODONG ON NONA NN NN exe TOOT OHIO FIT FO TOH HO LTI COMPRESSOR CRYO TORR CRYO TORR POWER OUT REMOTE POWER IN 1 2 Frequency Converter CTI CRYOGENICS gt P N 8043202G001 D IN Giyo Torr Cryapump Power Cables CTI CRYOGENICS P N 8032222GXXX Standard Remote Cable CTI CRYOGENICS P N 8043042P050 optional Frequency Converter Power Cable CTI CRYOGENICS P N 8043054G050 NOTE Must be O connected to COLD HEAD 3 connector to 5 support remote option 8500 Compressor Figure 2 9 8500 Compressor with Cryo Torr Cryopumps P N 8040520 2 18 Frequency Converter Installation Instructions H SG Msesuni CTI CRYOGENICS HELIX TECHNOLOGY CORPORATION 1020R Compressor with On Board Cryopumps This procedure involves the following components e 1020R Compressor CTI CRYOGENICS P N 8031023G001 and G002 e On Board 8011 Controller e Frequency Converter CTI CRYOGENICS P N 8043202G002 which includes On Board Power Cable CTI CRYOGENICS P N 8112463G050 e On Board Cryopumps NOTE If installing a new 1020R Compressor along with the Frequency Conv
15. Customer Support Centers CTI CRYOGENICS HELIX TECHNOLOGY CORPORATION Table A 1 Customer Support Center Locations Continued Japan CTI CRYOGENICS Daido Hoxan Engineering Co Ltd 1 8 Nakahama cho Amagasaki shi Hyogo 660 Japan Tel 81 6 412 5071 Fax 81 6 412 7408 Korea CTI CRYOGENICS Zeus Company Ltd Zeus Building 3 16 Yangjae Dong Sochu Ku Seoul 137 130 South Korea Tel 82 2 577 3181 Tel 82 2 577 3186 Fax 82 2 576 3199 Taiwan Hong Kong and China CTI CRYOGENICS Challentech International Corporation No 1 Lane 9 Pateh Road Hsin Chu 300 Taiwan R O C Tel 886 35 614211 Fax 886 35 614210 Australia New Zealand and Tasmania CTI CRYOGENICS AVT Services Pte Ltd Unit 1 12 Pioneer Avenue Thornleigh NSW 2120 Sydney Australia Tel 612 9 4810748 Fax 612 9 4810910 Singapore Malaysia Philippines and Indonesia CTI CRYOGENICS APP Systems Services Pte Ltd 2 Corporation Road 06 14 Corporation Place Singapore 2261 Tel 65 268 2024 Fax 65 268 6621 A 3 CTI CRYOGENICS HELIX TECHNOLOGY CORPORATION Appendix B Drawings Appendix B Drawings Drawing Title Drawing Number Page Frequency Converter Schematic P N 8043194P001 B 2 B 1 P N 8040520
16. HEAD POWER connector on the rear panel of the 8200 compressor as shown in Figure 2 4 NOTE Make sure the Frequency Selector Switch is set to the 60Hz position Failure to do so will result in improper system operation 4 Setthe Frequency Selector Switch on the front panel of the 8200 compressor to the 60Hz position 5 Setthe Power Switch on the front panel of the 8200 compressor to the ON position P N 8040520 2 1 CTI CRYOGENICS HELIX TECHNOLOGY CORPORATION Frequency Converter Installation Instructions CAUTION Allow a 1 0 inch minimum space above the top of the Frequency Converter for adequate ventilation Power Cable CTI CRYOGENICS P N 8043072G050 Power Cable CTI CRYOGENICS P N 8032222GXXX GONG NN 000000009050959 PIES O O O O 0 0 O O O O 0 0 O O O O O O O O O O O O OO OO KOKO COMPRESSOR CRYO TORR CRYO TORR POWER OUT POWER I 1 To Cryo Torr Frequency Converter O Cryopump CTI C RYOGENICS see CH ON Reeg DUT P N 8043202G003 O O O O COLD HEAI v Kee EE See MI LN PM FN d 3 RP NEEDS PRESSURE A FOR SERVICE CALI LB EO cus es r 4 G S CHARGE mp A u EJ 8200 Compressor Figure 2 4 8200 for Single Phase Compressor with Cryo Torr Cryopumps P N 8040520 2 8 Frequency Converter Installation Instructions H
17. OGENICS P N 8040232 for information on setting the control module to the proper operating voltage range before installing the Frequency Converter 1 Carefully place the Frequency Converter on top of the 8510 Compressor as shown in Figure 2 7 2 Connect the three On Board power cables to the ON BOARD POWER OUT outputs 1 2 and 3 on the Frequency Converter NOTE Make sure the On Board Cryopump Power cable is connected to COLD HEAD 3 output on the compressor in step 3 The CUSTOMER REMOTE capability will not function if connected to output 1 or 2 3 Connect the On Board Cryopump power cable P N 8112463G050 supplied between the ON BOARD POWER IN input on the converter and the COLD HEAD 3 output on the compressor 4 Setthe Power Switch on the front panel of the 8510 compressor to the ON position P N 8040520 2 13 Frequency Converter Installation Instructions CTI CRYOGENICS HELIX TECHNOLOGY CORPORATION CAUTION Allow a 1 0 inch minimum space above the top of the Frequency Converter for adequate ventilation Frequency Converter CTI CRYOGENICS P N 8043202G002 Frequency Converter Power Cable CTI CRYOGENICS P N 8112463G050 NOTE Must be connected to COLD HEAD 3 connector to support remote option EE Ee ee KOKKO HE OR cO O0000O00000000000000000000 T COMPRESSOR CRYO TORR CRYO TORR POWER OUT POWER IN 1 2 3 hg OU CUSTOMER ON BDARDS ON BOARDSPOWER OUT POWER IN 1 2 3 On Board Cryopum
18. OKOKO OK OKO KOKO NG NONA PASKO NO KOKO LTI COMPRESSOR CRYO TORR CRYO TORR POWER OUT POWER IN 1 2 3 Frequency Converter CTI CRYOGENICS fm P N 80432026005 To Cryo Torr Cryopumps CUSTOMER ON BDARI REMOTE POWER IN ON BOARD MOWER OUT 9600 to Frequency Converter Power Cable CTI CRYOGENICS P N 8043209G050 Figure 2 2 9600 LV Compressor with an Cryo Torr Cryopumps P N 8040520 2 4 Frequency Converter Installation Instructions H I X CTI CRYOGENICS HELIX TECHNOLOGY CORPORATION 8200 Single Phase Compressor with an On Board Cryopump This procedure involves the following components e 8200 Single Phase Water or Air Cooled Compressor e Frequency Converter CTI CRYOGENICS P N 8043202G004 which includes power cable CTI CRYOGENICS P N 8043071G050 e One On Board Cryopump NOTE If installing a new 8200 Compressor along with the Frequency Converter refer to the 8200 Compressor Installation Operation and Service manual CTI CRYOGENICS P N 8040353 for information on setting the control module to the proper operating voltage range before installing the Frequency Converter 1 Carefully place the Frequency Converter on top of the 8200 Compressor as shown in Figure 2 3 Connect the On Board Cryopump power cable CTI CRYOGENICS P N8112463GXXX between one of the
19. ON BOARD POWER OUT connectors on the rear panel of the Frequency Converter and the POWER IN connector on the On Board Cryopump Module Connect the power cable CTI CRYOGENICS P N 8043071G050 between the ON BOARD POWER IN connector on the rear panel of the Frequency Converter and the ON BOARD POWER connector on the rear panel of the 8200 compressor as shown in Figure 2 3 NOTE Make sure the Frequency Selector Switch is set to the 60Hz position Failure to do so will result in improper system operation 4 P N 8040520 Set the Frequency Selector Switch on the front panel of the 8200 compressor to the 60Hz position Set the Power Switch on the front panel of the 8200 compressor to the ON position Frequency Converter Installation Instructions CAUTION Allow a 1 0 inch minimum space above the top of the Frequency Converter for adequate ventilation Power Cable CTI CRYOGENICS P N 8043071G050 0 Ko LOROHOHOHOHOHOHOHOHOHOHOHOHOHOHOHOHOHOHOHOHOHROHOHO HOO NONG KOKO NONONO FOS EFF TITIES NP S OOOO EE CRYO seg QUT OOO ON BOARD ON BOARD POWER DUT POWER IN Frequency Converter CTI CRYOGENICS P N 8043202G004 O O CTI CRYOGENICS HELIX TECHNOLOGY CORPORATION Power Cable CTI CRYOGENICS P N 8112463GXXX 8200 Compressor RETURN SUPPLY G
20. RYOGENICS P N 8043202G002 which includes On Board Power Cable CTI CRYOGENICS P N 8112463G050 e On Board Cryopumps NOTE If installing a new 9600 Compressor along with the Frequency Converter refer to the 9600 Compressor Installation Operation and Service Instructions manual CTI CRYOGENICS P N 8040444 Carefully place the Frequency Converter on top of the 9600 Compressor as shown in Figure 2 1 2 Connect the three On Board power cables to the ON BOARD POWER OUT outputs 1 2 and 3 on the Frequency Converter 3 Connect the On Board Cryopump power cable P N 8112463G050 supplied between the ON BOARD POWER IN input on the Frequency Converter and the cryopump electrical outlet on the 9600 compressor 4 Setthe control circuit breaker on the rear panel of the 9600 compressor to the ON position E P N 8040520 2 1 CTI CRYOGENICS Frequency Converter Installation Instructions HELIX TECHNOLOGY CORPORATION CAUTION Allow a 1 0 inch minimum space above the top of the Frequency Converter for adequate ventilation DD D EU OOO OOOO OOOO 00000 CRYO TORR CRYO TORR POWER OUT POWER IN 1 Frequency Converter O O O O O CTI CRYOGENICS d ee an P N 8043202G002 A Ad On Board Cryopump Power Cables CTI CRYOGENICS P N 8112463GXXX Figure 2 1 9600 LV Compressor with On Board Cryopumps P N 8040520 2 2 CTI CRYOGENICS Frequency Converter Installation Instr
21. er e Product Application Specific Problem Area Hours of Operation Equipment Type e Vacuum System Brand Model Date of Manufacture Appendix A Customer Support Centers CTI CRYOGENICS HELIX TECHNOLOGY CORPORATION Table A 1 Customer Support Center Locations United States and Canada CTI CRYOGENICS Mansfield Corporate Center Nine Hampshire Street Mansfield Massachusetts 02048 U S A Tel 508 337 5000 or 800 447 5007 Fax 508 337 5169 Dial 1 800 FOR GUTS 1 800 367 4887 24 hours a day seven days a week United States and Canada CTI CRYOGENICS 3350 Montgomery Drive Santa Clara CA 95054 U S A Tel 408 727 8077 or 800 447 5007 Fax 408 988 6630 Dial 1 800 FOR GUTS 1 800 367 4887 24 hours a day seven days a week United States and Canada CTI CRYOGENICS 4120 Freidrich Lane Suite 600 Austin TX 78744 U S A Tel 512 912 2800 Fax 512 912 2888 Dial 1 800 FOR GUTS 1 800 367 4887 24 hours a day seven days a week Germany CTI CRYOGENICS GmbH Haasstrasse 15 D 64293 Darmstadt Germany Tel 49 6151 871377 Fax 49 6151 891635 France CTI CRYOGENICS SA Domaine Technologique de Saclay 4 rue Rene Razel Bat Apollo F 91892 Orsay Cedex France Tel 331 6935 2600 Fax 331 6985 3725 United Kingdom CTI CRYOGENICS Ltd Fleming Road Kirkton Campus Livingston West Lothian Scotland EH54 7BN Tel 441 506 460017 Fax 441 506 411122 A 2 Appendix A
22. erter refer to the 1020R Compressor Installation Operation and Service manual CTI CRYOGENICS P N 8040274 for information on setting the control module to the proper operating voltage range before installing the Frequency Converter If installing a new 8011 Controller along with the Frequency Converter refer to the 8011 Controller and 8011 Control Module manual CTI CRYOGENICS P N 8040309 for proper setup information before installing the Frequency Converter l Carefully place the On Board 8011 Controller on top of the 1020R Compressor as shown in Figure 2 10 Carefully place the Frequency Converter on top of the 8011 Controller as shown in Figure 2 10 Connect the three On Board cryopump power cables CTI CRYOGENICS P N 81122463GXXX into the ON BOARD POWER OUT connectors 1 2 and 3 on the Frequency Converter as shown in Figure 2 10 Connect the cryopump power cable hard wired to the compressor to the COLD HEADS 1 IN connector on the 8011 Controller Connect the On Board power cable CTI CRYOGENICS P N 8112463G050 supplied to the On Board POWER IN input on the converter and the CRYOPUMPS 1 OUT connector on the 8011 Controller Turn on SYSTEM POWER at the compressor P N 8040520 2 19 CTI CRYOGENICS Frequency Converter Installation Instructions HELIX TECHNOLOGY CORPORATION CAUTION Allow a 1 0 inch minimum space above the top of the Frequency Converter for adequate ventilation
23. p Power Cables CTI CRYOGENICS P N 8112463GXXX 8510 Compressor Figure 2 7 8510 Compressor with On Board Cryopumps P N 8040520 2 14 CTI CRYOGENICS Frequency Converter Installation Instructions HELIX TECHNOLOGY CORPORATION 8500 Compressor with On Board Cryopumps This procedure involves the following components e 8500 Compressor CTI CRYOGENICS P N 8031348G001 or G002 e Frequency Converter CTI CRYOGENICS P N 8043202G002 which includes Frequency Converter Cable Kit CTI CRYOGENICS P N 8080005K012 8011 Compressor Controller e On Board Cryopumps NOTE If installing a new 8500 Compressor along with the Frequency Converter refer to the 8500 Compressor Installation Operation and Service manual CTI CRYOGENICS P N 8040324 for information on setting the control module to the proper operating voltage range before installing the Frequency Converter If installing a new 8011 Controller along with the Frequency Converter refer to the 8011 Controller and 8011 Control Module manual CTI CRYOGENICS P N 8040309 for proper setup before installing the Frequency Converter 1 Carefully place the 8011 Controller on top of the 8500 compres sor as shown in Figure 2 8 2 Carefully place the Frequency Converter on top of the 8011 Controller as shown in Figure 2 8 NOTE Make sure the cryopump cable is connected to COLD HEAD 3 output on the compressor The CUSTOMER REMOTE capability will not
24. s Appendix B Drawings P N 8040520 iii Frequency Converter Installation Instructions Ce oea CTI CRYOGENICS HELIX TECHNOLOGY CORPORATION Table of Contents continued Figures Figure 1 1 Frequency Converter Chassis Front and Rear Views 1 2 Figure 1 2 Frequency Converter Dimensions llle 1 3 Figure 2 1 9600 LV Compressor with On Board Cryopumps 2 2 Figure 2 2 9600 LV Compressor with an Cryo Torr Cryopumps 2 4 Figure 2 3 8200 Single Phase Compressor with an On Board Cryopump 2 6 Figure 2 4 8200 for Single Phase Compressor with Cryo Torr Cryopumps 2 8 Figure 2 5 8200 Three Phase Compressor with an On Board Cryopump 2 10 Figure 2 6 8200 Three Phase Compressor with Cryo Torr Cryopumps 2 12 Figure 2 7 8510 Compressor with On Board Cryopumps 2 14 Figure 2 8 8500 Compressor with an On Board Cryopump 2 16 Figure 2 9 8500 Compressor with Cryo Torr Cryopumps 2 18 Figure 2 10 1020R Compressor with On Board Cryopumps 2 20 Figure 2 11 1020R Compressor with Cryo Torr Cryopumps 2 22 Figure B 1 Frequency Converter Electrical Schematic P N 8043194P00L Rev A ee E T eee NAN IX ERO AG B 2 Tables Table 1 1 Frequency Converter General Specifications 1 1 Table A 1 Customer Support Center Locations 0 0 000
25. tions HELIX TECHNOLOGY CORPORATION 8500 Compressor with Cryo Torr Cryopumps This procedure involves the following components 8500 Compressor CTI CRY OGENICS P N 8031348G001 or G002 e Frequency Converter CTI CRYOGENICS P N 8043202G001 which includes Frequency Converter Cable Kit CTI CRYOGENICS P N 8080005K012 which can be used with an optional remote e Cryo Torr Cryopumps NOTE If installing a new 8500 Compressor along with the Frequency Converter refer to the 8500 Compressor Installation Operation and Service manual CTI CRYOGENICS P N 8040324 for information on setting the control module to the proper operating voltage range before installing the Frequency Converter Carefully place the Frequency Converter on top of the 8500 Compressor as shown in Figure 2 9 2 Connect the cables to the corresponding CRYO TORR POWER outputs 1 2 and 3 on the Frequency Converter 3 Connect the standard remote cable between the COMPRESSOR REMOTE input on the converter and the REMOTE input on the compressor optional 4 Connect the Power Cable between the CRYO TORR POWER IN input on the converter and the COLD HEAD 3 output on the compressor NOTE Make sure the cryopump cable is connected to COLD HEAD 3 output on the compressor The CUSTOMER REMOTE capability will not function if connected to output 1 or 2 5 Setthe Power Switch on the front panel of the 8500 compressor to the ON position E P N 8040520 2 17 MN
26. uctions HELIX TECHNOLOGY CORPORATION 9600 Compressor with Cryo Torr Cryopumps This procedure involves the following components e 9600 Low Voltage Compressor CTI CRYOGENICS P N 8135900G001 e Frequency Converter CTI CRYOGENICS P N 8043202G005 which includes a cryopump power cable CTI CRYOGENICS P N 8043209G050 e Cryo Torr Cryopumps NOTE If installing a new 9600 Compressor along with the Frequency Converter refer to the 9600 Compressor Installation Operation and Service Instructions manual CTI CRYOGENICS P N 8040444 1 Carefully place the Frequency Converter on top of the 9600 Compressor as shown in Figure 2 2 2 Connect the three cryopump power cables to the CRYO TORR POWER OUT outputs 1 2 and 3 on the Frequency Converter 3 Connect the cryopump power cable P N 8043209G050 supplied between the CRYO TORR POWER IN input on the Frequency Converter and the cryopump electrical outlet on the 9600 compressor 4 Setthe control circuit breaker on the rear panel of the 9600 compressor to the ON position I P N 8040520 2 3 CTI CRYOGENICS HELIX TECHNOLOGY CORPORATION Frequency Converter Installation Instructions CAUTION Allow a 1 0 inch minimum space above the top of the Frequency Converter for adequate ventilation Power Cable CTI CRYOGENICS P N 8032222GXXX lo NoHo RoX oN oNe He Xo oN oRoXe oN oN eRe Ko EE oReNeXonokoReNeXe HG NO KO KPAG KOKO KG KOKO KY KO KONO KOKOK
27. w 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 00 0 0 0 0 0 0 OO O O O PO SONG NG KONO KO KOKO KOKO KOKO KO KOKO KOKO KOKO NO KOKO KONG NO KONG GO KOO KO CG JC KO LU COMPRESSOR CRYO TORR CRYO TORR POWER OUT REMOTE POWER IN 1 2 3 CUSTOMER ON BOARD ON BOARD POWER OUT REMOTE POWER IN Rear Panel View Figure 1 1 Frequency Converter Chassis Front and Rear Views P N 8040520 1 2 CTI CRYOGENICS Frequency Converter Installation Instructions HELIX TECHNOLOGY CORPORATION 339 85MM KON KAN OKOKO KOH OKEKEKOKOK KOK OKI KI KOKAK KONG PELE o oc GO Co 0 ROR KAAKAA 5 SOMAX L 139 ZOMM MAX 8 89MM lt 18 OOMAX 1 00 MIN 13 38MAX 25 40MM 3 457 20MM Figure 1 2 Frequency Converter Dimensions P N 8040520 1 3 CTI CRYOGENICS HELIX TECHNOLOGY CORPORATION Frequency Converter Installation Instructions Section 2 Installation Introduction Section 2 provides all required information for connecting the Frequency Converter to the 9600 8200 8510 8500 and 1020R Compressors which are connected to On Board or Cryo Torr Cryopumps 9600 Compressor with On Board Cryopumps This procedure involves the following components 9600 Low Voltage Compressor CTI CRYOGENICS P N 8135900G001 Frequency Converter CTI C
Download Pdf Manuals
Related Search