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1. PD PD 2007 08 01 CAMSHAFT VALVE Reqd QTY Part No Description CRF250X Serial No Parts catalogue code 6 17 14913 KT7 013 SHIM TAPPET 14914 KT7 013 SHIM TAPPET 14915 KT7 013 SHIM TAPPET 14916 KT7 013 SHIM TAPPET 14917 KT7 013 SHIM TAPPET 14918 KT7 013 SHIM TAPPET 14919 KT7 013 SHIM TAPPET 14920 KT7 013 SHIM TAPPET 14921 KT7 013 SHIM TAPPET 14922 KT7 013 SHIM TAPPET 14923 KT7 013 SHIM TAPPET 14924 KT7 013 SHIM TAPPET 14925 KT7 013 SHIM TAPPET 14926 KT7 013 SHIM TAPPET 14927 KT7 013 SHIM TAPPET 14928 KT7 013 SHIM TAPPET 14929 KT7 013 SHIM TAPPET 14930 KT7 013 SHIM TAPPET 14931 KT7 013 SHIM TAPPET 14932 KT7 013 SHIM TAPPET 14933 KT7 013 SHIM TAPPET 14934 KT7 013 SHIM TAPPET 14935 KT7 013 SHIM TAPPET 14936 KT7 013 SHIM TAPPET 14937 KT7 013 SHIM TAPPET 14938 KT7 013 SHIM TAPPET 14939 KT7 013 SHIM TAPPET 14940 KT7 013 SHIM TAPPET 14941 KT7 013 SHIM TAPPET 14942 KT7 013 SHIM TAPPET 14943 KT7 013 SHIM TAPPET 14944 KT
2. PD PD 2007 08 01 CAMSHAFT VALVE 16 1 9 14 11 1 14 1 KRN4 E0300 Reqd QTY Description CRF250X Serial No Parts catalogue code 6 16 14935 KT7 013 TAPPET 14936 KT 7 013 TAPPET 14937 KT7 013 TAPPET 14938 KT7 013 TAPPET 14939 KT7 013 TAPPET 14940 KT7 013 TAPPET 14941 KT7 013 TAPPET 14942 KT7 013 TAPPET 14943 KT7 013 TAPPET 14944 7 013 14945 KT7 013 TAPPET 14946 KT7 013 TAPPET 14947 KT7 013 TAPPET 14948 KT7 013 TAPPET 14949 KT7 013 TAPPET 14950 KT7 013 TAPPET 14951 KT7 013 TAPPET 14901 KT7 013 TAPPET 14902 KT7 013 TAPPET 14903 KT7 013 TAPPET 14904 KT7 013 TAPPET 14905 KT7 013 TAPPET 14906 KT7 013 TAPPET 14907 KT7 013 TAPPET 14908 KT7 013 TAPPET 14909 KT7 013 TAPPET 14910 KT7 013 TAPPET 14911 KT7 013 TAPPET 14912 KT7 013 TAPPET gt
3. TO TINTIN TIN CN ANNI a NI NNNNW gt 11 I r gt N gt I gt N eNe I r TO CN NI NNNNW 2007 08 01 E Ref No Part No REAR CUSHION Reqd QTY CRF250X Serial No 6 L O N Relative ref Number Description 512115 5121B9 5121D2 5121H0 5121D9 5121E1 5121H1 5121D8 5121E0 512140 512145 512146 5121D3 512104 5121D4A 512101 CUSHION ASSY REAR SPRING REAR CUSHION DAMPER REAR ROD ASSY REAR DAMPER CASE DAMPER ROD REAR DAMPER 4 11 12 14 15 16 18 19 CASE ROD GUIDE ADJUSTER COMPRESSION DAMPING FORCE 23 BLADDER 26 28 ARM CUSHION 30 ROD CUSHION CONNECTING 48 BEARING CUSHION ARM BEARING CUSHION ARM FOR 1 VEHICLE BEARING CUSHION CONNECTING ROD Replace 1 bearing add BEARING REAR CUSHION Parts catalogue code n NO UN n 1 52400 KSC 003 52400 KSC A01 52400 KSC A11 52401 KSC 003 52401 KZ3 J41 52402 KZ3 J21 52403 KZ3 J41 52410 KSC 003 52410 KSC A01 52419 KZ3 J21 52421 KSC 003 52421 KSC A01 52422 KZ3 J31 52423 KZ3 J21 52425 KRN 671 52425 MEY 671 52425 381 771 52426 KSC 003 52426 KSC A01 52427 KZ3 891 52428 KZ3 J31 52428 KRN 711 52429 KSC 003 SPRING R
4. 2 n PD PD PD PD PD PD D PD PD PD PD PD ND PD PO PO gt PD ND ND ND PD PD 2007 08 01 Ref No Part No Description CRF250X 6 CHAIN TENSIONER KSC3E0400 Serial No Ref No L O N Relative ref Number Description 1 110140 2 111130 111133 111139 4 6 CHAIN CAM TENSIONER CAM CHAIN 5 LIFTER TENSIONER GUIDE CAM CHAIN Parts catalogue code 14401 KRN 671 14510 KRN 670 14515 KF0 000 14520 KRN 670 14520 KRN 671 14560 MEN 671 14620 KRN 670 90004 GHB 600 90004 GHB 630 90088 MEB 670 90442 397 000 90482 567 000 CHAIN 104L BORG WARNER TENSIONER CAM CHAIN COLLAR TENSIONER 6X9 LIFTER ASSY TENSIONER GASKET TENSIONER LIFTER GUIDE CAM CHAIN BOLT FLANGE 6X10 NSHF BOLT FLANGE 6X16 NSHF BOLT FLANGE 6X25 WASHER SEALING 6MM WASHER SPECIAL 6MM 1 1 3 3 3 Ama 5004902 1 1 3 3 s 2007 08 01
5. WASHER LOCK 18MM WASHER OIL BOLT WASHER WASHER WASHER WASHER WASHER WASHER 99 14 WASHER PLAIN 8MM WASHER PLAIN 9MM WASHER RADIATOR MOUNTING WASHER SEALING 6MM WASHER SEALING 6 5MM WASHER SEALING 7MM WASHER SEALING 8MM WASHER WASHER WASHER SPLINE WASHER SPRING WASHER SPRING WASHER SPRING WASHER STEERING STEM WASHER SWINGARM SIDE WASHER WASHER THRUST INVOLUTE WASHER THRUST WASHER THRUST WASHER THRUST WASHER THRUST WASHER THRUST WASHER THRUST 22X30X1 WEIGHT DECOMPRESSION WHEEL SUB ASSY FR WHEEL SUB ASSY RR WIRE SPEEDOMETER CABLE GUIDE WRENCH NIPPLE WRENCH PLUG 2007 08 01 E 119 END FOREWORD INDEX NP ENGINE GROUP GROUP NUMBER INDEX ED PART NAME INDEX HONDA The Power of Dreams Published by Honda Motor Co Ltd E O A 40 2007 08 Printed in Japan
6. CYLINDER Ref LON Relative ref Number No Description 2 111145 CYLINDER 3 111102 GASKET CYLINDER KSC3E0500 Reqd QTY Part No CRF250X Serial No Parts catalogue code 5 6 Ref No 5011470 5013824 5013824 ED 5103681 DK 2 12100 KRN 670 12100 KRN 671 12100 KRN 672 12100 KRN 730 12191 KRN 671 12191 KRN 731 94301 12200 DOWEL PIN 12X20 96001 06028 00 BOLT FLANGE 6X28 NI i gt i 1 1 1 3 1 I I 1 1 1 1 1 1 1 1 1 1 3 I 1 1 1 1 1 gg 2007 08 01 Ref No Part No Description R CRANKCASE COVER CRF250X 6 KSC3E0600 Serial No Ray Ref No Relative ref Number Description 2 110159 3 212121 5 110158 10 112105 COVER CRANKCASE RIGHT 4 COVER CLUTCH GASKET CRANKCASE COVER RIGHT OIL SEAL KICK STARTER SPINDLE Parts catalogue code 11102 KRN 670 11331 KSC 670 11351 KSC 670 11352 KRN 671 11394 KRN 670 11594 KRN A00 15611 KA3 710 90087 KW3 000 90463 ML7 000 90510 KSC 671 91205 KA3 712 91304 MJ0 003 91305 KF0 003 91370 461 000 92301 06010 0A 90004 GHB 600 94501 08140 96001 06020 00 96001 06028 00 96001 06035 00 COLLAR WATER 55 16 COVER CLUTCH GASKET CLUTCH COVER GASKET R COVER CAP OIL FILLER CAP 30MM WASHER SEALING 6 5 GUIDE COMP CLUTCH CABLE
7. 1 5 95001 45 2 95001 45001 50 95001 45003 50 4 5 95001 45 3 95001 45001 60 95001 45003 60 95001 45008 60 4 5 95001 75 3 95001 75001 60 95001 75003 60 95001 75008 60 1 5 95001 45 4 95001 45001 60 95001 45003 60 95001 45008 60 4 5 95001 75 4 95001 75001 60 95001 75003 60 95001 75008 60 1 5 95001 75 5 95001 75001 50 95001 75003 50 1 5 95001 45 5 95001 45001 50 95001 45003 50 4 5 95001 45xxx 6x 95001 45001 60M lt 95001 45003 60M gt lt 95001 45008 60M gt 4 5 95001 75xxx 6x 95001 75001 60M lt 95001 75003 60M gt lt 95001 75008 60M gt 1 5 95001 80 2 95001 80001 50 8 0 95001 55 2 95001 55001 50 lt 95001 55003 50M gt lt 95001 55008 50M gt OWA 00 U U U v gt v v gt gt 95001 80 3 95001 80001 60 8 0 95001 80 4 95001 80001 60 8 0 95001 80 5 95001 80001 50 8 0 2007 08 01 95001 80 6 95001 80001 60 8 0 OWA vu WOW OW E Vinyl tube Vinyl tube Vinyl tube Standard part No Bulk part No Bulk part
8. 2007 08 01 E ENGINE GROUP 11622 KICK STARTER SPINDLE CARBURETOR GASKET KIT A GASKET KIT B 2007 08 01 E FRAME GROUP US 3 HEADLIGHT HANDLE LEVER SWITCH CABLE FR BRAKE MASTER CYLINDER HANDLE PIPE TOP BRIDGE STEERING STEM FRONT FENDER FRONT FORK FRONT BRAKE CALIPER 2007 08 01 E FRONT WHEEL GROUP REAR BRAKE CALIPER RR BRAKE MASTER CYLINDER REAR WHEEL SEAT SIDE COVER AIR CLEANER 2007 08 01 E EXHAUST MUFFLER FRAME GROUP 165 SWINGARM REAR CUSHION REAR FENDER q 57255521 45 9 4 00 9 5 2 ANA 31 9 Al ji 43 A 38 TAILLIGHT BATTERY WIRE HARNESS 2007 08 01 E GROUP RADIATOR FRAME BODY CAUTION LABEL MARK CRF250X8 COOLING FAN 2007 08 01 E CYLINDER HEAD COVER Ref LON Relative ref Number No Description 2 1111C4 COVER CYLINDER HEAD 4 111102 GASKET CYLINDER HEAD COVER KSC3E0100 ie Part No Description RE ON Serial No Parts catalogue code i 6 12226 MEB 670 SEAL RING 12310 KRN 670 COVER COMP CYLINDER HEAD 12316 KRN 670 PLATE BREATHER 12391 KRN 670 GASKET HEAD COVER 90017 MY9 790 BOLT HEAD COV
9. 10 90501 MEN 670 90650 6 003 93500 04012 1 93500 04014 06 93500 05010 0 94001 06000 0S HOUSING UNDER THROTTLE SLIDER THROTTLE CABLE BRACKET L HANDLE LEVER PLATE CLUTCH SWITCH HOLDER L LEVER BRACKET COVER L HANDLE LEVER LEVER L STEERING HANDLE DIAL CLUTCH CABLE ADJUSTING LEVER HOT STARTER BOLT WIRE ADJUSTING BOLT HANDLE LEVER PIVOT BAND WIRE SCREW PAN 4X12 SCREW PAN 4X14 SCREW PAN 5X10 NUT HEX 6MM 21 111 ss 11 T 214111 s 1111 EE E 1 111 6 11 1 a gt 122a 6K210471 6M220001 2007 08 01 6M200030 ED ED A ED B 6M200030 ED E HANDLE LEVER SWITCH CABLE KSC3F0300A Reqd QTY Description CRF250X Serial No Parts catalogue code 5 7 30 90301 782 000 NUT U 6MM ED A ED B 6M200031 ED 31 94111 04000 WASHER SPRING 4 32 96001 06018 07 BOLT FLANGE 6X18 96001 06020 07 BOLT FLANGE 6X20 33 96001 06022 00 BOLT FLANGE 6 22 34 17900 KSC A10 CABLE ASSY THROTTLE 2007 08 01 E FR BRAKE MASTER CYLINDER Ref LON Relative ref Number No Description 1 712140 HOSE FRONT BRAKE INCLUDES Bleed brakes 3 712105 CYLINDER FRONT BRAKE MASTER INCLUDES Bleed brakes DIAPHRAGM FRONT BRAKE MASTER CYLIN
10. TO TO TO TO ori I 1 NN TO OPFPIIPINN TO TO 1 1 INN 2007 08 01 CAMSHAFT VALVE Ref LON Relative ref Number No Description 0 9 12 1111P3A Replace all exhaust spring add 16 111182 SPRING AND OR STEM SEAL VALVE FOR 1 VEHICLE E 18 111185 BEARING CAMSHAFT 1 8 14 42 11 amp 1 14 4 KRN4 E0300 Reqd QTY Description CRF250X Serial No Parts catalogue code 6 16 14906 KT7 013 TAPPET 14907 KT 7 013 TAPPET 14908 KT 7 013 TAPPET 14909 KT 7 013 TAPPET 14910 KT 7 013 TAPPET 14911 7 013 14912 7 013 14913 7 013 14914 7 013 14915 7 013 14916 7 013 14917 7 013 14918 7 013 14919 KT7 013 TAPPET 14920 KT7 013 TAPPET 14921 KT7 013 TAPPET 14922 KT7 013 TAPPET 14923 KT7 013 TAPPET 14924 KT7 013 TAPPET 14925 KT7 013 TAPPET 14926 KT7 013 TAPPET 14927 KT7 013 TAPPET 14928 KT7 013 TAPPET 14929 KT7 013 TAPPET 14930 7 013 14931 KT7 013 TAPPET 14932 KT7 013 TAPPET 14933 KT7 013 TAPPET 14934 7 013 gt
11. 17359 MAG LOO 17370 419 700 17372 KRN 000 17374 KRN 000 17375 KSC 000 43514 KS6 701 53189 GCS 000 64308 GG2 000 64508 KV3 000 90305 GK8 000 90501 KRN 000 91413 679 000 93903 24380 93903 25380 93913 25410 94002 05070 0 94540 03010 95002 02120 95018 60321 96001 06016 00 JOINT BREATHER TUBE PLUG BREATHER TUBE TUBE A BREATHER TUBE B BREATHER TUBE C BREATHER CLAMP MASTER CYLINDER OIL HOSE PIN BRAKE LOCK LEVER PIVOT PIN VISOR HINGE PLATE SPRING NUT CLIP 6MM COLLAR AIR CLEANER CLIP 2X70 SCREW TAPPING 4X12 SCREW TAPPING 5X16 SCREW TAPPING 5X16 PO NUT HEX 5 E RING 3MM CLIP TUBE B12 BAND AIR CLEANER CONNECTING TUBE 60 BOLT FLANGE 6X16 NUNON NN RS ssa m NUNON NN gt gt gt NN gt gt gt gt gt gt oo NUNON gt 2 2007 08 01 EXHAUST MUFFLER Ref LON Relative ref Number No Description 3131B4 GASKET EXHAUST PIPE 313120 MUFFLER 313110 PIPE EXHAUST 3131A6 PROTECTOR EXHAUST PIPE 313121 PROTECTOR MUFFLER 1 3131C1 ARRESTER SPARK 3131C4 GASKET MUFFLER KSC3F1700 Reqd QTY Part No Description CRF250X Serial No Parts catalogue code 6 Ref No 18291 KPS 900 GASKET EX MUFFLER 18291 MM5 860 GASKET EX PIPE 18310 KSC 010 MU
12. 31912 MBW E11 PLUG SPARK IMR9C 9H NGK 1 1 1 1 D 31922 MBW E12 PLUG SPARK VUH27D DENSO 1 1 1 1 1 NO CON O 90001 KRN 670 BOLT FLANGE 7 60 90002 KRN 670 BOLT FLANGE 7X50 90005 MCJ 000 BOLT RECESSED 5X28 90084 MEN 670 CAP 14MM 90232 MB6 680 NUT CAP 9MM 2007 08 01 E HEAD Ref L O N Relative ref Number No Description 5 311131 INSULATOR THROTTLE BODY CARBURETOR 9 1141F4 PIPE WATER OUTLET FRONT 10 614130 PLUG SPARK KSC3E0200B Ref Part No Description CRF250X Serial No Parts catalogue code 6 90401 KRN 670 WASHER PLAIN 9MM 90446 KRN 670 WASHER CAMSHAFT THRUST 90672 5 0 005 STRAP CABLE 118MM BLACK 90701 MR7 000 DOWEL PIN 9X14 91303 377 000 O RING 13 8X2 5 91312 KE7 003 O RING 19X3 NOK 92900 08022 0B BOLT STUD 8X22 94301 12200 DOWEL 12 20 96001 06014 00 BOLT FLANGE 6 14 96001 06020 00 BOLT FLANGE 6X20 96001 06028 00 BOLT FLANGE 6X28 2007 08 01 E CAMSHAFT VALVE Relative ref Number BON Description 0 9 111118 CAMSHAFT INCLUDES Valve adjustment 16 1111T7 WEIGHT DECOMPRESSION 1111 9 ARM EXHAUST VALVE ROCKER ONE INCLUDES Valve adjustment 1111NO VALVE INTAKE ONE 11 INCLUDES Refacing 11NOA Replace all intake valve add 11 1111 VALVE FOR 1 VEHICLE 1 8 T
13. Description CRF250X Serial No 6 Parts catalogue code 45461 GBF J00 CLAMPER A FR BRAKE HOSE 45462 GBF J00 B FR BRAKE HOSE 45462 KAE 740 WIRE SPEEDOMETER CABLE GUIDE 51401 KSC 003 SPRING FR FORK SHOWA 4 12N MM 0 42KGF MM 2 2 2 2 51402 KSC 003 SPRING FR FORK SHOWA 5 92N MM 0 40KGF MM 2 2 2 2 2 51403 KSC 003 SPRING FR FORK SHOWA 51410 KSC 003 51410 MEY 003 51412 KZ3 BO1 51414 KZ3 BO1 51415 KZ3 BO1 51420 KSC 003 51420 KSC A01 51430 KSC 003 51430 KSC AO1 51431 KZ3 BO1 TUBE OUTER RING BACK UP BUSH GUIDE BUSH SLIDER PIPE COMP R SLIDE BUSH B SLIDER INIONNN 4 31N MM 0 44KGF MM 2 2 2 2 2 2 2 51437 KZ3 J41 COLLAR REBOUND NEEDLE 51440 KSC 003 BOLT COMP CENTER 51447 23 003 RING OIL SEAL STOPPER 51450 KSC 003 51450 KSC A01 51451 KZ3 BO1 51453 KZ3 BO1 BOLT 55 FR NUT LOCK BUSH SLIDER I IN EN TN TIN IO PN INNNNN PN PN NINNNN PN NINNNN NI gt TE NNN TO PN NINNNN NI gt 1 NNN TO 2007 08 01 FRONT FORK Description CRF250X 6 Serial No Ref No L O N Relative ref Number Description 24 5111F4 5111H6 25 5111F5 5111H6 PROTECTOR FRONT FORK PROTECTOR FRONT FORK PROTECTOR FRONT FORK PROTECTOR FRONT FORK Parts catalogue code 51456 KZ3 J41 51476 KZ3 711 51476 MEY 003 51480 KSC 003 51480 KSC A0
14. Inner dia meter mm Outer dia meter mm Standard part No Bulk part No Bulk part Inner dia meter mm Outer dia meter mm Standard part No Bulk part No Bulk part Inner dia meter mm Outer dia meter mm 95003 01xxx 3x 95003 01001 60M lt 95003 01003 60M gt 2 9 6 8 95003 14xxx 1x 95003 14001 10M lt 95003 14003 10M gt 6 0 9 0 95003 01xxx 60 95003 01001 60M lt 95003 01003 60M gt 2 9 6 8 95003 14xxx 20 95003 14001 10M 95003 14003 10 6 0 9 0 95003 36 1 95003 36001 10 95003 36003 10 95003 36008 10 11 0 3 0 95003 03 3 95003 03001 60 95003 03003 60 3 0 6 0 95003 14 3 95003 14001 60 95003 14003 60 6 0 9 0 95003 36 20 95003 36001 10 95003 36003 10 95003 36008 10 3 0 95003 03 60 95003 03001 60 95003 03003 60 3 0 6 0 95003 17 1 95003 17001 10 95003 17003 10 7 0 95003 37xxx 3x 95003 37001 60M 95003 37003 60M gt 5 0 95003 05xxx 3x 95003 05001 60M lt 95003 05003 60M gt lt 95003 05008 60M gt 3 5 6 5 95003 19xxx 1x 95003 19001 10M lt 95003 19003 10M gt lt 95003 19008 10M gt 7 0 95003 37xxx 60 95003 37001 60M lt 95003 37003 60M gt 5 0 95003 05xxx 60 95003 05001 60M lt 95003 05003 60M gt lt 95003
15. NINO NTT NO OS P PO CN RING WEAR ROD COMP ROD COMP PISTON ROD COMP PUSH ROD SUB ASSY CUSHION CONNECTING ROD CLUTCH LIFTER ROLLER COMP CHAIN LOWER ROLLER 3X17 8 ROLLER 4X8 ROLLER CHAIN ROTOR OIL PUMP INNER ROTOR OIL PUMP OUTER RUBBER BATTERY RUBBER FUEL TANK MOUNTING gt RUBBER LIGHT FOAM RUBBER MOUNTING RUBBER PROTECTOR PACKING RUBBER RADIATOR MOUNTING RUBBER SEAT RAIL RUBBER SIDE COVER RUBBER SIDE COVER 5 RUBBER SILENCER NN PH 2 NN ON 117 118 Part Address Page Ref PART NAME INDEX Part name Address Page Ref Part name Address Page Ref RUBBER SILENCER 80 15 RUBBER STOPPER 91 11 RUBBER TANK GUARD 100 CS SCREEN SET FUEL STRAINER SCREEN OIL FILTER SCREW WASHER 4X14 SCREW WASHER 4X24 SCREW WASHER 4X8 SCREW SET A SCREW SET B SCREW SET JET NEEDLE SCREW 5X12 SCREW BLEEDER SCREW FLAT 4X12 SCREW FLAT 6X10 SCREW FLAT 8X31 SCREW SCREW PAN SCREW PAN SCREW PAN SCREW PAN SCREW PAN SCREW PAN SCREW SPECIAL FLAT 6X12 SCREW SPECIAL FLAT 6X17 SCREW SPECIAL SCREW SPECIAL SCREW TAPPING SCREW TAPPING SCREW TAPPING SCREW TAPPING SCREW TAPPING SEAL SET FR FORK SEAL SET PISTON SEAL AIR CLEANER CASE SEAL AIR CLEANER COVER SEAL RADIATOR CAP SEAL RING SEAL VALVE STEM SEAL WATER PUMP SE
16. 11 12 13 15 SHIFTER GEARSHIFT DRUM PLATE GUIDE 17 STOPPER OR SPRING SHIFT DRUM 19 25 28 SPINDLE GEARSHIFT 2101A9 210182 210183 210184 210125 210122 KSC3E1800 Parts catalogue code 24211 KSC 670 24221 KSC 670 24231 5 670 24241 KSC 670 24242 KSC 670 24311 KSC 670 24311 KRN AOO 24312 741 24315 0 000 24321 KZ4 620 24322 MM4 000 24324 KA3 711 24325 KA3 711 24326 KBH 901 24328 KRN 670 24329 740 24430 KA3 740 24435 KZ4 690 24610 KRN 670 24610 KRN 730 24651 MEB 670 24652 HA0 000 90022 MG8 000 90071 MF5 000 90435 HB3 000 FORK R GEARSHIFT FORK L GEARSHIFT FORK C GEARSHIFT SHAFT A SHIFT FORK SHAFT B SHIFT FORK CENTER GEARSHIFT DRUM PIN SHIFTER SHIFTER DRUM COLLAR SHIFTER PAWL A RATCHET PAWL B RATCHET PLUNGER PAWL PLATE GUIDE SPRING PAWL PLUNGER STOPPER DRUM SPRING DRUM STOPPER SPINDLE COMP GEARSHIFT SPRING GEARSHIFT RETURN PIN GEARSHIFT RETURN SPRING PIVOT SHIFT DRUM STOPPER ARM BOLT FLANGE SOCKET 6 14 WASHER 6 1 2007 08 01 GEARSHIFT KSC3E1800 Reqd QTY Description CRF250X Serial No Parts catalogue code 4 5 6 7 24 90441 KA4 700 PLATE BEARING HOLDER 2 2 25 90451 155 000 WASHER 14MM 1 26 91004 KY4 900 BEARING RADIAL BALL 69050 27 95501 06016 0A BOLT HEX 6X16 28 94510 14000 CIRCLIP EXTERNAL 14MM 29 96220 40080 ROLLER 4
17. 95005 30001 50M 3 0 95005 35 1 95005 35001 10 95005 35003 10 95005 35008 10 3 5 95005 35 2 95005 35001 20 3 5 95005 35 3 95005 35001 30 3 5 95005 35 4 95005 35001 10 95005 35003 10 95005 35008 10 3 5 95005 35 5 95005 35001 50 3 5 95005 45 1 95005 45001 10 95005 45003 10 95005 45008 10 4 5 95005 45 2 95005 45001 20 4 5 95005 45 3 95005 45001 30 4 5 gt 02 Ow Ow a 02 General purpose hoses Standard part No Bulk part No Bulk part Inner diameter mm Length m 95005 45 4 95005 45001 10 95005 45003 10 95005 45008 10 4 5 95005 45 5 95005 45001 50 4 5 95005 50 3 95005 50001 30 95005 50003 30 5 0 95005 50 5 95005 50001 50 5 0 95005 55 1 95005 55001 10 95005 55003 10 95005 55008 10 5 3 95005 55xxx 2x 95005 55001 20M lt 95005 55003 20M gt 5 3 95005 55xxx 4x 95005 55001 10M lt 95005 55003 10M gt lt 95005 55008 10M gt 5 3 95005 65xxx 1x 95005 65001 10M lt 95005 65003 10M gt 6 5 95005 65xxx 2x 95005 65001 20M 6 5
18. Parts catalogue code s n gt TO 17910 KSC 000 17913 KB7 000 17920 KSC 000 17950 KSC 000 17950 KSC 010 22870 KSC 000 32171 6 9 621 35130 KSC 670 35130 KSC A10 35150 KSC 671 35340 ML4 005 53140 MEB 67 1 53165 GBF J60 53166 GBF J60 53167 MEB 67 1 53167 MEB 672 53168 KSC 000 CABLE THROTTLE THROTTLE CABLE CABLE THROTTLE CABLE HOT STARTER CABLE CLUTCH LOCK PURSE SWITCH ASSY ENGINE STOP SWITCH ASSY STARTER SWITCH ASSY FR STOP TATEISHI GRIP COMP THROTTLE GRIP R HANDLE GRIP L HANDLE HOUSING UPPER THROTTLE 111 12A gt 11 311111 311 1 gt 11 311111 1 gt 1454 1 1 1 I 6K210471 6M220001 1 121 1 1 1 2007 08 01 ED A ED B 6K210470 ED A 6M220000 ED 6K210470 ED A 6M220000 ED E Ref No Part No HANDLE LEVER SWITCH CABLE Description Reqd QTY 5 CRF250X 6 Parts catalogue code 14 53168 KSC 010 53169 MEB 670 53172 KSC 000 53173 KSC 000 53174 KCE 670 53177 KSC 000 53178 KSC 000 53179 MEN 67 1 53190 MEN 670 53192 MEN 670 90113 MEN 670 90113 00 90113
19. f HONDA CHF250X CRF250Xa4 CRF250Xs CRF250Xs CRF2501 CRF250Xs PARTS CATALOGUE 13KSC405 Honda Motor Co Ltd 2007 CRF250X4 FOREWORD INDEX aa ENGINE GROUP am FRAME GROUP aai PART NUMBER P PART NAME INDEX ai Instruction for use of parts catalogue This parts catalogue has been created as of August 01 2007 Since this date the sales practice for repair parts may have been changed or the parts may have been eliminated listed for those not for sale The modified information is reflected on the latest Electronic Parts Catalogue EPC Also refer to the parts catalogue news for any change See the parts catalogue news for any revision that is made after August 01 2007 Always specify the part number when ordering a part Check the model type serial numbers color maker and the size as needed before ordering a part Note that the illustrations part drawings can differ from the ac tual parts in shape They are given just to help you to refer to the parts When modifications or additions to this parts catalogue are made a revised edition will be issued at an appropriate time with successively progressing revision numbers on the cov er We recommend obtaining such revisions in order to keep your parts catalogue up to date at all times To check whether a parts catalogue revision has been issued please contact your Honda distributor Initial versio
20. 1 1 1 1 1 1 U U A U B 2007 08 01 E Ref Part No Description REAR WHEEL Reqd QTY 5 CRF250X 6 Serial No Parts catalogue code 42711 KSC D01 42714 710 42715 0 770 42717 329 000 43351 KZ4 J40 44712 300 004 44712 434 003 44713 300 004 44713 300 003 90105 MAC 680 90125 KA4 000 90301 473 003 90305 KZ4 J20 90309 ML3 791 90401 KZ4 JZ20 90465 MC4 000 91051 KZ4 J21 91052 KZ4 J21 91251 24 121 94001 08000 0S 94111 08000 43351 MEN A10 TIRE RR BRIDGESTONE 120 90 18 658 CAP VALVE STOPPER BEAD 2 15 CAP RIM HOLE DISK RR BRAKE TUBE TIRE DUNLOP 100 100 18 TUBE TIRE BRIDGESTONE FLAP TIRE DUNLOP 100 100 18 FLAP TIRE BRIDGESTONE BOLT DISK 6X19 SCREW FLAT 8X31 NUT U 6MM NUT U NUT U WASHER WASHER 8MM BEARING RADIAL BALL 69052RS BEARING RADIAL BALL 690585 DUST SEAL 32X43X7 NUT HEX 8MM WASHER SPRING 8MM DISK RR BRAKE 111 I l 1 111 PaO Il T o 0 o io ro io 2007 08 01 E ED ED A ED B U U A U B ED ED A ED B U U A U B ED ED A ED B Ref No FUEL TANK CRF250X4 5 6 7 Part No KSC3F1400A Description CRF250X Serial No 6 Ref No L O N Relative ref Number Description 310110 31
21. 14 14 14 14 14 14 14 14 14 14 14 14 14 14 14 14 14 14 14 14 14 14 14 15 15 15 15 15 15 5 6 7 9 8 53170 MEB 003 53172 KSC 000 53173 KSC 000 53174 KCE 670 53174 KN5 006 53176 ML3 791 53177 KSC 000 53178 KSC 000 53179 MEN 67 1 53189 GCS 000 53190 MEN 670 53192 MEN 670 53214 KZ3 861 53214 KZ4 701 53219 KSC 000 53229 KZ4 J30 53300 KSC 000 61000 61110 MEN 670 G6 G4 G4 G4 G6 G6 G4 G4 G4 H12 G4 G4 68 68 68 68 67 69 61300 5 0007 61 61300 5 207 G1 61302 KSC A20 61304 958 003 64000 64308 GG2 000 64508 KV3 000 77000 77100 KSC 010 77100 KSC A10 77100 KSC A11 77101 KSC 000 77101 KSC A10 77101 KSC A11 77302 124 000 80000 G1 16 80101 KSC 000ZB 16 80103 GJ5 000 80130 KSC 000 83000 83501 67 000 83505 4 000 85510 KSC 000 83512 KA4 700 83513 KSC 000 83514 KSC 000 83515 57 830 85610 KSC 000 G2 I7 2007 08 01 84000 84706 415 000 86000 86150 KPG 901 87000 H7 G7 87126 KSC 000ZA 116 87126 KSC 730ZA 116 87126 5 007 116 87126 KSC A10ZA 116 87126 KSC A20ZA J1 87127 5 0007 116 87127 KSC 730ZA 116 87127 5 007 116 87127 KSC A10ZA 116 87127 KSC A20ZA J1 87130 GEL AOOZA 116 J1 87130 KCZ 640ZA 91 87507 KZ3 B10 87507 KZ3 B90 87516 KZ1 600 87516 KZ1 881 87560 GBF 770 87560 KSC 000 87560 ML3 970 87564 KRN 000 89000 89201 56 810 89212 KZ4 J
22. 6 87126 KSC 000ZA 87127 KSC 000ZA 87130 GEL AQOZA 87126 KSC 730ZA 87127 KSC 730ZA 87126 5 007 87127 5 007 87126 KSC A10ZA 87127 KSC A10ZA MARK R RADIATOR SHROUD TYPE1 MARK L RADIATOR SHROUD MARK TYPE1 CHONDA MARK R RADIATOR SHROUD TYPE1 MARK L RADIATOR SHROUD TYPE1 MARK R RADIATOR SHROUD TYPE1 MARK L RADIATOR SHROUD TYPE1 MARK R RADIATOR SHROUD TYPE1 MARK L RADIATOR SHROUD TYPE1 2007 08 01 E MARK CRF250X8 Ref LON Relative ref Number No Description NO INFORMATION KSC3F3101 Ref Reqd QTY No Part No Description CRF250X Serial No Parts catalogue code 6 1 87126 5 207 MARK R RADIATOR SHROUD TYPE1 2 87127 KSC AZOZA MARK L RADIATOR SHROUD 3 87130 GEL AOOZA MARK TYPE1 HONDA 4 87130 KCZ 640ZA MARK TYPE1 HONDA 105 2007 08 01 E 106 COOLING FAN Description L O N Relative ref Number Description KSC3 V0100 Reqd CRF2 6 50 Serial 7 1151H7 1151A6 115125 1151A7 1151F4 115138 613101 611116 611155 COOLING FAN ASSEMBLY FAN COOLING SHROUD RADIATOR MOTOR FAN SWITCH FAN MOTOR COOLING FAN SET CONDENSER SUB HARNESS OPTION COOLING FAN RELAY MAIN Parts catalogue code n u 8 e WO SOUN CN PO PO n 19000 5 000 19009 KSC 671 19009 KSC 000 19014 KEA 003 19020 KSC 300 19030 KSC
23. 613 H1 G13 H1 11 H2 H2 H2 H2 H12 H2 H2 H2 H2 H2 N Ui N CN PO PO OI Q nN UI P gt O O O O0 N O Un F Q 2007 08 01 E 44832 KSC 000 44832 KSC AOO 45000 45105 MY6 405 45105 MY6 415 45107 KZ4 J31 45107 MCT 006 45108 MY1 006 45111 MAJ G41 45112 KS6 701 45125 KSC 000 45125 KSC A11 45125 MEY 005 45131 5 672 45132 166 016 45133 MA3 006 45150 MEN 006 45190 MEN 006 45203 MG3 016 45215 HA5 672 45351 KZ4 J30 45351 MEN A10 45461 GBF J00 45461 000 45461 MEY 670 45462 GBF J00 45462 KAE 740 45462 MEN 000 45468 KS7 830 45504 KN5 006 45510 KCE 67 1 45513 KCE 67 1 45517 GM0 751 45518 KA3 731 45520 KA3 731 45523 KA3 731 45523 003 45530 KCE 671 46000 46182 500 013 46182 MEL D21 46504 KZ4 J41 46510 KSC 000 46511 KZ4 J00 46513 KSC 000 46513 KSC A10 46525 003 50000 50010 5 000 50010 KSC 730 G8 G8 64 64 O Ov Ui UI P SO NO NOVO 50010 KSC 731 50010 KSC A10 50100 KSC A10 50125 KSC 000 50126 KRN 000 50129 KSC 000 50129 MEY A10 50130 KSC 000 50130 KSC 010 50142 KSC D00 50143 5 00 50170 5 20 50197 KRN 000 50200 KSC 010 50200 KSC 730 50283 KSC 300 50283 50283 MR7 300 50360 KRN 000 50360 KRN A10 50370 KSC 000 50407 KRN 730 50407 KSC 000 50408 KRN 730 50408 KSC 000 50500
24. INCLUDES Refacing 14 42 11111 VALVE EXHAUST INCLUDES Refacing 8 1 1111 1 all exhaust valve W6 14 1111 VALVE FOR 1 VEHICLE INCLUDES Refacing 1 14 15 1111P2 SPRING AND OR STEM SEAL INTAKE 1111 2 Replace all intake spring add 8 1111Q2 SPRING AND OR STEM SEAL VALVE FOR 1 VEHICLE 1 14 15 KRN4 E0300 1111P3 SPRING AND OR STEM SEAL EXHAUST Reqd Description CRF250X Serial No Parts catalogue code 6 12209 684 681 SEAL VALVE STEM NOK 14100 KSC 670 CAMSHAFT COMP 14102 KRN 670 WEIGHT DECOMPRESSION 14105 KRN 670 PLATE WEIGHT SETTING 14106 KRN 670 SPRING DECOMPRESSION 14106 KRN A00 oR A 14440 KRN 670 ARM COMP EX ROCKER 14451 KSC 670 SHAFT EX ROCKER ARM 14451 KSC 671 14711 KRN 670 VALVE IN 14721 KRN 670 VALVE EX 14731 KRN 670 LIFTER VALVE 14731 KRN AOO INNNI INNN gt I gt 14751 KRN 670 SPRING IN VALVE 14761 KRN 670 SPRING EX VALVE 14761 KRN 671 14771 KRN 670 14771 KRN A00 14772 KRN A10 14775 KRN 670 SEAT VALVE SPRING 14781 MAT 000 COTTER VALVE 14901 KT7 013 SHIM TAPPET 14902 KT7 013 SHIM TAPPET 14903 KT7 013 SHIM TAPPET 14904 KT7 013 SHIM TAPPET 14905 KT7 013 SHIM TAPPET I NIN
25. OPTION FAN SUSPENSION STARTER RELAY SWINGARM SUB ASSY RR SWITCH ASSY ENGINE STOP SWITCH ASSY SWITCH ASSY STARTER SWITCH ASSY STARTER MAGNETIC SWITCH ASSY THERMO TAILLIGHT UNIT TANK COMP FUEL TANK RADIATOR RESERVE TENSIONER COMP CAM CHAIN TERMINAL SET BRUSH THREAD STEERING HEAD TOP TIRE FR TIRE RR TOOL CARBURETOR MAINTENANCE TUBE TUBE TUBE TUBE TUBE FUEL MAIN FUEL RESERVE BREATHER TUBE TUBE COMP AIR VENT TUBE COMP FUEL CAP TUBE C BREATHER TUBE AIR CLEANER CONNECTING TUBE AIR VENT TUBE TUBE TUBE OVERFLOW TUBE RADIATOR BREATHER TUBE RADIATOR DRAIN N T gt PFP Part Address Page Ref PART NAME INDEX Part name Address Page Ref Part name Address Page Ref TUBE RESERVE TANK DRAIN TUBE TIRE TY RAP CABLE Cv VALVE ASSY RELIEF VALVE COMP VALVE SET VALVE SET FLOATING VALVE SET STARTER VALVE EX VALVE IN VALVE THROTTLE VISOR SET FR Cw WASHER O RING KIT A WASHER O RING KIT B WASHER 10MM WASHER WASHER WASHER 16 8X24 WASHER 18X32X2 WASHER 22X32X1 5 WASHER WASHER WASHER WASHER WASHER WASHER WASHER WASHER AIR CLEANER COVER SETTING 11 WASHER CAMSHAFT THRUST WASHER CHAIN SLIDER WASHER FENDER MOUNTING WASHER FR COVER SETTING WASHER HEAD HANGER PLATE
26. TENSIONER LIFTER VALVE LOCK PURSE MARK CAUTION MARK RADIATOR SHROUD MARK R RADIATOR SHROUD METER ASSY TRIP MOTOR ASSY STARTING NAH Ul NIN T UN CN 2007 08 01 E MOTOR COOLING FAN MUDGUARD AIR CLEANER CASE MUFFLER COMP NEEDLE SET JET NUT WASHER NUT NUT NUT NUT NUT NUT NUT NUT NUT FLANGE 10MM FLANGE 12MM FLANGE 6 NUT FLANGE 8MM NUT FR NUT HEX NUT HEX NUT HEX NUT HEX NUT NUT NUT SETTING NUT SPECIAL 6X7 NUT SPEED 3MM NUT SPRING 6 NUT SQUARE 5MM NUT STEERING STEM NUT TOOTHED 3MM NUT NUT U NUT U NUT NUT U NUT U 0 OIL SEAL OIL SEAL 10X21X5 OIL SEAL 12X18X3 OIL SEAL 12X22X5 OIL SEAL 14X22X5 106 83 5 10 Part Address Page Ref PART NAME INDEX Part name Address Page Ref Part name Address Ref OIL SEAL OIL SEAL OIL SEAL OIL SEAL OIL SEAL OIL SEAL OIL SEAL ORIFICE O RING O RING O RING O RING O RING O RING O RING O RING O RING O RING O RING O RING O RING O RING O RING O RING O RING O RING O RING O RING O RING O RING O RING OUTER COMP CLUTCH OUTER STARTING CLUTCH CP PACKING FUEL CAP PACKING MUFFLER PACKING RESERVE TANK PAD SET FR PAD SET RR PAWL A RATCHET PAWL B RATCHET PEDAL COMP CHANGE PEDAL RR BRAKE P
27. 101 000 101 010 102 MCE 300 105 MCE 000 107 MR7 000 96001 06020 00 156 000 CLAMPER R 157 CLAMPER L FR BRAKE HOSE 100 0007 FENDER COMP COLL BOL Be sure to check the serial number Description FR BRAKE HOSE FR NH4 1 M FORCE SILVER METALLIC PB284C CANDY PHOENIX BLUE Reqd QTY CB400 Serial No The number has been When shown left side When shown right side used from the initial model it is applicable to the models it is applicable to the models of No 1008001 and the up to No 1008000 without revision subsequent numbers The parts listed with at the end of the parts name have limited supply period parts not for sale 2007 08 01 C Abbreviations used in the parts catalogue RIGHT is abbreviated as LU R L stands for LEFT L or in the description of a part stands for the LEFT hand side or the RIGHT hand side Determine the left or right as if you were in the motorcycle seat The following abbreviations are used in this parts catalogue Anti lock brake system C Alternating current A M Attaching mark ASSY Assembly C D I Capacitive discharge ignition COMP Complete D C Direct current EX uana Exhaust Front HEX Hexagonal Inlet Kilometers per hour E
28. 14751 KY2 000 11631 MCE 000 14751 MCE 000 11691 9 000 14761 MCE 000 Description Serial Parts catalogue code Part name Address Page Ref 45156 000 CLAMPER R FR BRAKE HOSE DA POLT 45157 000 CLAMPER L FR BRAKE HOSE BOLT CONNECT 61100 MCE OOOZA FENDER COMP FR BOLT 2 DISK 6 NH411MXFORCE SILVER METALLIC BOLT DISK 8 T 2 BOLT DRAIN 61100 00028 xPB284C CANDY PHOENIX BLUE BOLT FLANG E 61101 000 PLATE FR FENDER BOLT FLANGE 61101 MCE 010 1008001 BOLT FLANGE 61102 MCE 300 CUSHION FR FENDER BOLT FLANGE BLACK ADJUSTER CHAIN ARM COMP GEA R CHANGE RM L MAIN STEP RM L PILLI amp STEP RM R MAIN STEP RM R PILLI STEP AUTO K ASSY FUEL AXLE FR WHEEL BOLT FLANGE AXLE RR WHEEL BOLT FLANGE 61105 000 STAY FR FENDER MOUNTING B BOLT 7 FLANGE 61107 MR7 000 COLLAR 6 5 BOLT FLANGE 96001 06020 00 BOLT FLANGE 6X20 AOT AN A BAG AIR PRESSUR E GAUGE BAG SERVICE BOOK BAG TOOL BOLT FLANGE BALL STEEL BAN D A INSULATOR BAN D B INSULATOR BAND AIR CLEANE R CONNECTING BOLT FLANGE TUBE BOLT 7 FLANGE BAND U LOCK BAND WIRE 2000 09 01 2007 08 01 E Address number Part catalogue structure Address is provided in place of the No to help you refer to the part with the part No or part name 2 Block title 3 Block numbe
29. 16100 KSC 674 CARBURETOR ASSY FCRO2A B 5202237 ED ED A ED B 16100 KSC D12 CARBURETOR ASSY FCR14A A 16100 KSC D22 CARBURETOR ASSY FCR14B A 16112 MEB 671 VALVE THROTTLE 16112 11 16112 1 01 16157 671 16157 01 16163 MEB 671 5 FLOAT CHAMBER 16165 MEB 671 HOLDER NEEDLE JET 16165 MEY A11 1 31 31 1 1 1211 I1 1 111 1 11 11 0111 1 1 1 1 1 1 1 1 11 11 16172 MEB 671 ROLLER 16177 MEB 671 WASHER PLAIN PO 16178 MEB 671 WASHER PLAIN SUS 16179 KZ4 690 BINDER 1222 FCRO2A A ED 16178 MEN 851 ED A ED B 16179 428 670 FCRO2A A ED 16179 5 671 ED A ED B 11 1 1111 1 gt 11 1 1 1 11 1 I I I S 16185 MEN 671 PLATE BUFFER 16196 MEB 671 TUBE OVERFLOW FCRO2A A ED 16196 MEN 851 ED A ED B ED 16197 MEB 671 TUBE AIR VENT 16198 MEB 671 TUBE COMP AIR VENT 16199 KSC 671 TUBE AIR VENT 1 11 1 1 11 1 3 111714 16254 MEN 671 NEEDLE SET JET NCVT 16203 KSC D12 NEEDLE SET JET 93892 04008 18 SCREW WASHER 4X8 93892 04014 18 SCREW WASHER 4X14 95002 02079 CLIP TUBE B Mr I 1 2007 08 01 CARBURETOR Reqd QTY CRF250X Serial No Parts catalogue code 6 7 99101 357 1300 JET MAI
30. 25 31 41 44 3111A4 HOLDER NEEDLE JET 36 11 3111A3 NEEDLE JET 40 3111D4 JET MAIN D n e N NO xO O Reqd Part CRF250X Serial No Parts catalogue code 6 Ref No 16010 KRN 671 FCRO2A A ED 16011 KZ3 J11 16011 851 16013 MEB 671 16014 KRN 671 FCRO2A A ED 16014 KRN 731 ED A ED B 16015 KSC 671 FCRO2A A ED 16015 MEN 851 ED A ED B ED 11 1 1 I21 1 29 2zx 11 1 1 1 tree te IL Il 1 1 11 1 11 1 1 16016 KSC 671 16016 KSC A11 16018 MEB 671 16018 MEY A11 16019 MEB 671 START SET HOT 16021 KRN 671 DIAPHRAGM SET PUMP 16021 MEN A01 16028 MEB 671 16028 MEN A01 Ie I gt I 1 31 31 1 1 1 11 16029 MEB 671 16029 MEY A11 16032 MEB 671 16032 KSC D11 121A 121A 11 11 2007 08 01 CARBURETOR Reqd QTY Part No Description CRF250X Serial No Parts catalogue code 5 6 7 Ref 16032 KSC D21 SHAFT SET 16033 MEB 671 LEVER SET 16033 01 16037 MEB 671 VALVE SET 16038 KRN 671 JOINT SET 1 1 1 1 1 1 1 16046 MEB 671 VALVE SET STARTER 16060 KSC 671 SENSOR ASSY THROTTLE 16080 MEB 671 BOLT COVER 16080 HP1 601 16081 KRN 671 FCRO2A A ED EVI E 1 16083 671 16100 KSC 671 16100 KSC 673
31. 50001 10 95003 50003 10 9 0 95003 10xxx 60 95003 10001 60M 95003 10003 60 5 0 8 0 95003 25 7 95003 25001 70 95003 25003 70 9 0 95003 50 3 95003 50001 60 95003 50003 60 9 0 95003 11 3 95003 11001 60 95003 11003 60 95003 11008 60 5 0 9 0 95003 27xxx 1x 95003 27001 10M 95003 27003 10M 9 0 95003 55xxx 1x 95003 55001 10M 95003 55003 10 95003 27 20 95003 27001 10 95003 27003 10 9 0 95003 55 20 95003 55001 10 95003 55003 10 95003 11 60 95003 11001 60 95003 11003 60 95003 11008 60 5 0 9 0 95003 27 3 95003 27001 60 95003 27003 60 9 0 95003 60xxx 1x 95003 60001 10M 95003 60003 10 95003 12 1 95003 12001 10 95003 12003 10 95003 12008 10 5 0 7 0 95003 27xxx 60 95003 27001 60M 95003 27003 60 9 0 95003 60 20 95003 60001 10 95003 60003 10 95003 12 20 95003 12001 10 95003 12003 10 95003 12008 10 02 02 OWA WA WA WA WA 02 02 02 02 02 OWA 02 02 OWA WA 02 3 95003 33xxx 1x 95003 33001 10M lt 95003 33003 10M gt 95003 60xxx 3x 950
32. 671 19030 KSC 670 37760 MT2 003 90308 KM3 003 91307 611 000 93401 06012 08 93891 04008 07 94591 24000 19000 KSC D00 51700 5 000 52110 5 000 35701 MG9 950 38501 GAM 007 38506 MY2 691 50142 KSC D00 50143 KSC DOO FAN SET COOLING FAN COMP COOLING NUT SETTING SHROUD COMP FAN MOTOR COOLING FAN SWITCH ASSV THERMO NUT TOOTHED 3MM O RING 13 5X1 4 BOLT WASHER 6X12 SCREW WASHER 4X8 CLIP WIRE 2X40 FAN SET COOLING RECTIFIER 55 SILICON SUB HARNESS OPTION FAN RELAV COMP STARTER MATSUSHITA SUSPENSION STARTER RELAV MATSUSHITA GUARD CONDENSER STAY CONDENSER 1101 tala WU 2 1111 gt WWa aa 1111 1101 1 WWa oo Roo 1101 1 51 ONU gt polla 2007 08 01 E Part Number Address Ref Part Number Address Page Ref PART NO INDEX Address Page Ref Part Number Part Number Address Page Ref Part Number Address Page Ref 06000 06113 KRN 710 06113 KSC 700 06114 KRN 700 06115 KRN 700 06115 KRN AQO 06116 KSC 700 06405 KSC 005 06420 KSC 000 06420 000 06421 KSC 000 06421 MEY 000 06431 3 405 06435 KRN 711 06435 KRN 712 06435 KZ4 J41 06440 KZ4 J40 06451 MZ2 405 11000 11100 KSC 670 11100 KSC 671 11100 KSC A10 11100 KSC A20 11102 KRN 670 11105 KSC 670 11107 KSC 670 11108 KSC 670 11191 KRN 670 11191 KRN 850 11191 KRN A10 11200 KSC 305 11200 K
33. D s Left L 100L Link 100 Links L E D Light emitted diode Millimeter Miles per hour Re aes Right RR Rear STD Standard T 22T Tooth 22 Teeth Traction control system Transcript mark With labelling Without labelling Part block and serial number check Engine parts Carburetor parts Frame parts Part block 1 20 1 Required serial number 2007 08 01 E C Models parts catalogue codes and applicable serial numbers Models parts catalogue codes and applicable serial Nos given in this parts catalogue can be identified as follows Parts with parts catalogue codes are exclusive for models destined for countries designated If no area codes are listed parts are for common use Model CRF250X4 CRF250X5 Area code ED Type European direct sales Parts catalogue code ED Applicable engine serial No 11 5000001 5099999 Applicable frame serial No JH2ME11A 4K000001 4K099999 Australia General export European direct sales ME11E 5000001 5099999 ME11E 5100001 5199999 ME11E 5000001 5099999 JH2ME11U 4K000001 4K099999 JH2ME119 5M100001 5M199999 JH2ME11A 5K110001 5K199999 Applicable carburetor identification No FCRO2A A FCR02A A 250 European direct sales ME11E 5200001 5219999 ME11E 5220001 5229999 ME11E 5230001 5239999 JH2ME11A 6M20
34. KA3 820 50530 KSC 000 50540 KSC 000 50603 KZ4 J40 50610 MEN 670 50610 MEN 671 50611 MEN 670 50611 MEN 671 50616 MEN 670 50617 KZ4 J40 50618 KZ4 J40 50642 MEN 670 51000 51401 KSC 003 51402 KSC 003 51403 KSC 003 51410 KSC 003 51410 MEY 003 51412 KZ3 B01 51414 KZ3 B01 51415 KZ3 B01 51420 KSC 003 51420 KSC A01 51430 KSC 003 51430 5 01 51431 73 01 51437 KZ3 J41 51440 KSC 003 51447 KZ3 003 51450 KSC 003 112 112 113 H16 112 111 111 G2 G2 J2 J2 113 112 112 112 16 112 112 112 112 112 112 112 112 H16 H16 H16 H15 H15 H15 H15 H15 H15 100 100 88 74 ON Ui UI CA gt AUN NO OO PPP 109 110 Number Address Ref Part Number Address Page Ref PART NO INDEX Part Number Address Page Ref Part Number Address Page Ref Part Number Address Page Ref 51450 KSC A01 51451 23 01 51453 KZ3 B01 51456 KZ3 J41 51476 KZ3 711 51476 MEY 003 51480 KSC 003 51480 KSC A01 51480 5 21 51490 KSC 005 51520 KSC 005 51520 KSC A01 51580 KSC 005 51580 KSC A01 51580 5 21 610 610 610 611 611 611 611 611 611 611 611 611 611 611 611 51610 MEB 750ZA 611 51610 MEY 000ZA 611 51614 KZ4 J40ZA 615 51614 KZ4 J41ZA 615 51620 KCZ J70ZA 611 51620 MEN 000ZA 611 52000 52101 KZ4 J40 52141 KZ3 J40 52141 KZ4 J40 52143 KZ3 860 52143 KZ4 J40 52146 KRN 711 52146 MEN 000 52146 ME
35. ML3 910 52160 MEN 000 52170 MEB 750 52170 KRN 710 52171 KR6 000 52175 KSK 000 52176 KZ3 J40 52176 KRN 710 52200 KSR J00 52200 KSC A00 52200 KRN J00 52200 KRN A10 CHAIN SET DRIVE DID520MXV 120L STANDARD LINK 116L JOINT DRIVE CHAIN GUIDE RR BRAKE HOSE SHAFT SWINGARM PIVOT COLLAR SWINGARM 49MM COLLAR SWINGARM PIVOT 59MM WASHER SWINGARM SIDE COLLAR SWINGARM PIVOT SIDE GUIDE CHAIN PLATE CHAIN GUIDE COLLAR CHAIN TENSIONER SLIDER CHAIN WASHER CHAIN SLIDER ROLLER CHAIN 32 ROLLER COMP CHAIN LOWER ROLLER COMP CHAIN LOWER 34MM 2007 08 01 II INAS E Description CRF250X 6 SWING ARM Serial No KSC3F2100B Parts catalogue code 90105 MEN 000 90115 KV3 700 90124 MEB 770 90301 473 003 90305 KZ3 B01 90309 ML3 791 90301 473 003 90309 357 000 90501 GBL 730 91011 GCT 005 91071 MJ0 003 91072 KZ3 861 91253 KZ3 861 91283 ML7 003 95500 05008 0A 93500 05008 06 94103 05700 96001 06012 00 96001 06050 00 96001 06045 00 52147 KRN 710 52147 MEN J00 52146 MEN J00 BOLT HEX 8 47 5 SCREW PAN 5X8 BOLT FLANGE 8X32 NUT U NUT U NUT U NUT NUT WASHER 14MM BEARING RADIAL BALL 608UU BEARING NEEDLE 22X29X30 NTN BEARING NEEDLE THRUST DUST SEAL 30X37X4 DUST SEAL 22X29X4 ARAI SCREW PAN 5X8 SCREW PAN 5X8 WASHER PLAIN 5 BOLT FLANGE 6X12 BOLT FLANGE 6X50 BOLT FLANGE 6X45 NN
36. N Q 1 WN I I I NNN Q rN WN IIe IN WN gt gt UN J 101 2007 08 01 E Ref No Part No Ref L O N Relative ref Number No Description NO INFORMATION KRN4 F2400 Reqd QTY Description CRF250X Serial No Parts catalogue code 4 5 6 7 8 89201 KS6 810 89212 KZ4 J40 89216 MEB 670 89216 MY9 000 89217 KRN 000 89301 KA4 811 SPANNER A PIN 2 2 2 2 2 WRENCH NIPPLE 1 1 1 1 WRENCH PLUG 16MM 1 4K000687 ED 4K050514 U 4K000688 4K050515 TOOL CARBURETOR MAINTENANCE GAUGE AIR PRESSURE 2007 08 01 E Ref No Part No CAUTION IMPORTANT INFORMATION DRIVE CHAIN qi 9 TRANS 3 Reqd QTY Description CRF250X 6 KSC3 F3000 Serial No Ref No Relative ref Number BON Description NO INFORMATION Parts catalogue code 1 87507 KZ3 B10 87507 KZ3 B90 2 87560 GBF 770 87560 KSC 000 87560 13 970 3 87564 KRN 000 LABEL DRIVE LABEL DRIVE CHAIN FRENCH MARK CAUTION e i gt i i gt Il gt ajaa 1 11 1 1 LABEL TRANSMISSION DRAIN 2007 08 01 E Ref No Part No Description MARK CRF250X4 5 6 7 Ref L O N Relative ref Number No Description NO INFORMATION KSC3F3100B Reqd QTY CRF250X Serial No Parts catalogue code
37. OIL SEAL 16 5X25X5 NOK O RING 15 8X2 4 SHOWA O RING 27 2 1 O RING 11 9X2 2 BOLT RECESSED 6X10 BOLT FLANGE 6X10 NSHF DOWEL PIN 8X14 BOLT BOLT BOLT FLANGE 6X20 FLANGE 6X28 FLANGE 6X35 e N I N I gt lt gt 3 3 3234 I gt 1 2007 08 01 CLUTCH 679 Ref No L O N Relative ref Number Description 2 2121A0 3 212112 5 2121A1 2121A3 212107 2121B6 OUTER CLUTCH CENTER CLUTCH 4 6 7 11 DISC CLUTCH FRICTION NOTE Same time for two units or more 1 9 18 19 PLATE CLUTCH PRESSURE SPRING CLUTCH NOTE Same time for two units or more 1 9 18 19 ROD CLUTCH LIFTER 0 3 0 3 KSC3E0700 Reqd QTY CRF250X Ref No Serial No Part No Description Parts catalogue code 6 NO CON O Q n 13115 147 000 22100 KSC 670 22100 KSC A10 22120 KSC 670 22120 KRN AQO 22125 435 000 22201 KSC 670 22202 KSC 670 22321 KFO 770 22351 KZ4 A90 22352 KZ4 A90 22401 KSC 670 22402 435 000 22851 KZ3 J20 28237 KSC 670 90235 4 000 90441 KSC 670 90456 KS6 000 90501 13 910 90608 072 000 91001 147 003 91012 P68 003 93404 06020 08 CLIP PISTON PIN 10MM CLUTCH JUDDER SPRING DISK A CLUTCH FRICT
38. 0 BEARING RADIAL BALL 30X72X16 BEARING SPECIAL ROLLER BEARING SHELL 33X38X8 NTN OIL SEAL 38X52X7 ARAI OIL SEAL 39X56X7 ARAI OIL SEAL 39X56X7 5 ARAI OIL SEAL 14X22X5 NOK OIL SEAL 20X33X5 ARAI I I 1 3 3 3 3 NA gt o T kuyuk q 1 T 1 3 g I I I 11 Il fen N 1 1125 1411 1 1111 NR freer 1 1 1 1 1 1 2007 08 01 5220003 5205690 ED A ED B E 16 17 26 37 17 NO 39 KSC3E1400D Part No Description CRF250X Serial No Parts catalogue code 6 4 5 1 1 2 2 404 1 1 91205 671 OIL SEAL 12X18X3 ARA1 94301 14200 DOWEL PIN 14 20 95002 02100 CLIP TUB B10 96001 06012 00 BOLT FLANGE gt gt 5 96001 06040 00 BOLT FLANGE 96001 06045 00 BOLT FLANGE 96001 06060 00 BOLT FLANGE 96001 06070 00 BOLT FLANGE 96001 06075 00 BOLT FLANGE TP TO 96300 08025 00 BOLT FLANGE 96300 08070 00 BOLT FLANGE 11210 KRN 730 COMP PISTON 80 5012825 5013825 96001 06012 00 BOLT FLANGE 6X12 5012825 5013825 NI 1 1 1 NI gt I I gt N gt I I gt II gt gt N gt I I gt II gt gt N gt 1 I gt II gt gt 91053 719 005 BEARING NEEDLE 12X16X10 NTN 11200 5 305 CRANKCASE SET L 5013824 5013824 ED 2007 08 01 E CR
39. 0001 6M209999 JH2ME11A 6K210001 6K219999 JH2ME11A 6M220001 6M229999 FCR02A A B FCR02A B CRF250X7 CRF250X8 Of carburetor throttle body identification numbers only the portions underlined in the example below are used for registration European direct sales Australia European direct sales ME11E 5300001 5309999 ME11E 5310001 5319999 ME11E 5320001 5329999 ME11E 5300001 5309999 ME11E 5310001 5319999 ME11E 5320001 5329999 ME11E 5400001 JH2ME11A 7M300001 7M309999 JH2ME11A 7K310001 7K319999 JH2ME11A 7M320001 7M329999 JH2ME11U 7M300001 7M309999 JH2ME11U 7K310001 7K319999 JH2ME11U 7M320001 7M329999 JH2ME11A 8M400001 2 Australia 11 5400001 2007 08 01 JH2ME11U 8M400001 FCR14A A FCR14BA C Fuel hose general purpose hoses and vinyl hose The standard part fuel hose general purpose hose and vinyl hose may be substituted by the coiled bulk part When ordering the standard part fuel hose general purpose hose and vinyl hose use the bulk part number written in the parts catalogue in brackets name or use the catalogue below The bulk part standard length is 1 m however those displayed in the catalogue underneath the part are available in 3 m and 8 m lengths When exchanging the hose cut and use at the specified length as mentioned in the part name For the method of cut
40. 0115 3101D5 310100 1151A0 1151A5 115126 1151A5 COCK 55 FUEL 5 FUEL STRAINER 401 FUEL TANK FUEL SHROUD RADIATOR SHROUD RADIATOR SHROUD RADIATOR SHROUD RADIATOR n n esse Parts catalogue code 16950 KSC 003 16952 KCY 671 16955 KSC 003 16997 467 000 17509 73 00 17510 KSC 000 17512 KRN 000 17512 KRN 010 17515 KSC 000 17516 23 00 17518 KZ4 710 17521 KZ4 J20 17620 MEB 670 17624 KT1 780 17681 KSC 000 17684 KSC 000 17685 KSC 000 18334 ML3 680 19071 KSC 000ZB 19071 KSC 730ZA 19071 5 007 19071 KSC A10ZA 19072 KSC 000ZB COCK 55 FUEL SCREEN 5 FUEL STRAINER JOINT ASSY FUEL O RING 11 8 3 55 COLLAR TANK SETTING TANK COMP FUEL RUBBER FUEL TANK MOUNTING STAY FR TANK BAND TANK RR COLLAR SEAT FR TUBE COMP FUEL CAP BREATHER CAP ASSY FUEL TANK PACKING FUEL CAP TUBE B FUEL TUBE A FUEL MAIN TUBE A FUEL RESERVE RUBBER SILENCER SHROUD SET R RADIATOR TYPET CUL SHROUD SET L RADIATOR TYPE1 CUL 2007 08 01 E ED A ED B U A U B FUEL TANK CRF250X4 5 6 7 KSC3F1400A Reqd QTY Part No Description CRF250X Serial No Parts catalogue code 5 6 Ref No 19 19072 KSC 730ZA SHROUD SET L RADIATOR TYPE1 CUL 19072 5 007 19072 KSC A10ZA 84706 415 000 90106 KRN 000 BOLT FLANGE 5X12 91422 MT8 770 SCREW SPECIAL 5MM 90501 KZ4 J20 C
41. 03 60001 60M lt 95003 60003 60M gt 95003 33xxx 20 95003 33001 10M lt 95003 33003 10M gt WA WA WA WA WA WA WA WA WA DWH DWH WA WA WA 62 WOW OWA WA WA WA w 3 95003 60xxx 60 95003 60001 60M lt 95003 60003 60M gt Wal wal wal 69 0 5 wal 00 awa 0 4 wal wal 69 0 5 wal 0 4 02 own 2007 08 01 General purpose hoses Standard part No Bulk part No Bulk part Inner diameter mm Length m 95005 11 3 95005 11001 30 11 0 95005 11 5 95005 11001 50 11 0 95005 12 1 95005 12001 10 95005 12003 10 12 0 95005 12 2 95005 12001 20 12 0 95005 12 3 95005 12001 30 12 0 95005 12 5 95005 12001 50 12 0 95005 14 1 95005 14001 10 14 0 95005 14 2 95005 14001 20 95005 14003 20 14 0 95005 14 3 95005 14001 30 14 0 95005 14 5 95005 14001 50 14 0 95005 17 1 95005 17001 10 17 0 95005 17xxx 2x 95005 17001 20M 17 0 95005 17 3 95005 17001 30 17 0 95005 17 5 95005 17001 50 17 0 95005 30 3 95005 30001 30 3 0 95005 30xxx 5x
42. 05008 60M gt 3 5 6 5 95003 19xxx 20 95003 19001 10M lt 95003 19003 10M gt lt 95003 19008 10M gt 7 0 95003 38xxx 1x 95003 38001 10M lt 95003 38003 10M gt 3 0 95003 38xxx 20 95003 38001 10M lt 95003 38003 10M gt 3 0 95003 07xxx 1x 95003 07001 10M lt 95003 07003 10M gt lt 95003 07008 10M gt 4 0 7 0 95003 19xxx 3x 95003 19001 60M 95003 19003 60M 95003 19008 60 7 0 95003 39xxx 1x 95003 39001 10M lt 95003 39003 10M gt 4 0 95003 07xxx 20 95003 07001 10M lt 95003 07003 10M gt lt 95003 07008 10M gt 4 0 7 0 95003 19xxx 60 95003 19001 60M lt 95003 19003 60M gt lt 95003 19008 60M gt 7 0 95003 39xxx 20 95003 39001 10M lt 95003 39003 10M gt 4 0 95003 07xxx 3x 95003 07001 60M lt 95003 07003 60M gt lt 95003 07008 60M gt 4 0 7 0 95003 21 1 95003 21001 10 95003 21003 10 8 0 95003 40 20 95003 40001 10 95003 40003 10 6 0 95003 07 60 95003 07001 60 95003 07003 60 95003 07008 60 4 0 7 0 95003 21xxx 20 95003 21001 10M 95003 21003 10 8 0 95003 40 3 95003 40001 60 95003 40003 60 6 0 95003 07 7 95003 07001 70 95003 07003 70 95003 07008 70 4 0 7 0 95003 23xxx 1x 95003 23001 10M 95003 23003 10 8 0 95003 40 60 95003 40001
43. 1 51480 KSC A21 51490 KSC 003 51520 KSC 003 51520 KSC A01 51580 KSC 003 51580 KSC A01 51580 KSC A21 51610 MEB 750ZA 51620 MEN 000ZA 51620 KCZ J70ZA 51610 MEY 000ZA 90108 KZ4 J40 90113 23 000 90113 MAC 780 91254 KSC 003 91256 KZ3 A71 91257 MEB 751 91258 73 01 BOLT PLUG RING WEAR SEAL SET FR FORK PIPE COMP L SLIDE PROTECTOR L FR TNATURAL NATURAL TNATURAL NATURAL PROTECTOR COMP R FR FORK TNATURAL PROTECTOR R FR TNATURAL BOLT FLANGE 8X40 BOLT FLANGE 6MM BOLT PROTECTOR DUST SEAL O RING 26 7X3 5 O RING 27 7X1 9 O RING 18 8X1 9 2007 08 01 E FRONT FORK Description CRF250X 6 Serial No Parts catalogue code 91301 KZ3 711 91356 KZ3 003 91356 0 003 96001 06012 00 45461 MEN 000 45461 MEY 670 45462 MEN 000 93913 14110 O RING 3 5X1 5 O RING 44 7X2 4 O RING 37 2X2 4 SHOWA BOLT FLANGE 6X12 CLAMPER A FR BRAKE HOSE GUIDE SPEEDOMETER CABLE CLAMPER B FR BRAKE HOSE SCREW TAPPING 4X10 NNN 11112 2007 08 01 E Ref No Part No Description FRONT BRAKE CALIPER CRF250X 6 Ref No L O N Relative ref Number Description amp 711115 5 7111D1 11 711130 12 711160 KSC3F0900 SHOE PAD SET BRAKE FRONT 1 PISTON FRONT BRAKE CALIPER INCLUDES Bleed brakes NOTE Same time for two units CALIPER FRONT BRAKE INCLUDES Bleed brakes BR
44. 11 11 I 1 gt 2007 08 01 ED ED A ED B FENDER Ref L O N Relative ref Number No Description 4 415102 FENDER REAR KSC3 F2300 Part No Description RE OX Serial No Parts catalogue code 6 50283 KSC 300 RUBBER BATTERY 61304 958 003 NUT SPECIAL 6X7 77302 124 000 WASHER SEAT MOUNTING 80101 KSC 000ZB FENDER SET RR TYPE1 WL 90505 KRN 000 COLLAR RR FENDER 94101 06800 WASHER PLAIN 6MM 96001 06016 00 BOLT FLANGE 6X16 2007 08 01 E Ref No Part No TAILLIGHT Reqd QTY CRF250X 6 7 KSC4 F2400 Serial No Ref No Relative ref Number FON Description 1 3 6161D5 TAILLIGHT UNIT Parts catalogue code 33701 KSC 671 33701 5 00 37215 KAF 008 80130 KSC 000 83501 MG7 000 90102 SP1 003 90380 KSC 000 STAY TAILLIGHT GROMMET SIDE COVER SCREW TAPPING 4X8 PO SCREW SPECIAL 5X9 5 TO gt TO 2007 08 01 Ref L O N Relative ref Number No Description 1 610100 BATTERY 3 610105 CABLE POSITIVE BATTERY amp 612115 CABLE STARTER MOTOR 7 610110 CABLE NEGATIVE BATTERY 8 615113 SWITCH STARTER MAGNETIC KSC3F2500A Ref Reqd QTY No Part No Description CRF250X Serial No Parts catalogue code 4 5 6 7 31500 KY4 905 BATTERY YTX5L BS CYUASA
45. 1258 KZ3 B01 91262 KZ3 731 91283 ML7 003 91301 58 01 91301 KZ3 711 91302 PA9 003 91303 377 000 91304 MJ0 003 91305 KF0 003 91307 035 000 91307 611 000 91309 425 003 91312 003 91319 5 003 91320 KE1 000 91320 0 000 91320 008 91551 KRN 711 91351 KZ3 731 91351 KZ4 BO1 91351 MAC 671 91356 KZ3 003 91356 MM0 003 91370 461 000 91406 166 000 91410 679 000 91413 679 000 91422 MT8 770 91560 MS8 600 92000 92301 06010 0 92900 08022 0B D10 03 10 27 93000 93301 06016 0 93401 04016 00 93401 06012 08 93404 06014 00 93404 06020 08 93500 04012 1A 93500 04014 0G 93500 05008 0A 93500 05008 06 93500 05010 0A 93600 04012 16 93600 06010 0 93891 04008 07 93892 04008 18 93892 04014 18 93903 24380 93903 25380 93911 25120 93913 14110 93913 25410 94000 94001 06000 0S 94001 08000 0S 94002 05070 05 94002 06000 05 94021 05000 05 94050 06000 94050 08000 94050 12000 94101 06800 94101 08000 94102 08800 94103 05700 94111 04000 94111 08000 94201 20120 94201 25150 94301 08100 94301 08140 94301 10160 94301 12200 94301 14200 94303 08140 94510 12000 94510 14000 94510 16000 94520 14000 E12 E13 H3 J2 113 011 64 64 12 12 64 66 10 2 15 15 12 12 61 612 12 111 PART INDEX PartNumber Address Page Ref PartNumber Address Page Ref PartNumber Address Page Ref Part Number Address Page Part Number Addr
46. 14772 KRN A10 14775 KRN 670 14781 MAT 000 14901 KT7 013 14902 KT7 013 14903 KT7 013 14904 KT7 013 14905 KT7 013 14906 KT7 013 14907 KT7 013 14908 KT7 013 14909 KT7 013 14910 KT7 013 14911 KT7 013 14912 KT7 013 14913 KT7 013 14914 KT7 013 14915 KT7 013 14916 KT7 013 14917 KT7 013 14918 KT7 013 14919 KT7 013 14920 KT7 013 14921 KT7 013 14922 KT7 013 D8 F1 D8 D4 D4 D4 D4 D4 D4 D4 D4 D4 D4 D4 D4 D4 D6 D4 D6 D4 D6 D4 D6 D4 D6 D5 D6 D5 D6 D5 D6 D5 D6 D5 D6 D5 D6 D5 D6 D5 07 D5 07 05 D7 D5 D7 D5 D7 D5 D7 D5 D7 D5 D7 D5 D7 D5 D7 2007 08 01 5 1 6 8 9 10 10 11 12 12 13 13 13 14 15 16 17 16 17 16 17 16 17 16 17 16 17 16 17 16 17 16 17 16 17 16 17 16 17 16 17 16 17 16 17 16 17 16 17 16 17 16 17 16 17 16 17 16 17 14923 KT7 013 14924 KT7 013 14925 KT7 013 14926 KT7 013 14927 KT7 013 14928 KT7 013 14929 KT7 013 14930 KT7 013 14931 KT7 013 14932 KT7 013 14933 KT7 013 14934 KT7 013 14935 KT7 013 14936 KT7 013 14937 KT7 013 14938 KT7 013 14939 KT7 013 14940 KT7 013 14941 KT7 013 14942 KT7 013 14943 KT7 013 14944 KT7 013 14945 KT7 013 14946 KT7 013 14947 KT7 013 14948 KT7 013 14949 KT7 013 14950 KT7 013 14951 KT7 013 14952 KT7 013 D5 D7 D5 D7 D5 D7 D5 D7 D5 D7 D5 D7 D5 D7 D5 D7 D5 D7 D5 D7 D5 D7 D5 D7 06 D7 D6 D7 D6 D7 D6 D7 D6 D7 D6 D7 D6 D7 D6 D7 D6 D7 D6 D7 D
47. 17685 KSC 000 17900 KSC A10 17910 5 000 17913 KB7 000 17920 5 000 17950 KSC 000 17950 KSC 010 18000 18291 KPS 900 18291 MM5 860 18293 GZ5 000 18310 KSC 010 18310 KSC A20 18320 KSC 000 18323 KRN 000 18324 KRN 000 18334 ML3 680 18340 KSC A20 18355 KSC 000 18355 KSC A10 18374 MG7 701 18392 MK4 000 18601 MBM 003 19000 19000 KSC 000 19000 KSC D00 19009 KSC 000 19009 KSC 671 19010 KSC 003 19010 KSC 640 19010 KSC 641 19010 KSC A11 19014 KEA 003 19015 KRN 003 19015 KRN 731 19015 KSC A11 19020 KSC 300 19030 KSC 670 19030 KSC 671 19033 KRN 000 19033 KRN 010 19037 KRN 003 19037 KRN 640 19037 KRN 641 19051 KRN 000 19052 MAC 680 19055 KRN 003 19055 KRN 640 19055 KRN 641 19061 KRN 000 19062 KRN 000 19064 KRN 000 19064 KSC 000 J2 J2 J2 42 110 110 110 110 42 110 110 110 42 42 42 110 110 110 110 110 110 110 110 110 111 111 111 111 111 19071 5 0007 H 19071 KSC 730ZA H6 19071 5 007 H6 19071 KSC A10ZA H6 19071 KSC A20ZA H8 19072 5 0007 H 19072 KSC 730ZA H7 19072 KSC A002A H7 19072 KSC A10ZA H7 19072 KSC A20ZA H8 19104 KSC 000 19104 ME9 000 111 111 2007 08 01 N N VINO WW NJ O OO N O Ui Ui Ui F Ui Ui F Q N CA IN PO 19105 KSC 000 19105 KSC A10 19105 68 000 19107 68 000 19110 KSC 000 19215 KRN 670 19215 KRN A00 19221 KRN 670 19221 KRN A00 19226 KRN 670 192
48. 211 08000 PEDAL CHANGE ARM ASSY KICK STARTER JOINT KICK ARM BOLT KICK JOINT SPRING KICK STARTER PEDAL RR BRAKE SPRING ASSY RR BRAKE RETURN SHAFT BRAKE PIVOT DUST SEAL 17X20X2 5 BOLT KICK ARM WASHER 26X9 WASHER 26X10 5 PIN SNAP 8MM DUST SEAL 15X20X2 5 PIN SPLIT 2 0X12 PIN D JOINT BOLT FLANGE 6X22 BALL STEEL 8 1 4 2007 08 01 Parts catalogue code Relative ref Number Description 4101C4 BRACKET STEP 4101N7 BRACKET STEP 4101C3 BRACKET STEP 4101N7 BRACKET STEP 4101C6 BAR MAIN STEP 4101J1 BAR MAIN STEP 4101C5 BAR MAIN STEP 4101J1 BAR MAIN STEP L O N s IO PO KSC3F1900 Reqd QTY Part No Description CRF250X Serial No Parts catalogue code 6 Ref No 50603 KZ4 J40 PIN STEP JOINT 50610 MEN 670 BRACKET R STEP 50610 MEN 671 50611 MEN 670 50611 MEN 671 50616 MEN 670 ARM R STEP 50617 KZ4 J40 SPRING R STEP RETURN 1111 11141 Sa 3441 1 3 3 3 1 I I I I gt 1111 1111 50618 KZ4 J40 SPRING STEP RETURN 50642 670 ARM L 5 90101 KZ3 J50 BOLT FLANGE 8X24 90101 KZ4 J40 BOLT STEP 12MM 94102 08800 WASHER PLAIN 8 TO NNN TO TO TO 94201 25150 SPLIT 2 5 15 2007 08 01 Ref L O N Relative ref Number No Description 1 410181 BRACKET SIDE STAND
49. 21A7 3121A5 3121B6 COVER AIR CLEANER CASE BASE AIR CLEANER ELEMENT AIR CLEANER MUDGUARD AIR CLEANER CASE COVER AIR CLEANER CASE SIDE RIGHT AIR CLEANER 11 TUBE AIR CLEANER CONNECTING KSC3F1600A Reqd QTY CRF250X Ref No Serial No Part No Description Parts catalogue code 6 NO O 15707 634 000 15771 551 000 16959 1 000 16965 VM0 771 17211 KSC 000 17212 MEN 670 17213 KSC 000 17214 MEN 670 17217 MEB 770 17218 KRN 000 17218 5 000 17219 5 000 17221 5 000 17224 KN5 670 17225 KN5 670 17250 5 000 17250 KSC 010 17253 KSC 000 17291 KSC 000 17316 MN1 670 17316 611 000 17358 HA0 680 CLIP OIL DRAIN TUBE CLIP OIL DRAIN TUBE 401 FUEL TUBE CLAMP HOSE COVER 55 AIR CLEANER STAY AIR CLEANER ELEMENT ELEMENT AIR CLEANER BASE ASSY ELEMENT PLATE AIR CLEANER CASE FR MUDGUARD AIR CLEANER CASE SEAL AIR CLEANER CASE SEAL AIR CLEANER COVER A COVER R SIDE WASHER AIR CLEANER COVER SETTING STUD 6X21 CASE COMP AIR CLEANER TUBE AIR CLEANER CONNECTING BOLT ELEMENT SETTING CLIP A BREATHER TUBE CLIP BREATHER TUBE TUBE DRAIN 111 1 1 1 1 2007 08 01 Description AIR CLEANER Reqd QTY CRF250X 6 KSC3F1600A Serial No Parts catalogue code
50. 26 KRN 000 50197 KRN 000 50200 KSC 010 STAY COUPLER CLIP FUEL TUBE BODY COMP RR FRAME 50200 KSC 730 50283 KSC 300 1 I 1 1 1111 50283 MR7 300 50283 MEN AQO 50360 KRN 000 50360 KRN A10 50370 KSC 000 50283 MR7 300 50407 KSC 000 50407 KRN 7350 RUBBER SEAT RAIL RUBBER TANK GUARD GUARD L ENGINE GUARD R ENGINE RUBBER SEAT RAIL BRACKET R HEAD HANGER Ooo N AWN 1 FIP eH I I I 1 1 1 1 51 1 1 11 I 1 1 1 50408 KSC 000 50408 KRN 730 52156 353 300 90101 KSC 000 90105 KRN 000 90106 KRN 000 COLLAR 6X4 BOLT FLANGE BOLT FLANGE BOLT FLANGE 90107 KRN 000 90109 KSC 000 90116 KW3 000 BOLT FLANGE BOLT FLANGE BOLT FLANGE _ r 2007 08 01 FRAME BODY KSC3F2800B Reqd QTY Description CRF250X Serial No Parts catalogue code 6 90122 KRN 000 BOLT FLANGE 10X26 90302 KZ3 J40 NUT FLANGE 10MM 90410 HC4 000 WASHER 10MM 90511 KRN 000 WASHER HEAD HANGER PLATE 90651 KV6 003 BAND WIRE 90652 KT1 771 BAND WIRE BLACK 95404 06014 00 BOLT WASHER 6X14 94050 08000 NUT FLANGE 8 96001 06016 00 BOLT FLANGE 6X16 90004 GHB 630 BOLT FLANGE 6X16 NSHF 50170 5 20 GUIDE CLUTCH CABLE 50100 KSC A10 BODY COMP FRAME I I 1
51. 3 410180 BAR SIDE STAND 4 410182 SPRING SIDE STAND KSC3F2000A Reqd QTY Part No Description CRF250X Serial No Parts catalogue code No 5 6 7 8 Ref 50125 KSC 000 BRACKET SIDE STAND 1 1 1 1 50500 KA3 820 STAND COMP MAIN 1 1 1 D 50530 KSC 000 BAR SIDE STAND 1 1 1 1 50540 KSC 000 SPRING ASSY SIDE STAND 1 90101 KZ3 J50 BOLT FLANGE 8X24 1 90108 MJ0 000 BOLT SIDE STAND PIVOT 1 90122 MEN 670 BOLT 10X24 1 1 90304 GE8 003 NUT U 10MM 1 2007 08 01 SWINGARM Ref No Part No Reqd QTY CRF250X 5 6 7 Description Serial No KSC3F2100B Ref No L O N Relative ref Number Description 1 213165 5121B1 512168 5121B2 5121G8 4101E2 4101E5 4101E4 4101E3 512180 512168 512169 512100 DRIVE COLLAR SWINGARM PIVOT COLLAR SWINGARM PIVOT COLLAR SWINGARM PIVOT COLLAR SWINGARM PIVOT 11 36 37 GUIDE DRIVE CHAIN SLIDER CHAIN ROLLER CHAIN TENSIONER ROLLER CHAIN LOWER SWINGARM ASSEMBLY BEARING SWINGARM PIVOT LEFT BEARING SWINGARM PIVOT RIGHT BEARING SWINGARM PIVOT BOTH Parts catalogue code n 3 1 1 06405 KSC 003 40545 KSC 005 43468 KZ3 BOO 52101 KZ4 J40 52141 KZ3 J40 52141 KZ4 J40 52143 KZ3 860 52143 KZ4 J40 52146 MEN 000 52146 KRN 711 52148 MEN 000 NO O T Or 52156
52. 30 53100 MEN 670 53121 MEN 670 53121 MEN 67 1 53132 KZ4 J20 53132 KA3 831 53133 KA3 832 53300 KSC 000 86150 KPG 901 90106 MJ0 000 90107 KZ4 J40 90124 KZ4 J40 90304 KZ4 J30 90306 KZ4 711 90503 KZ4 J40 90507 KA3 830 95014 22100 GUIDE FR BRAKE HOSE PIPE STEERING HANDLE HANDLE BRIDGE FORK EMBLEM PRODUCT MARUI BOLT FLANGE BOLT FLANGE BOLT FLANGE NUT STEERING NUT U 10MM WASHER STEERING STEM WASHER PLAIN 10MM HOLDER B1 HANDLE PIPE UPPER ANNI AAA 45 TO S32 NNN gt ANNI gt 1 x F 2007 08 01 STEERING STEM Ref L O N Relative ref Number No Description 5 510100 STEM OR SHAFT ASSY STEERING 6 5101B2 THREAD STEERING HEAD TOP 9 5101B6 BEARING HEAD PIPE UPPER 510187 BEARING HEAD PIPE LOWER 5101C7 BEARING HEAD PIPE BOTH KSC3F0600 Reqd QTY Part Description GRE250D Serial No Parts catalogue code 6 7 44832 KSC 000 GUIDE SPEEDOMETER CABLE 44832 5 00 45468 KS7 830 GUIDE FR BRAKE HOSE 53214 KZ3 861 DUST SEAL STEERING HEAD 53214 KZ4 701 DUST SEAL STEERING HEAD 53219 KSC 000 STEM SUB ASSY STEERING 53229 KZ4 J30 THREAD STEERING HEAD 90106 0 000 BOLT FLANGE 6X16 90107 KZ4 J40 BOLT FLANGE
53. 31505 KSC 000 COVER BATTERY TERMINAL 32401 KSC 670 CABLE STARTER MAGNETIC 32401 KSC A10 32410 KSC 670 32410 KSC A10 32411 253 000 STARTER MOTOR TERMINAL 32414 000 BATTERY TERMINAL 32601 KSC 670 BATTERY EARTH 32601 KSC A10 35850 KK6 740 SWITCH ASSY STARTER MAGNETIC 90111 MR5 000 BOLT SOCKET 5X9 95012 13001 BAND B2 BATTERY 98200 31500 FUSE BLADE 15A NO 2007 08 01 E WIRE HARNESS Ref LON Relative ref Number No Description 2 6141A1 IGNITION CONTROL MODULE 3 6141B8 COIL DIRECT IGNITION 4 6151B2 RECTIFIER REGULATE 5 611100 HARNESS WIRE 6 611155 RELAY MAIN KSCA F2600 Reqd Description CRF250X Serial No Parts catalogue code 6 30401 KSC 000 CUSHION C D I UNIT 30410 KSC 67 1 C D I UNIT 30410 5 01 30410 KSC D11 30410 KSC D21 30700 KRN 670 CAP ASSY NOISE SUPPRESSOR 31600 KSC 671 RECTIFIER COMP REGULATOR 32100 KSC 671 HARNESS WIRE 52100 5 00 52100 5 10 32100 5 20 11 11 rasta 11 1 1 1 11212211212 1I211221 12112 21112221112 o 38501 6 007 RELAY COMP STARTER MATSUSHITA 38506 2 691 SUSPENSION STARTER RELAY MATSUSHITA 96001 06016 00 BOLT FLANGE 6X16 98200 31500 FUSE BLADE 15A 2007 08 01 E RADIATOR Ref L O N Relative ref Number No Description 2 115102 RADIATOR 1151A2 RADIATOR 3 115101 RADIATOR 1151A2 RADIATOR 1151B2 GRILLE RADIATOR L
54. 35000 35130 KSC 670 35130 KSC A10 35150 KSC 671 35340 ML4 005 35701 MG9 950 35850 KK6 740 37000 37200 MN1 731 37215 KAF 008 37760 2 003 38000 38501 6 007 38506 2 691 40000 40545 KSC 005 41000 41201 KSR J00 41203 KZ4 J30 41204 KZ4 J30 41231 KZ4 J20 42000 42301 KZ4 J40 42305 KZ4 J40 42306 KZ4 J20 42311 KZ4 J40 42620 KZ4 J20 42635 KRN 710 42635 MEN 000 42650 KSC 000 42650 KSC A20 42650 MEY 000 42701 KSC 003 42701 KSC A21 42711 KSC 004 42711 KSC D01 42714 KA3 710 42715 0 770 17 95 17 95 42717 329 000 43000 43108 KZ4 J41 43112 KZ4 J41 43131 KW3 006 43150 KRN 711 43150 KZ4 J41 45190 KRN 711 43190 KZ4 J41 43215 KZ4 J41 43310 KZ4 J41 43330 KZ4 J40ZA G16 43340 KZ4 J40ZA 616 43340 MEY 000ZA H1 43351 KZ4 J40 43351 MEN A10 43352 568 003 43353 461 771 45468 23 00 43500 KZ4 J42 43500 KZ4 J43 43504 MB2 006 43513 KZ4 J41 43514 KS6 701 43520 KZ4 J42 43520 KZ4 J43 43521 KZ4 J41 43522 KZ4 J41 43530 KZ4 J41 44000 44301 KSC 000 44311 KZ4 J40 44620 680 44655 KSC 000 44650 KSC 000 44650 5 20 44701 MEN 003 44701 MEN A11 44711 MEN 004 44711 MEN JO1 44711 MEV 641 44712 300 004 44712 400 004 44712 434 003 44712 KA3 711 44713 300 003 44713 300 004 44713 KS6 641 44713 MG7 003 44715 MA0 770 44800 KSC 005 44830 KSC 000 44831 KSC 300 H5 77 16 G16 G16 G16 G16 G16 G16 G16 G16 H2 H5 H5
55. 4 16100 KSC D12 16100 KSC D22 16112 HP1 A01 16112 MEB 671 16112 MEY A11 16157 MEN 671 16157 MEN A01 16165 MEB 671 16165 MEB 671 16165 MEY A11 16172 MEB 671 16177 MEB 671 16178 MEB 671 16178 MEN 851 16179 428 670 16179 KSC 671 16179 KZ4 690 16185 MEN 671 16196 MEB 671 16196 MEN 851 16197 MEB 671 16198 MEB 671 16199 KSC 671 16205 KSC D12 16211 KRN 670 16218 KSC 670 16218 MCJ 000 16222 MV4 300 16234 MEN 671 16950 KSC 003 16950 KSC A21 16952 KCY 671 16955 KSC 003 16955 5 21 16959 1 000 16961 010 16965 VM0 771 16997 467 000 E14 E15 E15 E15 E15 E15 E15 E16 E15 E15 E15 E15 E16 E15 E15 E15 E15 E15 E15 E15 E15 E15 E15 E15 E15 E15 E15 E15 E15 E15 E15 E15 E15 E15 E15 E15 E15 E15 E15 E15 2 2 2 D2 E15 H H8 H H8 H6 H8 H11 H11 H H8 17000 17211 KSC 000 17212 MEN 670 17213 5 000 17214 MEN 670 17217 MEB 770 17218 KRN 000 17218 5 000 17219 5 000 17221 5 000 17224 KN5 670 17225 KN5 670 17250 5 000 17250 KSC 010 17253 KSC 000 17291 KSC 000 17316 611 000 17316 MN1 670 17358 HA0 680 17359 MAG LOO 17370 419 700 17372 000 17374 000 17375 KSC 000 17509 KZ3 BOO 17510 5 000 17510 5 20 17512 KRN 000 17512 KRN 010 17512 KSC A20 17515 KSC 000 17516 23 00 17518 KZ4 710 17521 KZ4 J20 17620 MEB 670 17624 KT1 780 17681 KSC 000 17681 KSC A20 17684 KSC 000 17684 KSC A20
56. 40 89216 MEB 670 89216 MY9 000 89217 KRN 000 89301 KA4 811 90000 90001 GB4 000 90001 KRN 670 90001 MEN 850 90002 KRN 670 90003 KRN 670 90004 GHB 600 90004 GHB 630 90004 GHB 690 90004 GHB 710 90004 GHB 780 90005 896 000 90005 MCJ 000 115 115 15 15 115 115 115 115 ATO TDD AUDIO 90010 MEB 670 90013 MEB 670 90017 MY9 790 90018 ZA5 000 90022 MG8 000 90031 KRN 670 90038 KY4 900 90071 0 000 90071 5 000 90084 MEN 670 90087 Kw3 000 90088 MEB 670 90101 KCE 000 90101 KRN 730 90101 KSC 000 90101 KZ3 J50 90101 KZ4 J40 90102 MEN 710 90102 SP1 003 90103 KRN 000 90105 KRN 000 90105 MAC 680 90105 MEN 000 90105 MEN 730 90106 KRN 000 90106 MJ0 000 90107 KRN 000 90107 KZ4 J40 90108 KZ4 J40 90108 MJ0 000 90108 MNO 000 90109 KSC 000 90110 KZ4 J40 90111 MEB 003 90111 MR5 000 90112 413 000 90113 KZ3 000 90113 MAC 780 90113 MEN 670 90113 MEV AQO 90113 MEV A10 90114 166 006 90114 MAC 780 90115 KV3 700 90116 KW3 000 90122 KRN 000 90122 MEN 670 90123 KZ4 J40 90123 MEN 670 90124 KZ4 J40 D16 E2 D1 H8 E11 E4 E7 E1 E8 E11 D2 D14 D10 D8 H13 H8 112 H13 H15 H16 H15 H10 17 H14 112 G15 H5 12 H8 H7 112 67 68 112 67 68 611 H16 H7 112 613 66 18 E9 G11 611 64 64 64 66 615 12 112 115 H16 H13 H10 67 38 40 Part Number Address Ref Part Number Address Page Re
57. 40 KSC 670 19245 KRN 670 19245 KRN 671 19246 KSC 670 19506 KS6 700 19508 KA3 710 19523 KRN 730 19523 MEB 670 22000 22100 KSC 670 22100 KSC A10 22120 KRN AQO 22120 KSC 670 22125 435 000 22201 KSC 670 22202 KSC 670 22321 KF0 770 22351 KZ4 A90 22352 KZ4 A90 22401 KSC 670 22402 435 000 22810 KSC 670 22810 KSC A10 22813 KRN 670 22838 KSC 670 22851 KZ3 J20 22870 KSC 000 23000 23121 KSC 670 23210 KSC 670 23210 KSC A10 23221 KSC 670 23221 KSC A10 23225 KSC 670 23411 KSC 670 23413 KSC 670 23421 KSC 670 23431 KSC 670 23432 KSC 670 23441 KSC 670 23451 KSC 670 23452 KSC 670 23461 KSC 670 23462 KSC 670 111 111 111 111 111 D13 013 013 013 013 F2 513 E7 E7 E7 111 H13 02 02 aii O T N P O O O P 6 23471 KSC 670 23472 KZ4 000 23481 KSC 670 23491 KSC 670 23801 KSC 670 23802 KSC 670 23810 KSC 670 23812 KSC 670 24000 24211 KSC 670 24221 KSC 670 24251 KSC 670 24241 KSC 670 24242 KSC 670 24511 KRN A00 24511 KSC 670 24312 KA3 741 24515 HA0 000 24321 KZ4 620 24522 4 000 24524 711 24325 KA3 711 24326 KBH 901 24328 KRN 670 24329 KA3 740 24430 KA3 740 24455 K24 690 24610 KRN 670 24610 KRN 730 24651 MEB 670 24652 HA0 000 24700 000 28000 28110 KSC 670 28115 KSC 670 28120 KSC 670 28125 MT7 004 28127 52 612 2
58. 50X Ref No Serial No Part No Description Parts catalogue code 7 32 33 52476 KZ4 J20 52479 KZ4 J40 52479 KSR 710 52479 KSC A10 52486 KZ3 J21 52487 KA4 831 87516 21 600 87516 K21 881 90130 KZ4 J20 90131 MEN 840 90130 KZ4 J40 90131 KZ4 J40 90131 MEY 000 90152 MEB 750 90153 KZ4 710 90306 KBP 901 90306 KZ4 711 90501 KZ4 J40 90501 KRN 710 91051 KSC 003 91053 KZ4 J21 91051 KSC 003 91074 24 801 9107 amp KRN 711 91074 MAC 741 91256 KZ3 731 91257 KZ3 891 91262 KZ3 731 91351 KZ3 731 91351 24 801 91351 KRN 711 91351 MAC 671 90501 KZ4 J40 90130 MEN 840 WASHER THRUST ROD SUB 55 CUSHION CONNECTING SPRING RING STOPPER LABEL DAMPER WARNING LABEL RR DAMPER WARNING FRENCH BOLT LINK BOLT LINK BOLT LINK CUSHION UPPER 10X53 BOLT CUSHION LOWER 10X43 5 NUT U 12MM NUT U 10MM WASHER PLAIN 12MM BEARING NEEDLE 20X26X15 BEARING NEEDLE 20X26X14 BEARING NEEDLE 20X26X15 BEARING NEEDLE 19X26X15 BEARING NEEDLE 19X26X13 BEARING SPHERICAL 10 O RING 21 O RING 26 2X1 9 DUST SEAL 25X32X4 DUST SEAL RR CUSHION PIVOT DUST SEAL 17X26X3 DUST SEAL 17 5X26X3 DUST SEAL 16 26 3 WASHER PLAIN 12MM BOLT LINK 12X82 gt gt gt INA a 1 1 31 1 INA SPI Oo 1 1 1 1 5 2 2 4 2 1 1 1 1 OV s 1 11 gt I I gt I li gt
59. 6 D7 D6 D7 D6 D7 D6 D7 D6 D7 D6 D7 D6 D7 D7 14953 KT7 013 14954 KT7 013 14955 KT7 013 14956 KT7 013 14957 KT7 013 14958 KT7 013 14959 KT7 013 14960 KT7 013 14961 KT7 013 14962 KT7 013 14963 KT7 013 14964 KT7 013 14965 KT7 013 14966 KT7 013 14967 KT7 013 14968 KT7 013 14969 KT7 013 15000 15111 KRN 670 15133 KRN 670 15201 KSC 670 15220 MEB 770 15331 324 000 15332 324 000 15412 MEN 67 1 15414 MEB 670 15421 000 15611 KA3 710 15650 KRN 670 15707 654 000 15771 551 000 16000 16010 KRN 671 16010 KSC 671 16011 KZ3 J11 16011 MEN 851 16013 MEB 67 1 16014 KRN 67 1 16014 KRN 731 16015 KSC 671 16015 KSC A11 16015 MEN 851 16016 KSC 671 16016 KSC A11 16018 MEB 67 1 16018 MEY A11 16019 MEB 67 1 16021 KRN 67 1 16021 01 16028 MEB 671 16028 01 16029 MEB 671 16029 MEY A11 16032 KSC D11 16032 KSC DZ1 07 07 07 07 07 07 07 07 07 07 07 07 07 07 07 07 07 NO OO ODONNANDNUAUBRWNNU 107 108 Part Number Address Ref Part Number Address Page Ref PART NO INDEX Address Page Ref Part Number Part Number Address Page Ref Part Number Address Page Ref 16032 MEB 671 16033 MEB 671 16033 01 16037 MEB 671 16038 KRN 671 16046 MEB 671 16060 KSC 671 16076 ND5 004 16080 HP1 601 16080 MEB 671 16081 KRN 671 16085 MEB 671 16088 KRN A01 16100 KSC 671 16100 KSC 673 16100 KSC 67
60. 60 95003 40003 60 6 0 95003 23 20 95003 23001 10 95003 23003 10 8 0 95003 43 1 95003 43001 10 95003 43003 10 95003 43008 10 5 0 95003 08 1 95003 08001 10 95003 08003 10 95003 08008 10 4 5 6 5 95003 23 3 95003 23001 60 95003 23003 60 95003 23008 60 8 0 95003 43 20 95003 43001 10 95003 43003 10 95003 43008 10 5 0 95003 09 3 95003 09001 60 95003 09003 60 4 5 8 0 95003 09 60 95003 09001 60 95003 09003 60 4 5 8 0 95003 23 60 95003 23001 60 95003 23003 60 95003 23008 60 8 0 95003 45 1 95003 45001 10 95003 45003 10 95003 45008 10 8 0 95003 10 1 95003 10001 10 95003 10003 10 5 0 8 0 95003 25xxx 1x 95003 25001 10M lt 95003 25003 10M gt 9 0 95003 45 20 95003 45001 10 95003 45003 10 95003 45008 10 8 0 95003 10 20 95003 10001 10 95003 10003 10 5 0 8 0 95003 25 20 95003 25001 10 95003 25003 10 9 0 95003 50 1 95003 50001 10 95003 50003 10 9 0 95003 10xxx 3x 95003 10001 60M 95003 10003 60 5 0 8 0 95003 25 3 95003 25001 60 95003 25003 60 9 0 95003 50 20 95003
61. 7 013 SHIM TAPPET 14945 KT7 013 SHIM TAPPET 14946 KT7 013 SHIM TAPPET 14947 KT7 013 SHIM TAPPET 14948 KT7 013 SHIM TAPPET 14949 KT7 013 SHIM TAPPET 14950 KT7 013 SHIM TAPPET 14951 KT7 013 SHIM TAPPET 14952 KT7 013 SHIM TAPPET 14953 KT7 013 SHIM TAPPET 14954 KT7 013 SHIM TAPPET 14955 KT7 013 SHIM TAPPET 14956 KT7 013 SHIM TAPPET 14957 KT7 013 SHIM TAPPET 14958 KT7 013 SHIM TAPPET 14959 KT7 013 SHIM TAPPET 14960 KT7 013 SHIM TAPPET 14961 KT7 013 SHIM TAPPET 14962 KT7 013 SHIM TAPPET 14963 KT7 013 SHIM TAPPET 14964 KT7 013 SHIM TAPPET 14965 KT7 013 SHIM TAPPET 14966 KT7 013 SHIM TAPPET 14967 KT7 013 SHIM TAPPET 14968 KT7 013 SHIM TAPPET 14969 KT7 013 SHIM TAPPET 5 18 91007 KRN 671 BEARING BALL RADIAL 6905 19 96001 06012 00 BOLT FLANGE 6X12 gt NJ NJ P PO PD PD PD PD PD PD NN PD PD
62. 8131 5 670 28141 KSC 670 28210 KSC 670 28230 KRN 670 28257 KSC 670 28241 710 28242 710 28251 KZ4 000 28261 710 28262 KS6 701 28282 74 800 28500 KRN 000 28502 KRN 000 28306 MEN 670 28333 000 E8 E8 E8 E8 E8 E8 D14 D14 VIT N GI GA P SO OS Ut CN Part Number Address Ref Part Number Address Page Ref PART NO INDEX Part Number Address Page Ref Part Number Address Page Ref Part Number Address Page Ref 30000 30401 KSC 000 30410 KSC 671 50410 5 01 30410 KSC D11 30410 KSC D21 30700 KRN 670 31000 31100 KSC 671 31100 KSC A11 31200 KSC 671 31201 MBE 008 31204 KS5 901 31205 MBE 008 31206 MBE 008 31207 MBE 008 31500 KY4 905 31505 KSC 000 31600 KSC 671 31700 5 000 31911 MBW E11 31912 MBW E11 31921 MBW E12 31922 MBW E12 32000 32100 KSC 671 52100 5 00 52100 5 10 52100 5 20 32110 5 000 32112 KRN 670 32171 GF9 621 32401 KSC 670 32401 KSC A10 32410 KSC 670 32410 KSC A10 32411 253 000 32414 MCF 000 32601 KSC 670 32601 KSC A10 33000 33103 KSC 670 33107 KAE 770 33107 KAE 771 33113 MBW D21 33117 KBR 730 33130 KSC 672 33130 KSC A21 33130 MEY 670 33150 KSC 673 33150 KSC A21 7M 74 ON MT OS CIL An Un NO I gt gt NO ON O 33701 KSC 671 33701 5 00 34000 34901 6 1 003
63. 8X45 91015 24 701 BEARING HEAD PIPE NTN 95701 06010 00 BOLT FLANGE 6X10 ONO WN 2007 08 01 FRONT FENDER Ref LON Relative ref Number No Description 1 4131B7 FENDER FRONT KRN4 F0500 Ref Reqd QTY No Part No Description CRF250X Serial No Parts catalogue code 6 1 61110 MEN 670 FENDER SUB ASSY FR 2 90506 450 000 WASHER FENDER MOUNTING 3 90512 KZ4 J20 COLLAR FR FENDER 4 96001 06016 00 BOLT FLANGE 6X16 2007 08 01 E FRONT FORK Ref LON Relative ref Number No Description 4 5111C5 SPRING FRONT FORK 5111C6 SPRING FRONT FORK 5111C7 SPRING FRONT FORK 511168 OUTER LEFT 5111C9 TUBE OUTER RIGHT 511120 OUTER BOTH 511105 PIPE SLIDE RIGHT 5111D6 PIPE SLIDE BOTH 13 32 5111D8 DAMPER FRONT FORK 5111D9 DAMPER FRONT FORK 5111E0 DAMPER FRONT FORK BOTH 5111E4 BOLT FRONT FORK LEFT 5111E5 BOLT FRONT FORK RIGHT 5111E6 BOLT FRONT FORK BOTH 5111C3 FORK ASSY FRONT RIGHT 5111C4 FORK ASSY FRONT BOTH 6 7 8 5111E7 SEAL SET FRONT FORK LEFT 5111E8 SEAL SET FRONT FORK RIGHT 5111E9 SEAL SET FRONT FORK 5111D4 PIPE SLIDE LEFT 5111D6 PIPE SLIDE BOTH 5111C2 FORK ASSY FRONT LEFT 5111C4 FORK ASSY FRONT BOTH 8 O O
64. 90501 KZ4 J40 90501 MEN 670 90501 ML3 910 90502 KRN 000 90503 KRN 000 90503 KZ4 J40 90506 430 000 90507 KA3 830 90510 KSC 671 90511 KRN 000 90512 KRN 730 90512 KZ4 J20 90522 170 700 90543 MV9 670 90545 300 000 90601 001 000 90601 360 000 90601 KSC 003 90602 360 000 90602 MEB 670 90604 MEB 670 90608 072 000 90610 MEB 670 90650 KV6 003 90651 6 51 90651 6 003 90651 MA5 671 90652 KT1 771 D3 17 90672 SA0 003 90701 MR7 000 90705 PFF 300 90751 GK1 003 90901 KRN 670 90901 KRN AQO 90901 5 20 91000 91001 147 003 91001 4 003 91001 KRN 671 91001 KSR A01 91001 KZ4 J11 91002 KRN 67 1 91002 KRN 851 91002 KRN A11 91004 KSC 671 91004 KY4 900 91004 MEB 67 1 91005 KRN 851 91005 KRN A01 91005 KSR A01 91005 MEB 671 91006 KRN A01 91007 KRN 671 91011 GCT 005 91012 KA3 710 91012 P68 003 91015 KZ4 701 91022 KA4 740 91025 KT7 003 91051 KSC 003 91051 KZ4 J21 91052 KZ4 J21 91053 719 005 91053 KZ4 J21 91062 MAC 681 91071 MJ0 003 91072 KZ3 861 91074 KRN 711 91074 KZ4 B01 91074 MAC 741 91201 148 005 91201 56 004 91201 KSR A01 91201 MEB 671 91202 MEB 671 91202 MEY 671 91203 KA4 771 91203 MEB 671 91204 HP1 601 91204 KRN 671 113 D3 D3 H14 D14 F2 E4 E4 E4 2007 08 01 91205 KA3 712 91205 MEB 67 1 91211 KRN 671 91211 KSE 671 91251 444 000 91251 KSC 003 91251 KZ4 J21 91253 KZ3 861 91254 KSC 003 91256 KZ3 731 91256 23 71 91257 23 891 91257 MEB 751 9
65. 95005 70xxx 3x 95005 70001 30M lt 95005 70003 30M gt 7 0 95005 70xxx 5x 95005 70001 50M 7 0 95005 75xxx 1x 95005 75001 10M lt 95005 75003 10M gt 7 3 95005 75xxx 2x 95005 75001 20M 7 3 95005 80xxx 1x 95005 80001 10M lt 95005 80003 10M gt 8 0 95005 80xxx 2x 95005 80001 20M 8 0 95005 80xxx 3x 95005 80001 30M 8 0 95005 80xxx 5x 95005 80001 50M 8 0 95005 91xxx 3x 95005 91001 30M 12 0 95005 91xxx 5x 95005 91001 50M 12 0 95005 92xxx 3x 95005 92001 30M 12 0 alow wo 3 3 wa 02 w Ow 0 4 00 02 95005 92 5 95005 92001 50 12 0 NOTE X is displayed to represent the omitted numerals and letters of the roman alphabet CAUTION It is DANGEROUS to confuse the fuel hose with the general purpose hose or vinyl hose Never use a general purpose hose or vinyl hose in place of a fuel hose or vice versa Always use the correct bulk part in the parts catalogue according to the service manual or the instructions issued with the bulk part 2007 08 01 E Bulk part number of fuel hose general purpose hose and vinyl hose Example 95001 75001 50M Bulk part number Refers to the bulk part Marking code hose type fuel hose and general purpose hose Change code for added hose V
66. A0 COMPRESSION PRESSURE MEASUREMENT CARBURETOR FLOAT LEVEL 3115A0 MEASUREMENT 6145A0 IGNITION TIMING INSPECTION TRANSMISSION OIL INSPECTION EXCLUDES Oil change ENGINE OIL INSPECTION EXCLUDES Oil change 7115A0 BRAKE OPERATION TEST 6105A0 BATTERY CHECKING OF ELECTROLYTE LEVEL amp CHARGE 2105A0 1135A0 4 Overhaul Work condition The required Measurements inspections adjustments and cleaning washing of each part are performed including the main body removal installation work the replacement of defective parts LON DESCRIPTION FRT CARBURETOR OVERHAUL E 311200 INCLUDES All necessary adjustment 1 0 5 Other work LON DESCRIPTION 1130A1 OIL FILTER SCREEN CLEANING INCLUDES Engine removal and installation 3120A0 CLEANER ELEMENT CLEANING 7110A0 BRAKE AIR BLEEDING 7110A1 BRAKE AIR BLEEDING 1151E7 RADIATOR COOLANT CHANGE E ENGINE GROUP CYLINDER HEAD COVER CYLINDER HEAD CAMSHAFT VALVE CAM CHAIN TENSIONER CYLINDER R CRANKCASE COVER CLUTCH OIL PUMP WATER PUMP A jil 2 m 2007 08 01 E ENGINE GROUP TER L CRANKCASE COVER GENERATOR STARTING MOTOR STARTING CLUTCH CRANKCASE CRANKSHAFT PISTON 5 1 0 2 9 XI E 17 NO 34 8 pd 34 BALANCER TRANSMISSION GEARSHIFT DRUM
67. ACKET FRONT CALIPER Parts catalogue code 06431 MA3 405 43352 568 003 43353 461 771 45105 MY6 405 45105 MY6 415 45107 KZ4 J31 45108 MY1 006 45112 KS6 701 45131 HA5 672 45132 166 016 45133 MA3 006 45150 MEN 006 45190 MEN 006 45203 MG3 016 45215 HA5 672 90110 KZ4 J40 SEAL PISTON SCREW BLEEDER NISSIN BLEEDER PAD FR PISTON SPRING PAD RETAINER BOLT A PIN BOOT PIN BUSH NISSIN CALIPER SUB ASSY L FR BRAKE NISSIN BRACKET SUB ASSY L FR CALIPER PLUG PIN PIN HANGER BOLT FLANGE 8X40 NI I 1 NI I 2007 08 01 ED ED A U U A ED B U B Relative ref Number Description 710151 AXLE FRONT WHEEL 710103 HUB FRONT WHEEL 7101D4 FRONT WHEEL 710109 RIM WHEEL FRONT 11 710139 FRONT TIRE ONE 11 710140 TUBE FRONT TIRE ONE 710145 GEARBOX ASSY SPEEDOMETER 711120 DISC FRONT BRAKE 413195 COVER FRONT DISC 5 710115 BEARING FRONT WHEEL CONE 7101156 Replace 1 bearing add L O N n UI PN gt KSC3F1000 Reqd QTY Part No Description CRF250X Serial No Parts catalogue code 5 6 Ref No 06440 KZ4 J40 SPOKE SET FR 240MM 36 36 3 42714 KA3 710 VALVE 44501 KSC 000 AXLE FR WHEEL 44311 KZ4 J40 COLLAR L FR WHEEL 44620 MAC 680 COLLAR FR DISTANCE 44655 KSC 000 HUB SUB ASSY
68. ANKSHAFT PISTON Ref LON Relative ref Number No Description 1 1101B5 CRANKSHAFT INCLUDES Engine removal and installation 2 4 5 111103 RING PISTON AND OR PISTON 4 1300 Reqd Part Description CRF250X Serial No Parts catalogue code 6 Ref No 1 13000 KSC 670 5207328 ED ED A ED B 13000 KSC 671 13000 KSC A10 13011 KRN 670 13011 KRN 850 13101 KRN 670 13101 KRN 850 13111 KRN 670 1 1 1 1 5201552 13111 KRN 850 ED A ED B NI Il 1 1 1 11 1 1 NI I 115111 1 1 1 1 1 3 I 1 111 1 1 1 1 13115 KM7 700 CLIP PISTON PIN 16MM 13331 360 000 KEY SPECIAL WOODRUFF 25X14 2007 08 01 E BALANCER Ref LON Relative ref Number No Description 1 110185 SHAFT BALANCER 2 1101L5 GEAR BALANCER DRIVEN 3 1101F8 GEAR WATER PUMP DRIVE 9 110163 BEARING BALANCER SHAFT LEFT INCLUDES Engine removal and installation 1101G5 BEARING BALANCER SHAFT BOTH INCLUDES Engine removal and installation 110164 BEARING BALANCER SHAFT RIGHT INCLUDES Engine removal and installation 1101G5 BEARING BALANCER SHAFT BOTH INCLUDES Engine removal and installation KSC4 E1600 Reqd QTY Description CRF250X Serial No Parts catalogue code 6 7 13420 KSC 670 13420 KSC A10 13422 KRN 670 13422 KRN AQO 19245 KRN 670 19245 KRN 671 19246 KSC 670 COLLAR WATER PUMP GEAR 90038 KY4 900 BOLT H
69. ARING NEEDLE 22 29 30 BEARING NEEDLE 27X31X16 8 FLANGE BEARING NEEDLE 30 35 20 FLANGE BEARING RADIAL BALL 12X28X7 FLANGE BEARING RADIAL BALL 17X35X10 FLANGE BEARING RADIAL BALL 17X36X10 FLANGE FLANGE 6X14 BEARING RADIAL BALL 17X38X10 FLANGE BEARING RADIAL BALL 22X47X14 FLANGE 6X16 FLANGE BEARING RADIAL BALL 22 52 14 FLANGE BEARING RADIAL BALL 30X72X16 FR DISK COVER BEARING RADIAL BALL 6003 113 2007 08 01 E 114 Part Address Page Ref PART NAME INDEX Part name Address Page Ref Part name Address Page Ref BOLT HANDLE LEVER PIVOT BOLT BOLT HEAD COVER HEX 6X16 BOLT BOLT BOLT BOLT BOLT BOLT BOLT BOLT BOLT HEX 8 47 5 KICK ARM KICK JOINT LINK LINK LINK LINK LINK OIL 10X22 BOLT BOLT BOLT BOLT BOLT BOLT BOLT BOLT BOLT BOLT BOLT BOLT BOLT BOLT BOLT BOLT BOLT BOLT BOLT BOLT PROTECTOR RECESSED 5X28 RECESSED 6 10 SEALING 16MM SETTING SIDE STAND PIVOT SOCKET 5X9 SOCKET 8X28 SPECIAL 12X28 SPECIAL 5X9 SPECIAL 6MM SPECIAL 8MM STATOR COVER SETTING STEP 12MM STOPPER STUD 10X135 STUD 8X22 UBS 8X33 WIRE ADJUSTING BOOT COMP BOOT PIN BUSH BOX ASSY SPEEDOMETER GEAR BRACKET SUB ASSY L FR CALIPER G13 BRACKET SUB ASSY RR BRACKET L HANDLE LEVER BRACKET L HEAD HA
70. AT COMP SEAT JUDDER SPRING SEAT SPRING SEAT VALVE SPRING SENSOR ASSY THROTTLE SEPARATOR COMP SET RING 20MM SET RING 22MM 31 SHAFT A SHIFT FORK SHAFT B SHIFT FORK SHAFT COMP BALANCER SHAFT COMP MAIN SHAFT SET THROTTLE u SHAFT BRAKE PIVOT SHAFT EX ROCKER ARM SHAFT OIL PUMP SHAFT SWINGARM PIVOT SHIFTER DRUM SHIM TAPPET SHROUD COMP FAN SHROUD SET L RADIATOR SHROUD SET R RADIATOR SLIDER CHAIN SLIDER THROTTLE CABLE SOCKET COMP HEADLIGHT SPANNER A PIN SPINDLE COMP GEARSHIFT SPINDLE KICK STARTER SPOKE SET FR SPOKE SET RR SPRING ASSY RR BRAKE RETURN H14 SPRING ASSY SIDE STAND SPRING BEAM ADJUSTING SPRING BRAKE LEVER SPRING CARBON BRUSH SPRING CLUTCH SPRING DECOMPRESSION SPRING DRUM STOPPER SPRING EX VALVE SPRING FR SPRING GEARSHIFT RETURN SPRING IN VALVE SPRING JUDDER SPRING KICK STARTER SPRING L STEP RETURN SPRING OIL FILTER SPRING SPRING PAWL PLUNGER SPRING RATCHET SPRING RR CUSHION SPRING R STEP RETURN SPRING STARTER RETURN SPROCKET DRIVE SPROCKET FINAL DRIVEN STAND COMP MAIN START SET HOT N IN ON ON ON n 2007 08 01 E STAY AIR CLEANER ELEMENT 83 STAY CONDENSER STAY COUPLER STAY FR TANK STAY TAILLIGHT STEM SUB ASSY STEERING STOPPER DRUM STOPPER BEAD STOPPER SPRING SEAT STRAP CABLE 118MM STUD 6X21 SUB HARNESS
71. ATER PUMP 19240 KSC 670 GEAR COMP WATER PUMP 22T 90447 KE1 000 WASHER SEALING 7MM 1 1 90465 ML7 000 WASHER SEALING 6 5MM 91001 KA4 003 BEARING RADIAL BALL 12X28X7 91201 148 003 OIL SEAL 12 22 5 91211 KRN 671 SEAL WATER PUMP 91211 KSE 671 91520 KE1 000 DOWEL PIN 8X7 94301 08100 DOWEL PIN 8X10 O00 NO UW TO 1 1 3 96001 06028 00 BOLT FLANGE 6X28 96001 06085 00 BOLT FLANGE 6X85 2007 08 01 E Ref No Part No L CRANKCASE COVER Description Serial No KSC3E1000A Ref No L O N Relative ref Number Description 2 1101 6 3 1101A3 5 113127 8 2131A4 4 18 COVER CRANKCASE LEFT GASKET CRANKCASE COVER LEFT 1 19 ELEMENT OIL FILTER 9 COVER DRIVE SPROCKET Parts catalogue code NO CON O AWN 23 11333 KRN 670 11340 KRN 670 11395 KRN 670 15220 MEB 770 15412 MEN 671 15414 MEB 670 15650 KRN 670 23810 KSC 670 23812 KSC 670 90004 GHB 630 90004 GHB 690 90004 GHB 710 90004 GHB 780 90084 MEN 670 90451 459 770 90602 MEB 670 90751 GK1 003 91204 KRN 67 1 91204 HP1 601 91302 PA9 003 91303 377 000 91307 035 000 91410 679 000 94301 08140 COVER OIL FILTER COVER COMP L CRANKCASE GASKET L COVER VALVE ASSY RELIEF FILTER COMP ENGINE OIL SPRING OIL FILTER GAUGE OIL LEVEL COVER COMP DRIVE SPROCKET GUIDE DRIVE CHAIN BOLT FLANGE 6X16 NSHF BOLT FLANGE 6X32 NSHF BOL
72. B J10 BOLT FLANGE 6X16 90501 124 000 WASHER FR COVER SETTING 93911 25120 SCREW TAPPING 5X10 PO 61300 KSC A20ZA VISOR SET FR WL 61302 KSC A20 2007 08 01 E Ref No Part No Description Reqd QTY CRF250X 6 Serial No KSC3F0200A Relative ref Number Description METER ASSY TRIP CABLE SPEEDOMETER CABLE SPEEDOMETER INNER Parts catalogue code 1 37200 MN1 731 2 amp amp 830 KSC 000 3 44831 KSC 300 4 50130 KSC 000 50130 KSC 010 5 80103 GJ5 000 6 94021 05000 0 METER 55 TRIP CABLE 55 SPEEDOMETER CABLE INNER STAY COUPLER GROMMET ENGINE COVER NUT CAP 5MM TO NI II 1 1 N 11 11 2007 08 01 HANDLE LEVER SWITCH CABLE Description CRF250X 6 Reqd QTY KSC3F0300A Serial No Ref No L O N Relative ref Number Description 1 811100 8111B5 811115 6151D8 615116 6151A9 810150 8101C1 8101c0 810155 810168 810166 8101F5 8101 2 5 34 CABLE Same time for two units CABLE HOT STARTER CABLE CLUTCH SWITCH ENGINE STOP SWITCH STARTER SWITCH CLUTCH GRIP THROTTLE GRIP HANDLE RIGHT GRIP HANDLE LEFT 14 HOUSING THROTTLE NOTE Same time for two units BRACKET HANDLE LEVER LEFT LEVER HANDLE LEFT LEVER HANDLE BOTH LEVER HOT STARTER
73. BRAKE INCLUDES Bleed brakes 7 7111C1 BRACKET REAR CALIPER 9 4131A7 COVER REAR DISC 10 7111C9 GUARD REAR CALIPER 13 2 7111D5 PISTON REAR BRAKE CALIPER INCLUDES Bleed brakes KSC3F 1100 Reqd QTY Part No Description CRF250X Serial No Parts catalogue code 5 6 Ref No 1 06435 KZ4 J41 PAD SET RR 06435 KRN 711 ED ED A U U A 06435 KRN 712 ED B U B 06451 MZ2 405 SEAL SET PISTON 43108 KZ4 J41 SPRING PAD 43112 KZ4 J41 RETAINER BRACKET 43131 KW3 006 BOLT PIN 1111324341 1 1 253 1117 I I I 1 I I I I 43150 KZ4 J41 CALIPER SUB ASSY RR BRAKE NISSIN 45150 KRN 711 43190 KZ4 J41 43190 KRN 711 1111 1111 St Susa 1 1 1 I gt 1 1 1 1111 111 I 43215 KZ4 J41 PIN HANGER 43330 KZ4 J40ZA COVER RR DISK TNATURAL NATURAL 43340 KZ4 J40ZA GUARD RR CALIPER TNATURAL NATURAL E 1 2007 08 01 Ref No Part No Description REAR BRAKE CALIPER KSC3F1100 Reqd QTY CRF250X Serial No 6 7 Parts catalogue code 10 43340 MEY 000ZA GUARD RR CALIPER 11 12 13 14 15 16 17 43352 568 003 43353 461 771 45107 MCT 006 45111 MAJ G41 45132 166 016 45133 MA3 006 90004 GHB 600 TNATURAL SCREW BLEEDER NISSIN CAP BLEEDER PISTON 22 A RING STOPPER BOOT PIN BUSH NISSIN BOLT FLANGE 6X10 NSHF 2007 08 01 E RR
74. BRAKE MASTER CYLINDER Description Reqd QTY CRF250X 5 6 7 Ref No L O N Relative ref Number Description KSC3F1200 Serial No 1 712130 2 712125 5 7121H0 7 712167 HOSE REAR BRAKE INCLUDES Bleed brakes CYLINDER REAR BRAKE MASTER INCLUDES Bleed brakes PISTON SET REAR BRAKE MASTER INCLUDES Bleed brakes DIAPHRAGM REAR BRAKE MASTER CYLINDER Parts catalogue code 0 4 0 5 43310 KZ4 J41 43500 KZ4 J42 43500 KZ4 J43 43504 MB2 006 43513 KZ4 J41 43520 KZ4 J42 43520 KZ4 J43 43521 KZ4 J41 43522 KZ4 J41 43530 KZ4 J41 46182 500 013 HOSE RR BRAKE CYLINDER ASSY RR BRAKE MASTER NISSIN BOOT COMP CAP MASTER CYLINDER PISTON SET MASTER CYLINDER PLATE DIAPHRAGM DIAPHRAGM ROD COMP CIRCLIP 11 11111221 11 111222 1111111 1111111 111111 1 1111111 L 3 3 3 3 1112222 111 222 7 310050 7 310288 ED ED B U B 7K310051 7 310289 7 310050 7 310288 ED ED B U B 7K310051 7K310289 U 7K310050 U A 7K310288 ED A 2007 08 01 E RR BRAKE MASTER CYLINDER KSC3F1200 Description CRF250X Serial No Parts catalogue code 6 9 46182 MEL D21 7K310051 7K310289 10 46504 KZ4 J41 401 11 90114 MAC 780 BOLT FR DISK COVER 12 90145 MS9 612 BOLT OIL 10X22 13 90545 300 000 WASHER OIL BO
75. BREATHER CAP RESERVE TANK TUBE RADIATOR DRAIN TUBE RESERVE TANK DRAIN CAP ASSY RESERVE TANK S 19107 MG8 000 19110 5 000 19506 56 700 50129 5 000 PACKING RESERVE TANK TANK RADIATOR RESERVE CLAMP B WATER HOSE GUIDE MAIN HARNESS ED ED A 50129 MEY A10 90001 GB4 000 BOLT FLANGE 6X23 5 90303 000 90403 KA3 830 90522 170 700 NUT CLIP 6MM WASHER RADIATOR MOUNTING COLLAR GEARSHIFT LEVER SETTING 90601 5 003 91307 611 000 CLIP GRILLE O RING 13 5X1 4 1 1 8 1 4 2 4 2 2 1 2mm AN I II 00 ONN AN FIBA Io FN B2111022 91406 166 000 94050 06000 95002 02080 95002 02100 96001 06016 00 CLIP WIRE NUT FLANGE 6MM CLIP TUBE B8 CLIP TUBE B10 BOLT FLANGE 6X16 gt TO TO gt 90652 KT1 771 19064 KSC 000 BAND WIRE BLACK HOSE D WATER UPPER 2007 08 01 FRAME BODY Ref LON Relative ref Number No Description 1 410100 BODY FRAME INCLUDES Engine removal and installation FRAME REAR GUARD ENGINE GUARD ENGINE GUARD ENGINE GUARD ENGINE 4 4101A5 7 4101F5 4101F9 8 4101F6 4101F9 KSC3F2800B Reqd QTY CRF250X 6 Ref No Serial No Part No Parts catalogue code 5 1 50010 KSC 000 50010 KSC 730 50010 KSC 731 50010 KSC A10 501
76. CIAL FLAT 6X12 90001 MEN 850 SCREW SPECIAL FLAT 6X17 1 1 2007 08 01 Ref No Part No Description 17 CRANKCASE 26 17 NO 39 CRF250X 6 16 37 KSC3E1400D Serial No Relative ref Number Description 110160 110186 110160 110131 1101 3 110132 1101 3 1101 9 INCLUDES Engine removal and installation BEARING CRANKSHAFT BOTH INCLUDES Engine removal and installation BEARING CRANKSHAFT LEFT INCLUDES Engine removal and installation BEARING CRANKSHAFT BOTH INCLUDES Engine removal and installation OIL SEAL CRANKSHAFT LEFT INCLUDES Engine removal and installation OIL SEAL CRANKSHAFT BOTH INCLUDES Engine removal and installation OIL SEAL CRANKSHAFT RIGHT INCLUDES Engine removal and installation OIL SEAL CRANKSHAFT BOTH INCLUDES Engine removal and installation OIL SEAL GEARSHIFT SPINDLE Parts catalogue code 14 90031 KRN 670 90441 KRN 670 90474 333 000 90604 MEB 670 90610 MEB 670 90901 KRN 670 90901 00 90901 5 20 91001 671 91002 671 91002 851 91002 11 91022 KA4 740 91201 MEB 671 91202 MEB 671 91202 MEY 671 91203 KA4 771 91203 MEB 67 1 BOLT STUD 10X135 PLATE BEARING HOLDER WASHER SEALING 8MM CIRCLIP SPECIAL 33MM GUIDE COMP TUBE JET OIL 810
77. COVER COVER COVER COVER COVER CLUTCH L HANDLE LEVER OIL FILTER R CRANKCASE R HANDLE LEVER COVER COVER STARTER MOTOR TERMINAL THROTTLE COVER THROTTLE CABLE COVER WATER PUMP CRANKCASE COMP L CRANKCASE COMP R CRANKCASE SET L CRANKSHAFT COMP CUSHION ASSY RR CUSHION C D I UNIT CUSHION HANDLE PIPE CYLINDER CYLINDER ASSY RR BRAKE MASTER H2 CYLINDER SUB ASSY FR BRAKE MASTER 66 IJ Qn gt O ND rS UI UT UN AUN O gt NO Ut O S ON YUN U amp QI QI UT Ul ON O xO O O UT PO DAMPER DAMPER COMP DIAL CLUTCH CABLE ADJUSTING DIAPHRAGM DIAPHRAGM SET PUMP DISK A CLUTCH FRICTION DISK B CLUTCH FRICTION DISK FR BRAKE DISK RR BRAKE DOWEL DOWEL PIN 10X16 PIN 12X20 DOWEL DOWEL DOWEL PIN 14X20 PIN 8X10 PIN 8X14 DOWEL PIN 8X7 DOWEL PIN 9X14 D RING 22MM DRUM GEARSHIFT DUST SEAL DUST SEAL 15 20 2 5 DUST SEAL DUST SEAL DUST SEAL DUST SEAL DUST SEAL DUST SEAL DUST SEAL DUST SEAL DUST SEAL DUST SEAL DUST SEAL 17 20 2 5 17 5 26 3 22X29X4 25X32X4 30X37X4 46X58X7 RR CUSHION PIVOT STEERING HEAD ELEMENT AIR CLEANER EMBLEM PRODUCT E RING 3MM COOLING SET COOLING FENDER SET RR FENDER SUB ASSY FR FILTER COMP ENGINE OIL FLAP TIRE 2007 08 01 E FLAP TIRE 19 FLOAT SET 3 FOR
78. DE COMP CLUTCH CABLE GUIDE COMP TUBE GUIDE CAM CHAIN GUIDE GUIDE CLUTCH CABLE GUIDE DRIVE CHAIN GUIDE EX VALVE GUIDE FR BRAKE HOSE GUIDE IN VALVE GUIDE MAIN HARNESS GUIDE RR BRAKE HOSE GUIDE SPEEDOMETER CABLE CH HARNESS WIRE HEADLIGHT UNIT COMP HEAD ASSY CYLINDER HEAT GUARD HOLDER B1 HANDLE PIPE UPPER HOLDER COMP STARTER GEAR HOLDER SET BRUSH HOLDER HANDLE UNDER HOLDER L LEVER BRACKET HOLDER MASTER CYLINDER HOLDER NEEDLE JET HOSE A HOSE B HOSE COMP FR BRAKE HOSE D WATER HOSE D WATER UPPER HOSE RR BRAKE HOUSING UNDER THROTTLE HOUSING UPPER THROTTLE HUB SUB ASSY FR HUB SUB ASSY RR ET IMPELLER WATER PUMP INSULATOR CARBURETOR N Q _ 4 SO OY CONO Co OO Q N NU wa Nao OAWF CJ JET COMP PISTON JET BY STARTER JET JET JET JET JET 3 JOINT ASSY FUEL JOINT SET FUEL JOINT BRAKE ROD JOINT BREATHER TUBE JOINT DRIVE CHAIN JOINT FUEL TUBE JOINT KICK ARM JOINT THREE WAY JOINT K KEY SPECIAL WOODRUFF 25X14 CL LABEL DRIVE CHAIN LABEL RR DAMPER WARNING LABEL TRANSMISSION DRAIN LEATHER COMP SEAT LEVER COMP CLUTCH LIFTER LEVER SET PUMP LEVER SET R HANDLE LEVER HOT STARTER LEVER L STEERING HANDLE LIFTER ASSY
79. DER PISTON SET FRONT BRAKE MASTER INCLUDES Bleed brakes LEVER HANDLE RIGHT LEVER HANDLE BOTH 7 712166 10 7121G9 11 8101C7 8101F5 KSC3F0400 Reqd QTY CRF250X 6 Ref No Serial No Part No Description Parts catalogue code 1 45125 KSC 000 NO NON uz 45125 MEY 003 45125 KSC A11 45504 KN5 006 45510 KCE 67 1 45513 KCE 67 1 45517 GW0 751 45518 KA3 731 45520 KA3 731 45523 KA3 731 45523 003 45530 KCE 671 53170 MEB 003 53174 KN5 006 53176 ML3 791 90111 MEB 003 90114 166 006 90145 MS9 612 90545 300 000 90651 MA5 67 1 93600 04012 16 94050 06000 96001 06022 00 CYLINDER SUB ASSY FR BRAKE MASTER NISSIN CAP MASTER CYLINDER HOLDER MASTER CYLINDER SEPARATOR COMP DIAPHRAGM PISTON SET MASTER CYLINDER LEVER SET R HANDLE SPRING BRAKE LEVER COVER R HANDLE LEVER BOLT SET ADJUSTING BOLT HANDLE LEVER PIVOT BOLT OIL 10X22 WASHER OIL BOLT CIRCLIP SCREW FLAT 4X12 NUT FLANGE 6MM BOLT FLANGE 6X22 1 1 1 1 2007 08 01 E Ref No Part No Description HANDLE PIPE TOP BRIDGE Reqd QTY CRF250X 6 KSC3 F0500 Serial No Ref L O N Relative ref Number No Description 2 810100 PIPE STEERING HANDLE amp 810189 HOLDER HANDLE LOWER 8101B9A Replace 1 handle holder add 6 510110 BRIDGE FORK TOP Parts catalogue code NO O WN 45468 KS7 8
80. DIATOR TYPE1 CUL 90018 ZA5 000 BOLT STATOR COVER SETTING 90101 KRN 730 BOLT SPECIAL 5X9 90105 MEN 730 SCREW 5X12 90501 KZ4 J20 COLLAR A 90651 6 51 CLAMP TUBE 12 0 25 91560 MS8 600 TY RAP CABLE 2007 08 01 E FUEL TANK CRF250X8 Ref No Part No Description Serial No Parts catalogue code 5 6 7 24 96001 06014 00 BOLT FLANGE 6X14 25 96001 06016 00 BOLT FLANGE 6X16 26 96001 06030 00 BOLT FLANGE 6X30 2007 08 01 E SEAT SIDE COVER Ref LON Relative ref Number No Description 1 413150 4 4111H9 411140 8 4111H8 411120 KSC3F1500 Reqd QTY Description CRF250X Serial No Parts catalogue code 6 7 77100 KSC 010 77100 KSC A10 77100 KSC A11 77101 KSC 000 LEATHER COMP SEAT NO LETTERS PRINTED a 11 77101 KSC A10 77101 KSC A11 83505 KM4 000 COLLAR TOOL BOX SETTING 83510 KSC 000 COVER R SIDE 83513 KSC 000 gt gt NI I gt gt gt NI I gt 221121 poe qe 83514 KSC 000 HEAT GUARD 83515 KS7 830 RUBBER SIDE COVER STOPPER 85610 KSC 000 COVER L SIDE 90123 MEN 670 BOLT FLANGE 8X16 90313 GAH 780 NUT SPEED 3MM 90501 KZ4 J20 COLLAR A 96001 06014 00 BOLT FLANGE 6X14 90102 MEN 710 BOLT SPECIAL 8MM NNR INN A INN gt gt gt NNN N I NNN PD 1 2007 08 01 AIR CLEANER Ref No L O N Relative ref Number Description 312102 3121 4 312105 4131A0 31
81. EFT 115183 GRILLE RADIATOR RIGHT 1151G3 GRILLE RADIATOR 1151B8 CAP RADIATOR 114130 HOSE A WATER 114131 HOSE B WATER 1151H6 HOSE CROSS WATER 115110 TANK RADIATOR RESERVE 1151J7 HOSE CROSS WATER UPPER n u n s s s R W Q oo O 0008 KSC3F2700 Part No Description CRF250X Parts catalogue code 6 12206 881 310 BOLT SEALING 16MM 19010 KSC 640 RADIATOR R 19010 KSC 003 19010 KSC 641 19010 KSC A11 19015 KRN 003 19015 KRN 731 19015 KSC A11 19033 KRN 000 19033 KRN 010 19037 KRN 640 19037 KRN 003 19037 KRN 641 11 110 0Ir 21 1 1121 11 1 1 1 1 I I 1 l l I 1 121 11 I I 1 1 11 1 11 1 19051 KRN 000 RUBBER RADIATOR MOUNTING 19052 MAC 680 COLLAR RADIATOR MOUNTING 19055 KRN 640 SEAL RADIATOR CAP ENGLISH FRENCH JAPANESE 19055 KRN 003 SEAL RADIATOR CAP ENGLISH Q UN Q Q 2007 08 01 Ref No Part No Description 5 CRF250X 6 RADIATOR Reqd QTY Serial No Parts catalogue code 19055 KRN 641 19061 KRN 000 19062 KRN 000 19064 KRN 000 SEAL RADIATOR CAP ENGLISH FRENCH JAPANESE HOSE A WATER HOSE B WATER HOSE D WATER 19104 KSC 000 19104 ME9 000 19105 KSC 000 19105 KSC A10 19105 MG8 000 TUBE RADIATOR
82. ER 90543 MV9 670 RUBBER MOUNTING 96300 06012 00 BOLT FLANGE 6X12 NN NN NM 2007 08 01 HEAD Ref L O N Relative ref Number No Description 1 111106 HEAD CYLINDER INCLUDES Valve adjust and reface 1111L9 GUIDE INTAKE VALVE ONE INCLUDES Reaming INCLUDES Valve adjust and reface 1111L9A Replace all intake valve guide add 1111M9 GUIDE VALVE FOR 1 VEHICLE INCLUDES Reaming INCLUDES Valve adjust and reface 1111MO GUIDE EXHAUST INCLUDES Reaming INCLUDES Valve adjust and reface 1111MOA Replace all exhaust valve guide add 1111M9 GUIDE VALVE FOR 1 VEHICLE INCLUDES Reaming INCLUDES Valve adjust and reface 111115 GASKET CYLINDER HEAD KSC3E0200B Reqd QTY Part No Description CRF250X Serial No Parts catalogue code 5 6 Ref 12010 KRN 672 HEAD ASSY CYLINDER 12010 KRN 673 12010 KRN 674 12010 KSC D10 12204 KRN POO GUIDE IN VALVE 0 5 12205 KRN POO GUIDE EX VALVE 0 5 12251 KRN 671 GASKET CYLINDER HEAD 12251 KRN 731 16211 KRN 670 NNT I 1 1 1 eNNI 1 1 1 1 Pe NNS 1 1 1 1 1 1 INN I 1 1 16218 KSC 670 BAND INSULATOR 16218 MCJ 000 BAND B INSULATOR 16222 MV4 300 NUT SQUARE 5MM 19523 MEB 670 PIPE WATER 19523 KRN 730 JOINT WATER 31911 MBW E11 PLUG SPARK IMR8C 9H NGK 31921 MBW E12 PLUG SPARK VUH24D DENSO
83. ER TUBE CLIP 2X60 CLIP CLIP CLIP CLIP CLIP BREATHER TUBE FUEL TUBE OIL DRAIN TUBE CLIP CLIP CLIP PISTON PIN 10MM PISTON PIN 16MM CLIP CLIP WIRE 2X40 CLUTCH ONE WAY COCK ASSY FUEL COLLAR COLLAR A COLLAR COLLAR COLLAR COLLAR COLLAR COLLAR COLLAR COLLAR COLLAR COLLAR COLLAR COLLAR COLLAR COLLAR COLLAR COLLAR COLLAR CONNECTING ROD CUSHION ARM CUSHION CUSHION ARM CUSHION ARM 51 CHAIN TENSIONER CLUTCH OUTER COUNTERSHAFT COUNTERSHAFT THIRD COLLAR COLLAR COLLAR COLLAR DRIVE SPROCKET FR DISTANCE FR GEARSHIFT LEVER SETTING I11 Part Address Page Ref PART NAME INDEX Part name Address Page Ref Part name Address Page Ref COLLAR KICK SPINDLE COLLAR LINK SIDE COLLAR L COLLAR COLLAR COLLAR COLLAR COLLAR COLLAR COLLAR COLLAR COLLAR COLLAR MAINSHAFT FOURTH GEAR RADIATOR MOUNTING REBOUND NEEDLE RR FENDER RR WHEEL DISTANCE COLLAR COLLAR COLLAR COLLAR COLLAR COLLAR SHIFTER SHROUD UPPER SWINGARM PIVOT SWINGARM PIVOT SIDE SWINGARM 49MM TANK SETTING COLLAR COLLAR COLLAR COLLAR COTTER COUNTERSHAFT COVER ASSY AIR CLEANER COVER COMP CYLINDER HEAD COVER COMP DRIVE SPROCKET COVER COMP L CRANKCASE COVER BATTERY TERMINAL TENSIONER 6X9 TOOL BOX SETTING WATER PASS 16MM WATER PUMP GEAR COVER COVER COVER COVER
84. EX 6X16 1 1 1 i gt 1 L1 o 3 31 1 1 1 1 1 1 51 51 90204 MN5 000 NUT HEX 14MM 90433 KE1 000 WASHER 14MM 90441 KA4 700 PLATE BEARING HOLDER 91004 MEB 671 BEARING SPECIAL ROLLER 20X32X14 91005 MEB 671 BEARING RADIAL BALL 6003 NAA N N N 2007 08 01 TRANSMISSION Reqd QTY CRF250X 6 Serial No 7 KSC3E1700 Ref No L O N Relative ref Number Description 1 210141 210141A 210142 213135 210168 210169 210104 210165 210166 6 9 12 16 MAINSHAFT TRANSMISSION INCLUDES Engine removal and installation Replace countershaft add 4 7 10 14 17 COUNTERSHAFT TRANSMISSION INCLUDES Engine removal and installation SPROCKET DRIVE BEARING COUNTERSHAFT RIGHT INCLUDES Engine removal and installation BEARING COUNTERSHAFT INCLUDES Engine removal and installation BEARING MAINSHAFT AND COUNTERSHAFT ALL INCLUDES Engine removal and installation BEARING MAINSHAFT RIGHT INCLUDES Engine removal and installation BEARING MAINSHAFT BOTH Parts catalogue code 23210 KSC 670 23210 KSC A10 23221 KSC 670 23221 KSC A10 23225 KSC 670 23411 KSC 670 23413 KSC 670 23421 KSC 670 23431 KSC 670 23432 KSC 670 23441 KSC 670 23451 KSC 670 23452 KSC 670 23461 KSC 670 23462 KSC 670 23471 KSC 670 23472 K
85. FFLER COMP 18310 5 20 18320 KSC 000 PIPE COMP EX 18323 KRN 000 PROTECTOR EX PIPE eS 31 3 3 3 18324 KRN 000 PROTECTOR MUFFLER 18355 KSC 000 ARRESTER ASSY 18355 KSC A10 18340 KSC A20 ARRESTER COMP MUFFLER 18374 MG7 701 BAND L MUFFLER 18392 MK4 000 PACKING MUFFLER 19508 KA3 710 NUT SPRING 6MM 83512 KA4 700 RUBBER SIDE COVER 90101 KCE 000 BOLT FLANGE 6X10 90101 KZ3 J50 BOLT FLANGE 90123 KZ4 J40 BOLT FLANGE 90124 KZ4 J40 BOLT FLANGE FP 1 90170 670 BOLT SPECIAL 6MM 90406 KV3 780 WASHER 6 94050 08000 NUT FLANGE 8 94101 08000 WASHER PLAIN 8MM 94102 08800 WASHER PLAIN 8MM 2007 08 01 PEDAL KICK STARTER ARM Ref LON Relative ref Number No Description 1 4101A1 PEDAL GEAR CHANGE 2 112107 ARM KICK STARTER 6 810160 PEDAL REAR BRAKE KSC4 F1800 Ref Part No Description CRF250X Serial No 6 24700 KRN 000 28500 KRN 000 28502 KRN 000 28506 MEN 670 28333 000 46510 KSC 000 46511 KZ24 J00 46513 KSC 000 46513 KSC A10 46525 KK0 005 90103 KRN 000 90404 MEN 670 90512 KRN 730 90705 PFF 300 91251 444 000 94201 20120 95015 54000 96001 06022 00 96
86. FR 44650 KSC 000 WHEEL SUB ASSY FR 44650 KSC A20 44701 MEN 003 44701 MEN A11 44711 MEN 004 FR DUNLOP 80 100 21 M C 51M NO U U A U B 44711 MEY 641 FR BRIDGESTONE 90 90 21 54R ED ED A ED B 44711 MEN J01 FR DUNLOP 80 100 21 M C 51M 44712 400 004 TUBE TIRE DUNLOP 80 100 21 U U A U B 44712 KA3 711 TUBE TIRE BRIDGESTONE ED ED A ED B 44713 KS6 641 TIRE DUNLOP 80 100 21 U U A U B 44713 MG7 003 TIRE BRIDGESTONE ED ED A ED B 44715 MAO 770 STOPPER BEAD 1 60 2007 08 01 E Ref Part No Description Reqd QTY CRF250X Serial No 5 6 7 KSC3F1000 Parts catalogue code 44800 KSC 005 45351 KZ4 J30 51614 KZ4 J40ZA 51614 KZ4 J41ZA 90105 MAC 680 90114 MAC 780 90301 KZ4 J40 90301 473 003 91062 MAC 681 91201 KS6 004 91251 KSC 003 91319 ME5 003 94001 08000 0S 94111 08000 45351 MEN A10 BOX ASSY SPEEDOMETER GEAR DISK FR BRAKE COVER FR DISK TNATURAL NATURAL TNATURAL NATURAL BOLT DISK 6X19 BOLT FR DISK COVER NUT FR AXLE NUT U 6MM BEARING RADIAL BALL 6904 OIL SEAL 26X37X7 DUST SEAL 46X58X7 O RING 5 5X1 4 NUT HEX 8MM WASHER SPRING 8MM DISK FR BRAKE N O nO a x Zx 2007 08 01 REAR BRAKE CALIPER Ref LON Relative ref Number No Description 1 711140 SHOE PAD SET BRAKE REAR 6 711155 CALIPER REAR
87. IECE CLUTCH LIFTER PINION COMP KICK STARTER PIN D PIN BRAKE LOCK LEVER PIVOT PIN GEARSHIFT RETURN SPRING PIN HANGER PIN PISTON PIN SHIFTER PIN SNAP 8MM PIN SPLIT 2 0X12 PIN SPLIT 2 5X15 PIN STEP JOINT PIN VISOR HINGE PIPE COMP EX PIPE COMP L SLIDE PIPE COMP R SLIDE PIPE CP PIPE STEERING HANDLE PIPE WATER PISTON m PISTON SET MASTER CYLINDER N COMUDUAUOWNUWNON PIVOT SHIFT DRUM 5 PLATE AIR CLEANER CASE FR PLATE BEARING HOLDER PLATE BREATHER PLATE PLATE CAM CHAIN GUIDE PLATE CHAIN GUIDE PLATE CLUTCH PLATE CLUTCH LEVER PLATE CLUTCH PRESSURE PLATE CLUTCH SWITCH PLATE COUNTERSHAFT BEARING PLATE DIAPHRAGM PLATE PLATE PLATE OIL GUIDE PLATE RATCHET SLIDER PLATE PLATE WEIGHT SETTING PLUG BREATHER TUBE PLUG PIN PLUG SPARK PLUNGER PAWL PROTECTOR COMP R PROTECTOR EX PIPE PROTECTOR HANDLE PROTECTOR L FR PROTECTOR MUFFLER 2007 08 01 E PROTECTOR R FR FORK 25 RADIATOR L RADIATOR R RATCHET STARTER RECEIVER CLUTCH CABLE RECTIFIER ASSY SILICON RECTIFIER COMP REGULATOR RELAY 5 RETAINER RETAINER BRACKET RETAINER RR WHEEL BEARING RETAINER VALVE SPRING RIM FR WHEEL RIM RR WHEEL RING SET PISTON RING BACK UP RING FRICTION RING OIL SEAL STOPPER RING RING STOPPER OI O
88. ION DISK B CLUTCH FRICTION PLATE CLUTCH PLATE CLUTCH PRESSURE PIECE CLUTCH LIFTER SPRING CLUTCH SPRING JUDDER ROD CLUTCH LIFTER COLLAR CLUTCH OUTER NUT 18MM WASHER LOCK 18MM WASHER THRUST 20 WASHER 18X32X2 WASHER 12MM BEARING NEEDLE 12MM NTN BEARING NEEDLE 27X31X16 8 BOLT WASHER 6X20 uo s uoo 2007 08 01 OIL PUMP Reqd QTY Description CRF250X 6 KRN4 E0800 Serial No Ref LON Relative ref Number No Description 2 1131C4 GEAR OIL PUMP DRIVEN 3 1 4 1131C7 ROTOR OIL PUMP INCLUDES Engine removal and installation Parts catalogue code 15111 KRN 670 15135 KRN 670 15331 324 000 15332 324 000 96220 30178 5 OIL PUMP GEAR OIL PUMP DRIVEN 18T ROTOR OIL PUMP INNER ROTOR OIL PUMP OUTER ROLLER 3X17 8 2007 08 01 E WATER PUMP Ref LON Relative ref Number No Description 1 114105 IMPELLER WATER PUMP 2 3 1141B0 COVER WATER PUMP 4 114142 SPROCKET OR GEAR WATER PUMP DRIVEN 7 114144 BEARING WATER PUMP 9 114110 MECHANICAL SEAL WATER PUMP KSC3E0900 Reqd QTY Part No CRF250X Serial No Parts catalogue code 6 7 Ref No 19215 KRN 670 19215 KRN A00 19221 KRN 670 19221 KRN A00 19226 KRN 670 GASKET W
89. K C GEARSHIFT 3 FORK SUB ASSY L 23 FORK SUB ASSY R FORK L GEARSHIFT FORK R GEARSHIFT FUSE BLADE GASKET SET GASKET SHEET KIT A GASKET SHEET KIT B GASKET CLUTCH COVER GASKET CRANKCASE GASKET CYLINDER GASKET CYLINDER HEAD GASKET GASKET EX MUFFLER EX PIPE TAIO GASKET FLOAT CHAMBER HEAD COVER GASKET L COVER GASKET R COVER GASKET TENSIONER LIFTER GASKET WATER PUMP GAUGE AIR PRESSURE GAUGE OIL LEVEL GEAR COMP STARTER IDLE GEAR COMP STARTING DRIVEN GEAR COMP WATER PUMP GEAR BALANCER DRIVE GEAR BALANCER DRIVEN GEAR COUNTERSHAFT FIFTH GEAR COUNTERSHAFT FOURTH GEAR COUNTERSHAFT LOW GEAR COUNTERSHAFT SECOND GEAR COUNTERSHAFT THIRD GEAR MAINSHAFT FIFTH GEAR MAINSHAFT FOURTH GEAR MAINSHAFT SECOND GEAR MAINSHAFT THIRD GEAR OIL PUMP DRIVEN GEAR PRIMARY DRIVE GEAR STARTING IDLE GEAR STARTING REDUCTION GEAR WATER PUMP DRIVE 115 116 Part Address Page Ref PART NAME INDEX Part name Address Page Ref Part name Address Page Ref GENERATOR ASSY FLYWHEEL TYPE GRILLE RADIATOR GRIP COMP THROTTLE GRIP L HANDLE GRIP R HANDLE GROMMET ENGINE COVER GROMMET SIDE COVER GUARD CONDENSER GUARD L ENGINE GUARD RR CALIPER GUARD R ENGINE GUI
90. LT 14 93401 04016 00 BOLT WASHER 4X16 15 94002 06000 0S NUT HEX 6MM 2007 08 01 Ref No Part No Description Reqd QTY CRF250X 5 6 7 Relative ref Number Description 7101A0 710160 710121 710118 710127 710142 711145 7101A7 710133 SPROCKET FINAL DRIVEN AXLE REAR WHEEL HUB REAR WHEEL REAR WHEEL RIM WHEEL REAR 19 REAR TIRECONE DISC REAR BRAKE 19 TUBE REAR TIRE ONE 9 28 BEARING REAR 710133G Replace 1 bearing add 710133A Replace 2 bearings add Nu Parts catalogue code 1 06420 KSC 000 06420 000 06421 KSC 000 06421 MEY 000 41204 KZ4 J30 41201 KSR J00 41203 KZ4 J30 41231 KZ4 J20 42301 KZ4 J40 42305 KZ4 J40 42306 KZ4 J20 42311 KZ4 J40 42620 KZ4 J20 42635 000 42635 KRN 710 42650 KSC 000 42650 MEY 000 42650 KSC A20 42701 KSC 003 42701 5 21 42711 KSC 004 SPOKE SET RR CINSIDE CINSIDE SPOKE SET RR OUTSIDE OUTSIDE SPROCKET FINAL DRIVEN 53T SPROCKET FINAL DRIVEN 54T SPROCKET FINAL DRIVEN 52T RETAINER RR WHEEL BEARING AXLE RR WHEEL COLLAR COLLAR L AXLE R RR AXLE COLLAR RR WHEEL SIDE COLLAR RR WHEEL DISTANCE HUB SUB ASSY RR TIRE RR 56 DUNLOP 100 100 18 5965R 16 16 16 16 16 1 1 1 1 1 1 1 1 1
91. N 99101 357 1320 JET MAIN 99103 440 0400 JET SLOW 99103 440 0420 JET SLOW 99104 MEB 1000 JET SLOW AIR 100 99108 MEB 0550 JET 99108 KSE 0600 JET 99112 KRN 0680 JET BY STARTER 68 16010 KSC 671 GASKET SET ED A ED B 1111 11 1111 1 16015 KSC A11 CHAMBER SET FLOAT 16088 KRN A01 CLIP 16076 ND5 004 O RING 1 3X4 3 ED A ED B 2007 08 01 GASKET KIT A Ref LON Relative ref Number No Description NO INFORMATION ENG1X0001B Reqd QTY Part No Description CRF250X Serial No Parts catalogue code 5 6 7 1 06113 KSC 700 1 06113 KRN 710 Ref No COMPONENT PARTS 12191 KRN 731 5 CYLINDER 12251 KRN 671 5 CYLINDER HEAD 12251 KRN 731 12391 KRN 670 GASKET HEAD COVER 14560 MEN 671 GASKET TENSIONER LIFTER 18291 MM5 860 GASKET EX PIPE 06114 KRN 700 WASHER O RING KIT A COMPONENT PARTS 12226 MEB 670 SEAL RING 90442 397 000 WASHER SEALING 6MM 90543 MV9 670 RUBBER MOUNTING 91303 377 000 O RING 13 8X2 5 2007 08 01 E GASKET KIT B Ref LON Relative ref Number No Description NO INFORMATION ENG2X0001B Reqd Part No Description CRF250X Serial No Parts catalogue code 5 6 7 Ref No 1 06115 KRN 700 GASKET SHEET KIT B 06115 00 gt 1 COMPONENT PARTS 11191 KRN 670 GASKET CRANKCASE 11191 KRN 850 11352 KRN 671 GASKET CLUTCH COVER 11394 K
92. N J00 52147 KRN 710 52147 MEN J00 52148 MEN 000 52156 353 300 52156 ML3 910 52160 MEN 000 52170 KRN 710 52170 MEB 750 52171 KR6 000 52175 KSK 000 52176 KRN 710 52176 KZ3 J40 52200 KRN A10 52200 KRN J00 52200 KSC A00 52200 KSR J00 52400 KSC 005 52400 KSC A01 52400 KSC A11 52401 KSC 005 52401 KZ3 J41 52402 KZ3 J21 52403 KZ3 J41 52410 KSC 003 52410 KSC A01 52419 KZ3 J21 52421 KSC 003 UI CA P S gt 04 OS Ut F O0 N O 52421 KSC A01 52422 73 131 52423 KZ3 J21 52425 381 771 52425 KRN 671 52425 MEV 671 52426 KSC 003 52426 KSC A01 52427 KZ3 891 52428 KRN 711 52428 73 131 52429 5 003 52429 KZ3 J41 52431 KZ3 J31 52434 KZ3 J21 52434 KZ3 J31 52435 KZ3 J21 52436 KSC 003 52436 MEN 671 52438 KAL 741 52440 MEN 671 52451 KZ3 891 52452 7 831 52453 KRN 711 52453 57 831 52455 KZ3 J21 52463 KZ4 BOO 52463 KZ4 J40 52464 KRN 710 52464 KZ4 BOO 52464 KZ4 J20 52465 KSC 000 52465 KSR 710 52466 KRN 710 52473 KZ4 J20 52475 KZ4 J20 52476 KZ4 J20 52479 KSC A10 52479 KSR 710 52479 KZ4 J40 52486 KZ3 J21 52487 KA4 831 53000 53100 MEN 670 53121 MEN 670 53121 MEN 671 53132 3 831 53132 KZ4 J20 53133 3 832 53140 MEB 671 53165 GBF J60 53166 GBF J60 53167 MEB 671 53167 MEB 672 53168 KSC 000 53168 KSC 010 53169 MEB 670 13 13 13 13 13 13 13 13 13 13 13 13 14
93. NGER BRACKET L BRACKET R HEAD HANGER BRACKET R STEP BRACKET SIDE STAND BRIDGE COMP FORK TOP BULB HEADLIGHT BUSH B SLIDER BUSH C SLIDER BUSH GUIDE BUSH SLIDER 24 15 ITO UN gt 000 Cc CABLE CABLE CABLE CABLE CABLE COMP CABLE COMP HOT STARTER CABLE BATTERY EARTH CABLE INNER CABLE STARTER MAGNETIC ASSY ASSY COMP COMP SPEEDOMETER THROTTLE A THROTTLE B THROTTLE BATTERY I8 8 CABLE STARTER MOTOR CALIPER SUB ASSY L l BRAKE 613 CALIPER SUB ASSV RR BRAKE CAMSHAFT COMP CAP ASSY FUEL TANK CAP ASSY CAP ASSY CAP COMP CAP COMP CAP NOISE SUPPRESSOR RESERVE TANK CHAMBER RADIATOR CAP AIR VALVE BLEEDER CAP MASTER CYLINDER OIL FILLER RESERVE TANK RIM HOLE CAP CAP CAP CAP CARBURETOR ASSY CASE COMP AIR CLEANER CASE COMP DAMPER CASE COMP ROD GUIDE CENTER CLUTCH CENTER GEARSHIFT DRUM CHAIN SET DRIVE CHAIN CAM CHAMBER SET FLOAT CIRCLIP CIRCLIP CIRCLIP CIRCLIP CIRCLIP CIRCLIP CIRCLIP EXTERNAL EXTERNAL EXTERNAL EXTERNAL INTERNAL SPECIAL INTERNAL CIRCLIP 2007 08 01 E QN gt CLAMPER FR CLAMPER B FR CLAMPER CORD CLAMP B WATER HOSE CLAMP HOSE CLAMP MASTER CYLINDER OIL HOSE H12 CLAMP TUBE CLIP A BREATH
94. OLLAR A 90502 KRN 000 COLLAR SHROUD UPPER 90108 0 000 SCREW PAN 5X13 _ NI I gt gt NI gt I gt r 1 111111 91560 MS8 600 TY RAP CABLE 95002 02120 CLIP TUBE B12 96001 06016 00 BOLT FLANGE 6X16 96001 06018 00 BOLT FLANGE 6X18 96001 06030 00 BOLT FLANGE 6X30 gt gt gt PUQO 2007 08 01 E FUEL TANK CRF250X8 Ref LON Relative ref Number No Description 310110 COCK ASSY FUEL 310115 SCREEN FUEL STRAINER 3101D5 JOINT FUEL TANK 310100 TANK FUEL 1151A0 SHROUD RADIATOR 1151A5 SHROUD RADIATOR 115126 SHROUD RADIATOR 1151A5 SHROUD RADIATOR n n esse Reqd Part Description CRF250X Serial No Parts catalogue code 5 6 Ref No 16950 5 21 55 FUEL 16952 671 SCREEN SET FUEL STRAINER 16955 KSC A21 JOINT ASSV FUEL 16997 467 000 O RING 11 8 3 55 17509 23 800 COLLAR TANK SETTING 17510 KSC A20 TANK COMP FUEL 17512 KSC A20 RUBBER FUEL TANK MOUNTING 17516 KZ3 BOO BAND TANK RR 17518 KZ4 710 COLLAR SEAT FR 17521 KZ4 J20 TUBE COMP FUEL CAP BREATHER NO CON ON AWN 17620 MEB 670 CAP ASSY FUEL TANK 17624 KT1 780 PACKING FUEL CAP 17681 KSC A20 TUBE B FUEL 17684 KSC A20 TUBE A FUEL 18334 ML3 680 RUBBER SILENCER 19071 KSC A20ZA SHROUD SET R RADIATOR TYPE1 WL 19072 KSC A20ZA SHROUD SET L RA
95. OLUTE PLATE BEARING HOLDER WASHER THRUST WASHER 22X32X1 WASHER THRUST WASHER 24X32X1 WASHER SPLINE WASHER SPRING SET RING 20MM SET RING 22MM BEARING RADIAL 17 35 10 BEARING RADIAL BALL 17X36X10 BEARING RADIAL BALL 22X47X14 BEARING RADIAL BALL 22X47X14 BEARING RADIAL BALL 22X52X14 PLATE COUNTERSHAFT BEARING ur gt gt NI 1 1 1 1 1 1 1 a gt gt mM gt gt 5013824 DK ED A ED B 5013824 ED 5013825 5013825 U 5222686 ED A ED ED B 1 5 2007 08 01 Ref Part No Description TRANSMISSION CRF250X 6 Serial No KSC3E1700 Parts catalogue code 91201 KSR A01 91301 KSR A01 93600 06010 0 91001 KZ4 J11 91001 KSR A01 91006 KRN A01 OIL SEAL 28X37X7 D RING 22MM SCREW FLAT 6X10 BEARING RADIAL BALL 17X35X10 BEARING RADIAL BALL 17X36X10 BEARING RADIAL BALL 17X38X10 111 41 11 31 4 NY a 12 I 1 I I I I 1 2007 08 01 E Ref No Part No GEARSHIFT DRUM Reqd QTY CRF250X 6 Description Serial No Relative ref Number Description 2 3 4 5 FORK GEARSHIFT NOTE Same time for two units or more INCLUDES Engine removal and installation 26 DRUM GEARSHIFT INCLUDES Engine removal and installation CENTER GEARSHIFT DRUM
96. R CUSHION SHOWA 47 1N MM 4 8KGF MM SPRING RR CUSHION SHOWA 49N MM 5 OKGF MM SPRING RR CUSHION SHOWA 44 6N MM 4 55KGF MM SPRING RR CUSHION SHOWA 51 0 5 2 DAMPER RR STOPPER SPRING SEAT ROD COMP PISTON ADJUSTER SPRING NUT ADJUSTER CASE COMP DAMPER CAP AIR VALVE ROD COMP RUBBER STOPPER PLATE END 1 1 1 1 1 1 1 1 1 1 1 1 D 1 1 1 D 1 D 1 1 1 1 2007 08 01 E CUSHION 7 0 40 DS KSC3F2200A Part No Description CRF250X Serial No Parts catalogue code 6 52429 KZ 3 J41 CASE ROD GUIDE 52431 KZ3 J31 RING PISTON 52434 KZ3 J21 O RING 3 5X43 7 52434 KZ3 J31 O RING 42 5X2 0 52435 KZ3 J21 RING STOPPER 52436 5 003 OIL SEAL SET 52436 MEN 671 52438 KA4 741 NUT HEX 12MM 52440 MEN 671 ADJUSTER COMPRESSION DAMPING 52451 KZ3 891 BLADDER 52452 57 831 RING 5 52453 57 831 52455 KRN 711 52455 KZ 3 J21 RING STOPPER 52463 KZ4 B00 COLLAR D CUSHION 52464 KRN 710 COLLAR D CUSHION ARM 52463 KZ4 J40 COLLAR C CUSHION ARM 52464 KZ4 B00 COLLAR D CUSHION SIDE 52466 KRN 710 COLLAR D CUSHION ARM SIDE 52464 KZ4 J20 COLLAR B CUSHION 52465 KSC 000 ARM SUB ASSY CUSHION 52465 KSR 710 52473 KZ4 J20 COLLAR A CONNECTING ROD 52475 KZ4 J20 COLLAR LINK SIDE 2007 08 01 E CUSHION Reqd QTY CRF2
97. RN 670 GASKET R COVER 11394 KRN A00 11395 KRN 670 GASKET L COVER 19226 KRN 670 GASKET WATER PUMP 06116 KSC 700 WASHER O RING KIT B COMPONENT PARTS 90447 KE1 000 WASHER SEALING 7MM 90465 ML7 000 WASHER SEALING 6 5MM 90474 333 000 WASHER SEALING 8 90751 GK1 003 O RING 8 5X1 7 91501 KSR A01 D RING 22MM 91302 PA9 003 O RING 39 8 2 2 1 91303 377 000 O RING 13 8X2 5 91304 0 003 O RING 15 8X2 4 SHOWA 91305 003 O RING 27X2 ARAI 91307 035 000 O RING 18X3 91312 KE7 003 O RING 19X3 NOK 91370 461 000 O RING 11 9X2 2 4 11111111 SUNN gt 2007 08 01 HEADLIGHT Ref LON Relative ref Number No Description 6 6161B1 SOCKET HEADLIGHT 7 6161A7 HEADLIGHT UNIT 8 616118 BULB HEADLIGHT 9 411113 COWL FRONT CENTER KSC3F0100 Reqd QTY Part No Description CRF250X Serial No Parts catalogue code 6 Ref No 18293 GZ5 000 RUBBER PROTECTOR PACKING 33103 KSC 670 SCREW PAN 4X55 33107 KAE 770 SPRING BEAM ADJUSTING 33107 771 33113 MBM D21 PIPE CP 33117 KBR 730 NUT BEAM ADJUSTING 33130 KSC 672 33130 MEY 670 33130 KSC A21 33150 KSC 673 33150 KSC A21 34901 GJ1 003 BULB HEADLIGHT 12V 35 36 5W 61300 KSC 000ZA VISOR SET FR WL 83501 67 000 90147 KP
98. RT4 5 Indicating FRT1 0 that will be added when additional operation replace rocker arm is done in association with camshaft replacement 2007 08 01 E Indication mark for the listing of service items that continues to the following page 18 A Ref No Relative ref Number L O N F R T Description 2 111118 CAMSHAFT 4 5 11 Category codes and classification indicated at the last line Indication of the block with no setting of FRT Ref No L O N Relative ref Number Description NO INFORMATION code system 11 b Category 1 Engine Transmission Fuel amp Exhaust Frame amp Body Steering Suspension Electrical Wheels Brakes Controls instrument O OO O N O N c Operation codes and classification Code Operation category a b Category code Engine Location function code Engine upper Operation code Replace Operation sequence number Unit code can be shown with alphabet camshaft No regular rule of code replace rocker arm No regular rule of code 2007 08 01 1 Replace Remova
99. SC 672 11200 KSC 673 11200 KSC A10 11200 KSC A20 11206 KRN 670 11210 KRN 730 11331 KSC 670 11333 KRN 670 11340 KRN 670 11351 KSC 670 11352 KRN 671 11394 KRN 670 11394 KRN AOO 11395 KRN 670 12000 12010 KRN 672 12010 KRN 673 i BSB SNJ 5 55 5 5 a WN NON uuu fuU 12010 KRN 674 12010 KSC D10 12100 KRN 670 12100 KRN 671 12100 KRN 672 12100 KRN 730 12191 KRN 671 12191 KRN 731 12204 00 12205 00 12206 881 310 12209 GB4 681 12226 MEB 670 12251 KRN 671 12251 KRN 731 12310 KRN 670 12316 KRN 670 12391 KRN 670 13000 13000 KSC 670 13000 KSC 671 13000 KSC A10 13011 KRN 670 13011 KRN 850 13101 KRN 670 13101 KRN 850 13111 KRN 670 13111 KRN 850 13115 147 000 13115 KM7 700 13331 360 000 13415 KRN 670 13420 KSC 670 13420 KSC A10 13422 KRN 670 13422 KRN AOO 14000 14100 KSC 670 14102 KRN 670 14105 KRN 670 14106 KRN 670 14106 00 14401 671 14440 670 14451 KSC 670 14451 KSC 671 14510 KRN 670 14515 KF0 000 14520 KRN 670 14520 KRN 671 2 D2 D9 D9 D9 D9 D9 D9 F1 D2 D2 110 04 D1 F1 D2 F1 D2 F1 D1 D1 D1 F1 SP UN SRS RN Sur AWW gt gt gt gt SN 2 14560 MEN 671 14620 KRN 670 14711 KRN 670 14721 KRN 670 14731 KRN 670 14731 00 14751 KRN 670 14761 KRN 670 14761 KRN 671 14771 KRN 670 14771 KRN AOO
100. T FLANGE 6X40 NSHF BOLT FLANGE 6X75 NSHF CAP 14MM WASHER THRUST 13MM CIRCLIP SPECIAL INTERNAL 24 O RING 8 5X1 7 OIL SEAL 10 21 5 O RING 39 8X2 2 ARAI O RING 13 8X2 5 O RING 18X3 CLIP 2X60 DOWEL PIN 8X14 2007 08 01 E L COVER KSC3E1000A Description Serial No Parts catalogue code 4 5 6 7 24 9 amp 301 10160 DOWEL PIN 10 16 25 94520 14000 CIRCLIP INTERNAL 14 26 96001 06030 07 BOLT FLANGE 6X30 2007 08 01 E Ref No Part No GENERATOR Reqd QTY Description CRF250X 5 6 KSCA E1100 Serial No Ref LON Relative ref Number No Description 1 613100 GENERATOR ASSEMBLV Parts catalogue code 31100 KSC 671 31100 KSC A11 32112 KRN 670 32171 GF9 621 90005 896 000 90010 MEB 670 90437 611 000 94050 12000 GENERATOR 55 FLYWHEEL TYPE CLAMPER CORD LOCK PURSE BOLT FLANGE 5X16 SCREW WASHER 4X24 WASHER PLAIN 12MM NUT FLANGE 12MM 2007 08 01 E STARTING MOTOR Ref L O N Relative ref Number No Description 2 612105 MOTOR STARTING 3 6121A4 TERMINAL BRUSH STARTER 6 6121A5 HOLDER BRUSH STARTER KSC4 E1200 Reqd QTY dd Part No Description RE ON Serial No Parts catalogue code 6 22858 KSC 670 RECEIVER CLUTCH CABLE 31200 KSC 671 MOTOR ASSY STARTING 31201 MBE 008 TERMINAL SET BRUSH 31204 KS5 901 SPRING CARBON BRUSH 31205 MBE 008 BOLT SE
101. TER ASSY ARRESTER COMP MUFFLER AXLE FR WHEEL AXLE RR WHEEL FLANGE BLADDER 14 BODY COMP FRAME 113 BODY COMP RR FRAME 112 FLANGE BODY SET FRAME 112 B BOLT WASHER 4X16 H3 BOLT WASHER 6X12 J2 FLANGE BOLT WASHER 6X14 113 FLANGE BOLT WASHER 6X20 D11 FLANGE BOLT ASSY FR 610 BOLT A PIN 613 BOLT COMP CENTER 610 BOLT SET ADJUSTING 66 BOLT H16 FLANGE BOLT 15 BOLT CUSHION LOWER 10X43 5 15 BOLT CUSHION UPPER 10X53 15 FLANGE BOLT DISK 6X19 615 FLANGE H5 FLANGE BOLT ELEMENT SETTING H11 BOLT FLANGE SOCKET 6X14 E8 FLANGE E11 BALL STEEL BAND BAND B2 BATTERY BAND B INSULATOR BAND AIR CLEANER CONNECTING TUBE H12 1 1 1 7 5 1 7 40 6 8 9 8 BAND INSULATOR BAND L MUFFLER BAND TANK RR BAND BAR SIDE STAND BASE ASSY ELEMENT BOLT 112 FLANGE BATTERY BOLT FLANGE 112 FLANGE BEARING BALL RADIAL 6905 BOLT FLANGE 113 FLANGE BEARING HEAD PIPE BOLT FLANGE 112 FLANGE BEARING NEEDLE THRUST BOLT FLANGE H7 BEARING NEEDLE 12MM 112 FLANGE BEARING NEEDLE 12X16X10 BOLT FLANGE D16 FLANGE BEARING NEEDLE 19X26X13 BOLT FLANGE G11 FLANGE BEARING NEEDLE 19X26X15 BOLT FLANGE 08 FLANGE BEARING NEEDLE 20 26 14 210 FLANGE BEARING NEEDLE 20X26X15 G8 FLANGE H1 FLANGE 00 UN CN BE
102. TTING 31206 MBE 008 HOLDER SET BRUSH 31207 MBE 008 RING 90071 0 000 NUT WASHER 6MM 91309 425 003 O RING 24 4 3 1 1 91320 MBE 008 N O 91320 0 000 96001 06028 00 BOLT FLANGE 6X28 _ N 2007 08 01 E STARTING CLUTCH Ref LON Relative ref Number No Description 1 110183 GEAR BALANCER DRIVE 211105 GEAR PRIMARY DRIVE 612120 GEAR STARTER DRIVEN 612131 OUTER STARTING CLUTCH 612145 HOLDER STARTER DRIVE GEAR 6121A2 CLUTCH STARTING ONE WAY 612125 GEAR STARTER REDUCTION 612135 GEAR STARTER IDLE IO KSC4 E1300 Reqd Part Description CRF250X Serial No Parts catalogue code 4 5 6 7 Ref No 13415 KRN 670 GEAR BALANCER DRIVE 321 1 25121 KSC 670 GEAR PRIMARY DRIVE 187 1 28110 KSC 670 GEAR COMP STARTING DRIVEN 28115 KSC 670 OUTER STARTING CLUTCH 28120 KSC 670 HOLDER COMP STARTER GEAR 28125 MT7 004 CLUTCH ONE WAY 28127 MS2 612 RING FRICTION 28131 KSC 670 GEAR STARTING REDUCTION 53T 10T 28141 KSC 670 GEAR STARTING IDLE 10T 90013 MEB 670 BOLT SPECIAL 12X28 CON O 90402 KW6 960 WASHER PLAIN 12MM 90452 166 600 WASHER THRUST 12MM 91025 KT7 003 BEARING NEEDLE 30X35X20 94303 08140 DOWEL PIN 8X14 94510 12000 CIRCLIP EXTERNAL 12MM 96600 08028 00 BOLT SOCKET 8X28 2007 08 01 E Ref L O N Rela
103. X8 2007 08 01 E KICK STARTER SPINDLE Relative ref Number Description PINION KICK STARTER GEAR KICK STARTER FIRST IDLE 5 RATCHET KICK RECOIL STARTER SPINDLE KICK STARTER 9 SPRING KICK STARTER RETURN Ray KSC3E1900 Reqd QTY CRF250X 5 6 7 Ref No Serial No Part No Description Parts catalogue code SO NO UW N gt 15201 KSC 670 28210 5 670 28230 KRN 670 28241 710 28242 710 28251 24 000 28261 710 28262 6 701 28282 74 800 90452 178 000 90501 444 000 90601 001 000 93301 06016 0A 94510 16000 PLATE OIL GUIDE PINION COMP KICK STARTER 32T GEAR COMP STARTER IDLE 30T RATCHET STARTER SPRING RATCHET SPINDLE KICK STARTER SPRING STARTER RETURN PLATE RATCHET SLIDER COLLAR KICK SPINDLE WASHER THRUST 17MM WASHER 16 8X24 CIRCLIP EXTERNAL BOLT HEX 6X16 CIRCLIP EXTERNAL 16MM ey 1 gt gt gt a 2007 08 01 CARBURETOR Ref LON Relative ref Number No Description 2 5 311120 FLOAT OR FLOAT VALVE 5 46 3111A6 CHAMBER FLOAT 8 311160 VALVE SET HOT START 9 3111F4 PUMP SET ACCELERATOR 16 311125 VALVE STARTER 17 617115 SENSOR THROTTLE 21 3111B5 CARBURETOR ASSEMBLY 22 14 26 3111A8 VALVE THROTTLE
104. Z4 000 23481 KSC 670 23491 KSC 670 23801 KSC 670 23802 KSC 670 90071 5 000 COLLAR COUNTERSHAFT GEAR COUNTERSHAFT LOW 311 COLLAR 17MM GEAR MAINSHAFT SECOND 16T GEAR COUNTERSHAFT SECOND COLLAR 24MM GEAR MAINSHAFT THIRD 211 GEAR COUNTERSHAFT THIRD 28T COLLAR COUNTERSHAFT THIRD GEAR GEAR MAINSHAFT FOURTH 24T COLLAR MAINSHAFT FOURTH GEAR GEAR COUNTERSHAFT FOURTH COLLAR 20MM GEAR MAINSHAFT FIFTH 27T GEAR COUNTERSHAFT FIFTH 22T SPROCKET DRIVE 141 COLLAR DRIVE SPROCKET BOLT FLANGE SOCKET 6X14 Aaa 1 1 1 1 1 2007 08 01 E Description TRANSMISSION Ref No L O N Relative ref Number Description 33 2101D4 34 2101C7 39 2101C2 KSC3E1700 Reqd QTY 5 CRF250X 6 Serial No 7 INCLUDES Engine removal and installation BEARING MAINSHAFT AND COUNTERSHAFT ALL INCLUDES Engine removal and installation BEARING COUNTERSHAFT LEFT INCLUDES Engine removal and installation BEARING MAINSHAFT LEFT INCLUDES Engine removal and installation Parts catalogue code 90112 413 000 90404 KW5 000 90441 KA4 700 90446 357 000 90453 58 00 90452 KZ4 000 90452 5 00 90455 8 40 90501 5 670 90601 360 000 90602 360 000 91001 KZ4 J11 91001 KSR A01 91004 KSC 671 91005 KSR A01 91005 KRN 851 91005 KRN A01 91012 KA3 710 BOLT 085 8X33 WASHER THRUST INV
105. ess Page Ref 94540 03010 12 84 38 96001 06085 00 213 12 94591 24000 42 106 11 96211 08000 H14 17 96220 30178 D12 5 95000 96220 40080 E12 29 96300 06012 00 D1 7 95002 02079 96300 08025 00 E5 36 95002 02080 96300 08070 00 E5 37 95002 02100 96600 08028 00 2 16 95002 02120 98000 95012 13001 98200 31500 95014 22100 95015 54000 95018 60321 99000 95701 06010 00 99101 357 1300 96000 99101 357 1320 99103 440 0400 96001 06012 00 99103 440 0420 99104 MEB 1000 99108 5 0600 99108 0550 99112 KRN 0680 96001 06014 00 96001 06016 00 96001 06018 00 96001 06018 07 96001 06020 00 96001 06020 07 96001 06022 00 96001 06028 00 96001 06030 00 96001 06030 07 96001 06035 00 96001 06040 00 96001 06045 00 96001 06050 00 96001 06060 00 96001 06070 00 96001 06075 00 112 2007 08 01 PART NAME INDEX Part name Address Page Ref Part name Address Page Ref Part name Address Page Ref CA BEARING RADIAL BALL 608UU 12 FLANGE BEARING RADIAL BALL 6904 615 ADJUSTER COMPRESSION DAMPING BEARING RADIAL BALL 69052RS H5 FORCE 14 BEARING RADIAL BALL 6905RS H5 BEARING RADIAL BALL 6905U E12 BEARING SHELL 33X38X8 E4 BEARING SPECIAL ROLLER E4 BEARING SPECIAL ROLLER 20X32X14 E7 BEARING I5 FLANGE BINDER E15 ADJUSTER SPRING ARM ASSY KICK STARTER ARM COMP EX ROCKER ARM SET LINK ARM SUB ASSY CUSHION ARM L STEP ARM R STEP ARRES
106. f PART NO INDEX Part Number Address Page Ref Part Number Address Page Ref Part Number Address Page Ref 90124 KZ4 J40 90124 MEB 770 90125 4 000 90130 KZ4 J20 90130 KZ4 J40 90130 MEN 840 90131 KZ4 J40 90131 MEN 840 90131 MEY 000 90145 MS9 612 90147 KPB J10 90152 MEB 750 90153 KZ4 710 90170 MEB 670 90204 MN5 000 90232 MB6 680 90235 KA4 000 90301 473 003 90301 782 000 90301 KZ4 J40 90302 KZ3 J40 90303 KRN 000 90304 GE8 003 90304 KZ4 J30 90305 6 8 000 90305 73 01 90305 KZ4 J20 90306 KBP 901 90306 KZ4 711 90308 KM3 003 90309 357 000 90309 ML3 791 90313 GAH 780 90380 KSC 000 90401 KRN 670 90401 KZ4 J20 90402 KW6 960 90403 KA3 830 90404 KW5 000 90404 MEN 670 90406 KV3 780 90410 HC4 000 90433 KE1 000 90435 HB3 000 90437 611 000 90441 KA4 700 90441 KRN 670 90441 KSC 670 90442 397 000 90446 357 000 H13 12 H5 15 15 15 15 15 15 G6 H3 G1 15 15 H13 E7 D2 D11 G15 H5 I2 G5 G15 113 111 H16 G7 H12 I2 H5 15 67 15 42 12 H5 12 H10 I7 03 H5 E2 111 9 H14 H13 113 E7 E11 D16 E7 E9 E12 E4 D11 D8 F1 E9 90446 KRN 670 90447 KE1 000 90451 155 000 90451 459 770 90452 166 600 90452 178 000 90452 KSR A00 90452 KZ4 000 90455 KSR AO0 90455 HM8 A40 90456 KS6 000 90463 ML7 000 90465 MC4 000 90474 333 000 90482 567 000 90501 124 000 90501 444 000 90501 GBL 730 90501 KRN 000 90501 KRN 710 90501 KSC 670 90501 KZ4 J20
107. ing itaas a guide FRT setting system Net service time Removal Disassembly reassembly Installation Inspection Measurement Adjustment Confirmation Diagnosis troubleshooting Electric system Completion inspection oat time Preparation Process check Confirmation arrangement for necessary tools Related work Transfer of vehicles Float time is set by multiplying the net service time by a given coefficient 2007 08 01 The service items shown in the text are listed with the exchange work time for the repair sales parts as the subject Other representative service items not using repair parts removal installation adjustment inspection measuring and other work are listed collectively in the list in the preface classified according to the work Editorial style FRT setting standard Decimal system in unit of 0 1 is adopted to set FRT as it is convenient to calculate the wage Example 0 1 6 minutes 0 2 12 minutes Labor cost per hour x FRT Wage FRT is set with a hand tool Service items and FRT can be subject to change depending on development of tools and service equipment and improvement in service procedure Work As the work is set with the work time according to the method in the separate Service Manual refer to this Manual as required Work methods permitting servicing in the shortest time still perm
108. inyl hose Indicates number mark or change sequence however the code for the bulk part must be strictly 0 zero Types of code Fuelhose 2 Red outside braid 3 mm inside dia only 5 Black inside braid 3 Red 3 mm inside dia only 4 Ash gray with red stripe 3 mm inside dia only 6 Black Lengths 001 1 m standard 003 3 m 008 8 e Vinyl hose 1 Clear General hose 1 Ash gray 2 Black 2 Ash gray 3 Light red 3 Black 6 Light red 5 Black 7 Pale black 1 0 code fuel hose and general purpose hose 30 3 0 mm 11 3 5 mm 91 4 5 mm 92 5 0 mm 12 5 3 mm 5 5 mm 14 6 5 mm 1T 7 0 mm 7 3 mm 7 5 mm 8 0 mm ID OD code vinyl hose Y to 6 8 mm 6 0 mm 6 5 mm 7 0 mm 6 5 mm 8 0 mm 7 0 mm 8 0 mm 9 0 mm Hose type 1 Fuel hose 3 Vinyl hose 5 General hose 2007 08 11 mm 12 mm outside dia 15 mm 12 mm outside dia 16 mm 12 mm outside dia 17 mm 14 mm 17 mm SO O CO NMD NNORONNN 01 E FLAT RATE SERVICE TIME Flat rate service time FRT means the standard time required to service a MC which is listed in this manual to help the dealers control the actual working process and calculate the service charge by us
109. itting assurance of safe work and product warranty are used for the setting of service items not listed in the Service Manual Work basically is to be performed by one person and when two or more people are required setting is done as the total time for the number of people The set value for the technological level of the workers uses a person with three years of experience in the repair of Honda vehicles as the standard Special tools and service equipment used to set FRT are those specified or recommended in Service Manual 2007 08 01 Accessories and service parts that are not listed to use in this manual Locations with little aging deterioration or breakage during normal use Service work that can be finished by one touch Service work that is seldom done i e extremely small causes of trouble and service frequency Service item whose FRT is not presented When FRT is not presented please calculate wages based on propriate actual work time Operation not included of FRT Oil and coolant water draining Waiting time for warming up operation and etc Additional operation that involves removal installation of standard exterior equipment Indirect time spent for service by visiting the customer trade in and delivery of a MC Indirect time required for ordering and delivery of parts Cost for grease adhesive agent etc used for service work E Explanation of FRT by using an example Indicating
110. l Installation Change Overhaul Adjust Balance Paint related work Top coat Test Inspect diagnose Measurment Check Overhaul related work Rebore Overhaul related work Reseal Resurface Paint related work Refinish N O Q A N Repair Cleaning Air bleeding Major service items without using parts 1 Removal Installation 2 Adjustment 3 Inspection Measurement 4 Overhaul 5 Other work Engine F Frame OPERATIONS OTHER THAN REPLACING PARTS 1 Removal and installation Set for the configuration with the parts removed from the vehicle LON DESCRIPTION FRT TILTING ENGINE ASSEMBLY 1101 5 REMOVAL INSTALLATION 2 0 INCLUDES necessary adjustment 1111KO CVLINDER HEAD ASSEMBLV m REMOVAL INSTALLATION CARBURETOR ASSEMBLY 311106 REMOVAL INSTALLATION 0 5 CRANKCASE SEPARATION 1101E6 INCLUDES Engine removal and installation 4 2 2 Adjustment LON DESCRIPTION 3113A0 CARBURETOR IDLE ADJUSTMENT CLUTCH ADJUSTMENT 2123 0 INCLUDES Clutch lever adjustment 6143A1 SPARK PLUG ADJUSTMENT CLEANING VALVE CLEARANCE ADJUSTMENT 1113A0 NOTE For 1 vehicle 6163A0 HEADLIGHT AIMING 2133A0 DRIVE CHAIN ADJUSTMENT 3113A3 THROTTLE OPERATION ADJUSTMENT 2007 08 01 3 Inspection Measurement LON DESCRIPTION 1115
111. n issue date January 20 2004 Honda Motor Co Ltd 2007 08 01 CONTENTS Address Instruction for use of parts catalogue 61 How to refer to the part information Part catalogue structure When the parts were revised Abbreviations used in the parts catalogue Part block and serial number check Models parts catalogue codes and applicable serial numbers Fuel hose general purpose hoses and vinyl FLAT RATE SERVICE TIME Illustrated index ENGINE GROUP FRAME GROUP PART NO INDEX PART NAME INDEX E How to refer to the part information olarenee with Mustated index ENGINE GROUP B10 CYLINDER HEAD COVER CYLINDER HEAD CAMSHAFTIVALVE Reference with Part number index CAM GHAINITENSIONER CYLINDER 79 RIGHT CRANKCASE COVER PART NO INDEX Number Address Page Ref Number Address Page Ref 04000 13323 MY9 751 13324 MY9 751 04911 MCE 000 13325 MY9 751 oeooo i FRONT FENDER 14000 06405 MY5 P00 06405 MY5 P10 14100 000 06410 MY9 860 14200 MCE 000 06435 MCE 006 14321 MCE 000 06451 166 405 14401 003 06451 443 405 14510 MBE 000 06451 405 14520 9 691 06455 006 14524 9 690 14546 000 11000 14620 9 691 14711 MCE 000 11210 000 14712 MCE 000 11330 MCE 305 14721 MCE 000 11355 8 000 14722 000 11335 000 14730 MCE 000 11360 000 14731 MCE 000 11365 000 14731 MY9 751 11596 9 000
112. r 4 Service item Flat rate time Reference number FR e Title number marked with the parenthesis or parentheses indicates that it continues from the previous page 6 Part number Honda color code 8 Description Assemblies Sections framed with broken lines in the exploded view drawings are available as complete assemblies Their in dividual parts can also be obtained 9 Color description Note Notes are shown with the parentheses in the part name column FRONT FENDER Required quantity Serial No Parts catalogue code Read QTY shown in the parenthesis or parentheses indi cates the optional part FENDER CONB FE Read QTY marked with N indicates the optional part that NH411M FORCE SILVER METALLIC should be selected as needed Ref No 1 45156 000 CLAMPER R FR BRAKE HOSE 61100 0002 PB284C CANDY PHOENIX BLUE 2 i i i Reqd QTY indicates the number of the part used in the 61101 MCE 010 1008001 block 5 61102 MCE 300 CUSHION FR FENDER 2 BLACK 3 Serial number 4 Parts catalogue code When the parts catalogue code column is blank it indi cates that the part is applicable to all codes WATER PIPE Service item HOSE B OUTLET WATER E d solid arrow indicates the block No the part in question is connected to 2007 08 01 E When the parts were revised 100 MCE 0002B
113. ting the bulk part and method of filling out orders etc please refer to the service manual and the instructions issued with the bulk part The list below is a catalogue of the standard part numbers and bulk part numbers Note that those numbers are applicable to the listed replacement parts only Fuel hoses Tubes Standard part No Bulk part No Bulk part Fuel hoses Tubes Inner diameter mm Length m 95001 30 2 95001 30001 20 3 0 Standard part Bulk part No Bulk part Inner diameter mm Length m 95001 30xxx 3x 95001 30001 30M 3 0 95001 30xxx 4x 95001 30001 40M 3 0 95001 55xxx 3x 95001 55001 60M lt 95001 55003 60M gt lt 95001 55008 60M gt 5 5 95001 35xxx 2x 95001 35001 50M lt 95001 35003 50M gt 3 5 95001 35xxx 3x 95001 35001 60M lt 95001 35003 60M gt 3 5 95001 55xxx 4x 95001 55001 60M lt 95001 55003 60M gt lt 95001 55008 60M gt 5 5 95001 35xxx 4x 95001 35001 60M lt 95001 35003 60M gt 3 5 95001 55xxx 5x 95001 55001 50M lt 95001 55003 50M gt lt 95001 55008 50M gt 5 5 95001 35xxx 5x 95001 35001 50M lt 95001 35003 50M gt 3 5 95001 55xxx 6x 95001 55001 60M lt 95001 55003 60M gt lt 95001 55008 60M gt 5 5 95001 35xxx 6x 95001 35001 60M lt 95001 35003 60M gt 3 5 95001 75xxx 2x 95001 75001 50M 95001 75003 50
114. tive ref Number No Description 1 110120 CRANKCASE RIGHT INCLUDES Engine removal installation 1101A2 5 BOTH INCLUDES Engine removal installation 110110 GASKET CRANKCASE INCLUDES Engine removal installation 41 110115 5 LEFT INCLUDES Engine removal installation 1101A2 5 BOTH INCLUDES Engine removal installation 1131B5 SCREEN OIL FILTER INCLUDES Engine removal installation 1101L3 ONE WAY VALVE CRANKCASE INCLUDES Engine removal and 16 installation 17 26 37 2121A7 LEVER CLUTCH 17 NO 39 110187 BEARING CRANKSHAFT RIGHT Reqd QTY Part No CRF250X Serial No Parts catalogue code 6 Ref No 1 11100 KSC 670 11100 KSC 671 5204152 ED ED A ED B 11100 KSC A10 11100 KSC A20 11105 KSC 670 BREATHER 11107 KSC 670 BREATHER 11108 KSC 670 BREATHER 11191 KRN 670 CRANKCASE 11191 KRN 850 11191 KRN A10 1122221 1111 2 a 115 21 II Poe I 31 1 5013825 5013825 11200 KSC 672 11200 KSC 673 11200 KSC A10 11200 5 20 11206 KRN 670 PLATE CHAIN GUIDE 15421 KK0 000 SCREEN OIL FILTER 16961 MCT 010 JOINT THREE WAY 18601 MBW 003 VALVE COMP REED 111 1 gt gt A 22810 KSC 670 LEVER COMP CLUTCH LIFTER 22810 KSC A10 22813 KRN 670 PLATE CLUTCH LEVER 90003 KRN 670 SCREW SPE
115. work contents that are included in the service The example may differ from the actual presented items item Relative ref Number Z Indicating a reference No whose operation and time are 7 Description 7 the same as FRT4 5 for the camshaft 1 3 4 7 The application range is limited to the service items 111118 CAMSHAFT 45 without LON setting within a same block 6 6 Includes Valve clearance adjustment How to refer to the service item using the sample camshaft replacement bon 29 Open to the page of the block where the 5 spare part illustration is shown CDReference No of the illustration of part that shows location of the replacement work Look for the camshaft illustration and refer to the ser FRT is an abbreviation of Flat Rate Time indicating the vice item and FRT that agree with the reference No standard service time required for the replacement 3 LON is an abbreviation of Labor Operation Number and it is a classification of the service items by the work unit code The same operation code is used regardless of the models Standard operation is indicated with 6 digits code and additional operation is indicated with 7 digits code 4 Indicating the camshaft replacement and F

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