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S6161-PA-FSE-010 - Equipment Catalog

1. 4 1 5 1 TROUBLE SHOOTING GUIDE FOR CLEANING STAINLESS STEEL 5 9 6 1 TROUBLE SHOOTING GUIDE 6 20 11 Figure 2 1 2 2 6 4 6 5 6 6 6 8 6 9 6 10 S6161 PA FSE 010 38379 LIST OF ILLUSTRATIONS Title STEAM IT ELECTRICAL CONNECTION DETAILS SERVICE CONNECTION MARINE FLANGED FOOT DETAILS SIBAM IT CONTROLS 4 4 ene ana aan anne Door Spring Disengagement Door Remoyal 26446 whee d Gasket Removal Dee cu Mer q Door Seal Tension Adjustment o so s e cen STEAM IT COOKER ASSEMBLY PAN SUPPORT REMOVAL e DOOR REMOVAL Cb wee He Gas EWE EY Ro cy ee Be DOOR ROTATION ecca sk REGE GR eee ee RUE von w nee WASHING INTERIOR INSTRUCTIONS GASKET REMOVAL WASH INSTRUCTIONS e CONTROL FITTING MAINTENANCE TRAP STEAM OLD NEW MAINTENANCE COOKER COMPARTMENT 4 kk ee de RR DOOR HANDLE ASSEMBLY DOOR ASSEMBLY PARTS LIST FULCRUM AND DRAIN ASSY OLD STYLE FULCRUM amp DRAIN ASSY NEW STYLE VALVE SAFETY OLD STYLE SHOWN OLD STYLE BUILT PRIOR TO JULY 1983 NEW STYLE
2. Solenoid 230v 50 compete 196680 DI Exhaust Valve 208V 60 cycle complete 95094 fxhaust Valve 208V 60 cycle comple 96098 Exhaust Vaive 230 480V 60 cycle complete sos Estas Valve 2307 50 cycle complete 950946 Asemby temsltm 6 compte 999 NEW STYLE EXHAUST VALVE 6 14 S6161 PA FSE 010 38379 e om zem em zs d FIGURE 6 8 Figure 6 8 NEW STYLE EXHAUST VALVE BUILT AFTER JULY 1983 New Style Exhaust Valve Parts List Assy piping exhaust 208 240V 50 60Hz C95 3996 MA Heat Deflector Plate C95 3990 Tubing Pressure Gauge A95 3270 1 Pem Conn Brass 1 8 LP S x 3 16 10 3361 5907 Comp 12 EPS male 3716 0 D TT L e Tes reducing brass existing 103832 o Countersunk MATES br che phi Poa 1 10 Packing comugated carton 0 en 1 6 15 S6161 PA FSE 010 38379 New Style Exhaust Valve Parts List Continued m Silencer exh Steam It A10 4963 11 12 Exhaust Valve only 220 240V 50 60Hz 09 6545 Exhaust Valve only 208V 50 60Hz 09 6536 Replacement Instructions Disconnect fitting pressure gauge Remove flue enclosure Remove old exhaust by unscrewing 1 4 I P S nipple from cylinder Remove safety relief valve assy from 1 4 I P S nipple m O w gt Remove all fitt
3. MONTANA HAWKINS APPLIANCE 3830 S Windermere Englewood CO 80110 Phone 303 781 5548 800 624 2117 Fax 303 761 8861 NORTHWEST FIXTURE SUPPLY 1050 S 25th St W Billings 59102 Phone 406 652 6151 Fax 406 652 6828 NEBRASKA J L TUCKER CO 81 5 N 19th St Omaha NE 68102 Phone 402 345 7400 Fax 402 346 6145 BURNEY S COMMERCIAL SERVICE 4480 Aldebaran Ave Las Vegas NV 89103 Phone 702 736 7400 Fax 702 798 7531 NEW HAMPSHIRE CASCO FD EQUIPMENT 10 Dunkle Rd Bow NH 03304 Phone 603 624 2663 Fax 603 224 9173 NEW JERSEY ACME AMERICAN REPAIRS 99 Scott Ave Brooklyn NY 11237 Phone 718 456 6544 800 221 3026 USA Fax 718 366 5359 ELMER SCHULTZ SERVICES 201 W Washington Ave S6161 PA FSE 010 38379 8 9 S6161 PA FSE 010 38379 Pleasantville NJ 08232 Phone 609 641 0317 Fax 609 641 8703 NEW MEXICO DEL OCO CO 3000 Dover Rd S W Albuquerque NM 87105 Phone 505 877 3001 Fax None NEW YORK APPLIANCE INSTALLATION 2464 Main St Buffalo NY 14214 2199 Phone 716 836 8606 800 722 1252 USA Fax 716 836 5136 NORTHERN PARTS amp SERVICE 171 South Catherine St Plattsburgh NH 12901 Phone 518 563 3200 800 634 5005 USA Fax 518 563 3219 DUFFY S RESTAURANT 3138 Oneida St Sauquoit NY 13456 Phone 315 737 9401 800 443 8339 NY Fax 315 737 7132 ACME AMERICAN REPAIRS INC 99 Scott Ave Brooklyn
4. 150 Associated Rd S San Francisco CA 94080 Phone 415 871 6693 800 969 4427 Fax 415 871 4019 COLORADO HAWKINS APPLIANCE 3830 S Windermere Englewood CO 80110 Phone 303 781 55M 800 624 2117 Fax 303 761 8861 CONNECTICUT 80 Eastern Blvd Glastonbury CT 06033 Phone 203 659 29M 800 832 8324 USA Fax 203 659 9680 DELAWARE ELMER SCHULTZ SERVICES 36 Belmont Ave Wilmington DE 19804 Phone 302 655 8900 Fax 302 656 3673 DISTRICT OF COLUMBIA 5 SERVICE 5001 College Ave Drawer P College Park MD 20740 Phone 301 927 7330 800 638 7278 USA Fax 301 779 3038 FLORIDA CLINE COMMERCIAL SERVICE 928 W Forsyth St Jacksonville FL 32204 Phone 904 356 7986 Fax 904 356 1805 z gt NASS FOOD EQ 7250 4th Ave Miami FL 33138 8 2 S6161 PA FSE 010 38379 Phone 305 754 7808 800 432 8155 FL Fax 305 757 1175 NASS SERVICE CO INC 1108 S Woods Ave Orlando FL 32805 Phone 407 425 2681 800 432 2795 USA Fax 407 425 3463 COMMERCIAL APPLIANCE SERVICE 2101 W Hillsborough Ave Tampa FL 33603 Phone 813 879 2461 800 282 4718 FL Fax 813 875 6438 RELIANCE SERVICE CO 8225 Sedgefield Drive Pensacola FL 32507 Phone 904 456 3663 Fax 904 456 7294 GCS SERVICE 3373 N W 168th St Miami FL 33056 Phone 305 621 6666 Fax 305 621 6656 ALT SERVICE 5621 Crawfordville Rd Tallahassee
5. 63123 Phone 314 638 7444 800 284 4GCS USA Fax 314 638 0135 COMMERCIAL PARTS amp SERVICE 4204 Brook St Louisville KY 40214 Phone 502 367 1788 800 626 6212 USA Fax 502 367 0400 CONE S REPAIR SERVICE 2408 40th Ave Moline IL 61265 Phone 309 797 5323 800 447 6761 USA Fax 309 797 3631 INDIANA GCS SERVICE 1455 S Michigan Ave Chicago IL 60605 Phone 312 427 6900 800 942 9689 USA Fax 312 427 5966 COMMERCIAL PARTS amp SERVICE 4204 S Brook St Louisville KY 40215 Phone 502 367 1788 800 626 6212 USA Fax 502 367 0400 GCS SERVICE 1775 N Sherman Dr Suite K Indianapolis IN 46218 Phone 317 352 9706 800 692 8052 USA Fax 317 352 8204 IOWA GENERAL PARTS 720 E Lake St Minneapolis MN 55407 Phone 612 827 5581 800 279 9980 Fax 612 827 0790 CONE S REPAIR SERVICE 2408 40th Ave Moline IL 61265 Phone 309 797 5323 800 447 6761 USA Fax 309 797 3631 S6161 PA FSE 010 38379 8 5 S6161 PA FSE 010 38379 J L TUCKER CO 1823 Cuming Omaha NE 68102 Phone 402 345 7400 Fax 402 346 6145 KANSAS GCS SERVICE 2213 Riverfront Dr Kansas City MO 64120 Phone 816 531 6477 800 229 6477 USA Fax 816 472 6134 KENTUCKY COMMERCIAL PARTS amp SERVICE 6940 Plainfield Rd Cincinnati OH 45236 Phone 513 984 1900 800 582 4008 OH Fax 513 984 2111 CERTIFIED SERVICE CENTER 523 East Third
6. NY 11237 Phone 718 456 6544 800 221 3026 USA Fax 718 366 5359 J B BRADY INC 695 Atlantic Ave Rochester NY 14609 Phone 716 482 6967 Fax 716 482 6759 J B BRADY INC 811 Alvord St Syracuse NY 13208 Phone 315 422 9271 Fax 315 472 5400 NORTH CAROLINA WHALEY FOODSERVICE REPAIR 1 26 At US 1 W Columbia SC 29170 8 10 Phone 803 791 4420 800 877 2662 USA Fax 803 794 4603 NORTH DAKOTA GENERAL PARTS amp SUPPLY 10 South 18th St Fargo ND 58103 Phone 701 235 7407 Fax 701 235 0539 OHIO ARR CRS AKRON REST REPAIR 1169 W Waterloo Rd Akron OH 44314 Phone 216 753 6634 Fax 216 753 7244 COMMERCIAL PARTS amp SERVICE 6940 Plainfield Rd Cincinnati OH 45236 Phone 513 984 1900 800 582 4008 OH Fax 513 984 2111 ELECTRIC APPLIANCE REPAIR 2021 E 32nd St Cleveland OH 44115 Phone 216 431 2222 800 621 8259 USA Fax 216 431 7705 ARR CRS COLUMBUS RESTAURANT REPAIR 2830 Johnstown Rd Columbus OH 43219 Phone 614 476 3225 800 282 5406 USA Fax 614 476 1196 STEWART S TRI STATE SERVICE CO 2324 East Third St Dayton OH 45403 Phone 513 256 7600 800 365 7600 Fax 513 821 5609 OKLAHOMA HAGAR EQUIPMENT REPAIR 1229 W Main St Oklahoma City OK 73106 Phone 405 235 2184 800 522 3706 OK Fax 405 236 5592 OREGON ARCO ELECTRIC SERVICE 2000 S E 7th Ave S6161 PA FSE 010 38379 8 11 S616
7. 3 7 8 2 3 5 6 head 2 3 10 12 2 3 10 12 2 3 6 7 2 3 6 8 Potatoes French Fry Cut 2 1 2 65mm 10s 4 5kg 1 7 9 50 em Mem wn gt 4 2 S6161 PA FSE 010 38379 Table 4 1 Steam Cooking Information Continued 2 3 17 19 2 2 3 2 3 8 10 Squash Winter Diced 2 1 2 65mm 9 4 1kg 1 7 9 30 35 eet e 7 2 3 15 20 VEGETABLES Canned Canned Vegetables 2 1 2 65mm 7 1 2 3 4kg E CHE E 26 30 5 7 POULTRY FISH Chicken Cut up Blanched 8 3 6kg 2 1 2 65mm 1 10 15 15 20 Protein Soccer tat A 0 2 45 50 2 3 8 10 2 45 60 Frankforts 5 2 3kg 2 1 2 65mm 1 1 2 35 40 Protein mas temm Hamburgers 3 oz 85g 5 2 3kg 2 1 2 65mm 1 8 10 20 25 Protein Tei ee ss EP SR 2 5 8 Meatballs 1 oz size 28g 6 2 7kg 2 1 2 65mm 1 15 17 20 25 Protein pee pee xs mo Pe 2 3 30 35 ee ee 114g w Bone 2 3 20 25 each 2 3 17 19 Turkey on Carcass 20 22 9 10kg 4 100mm 75 90 50 60 Protein Turkey off Carcass 10 12 4 5 5 4kg 2 1 2 65mm 40 45 55 65 Protein 2 45 50 MISCELLANEOUS 3 4 48 pem suas room 1 D fh p a 21 25 Portions Spaghetti 1 1 2 2 gal water 3 1 4kg 4 100mm 17 20 40 45 4 oz 110g 5 7 7 6 Its 21 25 Portions 4 3 S6161 PA FSE 010 38379 All portions are equivalent to approximately 1 2 cup cooked Raw weight for Meatballs and Meatloaf includes hamburg and extenders and
8. 60 Minute timer S6161 PA FSE 010 38379 Table 6 1 TROUBLE SHOOTING GUIDE Continued TROUBLE POSSIBLE CAUSE CORRECTION Excessive steam pressure in 1 Safety valve fails in closed posi 1 Replace valve compartment above 15 lbs tion 2 Pressure switch contacts fail in 2 Replace switch closed position Buzzer fails to sound at end of 1 Faulty wiring 1 Check wiring from buzzer to terminal block cooking cycle and timer 2 Faulty buzzer 2 Replace buzzer 3 Faulty timer 3 Replace timer 6 21 6 22 Blank 7 VENDOR PARTS LIST LIST OF PARTS BY OTHER MANUFACTURERS 10 4664 10 4963 Parts By Other Manufacturers MF PART DESCRIPTION MANUFACTURER OEM PART Valve Exhaust Handle Door Valve Ball Cast Element Exhaust Silencer Transformer Contactor Low Water Cut Off Steam Trap Timer 60 Minute Body Insulation Pan Insulation Skinner Valve Div 95 Edgewood Ave New Britain CT Dimco Gray Co 8200 S Suburban Rd Centerville OH 45459 Wm Steinen Mfg Co 29 E Halsey Rd Parsippany NJ 07054 Stalwart Rubber Co 14622 Ravenna Rd Burton OH 44021 Precision Tubl Heater Corp Div of UM 111 Alpha Dr Franklin TN 37064 Allied Wittan Co 13805 Progress Pkwy N Royalton OH 44135 Standard Electric Supply Co 1339 Main St Waltham MA 02154 Arrow Hart Co PO Box 9050 Charlottesville VA 22906 Robert Shaw New Stanton Div Youngwood PA 15697 Barnes amp Jones
9. 7543 800 238 7345 USA Fax 901 526 3379 COMMERCIAL PARTS amp SERVICE 470 Woodycrest Nashville TN 37210 Phone 615 244 8050 800 831 7174 TN Fax 615 244 8885 SOUND amp SERVICE 1209 Watkins St Chattanooga 37404 Phone 615 624 3381 Fax 615 624 3383 TEXAS SAN ANTONIO RESTAURANT 2400 Boardwalk St San Antonio TX 78217 Phone 512 824 3271 800 888 3271 USA Fax 512 824 9437 GCS SERVICES 2422 Arbuckle Dallas TX 75229 Phone 214 484 2954 800 442 5026 USA Fax 214 484 2531 ARMSTRONG REPAIR 5750 A Royalton Houston TX 77081 be Area Code 706 effective 8 3 92 S6161 PA FSE 010 38379 Phone 713 666 7100 800 392 5325 USA Fax 713 665 5542 W H KIRK CO 1100 Cordell St Houston TX 77009 Phone 713 869 9511 Fax 713 881 4625 UTAH CONTRACT SERVICE INC 3265 S 300 West Salt Lake City UT 84115 Phone 801 484 4402 Fax 801 484 0652 COMMERCIAL SERVICES 177 River St Montpelier VT 05601 Phone 802 223 5110 802 863 4176 Burlington Fax 802 223 0382 VIRGINIA GCS SERVICE 5001 College Ave College Park MD 20740 Phone 301 927 7330 800 638 7278 USA Fax 301 779 3038 ELMER SCHULTZ SERVICES 540 N Third St Philadelphia PA 19123 Phone 215 627 5400 Fax 215 627 5408 OLD DOMINION ELECTRIC 925 W 21 st St Norfolk VA 23517 Phone 804 622 3627 800 582 7575 USA Fax 804 622
10. 80 Eastern Blvd Glastonbury CT 06033 Phone 203 659 2900 800 832 8324 USA Fax 203 659 9680 Cape Cod Area Marshall Electric Co 200 Broad St S6161 PA FSE 010 38379 8 7 S6161 PA FSE 010 38379 Providence RI 02903 Phone 401 331 1163 Fax 401 521 5560 MICHIGAN GCS SERVICES 27507 Schoolcraft Rd Livonia MI 48150 Phone 313 261 2255 800 772 2963 USA Fax 313 261 2313 MIDWEST FOOD EQUIPMENT 4501 K L Ave West Kalamazoo MI 49007 Phone 616 372 1012 800 288 7050 USA Fax 616 372 1054 MIDWEST FOOD EQUIPMENT 1444 Chicago Drive Grand Rapids MI 49509 Phone 616 241 3609 800 288 7060 USA Fax 616 241 6376 MINNESOTA GENERAL PARTS amp SUPPLY 10 South 18th St Fargo N Dakota 58103 Phone 701 235 4161 800 279 9987 USA Fax 701 235 0539 GENERAL PARTS 720 E Lake St Minneapolis MN 55407 Phone 612 827 5581 800 279 9980 USA Fax 612 827 0790 MISSISSIPPI CAMP ELECTRIC INC 647 Madison St Memphis TN 38103 Phone 901 527 7543 800 238 7345 USA Fax 901 526 3379 RELIANCE ELECTRIC 5515A Pepsi St Harahan LA 70123 Phone 504 734 8864 Fax 504 733 2559 MISSOURI GCS SERVICE 2213 Riverfront Dr 8 8 Kansas City 64120 Phone 816 472 6477 800 229 6477 USA Fax 816 472 6134 GCS SERVICES 9722 Reavis Park Drive St Louis MO 63123 Phone 314 638 7444 800 284 4GCS USA Fax 314 638 0135
11. Clockwise rotation will increase the pressure Pressure must not be adjusted to exceed 14 lbs as the safety valve is set to automati cally open just above this point The cut in and cut off points of the Element Control Switch may be adjusted by rotating the small screw at the center of the smaller dial E Normal factory setting is for a one pound differential between cut in and cut off To increase the range of differential rotate screw clockwise to decrease the range of differential rotate the screw counterclockwise Check adjustments through a trial cycle by observing pressure gauge reading when con tactor clicks out at maximum cylinder pressure and again when it clicks in after cylinder cooling The difference in pressures as read on the pressure gauge should at these points be approximately one pound RECALIBRATING ELEMENT CONTROL SWITCH The Element Control Switch may be recalibrated should it vary somewhat through usage from its original factory setting At the precise moment of contactor click out the dial setting of the Element Control Switch and the steam pressure gauge reading should both be 14 lbs A slight override of steam pressure build up will normally occur and indicate itself on the pressure gauge after the contactor has clicked out This is normal and is not to be interpreted as an Element Control Switch out of calibration NEW STYLE BUILT AFTER SEPTEMBER 1980 Figure 6 10 ELEMENT CONTROL SWITCH NEW STYLE BUI
12. FSE 010 38379 vi CAUTION DO NOT USE STRONG DETERGENT OR ABRASIVE CLEANERS PIT TING OF ALUMINUM INTERIOR WILL RESULT Page 5 2 page 5 5 CAUTION IF THE WATER SUPPLY IS KNOWN TO BE HARD OR CORROSIVE A SOURCE OF TREATED WATER SHOULD BE USED CORROSION MAY ALSO OCCUR IF WATER IS NOT DRAINED DAILY DO NOT USE DISTILLED WATER Page 5 5 CAUTION IF PROBLEM DEVELOPS DURING THE COOKING CYCLE OF THIS ELEC TRIC STEAM PRESSURE 15PSI OPERATION CONSULT THE TROUBLE SHOOTING GUIDE ON PAGE 6 14 THROUGH PAGE IN THIS MANUAL Page 6 19 S6161 PA FSE 010 38379 NOTE To assure a proper pressure seal the door gasket must be free of soil scale and breaks NOTE Should the cooking cycle be started with insufficient water in the compartment the safety action of the low water cut off will shut the unit down When adequate water total six quarts is added to the chamber the cooking cycle may begin again vii viii Blank S6161 PA FSE 010 38379 CHAPTER 1 GENERAL INFORMATION MODEL SB ST E SIZE 18 3 4 wide by 31 1 2 front to back 476mm wide by 800mm front to back DESCRIPTION Shall be a Market Forge Counter Model SB ST E marine electrically operated Steam It 15 PSI 1 1kg cm pressure cooker on adjustable flanged feet Steam it shall have a 3 16 5 aluminum welded seamless cooking compartment Exterior finish shall be stainless steel Door shall be self sealing inside type which cannot be opened under p
13. Inc 34 Crafts St Newtonville MA 02160 Deltrol Controls 2745 South 19th St Milwaukee WI 53215 Ward Process Inc PO Box 85 Cochituate MA 01778 Ward Process Inc PO Box 85 Cochituate MA 01778 S6161 PA FSE 010 38379 none 0606801 KVA 250 Cat HS1A250 X330 8038C LCH 24 048 D 30 1 Model 138 46496 62 7 1 S6161 PA FSE 010 38379 Parts By Other Manufacturers Continued MF PART DESCRIPTION MANUFACTURER OEM PART 10 6365 10 6665 10 6767 10 6770 10 6771 10 6962 10 6963 10 7955 10 8410 10 9267 95 0134 95 0136 95 2545 7 2 Back insulation Buzzer Boss Support Boss Support Door Pivot Boss Support Pan Sup port Terminal Block Pressure Switch Gauge Pressure Handle Castings Ward Process Inc PO Box 85 Cochituate MA 01778 Trinetics 55807 Currant Rd Mishawaka IN 46544 D amp Screw Machine Prod 214 Andover St Wilmington MA 01887 D amp Screw Machine Prod 214 Andover St Wilmington MA 01887 D amp E Screw Machine Prod 214 Andover St Wilmington MA 01887 Standard Electric 1339 Main St Waltham MA 02154 Standard Electric 1339 Main St Waltham MA 02154 Watts Regulator Sales Co Rt 114 815 Chestnut St N Andover MA 01845 Barksdale IMO Delaval Div 3211 Fruitland Ave Los Angeles CA 90058 Dresser Inc Harrison Rd Berea KY 40403 Ross Aluminum 707 815 N Oak Ave Po Box 609 Sidney OH 45365 0609
14. Springs are installed by removing spring bearings 2 screws 1 and worn springs 3 and 4 and mounting replacements Springs are marked with tabs indicating the left and right side replacement springs for installation on the appropriate side as viewed from the front of the compartment EXTERIOR PANEL REMOVAL Access to all internal Plumbing assemblies is from the top and front of the Steam It cabinet Whenever internal repairs or replacements are required the applicable panels must first be removed These parts are shown in Figure 6 1 The following procedure is required for removal of exterior pan els 1 Raise the cooking compartment door 2 Remove screws 7 in lower front panel 11 and timer knob 5 4 S6161 PA FSE 010 38379 3 Slide lower front panel 11 down from cylinder and lift off 4 To gain access to terminal block for primary power remove screws 1 securing terminal box cover to side panel STEAM EXHAUST VALVE AND TRAP REPLACEMENT The components of the steam exhaust valve assembly trap safety valve silencer pressure gauge and associated plumbing and hardware are replaced by first removing flue assembly and pressure gauge To remove flue assembly proceed as follows 1 Unscrew and remove exhaust silencer 2 Detach the 3 16 copper tube connector from the pressure gauge at the ferrule nearest the pressure gauge Then remove the copper tube entirely by freeing it at the other ferrule 3 Apply inward pres
15. completes the replacement NOTE The critical function of the door seal makes it imperative that the gasket be in good condition For this reason it is recommended that at least one spare gasket be kept at all times DOOR SEAL TENSION ADJUSTMENT An adjustment screw is built into the door anchor and fulcrum assembly to allow compensation for normal variation in gasket thickness caused by wear The adjustment screw 1s shown in Figure 5 4 If steam escapes from around the door sealing tension against the door opening can be increased by loosening the 1 4 20 jam nut and turning the socket head adjustment screw counterclockwise with an allen wrench Installation of a replacement door gasket may result in excessive door latching tension and require clockwise adjustment of the screw Trial and error will achieve the screw adjustment which both seals the door against the compartment opening yet allows door latching with only moderate force applied to the handle The final position 1 set by holding the cap screw with an allen wrench while tightening the 1 4 20 jam nut To fanen Doo Seal To Loosen Door Seat Figure 5 4 Door Seal Tension Adjustment Figure 5 4 Door Seal Tension Adjustment DOOR LIFT SPRING REPLACEMENT Should either spring become damaged it is necessary to replace both left and right springs as a set Figure 6 3 The door assembly is removed from the cooking compartment as explained in the Disassembly and Cleaning Instructions
16. of water into the steam it cooking compartment through the door opening 2 2 S6161 PA FSE 010 38379 WARNING BE CERTAIN THE DRAIN VALVE IS CLOSED AND DO NOT OPEN IT WHILE THE UNIT IS OPERATING PREMATURE OPENING MAY RESULT IN SCALDING OF THE OPERATOR 2 Close the door and lock in position by placing the tongue of the door lock under the roller on the drain cast ing and pressing downward until door lock comes to a firm stop This lock makes the initial seal When steam pressure builds up in the compartment it will force the door to a tighter closed position 3 Turn the Steam It on by setting the timer to the desired cooking time Observe pressure increase indicated by pressure gauge 4 At the close of the preset cooking period the timer pointer will stop at the 0 position on the dial This will shut down the Steam It and automatically open the exhaust valve The Buzzer will continue to sound until the dial pointer is manually turned to the OFF position 5 Observe that the indicator light goes out when timer is at the 0 minute position Check the pressure gauge to see that the pressure reads zero The door will not open while there is steam pressure working against it from within the cooking compart ment The door must be kept locked until the cooking cycle has completely finished then the door opened to allow vapor to clear Shut off gas supply by closing the gas shutoff valve SHUTDOWN PROCEDURE No special
17. remove the exhaust silencer F 2 Detach the 3 16 copper tube connector C from the Steam Gauge E at the ferrule nearest the steam gauge Then remove the copper tube entirely by freeing it at the other ferrule 3 Apply inward pressure at either sides of the Flue at points 1 and 2 with a screwdriver This will collapse the side walls slightly to allow the small fluted sections of sheet metal to clear the edges of the flue opening provided in the outer shell of the Steam It With the restrictions of the flutes removed the Flue may then be lifted up over the pans it houses 4 To replace the Flue reverse the above steps 6 11 S6161 PA FSE 010 38379 Figure 6 6 VALVE SAFETY OLD STYLE SHOWN STEAM GAUGE Located at the top rear of the Steam It and mounted into the forward face of the flue for visibility the Steam Gauge registers the pressure within the Steam It cooking chamber To replace this unit it is necessary to disconnect the 3 16 copper tube connector and remove the two nuts holding the gauge framework in place STEAM The Steam Trap is located within the flue at the top row of the Steam It It has the very important automatic dual function of exhausting all cold air from the cooking compartment and of making a suitable seal to allow a pressure build up of live steam during the cooking cycle Failure of this unit to operate property will result in uneven cooking HOW IT WORKS With the introduction of steam in
18. street Lexington KY 40508 Phone 606 254 8854 Fax 606 231 7781 CERTIFIED SERVICE CENTER 500 Winkler Avenue Louisville KY 40208 Phone 502 637 2000 Fax 502 637 3221 COMMERCIAL PARTS SERVICE 1002 Nandino Blvd Lexington KY 40511 Phone 606 255 0746 Fax 606 255 0748 COMMERCIAL PARTS amp SERVICE 4204 Brook St Louisville KY 40214 Phone 502 367 1788 800 626 6212 USA Fax 502 367 0400 LOUISIANA CHANDLER S PARTS amp SERVICE 11656 Darryl Drive Baton Rouge LA 70815 Phone 504 272 6620 800 234 8688 USA Fax 504 272 7168 BANA PARTS 4028 Greenwood Rd 8 6 Shreveport LA 71109 Phone 318 631 6550 Fax 318 636 5675 RELIANCE COMMERCIAL SERVICE 5515A Pepsi St Harahan LA 70123 Phone 504 734 8864 Fax 504 733 2559 MAINE SCRIBNER amp IVERSON 54 Warren Avenue Portland ME 04101 Phone 207 797 9441 Fax 207 878 2250 MARYLAND AUTHORIZED FACTORY SERVICE 1010 First Ave Coraopolis PA 15108 Phone 412 262 2330 800 222 8767 USA Fax 412 262 2245 ELMER SCHULTZ SERVICES 540 N Third St Philadelphia PA 19123 Phone 215 627 5400 Fax 215 627 5408 GCS SERVICES 5001 College Ave College Park MD 20740 Phone 301 927 7330 800 638 7278 USA Fax 301 779 3038 MASSACHUSETTS Eastern Area GCS SERVICE 815 Cambridge St Cambridge MA 02141 Phone 617 661 1050 Fax 617 661 7075 Western Area A TECH
19. within the cooking cylinder and pressure has reached 10 PSI This delay insures the timer to count only that portion of the cycle when cylinder steam pressure is actually acting on the foods This of course is important when processing foods which only require very short periods of cooking time HOW IT WORKS The copper tube which extends from the top of the cylinder to the rear portion of the Timer Control Switch Constantly reflects internal cylinder steam pressure upon the Timer Control Switch s built in bellows While cylinder free venting is occurring the switch keeps the timer circuit open After free venting has terminated and when the cylinder pressure has built up to approximately 10 PSI the contacts will be forced closed by back pressures working on the bellows the timer circuit will be completed and the timer will then start its Countdown DIAL ADJUSTMENTS Refer to Fig 11 The cut in point of the Timer Control Switch has been factory set at its maximum setting of 10 lbs and should not be altered unless it is found that the timer does not start until well after 10 lbs of steam pressure has been realized on the pressure gauge In this case insert a screwdriver into the center slot H of the larger dial G and rotate slightly counter clockwise to adjust timer to start at 10 PSL RECALIBRATING TIMER CONTROL SWITCH Should the Timer Control Switch vary through usage from its original factory setting it may be restored to proper working o
20. yields 2 oz 56g protein plus extenders for 3 oz 85g total portion S6161 PA FSE 010 38379 CHAPTER 5 MAINTENANCE PREVENTIVE MAINTENANCE This section contains both preventive and corrective maintenance infor mation Preventive maintenance my be performed by maintenance personnel at the establishment in which the cooker is installed It is recommended that user personnel never attempt to make repairs or replacements to the equipment without the assistance of authorized service Current Director of Authorized Service Agencies included in the rear of this manual CAUTION UNDER NO CIRCUMSTANCES SHALL HARDWARE OR PARTS BE REPLACED WITH A DIFFERENT LENGTH SIZE OR TYPE OTHER THAN SPECIFIED IN THE PARTS LIST THE HARDWARE USED IN THE STEAM IT COOKER HAS BEEN SELECTED OR DESIGNED SPE CIFICALLY FOR THEIR APPLICATIONS AND THE USE OF HARD WARE OTHER THAN THOSE SPECIFIED MAY DAMAGE THE EQUIP MENT AND WILL VOID ANY WARRANTY WARNING THE ELECTRIC POWER SUPPLY MUST BE DISCONNECTED PRIOR TO PERFORMING REPAIR SERVICE WORK ON THE MODEL SB ST E ELECTRIC STEAM IT PRESSURE COOKER DISASSEMBLY AND CLEANING The door assembly must be removed from the cooker compartment for weekly cleaning Though no tools are needed care in following procedure is necessary to insure that the door will pass through the compartment opening 1 With cooking compartment door open lift pan supports up and forward to disengage from mounting studs Remove from compa
21. 0 Cycle Complete 1105 po Coil 230V 5060Cyde os O 25 Adapter Straight 1 4 O D 1 2 LP S M Reducing Bushing 1 4 1 8 1 P S 10 1154 95 3387 95 3404 95 3277 10 6307 95 3403 10 2509 10 2340 Conduit Nipple 0 6964 Speednut 6 32 0 4110 CA Washer 195 0463 Cage Electric wires 95 0483 1 No 10 32 x 1 8 Hex Socket Hd Cap Screw stn stl Door Handle Ass y Complete 95 0144 Drain Plug Ass y Complete 95 0154 6 3 S6161 PA FSE 010 38379 MASTER ILLUSTRATION PARTS LIST Continued Handle Bumper 8 32 x 1 8 Binding Hd Screw Ty Z stn stl xhaust Valve 2201240V 50160 Hz uzzer Complete onnector 1 8 90 ront Lower Panel Ass y 95 3388 ameplate Panel 60 Cycle 0 6595 95 0466 an Insulation 95 0465 l Nameplate Panel 50 Cycle 10 7096 1 4 20 x 1 8 Hex Hd Screw sn stD 5 3131 Case Left Side 95 340 Case Right Side Flue Ass y 0 0883 5 3270 Door Assembly Complete 5 0124 5 0478 5 0479 1 2601 5 3849 12449 6 4 S6161 PA FSE 010 38379 These parts are available at local hardware plumbing and electrical outlets If not obtainable special prices will be quoted by Market Forge upon request 6 5 S6161 PA FSE 010 38379 S6161 PA FSE 010 38379 DOOR HANDLE ASSEMBLY PARTS LIST Door Handle Assembly Parts List Pt NT _ 102318 2 10 Shakeproof Lockwasher 102514 4 Bearing Spacer 950120 5 13 8 Sha
22. 1 PA FSE 010 38379 Portland OR 97214 Phone 503 234 9393 Fax 503 236 9166 PENNSYLVANIA K amp D SERVICE CO 1833 North Cameron St Harrisburg PA 17103 Phone 717 236 9039 800 932 0503 PA Fax 717 238 4367 ELMER SCHULTZ SERVICES 540 N Third St Philadelphia PA 19123 Phone 215 627 5400 Fax 215 627 5408 AUTHORIZED FACTORY SERVICE 1010 First Ave Coraopolis PA 15108 Phone 412 262 2330 800 222 8767 USA Fax 412 262 2245 ELECTRIC REPAIR CO 504 N Ninth St Reading PA 19604 Phone 215 376 5444 800 422 8171 PA Fax 215 376 1400 AUTHORIZED FACTORY SERVICE 220 N Broad Street York PA 17405 Phone 717 846 5484 800 828 7312 USA Fax 717 854 0281 RHODE ISLAND MARSHALL ELECTRIC CO 200 Broad St Providence RI 02903 Phone 401 331 1163 Fax 401 521 5560 SOUTH CAROLINA WHALEY FOOD SERVICE REPAIRS 1 26 AT US 1 W Columbia SC 29170 Phone 803 791 4420 800 877 2662 USA Fax 803 794 4603 FOOD EQ SERVICE 424 Parkwest Drive 8 12 S6161 PA FSE 010 38379 Grovetown GA 30813 Phone 404 855 7811 Fax 404 855 7311 HAGINS APPLIANCE 3 W Victory Drive Savannah GA 31405 Phone 912 233 8372 Fax 912 234 3133 SOUTH DAKOTA GENERAL PARTS amp SUPPLY CO INC 10 South 18th St Fargo ND 58103 Phone 701 235 7407 Fax 701 235 0539 TENNESSEE CAMP ELECTRIC CO 647 Madison Ave Memphis 38103 Phone 901 527
23. 2 5514 CHOQUETTE CKS INC 8145 Blvd St Laurent Montreal W Quebec Canada H2P 2M1 Phone 514 384 6549 Fax 514 384 6632 DAVIS FD EQ SERV LTD 3756 Napier St Burnaby BC Canada V5C 3E5 Phone 604 298 1500 Fax 604 298 1195 NORTHSTAR REPAIR 11518 119th St Edmonton Alberta Canada T5G 2X7 Phone 403 453 6213 Fax 403 453 8006 EUROPE ALFA SERVICES 399 Lewisham Hi St London SE 136NZ England Phone 9 011 44 81 690 8422 Telex 262414 Fax 9 011 44 81 690 2241 LIMITED ONE YEAR WARRANTY We warrant that Market Forge cooking equipment will be free from defects in material and factory workmanship for a period of one year from the EFFECTIVE WARRANTY DATE which shall be the date the equipment is placed in service or 15 months from date of shipment from our factory whichever comes first Providing the equipment is unaltered has been property installed maintained and oper ated we will repair or replace at our option Everett Massachusetts that pan of any such equipment that becomes defective due to defects in material and or factory workmanship during the applicable warranty period subject to the following limitations Market Forge will replace repair or adjust at no cost any part of all equipment which becomes defective due to material or factory workmanship within ninety 90 days of the EFFECTIVE WARRANTY DATE Any labor required for any such repair replacement or adjustment after ni
24. 4mm E A 3mm DES 3 En 76mm DIA Ya DIA 2 HOLE 27mm Figure 2 3 MARINE FLANGED FOOT DETAILS 2 6 S6161 PA FSE 010 38379 WIRING DIAGRAM 2 7 2 8 Blank MODEL SB ST E STEAM IT PRESSURE COOKER EQUIPPED WITH 240V 3 60HZ CONTROLS AND P N 10 5234 STEP DOWN TRANSFORMER S6161 PA FSE 010 38379 ent Of MATERIAL UNTEN SEITEN Ec BA AR EE WIRING DIAGRAM FOR ELECTRIC STEAM IT 240V 50 CONTROLS BUZTER TIMER 4 O POSITION ON DIAL Korr Poetiot ON DIAL TIMER SET 440 460 480 VOLTS 16 Ames 3 PHASE 3 WIRE CONTROL CIRCUIT 240M 5 WIRING L CONTROLS ALL HIRING UG AWG eC STRAND ULSCSA LISTED GE CARI25 X LINK GOOv 125 C 2 HEATING ALL WIRING Sid AWG 41 STRAND UL LISTED G E CLRA LINK GOO v 1265 C TO han get mu Di WIRING DIAGRAM SPECIES Faa UL 97 APPROVE D an I RE BERGE gt ESO EVERETT MA 02149 Am P CO em FER 17__ Ett om Wiring Diagram 2 9 2 10 Blank S6161 PA FSE 010 38379 RINSE HOSE ASSEMBLY INSTRUCTION 2 11 2 12 Blank S6161 PA FSE 010 38379 BRL OF MATERIAL ura e EBEZELLUIEDSZZEN A YA e oses ecsow stkeer vers Ti CHECK VALVE SWING rais i 5 10 4419 ELBow 30 COMPRESSION 0D Ya irs MALE 7 eioosso mo
25. 8866 OLD DOMINION ELECTRIC 340 Salem Ave S W Roanoke VA 24016 Phone 703 343 3639 Fax 703 345 3144 OLD DOMINION ELECTRIC 2 West Cary ST Richmond VA 23220 Phone 804 644 1675 Fax 804 644 1677 til 5 p m 8 14 WASHINGTON RESTAURANT APPLIANCE 7219 Roosevelt Way NE Seattle WA 78115 Phone 206 524 8200 800 433 9390 WA Fax 206 525 2690 ARCO ELECTRIC SERVICE 200 S E 7th Ave Portland OR 97214 Phone 503 234 9393 Fax 504 236 9166 WEST VIRGINIA AUTHORIZED FACTORY SERVICE 1010 First Ave Coraopolis PA 15108 Phone 412 262 2330 Fax 412 262 2245 AUTHORIZED FACTORY SERVICE 105 A Street S Charleston WV 25303 Phone 304 744 7320 800 654 4606 USA Fax 304 744 6882 WISCONSIN INC 9036 N 51 st St Brown Deer WI 53223 Phone 414 354 8200 800 242 5421 WI Fax 414 354 8240 GENERAL PARTS 720 E Lake St Minneapolis MN 55407 Phone 612 827 5583 800 328 5032 USA Fax 612 827 0790 WYOMING HAWKINS APPLIANCE 3830 S Windermere Englewood CO 80110 Phone 303 781 5548 800 624 2117 Fax 303 761 8861 CONTRACT SERVICE INC 3265 So 300 W Salt Lake City UT 84115 Phone 801 484 4402 Fax 801 484 0652 CANADA S6161 PA FSE 010 38379 S6161 PA FSE 010 38379 R G HENDERSON amp SONS LTD 1 Thorncliffe Park Drive Toronto Ontario Canada 169 Phone 416 922 1112 Telex 065 24522 Fax 416 42
26. C 12KW 3 pH 460 440 480 16 po Cold Water 3 8 9 5mm O D tubing connection to fill hose Cold water line shall have a maximum of 50 PSI 3 5kg cm and a minimum of 25 PSI 1 7kg cm water pressure Drain 1 2 13mm O D tubing Air break required for drain connection supplied by others Center of Gravity with flanged feet 1 3 1 4 Blank S6161 PA FSE 010 38379 CHAPTER 2 INSTALLATION INSTRUCTIONS UNPACKING AND ASSEMBLY The Steam It cooker is shipped in a carton with protective padding and mounted on a wooden pallet Carefully remove the carton padding and the bolts securing the unit to the wooden pallet Inspect assemblies as follows 1 Inspect unit overall for dents or deformations in stainless steel cabinet enclosures 2 Make sure visible attaching hardware for all assemblies are not missing or damaged 3 Inspect timer indicator light RESET switch and Pressure gauge to see they are not damaged 4 Install pan supports so that the horizontal keyhole is at the rear of the cooking chamber and so that the flange and embossments face the middle of the chamber 5 Install the set 4 each of Marine flanged feet 3 diameter flanged plates so the steam cooker can be mounted on a counter top see figure 3 for flanged feet details 6 Install the part number 95 3849 rinse and fill hose unit on the shipboard steam cooker Refer to the enclosed drawing C95 3897 Rev A for installation details NOTE The cooker is
27. EDURES PREHEATING Before each initial operation of Cooker and at any time when compartment is cold 5 to Ensure that electric supply is connected and operating at unit See Installation instructions Close drain valve Fig 1 No 3 by turning valve handle clockwise Hang pan supports Fig 1 No 2 on pan support studs Cylinder side walls The horizontal keyhole on the support should be at rear of compartment and vertical keyhole near front see Figure 2 Pour approximately six quarts of water directly into Steam It cylinder NOTE In geographical locations where a high amount of lime and alkaline salt lime substance deposits are present in water supply add two tablespoons of vinegar directly into six quarts of water in Steam It compartment prior to starting cook ing cycle If more water is added to maintain required level an occasional table spoon of vinegar may be added as well in order to compensate for new mineral deposits in fresh water CAUTION A high degree of mineral salts is in water can cause pitting of cooking com partment unless above directions see NOTE are followed the cooking com partment thoroughly cleaned and drained each night and the door left open Also do not scour cylinder with abrasive cleanser WARNING DO NOT OPEN DRAIN VALVE WHILE UNIT IS OPERATING PREMA TURE OPENING MAY RESULT IN SCALDING OF OPERATOR 8 minute preheating period is required To preheat cooking compartment proceed as
28. EXHAUST VALVE BUILT AFTER JULY 1983 ELEMENT CONTROL SWITCH OLD STYLE PRIOR TO SEPT 1980 ELEMENT CONTROL SWITCH NEW STYLE BUILT AFTER SEPT 1980 5 4 6 17 111 S6161 PA FSE 010 38379 SAFETY SUMMARY MODEL SB ST E ELECTRIC STEAM IT COOKER The following general safety notices supplement the specific warnings and cautions contained in this technical manual They are recommended precautions that must be understood and adhered to during the installation operation and maintenance of this electrically operated appliance DO NOT LEAVE HAND ON HANDLE To prevent scalding the operator should keep his her hands off the door handle while excess steam vapor is escaping WARNING BE SURE TO GROUND THE COOKER CHASSES FROM GROUND TERMINAL BOX TO AN OUTSIDE GROUND REFER TO WIRING DIAGRAM C95 3914 REV A ENCLOSED ALL RECOMMENDED SAFETY PRECAUTIONS SHOULD BE OBSERVED WHEN CONNECT ING THIS UNIT TO THE EXISTING POWER SUPPLY Page 2 2 WARNING BE CERTAIN THE DRAIN VALVE IS CLOSED AND DO NOT OPEN IT WHILE THE UNIT IS OPERATING PREMATURE OPENING MAY RESULT IN SCALDING OF THE OPERATOR Page 2 3 WARNING DO NOT OPEN DRAIN VALVE WHILE UNIT IS OPERATING PREMA TURE OPENING MAY RESULT IN SCALDING OF OPERATOR Page 3 2 WARNING DO NOT LEAVE HAND ON HANDLE WHILE EXCESS VAPOR IS ESCAPING SCALDING OF HAND MAY RESULT Page 3 3 1v S6161 PA FSE 010 38379 WARNING THE ELECTRIC POWER SUPPLY MUST BE DISCONNECTED PRIOR
29. FL 32310 Phone 904 878 5343 Fax 904 656 6810 GEORGIA GCS SERVICE 3614 Clearview Pkwy Atlanta GA 30340 Phone 404 452 7322 800 334 3599 USA Fax 404 452 7473 FOOD EQUIP SERVICE 424 Parkwest Drive Grovetown GA 30813 Phone 404 855 7811 Fax 404 855 7311 FOOD SERVICE EQUIPMENT 514 Main St S W to be area Code 706 effective 8 3 92 8 3 S6161 PA FSE 010 38379 Gainesville GA 30501 Phone 404 535 3715 Fax 404 535 1476 HAGINS APPLIANCE 3 W Victory Drive Savannah GA 31405 Phone 912 233 8372 Fax 912 234 3133 TOTAL SERVICE CO 545 Third St Macon GA 31201 Phone 912 743 6505 Fax 912 741 1848 HAWAII FOOD EQUIPMENT PARTS amp SRV 300 Puuhale Rd Honolulu HI 96819 Phone 808 847 4871 Fax 808 842 1560 IDAHO CONTRACT SERVICE INC 3265 S 300 W Salt Lake City UT 84115 Phone 801 484 4402 Fax 801 484 0652 z gt RESTAURANT APPLIANCE 7219 Roosevelt Way N E Seattle WA 78115 Phone 206 524 8200 800 433 9390 WA Fax 206 525 2890 ARCO ELECTRIC SERVICE 2000 S E 7th Ave Portland OR 97214 Phone 503 234 9393 Fax 503 236 9166 ILLINOIS EICHENAUER SERVICES INC 130 S Oakland Ave Decatur IL 62522 Phone 217 429 4229 Fax 217 429 0226 GCS SERVICE 1455 S Michigan Ave Chicago IL 60605 Phone 312 427 6900 800 942 9689 USA Fax 312 427 5966 GCS SERVICE 9722 Reavis Park Drive 8 4 St Louis
30. LT AFTER SEPT 1980 PRESSURE CONTROL SWITCH BARKSDALE Models built after September 1980 use 2 Barksdale Pressure Switches in place of the White Rodgers Element Control Switch and the Timer Control Switch 6 17 S6161 PA FSE 010 38379 OPERATING PRESUME ADJUSTMENT BARKSDALE The Operating pressure is determined by set ting the right switch A of approximately 10 PSI and the left switch B at approximately 14 PSI Both switches were set at the factory These swings can be verified by looking through the slot in the Red Rectangle and observing the alignment of the black line inside with the white scales on either side of the slot To readjust turn the white knurled knob in appropriate direction to raise or lower pressure WARNING Because power must be on to adjust pressure switches be sure to protect against electrical shock Check adjustments through a trial cycle and observe pressure readings on pressure gauge when switch B clicks off at maximum cylinder pressure and when switch A clicks on after cylinder cooling Making adjust ments as needed being careful not to let switch B pressure be set to exceed 14 Ibs Since the safety valve is set to automatically open Just above this point RECALIBRATING PRESSURE CONTROL SWITCH The equation valve differential is factory set and cannot be recalibrated CLEANING EXHAUST SILENCER The Exhaust Silencer should be removed and cleaned periodically As the cooking chamber is exhausted of st
31. O USED THEN THIS WARRANTY SHALL NOT APPLY AND THE EQUIPMENT SHALL BE SOLD AS IS WITH OUT WARRANTY OF ANY KIND EXPRESSED OR IMPLIED INCLUDING ANY WARRANTY OF MER CHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE EXTENDED LABOR WARRANTY The very great majority of all warranty service problems become apparent within the first 90 days of use However some people prefer to have labor coverage as well as replace ment parts coverage beyond that period This EXTENDED LABOR WARRANTY is available at extra cost in Continental U S and Canada which provides an additional nine months labor coverage following the standard three month labor coverage from the EFFECTIVE WARRANTY DATE The cost of this EXTENDED LABOR WARRANTY is 3 of the cost of the equipment covered If the EXTENDED LABOR WARRANTY was pur chased by your dealer to cover your equipment then we provided the dealer with written acknowledgment of it when we delivered the equipment He was in turn to give you a copy of this EXTENDED LABOR WAR RANTY form When service is performed please show this to the service mechanic to avoid confusion EXTENDED LABOR WARRANTY has also been recorded at our factory FREE MECHANICAL START UP MECHANICAL START UP to insure that the equipment has been installed and is operating property is provided FREE OF CHARGE on all equipment purchased The authorized factory service agency will provide this service once the equipment has been installed and hooked up Call the
32. S6161 PA FSE 010 38379 0910 LP 436 6200 SGML Version See Change Record TECHNICAL MANUAL ELECTRICALLY OPERATED COOKER STEAM FEDERAL SPEC S C 1474B SC1474 3106MA1 01 JAN 1977 S6161 PA FSE 010 38379 RECORD OF CHANGES CHANGE NO DATE TITLE OR BRIEF DESCRIPTION ENTERED BY NOTE THIS TECHNICAL MANUAL TM HAS BEEN DEVELOPED FROM AN INTELLIGENT ELECTRONIC SOURCE KNOWN AS STANDARD GENERALIZED MARKUP LANGUAGE SGML THERE IS NO LOEP ALL CHANGES IF APPLICABLE ARE INCLUDED THE PAGINATION IN THIS TM WILL NOT MATCH THE PAGINATION OF THE ORIGINAL PAPER TM HOWEVER THE CONTENT IS EXACTLY THE SAME ANY CHANGES RECEIVED AFTER RECEIPT OF THIS TM WILL ONLY FIT IN THIS PAGINATED VERSION Record of Changes 1 Record of Changes 2 Blank S6161 PA FSE 010 38379 TABLE OF CONTENTS Chapter Paragraph Page 1 GENERAL INFORMATION 1 1 2 INSTALLATION INSTRUCTIONS 2 1 MARKET FORGE STEAM IT PRESSURE COOKER MODEL SB ST E 3 1 4 TEST KITCHEN BULLETIN 21B 4 1 5 MAINTENANCE 5 1 6 MASTER PARTS LIST 6 1 7 VENDOR PARTS LIST 7 1 8 DIRECTORY OF AUTHORIZED SERVICE amp PARTS DISTRIBUTORS FOR FOOD SERVICE EQUIPMENT eee 8 1 S6161 PA FSE 010 38379 LIST OF TABLES Table Title Page 4 1 Steam Cooking Information
33. TO PERFORMING REPAIR SERVICE WORK ON THE MODEL SB ST E ELECTRIC STEAM IT PRESSURE COOKER Page 5 1 WARNING Because power must be on to adjust pressure switches be sure to protect against electrical shock Page 6 18 CAUTION The model SB ST E Steam It pressure cooker cylinder is constructed of a corrosion resistant alclad aluminum alloy The protective properties of this material afforded to the interior portion of the cylinder which is exposed to water may be destroyed by allowing a film to form Such a film can be caused by salts or other contaminants in the water If the water supply is known to be hard or corrosive a source of treated water should be used Corrosion may also occur if water is not drained daily Do not use distilled water Page 3 1 CAUTION A high degree of mineral salts is in water can cause pitting of cooking com partment unless above directions see NOTE are followed the cooking com partment thoroughly cleaned and drained each night and the door left open Also do not scour cylinder with abrasive cleanser Page 3 2 CAUTION UNDER NO CIRCUMSTANCES SHALL HARDWARE OR PARTS BE REPLACED WITH A DIFFERENT LENGTH SIZE OR TYPE OTHER THAN SPECIFIED IN THE PARTS LIST THE HARDWARE USED IN THE STEAM IT COOKER HAS BEEN SELECTED OR DESIGNED SPE CIFICALLY FOR THEIR APPLICATIONS AND THE USE OF HARD WARE OTHER THAN THOSE SPECIFIED MAY DAMAGE THE EQUIP MENT AND WILL VOID ANY WARRANTY Page 5 1 S6161 PA
34. TOC Finishing Corp 22 Clifton St Somerville MA 02144 Accurate Metal Finishing 414 South St Randolph MA 02368 22110 3 none none Buchanan 824 Buchanan 830 3 4 415 7 15 E15 H15PL8 20W 1001TH02BXUC2B30 9205 S6161 PA FSE 010 38379 CHAPTER 8 DIRECTORY OF AUTHORIZED SERVICE amp PARTS DISTRIBUTORS FOR FOOD SERVICE EQUIPMENT United States ALABAMA JONES MCLEOD APPLIANCE 1616 Seventh Ave North Birmingham AL 35203 Phone 205 251 0159 800 821 1150 USA Fax 205 322 1440 ALASKA RESTAURANT APPLIANCE 7219 Roosevelt Way N E Seattle WA 78115 Phone 206 524 8200 800 433 9390 WA Fax 206 525 2890 ARIZONA AUTHORIZED COMMERCIAL SERVICE 1938 East Osborn Rd Phoenix AZ 85016 Phone 602 234 2443 800 824 8875 AZ Fax 602 230 8225 ARKANSAS BROMLEY PARTS amp SERVICE 806 Izard Little Rock AR 72201 Phone 501 374 0281 800 482 9269 USA Fax 501 374 8352 CALIFORNIA RIDGE ELECTRIC CO 1235 G St Fresno CA 93706 Phone 209 268 5031 Fax 209 268 8315 GCS SERVICE 946 East 12th St Los Angeles CA 90021 Phone 213 749 7785 800 431 3530 USA Fax 213 749 7788 GCS SERVICE 1904 E McFadden Ave 8 1 S6161 PA FSE 010 38379 Santa Ana CA 92705 Phone 714 542 1798 Fax 714 542 4787 GCS SERVICE Suite 313 9030 Kenamar Dr San Diego CA 92121 Phone 619 549 8411 800 422 7278 CA Fax 619 549 9870 GCS SERVICE
35. be at 14 lbs Check may also be made by continuity Repeat the process of adjustment until the Steam It test operates to satisfaction THE PILOT LIGHT The Pilot Light is located at the lower right front of the front panel This unit is wired to operate when the heating elements are on The circuit will be broken when the timer returns to the ZERO position Thus when the pilot light is on and off it signifies that the heating elements are cycling on and off to maintain cooking pressure in the cooking chamber TROUBLE Steam It fails to operate at all No pressure buildup Steam It operates but fails to buildup to 14 Ibs pressure Unit releases pressure before cooking cycle has terminated on timer Timer does not function at 10 PSI of cylinder pressure to start countdown Uneven cooking before 13 lb pressure is Indicator light fails to light with 60 minute timer set 6 20 Table 6 1 TROUBLE SHOOTING GUIDE POSSIBLE CAUSE 1 Blown fuse Wiring is defective 3 Not installed correctly 4 Element control switch or contactor coil not in circuit 5 Current not passing through timer to start unit 1 Steam trap fails to properly close 2 Exhaust valve fails to hold pres sure at 14 Ibs 3 Steam leaks around door 4 Safety valve blows off below 15 lbs pressure 5 Element control switch not prop erly adjusted 1 Power loss 2 Low water cut off has functioned prematurely 1 Loose or
36. ber of your unit These numbers are located on the name plate affixed to the top of the Steam It TABLE OF CONTENTS Page MASTER ILLUSTRATED PARTS LIST s 2 s 2 we 6 2 6 3 6 4 DOOR HANDLE ASSEMBLY 2 6 s lt s s s ow we 6 5 COOKER DOOR ASSEMBLY m s s k ewe 6 6 FULCRUM DRAIN ASSEMBLY 2 2 2 2 2 s s s k 2 n 6 7 SAFETY VALVE FLUE STEAM GAUGE STEAM TRAP 6 8 EXHAUST VALVE OLD STYLE lt s s s lt s k k k s 6 9 EXHAUST VALVE NEW STYLE s s s 2 we ee 6 10 ELEMENT CONTROL SWITCH OLD STYLE 2 2 6 11 ELEMENT CONTROL SWITCH NEW STYLE 2 x 6 11 SILENCER LOW WATER CUT OFF TIMER 2 2 2 x s 6 12 RECALIBRATION PROCEDURE AER 6 13 TROUBLE SHOOTING GUIDE s s s s k k en 6 14 6 15 6 16 Table of Contents NOTE THIS PARTS AND SERVICE MANUAL COVERS THE PREVIOUS DESIGN UNITS AND THE CURRENT MODEL SB ST E MARINE ELECTRICALLY OPERATED PRESSURE COOKER COUNTER TOP UNIT 6 1 S6161 PA FSE 010 38379 FIGURE 6 1 OLD STYLE SHOWN amp 5149 OLD STYLE SHQWN 3 Deg paqu 3 4 NEW STYLE INTERCHANGEABLE Figure 6 1 COOKER COMPARTMENT 6 2 S6161 PA FSE 010 38379 MASTER ILLUSTRATION PARTS LIST 2 Transformer 440 480 V Units 0534 CA CoverTem STE 9 No 8 32x 1 8 Rd Rd Screw st s r O Contactor 230 240V 50 6
37. broken electrical leads to the timer or timer control switch 2 Timer motor defective 3 Timer control switch defective or out of adjustment 1 Steam trap closing prematurely preventing removal of air from the cooking chamber 1 Pressure cutting off electric at the element control switch too soon 1 Power to Steam it off 2 Indicator light burned out 3 Faulty wiring 4 60 Minute timer contact faulty CORRECTION 1 Replace fuse If it blows again check that 4 Check both element control switch and contactor coil for continuity Repair or replace either if found defective 5 Check timer for continuity of primary circuit through timer control switch 1 Replace the steam trap 2 Check for correct adjustment or strip down clean and repair 3 Clean seating surfaces and gasket to make sure they are free of food particles Check for worm gasket or make door adjustment 4 Replace safety valve 5 Re adjust 1 Check for disruption at source of electric supply 2 Adjust or replace low water cut off 1 Repair or replace defective wiring 2 Check timer motor for continuity Replace complete timer if found defective 3 Make continuity check adjust replace if nec essary 1 Replace the steam trap 1 Make adjustments on the dial of the element 1 Locate external circuit breaker for incoming 3 Inspect conditions of wire and lightness of all connections Correct as needed 4 Replace
38. carefully inspected and packaged before leaving the factory If there are missing components or unit is damaged notify the carrier immediately Should repairs be required a network of authorized service agencies refer to section 7 is available to assist with prompt service If necessary please contact Product Service Department Market Forge 35 Garvey Street Everett Massachusetts 02149 Telephone 617 387 4100 Fax 617 38704456 The Model and serial numbers must be referenced when corresponding with Market Forge The data plate containing the serial number pertaining to the equipment is located on the front top of the cabinet ELECTRICAL CONNECTION The electrical connection may be made at the terminal box located at the lower left side of the Steam It by removing the small covering panel See figure 1 below Power imput is 12 KW at 208 236 or 440 volts 60 cycle A C Equipment is adaptable for single or three phase Unit must be grounded Wires should be brought up through conduit at bottom of cooker See wiring dia gram C95 3914 Rev A 440V 3 60HZ for instructions on making connection Unit must be fused separately 2 1 S6161 PA FSE 010 38379 Figure 2 1 Remove this plate to make electrical connection Figure 2 1 STEAM IT ELECTRICAL CONNECTION NOTE Refer to figure 2 for the complete list and locations of the required service con nection and electrical details If problems arise during the installation check ou
39. eam through the silencer impurities can build up from food particles Cleanings should be frequent enough to prevent clogging to occur For this reason the Exhaust Silencer is made easily accessible and simple to remove To Clean 1 Remove the one piece Exhaust Silencer from the unit by unscrewing it in a counter clockwise direction 2 Clean the Silencer by sloshing it in hot soapy water and rinse it in clear water If dirt has clogged the Silencer presoak it in an alkaline cleaning solution 3 After cleaning stand the silencer on edge to allow it to drain 4 Screw it back into the elbow of the Exhaust Valve Clockwise LOW WATER CUT OFF the Low Water Cut Off is mounted above the timer assembly under the front lower panel with its thermostat bulb extending and inserting into a channel provided for it at the outer edge of the cast in heating elements It functions as a safety feature to shut off the complete unit in event the water runs dry HOW IT WORKS If the Steam It operated with no water or the water has evaporated away the tempera ture of the cooking cylinder will rise and by heat induction effect the thermostat bulb of the Low Water Cut out Electric current flow will be broken at the Low Water Cut Off and the unit will shut down With the replacement of water into the cooking cylinder the thermostat bulb will be cooled and the unit will then again be operative after the reset button has been pressed If the unit does not start aft
40. er pressing the reset button more time will have to be allowed for further cooling NOTE Should a cooking cycle be started with insufficient water and interrupted due to safety action of the Low Water Cut Off the food in the process of cooking will be affected Proper compensation will have to be made for the cooking per formed and with proper amount of water in the cooking cylinder a new cycle determined and set to complete the process 6 18 S6161 PA FSE 010 38379 TIMER The Timer located at the lower right front of the Steam It provides a means of manual control The Steam It is put into an automatic cycle of Cooking with the Setting of the Timer to any of its calibrated peri ods of cooking Its timing cycle however is automatically delayed by the Timer Control Switch until free venting has occurred and a cylinder pressure build up to 10 PSI has been reached TROUBLE TESTS AND REMEDIES If the timer should fail to operate the Steam It and a check shows all wiring to be in good order and should the Timer Control Switch be found in good order as ascertained by a continuity check the Timer must be regarded as defective and must be replaced The Timer is replaceable only as a complete unit TIMER CONTROL SWITCH The Timer Control Switch located under the removable front lower panel just right of center automatically delays the timer count down at the beginning of the cycle until the Steam It has fully free vented out all cold air from
41. et button starts the unit Should a cooking cycle be inter rupted by the low water cut off the food in the Process of cooking will be affected Proper compensation should be made for cooking already performed and a new cook cycle determined 7 Clean the unit thoroughly at the end of each day the cooker is used Ensure that the cylinder 15 left dry and the compartment door is left open 10 11 12 13 14 15 16 17 18 19 S6161 PA FSE 010 38379 CHAPTER 4 TEST KITCHEN BULLETIN 21 B FACTS ON PARADE All foods except cakes and pastry can be cooked in a steam cooking unit Steam cooked meals have greater nutritional value since they retain most of their vitamins and minerals Because foods are cooked faster by the higher temperatures of steam cooking they can be prepared closer to serving time insuring maximum freshness Steam cooked food has a higher percent yield more portions per dollar spent The principle upon which the steam cooker is based can be likened to the domestic pressure cooker The principle upon which the steam jacketed kettle is based can be likened to the domestic double boiler Food may be served from the same pan in which it is steam cooked thus reducing food breakage since there 1s no extra handling or transferring of food from cooking pans to serving pans It also reduces pot washing tasks Some important advantages of steam cooking are labor saving reducing operating co
42. follows T Close door and lock in position by placing door handle tongue Fig 1 No 4 under roller on drain casting Fig 1 No 5 Press downward on door handle until door is secured Set 60 minute timer Fig 1 No 7 to 5 minutes by turning past 10 and back to 5 to ensure proper set ting Indicator light will come on S6161 PA FSE 010 38379 When preheating is ended approximately 5 minutes and buzzer sounds turn timer to OFF and allow pressure to return to zero PSI on pressure gauge Fig 1 No 8 Open compartment door slightly by pulling up on latch handle Fig 1 No 6 to allow remaining vapor to escape before raising door to full open position WARNING DO NOT LEAVE HAND ON HANDLE WHILE EXCESS VAPOR IS ESCAPING SCALDING OF HAND MAY RESULT Electrical Connection Box Pan Supports Drain Door Handie Tongue Roller on Drain Casting Door Handie Tme Pressure Gauge Low Water Cut Off Reset Button 1 FIGURE 3 1 NOTE WATER RETAINER AND SPRAY HOSE ARE NOT SHOWN Figure 3 1 STEAM IT CONTROLS Once the preheating cycle is completed the cooker compartment may be loaded The following procedures should be followed 1 Insert the pans of food into the pan support located on the right and left side of the cylinder 2 Close the door and lock in position by placing the door handle tongue under the roller on the drain casting refer to figure 3 1 Pre
43. gure 6 2 5 Inspect door gasket for cleanliness and wear If food soil has become lodged behind the gasket or the gasket 5 2 S6161 PA FSE 010 38379 is torn push it off perimeter of door and clean with mild detergent water solution or replace as needed Figure 6 3 A gasket which is stuck to the door is easily removed by first soaking the entire door in hot soapy water NOTE To assure a pressure seal the gasket must be cleaned of soil and scale and be free of breaks 6 Replace gasket on door and reassemble door assembly in compartment Open and close door several times to check for correct operation and tight seal of door in closed position Figure 5 2 Door Removal Figure 5 2 Door Removal Figure 5 3 Gasket Removal Figure 5 3 Gasket Removal DOOR ASSEMBLY The door assembly consists of the door latch and the latch fulcrum assembly All parts are replaceable as shown in figure 6 4 Door Assembly Figure 6 3 Door Handle assembly Figure 6 2 GASKET REPLACEMENT The door gasket Figure 6 3 item 6 is readily replaced by first removing the door assembly from the cooking compartment as explained in Disassembly and Cleaning Instructions The worn gasket is removed in the same manner as described for cleaning and a replacement substituted A new gasket 5 3 S6161 PA FSE 010 38379 which is difficult to stretch onto the door can be made pliable by first soaking it in hot soapy water Remount ing the door in the compartment
44. hakeproof Lockwasher 102514 8 Bearing Spacer _ 950 6 8 S6161 PA FSE 010 38379 OLD STYLE FULCRUM amp DRAIN ASSEMBLY Used from 4 75 10 85 Continued 9 10 32 Machine Screw Ion o fe Complete Fulcrum Assy Items 1 14 Drain Plug Handle Drain Plug 1 4 20 Acorn Nut Drain amp Plug Handle Assy Complete Obtain at local hardware store FIGURE 6 4 Figure 6 4 FULCRUM AND DRAIN ASSY OLD STYLE 6 9 S6161 PA FSE 010 38379 NEW STYLE FULCRUM amp DRAIN ASSEMBLY Built after 10 85 1 4 20 x 3 8 Helicoil 1 4 Shakeproof Washer 1 4 20 Cap Screw 7 8 long 10 Shakeproof Lockwasher 10 32 Acorn Nut Fulcrum and Drain Casting Ball Valve Fulcrum and Drain Assembly Items 1 15 FIGURE 6 5 Figure 6 5 FULCRUM amp DRAIN ASSY NEW STYLE FULCRUM amp DRAIN ASSEMBLY The Fulcrum and Drain Assembly is located at the lower front of the cooking cylinder and furnishes a sturdy anchorage for the door locking system of the door handle Also provided in this assembly is a means of adjustment for the door seal The drain port and drain plug provide a means of discharging accumulations of water from the cooking cylinder 6 10 S6161 PA FSE 010 38379 ROLLER ASSEMBLY Built Prior to 10 85 Items 5 6 7 8 amp 9 Built after 10 85 Item 2 8 9 13 amp 14 The Roller Assembly must be kept free rolling at all times Should this assembly be allowed to become frozen due to lack of l
45. ings from the reducing tee and remove tee and nipple by unscrewing nipple from cylinder remount nipple and tee in the front 1 4 5 tap hole Note that the use of the rear 1 2 I P S tap hole is eliminated install plug as shown F Mount new exhaust valve assy onto 1 2 I P S nipple previously use to mount safety relief valve Before mounting exhaust valve assy install heat deflector plate on valve as shown G Reconnect 1 4 O D tubing Steam pressure line as shown H Remount flue enclosure I Install all new fittings tubing and wire joints as shown NOTE All parts shown potted are existing to be reused with new assy Do not remove knockout from item 2 for 8T AG units Q N All items except ref items and one print of this drawing to be included with this kit item 10 to be used for shipping OLD STYLE BUILT PRIOR TO SEPTEMBER 1980 OLD STYLE BUHT PRIOR TO SEPTEMBER 1980 ELEMENT CONTROL SWITCH TIMER COMTROL SWITCH In FIGURE 6 9 Figure 6 9 ELEMENT CONTROL SWITCH OLD STYLE PRIOR TO SEPT 1980 ELEMENT CONTROL SWITCH The Element Control Switch located under the removable front lower panel just left of center governs the flow of current to the heating elements to maintain cylinder pressures at a near constant 14 PSI 6 16 S6161 PA FSE 010 38379 HOW IT WORKS A copper tube extending from the top of the cylinder to the rear portion of the Element Control Switch constantly reflects internal cyli
46. it to see that there is no missing or defective hardware cracked glass on pressure gauge cracked timer know and that pan supports are properly installed MAINTENANCE During operation the operator should observe that the timer is indicating proper cook ing time pressure gauge is reading correctly and steam trap and exhaust valve are operating properly The first indication of defective steam trap operation will usually be evidenced by uneven cooking If working properly the steam temperature will be even and cooking will be uniform through the cooking compartment Trouble may occur either through premature closing of the steam trap before all the cold air has been exhausted or by its fail ure to close sufficiently to enable a proper steam pressure build up Either case warrants the replacement of the steam trap REPAIR AND REPLACEMENT Section 6 of this manual contains a listing of all replaceable parts and associated exploded views of the Steam It In most cases disassembly procedures will be obvious from the exploded views Illustrated disassembly and assembly instructions follow for procedures which are not readily apparent DOOR SEAL SUPPORT SPRING STUD DOOR LIFT SPRING STUO DOOR SEAL SPRING STUD Figure 5 1 Door Spring Disengagement Figure 5 1 Door Spring Disengagement 3 Push door lift springs to the rear and off studs 4 Rotate the door assembly out through the door opening door handle first as shown in Fi
47. keproof Lockwasher 102517 5 PDorlokKnob 100000 7 Door Handle Casing 9501384 P8420 Aco Nut JEE 9 Door Handle Bearing Sud 05 0658 1 4 20 x 5 8 Rd Hd Screw Obtain at local hardware store THE COOKER DOOR ASSEMBLY _ The door of the Cooker has been engineered to establish a positive method of sealing the steam pressure within the cooking cylinder As steam pressure builds up within the cylin der the door seal will tend to become more positive However the door should be adjusted to make a good ini tial seal between the door gasket and the door opening without the added assistance of internal cylinder steam pressures With the simple action of securing the door handle down in a locked position the door gasket should be sufficiently compressed against the door opening all the way around to prevent any steam leakage from occurring 6 7 S6161 PA FSE 010 38379 FIGURE 6 3 Figure 6 3 DOOR ASSEMBLY PARTS LIST DOOR ASSEMBLY Parts List Door Assembly Parts List Pivot Spring Bearing 10 6765 Door Lift Springs pair 10 2718 3 10 32 Machine Screw 1 2 long 10 1776 Aa s Door amp Door Spring L e Door Spring Complete Door Assembly j em Pthrough6 OLD STYLE FULCRUM amp DRAIN ASSEMBLY Used from 4 75 10 85 Fulcrum and Drain Casting 95 0116 1 4 20 x 3 8 Helicoil 10 3111 1 4 Shakeproof Washer 10 2513 6 10 S
48. lift spring with one hand while working the end of the door spring off the door assembly with the free hand Do this on both sides of the door assembly When the ends of the door spring have been completely freed from their respective door spring studs the door lift springs on either side of the door assembly can easily be slipped off their studs 5 5 S6161 PA FSE 010 38379 FIGURE 5 5 Figure 5 5 STEAM IT COOKER ASSEMBLY FIGURE 5 6 Figure 5 6 PAN SUPPORT REMOVAL PAN SUPPORT STUD DOOR LIFT SPRING STUD FIGURE 5 7 Figure 5 7 DOOR REMOVAL 5 6 S6161 PA FSE 010 38379 FIGURE 5 8 Figure 5 8 DOOR ROTATION Weekly FIGURE 5 8 Rotate the entire door assembly out through the door opening Pass the door handle through the opening first and then one end of the door spring as shown The remainder of the door assembly will then pass through the door opening quite easily FIGURE 5 9 Figure 5 9 WASHING INTERIOR INSTRUCTIONS Daily FIGURE 5 9A and 5 9B Wash interior of Steam It thoroughly with mild detergent and water Fig 5 9A Rinse and dry thoroughly Cylinder is aluminum and can pit if not cleaned properly Be sure to wash drain plug area if your model is so equipped Fig 5 9B 5 7 S6161 PA FSE 010 38379 FIGURE 5 10 Figure 5 10 GASKET REMOVAL WASH INSTRUCTIONS Weekly FIGURE 5 10 Gasket should be removed and washed when necessary Replace gasket only when door has been removed Fig 5 10 Re
49. m to set up an appointment ASSOCIATION AND AGENCY APPROVALS All gas and electric steam generators and kettles are built in accordance with ASME code are National Board Registered and bear National Board Approved Stampings 8 17 S6161 PA FSE 010 38379 It is Market Forge policy to build equipment that is design certified by the American Gas Association Canadian Gas Association Underwriter s Laboratories Canadian Standards Association and National Sanitation Foundation However our program of constant product improvement makes it necessary for new or improved models to be submitted for testing by these agencies as they are developed and consequently not all models bear the appropriate agency or certification at all times Quotations are submitted on this basis All orders accepted on this basis Alterations to meet local requirements are responsibility of others For up to date information on agency approvals on a specific model contact your Market Forge sales rep resentative or the Market Forge Home Office We reserve the right to modify materials and specifications with out notice 8 18
50. nder steam pressures upon the built in bellows of the Element Control Switch to cause it to open or close an electrical circuit to the contactor coil With little or no pressure applied to the bellows The circuit to the contactor will be closed and providing the timer is set to cycle the contactor will click in and current will flow to the heating elements When the pressure rises In 14 PSI original factory setting the bellows will be sufficiently compressed by the steam back pressure to break the circuit to the contactor coil the contactor will click out and current flow to the heating elements will cease When cooling allows the pressure to drop below 13 Ibs the bellows will again complete the contactor coil circuit activate the contactor to click in and allow the heating elements to energize Thus by working intermittently to open and close the contactor coil circuit the Element Control Switch in effect regulates current flow to the heating ele ments DIAL ADJUSTMENT Two dial settings determine the operational range of the Element Control Switch The larger dial D determines the maximum build up of cylinder steam pressure while the smaller dial E gov erns the range of differential between the switch s cut in and cut off points Should a lower cylinder cooking pressure be desired adjust the larger dial D by inserting a screwdriver into the slot B found at the center and turning it slightly counterclockwise to lower the pressure
51. nety 90 days shall be paid by the user or dealer unless our extended labor warranty contract has also been purchased to cover this particular equipment Adjustments are only covered in the first 30 days of the one year warranty With respect to STEAM BOILER SHELLS only there is an additional four 4 year warranty limited to the replacement of such shells Whenever we replace a steam boiler shell after one 1 year from the EFFECTIVE WARRANTY DATE the user shall pay a pro rata share of the then selling price thereof based on the number of months elapsed from the EFFECTIVE WARRANTY DATE There is no labor compensation when boiler shells 8 16 S6161 PA FSE 010 38379 are pro rated Boiler shells which have not been properly maintained will not be considered for proration Fac tory inspection may be necessary Boiler shells should be descaled every 90 120 days by an authorized service agent to insure efficiency and prevent premature failure There is only a 90 day parts and labor warranty on the following gaskets steam traps air vents knobs dynaseal washers rubber washers cathodic descalers or anodes sight glass Any parts used in conjunction with a boiler descaling cleaning are the responsibility of the owner user regardless of time in use All warranty service labor or pans shipped or replaced must be performed by the appointed Market Forge authorized service agent for your area Any repairs performed by non authorized servicers
52. oking Information Continued The Steam it is a pressure cooker which operates at 15 PSI 1 kg cm This enables the cook to prepare foods nearer to the time of service The figures given are timer settings and thus from 2 10 minutes must be allowed to bring the compartment pressure up to 9 PSI Gkg cm The timer is then activated and the pressure is built up to 15 PSI 1 kg cm where it remains until the end of the cooking cycle At the end of this cycle the steam is automatically exhausted from the compartment and the cooking cycle stops The door should then be opened and the food removed for service VEGETABLES Frozen Defrosted Three 2 1 2 65mm pans of thoroughly defrosted vegetables may be done at once For uniform results it is recom mended that not more than 5 2 26kg of frozen defrosted vegetables be evenly distributed in 12x20x2 1 2 1 1 65mm perforated pan Loose pack peas corn and diced carrots may be cooked one package per 2 1 2 65mm pan in the frozen state if time does not allow for defrosting Recommended Approx Raw Number of Timer Set Approx Number 120 1 1 Per Weight Per ting in Min Cooked 2 oz 55g forated Pan Pan utes Servings Per Pan 2 3 8 10 2 3 8 10 2 3 9 10 2 3 7 8 2 3 6 7 2 3 8 10 Carrots Diced 2 1 2 65mm 5 2 3kg 1 5 6 23 25 Alum TOR a mo __ 2 3 8 10 Corn 2 1 2 65mm 5 2 3kg 1 5 6 23 25 uz 75 2 3 4 5 VEGETABLES Fresh dd 2
53. om the use of hard or corrosive water from failure to drain the unit daily or from inadequate clean ing procedures PRINCIPLES OF OPERATION GENERAL The model SB ST E Marine Electric Steam It pressure cooker 15 PSI operation consists of one 1 cooking compartment into which pans of food product are loaded through an inwardly opening door The self contained cooker is fitted with electric heating elements for 440V 3PH 60HZ operation 16 amps rated at 12KW imput OPERATION SEQUENCE With water placed in the Steam It to the recommended six quart level and the door firmly locked to make a tight seal a cooking cycle will automatically be performed with the act of setting the timer to the length of cooking time desired The automatic sequence of operation is STEP 1 STEP 2 STEP 3 STEP 4 Upon setting the timer a current flows to The exhaust valve solenoid activating it to close the exhaust valve The element pressure control switch which relays a current flow to the contactor coil causing the contactor to close and direct electricity to the heating elements The cooking cycle light which remains in circuit while the heating elements are on As steam is produced within the cooking cylinder trapped air escapes through the steam trap The steam trap is induced to close thermostatically when live steam fully replaces the trapped air passing through it Free venting will automatically cease and cooking cylinder will become steam tigh
54. opper Cleaner liquid or paste Nu Steel splatter or DuBois Temp Goddard s or Revere Stainless Cleaner scouring powder rinse thoroughly Steel Bright Lumin Zud Heavy tint or heavy discoloration Penny Brite Copper Brite DuBois Temp Tarnite Goddard s or Revere Stainless Cleaner Grease and oil 5 Oxalic acid 5 sulfamic acid 5 10 phosphoric acid Dilac Oakite 33 Texo 90 Texo 91 Organic Solvents acetone benzene alcohol trichlorethane cloroethane n u etc NOTE Clear water rinsing followed by wipe down with soft cloth is recommended after all cleaning procedures These recommendations are based on tests and studies done by the Armco Research Center and are provided through the courtesy of American Iron amp Steel Institute s Stainless Steel Producer s Committee 5 9 5 10 Blank S6161 PA FSE 010 38379 CHAPTER 6 MASTER PARTS LIST HOW TO USE THIS MANUAL This manual contains maintenance and service instructions for the Style ST E Electric Steam It Only ST E Steam Its which have serial numbers prefixed with the letter may be serviced according to the instructions in this manual The exploded view drawing of components are aids to the identification disassembly and assembly of parts The parts listings provide information necessary for the ordering of replacement parts proper part names and part numbers When requesting parts or service always furnish the model and serial num
55. place door and pan supports after unit has been thoroughly cleaned WEEKLY FIGURE 5 11 A B C All equipment in 5 11A is located on the top and at the back of the ST E cooker only Check safety valve Fig 5 11A Lift handle on valve when Steam It is under pressure Steam should escape Note Dirty water may escape for a few seconds but then the steam should flow freely Steam trap Fig 5 11B should first allow air to escape and then slowly close as all air is forced out of the compartment The sound of air escaping is quite noisy but subsides once steam pressure is built up and cooking takes place If steam trap does not close it should be replaced Exhaust silencer Fig 5 11C must be cleaned by rinsing in mild detergent and water or changed whenever 1t becomes clogged FIGURE 5 11 Figure 5 11 CONTROL FITTING MAINTENANCE 5 8 S6161 PA FSE 010 38379 WEEKLY FIGURE 5 12 Your particular unit may be equipped with a different trap old style Fig 5 12A or new style Fig 5 12B Replacement steam traps will be of the new style i FIGURE 5 12 B Figure 5 12 TRAP STEAM OLD NEW MAINTENANCE Table 5 1 TROUBLE SHOOTING GUIDE FOR CLEANING STAINLESS STEEL CLEANING PROBLEM RECOMMENDED TYPE OR CLEANER Soap ammonia or detergent with hot water Clear water with rinse Caused by water and detergent residue Use mild phosphoric acid type cleaner Stubborn spots stains and baked Allchem Concentrate Samae Cameo C
56. rder by recalibration A visual check of the Timer Control Switch during a trial cycle will quickly determine the need of recalibra tion With the Timer Control Switch dial set at 10 Lbs fully clockwise the timer Control should cut in when 10 lbs of steam pressure is registered on the steam pressure gauge By watching the smaller dial F of the Timer Control Switch the cut in of the switch may be observed and heard to click forward at the moment the circuit 1s made to the timer motor At that precise moment the pressure gauge should measure 10 lbs CAUTION IF PROBLEM DEVELOPS DURING THE COOKING CYCLE OF THIS ELEC TRIC STEAM PRESSURE 15PSI OPERATION CONSULT THE TROUBLE SHOOTING GUIDE ON PAGE 6 14 THROUGH PAGE IN THIS MANUAL RECALIBRATION PROCEDURE AS FOLLOWS 1 Set the larger dial D of the Element Control Switch at 14 lbs pressure dial D fully clockwise 2 Loosen the two small screws A and C located on either side of the dial slot B 3 First note the position of the slot B in relation to the dial D Then while holding the dial stationary insert a screwdriver in the slot to adjust Clockwise to increase steam pressure counterclockwise to decrease pres sure Tighten screws to hold this adjustment 4 Check this new setting by operating the Steam It through a trial cycle and note the pressure gauge reading at 6 19 S6161 PA FSE 010 38379 the precise moment when the contactor clicks out This should
57. ressure Door shall be 12 gauge stainless steel removable for cleaning without tools Door gasket shall be one piece molded replaceable without tools or cement Unit cooking cycle shall be automatically controlled requiring only the setting of 0 60 minute timer and the insertion of 5 qts 4 7 liters of water into the cylinder At the end of the cooking cycle steam shall be exhausted from cooking compartment and a continuous audible signal shall sound Unit shall include a safety valve a steam pressure gauge exhaust valve silencer low water cut off rinse and fill hose and drain connection and shall be completely serviceable from the front COOKING CAPACITY Cooking compartment shall have a capacity of Six 12 x 20 x 2 1 2 pans Three Gastronorm pans 65mm deep OPERATION SHALL BE BY Electrically operated Steam It which shall be rated at 12KW and shall be equipped for operation at 440 VAC 3 phase standard The manufacturer reserves the right to modify materials and specifications without notice 1 1 S6161 PA FSE 010 38379 1 25mm 10THD 4 Marine Foot 114mm D er Vue 54mm 76mm 27mm 31w o 800 25 640mm 6 158mm Printed in USA Counter Model Details and Dimensions 1 2 S6161 PA FSE 010 38379 SERVICE CONNECTIONS Electrically Operated EP Power Supply Use wire suitable for at least 90 Amp sized per instructions on power supply data plate VA
58. rtment 2 Disengage left and right ends of door seal spring by counter acting the force of the door lift spring with one hand while disengaging studs with the other hand Figure 5 1 SAFETY VALVE CHECK The Steam It cooker has a maximum allowed working pressure of 17 PSI at 254 F The safety valve is a protective device which automatically relieves excessive pressure between 15 1 2 and 16 PSI in the unlikely event of equipment malfunction If the safety valve should leak continually with a pres sure build up or should it cause an interruption of the cooking cycle prematurely less than 15 1 2 PSI on the steam gauge it must be assumed that the safety valve is defective and be replaced However the steam gauge should first be checked for accuracy before making this determination The steam gauge should register zero with no pressure in the cooking compartment If the normal zero setting has advanced somewhat through usage a characteristic of steam gauges the steam gauge should be replaced 5 1 S6161 PA FSE 010 38379 COOKING COMPARTMENT daily cleaning of the cooking compartment is required Remove pan sup ports and thoroughly wash and rinse cooker compartment interior with mild soap or aluminum cleaner Leave door open when cooker is not in use CAUTION DO NOT USE STRONG DETERGENT OR ABRASIVE CLEANERS PIT TING OF ALUMINUM INTERIOR WILL RESULT GENERAL INSPECTION Prior to daily use the operator should visually inspect the un
59. se Y 1 EE GOOSENECK i NOTES 1 Remove two W x 3 8 Ign screws on either rigke or left top front side panel and discard screws 2 Attach bracket item no 6 using two t3x23 4 screws I N 7 J Attach hose unit I N1 and secure with washer and nut provided 4 Attach item no s 2 3 4 amp 5 as shown and secure Connect to water supply NOTE Optional eurting on right or left sile ELLA RL TAIWAN 7 cma Pe S Lc MTA Sen A SUY 1 ITRUCTION Y Rins 5 ANIT FOR STEAM IT F iu mas EVERETT WA C2149 SA Rinse Hose Assembly 2 13 2 14 Blank S6161 PA FSE 010 38379 CHAPTER 3 MARKET FORGE STEAM IT PRESSURE COOKER MODEL SB ST E PLEASE READ CAREFULLY THE FOLLOWING INFORMATION AND THE OPERATING INSTRUC TIONS ON THE FOLLOWING PAGES CAUTION The model SB ST E Steam It pressure cooker cylinder is constructed of a corrosion resistant alclad aluminum alloy The protective properties of this material afforded to the interior portion of the cylinder which is exposed to water may be destroyed by allowing a film to form Such a film can be caused by salts or other contaminants in the water If the water supply is known to be hard or corrosive a source of treated water should be used Corrosion may also occur if water is not drained daily Do not use distilled water NOTE Market Forge will not be responsible for damage resulting fr
60. shutdown procedures are required with the exception that the door is left open timer must be in the OFF position and the gas supply valve closed consult local codes for daily shut off requirement NOTE Before using the Steam It for cooking it is recommended that checkout opera tions be performed 2 or 3 times in order to determine that it is working properly and to insure cleanliness of the cooking compartment 2 3 S6161 PA FSE 010 38379 Printed in USA FIGURE 2 2 10THD Marine Fool 2w y 3 1 16 54 76 27 Figure 2 2 DETAILS SERVICE CONNECTION S6161 PA FSE 010 38379 SERVICE CONNECTIONS Electrically Operated EP Power Supply Use wire suitable for at least 90 Amp sized per instructions on power supply data plate VAC 12KW 3pH 208 197 219 34 230 220 240 29 460 440 480 16 po Cold Water 3 8 9 5mm O D tubing connection to fill hose Cold water line shall have a maxi mum of 50 PSI 3 5kg cm and a minimum of 25 PSI 1 7kg cm water pressure Drain 1 2 13mm O D tubing Air break required for drain connection supplied by others Center of Gravity with flanged feet COOKER MARINE FLANGED FEET 2 5 S6161 PA FSE 010 38379 SB STE MARINE STEAM IT 17 ELECTRIC COUNTER MODEL 954 1 14 j mm 378 if 38mm FIGURE 2 3 21 536mm 24 6 2nun BOTTOM VIEW 34 10mm THO MARINE FOOT gy 11
61. ss downward on the door handle until the door is secured 3 Set the timer for the desired cooking time refer to Test Kitchen Bulletin No 21B section 4 page 4 1 through page 4 3 by timing the timer past the desired setting and then back NOTE The timer will not start until the unit is at a minimum of 9 PSI as indicated on the pressure gauge 4 At the completion of the required cooking cycle steam will automatically exhaust When the pres 3 3 S6161 PA FSE 010 38379 sure reaches zero PSI on the pressure gauge the cooker compartment door can be released by pull ing on the door latch handle The operator should allow a few seconds for the remaining vapor to leave the cylinder before completely opening the door To stop the buzzer turn the timer to the OFF position 5 The next step is to remove the cooked food add any desired seasoning and transfer it to the serv ing area NOTE If perforated pans are used they should be underlined with a solid pan 6 Check the water level in the cooker before starting another cooking cycle The water should be at the six 6 quart level NOTE If the unit is operated with an insufficient amount of water the low water cut off will shut the unit down When the required amount of water is added the unit will be operational again after the LOW WATER CUT OFF BUTTON is pressed However if the unit does not start after pressing the reset button more time will be needed before the res
62. sts space saving and the lifting of heavy stock pots is eliminated Rice and spaghetti products if thoroughly wet at the start of the cooking process are very easily prepared Foods such as potatoes poultry seafood and some meats may be blanched in the steam cooker thus reduc ing the total cooking time and grease absorption Fuel 15 used only when the steam cooking unit is in operation The steam cooker will loosen foods burned on pans making washing easier Solid pans are recommended when liquid is to be retained and perforated pans when the liquid is not to be retained Eggs may be cooked out of the shell if they are to be chopped which eliminates peeling after steaming Frozen or stale bread may be readied for serving with a small amount of steam Meats may be sauteed in the kettle before any liquid is added Sauteeing seals in the meat juices and helps to retain flavor The steam cooker can be opened during the cooking period by first releasing the steam pressure to add or remove items If any time is lost an adjustment may be made on the timer frozen foods must be thoroughly defrosted in order to retain the most satisfactory results Steam Cooking Information including recommended pan size and type weight per pan cooking times and pan yields are given on the following pages of this bulletin Table 4 1 Steam Cooking Information ELECTRIC STEAM IT MODEL SB ST E 4 1 S6161 PA FSE 010 38379 Table 4 1 Steam Co
63. sure at either side of the flue with a screwdriver This will collapse the side walls slightly to allow the small fluted sections of the sheet metal to clear the edges of the flue opening provided in the outer shell of the Steam It With the restrictions of the flutes removed the flue may then be lifted up over the com ponents 4 Replacement of safety valve trap plumbing and exhaust valve assembly as required may now be made The components of the steam exhaust valve assembly Cleaning amp Preventive Maintenance Bulletin 7 STEAM ITS This is a Market Forge Steam It Fig 5 5 which must be cleaned once day CAUTION IF THE WATER SUPPLY IS KNOWN TO BE HARD OR CORROSIVE A SOURCE OF TREATED WATER SHOULD BE USED CORROSION MAY ALSO OCCUR IF WATER IS NOT DRAINED DAILY DO NOT USE DISTILLED WATER Daily FIGURE 5 6 Remove pan supports 5 6 by lifting front up and off stud Pull back of pan support forward and off stud Wash with mild detergent and water Rinse and dry thoroughly CAUTION DO NOT USE STRONG DETERGENT OR ABRASIVE CLEANERS PIT TING OF ALUMINUM INTERIOR WILL RESULT Weekly Figure 5 7 Remove door 5 7 Follow these instructions carefully as the clearances through the portal are close and much confusion can result if not removed in the sequence described below Raise the door to a fully open position and disengage the door spring from each of the door spring studs Do this by counter acting the force of the door
64. t consult the Trouble Shooting Guide in the back of this manual WARNING BE SURE TO GROUND THE COOKER CHASSES FROM GROUND TERMINAL BOX TO AN OUTSIDE GROUND REFER TO WIRING DIAGRAM C95 3914 REV A ENCLOSED ALL RECOMMENDED SAFETY PRECAUTIONS SHOULD BE OBSERVED WHEN CONNECT ING THIS UNIT TO THE EXISTING POWER SUPPLY INSTALLATION CHECKOUT After the Steam It cooker is completely assembled and properly located with electrical supply connected the cooker must be given a thorough checkout before being put into cooking operation Before making this checkout the operator must be thoroughly familiar with the operating procedures in Sec tion E and with the function of each control described in Table 3 1 Reference Figure 3 1 for identification of controls required in the following procedures If the unit fails to perform as described below consult the trouble shooting guide for corrective action INITIAL CONTROL SETTINGS Before beginning cooker checkout procedures perform the following steps 1 Check to see that the timer is off 2 Visually check interior of cooking compartment and remove any materials papers etc Check to see that pan supports are properly installed refer to paragraph 2 1 step 5 and secured 3 Check pressure gauge to see that it registers zero pounds COOKER CHECKOUT The cooker checkout procedures are as follows 1 Secure the drain valve refer to operating instructions S202B figure No 1 then pour six 6 quarts
65. t A build up of cooking cylinder steam pressure will occur When the steam pressure build up reaches 10 PSI the timer control switch will activate the timer to start its timing cycle When the steam pressure build up reaches 14 PSI the element control switch will cut off the current flow to the contactor causing it to open and cut off electricity to the heating elements When cooling causes the pressure to drop to 13 PSI the element control switch will again activate the contactor to 3 1 S6161 PA FSE 010 38379 STEP 5 The door will not open while there is steam pressure working against it from within the cooking cylinder The door must be kept locked until the cooking cycle has completely finished then open the door allow a sec close and restore the flow of electricity to the heating elements Thus by controlling the contactor to open and close intermittently the element control switch in effect maintains the cooking cylinder steam pressures between 13 and 14 PSI Timer reaches Zero position When the timer reaches Zero the end of the cooking cycle a cir cuit is completed to the buzzer allowing it to sound while the circuit to the pilot light is broken The steam exhaust valve will open and the cooking chamber is automatically exhausted of steam The buzzer will continue to sound until the timer knob is turned to the Off position ond or two for the vapor to clear and remove the foods PRELIMINARY PROC
66. to the cooking compartment the cold air escapes through the Steam Trap When sufficient generated steam displaces the cold air it passes through the Steam Trap and the thermostatic element becomes heated and expands to make a seal against the seat This action encloses the live steam within the cooking compartment and allows a steam pressure build up to occur TROUBLE TESTS AND REMEDIES the first indication of defective Steam Trap operation will usually be evidenced by uneven cooking If working properly the steam temperature will be even and cooking will be uniform through the cooking compartment Trouble may occur either through premature closing of the Steam Trap before all the cold air has been exhausted or by its failure to close sufficiently to enable a proper steam pressure build up Either case warrants the replacement of the Steam Trap 6 12 S6161 PA FSE 010 38379 OLD STYLE BUILT PRIOR TO JULY 1983 FIGURE 6 7 Figure 6 7 OLD STYLE BUILT PRIOR TO JULY 1983 EXHAUST VALVE Parts List 1 Tee Assembly Ball amp Pin Assembly s Diaphragm Body Assembly 6 Pin Cotter 1 16 x 1 2 ien 8 Le 10 32 x 3 8 Rd Hd Screw Cad PI 10 1759 9 Le 10 Lockwasher Cad Pi 1029506 S6161 PA FSE 010 38379 EXHAUST VALVE Parts List Continued AAA M A eyele SS 06656 208 50 1661 DI fsolenoid 330V 60 compete mes
67. ubrication undue strain will be put on the door handle and the fulcrum casting while the door is being locked Use only a dry lubricant such as graphite as oil or grease will tend to attract dirt to this area SAFETY VALVE The Safety Valve is set to automatically relieve the cooking compartment of excessive pressure build ups by opening at a point between 15 1 2 lbs and 16 lbs CHECKING SAFETY VALVE It the Safety Valve should leak continually with a Pressure build up or should it cause an interruption of the cooking cycle prematurely less than 15 1 2 lbs on the steam gauge it must be determined to be defective and be replaced However the steam gauge should first be checked for accu racy before making this determination The steam gauge should register absolute zero with no pressure in the cooking cylinder If the normal zero has advanced somewhat through usage a characteristic of stem gauges the amount of advancement from absolute zero must be subtracted from its registered reading to determine the true steam pressure THE FLUE The Flue Serves as a protection shield for the Steam Trap Safety Valve A Exhaust Valve D as well as a front facing mount for the Steam Gauge E As servicing of these parts may at times require the removal of the flue an exploded view drawing is provided to show their proper relative positions within the flue and the method of their assembly to the cooking cylinder TO REMOVE THE FLUE 1 Unscrew and
68. will void the warranty We reserve the right to disallow any request for reimbursement of charges incurred by others WITH RESPECT TO EQUIPMENT REQUIRING WATER CONNECTIONS WATER SUPPLY SHOULD BE ANALYZED TO MAKE SURE HARDNESS IS NO GREATER THAN 2 0 GRAINS PER GALLON PH LEVEL IS WITHIN THE RANGE OF 7 0 8 5 AND TDS LEVEL NO GREATER THAN 250 P P M WATER WHICH FAILS TO MEET THESE STANDARDS SHOULD BE TREATED BY INSTALLATION OF A WATER CONDITIONER EQUIPMENT FAILURE CAUSED BY INADEQUATE WATER QUALITY IS NOT COVERED UNDER WARRANTY THIS WARRANTY IS LIMITED TO COOKING EQUIPMENT INSTALLED WITHIN THE CONTINEN TAL UNITED STATES AND CANADA IN ALASKA HAWAII AND ELSEWHERE OUTSIDE CONTINEN TAL U S AND CANADA THIS WARRANTY IS LIMITED TO THE REPLACEMENT OF PARTS ONLY THERE ARE NO WARRANTIES EXPRESSED OR IMPLIED MADE BY MARKET FORGE FOR ITS COOKING EQUIPMENT EXCEPT THIS WARRANTY WHICH IS EXPRESSLY IN LIEU OF ANY OTHER WARRANTIES EXPRESSED OR IMPLIED INCLUDING ANY IMPLIED WARRANTY OF MERCHANT ABILITY OR FITNESS FOR A PARTICULAR PURPOSE AND IN LIEU OF ALL OTHER OBLIGATIONS OR LIABILITY ON THE PART OF MARKET FORGE INCLUDING LIABILITY FOR INCIDENTAL OR CONSEQUENTIAL DAMAGES OR FOR LOSS OF PROFITS OR GOODWILL NO OTHER WARRANTIES ARE AUTHORIZED ON BEHALF OF MARKET FORGE MARKET FORGE COOKING EQUIPMENT IS NOT DESIGNED FOR PERSONAL FAMILY OR HOUSEHOLD PURPOSES AND ITS SALE FOR SUCH PURPOSES IS NOT INTENDED BUT IN THE EVENT THAT OUR COOKING EQUIPMENT IS S

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