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1. k 2 2981 4210 S 13395 LI 688 0 98111 30 Si 18303543479 NIVINGd LI HOTHA OL 2 1 0548 1 3 AAY 1081802 044 SAWN ab XX8 amp 1 3 3HLI SV 5661 62 1 Abuse LIT EN p suejsfig jeroueu 4 YON 88 1 8 1M0 STHL 40 181405 V 133 lt lt lt 95i Baii lt Br Trt P gl 4 Meus 81 l asm 2 361 4 e 8 e QLVLVOdH 4 7 Il 3 40815 881 sen 21 Bae 2 9 9s ee 96815 Son 5 e a ben 41 5 eVLVOdH SIL 81 een 1 a 4 E e EN 8 8 1 494 el b lampr 918418 81 9 mu 9 a n een PT e 161 81 8 qpaais 891 eru FT pa m E 21 sum S 9 5 SEL El Sea 994 81 7 7 xu R 5 lt e 5 wuwa lt 4 e
2. doug 34 1 4 9 REUS 1 ON E Ket 3011935 2 5901 044 1 30 S 13395 anosa L 6661 0 36041 90 Si 15303583405 SNIVLa3d 11 DL INSHdInO3 8 5415 JHL 30 351 ONY 3ONYNGLNIYM EE EE M ee a 106 GPM suejsfig yeroueu 4 YON 1 55 70 8 1 341900 30 INSINDO A38 21 3900 x 45217 5 87 39001 2 LOL 8821 pgg 0 Pee E LOL eli 4 8 6n LoL 299 9515 5 9 40001 HEL Sg 27173 Rcs MNA 27 3 2 pus 4 r 1221 1808 pl 5 Sm 922169 012107 2 4 JU 39001 cn qs 4 p 5 158 978 ENEA 3000 0 1581404 un AV 14a 310038 0 12 1804 Hees du
3. Remote Diagnostics LEDs Interface Switch Pack 00000060 7 926 07 cio 121 u5 gil U38 039 9C12 U12 usaf vas 025 J8 L 07 FT 02 EE 01 0 03 9 2 01020304 110 EU 0251 use ep 5 RU 1 7 J 25 5 ET OF The on board LE Ds are used to display the test number of the test being run and the error code if a test fails The LEDs display the codes as binary num bers LED 1 2 3 4 least significant bit most decimal value 1 2 4 8 The following sections refer to the codes using hexadecimal numbers for example test result BH decimal 11 is represented by LED 1 2 3 4 Result BH 1 1 0 1 test codes have numbers 7H or lower so LED 4 is always off during a test All error codes have numbers 8H or higher so LED 4 is always on follow ing a failure A successful test result is always number 0H i e all LEDs off On successful completion of a test the EDS jumps to the next test without displaying a pass code If a test fails the EDS displays the test I D for one sec ond and then the error code for two seconds If an error occurs in the router then the LEDs do not flash but stay on permanently 13 4 21
4. t 2 2981 4210 21 13365 anes WIONYNIA LI 688 0 98111 30 Si 19301543408 NIVINGd LI HOTHA OL E 08408 HL 4D ONY i yr SEN TONOS dd WN 3NIIW o6 LINN 50 21 Auris SY 38 ST 11 8 29308 52 NN 6 x Py 9 4816 191949414 YON 84 55770 81 SIHI 40 INAINOS 133 5 9m bom ER 1 3 Em 9 exi 81S FL ajs El iE 9 AAN 2 001 6 e HE e 6 1 Sen F 5119 1 2 018181 390 162 2213 34001 FAOL 619 80 6 30 9 A ez WA Lela 220 arr 27 T 408 EI wr egr 4 620 80511 1 283 2 Ad en bze 38 9122 7 gi 9 9 9 a Wi asz ASZ ASZ 34001 74488 44881 4u88l 30081 44001 20001 7 44881 19 15 690 850 810 192 ba 6 852 AAT j bela E SIH gH JH T e e e 9 e 9 e e e po
5. 0380 0810 89 3i B GL SE D suejshg yeroueury yon 288807 56 i 5 je 13 XX8 i SSY 8 19000 STHL 40 181405 Aad AS 2 2928 T js Sad 58V AN3 8 120 D ves ASZ 34881 180 8 8 R 941 Odd lt San 43 gt 490 39 lt igi 132 ASZ 694 31081 weg 990 I e 22 1 1IX3 lt Ag 132 seas 94 MOF 650 _ SED NIS Odd 367181347044 EUM 21 36 1 4 094 t i 132 294 34881 5 Lon uci lt NASAULNA Odd 186800 gt 34881 22 qsa lt 1 ela NaSdWal lt gt u s 2300273 2 ud Huy lt 8 ars 6300274 lt Schematic Diagram Sheet 7 of 11 13 4 43 PROGRAMMABLE PRINTING DEPOSITORY WITH ENVELOPE DISPENSER OPTION SLLEPFS0 SEI 2901 aval 2 10 6 13385 183038398 A8 08418 SNOLITOS IWIONYNLI 6861 0 ENIVIMd LI OL HL 40 380 JHL HLTA
6. 30107044 Wor 40108 044 51 ETATE qziIVOsH 6l bcm qeivivadH 8 eal II 1 OL 91 82 geviv dH Pe qeviv dH 12 52 855 52 LVIVI 99 GLVIVOsH er ASV LVH 22 EV IVOM km GEVIVOHH 12 62 SGH RE eru 5 40 ANS m QNO HOLOR AN cm 8300273 2 wee ENOTI 98811 2300078 6 ST 1300274 gt 1 6300055 9 Love x 693 2884 Dati 4 9 2300779 eu 1300273 2 830023 gs lt S TURIN b 8 SLM 9098 t r 023 gt Schematic Diagram Sheet 6 of 11 13 4 42 PROGRAMMABLE PRINTING DEPOSITORY WITH ENVELOPE DISPENSER OPTION 11 2901 4210 8 5 anes SLLVV 90 i NE 1081802 Add __
7. 0 DEPOSDON Deposits done 10H BINOVRFL Bin overfill detected STATE OF HEALTH REPORTING Any State of Health 5 messages associated with the PPD EDO are dis played on the rear operator panel addition to identifying a fault the SOH message will give details of any corrective action SOH messages are only dis played at the top level menu In order to maintain compatibility with previous hardware and applica tions the SOH messages have not been updated to reflect the new PPD EDO hardware For the depository the following messages are misleading SOH Code Meaning 303H Transport jammed at At Print sensor 304H Average number of successful operations between jams at At Print sensor below threshold In both these cases the At Print sensor should be read as the Merge Gate sensor 13 4 28 PROGRAMMABLE PRINTING DEPOSITORY WITH ENVELOPE DISPENSER OPTION CABLE AND CONNECTOR DATA INTERCONNECTION DIAGRAM J8 J 411 Print 12 Flex I F Haad Depository Motor J3 Dispenser Motor Shutter Motor iji Shutter Control Open Board Locked J2 Shutter Sensors J6 Depository Timing Disk Anti Fish Finger 5 e 2 ea Entry Second Print Deposito Merge Gate Exit Bin Full 94 1 ERE REE ead RE ORE Dees tee Ee
8. en eB Ee oie ea 12 3 11 Connector I cise si estu eta teens 12 3 11 oce Ree e ea eS 12 3 11 SCHEMATIC DIAGRAMS ttt tote od Rod ee 12 3 11 12 3 i MARCH 2000 MOTORISED SHUTTER CONTROL MARCH 2000 12 3 ii MOTORISED SHUTTER CONTROL Chapter 12 3 Motorised Shutter Control INTRODUCTION This chapter describes the motor driven shutters used in NCR ATMs behind the facia openings of the currency dispenser and the depository The shutter assemblies include a motorised shutter control pcb which responds to open and close signals from the currency dispenser control board or the depository control board to drive a 24 V dc motor to open or close the shutter The shutter control board also returns the state of the shutter either opened or closed to the currency dispenser or depository control boards FUNCTIONAL DESCRIPTION There are two types of shutter assembly the early type found on 56XX ATMs and the later type found on personaS ATMs Both assemblies use a similar Motorised Shutter Control Board 56XX SHUTTER ASSEMBLY On the early type of shutter assembly found on 56XX ATMs the 24 V dc motor drives the shutter via a toothed gear train A drive pin attached to the last gear in the train runs in a slot in the shutter As the gear wheel turns the shutter is driven open or closed A metal sleeve over the drive pin act
9. 85755 12 BON S 1494100 SIHL 30 1431409 3HL WILINI 530 3iva 5130 3sv3i38 66 02 19 55555080 Y 32N3B31NI OSIW Ssmi 1 28 go 00000000 sir 2 9800900800 8905500009060 sev ol 9 Sls na a o 313 29 3 es 8 2 4 5 ap Oje B 8 5 9 oo goo 50 000000 ojos IS coo ES 50 5 of 22032 1 0000000000 c 9 9 o i m 92 c g le offo g is sup 8 o o o n du o 0000000000 59000 190 B C p 00000000000000 9 9 S 00658 0 1000000000 a gogolo 99 via Dg NES lt 10000000000 7 99 0000000000 D 0000000000000 on 0000000 OFS 5 33 33 8 88810 0000000000 o 53 boone ga a di 0000000129 0000 pa 5 p pea go ng 29 20 wg en o soo 5 a So e o ERA 206
10. 12 6 7 sicss seeds 12 6 7 Standard Security 12 6 7 damper Indicating cinn UE EEUU RO RENNES 12 6 7 SPECIFICATIONS ied eter eere endete bebe Edge eee sais 12 6 8 Currency Dimensions too ec e eire dier tee 12 6 8 Test a er o er b ere 12 6 8 Power Requirement D 12 6 10 12 6 10 Dispenser Dimensions erbe Ier HEAR 12 6 10 FUNCTIONALE DESCRIPTION Reto qs 12 6 11 12 6 i MARCH 2000 MECHANICAL DESCRIPTION t at eiie oet See 12 6 11 PATH OF NOTES n ra eO E 12 6 11 PICK MODUEE es nt e ees 12 6 12 SIngle PICK Roe b ied 12 6 12 Double Pick pet ette tette eet e reet 12 6 13 Functions of the Pick 12 6 13 Currency Cassette Guides and 12 6 14 Cassette Present and Identity Sensors sss 12 6 14 Pick Module K amp yplate eB este estet td e EUR 12 6 14 e E E E 12 6 15 PICK ose eb eer rete 12 6 16 Cassette Low Sensot s aee td e eus 12 6 17 Gulp Feed Det Ctor a titt e e etie re RE 12 6 18 The Pick Module Gear Driven Transport
11. 18 9 3 FUNCTIONAL 2 22020220 2 1 6 000000400000 18 9 4 SDC SECONDARY NODE tede entes 18 9 4 30632 55 18 9 4 ClO d E 18 9 4 Port Assignment roe ete ee eer 18 9 4 Address ctetuer den tie oer b rere a teens 18 9 5 RO Rr Dr eie tdi p eee rt ob 18 9 5 MANUFACTURING TEST eene 18 9 5 MEMORY uiuere E HR Hie ert i Pct Re 18 9 5 Memory Map 18 9 6 6 8 RO RN ND 18 9 6 ER 18 9 7 PERIPHERAL INTERFACE ADAPTER eere 18 9 7 Data Lanes eerte e e ee Rede 18 9 8 Potts M EE 18 9 8 High Current eser e PLE RE ERES 18 9 9 Power Up and Reset Conditions esee rennen 18 9 9 MISC I F RESET CONDITIONS 18 9 10 TURNAROUND TES Ternen n 18 9 10 18 9 NLX CORE MISCELLANEOUS INTERFACE BOARD MISCELLANEOUS INTERFACE CONNECTORS ee 18 9 10 TamperiSWich o tea eee oe 18 9 10 Media Entry Exit Indicators 18 9 11
12. ase ase ase ase ASI 34001 7 881 244001 44881 49001 49801 49001 49801 4 961 lt 4 661 71 30901 77 40801 1 44881 1 44881 244661 41601 44001 7740601 7 3U80 49801 34801 73801 44001 2 34081 77 34891 4081 57 44901 2534081 44081 4022 123 ozo 292 ssa eso wo waf 9891 29 80 maj 280 99 cea 192 92 589 so e e e e e e e e e e e e e e 1 PROGRAMMABLE PRINTING DEPOSITORY WITH ENVELOPE DISPENSER OPTION 13 4 48 NLX PC MISCELLANEOUS INTERFACE BOARD Contents NLX PC Core Miscellaneous Interface Board Chapter 18 9 INTRODUGTION er oett ete P netter 18 9 1 GENERAL DESCRIPTION nO RROD eo ERE Re 18 9 1 NIGHTSAFE 5 18 9 2 AT ARMS SERVICE ree 18 9 2 INDICATORS 5 18 9 2 PROXIMITY DETECTOR 5 18 9 2 MEDIA ENTRY INDICATORS SERVICE 18 9 2 BOARD LAYOUT 18 9 3 POWER
13. 13 4 4 ote 13 4 4 Security 13 4 4 Transport System SOROR EIU te RO C RON 13 4 4 Envelope 13 4 4 Print Module ree Eee er 13 4 5 Depository BIN entier boe a edere cus 13 4 5 Control HERE EI PUO HORE QE 13 4 6 NISI PME 13 4 7 OPERATION tente tet o eee ero etie a EH te eS Lee e 13 4 9 Normal Operation Commands 2 4 22 20 2 eene 13 4 9 CIRCUIT DESCRIPTION 13 4 12 Block Diagram ena ede 13 4 12 SDC Interfaces e cir a ut YR Ur 13 4 12 Ink Jet Drive aon eerta eere rr ete esee pe 13 4 13 Temperature Monitor ERROR 13 4 14 SEMSOLS OC 13 4 14 Motor Control oie rre e E a ERa ARR E 13 4 15 SERVICE AIDS r D eO 13 4 16 TEST TOOLS E EER FEOT 13 4 16 13 4 i PROGRAMMABLE PRINTING DEPOSITORY WITH ENVELOPE DISPENSER OPTION STRAPPING i ape tinet a p o tete tui bod teet e gd 13 4 16 ADJUSTMENTS hte tere atu ri den eate ACERO I Eg 13 4 16 DRIVE BELTS eee tete dedu chosen 13 4 16 PRINT HEAD REPLACEMENT 13 4 17 Purging on deem e de ette 13 4
14. 5 3 3 RXMAT6 4 4 RXMAT2 RXMAT7 5 5 RXMAT3 KEY 6 07 06 05 04 7 03 02 01 00 7 6 7 7 8 8 FDK Arrangement 0198105 005 10 5 5 MARCH 2000 MOVING KEY KEYBOARDS Numeric Keyboard Matrix The numeric keys form a 2 x 8 matrix The following figure shows the matrix with keys identified by the hardware matrix code numbers next to the intersection of the lines and related to the key position on the overlay Also shown is the pinout of the membrane connector Numeric Keys Matrix 39 37 35 33 31 29 27 25 Pin 27 26 25 24 123 22 21 20 N C 2 1 GND 13 N C 413 DCD 17 6 1 45 14 3 2 10 NUMERIC 6 5 NC Nc 6 N C 10 9 N C NUMERIC 12 11 42 N C 14 13 TXNUM2 N C 16 15 N C m 1 18 17 20 19 22 21 24 23 26 25 RXNUMO Numeric Numeric Tactile Keyboard Overlay Keyboard Overlay N C 28 27 GEBOT a 30 29 PANUM 10 11 12 13 10 1 12 13 32 31 RXNUM3 2 34 33 RXNUM4 14 15 16 17 14 15 16 17 2 36 35 RXNUM5 24 25 26 27 24 25 26 27 N C 38 37 RXNUM6 J
15. in BM oo S 08 E H en S 25 Sa L ELE Q 00592 86000 00 ERE I C 042 gag 18 ET 00000000 P7 Hj i cea 106 5978 PROGRAMMABLE PRINTING DEPOSITORY WITH ENVELOPE DISPENSER OPTION 2 2981 4210 2 13365 anes LI GLI 6661 0 SLLVV 30 Sv i NE TONOS dd 1 3 amp WN 3NIIW 8320 Qnin o6 T 0 21 1 Sv 51 L suejs g yeroueury 588 unr 56 i Abuse LIT EN 1 5 1 IN 84 55770 SI SIHL 40 4431403 IHU V Aja Ha I H ea b EI 8 9 ci e 9 1 2
16. sese 12 6 19 PRESENTER MODULE 12 6 20 3670 peu On RUE UC Ue e 12 6 20 5670 Front Access Dispenser Front View 2 2 12 6 21 5670 Front Access Dispenser Rear View 12 6 22 5670 Rear Access Dispenser Front View sss 12 6 23 5670 Rear Access Dispenser Rear View 2 2 12 6 24 5674 15 FRONT ACCESS iet eiecti e d ER 12 6 25 5674 75 REAR 12 6 25 5684 85 TTW ATM es gk orte ete ati 12 6 26 Linear Variable Displacement Transducer LVDT 12 6 26 Note Thickness Sensor 5 12 6 27 Pre E VDT Sensor tta ede 12 6 27 Stacker Tran Spo TE erre tiere te RR Pe enatis 12 6 27 Stacker Wheel eee a 12 6 28 Clamp Arm and Clamp Purge Motor sese 12 6 28 Purge Gates eodem be e OR 12 6 29 Stack SENS OF ar oer a en 12 6 29 Main Timing Disk ce eee tet e WE IEEE UA 12 6 29 Presenter Transport and 12 6 29 Arrangement of Presenter Transport Belts and 12 6 30 56 ATM Front Access Transport emen 12 6 30 56XX ATM Rear Access 44 4 rennen 12 6 31 Presenter Timing Disk sie teca e Rede RR ea 12 6 31 Transport 5 desee e aee umm dee eite 12 6 31 entendi hee
17. 12 6 66 ee ettet ae 12 6 66 Peripheral Interface Adapter 2 12 6 67 Inter Processor Communications 12 6 68 Peripheral Interface Adapter 3 12 6 68 A D Converter Operation 12 6 69 Processing Multiplexer 12 6 70 Operation of the Transport Sensor 12 6 71 Operation of TSEN5 Exit Sensor LED Photosensor eee 12 6 71 Main Transport Timing 12 6 72 A D Converter Test eni eene een 12 6 72 Stepper Motor 12 6 72 Pr senter Motor a esso reme eet tert eme rei 12 6 73 Clamp uec er Ra metior es 12 6 73 Stepper Motor 12 6 74 Stepper Motor 12 6 74 MARCH 2000 12 6 iv THE 56XX ENHANCED CURRENCY DISPENSER Pick Module Present 12 6 75 Security Shutter 12 6 75 Hardware 12 6 76 Strain Sensor Selection esee ipee ee eee E ES 12 6 76 FIRMWARE OVERVIEW 12 6 77 DISCO Memory etes fede e 12 6 77 SDC Memory Referenced 12 6 77 Execution Microprocessor Memory 12 6 78 CONNECTOR ASSIGNMENT 12 6 79 Power Interface
18. 1 12 6 79 SDG Interface Connector J2 s c 12 6 79 Transport LEDs Connector 12 6 79 Optotransmissive Switches Connector 4 12 6 80 Pick Modules Connector J5 nee retener 12 6 80 Transport Sensors Connector 16 12 6 81 LVDT 1 Connector 12 6 81 NTS Connector oi iei ete e a 12 6 81 2 Connector JI iiion e oerte tie eei e 12 6 81 Security Shutter Solenoid Connector 12 6 82 Security Shutter Interface Connector 12 6 82 Intelligent Purge i reete ite ed E 12 6 82 M tors Connector dee ie ege 12 6 82 RDI Interface Connector J14 eese enne nennen 12 6 83 SDC Microcontroller EPROM Code Selector Connector J15 12 6 83 EXDT Test Jumper 12 6 83 SINGLE PICK INTERFACE eere rennen nennen 12 6 84 VOLTAGE AND CURRENT x ete eam dettes 12 6 85 COMPATIBILITY tote cie tee tU E RP 12 6 85 SCHEMATIC DESCRIPTION nett tr eee rare 12 6 85 BUS OU TBU T et eet etat ao odi edits 12 6 85 CONNECTOR JI PINOUT nare teet te o seen ie eta 12 6 86 CONTROL LINES FROM THE DISPENSER CONTROL BOARD 12 6 86 Pick Solenoid Di able este ease 12 6 86 Pick Module Address 12 6 86 Pick Valve Solenoid Operation
19. 13 4 32 22 2 000000000000000000000 enne nares ente 13 4 33 Sensor Harness scd OR 13 4 33 Bin In Switch Harness 13 4 33 Motor ue e orsus eee ERE ER E Ge 13 4 34 Power and Shutter Harness nnne 13 4 34 cte OC EO 13 4 34 Print Head 13 4 35 5 en oo a BED 13 4 36 13 4 iii PROGRAMMABLE PRINTING DEPOSITORY WITH ENVELOPE DISPENSER OPTION 13 4 PROGRAMMABLE PRINTING DEPOSITORY WITH ENVELOPE DISPENSER OPTION Chapter 13 4 Programmable Printing Depository with Envelope Dispenser Option INTRODUCTION This chapter describes the Programmable Printing Depository with Envelope Dispenser Option PPD EDO module available as a feature the personaSse 5886 ATM GENERAL DESCRIPTION Controller Main Transport External Transport 77 22 7 2 7 7 7 2 7 7 7 7 2 gt Envelope po Dispenser 29 2 p 7 2 C7 Pd 7 7 wt wt Envelope clus Cassette 13 4 1 PROGRAMMABLE PRINTING DEPOSITORY WITH ENVELOPE DISPENSER OPTION The PPD EDO module combines the functions of a programmable printing depository with those of an envelope dispenser Under application control an envelope be presented to the card
20. 2 R70 ool Fo 2 820 0825 U6 29900000 51420499 ORIG 12252 O R23 0 Hoooooo Hooo m cs cious 91 49 awe 00000000 0000000 ZEE O 652 oll cu 238 3 HO00000 ES R50 OR14 5 ou ORI6 ORI7 07 42 06000000 01 00000000 0 o c12 ODS Loc of 9 D4 06 MOTORISED SHUTTER CONTROL Circuit Description The circuits on early and current assemblies of the Motorised Shutter Control Board are very similar differences being mainly restricted to component changes The following description covers all boards The components references shown round brackets are for the current board assembly Refer to the schematics at the end of this chapter while reading the following description The motor is controlled by the UDN 2954 A3952 motor driver chip at U7 U5 This is a full bridge pulse width modulator driver which provides bi directional control of the permanent magnet field 24 Vdc motor Motor operation is initiated by the DISP_SOL signal When this signal goes low the shutter is driven open The drive continues until the open sensor U6 U7 beam is broken by the shutter flag The signal DISP_OPEN changes state and produces a low level on pin 5 1 of the motor driver to break the motor drive When the DISP_S
21. ette eo lets eed ions 12 6 143 REPLACING THE LEV DY cR 12 6 144 Tie Bar Ahgnmeht 2 o prob IE eet 12 6 144 Shaft Assembly End Play 4 12 6 144 LVDT ADJUSTMENT 12 6 146 Enhanced Dispenser Control 12 6 146 ASIC Currency Dispenser Control Board sese 12 6 147 Electronic Verification eee n p veni eR ai need 12 6 149 REPLACING AN ENHANCED CURRENCY DISPENSER CONTROL BOARD WITH AN ASIC CURRENCY DISPENSER CONTROL BOARD 12 6 150 REPLACING AN WITH AN 12 6 151 REMOVING THEJNTS riesce eret ten tit RR 12 6 153 REPLACING THE NTS epp ete tete a os 12 6 153 NTS ADJUSTMENTS ee es 12 6 153 NTS Electronic 12 6 154 PICK MODULE TIMING erigere aito eit iet 12 6 155 Separating the Pick Units of the Double Pick Module 12 6 156 Pick Unit Internal Timing 12 6 156 Double Pick Module Pick Unit 12 6 158 Presenter Timing N A ae ERICH 12 6 159 Pick Module To Presenter 12 6 160 MARCH 2000 12 6 viii THE 56XX ENHANCED CURRENCY DISPENSER LEVEL 0 DIAGNOSTIC TESTIN G vesies eisenos Coar taanis Saat 12 6 163
22. es s 40 39 RXNUM7 20 21 22 23 20 21 22 23 01981005 006 2000 10 5 6 MOVING KEY KEYBOARDS Alphanumeric Keyboard Matrix The alphanumeric and alphanumeric tactile keyboard has an alpha key section and a numeric key section each with its own key matrix The following figure shows the two matrices and the pinout of the membrane connector Keys are identified by the hardware matrix code numbers next to the intersection of the lines of the matrix and these numbers are also related to the key position on the overlay Numeric Keys Matrix 39 37 35 33 3 29 27 25 27 126 25 24 23 2 21 20 N C 2 1 GND 13 N C 4 3 DCD 17 16 15 14 13 12 11 10 NUMERIC 6 5 NC ALPHA 8 7 NC 6 N C 10 9 12 11 8 N C 14 13 TXNUM2 TXMAT3 16 15 N C 12 4 18 17 20 19 6 22 21 NIC 3 TXMAT7 24 23 NIC RXMATO 26 25 RXNUMO 28 27 RXNUM 40 38 36 34 32 30 28 26 Pin 30 29 RXNUM2 32 31 RXNUM3 34 RXNUM4 RXMAT5 36 35 RXNUMS fool o 99 18 98 170 RXMAT6 38 37 RXNUM6 Alpha Keys Matrix
23. assy srg i LINN DA ar BEER EN 6661 10882 avd 193949414 JIN XX88 V Ada V ed SLL8190 Sbb 910N Los 3 14 0 089 11145 30123NNO 1485 SI Q310N30 NOLIO3NNOO SISSYHO AOS T 30001 F 619 2611 7 Ex E 1007 WI iT N 11514705 re HOLIMS 103154402 2097783975 o 5 30151538 30 V 080089 01901 01 031238802 38 081 3NY d 040040 11745 455 IHL 913538 1 3 es 30 TI3HS 1855 YO 080049 21901 40 3 14 0 0049 11745 1455 IHL OL 1938 09 AYH ONILNNOW JHL e 30123NN02 455 UNNOYY NY d 080080 11145 V 38 OILVW3HOS JHL NO Q310N3Q NOLIQ3NNOO SISSVHO JHL E 8 33d138 0221 33d338 8 601 E NIT WI Ino Wl 9 21 AOS NOS 108 9 9 9 vass avan 220 4 0 785 540110 4 0 39001 THY 3919 AOS 108 108 10 108 NOS AOS 108 488 29 0 012 455 18 9 30 NLX Miscellaneous Interface Board Schematic Sheet 2 of 7 6 17205 13532 205 T N YINU 205 HL 29 8 9 cH 1 80 40 GON 188 88
24. Bin In 45 Cassette Present Envelope Present Cassette Low Dispenser Sensors Dispenser Timing Disk Bgm Latchfast Bin Only 13 4 29 PROGRAMMABLE PRINTING DEPOSITORY WITH ENVELOPE DISPENSER OPTION CONNECTOR PINOUTS J1 SDC I F N C DATA RESET SIG_REF J2 Power GND GND GND SHUTTER_LOCK GND SHUTTER_OPEN CHASSIS GND J3 Motors ENV_DC_B ENV_DC_A J4 Bin In TI_BIN_PRES GND GND 13 4 30 AJN A 10 11 12 13 14 15 o NI 16 DATA RESET 5V 24V SHUT_MOT_ON 24 DC A PPD DC B PROGRAMMABLE PRINTING DEPOSITORY WITH ENVELOPE DISPENSER OPTION J5 Envelope Dispenser I F EXIT LED 1 2 GND EXIT SEN 3 4 5V LED 5 6 GND ENV SEN 7 8 GND CASS LOW 9 10 GND CASS 11 12 GND ENV_DISP_PRES 13 14 GND 15 16 J6 Sensors PPD ENTRY LED 1 2 GND ENTRY SEN 3 4 5 PRINT LED 5 6 GND PRINT SEN 7 8 5V TIM LED 9 10 GND PPD SEN 11 12 GND GATE LED 13 14
25. sans T eNIVIM3d LI 01 TUNING dd SAWN 1 089 Cola ae BE Geld 85 50 21 T 3MII sr PY sweyshg 4 yon 558b Se 1 85 SSY 8 LMOQ STHL 40 181405 lt lt 307905 ien ae sra RII OES HL 081 183 364 Cmm e OTXIN 3002 083 3002 1213 AAA 1 a Cu 8 ANN 9213 ezn ic 8 m m Spe etja 27 sj Spa WUTTESN lt lt 225 e p AAA M 357 EGA 3002 2513 is D 164 Bue m EIS wu e u 3 FOGENZ AN 20 uu 413634 83104 D D YYY bala 3 ra F 2 T Schematic Diagram Sheet 10 of 11 13 4 46 PROGRAMMABLE PRINTING DEPOSITORY WITH ENVELOPE DISPENSER OPTION Sheet 11 of 11 Schematic Diagram 13 4 47
26. 83 304 218 21 1447 LON ie SdWY 9 403 031 38 ik LSAW SOLOANNOD 33MOd OL 40123 02 a3MOd WO34 S31V9 38745 9 9 113305 XIIS 0308 NO 108 198 108 s3od 30001 3 34001 lt 340915 440058 340018 3400125 jUQ0L 3980 34001 F SATOH ASE ONV 319 990 822 9 625 H2 20 089 922 lp Or n el o 168 m 108 108 108 108 108 109 108 108 108 108 MI 30001 31022 006 300 585408 300 215401 480015 34001 72 3900 300017 3000135 3900135 340017 3900435 49001585 440012 39000 49001 40 25 8o MW leo 0 29 9 80 59 Ex 369 9 2 19 TE e lei Em KT i NLX Miscellaneous Interface Board Schematic Sheet 7 of 7 18 9 35 NLX CORE MISCELLANEOUS INTERFACE BOARD 18 9 36
27. age 1214 3 Wi 1 4 12 kc qusc d al ias AA mm 823 10 3065 954 AW we ETE ANC a z aee gl 3409 9813 GS EA NIE ar enone 2 7 D 921 3055 Sala lt lt Mia aT 119 044 AAA 164 ace 38881 9201 EGEE D 663 TU 2814 ul m bho 1 lt sao i un lt lt qN35731V9 Qdd 1368 1149 044 d D 954 Sia SLL 8218 19 9 9 S5izi 20001 3409 883 el 95i lt EEEE Dh D opa e 1221 Schematic Diagram Sheet 9 of 11 13 4 45 PROGRAMMABLE PRINTING DEPOSITORY WITH ENVELOPE DISPENSER OPTION 2981 aval 30 bb 23305 40008 SNOLLITOS IWIONYNLI SLLEPFS0 SEI 6861 9
28. xn 5 5 47044 lt o Jp 8l 3197094 lt hz An baya A 222 Eye sive z 2300274 1300274 6300273 Schematic Diagram Sheet 5 of 11 13 4 41 PROGRAMMABLE PRINTING DEPOSITORY WITH ENVELOPE DISPENSER OPTION 01 14365 AN SNOLLTOS 61115940 lt 200 23 183038398 6861 00 1 8 08408 ENIVIMd LI OL HL 40 361 HLTA NI NI 032 59 044 3NTIW 94 432 3 0381 0380 DSIQ OL LON SI ONY TVILN3DIJNDO SY 38 DL SI 40 1332039 IHI WILSSTT3INI 104 4340 T3A3Q XX8S 50121 AWIL unn SZ i 3110 suejsfig 91049014 YON We SI 00 30 1431403 V Add 4 3 1404 VId 13634 W QUA IR Odd aA ION ddd 95031318751 4803 13188510
29. 5 AIN 5575 5 1 347200 30 INJINDO 35 3134 S3ONVHO 31 0 Si3d Ad 35 130 51662080 v 834074510 e e 9 1n 1 x 2881 0 zason p A p 10574510 4 8 2 Y 2 Y 834074510 WY T I 5 BI At 1096 14 ENE 81 01 8 bea ENE 022 22 1 1 2 L 908 m miz PLOT PUO 2 oT NT IMS 9 9 OLAAG T SESbOHPL SNId 24661 01 38010 SdY2 e e 4 ASL 3 3 Y a 238 he 294 9 0 0 sir 9 A 4 E WOT asia 5 i EE 5 10574510 pace net mn vino 82 63 e I wine 188A 1 3 20 8057 1 1340 4510 13 2 WERT Ya 970148 1 D 2 D mom TERIS 6038 21 eee MARCH 2000 12 3 13 Motorised Shutter Control Board Schemati
30. 13 4 25 Clear eese tree rt etre Eee dens 13 4 25 Disable Depository dene e ue As 13 4 25 SDE trt tme ie Hc d 13 4 26 R n to R nzg eerta e oi aUe 13 4 26 Tamper TndiCatioh iets EE eren a teen 13 4 26 M STATUS 13 4 26 13 4 26 DATA DEPOSITORY nne enne ener enne nnne 13 4 27 LEVEL DIAGNOSTICS i EES 13 4 28 DEPOSITORY 13 4 28 STATE OF HEALTH REPORTING 13 4 28 CABLE AND CONNECTOR 1 2 2 1 204 020400 000 0000000 000000000004 13 4 29 INTERCONNECTION 2 24 ennemi 13 4 29 CONNECTOR PINOUTS rade ad ie e eere deve 13 4 30 1 emen eerie tes 13 4 30 13 4 ii PROGRAMMABLE PRINTING DEPOSITORY WITH ENVELOPE DISPENSER OPTION 7252 odi ote ae 13 4 30 173 er ER Uh e e E UE PENNE RUPEE 13 4 30 eren ere HH rere 13 4 30 J5 Envelope Dispenser 13 4 31 J6 Sensors iii eosdebet edis ae 13 4 31 J7 PFacia Interface a e e 13 4 31 J8 Ink Jet Print Head 5S6 ener eren eene 13 4 32 J9 Remote Diagnostics 2
31. 7 2 5 11 lt ars 04 310833 D 1201 21 zs SET yj 188028 908 HOLINSATOdyalg 3913 AS z GLISINSI ica osa 80 2 41 24 5 0 281304 2 71224 9 224 Ini EN Lt 5 ry 24214 7 Sr en Sm aS S301 S30 S301 S01 S301 S01 8r S301V2IONI ex t WIP Ord BEI 354 62828282 12847923 orm 6 sis LL 310438 kea ToL ana or 9 Tres el TO DROTR NLX Miscellaneous Interface Board Schematic Sheet 5 of 7 18 9 33 NLX CORE MISCELLANEOUS INTERFACE BOARD v t 2 8881 42 1 30 9 133 Wwiowars 8605 90 lt SASS 17 8 05409 JHL 30 350 ONY 23HYN 03104441 wr 23208011 SY 3 1 SNOSNVTTSISIN XIN 030 9193039 2 0891 80 0500008658 550110 a 6661 02 94305 191249414 YON TES 5 e A e _ Wn Qv 0 t 9 S81 gy
32. NIS 5621 76251 qN3S WLL 044 N sa C 9 T 21832 4966 ee 5 g z lt 82 Em 7 4 5 in 1 wre E iz oho re Rao 194 XS 5 pax 0 aie wees Wess am 9 ar ww 3689 9 amaram 1 4 1133 ATE weed Vora 20 e Bi 4 en 5 N Lassa ANN im wes VN oa si 9 3 wap TIT ERI ig 5 413534 413534 30010 32073 AN e 2 fold 1 o gm 13833 21 e VId 13833 9 SISTI l 8921 413534 d3N0d 132 1 1 984 Schematic Diagram Sheet 2 of 11 13 4 38 PROGRAMMABLE PRINTING DEPOSITORY WITH ENVELOPE DISPENSER OPTION 2130 p LIIS ates 5 027 LI 01 03408441 weg T Lar TENES 13633 313 04 Schematic Diagram Sheet 3 of 11 13 4 39 PROGRAMMABLE PRINTING DEPOSITORY WITH ENVELOPE DISPENSER OPTION
33. 2 2 T NLX CORE MISCELLANEOUS INTERFACE BOARD e60SbP30 Sl 9901 5214406 15303583405 580110105 TWIONYNIS 6661 CD SNIVLY3d 11 DL LN3MdInO3 JHL 30 350 ONY 3ONYN3LNIYH JHL HLTH NOI L23NNDO NI YON AB NI NLX PC CORE MISCELLANEOUS INTERFACE BOARD 5109110 WO 31 15 181 TM MOT LndNI 1531 8191 8158 1931 LNdNI 198 08 01 dV3N TWNOIS 1582008 NO 30112 4 2 9 11400930 34001 31 201 184208 lt 11534 5528 0 12 lt 5 CC al 301 gt _ TI3OSTH 193039 32 030 80 327002438 55015510 XX8S 31101318 031301 38 01 SI 6651 Inn 62 SL ON 94305 19124914 JIN SI IN3NNODO 51 1 30 IN3INDO 381 C0 LOY al hk 9 5 5 5 L 9 5 i h e hk e jh ale 4 07 46 m ET 1001 816 024 s 92 6 Sc aie 4 0135005
34. 1 Wind the shutter assembly gearing so that the shutter is in its fully closed position shutter blade at top of travel 2 Angle the shutter assembly so that you can pass the blade under the secu rity tabs and locate the assembly on to the studs 3 Push the shutter assembly towards the facia until the shutter blade lightly contacts the ribs in the facia moulding at either side of the dis penser depository openings 4 Place the M6 nuts on to the studs and finger tighten to hold the shutter assembly in position 5 Use the level 1 diagnostic shutters tests dispenser and depository to ver ify unimpeded movement of the shutter blades before fully tightening the nuts 12 3 7 MARCH 2000 MOTORISED SHUTTER CONTROL LEVEL 0 DIAGNOSTICS There are no level 0 diagnostics tests associated with the motorised shutters LEVEL 1 DIAGNOSTICS Level 1 diagnostic tests are available to test the currency dispenser and envelope depository shutters Currency Dispenser Shutter The test EXIT SHUTTER on the level 1 currency dispenser menu checks the open and locked sensors The SENSOR SWITCH STATUS test determines the state of all dispenser sensors and switches and reports them as M_DATA M_STATUS The M_STATUS returned for the currency dispenser includes two values for the exit shutter 13 OPEN exit shutter jammed open 14 CLOSED exit shutter jammed closed M DATA The format of the M DATA bytes returned by the
35. 310433 90 1 A ie Or 5 AL Len 1302009 tu cT do eur ie 9061 A 0 121 9 WNIWON ZHES 99911 33MOd 310433 1H9I1 BOLVOIONI 32143138 NI POLS 9 o 9 34052 ug 90 50 36104 3ALIVO3N 4058 810215804 10215 ELOZLSANKI Sm cS VL 915 5 813 6 LObL ice 5 SdWv 2 303 Galva 3g Nec 2 Qr n ic 91 551 5 ONT 30115335757 ISAW 590931 1109212 56080104 9071 0 em NLX Miscellaneous Interface Board Schematic Sheet 6 of 7 18 9 34 k t 2 9901 OYJ 2 40 2 13385 580110705 WIONYNI4 8605 90 lt ISXSSEMS 2 059055 SALVO 34745 9 54 2 wr AB 3 1 500381130614 XW __ 030 198030 089 80 327008488 70 01 51 6661 INF 02 suejsfig 10100801 4 JN XRG SSG dil db DNO Sh V Ada 301 a NLX PC CORE MISCELLANEOUS INTERFACE BOARD 698 ie 0310 cm 413534 3dIMS Gru
36. 6 When the envelope dears the exit sensor and falls into the bin the unso licited message of Deposit Done is returned 7 f at the end of a deposit the anti fish finger is not in its rest position a Tamper error is returned NOTE Thefive minute timer is used to avoid the possibility of the transport drive motor s thermal cutout operating If this happened the depository would be disabled for 15 minutes Disable Depository This command disables the depository dosing the shutter and stopping the transport If no envelope is the transport the unsolicited response to the Enable Deposit command is not sent If an envelope is in the transport when a Disable Depository command is received the transport will continue running until the envelope exits the transport or a jam is detected e For a deposited envelope the transport will continue to drive the envelope through to the depository bin e f an envelope is being dispensed it will either be driven out through the shutter or it will be retracted and driven through to the depository bin NOTE Whether an envelope is driven out or retracted is a configuration option under customer control at the time of system build The default configuration is to drive an envelope out Read Replenishment Information This command is used to obtain a report on thetransport and timing disk sen sors The shutter is not checked and is reported as good Increment Serial Number This command i
37. Byte 1 Shutter Sensors Bit 0 1 Jammed shut 1 1 Jammed open Bits 2to7 Not used Byte 2 Module Printhead Bits 1 to 3 Not used Bit4 1 Too many dots printed printhead near end of life Bits 5 and 6 Not used Bit 7 1 Bin overfill Bytes 3 to 10 These bytes correspond to the following sensors Byte Sensor Anti Fish Finger Shutter Open Shutter Closed Entry Second Merge Gate Exit Timing Disk O ON DOO FW the above sensors share common set of bit values BitO 1 Sensor clear 1 1 Sensor blocked Bit 2 1 Sensor failed indicating clear M DATA DEPOSITORY TheM DATA returned for the envelope depository TI are 0 Tl on bin in 1 on bin out 2 off bin in 3 TI off bin out 13 4 27 PROGRAMMABLE PRINTING DEPOSITORY WITH ENVELOPE DISPENSER OPTION LEVEL 3 DIAGNOSTICS TALLIES The tallies are incremented by one when the appropriate condition occurs dur ing normal use and some diagnostic tests DEPOSITORY The envelope depository tallies are as follows Tally number Tally Mnemonic Description 03H DRVTRANS Times the transport is driven 04H DEPOSJAM Jams detected in the transport 05H SENSFAIL Sensor failures 06H SHUTOPER Shutter operations 07H SHUTTJAM Shutter jams 08H ENABDEPO Depository enabled 09H DEPNTDON Deposit not done OAH reserved reserved OBH reserved reserved OCH reserved reserved
38. 265 9 gt 80 5 208 gt 88 585 awa 12 6 A 2 PERSONAS86 CURRENCY DISPENSER STAGE 1 GENERAL DESCRIPTION The Stage 1 personaS86 P86 Currency Dispenser uses the 5670 electronics described in the main body of Chapter 12 6 The unique features of the Stage 1 P86 dispenser is described under the following headings e Presenter Transport Sensors e Internal Cables e Diagnostics PRESENTER TRANSPORT SENSORS The following illustration shows the location of the sensors and LEDs throughout the presenter These are the same as in other through the wall ATMs except for the arrangement of the exit sensors and LEDs and T5 Exit Sensor T5 Stack Sensor T2 Purge Overfill Sensor Purge Transport Sensor T1 Pre LVDT Sensor The sensors T4 and the LEDs T3 T4 and T5 are attached to a sin gle bracket as shown in the following illustration Sensor T5 is attached to a separate plastic holder between the exit shafts The sensors and LEDs are dis crete components each individually wired back to the Dispenser Control Board see Internal Cables 12 6 A 3 PERSONAS86 CURRENCY DISPENSER STAGE 1 INTERNAL CABLES The following schematic diagrams show the internal cables of the personaS86 Stage 1 Currency Dispenser Differences between these schematics and those for the 56XX Currency Dispenser are e Plug number changes in connections to motors e Tran
39. 5 8 a C 28 83 99 Mp gti E 883 2 29 SS sinos LO menn Da 0000009000000 000 Mas imi ogo Y 5 1000000096 84802954 2009 Ed 508 c 1 Y 2 Miscellaneous Interface Board Assembly Sheet 1 of 1 18 9 28 NLX PC MISCELLANEOUS INTERFACE BOARD 4 5901 021401 13385 8509 90 9 15301583405 1 28 05408 013 0344 3 1 5003 1132618 XIN 3030 9 334013 301 85 Le Ol 1 1 6661 n 02 11 8491505 je oueu 4 V Add Al8WN3SSV SIHL NI 08431710404 LON 51444 WILINT 66 02 669994080 v 04 3lV 3384 N 80 A33 2608930 899 4 1 SSIW XIN 40 4 4015 NOISIA33 NLX Miscellaneous Interface Board Schematic Sheet 1 of 7 18 9 29 LI 5901 OYJ 1 30 2 133 dnow 540110105 S60SF90 Sb ii 05415 JHL 30 38N ONY 30NYN3LNIYM 8442 Y 53401234802 OSIW 29 3 1 5003 113261 VIO3030 1 434013430143 0287 80
40. 5 1 to 5 22 6 1 to 6 17 7 1 to 7 3 xiv Date December 1993 Undated Undated Undated Undated Undated Undated May 1993 May 1993 April 1995 May 1993 April 1995 May 1993 Undated June 1991 Undated December 1993 December 1993 March 1992 December 1993 December 1993 Undated June 1995 January 1996 June 1995 June 1995 June 1995 Undated Undated Undated Undated Undated Undated Undated Undated Undated Undated Undated Undated Undated Undated June 1995 Undated Undated Undated Undated Undated Undated Undated Undated Section 6 Printers Chapter 5 2 5 3 5 4 5 5 5 6 5 7 5 8 5 9 5 10 5 12 5 13 5 14 5 15 5 16 5 17 5 18 5 19 5 21 5 22 5 26 5 27 6 1 6 1 Appendix A Page Number 8 1 to 8 15 5 2 i to 5 2 10 5 3 i to 5 3 27 FO 1 to FO 9 5 4 i to 5 4 6 5 5 i to 5 5 5 FO 1 FO 2 to FO 4 5 6 i to 5 6 10 FO 1 to FO 4 5 7 i to 5 7 7 5 8 i to 5 8 5 5 9 i to 5 9 42 FO 1 to FO 5 5 104 to 5 10 32 FO 1 to FO 2 5 11 i to 5 11 42 FO 1 to FO 2 5 12 i to 5 12 4 5 13 i to 5 13 2 5 14 i to 5 14 12 FO 1 to FO 3 5 15 i to 5 15 10 i 5 16 1 to 5 16 7 5 17 i to 5 17 2 5 17 3 to 5 17 6 5 17 7 to 5 17 12 5 17 13 14 5 17 15 16 5 17 17 to 5 17 22 5 17 23 to 5 17 35 FO 1 to FO 2 5 18 i to 5 18 30 FO 1 to FO 3 5 19 i to 5 19 36 FO 1 to FO 2 5 21 i to 5 21 46 5 22 i to 5 22 38 5 26 i to 5 26 58 5 27 i to 5 27 58 Divider Card 6 1 i to 6 1 11 6 1 A 1 i ii 1 i to 1
41. GND PPD GATE SEN 15 16 GND PPD FISH LED 17 18 GND PPD FISH 19 20 GND PPD BIN OVER LED 21 22 GND PPD BIN OVER 23 24 GND J7 Facia Interface SHUT MOT ON 1 2 GND SHUTTER LOCK 3 4 GND SHUTTER OPEN 5 6 GND N C 7 8 GND 13 4 31 PROGRAMMABLE PRINTING DEPOSITORY WITH ENVELOPE DISPENSER OPTION J8 Ink Jet Print Head J9 Remote Diagnostics IJET10 12 IJET11 HEADVOLT 2 4 IJET8 6 THERM 5V SWITCH1 SWITCH2 SWITCH3 SWITCH4 SWITCH5 SWITCH6 SWITCH7 SWITCH8 GND 1 2 3 4 5 6 7718 9 10 11 12 13 14 15 16 17 18 19 20 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 13 4 32 JET9 7 HEAD_LED 5V 5 LED1 LED2 N C LED3 LED4 GND PROGRAMMABLE PRINTING DEPOSITORY WITH ENVELOPE DISPENSER OPTION CABLING INFORMATION Sensor Harness J6 1 ENTRY LED RTN Entry LED ENTRY SENSOR 4 45V Entry Sensor 2ND LED RTN 2nd Print LED 2ND SENSOR 4 7 2nd Print 8 Sensor 2 TI
42. WR RDb TRST TEST INPUT RD 80320 PSENb RDb CSROMb 15 14 13 0000 01 Code CSRAMb A15 8000 FFFFH Code or Data A15 A14 4000 7FFFH Code or Data A15 A14 A13 2000 3FFFH Code or Data A15 A14 A13 A12 WR_RDb A15 A14 A13 A11 WR_RDb 0000 1DFFH Data only A15 A14 A13 A10 WR_RDb Omits memory mapped A15 A14 A13 A9 WR_RDb 1E00 1FFFH CSPIAb 15 14 13 12 11 10 9 1E00 1FFFH I O WR_RDb WRb 18 9 6 NLX PC CORE MISCELLANEOUS INTERFACE BOARD Memory Map The memory map below is for an SDC2 node with 8 KBytes EPROM and 64 KBytes SRAM FFFF FFFF 32 KBytes Downloaded Code Downloaded Code 32 KBytes SRAM SRAM 8000 8000 7FFF 2000 2000 32 KBytes 1FFF SRAM Memory Mapped 1 00 8 KBytes Startup Code 1DFF EPROM EPROM Data Area 0100 OOFF 0000 256 Bytes DCX Data 0000 Code Space PSENb Data Space WRb RDb PERIPHERAL INTERFACE ADAPTER An 8255 PIA is used to monitor and control the following devices alarms remote status indicators facia light in service indicator remote power driver media entry indicators remote relay night deposit safe The 8255 PIA is memory mapped and has a base address of OIF E8H The decode of the PIA base address has 2 8 as don t cares therefore it repeats 128 times throughout the 512 byte I O space The internal registers of the 8255 have th
43. e Tests for the SDC node on the keyboard controller board are documented in Chapter 2 3 e Tests internal to the security module are documented in Chapter 8 2 LEVEL 1 The level 1 diagnostic tests for the cardholder and FDK keyboards are as follows e Key Detect e SDC Turnaround Looping is only allowed on the SDC turnaround test Key Detect The Key Detect test runs continually The test echos on the CRT or Operator Panel the hardware matrix code of the pressed key Early versions of software treat the matrix code as hexadecimal numbers and display three digit decimal representations of the matrix code numbers Both sets of codes are shown in the following figures NOTE Thetest stops if no key depression is detected for seven seconds Hardware Matrix Code 33 34 43 44 54 64 74 57 82 42 45 55 7 46 5 66 76 30 37 40 47 01981005 015 10 5 19 2000 MOVING KEY KEYBOARDS Decimal Representation of Matrix Code 068 100 116 66 069 085 101 1 086 102 071 01981005 016 SDC Turnaround The SDC Turnaround test carries out a turnaround test between
44. meridiei tee teer docs 10 5 19 Detector etae bete e etre eae 10 5 19 SDO Titi around tae bte dise 10 5 20 5 10 5 20 10 5 21 RR bate Ra EO eats 10 5 21 STATE OF HEALTH REPORT ING eene nne enne enne 10 5 21 MARCH 2000 10 5 ii MOVING KEY KEYBOARDS Chapter 10 5 Moving Key Keyboards GENERAL DESCRIPTION This chapter describes the vandal resistant Moving K ey K eyboards installed in NCR 56 and persona 58XX Self Service Terminals SSTs Thethree basic keyboard types are e Cardholder keyboards e Numeric e Alphanumeric e FDK Function Display Keys In addition there are tactile click action and non tactile versions of each type KEYBOARD ARRANGEMENT The following illustrations show typical keyboard arrangements The key positions are programmable The Parts Identification Manual PIM for the terminal gives details of styles that are available For this reason the numbers shown on the keytips in the illustrations are the hardware matrix codes of the keys Numeric Non Tactile Keyboard 01981005 001 10 5 1 MARCH 2000 MOVING KEY KEYBOARDS Numeric Tactile Keyboard 01981005 002 5670 and 5886 Numeric Tactile Keyboard 01981005 019
45. sese 12 6 87 Sensor EEDS Bnable 5 ud oer erue ee etae 12 6 87 Pick Module Magnetic Reed Switches essere 12 6 87 Intelligent Cassette 12 6 88 SIGNAL OUTPUTS THE DISPENSER CONTROL BOARD 12 6 88 Bill Picked SensOt iniret ene teer tense rers 12 6 88 Gulp Feed oe Remb hat 12 6 88 Bus ER 12 6 88 12 6 2000 SENSORS AND 2 2 2042 20000204 12 6 89 PINOUT ater ea teneo Ron hee ee ea 12 6 89 12 6 89 Pick Arm Optotransmissive Switch 12 6 89 Bill Picked ter tere een 12 6 89 PICK VALVE SOLENOID ae eee 12 6 90 GUEP PEED DETECTIQN ra eerte cote ithe 12 6 90 Ie d 12 6 90 eet mo d qe du 12 6 91 13 PINOUT bientot eee ig ee titre ens 12 6 91 CONTROLSSIGNALS x ote metet dh eu 12 6 91 SENSOR AND CASSETTE DATA BUS SIGNALS 12 6 92 INTELLIGENT CASSETTE 12 6 92 CONNECTOR JA ete me RR au ea HS 12 6 92 DOUBLE PICK INTERFACE BOARD eee eene nennen 12
46. 0 MEI2A B 1 ME21 OFF 0 MEI2 ON 1 MEI3 OFF 0 MEI3 1 OFF 0 MEI5A B 1 MEI5 OFF 0 MEI5 ON MEI6A B 1 MEI6 OFF 0 MEI6 MEI7A B 1 MEI7 OFF 0 MEI7 ON MEI8A B 1 MEI8 OFF 0 MEI8 ON The rated LED current is 21 mA There are two connectors on the NLX Misc I F Board carrying MEI sig nals The pinouts are shown in the following two figures Media Entry Exit Connector J8 J 815 a 16 way header connector with the following pinout 1 2 12 VOLTS 3 4 12 VOLTS 5 6 12 VOLTS MEI1A 7 8 12 VOLTS MEI1B 9 10 11 12 2 13 14 MEI4B MEI3A 15 16 MEI4A Media Entry Exit Connector J16 J 16 is a 12 way header connector with the following pinout MEI5A 1 2 12 VOLTS MEI5B 3 4 12 VOLTS MEI6A 5 6 12 VOLTS MEI6B 7 8 12 VOLTS MEI7A 9 10 MEI8B MEI7B 11 12 MEI8A 18 9 11 CORE MISCELLANEOUS INTERFACE BOARD Alarm Sensors The Misc I F Board provides six alarm sensor lines These are pulled up with 10 K resistors to make sure that an alarm condition exists if the harness is disconnected The control signal polarity at the connector is as follows Alarm Function CSTS seismic heat attack 1 Alarm 0 No alarm DSTS safe door open 1 Alarm 0 No alarm 5575 silent duress alarm 1 Alarm 0 No alarm TSTS tamper switche
47. 13 4 37 PROGRAMMABLE PRINTING DEPOSITORY WITH ENVELOPE DISPENSER OPTION k 2 2901 4210 6 13365 anes LI z 688 0 9 L L Vi 9 V 18303543479 NIVINGd LI HOTHA OL 2 1 0548 NES Tae Tan ttg d Lum mm m a S 6661 unr 52 suaysfg 19120014 YON XX8 amp 7777 5500 liona st ERES 3 arr 0 220 0 209 IV 2 421 9v 6 5621 Quz 8 6 9 721 4 L en Hs Mun ON 80 30 521 9 P 8 8 85521 W 6 e P 0921 2 0221 1 4 2 8i 00 BP oui N g2 2 8221 6281 p Br bel 0121 LNT Emm EN EN 1
48. 4 5 6 4 7 RXMAT 3 5 3 4 5 TXMAT 0 TXMAT 0 g KEY 01981005 010 FDK Harness Controller Connector The connections at the controller end of the FDK harness depend upon whether the terminal is an EKC or non EKC configuration EKC Configuration In the EKC configuration the controller end of the FDK harness is a 40 way connector on the side of the keyboard module Inside the keyboard module short harness connects the 40 way connector to 6 and 7 on the keyboard controller J 6 receives the signals from the right hand FDKs and J 7 receives the signals from the left hand F DKs MARCH 2000 10 5 10 MOVING KEY KEYBOARDS The pinout of the 40 way connector is as follows N C 39 40 N C N C 37 38 N C 35 36 N C 33 34 RXMAT4 N C 31 32 29 30 6 27 28 25 26 FDKLH 23 24 21 22 19 20 17 18 15 16 13 14 11 12 9 10 RXMATO N C 7 8 RXMAT1 N C 5 6 RXMAT2 N C 3 4 RXMAT3 N C 1 2 FDKRH 01981005 011 Non EKC Configuration In non EKC configuration the controller end of the harness has two 8 way connectors which connect directly toJ 6 and J 7 on the keyboard controller The right hand DKs a
49. 561 m e sen 99131 21 esr lt Ne quas 2 e 4 tel 2 19015 861 ST gt EN 2 5 WO lt 861 el saas 691 EIIN SEIS HL uw Cer S N sey 198516 39895 i 1 lt 48815 836 my TECE e e EIS EL 1 So E 913 hla 263 59151 ha F t 2 Sheet 4 of 11 Schematic Diagram 13 4 40 PROGRAMMABLE PRINTING DEPOSITORY WITH ENVELOPE DISPENSER OPTION 2981 4210 9 13395 anes pem 1 688 2 98111 30 Si 19303543479 NIVINGd LI HOTHA mmi ug s atu UY uum mm m c wn NS C suejs g yon 5561 dS HM EN s 89 85 0 81 SIHI 40 INAINOS 34881 90 22 NOT SSVI ANA lt ase 44881 183 e ova E 5811 95344 48107183 300274 m ANN 001 25 131 34681 260 e Geo lt ANN 780 ASZ gen 3 sea 34881 F lt OO aa LINHS 3 S38 Odd i 838731997044 i a s
50. Alarm Sensots esee e 18 9 12 Night Deposit and Remote 000 18 9 12 Remote Status 18 9 13 Remote Power Driver 5665 Advertising 18 9 13 In Service Indicator and 18 9 14 PC THROUGH CONNECTIONS 22 20 0 00440000000 18 9 14 SSPA INTERPA CE 18 9 14 SDC INTEREA CE bate Rhet es 18 9 15 MISCELLANEOUS W O 18 9 15 SWIPE READER INTERFACE icto 18 9 15 POWER JINTEREAQCE 45 a bitis 18 9 16 POWER INPUT CONNECTOR 18 9 16 AUXILIARY POWER 18 9 16 FIRMWARE INTERFACE 3 eee 18 9 17 MANUFACTURING TEST INTERFACE eere 18 9 17 SERVICE AIDS ote ote eR UN REESE SUR dis 18 9 18 LEVEEODIAGNOSTIGS ronem tero ee y 18 9 18 Error Reporting ioo ei bee emere edes 18 9 18 Test 01H Microcontroller Confidence And EPROM Sumcheck 18 9 18 Test 02H SRAM Data tie eo rtt e ES e fpes 18 9 19 Test SRAM Address essent rennen nenne 18 9 20 LEVEE L DIAGNOSTICS nn rne eet preteen 18 9 22 Indicators oec dE UU OR IEEE 18 9 22 Turnaround Test 18 9 23 Proximity Detector o ere er Bis Be eG Bon Gee RAT 18 9 23 8 HH eres 1
51. BEL A SEEL ve 301234802 1801 23804 208 49881 idi gt lt q a SAN reel 4713919 N 1aSaa 62 EEEL YOOT SALINAS n 9 Nad0 SLMS Si 9 bg E E 9 VAN Pamela vive lt gt SI Sisi Mg E NOISY SRO IOR ITHS w FENCE WAL e AT s eh 99131 51371 T1 e Ns d LL m a fem na pen 1133 T 99344 CT 9213 Nanay 96354 SO lt AAT UVANI MEL L IDAQV3H 8113 4807 9590 AN3 SS ay gy AULI GEIER lt qu ALLANI RILI 1138 t 961401 NOISY an 137 ws 13 Umm 1 07 18 044 T 3T AAO NIJ dd 4 TI N38 HST47 dd S N OREL SHOLIAS rU aT 044 ON azl 31 0 044 SHOLTAS 31 31V9 04d oc NISTHIL 049 GOEL VHOLINS We T HII 044 2031 EHILIAS dria 5 N38 INIsd Odd ZHOLTAS OIT INIA Odd AAN 38 S N THOLIAS cn 044 413534104 sol 3T AUN Odd 6306835 01238802 SOLLSONOVIO F 2 Schematic Diagram Sheet 1 of 11
52. ENHANCED CURRENCY DISPENSER CONTROL 12 6 163 ASIC CURRENCY DISPENSER CONTROL BOARD een 12 6 164 SWITCHES AND LEDs INTERFACE eese enne 12 6 164 MODE OPTION i tirs 12 6 165 ON BOARD SWITCH SETTINGS 12 6 165 TEST SPO U NOE S 12 6 165 TEST DESCRIPTIONS E ER A R R 12 6 166 TESTIROUTER 35 ituri e oi e a a c 12 6 166 een ees acp ERE OE re 12 6 166 Descriptio siib eret rere HEP EH erts 12 6 166 Test SelectIOn ze ERE 12 6 166 Test Results i Dp aita diste tei 12 6 166 me 12 6 166 TEST 01H MICROCONTROLLER CONFIDENCE AND 3 E eer EE Dr URS ERE NET ERAS 12 6 166 TEST 02H SRAM eei Pris 12 6 167 TEST SRAM ADDRESS 20 002020 0 01 000000000 12 6 168 TEST 04H ALL RAM 0 22000 010000 000 12 6 169 TEST 05H ALL RAM ADDRESS 1 crees ener nnne 12 6 169 TEST OGHA PEC BUS oro ten itc iip iin 12 6 170 LEVELT DIAGNOSTIC TESTS eset rece e end 12 6 172 DIAGNOSTICS TEST MENUS enne AR 12 6 172 bob oe Immo iilii 12 6 172 SET NOTES inea thin n D ee 12 6 172 STACK oo eere ert riii deii 12 6 172 PRESENT dii e I 12 6 173 DISPENSE inte ote eaten tutte 12 6
53. Membrane Membrane Connector Keyboard Moulding A Through the Wall Tactile Keyboard Assembly 10 5 17 MARCH 2000 MOVING KEY KEYBOARDS Tactile Keyboards 5886 FDK The disassembl y reassembly procedure is as follows 1 2 3 2000 Place the keyboard assembly face down suitable work surface Remove the 16 screws securing the metal back plate to the keyboard moulding and set the screws and the back plate aside Remove the four screws securing the key sub assembly to the plastic moulding These are the screws in the corners of the key sub assembly back plate Put the screws aside and lift out the key sub assembly Remove the four remaining screws from the back plate The key sub assembly can now be separated into its component parts by lifting off the back plate with the membrane attached removing the rub ber click action seal and then lifting the individual keytips out of the keytip housing Check the rubber click action seal and replace it if necessary Reassemble the keyboard assembly by reversing steps 2 to 5 above using a new membrane back plate assembly or keytips as required 7 16 Places 10 5 18 MOVING KEY KEYBOARDS DIAGNOSTICS LEVEL 0 There are two sets of level 0 diagnostic tests associated with the keyboards
54. PROGRAMMABLE PRINTING DEPOSITORY WITH ENVELOPE DISPENSER OPTION Remote Diagnostic Interface RDI The EDS may be controlled via the RDI The RDI is a hardware interface which echoes the information on the LEDs and may also be used to drive the board reset line START UP MODE Test Sequence At start up the following sequence of events takes place Call initialization code e Execute the tests in the following order e Test 1H Microcontroller confidence and EPROM sumcheck e Test 2H SRAM data test Test 3H SRAM address test e Clear all SRAM to zero e Pass control to the application firmware Test Router Purpose The Test Router controls the execution of the depository Execution Processor diagnostics Test Results LEDs Status Start up passed CPU quick check failed CPU probably stuck at reset error codes displayed by the router do not flash Test 1H Microcontroller Confidence and EPROM Sumcheck Purpose To test the microcontroller MCU check that the contents of the EPROM are valid and also check the functionality of the A D converter Test Results LEDs OH 8H 9H AH BH CH DH EH Status Pass MCU ALU fault MCU RAM fault MCU TIMER fault MCU interrupt control register fault MCU serial control register fault EPROM sumcheck fail A D converter fail 13 4 22 PROGRAMMABLE PRINTING DEPOSITORY WITH ENVELOPE DISPENSER OPTION Notes 1 On power
55. head when the ATM is powered on or off Q3 is enabled by Q2 which is turned on by a high level signal provided by pin 7 of comparator U 30 at its base The signal level at pin 7 of U30 goes high when the voltage at pin 5 rises above the 2 5V reference voltage on pin 6 The magnitude of the supply voltage to the print head will be equal to 24V minus the emitter collector drop across Q3 This drop will be typically 0 5V Print Control Print control information is sent from the control board to the flex circuit interface board through connector J 8 Print data is fed to the printer through transistor arrays U38 and U39 Each transistor is turned on by a high level signal on the output of one of the twelve 74LS02 threeinput AND gates U33 U34 and U35 There is one 741502 for each ink jet Data 15 input to the 7415025 from PIA port and along with enable print signal A strobe signal pulses each gate turn enabling the noz zles in the sequence 4 10 6 12 2 8 3 9 5 11 1 7 The strobe signal is derived as follows if an enable print signal is present at the input of 037 pin 11 the output of latch 037 enables a 4 bit counter U 32 which is permanently clocked by 5 microsecond clock The counter out put is fed into two cascaded 3 to 8 decoders 027 028 The strobing is turned off by the seventh bit from the decoder U 27 which is fed back through U 22 to reset the latch which disables the counter The 5 micro
56. qNO 40104 041 ODE SAWN 3340 8A3 XX8S 5 sweyshg 4 yon 5661 52 OW 84 SSY 8 1 00 STHL 40 181405 m m 62 872 T Ey 1 TOT ANG 9 ANA 87007099 2s 9 SORT 30104 ANA WOO 044 9921 ba 10 A 01A48 A AND 752 qNO 30104 044 LOW dd aL Schematic Diagram Sheet 8 of 11 13 4 44 11 298 24 10 13385 ana L L Vi 9 28 18303543479 ENIVING4 LI HOTHA 1 8 08408 HL 4D 380 3ONYN3INIW 1 HLIN 12 __ GAD Ade wr 1041802 044 0381 002800810 86 50121 1 fava st Mie ESS 62 1 Abuse LIST EN aT WIL ANS p 3805 19 14 98 XX8 1 SSV1 8 STHL 40 181405 WA V Add PROGRAMMABLE PRINTING DEPOSITORY WITH ENVELOPE DISPENSER OPTION
57. 116 SDCANVRAM Interface ete ne dieci e RH RD 12 6 116 HOST SYSTEM INTERFACE tee ed ee o rer tette 12 6 117 DEVICE CONTROL 12 6 117 INTELLIGENT CONTAINERS INTERFACE eee 12 6 117 TAMPER INDICATE 12 6 117 HARDWARE INTERFACES 12 6 117 NODE CONTROL APPLICATION NCA 12 6 118 FIRMWARE 9 12 6 118 Commands RR i aam 12 6 118 Diagnostic ite 12 6 119 Dispense Switch b ede 12 6 120 Tamper Indicating 12 6 120 POWER UP SYSTEM RESET eee 12 6 120 Firmware Initialization secte tentem ci intet ede 12 6 120 Bill Width and Singularity 12 6 120 Device Inti ali Zatti ons iere nre re rhet ea 12 6 120 VIRTUAL CASSETTE TYPES aep eee 12 6 120 BILL SINGULARIVY etie te UO OUR 12 6 122 BILL PRESENTATION ORDER 0 12 6 122 CASSETTE 2 2 2 2 94 enne 12 6 122 FIRMWARE ee lieb du 12 6 123 ERROR RECOVERY 3 opt peii tie n i
58. 12 6 213 Transport Sensor EXI etra eter teeth o dee esee 12 6 213 Timing Disk Sensor oT EC RUNE 12 6 214 Main Timing Disk Sensof ie e fedens 12 6 215 Exit Shutter Sensor saeua 12 6 216 e etes 12 6 217 ENHANCED DISPENSER CONTROL BOARD eene 12 6 217 ASIC DISPENSER CONTROL BOARD seen 12 6 217 SINGLE PICK INTERFACE BOARD eere 12 6 217 DOUBLE PICK INTERFACE BOARD 1 eere enne 12 6 217 Appendix 12 6 A personaS86 Currency Dispenser Stage 1 12 6 xi MARCH 2000 2000 12 6 PERSONAS86 CURRENCY DISPENSER STAGE 1 Contents personaS86 Currency Dispenser Stage 1 Appendix12 6 A INTRODUCTION edere metr 12 6A 1 GENERAL DESCRIPTION gn aia cee eae 12 6 3 PRESENTER TRANSPORT 5 5 5 eene 12 6A 3 INTERNAL CABLES ere enter 12 6 4 Dispenser Interconnection Diagram esee 12 6A 5 Presenter Cabling oon CDU EU Ee ORE Dus 12 6A 6 Presenter 12 6 9 DIAGNOSTICS tr Eu e tet 12 6 9 12 6 PERSONAS86 CURRENCY DISPENSER STAGE 1 12 6 A ii PERSONAS86 CURRENCY DISPENSER STAGE 1 Appendix 12 6 A personaS86 Currency Dispenser Stage 1 INTRODUCTION This appendix to Chapter 12
59. 15 40 56 notes 0 8 15 40 Total 500 500 500 500 Bin Full Reporting The transport exit sensor is used to detect a bin full condition This condition is indicated by the Bin SOH message Full Soon This message will change to Full if the exit sensor remains blocked after three consecutive operations NOTE Ifresistanceisfelt when removing latchfast bin dear the transport at the exit sensor through the media removal door Control Module The microprocessor based control module has two major functional blocks printer control and mechanism control The mechanism control handles both depository and dispenser functions The printer control block manages the functions related to printing induding character generation print buffering and ti ming Mechanism control handles the motors and sensors under the instruction of the on board firmware 13 4 6 Sensors PROGRAMMABLE PRINTING DEPOSITORY WITH ENVELOPE DISPENSER OPTION The control module monitors the hardware using infra red sensors comprising LEDs paired with photo transistors The LEDs and sensors are small plastic assemblies hard wired into the module harness On the envelope depository itself there are four transport sensors an anti fish sensor and a timing disk sensor The entry second and exit sensors comprise separate LED and photo transistor modules The other sensors are single opto electronic switches If the depository uses latchfast bin t
60. 3 iii to 6 3 10 Undated 6 3 11 to 6 3 14 May 1993 6 3 15 to 6 3 31 Undated 6 3 Appendix A 6 3 A 1 2 Undated i ii Dec 1994 1 i to 1 6 Undated 2 ito 2 23 Undated 3 i to 3 174 Undated 4 i to 4 59 Undated 5 i Undated FO 1 Oct 1989 FO 2 Mar 1990 FO 3 Oct 1989 FO 4 Jan 1990 FO 5 Nov 1990 FO 6 to FO 7 Oct 1989 FO 8 Nov 1990 FO 9 Oct 1989 MARCH 2000 xvi Section 7 Magnetic Card Reader Writers 8 Encryptors Chapter 6 3 Appendix B 6 3 Appendix C 6 4 6 5 6 6 6 6 Appendix A 6 6 Appendix A 6 6 Appendix B 6 6 Appendix B 6 7 6 11 7 1 7 2 7 3 7 4 7 5 7 6 77 7 8 7 10 7 12 7 14 8 1 8 2 8 3 9 Disk Drives 9 1 9 2 9 3 Page Number FO 10 6 i to 6 62 6 3 B 1 to 6 3 B 7 6 3 C 1 to 6 3 C 7 6 4 i to 6 4 28 FO 1 to FO 6 6 5 i to 6 5 186 6 6 i to 6 6 16 Title page i to 86 Title page i to 96 6 7 ito 6 6 176 FO 1 to FO 2 6 7 A 1 to 6 7 A 26 6 11 1 to 6 11 2 Divider Card 7 1 i to 7 1 13 FO 1 to FO 3 7 2 i to 7 2 53 FO 1 to FO 19 7 3 i to 7 3 48 FO 1 to FO 19 7 4 i to 7 4 12 FO 1 to FO 3 FO 4 to FO 6 7 5 ito 7 5 8 7 6 7 6 1 to 7 6 28 7 6 29 to 7 6 41 FO 1 to FO 6 7 7 i to 7 7 61 FO 1 to FO 9 7 8 i to 7 8 42 FO 1 to FO 21 7 10 i to 7 10 12 7 10 13 14 7 10 15 to 7 10 18 FO 1 to FO 2 7 124 to 7 12 16 7 14 i to 7 14 56 Divider Card 8 1 i to 8 1 19 FO 1 to FO 4 8 2 i to 8 2 18 FO 1 to FO 4 8 3 i to 8 3 12 Divider Card 9 1 i to 9 1 7 9 2 i to 9 2 2
61. 31 13 1 34 13 1 35 to 13 1 40 FO 1 to FO 13 13 2 i to 13 2 24 13 34 to 13 3 37 FO 1 to FO 12 13 44 to 13 4 48 Divider Card 14 1 i to 14 1 58 FO 1 to FO 66 14 1 to 14 1 A 88 14 2 i to 14 2 9 FO 1 to FO 5 14 3 i to 14 3 11 FO 1 to FO 8 14 4 i to 14 4 8 FO 1 14 5 ito 14 5 8 FO 1 to FO 4 14 6 i to 14 6 6 FO 1 to FO 2 14 7 i to 14 7 10 FO 1 to FO 4 Divider Card 15 1 i to 15 1 92 FO 1 to FO 38 15 1 A 1 to 15 1 182 15 2 i to 15 2 33 FO 1 to FO 8 15 3 i to 15 3 4 15 4 i to 15 4 136 15 4 A i to 15 4 110 15 5 i to 15 5 24 15 6 i to 15 6 4 Divider Card 16 1 i to 16 1 134 16 2 i to 16 2 10 16 2 11 12 16 2 13 to 16 2 82 Divider Card 17 1 i to 17 1 18 Divider Card 18 9 i to 18 9 36 xix REVISION RECORD Date March 2000 May 1996 Undated Undated Undated November 1992 May 1993 November 1992 Undated June 1995 Undated Undated Undated Undated December 1992 December 1992 December 1992 Undated Undated Undated Undated October 1991 October 1991 March 1996 Undated Undated Undated May 1996 Undated Undated Undated Undated Undated July 1993 July 1993 Undated Undated Undated Undated Undated Undated June 1995 Undated January 1996 Undated Undated Undated Undated Undated MARCH 2000 REVISION RECORD Section Chapter Page Number Date Back Matter Reader s Comment Form 0699 Back Cover 0300 MARCH 2000 40 COLUMN THERMAL PRINTERS Contents TEC 40 Column Thermal Pri
62. 5 E 14 LETS 10 15 JET8 11 12 13 NC rg THERMISTOR 20 _THERMISTOR_RTN The amplifier output is fed to the processor through the multiplexer and ADC This enables the processor to monitor the temperature near the print head and adjust the spit rate accordingly Sensors The following sensors on the depository are monitored by the firmware e Two shutter sensors Open Closed Four transport sensors Entry Second e Merge gate Exit Bin Full Anti fish sensor e Timing disk sensor Bin in microswitch if fitted When an envelope dispenser is fitted the following are also monitored Cassette present sensor Cassette low sensor Envelope transport exit sensor Timing disk sensor 13 4 14 PROGRAMMABLE PRINTING DEPOSITORY WITH ENVELOPE DISPENSER OPTION NOTE The firmware registers the presence of the envelope dispenser when the dispenser harness is plugged in the harness has a shorting loop between pins 13 and 14 of connector J 5 Transport and Anti Fish Sensors The transport and anti fish sensors are all opto electronic They are all connected to the control board through connector J 6 A clear sensor returns a voltage of between and 5V to the control board on the SEN lines and blocked sensor returns a voltage close to 1V If the sensor clear voltage is below 1 25V the sensor is either out of alignment or needs cleaning
63. 6 51 Stepper Motor 12 6 51 e Oa ot itat 12 6 52 Pick Module Present Identification essere 12 6 52 Security Shutter nennen 12 6 52 Hardware Reset Control n tete een ees 12 6 53 CONNECTOR ASSIGNMENT ed itr Oe eire 12 6 54 Power Interface Connector 12 6 54 SDC Interface Connector 22 eene tentent 12 6 54 Transport LEDs Connector 12 6 54 Optotransmissive Switches Connector 74 12 6 55 Pick Modules Connector 15 12 6 55 Transport Sensors Connector 16 12 6 56 EVDTI Connector ST ere Ree R 12 6 56 12 6 1 2000 Note Thickness Sensor NTS Connector 78 0 12 6 56 EVDT2 Connector 95 eerte eie he ea 12 6 56 Intelligent Purge Bin Connector 12 6 57 Security Shutter Solenoid Connector J11 5670 ATM 12 6 57 Security Shutter Interface Connector 12 12 6 57 Motors Connector J13 ette stets 12 6 57 RDI Interface Connector J Areri ieser osier piei desees riiai eri 12 6 58 SDC Microcontroller EPROM Code Selector Connector J15 12 6 58 EVDE Test Jumper i ettet 12 6 58 ASIC DISPENSER CONTROL 2 00 12 6 59 ASIC CONTROL BOARD FUNCTIONAL BLOCK DIAGRAM 12 6 60 VOLTAGEAN
64. 6 93 VOLTAGE AND CURRENT 2 22 242 2 041112000000000000000000043 12 6 94 COMPATIBIEELDY etit t tet t et ue 12 6 94 DOUBEE PICK MODULE 2 6 Eti eie irte 12 6 94 SCHEMATIC DESCRIPTION netter e encre prre n 12 6 95 siia 12 6 95 CONNECTOR PINOUT te cte 12 6 96 CONTROL LINES FROM DISPENSER CONTROL BOARD 12 6 96 Pick Solenoid Disable int eerte ete e e en 12 6 96 Pick Umit Address Decode EI ree tee e eel 12 6 96 Pick Valve Solenoid 12 6 97 Sensor LEDS 12 6 97 Pick Unit Magnetic Reed 12 6 97 Intelligent Cassette Interface iet lee 12 6 98 SIGNAL OUTPUTS TO THE DISPENSER CONTROL BOARD 12 6 98 Bill Picked Sensors reticere 12 6 98 Gulp Feed tb eb east tue 12 6 98 io td ete tete kun ce tuti dete 12 6 98 SENSORS AND 8 12 6 100 2 o re ree eee eq ree etn 12 6 100 OPTICAE SENSORS oot otii 12 6 100 Pick Arm Optotransmissive 12 6 100 Bill Picked Sensot oci e e ener teer ete teet ee 12 6 101 PICK VALVE tte obe he ets 12 6 101 GUEP FEED DETEGCTIGON pe
65. 66 65 64 63 62 61 60 40 39 7 22 57 56 55 54 53 52 51 50 m 47 46 45 44 43 42 41 40 36 35 34 33 32 30 is Keyboard Overlay 151604 8 o 00 818 gt Y ar m m m er 15161 01981005 007 10 5 7 2000 MOVING KEY KEYBOARDS CARDHOLDER KEYBOARD DISCONNECT FEATURE Pin 1 and pin 3 of the cardholder keyboard membrane connector are linked This link is used by the EKC security module refer to Chapter 8 2 Encryptor Keyboard Controller as part of its keyboard disconnect feature KEYBOARD IDENTIFICATION The host firmware identifies the cardholder and FDK keyboards by their unique codes These codes are created by linking certain pins of the keyboard s membrane connector Numeric Keyboard Identification The numeric keyboard identification code is created by linking pins 6 and 12 of the membrane connector Alphanumeric Keyboard Identification The alphanumeric keyboard identification code is created by linking pins 6 8 and 12 of the membrane connector FDK Keyboard Identification The FDK keyboard identification code is created by linking pins 1 and 2 of both the FDK keyboard membrane connectors MARCH 2000 10 5 8 MOVING KEY KEYBOARDS KEYBOARD CONN
66. 9 19 ung c 1008 27200 n Sm 00419 00 00 DD nmnesonn issnu 00 9 0910 LO lols ES 952 992 800 o 44 10 7 0 020 Os See 00 090 4 o D 0559305 469 00684 g OO 6213 801300 cin O 006 9 2 20 800 PIEN 8n SBE 665 00 n El 2 88A 52 055 an ung 000 00695 17 874 o n 5 00899 n n 29 99500 HH 88 8 sion 0 D c i Szin gt T T S EB 10000000000 o 0000000 188 UO 19 261 QUU 119 B 2 n Spo m c 00 155 DD filo Boo 09 999 822 f n0 00020 o 82 Bm E 282 PO 063 3m sn 000000 no 00413 019 rid oo 0055 zen 0000000000 10000000000 no 48 E no oo 120 15200 29 022 800 189 vey 19800 m n An n Er zen 06499 0098 a 159 0094 ovid zn n vola 00584 n oo a DD ee
67. 9 3 i to 9 3 6 xvii REVISION RECORD Date Mar 1991 Undated Undated Undated Undated Undated June 1999 September 1996 December 1996 September 1996 January 1997 June 1995 January 1997 Undated Undated June 1991 June 1991 October 1991 October 1991 October 1991 October 1991 January 1994 November 1992 January 1994 Undated May 1993 Undated May 1993 Undated Undated Undated May 1996 November 1993 Undated April 1995 Undated Undated Undated Undated Undated June 1991 June 1991 June 1991 June 1991 Undated Undated May 1996 March 1996 March 1996 MARCH 2000 REVISION RECORD Section Chapter 9 4 9 5 10 Input Devices 10 1 10 2 10 3 10 4 10 5 10 6 10 7 10 8 10 9 10 10 10 12 10 13 11 Miscellaneous Interfaces 11 1 11 2 11 3 11 4 11 5 11 6 11 7 11 8 11 9 11 10 11 11 11 12 11 13 11 14 11 14 Appendix A 12 Currency Handling MARCH 2000 12 1 12 2 12 3 12 4 12 5 Page Number 9 4 i to 9 4 8 9 5 i to 9 5 7 FO 1 to FO 2 Divider Card 10 1 i to 10 1 7 10 2 i to 10 2 5 10 3 i to 10 3 8 10 3 9 to 10 3 12 10 3 13 to 10 3 16 FO 1 to FO 23 10 4 i to 10 4 11 FO 1 to FO 12 10 5 i to 10 5 22 10 6 i to 10 6 18 FO 1 to FO 6 10 7 i to 10 7 6 FO 1 10 8 i to 10 8 15 FO 1 to F0 10 10 9 i to 10 9 3 10 10 i to 10 10 8 10 12 i to 10 12 36 10 13 i to 10 13 14 Divider Card 11 1 i to 11 1 22 FO 1 to FO 14 11 2 i to 11 2 3 11 3 i to 11 3 4 1
68. A logic 0 is the active state logic 1 is the inactive state It is a requirement to turn on the 151 solenoid with 250 ms negative going pulse and then to keep it energized with a 53 Hz 50 duty cycle signal to prevent it from overheating This is accomplished using 7415123 monostable a 555 timer 7415132 a 7407 and a 7406 Remote Power Driver The remote power driver is controlled by the 8255 PIA Port B bit 3 PB3 buffered by a 7406 device A logic 0 is the active state logic 1 is the inactive state Power Up and Reset Conditions On power up and reset all ports are set to input mode that is all 24 lines will be in a high impedance state For this reason 10 Kilohm pull ups are used on Port B to guarantee a logic high level during this time this is the inactive state for all devices on Port B 18 9 9 NLX PC CORE MISCELLANEOUS INTERFACE BOARD NLX MISC I F RESET CONDITIONS The SDC secondary node resets on the following conditions 1 Power Up and Power down A Maxim MAX809 device monitors the 5 V VCC supply to the board and provides a reset under the following condi tions e VCC drops below 4 63 V e VCC rises above 4 63 V for a minimum of 140 ms 2 SDC Reset The SDC secondary node is reset by a node driving the differ ential SDC reset lines active The duration of this reset pulse is at least 200 ms 3 External Diagnostics Reset This is a reset from an external test device It must be at least of 50 ms durat
69. Alphanumeric Keyboards 34 43 44 54 64 74 57 42 45 65 65 7 36 41 46 56 76 30 37 40 47 01981005 003 MARCH 2000 10 5 2 MOVING KEY KEYBOARDS FDK Keyboards 01981005 004 5886 FDK Tactile Keyboard 07 06 10517 101 1047 100 CARDHOLDER KEYBOARD The cardholder keyboard module comprises the following e Keyboard e Moulded housing Keytips Rubber click action seal tactile in lobby ATMs only Membrane and clamp plate Heater assembly 568X and 588X only e Keyboard controller board refer to Chapters 8 1 to 8 3 for details of the various encryptors which act as keyboard controllers The keyboard membrane connects to J 4 on the keyboard controller The controller board is usually mounted in the keyboard housing However the BAPE and the 6 connector version of the HI BAPE may be fitted outside the housing for example in the safe keytips are generally stainless steel The tactile in lobby keyboards also have a chrome plated zinc die cast border around the keytip 10 5 8 MARCH 2000 MOVING KEY KEYBOARDS FUNCTI
70. Card 3 1 i to 3 1 12 FO 1 to FO 10 3 3 i 3 3 1 to 3 3 3 FO 1 FO 2 3 4 i to 3 4 6 3 5 i to 3 5 8 FO 1 to FO 2 3 6 i to 3 6 6 xiii Date 0300 March 2000 December 1996 November 1994 March 2000 March 2000 Undated June 1991 April 1991 Undated Undated Undated Undated Undated Undated September 1991 September 1991 Undated May 1996 July 1991 Undated Undated Undated Undated May 1996 December 1991 Undated November 1992 November 1992 Undated November 1992 June 1991 March 1992 October 1991 MARCH 2000 REVISION RECORD Section Chapter 3 7 3 8 3 9 3 10 4 High Order Communications 41 4 1 Appendix 4 2 4 3 4 6 4 7 5 Audio Video amp Graphics MARCH 2000 5 1 5 1 Appendix A 5 1 Appendix B Page Number 3 7 i to 3 7 10 3 8 i to 3 8 13 FO 1 to FO 6 3 9 i to 3 9 17 FO 1 to FO 3 3 10 i to 3 10 26 Divider Card i to iv 4 1 1 to 4 1 24 4 1 25 26 4 1 27 to 4 1 42 4 1 43 44 4 1 45 to 4 1 54 FO 1 to FO 13 4 1 A i to 4 1 A 52 4 2 i to 4 2 7 4 3 i to 4 3 74 FO 1 to FO 8 4 6 i to 4 6 10 4 7 i to 4 7 51 FO 1 to FO 7 Divider Card 5 1 i ii 5 1 1 2 5 1 3 to 5 1 22 FO 1 to FO 3 5 1 A i i to vii 1 1 to 1 3 2 1 to 2 3 3 1 to 3 10 4 1 to 4 11 5 1 to 5 14 6 1 to 6 13 7 1 to 7 21 FO 1 8 1 to 8 7 FO 1 8 9 to 8 11 FO 2 8 13 FO 3 8 15 to 8 17 FO 4 8 19 FO 5 8 21 5 1 B 1 i to vii 1 1 to 1 3 2 1 to 2 4 3 1 to 3 11 4 1 to 4 19
71. ES 12 6 31 Shutter Assembly 5670 ATM 12 6 32 Purge Bin Location Components 12 6 32 Purge Transport certe re TR DTE E DEI E 12 6 33 Pue Sensors oo e een titer eret uetus ie es 12 6 33 Main Motor and Vacuum 12 6 33 Motor Control Circuits iiie ottico rte E DRE re 12 6 33 ELECTRICAL DESCRIPTION eneee re sot re nre tec 12 6 34 ENHANCED CURRENCY DISPENSER CONTROL BOARD 12 6 34 ENHANCED CONTROL BOARD FUNCTIONAL BLOCK DIAGRAM 12 6 36 VOETAGE AND CURRENT 12 6 36 4x epe eaa ues 12 6 36 MARCH 2000 12 6 ii THE 56XX ENHANCED CURRENCY DISPENSER DISPENSER SECURITY SWITCH 12 6 36 SCHEMATIC rennen nennen tenen tenentes 12 6 37 SDC 12 6 37 n de doa etes ee A RN 12 6 37 Port ote tette eiecti e ree i ERE iei pens 12 6 37 Port 2 Configuration e eere ee oer te edere eon 12 6 37 Port 3 Configuration e a entree quiete 12 6 38 Peripheral Interface Adapter 12 6 38 6 tesis tec et tete a i GOR ena 12 6 39 Configuration Switches 12 6 39 Memory 12 6 39 SDC Microprocessor Memory 12 6 40 SDC Memory Referenced
72. Port C Turnaround tests 18 9 25 NLX CORE MISCELLANEOUS INTERFACE BOARD Set Speed The set speed test allows the blinking speed of the media entry indicators to be selected from 1 4 Hz 1 2 Hz 1 2 4 Hz or continuous with the default being 1 Hz Indicators All indicators are turned on for nine seconds and then turned off Port C Turnaround Test The port C turnaround test performs a turnaround test on Port C of the miscellaneous interface board A Turnaround plug is required to successfully execute this test NOTE The port C turnaround test is not supported by the NLX Misc I F Board and will always fail in systems using this board M_STATUS M_STATUS Meaning 0 GOOD 3 Turnaround test failed LEVEL 3 DIAGNOSTICS Level 3 diagnostics include S DATA and Transaction Tallies Of the devices supported by the Misc I F Board only the Nightsafe Depository records level 3 diagnostics Nightsafe Depository The level 3 diagnostics returned for the nightsafe depository are S DATA TheS DATA returned for the nightsafe depository S DATA Meaning 00 GOOD No error 01 ROUTINE Minor fault Tallies The tallies recorded in the system NVRAM for the nightsafe depository are Tally Description ATTEMPTS Door bolt solenoid successfully energised allowing a deposit to be attempted DEPOSITS A deposit has been carried out CLOSURES The bag drop switch was closed upon receipt of an Unlock command That is a d
73. Refer to Chapter 13 4 for an explanation of the values that this byte can take e Byte 1 Shutter e Bits 7 to 2 not used e Bit 1 1 Shutter jammed open e Bit 0 1 Shutter jammed shut Byte 4 Shutter Open Sensor 00 Sensor clear e 01 Sensor blocked shutter open e 02 5 5 failed indicating clear e Byte 5 Shutter Closed Sensor 00 Sensor clear e 01 5 5 blocked shutter closed e 02 5 5 failed indicating clear LEVEL 3 DIAGNOSTICS Tallies One system tally is recorded for the currency dispenser shutter e EXITSHUT Exit shutter faults detected Two system tallies are recorded for the envelope depository shutter e SHUTOPER 5 operations e SHUTTJAM Shutter jams State Of Health Reporting The state of health SOH of the exit shutter is displayed on the CRT of the ATM when the ATM is in supervisor mode The SOH is also displayed continually on the rear operator panel when one is fitted The state of health message identifies the fault and details corrective action An example of an SOH message for the dispenser shutter is as follows CURRENCY DISPENSER EXIT SHUTTER 0046 SHUTTER CLOSED SENSOR FAIL INSPECT SENSOR NOW An example of depository shutter SOH message is DEPOSITORY SHUTTER 0201 SHUTTER J AMMED OPEN INSPECT NOW MARCH 2000 12 3 10 MOTORISED SHUTTER CONTROL CONNECTORS There are two connectors on the motorised shutter control board Connector J1 12 way
74. The control board controls the sensors by turning the supply voltage to the LEDs on and off The LED voltage is supplied by a MOSFET transistor U 23 The magnitude of the LED supply voltage is approximately 5V The LED volt age is cut off by a low level signal on bit 6 of PIA U2 port C This signal feeds the gate of the MOSFET transistor 023 via buffers 029 A high will turn off the MOSFET Timing Disk Sensor The timing disk sensor is connected to the control board through connector J 6 Its operation is different from that of the transport sensors in that the phototransistor output is fed directly into a comparator U 36 which converts the signal into a TTL voltage The TTL signal is fed directly to the microprocessor interrupt port P3 Shutter Sensors The shutter sensors are driven from the shutter control board and return logic signals SHUTTER LOCK and SHUTTER OPEN to the control board through connector J 7 Bin In Sensor A depository with a latchfast bin will have an optional bin in microswitch con nected to J 4 Motor Control The depository motor is controlled by the MOTOR_ON signal PIA U21 port C bit 4 A low signal will turn on the motor driver 010 13 4 15 PROGRAMMABLE PRINTING DEPOSITORY WITH ENVELOPE DISPENSER OPTION SERVICE AIDS The following sections contain information about the servicing and operating procedures of the depository TEST TOOLS None STRAPPING There is an eight pole switch pack
75. driven via a pull down resistor to allow in circuit testing Direction is controlled by the signal RD_8032b which is generated by the PAL during both Code and Data read cycles MANUFACTURING TEST INTERFACE A Manufacturing Test Interface MTI connector is provided to activate and monitor the level 0 diagnostics from external test equipment Access to the LED indicator reset and the 8032 P1 4 and P1 6 signals is available on the 8 way header MTI connector J 2 The pinout of J 2 is shown in the following figure TEST_RSTb 1 2 14 3 4 1 2 16 5 6 GND 7 8 P1 0 MEMORY The SDC Node has 32 KB of PROM of which only 8K is used and decoded and 128 KB of SRAM of which only 64 KB is used and decoded The SRAM is not battery backed therefore all state of health and history information is lost on power down The SDC driver is also required to be reloaded on each power up The 80C32 operates with two independent external memory areas a code area containing program code and a data area containing data The two mem ory areas share the same address and data buses but are accessed via differ ent control signals The 80C32 expects the code area to be read only and so generates a Program Store Enable PSENb as an output enable for the EPROM The data area must be read write therefore the 80C32 generates RDb and WRb to access SRAM To allow executable code to be downloaded to and executed from SRA
76. e Clear Transport Shutter Sensor Status Deposit and Print Serial Number Tamper Indication This test returns the status of the envelope depository as M_DATA M_STATUS TheM STATUS codes returned for the envelope depository are M_STATUS Meaning 00 No error 01 Transport jam 02 Transport jam and shutter jammed open 03 Transport jam and shutter jammed closed 04 Shutter jammed open 05 Shutter jammed closed 06 Transport sensor failure 07 Communications failure 11 Depository bin overfill 13 Timing disk failure 15 Transport motor failure 50 Anti fish finger not in rest position 52 Print head removed 55 Interlock failure 146 SDC link failure M_DATA Bytes 0 1 and 2 are bit encoded and the conditions are true when the appro priate bit is high logic 1 Byte 0 Transport 1 Entry sensor blocked Bit1 1 Second sensor blocked Bit2 1 Exit sensor blocked Bit 3 1 Entry sensor failed or envelope not seen Bit4 1 Second sensor failed or envelope not seen Bit5 1 Merge gate open Bit 6 1 Bin overfill Bit 7 1 Bin absent 13 4 26 PROGRAMMABLE PRINTING DEPOSITORY WITH ENVELOPE DISPENSER OPTION Bits 3 to 5 combined with bits 0 to 2 indicate whether the sensor failed indicating blocked indicated something that was not there or indicating clear failed to detect something that was there Bit 6 bin overfill will be high after the third consecutive occurrence of the exit sensor being blocked
77. header connector J 1 has the following pinout DISP_LOCK 7 1 GND DISP 8 2 GND DISP SOL 9 3 GND 5V 10 4 GND 424V 11 5 GND OPEN 12 6 LOCK Connector J2 3 way header connector J 2 provides the output to the dc shutter drive motor It has the following pinout and connects to the motor as shown MOTOR A WHITE 24 Vdc Motor MOTOR BLACK Marked with a black spot SCHEMATIC DIAGRAMS The following pages contains the schematic diagrams of the 56XX and 58XX Motorised Shutter Control boards e Motorised Shutter Control Board Schematic 445 0598932 Sheet 1 of 1 e Motorised Shutter Control Board Schematic 445 0627688 Sheet 1 of 1 12 3 11 2000 MOTORISED SHUTTER CONTROL 2 2 lt 698640 lt WY 9011005 mi me 7081802 03103441 kid SUNL IU IR SSLINAS 035180104 BAYN TWASOZITS WH lt 013 30 82050011 Sy 145333 952 LINN FEW 451 3920 18801509 38 580110705 1 303 1 148019 16 LYO Sr gst 1811 191V XII
78. lt 31 32 gt 2 33 gt 34 35 gt 1 lt 35 36 gt GN lt 6 gt 2 lt 37 e 393 NN 40 gt lt 40 12 6 8 Pick Interface Board PERSONAS86 CURRENCY DISPENSER STAGE 1 Presenter Motor P7 NEUTRAL oe 12 SSR CAP1 ri Presenter 2 gt __ 4 ssp 888 2 c CAP2 3 3 GROUND Frame a 1 2 Ground Motor Run Capacitor DIAGNOSTICS In the Level 1 Diagnostics Sensor Switch Status test the value of M DATA returned for Byte 19 TSEN6 should be greater than 80H This input detects the personaS86 harness and therefore the dispenser 12 6 A 9 PERSONAS86 CURRENCY DISPENSER STAGE 1 12 6 10 PROGRAMMABLE PRINTING DEPOSITORY WITH ENVELOPE DISPENSER OPTION Contents Programmable Printing Depository with Envelope Dispenser Option Chapter 13 4 INTRODUCTION ccs bude ister 13 4 1 GENERAL DESCRIPTION nen eo ERE Re eins 13 4 1 DEPOSITORY BINS tt tite het tenter ite de he 13 4 2 DISPENSER tn CO P ete eroe er hui tees ete 13 4 2 ENVELOPE SPECIFICATION 13 4 3 SIZE dent ERREUR PER TS er 13 4 3 Paper ar e t NER D XN EE Eo 13 4 3 GER ERR HIR EIE 13 4 3 13 4 3 FUNCTIONAL
79. of all the pages in the manual and their revision dates You can use it to check that you have all the current pages in the correct order YOUR COMMENTS Your contributions to the manual are very much appreciated If you find an error or you would like something included you can let us know by sending the Reader s Comment Form from the back of the manual or you can write directly to NCR Financial Solutions Group Ltd Information Solutions Department Kingsway West Dundee Scotland DD2 3XX You can also send in your comments via the Internet You will find com ment form at WWW address http www ncr com product infoprod dundeeip or you can contact us on e mail at user feedback Scotland ncr com MARCH 2000 ii CONTENTS Contents NCR 56XX personaS Self Service Financial Terminals Hardware Module Descriptions Section 1 General Description 1 1 5682 Overview 1 2 5663 Overview 1 3 5675 Overview 1 4 5674 Overview 1 5 5684 Overview 1 6 5685 Overview 1 7 5688 Overview Section 2 PC Core 2 1 PC Bus Board 2 2 Processor and Coprocessor 2 3 Self Service Personality Module and Serial Distributed Control Link 2 4 512 KB Memory Expansion Board 3299 K 130 2 5 Memory Carrier Board vii MARCH 2000 CONTENTS Section 3 Power Supply and Distribution 3 1 3 2 3 3 3 4 3 5 3 6 3 7 3 8 3 9 3 10 System Power Supply Unit 550 W Reserved DC Distribution Board 5682 AC Power Distribution
80. up the LEDs should indicate FH If the LEDs stay at FH then the MCU is possibly held in the RESET type state If LEDs hang up with BH then initialization is not taking place 2 The top two bytes of EPROM are reserved for Level 0 Diagnostics The checksum value is stored there Test 2H SRAM Data Purpose This test checks all SRAM that is testable Test Results LEDs OH 8H 9H AH BH Note Status Pass Internal data error in lower part of SRAM 0 3FFFH Internal data error in upper part of SRAM 4000H 7FFFH External data fault on lower part of SRAM 0 3FFFH External data fault on upper part of SRAM 4000H 7FFFH The depository control board is populated with only one SRAM Test 3H SRAM Address Purpose This test checks the whole of SRAM for hardware faults Test Results LEDs Status Pass 8H Data error while verifying write 9H Data error while verifying OFFH write at address 000 AH SRAM address bus error in lower 8 lines BH SRAM address bus error in upper 8 lines EH Chip select fault SELECTED TEST MODE selected test mode an 8 pole switch pack is used to run selected tests These are all SDC slave node tests and details can be found in Chapter 2 3 Todear NVRAM usethe following test Test Test RAM Data Clear NVRAM This test will dear all the data in NVRAM induding all level 3 diagnostics tallies and so should only be carried out when it is necessary to updat
81. 1 4 i to 11 4 2 11 5 i to 11 5 3 11 6 i to 11 6 7 11 7 i to 11 7 5 11 8 i to 11 8 6 11 9 i to 11 9 6 FO 1 to FO 2 11 10 i to 11 10 15 FO 1 to FO 4 11 11 ito 11 11 4 11 12 ito 11 12 3 11 13 i to 11 13 11 FO 1 to FO 4 11 14 i to 11 14 77 11 14 A i to 11 14 A 51 Divider Card 12 1 i to 12 1 130 FO 1 to FO 26 12 2 i to 12 2 36 12 3 i to 12 3 14 12 4 i to 12 4 42 12 5 i to 12 5 135 FO 1 to FO 25 xviii Date September 1999 January 1992 June 1996 Undated May 1993 May 1993 Undated July 1993 Undated Undated June 1991 June 1991 March 2000 March 1996 Undated Undated Undated Undated Undated Undated October 1994 Undated Undated Undated November 1990 Undated Undated Undated Undated Undated Undated Undated Undated Undated Undated Undated Undated Undated Undated Undated Undated Undated Undated Undated Undated Undated September 1999 March 2000 September 1995 Undated Undated Section Chapter 12 6 12 6 Appendix A Page Number 12 6 i to 12 6 xii 12 6 1 to 12 6 282 12 6 A i to 12 6 A 10 13 Depository and Envelope Dispensers 14 Terminal Control Module ISA Bus 15 HI3 13 1 13 2 13 3 13 4 14 1 14 1 Appendix A 14 2 14 3 14 4 14 5 14 6 14 7 15 1 15 1 Appendix A 15 2 15 3 15 4 15 4 Appendix A 15 5 15 6 16 Document Processing 16 1 16 2 17 Standard PC Core 17 1 18 NLX PC Core 18 9 Divider Card 13 1 i ii 13 1 1 to 13 1 30 13 1
82. 12 6 40 SDC Microprocessor Boolean 5 12 6 41 Communications Interface 12 6 41 Inter Processor Communications 12 6 41 EXECUTION MICROCONTROLLER eene enne 12 6 42 Port Configuration er iA e beo Bon hee ee 12 6 42 Port 12 6 42 2 Configuration i eae dedo ete e AEN 12 6 42 Port 3 tee tette eiecti e irse td E 12 6 42 Clock eate e e rh det o edite i 12 6 42 Configuration 5 erae ener ne 12 6 42 Memory 12 6 43 Execution Microprocessor Memory 12 6 44 Execution Processor Memory Referenced I O 12 6 44 AJD Converter o red n tree a 12 6 44 Peripheral Interface Adapter 2 12 6 44 Inter Processor 12 6 46 Peripheral Interface Adapter 3 12 6 46 A D Converter Operation 12 6 47 Processing Multiplexer 12 6 48 Operation of the Transport Sensor 2 12 6 49 Operation of TSEN5 Exit Sensor LED Photosensor esses 12 6 49 Main Transport Timing 12 6 49 A D Converter Self Test ose te dette s lee es 12 6 49 Stepper Motor Operation e n tede t ttt p ie bee eps 12 6 50 Presenter ret te C THERE EFE E ER 12 6 50 12
83. 173 MAIN ee REC EEUU ERE 12 6 173 RE ER ER 12 6 173 12 6 173 SENSOR SWITCH 12 6 173 PRESENTER BILE DRIVE 12 6 173 LEARN BILL PARAMETERS eee eterna 12 6 173 PRESENTER tenu 12 6 173 PICK VALVE 12 6 174 SDC TURNAROUND iet te rete e rr REPRESENT e 12 6 174 RUNZETO RUN rete rei rte 12 6 174 Gulp Feed Detector Switch 12 6 174 5 US 12 6 174 DE qa oq RN EE COSTS 12 6 175 DiSpensef icio en reped tete brutes 12 6 176 eere WDR RI e re e eT Ee 12 6 179 Main 12 6 180 Exit Shutter ad Bere e a E PEERS 12 6 181 Presenter Bill 12 6 181 Presenter eee BRI RU RR Nae 12 6 181 Sensor Switchz ai iens tee t ertet eue 12 6 182 T DATA e ERR irt opere ets 12 6 183 Cassette Status Self esee rere eere e ds 12 6 184 Learn Bill eee eae tee reete 12 6 184 12 6 ix MARCH 2000 REPLENISHMENT XO 12 6 185 eda 12 6 185 CURRENCY DISPENSER TI rhet ren
84. 18 Ink Pad Repositioning eren eee pip eer 13 4 19 EUBRIGA TON Red tete ee e a tee iere 13 4 20 GENERAL INSTRUCTIONS 13 4 20 LUBRICATION deo 13 4 20 ente ede ocn 13 4 20 EEVEL O DIAGNOS EFIGS t heretice een 13 4 20 INTERFACES ee ete 13 4 21 EED eie abba Gite aite 13 4 21 Remote Diagnostic Interface RDI 13 4 22 START UPE MODE ecelesie eet esie tere idee 13 4 22 Test Seguen E zu eee bee east ues 13 4 22 Test ROUTE Hte oe 13 4 22 Test Microcontroller Confidence and EPROM Sumcheck 13 4 22 lt 2 lt 5 13 4 23 Test SRAM Addiess reete 13 4 23 SELECTED TEST MODE eget aeter cep t i e 13 4 23 Test Test RAM Data Clear 13 4 23 LEVEL 1 DIAGNOSTICS ii endete pete 13 4 24 DEPOSITORY 2 13 4 24 TEST DESCRIPTIONS 13 4 24 De posit and eterne tese 13 4 24 Deposit and Print Serial 13 4 25 Shutter Sensor 51 5 13 4 25 Increment Serial Number
85. 2 GND 12 VOLTS 7 3 N C 24 VOLTS 8 4 GND 18 9 16 NLX PC CORE MISCELLANEOUS INTERFACE BOARD The auxiliary power connector is capable of handling the following cur rent 5 V 6 12 V 96A 12 96A 24 V 93 3 A FIRMWARE INTERFACE The Misc I F includes EPROM based Level 0 Diagnostics which execute after reset or power up to test the functions of the SDC Secondary Node link interface hardware This is SDC Secondary Node Start U p Level 0 only and no selected tests are available The diagnostics test the processor EPROM and SRAM but do not test any functions specific to the NLX Misc I F module Diagnostic test results are displayed on the four LED indicators The EPROM contains a bootloader to allow driver download MANUFACTURING TEST INTERFACE Access to the indicator signals is available on the Manufacturing Test Interface connector to enable control of the diagnostics from external test equipment The NLX Misc I F Secondary Node can also be reset from the external test device 18 9 17 NLX PC CORE MISCELLANEOUS INTERFACE BOARD SERVICE AIDS This section contains diagnostic information that can be used to identify problems with the NLX Miscellaneous nterface Board when it is installed in an ATM LEVEL 0 DIAGNOSTICS The NLX Miscellaneous nterface Board runs onboard Level 0 diagnostic tests at start up The results of these tests are shown on the onboard LEDs D1 to D4 There are no switches on the b
86. 3 2 ito 2 28 3 i to 3 91 4 i to 4 5 FO 1 4 6 to 4 10 FO 2 4 11 to 4 28 FO 3 XV REVISION RECORD Date Undated November 1996 Undated September 1990 Undated December 1991 Undated December 1991 Undated Undated November 1992 December 1991 April 1991 April 1991 June 1991 June 1991 July 1993 July 1993 January 1994 Undated Undated Undated Undated September 1992 September 1992 November 1992 July 1993 November 1992 July 1993 November 1992 July 1993 November 1992 July 1993 October 1999 February 1994 November 1996 December 1992 October 1999 Undated Undated Undated Undated January 1994 Undated Sep 1991 Undated Undated Undated Undated Undated Undated MARCH 2000 REVISION RECORD Section Chapter Page Number Date 4 29 to 4 41 Undated 5 i Undated FO 1 to FO 3 Nov 1988 FO 4 to FO 6 Dec 1988 FO 7 Apr 1991 FO 8 Nov 1990 FO 9 Apr 1991 FO 10 to FO 12 Dec 1988 FO 13 May 1992 FO 14 Jan 1991 FO 15 to FO 18 Dec 1988 FO 19 May 1992 6 i to 6 71 Undated 6 2 6 2 i to 6 2 10 June 1991 6 2 Appendix A 6 2 A 1 June 1991 i ii May 1990 1 i to 1 3 Undated 2 ito 2 19 Undated 3 i to 3 90 Undated 4 i to 4 28 Undated 5 i Undated FO 1 Apr 1989 FO 2 July 1989 FO 3 Mar 1990 FO 4 Apr 1989 FO 5 FO 6 Feb 1989 FO 7 Apr 1989 FO 8 Jan 1989 FO 9 to FO 11 Apr 1989 6 i to 6 46 Undated 6 2 Appendix B 6 2 B 1 to 6 2 B 7 June 1991 6 2 Appendix C 6 2 C 1 to 6 2 C 6 June 1991 6 3 6 3 i ii May 1993 6
87. 45V 2 a 4 a ET3 15 15 16 JETS 16 17 JETS 17 18 18 d THERM io THERM RET 20 20 13 4 35 13 4 36 PCB Layout Diagram Sheet 1 of 1 PROGRAMMABLE PRINTING DEPOSITORY WITH ENVELOPE DISPENSER OPTION SCHEMATICS The PCB layout is shown below The schematic dia
88. 6 describes the unique features of the Stage 1 Currency Dispenser in the personaS86 ATM The Stage 1 dispenser will appear only in the first out personaS86 ATMs and will be superseded by a dispenser to be known as the personaS86 Currency Dispenser and to be described in a separate chapter of this publication The list below is a guide to which sections of Chapter 12 6 describe the P86 Stage 1 Currency Dispenser Only the Note Thickness Sensor is used Only the ASIC Currency Dispenser Control Board is used The shutter is mounted on the facia of the P86 ATM refer to Chapter 12 3 currency containers are the same The pick modules are the same The presenter has increased in length but the operation is the same The sensors are as before with the exception of the arrangement of pre Senter transport sensors T3 T4 and T5 described in this appendix The harnessing arrangement is slightly different described in this appen dix Diagnostics are the same with the exception of the return from T6 on the sensor test described in this appendix The following illustration shows two views of the personaS86 presenter assembly 12 6 A 1 586 CURRENCY DISPENSER STAGE 1 Present Timing Disk Sensor 2 5 5 29 a2 9 5 e 22 2 O0 5 4 MK 88 2 0 8 D BS 5 998 S S
89. 8 9 24 Ala A eine sald nabh et 18 9 25 Media 18 9 25 LEVEE 3 DIAGNOSTICS hn esee ite oe ee la ee 18 9 26 Nightsafe D poSItory oi eto enden e es 18 9 26 SCHEMATIC DIAGRAMS ee enc tite n Dee RO RO edi e fero 18 9 27 18 9 ii NLX PC CORE MISCELLANEOUS INTERFACE BOARD Chapter 18 9 NLX PC Core Miscellaneous Interface Board INTRODUCTION This chapter describes the NLX Miscellaneous nterface Board which operates in conjunction with the Self Service Personality Adapter in the NLX PC Core to provide the following miscellaneous interfaces to NCR Self Service Financial Terminals alarms remote status indicators facia light in service indicator remote power driver media entry exit indicators remote relay night deposit safe The NLX Miscellaneous Interface Board provides connections for the increased number of media entry exit indicators required on the personaS86 and a drive for the 5665 advertising light GENERAL DESCRIPTION The NLX Miscellaneous Interface Board is a four layer printed board with surface mounted components that provides breakout connections for the SDC link and various I O signals generated on the Self Service Personality Adapter SSPA The NLX Misc I F also converts a standard RS 232 serial port intoa proprietary interface for a swipe card reader Control of the I O lines with the exception of the RS 232 port is provided t
90. 98 Transport rere eere 12 6 199 Timing Disk and Clamp Sensors eee 12 6 200 Shutter Sensor 5670 12 6 200 PICK SENSORS AND 12 6 201 Single Pick Module anra tenete eR BR sabes 12 6 201 Double Pick Module Sheet 12 6 202 Double Pick Module Sheet 2 of 2 sse 12 6 203 DISPENSER POWER AND ON BOARD EXIT SHUTTER INTERFACE 5670 ATM 12 6 204 CONTROL BOARD PICK INTERFACE 12 6 205 12 6 206 MARCH 2000 12 6 x THE 56XX ENHANCED CURRENCY DISPENSER ASSEMBLY AND SCHEMATIC 65 12 6 207 LEDs AND SENSORS cedunt heh ees 12 6 207 Pick LED and Thermistor 12 6 207 Pick Sensor ee eee tenes ee OR RUN TRE Eee 12 6 208 Pre LVDT e ic e eid een 12 6 208 Pre L VDT Sensor 12 6 209 Stack EEDs S eei eae eee centre ated d 12 6 209 Stack Sensor eed un Re tere 12 6 210 satt 12 6 210 Purge Path Sensors umo aha tete ER EORR 12 6211 Purpe Overtlow LED 4 prob err te tereti tee Reim 12 6 211 Purge Overtlow Sensor a e e ets 12 6 212 Transport LED Exit LED 567X ATMS 12 6 212 Transport LED Exit LED 568X ATMS
91. A max 24 V 2 4 V 90 10 A max NOTE Theabove currents do not include external loads 18 9 3 NLX PC CORE MISCELLANEOUS INTERFACE BOARD FUNCTIONAL DESCRIPTION The circuits on the NLX Miscellaneous Interface Board carry out the following distinct functions e SDC secondary node e PC I O through connection e Swipe reader interface Refer to the schematic diagram at the end of this chapter when reading the following sections SDC SECONDARY NODE The SDC secondary node on the NLX Misc I F is based on an Intel 80C32 processor operating at 12 MHz The processor controls the link interface and the device control functions The link interface uses the 80C32 serial ports operating in Mode 2 and the physical link interface connection is made via RS485 transceivers The 80C32 memory is implemented as external EPROM containing the level 0 diagnostics and the link interface firmware and external static RAM containing the downloaded miscellaneous interface driver and data areas Four LED indicators on the 80C32 ports P1 0 to P1 3 provide an interface to the level 0 diagnostics A Misc I O port interface is implemented using an 8255 Peripheral Inter face Adapter PIA A Programmable Array Logic PAL device performs memory mapping data transceiver control and performs a number of device selects It includes a test input for manufacturing test 80C32 PROCESSOR Clock The 80C32 processor operates at a clock rate of 12 MHz s
92. ANEOUS INTERFACE BOARD Edge of Board Turnaround The edge of board turnaround test performs a turnaround test on ports A and B A turnaround plug is required to successfully execute this test NOTE TheNLX miscellaneous nterface Board does not support the edge of board turnaround test and in systems with this board this test will always fail SDC Turnaround Test The SDC turnaround test tests the serial port hardware Turnaround Test Responses The on board and edge of board turnaround tests are offered on the relevant services supported as follows Service On board Edge of board Indicators X X Proximity Detector X Media Entry Indicators M_STATUS M_STATUS Meaning 0 Good 3 Error in test M_DATA TheM DATA returned for the Misc I F board e Byte 0 7 Test state of I O line 0 7 Good e Stuck high e 32H Stuck low Proximity Detector NOTE The Proximity Detector is not supported by the NL X Miscellaneous Interface Board Thetests are induded here only to complete the descrip tion of the Miscellaneous Interface diagnostics The diagnostic tests for the Proximity Detector are e Proximity Detector State e Port C Turnaround e SDC Turnaround Proximity Detector State The proximity detector state test displays the current state of the proximity detector as M DATA and then disables unsolicited responses from the proximity detector 18 9 23 NLX CORE MISCELLANEOUS INTE
93. Components Power Distribution Board 5663 AC Power Distribution Components 56XX ATMs AC Power Distribution Components System Power Supply Unit 650 W ASTEC Power Supply Unit Slimline PSU Section 4 High Order Communications 4 1 4 2 4 3 4 4 4 5 4 6 4 7 PC Communications Module Hayes Smartmodem 2400B PC IBM Financial Loop Interface Reserved Reserved 16 4 Token Ring Adapter ISA Version 3 PC MIRLAN Adapter Section 5 Audio Video and Graphics 5 1 5 2 5 3 5 4 5 5 5 6 5 7 5 8 5 9 5 10 5 11 5 12 5 13 5 14 5 15 5 16 5 17 5 18 MARCH 2000 Color Monitor 5682 SDC Videodisc Player Video Graphics nterface Graphics Adapter Audio Amplifier Stereo SDC Dual RS 232 C Video Interface Board Digital Sound Board Playback Beeper Amplifier 10 Inch VGA Colour Monitor 10 Inch Monochrome M onitor Twelve Inch Colour Monitor Audio Amplifier Mono Private Audio Enable NCR VGA Piggy Back Board 3299 K 072 Video Graphics Adapter Enhanced VGX Graphics Adapter Enhanced GX Penny Graphics and GX Lite Twelve Inch Greyscale Monitor 56 588X Ten Inch VGA Colour Monitor OF 9151 viii 5 19 5 20 5 21 5 22 5 26 5 27 CONTENTS 568X Ten Inch Sunlight Viewable M onochrome M Reserved 56 5870 10 Inch VGA Colour Monitor CD 10012XX 5670 10 Inch VGA Mono Monitor 56XX EMCO 10 Inch VGA Colour Monitor CD 10014X xX 5663 EMCO 10 Inch VGA Colour Monitor CD 10013XX
94. D CURRENT tt rete te HER teres 12 6 60 e edt 12 6 60 DISPENSER SECURITY SWITCH 2 0000 nennen 12 6 61 SCHEMATIC DESCRIPTION terret entere Wi 12 6 61 DISCO MICROCONTROLLER rettet tree 12 6 61 Port Configuration toU Tee eoe rie 12 6 61 Port T Configuration e ens 12 6 62 2 Configuration see dedo etes ie A REN 12 6 62 Port 3 Configuration i tee tette eiecti igen 12 6 62 Memory Referenced 12 6 62 CIO CK were EU eer tese iem 12 6 63 Configuration Switches gi e e E R E ener entren 12 6 63 Memory 52 12 6 63 Communications 12 6 64 Inter Processor Communications 12 6 64 8032 EXECUTION MICROCONTROLLRER eene 12 6 65 Port 0 CODTIguratlOn xci ioter etc re Rd Re tei rues 12 6 65 Port 1 Configuration eee ede 12 6 65 Port 2 Configuration eid Hen ie pem 12 6 65 Port 5 Configuration e Ae Baia ein E IEEE EUR 12 6 65 coe Scien tte s ter t 12 6 65 DANCE ASIC nennen 12 6 66 Configuration Switches sese enne ener nennen 12 6 66 Memory 12 6 66 Memory Addressed 1 O
95. ECTORS AND HARNESSES The key arrays of the keyboards are brought out on extensions of the membranes to their respective connectors Cardholder Keyboard Keyboard Connector The cardholder keyboard membrane is brought out to a dual 20 way Berg clincher connector The pinouts for the numeric and alphanumeric keyboard membrane con nectors are shown in the following diagram N C 2 1 GND 2 1 GND N C 4 3 DCD N C 4 3 DCD NUMERIC 6 5 N C NUMERIC 6 5 N C N C 8 7 N C ALPHA 8 7 N C N C 10 9 10 9 12 11 12 11 TXNUM1 14 13 TXNUM2 N C 14 13 TXNUM2 N C 16 15 N C TXMATS 16 15 N C N C 18 17 N C TXMAT4 18 17 N C N C 20 19 N C TXMAT5 20 19 N C N C 22 21 6 22 21 24 23 7 24 23 26 25 RXNUMO RXMATO 26 25 RXNUMO 28 27 1 RXMAT1 28 27 30 29 RXNUM2 RXMAT2 30 29 RXNUM2 N C 32 31 RXNUM3 RXMAT3 32 31 RXNUM3 34 33 RXNUM4 RXMAT4 34 33 RXNUM4 N C 36 35 5 5 36 35 5 38 37 RXNUM6 RXMAT6 38 37 RXNUM6 40 39 RXNUM7 RXMAT7 40 39 RXNUM7 Numeric Numeric Tactile Alphanumeric Alphanumeric Tactile 01981005 008 Interna
96. Hoe 12 6 123 Error Reporting Re e eR RUE 12 6 123 Error Recovery Procedures 12 6 124 Error Thresholding eR RD GU UR E RR 12 6 127 12 6 2000 STATE OF HEAL TEL 2 cater 12 6 129 UPDATING STATE OF 12 6 129 DEFINITION OF MODULES 12 6 129 Terminal Management Subsystems 12 6 129 Module Error 12 6 129 Module History 12 6 130 State Of Health Updating 2 12 6 130 THE DISPENSE 12 6 131 SERVICE ATDS erede 12 6 133 CURRENCY EVALUATION QUALIFICATION PROCEDURE 12 6 133 CALIBRATING THE eee 12 6 133 ESTABLISHING SINGULARITY AND 12 6 135 Calculation of Reject 12 6 138 ERROR MESSAGES eo lese ma feit 12 6 139 Dispenser Clear Transport 12 6 139 Change Parameter 12 6 139 Learn Parameter Errors e ep e ee e Re tor Hr e NERA 12 6 140 ELECTRICAL AND MECHANICAL ADJUSTMENTS 12 6 142 DRIVE BELT TENSION eter her Bee er 12 6 142 LVDE SETTING rr DRE 12 6 143 REMOVING
97. I __ ____65 70 5 INANA 9 353739 15398982 5134 dad 99586808 v mem 834074510 351 T e e in 9n 1 E 3 3 ESEN pfa gt a yr 2 Y g 110109 ara pa 9091 9 07 A 0 10 lt AOL 300 13 EXE 4022 232 Lab ENE 4822 gt 91 18 Soa x 187250 gt e 5 4 22014510 AG Abas 49881 25 bf 2 2 1 9 10874510 z Sy001 ne Seat 1 202 mo F EESO Ob OLAAG m M EE e zy 9091 EX T 4 118 a CUI D Spi lt lt Ke 9 VTEW3SSV IX3N 3215 0034 F 2 T Motorised Shutter Control Board Schematic 445 0598932 Sheet 1 of 1 12 3 12 MARCH 2000 MOTORISED SHUTTER CONTROL 2 1 999 290 01 704107 03103448 EI EE NI XON A8 NI 037 NJIIDHS 035180106 2 87 3340 1343049233 30 08 XX98 09 91 1151815 SY 31301 38 01 0 011
98. M is ORed with PSENb to produce RD 8032b 18 9 5 NLX PC CORE MISCELLANEOUS INTERFACE BOARD Memory Map Requirements To facilitate the download of device control code the read write memory that contains the code must appear in the data area during download and in the code area during execution The 80C32 executes from address OOOOH after reset For this reason the lower portion of the code area is populated with EPROM containing startup code A further constraint on the memory map is imposed by the DCX 51 execu tive which requires 256 byte data area located at OOOOH OOF FH 80C32 does not directly support external 1 ports therefore part of the data area is allocated as memory mapped 1 0 ports The following memory map shows the memory implementation of the SDC MISC I F secondary node The upper 56 bytes of code area is mapped into the corresponding data area to provide 56 bytes of downloadable code area Because the MISC I F is configured as SDC2 node the I O space is located at 1E00H 1F FFH This corresponds to an address in the 8 EPROM code area OOOH 1FFFH therefore the decoded 1 space does not impact the downloadable code data area This area in the data space is unusable for data storage A PALCE16V8 provides the necessary control signals to implement this map PALCE 16V8 Equations RD 8032b TRST TEST INPUT CSROMb TRST TEST_INPUT CSRAMb TRST TEST_INPUT CSPIAb TRST TEST INPUT
99. MING LED 5 RTN S l it TIMING SENSOR Timing Disk 5 12 RTN 8 5 GATE LED RTN t GATE_SENSOR Merge Gate 16 BIN T FISH LED 18 RIN Anti Fish is FISH SENSOR Finger ji RTN m FULL LED 22 3 BIN FULL SENSOR Bin Full Exit i RTN TI BIN PRES DES NO Bin in Micro RTN C switch PROGRAMMABLE PRINTING DEPOSITORY WITH ENVELOPE DISPENSER OPTION Motor Harness PPD EDO Control Board Power and Shutter Harness PPD EDO Control Board SDC Harness PPD EDO Control Board DC B TES DC B ENV DC A 212 DC A PPD DC A PPD DC B J2 POWER J1 45V RTN i 2 2 3 3 424V RTN SHUTTER LOCK RTN SHUTTER OPEN 424V I L RTN 3 EY 10 10 11 5 13 RIN 13 SHUT MOT ON 7 15 RTN 15 J1 1 1 1 2 2 DATA DATA RESET RESET 1 1 8 8 7 SIG REF 10 10 13 4 34 Dispenser Motor Depository Motor PROGRAMMABLE PRINTING DEPOSITORY WITH ENVELOPE DISPENSER OPTION Print Head Harness J8 J12 i J ET10 i 5 9 12 J ET7 11 1 NIC E HEADVOLT p 8 HEAD_LED S LB TE 5 E O 1 J ET1 5
100. OL signal goes high the shutter is driven closed The drive continues until the beam of the locked sensor U1 U6 is broken by the shutter flag DISP_LOCK changes state and a low level is again applied to pin 5 1 of the motor driver chip to break the motor drive The 7415123 74H C4538 multivibrator at U4 U2 forms part of protec tive circuit to limit the time the motor driver chip is enabled When the signal DISP_SOL SHUT_EN changes state the motor driver chip is enabled by the input applied to pin 9 OE 8 ENABLED for a time defined by an RC time constant This time is approximately 3 seconds only to prevent a sensor fail ure causing the motor to run continuously and possibly damage the gears The timer U4 U2 is retriggerable The output current of the motor driver is determined by the external sense resistor R21 R13 When the current through this resistor reaches its set point an internal one shot turns off the sink drives for a time period of approximately 12 microseconds determined by an internal RC time constant POWER REQUIREMENTS The logic components of the motorised shutter control board operate on 5 and the shutter motors are driven by 24 Vdc 12 3 5 MARCH 2000 MOTORISED SHUTTER CONTROL SERVICE AIDS The following sub sections of this chapter give the field service information for the motorised shutter components PREVENTIVE MAINTENANCE The components of the motorised shutters and the co
101. ON DISPLAY KEY KEYBOARD The FDK keyboard is positioned over the front of the CRT LCD screen The keyboard membranes are connected through harnesses to connectors 6 and J 7 on the keyboard controller as follows e Left hand FDKstoJ 6 e Right hand FDKs toj 7 KEYBOARD MATRICES The keys on the various keyboards form unique matrices Hardware Matrix Code The hardware matrix code is a two digit number which defines the key position in the matrix The first digit 0 to 7 represents the row and the second digit 0 to 7 represents the column of the matrix These rows and columns do not represent the physical layout of the keys The associated signal names for rows and columns are e FDKs e Row TXMATO Columns RXMATO RXMAT7 e Numeric keyboards e Rows TXNUM1 and TXNUM2 e Columns RXNUMO RXNUM7 e Alphanumeric keyboards e Rows TXNUM1 and TXNUM 2 for the numeric keys and TXMAT7 for the alpha keys e Columns RXMAT7 MARCH 2000 10 5 4 MOVING KEY KEYBOARDS FDK Keyboard Matrix The FDK keyboard forms the 1 x 8 matrix shown in the following figure The pinouts for the separate 8 way connectors on each membrane are also shown The hardware matrix code is shown on the arrangement Left FDK Right FDK FDKLH 1 Left hand Matrix Right hand FDK Matrix 1 FDKRH 2 5 4 3 142 5 4 3 182 Nos
102. REEN lt lt 5 5 5 E WHITE Sensor TSEN4 GREEN EG 4 gt TSEN4 WHITE Le yy Sensor 5 gt TSEN3 GREEN G T3 6 WHITE few Sensor 7 gt 21 8 gt 1324 PUR OVER lt 2 Overflow FA PUR OVER di TSEN1 P1875 16 gt lt 3 Purge Path KEY 4 14 ve Bee E eem 18 gt lt Sensor 19 gt TSEN2 1 T2 Sensor 508 TSEN2 4 Stack 13 9 1 PRES A 1 2 PRES C 2 Presenter 2 PRES B leg Motor PRES D 154 10 CLAMP A i 2 CLAMP C gt Clamp CLAMP B 3 Moto TA CLAMP D Lig 5 gt 5 3 SSR 62 GND 12 gt 4 SSR d m 12 6 A 7 PERSONAS86 CURRENCY DISPENSER STAGE 1 Presenter Cabling Sheet 3 of 3 Sr CAS ID1 22 4 OND 3 gt CAS 102 23 4 GND m 6 CAS 104 824 OND lt 8 CAS TEMP pis 92 102 GND 110 CASLOW ps 12 GND 1512 GULP 3 gt LEDON 1423 15 GND lt 15 a GND 16 5 1623 2 50 17 5 i Si 1518 5 18 gt DISABLE 19 19 gt COILEN pes 20 m 21 gt 2 225 PSEN1 2 2 523 PSEN3 4 24 gt lt 2 pu 1225 255 27 PICK RXD leo 2 GND 1258 29 gt MUT 29 30 gt 4 lt 30 31 gt
103. RFACE BOARD Port C Turnaround Test The port C turnaround test performs a turnaround test on Port C of the miscellaneous interface board A Turnaround plug is required to successfully execute this test NOTE The port C turnaround test is not supported by the NLX Misc I F Board and will always fail in systems using this board Nightsafe Depository The diagnostic tests for the Nightsafe Depository are e Deposit Bag e Deposit Bag Enhanced Bag drop Switch Status Looping is allowed on all tests NOTE The deposit bag test offered depends on the night safe configured In enhanced mode the DEPOSIT BAG caption is replaced by the DEPOSIT BAG ENHANCED caption Deposit Bag The deposit bag test e Attempts to unlock the nightsafe door and reports on this operation e f the door is successfully unlocked the test allows 60 seconds for a bag to be deposited e f a deposit is not detected an attempt is made to activate the lock for when the door is eventually dosed The outcome of this operation is reported e f a deposit is detected this is reported Deposit Bag Enhanced The deposit bag enhanced test is the same as the deposit bag test plus if the door is dosed within 10 seconds of the lock being activated that is no deposit has been performed the door closure is reported If the door is not closed within 10 seconds the nightsafe depository is disabled Bag Drop Switch Status The bag drop switch status test repor
104. Re tege rH 10 5 4 Hardware Matrix Code ss erae ect tet eres 10 5 4 EDK Keyboard ede et 10 5 5 Numeric Keyboard Matrix n dite ete dee oif 10 5 6 Alphanumeric Keyboard Matrix essere eene 10 5 7 CARDHOLDER KEYBOARD DISCONNECT 10 5 8 KEYBOARD IDENTIFICATION 22 10 5 8 Numeric Keyboard 10 5 8 Alphanumeric Keyboard 10 5 8 FDK Keyboard 1 10 5 8 KEYBOARD CONNECTORS AND HARNESSES 10 5 9 Cardholder Keyboard oerte eei tied 10 5 9 PDK Keyboard det dee tete etre eus 10 5 10 FDK Harness Controller Connector essere 10 5 10 KEYBOARD SCANNING tee A epe eq reete ens 10 5 11 COMPONENT REPLACEMENT 10 5 12 Non Tactile Keybo rds ee breeders 10 5 12 Mem brane iiss ERN ES e ea e s 10 5 12 tate electis seit 10 5 12 Tactile Keyboards Keytips with 0 10 5 15 M imbrane aes esi iet Rp a ite diis 10 5 15 o e E E A RED E RC nu eire eek 10 5 15 Tactile Keyboards 5886 10 5 18 10 5 i MARCH 2000 MOVING KEY KEYBOARDS DIAGNOSTICS eG a eas 10 5 19 IB USE 10 5 19
105. Section 6 Printers 6 1 6 2 6 3 6 4 6 5 6 6 6 7 6 8 6 10 6 11 SDC 40 Column Receipt J ournal Printer SDC 80 Column Statement Printer SDC 80 Column Combined Statement Passbook Printer Statement Printer With Buncher PageTurning Passbook Printer 40 Column Thermal Printers 80 Column Thermal Printer Reserved TEC 40 Column Thermal Printers Section 7 Magnetic Card Reader Writers 7 1 7 2 7 3 7 4 7 5 7 6 7 7 7 8 7 9 7 10 7 11 7 12 7 14 SDC Dip Magnetic Stripe Reader Module SDC Magnetic Card Reader Writer Track 1 2 3 SDC Magnetic Card Reader Track 2 Card Return On Power Failure Module Card Capture Bins Card Identification Module CIM 86 3 Track Write Magnetic Card Reader Writer Smart Card Reader Writer Reserved Swipe Card Reader Reserved SCRW Card Return on Power Fail Module EMV Smart Card Reader Writer Section 8 Encryptors 8 1 8 2 8 3 Basic Alpha Pinpad Encryptor Encryptor K eyboard Controller High Integration Basic Alpha Pinpad Encryptor ix MARCH 2000 CONTENTS Section 9 Disk Drives 9 1 9 2 9 3 9 4 9 5 Hard Disk Controller Board Hard Disk Drive Flexible Disk Drives Fixed Disk Drives 6 01 AT Disk Drive Interface Section 10 Input Devices 10 1 10 2 10 3 10 4 10 5 10 6 10 7 10 8 10 9 10 10 10 12 10 13 SDC Alphanumeric Membrane K eyboard SDC Numeric Membrane K eyboard SDC Touch Screen Basic SDC Operator Panel M
106. U6 used for level 0 diagnostic testing Refer to the section LEVEL 0 DIAGNOSTICS For normal operation all switches must be off up away from the board ADJUSTMENTS DRIVE BELTS For optimum reliability it is important that the drive belts are set to the cor rect tension Incorrectly tensioned belts cause excessive wear of both the belts and bearings The tension should be set so that when light finger pressure is applied in the middle of the belt there is a deflection of about 3mm 0 12in The tension is adjusted by repositioning the motor gearbox assembly which is held by two securing screws Adjust each belt in turn by loosening the screw that is further from the belt to be adjusted and rotating the motor gear box assembly about the other screw until the tension is correct 13 4 16 PROGRAMMABLE PRINTING DEPOSITORY WITH ENVELOPE DISPENSER OPTION PRINT HEAD REPLACEMENT The print head must be replaced with a Hewlett Packard HP ink jet print head cartridge HP Part No 92261 NCR Part No 009 0005775 replacement interval is Applications with SOH every six months or sooner if the SOH message End of Life Reached Replace Print Head Now is displayed Applications without SOH every three months Replace the print head as follows Open the security enclosure Remove the deposit bin Push the green latch to the right and fully rack out the depository Check the u
107. UPDATE NOTIFICATION F8767 0387 d Document No 2 0198 Document Title NCR 56XX personaS Self Service Financial Hardware Module Descriptions Change No 30 Print Date March 2000 L REASON FOR UPDATE The manual is revised to include information on modules in the Personas 86 ATM 5886 as follows e Chapter 6 11 is an addendum to the 40 Column Printer manual available from Repair Develop ment in Peachtree e Chapter 10 5 is updated to include 5886 tactile keyboards e Chapter 12 3 is updated to show 5886 dispenser and depository shutters e Appendix 12 6 A describes the Stage 1 Personas 86 currency dispenser e Chapter 13 4 describes the Programmable Printing Depository with Envelope Dispenser Option e Chapter 18 9 describes the NLX Miscellaneous Interface Board UPDATE INSTRUCTIONS Replace the Front Cover with the new Front Cover Replace the Title Page with the new Title Page dated 0300 Remove and discard the Contents pages vii to xii Insert the new Contents pages vii to xii dated March 2000 Remove and discard the Revision Record pages xiii to xx Insert the new Revision Record xiii to xx dated March 2000 Insert new Chapter 6 11 pages i through 2 to follow existing Chapter 6 7 Remove and discard Chapter 10 5 Insert new Chapter 10 5 pages i through 22 dated March 2000 Remove and discard Chapter 12 3 pages 12 3 i through to page FO 1 Insert new Chapter 12 3 pages i through 14 dated M
108. VING KEY KEYBOARDS MARCH 2000 10 5 22 MOTORISED SHUTTER CONTROL Contents Motorised Shutter Control Chapter 12 3 INTRODUCTION uto ERR PRICE RUM Rd 12 3 1 FUNCTIONAL DESCRIPTION nennen 12 3 1 56XX SHUTTER ASSEMBLY n retener ttt e 12 3 1 personaSXX SHUTTER 5 12 3 3 MOTORISED SHUTTER CONTROL eee 12 3 4 Board Assembly tote rte e DR 12 3 4 Circuit Deseription iie Hep ERE bs 12 3 5 POWER REQUIREM EN S 12 3 5 SERVIGEVAIDS 12 3 6 PREVENTIVE eene nenne nennen trennen rennen 12 3 6 ADJUSTMENTS ette dete e tates 12 3 6 5674 75 Dispenser Shutter eire tiep diei eise t Rott 12 3 6 personaS86 Dispenser and Depository Shutters eese 12 3 7 LEEVEE Q DIAGNOSTICS te be eee 12 3 8 LEVELI DIAGNOSTICS soja Re a hi e dee edens 12 3 8 Currency Dispenser Shutter cie et odes 12 3 8 MSTATUS ee id RN E 12 3 8 M DATA cortan eedem deo etit debes 12 3 8 Envelope Depository Shutter 12 3 9 5 PAT US det te i i t et 12 3 9 M DATA enean eA 12 3 10 EEVEE 3 DIAGNOSTIGS 5 rte ep repiten 12 3 10 Tallies ER e cu e te a 12 3 10 State Of Health Reporting ertt 12 3 10
109. a power up purge is carried out each nozzle spits 512 times with a gap of 850 microseconds between each spit A dummy deposit print is carried out an hour after either the last deposit print or the last dummy print During a dummy print each nozzle spits 90 times with a gap of 850 microseconds between each spit The absorbent ink pad is held in a pivoting plastic cradle accessible from the top of the mechanism Depository Bin The depository can be specified with one of three types of bin e Standard e Standard with access door e Latchfast These are described in the section GENERAL DESCRIPTION DEPOSI TORY BINS Bin Present Microswitch If the depository is specified with a latchfast bin a bin present microswitch is fitted This is activated by the insertion and removal of the bin Bin Capacity The capacity of the bins is dependent on the thickness of the envelopes depos ited The capacity of all bins is the same Bin capacities are guaranteed for 98 per cent of bin fills Mix Ratio Capacity 100 Thin 500 95 Thin and 5 Mix 450 90 Thin and 10 Mix 400 75 Thin and 25 Mix 300 13 4 5 PROGRAMMABLE PRINTING DEPOSITORY WITH ENVELOPE DISPENSER OPTION Mix Ratiois defined as follows Mix Ratio 100 Thin 95 Thin 90 Thin 75 Thin Envelope 5 Mix 10 Mix 25 Mix Contents Mix per 500 2 cheques or notes 500 475 450 375 1 passbook 0 9 20 45 3 coins and 5 cheques or notes 0 8
110. ace using two identical connectors one for the main SDC link to the modules in the ATM and one for the SDC modules mounted locally within the 1 Module for example the SDC RS 2342 modules The main link must be terminated at the far end and the local link must be kept to a maximum length of 1 metre and must not be terminated The SDC connectors J 4 and J 5 are 10 way vertical ejector connectors with the following pinout NC 1 2 N C KEY SDC DATAP 3 4 SDC DATA N SDC RESETP 5 6 SDC RESET N SDC 7 8 SDC TX EN N SDC GND 9 10 N C NOTE Pin 2 of each connector is missing to allow a polarising key to be inserted in the mating connector MISCELLANEOUS The following signals are routed from the SSPA 1 connector to the Misc I O interface connector e SUPERVISOR Input from the terminal mode switch COMMS LEDb Output tothe COMMS activity indicator e EXT RESETb Input from the terminal Reset switch e BEEPER A BEEPER B Output tothe terminal beeper The Misc I O connector is 8 way header J with the following pinout SUPERVISOR 1 2 5 VOLTS COMMS_LEDb 3 4 GND EXT_RESETb 5 6 GND BEEPER_B 7 8 BEEPER_A SWIPE READER INTERFACE The swipe reader interface converts a standard PC compatible RS 232 serial port to a proprietary RS 232 interface for the swipe reader The interface converts signal DTRb to an open collector TTL reset sign
111. al SWIPE_RESETb The other RS 232 signals used by the swipe reader RXD TXD RTSb and CTSb pass through directly from the PC to the swipe reader module DTRb inactive high 12 RS 232 level produces SWIPE RESETb active low A 5 V supply and additional grounds are also provided on the interface 18 9 15 NLX CORE MISCELLANEOUS INTERFACE BOARD The swipe reader interface connector is the 10 way vertical ejector connec tor 7 which has the following pinout 5 VOLTS 1 2 GND SWIPE_RESETb 3 4 GND DTRb 5 6 GND NC 7 8 NC NC 9 10 N C KEY POWER INTERFACE The power interface supplies power to the NLX Misc I F board and an additional internal module via the Auxiliary Power connector POWER INPUT CONNECTOR The power input connector is 16 way header connector J 12 with the following pinout GND 9 1 GND GND 10 2 GND 24 VOLTS 11 3 GND 12 4 GND 12 VOLTS 13 5 12 VOLTS 14 6 5 VOLTS 5 VOLTS 15 7 5 VOLTS 5 VOLTS 16 8 5 VOLTS The power connector is capable of handling the following current 5 12 V 96A 12 96A 24 V 93 3 A AUXILIARY POWER CONNECTOR The auxiliary power connector 8 way header 9 on the Misc I F is provided to power another module The connector has the following pinout 45 VOLTS 5 1 GND 12 VOLTS 6
112. and if necessary replace it before refitting it Reassemble the keyboard by reversing steps 2 to 7 above Place the keyboard assembly face down on a suitable work surface Remove the screws securing the bottom metal cover to the keyboard moulding and set aside the screws and the cover Disconnect the FDK connectors the internal harness from J and 7 the keyboard controller board Disconnect the membrane connector from J 4 on the controller board Gently ease the controller board off the stand off posts Unscrew the six screws securing the membrane sub assembly to the plas tic moulding In lobby keyboards remove and check the rubber click action seal and if necessary replace it Through the Wall keyboards remove the rubber keyboard actuator Remove the circlip from the appropriate keytip then remove the keytip Fit the replacement and replace the circlip Through the Wall keyboards replace the rubber keyboard actuator keyboards replace the rubber click action seal Reassemble the keyboard by reversing steps 2 to 6 above 10 5 15 MARCH 2000 MOVING KEY KEYBOARDS Membrane Clamp Insulation Plate Sheet Rubber Click Action Keyboard Moulding An In Lobby Tactile Keyboard Assembly MARCH 2000 10 5 16 MOVING KEY KEYBOARDS HIBAPE Insulation Sheet
113. arch 2000 SEE OVER NCR UPDATE INSTRUCTIONS Remove and discard the contents pages of Chapter 12 6 pages 12 6 i through to page 12 6 xii Insert new contents pages for Chapter 12 6 pages 12 6 i through to page 12 6 xii dated March 2000 Insert new Chapter 12 6 Appendix A pages 12 6 A 1 through to page 12 6 A 10 to follow Chapter 12 6 Page 12 6 282 Insert new Chapter 13 4 pages 13 4 1 through to page 13 4 48 to follow Chapter 13 3 Insert new section divider card for Section 18 NLX PC Core to follow Chapter 17 1 Insert new Chapter 18 9 pages 18 9 1 through to page 18 9 36 to follow the new Section 18 divider card Replace the Back Cover with the new Back Cover dated 0300 CZ NCR NCR 56XX Personas Self Service Financial Terminals Hardware Module Descriptions D2 0198 A 0300 The product described in this book is a licensed product of NCR Corporation Trademark Information It is the policy of NCR Corporation NCR to improve products as new technology components software and firmware become available NCR therefore reserves the right to change specifications without prior notice All features functions and operations described herein may not be marketed by NCR in all parts of the world In some instances photographs are of equipment prototypes Therefore before using this document consult with your NCR representative or NCR office for information that is applicable and current To maintain the qualit
114. ations Exit Bin Full Anti Fish Microswitch Entry During a deposit the shutter is closed only after the envelope clears the entry sensor During a dispense the envelope is held at the end of the transport such that the entry sensor remains blocked until the cardholder takes the envelope Second In addition to position monitoring the second sensor is used to initiate print ing During a deposit printing starts as soon as an envelope dears the sensor Merge Gate The merge gate sensor detects the position of the gate by means of a flag attached to the gate The gate is opened by the leading edge of an envelope entering the gate from the dispenser transport and closes when the trailing edge clears the gate During deposit operations the merge gate remains closed Exit The exit sensor is placed just beyond the end of the transport above the depos itory bin When an envelope dears this sensor it is assumed to have dropped intothe bin A blocked exit sensor is interpreted as a Bin Full condition During deposit operations the Bin Full condition becomes fatal on the third successive occurrence of the exit sensor being blocked 13 4 8 PROGRAMMABLE PRINTING DEPOSITORY WITH ENVELOPE DISPENSER OPTION Timing Disk The timing disk sensor monitors the rotation of one of the transport drive shafts It provides the timing pulses that the controller uses to determine envelope movement Anti Fish Finger An anti fish finge
115. c 445 0627688 Sheet 1 of 1 MOTORISED SHUTTER CONTROL MARCH 2000 12 3 14 THE 56XX ENHANCED CURRENCY DISPENSER Contents The 56XX Enhanced Currency Dispenser Chapter 12 6 INTRODUGTION i rtr oer er Hee te eget RR Seeds 12 6 1 MANUFACTURING IMPLEMENTATION POINTS 5 12 6 1 Improved Electronics IE or New Electronics Currency Dispenser 12 6 1 Enhanced Currency Dispenser eese eene 12 6 2 enmt reine tee 12 6 2 Note Thickness Sensor NTS 12 6 2 AREAS OF CHANGE ue onnenoni EURO UBND 12 6 2 Enhanced Currency Dispenser and IE Dispensers sees 12 6 2 ASIC Board 0 open e Epis 12 6 3 Note Thickness 12 6 3 ASIC CURRENCY DISPENSER CONTROL 12 6 3 NOTE THICKNESS SENSOR 85 2 0 12 6 4 GENERAL DESCRIPTION tre ete tet eee dene eh 12 6 5 56XX DISPENSER MODULE 12 6 5 OPERATIONAL ENVIRONMENT 2 2 0 1 12 6 5 VARIANTS one 12 6 5 CONTAINERS eei 12 6 6 Standard Plastic Currency 12 6 6
116. dispenser varies according which firmware level command has produced the response In all responses byte 0 gives the code of the firmware level command The following list gives only the values that apply to the dispenser shutter For other values refer to Chapter 12 6 Dispenser Format e 0 Firmware Level Command e 01 Stack command e 04 Clear Main Transport command e 13 Learn Bill Parameters command e Byte1 Main Dispenser Status See Chapter 12 6 for possible values e Byte2 Auxiliary Status Virtual Cassette 1 e 10 Exit shutter not closed or closed sensor failed indicating not closed or open sensor failed indicating open e Bytes 3 4 and 5 are for virtual casette types 2 3 and 4 and have the same description as byte 2 Presenter Format e 0 Firmware Level Command e 02 Present command e 06 Purge command e 1C Prepresent command e Bytel Presenter Status e 3C Shutter jammed closed closed during operation e 3D Shutter jammed open opened during operation e Shutter open sensor failed indicating open e 3F Shutter closed sensor failed indicating closed e Byte2 Novalues applicable to the shutter refer to chapter 12 6 MARCH 2000 12 3 8 MOTORISED SHUTTER CONTROL Exit Shutter Format The following M_DATA arereturned by the EXIT SHUTTER test e Byte 0 Firmware Level Command e 14 Exit Shutter command e Bytel e 00 Operation successful e 01 Shutter closed sensor i
117. dule from the controller board Place the keyboard assembly face down a suitable work surface Remove the three screws securing the bottom metal cover to the keyboard moulding and set aside the screws and the cover Disconnect the FDK connectors on the internal harness from 7 the keyboard controller board Disconnect the membrane connector from J 4 on the keyboard controller board Gently ease the controller board off the six metal stand off posts Lift off the clear plastic insulating sheet from stand off posts Unscrew the metal pillar and eleven screws securing the membrane clamp plate to the plastic moulding One of the screws is hidden by the internal harness Set the screws and pillar aside If the new membrane is supplied attached to a new clamp plate proceed to step 12 Mark the position of the old membrane on the clamp plate and then remove the membrane Peel the backing from the adhesive side of the replacement membrane Carefully position the new membrane on the clamp plate and press down Remove and check the interposer seal and if necessary replace it Refit the interposer seal Reassemble the keyboard by reversing steps 2 to 7 above Placethe keyboard assembly face down on a suitable work surface Remove the three screws securing the bottom metal cover to the keyboard 10 5 12 MOVING KEY KEYBOARDS moulding and set aside the screws and the cove
118. e driven The signal polarity at the connector is as follows Signal Function FACIA LIGHT 1 Light OFF 0 Light ON The In Service Indicator and Facia Light connector is the 4 way header connector J 15 which has the following pinout ISI 3 1 24 VOLTS FACIA LIGHT 4 2 24 VOLTS PC I O THROUGH CONNECTIONS The NLX Miscellaneous Interface Board provides the following through connecti ons e SDC Interface e Miscellaneous I O which includes Reset Comms LED Beeper Mode Switch SSPA INTERFACE The signals connect to the SSPA module within the PC Core via a 15 way high density cable The SSPA connector is on a split ground plane with optional connections from the split plane to either logic or chassis ground through OR resistors The screw lock mountings for the connector also have optional connections to either logic or chassis ground signals are decoupled to the split ground plane with 100 pF capacitors to logic ground The SSPA connector is a 15 way high density type with the following pinout 1 TAL OUT 6 SDC DATA P 11 SDC DATA N 2 TAL IN 7 SDC RESETP 12 SDC RESET 3 GND 8 EXT RESETb 13 RESET GND 4 BEEPER A 9 SUPERVISOR 14 SUP GND 5 BEEPER B 10 COMMS LEDb 15 N C 18 9 14 NLX PC MISCELLANEOUS INTERFACE BOARD SDC INTERFACE Through connection is provided for the SDC interf
119. e following addresses and descriptions Address RDb WRb Description 01FE8H H L Write to port A 01FE9H H L Write to port B 01FEAH H L Write to port C 01FEBH H L Write configuration 18 9 7 NLX PC CORE MISCELLANEOUS INTERFACE BOARD Data I O Lines The 8255 PIA on the Misc I F Board is designed to function in Mode 0 only The control word for this configuration must be set to 90H as shown Ports below Control Word Bit 7 Bits 6 5 Bit 4 Bit 3 Bit 2 Bit 1 Bit 0 Port A Address RDb WRb Description 01FE8H L H Read port A data 01FE9H L H Read port B data 01FEAH L H Read port C data 01FEBH L H Illegal combination Mode Set flag 1 active Group A Mode Selection 00 Mode 0 01 Mode 1 1X Mode 2 Port A 1 input 0 output Port C Upper 1 input 0 output Group B Mode Selection 1 Mode 1 0 Mode 0 Port B 1 input 0 output Port C Lower 1 input 0 output Port A lines are buffered by a 74LS241 device and are always inputs Port A monitors the alarms the night deposit door and the presence of any money bag deposited into the night deposit safe Port A Bit 7 Bit 6 Bit 5 Bit 4 Bit 3 Bit 2 Bit 1 Bit 0 Port B Door bolt state night deposit door Bag drop switch night deposit safe Safe sensor No Safe sensor No Safe sensor No Safe sensor No Safe sensor No Safe sensor No Port lines are always ou
120. e merge gate is spring loaded and in its rest position blocks the path from the dispenser During a dispense operation the gate is pushed open by the passing envelope and guides the envelope into the external transport Envelope Dispenser The envelope dispenser consists of two main components a pick mechanism and transport and an envelope cassette Pick Mechanism The pick mechanism is attached to the depository transport The mechanism uses flat belts to drive an envelope into a narrow throat where a soft roller ensures that only a single envelope is picked 13 4 4 PROGRAMMABLE PRINTING DEPOSITORY WITH ENVELOPE DISPENSER OPTION Cassette The cassette is designed to hold a stack of envelopes up to 150mm 5 90in high The cassette can only be removed from the dispenser after first removing the depository bin Print Module The print module is a drop on demand ink jet print head capable of generat ing a matrix of dots to form characters on a passing envelope When the PPD EDO is powered up but idle the print head continually spits ink to keep the nozzles clear If there is no envelope at the print position the ink hits an absorbent pad The spit rate depends on the ambient temperature as follows Temperature Spit Rate Above 36 97 3 every 6 seconds 19T to 36 67 to 97 3 every 18 seconds 14T to 19 57 5 F to 67 every 12 seconds Below 14 57 5 every 6 seconds At power on or following a reset
121. e or reload the depository firmware 13 4 23 PROGRAMMABLE PRINTING DEPOSITORY WITH ENVELOPE DISPENSER OPTION Switch Setting Swi SW2 SW3 SW4 SW5 SW6 SW7 SW8 0 0 1 0 0 0 0 1 Test Result LEDs Status 5 8 Internal data fault in lower SRAM 9H Internal data fault in upper SRAM AH External data fault in lower SRAM BH External data fault in upper SRAM LEVEL 1 DIAGNOSTICS DEPOSITORY The level 1 diagnostics tests available for the envelope depository are Deposit and Print Data Deposit and Print Serial No Shutter Sensor Status Increment Serial Number Clear Transport Disable Depository SDC Turnaround Run to Run If a latchfast bin is fitted an additional test is available on the enve lope depository TI menu e Tamper Indication Looping is allowed on all tests NOTE TheM DATA and M STATUS codes for the tests are listed after the test descriptions TEST DESCRIPTIONS Deposit and Print Data The Deposit and Print Data test is similar to a normal deposit operation The depository is enabled and the operator is prompted to insert an envelope This must be done within 10 seconds If an envelope is deposited the ASCII characters LDTX are printed on it 20 times as it is transported tothe bin At the end of the test the operator is prompted to verify acceptability of print position and quality The serial number is not incremented during this test The tallies are not incremented and error recovery is
122. el 1 diagnostic test are available in the ATM to test the following devices that are connected to the Misc I F Board e Indicators e Facia light e In service indicator e Remote relay indicator e Remote status indicators Proximity Detector Nightsafe depository Alarms Media entry indicators Indicators The tests offered on the Indicators menu are On board Turnaround Test Facia Light Indicator In Service Indicator Remote Relay Indicator Remote Status Indicators Edge of Board Turnaround SDC Turnaround Looping is allowed on all tests NOTE The indicators will be returned to their original state at the end of test On Board Turnaround Test The on board turnaround test performs an on board parallel turnaround test by using line P1 5 of the 80C32 to provide the loop between ports and Facia Light Indicator The facia light indicator test turns on the facia light for three seconds and then turns the light off for three seconds In Service Indicator The in service indicator test causes the in service indicator to be visible for three seconds Remote Relay Indicator The remote relay indicator test energizes and de energizes the remote relay for three seconds Remote Status Indicators The remote status indicators test illuminates in sequence the three LEDs on the remote status indicator panel for three seconds until all three LEDs are lit Then the LEDs are turned off 18 9 22 NLX PC MISCELL
123. eposit was not recorded owing to the bag drop switch being initially closed Even if a deposit is made it cannot be recorded as the switch is considered to be faulty 18 9 26 NLX CORE MISCELLANEOUS INTERFACE BOARD SCHEMATIC DIAGRAMS The following pages contain the assembly drawing and the schematic diagrams for the NLX Miscellaneous nterface Board e Miscellaneous Interface Assembly e NLX Miscellaneous I nterface Schematic Sheets 1 to 7 18 9 27 NLX CORE MISCELLANEOUS INTERFACE BOARD v Y 5 2 306 1 13385 40920 cuo 3nios 10 040013 9606 90 S 1 N 31 25 6661 C22 1H91Y4409 8801 338 0 0 SNIVLU3d 11 HIHA 01 NON 276303543405 30 351 ONY 3ONWNGLNIVM 18 355 3 1 OSIN XIN SAWN 1 058405 cies LINN 1 O3A0uddY 01 LON SI ONY 19113013000 1719 1213 303479 834013 30 38 01 1 11 8809 P3 6 D OUDU j YON 86 Mr 0Z 31v0 19 5130 51 ONY
124. er SRAM If the board is populated with only one SRAM then the error codes refer to the upper or lower half of tested memory Test 03H SRAM Address Purpose To check that there are no hard faults in memory not allocated as NVRAM Description The test executes the following sequence 1 2 3 4 The SRAM boundaries calculated as in Test 02H is written to all SRAM under test and verified OF FH is written to Byte 0 of SRAM under test and verified A read back is performed by enabling one and only one address line These are the diagonal addresses 1 2 4 8 If an address line fails to all of SRAM under test the data read back is OFFH If an address line fails internally to one bit of SRAM then the data read back is neither OOH or OFFH 18 9 20 NLX PC MISCELLANEOUS INTERFACE BOARD Test Results LED Status Pass 8H Data error while verifying write 9H Data error while verifying OFFH write at address 0000 or 8000H AH Lower SRAM address bus error in lower 8 lines BAO 7 BH Lower SRAM address bus error in upper 8 lines 15 CH Upper SRAM address bus error in lower 8 lines BAO 7 DH Upper SRAM address bus error in upper 8 lines 15 EH Chip select fault If the board is populated with only one SRAM then the error codes refer to the upper or lower half of tested memory 18 9 21 NLX PC CORE MISCELLANEOUS INTERFACE BOARD LEVEL 1 DIAGNOSTICS Lev
125. es Chapters within the sec tions describe a single module within that group for example Chapter 10 1 is for the Alphanumeric Membrane Keyboard and Chapter 10 2 is for the Numeric M embrane K eyboard The chapters within Section 1 give general information on the ranges of SSFTs and tell you where to find more detailed information within the book i MARCH 2000 Chapter Numbering Chapters are numbered within the sections by numbers such as 7 8 meaning Section 7 Chapter 8 or 9 3 meaning Section 9 Chapter 3 The page numbers are of the form 7 7 1 7 7 2 7 7 3 9 3 1 9 3 2 9 3 3 and so on The exception to this is where we have included as appendices handbooks for vendor products for example the TEC Service Manual for the 40 Column Receipt J ournal Printer and the Zenith manual for the Colour Monitor In these cases we have left the numbering of the original intact and they do not follow the main sequence of numbering of the overall book UPDATES From time to time you will receive updates as modules are changed or new modules are issued DATES ON PAGES When new chapters are issued to the manual the pages do not have a date on them If those pages are subsequently revised then they will have the print date of the update at the foot An update package can therefore have a mixture of new undated and revised dated pages REVISION RECORD The Revision Record following the main Contents pages gives a list
126. et by its internal oscillator and an external crystal This 12 MHz frequency provides the required transfer rate on the SDC link 187 5 Kbits sec with the on chip UART operating in Mode 2 Clock requency 64 Port Assignment The processor 1 ports are assigned as follows Port Assignment 0 0 0 7 Multiplexed Address data Bus ADO 7 P2 0 P2 7 Address Bus 8 15 P1 0 LED Indicator 1 1 1 LED Indicator 2 0 1 1 2 LED Indicator 3 P1 3 LED Indicator 4 P1 4 Test Interface P1 5 Turnaround Test Enable TRNTST 1b P1 6 Test Interface 1 7 SDC Transceiver Control 0 Transmit 1 Receive 18 9 4 NLX PC MISCELLANEOUS INTERFACE BOARD Port Assignment P3 0 SDC Receive Data RXD P3 1 SDC Transmit Data TXD P3 6 Data Memory Write Strobe WRb P3 7 Data Memory Read Strobe RDb All other ports are unassigned Ports P1 and P2 are assigned as individual bits therefore output to these ports should be performed as bit operations to avoid accidental corruption of other bits Reset puts all 1 port pins in a tri state condition They are pulled high by internal pull ups Address Bus The port O address data bus is demultiplexed using a 74F573 octal transparent latch strobed by ALE Port 2 provides the high order address byte during accesses to external program data memory and 1 Data Bus The data bus is buffered using a 74F 245 octal transceiver The transceiver enable is
127. et type state 2 The following bytes EPROM are reserved for level 0 diagnostics PROM Type 16Kx8 32K x8 64K 8 27128 27256 27512 Reserved 07FFBH OFFFBH to be set 0 07FFCH OFFFCH to zero 0 07FFDH OFFFDH EPROM 07 OFFFEH sumcheck O3FFFH 07 OFFFFH Test 02H SRAM Data Purpose test all SRAM not allocated as non volatile RAM Description The test executes the following sequence 1 SRAM data area boundaries are calculated as follows e Check for NVRAM area check bytes Location Byte OFFFFH OFFFEH 055H OFFFDH 000H OFFFCH OFFH OFFFBH High byte of NVRAM base OFFFAH Low byte of NVRAM base Check locations 08000 and 08001H for the presence of a second SRAM device 18 9 19 MISCELLANEOUS INTERFACE BOARD e Check the following locations Location Byte OFFF9H Program loaded flag OFFF8H High byte program store base OFFF7H Low byte program store base OFFF6H High byte program store end OFFF5H Low byte program store end 2 The first two bytes of SRAM under test are checked for any faults external tothe SRAM 3 A one is rotated through each byte the SRAM under test to check for internal SRAM faults Test Results LED 8H 9H AH BH Status Pass Internal data error in lower SRAM Internal data error in upper SRAM External data fault on lower SRAM External data fault on upp
128. face horizontal press the probe gently against the blad der until a droplet of ink covers most of the print face Normally ink appears in three drops releasethe pressure when the drops join up 13 4 18 PROGRAMMABLE PRINTING DEPOSITORY WITH ENVELOPE DISPENSER OPTION 4 Remove the probe and allow the ink to absorb slowly back into the print head for approximately 30 seconds 5 Wipe off any excess ink with a lint free tissue Ink Pad Repositioning At every service call the absorbent ink pad should be checked and if neces sary repositioned to bring a fresh area into use 13 4 19 PROGRAMMABLE PRINTING DEPOSITORY WITH ENVELOPE DISPENSER OPTION LUBRICATION GENERAL INSTRUCTIONS The following general instructions must be observed Useclean lubricant from properly labelled containers e Avoid excessive lubrication apply only enough to provide a thin coating on the entire bearing area or surface e All parts to be lubricated should be free from dust corrosion and metal chips e NCR lubricants should be thoroughly mixed before use uniform consist ency and colour denote adequate mixing LUBRICATION POINTS When the module is assembled or reworked the bearings and spring anchor points shown below require lubrication with NCR No 1 Grease Self Aligning Bearings B Spring Anchor Points C Bearings on Link Arms TROUBLESHOOTING None LEVEL 0 DIAGNOSTICS When the control board
129. g to EEPROM 5886 personaS86 The 40 column printers used in the 5886 ATM differ from those described in the TEC service manual as follows e The receipt printer is mechanically the same as the printer described as model 58708 It differs from this in that it has an SDC I F board in place of the RS232 board used by the 5870 When referring to the Disassembly Assembly procedures you will have to switch between the 58 descrip tions and the 5870R descriptions depending on which part of the printer is being worked on e The journal printer is similar to the model described as the 58 but uses a different base plate e Themounting tray for the printers in the ATM is different from that illus trated 6 11 2 MOVING KEY KEYBOARDS Contents Moving Key Keyboards Chapter 10 5 GENERAL DESCRIPTION yer e e e E 10 5 1 KEYBOARD 10 5 1 Numeric Non Tactile 10 5 1 Numeric Tactile 2 10 5 2 5670 5886 Numeric Tactile 10 5 2 Alphanumeric Keyboards em odii etie 10 5 2 PDK Keyboards pt teda RIDE 10 5 3 5886 FDK Tactile 10 5 3 CARDHOLDER 10 5 3 FUNCTION DISPLAY KEY 2 000 10 5 4 KEYBOARD MATRICES rn
130. grams are on the following 10 pages 125 3 5405 35 4814 AN3 2 1041 0 SOLOW 9 sr _ 7 879 8 o 0 ou z oooo oooooooooooo oooooooo 2 a 1 56 0000 osr 205 1 ZIHTZISTTIHSUTH 968 n 069 T oo 87 00 058 1 da OO 00 184 00 006 4 IL 1962 H 8 TL Dues 20 nu DD 084 20 0082X ooze g o 09220 o OOOO o 90 Qi 2618921 8021 801 18601 8 S68 Ej unies o o Dott 5 082 82145214 692 899 164 lt 8 lt 2 8098 0 06220 f 00 00 200 00 81 e zeoo 201800 2 003 000 EX B 019 estu wu oun 200 S 50652 S nus d nuf I I II 3300609 90035 Ean Tryon Sein 5006113 n 005 2009 6300 E DBUOz 3 00 810 Dnsgiu 0949700 411400668 3051002 25400 EJ Exnuseo 2 na INI
131. hardware consists of the following parts Security shutter Transport system Envelope dispenser pick mechanism Envelope cassette Print module Depository bin Control module Sensors Security Shutter The motorized security shutter is mounted on the facia and is controlled by the depository firmware Sensors mounted on the shutter assembly indicate to the firmware whether the shutter is open or closed Refer to chapter 12 3 for details of the shutter module Transport System The transport system is a motorized flat belt system designed to transport envelope of up to 12 7mm 0 5in thick from the access slot in the facia to the depository bin Sensors are placed at various points along the transport in order to monitor the movement of an envelope When an envelope dispenser is fitted the dispenser transport feeds the envelope into the depository transport a merge gate The transport carries the envelope to the access slot where it is presented to the cardholder If the envelope is not removed the transport will either drive it out through the access slot or retract it and move it to the depository bin The system consists of three main parts e Theexternal transport running from the shutter to the merge gate e The main transport which carries the envelopes from the merge gate past the print head and into the depository bin e Themerge gate which directs envelopes from the dispenser into the exter nal transport Th
132. hen microswitch is fitted to act as a bin in sensor In addition to the depository sensors the control board monitors two sen sors on the security shutter and the four sensors on the envelope dispenser if fitted As the depository hardware and firmware is designed to be compatible with older ATM software confusion can arise over the names of some sensors The following table lists and briefly describes all the sensors in the depository Name Alternative Names Description Entry Detects envelopes entering the transport during deposits and being presented when dispensed Second Print or At Print This sensor is used to track the movement of envelopes and also to trigger printing during a deposit Merge Gate See NOTE Located on the Merge Gate mechanism this sensor is used to track the movement of envelopes from the dis penser transport into the external transport Exit Bin Full Detects envelopes leaving the transport Timing Disk Monitors rotation of the depository transport drive shafts Bin In Detects the presence of a depository bin Anti Fish Tamper or Fish Located on the Anti Fish finger this sensor monitors the position of the finger NOTE other depositories used in the personas 56XX ATMs the third sensor is the At Print sensor See also State Of Health Reporting 13 4 7 PROGRAMMABLE PRINTING DEPOSITORY WITH ENVELOPE DISPENSER OPTION Sensor Loc
133. holder and then deposited by the holder via a single facia access slot During the deposit operation the envelope is printed with either a 4 digit serial number or a code of up to 80 characters defined by the customer applica tion The module can be configured two ways e Depository only e Depository with envelope dispenser NOTE Theenvelope dispenser will be released after the initial release of the 5886 The remainder of this chapter makes reference to the dispenser but does not fully describe it The chapter will be updated to include final details of the dispenser when it is released DEPOSITORY BINS The depository can use the following types of bin e Standard an open topped bin allowing easy access to deposited media e Standard with access door open topped and with a door at the rear to allow access to deposited media without removing the bin from the ATM e Latchfast a closed design with a media entry slot which is opened and closed automatically as the bin is inserted and withdrawn from the depos itory Access to deposited media is through a door at the rear secured by a sealable catch The standard bin is the same as the one used on the 56xx and personaS range of ATMs The other two bins are slightly modified versions of the exist ing 56xx and personas style bins The modified bins are backwards compatible and replace the existing bins for new production of personas ATMs DISPENSER The envelope dispenser
134. hrough the following five services Nightsafe Alarms Indicators Proximity detector Media entry indicators 18 9 1 NLX PC CORE MISCELLANEOUS INTERFACE BOARD NIGHTSAFE SERVICE The nightsafe depository service is responsible for the access and control of the Nightsafe Depository NSD which is situated next to the terminal Three types of NSD device are supported e The nightsafe supports monitoring of the bag drop switch only during a deposit e Theterminal e Controls the door bolt e Monitors the bag drop switch during a deposit e Theterminal e controls the door bolt e Monitors the bag drop switch during a deposit e Senses that the door has been closed after the deposit ALARMS SERVICE The Alarms Service senses and reports changes in the state of the six safe sensors The service polls the input lines and returns an unsolicited response if a change of state is detected which lasts for at least 200 ms INDICATORS SERVICE The Indicators Service is responsible for access and control of the following Remote status monitor Remote relay In service indicator Facia light Remote power on off PROXIMITY DETECTOR SERVICE The Proximity Detector Service is provided for backwards compatibility Because there is no proximity detector present on the NL X Misc I F Board unsolicited response is never returned A solicited response will return Inactive al ways MEDIA ENTRY INDICATORS SERVICE The Media Entry Indicator
135. i fish finger is in its normal position If a transport blockage is detected the shutter is operated and the trans port driven for 10 seconds If an envelope is detected passing the printhead an attempt is made to print the data last sent to the print buffer A bin overfill condition will be returned as fatal if it is the third consecu tive occurrence of this state NOTE GOOD status is returned if there is no blockage detected Disable Depository The Disable Depository test disables the depository closing the shutter and stopping the transport If an envelope is in the transport when a Disable Depository command is received the transport will continue running until the envelope exits the transport or a jam is detected e For a deposited envelope the transport will continue to drive the envelope through to the depository bin e f an envelope is being dispensed it will either be driven out through the shutter or it will be retracted and driven through to the depository bin 13 4 25 PROGRAMMABLE PRINTING DEPOSITORY WITH ENVELOPE DISPENSER OPTION NOTE Whether an envelope is driven out or retracted is a configuration option under customer control at the time of system build The default configuration is to drive an envelope out SDC Turnaround The SDC Turnaround test carries out a turnaround test between the SDC service and the module Run to Run The Run to Run test automatically performs in sequence the following tests
136. ing Sheet 1 of 3 Dispenser Control Board J3 js T5 LED BLACK 5 T5 LED RED TS LED T4 LED BLACK 321 BLACK BL T4 LED T4 LED RED LED BLACK Bi T3 LED RED T3 LED 13 gt PUROF LED 2 Act i PUROF LED LED bun 8 PLVDT LED 54 io PLVDT LED ley Pre LVDT lt FED 488 T2 LED 56 T2 LED M LED T ip TILED 4 16 gt TILED Purge Path bs PURGE IN 2 LED and GND lt Microswitch 24 gt e 1 J4 P27 al MAIN TD LED MAIN TD LED 5 add MAINTD Ls Timing Disk P19 5 gt CLUP LED 7 CLUP LED Clamp Up Sensor I CLAMP UP 26 ded PRESTD LED rm ji PRESTD LED 125 Timing 5 PRTDINT 21 Disk P20 CLDOWN LED iy m CLDOWN LED 5 2 a CLAMPDN Sensof 12 6 A 6 PERSONAS86 CURRENCY DISPENSER STAGE 1 Presenter Cabling Sheet 2 of 3 206 1 gt TSENS E G
137. ion Terminal Control Module ISA Bus TCM System board ISA TCM Bus Board ISA TCM Video Graphics Array Disk Interconnect ISA TCM 1 O Board 5682 Board ATMs ISA TCM 1 O Board 5663 HI3 Terminal Control Module 13 System Board HI3 Bus Board Miscellaneous Driver Board Advanced System Board 56701 Board 5670 ISA Expansion Board Document Processing Document Processing Module ATM The Document Processing M odule xi MARCH 2000 CONTENTS Section 17 Standard PC Core 17 1 The Standard PC Core Section 18 NLX PC Core 18 1 MARCH 2000 NLX PC Core Miscelaneous nterface Board xii REVISION RECORD Revision Record Use the following table to check if your manual is up to date The revision date that appears on each page is given in the last column Section Front matter Chapter Front cover Title Page Preface FCC Statement Safety Information Contents Revision Record 1 General Description 2 PC Core 1 1 1 2 1 3 1 4 1 5 1 6 1 7 2 1 2 2 2 3 2 4 2 5 3 Power Supply and Distribution 3 1 3 3 3 4 3 5 3 6 Page Number i ii iii to iv v to vi vii to xii xiii to xx Divider Card 1 1 i to 1 1 12 1 2 i to 1 2 9 1 3 i to 1 3 9 1 4 i to 1 4 8 1 5 i to 1 5 9 1 6 i to 1 6 8 1 7 i to 1 7 12 Divider Card 2 1 i to 2 1 5 FO 1 to FO 4 2 2 ito 2 2 51 2 3 i to 2 3 65 FO 1 to FO 19 2 4 110 2 4 4 2 5 i to 2 5 1 FO 1 Divider
138. ion The diagnostic reset signal is pulled high by resistor on the Misc I F Board TURNAROUND TEST A logic 0 on Port 1 bit 5 of the 80C32 TRNTST 1b allows software controlled turnaround testing of the PIA where the Port B lines of the PIA are looped back into Port a logic 1 on TRNTST 1b allows normal operation MISCELLANEOUS INTERFACE CONNECTORS The following Miscellaneous Interface connectors are provided by the NLX Misc I F Secondary Node Tamper Switch Media Entry E Indicators 2 Alarm Sensors Night Deposit and Remote Relay Remote Status ndicators Remote Power Driver 5665 Advertising Light In Service Indicator and Facia Lights The interfaces for the Night Deposit and Remote Relay are on an off board driver pcb Tamper Switch The tamper switch 2 way header connector 6 pinout shown below allows internal PC security switch to be connected to the alarms circuit The signals are routed through the SSPA connector to a header on the SSPA board which provides the interface for the switch The ATM alarms harness connects to the tamper switch connector 1 TAL OUT 2 TAL IN 18 9 10 NLX PC CORE MISCELLANEOUS INTERFACE BOARD Media Entry Exit Indicators Drive is provided by the Misc I F Board for eight MEIs Two drivers per MEI are used to provide sufficient current The signal polarity at the connector is as follows Indicator Function 1 OFF
139. is a separate module attached to the depository It is controlled by the depository firmware and shares the external part of the depository transport The dispenser includes a removable envelope cassette 13 4 2 PROGRAMMABLE PRINTING DEPOSITORY WITH ENVELOPE DISPENSER OPTION ENVELOPE SPECIFICATION Size The size of envelope that can be used in the PPD EDO is as follows e Length Minimum 203mm 8 0in Maximum 254mm 10 0in Width Minimum 99mm 3 901 e Maximum 111mm 4 37in Paper The paper used to make the envelopes must have the following characteris tics Paper Weight 77 to 100gm m Burst Strength 1 34 to 3 8kg cm Percentage of filler material lt 20 Sizing COBB 28gm nv Smoothness Bendtsen 450mls min pH value 5 to 7 Construction The recommended construction details for the envelopes are e Flapon thelongest side e Self seal flap with adhesive along the complete length of the flap e No apertures or holes are permissible within a central band 54mm 2 13in wide along the complete length of the envelope Moisture dependent seals are not recommended for ATM use Colour The preferred background colour of the envelope within the print area is white However alternatives are acceptable provided that characters are legi ble when produced by black or purple inks 13 4 3 PROGRAMMABLE PRINTING DEPOSITORY WITH ENVELOPE DISPENSER OPTION FUNCTIONAL DESCRIPTION HARDWARE The PPD EDO
140. is powered up or receives a reset command part of the firmware known as the E xecution Diagnostic Subsystem EDS automatically carries out a series of tests under the control of the Execution Processor The tests run in start up mode that is they execute in sequence without operator intervention The tests check the basic functions of the board such as the operation of the processor EPROM and SRAM Limited testing is also carried out on the ADC If start up is successful control is passed to the depos itory application firmware Test results are displayed on a bank of four LEDs The EDS may also be controlled via a Remote Diagnostics Interface con nector which provides access to the LED and Reset signals An 8 pole switch pack is provided to run selected tests These are SDC slave node tests and details of these can be found in Chapter 2 3 One of these 13 4 20 PROGRAMMABLE PRINTING DEPOSITORY WITH ENVELOPE DISPENSER OPTION tests can be used to clear NVRAM and so force the ATM to download the depository firmware following the next system reset NOTE TheEDS does not test the sensor circuits These can be tested fully using Level 1 Diagnostics INTERFACES There are two interfaces to the Execution Diagnostics Subsystem e On board LEDs e Hard wired Remote Diagnostic Interface RDI LED Interface
141. l Extension Harness The cardholder keyboard internal extension harness is a one to one ribbon cable used to connect the membrane connector to a connector on the end of the keyboard moulding when the keyboard controller board is external to the keyboard module External Harness The cardholder keyboard external harness is a one to one ribbon cable used to connect between the connector on the end of the keyboard moulding and connector J 4 on the keyboard controller board when the controller board is external to the keyboard module 10 5 9 MARCH 2000 MOVING KEY KEYBOARDS FDK Keyboard Keyboard Connector On the FDK keyboard each membrane is brought out through a separate 8 way connector and is connected through the FDK harness to the keyboard connector The pinouts for both membrane connectors are shown below Left FDK Right FDK FDKLH 1 4 FDKRH 4 2 RXMAT5 3 RXMAT1 RXMAT6 4 RXMAT2 RXMAT7 5 KEY 6 KEY 7 8 01981005 009 5674 75 FDK Extension Harness In the 5674 75 range of ATMs the FDK membranes are connected to the FDK harness through an extension harness LEFT TO FDK RIGHT FDK LEFT 315 FDK_RIGHT RXMAT 4 0 2 9 10 2 RXMAT 5 RXMAT 1 3 7 8 3 RXMAT 6 RXMAT 2
142. lt 9 SV e 081 8 8 Cans 9172 908 es 5 gam 8L ONF 6 8 41181 L i E3 3089 39 T mo verek 2 91 45 8 3089 d tel yi LAISI 814 pam 4083 ELLI croit AU 9 MEI 3089 1 951 9558 5 10907193 61 E GND t Le eels VL 413538 IDA 608 o1 2145509 se 25019 se 3400 919201 021 NLX Miscellaneous Interface Board Schematic Sheet 3 of 7 18 9 31 4 5 2 8608F90 Sbb esas __ A8 09809 1 0310448 3 1 SnO3NVTT3OSIW XN 030 194039 83401330 88 881010 5661 108 02 3110 P131 1515 1 3 YON X88 i 85 10 V Ada 42508704 Qr 2 53 Qv c aan QVE 0 2208 QUE QN3Sd 480852 amp 2 205 6 Y 2 221253 107 3 98212 8400 NLX CORE MISCELLANEOUS INTERFACE BOARD 8 3861 4 20826 id NLX Miscellaneous Interface Board Schematic Sheet 4 of 7 18 9 32 NLX PC CORE MISCELLANEOUS INTERFACE BOARD
143. mation required to troubleshoot rework and repair the printers is contained in the manufacturer s service manual The manufacturer s reference numbers are e Document number E 0 30126 e Model number N 40C DT The service manual is available as a CD containing e Adobe Acrobat PDF files of e the body of the manual e the schematic diagrams e The source files as supplied by TEC e MS Word files and associated graphics for the body of the manual e TIFF files for the scanned schematic diagrams The service manual is available from Repair Development in Peachtree The PDF files are also available on the intranet via the usual Information Solutions Download pages 6 11 1 40 COLUMN THERMAL PRINTERS SERVICE INFORMATION Field service information is contained in Chapter 13 11 of the FM 0547 Service Aids Mini Manual SAMM CORRECTIONS AND CLARIFICATIONS The following sections explain known errors and points of confusion in the TEC Service Manual BLACK MARK CALIBRATION In Appendix A Diagnostics on page A 20 Part 3 reads 3 Press the RESET button SW2 The printer calibrates the black mark sensor level with feeding and stores the setting to EEPROM This should be read as 3 Press the RESET button SW2 wait until the level 0 diagnostic tests are complete LEDs no longer flashing and then press the Paper Feed button The printer feeds paper cal ibrates the black mark sensor level and stores the settin
144. ndicated closed when it should have been not closed e Byte2 00 Operation successful e 01 Shutter open sensor indicated open when it should have been not open Byte3 e 00 Operation successful 01 Shutter closed sensor indicated not closed when it should have been closed e Byte 4 e 00 successful e 01 Shutter open sensor indicated not open when it should have been open Sensor Switch Status Format The M DATA returned by the SENSOR SWITCH STATUS test relevant to the shutter are as follows e 0 Firmware Level Command e 17 5 5 Test command e Byte 7 Exit shutter open sensor 00 dosed 01 open e Byte 8 Exit shutter closed sensor 00 open 01 closed Envelope Depository Shutter The SHUTTER SENSOR STATUS test on the envelope depository level 1 diagnostics menu opens and doses the shutter and then displays the status of the following sensors as M DATA Transport sensors Shutter sensors Bin full sensor Timing disk sensor M STATUS TheM STATUS returned for the envelope depository includes four values for the shutter 02 TRAN JAM SHUT UP transport jam and shutter jammed open 03 JAM SHUT UP transport jam and shutter jammed closed 04 SHUT JAM UP shutter jammed open 05 SHUT JAM DOWN shutter jammed closed 12 3 9 2000 MOTORISED SHUTTER CONTROL M_DATA TheM DATA applicable to the depository shutter is as follows e Byte 0 Transport
145. ng the replacement of the following components Membrane or membrane sub assembly Keytips As the procedures for replacing the membrane and keytips on the various keyboards are similar the procedures are described with illustrations of a numeric tactile keyboard in both in lobby and through the wall variations The figures also show the HI BAPE module inside the keyboard moulding If a keyboard controller is not present you will just have the internal harness con nected directly to the membrane Membrane Keytip Place the keyboard assembly face down on a suitable work surface Remove the screws securing the bottom metal cover to the keyboard moulding and set aside the screws and the cover Disconnect the FDK connectors the internal harness from J and J 7 the keyboard controller board Disconnect the membrane connector from J 4 on the controller board Gently ease the controller board off the stand off posts Lift off the clear plastic insulating sheet Unscrew the six screws securing the membrane sub assembly If the new membrane is supplied attached to a new clamp plate proceed to step 12 Mark the position of the old membrane on the clamp plate and then remove the membrane Peel the backing from the adhesive side of the replacement membrane Carefully position the new membrane on the clamp plate and press down In lobby keyboards remove and check the rubber click action seal
146. not attempted 13 4 24 PROGRAMMABLE PRINTING DEPOSITORY WITH ENVELOPE DISPENSER OPTION Deposit and Print Serial No The Deposit and Print Serial Number test is similar to a normal deposit oper ation The depository is enabled and the operator is prompted to insert an envelope This must be done within 10 seconds If an envelope is deposited the serial number is printed on it 10 times as it is transported to the bin At the end of the test the operator is prompted to verify acceptability of print position and quality The serial number is incremented during this test The tallies are not incremented and error recovery is not attempted Shutter Sensor Status The Shutter Sensor Status test opens and closes the shutter and then returns the status of the following sensors e Shutter sensors e Entry second merge gate and bin full exit sensors e Timing Disk sensor Increment Serial Number The Increment Serial Number test increments the stored serial number by one This test can only be verified by performing two successful Deposit and Print Serial No tests one carried out before the test and one after The serial numbers on the two envelopes should then be compared Clear Transport The Clear Transport test checks that the depository is clear and operable The clear transport procedure 1 Checks the shutter operation 2 Interrogates the transport sensors 3 Checks the printhead is properly installed 4 Checks the ant
147. nters Chapter 6 11 GENERAL DESCRIPTION 6 11 1 REWORK INFORMATION 22 2 2204 220002000000600000000500000000000505005050 6 11 1 SERVICE INFORMATION inicie GERENS 6 11 2 CORRECTIONS AND CLARIFICATIONS 6 11 2 BLACK MARK CALIBRATION eese enne nennen nennen enne enne ns 6 11 2 3886 p rson a580 neret et igtur qe Ue deese ege ee 6 11 2 6 11 i 40 COLUMN THERMAL PRINTERS 6 11 1 40 COLUMN THERMAL PRINTERS Chapter 6 11 TEC 40 Column Thermal Printers GENERAL DESCRIPTION This chapter introduces the 40 column thermal printers made by the Toshiba TEC Corporation The original range of printers were designed to be direct replacements for the 40 column thermal printers A number of printer assemblies are made from a limited range of compo nents e Receipt only printers with either RS232 or SDC I F boards e Journal only printers with either RS232 or SDC I F boards Combined receipt and journal printers sharing a single SDC I F board receipt printers have a variety of transport configurations to suit par ticular ATMs This chapter has been added to the Module Descriptions publication to identify errors changes and additions that are not covered by the manufac turer s original service manual REWORK INFORMATION The infor
148. ntroller board do not require any preventive maintenance ADJUSTMENTS 5674 75 Dispenser Shutter The dispenser shutter on the 5674 75 ATM requires to be adjusted so that when the shutter is closed it does not strike the facia Shutter Drive Pin Adjust the shutter as follows 1 Turn the gear wheels by hand until the drive pin is as near as possible to top dead centre see illustration 2 Check for a gap of 0 13 mm 0 005 in between the shutter and the facia moulding 3 Slacken the four bolts attaching the shutter assembly to the facia mould ing and adjust the assembly until the gap in step 2 is achieved 4 Tighten the bolts and check the gap again There are no other adjustments associated with the dispenser or deposi tory shutters or control board MARCH 2000 12 3 6 MOTORISED SHUTTER CONTROL personaS86 Dispenser and Depository Shutters The 5 86 shutters are fastened to studs on the lower face of the ATM sleeve assembly by M6 nuts see the following illustration The shutter assemblies can be moved towards and away from the facia As the shutter blade reaches the top of its travel closed position it contacts angled security tabs attached to the facia These tabs serve the double function of moving the shutter blade into tight contact with the facia opening and of preventing the blade being forced back in the event of vandal attack M6 Nuts Set the shutter assembly to the facia as follows
149. oard and therefore no selectable Level 0 tests The following three tests are run at start up e Test 01H Microcontroller confidence and EPROM sumcheck e Test 02H SRAM data Test 03H SRAM address Error Reporting The four LEDs on the NLX Miscellaneous Interface Board indicate the results of the level O diagnostics start up tests While a test is running its number is displayed on LEDs 1to3 415 OFF as shown below LED 4 3 2 1 0 lt Test ID gt Test 01H Microcontroller Confidence And EPROM Sumcheck Purpose To test the microcontroller MCU and check that the contents of the EPROM are valid Description The test performs the following steps 1 Check the required MCU commands flags and registers needed to per form sumcheck on the EPROM Perform an EPROM sumcheck Perform internal RAM checking using rolling one s technique Check Remaining MCU commands flags and registers Test microcontroller internal functions e Timers e Interrupt control registers e Serial channel Ui UN 18 9 18 NLX PC CORE MISCELLANEOUS INTERFACE BOARD Test Results LED Status Pass 8H MCU ALU fault 9H MCU RAM fault AH MCU timer fault BH MCU interrupt control register fault CH MCU serial control register fault DH EPROM sumcheck fail Notes 1 On power up the LEDs should show FH If they stay at this indication then the MCU is possibly held in the Res
150. oving Key Keyboards Twelve Inch Touch Screen Front Operator Panel Enhanced Operator Panel K eyboard H eater SDC AFE Touch Screen VGA Enhanced Rear Operator Panel Operator Interface Board Section 11 Miscellaneous Interfaces 11 1 11 2 11 3 11 4 11 5 11 6 11 7 11 8 11 9 11 10 11 11 11 12 11 13 11 14 MARCH 2000 SDC Miscellaneous nterface Board Remote Status ndicator Terminal Lighting 5682 Proximity Detector In Service ndicator Remote Relay and Night Depository nterfaces Security Camera Interface Door Access Unit Interface Media Entry Indicators Signage Unit Terminal Lighting ATMs Terminal lighting 5663 SDC Single RS 232 C Interface Board The Digital Camera System CONTENTS Section 12 Currency Handling 12 1 12 2 12 3 12 4 12 5 12 6 Section 13 13 1 13 2 13 3 13 4 Section 14 14 1 14 2 14 3 14 4 14 5 14 6 14 7 Section 15 15 1 15 2 15 3 15 4 15 5 15 6 Section 16 16 1 16 2 The H 8010 56XX XX 08 Currency Dispenser The H 8015 STD1 01 02 08 Currency Cassette Motorised Shutter Control Coin Dispenser Module 8010 56 08 IE Currency Dispenser The 56XX Enhanced Currency Dispenser Depository and Envelope Dispensers Programmable Printing Depository for 56XX ATMs Motorized Envelope Dispensers Single Processor Programmable Printing Depository for 56 ATMs Programmable Printing Depository with Envelope Dispenser Opt
151. r Disconnect the FDK connectors on the internal harness from J and J 7 the keyboard controller board Disconnect the membrane connector from J 4 on the keyboard controller board Gently ease the controller board off the six metal stand off posts Lift off the dear plastic insulating sheet from stand off posts Unscrew the metal pillar and eleven screws securing the membrane clamp plate to the plastic moulding One of the screws is hidden by the internal harness Set the clamp plate and the screws and pillar aside Remove and check the interposer seal and if necessary replace it Remove the circlip from the appropriate keytip Remove the keytip from the moulding taking care not to lose the two springs located under the keytip Check the keytip seals and necessary replace them Makesurethat the keytip seals are in place Refit the keytip springs and replacement keytip into the moulding Refit the cirdip Refit the interposer seal Reassemble the keyboard by reversing steps 2 to 7 above 10 5 13 MARCH 2000 MOVING KEY KEYBOARDS Keyboard Controller Insulation Sheet Membrane Connector Internal Harness keyboard Moulding Membrane Interposer Seal 01981005 013 Tactile Keyboard Assembly Typical Non 10 5 14 MARCH 2000 MOVING KEY KEYBOARDS Tactile Keyboards Keytips with Circlips The disassembly procedure is covered by describi
152. r is mounted between the merge gate and the print head and operates the sensor using a flag attached to the finger Normally the finger hangs vertically but it is pushed up and out of the way as an envelope passes OPERATION The PPD EDO is controlled by firmware residing on the controller PCB In normal operating mode the firmware controls and monitors the ware in response to the following commands received from the customer appli cation Reset depository Clear depository Enable depository Disable depository Read replenishment information Increment serial number Reset Enable reporting Disable reporting The firmware also handles the SDC slave node 0 diagnostics and responds to various Level 1 and Level 3 diagnostic commands These are described in the sections LEVEL 0 DIAGNOSTICS LEVEL 1 DIAGNOS TICS and LEVEL 3 DIAGNOSTICS TALLIES Normal Operation Commands Reset Depository This command initializes the depository resetting some error recovery counts and internal control flags Clear Depository The purpose of the clear depository command is to check that the depository is clear and operable The clear depository procedure is as follows 1 The operation of the shutter is checked 2 Thetransport and bin full sensors an interrogated 3 The printhead is checked for proper installation 4 The anti fish finger is confirmed to be in its rest position If a transpo
153. re connected 6 the left hand are connected 7 The pinouts of the 8 way connectors are shown in the following diagram Connect Connect to J6 to J7 FDKLH 1 FDKRH RXMAT7 2 RXMAT6 RXMAT2 5 4 RXMAT4 5 RXMATO KEY 6 7 N C 8 KEY 01981005 012 KEYBOARD SCANNING The keyboards scanning procedure carried out by the keyboard controller is described in Chapters 8 1 and 8 3 10 5 11 MARCH 2000 MOVING KEY KEYBOARDS COMPONENT REPLACEMENT Non Tactile Keyboards The disassembly procedure is covered by describing the replacement of the following components Membrane or membrane sub assembly Keytips As the procedures for replacing the membrane keytips the holder and FDK keyboards are similar both procedures are described showing the cardholder alphanumeric keyboard The following figure also shows the EKC SDC Keyboard controller and EKC security module inside the keyboard moulding If these are not present you will just have the internal harness con nected directly to the membrane NOTE With numeric keyboards from through the wall ATMs you may have Membrane m Keytip MARCH 2000 to remove keyboard heater components CAUTION Carry out full EMC precautions if the keyboard contains the EKC SDC Keyboard Controller Do not separate the security mo
154. rol board through connector J 1 The SDC signals are interfaced through two MAX1487 transceiver circuits U1 and U2 SDC data is then passed to the processor U 16 which is an Intel 8032 operating at 12 MHz The 8032 memory is implemented as 64K of external EPROM U11 which contains the level 0 diagnostics the link firmware and the module con trol firmware and 64K of external SRAM U4 and U8 which contains the data areas and can contain downloadable device firmware A programmable logic array U9 performs the memory and 1 0 mapping Memory mapped 1 0 for the processor consists of one Peripheral Interface Adapter PIA 8255 U21 and an Analog to Digital Converter ADC U17 Processor outputs are provided through the PIA and processor inputs are pro vided through the ADC 13 4 12 PROGRAMMABLE PRINTING DEPOSITORY WITH ENVELOPE DISPENSER OPTION There are 16 analog inputs to the control board which are multiplexed to the ADC 017 The multiplexer U14 018 select codes are provided from the processor through PIA port A Non volatile storage for SOH requirements is implemented by battery backing the SRAM using MAX691 power monitor circuit U7 and a lithium battery Ink Jet Drive Power Control Power to the print head is provided on the control board and is controlled by a power transistor Q3 Q3 will not pass the supply voltage to the print head until the POWER_RESET signal is high This prevents damage to the print
155. rt blockage is detected the shutter is operated and the trans port driven for 10 seconds If a 15 detected this is repeated 3 times If an envelope is detected passing the printhead clearing the second sen sor an attempt is made to print the data last sent to the print buffer A bin overfill condition will be returned as fatal if it is the third consecu tive occurrence of this state or a dispense command is received after the first or second occurrence 13 4 9 PROGRAMMABLE PRINTING DEPOSITORY WITH ENVELOPE DISPENSER OPTION Enable Depository The purpose of the enable depository command is to allow a cardholder to deposit an envelope transport the envelope past the print head for marking and then move it to the deposit bin The enable depository procedure is as follows m transport is checked to see if it is clear and if a deposit can be made 2 Relevant data is transferred to the print buffer and the print head is ena bled 3 If all is order the shutter is opened a solicited response of is returned The motor is started and a five minute timer is initiated for the envelope to be deposited If all is not in order a solicited response of Bad is returned 4 When an envelope enters the transport 10 seconds is allowed for it to reach the bin before a jam is noted 5 When the envelope clears the entry sensor the shutter doses When the envelope clears the second sensor the data is printed
156. s 1 Alarm 0 alarm alarms connector J 10 is 8 header with the following pinout 1 CSTS DSTS SSTS TSTS Reserved 0 Reserved 1 12 VOLTS GND Night Deposit and Remote Relay The driver and relay for the remote relay are located on the external driver board The relay contacts can switch up to5A at 30 resistive load and 2 at 30 V inductive load The signal polarity at the connector is as follows Signal Function RR 1 Relay ON switch closed 0 Relay OFF switch open The Darlington driver for the night deposit solenoid is located on the external driver board The 24 v supply is fused at 200 mA on the external driver board Two status inputs are provided one for the bag drop switch and a second for a door lock switch The signal polarity at the connector is as fol lows Signal Function ND 1 Solenoid ON nightsafe unlocked 0 Solenoid OFF nightsafe locked DOOR 1 Door open 0 Door shut BAG 1 bag 0 Bag sensed 18 9 12 NLX MISCELLANEOUS INTERFACE BOARD The remote relay and night deposit connector is the 12 way header con nector J 11 with the following pinout 5 VOLTS 7 1 RR 24 VOLTS 8 2 ND 12 VOLTS 9 3 GND 12 VOLTS 10 4 GND 11 5 GND DOOR 12 6 BAG Remote Status Indicators The Miscl F Board provides drive for three LED indicators powered by a fused 5 V s
157. s Service controls eight media entry exit indicators allocated on the personaS86 as follows Cash dispenser Statement printer Receipt printer Envelope dispenser MCRW Depository DPM Passbook printer Spare 18 9 2 NLX PC CORE MISCELLANEOUS INTERFACE BOARD BOARD LAYOUT The main components on the NLX Misc I F Board are identified in the following figure SSPA I F Manf Test Diagnostic LEDs SDC I F J1 J2 J4 J5 000 Doo oso SU 08 ooo 0 0555 9090000000000 0000000 2 8 a J3 2088885885555 4 Misc 1 4 5 8 3 B m ooon 16 dg D aber Tamper n E 0000000000000000 witch SRAM 00000000 8 vo 88 88 Media di pim 00 9 99 ge ae 80 en B80C55 55 mmm ower me 8 B 118 g o 0 5 5 Power tt 6 m edia 0008 5 ntry Exit 8000 8 Indicators 0008 uns 5 Remote J13 o Remote B n tatus n m ind Self Resetting J10 J14 Fuse R50 Alarms Remote Power Driver Service Ind acia Light POWER REQUIREMENT Typical voltage and current requirements are 5 V 0 25 V 91 00 A max 12 V 0 6 V 90 15 A max 12V 0 6 V 90 15
158. s an example of the current type Shutter Blade Motorised Shutter Control Board Drive Cam 12 3 3 MARCH 2000 MOTORISED SHUTTER CONTROL MOTORISED SHUTTER CONTROL BOARD The Motorised Shutter Control Board is attached to the base assembly of the shutter assembly The board receives the signal DISP_SOL from the currency dispenser control board or DEPO_SOL from the PPD control board and returns the sensor signals DISP_LOCK and DISP_OPEN DEPO LOCK DEPO OPEN to the respective control board A motor driver integrated circuit on the board controls the output of the 24 Vdc to the shutter motor The beams of opto transmissive switches mounted on the shutter control board are interrupted by a flag on the shutter blade to sense the shutter fully open or fully closed Board Assembly There are two different assemblies of Motorised Shutter Control Boards one on early shutter assemblies 56XX ATMs and one on later assemblies personaSXX ATMs these are shown in the following figures 56XX Board Assembly H ee00 5 0000000 U2 0000006 2000 10 eee ees 2 cre 111 1111717777117 07 5 MOTOR SHUTTER 12 3 4
159. s as a roller to reduce wear and give a smoother operation The fully dosed or open position is detected when the beam of the upper or lower opto transmissive Switches on the shutter control board is interrupted by a flag attached to the shutter The following illustration shows the mechanical arrangement of the depository exit shutter of a 5675 ATM as a typical example of the earlier type of shutters driven by the motorised shutter control pcb The depository trans port entry sensor No 4 is attached to the depository shutter assembly Refer to Chapter 13 1 for a description of the operation of these sensors 12 8 1 MARCH 2000 MOTORISED SHUTTER CONTROL MARCH 2000 Depository Transport Entry Sensors Shutter Flag Shutter Control PCB 12 3 2 MOTORISED SHUTTER CONTROL personaSXX SHUTTER ASSEMBLY The shutter assemblies used on personaS ATMs have a different drive arrangement from the 56XX type In this case the 24 V dc motor drives an offset cam This cam turns against a plastic surface to lift the shutter blade into the closed position across the facia slot or to lower it to open the slot The shutter blade moves up and down two PTFE coated guide rods attached to the base of the shutter assembly A flag on the shutter blade breaks the beam of opto transmissive switches on the motorised shutter control board to signal when the shutter is fully closed or fully open The following illustration shows the personaS86 shutter assembly a
160. s used either to increment the serial number held in NVRAM or to set the serial number to any desired new value when the appropriate extra data is sent with the command 13 4 10 PROGRAMMABLE PRINTING DEPOSITORY WITH ENVELOPE DISPENSER OPTION Reset TI This command initialises the Tamper Indication firmware and disables reporting Enable reporting This command enables reporting Disable Tl reporting This command disables reporting 13 4 11 PROGRAMMABLE PRINTING DEPOSITORY WITH ENVELOPE DISPENSER OPTION CIRCUIT DESCRIPTION The following description should be read in conjunction with the block dia gram below and the schematic diagrams at the end of the chapter Block Diagram Depository Dispenser Timing Timing Disk Disk SDC INT BIN Processor esee uj COMMS 1 Bin In 64K 64K Sensor SRAM EPROM 7 Envelope Battery lt Present Back Up Sensor Transport Sensors Analog Anti Fish Sensor Mux 4 Monitor Print Head 4 Monitor p Dispenser Present Cassette Present Mux Select gt Print Head Depository Motor Shutter Dispenser Motor SDC Interface The SDC link is connected to the PPD EDO cont
161. se before date on the packaging of the replacement print head and if satisfactory remove the packaging and purge the print head see Purging below Push the print head retaining latch down If the terminal is powered up the head LED will light up Lower the print head slightly to release the locating pins from the carrier then slide out the print head Insert the new purged print head into the carrier so the locating pins engage with the holes in the carrier Close the print head retaining latch by pulling it up When the head is cor rectly positioned the LED will go out Do not use excessive pressure if the LED does not go out remove and refit the head Rack in the depository until the depository latch is engaged 10 11 Replace the deposit bin Using level 1 diagnostics perform a Deposit and Character Generation test and verify print quality 13 4 17 PROGRAMMABLE PRINTING DEPOSITORY WITH ENVELOPE DISPENSER OPTION Purging The only time a print head should be purged is prior to its initial installation NOTE If after installation there are any fail to print problems that may be cured by purging the print head must be replaced Purge the print head as follows gt Hold the cartridge so that the print face is horizontal 2 Insert metal probe such as a straightened paper clip into the hole in the base of the plastic casing 5 3 Keeping the print
162. second clock signal is derived from the ALE signal from the processor The ALE frequency is 1 6 of the oscillator frequency that is 2 MHz This signal is divided by a factor of ten by a 74LS90 U31 giving a 5 microsec ond clock signal Print Head Monitor Two of the twelve printhead contacts outputs from the MC1413 driver transistors are processed to determine if the printhead has been correctly installed or is faulty If either printhead contact line INK2 038 10 or INK 7 038 13 give a reading of less than 4V this indicates that a printhead is either miss ing not installed correctly or is faulty The printhead monitor provides a HEAD_LED signal which turns on a LED located on the flexible print head interface board 13 4 13 PROGRAMMABLE PRINTING DEPOSITORY WITH ENVELOPE DISPENSER OPTION Temperature Monitor A thermistor mounted on the flex circuit interface board is connected to the control board through connector J 8 pins 19 and 20 The thermistor forms a voltage divider with resistor R100 The output from the divider is fed to voltage amplifier U24 pin 5 J11 54 ig Bi LED ANODE HEAD LED m 5 JET9 7 _ 5 4 4 2 JET 7 HEADVOLT g IT
163. sport sensors individually connected to Dispenser Control Board e Theloop on connector J 6 between pins 7 and 8 to identify the personaS86 Stage 1 harness to software NOTE The pick module connections remain the same and not repeated here 12 6 A 4 Dispenser Interconnection Diagram PERSONAS86 CURRENCY DISPENSER STAGE 1 P1 AC Interlock SSR P5 un 24 V DC Interlock Clamp UNI 10 Motor DC J13 M1 5 resen P3 Motor j Motorized Shutter 1 SDC 02 Control Board personaS86 Harness Detection Loop 5 46 Exit Sensor Transport Sensors 2 Purge Overfill P21 Purge Path P18 8 Pre LVDT P14 Stack Sensor P24 2 Exit LED Transport LEDs Purge J3 Overfill LED P22 Pre LVDT LED P16 Stack LED P17 Purge LED P23 Purge Bin Present Switch P23 8 J4 Timing Disks Main P27 Present P26 Clamp Sensors Up P19 Down P20 J8 Note Thickness Sensor Pick Sensor P1 J5 J1 Pick LED P3 J2 Gulp Feed Switch g Solenoid Valve 2 x Timing Disk P4 2 To Lower Pick J4 Module VF 12 6 A 5 PERSONAS86 CURRENCY DISPENSER STAGE 1 Presenter Cabl
164. te es 12 6 185 Diagnostics Test Menu etd tdem e e eines 12 6 185 TAMPERINDICATION iet 12 6 186 DIAGNOSTICS otn e nii ee pep 12 6 187 deas ee Rd d S Re 12 6 187 Sie etie tees oie o Oei ettet ke ted 12 6 187 Transaction Tallies oe eodem eed oUm 12 6 187 TMS Interface Support Area 12 6 188 STRAPPINGI 5 iR PERO GRUND 12 6 189 ENHANCED CURRENCY DISPENSER CONTROL BOARD 12 6 189 ASIC CURRENCY DISPENSER CONTROL 12 6 190 USE BST treo DE d 12 6 191 PREVENTIVE MAINTENANCE 12 6 192 CURRENCY MEDIA CONTAINERS eee eee 12 6 192 PICK MODULES 12 6 192 CUPS sie ed m pedi tn 12 6 192 PRESENTER ASSEMBLY 12 6 193 SHUTTER ASSEMBLJIES 4 5 n retirement ete 12 6 194 EUBRICATION n tiet tei lem eR ue tette 12 6 195 BEUBRICANT TYPBE oar eeu oett oa t RD ER 12 6 195 GENERAL 8 12 6 195 Presenter Assembly no Rb 12 6 196 Pick odii pto etit ne HERD ert te 12 6 196 INTERNAL CABLES Koeie r mer ertet etae pe eb 12 6 197 DISPENSER INTERCONNECTION DIAGRAM eee 12 6 197 PRESENTER SENSORS 2 et eee uen tetti eese tend 12 6 198 Transport Sensors emnes bonor teet ER 12 6 1
165. te rettet ett exer eH eben 12 6 101 THERMISTOR ttem hes ed 12 6 101 MARCH 2000 12 6 vi THE 56XX ENHANCED CURRENCY DISPENSER BUSINPUT so idis 12 6 103 CONNECTOR J3 PINOVUT eere Gok eee 12 6 103 CONTROL SIGNALS 12 6 103 SENSOR AND CASSETTE DATA BUS SIGNALS eene 12 6 104 INTELLIGENT CASSETTE INTERFACES eee 12 6 105 CONNECTOR 4 Sascha ehe e eret 12 6 105 uu de eR RE 12 6 105 TRANSPORT AND TIMING SENSORS 58 2222 12 6 106 LINEAR VARIABLE DISPLACEMENT TRANSDUCER LVDT 12 6 107 Bill Detection Voltage Waveforms 12 6 108 NOTE THICKNESS SENSOR 5 12 6 110 Bill Detection Voltage Waveforms 12 6 111 FIRMWARE DESCRIPTION 22 2 2 22220 0 000000 12 6 113 PERIPHERAL CONTROL INTERFACE esee eene 12 6 114 Diagnostics Switch Pack Enhanced Currency Dispenser Control Board 12 6 114 Diagnostics Switch Pack ASIC Currency Dispenser Control Board 12 6 115 SDC Command Switch 12 6 115 Execution oec et t RD eot ecu 12 6 116 SBCINTEREAGES caeco mede 12 6 116 SDC Secondary Communications Interface eese 12 6
166. the SDC service and the module M_STATUS The M_STATUS returned for the keyboard and FDK Key Detect test is as follows M_STATUS Meaning 00 No error 06 If the Security Module SM reset was successful EKC only 07 If the SM reset was unsuccessful EKC only MARCH 2000 10 5 20 MOVING KEY KEYBOARDS M_DATA TheM DATA returned for the numeric and F DK keyboards K ey Detect test is the hardware matrix code for the last key entered as shown in the following figure 07 03 05 01 43 44 54 87 32 35 1 42 J 36 41 56 76 30 37 40 47 01981005 017 5 S DATA returned in association with M STATUS for the numeric and FDK keyboards K ey Detect test is as follows S DATA Meaning 00 GOOD STATE OF HEALTH REPORTING The keyboard module State Of Health SOH messages are displayed continually on the rear operating panel of the terminal They will be displayed on the CRT when the terminal is in supervisor mode with the front interface selected In addition to identifying the fault the SOH message shows corrective action An example of an SOH message for the keyboard module is as follows Alpha Keyboard Main keyboard matrix E xceeded life expectancy Replace matrix soon 10 5 21 MARCH 2000 MO
167. tputs and are used to drive the remote status indicator LEDs the facia light the in service indicator the remote relay the night safe solenoid and the remote power driver Port B Bit 7 Bit 6 5 Remote relay NSD door solenoid Facia light 18 9 8 NLX PC MISCELLANEOUS INTERFACE BOARD Port B Bit 4 In service indicator Bit Remote power driver 5665 advertising light Bit 2 Remote status LED No 2 Bit 1 Remote status LED No 1 Bit 0 Remote status LED No 0 Port C Port C lines 0 7 are always outputs and are used to drive eight media entry exit indicators Seven MEIs are used the Miscl F of the personaS86 and the last one is reserved for future use Port C Bit 7 MEI No 3 Passbook indicator Bit 6 MEI No 2 Depository DPM indicator Bit 5 MEI No 1 MCRW indicator Bit4 MEI No 4 Envelope dispenser indicator Bit 3 MEI No 7 Receipt indicator Bit 2 MEI No 6 Statement indicator Bit 1 MEI No 5 Cash indicator Bit 0 MEI No 8 Reserved High Current Drives NLX Misc I F hardware provides high current power MOSFETs to drive the fada light the in service indicator and the remote power driver advertising light in the 5665 Facia Light The facia light is controlled by the 8255 PIA Port B bit 5 PB5 buffered by a 7406 device A logic 0 is the active state logic 1 is the inactive state In Service Indicator ISI The in service indicator is controlled by the 8255 PIA Port b bit 4 PB4
168. ts the status of the bag drop switch and if an enhanced nightsafe depository is being used the state of the door is also reported M STATUS TheM STATUS returned for the night safe tests are M STATUS Meaning 0 Bag drop switch is open 1 Bag drop switch is closed 2 Deposit not done and bag drop switch is open 18 9 24 NLX PC MISCELLANEOUS INTERFACE BOARD M_DATA M_DATA is only returned for the enhanced version of the nightsafe depository as follows e Bit 0 e 0 closed e 1 Door open e Bit 1 e 0 drop switch open e 1 drop switch closed Alarms The test offered on the Alarms diagnostic menu is the Determine Sensor Status test Determine Sensor Status The determine sensor status test reports the state of the safe sensors as T DATA T DATA TheT DATA returned in response to the Determine Sensor Status test are Byte 0 sensor number e inactive e Byte 1 sensor number 1 30H inactive e 31H active e Byte 2 sensor number 2 e 30H inactive e 31H active Byte sensor number 3 e 30H inactive e 31H active Byte 4 sensor number 4 e inactive e 31H active Byte 5 sensor number 5 e 30H inactive e 31H active Media Entry Indicators The following tests are offered on the Media Entry Indicators diagnostic menu e Set Speed e Indicators e Port C Turnaround Looping is allowed on the Indicators and
169. upply The fuse is a PolySwitch PTC device rated for 300 mA The signal polarity at the connector is as follows Signal Function LEDO 1 LEDO OFF 0 LEDO ON LED1 1 LED1 OFF 0 LED1 ON LED2 1 LED2 OFF 0 LED2 ON TheLED current is rated at 10 mA The Remote Status connector is 4 way header J 13 with the following pinout LEDO LED1 LED2 FUSED 5 VOLTS AJ Oj N Remote Power Driver 5665 Advertising Light A power driver is provided by a power MOSFET switching 24 V M aximum switching current is 2 A The In Service Indicator and Facia Light drive signals are replicated on this connector for use in non cash terminals The signal polarity at the connector is as follows Signal Function Remote Power 1 Drive High 0 Drive Low The Remote Power Drive connector J 14 is a 6 way header with the follow ing pinout ISI 4 1 24 VOLTS FACIA LIGHT 5 2 24 VOLTS REMOTE POWER 6 3 24 VOLTS 18 9 13 NLX CORE MISCELLANEOUS INTERFACE BOARD In Service Indicator and Facia Lights In Service Indicator drive is provided by a power MOSFET switching 24 V The maximum switching current is 2A The signal polarity at the connector is as follows Signal Function ISI 1 ISI OFF 0 ISI Facia light drive is provided by power MOSFET switching 24 maximum switching current is 2A The ATM light ballast current is rated at 0 8 A max per light therefore two lights may b
170. y of our publications we need your comments on the accuracy clarity organization and value of this book Address correspondence to NCR Financial Systems Group Ltd Information Solutions Dept Kingsway West Dundee Scotland DD2 3XX Copyright 1994 1995 1996 1997 1998 1999 2000 By NCR Corporation Dayton Ohio U S A All Rights Reserved Preface This manual contains the descriptions of the operation and servicing information on the hardware modules which make up the NCR 56XX and Personas 58 series of Self Service Financial Terminals SSFTs SSFTs include Interactive Terminals Account Services Terminals and Automated Teller Machines ATMs MANUAL ORGANIZATION SECTIONS AND CHAPTERS This publication is divided into the following sections Section 1 General Description Section 2 PC Core Section 3 Power Supply and Distribution Section 4 High Order Communications Section 5 Audio Video and Graphics Section 6 Printers Section 7 Magnetic Card Reader Writers Section 8 Encryptors Section 9 Disk Drives Section 10 Input Devices Section 11 Miscellaneous Interfaces Section 12 Currency Handling Section 13 Depository and Envelope Dispensers Section 14 Terminal Control Module ISA Bus Section 15 HI3 Terminal Control M odule Section 16 Document Processing Section 17 Standard PC Core Section 18 NLX PC Core Each section covers a major group of modul

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