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1. Dimensions Page 2 4 ITW Dynatec c 2002 Revised 4 07 MR1300 APPLICATOR w INTEGRATED FILTER Manual 40 43 ITW Dynatec An Illinois Tool Works Company iTWDynatec Adhesive Application Solutions ITW Dynatec c 2002 Page 3 1 MR1300 APPLICATOR w INTEGRATED FILTER Manual 40 43 Revised 4 07 Chapter 3 INSTALLATION amp START UP Note Re read Chapter 1 Safety Precautions before performing any installation or start up proce dures All installation and start up procedures must be performed by qualified trained technicians Handling and Shipping MR1300 DYNAFIBER UFD applicator head assemblies are packaged within protective cushion ing material in a fiber packing carton This package may be shipped inside another carton along with other individual boxes containing components of the system Service Requirements The service block s incoming electrical power and temperature control is supplied through the flex ible cable exiting the adhesive supply hose cuff or through an extension cable from the ASU The applicator has a circular plastic connector which mates with the connector attached to this cable Incoming power and temperature control for the air preheater if applicable is supplied by a cable extension from the ASU Incoming module activation air is supplied through a solenoid valve It must be clean and unlubri cated Fo
2. Component Illustration 4 Port UFD Vertical or Horizontal Apply with 1 or 4 Program Air Pre Heater Section Page 6 22 ITW Dynatec c 2002 Revised 6 07 MR1300 APPLICATOR w INTEGRATED FILTER Manual 40 43 Bill Of Materials for 4 Port UFD Slim Design Air Pre Heater Section 112793 Module Optim Codes C G J M Only Item No Part Number Description Qty 72 112786 Heater Body 1 73 112714 Spiral Tube 4 74 N00181 O ring 014 4 75 N00174 O ring 007 1 76 112789 Wire Cover 1 77 101692 M4 x 35 SHC Screw 3 78 N00093 Fitting 1 4 Tube x 1 8 NPT 1 79 109252 M5 x 25mm SHC Screw 80 106726 Dowel Pin M5 x 16mm 2 81 106306 Spacer 4 82 106470 M4 x 8mm FHSC Screw 4 83 106329 Heater Cartridge 10mm 20w 4 84 101610 Cable Assembly AH DCL 1 85 112716 M5 x 6mm SH Set Screw Cup Point 1 86 N01756 Term PRLL 16 14 GA 2 87 048J271 Heat Shrink 0 1 88 078C088 Washer 4 Internal Tooth 2 89 101627 M3 5 x 6mm Slot Head Screw 2 90 N07430 Terminal Ring 1 91 048G016 Terminal Ring 1 ITW Dynatec c 2002 Page 6 23 MR1300 APPLICATOR w INTEGRATED FILTER Manual 40 43 Revised 7 07 Component Illustration 4 Port UFD Slim Design Air Pre Heater Section 112793 Page 6 24 ITW Dynatec c 2002 Revised 12 10 MR1300 APPLICATOR w INTEGRATED FILTER Manual 40 43 Bill Of Materials for 6 Port UFD Vertical or Horizontal Apply 1 or 6 Program Applicator Assemblies Item No Part Number Description Qty 1 106224 Module MR13 Vertical Extended 6
3. Li lusu 6 16 Component Illustration Three Port UFD Slim Design Preheater Section PN 113841 6 17 Bill of Materials Four Port UFD Vertical amp Horizontal Apply 1 or 4 Program Applicators 6 18 Component Illustration Four Port UFD Vertical amp Horizontal Apply 1 or 4 Program Applicators 6 19 Bill of Materials Four Port UFD Vertical amp Horizontal Apply 1 or 4 Program Preheater Section 6 20 Component Illustration Four Port UFD Vertical amp Horizontal Apply 1 or 4 Program Preheater 6 21 Bill of Materials Four Port UFD Slim Design Preheater Section PN 112793 0 00000 6 22 Component Illustration Four Port UFD Slim Design Preheater Section PN 112793 6 23 Bill of Materials Six Port UFD Vertical amp Horizontal Apply 1 or 6 Program Applicators 6 24 Component Illustration Six Port UFD Vertical amp Horizontal Apply 1 or 6 Program Applicators 6 25 Bill of Materials Six Port UFD Vertical amp Horizontal Apply 1 or 6 Program Pre heater Section 6 26 Component Illustration Six Port UFD Vertical amp Horizontal Apply 1 or 6 Program Pre heater Section 6 27 Bill of Materials Six Port UFD Slim Design Pre heater Section PN 112794 005 6 28 Component Illustration Six Port UFD Slim Design Pre heater Section PN 112794 6 29 Bill of Materials PN 104993 UFD Module Assembly Hori
4. Procedure 1 Remove all nozzles Place a suitable container under the applicator to catch adhesive 2 Activate the modules and manually run the adhesive pump to purge the hoses and heads of old adhesive Purge until the adhesive exiting the modules is fresh 3 Check system pressure to see if filters are clogged and need to be changed 4 Replace the nozzles and check the adhesive flow through them Compare to target flow 5 Check the nozzle spray pattern 6 Clean any nozzles that do not spray properly and check the spray pattern again Page 3 6 ITW Dynatec c 2002 Revised 4 07 MR1300 APPLICATOR w INTEGRATED FILTER Manual 40 43 ITW Dynatec An Illinois Tool Works Company iTWDynatec Adhesive Application Solutions ITW Dynatec c 2002 Page 4 1 MR1300 APPLICATOR w INTEGRATED FILTER Manual 40 43 Revised 6 10 Chapter 4 MAINTENANCE Note Re read Chapter 1 Safety Precautions before performing any maintenance procedures All maintenance procedures must be performed by qualified trained technicians The applicator requires no regular maintenance Wipe the applicator clean of adhesive with a clean cloth while still hot at the end of each shift Inspect the applicator periodically as outlined in the fol lowing table Maintenance Schedule ITEM CHECK FREQUENCY ACTION Adhesive supply hose Inspect for leaks As required Tighten if loose fitting connection Air supply connections Inspect for leaks As required Tighte
5. ITW Dynatec c 2002 MR1300 APPLICATOR w INTEGRATED FILTER Manual 40 43 see page 6 42 for nozzle details Module Blank Vertical Air Only PN 111053 shown above left Item No OONDOBRWN Module Blank Horizontal Air Only PN 111052 shown above right Item No Part Number 111051 N00178 N00176 104987 106221 N00174 078G028 103404 106951 Part Number 111051 N00178 N00176 078G028 Description Module Body Air Only O ring 011 O ring 009 Vertical Adapter Seal Vertical Adapter O ring 007 Spring Pin 1 16 x 3 8 SHC Screw M3 x 10mm SHC Screw M3 x 35mm Description Module Body Air Only O ring 011 O ring 009 Spring Pin 1 16 x 3 8 Page 6 41 Revised 12 10 2 lt MPNMNHA H NAH Qty po AAR Page 6 42 ITW Dynatec c 2002 Revised 3 11 MR1300 APPLICATOR w INTEGRATED FILTER Manual 40 43 UFD Nozzle Seals Standard Nozzle with seal grooves on mounting face mounting face md Air seal PN 112581 Glue seal PN 112580 Standard Nozzle with no seal grooves on mounting face The seals for this nozzle are supplied with and installed on the module mounting face Air seal PN N00176 Glue seal PN N00174 High Speed Nozzle with seal grooves on mounting face mounting face m Air seal PN N00174 P g OLM Glue seal PN N00174 ITW Dynatec c 1999 Page 7 1 MR1300 APPLICATOR w INTEGRATED FILTER Manual 40 43 Revised 12 10 Chapter 7 OPTION
6. MR1300 APPLICATOR w INTEGRATED FILTER Manual 40 43 ITW Dynatec c 2002 Horizontal Module amp Nozzle Insulator used on UFD1004H4A1D2S Component Illustration 3 Port UFD Vertical or Horizontal Apply with 1 or 3 Program Air Pre Heater Section Page 6 16 ITW Dynatec c 2002 Revised 8 09 MR1300 APPLICATOR w INTEGRATED FILTER Manual 40 43 Bill Of Materials for 3 Port Slim Design Air Pre heater Section DCL PN 113841 shown Item No Part Number Description Qty 1 113841 Air Pre heater Assembly Slim Design DCL 1 2 NO00093 Fitting Compression 1 3 N00174 O ring 007 1 4 N00181 O ring 014 3 5 109252 M5 x25 SHC Screw 4 6 106726 Pin Dowel M5 x16mm 2 7 112690 Module HHSB Vert Direct Air shown for reference see your order 3 8 078C088 Washer 4 int Tooth 2 9 Set Screw M3x0 5x6 1 10 112714 Spiral Tube Slim Design 3 11 113839 Heater Body 1 12 113840 Wire Cover 3 port 1 13 106550 Spacer 2 14 101692 M4 7 x 35mm SHC Screw Zinc Plated 2 15 106329 Heater Cartridge 200w 240v 10 x 60mm 3 16 101610 Cable Assembly DCL 1 17 101627 M3 x 6 Slot Head Screw 2 18 Temperature Sensor shown for reference part of cable assy 1 Page 6 17 Revised 7 07 MR1300 APPLICATOR w INTEGRATED FILTER Manual 40 43 ITW Dynatec c 2002 yh AN a AN N 0 23 39 f De CG D 295 MA HA V v V fo Component Illustration 3 Port UFD Slim Design Air Preheater Assembly Page 6 1
7. 106303 Filter Cap 106273 150 mesh Basket 116246 N03812 O ring 125 116244 Filter Cap 116245 150 mesh Spin on 116595 N03812 O ring 125 116244 Filter Cap 116593 200 mesh Spin on FILTER KIT E CN me foem 150 MESH PN 116245 i 200 MESH PN 11 4 s 00 MES 659 Assembled View SEALING WASHER PN 116243 SS E d PN NO38 FILTER CAP PN 116244 M b Hn PN 116246 M 20 Spin On Filter Assembly filter code C PN 116595 M 20 Spin On Filter Assembly filter code D Service Kits UFD Module Rebuild Kit PN 105150 codes H V HG VQ UFD Module Rebuild Kit PN 110889 codes K F UFD Hi Temp Module Rebuild Kit PN 803012 The module rebuild kits contain all the parts necessary to rebuild one module High Temp Splice Kit PN102645 This kit consists of a foot of shrink wrap tubing and nine connectors splices These parts plus a sensor order the sensor separately from the chart in this chapter will enable you to replace the sen sor in one applicator Optional UFD Nozzle Cleaning Oven PN 107307 200 240v Oven PN 107306 120v Oven The use of the UFD Nozzle Cleaning Oven eliminates the need to disassemble the UFD nozzles for cleaning Nozzles are baked in the oven for approximately six hours at 750 800 degrees F Com plete cleaning instructions are provided ITW Dynatec c
8. 109167 109170 109111 107881 106550 107161 106328 106717 106716 106332 109253 109286 109287 109288 Description Air Pre heater Assembly DCL Air Pre heater Assembly MCV Air Pre heater Assembly NOR Air Pre heater Assembly MEL O ring 4 016 O ring 4 044 Terminal Ring Washer Int Tooth Lock 4 M3 5 x 6mm Philips Head Cap Screw Zinc Plated M3 5 x ammFH PHL Screw Fitting Compression M3 5 x 5mm Flat Point Socket Head Set Screw M4 x 25mm SHC Screw Black Oxide SHCS M5 x 25mm Spiral Tube Preheater Manifold Distribution Manifold Back Plate Cover Temperature Sensor shown for reference part of cable assy Terminal Block 2 POS Ceramic Spacer BHCS M4 x 8mm M4 7 x 16mm SHC Screw Zinc Plated Heater Cartridge 100w 240v 10 x 60mm Heater Cartridge 600w 240v 8 x 140mm M5 8 x 55mm SHC Screw Cable Assembly DCL Cable Assembly MCV Cable Assembly NOR Cable Assembly MEL Qty a a ff WW HKBRNDYO AHA NY HH HAH H Oh OOH HK PH HSH HSH HSH OO 2 Page 6 27 Revised 6 10 MR1300 APPLICATOR w INTEGRATED FILTER Manual 40 43 ITW Dynatec c 2002 Horizontal Module amp Nozzle Insulator used on UFD1506H6A1D2S GREEN EL i A Component Illustration 6 Port UFD Vertical or Horizontal Apply with 1 or 6 Program Air Pre Heater Section Page 6 28 ITW Dynatec c 2002 Revised 12 11 MR1300 APPLICATOR w INTEGRATED FILTER Manual 40
9. 2 104993 Module MR13 Horizontal 6 110840 Module MR13 Horizontal Intermittent Special 1 113346 Module HSSB Vertical used with Festo Solenoid 1 3 107160 10 32 x 1 25 SHC Screw 12 4 106273 Filter Basket 150 mesh 1 101247 Filter Basket 100 mesh 1 5 106472 Module Block off Assembly 1 5 6 106367 Blank Plate 1 7 N00178 O ring 011 4 8 106879 Solenoid Manifold Assembly 1 Program 1 9 N00093 Fitting Compression 2 10 N00175 O ring 008 12 11 N07419 M5 x 20 SHC Screw 2 12 110345 Air Manifold 6 Port 1 Program 1 13 106333 Tube Stainless Steel 1 4 x 065w x 3 5 2 14 N00753 1 8 NPT Level Seal Plug 2 15 106475 Solenoid Manifold Assembly 2 Program 3 16 N00093 Fitting Compression 4 17 N00175 O ring 008 4 18 N07419 M5 x 20 SHC Screw 2 19 106307 Air Manifold 2 Port 2 Program 1 20 106333 Tube Stainless Steel 1 4 x 065w x 3 5 4 21 109278 Service Block Assembly DCL 1 109279 Service Block Assembly MCV 1 109280 Service Block Assembly NOR 1 109281 Service Block Assembly MEL 1 22 N00196 O ring 111 1 23 N03812 O ring 125 1 24 N07430 Terminal Ring 1 25 107881 Terminal Block 2 Pos Ceramic 2 26 078C088 Washer Int Tooth Lock 4 1 27 101624 Fitting Straight 6 JIC x 1 4 BSPP 1 28 101625 Fitting Plug 1 4 BSPP Soc 5 29 101627 M3 5 x 6mm Zinc Plated 1 30 106531 M3 5 x 8mm FH PHL Screw 8 31 103467 Cable Assembly BF240v DCL 9 0 Built in Sensor 1 106707 Cable Assembly BF240v MCV 9 0 Built in Sensor 1 104528 Cable Ass
10. UFD0501H1A1D2S Module MR13 Horizontal Intermittent Special Module HSSB Vertical used with Festo Solenoid for more module options see page 6 1 10 32 x 1 25 SHC Screw Filter Basket 150 mesh Filter Basket 100 mesh Purge Valve Assembly 1 4 BSPP optional Solenoid Manifold Assembly Fitting Compression O ring 008 M5 x 20 SHC Screw Air Manifold Tube Stainless steel 1 4 x 065w x 3 5 Service Block Assembly DCL Service Block Assembly NOR Service Block Assembly MEL J Service Block Assembly MCV Service Block Assembly MEL PT Service Block Assembly J amp M O ring 4 111 O ring 4 125 Terminal Ring Terminal Block 2 Pos Ceramic Washer Int Tooth Lock 4 Fitting Straight 6 JIC x 1 4 BSPP Fitting Plug 1 4 BSPP Soc M3 5 x 6mm Zinc Plated M3 5 x amm FH PHL Screw Cable Assembly BF240v DCL 9 0 Built in Sensor Cable Assembly BF240v MCV 9 0 Built in Sensor Cable Assembly BF240v NOR 9 0 Built in Sensor Cable Assembly BF240v MEL J 9 0 Built in Sensor Cable Assembly BF240v MEL PT 9 0 Built in Sensor Cable Assembly SB JM w Sol M3 5 x 5mm Flat Point SH Set Screw M6 1 0 x 25mm SHC Screw Service Block Spacer Mounting Clamp Mounting Clamp 13mm MK2 Side Cover Service Block Side Cover Service Block Conduit Assembly next to cable assy not shown J amp M Filter Nut Heater Cartridge 150w 240v 10 x 40 Filter Kit M20 Spin on includes NO3812
11. program time hours ITW Dynatec c 2002 Appendix D Page 3 MR1300 APPLICATOR w INTEGRATED FILTER Manual 40 43 Revised 10 01 minutes and program number All red LEDs on the display will be OFF if any LEDs are ON then the oven was in the process of running a program when it was last shut down 6 a Manual operation of oven Select Program 0 zero by pressing the 0 zero numeric key The 0 Program is a single temper ature hold program The oven will heat to the specified temperature and hold that temperature un til the oven is turned off The display will read for example gt TO 100 F gt Use the numeric keys to input the desired temperature 750 800F then press Enter The new temperature is stored in memory after three seconds The display will now read XX F 0 indicates that the program has not started Note XX represents the current ambient temperature inside the oven b Automatic operation of oven consult the manufacturer s manual for instructions p 7 Press the Start key to cause the oven to heat The oven will heat at full power until it reaches the programmed temperature The display will read XX F hold 0 The T1 LED will be ON 8 After heat cycle allow oven to cool to room temperature Monitor display 9 Remove the nozzles and tray from the oven With clean dry air blow back through the nozzle openings at 40 to 60 pounds per square inch 10 Wipe the outside surfaces of eac
12. 1999 Page 7 3 MR1300 APPLICATOR w INTEGRATED FILTER Manual 40 43 Revised 6 10 Optional Pressure Transducer Tap Option Code P see page 6 1 adds one pressure transducer adapter to the applicator A special fitting is installed in the left accessory port of the applicator This fitting allows an industry stan dard pressure transducer with 1 2 20 threads to be connected to the applicator downstream of the filter A post filter transducer is useful for monitoring the pressure drop across the filter as an indication of a plugged filter The transducer adapter can be relocated to any of the hose inlets as required for installation clearance and operator access Optional Drain Valve PN 107820 Option Code A see page 6 1 adds a drain purge valve to the applicator The drain valve is installed in the right accessory port of the applicator The drain valve is useful for relieving pressure prior to maintenance or repair of the applicator Also the drain valve is useful for flushing the filter chamber after the filter has been replaced It can be relocated to the left accesso ry port if necessary for installation clearance and operator access Optional Balanced Solenoid Manifold Option Code E see page 6 1 specifies a balanced solenoid manifold equalized manifold This manifold has multiple solenoids but unlike a multiple program manifold all of the open air pas sages of each solenoid are connected within the manifold Likewis
13. 5 x 8mm FH PHL Screw Cable Assembly BF240v DCL 9 0 Built in Sensor Cable Assembly BF240v MCV 9 0 Built in Sensor Cable Assembly BF240v NOR 9 0 Built in Sensor Cable Assembly BF240v MEL 9 0 Built in Sensor M3 5 x 5mm Flat Point SH Set Screw M6 1 0 x 25mm SHC Screw Service Block Spacer Mounting Clamp Mounting Clamp 13mm MK2 Side Cover Service Block Side Cover Service Block Filter Nut Heater Cartridge 150w 240v 10 x 40 Balanced Manifold Assembly option not shown Qty NN 00 m5 g UJ m s amp m 5B5nB amp m m n om Anm onm mo ITW Dynatec c 2002 Page 6 9 MR1300 APPLICATOR w INTEGRATED FILTER Manual 40 43 Revised 12 10 Horizontal Module amp Nozzle Insulator UFD Block off assembly Intermittent Module HSSB Module used with Festo solenoid air manifold ports are plugged when this option is used Component Illustration 2 Port UFD Vertical or Horizontal Apply with 1 or 2 Program Applicator Assembly Page 6 10 ITW Dynatec c 2002 Revised 6 10 MR1300 APPLICATOR w INTEGRATED FILTER Manual 40 43 Bill Of Materials for 2 Port UFD Vertical or Horizontal Apply 1 or 2 Program Air Pre heater Section Item No Part Number Description Qty 109255 Air Pre heater Assembly DCL 1 109267 Air Pre heater Assembly NOR 1 109268 Air Pre heater Assembly MEL 1 109269 Air
14. 5mm 111577 111568 111601 3 Strand 4mm 111578 111569 111602 2 Strand 8mm 111570 111603 2 Strand 9mm 111571 111604 2 Strand 10mm 111581 111572 111605 5 Strand 5mm 111582 111573 111606 4 Strand 4mm 111579 111583 111607 2 Strand 3mm 111580 111642 3 Strand 6mm 111639 111640 111654 3 Strand 3mm 111651 111652 111546 SCS Guide Roller Kit guides up to five strands 111548 Strand Guide Arm amp Roller Assembly includes PN 111546 Kit ITW Dynatec c 1999 Page 7 7 MR1300 APPLICATOR w INTEGRATED FILTER Manual 40 43 Revised 4 07 Recommended Service Parts List 105150 UFD Module Rebuild Kit as required 803012 UFD Hi Temp Module Rebuild Kit as required See Ordering Guide Heaters as required See Ordering Guide RTD Sensor Service Block See Ordering Guide RTD Sensor Preheater N03812 O ring 125 N00196 O ring 111 N00181 O ring 014 N00178 N00176 N00174 O ring 011 O ring 009 O ring 007 as required as required as required 102645 High Temp Splice Kit 1 See Ordering Guide Filter Basket 001 V061 Thermal Paste See Your Job Order Solenoid Valve See Your Job Order Nozzle 2 1 1 2 Recommended quantities of spare parts vary depending on each individual applicator Refer to your applicator s bills of materials BOMs to determine quantities of heaters sensors o rings filter bas kets and kits As a general rule we recommend that you keep on hand Heaters half as many of each heater as listed on the
15. BOM Sensors half as many of each sensor as listed on the BOM Kits half as many as the number of modules on the BOM O rings the same quantity as listed on the BOM Filter Baskets twice as many as listed on the BOM Page 7 8 ITW Dynatec c 2002 Revised 4 07 MR1300 APPLICATOR w INTEGRATED FILTER Manual 40 43 ITW Dynatec An Illinois Tool Works Company iTWDynatec Adhesive Application Solutions ITW Dynatec c 2002 Page 8 1 MR1300 APPLICATOR w INTEGRATED FILTER Manual 40 43 Revised 4 07 Chapter 8 ENGINEERING DRAWINGS amp SCHEMATICS Pin Connectors amp Electrical Schematics Note Pin connectors are viewed from the exposed end Pins not shown on schematics are not used DynaControl Dynamini or PLC Control Scheme PN 103117 control option D cs i O7 yyy 08 pese os RTD Sensor 06 L O9 Q g 3 L L Microprocessor Temperature Control or CompuVision MCV Control Scheme PN 045X144 control option M 1 O3 yy O5 RTD Sensors Page 8 2 ITW Dynatec c 2002 Revised 4 07 MR1300 APPLICATOR w INTEGRATED FILTER Manual 40 43 Upgrade Nickel RTD Control Scheme PN 104551 control option N Heater i Oil omo eae ol 6 RTD Sensor O 3 Note pin out numbers O 5 are not labeled on the L O 6 Upgrade connector Ground LC o Up
16. not attempt to operate the oven s controls with tongs or other tools which will damage the switches cont Appendix D Page 2 ITW Dynatec c 2002 Revised 10 01 MR1300 APPLICATOR w INTEGRATED FILTER Manual 40 43 Oven Safety Precautions cont 4 Do not place firing trays or other hot objects directly in front of the oven they will melt the graphic display Service Safety 1 Disconnect the line cord before attempting to service the oven 2 Do not attempt to service the oven until you read and understand the manufacturer s Owner s amp Operator s Manual Maintenance issues are beyond the scope of this ITW Dynatec manual s 6 Power ON OFF Switch OOO Oven Control Panel amp Display UFD Nozzle Cleaning Procedure 1 Remove the UFD nozzles from their adhesive manifold s Wipe excess adhesive from nozzles DO NOT disassemble the nozzles prior to the cleaning process 2 Place the UFD nozzles on a metal or ceramic tray capable of withstanding 800 degrees Fahren heit 425 degrees C 3 If not already connected connect the oven to an appropriate electrical source 120 or 240vac 4 Place tray with nozzles within the oven and close the door completely WARNING Do not load or unload the oven while the power supply is ON 5 Turn ON the green Power Switch seen above on right side of control panel After a short delay for internal testing the oven will display the approximate room temperature
17. solenoid valve Use air control kit PN 100055 con figured as shown below Schematic 100055 Air Kit configured for use with conventional solenoid valve Solenoid valve supplied with head Appendix A Page 4 ITW Dynatec c 2002 Revised 4 07 MR1300 APPLICATOR w INTEGRATED FILTER Manual 40 43 Appendix A Section 3 PN 106937 24 VDC Description Piloted spool valve internally piloted from Port 5 dual pressure spool 1 8 NPT ports with non locking recessed manual operator Connections Port 1 Exhaust Port 4 Close side of module Port 2 Open side of module Port 5 Inlet close air Port 3 Inlet open air Typical Setup Apply full air pressure 80 90 psi to Port 5 Apply reduced air pressure to Port 3 using the air control kit PN 100055 configured as shown below The opening characteristic of the snuffback valve may be tuned by adjusting the opening air pres sure A starting point of 40 psi is recommended The air pressure can then be adjusted down to soften the start or adjusted up to give a more crisp start The final adjustment will depend on the desired speed of operation i e line speed adhesive pressure and customer preferences Schematic aS C 100055 Air Kit configured for use with dual pressure solenoid valve Solenoid valve supplied with head ITW Dynatec c 2002 Appendix A Page 5 MR1300 APPLICATOR w INTEGRATED FILTER Manual 40 43 Revised 4 07 Appendix A Section 4 PN
18. the necessary fittings and tubing to configure the kit for each particular solenoid valve Some typical solenoid valve setups are shown on the following pages While the most commonly used solenoid valves are shown other valves not listed here may be used if required for the partic ular application In general however the setups shown here can be applied to any solenoid valve If there are questions about a valve that was supplied with the applicator and it is not shown here consult ITW Dynatec Appendix A is divided into sections for easy reference Section 1 PN 100054 24 VDC solenoid valve Section 2 PN 100383 24 VDC PN 100421 120 VAC PN 811506 240 VAC solenoid valves Section 3 PN 106937 24 VDC solenoid valve Section 4 PN 112496 24 VDC solenoid valve Section 5 PN 113352 24 VDC hi speed solenoid valve assy 6mm inlet fitting 2 5m PN 113451 24 VDC hi speed solenoid valve assy 1 4 inlet fitting 2 5m PN 114558 24 VDC hi speed solenoid valve assy 6mm inlet fitting 10m PN 114559 24 VDC hi speed solenoid valve assy 1 4 inlet fitting 10m Section 6 Component Illustration 100055 Air Control Kit Filter Regulator Installation Notes 1 Compressed air for applicator head operation should be clean dry and oil free 2 In general operation of more than one applicator head from a single air control kit is not recom mended because applicator response time may be increased and synchronization may be more dif
19. which is under pressure Follow this procedure to release the adhesive pressure in the applicator before performing such maintenance The applicator should be at operating temperature Turn the ASU s pump motor OFF Relieving Adhesive Pressure Manually 1 Push the purge button located on the side of the air solenoid coil Or if the ASU filter block is equipped with a drain adhesive pressure may be relieved at the ASU Relieving Adhesive Pressure by using the Optional Drain Valve if applicable 1 Place a heat resistant container under the drain valve If necessary rotate the drain valve s opening by turning its knurled collar so that the opening is aiming downward into the container 2 Witha 5mm hex key screwdriver allen wrench slowly loosen the drain valve s purge screw do not try to remove it and allow the adhesive and residues to flow out of applicator Be sure to stand clear since there may be residual adhesive pressure in the applicator 3 Turn ON the ASU s pump motor When all the contaminants have run out and the glue is clean re tighten the screw ITW Dynatec c 2002 Page 4 3 MR1300 APPLICATOR w INTEGRATED FILTER Manual 40 43 Revised 6 10 Replacement of the Built in Filter WARNING HIGH PRESSURE AAN During this procedure hot adhesive can come out of the applicator under high pressure Wear safety glasses gloves and protective clothing The applicator must be at operating temperature Turn the ASU
20. 0 Spin on Filter 1 23 N03812 O ring 125 1 24 N07430 Terminal Ring 1 25 107881 Terminal Block 1 Pos Ceramic 2 26 078C088 Washer Int Tooth Lock 4 1 27 101624 Fitting Straight 6 JIC x 1 4 BSPP 1 28 101625 Fitting Plug 1 4 BSPP Soc 5 29 101627 M3 5 x 6mm Zinc Plated 1 30 106531 M3 5 x 8mm FH PHL Screw 8 31 103467 Cable Assembly BF240v DCL 9 0 Built in Sensor 1 106707 Cable Assembly BF240v MCV 9 0 Built in Sensor 1 104528 Cable Assembly BF240v NOR 9 0 Built in Sensor 1 107050 Cable Assembly BF240v MEL 9 0 Built in Sensor 1 32 103470 M3 5 x 5mm Flat Point SH Set Screw 1 33 104663 M6 1 0 x 25mm SHC Screw 4 34 109160 Service Block 1 35 106292 Spacer Mounting Clamp 2 36 106293 Mounting Clamp 13mm MK2 2 37 109107 Side Cover Service Block 1 38 110451 Side Cover Service Block 1 39 106303 Filter Nut 1 40 106325 Heater Cartridge 200w 240v 10 x 90 3 41 N00196 O ring 111 1 107934 Balanced Manifold Asembly not shown ITW Dynatec c 2002 Page 6 19 MR1300 APPLICATOR w INTEGRATED FILTER Manual 40 43 Revised 12 10 Intermittent Module HSSB Module used with Festo solenoid air manifold ports are plugged when this option is used Component Illustration 4 Port UFD Vertical or Horizontal Apply with 1 or 4 Program Applicator Assembly Page 6 20 ITW Dynatec c 2002 Revised 6 10 MR1300 APPLICATOR w INTEGRATED FILTER Manual 40 43 Bill Of Materials for 4 Port UFD V
21. 0383 100421 100422 Valves 0 eee n A 3 Section 3 PN 106937 Valve ie estt eee pP pn PERPE nh Beek ep e Rs A 4 section 4 PIN 1124906 Valve suai erste Saee Ro Rv uekE NEN A DR a A nh Rt aac ae A 5 Section 5 PN 113352 113451 Hi Speed Valves 2 0 0 ienee re iee eee cena A 6 Section 6 Component Illustration amp Bill of Material PN 100055 Air Control Kit A 7 Appendix B Process Air Control Filter Regulator Installation Notes ria se Pace tis ieee wl ae ed oet e Ee ue Seb eee aye Sea ee B 1 Component Illustration amp Bill of Material PN 107404 Filter Regulator Kit 0 04 B 1 Appendix C Resistance Voltage Tables C 1 Appendix D Optional UFD Nozzle Cleaning Oven Manual D 1 Oven Safety Precautions 455 drop ER DUNS Ed PN MORE exa e PR EH edo EM a D 1 UFD Nozzle Cleaning Procedure s 0103 cur ep S Cebu EL E e eeu e a D 2 Page vi ITW Dynatec c 2002 Revised 6 07 MR1300 APPLICATOR w INTEGRATED FILTER Manual 40 43 ITW Dynatec An Illinois Tool Works Company iTWDynatec Adhesive Application Solutions ITW Dynatec c 1997 ALL MODELS Page 1 1 Revised 1 07 Chapter 1 SAFETY PRECAUTIONS All operators and service personnel must read and understand this manual before operating or servicing equipment All maintenance and service on this equip ment must be performed by trained techni cians Electrical DANGER HIGH VOLTAGE Dangerous voltages exist at several points in
22. 06305 106333 106475 N00093 N00175 N07419 106307 106333 109254 109264 109265 109266 116245 116594 116244 N03812 N07430 107881 078C088 101624 101625 N00196 101627 106531 103467 106707 104528 107050 103470 104663 109103 106292 106293 109107 110451 106303 106444 107936 Description Module MR13 Vertical Extended Module MR13 Horizontal Module MR13 Horizontal Intermittent Special Module HSSB Vertical used with Festo Solenoid see page 6 1 for more module options 10 32 x 1 25 SHC Screw Filter Basket 150 mesh Filter Basket 100 mesh Module Block off Assembly option Blank Plate O ring 4 011 Solenoid Manifold Assembly 1 Program Fitting Compression O ring 008 M5 x 20 SHC Screw Air Manifold 2 Port 1 Program Tube Stainless Steel 1 4 x 065w x 3 5 Solenoid Manifold Assembly 2 Program Fitting Compression O ring 008 M5 x 20 SHC Screw Air Manifold 2 Port 2 Program Tube Stainless Steel 1 4 x 065w x 3 5 Service Block Assembly DCL Service Block Assembly NOR Service Block Assembly MEL Service Block Assembly MCV Filter Kit M20 Spin on includes N03812 o ring amp 116243 washer Filter Kit 200 mesh Spin on includes NO3812 o ring amp 116243 washer Filter Cap M20 Spin on Filter O ring 4 125 Terminal Ring Terminal Block 2 Pos Ceramic Washer Int Tooth Lock 4 Fitting Straight 6 JIC x 1 4 BSPP Fitting Plug 1 4 BSPP Soc O ring 111 M3 5 x 6mm Zinc Plated M3
23. 112496 24 VDC Description Piloted spool valve internally piloted 4 way 1 4 NPT ports with non locking recessed manual operator Connections Port 1 Inlet Port 4 Exhaust Port 2 Close side of module Port 5 Exhaust Port 3 Open side of module Typical Setup Apply full air pressure 70 90 psi to Port 1 of solenoid valve Use air control kit PN 100055 con figured as shown below Schematic 100055 Air Kit configured for use with conventional solenoid valve Solenoid valve supplied with head Appendix A Page 6 ITW Dynatec c 2002 Revised 4 08 MR1300 APPLICATOR w INTEGRATED FILTER Manual 40 43 Appendix A Section 5 PN 113350 Hi Speed Solenoid 24 VDC Description Direct acting spool valve 4 way 24 VDC operation with M7 ports Solenoid is configured to con nect directly to the module It is not setup for use as an in line solenoid Connections Port 1 Inlet Port 3 Exhaust Port 2 Close side of module Port 5 Exhaust Port 4 Open side of module Typical Setup Apply full air pressure 80 90 psi to Port 1 of solenoid valve Wiring Schematic Pneumatic Schematic SOLENOID VOLTAGE 24 VDC WATTAGE 6 5W MAX Solenoid valve supplied with head Tubing Module PN 113346 ITW Dynatec c 2002 MR1300 APPLICATOR w INTEGRATED FILTER Manual 40 43 Revised 4 07 OANOaRWN Appendix A Page 7 Appendix A Section 6
24. 20 Shield Bearing 2 82 108019 Guide 3mm 5 83 108020 Spacer 1mm 10 84 108021 Spacer 1 5mm 10 85 108022 Spacer 5mm 10 86 108024 Collar Lock 1 87 103470 M3 0 5 x 6mm SH Set Screw 2 88 108110 Container 1 5 Dia x 3 0 LG 1 Page 6 38 ITW Dynatec c 2002 Revised 1 09 MR1300 APPLICATOR w INTEGRATED FILTER Manual 40 43 PN 113346 Module Assembly High Speed Vertical Module Option J 113346 MODULE ASSEMBLY REN d PN 113348 SOLENOID RETAINING PIN 9 CO 2 3X PN NOO178 2 011 O RING VITON 2X PN 100908 M4 0 7X25 SHCS HS SOLENOID ASSEMBLY FOR REFERENCE ONLY HS NOZZLE ASSEMBLY FOR REFERENCE ONLY ITW Dynatec c 2002 Page 6 39 MR1300 APPLICATOR w INTEGRATED FILTER Manual 40 43 Revised 1 13 PN 113550 Module Assembly High Speed Horizontal Module Option M es 113550 MODULE ASSEMBLY PN 113348 SOLENOID RETAINING PIN HS SOLENOID ASSEMBLY FOR REFERENCE ONLY 9 3X PN N00178 2 011 O RING VITON HS NOZZLE ASSEMBLY FOR REFERENCE ONLY 2X PN 100908 M4 0 7X25 SHCS Page 6 40 Revised 9 10 ITW Dynatec c 2002 MR1300 APPLICATOR w INTEGRATED FILTER Manual 40 43 PN 115160 Module Assembly High Speed Horizontal Module Option P HS NOZZLE ASSEMBLY FOR REFERENCE ONLY P d 15160 MODULE ASSEMBLY Q 4X PN N00178 2 011 O RING VITON 2X PN 100908 M4 0 7X25 SHCS
25. 31 Volunteer Drive OPERATIONS amp SERVICE MANUAL 40 43 Hendersonville TN 37075 USA Revised 8 1 13 Telephone 615 824 3634 Fax 615 264 5222 Email dynatec itwdynatec com Web www itwdynatec com IT Dynatec minnovation mservice mreliability The Next Level of Technology OPERATIONS AND SERVICE MANUAL 1 6 PORT MR1300 HOT MELT ADHESIVE APPLICATORS with INTEGRATED FILTERS Including DYNAFIBER UFD MODULES IMPORTANT READ ALL INSTRUCTIONS BEFORE OPERATING THIS EQUIPMENT It is the customer s responsibility to have all operators and service personnel read and understand this information Contact your ITW Dynatec customer service representative for additional copies NOTICE Please be sure to include the serial number of your application system each time you order replacement parts and or supplies This will enable us to send you the correct items that you need ITW Dynatec Service Parts Direct Dial 1 800 538 9540 ITW Dynatec Technical Service Direct Dial 1 800 654 6711 Revised 5 02 ITW Dynatec c 2002 MR1300 APPLICATOR w INTEGRATED FILTER Manual 40 43 N SAFETY INSTRUCTIONS GENERAL CONSIDERATIONS 1 Read and follow these instructions Failure to do this could result in severe personal injury or death 2 Additional safety instructions and or symbols are located throughout this manual They serve to warn maintenance personnel and operators about potentially hazardous situations 3 Inspect the machine fo
26. 4 4 Chapter 5 Troubleshooting amp Service Modules Which are Not Customer Serviceable eseeeeeeeeee een tenes 5 1 InGenetfal 23 11 neto mE pe oth bys n Sag he Sane oes Doe od MOI d ers ee ap Fatigue 5 1 Troubleshooting Gulde ss sca dees dG RR LS LEER A CER E ee ik eene ect 5 1 Recommended Torque Values for Modules and Nozzles 00 06 cece ne 5 3 Replacement of the Standard Module sessios siara E E eee teens 5 3 Module Assembly Instructions for the UFD Modules 0 0 eee eee eee eens 5 4 Module Assembly Instructions for the HiTemp UFD Modules 0 0 0 c ee eee eee eee eee 5 5 Module Assembly Instructions for the Snuffback UFD Modules 20 0 0 0c cece eee eee eee 5 6 Testing Resistance of Heater Cartridges 0 0c cect eee e ence n tenes 5 8 Testing Resistance of RTD Temperature Sensors 0 c eee cee e 5 9 Testing the J type Thermocouple Temperature Sensor 00 c eee eee eee eee nee 5 10 Replacement of the Heater Cartridge or Sensor sussidiaria n a A eee eee 5 11 Re Assembly Procedures and General Cautions 0 eee cece ete e 5 14 Chapter 6 Component Illustrations amp Bills of Material UFD Model Designation Guid piseoga aa cc I n ene ene 6 1 Bill of Materials One Port UFD Vertical amp Horizontal Apply Applicators 00 000 6 2 Component Illustration One Port UFD Vertical amp Horizontal Apply Applicators 6 3 Bill of Mat
27. 43 Bill Of Materials for 6 Port UFD Slim Design Air Pre Heater Section 112794 Module Option Codes C G J M Only Item No Part Number Description Qty 72 112787 Heater Body 1 73 112714 Spiral Tube 6 74 N00181 O ring 014 6 75 N00174 O ring 007 1 76 112790 Wire Cover 1 77 101692 M4 x 35 SHC Screw 4 78 N00093 Fitting 1 4 Tube x 1 8 NPT 1 79 109252 M5 x 25mm SHC Screw 8 80 106726 Dowel Pin M5 x 16mm 2 81 106306 Spacer 4 82 106470 M4 x 8mm FHSC Screw 4 83 106329 Heater Cartridge 10mm 200w 6 84 101610 Cable Assembly AH DCL see order for your option 1 85 112716 M5 x 6mm SH Set Screw Cup Point 1 86 N01756 Term PRLL 16 14 GA 2 87 048J271 Heat Shrink 0 1 88 078C088 Washer 4 Internal Tooth 2 89 101627 M3 5 x 6mm Slot Head Screw 2 90 N07430 Terminal Ring 1 91 048G016 Terminal Ring 1 ITW Dynatec c 2002 Page 6 29 MR1300 APPLICATOR w INTEGRATED FILTER Manual 40 43 Revised 7 07 Component Illustration 6 Port UFD Slim Design Air Pre Heater Section 112794 Page 6 30 Revised 5 13 ITW Dynatec c 2002 MR1300 APPLICATOR w INTEGRATED FILTER Manual 40 43 Bill Of Material for PN 104993 UFD Spray Module Assembly Horizontal Item No Part Number 110791 057C084 107178 057E409 057E410 057F139 NO00178 078A373 078A384 078D078 N00198 078G028 N00794 not used 084B1361 057E429 0571260 069X197 069X198 078C085 078F034 078G028 N00176 104989 N05044 N00178 not used N00174 N00176 Important Descript
28. 6 113829 N05044 N00174 N00176 N00178 078G028 ITW Dynatec c 2002 MR1300 APPLICATOR w INTEGRATED FILTER Manual 840 43 Description Body Module Stem Assembly Compression Spring Inner Compression Spring Outer Air Cylinder O Ring 011 6 32 x 2 SHC Screw 6 32 x 1 SHC Screw 6 32 x 1 1 4 SHC Screw 10 32 x 3 4 SHS Screw 10 32 Sealing Hex Nut O Ring 113 Seal Cartridge Assembly Seal Cartridge Seal Cartridge Gasket Stem Seal Seal Backup Washer 25 x 16 x 04 Retaining Ring Roll Pin O Ring 009 Vertical Adapter Assembly O Ring 109 O ring 007 O ring 009 O ring 011 1 16 Dia x 3 8 Long Roll Pin Qty N e o oL oL PO PO PO NM HAH HH H BH HH RN YN WO HH BH BH SB SH ITW Dynatec c 2002 Page 6 33 MR1300 APPLICATOR w INTEGRATED FILTER Manual 40 43 Revised 5 13 mounting face Air seal PN N00176 l Glue seal PN N00174 A On the above type nozzle use o rings shown to the right mounting face av Air seal PN 112581 Glue seal PN 112580 On the above type nozzle use seals shown above Component Illustration PN 106224 UFD Spray Module Assembly Vertical Extended Page 6 34 ITW Dynatec c 2002 Revised 5 13 MR1300 APPLICATOR w INTEGRATED FILTER Manual 40 43 PN 110840 Module Assembly Horizontal Snuffback Module Option K d 110840 MODULE ASSEMBLY 4X PN NOO178 2 011 O RING VITON Air seal PN NO0176
29. 6244 Filter Cap M20 Spin on Filter 1 23 N03812 O ring 125 1 24 N07430 Terminal Ring 1 25 107881 Terminal Block 2 Pos Ceramic 2 26 078C088 Washer Int Tooth Lock 4 1 27 101624 Fitting Straight 6 JIC x 1 4 BSPP 1 28 101625 Fitting Plug 1 4 BSPP Soc 5 29 101627 M3 5 x 6mm Zinc Plated 1 30 106531 M3 5 x 8mm FH PHL Screw 8 31 103467 Cable Assembly BF240v DCL 9 0 Built in Sensor 1 106707 Cable Assembly BF240v MCV 9 0 Built in Sensor 1 104528 Cable Assembly BF240v NOR 9 0 Built in Sensor 1 107050 Cable Assembly BF240v MEL 9 0 Built in Sensor 1 32 103470 M3 5 x 5mm Flat Point SH Set Screw 1 33 104663 M6 1 0 x 25mm SHC Screw 2 34 109159 Service Block 1 35 106292 Spacer Mounting Clamp 1 36 106293 Mounting Clamp 13mm MK2 1 37 109107 Side Cover Service Block 1 38 110451 Side Cover Service Block 1 39 106303 Filter Nut 1 40 106548 Heater Cartridge 175w 240v 10 x 65 3 41 N00196 O ring 111 1 ITW Dynatec c 2002 Page 6 13 MR1300 APPLICATOR w INTEGRATED FILTER Manual 40 43 Revised 12 10 EN e o eo 3 Program Solenoid Manifold option o M ES Horizontal Module amp Nozzle Insulator HSSB Module used with Festo solenoid air manifold ports are plugged when this option is used Component Illustration 3 Port UFD Vertical or Horizontal Apply with 1 3 Program Applicator Assembly Page 6 14 Revised 6 10 ITW Dynatec c 2002 MR1300 APPLIC
30. 8 Module Assembly Instructions for the PN 106224 UFD or 106226 HiTemp UFD Module Use the component illustration and parts list in Chapter 6 as a reference with the following instruc tions for the PN 106224 or 106226 module ITW Dynatec has a Module Seal Kit available PN 105150 803012 for Hi Temp which contains the components necessary to rebuild one module including the seal cartridge assembly all o rings springs and seal lubricant 1 During re assembly coat all o rings with a liberal amount of High Temp Lube PN N07588 CAUTION DO NOT SUBSTITUTE Failure to use High Temp Lube N07588 may result in premature seal breakdown and leakage of glue from the applicator 2 Insert the new seal cartridge assembly into the module body Note that there are two holes in the seal cartridge cavity in the module body One hole accepts the roll pin in the seal cartridge The other is an air hole which must line up with the air hole in the seal cartridge Align the roll pin in the seal cartridge with the corresponding hole in the top of the module body Press the seal cartridge into position The air hole in the seal cartridge must align with the air hole in the module body for the valve to function properly 3 Place a new piston o ring onto the stem assembly and slowly insert the stem assembly into the seal cartridge 4 Place the two new springs on top of the piston The smaller spring will nest inside the larger spring 5 Loosen and
31. 8 ITW Dynatec c 2002 Revised 12 10 MR1300 APPLICATOR w INTEGRATED FILTER Manual 40 43 Bill Of Materials for 4 Port UFD Vertical or Horizontal Apply 1 or 4 Program Applicator Assemblies Item No Part Number Description Qty 1 106224 Module MR13 Vertical Extended 4 2 104993 Module MR13 Horizontal 4 110840 Module MR13 Horizontal Intermittent Special 1 113346 Module HSSB Vertical used with Festo Solenoid 1 for more module options see page 6 1 3 107160 10 32 x 1 25 SHC Screw 8 4 106273 Filter Basket 150 mesh 1 101247 Filter Basket 100 mesh 1 5 106472 Module Block off Assembly 1 3 6 106367 Blank Plate 1 7 N00178 O ring 011 4 8 106476 Solenoid Manifold Assembly 1 Program 1 9 NO00093 Fitting Compression 2 10 N00175 O ring 008 8 11 N07419 M5 x 20 SHC Screw 2 12 106297 Air Manifold 4 Port 1 Program 1 13 106333 Tube Stainless Steel 1 4 x 065w x 3 5 2 14 106475 Solenoid Manifold Assembly 2 Program 2 15 NO00093 Fitting Compression 4 16 N00175 O ring 008 4 17 N07419 M5 x 20 SHC Screw 2 18 106307 Air Manifold 2 Port 2 Program 1 19 106333 Tube Stainless Steel 1 4 x 065w x 3 5 4 20 109270 Service Block Assembly DCL 1 109271 Service Block Assembly MCV 1 109272 Service Block Assembly NOR 1 109273 Service Block Assembly MEL 1 21 116245 Filter Kit M20 Spin on includes N03812 o ring amp 116243 washer 1 116594 Filter Kit 200 mesh Spin on includes NO3812 o ring amp 116243 washer 1 22 116244 Filter Cap M2
32. ATOR w INTEGRATED FILTER Manual 40 43 Bill Of Materials for 3 Port UFD Vertical or Horizontal Apply 1 or 3 Program Air Pre Heater Section Item No 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58 59 60 61 62 63 64 65 66 Part Number 109338 109339 109340 109341 109252 N00093 N00183 N00192 N04268 N07541 106236 107389 106531 107161 103470 100908 106332 106294 109162 109165 109168 109111 106550 106328 106329 106549 109253 109286 109287 109288 Description Air Pre heater Assembly DCL Air Pre heater Assembly MCV Air Pre heater Assembly NOR Air Pre heater Assembly MEL SHCS M5 x 25mm Fitting Compression O ring 016 O ring 4 032 Terminal Ring Terminal Block 1 Pos Ceramic Washer Int Tooth Lock 4 M3 5 x 6mm Philips Head Cap Screw Zinc Plated M3 5 x ammFH PHL Screw BHSCS M4 x 8mm M3 5 x 5mm Flat Point Socket Head Set Screw M4 x 25mm SHC Screw M5 8 x 55mm SHC Screw Spiral Tube Preheater Manifold Distribution Manifold Wire Cover Rear Cover Side Spacer Temperature Sensor shown for reference part of cable assy M4 7 x 16mm SHC Screw Zinc Plated Heater Cartridge 200w 240v 10 x 60mm Heater Cartridge 400w 240v 8 x 65mm Cable Assembly DCL Cable Assembly MCV Cable Assembly NOR Cable Assembly MEL Qty 0n 0c NA A HAH MYO H WAND a aa aa OUO SO PO Page 6 15 Revised 6 10
33. COMPONENT ILLUSTRATION PN 100055 AIR CONTROL KIT N06438 N00318 100380 N04264 N06504 N06430 N04531 Air Lines to Head are to be cut 3 5 4 0 inches long to additional solenoid valve assemblies Nylon Tubing 250 Dia Cable Tie 09 x 3 62 Lg Filter Assembly Solenoid Valve Assembly Cable Tie Anchor Push in Union Tee Fitting Male Connect Fitting 1 4 Treet T Brass Appendix A Page 8 ITW Dynatec c 2002 Revised 4 07 MR1300 APPLICATOR w INTEGRATED FILTER Manual 40 43 ITW Dynatec An Illinois Tool Works Company iTWDynatec Adhesive Application Solutions ITW Dynatec c 2002 Appendix B Page 1 MR1300 APPLICATOR w INTEGRATED FILTER Manual 40 43 Revised 2 10 Appendix B PN 107404 PROCESS PREHEATER AIR CONTROL FILTER REGULATOR The PN 107404 Filter Regulator is available for precise control of the process spray air It in cludes a coalescing filter regulator a liquid filled gauge mounting bracket and necessary fittings Installation Notes 1 Locate the filter so that the bowl drains are easily accessible for servicing and the regulator knob is accessible for adjustments 2 To ensure accurate process air control operation of more than one applicator from a single filter regulator is not recommended Item No Part Number Qty Description 9 107405 1 EA ICOALESCING FILTER 8 112319 1 EA FIG HEX NIP 3 8 NPT BRS 6 072x040 4 FA 1 4 NPT X 90 STREET ELBOW NUT PANEL M
34. Dynatec c 2002 Page 5 7 MR1300 APPLICATOR w INTEGRATED FILTER Manual 40 43 Revised 1 13 6 Secure the air cylinder with the four M3 x 35mm long cap screws dis assembled in step 1 7 Torque the cap screws cross wise to 20 inch Ib 2 3 NM 8 Install new external o rings included in kit on the SB module with a minimal coating of high temp lubricant The module is now ready for installation and service To disassemble reverse above order Page 5 8 ITW Dynatec c 2002 Revised 1 13 MR1300 APPLICATOR w INTEGRATED FILTER Manual 40 43 Testing Resistance of Heater Cartridges 1 Turn the ASU OFF or disable the head applicator and preheater zones at the control panel Dis connect all electrical cables from the head Turn all pumps OFF and relieve system pressure before proceeding 2 Unplug the electrical cable from the adhesive supply hose or extension cable to expose the pins in the cable 3 Use the schematics in Ch 8 to determine the correct pins used to measure the heater resistance Compare the reading with the values given in the charts below Service Block Heaters The service block of the Dynafiber UFD applicators contain three 10mm heaters wired in parallel The parallel resistance values of these heaters is listed below Applicator Model Parallel Resistance Minimum Maximum UFD050 Series 115 8 141 9 UFD075 Series 98 7 120 7 UFD100 Series 86 9 106 4 UFD150 Series 57 9 70 9 Air Preheater Heaters The air pr
35. E ROLLER KIT SOLENOID RELOCATED TO SIDE INLET PORTS FOR ROLLER CLEARANCE SOLENOID CAN BE POSITIONED ON EITHER SIDE OF HEAD Host BACK FEED SCS V GUIDE SCS OMEGA NOZZLE Back Feed Guide PN SCS V Guide Omega 12 SCS Nozzle Omega 16 SCS Nozzle 111585 1 Strand 111574 111565 111586 2 Strand 5mm 111575 111566 111587 3 Strand 5mm 111576 111567 111588 4 Strand 5mm 111577 111568 111589 3 Strand 4mm 111578 111569 111590 2 Strand 8mm 111570 111591 2 Strand 9mm 111571 111592 2 Strand 10mm 111581 111572 111593 5 Strand 5mm 111582 111573 111594 4 Strand 4mm 111579 11583 111595 2 Strand 3mm 111580 111641 3 Strand 6mm 111639 111640 111653 3 Strand 3mm 111651 111652 111546 SCS Guide Roller Kit guides up to five strands 111548 Strand Guide Arm amp Roller Assembly includes PN 111546 Kit Page 7 6 Revised 4 07 Front Feed SCS V Guide SCS DMEGA NOZZLE ITW Dynatec c 2002 MR1300 APPLICATOR w INTEGRATED FILTER Manual 40 43 FRONT FEED SCS V GUIDE 4 IM O jo STRAND GUIDE ARM AND ROLLER ASSEMBLY INCLUDES 111548 111546 GUIDE ROLLER KT E STRAND DIRECTION Front Feed Guide PN SCS V Guide Omega 12 SCS Nozzle Omega 16 SCS Nozzle 111597 1 Strand 111574 111565 111598 2 Strand 5mm 111575 111566 111599 3 Strand 5mm 111576 111567 111600 4 Strand
36. Glue seal PN N00174 n mounting face 7 On the above type nozzle use o rings shown to the right mounting face Air seal PN 112581 f Glue seal PN 112580 On the above type nozzle use seals shown above PN 113778 Module Assembly High Speed Vertical Module Option A ES e D S ty a 2 011 O RING VITON 9 2X PN 100908 M4 0 7X25 SHCS ITW Dynatec c 2002 Page 6 35 MR1300 APPLICATOR w INTEGRATED FILTER Manual 40 43 Revised 5 13 Z2 11074 MODULE ASSEMBLY Q Ooty aN ry 4X PN N00178 2 011 O RING VITON PN NOO178 2 011 O RING VITON PART OF 106222 ASY PN NOO176 2 009 O RING VITON PN NOO174 2 007 O RING VITON PN 104987 SEAL PLATE we mounting face Air seal PN NO0176 c ee i X 106222 Glue seal PN N00174 VERTICAL ADAPTER ASSEMBLY On the above type nozzle use o rings shown to the right mounting face i Air seal PN 112581 2X PN 103404 Glue seal PN 112580 M3 0 5X10 SHCS 2X PN 106951 On the above type nozzle i SHCS use seals shown above Note PN 111074 module replaces PN 110559 Page 6 36 Revised 1 09 ITW Dynatec c 2002 MR1300 APPLICATOR w INTEGRATED FILTER Manual 40 43 Module Vertical PN 113550 Module Horizontal Festo Solenoid Assembly PN 115055 6mm inlet High Speed Snuffback or Festo Solenoid Assemb
37. Horizontal Apply 1 2 or 3 Program Applicator Assemblies Item No Part Number Description Qty 1 106224 Module MR13 Vertical Extended 4 2 104993 Module MR13 Horizontal 4 110840 Module MR13 Horizontal Intermittent Special 1 113346 Module HSSB Vertical used with Festo Solenoid 1 for more module options see page 6 1 3 107160 10 32 x 1 25 SHC Screw 6 4 106273 Filter Basket 150 mesh 1 101247 Filter Basket 100 mesh 1 5 106472 Module Block off Assembly 1 3 6 106367 Blank Plate 1 7 N00178 O ring 011 4 8 106667 Solenoid Manifold Assembly 1 Program 1 114777 Solenoid Manifold Assembly 2 Program 1 9 NO00093 Fitting Compression 2 10 N00175 O ring 008 6 11 N07419 M5 x 20 SHC Screw 2 12 106546 Air Manifold 3 Port 1 Program 1 13 106333 Tube Stainless Steel 1 4 x 065w x 3 5 2 14 106668 Solenoid Manifold Assembly 3 Program 1 107935 Solenoid Manifold Assembly 3 Program Balanced 1 15 N00093 Fitting Compression 6 16 N00175 O ring 008 6 17 N07419 M5 x 20 SHC Screw 2 18 106547 Air Manifold 3 Port 3 Program 1 107932 Air Manifold 3 Port 3 Program Balanced 1 19 106333 Tube Stainless Steel 1 4 x 065w x 3 5 6 20 109334 Service Block Assembly DCL 1 109335 Service Block Assembly MCV 1 109336 Service Block Assembly NOR 1 109337 Service Block Assembly MEL 1 21 116245 Filter Kit M20 Spin on includes N03812 o ring amp 116243 washer 1 116594 Filter Kit 200 mesh Spin on includes N03812 o ring amp 116243 washer 1 22 11
38. OUNT GAUGE 0 60 PSI Appendix B Page 2 ITW Dynatec c 2002 Revised 4 02 MR1300 APPLICATOR w INTEGRATED FILTER Manual 40 43 ITW Dynatec An Illinois Tool Works Company iTWDynatec Adhesive Application Solutions ITW Dynatec c 2002 Appendix C Page 1 MR1300 APPLICATOR w INTEGRATED FILTER Manual 40 43 Revised 11 09 Appendix C RESISTANCE TABLES RTD Resistance Temperature Tables Pt 100 Ohms Ni 120 Ohms Control Option D M or P Control Option N Temperature Resistance Temperature Resistance F C in Ohms F C in Ohms 32 0 Appendix C Page 2 ITW Dynatec c 2002 Revised 4 02 MR1300 APPLICATOR w INTEGRATED FILTER Manual 40 43 ITW Dynatec An Illinois Tool Works Company iTWDynatec Adhesive Application Solutions ITW Dynatec c 2002 Appendix D Page 1 MR1300 APPLICATOR w INTEGRATED FILTER Manual 40 43 Revised 10 01 Appendix D OPTIONAL UFD NOZZLE CLEANING OVEN MANUAL PN 107307 200 240v Oven PN 107306 120V Oven The use of the UFD Nozzle Cleaning Oven eliminates the need to disassemble the UFD nozzles for cleaning Nozzles are baked in the oven for approximately four to eight hours at 750 800 de grees F 400 425C depending on adhesive Oven users should read and understand the oven manufacturer s Owner s amp Operator s Manual supplied with the oven This ITW Dynatec manual is intended to be a quick reference only for use with ITW Dynatec s UFD nozzles N Oven Safety Precautions General P
39. Pre heater Assembly MCV 1 42 109252 SHCS M5 x 25mm 2 43 NO00093 Fitting Compression 1 44 N00183 O ring 016 2 45 069X270 O ring 025 1 46 N04268 Terminal Ring 1 47 N07541 Terminal Block 1 Pos Ceramic 2 48 106236 Washer Int Tooth Lock 4 1 49 107389 M3 5 x 6mm Philips Head Cap Screw Zinc Plated 1 50 106531 M3 5 x ammFH PHL Screw 4 51 103470 M3 5 x 5mm Flat Point Socket Head Set Screw 1 52 100908 M4 x 25mm SHC Screw Black Oxide 4 53 106294 Spiral Tube 2 54 109109 Preheater Manifold 1 55 109110 Distribution Manifold 1 56 109108 Wire Cover 1 57 109111 Cover Side 1 58 Temperature Sensor shown for ref part of cable assy 1 59 107161 BHSCS M4 x 8mm 1 60 106306 Spacer 2 61 106332 M5 8 x 55mm SHC Screw 2 62 106328 M4 7 x 16mm SHC Screw Zinc Plated 2 63 106329 Heater Cartridge 200w 240v 10 x 60mm 2 64 106448 Heater Cartridge 200w 240v 8 x 40mm 1 65 109253 Cable Assembly DCL 1 109286 Cable Assembly MCV 1 109287 Cable Assembly NOR 1 109288 Cable Assembly MEL 1 Page 6 11 Revised 6 10 MR1300 APPLICATOR w INTEGRATED FILTER Manual 40 43 ITW Dynatec c 2002 D PY Co 0 v Horizontal Module amp Nozzle Insulator used on UFD1004H4A1D2S Component Illustration 2 Port UFD Vertical or Horizontal Apply with 1 or 2 Program Air Pre Heater Section Page 6 12 ITW Dynatec c 2002 Revised 12 10 MR1300 APPLICATOR w INTEGRATED FILTER Manual 40 43 Bill Of Materials for 3 Port UFD Vertical or
40. S amp ORDERING GUIDES Applicator Heater Cartridges Applicator Description Location 106444 10x40mm 150w service block UFD050 106448 8x40mm 200w air preheater std only 106329 10x60mm 200w air preheater UFD075 106548 10x65mm 175w service block 106549 8x65mm 300w air preheater std only 106329 10x60mm 200w air preheater 106325 10x90mm 200w service block UFD100 106330 8x90mm 400w air preheater std only 106329 10x60mm 200w air preheater 106715 10x140mm 300w service block UFD150 106716 8x140mm 600w air preheater std only 106717 10x60mm 100w air preheater Applicator RTD Sensors Control Scheme Part No Description DynaControl Allen Bradley option D N07958 Pt100 MCY option M 104912 Dual Pt100 Upgrade Ni RTD option N N07864 N120 Upgrade J type TC option L 107051 J type TC Upgrade Pt RTD option P N07958 Pt100 Filters see head model number for factory installed filter pg 6 1 Filter Code Filter Part No Description 101247 Filter Basket 100 mesh 106273 Filter Basket 150 mesh 116245 Filter Kit 150 mesh M20 Spin on 116595 Filter Kit 200 mesh M20 Spin on Page 7 2 ITW Dynatec c 2002 Revised 1 13 MR1300 APPLICATOR w INTEGRATED FILTER Manual 40 43 Filter Kits To simplify ordering Filter Kits are available Filter KitPN O ringPN Filter Cap PN Filter PN 114291 N03812 O ring 125 106303 Filter Cap 101247 100 mesh Basket 114292 N03812 O ring 125
41. SSURE During the purging procedure hot adhesive and oil can come out of the head under high pressure Wear safety glasses gloves and protective clothing WARNING Use a stable deep container to collect hot melt adhesive and or oil Remove the nozzle from the module Place a heat resistant container under the module to collect the material that drains from the applicator Manually open the solenoid by pushing with a small screwdriver or other tool the purge button located on the solenoid coil Continue to hold in the purge button until all air and oil have drained and only adhesive flows from the module 10 Replace the nozzle orienting the nozzle tip so it points toward the substrate Page 3 4 ITW Dynatec c 2002 Revised 4 07 MR1300 APPLICATOR w INTEGRATED FILTER Manual 40 43 Special Installation Notes on Optional PN 112690 112440 amp 112934 HiSpeed Vertical Snuffback Direct Air Module Option Code C D G see page 6 1 The PN 112690 112440 amp 112934 modules are designed for the solenoid valve to be connected di rectly to the module air cylinder Fittings and tubing are included with the module assembly If alternative fittings or tubing are desired the recommended tubing is aluminum or stainless steel 1 4 OD x 3 16 ID For best performance the tubing length should be as short as practical recom mended length is 2 5 min to 6 max The port threads in the module are 1 8 27 NPT If necessary for clear
42. UFD SB intermittent L Upgrade Mel J type thermocouple F Vertical UFD SB intermittent P Upgrade Mel Platinum RTD J Vertical Hi Speed SB intermittent Number of Solenoids Festo 1 2 3 4 50r6 M Horizontal Hi Speed SB intermittent 0 Only for options J M Festo E Adds Balanced Solenoid Mani P Horizontal Hi Speed SB manifold air fold not available for J M Filtration Options Number of Modules Installed A 100 mesh basket 1 2 3 4 5 6 or B 150 mesh basket Z no modules C 150 mesh spin on D 200 mesh spin on Notes When specifying a head with no modules see Z above the Module Type H V etc must still be specified for the application Page 6 2 Revised 8 13 Bill Of Materials for 1 Port UFD Vertical amp Horizontal Apply Applicator Assemblies Item No 1 2 ABO 00 10 O 0 Part Number 106224 104993 110840 113346 107160 106273 101247 107820 110384 N00093 N00175 N07419 110383 106333 109256 109257 109258 109259 110144 109852 N00196 N03812 N07430 107881 078C088 101624 101625 101627 106531 103467 106707 104528 107050 110143 112098 103470 104663 109157 106292 106293 109107 110451 112099 106303 106444 116245 116594 116244 117825 117826 117547 117543 ITW Dynatec c 2002 MR1300 APPLICATOR w INTEGRATED FILTER Manual 40 43 Description Module MR13 Vertical Extended UFD0501V1A1D2S Module MR13 Horizontal
43. al Ring 1 38 N07541 Terminal Block 1 Pos Ceramic 2 39 106236 Washer Int Tooth Lock 4 2 40 107389 M3 5 x 6mm Philips Head Cap Screw Zinc Plated 1 41 106531 M3 5 x 8mm FH PHL Screw 4 42 103470 M3 5 x 5mm Flat Point Socket Head Set Screw 1 43 100908 M4 x 25mm SHC Screw Black Oxide 4 44 106294 Spiral Tube 2 45 109109 Preheater Manifold 1 46 109158 Distribution Manifold 1 47 109108 Wire Cover 1 48 109111 Cover 2 49 Temperature Sensor shown for ref part of cable assy 1 50 106306 Spacer 2 51 N00093 Fitting Compression 1 52 106328 M4 7 x 16mm SHC Screw Zinc Plated 2 53 106329 Heater Cartridge 200w 240v 10 x 60mm 2 54 106448 Heater Cartridge 200w 240v 8 x 40mm 1 55 109253 Cable Assembly DCL 1 109286 Cable Assembly MCV 1 109287 Cable Assembly NOR 1 109288 Cable Assembly MEL J 1 110145 Cable Assembly MEL PT 1 56 106332 M5 8 x 55mm SHC Screw 2 57 107161 M4 x 8mm BHSC Screw 1 58 109252 M5 x 25mm SHC Screw 2 Page 6 5 Revised 6 10 MR1300 APPLICATOR w INTEGRATED FILTER Manual 40 43 ITW Dynatec c 2002 Module used for Horizontal Apply Component Illustration 1 Port UFD Vertical Apply amp 1 Port UFD Horizontal Apply Air Pre Heater Section Page 6 6 ITW Dynatec c 2002 Revised 6 07 MR1300 APPLICATOR w INTEGRATED FILTER Manual 40 43 Bill Of Materials for 1 or 2 Port Slim Design Air Pre heater Section Module Optim Codes C G J M Only this slim design is available in four port PN 112793 and six p
44. ance the air cylinder can be rotated to re position the tube fittings Remove the four cap screws securing the air cylinder and without removing the air cylinder rotate to the de sired position Replace the cap screws and torque crosswise first to 5 in Ib then to 20 in Ibs Recommended operating air pressure is 70 90 psi Operation of Optional Drain Valve Option Code A see page 6 1 UFD applicators with the A option are equipped with a drain valve located on the right side of the applicator This drain valve allows residual adhesive pressure to be relieved prior to maintenance or repair of the applicator During applicator installation the drain valve can be relocated to the left side of the applicator for access if necessary The drain valve consists of a valve body with a rotatable outlet collar that directs the flow of adhe sive A plug is located inside the body retained by a snap ring to prevent the plug from being fully removed Operation 1 Ensure that all pumps in the ASU adhesive supply unit are turned off Power down the ASU or disable the applicator and preheater zones at the control panel Disconnect all electrical cables from the applicator WARNING HOT SURFACE amp ADHESIVE The ASU will still be hot when this procedure is being done Use insulated gloves and protective clothing 2 Place a suitable container under the applicator to catch adhesive Using pliers rotate the knurled outlet collar of the
45. anual button If it opens the problem is electrical No adhesive flowing 1 Nozzle is clogged 1 Clean or replace nozzle out of module 2 Filter element is dirty 2 Replace filter see instructions in Ch 4 Maintenance 3 Module seals o rings 3 Check module o rings see instruc are inoperative tions in this chapter Module Assembly Instructions 4 ASU s hopper is empty 4 Re fill hopper 5 Adhesive is too cold 5 Adjust temperature see ASU manual 6 Solenoid valve is not 6 Check solenoid valve opening 7 Piston stroke is too low 7 Adjust the stroke limit see Ch 4 Maintenance Page 5 2 ITW Dynatec c 2002 Revised 4 07 MR1300 APPLICATOR w INTEGRATED FILTER Manual 40 43 Hot melt is coming out 1 Module seals are dam 1 Replace seal cartridge or module of the module s weep aged see instructions in this chapter holes Applicator does not 1 Hopper temperature set 1 Change setpoint see ASU manual reach operating point is too low temperature 2 Inoperative heater 2 Check replace heater cartridge see cartridge instructions in this chapter 3 Inoperative temperature 3 Check replace sensor see instruc sensor tions in this chapter Applicator is too hot 1 Applicator temperature 1 Change setpoint see ASU manual setpoint is too high 2 Inoperative temperature 2 Check replace sensor see instruc sensor tions in this chapter Air escapes from 1 Inoperative pisto
46. ated ap plicators see the Air Control Filter Coalescing Kit Manual in Appendix A of this manual For process preheater air control the filter regulator kit PN 107404 is recommended It contains a Page 3 2 ITW Dynatec c 2002 Revised 4 07 MR1300 APPLICATOR w INTEGRATED FILTER Manual 40 43 0 50 psi air filter regulator combination and a liquid filled gauge for accurate process air control See the Process Preheater Air Control Filter Regulator information in Appendix B Installation Diagram RANUM Air Inlet amp Fitting Hose Head Electrical Connection To Timer or BS Limit Switch I E E Adhesive Supply Hose Doc ALL Alternative Control Air Inlet Port Rod Mount Bracket Y we Inlet Mounting of Filter dus optional TE Fitting solenoid assemblies om E Stroke Limit Adjustment hose fitting _ _j_ zi i lt Rod Mount Bracket amp Plug Alternate Hose Inlet one on each side lt used in alternate glue inlet position Weep Hole Process Air Inlet for Air Preheater Accessory Port for a drain valve and or transducer tap one on each side i Nozzle f w Electrical Connection For Air Preheater See the diagram above for location of the components referred to in the following section 1 The applicator should be supported from brackets that permit lateral and vertical adjustments Mount the applicat
47. ature Sensor Note a High Temp Splice Kit PN 102645 is required for this procedure See illustration on previous page for parts locations 1 Disconnect the service block s electrical cable assembly from the hose and disconnect the preheater s cable assembly from its cable extension 2 Remove the four screws holding the left side cover plate Remove the plate 3 Pull the sensor out of the service block 4 Cut the old sensor wires off as close to the sensor as possible 5 Apply a thin film of thermal paste to the new sensor and place it in the service block Trim the lead wires so that they overlap the old sensor wires by one to two inches Strip the ends of all four wires 6 Use the high temp splice kit to connect the new sensor to the old sensor wires ITW Dynatec c 2002 Page 5 13 MR1300 APPLICATOR w INTEGRATED FILTER Manual 40 43 Revised 1 13 7 Place the wires in the wiring cavity and replace the left side cover Replacement of Air Preheater Temperature Sensor Note a High Temp Splice Kit PN 102645 is required for this procedure See illustration on page 5 10 for parts locations 1 Disconnect the service block s electrical cable assembly from the hose and disconnect the preheater s cable assembly from its cable extension 2 Remove the left side cover plate 3 Pull the sensor out of the preheater 4 Cut the old sensor wires off as close to the sensor as possible 5 Apply a thin film of thermal paste to
48. ays wear safety gloves safety glasses and long sleeved protective clothing ITW Dynatec c 1997 ALL MODELS Always have first aid information and supplies available Page 1 3 Revised 1 07 Call a physician and or an emergency medical technician immediately Service Refer all servicing to qualified personnel only Explosion Fire Hazard Never operate this unit in an explosive environment Use cleaning compounds recommended by ITW Dynatec or your adhesive supplier only Flash points of cleaning compounds vary according to their com position so consult with your supplier to determine the maximum heating temperatures and safety precautions Lockout Tagout Follow OSHA 1910 147 Lockout Tagout Regulation for equipment s lockout procedures and other impor tant lockout tagout guidelines Be familiar with all lockout sources on the equipment Even after the equipment has been locked out there may be stored energy in the application system partic ularly in the capacitors within the panel box To ensure that all stored energy is relieved wait at least one min ute before servicing electrical capacitors Use of PUR Polyurethane Adhesives PUR adhesives emit fumes MDI and TDI that can be dangerous to anyone exposed to them These fumes cannot be detected by the sense of smell ITW Dynatec strongly recommends that an exhaust hood or system be installed over any PUR system Consult with your adh
49. back out the adjusting screw in the air cylinder Place the air cylinder over the springs and piston and press down into place Take care not to dislodge the springs or damage may result Secure the air cylinder with the four mounting screws 6 a Follow this step for new style modules those built after 11 12 07 Place new o rings on the vertical adapter and insert the seat assembly into the bottom of the module body Spring resistance will be felt as the screws are tightened Tighten the screws evenly to avoid binding 6 b Follow this step for old style modules those built prior to 11 12 07 Place new o rings on the seat assembly and insert the seat assembly into the bottom of the module body Place new o rings on the vertical adapter Place the brass seal and the vertical adapter onto the seat assembly and secure with the four mounting screws Spring resistance will be felt as the screws are tightened Tighten the screws evenly to avoid binding 7 Place new o rings into the grooves on the rear face of the module and mount the module onto the service block 8 Allow five minutes for the module to heat Adjust the stem stroke to the desired setting To disassemble reverse above order Page 5 6 ITW Dynatec c 2002 Revised 1 13 MR1300 APPLICATOR w INTEGRATED FILTER Manual 40 43 Module Assembly Instructions for the PN 110840 Horizontal SB and PN 111074 Ver tical SB UFD Modules Use the component illustrations and parts lists in Chapt
50. cosity ccs rs ee ays 100 to 30000 mPa sec 100 to 30000 centipoise Adhesive pressure range i cece dee eco Re 68 bar maximum 1000 psi maximum NOISE EMISSION 3 54 Vac go S e RUE CA GE RA Re Pale RE e acc e Cac S 70 dB A Air Requirements Air pressure TAB PE c ood i eee N eo ed es a ewe eee es 4 1 to 6 9 bar 60 to 100 psi Air pressure range for high speed snuffback modules only 4 8 to 6 2 bar 70 to 90 psi Electrical Supply validBEe i poate eins oe Du CR eT bes on ctae bul sus 200 240 VAC 1p 50 60 Hz Other CLE approyal Staite u s d dedo yd ac wis nH UR Wace One a a need SS Ud ed Ba M d Sw yes Power requirements No Modules Spacing Between Wattages Nozzle Centers Adhesive Standard Air Slim Line Manifold Preheater Preheater UFD0501 UFD0502 UFD0753 UFD1004 UFD1506 ITW Dynatec c 2002 Page 2 3 MR1300 APPLICATOR w INTEGRATED FILTER Manual 40 43 Revised 4 07 Dynafiber UFD Applicator side view Dynafiber UFD Applicator front view 262 2mm 10 3 146 6mm 5 8 4 130 5mm 5 12 127 8mm 9 Q9 9 5 03 M LIE SEED Ae Y le ion TT 87 2mm 3 4 146 30mm M 57 WIDTH CENTERS Model No B Dynafiber UFD SlimLine Applicator 118 30mm 4 58 UFDO0753 75mm 50 4mm 3 UFD1004 100mm 83 89mm 3 31 UFD1506 o Hd 175 6mm 6 91 UFD0501 UFD0502 UFD0753 UFD1004 UFD1506
51. d be zero allowing for the resistance of the test leads If the resistance is high or infinite an open junction or loose connection is indicated If all the connections are secure replace the thermocouple To test the thermocouple element further specialized equipment is required which is outside the scope of this manual ITW Dynatec c 2002 Page 5 11 MR1300 APPLICATOR w INTEGRATED FILTER Manual 40 43 Revised 1 13 Replacement of Heater Cartridge or Sensor Pin Connector Air Pre heater RTD Sensor or Heater Cartridges Thermocouple RTD Sensor or Thermocouple Ground Wire p Heater Cartridges O Heater Cartridge unge 4 Cartridge Pin Connector Heater RTD Sensor or Thermocouple Replacement Diagram Replacement of Service Block Heater Cartridges 1 Turn OFF the ASU and relieve all system pressure before proceeding 2 Disconnect the service block s electrical cable assembly from the hose and disconnect the preheater s cable assembly from its cable extension 3 Remove the four screws holding the left side cover plate Remove the plate Pull the ceramic terminal blocks from the wiring cavity and disconnect the heater leads from the terminal blocks 4 Locate the non functioning heater with a multimeter Remove and replace the heater Apply a thin film of thermal paste to the new heater before installatio
52. drain valve so that the exit hole points toward the container and away from any personnel Stand away from the valve while the adhesive pressure is being relieved 3 Using a 19mm 3 4 wrench on the valve body to prevent rotation insert a 5mm hex wrench into the plug Rotate the plug counter clockwise to allow adhesive to flow through the valve 4 If no adhesive flows from the drain valve do not assme that there is no adhesive pressure in the cont ITW Dynatec c 2002 Page 3 5 MR1300 APPLICATOR w INTEGRATED FILTER Manual 40 43 Revised 4 07 system Always verify that adhesive pressure has been completely relieved before proceeding with maintenance or repairs Never remove the snap ring in the end of the valve as this would allow the plug to be removed possibly resulting in personal injury 5 After maintenance or repairs are complete tighten the plug securely Wipe any adhesive from the outer surface of the drain valve Purging Adhesive Through the Applicator This procedure may be used anytime the operator wishes to purge old adhesive from the applicator and replace it with fresh adhesive For example this procedure could be used in instances where the adhesive system has been held at temperature for an extended time without running such as during a production line start up WARNING HOT SURFACE amp ADHESIVE The machinery will still be hot when this procedure is being performed Use insulated gloves and protective clothing
53. e all of the close air passages are connected The purpose of this is to negate the effects of slight differences in modules and solenoids resulting in a very consistent and even start and stop pattern The applicator is of course limited to one program Optional Elastic Guide Bracket Assembly PN 107622 A strand guiding system is available for use with the UFD0501 and UFD0502 applicators This system provides all of the components necessary for successful coating of elastic or Lycra strands such as those used in the production of disposable diapers and incontinence products The system includes a bracket assembly that mounts to the side of the applicator and a modular roller kit which is configurable for most metric strand spacings The arms of the guide are fully adjustable to work with both horizontal and vertical modules The roller will support up to five strands with a minimum strand spacing of 3mm Optional Low Profile Slim line Models codes A J M P A low profile applicator refers to an overall smaller head They are smaller due to the use of slimmer air heaters smaller solenoids and the smaller modules of high speed applications Opera tion mounting and connectors remain the same as in standard models Page 7 4 ITW Dynatec c 2002 Revised 12 10 MR1300 APPLICATOR w INTEGRATED FILTER Manual 40 43 Extension Cable Assemblies The following extension cable assemblies are available These cables connect one applicator zone to th
54. e ASU One cable assembly per applicator is usually required for the preheater others may be used as necessary for the installation Control Scheme Part No Length Part No Length DCL PLC 103773 103776 control option D 103774 105123 103775 105147 MCV 084F222 084F682 control option M 084F225 084F383 084F223 Upgrade Ni RTD 102706 105834 control option N 106349 Upgrade J type TC 107044 107047 control option L 107045 107309 Service Block only 107046 Upgrade J type TC 110149 110152 control option L 110150 110153 Air Heater only 110151 Upgrade Pt RTD 110159 110162 control option P 110160 110163 Service Block only 110161 Upgrade Pt RTD 110154 110157 control option P 110155 110158 Air Heater only 110156 ITW Dynatec c 1999 Page 7 5 MR1300 APPLICATOR w INTEGRATED FILTER Manual 40 43 Revised 4 07 Optional Strand Coating System SCS Dynatec s Stand Coating System is an application used for adhesive coating of elastics A v guide holds the elastic strand in position in front of the applicator s nozzle in order to precisely coat it with adhesive as it passes before the module s orifice Back feed refers to an elastic strand enter ing the guide from behind the module see below while front feed refers to a strand entering from in front of the guide see next page Back Feed SCS V Guide STRAND DIRECTION 111548 STRAND GUIDE ARM AND ROLLER ASSEMBLY INCLUDES 111546 111546 GUID
55. e gare te etas 7 1 Service KIS i epe xn eb tee or apes rd re e i E RENE Roe Re RC RYE od e Ce Bie 7 2 Optional UFD Nozzle Cleaning Oven osasi 0 0 eee hn 7 2 Optional Pressure Transducer Tap 0 cee eee a a teen he 7 3 Optional Dram Valve 5 zr UC Pee LU Ee E eri AWA Phe eden a 7 3 Optional Balanced Solenoid Manifold 0 cee eee eee eee 7 3 Optional Elastic Guide Bracket Assembly 00 0 e eee cee eee eens 7 3 Optional Low Profile Slim line Models 1 6 6 6 III 7 3 Extension Cable Assemblies Ay iussi is wets we me ee e eoe d ste ee re ene de Ge eee 7 4 Optional Strand Coating System SCS 0 eee nnn 7 5 Recommended Service Parts Last gasi esos bk ea Re ak RR e ACE E RR CE oe ae ee 7 7 ITW Dynatec c 2002 Page v MR1300 APPLICATOR w INTEGRATED FILTER Manual 40 43 Revised 1 09 Chapter 8 Engineering Drawings amp Schematics DynaControl Dynamini DCL PLC Control Scheme sess eee 8 1 Microprocessor Temperature Control CompuVision MCV Control Scheme 05 8 1 Upgrade Nickel RID sene Rey Her ER RR on Rex RE RE eR 8 2 Upgrade J type Thermocouple sarien i tireta neria eet Ee Ree ek em Re Ree Rote ieee e ie 8 2 Upgrade Platinum RED arnei isau e eek yer kr ER RR ER ER RR RE RET RUE E 8 3 Appendix A Solenoid Valve Configurations Schematics amp Setup for Conventional Modules Section 1 PN 100054 Valves e tpud Re ee ah eee pee e RP DU CERO eee RN A 2 Section 2 PN 10
56. eaned from parts before they are re assembled particularly from threaded parts As a precaution against adhesive residue preventing proper re assembly threaded parts must always be re tightened at operating temperature ITW Dynatec c 2002 Page 6 1 MR1300 APPLICATOR w INTEGRATED FILTER Manual 40 43 Revised 12 10 Chapter 6 COMPONENT ILLUSTRATIONS amp BILLS OF MATERIAL WARNING All parts must be periodically inspected and replaced if worn or broken Failure to do this can affect equipment s operation and can result in personal injury The following pages provide exploded view reference drawings to assist users of the UFD adhesive applicators to identify parts and aid in servicing the equipment Note most common nuts bolts and fasteners can be obtained locally at your hardware store Spe cialty fasteners are available by contacting Dynatec s Customer Service UFD Applicator Model Designation Guide UFD XXX XXXXXXXX Example UFD 100 4V4 A1 D2S Service Block Length 1 Lo Head Options 050 1 50mm 1 port 1 solenoid S Standard No Options 050 2 50mm 2 port 1 solenoid A Adds Purge Valve 075 3 75mm 3 port 1 solenoid 100 4 100mm 4 port 1 solenoid Voltage 150 6 150mm 6 port 1 solenoid 2 240 AC Module Type Control A Vertical Hi Speed SB manifold air D DynaControl PLC H Horizontal UFD continuous M MCV V Vertical UFD continuous N Upgrade Nor Nickel RTD K Horizontal
57. eets the provisions of this Directive Hendersonville TN 2012 10 11 Signature Judson Broome Generali Manager Place date Page 2 2 ITW Dynatec c 2002 Page iii MR1300 APPLICATOR w INTEGRATED FILTER Manual 40 43 Revised 1 13 TABLE OF CONTENTS Chapter Page Chapter 1 Safety Precautions Chapter 2 Description amp Specifications Description s e veD REX we EReXLeeR ERO UR dE ULIS ERA ee a ee eee 2 1 Theory of Operation eiea derer ete Enni EIE eroe Een esos atn barat oleae MEN e S 2 1 Specifications 4 2 dur eere ub Sapa dda Eb RI ERREUR S Ee bI e idees 2 2 DIMENSIONS impero do Sec eei d tace ord tue oett dt te sided ce Mrs trud s eps 2 3 Chapter 3 Installation amp Start Up Handling and Shipping 53 22 9nherRETIRPA ERRARE SSA ee hk et SA 3 1 service Requirements ere VUE Se ERE e e ep ser bila T ee E p ERR d Ee 3 1 Installation Instructions enr eR eR ehh sca ap ERR ERE RR ER PIRE 3 1 Special Installation Notes on PN 112690 Module ssseeeeeeee eh 3 4 Operation of the Optional Drain Valve eeeseeeeeeeeee hh 3 4 Chapter 4 Maintenance Maintenance Schedule 5 5 o eae Pe bap pos ok oh ad ale bh oben odas FRE dE VOS MEN Ges 4 1 Stroke Limit Adjustment 5 5 tert eS ta eR ERR ISI a EY a au bets 4 1 Purging Hot Adhesive Under Pressure re isoorsicocse derti toe ed ree e e 4 2 Replacement of the Built in Filter mesier EE E N E eee eee tenes 4 3 UED Nozzle leanmg iet ue reset rr Baad Ee E Iun Hund eb PULMO
58. eheater contains three or more heaters wired in parallel One heater located at the front of the preheater is 8mm diameter The remainder of the heaters located in the spiral tubes at the rear of the preheater are 10mm diameter The number of 10mm heaters depends on the width of the ap plicator The parallel resistance values of these heaters is listed below Applicator Model Standard Models Slim Line Models Parallel Resistance Parallel Resistance Minimum Maximum Minimum Maximum UFD050 Series 86 9 106 4 129 6 158 4 UFD075 Series 57 6 70 4 86 9 106 4 UFD100 Series 43 3 53 2 64 8 79 2 UFD150 Series 43 3 53 2 43 3 53 2 If one of the heaters is not functional the parallel resistance as measured at the contact pins will be higher than the range given in the chart To determine which heater is not functional remove the cover plate and test each heater independently ITW Dynatec c 2002 Page 5 9 MR1300 APPLICATOR w INTEGRATED FILTER Manual 40 43 Revised 1 13 Testing Resistance of the RTD Temperature Sensor options D M N and P in the model number or in the matrix on page 6 1 1 Turn the ASU OFF or disable the head applicator and preheater zones at the control panel Dis connect all electrical cables from the head Turn all pumps OFF and relieve system pressure before proceeding 2 Unplug the electrical cable from the adhesive supply hose or extension cable to expose the pins in the cable Note The resistance value Ohms of t
59. embly BF240v NOR 9 0 Built in Sensor 1 107050 Cable Assembly BF240v MEL 9 0 Built in Sensor 1 32 103470 M3 5 x 5mm Flat Point SH Set Screw 1 33 104663 M6 1 0 x 25mm SHC Screw 4 34 109161 Service Block 1 35 106292 Spacer Mounting Clamp 2 36 106293 Mounting Clamp 13mm MK2 2 37 109107 Side Cover Service Block 1 38 110451 Side Cover Service Block 1 39 106303 Filter Nut 1 40 106715 Heater Cartridge 300w 240v 10 x 140 3 41 116245 Filter Kit M20 Spin on includes N03812 o ring amp 116243 washer 1 116594 Filter Kit 200 mesh Spin on includes NO3812 o ring amp 116243 washer 1 42 116244 Filter Cap M20 Spin on Filter 1 ITW Dynatec c 2002 Page 6 25 MR1300 APPLICATOR w INTEGRATED FILTER Manual 40 43 Revised 12 10 Intermittent Module HSSB Module used with Festo solenoid air manifold ports are plugged when this option is used Component Illustration 6 Port UFD Vertical or Horizontal Apply with 1 or 6 Program Applicator Assembly Page 6 26 Revised 6 10 ITW Dynatec c 2002 MR1300 APPLICATOR w INTEGRATED FILTER Manual 40 43 Bill Of Materials for 6 Port UFD Vertical or Horizontal Apply 1 or 6 Program Air Pre Heater Section Item No 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58 59 60 61 62 63 64 65 66 Part Number 109282 109283 109284 109285 N00183 106800 N04268 106236 107389 106531 N00093 103470 100908 109252 106294 109164
60. er 6 pages 6 34 amp 6 35 as a reference with the following instructions for the PN 110840 amp 111074 SB UFD modules ITW Dynatec has a Mod ule Rebuild Kit available PN 110889 which contains the components necessary to rebuild one module including the valve cartridge assembly and o rings yy ee PN 110840 x LIP SEALS 9d Horizontal SB i UFD Module UFD SB Snuff Back Valve Cartridge 2 PN 111074 Vertical SB UFD Module 1 Disassemble the UFD SB module Discard the old valve cartridge and thoroughly clean the remaining parts 2 Lightly coat the o rings on the new valve cartridge included in the kit and shown above with a high temperature lubricant such as PN 001U002 Dow 112 or PN 001V078 Krytox GPL206 Note Take care to keep lubricant off of the air piston lip seals CAUTION DO NOT SUBSTITUTE Failure to use high temp lube may result in premature seal breakdown and leakage of glue from the applicator W Carefully install the new valve cartridge into the SB module body pushing it in until it is firmly seated 4 Making sure that the air cylinder and piston lip seals are clean and dry carefully install the air cylinder over the piston and onto the valve cartridge 5 Align the air cylinder s external o ring with the three external o rings in the SB module s body ITW
61. erial One Port Vertical amp Horizontal Apply Preheater Section 00 000 6 4 Component Illustration One Port Vertical amp Horizontal Apply Preheater Section 6 5 Bill of Material One or Two Port Slim Design Air Preheater Section 0 0 00 c ee eee eee 6 6 Component Illustration One or Two Port Slim Design Air Preheater Assembly 6 7 Page iv ITW Dynatec c 2002 Revised 3 11 MR1300 APPLICATOR w INTEGRATED FILTER Manual 40 43 Bill of Material Two Port Vertical amp Horizontal Apply 1 or 2 Program Applicators 6 8 Component Illustration Two Port Vertical amp Horizontal Apply 1 or 2 Program Applicators 6 9 Bill of Material Two Port Vertical amp Horizontal Apply 1 or 2 Program Preheater Section 6 10 Component Illustration Two Port Vertical amp Horizontal Apply 1 or 2 Program Preheater Section 6 11 Bill of Materials Three Port UFD Vertical amp Horizontal Apply 1 or 3 Program Applicators 6 12 Component Illustration Three Port UFD Vertical amp Horizontal Apply 1 or 3 Program Applicators 6 13 Bill of Materials Three Port UFD Vertical amp Horizontal Apply 1 or 3 Program Preheater Section 6 14 Component Illustration Three Port UFD Vertical amp Horizontal Apply 1 or 3 Program Preheater 6 15 Bill of Materials Threer Port UFD Slim Design Preheater Section PN 113841
62. ertical or Horizontal Apply 1 or 4 Program Air Pre Heater Section Item No Part Number Description Qty 109274 Air Pre heater Assembly DCL 1 109275 Air Pre heater Assembly MCV 1 109276 Air Pre heater Assembly NOR 1 109277 Air Pre heater Assembly MEL 1 42 109252 SHCS M5 x 25mm 2 43 N00093 Fitting Compression 1 44 N00183 O ring 016 4 45 N04126 O ring 037 1 46 N04268 Terminal Ring 1 47 N07541 Terminal Block 1 Pos Ceramic 2 48 106236 Washer Int Tooth Lock 4 1 49 107389 M3 5 x 6mm Philips Head Cap Screw Zinc Plated 1 50 106531 M3 5 x 8mmFH PHL Screw 4 51 107161 BHSCS M4 x 8 2 52 103470 M3 5 x 5mm Flat Point Socket Head Set Screw 1 53 100908 M4 x 25mm SHC Screw Black Oxide 6 54 106332 M5 8 x 55mm SHC Screw 2 55 106294 Spiral Tube 4 56 109163 Preheater Manifold 1 57 109166 Distribution Manifold 1 58 109169 Wire Cover Rear 1 59 109111 Cover Side 1 60 Temperature Sensor shown for ref part of cable assy 1 61 106470 FHSCS M4 x 8mm 4 62 106306 Spacer 4 63 64 106328 M4 7 x 16mm SHC Screw Zinc Plated 3 65 106329 Heater Cartridge 200w 240v 10 x 60mm 4 66 106330 Heater Cartridge 400w 240v 8 x 90mm 1 67 109253 Cable Assembly DCL 1 109286 Cable Assembly MCV 1 109287 Cable Assembly NOR 1 1 109288 Cable Assembly MEL Page 6 21 Revised 6 10 MR1300 APPLICATOR w INTEGRATED FILTER Manual 40 43 ITW Dynatec c 2002 Horizontal Module amp Nozzle Insulator used on UFD1004H4A1D2S
63. esive manufacturer for specifics about required ventilation CAUTION Because of the nature of PUR A N adhesives to strongly bond in the presence of moisture care must be taken to prevent them from curing inside Dynatec equipment If PUR adhesive solidifies in a unit the unit must be replaced Always purge old PUR adhesive from the system per your adhesive manufacturer s instructions and time table ALLOWING PUR ADHESIVE TO CURE IN A UNIT VOIDS ITW DYNATEC S WARRANTY In This Manual WARNINGS and CAUTIONS are found throughout this manual WARNINGS mean that failure to observe the specific instructions may cause injury to personnel CAUTIONS mean that failure to observe the specific instructions may damage the equipment Page 1 4 ITW Dynatec c 1997 Revised 3 97 ALL MODELS ITW Dynatec An Illinois Tool Works Company iTWDynatec Adhesive Application Solutions ITW Dynatec c 2002 MR1300 APPLICATOR w INTEGRATED FILTER Manual 40 43 Page 2 1 Revised 4 07 Chapter 2 DESCRIPTION AND SPECIFICATIONS Description ITW Dynatec s MR1300 DYNAFIBER UFD E Applicator Heads are air operated single or multi module hot melt adhesive applicator assemblies with integrated basket filters which prevent particu late matter from obstructing flow through the heads The applicator is heated by replaceable cartridge heating elements which are controlled by an inte grated sensor and electronic control Each model can be co
64. ficult 3 Install the filter regulator so that the bowl drains are easily accessible for servicing and the reg ulator knob is accessible for adjustments 4 Use a minimum of 1 4 OD tubing to make connections 5 If air tubing is routed close to the head due to space constraints high temperature TFE tubing should be used to avoid tubing damage Appendix A Page 2 ITW Dynatec c 2002 Revised 4 07 MR1300 APPLICATOR w INTEGRATED FILTER Manual 40 43 Appendix A Section 1 PN 100054 24 VDC Description Direct acting poppet valve 4 way 1 8 NPT ports with non locking recessed manual operator Connections IN Inlet A Open side of module EX Exhaust B Close side of module Typical Setup Apply full air pressure 80 90 psi to IN port of solenoid valve Use air control kit PN 100055 configured as shown below IN Schematic 100055 Air Kit configured for use with conventional solenoid valve Solenoid valve supplied with head ITW Dynatec c 2002 Appendix A Page 3 MR1300 APPLICATOR w INTEGRATED FILTER Manual 40 43 Revised 8 08 Appendix A Section 2 PN 100383 24 VDC 100421 120 VAC amp 811506 240 VAC Description Piloted spool valve internally piloted 4 way 1 4 NPT ports with non locking recessed manual operator Connections Port 1 Inlet Port 4 Exhaust Port 2 Open side of module Port 5 Exhaust Port 3 Close side of module Typical Setup Apply full air pressure 80 90 psi to Port 1 of
65. grade J type Thermocouple Control Scheme control option L To Head To Head Connector To Head Connector Heater 7 zu To Lees i 9 J type Thermocouple sae Cio awe lis L O Ground L _ To Air Heater Connector To Air Heater Connector Heater 7 O 3 wf OO pr ic A Heater J type Thermocouple O DO pue 2 1 4 Oli Ground Es 3 ei ITW Dynatec c 2002 Page 8 3 MR1300 APPLICATOR w INTEGRATED FILTER Manual 40 43 Revised 4 07 Upgrade Platinum RTD Control Scheme control option P To Head To Head Connector To Head Connector o RTD Sensor Se pue ros l OL Ground LC o To Air Heater Connector To Air Heater Connector Heater Air S T Heater RTD e n c E 2 2 Ox Ground L J Page 8 4 ITW Dynatec c 2002 Revised 4 07 MR1300 APPLICATOR w INTEGRATED FILTER Manual 40 43 ITW Dynatec An Illinois Tool Works Company iTWDynatec Adhesive Application Solutions ITW Dynatec c 2002 Appendix A Page 1 MR1300 APPLICATOR w INTEGRATED FILTER Manual 40 43 Revised 11 12 Appendix A SOLENOID VALVE CONFIGURATIONS SCHEMATICS amp SETUP This Appendix covers the pneumatic setup of the solenoid valves used to actuate the adhesive modules A coalescing filter regulator kit PN 100055 is available to provide regulated oil free air to the solenoid valves The kit also contains
66. h nozzle with a clean lint free rag Avoid wiping the nozzle tips CAUTION Never use a wire brush or hard object when cleaning the nozzle tips or damage will result Damage to nozzle tips will reduce the nozzle s ability to achieve an acceptable spray pattern 11 Check torque on the four assembly screws recommended torque is 12 15 in Ib 12 Purge nozzles with a liquid media preferably the adhesive being used in their application AI ternatively mineral oil silicone oil water or another liquid which has proven to be non corrosive and is compatible with the material being processed by the nozzles may be used 13 Examine the ejection pattern of the purging liquid from the nozzles for inconsistencies Any irregularities may indicate damage to the nozzle tips or plugging within the tips Note a sketch of the ejection pattern placed in the nozzle testing area will make identification of correct ejection patterns easier 14 Place the cleaned nozzles in a clean padded container separated from other nozzles and hard surfaces that can damage nozzle tips 15 Clean any residue from the inside of the oven and close its door to prevent environmental con tamination Appendix D Page 4 ITW Dynatec c 2002 Revised 10 01 MR1300 APPLICATOR w INTEGRATED FILTER Manual 40 43 ITW Dynatec An Illinois Tool Works Company iTWDynatec Adhesive Application Solutions
67. he temperature sensor depends on the temperature of the sen sor at the time it is being tested All values listed in the table below are given at 25 C 77 F To correct for ambient temperatures other than 25 C see Appendix 4 for complete resistance tempera ture tables for the RTD sensors 3 Using the schematics in Chapter 8 as a reference measure the resistance of the sensor and compare to the values in the table below A tolerance of 5 is allowed for ambient temperature differences A sensor that tests outside of this range must be replaced Applicator Control Sensor Resistance 25 C DynaControl option D 110 ohms MCV option M 110 ohms Upgrade Ni option N 138 ohms Allen Bradley option D 110 ohms Upgrade Pt option P 110 ohms Page 5 10 ITW Dynatec c 2002 Revised 1 13 MR1300 APPLICATOR w INTEGRATED FILTER Manual 40 43 Testing the J type Thermocouple Temperature Sensor control option L in the model number or in the matrix on page 6 1 1 Turn the ASU OFF or disable the head applicator and preheater zones at the control panel Disconnect all electrical cables from the head Turn all pumps OFF and relieve system pressure before proceeding 2 Unplug the electrical cable from the adhesive supply hose or extension cable to expose the pins in the cable 3 Using the schematics in Chapter 8 as a guide first measure the resistance across the thermocouple leads to check for an open junction The resistance shoul
68. hole accepts the roll pin in the seal cartridge The other is an air hole which must line up with the air hole in the seal cartridge Align the roll pin in the seal cartridge with the corresponding hole in the top of the module body Press the seal cartridge into position The air hole in the seal cartridge must align with the air hole in the module body for the valve to function properly Place a new piston o ring onto the stem assembly and slowly insert the stem assembly into the seal cartridge Place the two new springs on top of the piston The smaller spring will nest inside the larger spring Loosen and back out the adjusting screw in the air cylinder Place the air cylinder over the springs and piston and press down into place Take care not to dislodge the springs or damage may result Secure the air cylinder with the four mounting screws Place new o rings on the seat assembly and insert the seat assembly into the bottom of the module body Secure with the four mounting screws Spring resistance will be felt as the screws are tightened Tighten the screws evenly to avoid binding Place new o rings into the grooves on the rear face of the module and mount the module onto the service block Allow five minutes for the module to heat Adjust the stem stroke to the desired setting To disassemble reverse above order ITW Dynatec c 2002 Page 5 5 MR1300 APPLICATOR w INTEGRATED FILTER Manual 40 43 Revised 8 0
69. hose or hydraulic connection is loosened or removed For this reason always wear eye protection and protective clothing Either of the two High Pressure symbols shown may be used on equipment Page 1 2 Revised 3 97 Protective Covers WARNING DO NOT OPERATE WITHOUT GUARDS IN PLACE ITW Dynatec c 1997 ALL MODELS Keep all guards in place To avoid personal injury do not operate the application system without all covers panels and safety guards properly installed Eye Protection amp Protective Clothing WARNING EYE PROTECTION REQUIRED q PROTECTIVE CLOTHING REQUIRED It is very important that you PROTECT YOUR EYES when working around hot melt adhesive equipment Wear safety glasses with side shields which conform to ANSI Z87 1 or EN166 Failure to wear safety glasses could result in severe eye injury It is important to protect yourself from potential burns when working around hot melt adhesive equipment Wear protective gloves and long sleeved protective clothing to prevent burns that could result from contact with hot material or hot components Always wear steel reinforced safety shoes Safe Installation and Operation To avoid possible failure of hoses make sure all hoses are routed to avoid kinking tight radius turns 8 or less and abrasive contact Hot melt hoses should not have prolonged contact with heat absorbing surfaces such as cold floors or metal troughs These hea
70. ical equipment designed for use within certain voltage limits codified version Reference to the harmonized standards used EN ISO 14121 1 2007 Safety of machinery Risk assessment Part 1 Principles ISO 14121 1 2007 EN 60204 1 2006 06 Safety of machinery Electrical equipment of machines Part 1 General requirements EN 349 1993 A1 Safety of machinery Minimum gaps to avoid crushing of parts of the human body EN ISO 13850 2008 Safety of machinery Emergency stop Principles for design ISO 13850 2006 Reference of the other technical standards and specifications used EN ISO 12100 1 A1 2009 Safety of machinery Basic concepts general principles for design Part 1 Basic terminology methodology EN ISO 12100 2 2003 A1 Safety of machinery Basic concepts general principles for design Part 2 Technical principles The manufacturer or his authorised representative undertake to transmit in response to a reasoned request by the national authorities relevant information on the partly completed machinery This transmission takes place This does not affect the intellectual property rights E Page 1 2 Declaration of incorporation according to the EU Machinery Directive 2006 42 EG Annex Il 1 B for partly completed machinery Important note The partly completed machinery may be put into service only if it was determined where appropriate that the machinery into which the partly completed machinery is to be installed m
71. ion Body Module Stem Assembly used on PN 104993 module Ball Stem Assembly used on PN 107078 module Compression Spring Inner Compression Spring Outer Air Cylinder O Ring 011 6 32 x 1 1 4 SHC Screw 10 32 x 3 4 SHS Screw 10 32 Sealing Hex Nut O Ring 113 1 16 Dia x 3 8 Long Roll Pin 6 32 x 3 4 SHC Screw Seal Cartridge Assembly Seal Cartridge Seal Cartridge Gasket Stem Seal Seal Backup Washer 25 x 16 x 04 Retaining Ring Roll Pin O Ring 009 Spray Nozzle Adapter Assembly O Ring 109 O Ring 011 O ring 007 O ring 009 P N 104989 must be ordered as an assembly Qty KR Naaa BROW AH HB Ss SBS HS a n ot S St OD OY ND DO HH HK AH ITW Dynatec c 2002 Page 6 31 MR1300 APPLICATOR w INTEGRATED FILTER Manual 40 43 Revised 5 13 mounting face A Air seal PN N00176 Glue seal PN N00174 On the above type nozzle use o rings shown to the right mounting face Air seal PN 112581 Y a PN 112580 O ue seal On the above type nozzle use seals shown above Component Illustration PN 104993 UFD Spray Module Assembly Horizontal Page 6 32 Revised 5 13 Bill Of Material for PN 106224 UFD Spray Module Assembly Vertical Extended Item No Part Number 110791 057C084 057E409 057E410 057F139 N00178 078A184 N00795 078A373 078A384 078D078 N00198 084B1361 057E429 0571260 069X197 069X198 078C085 078F034 078G028 N0017
72. ir pre heater is located below the service block The preheater supplies heated air Process Air used to fiberize the adhesive streams to the UFD mod ules The air preheater is thermally isolated from the service block and its temperature is controlled inde pendently UFD Module Accessory Port Piston Fiberizing Nozzle Alternate Glue Inlet Filter Ca x P Glue Inlet d ww NL alternate Hose Inlet Process Inlet q Air Pre heater STANDARD DYNAFIBER UFD APPLICATOR Page 2 2 ITW Dynatec c 2002 Revised 4 07 MR1300 APPLICATOR w INTEGRATED FILTER Manual 40 43 Specifications Environmental Storage shipping temperature bo en4ii s wo Ga X AE E YR aes 40 C to 70 C 40 F to 158 F Ambient service temperature ss es s etx REPARARE CAES 7 C to 50 C 20 F to 122 F Physical Dimensions suse v Pares oec VSS Bw wed PH ER see dimensional layout on following page Weight including module and solenoid valve Model UFD0501 3 52 kg 7 75 lb MOBDUIS cup oed aa eS oed ss M6 x 1 screws with insulators or 1 2 rod mount insulated clamps 12 to 13 mm rod Performance Temperature ranpe eek tn Led a old nd oe NU Oed tay 38 C to 218 C 100 F to 425 F Warm up time 15 minutes for cold start 5 minutes for module change only Adhesive vis
73. ly PN 115056 1 4 inlet Module Assemblies PN 115055 amp 115056 Festo Solenoid Assemblies Item No 1 C5 N o 100i Part Number Description Qty 115055 Solenoid Assembly Festo MH QC Module 6mm Inlet 115056 Solenoid Assembly Festo MH QC Module 1 4 Inlet 113350 Valve Solenoid 4 Way 24V Festo MHEZ MS1H 5 2 M7 1 113362 Push in Fitting M7 x 6mm Tube OD used on PN 115055 only 1 113363 Push in Fitting M7 x 1 4 Tube OD used on PN 115056 only 1 113608 Silencer with PN 113607 Reducer 2 113356 Seal Ring M7 2 113351 Fitting Solenoid M7 x QC Mod Prot 2 N00175 O ring 008 2 Cable Solenoid not included in assembly see below 1 The above solenoid assemblies can be used with either of the two module assemblies shown above right for reference 113346 Module HSSB Vertical J Option 113550 Module HSSB Horizontal M Option Available Cables 113361 Cable Solenoid 24V LED 2 5m 114557 Cable Solenoid 24V LED 10m ITW Dynatec c 2002 Page 6 37 MR1300 APPLICATOR w INTEGRATED FILTER Manual 40 43 Revised 1 09 NK q N PN 107622 Elastic Guide Bracket Assembly Option Item No Part Number Description Qty 71 107615 Base Guide Arm 1 72 107616 Guide Arm 1 73 107617 Roller Arm 1 74 107618 Roller Axle 1 79 107619 Dowel Pin M10 x 30mm 2 76 107621 Shaft Collar 3 8 Dia 1 77 104662 M6 1 x 16mm SHC Screw 2 78 803081 M6 1 x 20mm SHC Screw 1 79 108112 Guide Roller Kit 1 80 108023 Roller Hub 1 81 1076
74. n 5 Reconnect the three heaters to the terminal blocks making sure that no strands of wire are protruding from the terminal blocks 6 Place the terminal blocks back into the wiring cavity Replace the left side cover plate Page 5 12 ITW Dynatec c 2002 Revised 1 13 MR1300 APPLICATOR w INTEGRATED FILTER Manual 40 43 Replacement of Air Preheater Heater Cartridges See illustration on previous page for parts locations 1 Turn OFF the ASU and relieve all system pressure before proceeding 2 Disconnect the service block s electrical cable assembly from the hose and disconnect the preheater s cable assembly from its cable extension 3 Remove the M4 screws and M5 screws from the wire cover Remove the wire cover 4 Disconnect the heater leads from the ceramic terminal blocks 5 Locate the non functioning heater with a multimeter 6 a If one of the 10mm heaters is non functioning remove and replace it at this time Apply a thin film of thermal paste to the new heater before installation b To replace the 8mm heater remove the two M3 screws holding the left side cover Remove the cover Remove and replace the 8mm heater Apply a thin film of thermal paste to the new heater before installation 7 Reconnect all heaters to the terminal blocks making sure that no strands of wire are protruding from the terminal blocks 8 Replace the left side cover if removed Replace the wire cover Replacement of Service Block Temper
75. n if loose Weep holes Inspect for adhesive As required Replace seal cartridge or valve module Nozzle performance Inspect all nozzles As required Clean nozzle or for proper operation re adjust stroke limiter Built in filter Inspect for Monthly or Replace filter cleanliness as required element by use Stroke Limit Adjustment All conventional MR1300 applicators are equipped with a stroke limit adjustment For snuffback valves the stroke is factory pre set and no field adjustment is necessary Whenever the conventional module is disassembled the stroke limit must be adjusted using the fol lowing procedure 1 Bring applicator up to operating temperature 2 Loosen the lock nut see illustration on next page located on the top of the module 3 Bottom the stroke adjustment screw lightly CAUTION Tightening the stroke adjustment to shut OFF the nozzle will cause damage to the applicator 4 Back off the screw one half to one turn cont Page 4 2 ITW Dynatec c 2002 Revised 4 07 MR1300 APPLICATOR w INTEGRATED FILTER Manual 40 43 5 While holding the screw in position tighten the lock nut Purging Hot Adhesive Under Pressure WARNING HIGH PRESSURE During the purging procedure hot adhesive can come out of the applicator under high pressure Wear safety glasses gloves and protective clothing Many maintenance and troubleshooting procedures potentially expose the maintenance technician to dangerous hot adhesive
76. n o ring 1 Replace o ring see instructions in module this chapter 2 O rings located between 2 Remove module from block see module and service block instructions in this chapter Re are inoperative placement of Module and replace o rings Application pattern is 1 Adhesive pressure is too 1 a For units without speed control erratic low increase adhesive pressure at ASU b For units with speed control tach follower adjust pump speed control 2 Adjust pattern controller 2 See pattern controller manual for proper adjustment ITW Dynatec c 2002 Page 5 3 MR1300 APPLICATOR w INTEGRATED FILTER Manual 40 43 Revised 8 08 Recommended Torque Values for Modules and Nozzles The following torque ranges are at room temperature approx 77 Do not exceed their upper limits For module mounting screws 25 35 in Ibs 2 8 4 0 Nm For the UFD nozzle mounting screw 20 25 in Ibs 2 3 2 8 Nm Replacement of the Standard Module Turn the ASU OFF Turn all adhesive and air pressure OFF WARNING HIGH PRESSURE During this procedure hot adhesive can come out of the applicator under high pressure Wear safety glasses gloves and protective clothing 1 Place a heat resistant container under the manifold 2 Relieve the adhesive pressure a Using the drain valve if applicable Rotate the drain valve collar so its opening is directed at container Use a 5mm hex wrench to open drain valve to relieve adhe
77. nfigured for ITW Dynatec s DynaCon trol MCV or Upgrade control schemes or for Allen Bradley PLC controls Pressure transducer ports are standard features for all applicators A choice of adhesive inlets and an angled filter nut allows either vertical or horizontal spray Four standard Dynafiber UFD models supporting up to six modules are available ranging in width from 50mm to 150mm 2 to 6 Their design is all metric Theory of Operation Each UFD applicator features one or more MR1300 adhesive valve modules mounted to a single service block Each module is opened and closed by air pressure Springs are used to keep the stem closed when no air pressure is supplied to the head The rate of adhesive flow from the applicator is determined by the adhesive pressure applied by the adhesive application system s ASU s pump the nozzle type and the stem stroke adjustment As shown in the illustration below the heated adhesive supply hose may be connected at the rear of the applicator or at the top Adhesive flows from the hose into the service block through the filter and then to the module Air pressure Control Y Electrical Control Air opens the adhesive Air Inlet Connection valve allowing adhesive to flow through the module s nozzle Adapters are available to allow industry standard pressure trans ducers 1 2 20 thread to be connected to monitor adhesive pressure within the service block On the UFD models an a
78. o ring amp 116243 washer Filter Kit 200 mesh Spin on includes NO3812 o ring amp 116243 washer Filter Cap M20 Spin on Filter Cover Left HS Standard used on all standard models Cover Right HS Standard used on all standard models Screw LOW SHCS M6x10 SST Data Tag Qty ee oe PO PNP HY N gt en ee a a UM i Cres Cn Ces N DR Cn es Cs Cs os CN yO en Gn nn ee Gn on Gon ITW Dynatec c 2002 Page 6 3 MR1300 APPLICATOR w INTEGRATED FILTER Manual 40 43 Revised 8 13 Note items 29 amp 28 can also mount at the back of the head Filter Code C D Note items 20 and 21 are interchangeable Intermittent Module Module used for Horizontal Apply HSSB Module used with Festo solenoid air manifold ports are plugged when this option is used Component Illustration 1 Port UFD Vertical Apply amp 1 Port UFD Horizontal Apply Service Body and Solenoid Manifold Section Page 6 4 ITW Dynatec c 2002 Revised 6 10 MR1300 APPLICATOR w INTEGRATED FILTER Manual 40 43 Bill Of Materials for 1 Port UFD Vertical amp Horizontal Apply Air Pre Heater Section Item No Part Number Description Qty 109260 Air Pre heater Assembly DCL 1 109261 Air Pre heater Assembly NOR 1 109262 Air Pre heater Assembly MEL J 1 109263 Air Pre heater Assembly MCV 1 110146 Air Pre heater Assembly MEL PT 1 35 N00183 O ring 4 016 2 36 N00185 O ring 4 018 1 37 N04268 Termin
79. o the EU Machinery Directive 2006 42 EG Annex ll 1 B for partly completed machinery Manufacturer ITW Dynatec 31 Volunteer Drive 37075 Hendersonville TN Person residing within the Community authorised to compile the relevant technical documentation Andreas Pahl ITW Dynatec GmbH Industriestra e 28 40822 Mettmann Description and identification of the partly completed machinery Product Article UFD Applicator Head Serial no Machine number Project number UFD Project name UFD Applicator Head Function Delivery of hot melt adhesive to substrates It is declared that the following essential requirements of the Machinery Directive 2006 42 EG have been fulfilled 1 1 3 1 3 2 5 1 3 7 1 5 1 1 5 16 1 5 2 1 5 5 5 1 5 6 5 1 5 7 5 1 6 3 1 6 5 It is also declared that the relevant technical documentation has been compiled in accordance with part B of Annex VII It is expressly declared that the partly completed machinery fulfils all relevant provisions of the following EU Directives 2004 108 EC Electromagnetic compatibility Directive 2004 108 EC of the European Parliament and of the Council of 15 December 2004 on the approximation of the laws of the Member States relating to electromagnetic compatibility and repealing Directive 89 336 EEC 2006 95 EC Voltage limits Directive of the european Parliament and of the council of 12 December 2006 on the harmonisation of the laws of Member States relating to electr
80. or on a 12mm to 13mm rod or bracketry using the 6 mm screws and insulators provided Allow access to the filter Be sure that the stroke limit adjustment screws are accessible and that the weep holes are visible for periodic inspection Leave sufficient clearance to install a pressure transducer if applicable and allow access to a drain valve if installed 2 Ifa pre or post filter pressure transducer is to be utilized install the supplied adapter into the desired accessory port Thread the transducer into the adapter transducer adapter has 1 2 20 thread Follow the transducer manufacturer s recommendations for torque specifications Note the alternate hose inlets on either side of the applicator can also be used for the transducer adapter 3 Before making the adhesive connection to the applicator align the adhesive supply hose with its electrical connector oriented in relation to the electrical connector on the top of the applicator ITW Dynatec c 2002 Page 3 3 MR1300 APPLICATOR w INTEGRATED FILTER Manual 40 43 Revised 4 07 Connect the swivel fitting of the hot melt hose to the adapter on the service block using either the inlet port located below the filter nut or the port located on the top of the applicator beside the electrical connection in the diagram When tightening the hose fitting hold the hose cuff to prevent the hose core from rotating 4 Make the electrical connection from the hose to the applicator by connec
81. ort PN 112794 Assemblies Item No Part Number Description Qty 36 112791 Air Pre heater Assembly Slim Design DCL 1 37 NO0093 Fitting Compression 1 38 N00174 O ring 007 1 39 N00181 O ring 014 2 40 109252 M5 x25 SHC Screw 4 41 106726 Pin Dowel M5 x16mm 2 42 Nozzel see order for part number 1 43 112690 Module HHSB Vert Direct Air shown for ref See your order 1 2 44 078C088 Washer 4 int Tooth 2 45 112714 Spiral Tube Slim Design 2 46 112784 Preheater Manifold 1 port 1 112785 Preheater Manifold 2 port 1 47 112788 Wire Cover 1 2 port Part Of Cable Assy 1 48 Temperature Sensor shown for ref part of cable assy 1 49 106306 Spacer 2 50 101692 M4 7 x 35mm SHC Screw Zinc Plated 2 51 106329 Heater Cart 200w 240v 10 x 60mm Part OfCable Assy 2 52 112806 Cable Assembly DCL Slim Line 1 2 port 1 52 101627 M3 x 6 Slot Head Screw 2 Page 6 7 Revised 4 09 MR1300 APPLICATOR w INTEGRATED FILTER Manual 40 43 ITW Dynatec c 2002 Component Illustration 1 2 Port UFD Slim Design Air Preheater Assembly Page 6 8 Revised 12 10 ITW Dynatec c 2002 MR1300 APPLICATOR w INTEGRATED FILTER Manual 40 43 Bill Of Materials for 2 Port UFD Vertical or Horizontal Apply 1 or 2 Program Applicator Assemblies Item No A 2 ABO o o 10 OI 10 11 13 14 16 17 18 19 20 Part Number 106224 104993 110840 113346 107160 106273 101247 106472 106367 N00178 106474 N00093 N00175 N07419 1
82. r conventional modules module option H V HQ or VQ in the model number see page 6 1 for matrix the module activation air is controlled by a four way solenoid valve and should be separately regulated and maintained at a pressure between 4 1 to 6 9 bar 60 to 100 psi Air lines from the solenoid valve should be 6 4mm 1 4 inch Head air inlet ports are G 1 8 threads 1 8 NPT For snuffback modules all other module options the module activation air is controlled by a either a four way or a five way solenoid valve See Appendix A and B for details on the solenoid setup Incoming process preheater air must be supplied through a pressure regulator The air must be clean and unlubricated Operating pressure depends on the choice of nozzle The applicator s air supply line must be at least 1 4 O D For the UFD 150 applicator 3 8 O D airline is recom mended Installation Instructions The applicator head has been tested at the factory and is ready for installation and operation UFD applicators require at least one solenoid valve for each applicator If your head was ordered without a solenoid valve a 4 way valve or a 5 way valve for snuffback modules should be mounted so that the air lines to each applicator are as close to the same length as practical Note air lines and fittings must be capable of withstanding temperatures up to 218 C 425 F ITW Dynatec supplies Air Control Filter Coalescing Kits PN 100055 to be used with air oper
83. r unsafe conditions daily and replace all worn or defective parts 4 Keep work area uncluttered and well lit 5 All covers and guards must be in place before operating this equipment For precautions and definitions of safety symbols refer to the Safety Chapter of the service manual ITW Dynatec An Illinois Tool Works Company iTWDynatec Adhesive Application Solutions SERVICING EQUIPMENT 1 Only trained personnel are to operate and service this equipment Never service or clean equipment while it is in motion Shut off the equipment and lock out all input power at the source before attempting any maintenance Follow the maintenance and service instructions in the manual SIGNS 1 Read and obey all of the warning labels signs and caution statements on the equipment Do not remove or deface any of the warning labels signs and caution statements on the equipment Replace any warning labels signs and caution statements which have been removed or defaced Replacements are available from ITW Dynatec ADDITIONAL CONSIDERATIONS 1 To ensure proper operation of the equipment use specified electrical and or air supply sources Do not attempt to alter the design of the equipment unless written approval is received from ITW Dynatec Keep all manuals readily accessible at all times and refer to it often for the best performance from your equipment Declaration of incorporation according t
84. recautions 1 Never operate the oven in close proximity to combustible materials or place combustible mate rials on top of the oven 2 Do not use solvents or liquid cleaners on the control panel as they will enter the panel and dam age it 3 Place nozzle cleaning oven in a well ventilated area Setup Safety 1 Connect to a properly grounded outlet only in order to provide continued protection against the risk of electrical shock 2 a The model PN 107306 120v oven must be electrically grounded to a three wire electrical outlet or receptacle The electrical service provided must be a dedicated line of the proper size ac cording to local electrical codes 1500 watts b The model PN 107307 200 240v oven must be electrically grounded to a four wire electrical outlet or receptacle The electrical service provided must be a dedicated line of the proper size ac cording to local electrical codes 1300 watts 3 The oven is not equipped with over current protection on the AC primary In the event that an over current condition occurs your facility s branch circuit over current protection fuse or circuit breaker will be the primary means of protection Operator Safety 1 Always wear safety glasses and protective gloves and clothing when operating loading and un loading the oven 2 Always verify that the power switch light is OFF before attempting to load or reach into the oven chamber with any tools or instruments 3 Do
85. rew see illustration above 3 Remove the mounting screw and the four cap screws from the nozzle 4 Separate the nozzle from its front and rear mounting plates 5 Soak the nozzle plates in solvent If necessary use a non metallic brush to remove any foreign material being careful not to damage any of the nozzle s orifices Be sure to remove all residue before re assembling ITW Dynatec c 2002 Page 5 1 MR1300 APPLICATOR w INTEGRATED FILTER Manual 40 43 Revised 1 13 Chapter 5 TROUBLESHOOTING amp SERVICE Note Re read Chapter 1 Safety Precautions before performing any troubleshooting or repair proce durs All troubleshooting or repair procedures must be performed by qualified trained technicians Modules Which Are Not Serviceable The following modules cannot be customer serviced PN 112440 Module HiSpd SB Hor Dir Air PN 112444 Module HiSpd SB Hor Bck Air In General If failure occurs first check all the electrical and pneumatic connections Verify that the main power switch is ON at the ASU Verify that the pump is ON and the application heads have sufficient air pressure Verify that the temperature controller is in operation and that the setpoints are correct for the application Check to see if all components are heating properly Troubleshooting Guide Module does not open 1 Temperature adjustment 1 Check temperature adjustment of head is too low 2 Inoperative solenoid 2 Push the solenoid s m
86. s pump motor OFF Stroke Adjustment Screw Procedure for Basket type Filter Filter Codes A amp B 1 Place a heat resistant container under the module s EON Nut Filter Nut gt 2 Relieve the adhesive pressure by following the Purging Hot Adhesive Under Pressure procedure on the preceding page 3 Unscrew and remove the filter nut 4 With needle nose pliers pull the filter basket Optional Drain S Basket out of the manifold Purge Vae 5 Replace the o ring on the filter nut Apply o ring lubricant PN N07588 to the new o ring 6 Apply a coat of anti seize to the threads of the filter nut Nozzle 7 Re install the filter basket and the filter nut Tighten the filter nut until it is seated firmly taking care not to cut the o ring Procedure for Spin on Filter Filter Code C CD lt O ring 1 Place a heat resistant container under the module s a Filter Cap z D 2 Relieve the adhesive pressure by following the Purging Hot Adhesive T EA Under Pressure procedure on the preceding page upper groove 3 Unscrew and remove the filter cap lt Seali Washer 4 Unscrew the filter from the filter cap Remove and discard the old seal ing washer and o ring lt Spin on Filter 5 Make sure the mating surface of the filter cap is clean Install a new sealing washer filter and o ring Torque the filter to 40 50 in lbs 6 Apply a coat of anti sei
87. sive pressure b By manually opening the module s Push the purge button located on the side of the air solenoid coil Or if the ASU filter block is equipped with a drain adhesive pressure may be relieved at the ASU 3 Remove the module from the service block by removing the two mounting screws on the front of the module with a hex key screwdriver allen wrench Make sure that the old o rings located on the back of the module are also removed the new module will include new o rings 4 Mount the new module using a 4mm 5 32 hex key on the mounting screws Page 5 4 ITW Dynatec c 2002 Revised 8 08 MR1300 APPLICATOR w INTEGRATED FILTER Manual 40 43 Module Assembly Instructions for the PN 104993 UFD Module Use the component illustration and parts list in Chapter 6 as a reference with the following instruc tions for the PN 104993 UFD module ITW Dynatec has a Module Seal Kit available PN 105150 which contains the components necessary to rebuild one module including the seal cartridge assembly all o rings springs and seal lubricant L 8 During re assembly coat all o rings with a liberal amount of High Temp Lube PN N07588 result in premature seal breakdown and leakage of glue from the applicator CAUTION DO NOT SUBSTITUTE Failure to use High Temp Lube N07588 may Insert the new seal cartridge assembly into the module body Note that there are two holes in the seal cartridge cavity in the module body One
88. t absorbing surfaces can alter adhesive flow and cause incorrect calibration Hoses should never be covered with materials that prevent heat dissipation such as insulation or sheathing Read this manual before applying electrical power to the equipment Equipment may be damaged by incorrect electrical connections Do not use adhesive that is dirty or that may be chemically contaminated Doing so can cause system clogging and pump damage When adhesive hand held applicators or other movable applicators are used never point them at yourself or at any other person Never leave a hand held applicator s trigger unlocked when not actually in use Do not operate the hopper or other system components without adhesive for more than 15 minutes if the temperature is 150 degrees C 300 degrees F or more To do so will cause charring of the residual adhesive Never activate the heads hand held applicators and or other application devices until the adhesive s temperature is within the operating range Severe damage could result to internal parts and seals Treatment for Burns From Hot Melt Adhesives Burns caused by hot melt adhesive must be treated at a burn center Care should be used when working with hot melt adhesives in the molten state Because they rapidly solidify they present a unique hazard Even when first solidified they are still hot and can cause severe burns When working near a hot melt application system alw
89. the new sensor and place it in the service block Trim the lead wires so that they overlap the old sensor wires by one to two inches Strip the ends of all four wires 6 Use the high temp splice kit to connect the new sensor to the old sensor wires 7 Replace the left side cover plate Page 5 14 Revised 1 13 ITW Dynatec c 2002 MR1300 APPLICATOR w INTEGRATED FILTER Manual 40 43 Re Assembly Procedures and General Cautions Unless noted head re assembly is simply the reverse sequence of the disassembly procedures How ever the following cautions should be followed whenever they apply for proper re assembly AN CAUTION In general all O HINGS AND SEALS must be replaced whenever hot melt equipment is re assembled All new o rings must be lubricated with o ring lube PN N07588 CAUTION TAPERED PIPE THREADS are found on air line fittings used with the pump air supply and on the outlet filter manifold Apply thread sealant PN N02892 whenever tapered pipe threaded parts are re assembled CAUTION SOME FITTINGS used for adhesive on hot melt equipment have straight threads and o ring seals Use of thread sealant is not necessary with these parts but the o ring seals should be clean and lubricated Tighten straight threaded parts and fittings until their shoulders are firmly seated Excessive torque may damage straight threaded parts and the use of power wrenches is not recommended CAUTION HOT MELT RESIDUE must be cl
90. this equipment To avoid personal injury do not touch exposed connections and components while input power is on Disconnect lockout and tag external electrical power before removing protective panels A secure connection to a reliable earth ground is essential for safe operation A disconnect switch with lockout capability must be provided in the line ahead of the unit Wiring used to supply electrical power should be installed by a qualified electrician High Temperatures WARNING HOT SURFACE Severe burns can occur if unprotected skin comes in contact with molten adhesive or hot application system parts Safety glasses gloves and long sleeved clothing must be worn whenever working with or around adhesive application systems WARNING HIGH PRESSURE PRESENT To avoid personal injury do not operate the equipment without all covers panels and safety guards properly installed To prevent serious injury from molten adhesive under pressure when servicing the equipment disengage the pumps and relieve the adhesive system s hydraulic pressure e g trigger the heads hand held applicators and or other application devices into a waste container before opening any hydraulic fittings or connections IMPORTANT NOTE Even when a system s pressure gauge reads O psig residual pressure and trapped air can remain within it causing hot adhesive and pressure to escape without warning when a filter cap or a
91. ting the female connector of the hose to the male connector of the applicator 5 Connect the spray air line to the preheater using the adapter provided Do not overtighten the compression fitting or the air line could collapse reducing air flow 6 Make the electrical connection from the extension cable to the preheater by connecting the female connector of the cable to the male connector of the preheater 7 When connecting the air lines to the applicator the air line which has air pressure to the module when the solenoid is OFF is the closing air line See Appendix A and B for details and diagrams of solenoid setup CAUTION Do not use lubricating oil with the air supply as applicators are lubricated at the factory and do not require lubrication when used in production Where oil is present in the air supply a coalescing filter Dynatec PN 100055 must be installed between the standard air regulator filter and the Dynafiber UFD applicator 8 It is advisable to check the temperature of the applicator This can be done through the temperature readout of the adhesive supply unit Surface temperature may be checked with a separate pyrometer and surface probe or with a dial thermometer Turn the system power switch ON Permit the applicator to warm up at least 15 minutes 5 minutes for module change before reading temperature 9 Purge the applicator of air and oil Turn the applicator ON electrically and pneumatically A WARNING HIGH PRE
92. ze to the threads of the filter cap cont Page 4 4 ITW Dynatec c 2002 Revised 4 07 MR1300 APPLICATOR w INTEGRATED FILTER Manual 40 43 7 Re install the filter and the filter cap Tighten the filter cap until it is seated firmly taking care not to cut the o ring UFD Nozzle Cleaning Occasionally nozzles can become clogged with char residue or other foreign material This can result in the decrease or even stoppage of glue flow Use one of the following two methods to clean nozzles Cleaning by High Temperature Oven For routine nozzle cleaning a high temperature oven should be utilized An optional UFD Nozzle Cleaning Oven PN 107307 or 107306 is available from ITW Dynatec Instructions for the use of the Dynatec oven are outlined in Appendix D of this manual However after several cleanings in a oven nozzles must be disassembled and soaked in solvent in order to remove all contaminants Perform the following procedure as needed Cleaning by Nozzle Disassembly WARNING HIGH PRESSURE During this procedure hot adhesive can come out of the applicator under high pressure Wear safety glasses gloves and protective clothing The nozzle must be at operating temperature when cleaned Turn the ASU OFF Turn adhesive pressure OFF zero 1 Relieve the adhesive pressure by following the Purging Hot Adhesive Under Pressure proce dure on the preceding pages 2 Remove the nozzle from the module by loosening its mounting sc
93. zontal 0 0 0 eee eee eee ee eee 6 30 Component Illustration PN 104993 UFD Module Assembly Horizontal 0 005 6 31 Bill of Materials PN 106224 UFD Module Assembly Vertical Extended 00 00 e eee 6 32 Component Illustration PN 106224 UFD Module Assembly Vertical Extended 6 33 PN 110840 Horizontal SB Module Assembly 1 0 eee ec ee eee tenn nee 6 34 PN 113778 High Speed Vertical SB Module Assembly 0 eee eee ce eee eee 6 34 PN 111074 Vertical SB Module Assembly eseeeeeeeee cee ence ene ee 6 35 PN 115055 amp 115056 Festo Solenoid Assemblies 00 00 cece cece nen 6 30 PN 107622 Optional Elastic Guide Bracket Assembly 0 0 0 0 eee cee cece ee 6 37 PN 113346 High Speed Vertical Module Assembly 00 cece cece cee ee eee nen eee 6 38 PN 113550 High Speed Horizontal Module Assembly 0 0 cece cee ee eee eens 6 39 PN 115160 High Speed Horizontal Module Assembly 0 0 cece cece eee eee een eee 6 40 PN 111053 amp 111052 Blank Module Assemblies leesleseeeeee eens 6 41 UFD Nozzle Seals eee Rte RRRE ERU EE UR E qup EE ER EUER C NUES ex NEG 6 42 Chapter 7 Options amp Ordering Guides Applicator Heater Cartridges ori etes ene eH ERA RR Ren RR d e 7 1 Applicator RID Sensots i2 pecs suis SesHPSVPES Peu ue R RE EE Se UEM RIS Pec e RP quee 7 1 Pilters carece qu am be dd qu e e arque b de q

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