Qualifications Pack – Junior Mechanic (Engine)
Contents
1. 23 Page mIESC Qualifications Pack ForJunior Mechanic Engine A N S D C National Skill Development aoma ort Corporation GOVERNMENT OF INDIA MINISTRY OF SKILL DEVELOPMENT Transforming the skill landscape PC13 Record and report details related to operations incidents 2 1 1 or accidents as applicable Total 28 9 19 24 Page2. opment n MINISTRY OF SKILL DEVELOPMENT Transforming the skill landscape amp ENTREPRENEURSHIP IES N1102 Assist in repair and maintenance of equipment s engine parts A Organizational Context Knowledge of the company organization and its processes Knowledge and Understanding K PC19 Report any instances where the parts need to be changed repaired as per company s guidelines PC20 Assist to Change Repair the defective part as per mechanic s instructions PC21 Assist in post repair trials as per mechanic s instructions The user individual on the job needs to know and understand KA1 The organization s procedures and guidelines related to Breakdown amp Maintenance services KA2 The performance standards amp procedures followed in the company KA3 Reporting structure in the company KA4 Escalation matrix for reporting unresolved problems KA5 Timeframe in which the complaint problem should be resolved KA6 Work target and review mechanism with supervisor for obtaining giving feedback related to performance process KA7 Location of tools KA8 Contact person in case of queries on procedure or products KA9 Location and process for storage and disposal of waste material KA10 Safety Policy of the company B Technical Knowledge A Core Skills Generic Skills The user individual on the job needs to know and understand KB1 Manufacturer s specification of the engine in use KB2
3. safety environment and security risks related to maintenance operations KB3 Types use and importance of Personal Protective Equipment PPE and other safety clothing KB4 Safe working practices to avoid common hazards and risks KB5 Safe working practices when working with tools and machines KB6 Safe working practices while working in different processes confined spaces KB7 Various dangers associated with the use of electrical equipment KB8 Various types of safety signs warnings and their meaning KB9 Guidelines for transport storage and disposal of hazardous materials and waste KB10 Types of common hazards and risks at the workshop including fire electrical equipmentirelated KB11 Knowledge of safe lockdown stop of machinery use in case of emergencies andjincidents accidents KB12 Types of fire extinguishers and their use KB13 Common injuries and appropriate besig first aid treatment eg electrical shock bleeding wounds fractures minor burns eye injuries A Core Skills Writing Skills Generic Skills The user individual on the job needs to know and understand how to SA1 Document and report any health and safety related incidents accidents Reading Skills The user individual on the job needs to know and understand how to SA2 Read all organizational and equipment related health and safety manuals and documents SA3 Read instructions guidelines procedures rules Oral Communication Listening and
4. _ Techniques used to diagnose the fa hrough visual inspection KB3 Methods to remove component from engine system without damage to the components or surrounding structure KB4 Usage of various hand tools such as spanners sockets screwdrivers pliers torque wrenches KB5 Methods to check that the tools and equipment to be used are correctly calibrated and are in a safe tested and serviceable condition KB6 Method to use all tools correctly check and store after use KB7 Methods to lay the removedscomponents out in a logical sequence to aid re assembly KB8 Methods that can be used to keep component parts together or in the order that they were removed KB9 Usage of tools in the rectification operations such as alignment tools torque wrenches presses KB10 Usage of sealants and lubricants of the correct specification for the vehicle KB11 Techniques to Clean service different parts of engine KB12 The hazards associated with diagnosing and rectifying engine faults KB13 Usage of tools and equipment to minimize amp reduce any risk Writing Skills The user individual on the job needs to know and understand how to SA1 Write as required in English or vernacular language SA2 Record and document the basic details of repairs and maintenance performed on various aggregates components 7 Page IESC GOVERNMENT OF INDIA N S D C National Skill Devel Corporatio opment n MINISTRY OF SXULL DE
5. and understand KB1 Work instructions and specifications and interpret them accurately KB2 Lifting and handling procedures 11 Page N S D C National Skill Devel Corporatio opment n Transforming the skill landscape IESC wreerita r VERNMENT OF INDIA N S D C National Skill Deve Corporatio opment n GO MINISTRY OF SKILL DEVELOPMENT Transforming the skill landscape amp ENTREPRENEURSHIP IES N7801 Maintain the work area tools and machine to support the operations A Core Skills Generic Skills KB3 The importance of taking action when problems are identified KB4 Different ways of minimizing waste KB5 Different types of machine guards for equipment KB6 The importance of running maintenance and regular cleaning KB7 Effects of contamination on products i e machine oil dirt KB8 Maintenance procedures and manufacturer s instructions KB9 Different types of cleaning equipment substances and their use Writing Skills The user individual on the job needs to know and understand how to SA1 Write as required in English or vernacular language Reading Skills The user individual on the job needs to know and understand how to SA2 Read instructions guidelines procedures rules Oral Communication Listening and Speaking Skills The user individual on the job needs to know and understand how to SA3 lnteract with the mechanic supervisors as require
6. appropriate condition of tools equipment and machines as per Standard Operating Procedure PC7 Ensure cleaning or lubrication of engine components equipment instruments tools work areas and other objects using hand tools power tools and cleaning equipment as per the manufacturer s manual PC8 Assist the mechanic in preparing parts list for procurement PC9 Work safely at all times complying with health and safety and other relevant regulations directives and guidelines PC10 Handle and dispose waste based on environmental guidelines at the work place Maintenance Work PC11 Follow the maintenance schedule as per manufacturer s manual assistance PC12 Assist in replacing the scheduled spare parts as per mechanic s instruction PC13 Assist in Replenish change the consumables PC14 Perform visual inspection to Verify in appropriate sequence for the engine as per service manual the following e leakage from parts e breakage of parts e unusual noise e under rated performance PC15 Check the engine indication as per manufacturer s manual PC16 Check Air Filter as per manufacturer s manual PC17 Clean Air Filter as per manufacturer s manual PC18 Check Engine oil amp coolant level as per manufacturer s manual 6 Page ef N S D C National a Skill Development ara creat Corporation Transforming the skill landscape IESC NOx 8 VERNMENT OF INDIA N S D C National Skill Devel Corporatio
7. know and understand how to SB6 Identify cause and effect relations in own area of work Critical Thinking The user individual on the job needs to know and understand how to SB7 Apply balanced judgment to different situations NOS Version Control NOS Code IES N7602 1 0 Credits NSQF TBD Equipment Industry Sub sector ee service Last reviewed on 31 03 15 and spares Equipment Occupation M nance Next review date 31 03 15 Back To Top 17 Page ic AIESC Nomenclature for QP and NOS units Qualifications Pack 9 characters ABC Q 0101 Insert 3 letter code for SSC QP number 2 numbers Q denoting Qualifications Pack Occupation 2 numbers Occupational Standard An example of NOS with N 9 characters ABC N 0101 Insert 3 letter code for SSC OS number 2 numbers N denoting National Occupational Standard Occupation 2 numbers 18 Page N S D Cc National Skill Development Corporation IESC Nomenclature for QP and NOS units The following acronyms codes have been used in the nomenclature above N S D Cc National Skill Development Corporation Equipment Operations 1to10 Equipment Service and spares 11 to 20 Equipment Production 21 to 40 Equipment Sales 41 to 50 Equipment Financing 51to 55 Core Enablers 56 to 65 Other Enablers 66 to 75 Common Occupations 76 to 85 ee Th
8. 3 3 IES N7602Comply with workshop health and safety guidelines PC1 Comply with safety health security and environment related regulations guidelines as per organizational manufacturer s policy PC2 Carry out maintenance operations as per the manufacturer s and workshop related health and safety guidelines standard operating procedures PC3 Follow safety regulations and procedures with regard to service workshop hazards and risks PC4 Use appropriate protective clothing equipment for specific tasks and work conditions as per service manual PCS Lift and carry tools equipment components safely using correct procedure as per the service manual PC6 Use appropriate tools in a proper manner as given in the service manual PC7 Keep the work area free from clutter and spillage PC8 Store equipment and tools back at designated place post use and inspect to make sure they are not left behind PC9 Handle the storage and disposal of hazardous materials and waste in compliance with health safety and environmental guidelines PC10 Operate various grades of fire extinguishers as applicable PC11 Support in administering basic first aid and report to concerned team members as required in case of an accident PC12 Respond promptly and appropriately to an accident incident or emergency situation within limits of your role and responsibility 28
9. ESC Infrastructure Equipment Skill Council gt N S D C National Skill Development Corporation wreatra ora GOVERNMENT OF INDIA MINISTRY OF SKILL DEVELOPMENT amp ENTREPRENEURSHIP QUALIFICATION PACK OCCUPATIONAL STANDARD FOR INFRASTRUCTURE EQUIPMENT INDUSTRY What are Occupational Standards OS gt OS describe what individuals need to do know and understand in order to carry out a particular job role or function OS are performance standards that individuals must achieve when carrying out functions in the workplace together with specifications of the underpinning knowledge and understanding Contact Us Infrastructure Equipment Skill Council Ph no 91 80 4212 6666 Contents Introduction Junior Mechanic Engine SECTOR INFRASTRUCTURE EQUIPMENT SUB SECTOR Equipment service and spares OCCUPATION Equipment Maintenance REFERENCE ID IES Q1102 ALIGNED TO NCO 2004 NIL Brief Job Description The primary role of a Junior Mechanic engine is to provide assistance to Mechanic engine in breakdown repair amp preventive maintenance in issues related to engines of the equipment Personal Attributes This job requires the individual to work independently as well as in teams He Should have analytical skills problem solving attitude high concentration levels Junior Mechanic Engine should have good hand eye coordination good eye sight no colour blindness and should be able to complete preci
10. HIP National Occupational Standard Overview This unit provides Performance Criteria Knowledge amp Understanding and Skills amp Ability for activities that are neededtoMaintain the work area tools and machine to support the operations 10 Page en IESC Infrastructure Equipment Skill Council ye wreatra wat GOVERNMENT OF INDIA MINISTRY OF SKILL DEVELOPMENT amp ENTREPRENEURSHIP IES N7801 Maintain the work area tools and machine to support the operations Unit Code Unit Title Task IES N7801 Maintain the work area tools and machine to support the operations Description This unit provides Performance Criteria Knowledge amp Understanding and Skills amp Ability for activities that are neededtoMaintain the work area tools and machine to support the operations Scope This unit task covers the following e Work area tools machinery maintenance at work Performance Criteria PC w r t the Scope Element Work area tools machinery maintenance at work A Organizational Context Knowledge of the company organization and its processes Knowledge and Understanding K Performance Criteria To be competent the user individual on the job must be able to PC1 Ensure safe handling of materials machinery equipment and tools PC2 Assist in carrying out checks to ensure the environmental conditions required are met PC3 Follow correct lifting and handling proc
11. OS OS specify the standards of performance an individual must achieve when carrying out a function in the workplace together with the knowledge and understanding he she needs to meet that standard consistently Occupational Standards are applicable both in the Indian and global contexts Performance Criteria Performance Criteria are statements that together specify the standard of performance required when carrying out a task National Occupational Standards NOS NOS are Occupational Standards which apply uniquely in the Indian context Qualifications Pack Code Qualifications Pack Code is a unique reference code that identifies a qualifications pack Qualifications Pack QP Qualifications Pack comprises the set of OS together with the educational training and other criteria required to perform a job role A Qualifications Pack is assigned a unique qualification pack code Unit Code Unit Code is a unique identifier for an Occupational Standard which is denoted by an N Unit Title Unit Title gives a clear overall statement about what the incumbent should be able to do Description Description gives a short summary of the unit content This would be helpful to anyone searching on a database to find the required one Scope Scope is the set of statements specifying the range of variables that an individual may have to deal with in carrying out the function which have a critical impact on the q
12. Speaking Skills The user individual on the job needs to know and understand how to SA4 Give clear instructions to coworkers subordinates and others B Professional Skills Decision Making The user individual on the job needs to know and understand how to SB1 Make decisions on a suitable course of action or response in the event of any emergency health and safety related incidents accidents Plan and Organize The user individual on the job needs to know and understand how to SB2 Plan and organize own work schedule work area tools equipment and materials to minimise any risk for health and safety related incident accident Customer Centricity The user individual on the job needs to know and understand how to 16 Page m VA N S D C j J National Ll Skill Development werda Gert Corporation GOVERNMENT OF INDIA A Infrastructure Equipment Skill Council MINISTRY OF DEVELOPMENT Transforming the skill landscape SKILL amp ENTREPRENEURSHIP IES N7602 Comply with workshop health and safety guidelines SB3 Build and maintain positive and effective relationships with colleagues and customers Problem Solving The user individual on the job needs to know and understand how to SB4 Identify immediate or temporary solutions to resolve delays SB5 Seek appropriate assistance from other sources to resolve problems Analytical Thinking The user individual on the job needs to
13. VELOPMENT Transforming the skill landscape amp ENTREPRENEURSHIP IES N1102 Assist in repair and maintenance of equipment s engine parts Reading Skills The user individual on the job needs to know and understand how to SA3 Read work orders specifications etc related to the job role SA4 Read the maintenance manual for understanding basic specifications of the equipment process to be undertaken SA5 Refer to operator and maintenance manuals to support work tasks Oral Communication Listening and Speaking Skills The user individual on the job needs to know and understand how to SA6 Interact with the mechanic supervisors as required to seek clarifications and understand issues B Professional Skills Decision Making The user individual on the job needs to know and understand how to SB1 Evaluate the situation to decide on seeking assistance from manager peers Plan and Organize The user individual on the job needs to know and understand how to SB2 Plan prioritize and sequence work operations as per required schedule and location SB3 Organize and analyze information relevant to work Customer Centricity The user individual onthe job needs to ern understand how to SB4 Provide service of the highest order nsure customer satisfaction Problem Solving The user individual on the job needs to know and understand how to SB5 Assist in repair and maintenance
14. d to seek clarifications and understand issues B Professional Skills Decision Making The user individual on the job needs to know and understand how to SB1 Evaluate the situation to decide BO assistance from superiors peers Plan and Organize The user individual on the job needs to know and understand how to SB2 Organize and analyze information relevant to work SB3 Plan and organize work area tools equipment and materials to minimise any risk for health and safety related incident accident Customer Centricity The user individual on the job needs to know and understand how to SB4 _ Ensure that the service provided is of the highest order to ensure customer Satisfaction Problem Solving The user individual on the job needs to know and understand how to SB5 Seek appropriate assistance from other sources to resolve problems Analytical Thinking The user individual on the job needs to know and understand how to SB6 Identify cause and effect relations in their area of work Critical Thinking The user individual on the job needs to know and understand how to SB7 Apply balanced judgment to different situations 12 Page orporati bal SET MENT OF II MINISTRY OF SKILL DEVELOPMENT Transforming the skill landscape Infrastructure Equipment Skill Council l rrr onto NOS rater a JE C 2 SE et oomen IES N7801 Maintain the work area tools and
15. edures PC4 Follow instructions with regard to materials to minimize waste PCS Ensure a clean and hazard free working area PC6 Maintain tools and equipment as per organization guidelines and manufacturer s instructions PC7 Report the need for maintenance te cleaning outside your area of responsibility PC8 Report unsafe equipment and other dangerous occurrences PC9 Ensure good condition of the appropriate machine guards for equipment PC10 Ensure use ofappropriate cleaning equipment and methods appropriate for the work to be carried out PC11 Carry out cleaning according to schedules and limits of responsibility PC12 Ensure safe disposal of waste The user individualon the job needs to know and understand KA1 The organization s procedures and guidelines related to Breakdown amp Maintenance services KA2 The performance standards amp procedures followed in the company KA3 Reporting structure in the company KA4 Escalation matrix for reporting unresolved problems KA5 Timeframe in which the complaint problem should be resolved KA6 Work target and review mechanism with supervisor for obtaining giving feedback related to performance process KA7 Location of tools KA8 Contact person in case of queries on procedure or products KA9 Location and process for storage and disposal of waste material KA10 Safety Policy of the company B Technical Knowledge The user individual on the job needs to know
16. g and maintaining engines 5 Page 6 m Intras IESC tructure Equipment Skiti Council IES N1102 Unit Code Unit Title Task GOVERNMENT OF INDIA MINISTRY OF SKILL DEVELOPMENT amp ENTREPRENEURSHIP Assist in repair and maintenance of equipment s engine parts IES N1102 Assist in repair and maintenance of equipment s engine parts Description This unit provides Performance Criteria Knowledge amp Understanding and Skills amp Ability for activities that need to be carried out for assisting mechanic Engine in testing diagnosing repairing and maintaining engines Scope This unit task covers the following e Breakdown Repair Assistance e Maintenance Work Assistance Performance Criteria PC w r t the Scope Element Performance Criteria Breakdown Repair To be competent the user individual on the job must be able to Assistance PC1 Ensure availability of tools spare parts equipment and supplies for repair work PC2 Carry out visual inspection for leakage as per the mechanic s instruction PC3 Disassemble broken or defective engine part to facilitate repair as per Standard Operating procedure PC4 Reassemble when repairs are complete as per Standard Operating procedure PC5 Ensure appropriate Positioning of equipment machinery physical structures and other objects for a bly or installation using hand tools power tools and moving O asper mechanic s instruction PC6 ensure
17. ill landscape kd GOVERNMENT OF INDIA MINISTRY OF SKILL DEVELOPMENT ef N S D C National Skill Development Corporation Transforming the skill landscape Qualification Pack For Junior Mechanic Engine IESC ructure Equipment Skill Council Keywords Terms Sector amp ENTREPRENEURSHIP Description Sector is a conglomeration of different business operations having similar businesses and interests It may also be defined as a distinct subset of the economy whose components share similar characteristics and interests Sub sector Sub sector is derived from a further breakdown based on the characteristics and interests of its components Vertical Vertical may exist within a sub sector representing different domain areas or the client industries served by the industry Occupation Occupation is a set of job roles which perform similar related set of functions in an industry Function Function is an activity necessary for achieving the key purpose of the sector occupation or area of work which can be carried out by a person or a group of persons Functions are identified through functional analysis and form the basis of OS Sub functions Sub functions are sub activities essential to fulfil achieving the objectives of the function Job role Job role defines a unique set of functions that together form a unique employment opportunity in an organization Occupational Standards
18. machine to support the operations NOS Version Control NOS Code IES N7801 Credits NSQF TBD 1 0 Infrastructure 2 1 Sector Equipmett 16 02 15 Industry Sub sector BGUIpInEnt Semice 31 03 15 and spares Equipment 1 Occupation Manteianee 31 03 15 Back To Top 13 Page GOVE 4 MINISTRY OF SKULL DEVELOPMENT Transforming the skill landscape amp ENTREPRENEURSHIP e 4 N S D C i i Naiona el t e 1 evelopmen al iria orer Corporation RNMENT OF INDIA n Infrastructure Equipment Skill Council IES N7602 Comply with workshop health and safety guidelines National Occupational Standard Overview This unit provides Performance Criteria Knowledge amp Understanding and Skills amp Ability for adhering to health and safety requirements at the service workshop during equipment maintenance 14 Page 6 m Intra IESC structure Equipment Skill Council IES N7602 Unit Code Unit Title Task wreatra wat GOVERNMENT OF INDIA MINISTRY OF SKILL DEVELOPMENT amp ENTREPRENEURSHIP Comply with workshop health and safety guidelines IES N7602 Comply with workshop health and safety guidelines Description This unit provides Performance Criteria Knowledge amp Understanding and Skills amp Ability for adhering to health and safety requirements at the service workshop during equipment maintenance Scope This unit task covers the following e Service
19. mbers as required in case of an accident PC12 Respond promptly and appropriately to an accident incident or emergency situation within limits of your role and responsibility PC13 Record and report details related to operations incidents or accidents as applicable The user individual on the job needs to know and understand KA1 Health safety environmental HSE and security related policies guidelines of the organization KA2 The importance of complying with health safety environmental and security guidelines during workshop operations KA3 Contact details of personnel responsible for Health Safety and environment SHE related matters KA4 Location of workshop store first aid station and safe assembly points KAS Concerned personnel to reach out in case of emergencies and 15 Page VA N S D C National Skill Development Corporation Transforming the skill landscape IESC wreerita creat VERNMENT OF INDIA N 5S D C National Skill Deve Corporatio opment n GO MINISTRY OF SKILL DEVELOPMENT Transforming the skill landscape amp ENTREPRENEURSHIP IES N7602 Comply with workshop health and safety guidelines accidents incidents KA6 Reporting and documentation procedures for HSE and security matters B Technical The user individual on the job needs to know and understand Knowledge KB1 Manufacturer s guidelines related to health and safety requirements KB2 Common types of health
20. nstructions PC21 Assist in post repair trials as per mechanic s instructions Total 34 2 IES N7801 Maintain the work area tools and machine to support the operations PC1 Ensure safe handling of materials machinery equipment and tools PC2 Assist in carrying out checks to ensure the environmental conditions required are met PC3 Follow correct lifting and handling procedures PC4 Follow instructions with regard to materials to minimize waste PCS Ensure a clean and hazard free working area PC6 Maintain tools and equipment as per organization guidelines and manufacturer s instructions PC7 Report the need for maintenance and or cleaning outside your area of responsibility PC8 Report unsafe equipment and other dangerous occurrences PC9 Ensure good condition of the appropriate machine guards for equipment PC10 Ensure use of appropriate cleaning equipment and methods appropriate for the work to be carried out PC11 Carry out cleaning according to schedules and limits of responsibility 23 22 Page IESC Qualifications Pack ForJunior Mechanic Engine N S D C National es Skill Development amia ot Corporation GOVERNMENT OF INDIA MINISTRY OF SKILL DEVELOPMENT amp ENTREPRENEURSHIP Transforming the skill landscape PC12 Ensure safe disposal of waste Total 2
21. of equipment under the supervision of the mechanic SB6 Bring any noticeable issue in the component sub assemblies currently working on or otherwise to the attention of the mechanic Analytical Thinking The user individual on the job needs to know and understand how to SB7 Evaluate the complexity of the tasks to determine if any assistance required from manager peers Critical Thinking The user individual on the job needs to know and understand how to SB8 Analyse evaluate and apply the information gathered from observation experience reasoning to act efficiently and effectively 8 Page orporati m GOVERNMENT OF INDIA MINISTRY OF SKILL DEVELOPMENT Transforming the skill landscape Infrastructure Equipment Skill Council rrr onto a NOS 3 e ees JESC A N a zal Development IES N1102 Assist in repair and maintenance of equipment s engine parts NOS Version Control NOS Code IES N1102 Credits NSQF TBD 1 0 Sector hirastiuctute Drafted on 16 02 15 Equipment Equipment service Last reviewed on 31 03 15 and spares Next review date 31 03 15 Industry Sub sector Equipment Occupation g p Maintenance Back To Top 9 Page ef N S D C a SATARA lopment 1 evelopmen EA E Corporation GOVERNMENT OF INDIA ME 9 frastructure Equipment Skil Council MINISTRY OF SXULL DEVELOPMENT Transforming the skill landscape amp ENTREPRENEURS
22. ree letters Slash Next letter Next two numbers Industry name Whether QP or NOS Occupation code 19 Page oa h Ne S D C NSA L S Ve Tae etopinent f i Qualifications Pack ForJunior Mechanic Engine f eaei Apaan MINISTRY OF SKILL DEVELOPMENT Transforming the skill landscape amp ENTREPRENEURSHIP CRITERIA FOR ASSESSMENT OF TRAINEES Job Role Junior Mechanic Engine Qualification Pack IES Q1102 Sector Skill Council Infrastructure Equipment Guidelines for Assessment 1 Criteria for assessment for each Qualification Pack will be created by the Sector Skill Council Each Performance Criteria PC will be assigned marks proportional to its importance in NOS SSC will also lay down proportion of marks for Theory and Skills Practical for each PC 2 The assessment for the theory part will be based on knowledge bank of questions created by the SSC 3 Individual assessment agencies will create unique question papers for theory part for each candidate at each examination training center as per assessment criteria below 4 Individual assessment agencies will create unique evaulations for skill practical for every student at each examination training center based on this criteria 5 To pass the Qualification Pack every trainee should score a minimum of 70 aggregare 6 In case of successfully passing only certain number of NOS s the trainee is eligible to take subsequent assessment on the balance NOS s to pas
23. s the Qualification Pack Marks Allocation Skills Theor y Practical NOS PC Total Mark Out Of 1 IES N1102 PC1 Ensure availability of tools Assist in repair spare parts equipment and and maintenance supplies for repair work of infrastructure equipment s engine parts PC2 Carry out visual inspection for leakage as per the mechanic s 2 1 1 instruction PC3 Disassemble broken or defective engine part to facilitate 34 repair as per Standard Operating procedure PC4 Reassemble when repairs are complete as per Standard 2 1 1 Operating procedure PC5 Ensure appropriate Positioning of equipment machinery physical structures 1 0 1 and other objects for assembly or installation using hand tools 20 Page IESC Qualifications Pack ForJunior Mechanic Engine N S D C National es Skill Development amia ot Corporation GOVERNMENT OF INDIA i MINISTRY OF SKILL DEVELOPMENT Transforming the skill landscape amp ENTREPRENEURSHIP power tools and moving equipment as per mechanic s instruction PC6 ensure appropriate condition of tools equipment and machines as per Standard Operating Procedure PC7 Ensure cleaning or lubrication of engine components equipment instruments tools work areas and other objects using hand tools power tools and cleaning equipment as per the manufacturer s manual PC8 Assi
24. se and detailed work m Infrastructure Equipment Skill Council Qualification Pack For Junior Mechanic Engine werda GOVERNMENT OF INDIA MINISTRY OF SKILL DEVELOPMENT amp ENTREPRENEURSHIP Skill Devel Qualifications Pack Code IES Q1102 Job Role Junior Mechanic Engine Credits NSQF TBD Version number 1 0 Infrastructure Drafted on 16 02 15 Equipment Sub sector Equipment service Last reviewed on 31 03 15 and spares Occupation Equipment Next review date 31 03 17 Maintenance NSQC clearance on 31 03 15 Role Description Job Role Junior Mechanic Engine Assist Mechanic engine in breakdown repair amp preventive maintenance in issues related to engines of the vehicles Suggested but not mandatory NSOQF level Booo Minimum Educational Qualifications Preferably Class VIII Maximum Educational Qualifications NA Training NA Minimum Job Entry Age Preferably 18 years Experience NA Applicable National Occupational Standards NOS Compulsory 1 IES N1102Assist in repair and maintenance of equipments engine parts 2 IES N7801Maintain the work area tools and machine to support the operations 3 IES N7602Comply with workshop health and safety guidelines Optional N A Performance Criteria As described in the relevant OS units 2 Page VA N S D C National Corporatio opment n Transforming the sk
25. st the mechanic in preparing parts list for procurement PC9 Work safely at all times complying with health and safety and other relevant regulations directives and guidelines PC10 Handle and dispose waste based on environmental guidelines at the work place PC11 Follow the maintenance schedule as per manufacturer s manual PC12 Assist in replacing the scheduled spare parts as per mechanic s instruction PC13 Assist in Replenish change the consumables PC14 Perform visual inspection to Verify in appropriate sequence for the engine as per service manual the following e leakage from parts e breakage of parts e unusual noise e under rated performance PC15 Check the engine indication as per manufacturer s manual PC16 Check Air Filter as per manufacturer s manual PC17 Clean Air Filter as per manufacturer s manual 21 Page IESC Qualifications Pack ForJunior Mechanic Engine N S D C National es Skill Development amia ot Corporation GOVERNMENT OF INDIA i MINISTRY OF SKILL DEVELOPMENT Transforming the skill landscape amp ENTREPRENEURSHIP PC18 Check Engine oil amp coolant level as per manufacturer s manual PC19 Report any instances where the parts need to be changed repaired as per company s guidelines PC20 Assist to Change Repair the defective part as per mechanic s i
26. uality of required performance Knowledge and Understanding Knowledge and Understanding are statements which together specify the technical generic professional and organizational specific knowledge that an individual needs in order to perform up to the required standard 3 Page a Lal N S D C 2 National J E C Qualification Pack For Junior Mechanic Engine seat eh x Fal Devoe Infrastructure Equipment Skill Council OVERS OENTOF RENA Trensforming the shill landscape pe oaea i Keywords Terms Description mF Os Occupational Standard s NOS National Occupational Standard s gt QP Qualifications Pack 5 NSQF National Skill Qualifications Framework rs ITI Industrial Training Institute lt HCV Heavy Commercial Vehicle SHE Safety Health and Environment SOP Standard Operating Procedure TBD To Be Determined 4 Page MINISTRY OF SKILL DEVELOPMENT Transforming the skill landscape amp ENTREPRENEURSHIP ef N S D C Yati Devel t x 1 evelopmen EA anna anA Corporation GOVERNMENT OF INDIA MM Infrastructure Equipment Skill Council IES N1102 Assist in repair and maintenance of equipment s engine parts National Occupational Standard Overview This unit provides Performance Criteria Knowledge amp Understanding and Skills amp Ability for activities that need to be carried out for assisting mechanic Engine in testing diagnosing repairin
27. workshop health and safety Performance Criteria PC w r t the Scope Element Service workshop health and safety A Organizational Context Knowledge of the company organization and its processes Knowledge and Understanding K Performance Criteria To be competent the user individual on the job must be able to PC1 Comply with safety health security and environment related regulations guidelines as per organizational manufacturer s policy PC2 Carry out maintenance operations as per the manufacturers and workshop related health and safety guidelines standard operating procedures PC3 Follow safety regulations and procedures with regard to service workshop hazards and risks PC4 Use appropriate protective clothing equipment for specific tasks and work conditions as per service manu PCS Lift and carry tools equipment ponents safely using correct procedure as per the service manual PC6 Use appropriate tools in a proper manner as given inthe service manual PC7 Keep the work area free from clutter and spillage PC8 Store equipment and tools back at designated place post use and inspect to make sure they are not left behind PC9 Handle the storage and disposal of hazardous materials and waste in compliance with health safety and environmental guidelines PC10 Operatewarious grades of fire extinguishers as applicable PC11 Support invadministering basic first aid and report to concerned team me
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