Gasoline Service Parts Manual
Contents
1. Service Parts Manual Page G 4 DIRECTION SELECTOR ASSEMBLY includes items 3 5 7 22 24 33 Page H 1 When ordering parts please specify the model and serial number of the product Indicates a component that is not available as an individual part Indicates consult Customer Service Department for additional information ITEM PART NO 12 345 DESCRIPTION DIRECTION SELECTOR ASSEMBLY INCLUDES ITEMS 3 5 7 22 24 33 606173 608831 70233G01 603700 14390G1 Oo A C 72724601 72733601 72729601 0073462 28574801 72732601 0073465 72736601 01062601 0055961 0056561 0052662 605807 D N N N N N o A gt 25727G01 72735G01 00734G5 D m o C 70227G01 11027G2 71205G01 00740G4 606421 N DIRECTION SELECTOR BRACKET WITH BUSHING INCLUDES ITEM 9 DIRECTION SELECTOR SHAFT DIRECTION SELECTOR CAM LOCK NUT 3 8 24 BUSHING NEUTRAL LOCK PIN COMPRESSION SPRING 3 8 X 5 8 LG NEUTRAL LOCK BRACKET LOCK NUT 1 4 28 EXTENSION SPRING BALL STUD 1 4 LOCK NUT 10 32 MICRO SWITCH ROUND HEAD SCREW 4 40 X 1 LG FLAT WASHER 4 LOCK WASHER 4 HEX NUT 4 40 PUSH PUL2. Service Parts Manual Page L 4 CS Truck Models Only Front of Vehicle Part of o Frame 2 o we 2 NOTE Tie Rod ST o Shown for Clarity o e SPINDLE AND HUB ASSEMBLY 4 LUG PASSENGER SIDE includes items 4 10 WHEEL HUB ASSEMBLY WITH RACES 4 LUG includes item 8 SPINDLE AND HUB ASSEMBLY 4 LUG DRIVER SIDE includes items 5 10 13 SPINDLE AND HUB ASSEMBLY WITH FRONT DISC BRAKES PASSENGER SIDE includes items 16 21 WHEEL HUB ASSEMBLY WITH RACES includes item 19 SPINDLE AND HUB ASSEMBLY WITH FRONT DISC BRAKES DRIVER SIDE includes items 16 21 Page M 1 Te Front of Vehicle RACK AND PINION UNIT Includes Items 41 53 RACK BALL JOINT Includes Items 50 53 STEERING COLUMN KIT Includes Items 63 65 STEERING COLUMN KIT HORN Includes Items 67 69 Qo INTERMEDIATE SHAFT Includes Items 75 76 TIE ASSEMBLY Includes Items 90 94 Page M 2 When ordering parts please specify the model and serial number of the product Indicates a component that is not available as an individual part Indicates consult Customer Service Department for additional information ITEM PART NO 2 3 4 5 DESCRIPTION LM 602513 FRONT AXLE 602327 FRONT AXLE WITH FRONT DISC B
3. Service Parts Manual Page N 4 0 o 2 o o E 2 n4 lt ui ag 9 REAR AXLE W LSD includes items 2 6 Page P 1 When ordering parts please specify the model and serial number of the product Indicates a component that is not available as an individual part Indicates consult Customer Service Department for additional information ITEM PART NO 2 3 4 5 DESCRIPTION m 605891 REAR AXLE INCUDES ITEMS 2 16 26770 G01 OIL DRAIN PLUG 26771 G01 GASKET 1 OIL SEAL 28 X 47 X 9 26823 G01 FLANGE BOLT M8 X 1 25 X 100 72260 G01 FLANGE BOLT M10 X 1 5 X 23 607940 AXLE TUBE PASSENGER SIDE 607939 AXLE TUBE DRIVER SIDE 607988 AXLE SHAFT PASSENGER SIDE 607987 AXLE SHAFT DRIVER SIDE 26811 G01 BALL BEARING 26814 G01 SNAP RING 606403 SLOTTED NUT A C A doo A N gt 617488 REAR AXLE LSD INCLUDES ITEMS 2 16 Page P 2 REAR AXLE Notes Page P 3 Service Parts Manual REAR AXLE Notes
4. Service Parts Manual Page P 4 paee Front of the Vehicle Page Q 1 When ordering parts please specify the model and serial number of the product Indicates a component that is not available as an individual part Indicates consult Customer Service Department for additional information ITEM PART NO 2 3 4 5 DESCRIPTION 605722 HEAVY DUTY LEAF SPRING 605445 LEAF SPRING BUSHING FRONT 00665G9 HEX HEAD BOLT SS 3 8 16 X 3 5 LG 00643G1 FLAT WASHER 411 1 D X 1 00 O D X 06 12262G1 FLANGED LOCK NUT 3 8 16 A C PD o 70289G02 SPLIT STEEL SPACER 70291G01 FLANGED URETHANE BUSHING 70290G02 SHACKLE PLATE 00665G9 HEX HEAD BOLT SS 3 8 16 X 3 5 LG 11098G5 LOCK NUT 3 8 16 A 1 o A gt 605952 605959 70492G01 32195G3 605956 00643G1 FLAT WASHER 411 1 D X 1 00 O D X 06 11098G5 LOCK NUT 3 8 16 m m N N N N N NN A N 70248G01 SHOCK ABSORBER 10435G1 SHOCK ABSORBER WASHER 10194G1 RUBBER SHOCK BUSHING 00532G6 HEX NUT 3 8 24 10044G01 VINYL CAP Q 2 REAR SUSPENSION Notes Page Q 3 Service Parts Manual
5. Page M 7 Service Parts Manual FRONT SUSPENSION STEERING Notes Service Parts Manual Page M 8 Front of Vehicle AN 4 7 N Air Filter Pul Part of Frame Carburetor en CARB FUEL TANK ASSEMBLY includes items 3 10 CARB FUEL TANK ASSEMBLY Use with sending unit includes items 5 15 STANDARD FUEL TANK includes item 4 CARB FUEL TANK W SWITCH includes item 12 Page N 1 When ordering parts please specify the model and serial number of the product Indicates a component that is not available as an individual part Indicates consult Customer Service Department for additional information ITEM PART NO 2 3 4 5 DESCRIPTION 620180 CARB FUEL TANK ASSEMBLY Includes items 10 620181 CARB FUEL TANK ASSY Use with sending unit Includes items 5 15 620179 STANDARD FUEL TANK CARB III Includes item 4 618668 FUEL TANK W O SENDER UNIT 18287G3 SIPHON TUBE ASSEMBLY 606068 ROLLOVER VALVE GROMMET 617886 EPA FUEL TANK LABEL 606067 ROLLOVER VALVE 617885 FUEL TANK CAP RATCHET 70988G01 SIPHON TUBE GROMMET 607479 CARB FUEL TANK W SWITCH Includes item 12 618669 FUEL TANK W SENDER UNIT 72230G01 FLAT HEAD MACHINE SCREW 6 32 X 5 20048G2 FUEL
6. 3 When ordering parts please specify the model and serial number of the product Indicates a component that is not available as an individual part Indicates consult Customer Service Department for additional information ITEM PART NO 2 3 4 5 DESCRIPTION E 619075 619074 619071 619070 619072 604115 625100 27924G01 SPLIT WINDSHIELD FULL WINDSHIELD Includes Items 34 35 WINDSHIELD HARDWARE KIT FULL WINDSHIELD ASSEMBLY Includes Items 36 38 FULL WINDSHIELD WINDSHIELD ISOLATER GROMMET WINDSHIELD MOLDING MIRROR ASSEMBLY Page V 4 WEATHER PROTECTION Notes Page V 5 Service Parts Manual WEATHER PROTECTION Notes Service Parts Manual Page V 6 O TIRE AND WHEEL ASSEMBLY LINKS 18 X 8 5 8 includes items 2 24 25 Q TIRE AND WHEEL ASSEMBLY TURF SAVER 20 X 10 10 includes items 5 7 Q WHEEL amp TIRE ASSEMBLY TURF SAVER 18 X 8 5 8 includes items 10 24 25 WHEEL AND TIRE ASSEMBLY USA TRAIL 18 X 8 5 8 includes items 13 24 5 CAP ASSEMBLY includes items 35 37 o SILVER HUB
7. Q 1 REFRESHER UNIT ci 4x5 vA ee Ra erige suu E R 1 A ee ed a S 1 STARTER GENERATOR a a ene T 1 TRUCK BED METAL AND U 1 WEATHER PROTECTION gt 1 WHEELS AND TIRES oer my a erede de W 1 Page iii NOTES This manual is divided into several sections GENERAL INFORMATION ILLUSTRATED PARTS BREAKDOWN APPENDIX The first section GENERAL INFORMATION contains the following information WARRANTY INFORMATION GENERAL INDEX HOW TO USE THE SERVICE PARTS MANUAL The second section ILLUSTRATED PARTS BREAKDOWN contains illustrations and parts lists for all systems of your vehicle The third section APPENDIX contains a listing of specialty products and accessories USE OF THE MANUAL To use this manual consult the GENERAL INDEX to locate the information or illustration required Introduction of some revisions varies due to supply of components therefore it is possible that various combinations of components may be found that are not directly reflected by each illustration Consult the illustration that best suits your si
8. 612974 612975 612976 612977 612978 614440 614445 614444 614565 614564 620641 70291G01 17618G1 74165G02 00150G4 00565G5 00526G3 27680G01 27447G01 10570G9 25976G14 14443G11 27613001 21683 1 74163001 1184503 0053203 2132003 27612002 618088 U 5 LEVELING PAD BUMPER INSERT RUBBER DRAW LATCH ASSY DRAW LATCH KEEPER TAILGATE HINGE PASSENGER SIDE MAT RETAINER ALUMINUM BED RIVET HINGE SUPPORT RUBBER MAT FLANGED BUSHING URETHANE NYLON CLAMP NOT SHOWN CIRCUIT BREAKER MOUNTING BRACKET ROUND HEAD SCREW 10 24 X 1 2 LG LOCK WASHER 10 HEX NUT 10 24 TOGGLE SWITCH TOGGLE GUARD ASSEMBLY ALUMINUM RIVET 1 8 X 11 32 LG 14 GA WIRE RED 5 CLEVIS PIN 1 2 X 1 3 4 LG SPACER COTTER PIN 15 32 X 2 13 16 LG DUMP HARNESS 48V NOT SHOWN INSULATED CABLE CLAMP 11 16 NOT SHOWN HEX NUT 5 16 18 NOT SHOWN CIRCUIT BREAKER 30 AMP 12V ELECTRIC ACTUATOR 12V CUSHMAN REAR BED DECAL TRUCK BED METAL Notes Service Parts Manual Page U 6 Page U 8 Actuator may be rotated 90 on some models Front of Vehicle ELECTRIC DUMP KIT includes items 46 56 n v gt
9. 605830 WIRE HARNESS KEY SWITCH 601015 CONSOLE PLATE 73030G04 PLATE FUEL GAUGE AND OIL LIGHT 71131G01 LABEL OIL LIGHT AND FUEL GAUGE WITH HEADLIGHTS 21553G1 FUEL GAUGE 23474G1 INDICATOR LIGHT 74311G01 HARNESS OIL LIGHT FUEL GAUGE 25978G122 18 GA WIRE RED 6 74693G02 CONSOLE INSERT ASSEMBLY INCLUDES ITEMS 116 118 33623G02 DRIVE RIVET 3 16 X 3 8 LG 74693G01 CONSOLE INSERT ASSEMBLY INCLUDES ITEMS 116 119 73522G03 CONSOLE INSERT PLATE 71078G01 POWER OUTLET 12V 20271G10 HOLE PLUG 14601G10 ALUMINUM RIVET 5 32 33623G02 DRIVE RIVET 3 16 X 3 8 LG 71081601 WIRE HARNESS 607285 HOUR METER KIT INCLUDES ITEMS 125 127 Page J 10 When ordering parts please specify the model and serial number of the product Indicates a component that is not available as an individual part Indicates consult Customer Service Department for additional information ITEM PART NO 2 3 4 5 DESCRIPTION Em 617074 603721 606254 607284 31539G1 73290G03 Page J 11 HOUR METER HOUR METER BRACKET WIRE HARNESS HOUR METER HOUR METER KIT INCLUDES ITEMS 125 127 NYLON CLAMP 15 5 NOT ILLUSTRATED CONTINUOUS TONE POTTED BUZZER NOT SHOWN ELECTRICAL SYSTEM Notes Service Parts Manual Page J 12
10. 80 LG 00438G8 HEX HEADBOLT 5 16 18 X 75 LG 00571G2 FLAT WASHER 5 16 00565G8 LOCK WASHER 5 16 Page C 7 When ordering parts please specify the model and serial number of the product Indicates a component that is not available as an individual part Indicates consult Customer Service Department for additional information ITEM PART NO 12 345 DESCRIPTION 94 605763 SEAT FRAME 00715G2 BOLT 5 16 18 80 LG 603728 PEWTERPINSTRIPING TAPE 75372G04 BLACK PINSTRIPING TAPE 75372G08 SILVER PINSTRIPING TAPE 609143G SEAT WRAP W LOUVERS See COLOR CODE in HOW TO USE Section 10570G10 STAINLESS STEEL RIVET 5 32 X 9 16 LG 71609G01 SEAT HINGE PLATE 10570G11 STAINLESS STEEL RIVET 3 16 X 3 4 LG 20271G02 HOLE PLUG 609168G1 SIDE PANEL DRIVER SIDE See COLOR CODE in HOW TO USE Section 609168G2 SIDE PANEL PASSENGER SIDE See COLOR CODE in HOW TO USE Section 10570G10 STAINLESS STEEL RIVET 5 32 X 9 16 LG 10570G12 ALUMINUM RIVET 1 4 X 9 16 LG 16469G1 FLAT WASHER 1 4 618886 ROCKER PANEL DRIVER SIDE 618885 ROCKER PANEL PASSENGER SIDE 71440G03 BRACE DRIVER SIDE 71440G04 BRACE PASSENGER SIDE 00789G2 SCREW 10 24 X 1 1 4 LG 23726G2 SPACER 1 4 When ordering parts please specify the model and serial number of the product Indicates a component that is not available as an individual part Indicates consult Customer Service Department for additional information
11. ITEM PART NO 2 3 4 5 DESCRIPTION Lu 00660G5 14390G10 16705G1 23726G2 14390G4 74893G01 74893G02 74893G03 74893G04 16816G2 16816G2 74890G01 71055G01 74891G01 74891G02 10570G10 74099G01 619140 619139 74492G02 Page C 9 STAINLESS STEEL WASHER 10 LOCK NUT 10 24 STAINLESS STEEL SCREW 1 4 20 X 1 LG SPACER 1 4 LOCK NUT 1 4 20 FENDER DRIVER SIDE FENDER PASSENGER SIDE FENDER W TAIL LIGHT OPENING DRIVER SIDE FENDER W TAIL LIGHT OPENING PASSENGER SIDE RATCHET FASTENER 1 4 X 3 4 LG RATCHET FASTENER 1 4 X 3 4 LG REAR PANEL ALUMINUM RIVET 3 16 X 1 LG SEAT FILLER PANEL DRIVER SIDE SEAT FILLER PANEL PASSENGER SIDE STAINLESS STEEL RIVET 5 32 X 9 16 LG DECAL WARNING BED LATCH DECAL CUSHMAN LOGO REFRESHER 1200 DECAL CUSHMAN LOGO HAULER 1200 HEAVY DUTY BALL HITCH KIT INCLUDES ITEMS 160 166 170 When ordering parts please specify the model and serial number of the product Indicates a component that is not available as an individual part Indicates consult Customer Service Department for additional information ITEM PART NO 2 3 4 5 DESCRIPTION 74492604 ANGLE HITCH KIT INCLUDES ITEMS 161 166 167 74492G06 CLEVIS HITCH KIT INCLUDES ITEMS 162 166 167 171 172 74492G08 DROP ANGLE HITCH KIT INCLUDES ITEMS 163 166 167 74492G10 DROP BALL HITCH KIT INCLUDES ITEMS 164 160 170 74492G12 DROP CLEVIS HITCH KIT INCLUDES ITEMS 165 166
12. Page K 2 ENGINE MOUNTING Notes Page K 3 Service Parts Manual ENGINE MOUNTING Notes Service Parts Manual Page K 4 GAS ENGINE includes items 2 6 Page L 1 Page L 2 When ordering parts please specify the model and serial number of the product Indicates a component that is not available as an individual part Indicates consult Customer Service Department for additional information ITEM PART NO 2 3 4 5 DESCRIPTION Eu 607154 606390 607454 607462 603557 603562 N A C 612266 606982 606272 606267 606279 606256 602330 603599 A 2 c a A N gt Page L 3 GAS ENGINE 13HP NON GOLF INCLUDES ITEMS 2 6 DIP STICK OIL FILTER SPARK PLUG BPR2ES OIL DRAIN PLUG O RING 16MM MUFFLER EXHAUST PIPE LOCK WASHER 8MM HEX NUT M8 X 1 25 FLANGED HEX NUT M10 1 25 FLANGED HEX HEAD BOLT M10 1 25 X 25 FLANGED HEX HEAD BOLT MB 1 25 X 30 EXHAUST GASKET ENGINE AND MUFFLER Notes
13. 29 PRIMER ONLY 30 HD ADVANTAGE CAMO 31 METALLIC CHARCOAL 32 LIGHT ALMOND PEARL 33 TIMBERLINE GREEN 34 DEEP MOLTEN RED 35 SAFETY YELLOW 36 CHAMPAGNE BEIGE 37 HUNTER GREEN 38 BRIGHT WHITE 39 FLAME RED 40 BLACK 41 ELECTRIC BLUE 42 PLATINUM 43 BURGUNDY 44 ALMOND 45 BLACK 46 FLAME RED 47 BURLINGTON GREEN 48 BLACK 49 FLAME RED 50 RECON GREEN 51 SUNBURST ORANGE 52 BRITISH RACING GREEN Page vii PEDAL BOX ASSEMBLY Includes Items 3 34 Sua To d G 9 7 9 Governor 1 Y LE X E A Ir EL e A uy cum lt a dE P 2 AS Page A 2 When ordering parts please specify the model and serial number of the product Indicates a component that is not available as an individual part Indicates consult Customer Service Department for additional information 2245 606991 PEDAL BOX ASSEMBLY INCLUDES ITEMS 2 34 70116G02 ACCELERATOR PEDAL BRACKET 01051G01 PAN HEAD PHILIPS SCREW 8 16 X 1 2 LG 25853G03 PEDAL BOX AND COVER 00684G6 STAINLESS STEEL SCREW 8 32 X 3 4 LG 25861901 MICRO SWITCH 01050G01 PAN HEAD TORX SCREW 4 20 X 5 8 LG 72716G01 MICRO SWITCH CAM 15126G1 LOCK NUT 5 16 24 00487G3 SET SCREW 1 4 20 X 3 8 LG 00532G4 HEX NUT 5 16 24 17677G1 SPRING RETAINER 17979G1 ACCELERATOR ROD BUSHING 73046901 COMPRESSION SPRING 17677G2
14. 9 TIETAN pose 4 LS EP Es we v Page K 1 When ordering parts please specify the model and serial number of the product Indicates a component that is not available as an individual part Indicates consult Customer Service Department for additional information ITEM PART NO 2 3 4 5 DESCRIPTION 606007 603101 ENGINE PAN MOUNT 606256 FLANGED HEX HEAD BOLT M10 1 25 X 25 606279 FLANGED HEX NUT M10 1 25 606096 NUT PLATE 606259 FLANGED HEX HEAD BOLT M10 1 25 X 45 603823 FLAT WASHER M10 X 22 2 5 606279 FLANGED HEX NUT M10 1 25 608020 FLANGED HEX HEAD BOLT M10 1 25 X 34 606246 FLAT HEAD SCREW MB 1 25 X 20 mm 602146 DIFFERENTIAL PLATE 72016G01 TUBE SPACER 00428G8 HEX HEAD 3 8 16 UNC X 2 75 11098G5 PLASTIC INSERT LOCK NUT 3 8 16 00643G1 FLAT WASHER 3 8 X 1 0 X 63 605995 TS2 FRONT MOUNT BRACKET 605757 RUBBER BUMPER 00974G01 HEX NUT M10 X 1 5 00968G01 LOCK WASHER M10 70269G02 CROSSMEMBER BRACE 00438G7 HEX HEAD SCREW 5 16 18 UNC 2B 01110G3 FLAT WASHER 5 16 01109G01 PLASTIC INSERT LOCK NUT 5 16 18 UNC 2B 606962 TUBE CLAMP DBL 0 72 606264 FLANGED HEX HEAD BOLT M6 1 X 20 606265 FLANGED HEX HEAD BOLT M6 1 X 12 00560G2 B TYPE NARROW FLAT WASHER 7 16 X 25 27184G12 TUBE FUEL SYSTEM Oo A C m mm m rmn m a A N O O N A Y N
15. CHANDLER AZ 85225 PHONE 480 497 8280 Page R 4 When ordering parts please specify the model and serial number of the product Indicates a component that is not available as an individual part Indicates consult Customer Service Department for additional information mm reaa mmm Cl EZRAM 1 0064 CANOPY H1092 SELF TAPPING SCREW 10MM X 1 2 LG EZRAM10060 CANOPY FRAME REAR EZRAM10061 CANOPY FRAME FRONT H1075 BOLT 1 4 20 2 H1077 BOLT 1 4 20 X 1 1 4 LG H1079 WASHER 1 4 H1078 LOCK NUT 1 4 20 BOLT 5 16 18 X 1 1 4 LG WASHER 5 16 LOCK NUT 5 16 18 ITEMS 75 106 NOT SHOWN EZRAM10033 COLD STORAGE DOOR FRONT EZRAM10037 COLD STORAGE DOOR REAR EZRAM 1 0041 CONSUMABLE ICE DOOR EZRAM10022 CANOPY UPRIGHT EZRAM10069 HOSE MOUNTING BRACKET H4007 COMPRESSION HINGE EZRAM10075 TRASH DOOR HINGE B6001 TRASH BIN H4008 TRASH DOOR LATCH EZRAM10045 TRASH DOOR COMPARTMENT M6003 DOOR SEAL GASKET H2006 LOCK COLD STORAGE DOOR EZRAM10069 HOSE MOUNTING BRACKET H5012 SPIGOT VALVE H5000 DRAIN HOSE 36 LG H5007 HOSE ADAPTER 3 4 X 1 2 H5006 COMBINATION ELBOW Page R 5 When ordering parts please specify the model and serial number of the product Indicates a component that is not available as an individual part Indicates consult Customer Service Department for additional information ITEM PART NO 2 3 4 5 DESCRIPTION COMBINATION HOSE CLAMP TOUCH UP PAINT
16. CUSHMAN Gasoline Service Parts Manual 624953 ISSUED SEPTEMBER 2011 REVISED DECEMBER 2011 SERVICE PARTS MANUAL GASOLINE POWERED UTILITY VEHICLE HAULER 1200 REFRESHER 1200 STARTING MODEL YEAR 2012 DISCLAIMER The E Z GO Division of Textron Inc E Z GO reserves the right to incorporate engineering and design changes to products in this Manual without obligation to include these changes on units leased sold previously The information contained in this Manual may be revised periodically E Z GO and therefore is subject to change without notice E Z GO DISCLAIMS LIABLITY FOR ERRORS IN THIS MANUAL and E Z GO SPECIFICALLY DISCLAIMS LIABILITY FOR INCIDENTAL AND CONSE QUENTIAL DAMAGES RESULTING FROM THE USE OF THE INFORMATION AND MATERIALS IN THIS MANUAL TO CONTACT US NORTH AMERICA TECHNICAL ASSISTANCE amp WARRANTY PHONE 1 800 774 3946 FAX 1 800 448 8124 SERVICE PARTS PHONE 1 888 GET EZGO 1 888 438 3946 FAX 1 800 752 6175 INTERNATIONAL PHONE 001 706 798 4311 FAX 001 706 771 4609 E Z GO DIVISION OF TEXTRON INC 1451 MARVIN GRIFFIN RD AUGUSTA GEORGIA USA 30906 3852 Pagei To obtain a copy of the limited warranty applicable to the vehicle call or write a local Distributor authorized Branch or the Warranty Department with vehicle serial number and manufacturer code The use of non Original Equipment Manufacturer OEM parts may void the warranty Overfilling of batteries may void the warranty
17. REAR SUSPENSION Notes Service Parts Manual Page Q 4 Front of Vehicle Yer REFRESHER UNIT MOUNTING FRAME AND SEAT BACK SUPPORT WINDSHIELD MIRROR AND TOP MOUNTING PLATE Page R 1 bm gis ZA 7 0 IA AN E lt N lt When ordering parts please specify the model and serial number of the product Indicates a component that is not available as an individual part Indicates consult Customer Service Department for additional information ITEM PART NO 2 3 4 5 DESCRIPTION EM REFRESHER UNIT COMPLETE INCLUDES ITEMS 3 49 608825 609223 74392G02 33121G01 00106G6 00414G5 00891G2 10570G10 11098G6 608827 00571G2 00427G8 00439G8 00559G8 11027G5 605776 70008G01 70008G02 74855G01 00438G8 00559G8 11098G6 75045G06 75048G01 00905G8 N A C N m c OO N O o A N gt 3 REFRESHER UNIT MOUNTING FRAME FRONT ENGINE ACCESS DOOR ACCESS DOOR HINGE PAN HEAD PHILLIPS SCREW 12 24 X 3 4 LG BOLT 1 4 20 X 1 2 LG LOCK NUT 1 4 20 STAINLESS STEEL RIVET 5 32 L
18. 5 16 GROUND CABLE 14 GA WIRE BLACK 6 HEX HEAD BOLT 5 16 18 X 3 4 LG LOCK NUT 5 16 18 FLANGED BOLT M6 X 1 0 X 23 LG FLANGED HEX HEAD BOLT M6 1 X 20 6 GA WIRE BLACK 23 F2 SOL WIRE HARNESS CONTROL WIRE TIE NOT ILLUSTRATED COVER FNR FENDER WASHER 1 4 HEX HEAD SCREW 1 4 14 X 3 4 LG ELECTRICAL PLATE ASSEMBLY INCLUDES ITEMS 32 49 When ordering parts please specify the model and serial number of the product Indicates a component that is not available as an individual part Indicates consult Customer Service Department for additional information ITEM PART NO 2 3 4 5 DESCRIPTION 73057001 27739001 VOLTAGE REGULATOR 00415G4 BOLT 1 4 20 X 1 1 4 LG 11027G2 LOCK NUT 1 4 20 25972033 WIRE ASSEMBLY 6 GA 603282 00661G08 HEX HEAD BOLT 1 4 20 X 1 LG 612813 SOLENOID LOCK WASHER 10 NUT 10 32 LOCK WASHER 5 16 NUT 5 16 24 00559G5 LOCK WASHER 10 14390G10 LOCK NUT 10 24 600418G01 FUSE HOLDER ASSEMBLY 11027G2 LOCK NUT 1 4 20 73446G01 FASTON TAB 90 25978G56 18 GA WIRE BLACK 5 3 4 12914601 PUSH ON MALE TERMINAL 35211G01 FUSE BLOCK 00379G2 RIVET 1 8 X 13 16 LG 35212G01 15 AMP FUSE 25972033 6 GA WIRE ASSEMBLY 20216G1 16 GA WIRE RED 00567G5 LOCK WASHER 10 3286061 0041405 BOLT 1 4 20 x 5 8 LG 00559G7 STAINLESS STEEL FLAT WASHER 1 4 14390G4 LOCK NUT 1 4 20 608397 HORN PLATE 17318G1 HORN SWITCH When ordering parts ple
19. 16 LG 74875G01 WIRE RETAINER 602281 SPINDLE CALIPER AND DISC HUB ASSEMBLY DRIVER SIDE INCLUDES ITEMS 79 91 602176 DISC BRAKE SPINDLE DRIVER SIDE 74733G02 CALIPER DRIVER SIDE 12093G1 SLOTTED NUT 17 32 74864G01 DRIVE FLANGE STUD 11750G2 ROLLER BEARING 51141G1 BEARING RACE 74673G01 DISC BRAKE HUB 70648G01 FLANGED BEARING 00566G1 LOCK WASHER 3 8 00426G8 HEX HEAD BOLT 3 8 16 X 1 70749G01 BEARING 00798G8 COTTER PIN 5 32 X 1 3 4 Page D 17 When ordering parts please specify the model and serial number of the product Indicates a component that is not available as an individual part Indicates consult Customer Service Department for additional information ITEM PART NO 2 3 4 5 DESCRIPTION m 25146G1 GREASE SEAL 602288 SPINDLE CALIPER AND DISC HUB ASSEMBLY PASSENGER SIDE INCLUDES ITEMS 81 91 93 94 602158 DISC BRAKE SPINDLE PASSENGER SIDE 74733G01 CALIPER PASSENGER SIDE 74948G01 DISC BRAKE SERVICE HUB INCLUDES ITEMS 82 85 91 70745G01 KINGPIN TUBE 70754G01 THRUST WASHER 00560G3 FLAT WASHER 1 2 14390G3 LOCK NUT 1 2 13 00407G6 HEX HEAD BOLT 1 2 13 6 LG 608706 FRONT DISC BRAKE BRAKE ACTUATOR ASSEMBLY INCLUDES ITEMS 102 118 10387G3 COTTER PIN 3 32 X 3 4 LG 17838G1 NYLON BUSHING 10386G3 CLEVIS PIN 5 16 X 1 LG 608122 UPPER ACTUATOR PIVOT 70581G02 ACETAL BUSHING 74711G01 SHOULDER BOLT 495 X 4 566 LG 00560G3 FLAT WASHER 1 2 00439G1 HEX HEAD BOLT
20. 167 171 172 74351G02 HEAVY DUTY HITCH 74339G02 ANGLE HITCH 74338G02 CLEVIS HITCH 74489G02 DROP ANGLE HITCH 74491G02 DROP BALL HITCH 74495G02 DROP CLEVIS HITCH 21317G01 CLEVIS PIN 5 8 X 3 LG 21683G1 COTTER PIN 15 32 X 2 11 16 LG 31757G1 HITCH BALL 1 7 8 00566G6 LOCK WASHER 3 4 00702G11 HEX NUT 3 4 16 14443G7 CLEVIS PIN 1 2 X 2 1 2 LG 19314G1 COTTER PIN 2 1 2 LG 14390G4 LOCK NUT 1 4 20 00642G7 FLAT WASHER 1 4 00414G6 HEX HEAD BOLT 1 4 20 X 3 4 LG 15058G6 ALUMINUM RIVET 3 16 X 15 16 LG Page C 10 BODY Notes Page C 11 Service Parts Manual BODY Notes Service Parts Manual Page C 12 M Pedal e BRAKE PEDAL ASSEMBLY WITHOUT BRAKE LIGHTS includes items 2 10 o COMPENSATOR ASSEMBLY Includes Items 19 20 Page D 1 BRAKE PEDAL ASSEMBLY WITH BRAKE LIGHTS includes items 54 80 BRAKE PARK BRAKE PEDAL PAD KIT includes items 57 59 BRAKE PEDAL VEHICLE WITH BRAKE LIGHTS Page D 2 TOP PULL o BRAKE ASSEMBLY DRIVER SIDE includes items 84 89 92 BRAKE ASSEMB
21. 7 Front of Vehicle Vehicle HARDWARE KIT includes item 9 16 ca Front of Vehicle Page V 1 FULL WINDSHIELD includes items 34 35 REAR VIEW MIRROR 69 FULL WINDSHIELD ASSEMBLY includes items 36 8 Page V 2 When ordering parts please specify the model and serial number of the product Indicates a component that is not available as an individual part Indicates consult Customer Service Department for additional information mw mew 72242 CE 75048G01 SPACER 1 2 624174 CANOPY STRUTS KIT Includes Items 3 8 617755 CANOPY SUPPORT DRIVER SIDE FRONT 617756 CANOPY SUPPORT PASSENGER SIDE FRONT 617757 CANOPY SUPPORT DRIVER SIDE REAR 617758 CANOPY SUPPORT PASSENGER SIDE REAR 617641 CANOPY SUPPORT CROSS TUBE 624119 HARDWARE KIT Includes Items 9 16 619586 SPACER 3 4 11098G6 LOCK NUT PLASTIC INSERT 8 16 00438G7 BOLT 5 16 18 X 7 8 11098G5 LOCK NUT PLASTIC INSERT 3 8 16 00428G2 BOLT 3 8 16 X 2 1 4 00560G1 FLAT WASHER 3 8 00915G1 FLAT WASHER 1 4 601476 LOCK NUT M6 1 624829 BLACK CANOPY 602063 BOLT TORX M6 1X40 N O A C PD N N N N A odo n n N O O N amp N 624829 ENCLOSURE BLACK 624830 TOP ENCLOSURE GRAY 624831 TOP ENCLOSURE GREEN m m oc A 624832 TOP ENCLOSURE WHITE N 624833 TOP ENCLOSURE TAN VELCRO O
22. ACCESS COVER 00414G5 HEX HEAD BOLT 1 4 20 X 1 2 LG 14382G7 NOISE SUPPRESSOR 624486 SEAT BACK SUPPORT BRACKET 00427G2 HEX HEAD BOLT 3 8 16 X 1 1 4 LG 00560G1 FLAT WASHER 3 8 11098G5 LOCK NUT 3 8 16 ON A CQ A c c sl a A N 71274G SEAT BACK ASSEMBLY INCLUDES ITEMS 16 17 71274G01 WHITE 71274G03 TAN 71274G04 GRAY 71274G05 OYSTER 18144G VINYL SEAT BACK COVER 18144G2 WHITE 18144G6 OYSTER 18144G4 TAN 18144G5 GRAY 74889G01 PLASTIC SEAT BACK COVER BLACK 74947G01 BED BUMPER BRACKET 605056 HEX HEADBOLT 1 4 20 X 1 LG 00664G7 LOCK WASHER 1 4 71611G SEAT BOTTOM ASSEMBLY INCLUDES ITEMS 24 32 71611G05 OYSTER 71611G07 TAN 71611G01 WHITE 71611G03 GRAY 71602G VINYL SEAT BOTTOM COVER Page S 2 When ordering parts please specify the model and serial number of the product Indicates a component that is not available as an individual part Indicates consult Customer Service Department for additional information ITEM PART NO 12 3 4 5 DESCRIPTION 20 71610G01 00720G08 71701G01 71702G01 71204G01 17074G1 71799G 71624G Page S 3 71602G03 OYSTER 71602G04 TAN 71602G01 WHITE 71602G02 GRAY VINYL TRIM SEAT BOTTOM SEAT HINGE FLAT HEAD PHILLIPS SCREW 12 14 X 1 LG HIP RESTRAINT PASSENGER SIDE HIP RESTRAINT DRIVER SIDE HEX HEAD BOLT 1 4 20 X 7 8 LG BUMPER SEAT BOTTOM ASSEMBLY INCLUDES ITEMS 36 25 32 71799G05
23. BATTERY PROLONGED STORAGE All batteries will self discharge over time The rate of self discharge varies depending on the ambient temperature and the age and condition of the batteries A fully charged battery will not freeze in winter temperatures unless the temperature falls below 75 60 C As with all electric vehicles the batteries must be checked and recharged as required or at a minimum of 30 day intervals Page il SECTION Page No HOW TO USE THE SERVICE PARTS V ACCELERATOR 255501 A 1 AIR FILTER fre B 1 BODY L C 1 BRAKES MECHANICAL AND FRONT DISC BRAKES D 1 x mea den aed WR ERE SE REM eee O NERA RUND a E 1 CARBURATOR nicas eeu F 1 CLUTCH 2 2 rx ERE iaa a X EC E E RETE EG EE G 1 DIRECTION SELECTOR sev er rr rwr H 1 ELECTRICAL SYSTEM Re a iui eve J 1 ENGINE MOUNTING erm ew EI xm WERT xy due ra dede nu ous tenais K 1 ENGINE AND MUFFLER 22 252 5 22 5 42 4 lt 44 5 4 4 L 1 FRONT SUSPENSION AND STEERING M 1 FUEL SYSTEM 5 4 eth Ek a moe a Mom nantes N 1 REAR AXLE 1 REAR SUSPENSION iii ne a ee
24. DESCRIPTION ECO 74723G01 BRAKE PEDAL ASSEMBLY WITHOUT BRAKE LIGHTS INCLUDES ITEMS 2 11 70681G01 TORSION SPRING 70682G01 PIVOT PIN 01071G01 PUSH NUT 5 16 74721601 BRAKE PEDAL 607395 PARK BRAKE PEDAL 70274G01 BRAKE PARK BRAKE PEDAL PAD KIT INCLUDES ITEMS 8 10 70257G01 SERVICE BRAKE PAD 70256G01 PARK BRAKE PAD 16409G1 OVAL RIVET 3 16 X 15 32 LG 70582G01 SHOULDER BOLT 3 8 16 X 4 LG 70581G01 FLANGED BUSHING 70676G01 TORSION SPRING 00643G1 FLAT WASHER 3 8 11098G5 LOCK NUT 3 8 16 612558 COMPENSATOR ASSEMBLY INCLUDES ITEMS 18 19 00963G01 SPHERICAL NUT 5 16 24 11098G9 LOCK NUT 5 16 24 28082G01 EQUALIZER BRACKET 28083601 BRAKE COMPENSATOR BUMPER 70968G08 BRAKE CABLE DRIVER SIDE 70968G09 BRAKE CABLE PASSENGER SIDE 01111G01 RETAINING RING 1038693 CLEVIS PIN 5 16 X 1 LG 10387G3 COTTER PIN 3 32 X 3 4 LG 70601601 KICK OFF LINK 17838G1 NYLON BUSHING Page D 15 When ordering parts please specify the model and serial number of the product Indicates a component that is not available as an individual part Indicates consult Customer Service Department for additional information ITEM PART NO 2 3 4 5 DESCRIPTION 20835G1 NYLON WASHER 3 8 00559G8 FLAT WASHER 5 16 00642G8 FLAT WASHER 5 16 70098G01 KICK OFF CAM PIVOT 10097G6 FLANGED BEARING 70587G01 KICK OFF CAM 71215G01 SET SCREW 1 4 20 X 1 2 LG 14134G4 SPACER 70113G01 ADJUSTABLE
25. OYSTER 71799G07 TAN 71799G01 WHITE 71799G03 GRAY VINYL SEAT BOTTOM COVER 71624G03 OYSTER 71624G04 TAN 71624G01 WHITE 71624G02 GRAY SEATING Notes Service Parts Manual Page S 4 N o E 2 o o o 5 x E lt 0 2 Lu x x lt 0 Page 1 Page T 2 When ordering parts please specify the model and serial number of the product Indicates a component that is not available as an individual part Indicates consult Customer Service Department for additional information 2245 mmm 617120 STARTER GENERATOR INCLUDES ITEMS 2 18 612029 HEX NUT 612030 LOCK WASHER 617172 PULLEY 612032 FRONT COVER 612033 BEARING 612034 RETAINING RING 612035 612036 612037 FRAME amp FIELD ASSEMBLY 612038 BRUSH LEAD amp TERMINAL PKG 612039 BRUSH SPRING 612040 BRUSH BOX ASSEMBLY 612041 BRUSH 1 COVER 612042 BRUSH 2 COVER 612043 WAVY WASHER 612044 BEARING 612045 REAR COVER N A C PD D N Na o do O o N BB N gt 606235 BOLT HEX FL AT SHLDR M10 1 25 X 20 606279 HEX FLAT NUT M10 1 25 606261 BOLT M8 1 25 X 20 602141 STARTER GENERATOR BRACKET 602145 TENSIONER BRACKET 60626
26. WHT from Actuator Q et BLK from Battery RED from Battery RED from Actuator Page U 9 When ordering parts please specify the model and serial number of the product Indicates a component that is not available as an individual part Indicates consult Customer Service Department for additional information ITEM PART NO 2 3 4 5 DESCRIPTION 73451601 BED ASSEMBLY 40 INCLUDES ITEMS 2 11 73447G01 PLASTIC BED 40 73454G01 PIVOT SHAFT 73460G01 SHOULDER BOLT 1 4 20 X 3 4 LG 73455G01 TAILGATE CABLE 73450G01 BOWED ANGLE 16705G2 STAINLESS STEEL SCREW 1 4 20 X 5 8 LG 73449G01 TAILGATE CAP 16816G5 RATCHET FASTENER 187 X 550 A CQ 00415G2 HEX HEAD BOLT 1 4 20 X 5 8 LG 74821G03 BED CAPACITY LABEL 71055G01 ALUMINUM RIVET 3 16 X 1 LG 70113G01 ADJUSTABLE RUBBER BUMPER 11027G1 LOCK NUT 5 16 18 A C A 74962G01 BED LATCH 71538G01 LATCH TORSION SPRING 71099G02 LATCH PLATE 71477G02 RETAINER BRACKET 01118G01 HEX HEAD BOLT W PATCHLOCK 1 4 20 X 5 8 LG m m N N gt N 71704G01 HANDLE GRIP 618088 CUSHMAN REAR BED DECAL D m 71570G01 BUSHING 71571G01 CLEVIS PIN 50 DIA X 5 25 LG 00571G5 FLAT WASHER 1 1 4 X 7 16 21683G1 HAIR CLIP 2 9 X 84 X 53 70291G01 FLANGED URETHANE BUSHING Page U 10 When ordering parts please s
27. 1 2 13 X 6 LG 11098G06 LOCK NUT 5 16 18 887364 MASTER CYLINDER 608661 MASTER CYLINDER MOUNT WELDMENT 11098G5 LOCK NUT 3 8 16 00679G1 STAINLESS WASHER 3 8 608118 LOWER ACTUATOR PIVOT 10385G4 CLEVIS YOKE 606869 ACTUATOR COVER 01038G01 SWAGEFORM SCREW 1 4 20 X 11 16 LG 00414G8 HEX HEAD BOLT 1 4 20 X 1 1 4 LG 00891G2 LOCK NUT 1 4 20 Page D 18 When ordering parts please specify the model and serial number of the product Indicates a component that is not available as an individual part Indicates consult Customer Service Department for additional information rris 10387G3 COTTER PIN 3 32 X 3 4 20835G1 TEFLON WASHER 3 8 17838G1 NYLON BUSHING 74865G01 ACTUATOR LINKAGE 00771G5 FLAT WASHER 3 8 74917G01 DISC BRAKE PAD AND PIN KIT SERVICES ONE CORNER INCLUDES ITEMS 127 128 BRAKE PADS BRAKE PAD RETAINER PINS Page D 19 BRAKES FRONT DISC Notes Service Parts Manual Page D 20 When ordering parts please specify the model and serial number of the product Indicates a component that is not available as an individual part Indicates consult Customer Service Department for additional information ITEM PART NO 2 3 4 5 DESCRIPTION 72684G S
28. 1 BOLT M8 1 25 X 20 606256 BOLT M10 1 25 X 25 606255 HEX JAM NUT M10 1 25 606274 HEX FLANGE NUT M10 1 25 16548G1 STARTER GENERATOR BELT N m N N N nm nm o N A C Page T 3 When ordering parts please specify the model and serial number of the product Indicates a component that is not available as an individual part Indicates consult Customer Service Department for additional information ITEM PART NO 12 345 DESCRIPTION QTY 32 12064G6 PUSH NUT 5 16 33 606236 TENSIONER BOLT Page T 4 STARTER GENERATOR Notes Page T 5 Service Parts Manual STARTER GENERATOR Notes Service Parts Manual Page T 6 e ALUMINUM BED ELECTRIC LIFT includes items 14 43 60 e ALUMINUM BED MANUAL LIFT includes items 3 6 14 43 ALUMINUM BED LARGE includes items 15 42 Page U 1 Seat Frame Support Page U 2 Page U 3 When ordering parts please specify the model and serial number of the product Indicates a component that is not available as an individual
29. 13 16 LG Page D 5 When ordering parts please specify the model and serial number of the product Indicates a component that is not available as an individual part Indicates consult Customer Service Department for additional information ITEM PART NO 2 3 4 5 DESCRIPTION 1038793 COTTER PIN 3 32 X 3 4 LG 70601G01 KICK OFF LINK 17838G1 NYLON BUSHING 20835G1 TEFLON WASHER 3 8 00559G8 FLAT WASHER 5 16 70098G01 KICK OFF CAM PIVOT 10097G6 FLANGED BEARING 70587G01 KICK OFF CAM 71215G01 SET SCREW 1 4 20 X 1 2 LG 14134G4 SPACER 70113G01 ADJUSTABLE BUMPER 11027G1 LOCK NUT 5 16 18 70080G02 CATCH BRACKET 00414G6 HEX HEAD BOLT 1 4 20 X 3 4 LG 14390G4 STAINLESS STEEL LOCK NUT 1 4 20 70690G02 BRAKE PEDAL ASSEMBLY WITH BRAKE LIGHTS INCLUDES ITEMS 54 80 70686G02 BRAKE PEDAL 70611G02 PARK BRAKE PEDAL 70274G01 BRAKE PARK BRAKE PEDAL PAD KIT INCLUDES ITEMS 57 59 70257G01 SERVICE BRAKE PAD 70256G01 PARK BRAKE PAD 16409G1 OVAL RIVET 3 16 x 7 16 LG Page D 6 When ordering parts please specify the model and serial number of the product Indicates a component that is not available as an individual part Indicates consult Customer Service Department for additional information meme 70258903 BRAKE PEDAL PLATE 70682901 PIVOT PIN 70681G01 TORSION SPRING 01071G01 PUSH NUT 5 16 00737G8 FLAT HEAD PHILLIPS SCREW 10 24 X 7 8 LG 00739G1 RUBBER NU
30. 31539G1 WIRE TIE 10435G1 SHOCK ABSORBER WASHER 10194G1 RUBBER BUSHING 00532G6 HEX NUT 3 8 24 70989G03 LEAF SPRING SEE PART NUMBER ON SPRING 70664G03 LEAF SPRING HEAVY DUTY SEE PART NUMBER ON SPRING 70163G03 SPRING PLATE 00734G1 LOCK NUT 7 16 14 00463G11 HEX HEAD BOLT 7 16 14 X 1 3 4 LG 70964G01 RACK AND PINION UNIT COMPLETE INCLUDES ITEMS 41 53 70965G01 STEERING RACK COVER amp BEARING STEERING BOX INSTALLATION TAG 70694G01 RACK EXTENSION JAM NUT 1 2 20 70961G01 RACK BOOT 12416G2 WIRE TIE 11391G8 CLAMP 1 13 16 2 3 8 70638G01 PINION SEAL 70695G01 RACK BALL JOINT INCLUDES ITEMS 50 53 50641G1 RUBBER BOOT 50209G2 CASTELLATED NUT 7 16 20 10387G2 COTTER PIN 3 32 X 1 LG 10389G3 GREASE FITTING STRAIGHT 00464G6 HEX HEAD BOLT 7 16 14 X 2 3 4 LG 01068G01 HEX HEAD BOLT 7 16 14 X 3 1 2 LG 70667G02 SPACER 70667G03 SPACER SHORT 00532G7 HEX NUT 7 16 14 00560G2 FLAT WASHER 7 16 00734G1 LOCK NUT 7 16 14 m N o When ordering parts please specify the model and serial number of the product Indicates a component that is not available as an individual part Indicates consult Customer Service Department for additional information mw mmm rss Cl 70607G01 STEERING SHAFT 70758G06 STEERING COLUMN KIT INCLUDES ITEMS 63 65 70610G03 STEERING COLUMN 28569901 STEERING COLUMN BUSHING 01022G01 HEX HEAD SCREW 6 20 X 5 16 LG 70758G08 STEERING COLUMN KIT HORN INC
31. 4G1 LOCK NUT 7 16 14 75459G01 GLOVE BOX DOORS BOTH SIDES 75459G02 GLOVE BOX DOOR DRIVER SIDE 75459G03 GLOVE BOX DOOR PASSENGER SIDE 613273 FRONT FASCIA 617643 COWL GRILL COVER 70725G02 FRONT SHIELD BRACE 613036G COWL See COLOR CODE in HOW TO USE Section of Manual 71055G01 ALUMINUM RIVET 3 16 X 1 LG 16469G1 FENDER WASHER 9 32 01038G01 SWAGEFORM SCREW 1 4 20 X 7 LG 15058G1 ALUMINUM RIVET 87 71597G01 SELF THREADING NUT 5 X 10 X 15mm 614378 FENDER FLARE DRIVER SIDE 613274 FENDER FLARE PASSENGER SIDE 71055G01 ALUMINUM RIVET 3 16 X 1 LG 618653 FASCIA BRACKET 14390G4 LOCK NUT 1 4 20 300646 HEX SCREW 1 4 20 X 3 4 G5 Page C 6 When ordering parts please specify the model and serial number of the product Indicates a component that is not available as an individual part Indicates consult Customer Service Department for additional information ITEM PART NO 12 3 4 5 DESCRIPTION 63 617620 BRUSHGUARD 00440G6 CAP HEAD SCREW 5 16 18 X 2 3 4 75048G02 SPACER 328 X 1 31 00570G2 FLAT WASHER 5 16 00905G8 LOCK WASHER 5 16 00440G2 SCREW 5 16 18 X 2 75 75048G04 SPACER 00559G8 FLAT WASHER 0339 70663G04 FLOOR MAT W HORN HOLE 70135G01 PEDAL PIVOT COVER 70244G03 SPLASH PANEL 00715G2 BOLT 5 16 18 80 LG 00438G8 HEX HEAD BOLT 5 16 18 X 1 LG 00559G8 FLAT WASHER 5 16 11098G6 STAINLESS STEEL LOCK NUT 5 16 18 600496 BATTERY TRAY 00715G2 BOLT 5 16 18
32. AP ASSEMBLY INCLUDES ITEMS 36 37 615229 GOLD HUBCAP 615228 SILVER HUBCAP 603783 HUB CAP CLIP NOT SHOWN Page W 3 WHEELS AND TIRES Notes Service Parts Manual Page W 4 WHEELS AND TIRES Notes Page W 5 Service Parts Manual CUSHMAN E Z GO Division of Textron Inc 1451 Marvin Griffin Road Augusta Georgia 30906 3852 USA TO CONTACT US North America Technical Assistance amp Warranty Phone 1 800 774 3946 FAX 1 800 448 8124 Service Parts Phone 1 888 GET E Z GO 1 888 438 3946 FAX 1 800 752 6175 International Phone 001 706 798 4311 FAX 001 706 771 4609 Service Parts Manuals as well as Repair and Service Manuals are available from a local Distributor an authorized Branch Genuine E Z GO Parts amp Accessories Department or at www shopezgo com 150 9001 Copyrighted Material 150 14001 This manual may not be reproduced in whole or BUREAU VERITAS in part without the express permission of Certification E Z GO Division of Textron Inc Technical Communications Department
33. BUMPER 11027G1 LOCK NUT 5 16 18 70080G02 CATCH BRACKET 00414G8 HEX HEAD BOLT 1 4 20 X 3 4 LG 14390G4 LOCK NUT 1 4 20 74874G01 BRAKE PEDAL ASSEMBLY WITH BRAKE LIGHTS INCLUDES ITEMS 45 70 74870G01 BRAKE PEDAL 74724G01 PARK BRAKE PEDAL 70274G01 BRAKE PARK BRAKE PEDAL PAD KIT INCLUDES ITEMS 48 49 70257G01 SERVICE BRAKE PAD 70256G01 PARK BRAKE PAD 16409G1 OVAL RIVET 3 16 X 15 32 LG 70258G03 BRAKE PEDAL PLATE 70682G01 PIVOT PIN 70681G01 TORSION SPRING 01071G01 PUSH NUT 5 16 00737G8 FLAT HEAD PHILLIPS SCREW 10 24 X 1 LG 00739G1 RUBBER NUT 10 24 74535G01 BRAKE PEDAL STANDOFF 27137G01 CONICAL SPRING 14390G10 LOCK NUT 10 24 10606G8 MICRO SWITCH Page D 16 When ordering parts please specify the model and serial number of the product Indicates a component that is not available as an individual part Indicates consult Customer Service Department for additional information e 00645 2 PAN HEAD PHILLIPS SCREW 6 32 X 5 4 LG 00559G5 FLAT WASHER 10 00559G3 FLAT WASHER 6 00565G3 LOCK WASHER 6 00525G5 HEX NUT 6 32 13514G1 SCREW AND LOCK WASHER 6 20835G1 TEFLON WASHER 3 8 14628G1 FASTON TAB 24605G1 WIRE HARNESS BRAKE LIGHT 17618G1 WIRE TIE 74731G02 SPRING PLATE PASSENGER SIDE 74731G01 SPRING PLATE DRIVER SIDE 74730G01 FOUR LINK ROD 01084G01 LOCK NUT M10 1 25 74736G01 BRAKE LINE 01038G01 SWAGEFORM SCREW 1 4 20 X 11
34. CAP ASSEMBLY includes items 36 37 Page W 1 When ordering parts please specify the model and serial number of the product Indicates a component that is not available as an individual part Indicates consult Customer Service Department for additional information ITEM PART NO 2 3 4 5 DESCRIPTION 28757G01 TIRE AND WHEEL ASSEMBLY LINKS 18 X 8 5 8 INCLUDES ITEMS 2 24 25 28764G01 TIRE LINKS 18 X 8 5 8 28442G01 TIRE AND WHEEL ASSEMBLY TURF SAVER 20 X 10 10 INCLUDES ITEMS 5 7 28442G02 CARLISLE TIRE TURF SAVER 20 X 10 10 15172G01 WHEEL RIM 11657G1 VALVE STEM 28757G03 WHEEL amp TIRE ASSEMBLY TURF SAVER 18 X 8 5 8 INCLUDES ITEMS 10 24 25 28764G03 TIRE TURF SAVER 18 X 8 5 8 28842G01 WHEEL AND TIRE ASSEMBLY USA TRAIL 18 X 8 5 8 INCLUDES ITEMS 13 24 25 28764G06 CARLISLE TIRE 18 5 X 8 5 8 LOAD RANGE C 623939 TIRE WHEEL SHIPPING 614437 LOAD STAR WHEEL AND TIRE ASSEMBLY 14723G1 LUG NUT 1 2 X 20 612772 WHEEL AND TIRE ASSEMBLY 28759G01 WHEEL RIM 4 LUG 11657G2 VALVE STEM Page W 2 When ordering parts please specify the model and serial number of the product Indicates a component that is not available as an individual part Indicates consult Customer Service Department for additional information ITEM PART NO 2 3 4 5 DESCRIPTION E 74175601 DUST MOLDED 12091G2 SPINDLE CAP 615617 GOLD HUB CAP ASSEMBLY INCLUDES ITEMS 35 37 615617 SILVER HUB C
35. DIRECTION SELECTOR BRACKET 606256 FLANGED HEX HEAD BOLT M10 1 25 X 16 14601G11 RIVET 3 16 X 9 16 LG 608527 GOVERNOR WARNING DECAL 00915G1 BONDED WASHER 1 4 606199 GOVERNOR COVER 17618G1 NYLON CLAMP Page A 4 ACCELERATOR Notes Page A 5 Service Parts Manual ACCELERATOR Notes Service Parts Manual Page A 6 Carburetor Page B 1 When ordering parts please specify the model and serial number of the product Indicates a component that is not available as an individual part Indicates consult Customer Service Department for additional information ITEM PART NO 2 3 4 5 DESCRIPTION 614852 AIR CLEANER INCLUDES ITEMS 2 6 615390 BODY amp BRACKET ASSEMBLY 72599G01 AIR CLEANER COVER 72604G01 AIR CLEANER CLIP 28463G01 AIR FILTER 28462G01 DUST EJECTOR VALVE 111391G7 HOSE CLAMP 1 56 2 50 DIA 607950 HOSE 10 LONG 11391G1 HOSE CLAMP 1 31 2 25 DIA 25532G1 BOLT AND WASHER M8 X 1 25 X 18 MM A C A gt 72637603 AIR INTAKE HOSE 16 LONG 72416G01 REMOTE AIR INTAK
36. E ASSEMBLY 72415G01 REMOTE AIR INTAKE GASKET 71055G01 RIVET 3 16 DIA 11391G2 HOSE CLAMP 2 06 3 00 DIA 601910 HOSE 14 LONG 4 c gt A 2 AIR FILTER Notes Page B 3 Service Parts Manual AIR FILTER Notes Service Parts Manual Page B 4 LC p i VE XE E A Page C 1 Page C 2 HITCHES HEAVY DUTY HITCH KIT includes items 160 166 170 ANGLE HITCH KIT includes items 161 166 167 CLEVIS HITCH KIT includes items 162 166 167 171 172 DROP ANGLE HITCH KIT includes items 163 166 167 DROP BALL HITCH KIT includes items 164 160 170 DROP CLEVIS HITCH KIT includes items 165 166 167 171 172 Mounting Hole 4 Angle Hitch Drop Ball Hitch 5 Page 4 When ordering parts please specify the model and serial number of the product Indicates a component that is not available as an individual part Indicates consult Customer Service Department for additional information ITEM PART NO 2 3 4 5 DESCRIPTION Lu 70662G01 14601G11 70451G01 14601
37. G11 70452G01 71413G01 16816G2 35968G01 71115G01 71055G01 71102G02 71055G01 do A N 27731G01 27736G01 75108G02 00100G4 m N m N N 619135 71151G03 71153P01 71154P01 00614P5 71158P01 71152P01 601781 N N N O O 5 UPPER FLOORPAN ALUMINUM RIVET 3 16 X 9 16 LG LOWER FLOORPAN ALUMINUM RIVET 3 16 X 9 16 LG ACCESS COVER SPLASH PANEL RATCHET FASTENER 1 4 X 3 4 LG T HOLDER COVER LABEL VINYL TRIM ALUMINUM RIVET 3 16 X 1 LG SELF TAPPING SCREW 1 4 20 X 1 2 LG ALUMINUM RIVET 3 16 X 1 1 8 LG ASH TRAY GASKET BRACKET SELF TAPPING SCREW 10 16 X 1 2 LG DECAL CUSHMAN COWL INSTRUMENT PANEL ASSEMBLY INCLUDES ITEMS 26 30 DEFLECTOR PASSENGER SIDE DEFLECTOR DRIVER SIDE SELF TAPPING SCREW 8 18 X 5 8 LG INSTRUMENT PANEL INSERT FOUR CUP INSTRUMENT PANEL LABEL SAFETY When ordering parts please specify the model and serial number of the product Indicates a component that is not available as an individual part Indicates consult Customer Service Department for additional information ITEM PART NO 12 3 4 5 DESCRIPTION 32 74348G02 HITCH RECEIVER 00198G8 BOLT 5 16 18 X 1 LG 00571G2 FLAT WASHER 5 16 11098G6 STAINLESS STEEL LOCK NUT 5 16 18 00463G4 HEX HEAD BOLT 7 16 14 X 1 1 2 LG 00922G3 FLAT WASHER 7 16 0073
38. L SHIFTER CABLE CUP WASHER 1 4 COMPRESSION SPRING 19 32 X 1 LG LOCK NUT 10 32 SCREW 1 4 20 X 7 8 LG LOCK NUT 1 4 20 DIRECTION SELECTOR HANDLE STAINLESS STEEL SCREW 10 32 X 1 2 LG FLANGED HEX HEAD BOLT M6 1 00 X 30 When ordering parts please specify the model and serial number of the product Indicates a component that is not available as an individual part Indicates consult Customer Service Department for additional information ITEM PART NO 2 3 4 5 DESCRIPTION ug 450452 HEX NUT M6 1 00 608832 SHIFTER ARM INCLUDES ITEM 34 i BUSHING FLIP LOK 0 25 31539G1 WIRE TIE NOT SHOWN IN ILLUSTRATION 01072G01 CABLE CLIP NOT SHOWN IN ILLUSTRATION Page H 3 DIRECTION SELECTOR Notes Service Parts Manual Page H 4 Front of Vehicle See BODY Section c o 0 E lt n4 Lu n4 X 0 o Page J 1 To F2 On o 9 gt 2 9 9 ELECTRICAL PLATE ASSEMBLY includes items 32 43 amp 46 49 Page J 2 FUSE BLOCK HORN BUTTON Page J 3 HEAD LIGHT AND TURN SIGNAL Page J 4 ELECTRICAL SYSTEM TAILLIGHT WHT to BLU WHT from Harness Both Sides BLK to BLK from Harness Both Sid
39. LEVEL SENDER 72229G01 FUEL TANK ADAPTER 606966 LOW PRESSURE FUEL HOSE 3 16 I D X 3 8 O D X 34 00 LONG CARB 607546 LOW PRESSURE FUEL HOSE 3 16 I D X 3 8 O D X 17 00 LONG CARB 32372G6 BLACK TRIM 6 25 LONG 17618G1 NYLON CLAMP N DO D A N gt 18292G1 HOSE CLAMP 50 DIAMETER 00438G8 HEX HEAD BOLT 5 16 18 X 1 00559G8 FLAT WASHER 5 16 11098G6 LOCK NUT 5 16 18 70483G01 SPACER 5 16 18 615346 HOSE REDUCER ID 1 4 X 3 16 611181 FUEL SHUT OFF VALVE m N N m N N m OC A C 615350 FUEL SYSTEM HOSE 2 00 72084G01 FUEL LINE FILTER 606969 FUEL SYSTEM 25 1 0 X 50 O D X 8 00 LONG O When ordering parts please specify the model and serial number of the product Indicates a component that is not available as an individual part Indicates consult Customer Service Department for additional information ITEM PART NO 12 345 DESCRIPTION 32 11391G4 604597 602061 00114G6 606310 10570G11 606071 Page N 3 HOSE CLAMP 25 63 DIA CARB FUEL SYSTEM 25 1 0 X 50 O D X 26 00 LONG FUEL PUMP HEX WASHER HEAD SLOTTED TAPPING SCREW 1 4 14 X 75 CARBON CANISTER MOUNTING BRACKET RIVET 3 16 DIA X 70 CARBON CANISTER FUEL SYSTEM Notes
40. LUDES ITEMS 67 69 70610G04 STEERING COLUMN 28569901 STEERING COLUMN BUSHING 01022G01 HEX HEAD SCREW 6 20 X 5 16 LG 01006G01 00879G1 70997G01 71055G01 70580G01 INTERMEDIATE SHAFT INCLUDES ITEMS 75 76 01055G01 HEX HEAD BOLT M8 X 1 25 05 00565G8 LOCK WASHER 5 16 70751001 RETAINING RING INTERNAL 1 RETAINING RING EXTERNAL 15112G1 BALL BEARING 70887601 WAVE WASHER 602980 STEERING WHEEL PRMIUM FOR VEHICLES HAULER 1200 71147G01 STEERING WHEEL COVER FOR VEHICLES HAULER 1200 605435 STEERING WHEEL DECAL 602979 STEERING WHEEL 607925 CLIPBOARD FOR VEHICLE REFRESHER 1200 14390G2 LOCK NUT 5 8 18 70876G02 TIE ROD ASSEMBLY INCLUDES ITEMS 90 94 70897G02 THREADED ROD 24 LG 70902G01 TIE ROD END LEFT HAND THREADS Page M 5 When ordering parts please specify the model and serial number of the product Indicates a component that is not available as an individual part Indicates consult Customer Service Department for additional information ITEM PART NO 12 3 4 5 DESCRIPTION QTY 01069G01 JAM NUT M12 X 1 25 05 LEFT HAND THREADS 70902G02 TIE ROD END RIGHT HAND THREADS 01069G02 JAM NUT M12 X 1 25 05 RIGHT HAND THREADS 00734G1 LOCK NUT 7 16 14 10044G01 CAP VINYL Page M 6 FRONT SUSPENSION STEERING Notes
41. LY PASSENGER SIDE includes items 84 89 93 BRAKE DRUM ASSEMBLY includes items 101 102 ADJUSTER ASSEMBLY Page D 3 BOTTOM PULL BRAKE ASSEMBLY DRIVER SIDE includes items 84 89 92 BRAKE ASSEMBLY PASSENGER SIDE includes items 84 89 93 BRAKE DRUM ASSEMBLY includes items 101 102 Page D 4 When ordering parts please specify the model and serial number of the product Indicates a component that is not available as an individual part Indicates consult Customer Service Department for additional information ITEM PART NO 2 3 4 5 DESCRIPTION ECO 70612G02 BRAKE PEDAL ASSEMBLY WITHOUT BRAKE LIGHTS INCLUDES ITEMS 2 10 70681G01 TORSION SPRING 70682G01 PIVOT PIN 01071G01 PUSH NUT 5 16 70259G02 BRAKE PEDAL 70611G02 PARK BRAKE PEDAL 70274G01 BRAKE PARK BRAKE PEDAL PAD KIT INCLUDES ITEMS 8 10 70257G01 SERVICE BRAKE PAD 70256G01 PARK BRAKE PAD 15766G1 OVAL RIVET 3 16 X 7 16 LG 70582G01 STAINLESS STEEL SHOULDER BOLT 3 8 16 X 4 LG 70581601 FLANGED BUSHING 70676G01 TORSION SPRING 00643G1 FLAT WASHER 3 8 11098G5 LOCK NUT 3 8 16 612558 COMPENSATOR ASSEMBLY INCLUDES ITEMS 19 20 00963G01 SPHERICAL NUT 5 16 24 11098G9 LOCK NUT 5 16 24 28082 G01 EQULIZER BRACKET 28083G01 BRAKE COMPENSATOR BUMPER 70968G10 BRAKE CABLE DRIVER SIDE 70968G11 BRAKE CABLE PASSENGER SIDE 01111G01 STAINLESS STEEL RETAINING RING 13 32 10386G3 CLEVIS PIN 5 16 X
42. OCK NUT 5 16 18 REFRESHER UNIT MOUNTING FRAME REAR FLAT WASHER HEX HEAD BOLT 3 8 16 X 2 LG HEX HEAD BOLT 5 16 18 X 2 LG WASHER 5 16 LOCK NUT 5 16 18 AIR CLEANER BRACKET SEAT BACK SUPPORT DRIVER SIDE SEAT BACK SUPPORT PASSENGER SIDE SIDE COVER HEX HEAD BOLT 5 16 18 X 1 LG FLAT WASHER 5 16 LOCK NUT 5 16 18 FRONT STRUT SPACER LOCK WASHER 5 16 BLACK When ordering parts please specify the model and serial number of the product Indicates a component that is not available as an individual part Indicates consult Customer Service Department for additional information ITEM PART NO 2 3 4 5 DESCRIPTION 00879 1 FLAT WASHER 3 8 X 1 01035G02 HEX HEAD BOLT 5 16 18 X 2 1 2 LG 16705G6 BOLT 1 4 20 X 1 1 2 LG 00559G7 FLAT WASHER 1 4 00891G2 LOCK NUT 1 4 20 74191G02 TOP MOUNTING PLATE 36002G01 DECAL WARNING 35991G01 DECAL WARNING 74202G01 MIRROR 6 74203G02 MIRROR MOUNTING BRACKET 75021G03 WINDSHIELD 16705G6 BOLT 1 4 20 X 1 3 4 LG 72147G01 RUBBER GROMMET 23726G7 SPACER 00660G7 FLAT WASHER 1 4 00891G2 LOCK NUT 1 4 20 75124G01 BUMPER ITEMS 53 60 NOT SHOWN 74346G01 SIGN BOARD 75793G01 CONDIMENT TRAY 75794G01 BOTTLE CADDY 75795G01 CASH DRAWER 75796G01 MINI BOTTLE CARRIER 75797G01 HUMIDOR 75798G01 CREDIT CARD MACHINE MOUNT 75891G01 FOOD WARMER THE FOLLOWING SERVICE PARTS AND ACCESORIES ARE AVAILABLE FROM 19TH HOLE MARKETING INC 400 E COMSTOCK DRIVE
43. PTION 607955 CARBURETOR INCLUDES ITEMS 3 22 607956 607957 603585 603586 603587 603588 603589 603590 FLOAT CHAMBER 603592 BOWL SCREW 603591 BOWL GASKET 603583 CHOKE BRACKET 603598 BREATHER TUBE 603596 CLAMP INTAKE TUBE 603597 CLAMP CYLINDER HEAD TUBE 603594 INTAKE TUBE 603593 CHOKE GASKET 603595 NUT M6 X 1 0 608023 THROTTLE ROD ATTACHMENT BUSHING 603584 STUD BOLT 607684 MAIN JET 102 FOR ELEVATIONS OF 6000 FT 10000 FT 607983 MAIN JET 104 FOR ELEVATIONS OF 3000 FT 6000 FT N A C D N N N N odo oa N o N O BB N 605868 CHOKE CABLE SWB 00568G4 LOCK WASHER 9 16 00545G4 JAM NUT 9 16 18 72155G01 RETAINER 72154G01 CHOKE CABLE ADAPTER m Page F 2 CARBURATOR AND CHOKE Notes Page F 3 Service Parts Manual CARBURATOR AND CHOKE Notes Service Parts Manual Page F 4 06 6 Sua HO LCYTO INV3 L AHVONOO3S OL Suiey 4 1 Pa
44. RAKES 70942G03 SPINDLE AND HUB ASSEMBLY 4 LUG PASSENGER SIDE INCLUDES ITEMS 4 10 70942G04 SPINDLE ASSEMBLY PASSENGER SIDE 25146G1 GREASE SEAL 50892G1 ROLLER BEARING AND RACE ASSEMBLY 70589G01 WHEEL ASSEMBLY WITH RACES 4 LUG INCLUDES ITEM 8 19862G1 LUG BOLT 1 2 20 X 1 3 16 LG 12093G1 CASTELLATED NUT 1 14 00798G8 COTTER PIN 5 32 X 1 3 4 LG 12091G2 SPINDLE CAP 70673G03 SPINDLE AND HUB ASSEMBLY 4 LUG DRIVER SIDE INCLUDES ITEMS 5 10 13 70673G04 SPINDLE ASSEMBLY DRIVER SIDE 602288 SPINDLE AND HUB ASSEMBLY WITH FRONT DISC BRAKES PASSENGER SIDE INCLUDES ITEMS 15 20 12092G1 GREASE SEAL 50892G1 ROLLER BEARING AND RACE ASSEMBLY 74673G01 WHEEL HUB ASSEMBLY WITH RACES INCLUDES ITEM 19 30143G1 LUG BOLT 1 2 20 X 1 7 32 LG 12093G1 CASTELLATED NUT 1 14 00798G8 COTTER PIN 5 32 X 1 3 4 LG 602281 SPINDLE AND HUB ASSEMBLY WITH FRONT DISC BRAKES DRIVER SIDE INCLUDES ITEMS 15 20 00407G6 HEX HEAD BOLT 1 2 13 X 6 LG 00560G3 FLAT WASHER 1 2 70745G01 KING PIN TUBE 70754G01 STAINLESS STEEL THRUST WASHER 1 14390G6 LOCK NUT 1 2 13 76419G01 SHOCK ABSORBER Page M 3 When ordering parts please specify the model and serial number of the product Indicates a component that is not available as an individual part Indicates consult Customer Service Department for additional information ITEM PART NO 2 3 4 5 DESCRIPTION 70509G01 SHOCK ABSORBER BOOT
45. REPAIR KIT DOOR ACCESSORY MODULE LEFT DOOR ACCESSORY MODULE RIGHT LOCKING LATCH CUP DISPENSER CUP DISPENSOR COVER RING CUP DISPENSOR COVER SPRING AIRPOT 3 75 LITER STAINLESS STEEL AIRPOT RACK ASSEMBLY DOOR HINGE STAINLESS STEEL CUSHIONING ADHESIVE TAPE Page R 6 REFRESHER UNIT Notes Page R 7 Service Parts Manual REFRESHER UNIT Notes Service Parts Manual Page R 8 SEAT BACK ASSEMBLY includes items 16 17 ES SEAT BOTTOM ASSEMBLY includes items 24 32 o SEAT BOTTOM ASSEMBLY includes items 36 25 32 Page S 1 When ordering parts please specify the model and serial number of the product Indicates a component that is not available as an individual part Indicates consult Customer Service Department for additional information ITEM PART NO 2 3 4 5 DESCRIPTION 609567 SEAT BACK SUPPORT 00715G2 HEX HEAD BOLT 5 16 18 X 13 16 LG 00438G8 HEX HEAD BOLT 5 16 18 X 1 LG 00571G2 LOCK WASHER 11098G6 LOCK NUT 5 16 18 00114G6 SCREW TAPPING HEX WASH HD SLOTTED 609575
46. SPRING RETAINER 72072G01 ACCELERATOR ROD 10385G4 CLEVIS YOKE ADJUSTABLE 10386G3 CLEVIS PIN 5 16 X 13 16 LG 17838G1 NYLON BUSHING 17255G1 TEFLON WASHER 5 16 10387G3 COTTER PIN 3 32 X 3 4 LG 74432G01 PEDAL PIVOT PIN 12064G6 PUSH NUT 9 32 N A C PD D mno A OO N O C 72201G04 WIRE HARNESS PEDAL BOX m m N 608614 ACCELERATOR CABLE 25799G03 ACCELERATOR PEDAL ASSEMBLY INCLUDES ITEMS 31 34 27844G01 ACCELERATOR PEDAL PAD KIT INCLUDES ITEMS 32 33 Page A 3 When ordering parts please specify the model and serial number of the product Indicates a component that is not available as an individual part Indicates consult Customer Service Department for additional information ITEM PART NO 2 3 4 5 DESCRIPTION 1640961 OVAL RIVET 3 16 X 7 16 LG 27512G01 ACCELERATOR PEDAL PAD 70125G04 ACCELERATOR PEDAL 00715G2 BOLT 5 16 18 X 4 5 LG 606083 UPPER GOVERNOR BRACKET 606005 LOWER GOVERNOR BRACKET 606265 FLANGED HEX HEAD BOLT M6 1 X 12 606421 FLANGED HEX HEAD BOLT M6 1 X 30 450452 NUT MO PO 606283 GOVERNOR LEVER BUSHING 606284 GOVERNOR ROD 603890 GOVERNOR ROD GUARD 606264 FLANGED HEX HEAD BOLT M6 1 X 20 606262 FLANGED HEX HEAD BOLT MB 1 25 X 16 606074 GOVERNOR CABLE
47. T 10 24 74535G01 BRAKE PEDAL STANDOFF 27137G01 CONICAL SPRING 14390G10 LOCK NUT 10 24 10606G8 MICRO SWITCH 00645G2 PAN HEAD PHILLIPS SCREW 6 32 X 1 1 4 LG 00559G5 FLAT WASHER 10 00559G3 FLAT WASHER 6 00565G3 LOCK WASHER 6 00525G5 HEX NUT 6 32 13514G1 SCREW AND LOCK WASHER 6 00642G8 FLAT WASHER 5 16 14628G1 FASTON TAB 24605G1 WIRE HARNESS BRAKE LIGHT 17618G1 WIRE TIE 2 2 4 2 2 2 2 2 612211 BRAKE ASSEMBLY DRIVER SIDE INCLUDES ITEMS 84 89 92 612189 BRAKE ASSEMBLY PASSENGER SIDE INCLUDES ITEMS 84 89 93 612411 BRAKE SHOE 612412 BRAKE SHOE T 612413 DUST COVER 612415 BRAKE SPRING 612414 BRAKE SPRING 612416 SHOE CLAMP Page D 7 When ordering parts please specify the model and serial number of the product Indicates a component that is not available as an individual part Indicates consult Customer Service Department for additional information ITEM PART NO 2 3 4 5 DESCRIPTION 612418 GEAR ADJUSTER 612417 GEAR ADJUSTER 17083G2 HEX HEAD BOLT 5 16 24 X 1 LG 15126G1 LOCK NUT 5 16 24 21809G1 INNER BRAKE DRUM WASHER 1 5 16 OD X 1 ID X 1 32 21807G2 BRAKE DRUM ASSEMBLY INCLUDES ITEMS 101 102 BRAKE DRUM 19862G2 LUG BOLT 1 2 20 X 13 16 LG 606945 OUTER BRAKE DRUM WASHER 606403 SLOTTED NUT M22 X Diarra 10387G1 COTTER PIN 1 8 X 1 1 2 LG 74175G01 SPINDLE CAP 608200 BRAKE CABLE BRACKET PASSENGER SIDE 608201 BRAKE CABLE BRACKET DRI
48. TEEL CAB WITHOUT DOORS REPACEMENT PARTS AND MAY BE OBTAINED FROM CURTIS CAB INC 75855G01 VINYL DOOR KIT 75856G STEEL DOOR KIT 74250G01 CAB SWITCH PANEL NOT SHOWN 74248G01 DEFROSTER COOLING FAN NOT SHOWN 74245G01 STROBE LIGHT KIT NOT SHOW 74244G01 WIPER COMPLETE KIT NOT SHOWN 74247G01 WORK LIGHT KIT NOT SHOWN N A C o For Cab replacement parts and accessories contact Curtis Cabat Curtis Cab Inc 111 Higgins Street Worcester Massachusetts 01606 Tel 508 853 2200 Toll free 800 343 7676 www curtiscab com Page E 2 CAB Notes Page E 3 Service Parts Manual CAB Notes Service Parts Manual Page E 4 N N o E 2 o 5 5 2 lt 2 5 lt 1 When ordering parts please specify the model and serial number of the product Indicates a component that is not available as an individual part Indicates consult Customer Service Department for additional information ITEM PART NO 2 3 4 5 DESCRI
49. VER SIDE Page D 8 BRAKES MECHANICAL Notes Page D 9 Service Parts Manual BRAKES MECHANICAL Notes Service Parts Manual Page D 10 Accelerator Pedal BRAKE PEDAL ASSEMBLY WITHOUT BRAKE LIGHTS includes items 2 11 COMPENSATOR ASSEMBLY includes items 18 19 Page D 11 BRAKE PEDAL ASSEMBLY WITH BRAKE LIGHTS includes items 45 70 BRAKE PARK BRAKE PEDAL PAD KIT includes items 48 49 9 2 Sy 7 62 BRAKE PEDAL VEHICLE WITH BRAKE LIGHTS Page D 12 o SPINDLE CALIPER AND DISC HUB ASSEMBLY DRIVER SIDE includes items 79 91 SPINDLE CALIPER AND DISC ASSEMBLY PASSENGER SIDE includes items 81 91 93 94 Page D 13 SLL COL Susy ATEWASSV YOLVNLOV 351V88 5510 LNOYSA Q Page D 14 When ordering parts please specify the model and serial number of the product Indicates a component that is not available as an individual part Indicates consult Customer Service Department for additional information ITEM PART NO 2 3 4 5
50. ase specify the model and serial number of the product Indicates a component that is not available as an individual part Indicates consult Customer Service Department for additional information ITEM PART NO 2 3 4 5 DESCRIPTION Lu 17318G2 27068G01 19233G1 71055G01 00526G4 614497 614501 71597G01 618556 618555 622712 17618G1 20965G3 611810 21640G1 619102 32307G3 32739G2 33639G01 33639G03 619153 18602G1 00568G6 17137G1 33636G02 Page J 9 HORN SWITCH CAP AND NUT HORN SWITCH BOOT HORN SWITCH LABEL ALUMINUM RIVET 3 16 X 1 LG HEX NUT 10 32 RIGHT HEAD LIGHT ASSEMBLY LEFT HEADLIGHT ASSEMBLY SELF THREADING NUT 19 X 1 39 X 59 LED HEADLIGHT W O TURN SIGNAL RH ASSEMBLY LED HEADLIGHT W O TURN SIGNAL LH ASSEMBLY TURN SIGNAL KIT INCLUDES ITEMS 77 81 NYLON CLAMP STEERING COLUMN COVER TURN SIGNAL SWITCH ASSEMBLY INDCLUDES ITEM 79 TURN SINAL FLASHER TURN SIGNAL ASSEMBLY BULB FLEX ZIP LOOVM TAILLIGHT ASSEMBLY COMPLETE IGNITION SWITCH WITH LIGHTS FLEET IGNITION SWITCH WITH LIGHTS INDIVIDUAL WIRE HARNESS ACCESSORY IGNITION SWITCH WITH LIGHTS INDIVIDUALLY KEYED LOCK WASHER 3 4 FACE NUT 3 4 20 IGNITION KEY When ordering parts please specify the model and serial number of the product Indicates a component that is not available as an individual part Indicates consult Customer Service Department for additional information ITEM PART NO 2 3 4 5 DESCRIPTION
51. e NOTE Descriptions are indented under the assembly that they are used on That assembly is in turn listed under the assembly that it is used on This process is repeated until the highest final assembly is reached To facilitate the maintenance and repair of the vehicle a Technician s Repair and Service Manual is available from the Service Parts Department Page vi 3 COLOR CODE FOR BODY COMPONENTS The last two digits of the part number for the body part will denote the color code locate the part number for the cowl rear body seat pod side panel or seat wrap then locate your color in Ithe list below replace the last or XX with the two digit color code CODE DESCRIPTION CODE DESCRIPTION 01 NO PAINT 53 MOSSY OAK NEW BREAK UP DIPPED 02 SPECIAL COLOR 54 MOSSY OAK OBSESSION DIPPED 05 JACOBSEN ORANGE 55 REALTREE ADVANTAGE MAX 4 DIPPED 06 LIGHT GOLD PEARL 56 REALTREE HARDWOOD BROWN DIPPED 07 SILVER PEARL METALIC 57 REALTREE AP HOT PINK DIPPED 11 BLACK 58 BLACK SILVER MARBLE DIPPED 12 EMERALD GREEN PEARL 59 RED SILVER MARBLE DIPPED 13 CLOUD GREY 60 HOT PINK SILVER MARBLE DIPPED 14 VIPER BLUE METALLIC 61 REALTREE AP 19 PATRIOT BLUE PEARL 62 REALTREE MAX 4 20 INFERNO RED METALLIC 63 MOSSY OAK BREAKUP 23 ADVANTAGE CLASSIC CAMO 64 MOSSY OAK TREESTAND 24 NATURAL 65 REALTREE APG 25 VIVID NEW HOLLAND BLUE 66 REALTREE MAX 1 26 STEEL BLLUE PEARL 67 REALTREE AP PINK 27 BRIGHT SILVER METALLIC 68 REALTREE AP DIPPED
52. es RED to BRN from Harness Both Sides without Turn Signals RED to WHT from Harness Driver Side with Turn Signals RED to YEL from Harness Passenger Side with Turn Signals Page J 5 Service Parts Manual CONSOLE INSERT PLATE CONSOLE INSERT ASSEMBLY includes items 116 1 o CONSOLE INSERT ASSEMBLY includes items 116 11 Front of Vehicle Yer KEY SWITCH INDICATOR LIGHT S AND FUEL GAUGE Qo METER KIT includes items 125 127 FNR MOUNTING SCREWS SEAT SUPPORT Solenoid HOUR METER Page J 6 When ordering parts please specify the model and serial number of the product Indicates a component that is not available as an individual part Indicates consult Customer Service Department for additional information ITEM PART NO 2 3 4 5 DESCRIPTION m 607053 25682G1 24775G N A C PD o 72101G02 00438G6 00565G8 00571G2 o do a N gt 27044G03 25976G19 00438G6 11027G1 26676G01 606264 N N N NO 2 N O 25972G85 605821 17618G1 73049G01 16469G1 00114G6 N N N N O o BR 605563 7 6 GA WIRE BLACK 6 F1 A2 TERMINAL COVER BATTERY 12V BOLT 5 16 18 X 1 1 4 LG LOCK WASHER 5 16 SILICON BRONZE HEX NUT 5 16 18 SILICON BRONZE BATTERY HOLD DOWN HEX HEAD BOLT 5 16 18 X 3 4 LG LOCK WASHER 5 16 STAINLESS STEEL FLAT WASHER
53. ge G 1 When ordering parts please specify the model and serial number of the product Indicates a component that is not available as an individual part Indicates consult Customer Service Department for additional information ITEM PART NO 2 3 4 5 DESCRIPTION 623948 PRIMARY TEAM CLUTCH INCLUDES ITEMS 2 10 619333 PRIMARY STARTER PULLY 195 SVC 619334 STATIONARY ASSEMBLY 619335 MOVEABLE PRIMARY ASSEMBLY 624112 SHIFT ROLLER ASSEMBLY 619337 SHIM 39 5 X 31 75 619338 PRIMARY SPIDER ASSEMBLY 619339 PRIMARY DUST COVER ASSEMBLY N oa A C o 619332 HEX BOLT 1 4 20 X 75 618630 DRIVE BELT 623949 SECONDARY TEAM CLUTCH INCLUDES ITEMS 13 20 SECONDARY STATIONARY 9 5 ene MOVEABLE SECONDARY 9 5 sse eee eee 619327 INNER RETAINER SPRING 624111 COMPRESSION SPRING 2 70 OD 619329 OUTER SPRING RETAINER 619330 RETAINER RING 619331 THRUST WASHER 1 530 x 1 830 x 1 D DAA o A N gt 606239 CONICAL WASHER M12 00566G3 SPRING TYPE LOCK WASHER 606245 HEX BOLT M12 1 25 X 160 606243 HEX BOLT M12 1 25 X 120 606230 CLUTCH WASHER m m N a amp G 2 CLUTCH Notes Page G 3 Service Parts Manual CLUTCH Notes
54. part Indicates consult Customer Service Department for additional information ITEM PART NO 2 3 4 5 DESCRIPTION 620482 ALUMINUM BED ELECTRIC LIFT INCLUDES ITEMS 14 43 60 620481 ALUMINUM BED MANUAL LIFT INCLUDES ITEMS 3 6 14 43 71537G02 GAS SPRING 602904 TETHER CABLE ASSEMBLY 21683G1 COTTER PIN 14443G12 CLEVIS PIN 1 2 x 2 22 74962G01 BED LATCH 71477G02 LATCH RETAINER BRACKET 71099G02 LATCH KEEPER PLATE 71538G01 LATCH TORSION SPRING 01118G01 HEX SCREW 1 4 20UNC 2A X 5 X 8 71704G01 HANDLE GRIP 612612 ALUMINUM BED LARGE INCLUDES ITEMS 15 42 612957 PAN HEAD SCREW 10 24 X 500 612958 HEX HEAD BOLT 1 4 20 X 3 8 612959 TORX SCREW 1 4 20 X 56 612960 FLAT WASHER 550X 250 612961 HEX NUT 3 8 16 612962 EDGE PROTECTOR 612963 EDGE PROTECTOR 612964 EDGE PROTECTOR 612965 CLEVIS PIN 612966 BED BOTTOM 612967 SIDE PANEL DRIVER SIDE 612968 SIDE PANEL PASSENGER SIDE 612969 FRONT PANEL 612970 TAILGATE 612971 PIVOT PIN 612972 TAILGATE HINGE DRIVER SIDE 612973 PIVOT RING CLIP RUE A CQ C N N N m fF a gt OO O O WBN A N When ordering parts please specify the model and serial number of the product Indicates a component that is not available as an individual part Indicates consult Customer Service Department for additional information ITEM PART NO 2 3 4 5 DESCRIPTION
55. pecify the model and serial number of the product Indicates a component that is not available as an individual part Indicates consult Customer Service Department for additional information ITEM PART NO 2 3 4 5 DESCRIPTION a 71569G02 01118G01 602904 00642G7 74947G01 71537G02 14443G10 14443G12 21683G1 00642G7 01118G01 71547G02 72339G02 74164G01 27612G02 27680G01 27447G01 74165G02 00150G4 00565G5 21320G3 17618G1 00526G3 10570G9 25976G14 71489G01 27613G01 74613G01 Page U 11 SPRING CHANNEL HEX HEAD BOLT W PATCHLOCK 1 4 20 X 5 8 LG BED TETHER CABLE FLAT WASHER 1 4 BRACKET BUMPER GAS SPRING CLEVIS PIN 1 2 X 2 27 32 LG CLEVIS PIN 1 2 X 1 3 4 LG HAIR CLIP 2 9 X 84 X 53 FLAT WASHER 1 4 HEX HEAD BOLT W PATCHLOCK 1 4 20 X 5 8 LG OUTRIGGER CHANNEL PLASTIC BED HEAT SHIELD GASLONE VEHCLES ONLY ELECTRIC DUMP KIT INCLUDES ITEMS 46 56 ELECTRIC ACTUATOR 12 VOLT 1500 LBS TOGGLE SWITCH TOGGLE GUARD CIRCUIT BREAKER MOUNTING BRACKET ROUND HEAD SCREW 10 24 X 1 2 LG LOCK WASHER 10 CIRCUIT BREAKER 30A 12V WIRE TIE HEX NUT 10 24 RIVET 5 32 X 55 14 GA WIRE RED 5 READ INSTRUCTION DECAL SPACER HARNESS TRUCK BED PLASTIC Notes Service Parts Manual Page U 12 4 Front
56. tuation and then contact the Service Parts Department It is important that the serial number of your vehicle and its model number be supplied to Service Parts when ordering any replacement components Locate the serial number plate see BODY located in the Illustrated Parts Breakdown section of this manual for its loca tion and note the complete number shown on the plate Page v Left hand illustration page continued on right hand page Parts list continued on if required rear of page if required 1 WHEN THE PART NUMBER IS NOT KNOWN Determine the function and application of the part required Turn to the General Index and select the most appropriate title Turn to the page number indicated and locate the desired part on the illustration From the illustration obtain the item number assigned to the desired part Refer to the accompanying description for specific information regarding the part 2 IF YOU KNOW THE PART NUMBER Locate the part number or description in the appropriate column on the parts list page NOTE It is suggested that you confirm that the part selected is correct by verifying it with the pictorial representation on the illustrated page Should an asterisk appear in the part number column on the parts list page read upwards until a part number is found The part number is the lowest assembly sold by Service Parts and the asterisk indicates that the part depicted is not available for purchas
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