2002 S head, Time Clock Electronic Water
Contents
1. __LANCASTER___ WATER TREALIMUSIN T INSTALLATION OPERATING AND SERVICE MANUAL ELECTRONIC WATER SOFTENER TIME CLOCK MODEL FEATURING THE 2002S VALVE L 7 LECT 24 L 7 FESLECT 24 L 7 LET 24 L 7 FESLET 24 L 7 LET 32 L 7 FESLET 32 L 7 LET 45 L 7 FESLET 45 L 7 LET 60 L 7 FESLET 60 Congratulations on purchasing your new Lancaster Water Filter This unit is designed to give you many years of trouble free service For servicing and future inspection purposes please file this booklet with your important documents In the event that you need assistance for servicing your water filter please first contact the professional contractor who installed the system OPERATING PARAMETERS Minimum Maximum Operating Pressures 20 psi 138 kPa 125 psi 862 kPa Minimum Maximum Operating Temperatures 40 F 4 C 110 F 38 C Current Draw amp Voltage 0 5Amperes 110 Volts Other Options Available GENERAL WARNINGS The control valve fittings and or bypass are designed to accommodate minor plumbing misalignments but are not designed to support the weight of a system or the plumbing DO NOT use Vaseline oils other hydrocarbon lubrications or spray silicone anywhere A silicone lubricant may be used on black o rings but is not necessary Avoid any type of lubricants including silicone on red or clear lip seals The nuts and caps are designed to be unscrewed or tightened by hand or w2. The control will then advance to the first C5 position This is an upflow purge that lasts for two minutes The control will advance to the second C5 position brine fill It will then advance to the FILL position C5 The brine tank will now automatically fill with the proper volume of water for the first regeneration O Allow the control to automatically advance to the SOFTENING position CO will appear for a few seconds the unit will then display the time of day O Load the brine tank with salt Solar Salt is recommended SANITIZING Use 2 oz of 5 4 household chlorine bleach for each cubic foot of resin Pour bleach directly into the brine well of the softener Press and hold the A and YW buttons for 5 6 seconds until the motor starts running Allow system to complete the regeneration automatically Check for other local and state codes which may also specify sanitation methods NORMAL OPERATION DIAGNOSTIC MODE SUPPLY WATER SUPPLY WATER ENTERS ENTERS SUPPLY WATER EXITS WATER EXITS COON 00 QONDI 00000 FIGURE 2 PAGE 4 FIGURE 3 OPTIONAL MAINTENANCE WRENCH V3193 Although no tools are necessary to assemble the valve the optional maintenance wrench shown in various positions on the valve may be purchased to aid in assembly or disassembly Loosens Drain Nut In Polytube Applications Loosens Injector And Bypass Caps Loosens Quick Connect Nuts INSTRUCTION
3. and pull straight out FIGURE 4 The drive cap assembly contains the drive cap the main drive gear drive cap spline piston rod and various other parts that should not be dissembled in the field The only replaceable part on the drive cap assembly is the o ring Attached to the drive cap assembly is the main piston and if a regenerant is used a regenerant piston The regenerant piston the small diameter one behind the main piston is removed from the main piston by unsnapping it from its latch Chemically clean in dilute sodium bisulfite or vinegar or replace the regenerant piston if needed To remove the main piston fully extend the piston rod and then unsnap the main piston from its latch by pressing on the side with the number Chemically clean in diluted sodium bisulfite or vinegar or replace the main piston Reattach the main piston to the drive cap assembly Reattach the regenerant piston if needed to the main piston Do not lubricate the piston rod main piston or regenerant piston Lubricant will adversely affect the red or clear lip seals Reinsert the drive cap assembly and piston into the spacer stack assembly and hand tighten the drive cap assembly Continue to tighten the drive cap assembly using the maintenance wrench or screwdriver as a ratchet until the black o ring on the spacer stack assembly is no longer visible through the drain port Excessive force can break the notches molded into the drive back plate Make certain the m
4. the appropriate injector is located in the DN hole a plug is in the UP hole Push the plug and injector firmly in place replace the screen and hand tighten the injector cap REFILL FLOW CONTROL ASSEMBLY OR REFILL PORT PLUG To clean or replace the refill flow control pull out the elbow locking clip and then pull straight up on the elbow Replace the elbow locking clip in the slot so that it is not misplaced Twist to remove the white flow control retainer The flow control can be removed by prying upward through the side slots of the retainer with a small blade flat screwdriver Chemically clean the flow control or the white flow control retainer using dilute sodium bisulfite or vinegar DO NOT use a wire brush If necessary replace the flow control o ring on the flow control retainer or the o ring on the elbow Reseat the flow control so the rounded end is visible in the flow control Reseat the white flow control retainer by pushing the retainer into the elbow until the o ring seats Remove locking clip push down on elbow to reseat and insert locking clip DO NOT use Vaseline oils or other unacceptable lubricants on o rings A silicone lubricant may be used on the o ring on the elbow or white retainer METER PLUG This control valve does not come equipped with a meter instead a plug is installed The plug should not need to be serviced To remove the meter plug assembly unscrew the meter cap on the left side of the contro
5. the nut split ring and o ring Heat from soldering or solvent cements may damage the nut split ring or o ring Solder joints should be cool and solvent cements should be set before installing the nut split ring and o ring Avoid getting primer and solvent cement on any part of the o rings split rings bypass valve or control valve Plug into an electrical outlet NOTE All electrical connections must be connected according to local codes Be certain the outlet is uninterrupted Install grounding strap on metal pipes INSTALLATION Place softener in desired location close to water supply inlet after pressure tank and near a source for waste water utility sink floor drain or sewer line A 115 120V 60 Hz uninterrupted outlet is required Keep softener far enough away from walls and other obstructions to allow enough room for servicing the unit All sillcocks and similar fixtures that will use untreated water must have their pipes connected to the hard water side of the softener A bypass valve optional accessory should be installed so that water will be available if it should be necessary to shut off the pressure in order to service the softener The cabinet tank or mineral tank must be reasonably level and solidly in place Prior to beginning work to the system make sure that water pressure is shut off at the incoming water supply and that several water spigots are open to provide sufficient venting for drainage of that system Ar
6. 182 RFC Water Flow Par No V3165 01 Includes Items 6 and 7 Proper RFC orientation directs refill water flow towards the washer face with rounded edge and text PAGE 11 PROBLEM 1 Timer does not display time of day TROUBLESHOOTING POSSIBLE CAUSE a Transformer unplugged No electric power at outlet Defective transformer SOLUTION Connect power Repair outlet or use working outlet Replace transformer 2 Timer does not display correct time of day b Cc d Defective PC board a Switched outlet b Power outage c Defective PC board Use uninterrupted outlet Reset time of day Replace PC board 3 Control valve regenerates at wrong time of day a Power outages b Time of day not set correctly c Time of regeneration incorrect a b c d Replace PC board a b Cc a Reset control valve to correct time of day b Reset to correct time of day c Reset regeneration time 4 E1 E2 OR E3 Unable to recognize start of regeneration Unexpected stall Motor ran to long timed out trying to reach next cycle position or trying to reach home a Control valve has just been serviced b Foreign matter is lodged in control valve c High drive forces on piston d Control valve piston not in home position e Motor not inserted fully to engage pinion motor wires broken or disconnected motor failure f Drive gear label dirty or damaged missing or br
7. 186 Transformer 110V 12V Item No Quantity Part No Description 1 1 V3005 Spacer Stack Assembly 2 1 V3004 Drive Cap Assembly 3 1 V3135 O Ring 228 4 1 V3011 Piston Assembly 5 1 V3174 Regenerant Piston 6 1 V3180 O Ring 337 Item No Quantity Part No Description 1 1 V3176 Injector Cap 2 1 V3152 O Ring 135 3 1 V3177 Injector Screen 4 1 V3010 1Z Injector Assy Z Plug 5 1 V3010 1C Injector Assy C Violet 8 Tank 5 1 V3010 1E Injector Assy E White 10 Tank 5 1 V3010 1F Injector Assy F Blue 12 Tank ak J V3170 O Ring 011 N 7 V3171 O Ring 013 Injector plug and injector contains one 011 and one 013 O ring PAGE 10 METER PLUG DRAIN LINE 3 4 Item no Quantity Part No Description 1 1 H4615 Elbow Locking Clip 2 1 V3194 Polytube Insert 5 8 3 1 V3192 Nut for 3 4 Drain Elbow 4 1 V3158 3 4 Drain Elbow 5 1 V3163 O Ring 019 6 1 V3159 DLFC Retainer 7 1 V3162 017 DLFC 1 7 for 8 Tank a T 1 V3162 022 DLFC 2 2 for 10 Tank uae T 1 V3162 027 DLFC 2 7 for 10 Tank Proper DLFC orientation 7 4 V3162 032 DLFC 3 2 for 12 Tank thewasher face with rounded edge a r J ji l BRINE REFILL E Item No Quantity Part No Description 1 1 H4615 Elbow Locking Clip 2 1 H4614 Polytube Insert 3 8 3 1 H4612 Nut 3 8 4 1 H4613 Elbow Cap 3 8 5 1 V3163 O Ring 019 of He 6 1 V3165 RFC Retainer Assy 7 1 V3
8. ES TIMES AND 50 Hz SERVICE INSTRUCTIONS DRIVE ASSEMBLY Remove the valve cover to access the drive assembly Disconnect the power source plug black wire from the PC board prior to disconnecting the motor plug from the PC board The motor plug connects to the two pin jack on the left hand side of the PC board The power source plug connects to the four pin jack The PC board can be removed separately from the drive bracket but it is not recommended Do not attempt to remove the display panel from the PC board Handle the board by the edges To remove the PC board from the drive bracket unplug the power and motor plugs from the PC board Lift the middle latch along the top of the drive bracket while pulling outward on the top of the PC board The drive bracket has one plastic pin that fits into the hole in the lower edge of the PC board Once the PC board is tilted about 45 from the drive bracket it can be lifted off the pin To reinstall the PC board position the lower edge of the PC board so that the hole in the PC board lines up with the plastic pin Push the top of the PC board towards the valve Align the upper hole on the left hand side of the PC board with the pin and push in until the PC board snaps under the middle latch weave the power wire into the holders and reconnect the motor and power plugs The drive bracket must be removed to access the drive cap assembly and pistons or the drive gear cover It is not necessary to remov
9. Part No Description V3007 1 PVC Male NPT 1 2 V3151 Nut 1 Quick Connect Elbow Assembly 2 2 3150 Split Ring eee 3 2 3105 O Ring 215 Item No Quantity Part No Description 4 2 3145 Bypass 1 Rotor 1 2 V3151 Nut 1 Quick Connect 5 2 3146 Bypass Cap 2 2 V3150 Split Ring 6 2 3147 Bypass Handle 2 kas O Ring 215 7 2 V3148 Bypass Rotor Seal Retainer a i IPVC ee teow 8 2 V3152 O Ring 135 9 2 V3155 O Ring 112 10 2 V3156 O Ring 214 V3191 01 Vertical j Adapter Assembly Optional 3 Item No Quantity Part No Description 1 2 V3151 Nut 1 Quick Connect 2 2 V3150 Split Ring 3 2 V3105 O Ring 215 ND 4 2 V3191 Vertical Adapter a i y 4740 Brine Valve Assembly Part Number Item No Quantity Part No Description V3007 01 3 4 X 1 PVC Solvent Elbow Assembly 1 1 H4600 3 8 Safety Brine Valve 10151 Pin V3007 11 1 PEX Brass Assembly 2 2 V3007 12 3 4 Shark Bite Assembly 3 H4640 32 Float Assembly 4 1 V3007 13 1 Shark Bite Assembly H4500 30 50 Air Check Assembly PAGE 9 When replacing the battery align Correct F RO NT Cc OVE R AND DRIVE AS S EMBLY positives and push down to fully seat Batey gt 4 lt Battery replacement is rienta all ia o poza Item No Quantity Part No Description Eat ae 1 1 V3175TC Front Cover Assembly 2 1 V3107 Motor 3 1 V3106 Drive Bracket Spring Clip 4 1 V3108TC PC Board 5 3 V3110 Drive Gear Cover 6 1 V32109 Drive Assembly 2 6 V3002TC Drive Assembly parts 2 6 oa 1 V3
10. S FOR SELECTING REGENERATION INTERVAL To choose the proper regeneration interval first check the specification table to determine the total grains of hardness per day to be removed The industry figures 50 gallons of water per person per day to be removed An automatic washer is figured as a person Frequent regeneration is beneficial particularly when larger amounts of iron are involved amono GRAINS OF HARDNESS TO BE REMOVED DAILY NUMBER OF PERSONS IN GRAINS FAMILY HARDNESS 3 4 5 6 Example Family of 4 at 50 gallons each with 13 grains of hardness 200 x 13 2600 grains per day to be removed 2600 x 6 15600 grains to be removed by 6 day cycle 2600 x 12 31200 grains to be removed by 12 day cycle To obtain maximum efficiency per pound of salt the softener should be set to regenerate at an interval that will utilize the full capacity of the mineral If 5 parts per million or more of iron are present it is recommended that the softener be regenerated at least once every 4 days ELECTRONIC TIME CLOCK SOFTENER STANDARD MODEL NO 7 LECT 24 7 LET 24 7 LET 32 7 LET 45 7 LET 60 IRONSOFT 7 FESLECT 24 7 FESLET 24 7 FESLET 32 7 FESLET 45 7 FESLET 60 MODEL NO CAPACITY 24 000 24 000 32 000 45 000 60 000 TANK SIZE 10 x 35 8 x 44 10 x 40 10 X 54 12 x 48 PAGE 5 ADDITIONAL PROGRAMMING INFORMATION AVAILABLE FROM LANCASTER WATER TREATMENT UPON REQUEST INCLUDES 7 DAY OPTION REGENERATION CYCL
11. able range is 1 to 99 Press SET to exit e iE USE CHART ON OPPOSITE PAGE TO J AIV DETERMINE REGENERATION INTERVAL Return to Normal Mode PLACING UNIT INTO SERVICE Make sure inlet and outlet valves are to their closed positions If using optional bypass place in bypass position Turn on main water supply Open a cold water faucet This will clear the lines of any debris solder pipe dope etc that may be in the line Let water run at tap for a couple of minutes or until clear Turn off faucet Manually add 1 gallons of water to the brine tank e Press and hold the A and buttons simultaneously for approximately 5 seconds until the motor starts e Display will read cycle number ie C1 and time remaining in cycle e Wait until display reads C1 This is the first BACKWASH position e Momentarily press A button Display will read C2 This is the BRINE amp RINSE position e Momentarily press A button again Valve is now in the second BACKWASH position C3 O If using optional bypass SLOWLY turn bypass valve to DIAGNOSTIC position figure 2 or slowly open inlet valve to allow water to slowly enter the softener O When water is flowing steadily to drain without the presence of air momentarily press A button again Display will read C4 This is the final rinse position O Open the outlet valve of the softener or if using optional bypass place to NORMAL OPERATION MODE figure 3 O Allow control to finish the FINAL RINSE cycle C4
12. ain drive gear still turns freely The exact position of the piston is not important as long as the main drive gear turns freely Reattach the drive assembly to the control valve and connect all plugs After completing any valve maintenance press and hold SET HOUR and Y buttons for 5 seconds or unplug power source jack black wire from the circuit board and plug back in This resets the electronics and establishes the home position for softening Reset the time of day SPACER STACK ASSEMBLY To access the spacer stack assembly remove the drive assembly drive cap assembly and piston The spacer stack assembly can be removed easily without tools by using your thumb and forefinger Inspect the black o rings and red or clear lip seals for wear or damage Replace the entire stack if necessary The spacer stack assembly has been 100 tested at the factory to insure proper orientation of one way seals Do not disassemble stack The spacer stack assembly may be chemically cleaned dilute sodium bisulfite or vinegar or wipe with a soft cloth The spacer stack assembly can be pushed into the control valve body bore by hand Since the spacer stack assembly can be compressed it is easier to use a blunt object to 1 in diameter to push the center of the assembly into the control valve body The assembly is properly seated when at least four threads are exposed approximately Do not force the spacer stack assembly in The control valve body bore i
13. alling the motor gently turn the motor while inserting so that the gear on the motor meshes with the gears under the drive gear cover and the small plastic plug engages one of the slots on the motor housing Reconnect the motor plug to the two pronged jack on the lower left hand side of the PC board If the motor will not easily engage with the drive gear when reinstalling lift and slightly rotate motor before reinserting Replace the valve cover After completing any valve maintenance press and hold SET HOUR and Y buttons for 5 seconds or unplug power source jack black wire from the circuit board and plug back in This resets the electronics and establishes the home position for softening Reset the time of day PAGE 6 DRIVE CAP ASSEMBLY MAIN PISTON AND REGENERANT PISTON The drive assembly must be removed to access the drive cap assembly The drive cap assembly must be removed to access the piston s The drive cap assembly is threaded into the control valve body and seals the o ring To remove the drive cap assembly use the optional maintenance wrench or insert a to 72 flat bladed screwdriver into one the slots around the top 2 of the drive cap assembly so it engages the notches molded into the drive back plate around the top 2 of the piston cavity see figure 4 The notches are visible through the holes Lever the screwdriver so the drive cap assembly turns counter clockwise Once loosened unscrew the drive cap assembly by hand
14. cket by three clips The largest of the three clips is always oriented to the bottom of the drive bracket Before trying to remove the drive gear cover the drive bracket must be removed from the drive back plate The drive gear cover can be removed from the drive bracket without removing the PC board Simultaneously push in and down on the large clip at the bottom and the clip on the left hand side of the drive bracket behind the PC board Keep your other fingers behind the drive gear cover so the drive gears do not drop on the ground Replace broken or damaged drive gears Do not lubricate any of the gears Avoid getting any foreign matter on the reflective coating because dirt or oils may interfere with pulse counting The drive gear cover only fits on one way with the large clip oriented towards the bottom If all three clips are outside of the gear shroud on the drive bracket the drive gear cover slips easily into place The drive bracket does not need to be removed from the drive plate if the motor needs to be removed To remove the motor disconnect the power and motor plugs from the jacks on the PC board Move the spring clip loop to the right and hold Rotate the motor at least a turn in either direction before gently pulling on the wire connectors to remove the motor Pulling directly on the wire without rotating the motor may break the wires off the motor Replace the motor if necessary Do not lubricate the motor or the gears When reinst
15. e of day will be flashing an arrow will be pointing to Time Hour SET TIME OF DAY STEP 1 ee STEP 1 Press and Hold SET for 3 seconds POWER LOSS Only the current time of day Pst TA TV will need to be reset if power is lost for greater than 8 hours If power is lost while the system STEP 2 Current time Adjust hour with A or is regenerating the control will complete Vv With 60 Hz line frequency detection on regeneration at the point of interruption once coor power up timekeeping is 12 hour with PM power is restored Regen rase indicator Press SET to go to Step 3 ERROR MESSAGE if E1 E2 E3 or Per ATV STEP 3 Adjust minutes with A or V Press BS appears an the display contaci the QEM for help This indicates that the valve did not SET to exit Set Time of Day function properly Regen Time Min Fill PM Regen Days To Time Regen PAGE 3 SET REGENERATION TIME AND DAYS BETWEEN REGENERATIONS STEP 1 AIV STEP 1 From normal mode press SET A buttons simultaneously for 3 seconds and L5 release STEP 2 F i STEP 2 Regeneration Time Hour Set the time for regeneration to start using A or Y Press eng E SET to go to the next step Time Regen STEP 3 Regeneration Time Minutes Set the time for regeneration start using A or V Press apie on SET to go to the next step Min Fill PM Regen Days To Time Regen STEP 4 Days to Regen Set the number of days between regenerations The allow
16. e the PC board from the drive bracket to remove the drive bracket To remove the drive bracket start by removing the plug for the power source Unweave the wire from the side holders Two tabs on the top of the drive back plate hold the drive bracket in place Simultaneously lift the two tabs and gently ease the top of the drive bracket toward your body The lower edge of the drive bracket has two notches that rest on the drive back plate Lift up and outward on the drive bracket to disengage the notches To reassemble seat the bottom of the drive bracket so the notches are engaged at the bottom of the drive back plate Push the top of the drive bracket towards the two latches The drive bracket may have to be lifted slightly to let the threaded piston rod pass through the hole in the drive bracket Maintain a slight engaging force on the top of the drive bracket while deflecting the bracket slightly to the left by pressing on the side of the upper right corner This helps the drive gears mesh with the drive cap assembly The drive bracket is properly seated when it snaps under the latches on the drive back plate If resistance is felt before latching then the notches are not fully engaged the piston rod is not in the hole the power wire is jammed between the drive bracket and the drive plate or the gear is not engaging the drive cap assembly To inspect drive gears the drive gear cover needs to be removed The drive gear is held in place on the drive bra
17. ed Loosen nut of the drain line elbow Press 5 8 poly tube with insert into the drain line elbow until it seats on the back of the fitting Tighten nut It is simplest to run the drain line into a sump pump pit or washing machine drain if possible If this is not practical a fitting with a trap must be installed in a sewer line Place the trap as close to the vent as possible to prevent siphoning of the trap when large amounts of waste water go through the sewer line DO NOT pipe the drain line solidly into the waste line as this is prohibited by most plumbing codes The drain line should enter the trap from above so the water will not back up in the drain line if sewer should become plugged up and the trap overflow The trap should have a short pipe extending from it to prevent splashing when water runs into the trap from drain line BRINE LINE CONNECTIONS 3 8 poly tube is shipped inside of the brine tank The poly tube insert to be used on the control valve fitting is shipped on the brine line elbow s locking clip Remove the locking clip by pulling straight out Remove the white poly tube insert from the locking clip and replace the locking clip on the brine line elbow of the control valve Press the poly tube insert into the provided 3 8 poly tube Press the poly tube and insert into the nut until it is fully seated into the fit ting DO NOT use pipe dope or any other sealant on threads Teflon tape is not needed on the threads Tighte
18. er unplugged b No electric power at outlet c Broken drive gear or drive cap assembly d Defective PC board a Defective PC board b Set up error a Connect transformer b Repair outlet or use working outlet c Replace drive gear or drive cap assembly d Replace PC board a Replace PC board b Check control valve set up procedure WATER TREAIIMOSINT A DIVISION OF C B TOOL CO 10 12 1340 MANHEIM PIKE e LANCASTER PA 17601 3196 e TEL 717 397 3521 e FAX 717 392 0266 www lancasterwatertreatment com e E mail info lancasterpump com
19. ith the optional maintenance wrench p n V3193 If necessary pliers can be used to unscrew the nut or cap DO NOT use a pipe wrench to tighten or loosen nuts or caps DO NOT place screwdriver in slots on caps and or tap with a hammer Do not use pipe dope or any other sealant on threads Teflon tape must be used on the threads of the 1 NPT elbow or the 1 4 NPT connection and on the threads for the drain line connection Teflon tape is not necessary on the nut connection or caps because of o ring seals After completing any valve maintenance involving the drive assembly and pistons unplug power source jack from the printed circuit PC board black wire and plug back in This resets the electronics and establishes the service position All plumbing should be done in accordance with local plumbing codes The pipe size of the drain line should be a minimum of 1 2 Backwash flow rates in excess of 7 gpm or length in excess of 20 require 3 4 drain line Solder joints near the drain must be done prior to connecting the drain line flow control fitting Leave at least 6 between the drain line control and fitting solder joints when soldering pipes that are connected on the drain line control fitting Failure to do this could cause interior damage to the drain line flow control fitting When assembling the installation fitting package p n V3007 inlet and outlet see page 9 connect the fitting to the plumbing system first and then attach
20. l valve Pliers may be used to unscrew the nut if necessary With the nut removed a slot at the top of the meter plug is visible Twist a flat blade screwdriver in the slot between the control valve body and the meter plug When the meter plug is part way out it is easy to remove the meter plug from the housing DO NOT use a wire brush to clean Wipe with a clean cloth or chemically clean in dilute sodium bisulfite or vinegar DO NOT use Vaseline oils or other unacceptable lubricants on o rings A silicone lubricant may be used on the black o ring Reinsert the meter plug into the side slot Hand tighten the nut DO NOT use a pipe wrench to tighten nut BYPASS VALVE The working parts of the bypass valve are the rotor assemblies that are contained under the bypass valve caps Before working on the rotor make sure the system is depressurized Turn the red arrow shaped handles toward the center of the bypass valve and back to the arrow direction several times to ensure rotor is turning freely The nuts and caps are designed to be unscrewed or tighten by hand If necessary a pliers can be used to unscrew the nut or cap DO NOT use a pipe wrench to tighten or loosen nuts or caps DO NOT place screwdriver in slots on caps and or tap with a hammer To access the rotor unscrew the cap and lift the cap rotor and handle out as one unit Twisting the unit as you pull it out will help to remove it more easily There are three o rings one under the ro
21. n nut securely to create a pressure tight connection Pliers or crescent wrench may be used The nut gripper and retainer sleeve is a three piece assembly that can come apart if removed from the elbow body Parts must be reassembled exactly as shown to function properly If the nut is com pletely removed from the body slip the nut plastic gripper and retainer sleeve on to the tube then tighten on to the fitting TUBE INSERT RETAINER SLEEVE ELBOW BODY ii The poly tube insert used for the brine tank fitting is affixed to the cap of the brine tube next to the brine line fitting during shipping Install poly tube insert into the end of the 3 8 poly tube and repeat instructions above to install into the brine tank s brine line fitting NUT GRIPPER BRINE TANK OVERFLOW PRECAUTION Attach a 1 2 poly tube not provided to the barbed fitting on the outside of the tank This poly tube should be piped to drain to allow brine to discharge to drain in the event of an overflow condition PROGRAMMING THE CONTROL VALVE Note A quick reference card is stored inside the front cover of the control valve To access this card slightly pull tabs on side of cover outward and pull cover forward Plug the electrical cord into a 115 Volt receptacle DO NOT plug into an outlet controlled by a wall switch or pull chain that could inadvertently be turned off Wait a couple of seconds for control valve to home itself The tim
22. nterior can be lubricated with silicone to allow for easy insertion of the entire stack Do not use silicone or any other type of lubricant on the red or clear lips seals or the piston Reattach the drive cap assembly and piston s and the drive assembly After completing any valve maintenance press and hold SET HOUR and Y buttons for 5 seconds or unplug power source jack black wire from the circuit board and plug back in This resets the electronics and establishes the home position for softening Reset the time of day PAGE 7 INJECTOR CAP SCREEN INJECTOR PLUG AND INJECTOR Unscrew the injector cap and lift off Loosen cap with optional maintenance wrench or pliers if necessary A screen is attached to the injector cap Remove the screen and clean if fouled The plug and or injector can be pried out with a small screwdriver The plug can be wiped clean If the plug leaks replace the entire plug The injector consist of a throat and a nozzle Chemically clean the injector with vinegar or dilute sodium bisulfite The holes can be blown out with air Both pieces have small diameter holes that control the flow rates of the water to insure that the proper concentration of the regenerant is used Sharp objects which can score the plastic should not be used to clean the injector Scoring the injector or increasing the diameter of the hole could change the operating parameters of the injector Two holes are labeled DN and UP For down flow systems
23. oken gear g Drive bracket incorrectly aligned to back plate h PC board is damaged or defective i PC board incorrectly aligned to drive bracket a Press SET HOUR and for 5 seconds or unplug power source jack black wire and plug back in to reset control valve Reset time of day b Check piston and spacer stack assembly for foreign matter c Replace piston s and spacer stack assembly d Press SET HOUR and for 5 seconds or unplug power source jack black wire and plug back in to reset control valve Reset time of day e Check motor and wiring Replace motor if necessary f Replace or clean drive gear g Reset drive bracket properly h Replace PC board i Ensure PC board is correctly snapped onto drive bracket 5 Control valve stalled in regeneration a Motor not operating b No electric power at outlet c Defective transformer d Defective PC board e Broken drive gear or drive cap assembly f Broken piston retainer g Broken main or regenerant piston a Replace motor b Repair outlet or use working outlet c Replace transformer d Replace PC board e Replace drive gear or drive cap assembly f Replace drive cap assembly g Replace main or regenerant piston 6 Control valve does not regenerate automatically when A and Y buttons are depressed and held 7 Control valve does not regenerate automatically but does when A and Y buttons are depressed a Transform
24. rows are molded into the control valve to show the direction of the flow OPTIONAL BYPASS VALVE The bypass valve easily connects to the control valve body using nuts that only require hand tightening Install with red knobs in the upward position Press end of bypass valve with o rings into valve Hand tighten nuts Place into BYPASS OPERATION figure 1 page 3 Avoid getting primer and solvent cement on any part of the o rings or split rings bypass valve or control valve DO NOT use pipe dope or any other sealant on threads Teflon tape is not necessary on the caps because of o ring seals DO NOT use Vaseline or other unacceptable lubricants on o rings A silicone lubricant may be used on black o rings DRAIN LINE The 3 4 drain line elbow accommodates 5 8 poly tube or 3 4 NPT drain line connections The nut and poly tube insert for the 3 4 drain line elbow is designed for use with flexible poly tube only The drain line elbow can be rotated so the outlet can be oriented toward the nearest drain PAGE 2 BYPASS OPERATION SUPPLY SUPPLY WATER WATER EXITS ENTERS PRESSURE BYPASS SHOULD TANK BE PIPED IN IF OPTIONAL BYPASS VALVE IS NOT USED VALVES SERVICE lt lt FROM WELLPUMP 0 115V RECEPTACLE TOP VIEW TO INSTALL 5 8 POLY TUBE DRAIN LINE The poly tube insert is shipped attached to the drain line elbow s locking clip Press the insert into the drain line 5 8 poly tube not includ
25. tor cap one on the rotor stem and the rotor seal Replace worn o rings Clean rotor Reinstall rotor When reinstalling the red arrow handles be sure that 1 O rings on both rotors face to the right when being viewed from the front of the control valve when the handle pointers are lined up with the control valve body arrows or 2 Arrows point toward each other in the bypass position Since the handles can be pulled off they could be accidentally reinstalled 180 from their correct orientation To install the red handles correctly keep the handles pointed in the same direction as the arrows engraved on the control valve body while tightening the bypass valve caps After completing any valve maintenance press and hold SET HOUR and Y buttons for 5 seconds or unplug power source jack black wire from the circuit board and plug back in This resets the electronics and establishes the home position for softening Reset the time of day PAGE 8 PARTS V3007 02 1 Brass Sweat Assembly Optional Item No Quantity Part No Description 1 2 V3151 Nut 1 Quick Connect 2 2 V3150 Split Ring 3 2 V3105 O Ring 215 4 2 V3188 Fitting 1 Brass Sweat V3007 03 3 4 Brass Sweat Assembly Optional Item No Quantity Part No Description 1 2 V3151 Nut 1 Quick Connect 2 2 V3150 Split Ring Y i Mla 3 2 V3105 7 ring 215 ME 4 2 V3188 Fitting 3 4 Brass Sweat Qe BP2000 Bypass Valve ae Item No Quantity
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