Exterior Glazed
Contents
1. Quarter 6 points 11 Dry fit replacement wood bead to ensure a proper fit Some trimming may be necessary On units that use glazing tape DO NOT remove paper backing Begin with the shortest pieces first then install the longer pieces On Round Top units install radius wood bead first then the bottom rail bead When all wood bead components fit correctly remove and proceed to next step NOTE If reusing old wood bead make sure the bottom side of bead is free from debris or adhesive residue Apply new glazing tape to the bottom of bead flush with the interior edge 12 For clad Casemaster Round Top units place a 3 16 bead of sealant around the glass perimeter centered over the glass spacer as shown in illustration 7 Proceed to step 14 13 On units that utilize glazing tape fold ends of the protective backing on the glazing tape back slightly leaving 1 2 25 52 of the glazing tape visible when removed See illustration 8 Beginning with the shortest pieces or radius on a round top install wood bead When properly positioned remove backing and press into place See illustration 9 11 2004 MARVIN Windows and D Built around you 9 14 When all bead is in place press down firmly and nail to sash 1 from each corner and every 4 6 102 152 with 1 1 4 16 gauge brad nails Be2. CAUTION Use extreme care when reglazing or handling broken glass Always use proper eye and hand protection Removing Old Glass 1 If possible remove sash from frame and place on flat sturdy surface exterior side up stationary sash are normally reglazed in position 11 2004 2 Ifapplicable remove aluminum glazing cap by sliding a small pry bar between the cap and glass and prying away from the vinyl glazing bead See illustration 1 NOTE Not necessary on clad sash that use only an exterior vinyl glazing bead 3 Remove vinyl glazing bead from the sash leg by prying up with a small pry bar as shown in illustration 2 3 2 3 CAUTION If reglazing sash installed in unit frame assistance will be necessary while attempting the following procedures Glass may fall out if not held in place from the exterior while cutting the interior glazing seal Marvin Service Manual 11708609 GENERAL SERVICE WINDOWS REGLAZING IN SASH CLAD WINDOWS e Carefully turn sash over Slide a flexible putty knife between interior glass rabbet and glass Push knife around perimeter of glass See illustration 3 More than one pass may be needed to completely free glass from sash frame If necessary carefully push the glass out from interior and remove Note position of setting blocks remove and set aside for later use 5 Clean all remaining glazing seal
3. CAUTION Be careful not to mar the sash while removing the wood bead If reusing take care not to damage or split wood bead during removal 4 Remove all staples from sash with a side cutter 11 2004 Sealant bead 8 For clad Casemaster Round Top units position sash frame with interior side up Apply 1 2 glazing tape flush with cladding on glazing rabbet Remove paper backing from tape Apply a 1 8 3 bead of sealant behind tape See illustration 5 Sealant bead 3 2 5 Marvin Service Manual 11708609 GENERAL SERVICE WINDOWS REGLAZING IN SASH CLAD WINDOWS NOTE If reglazing with sash installed in frame be sure to replace setting blocks on bottom rail prior to installing glass See illustration below for correct placement of setting blocks 9 Carefully set replacement glass into sash frame If reglazing with sash installed set bottom of glass on bottom rail then tip into place 10 Glass must be blocked on the bottom rail and at least one side at quarter points before the sealant sets If possible reuse the glass setting blocks removed previously See illustration 6 for correct location of setting blocks Press glass into sealant and or tape at edges to ensure a proper seal Quarter points Quarter points Quarter lag ag tl points
4. Sash cladding glazing leg 10 If applicable install aluminum glazing cap starting with the rails first Slide cap flush with sash cladding and tap onto vinyl glazing bead connecting barb with a rubber mallet as shown in illustration 7 Install stile glazing cap in the same manner flush against rail cap 11 Replace sash if removed from frame NOTE Do not clean excess sealant from glass until fully cured at least 24 hours Marvin Service Manual 11708609 GENERAL SERVICE WINDOWS REGLAZING IN SASH CLAD WINDOWS REGLAZING INTERIOR GLAZED SASH STANDARD PARTS NEEDED Matching wood glazing bead Replacement glass Glazing tape 1 16 x 5 8 woodbead Glazing tape 1 16 x 1 2 sash YOU WILL NEED TO SUPPLY Safety glasses Protective gloves Small pry bar Side cutter Stiff bladed putty knife Hammer Flexible putty knife Nail set Wood filler 1 1 4 16 ga brad nails Grade NS Class 25 sealant per ASTM C920 MARVIN Windows and Doors Built around you CAUTION If reglazing sash installed in unit frame assistance will be necessary while attempting the following procedures Glass may fall out if not held in place from the interior while cutting the exterior glazing seal 5 Carefully turn the sash over Slide a flexible putty knife between the exterior cladding and glass Push knife around perimeter of glass See illustration 3 More than one pass may be
5. needed to completely free glass from sash frame If necessary carefully push the glass out from the exterior and remove Note position of setting blocks remove and set aside for reuse later CAUTION Use extreme care when reglazing or handling glass Always use proper eye and hand protection Removing Old Glass 1 If possible remove sash from frame and place on a flat sturdy surface interior side up stationary sash are normally reglazed in position 2 Cut the glazing seal by sliding a flexible putty knife between interior wood bead and glass along the entire perimeter of sash as shown in illustration 1 6 Clean all remaining glazing sealant from cladding and wood bead if it is to be reused It is very important that glazing surfaces are free from debris to ensure a proper seal on new glass Installing New Glass CAUTION Always wear proper eye and hand protection when handling replacement glass 7 Forclad Casemaster Round Top units proceed to step 8 For other interior glazed units position sash frame with interior side up Place a 3 16 1 4 bead of sealant centered on the glass rabbet as shown in illustration 4 Proceed to step 9 3 Starting at the center of each piece remove the wood bead by cutting between the bead and sash with a stiff bladed putty knife prying the bead away from the sash See illustration 2 Py gt fe
6. GENERAL SERVICE WINDOWS REGLAZING IN SASH CLAD WINDOWS MARVIN Built aroun d you In Sash Clad Windows Reglazing Instructions Exterior Glazed Clad Double Hung Tilt Pac Clad Double Hung Magnum Clad Glider Interior Glazed Clad Tilt Turn Hopper Inswing Casement Clad Casemaster Round Tops MARVIN Windows and Doors 4 22 2003 19970639 Made for you 11 2004 3 2 ho Marvin Service Manual 11708609 GENERAL SERVICE WINDOWS REGLAZING IN SASH CLAD WINDOWS MARVIN Windows and Doors Built around you Berore You BEGIN e Read these instructions thoroughly BEFORE beginning to reglaze your Marvin window or door product e Alterations to Marvin products including window films insulating or reflective interior window treatments or additional glazings can cause excessive heat buildup and or condensation This may lead to premature failures not covered under warranty by Marvin Windows and Doors e Prior to beginning inspect new glass for size and type cracks scratches collapse water spots dirt or other imperfections e Replacement parts listed within these instructions may be obtained by contacting your Marvin representative WARNING Practice safety Wear safety glasses or goggles and appropriate safety equipment when installing or performing adjustments to a Marvin window or door product ATTENTION Specifications and technical data are subject to change without noti
7. ant or adhesive tape residue from glass rabbet It is very important that glazing surfaces are free from debris to ensure a proper seal on new glass Installing New Glass CAUTION Always wear proper eye and hand protection when handling replacement glass 6 Runa 3 16 1 4 5 6 bead of sealant on the interior glazing bevel of glass rabbet as shown in illustration 4 Sealant bead NOTE If reglazing with sash installed in frame be sure to replace setting blocks on bottom rail prior to installing glass 7 Carefully set replacement glass into sash frame If reglazing with sash installed set bottom of glass on bottom rail then tip into place 8 Glass must be blocked on bottom rail and at least one side at quarter points before the sealant sets If possible reuse glass setting blocks removed previously See illustration 5 for correct location of setting blocks Press glass into sealant at edges to ensure a proper seal 11 2004 MARVIN Windows and D Built around you Quarter points la Quarter points Quarter Quarter points 5 M points 7 3 2 4 9 Starting with the rails install vinyl glazing bead Press connecting barb into sash cladding glazing leg as shown in illustration 6 Next install stile glazing bead flush against rail bead Glazing bead
8. careful not to angle nail toward glass See illustration 10 N 10 3 2 6 15 When wood bead is completely fastened countersink nails with a nail set Fill nail holes with wood filler and finish as desired following manufacturer s instructions 16 Replace sash if removed from unit frame NOTE Do notclean excess sealant from glass until fully cured at least 24 hours Marvin Service Manual 11708609
9. ce NOTE Numbers listed in parentheses are metric equivalents in millimeters rounded to the nearest whole number The following EXTERIOR GLAZED products incorporate an interior glass rabbet interior sealant glazing exterior vinyl glazing bead and exterior aluminum glazing cap Clad Glider Clad Double Hung Tilt Pac and Clad Magnum Double Hung IMPORTANT Clad Gliders and Double Hung Tilt Pac do not use an exterior aluminum glazing cap except on units with simulated divided lites or evergreen clad units Glass thickness on these products will vary The following INTERIOR GLAZED products incorporate an exterior glass rabbet exterior glazing tape interior wood bead and interior sealant glazing Tilt Turns Hoppers Inswing Casement and Clad Casemaster In Sash Round Tops INDEX Page Reglazing Exterior Glazed Sash 3 2 3 Removing Old Glass 0 eee eeee 3 2 3 Installing New Glass 00 000 ee 3 2 4 Reglazing Interior Glazed Sash 3 2 5 Removing Old Glass 00 sense eee 3 2 5 Installing New Glass 0000 00s 3 2 5 REGLAZING EXTERIOR GLAZED SASH STANDARD PARTS NEEDED Exterior vinyl glazing bead Aluminum glazing cap Replacement glass YOU WILL NEED TO SUPPLY Safety glasses Protective gloves Small pry bar Side cutter Rubber mallet Flexible putty knife Grade NS Class 25 sealant per ASTM C920 Stiff bladed putty knife
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