- Shades Technics
Contents
1. gt dug deih d eng deg 90174 LIGA preusjos ROPE TOP qi GH dolig E q31 174 GH foi oan p4 wg Goin jaung folg AIRC ALOR k 2041092 2041093 ES TIAA nna FIAT wt Ing ae fy tt JMG quia AN 1961 COOL Ed E nus hwy 7 AEDA 4242 Ald ce fal epu L e eb jay du Cr FF RELAY 4 3 wJD y maps Lomas squid SERYERY RELAY 7 IW ry Ply HIF DRINKS q lt Hg is E l gt sg Au Z ie R Big JA HAURIRE FAIL RELAY UCJ 41x bowl 4 9 Ch FAH TIMED SERVER HARD ASH RELAY 5 Ix d g 9 JA 1535 4 1071 2A dang qan 10 TGILLI lt wiDIy wo gt Hd4JhE uEERELLH Ur ue 1ng uen ph Jp H lt T13 IH 13 nH III qup noc gt SAY qup MOE ub K dF PLLAY 4 aul CrGFF CUBICLE 1 O EA ar am Pe m cm L Iron a Mq OL Jd UL ze wl oy deng aa 10 1 USC GOUGH a r d ng snid Javel dung eut 4 dud MH P t npg Drs ann T WIE C OFF RELAY j II Moll H FLUSH RELAY 7 gu i lt J42 JIOA AISNE 24M FECA A8 a 131 49 qun sura Qq32. Check extractor fan function by holding a single sheet of toilet paper in front of the grille The air flow should draw the paper towards the grille Inspect the security of the faucet door hinges and toilet seat lid Check the operation of the cubicle door and lock function Test alarm button function Remove vanity access door check electrical and plumbing connections for security and leaks Ensure the plastic cover is protecting the PCB Put some drops of washing up liquid into the toilet bowl to lubricate the valve Check water flows through the handwash faucet is smooth and constant Clean dust and fluff from AIRCALOR option inlet vents using a vacuum cleaner with crevice attachment Centre Mounted Toilet Catalogue No 746215 page 5 Quartely Routine MAINTENANCE e Carry out weekly routine e Flush out holding tank with clean water the holding tank must be empty and the vehicle positioned so the holding tank evacuation valve is over a sewage drainage point To flush out 2 3 4 owitch on the cubicle Connect a hosepipe to a mains water supply Depress the flush button once to open the pneumatic slide valve at the bottom of the bowl When the valve opens insert the end of the hosepipe down through the bowl into the holding tank When the valve closes the hose will be held into position by the paddle The air pressure will not crush the pipe Turn on the water to the hose pipe and fill the h
3. a ELI n fe eco ai L Tm WW d EEEE elei LSU SISTA TA 4 4 qoM E Jo pA PEP FO era gi a Da AD o UE SA uL Boig Las oli puro ZS TLIL MAIA 4015 i Ta T 3491 buisnoy ugis og AOM MIA HY oed E A OOO ipuluJas wados Inn 9 buisn g 44S ere MIA 1015 AGIA H buisnog jas Co buisnou G E 6 COS SiS OOO page 25 Catalogue No 746215 1201 Centre Mounted Toilet VEHICLE WIRING DIAGRAM He See 4 4 Saksar Pie fe die BH eU d LEk Dern FRE uL mmm mm mmm mmm a 21219719 5 9 LOL jo wouborg Bursig ajangaa bau wi AG 5 a Ca TT Ce sm ul dea lr rd AA b des Wo ceri Se An ORG JC D eben 3 ja 28 mi E ave eee gum po ee 5 355 sun airs PAU Seo AO ES ee yarn EAS bee aia KEES NO Did d i e H 11 pebobug j amp upg punequspg DASHBOARD DL Ja zzrng d rei regi Bebe A HARJAS LGF FEAL 7 J8 6DM dapat a 21qnj kein Af page 26 Catalogue No 746215 1201 Centre Mounted Toilet PARTS REFERENCE LOCA
4. Cubicle Interior Light Entering the cubicle automatically illuminates the light and toilet engaged light if fitted The light will extinguish shortly after leaving the cubicle To Flush The Toilet Depress the flush button Wi once A timed action opens the valve and rinses the bowl with a set quantity of water Should a further flush be required wait for the flush cycle to complete then depress the button again When the HYDROFLUSH holding tank is full the dashboard panel light will illuminate and power to both flush amp hand wash pump will be cut Emptying the holding tank will restore power When the WC water supply tank is empty the dashboard panel light will illuminate and power to both the handwash and flush pumps will be cut Re filling the WC supply tank will restore power To Wash Your Hands Depress the handwash button once to dispense a set amount of water When the WC water supply tank is empty the dashboard panel light will illuminate and power to both the handwash and flush pumps will be cut Re filling the WC supply tank will restore power In Case of Emergency Depressing the red alarm button will alert the driver Cubicle Extractor Fan The cubicle extractor fan is energised when the cubicle is on To Operate The Hand Drier Optional Fit To start the cycle push the button on the front The unit stops automatically Water Tank Filling amp Emptying The WC supply tank is filled via the orange h
5. E E mj HOLL SAHIHI Za n m Ir moo pay BEI Sl EEE ls ls Je IT Ten irit Eure 4 bac agra o AO l 1 2 21 zul 5 auri 4 qld yor page 23 Catalogue No 746215 1201 Centre Mounted Toilet SMOKE DETECTOR DIAGRAM FUSS LS Ho J a HANS mag AD 4119219 JA AD m zT 22 Mad LZA L HSH AFZ TF gt LL ec AS d3lvxiz dz HJH19 SESIN ew HI Guy 15 ges CES AMAL Le b Cue CS GL U JAj12aj er Nu U ane J A ALD rna Oe MI E BOTs 2L AESA m rv ALA m 401779 101 ALI MHL ML Ze U Dot prs OPS aH 7 35 1 7 Gas JD mi han TD D ee we den PRE e eg Sa Pa Rade en 1 imd dm a Da A3 o vi WE AE uL da pee c sm 11 kW 1 ERE 7 J eS h P AE EE FT E L Se B ra 2 rale uil rh J03232j2r1 Ac GAS A AGH Z d 1 oo E D AE 4 page 24 Catalogue No 746215 1201 Centre Mounted Toilet PIN amp CONNECTION DIAGRAM FT ET DF F Jegra Feta Gi Foe red mm Dei feos DiOta L E Jup Dan GITIN a oh Buea N AS Wao ow dar pa qu ns qdiLviz dz HdHIO Zz3 M ww HI 347 CHOIEH 2 L ose
6. the internal stop The Collet has stainless steel teeth which grip the pipe whilst the O ring provides a permanent leak proof seal CHECK CONNECTION Pull on the pipe to check it is secure It is a good practice to test the system this way before use DISCONNECTING A FITTING Push in collet squarely against face of fitting With the collet held in position the pipe can be removed DO NOT INSERT FINGERS INTO THE FITTING AS THE STAINLESS STEEL TEETH MAY CAUSE INJURY 1201 Centre Mounted Toilet Catalogue No 746215 page 31 SHADES TECHNICS UK SALES amp SERVICE POINTS 9 Lancashire Battersby Silver Grey Coaches The Coach Station Middlegate White Lund Estate Morcombe Tel 0152 438 0000 Fax 0152 438 0800 1201 Centre Mounted Toilet 1 London J Lewis Auto Electrical 38 Larksway Bishops Park Bishops Stortford Hertfordshire Tel 0127 946 1968 Fax 8 Bebbs Travel Plc Llantwit Fardre Pontypridd Mid Glamorgan Tel 0144 321 5100 Fax 0144 320 6765 Scotland Tramontana Chapelknowe Road Carfin Motherwell Tel 0169 886 1790 Fax 0169 886 0778 Catalogue No 746215 2 LONDON Dorset Travel Services Ltd Victoria Coach Station Arrivals 3 Eccleston Place London Tel 0171 730 8867 Fax 0171 730 6492 3 Simon Electronic Services 738 Maidstone Road Wigmore Gillingham Kent Tel amp Fax 01634 364889 4 WEST COUNTRY PCV Auto Electrical 13A Anchor Road Kingsw
7. HAY que wes qi 497 eyed lt dup diny 72 gt 4 o YC SERVICES 1 Sr amicus ipu ATF 1201 Centre Mounted Toilet Catalogue No 746215 page 22 CUBICLE WIRING DIAGRAM CIA D Si 4 2 Pe pF BD k JAJDAH 121 DG yale 572 LERA Cro FFL HL Raa mmm mmm mamm 104 Bun aqn Tau aal GG wi AG nal dea erb i ed A REECH w zal rh Lg ee HEIMI z ck SLM 97 mior mL eed ce E en AU gp ERR Moon TI Fey Sb EL FT yx i T3818 taam AUDI Had H 4 Jt qur Hr Lava x3 LE CID Hu in 2 dung JAYI Talat Age 312002 p 91 H UI E EIE ENERO xad e l v T3 ub L ij14 3B E TT E d i E mm mm mm mm em mm EE l ZI ZU IW ANY d1IvV 14 d vu p 1 HSH 3 HH 0298 CUELA Ei HOLLY H 5TLT4C 14H Jnd SYMON WH ee C D Z 1 3 IN _ F 7 P E P LES 0 151 14 E a aus rz AX um 2 5 3B Er aes D san Md T esch Doft
8. has been enclosed with this manual 2 Using these charts determine the cause of the fault and replace the faulty item 3 To order a replacement part contact the dealer as specified on the contents page Page 1 of this manual quoting the cubicle serial number 4 In order for replacement goods to dispatched a simple warranty procedure must be followed See flow chart on page 8 Notes e Call out and travelling costs are not covered by the warranty e Tampering unauthorised involvement or preventable damage will result in a charge being levied 1201 Centre Mounted Toilet Catalogue No 746215 page 7 WARRANTY CLAIM PROCEDURE Shades Technics offer a comprehensive warranty cover for all products valid for 12 months from the vehicle s date in service To make a claim under warranty please follow the procedure below Contact the dealer or supplier from where the vehicle was purchased The dealer supplier will then contact Shades Technics who will fax a warranty claim form to the customer Complete the warranty claim form ensuring all details are filled in and fax back to Shades Technics on 44 0 1992 501669 Shades Technics will dispatch any parts required or organise rectification via one of the service points listed at the back of this parts amp service manual Please return any fault parts which have been replaced under warranty within 14 days or a charge may be levied 1201 Centre Mounte
9. j N M P N Be Kl 4 N P d ul M Cat No 735566 Shades Technics Shades Technics 44 2 683 O 1 99 501 www shades technics com Be thy Cat No 735568 Toilet Roll Cat No 735569 Full Set Of Labels Cat No 735570 Litter Bin Cat No 735567 Shades Technics anufacture n amp M i X Coach Product Desigr Tel 44 0 1992 501683 Catalogue No 746215 o E i v Kl Dashboard Panel Cat No 712514 page 19 PCB REFERENCE DIAGRAM PIR INDICATOR SERYERY LIGHT PANEL HEATER DASHBOARD TOLET FAN TIER WATER TANKS W TOP PUMP CUBICLE 1 E 000 COO e DO a O00 QOO OOO i j door i i i JK CC i i TOQOL QOO c La F LO SMOKE ca um ay a di DETECT Wc FULL F AIL ON ATER TANK RINK TANK FLOAT SWITCH CON C CIRCUIT C AiRCALOR F 18 AIRCALOR 2 ND W i IT Tl TERTE 24 Ti T F46 3 T h bx E X n a m Q O C AIRCALOR k K Lu Notes for All Boards Fuses FS13 and FS13A not to be fitted both at the same time as feedback from the direct battery feed and the board feed I E Battery Isolator can occur FS13A is only for Board fed cool box FS13 is only for direct battery fed cool box Smoke Detector Circuit not fused Off Board B500 relay fitted Hand Dryer relay fitted 1201 Centre Mounted Toilet Catalogue No 746215 page 20 PCB RE
10. 618 Bayonet Bulb Cat No VB712028 Flush Nozzle Cat No 663604 Bulb Holder Cat No 712027 Mirror Cat No 661816 5 Ltr Bin Cat No 661002 Bin Knob Cat No 661214 Nylon Screw Cat No 713151 1201 Centre Mounted Toilet Catalogue No 746215 page 13 INTERIOR CUBICLE PARTSII O Black screw knob Cat No 663408 Vanity Panel knob Anti slip Tape Cat No 661480 Floor Plate Cat No 661408 PCB Board Cat No 730005 40mm Black screw knob Cat No 663415 Side tray knob 5 Omm Black knob Cat No 663416 Side cover knob B Lower vanity panel j lt q Cat No 712608 Soap Dispenser Cat No 661660 1201 Centre Mounted Toilet Catalogue No 746215 page 14 PLUMBING CONNECTORS 15mm Stem Elbow Cat No 747016 22mm Tank Connector Cat No 745010 15mm Equal Elbow Cat No 747015 15mm 34 BSP Tap Adaptor Cat No 747024 15mm T Connector Cat No 747020 15mm Male Coupler Cat No 747028 15mm Service Valve 15mm Drain Valve Cap Cat No 747035 Cat No 747037 15mm Hose Connector 15mm Straight Cat No 747027 Cat No 747010 21 5mm x 34 Elbow Cat No 744002 34 Swivel Hose Connector Cat No 744005 21 5mm x 3 4 Straight A 34 x 3 4 Tank Fitting Cat No 744001 Cat No 744003 1201 Centre Mounted Toilet Catalogue No 746215 page 15 MISCELLANEOUS PLUMBING PARTS M5 nylon spacer Horizontal Float
11. FERENCE DIAGRAM continued Fuses Relays FS1 10A WC Water Low Soil Full RLI 10 20A WC Services Fitted Hydroflush and Handwash Relays Main Power FS2 5 PIR Unit Relay Contact Power RL2 10 20A Hydroflush Control Fitted and Fluorescent Lamp with Integral PIR Unit FS3 3A Cubicle Fan Direct RL3 10 20A WC Low Water Cut off Fitted FSA 3A WC Override Control Switch RL4 10 20A Soil Full Cut Off Fitted FS5 3A Servery Override Control Switch RLS 10 20A Handwash Control Fitted FS6 3A Alarm Lamp and Buzzer RL6 10 20A Hydrocalor Fail Control Fitted FS7 5A Flush Pump RL7 10 20A Servery Services Fitted FS8 5 Handwash Pump RLS 10 20A Servery Services Low Water Cut Off Fitted FS9 1A Timer Unit Controlling Links Hydroflush Handwash and Timed Cut of Fan FS10 3A Work Top Drinks Pump Button LK3 Hydrocalor Isolating Link and Pump FS11 5A Servery Services Park Link to Top Switch Connection for Override FS 12 3A Servery Boiler Signal FS13 NIL Direct Supply for Cool Box FS13A NIL Board Supply to Cool Box FS14 1A Remote PIR Board Control FS15 3A Handwash Trip FS16 40A Aircalor FS17 40A Drinks Hydrocalor B500 FS18 NIL Handwash Hydrocalor B500 1201 Centre Mounted Toilet Catalogue No 746215 page 21 PCB WIRING DIAGRAM O F A E g D D 24 Slug idy Slog h 28 08 0 E 23 01 04 B14 962 J lercan I 1 Greer By e Lor Gramma HTDROLALUR jv klaj bZ di
12. K K h Shades Technics 1201 CENTRE MOUNTED TOILET PARTS amp SERVICE MANUAL Catalogue No 746215 Issue 1 CONTENTS ong Information amp Instructions Cubicle Operating Instructions page 2 Cubicle Water Systems page 3 Cleaning amp Hygiene Cubicle page 4 Maintenance Cubicle page 5 Winterisation page Jump Starting page 7 Fault Reporting Procedure page 7 Warranty Claim Procedure Flow Chart page 8 Parts Lists Toilet Bowl Assembly page 9 Soil Tank Evacuation Valve page 10 Exterior Cubicle Parts page 11 Interior Cubicle Parts page 13 Plumbing Connectors page 15 Miscellaneous Plumbing Spares page 16 Cubicle Symbol Labels page 19 Electrical Information amp Diagrams Printed Circuit Board Layout amp Reference page 20 Printed Circuit Board Wiring Diagram page 22 Cubicle Wiring Diagram page 23 Smoke Detector Diagram page 24 Pin amp Connectors Diagram page 25 Vehicle Wiring Diagram page 26 Servicing Parts Location Reference List page 27 Service Instructions page 28 Shades Technics UK Sales amp Service Points page 32 Fault Finding page 33 Toilet Cubicle Serial No Vehicle Dealer CONTACT INFO Tel 01992 501688 Fax 01992 501670 sales shades technics com 1201 Centre Mounted Toilet Catalogue No 746215 page 1 CUBICLE OPERATING INSTRUCTIONS NNNM To Switch The Cubicle On Engage the WC Master switch WC on the dashboard It is recommended that the vehicle engine is running
13. Switch Cat No 713045 Cat No 714510 Cat No 713040 Yo BSP Back Nut 34 Sink Waste Cat No 695504 Cat No 701501 Floor sink drain Cat No 701550 15mm Straight Sink Waste Cat No 701502 Vertical Float Switch Cat No 714500 WC Tank Cat No 733655 Drinks Tank Cat No 733656 1201 Centre Mounted Toilet Catalogue No 746215 page 16 MISCELLANEOUS PLUMBING PARTS 15mm Faucet Nozzle Cat No 663603 B500 U Water Heater Cat No 717010 HYDROCALOR M5 Water Heater Cat No 697010 Direct Acting Solenoid Cat No 714620 Flush Pump Cat No 733656 HYDROFILTER Cat No 722017 single unit Cat No 722015 pack of 6 1201 Centre Mounted Toilet Catalogue No 746215 page 17 MISCELLANEOUS PLUMBING PARTS 38 0 Impellor Pump with 15mm Pipe ends Cat No 702110 In Line Pump Cat No 702119 34 Waste Hose Cat No 744060 1 Red Hose Cat No 744040 1 Blue Hose Cat No 744030 21 5mm Grey Pipe Cat No 745003 e 15mm White Pipe Cat No 747052 e 4mm Black Air Tubing Cat No 179200 ee 4 Air Ducting Cat No 744085 1201 Centre Mounted Toilet Catalogue No 746215 page 18 CUBICLE SYMBOLS LABELS No Standing Cat No 735560 No Smoking Cat No 735563 Door Lock LH Cat No 735571 Door Lock RH Cat No 735564 Flush Cat No 735562 Hand wash Cat No 735561 1201 Centre Mounted Toilet V KS PA 3
14. TION O The following list helps identifies the location of parts described during the following Fault Analysis Flow Charts Product Location Reference Part on PCB Replace Handwash Check Fuse F19 Pump Ref Ref Part Description Location in Cubicle or Vehicle See Page tem Cat Number A Handwash Pump Below the cubicle floor page 18 1 B Pump Button Worktop and Inner Vanity page 13 1 C Timer Board On PCB below the sink page 14 4 D WC Pump Below the cubicle floor page 17 5 E HYDROFILTER Behind cubicle aisle side panel page 17 6 F Drinks Pump Behind the inner vanity page 18 2 G Pneumatic Valve Behind cubicle vanity door panel page 9 3 Control Box H Extractor Fan Behind cubicle vanity door panel page 12 4 Solenoid Valve Under the sink amp next to the boiler page 17 4 J Dashboard Panel Dashboard page 19 11 1201 Centre Mounted Toilet Catalogue No 746215 page 27 SERVICE INSTRUCTIONS O WIRING CONNECTIONS l j s Ir INLET Replacing The Handwash amp Flush Pump 1 Remove the rubber floor mat and unscrew the metal floor hatch plate 2 Disconnect power supply to pump 3 Open the drain valve to allow WC tank to drain 4 Once WC tank is fully drained disconnect the hose from the pump 5 Disconnect pump from WC tank 6 Re connect replacement pump to the WC tank ensuring pipe is correctly fitted 7 Re connect hose to replacement pump 8 Close drain valve 9 Re connect power supply to replac
15. aster Switch Not Working page 45 Dashboard WC Water Low LED Not Working page 46 Dashboard Soil Full LED Not Working page 47 Aircalor Hand Drier Not Functioning page 48 Alarm Button Not Functioning page 49 PIR Light Works No Toilet Engaged Light page 50 PIR Light Not Working Toilet Engaged Light On page 50 Cold Water From Worktop Faucet page 51 Catalogue No 746215 FAULT FINDING ANALYSIS CHART INDEX page 33
16. d Toilet Catalogue No 746215 page 8 TOILET BOWL ASSEMBLY M6 x 50 Hex 713030 Pneumatic Slide Valve 735713 Control Box 735714 Pneumatic Slide Valve amp Control Box 735732 Brass Back Nut 695504 Bowl Jet 663603 Bowl Overflow 701502 Splash Shield 661984 Stainless Steel Seat Hinges 735102 Toilet Seat and Lid 735101 WC Bowl 688221 M6 x 30 Pozi 713025 ba VW CO SJ OV E 1201 Centre Mounted Toilet Catalogue No 746215 page 9 SOIL TANK EVACUATION 735700 Small Spigot 735717 Seal 735711 Valve Body 735701 Large Spigot 735715 Replacement Handle 1201 Centre Mounted Toilet Catalogue No 746215 page 10 EXTERIOR CUBICLE PARTS jj Bin Cat No 685403 Aisle Cover Cat No 685404 Aisle Tray Cat No 685405 Worktop Cat No 685400 1201 Centre Mounted Toilet Catalogue No 746215 page 11 EXTERIOR CUBICLE PARTSII u 110 Fan Spigot Cat No 661050 Cat No 272504 Extractor Fan Assy Door Lock Cat No 661510 Cat No 6612206 Door Hinge Upper Cat Na 661405 610mm Handle Black Door Hinge Cat No 661199 Lower Cat No 661406 Hinge Cover Cat No 661407 1201 Centre Mounted Toilet Catalogue No 746215 page 12 INTERIOR CUBICLE PARTS Black Button Cat No 714007 Alarm Button Cat No 714030 Lamp Cover Cat No 712111 Seat Stopper Cat No 713500 Toilet Roll Spindle Cat No 661
17. ement pump 10 Fill tank with water and prime pump by pressing corresponding button two or three tii until the water flows 1201 Centre Mounted Toilet Catalogue No 746215 page 28 SERVICE INSTRUCTIONS Replacing The HYDROFLUSH Pneumatic Control Valve j RK Supply Toilet Bowl EN Pneumatic Valve Cylinder Removing The Pneumatic Valve O Ring Seal i Ensure the vehicle engine is off and switch off the WC Master Switch on the dashboard ii Lift the toilet seat and rim and unscrew the four fixing bolts holding the bowl to the cowling lil Pull the bowl assembly upwards twisting slightly from side to side until the bowl is free from the soil tank and the plumbing connector to the flush nozzle is exposed iv Remove the connector to the nozzle and lift the bowl clear of the cowling v Disconnect the two air pipes to the pneumatic valve cylinder to the bottom of the bowl CAUTION As this air supply is from the vehicle via the control valve when it is disconnected the air pressure in the pipes will be at approx 8 bar and will cause the pipe to snake around violently If it is not held firmly vi Undo and remove the four fixing bolts holding the pneumatic valve to the bottom of the bowl and remove the valve assembly Replacing The Pneumatic Valve 1 Position the valve assembly on the bottom of the toilet bowl and secure in place with the bolts Tighten bolts to 6kgf cm using a torque wrench A torq
18. lightly textured exterior surfaces both of which can be washed down using a mild detergent The use of a caustic or abrasive material is not recommended to clean internal or external surfaces We recommend an all purpose cleaner such as Jangro multi purpose cleaner Cat no 800102 available from Shades Technics Toilet Bowl Cleaning We recommend that the toilet bowl and seat can be cleaned using an anti bacterial detergent such as Powerclens Cat No 800050 On some later models the splash shield is magnetic to allow for easy cleaning A drop of washing up liquid put into the bowl each week will help keep the seal in the bowl lubricated and help prevent build up of scale and salts Internal Litter Bin The cubicle features a re usable plastic bin that can be lined with a bag if necessary It is simply lifted out for emptying and cleaning Soap Dispenser To re fill lift up flap and add soap liquid until the level is just below the maximum content indicator Toilet Roll It is recommended that a high biodegradable paper such as Bay West or Mini Tork is used at all times Cat No 800102 200 sheet roll x 40 Cat No 800103 320 sheet x 36 The toilet roll holder is incorporated into the lower vanity door located below the sink The spindle is sprung loaded into the recess and is simply remove by pushing to one side Do not use domestic type toilet paper i e Andrex as this will clog the Hydroflush valve and tank due to its stronger con
19. olding tank being careful not to overfill Switch off the water to the hose press the flush button to open the valve and remove the hose pipe Open the evacuation valve to empty the water from the holding tank e Lubricate holding tank evacuation valve to be carried out immediately after flushing through the holding tank Undo the four fixing bolts holding the soil valve assembly together and remove the main body section Lubricate the slide paddle using lithium grease or similar so the open close operation is smooth Replace the valve body and bolt together Do not over tighten as this will restrict the operation of the valve e Clean out the extractor fan grille using a vacuum cleaner with a small crevice attachment 1201 Centre Mounted Toilet Catalogue No 746215 page 6 WINTERISATION NN If the vehicle is to be parked in zero or sub zero temperatures it is imperative that all water containers are completely drain beforehand This also applies to the boiler if it has not been in daily use Ensure the centre brown cable to the B500 is removed when the unit is empty and replaced only when the unit is re filled Note No warranty claims will be accepted on any winter damaged parts JUMP STARTING When jump starting the vehicle please ensure that the dashboard master Switch is off FAULT REPORT PROCEDURE E 1 In the unlikely event of a fault occuring a comprehensive fault analysis flow chart
20. ood Bristol Tel 0831 567 801 Fax 0117 939 0089 5 NORTH EAST Prolek Crook Auto Electrical Services Rear High Hope Street Crook Co Durham Tel amp Fax 01388 762630 WEST YORKSHIRE Wallace Arnold Lowfields Road off Geldred Road Leeds Tel 0113 263 6456 Fax 0113 231 0749 7 SOUTH YORKSHIRE Moseley PCV Ltd Elmsall Way Dale Lane South Elmsall Pontefract Tel 01977 609 000 Fax 01977 609 900 page 32 1201 Centre Mounted Toilet E Toilet Cubicle Faults No Water From Handwash Faucet page 34 Handwash water Runs Continuously page 35 Water Flow From Handwash Too Slow page 36 Water Flow From Handwash Too Fast page 36 Extractor Fan Not Functioning page 37 Hydroflush Not Working No Flush or Pneumatic Valve page 38 Hydroflush Pneumatic Valve Opens No Water Flush page 39 Hydroflush Water Flows Pneumatic Valve Does Not Open page 39 Water Flow Around Bowl Not Full Coverage page 40 Hydroflush Flushing Constantly page 40 Dashboard WC Water Low LED Not Working page 41 Dashboard SERVERY Master Switch Not Working page 41 Warm Water Only From Worktop Faucet page 42 Water Flow From Worktop Faucet Too Slow page 42 Hot Water Faucet Steaming Water Heater Boiling page 43 Hot Water Faucet Splutters When Dispensing Water page 43 Delay In Drinking Water Dispensing page 43 No Hot Water From Worktop Faucet page 44 Dashboard Alarm LED Not Working page 45 Dashboard WC M
21. ose connectors located in the lockers Location can vary depending on the chassis The holding tank is emptied by firmly pulling the handle on the evacuation valve connected to the underside of the cubicle 1201 Centre Mounted Toilet Catalogue No 746215 page 2 CUBICLE WATER SYSTEM O A HYDROFLUSH Toilet System The push button operated flushing system is pre set to give a powerful full covering rinse The water is flushed straight into a sealed holding tank which is directly coupled to the toilet bowl Handwash Water System One push of the button delivers a pre set amount of water All water from the cubicle sink will drain away outside the vehicle Water Levels The WC supply tank provides water for both the handwash and the flushing system WC High Water Level optional A full holding tank will illuminate the FAIL light on the dashboard and electrically disconnect both pumps Emptying the holding tank will re energise the pumps and extinguish the dashboard LED WC Low Water Level optional An empty WC supply tank will illuminate the Fail light on the dashboard and electrically disconnect both pumps Re filling the WC supply tank will re energise the pumps and extinguish the dashboard LED 1201 Centre Mounted Toilet Catalogue No 746215 page 3 CLEANING amp HYGIENE O Toilet Cubicle Cubicle Cleaning The toilet cubicle is manufactured from Glass Reinforced Plastic GRP with high gloss interior surfaces and
22. struction Worktop optional Cleaning The worktop is manufactured from Glass Reinforced Plastic GRP with an easy clean surface which can be washed down using a mild detergent The use of a caustic or abrasive material is not recommended 1201 Centre Mounted Toilet Catalogue No 746215 page 4 MAINTENANCE O Cubicle Maintenance Daily Routine Prior to the vehicle entering service the holding tank should be charged with an additive to sanitise the effluent The recommended product is Shades Super Sani ECO a formaldehyde free sachet with a water soluble membrane which can be purchased in 8 gram and 16 gram sachets A single 16 gram or two 8 gram sachet contains enough formula for the capacity of the holding tank and will function for a maximum of three days To apply ls Ensure the holding tank is empty Check the tank evacuation valve is closed Check the WC supply tank is full Switch on power to the cubicle see page 3 Press the flush button to open the toilet valve and drop the complete sachet into the holding tank ME EE Caution Do not open the sachet or drop into the WC Supply Tank as this also supplies water to the handbasin It is recommended that the WC supply tank is drained and the holding tank is emptied at the end of every day The WC master switch should be turned off when the vehicle is static parked to reduce the risk of battery drain if any components are left on Weekly Routine 1201
23. ue conversion chart is available on request ii omear grease or similar around the black O ring on the pneumatic valve and introduce the bowl and valve assembly back into the aperture on the cowling iii Reconnect the air pipes to the pneumatic valve cylinder and the plumbing pipe to the flush nozzle iv Push the bowl assembly back into the fitting on the soil tank and push down carefully but firmly until the bowl edge rests on the cowling top surface Secure with the four bolts v Start the vehicle engine and switch on the WC Master Switch Wait until the vehicle air pressure is at the maximum before attempting to flush the toilet 1201 Centre Mounted Toilet Catalogue No 746215 page 29 SERVICE INSTRUCTIONS TORQUE CONVERSION FACTORS ozf in Ibf in Ibf it gf cm kat cm kgf m 1mN m i 0 0001 1cN m 0 001 1N m 0 102 10zf in 0 0007 1ibf in 0 0115 1lbf ft 0 138 1gf cm 0 000 07 1 0 000 01 1 kgf cm 0 072 1000 0 01 1 kgf m 7 233 100 000 1 1201 Centre Mounted Toilet Catalogue No 746215 page 30 SERVICE Collet Barbs td p GN DEI r SE ere IT x mm ch gt INSTRUCTIONS PREPARTION Cut the pipe square ensuring it is free of score marks burrs and sharp edges INCOMPLETE CONNECTION The pipe is gripped by the fitting but not sealed The pipe must push 30mm into the fitting to seal COMPLETE CONNECTION Push the pipe into fitting to
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