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Tritex II Series Actuators 240V AC LINEAR & ROTARY

1. 54 FREASSE IMO eM T 55 Maintenance Procedures for Complete 56 c ET 56 LUbriecalorn Mantenan E cuti esae uhi cutem eeu 57 Grease 57 58 ACCOSSOLIGS 60 60 THOG XXXVO etm 60 I II6CX XXX COMMUNICATIONS 61 COMIMURICAIION 62 Braking Tesistor I d Dau a 6 Returning a Product for Repair 64 75mm AC Tritex II Manual doc 5 PN 61928 Rev C 01 14 2015 Curtiss Wright 952 500 6200 WARNING CAUTION WARNING WARNING Safety Considerations Warnings and Cautions As with any electro mechanical device safety must be considered during the installation and operation of your Tritex Series actuator Throughout this manual you will see paragraphs marked with CAUTION and WARNING signs as shown below WARNING indicates the information following is essential to avoiding a safety hazard CAUTION indicates the information following is necessary for avoiding a risk of damage to the product or other equipment General Failure to
2. 15 ODCRAUON 16 Mounting CoDfIQUI allons 16 T2M Series Linear Actuator Anti rotation Option esses 16 75 mm Linear Actuator 6 1 000000000000000000000000 17 T2M X Mounting and Rod End Attachment 18 Outdoor and Wash Down 2 2 27 0000000000000 20 Manual Drive Operating eese 21 sie LM 23 ____ _ _ 23 2 22 lt _ _ _ 23 24 ded 26 2 lt 9 lt 9 99 9 93 6 27 27 F OWOFIRAUOS 27 AC Supplies NOT Requiring Transformers 28 AC Supplies Requiring 30 Single Phase Isolation Transformer connections 31 Wire Size Branch Circuit Protection and Overcurrent Protection 32 POWER Terminal Wiring ee cautio Pesce tae sei 3
3. 9 Input1 118 3 Su 10 Output 1 1 118 e238 Su 10 Output 1 Input2 218 9 MA Ol9 Output 2 2 EEE guns Ol9 Output 2 3 0 O 5 55 w Outputs O 85 85 F Outputs nput4 4 Ol lt lt lt 2 22 5 outputa Input4 41 8 7 Unused InputS 5188 L234 5 6 7 8 Inputs 5188 L234 5 6 7 8 Ol6 1 o v 6 yov eji Ol5 Input 7 B IB IB IB Brake v Inpt7 7 4 Brake V Inputs 8 O J5 O 3 1 0 common Inputs 8 O J5 1 0 Common Shield PE 9 2 24 Source Shield PE 918 24 Source Shield PE 10 B 24 Source Shield PE 10 1 24 Source 2 2 SIO and Ethernet Option IA4 Option Abs Pos J3 3 Battery Inputl 118 E e 10 Output 1 Input2 21 8 Se a s 8 Ol output 2 31M 33 29 YF a g Output 3 Input4 41 8 55552995 7 Unused 5 O 15253 4 5 6 7 8 6 I O4V elg 5 I 0 V caNH 7 4 Brake V caNH 8 5 3 O Common Shield PE 9 lg 2 24 Source Shield PE 10 1 24 Source J2 CANopen Option 75mm AC Tritex II Manual doc 30 01 14 2015 PN 61928 Curtiss Wright Rev C 952 500 6200 Digital Inputs Tritex digital inputs are opticall
4. Important considerations e Always use 3 conductors RS485 RS485 and Reference e Atwisted pair for 4854 and 485 is preferred RS485 is a multi drop network as opposed to a star therefore keep the drop stub to each actuator as short as possible When using the 8 mm connector use a T connector such as the Exlar PN TT458SP e A termination resistor is not usually required 75mm AC Tritex II Manual doc 47 01 14 2015 PN 61928 Curtiss Wright Rev C 952 500 6200 IA4 Option board connections 4 20 mA Isolated I O IA4 Option The 4 option board replaces the standard I O board and provides one 4 20 mA isolated analog input and one 4 20 mA isolated analog output these I O circuits are isolated from each other as well as all other actuator I O grounds and commons The IA4 option also includes four isolated digital inputs and three isolated digital outputs this is a reduction from the eight inputs and four outputs available on the standard board The 4 20 mA input is a two wire circuit A small amount of power from 4 20 mA signal is used to generate the internal power supplies needed for the isolation of the input section This allows the input to float with the Transmitter or loop power supply without inference from the other Actuator grounds or commons The power supply starts up when the input reaches 3mA When the 4 20 mA loop is unpowered the software reads an off scale high value that should be config
5. APPLIED LLXXXXX Daie Codo 827 8 1 10 m Communications Cable 75mm AC Tritex II Manual doc 61 01 14 2015 PN 61928 Curtiss Wright Rev C 952 500 6200 Communication Converter When connecting the Tritex RS485 port to PC a communication converter will typically be required Exlar offers a USB to RS485 converter with an M8 connector ready to connect to the Tritex port Model CBL T2USB485 M8 xxx This converter is not isolated and is not recommended for permanent installation Caution If another master is on the network such as PLC or HMI this converter must be removed from the RS485 end Leaving it connected with the USB end unconnected will load down the RS485 network and not allow it to function 41 2 1 62 CAUTION Nor eges pe 8 1 N DISCONNECT WHEN E giri 522 DATE CODE CUSTOMER SUPPLIED PART 2020XXXX 75mm AC Tritex II Manual doc 62 PN 61928 Rev C 01 14 2015 Curtiss Wright 952 500 6200 Braking Resistor T2BR1 4 53 diam holes 2002 10 Dimensions Weight 20 100 50 160 75mm AC Tritex Manual doc 63 01 14 2015 PN 61928 Curtiss Wright Rev C 952 500 6200 Returning a Product for Repair PROCEDURE Please discuss any problem with a Tritex actuator with Exlar Technical Support prior to requesting an RGA number to see if it is possible to resolve the issue wit
6. 1 13 N m 4 If your actuator has an external anti rotate mechanism slide the rod or rods of the anti rotate mechanism through the front flange and into the guide bushing or bushings mounted to the rear of the flange Position the extending rod so that the wrench flats are parallel to the long side of the flange Slide the cross member assembly of the anti rotate mechanism over the end of the rod and onto the wrench flats Tighten the two screws that clamp the assembly to the actuator rod 75mm AC Tritex II Manual doc 55 01 14 2015 PN 61928 Curtiss Wright Rev C 952 500 6200 Maintenance Procedures for Complete Re Greasing Disassembly Refer to the exploded view on the following page 1 Remove the actuator assembly from the machine by disconnecting the cables main rod coupling and actuator mounting bolts or fasteners 2 If your unit does not have an external anti rotate assembly skip this step Loosen the two machine screws that clamp the anti rotate cross member to the actuator output rod Slide the anti rotate mechanism forward and off the actuator 3 Remove the rear tie rod nuts from the back of the actuator The end cap houses the Tritex drive and control Extreme care should be taken when removing the tie rod nuts or tie rods so as not to twist or pull on the drive section of the actuator Do not disconnect the wiring between the drive and the actuator 4 If your actuator does not have a front flange skip
7. 4 10 5 inch of stroke 01 14 2015 Curtiss Wright 952 500 6200 Specifications Size 075 Motors and Gearmotors R2M075 R2M075 Rotary Motor Torque and Speed Ratings Stator 1 Stack 138 40 2 Stack 238 30 2 Stack 238 20 RPM at 240 VAC 4000 3000 2000 Continuous Stall Torque Ibf in Nm 12 1 4 22 2 5 30 3 4 Peak Torque Ibf in Nm 25 2 8 44 4 9 60 6 8 Drive Current Continuous Stall Torque Amps 3 3 4 0 4 0 Operating Temperature Range 20 to 65 40 C available consult Exlar Continuous AC Input Current Amps 4 5 5 Ratings based on 40 C ambient conditions Continuous input current rating is defined by UL and CSA For output torque of R2G gearmotors multiply by ratio and efficiency Please note maximum allowable output torques shown below R2M R2G075 Inertia Radial Load Bearing Life 100 Ez tor 1 Stack 3 Stack RPM 50 i R2M075 278 220 kg cm 0 6158 1 0996 1 5834 R2G075 343 272 200 159 126 88 T i usan Armature Inertia Ibf in sec 0 000660 0 001068 0 001494 1526 1210 890 707 560 391 0 7450 1 2057 1 6806 Side load ratings shown above for 10 000 hour Add armature inertia to gearing inertia for total R2G system inertia bearing life at 25mm from motor face at given rpm R2G075 Mechanical Ratings Output Torque at Motor Speed for 10 000 Hour Life Maximum Allowable Output Model Ratio Torque Se
8. D d utput 3 Input 5 55798 Output 4 Input 6 o 2QOOOOOOQO Input 4 EEEE mI Input J5 Erate U Shield PE w Shield PE 120 Connon Optional RS 485 Field Wiring 75mm AC Tritex II Manual doc 45 01 14 2015 PN 61928 Curtiss Wright Rev C 952 500 6200 PC Communications When using the Expert software for set up and diagnostics an RS485 converter will be required to interface between one of the PC communication ports and the 5485 This can be either a USB to 485 converter such as the Exlar CBL T2USB485 M8 or other standard 485 converter See Accessories section 3 3V isolated Receive Data Receive Transmit High speed ADMS3072E i isolation Transmit Data Internal RS 485 Circuit CAUTION It is important that the RS485 REF is connected to the circuit common of the converteRS485 output Failure to connect could cause damage to the drive the converter or the PC port Drain connected internally to PE Blue RS485 GND Brown RS485 d RS485 REF GND Black bO e _ 485 Converter TTCOM xxx Exlar Cable Typical RS485 connection to external converter 46 01 14 2015 Curtiss Wright 75mm AC Tritex II Manual doc 952 500 6200 PN 61928 Rev C Connecting multiple Tritex actuators to a Modbus Master Host Modbus Master Tritex 1 Tritex 2 Tritex n 32 max PC HMI PLC etc 485 485 Ref
9. The CANopen circuit is optically isolated from the drive main power as well as other IO power There are two methods of connecting to the Tritex with the CANopen option If the COP option from model mask is chosen a single five pin 12 mm connector Turck FS 57 1 will be presented to the user for connection or T ing If the CON is chosen no connectors are provided user wiring can be passed through the conduit port and inserted into connectors on the termination board see below A 120 resistor is installed from the factory in J3 pins 5 amp 6 as a termination resistor and can be removed for daisy chaining or changed to another value if desired in Unused 1 0 O Bike Pos Input 9 Input 2 vt KJ Output Input 3 3 4 TE M Output 2 1200 Input 4 S 5 3 23465 678 CAN H 1 0 Brake U White iis OF 51 0 Comon CANI Shield PE Shield CON Option COP Option 75mm AC Tritex II Manual doc 52 01 14 2015 PN 61928 Curtiss Wright Rev C 952 500 6200 AN Maintenance Procedures for Re Greasing Maintenance Procedure for Roller Screw Re Greasing If your actuator has a preloaded roller screw do not remove it from the cylinder Preloaded screws require special tooling and procedures for proper disassembly and reassembly Contact Exlar Corporation to arrange for maintenance of a preloaded screw actuator
10. Power Distribution Panel L1 L2 Do not connect Line to Line if voltage is greater than 240 V Line to Line Typical 380 Vac N Typical 220 Vac fusing do not fuse L 3 Use Line to Neutral To Actuator and the Neutral line PE Grounded WYE power connection 220 380Y 75mm AC Tritex II Manual doc 28 01 14 2015 PN 61928 Curtiss Wright Rev C 952 500 6200 Power Distribution Panel L3 L2 Line to Line Typical 240 Vac L1 Do not fuse N Earth Ground PE To Fusing and actuator terminals Using L1 amp L2 or L1 amp L3 requires only one fuse on L2 or L3 When balancing loads L2 amp L3 may be used requiring 2 fuses Three Phase Grounded Delta power connection 240 Vac Power Distribution Panel Line to Line Typical 240 Vac Earth Ground 5 L3 L2 L1 PE To Fusing and actuator terminals It is best to use L1 and L2 though L1 L3 and L2 L3 are acceptable Only use N for 120 Vac operation with L1 or L2 Do not fuse N Three Phase Delta with mid phase GND power connection 240 Vac 75mm AC Tritex II Manual doc 20 PN 61928 Rev C 01 14 2015 Curtiss Wright 952 500 6200 AC Supplies Requiring Transformers If the power distribution connection is configured as shown in the figures below an isolation transformer must be installed between the power distribution and the actuator The isolation transformers secondary must be grounded for safety reasons Do not use buck boost type tran
11. RMS rotational Recommended Grease Renewal Period hours speed RPM CASE TEMP 65 149 CASE TEMP 80 176 F 10 000 5 000 8 500 4 250 1000 6 000 3 000 1500 3 500 1 750 Grease Renewal The angular contact thrust bearings located in the front of the actuator the roller screw cylinder and the roller screw assembly are the components that require grease They require a coating of grease They do not need to be packed with grease Excess grease requires more torque from the motor when returned to operation and does not improve the lubrication of the unit 75mm AC Tritex II Manual doc 54 01 14 2015 PN 61928 Curtiss Wright Rev C 952 500 6200 1 Use a brush to work approximately 0 5 in of grease for every 3 inches of stroke length into the roller screw cylinder Be sure to cover all of the threaded areas of the cylinder 2 Use a brush to work grease in to the roller screw assembly Be sure to cover all the threaded surfaces of the screw assembly This can be accomplished by applying grease to a few places on the roller screw assembly and rotating the components repeatedly in both directions to work the grease into the assembly Reassembly 1 Rethread the roller screw into the internally threaded cylinder ITC It is a multiple start screw and this is not always easy DO NOT FORCE THE ROLLER SCREW INTO THE CYLINDER It is best to have the actuator vertical with the open end of the roller screw cylinder facing up
12. 40 1 gt gt B Electric Brake 24 VDC GG Feedback Type e a HD Analog Hall Device I Chat IE Incremental Encoder 8192 Count X Special Shaft Lx AF Absolute Feedback 75mm AC Tritex II Manual doc PN 61928 Rev C R2M GAAA BBB CDEF GG HHH HH IIl JJJ XX XX 14 HHH HH Motor Stators H2M G075 Stator Specifications 138 40 1 Stack 230 VAC 4000 rpm 238 30 2 Stack 230 VAC 3000 rpm 338 20 3 Stack 230 VAC 2000 rpm 238 40 2 Stack 230 VAC 4000 rpm 238 30 2 Stack 230 VAC 3000 rpm 338 20 3 Stack 230 VAC 2000 rpm H2M G115 Stator Specifications 138 30 1 Stack 230 VAC 3000 rpm 238 20 2 Stack 230 VAC 2000 rpm 238 15 2 Stack 230 VAC 1500 rpm Voltage 230 115 230 VAC Single Phase JJJ Option Board 510 Standard 1 0 Interconnect 4 4 20 mA Analog 1 0 COP CANOpen w M12 connector CON CANOpen without M12 connector 510 plus Ethernet IP w M12 connector EIN 510 plus Ethernet IP without M12 connector PIO 50 plus Profinet IO w M12 connector PIN SIO plus Profinet IO without M12 connector 510 plus Modbus TCP w M12 connector TCN SIO plus Modbus TCP without M12 connector XX Special Options multiples possible HW Manual Drive Handwheel with Interlock Switch SD Manual Drive Side Hex XH Special Housing Options XM Special Motor Options XL Special Lubrication HHHH Part No Designator for Optional 5
13. Disassembly Refer to the exploded view on the following page 1 Remove the actuator assembly from the machine by disconnecting the cables main rod coupling and actuator mounting bolts or fasteners 2 If your unit does not have an external anti rotate assembly skip this step Loosen the two machine screws that clamp the anti rotate cross member to the actuator output rod Slide the anti rotate mechanism forward and off the actuator The end cap houses the Tritex drive and control Extreme care should be taken when removing the tie rod nuts or tie rods so as not to twist or pull on the drive section of the actuator Do not disconnect the wiring between the drive and the actuator 3 Remove the screws holding the seal gland to the face plate With the screws removed pull the seal gland off Pry spots are located on each side of the gland to aid in removal 4 When the seal gland is removed the open end of the roller screw internally threaded cylinder ITC is visible The roller screw can be removed by turning it counter clockwise and threading it out of the cylinder It may be necessary to keep the roller screw cylinder from turning to remove the screw 75mm AC Tritex II Manual doc 53 01 14 2015 PN 61928 Curtiss Wright Rev C 952 500 6200 Lubrication Maintenance Grease lubricated units will require periodic inspection and renewal of the roller screw grease The table below shows the recommended grease renewal period
14. 0 05 19 1 mm 0 00 0 05 0 14 3 56 0 14 3 56 Curtiss Wright T2M X Rod End Attachment Dimensions Spherical Rod Eye T2M X075 inch mm SRM044 A 1 81 46 0 0B 0 438 11 13 C 1 06 26 9 D 1 13 28 7 E 14 Deg F 0 44 11 1 G 0 56 14 2 0 75 19 1 J 0 63 16 0 K 76 20 EN um T2M X075 inch mm 050 0A 0 50 12 7 kii B 0 75 19 1 A C 1 50 38 1 D 0 75 19 1 E 0 63 15 9 F 76 20 C Rod Clevis DIM T2M X075 inch mm 86050 0 750 19 05 B 0 750 19 05 C 1 500 38 1 D 0 500 12 7 E 0 765 19 43 OF 0 500 12 7 0G 1 000 25 4 H 1 000 25 4 0J 1 000 25 4 K 76 20 75mm AC Tritex II Manual doc 19 PN 61928 Rev C T2M X090 SRMO050 2 125 54 0 0 500 12 7 1 156 29 4 1 312 33 3 6 Deg 0 500 12 7 0 625 15 9 0 875 22 2 0 750 19 1 1 2 20 T2M X090 50 0 50 12 7 0 75 19 05 1 50 38 1 0 75 19 05 0 375 9 53 1 2 20 T2M X090 1050 0 750 19 05 0 750 19 05 1 500 38 1 0 500 12 7 0 765 19 43 0 500 12 7 1 000 25 4 1 000 25 4 1 2 20 T2M X115 SRM075 2 88 73 2 0 75 19 1 1 72 43 7 1 75 44 5 14 Deg 0 69 17 5 0 88 22 3 1 13 28 7 1 00 25 4 3 4 16 T2M X115 RE075 0 75 19 05 1 25 31 8 2 06 52 3 1 13 28 7 0 88 22 2 3 4 16 T2M X115 RC075 1 125 28 58 1 25 31 75 2 375 60 3 0 625 15 88 1 265 32 12 0 75 19 1 1 50 38 1 1 25 31 75 1 25 3
15. Manual doc 64 01 14 2015 PN 61928 Curtiss Wright Rev C 952 500 6200
16. Option FUNCTION Option and B Connector Option INPUT1 1 White Yellow INPUT2 WhfeGree 4 Pus 5 7 INPUTS gg IO V 24V IO com oom _ 15 1 For the IA4 option Inputs 5 6 7 amp 8 and Output 4 are removed The analog voltage input and output are replaced with 4 20 mA input and output For the CANopen option Inputs 5 6 7 amp 8 and Output 4 are removed The analog voltage input and output are also removed 75mm AC Tritex II Manual doc 38 01 14 2015 PN 61928 Curtiss Wright Rev C 952 500 6200 Input Output Connections Terminal board connections J3 J2 J Terminal Terminal Terminal 24V Source _ INPUT1 1 24 Source Analog IN I 5 1 INPUT 2 2 24V Source Analog IN INPUT 3 I O Common 5 6 Analog OUT INPUT 4 Analog REF 5 inpurs 5 vow 5 RS485 INPUTG6 6 6 RS48 8 8 O3 8 PE 9 PE 9 O 10 PE 10 Ot j O For the IA4 option Inputs 5 6 7 amp 8 and Output 4 are removed The analog voltage input and output are replaced with 4 20 mA input and output For the CANopen option Inputs 5 6 7 amp 8 are used for CAN communications and Output 4 is removed The analog voltage input and output are also removed Abs Pos pal Abs Pos 3 Battery 13 3 Battery
17. R B 1 OUTER JACKET MATERIAL COLOR CONDUCTOR INSULATION MATERIAL 1 NUMBER OF CONDUCTORS AWG Bx22 AWG 2x22 AWG DRAIN ORANGE SHIELD BRAID ALUMINUM FOIL SHIELD T C BRAID WHITE BROWN TEMPERATURE RANGE 10 to 105 40 to 221 F WHITE ORANGE WHITE BLUE PROTECTION CLASS IEC IP67 LIGHT RED BLACK 2590 I U b 5 Cn amp tw ho I II UJ uu ct SHIELD TO NUT J 00 5 7 23 Ee E e Iw 75mm AC Tritex II Manual doc 60 01 14 2015 PN 61928 Curtiss Wright Rev C 952 500 6200 T21PC xxx Power Cable SPECIFICATIONS CONTACT CARRIER MATERIAL COLOR T H 2220 v MOLDED HEAD MATERIAL COLOR CONTACT MATERIAL PLATING COUPLING MATERIEL PLATING RATED CURRENT RATED VOLTAGE V soo CUTEF CABLE JACKET MATERIAL COLOR SHIELD AND CONDUCTOR INSULATION MATERIAL _ _ O BIA AWG GROUND GND NUMBER OF CONDUCTORS AWG 3x14 SG CONNECTED TO HOUSING SHIELD 18 AM A UM POLYESTER FOL T ESSO TEMPERATURE RANGE RYC ba 105 AMYF to 221 F BLUE PROTECTION CLASS MEETS IP67 N C ORANGE WHITE GREEN YELLOW qn n HN 100mem Grm DR 4 105 3 4 14 REF 831 5 1 24 CAUTION T3PC XXX M33x1 DO ROT EXLAR FYN XXXXX WTE
18. V J2 4 Optional Brake connections using Tritex internal 24 V power supply 75mm AC Tritex II Manual doc 42 01 14 2015 PN 61928 Curtiss Wright Rev C 952 500 6200 Analog Input An analog input is provided for use as a position velocity or current command Differential input range is 10 V to 10 V Input range on Analog IN is 15 V to 15 V with respect to IC Common Input range of Analog IN is 15 V to 12 V with respect to IO Common The analog signal must be wired differentially with a return wire to the analog signal source for best noise rejection See software section for configuration of the analog input and analog motion parameters V 2 3 Single Point Panel Ground 7 Ground on Power Single Point Connector Panel Ground Analog input wiring from external controller Note Analog input reference from an external controller must be referenced to single point ground to prevent damage to the analog input circuit Analog Input Specifications Voltage Input Range 10 V to 10 V Input impedance 100 Input resolution 13 bits over full 10 V to 10 V range 75mm AC Tritex II Manual doc 43 01 14 2015 PN 61928 Curtiss Wright Rev C 952 500 6200 Analog Output A 0 10 V analog output is provided The function of this output is programmable It can be used for position velocity or current monitoring The intent of this output
19. after reaching temperature or current limits If the fault action is other than DISABLE the user must disable the drive as soon as possible if any of these conditions occur Failure to act on these conditions can cause permanent damage to the drive or motor actuator Such damage will not be covered under warranty Brake Shunt Resistor Considerations Many applications require a brake or braking or shunt resistor to dissipate energy regenerated from decelerating an inertial load lowering a vertical load or relaxing a return spring There is little energy storage in internal capacitors and Tritex Il AC does not return energy to the AC line With gear motors and linear actuators inertial energy is often not a significant factor Vertical loads and return springs must always be considered a source of regenerated energy A high bus fault will occur if an application requires a braking resistor but does not have one installed Terminals R1 and R2 on the power terminal block are provided for connection of an external Brake Shunt resistor only Each drive must have an independent resistor connected to only one drive No other connections are allowed at the R1 and R2 terminals Refer to the warnings in the Power Terminal Wiring and Power Connector Wiring sub sections in this document pertaining to these connections Protection Against Overloaded Brake Resistor Required It is essential that the external braking resistor be protected against ov
20. doc 17 PN 61928 Rev C 01 14 2015 Curtiss Wright 952 500 6200 T2M X Mounting and Rod End Attachment Options Anti Rotate Option DI inch mm A B C D E F G 0 82 20 8 2 20 56 0 0 60 15 3 1 32 33 5 2 70 68 7 0 39 9 9 1 70 43 2 0 63 16 0 T2M X075 T2M X090 0 75 19 1 2 32 58 9 0 70 17 8 1 32 33 5 2 82 71 6 0 38 9 7 1 70 43 2 0 63 16 0 T2M X115 1 13 28 7 3 06 77 7 1 00 25 4 1 65 41 9 3 63 92 2 0 50 12 7 1 97 50 0 0 75 19 1 Y T2M X075 T2M X090 T2M X115 0750 19 1 250 31 8 1 500 38 1 B 0500027 0525070 075009 oc 0 625 15 9 0787 000 1 000054 D 0 281 71 0 281 7 1 0 381 9 7 OE 0 562 14 3 0725184 0 875022 F 0750 19 1000054 1 000054 746 20 UNF 2A 1 2 20UNF 2A 3 4 16 UNF 2A gr M12x1756g Mi6x156g 16 1 5 69 i7 746 20 UNF 2B 1 2 20UNF 2B 5 8 18 UNF 2B jor frag M10x1 56h M16x156h 16 156 Female Thread Clevis Pin T2M X075 T2M X090 inch CP050 mm Rod Eye Rod Clevis A 2 28 57 9 B 1 94 49 28 C 0 17 4 32 0D 0 50 0 001 0 002 112 7 mm 0 00 0 05 0 106 2 69 75mm AC Tritex II Manual doc 18 PN 61928 Rev C T2M X075 T2M X090 T2M X115 CP075 CP075 Rod Eye Rod Clevis Rear Clevis Spherical Eye Rear Clevis 3 09 78 5 3 09 78 5 2 72 69 1 2 72 69 1 0 19 4 82 1 19 4 82 0 75 0 001 0 002 0 75 0 001 0 002 19 1 mm 0 00
21. follow safe installation guidelines can cause death or serious injury The voltages used in the product can cause severe electric shock and or burns and could be lethal Extreme care is necessary at all times when working with or adjacent to the product The installation must comply with all relevant safety legislation in the country of use The forces created by actuator could be lethal or cause severe injury if proper protection is not provided to keep personnel away from moving components System Design and safety for personnel The actuator is intended as a component for professional incorporation into complete equipment or a system If installed incorrectly the actuator may present a safety hazard The actuator uses high voltages and currents carries a high level of stored electrical energy and is used to control equipment which can cause injury Close attention is required to the electrical installation and the system design to avoid hazards either in normal operation or in the event of equipment malfunction System design installation commissioning and maintenance must be carried out by personnel who have the necessary training and experience They must read this safety information and this manual carefully None of the functions or features of the Tritex actuator may be used to ensure safety of personnel i e they must not be used for safety related functions For example the actuators enable disable brake stop start and forward rever
22. is to provide a monitor type value not a control value meaning the performance is not intended for the user to close a high speed position loop around this signal The Analog Reference terminal should only be connected when used with an isolated or differential input DO NOT CONNECT TO A GROUNDED POINT EXTERNALLY See note above Single Point Panel GND Ground 77 Ground on Power Single Point Connector Panel Ground Analog Current Output Specifications Description Specification Current Output Range 0 10V Load Range 20 kO min Output resolution 11 bits 75mm AC Tritex II Manual doc 44 01 14 2015 PN 61928 Curtiss Wright Rev C 952 500 6200 Communications Serial communication to the actuator is provided through the 8 mm communication connector on the front of the actuator and also via terminal connection on J5 under the access cover The serial interface is two wire RS485 network and is isolated from AC power as well as other IO circuits The actuator supports the Modbus RTU protocol for access to all drive parameters see Modbus Parameter Reference The Defaults are settings are Baud Rate19 2k Even Parity Modbus ID address is 1 8mm communications connector Front view 8mm Pin Function number Dan 8 T j E Pos Input 1 5 a TW Barrera Input 2 55 5 2 w 1 i fh i Input 3 w Output 2 Input 4 T X X
23. the manufacture Actuator Required Fuse or Circuit Breaker Size Wire Fuse Class Littelfuse Cooper Mersen Schneider Sizes for Circuit Breaker Bussman Ferraz Electric L1 L2 and Input Shawmut WARNING WARNING CAUTION PE Protection Fast Acting 15A 600Vac Class CC CCMR 015 LP CC 15 ATDR15 c NENNEN 15A 600Vac Class RK1 KTN R 15 Fast Acting 15A 250Vac Class RK1 LPN RK Time Delay 15SP 15A 250Vac Mem B Power Terminal Wiring Circuit Breaker 15A 240Vac Refer to the diagram below for connections to the main power terminal block 2 Poles Check All Connections Before Applying Power Connecting AC Power to any terminals other than L1 and L2 will severely damage the actuator and such damage is not covered by warranty Connecting a 24 Vdc source to L1 L2 R1 or R2 in error can result in a shock hazard or damage at connected equipment R1 and R2 may connect only to a braking resistor Dangerous Voltages Present After Main Power Removed Connecting AC Power to any terminals other than L1 and L2 will severely damage the actuator and such damage is not covered by warranty Connecting a 24 Vdc source to L1 L2 R1 or R2 in error can result in a shock hazard or damage at connected equipment R1 and R2 may connect only to a braking resistor Use Correct Wires and Terminations for Power Wiring in UL Installations Braking resistor connections R1 and R2 remain at dangerous voltage after d
24. the owner of the product Exlar will return ship all warranty repairs or replacements via UPS Ground at no cost to the customer For international customers Exlar will return ship warranty repairs or replacements via UPS Expedited Service and cover the associated shipping costs Any VAT or local country taxes are the responsibility of the owner of the product The foregoing warranty is in lieu of all other warranties except as Title whether expressed or implied including without limitation any warranty of merchantability or of fitness for any particular purpose other than as expressly set forth and to the extent specified herein and is in lieu of all other obligations or liabilities on the part of Exlar Seller s maximum liability with respect to these terms and conditions and any resulting sale arising from any cause whatsoever including without limitation breach of contract or negligence shall not exceed the price specified herein of the product s giving rise to the claim and in no event shall Exlar be liable under this warranty otherwise for special incidental or consequential damages whether similar or dissimilar of any nature arising or resulting from the purchase installation removal repair operation use or breakdown of the product s or any other cause whatsoever including negligence The foregoing warranty shall also apply to products or parts which have been repaired or replaced pursuant to such warranty and within
25. the period of time in accordance with Seller s stated warranty NO PERSON INCLUDING ANY AGENT OR REPRESENTATIVE OF EXLAR IS AUTHORIZED TO MAKE ANY REPRESENTATION OR WARRANTY ON BEHALF OF EXLAR CONCERNING ANY PRODUCTS MANUFACTURED BY EXLAR EXCEPT TO REFER PURCHASERS TO THIS WARRANTY 75mm AC Tritex II Manual doc 3 PN 61928 Rev C 01 14 2015 Curtiss Wright 952 500 6200 Table of Contents Safety 5 6 gt 3 _ 6 General Specifications 1 concern etae rubus venari casa cune save ua a 8 SIEG I M 8 Drive Specification for all Tritex 240 Volt Models essere 9 Actuator Selections This manual applies to 75MM frame size only 9 Specifications Size 075 Linear 6 2 42 0 000 00000 000010000000000 10 T a 10 334 _ _ _ __ _ __ 11 Extended Temperature 5 12 Linear Actuator Ordering Padua 13 Rotary Motor and Gearmotor Ordering 0001 0000000050 14 Mechanical installato 15 Mounting and Operating 00 0000001000000000 esee nennen nnn nnns 15
26. this step Slide the front flange forward and off the actuator The tie rods will remain attached to the front flange 5 When the face plate is removed the thrust bearing and the open end of the roller screw internally threaded cylinder ITC are visible The roller screw can be removed by turning it counter clockwise and threading it out of the cylinder It may be necessary to keep the roller screw cylinder from turning to remove the screw 75mm AC Tritex II Manual doc 56 PN 61928 Rev C 01 14 2015 Curtiss Wright 952 500 6200 Lubrication Maintenance Grease lubricated units will require periodic inspection and renewal of the bearing and roller screw grease The table below shows the recommended grease renewal period RMS rotational Recommended Grease Renewal Period hours speed RPM CASE TEMP 65 C 149 F CASE TEMP 80 C 176 10 000 5 000 8 500 4 250 1000 6 000 3 000 1500 3 500 1 750 Grease Renewal The angular contact thrust bearings located in the front of the actuator the roller screw cylinder and the roller screw assembly are the components that require grease They require a coating of grease They do not need to be packed with grease Excess grease requires more torque from the motor when returned to operation and does not improve the lubrication of the unit 75mm AC Tritex II Manual doc 57 01 14 2015 PN 61928 Curtiss Wright Rev C 952 500 6200 1 Use a brush to work approximately 0 5 in of
27. 0 Standard Interconnect A4 4 20 mA Analog COP CANOpen w M12 connector CANOpen without 1210 SIO plus Ethernet IP w M12 connector EIN SIO plus Ethernet IP without M12 connector PIO 510 plus Profinet 0 w M12 connector PIN plus Profinet 10 Iit M12 tor SIO plus Modbus TCP w M12 connector SIO plus Modbus TCP without M12 connector Travel and Housing Options Multiples Possible Travel Options AR External Anti rotate PF Preloaded Follower L1 2 3 External Limit Switches HW Manual Drive Handwheel with Interlock Switch T2X only SD Manual Drive Side Hex RB Rear Brake PB Protective Bellows N A with extended tie rod mounting option SH Splined Main Rod XT Special Travel Options Housing Options P5 IP65 Sealed Housing T2M only HC Type Hard Coat Anodized4 FG White Epoxy Coating XH Special Housing Option 13 T2M XBBB CCDD EFG HH III ll JJJ KKK XX XX Special Motor Options XL Special Lubrication XM Special Motor Option Optional 5 digit assigned PN to designate unique model numbers NOTES 1 Chrome plated carbon steel Threads not chrome plated 2 Consult when ordering splined stainless steel main rod 3 The dynamic load rating of zero backlash preloaded screws is 6356 of the dynamic load rating of the std non preloaded screws The calculated travel life of a preloaded screw wi
28. 1 75 3 4 16 Curtiss Wright Outdoor and Wash Down Installations Tritex ingress ratings The T2M075 with the P5 option T2X075 RDM G075 actuators have been tested to IP 66 Tritex actuators are not intended for applications where the actuator could possibly be submerged 1 Avoid rod shaft up installations if possible if not possible make external provisions to keep rod shaft exposure to water to a minimum When new the seals are effective to IP 66 or better However over time depending on the amount of side load they can wear and eventually allow moisture to ingress Contact Exlar application engineering for special options 2 With the NPT connection option use thread sealant or Teflon tape on the connector conduit threads 3 If straight metric conduit connection is used verify the connector fitting IP rating and verify the connector O ring is in place 4 f cord grip type cable glands are used the type with soft rubber glands are preferred IP 68 The firmer rubber can cause the cable to compress over time compromising the seal between the gland and the cable Cable strain reliefs should also be considered to assure tension bending radius or flexing of the cable over time does not compromise the seal Careful consideration and testing is required when these glands are used in outdoor or wash down applications 5 f the connector option is used verify the connector plugs are properly sealed and have the desired IP r
29. 12 D coded straight through cord set Jed Conversion from M12 D coded to 8 way modular straight through cord set For Options EIN PIN or TCN in the model mask the M12 connector is not included the Ethernet CAT 5 cable must be routed through the M20 IO port The installer must then crimp on an RJ45 8 way Modular connector for installation to Ethernet port inside the wiring access area 8 Way Modular 1 TX 3 T 2 75mm AC Tritex II Manual doc 51 01 14 2015 PN 61928 Curtiss Wright Rev C 952 500 6200 Shielded or Unshielded Cables The Tritex can be used with either shielded or un shielded Ethernet cables If a shielded cable is used it is important that the shield is not connected at the Tritex M12 end of the cable Off the shelf shielded Ethernet cables with M12 connectors usually connect the shield through the M12 connector coupling nut be sure the shield is not connected to the Tritex end of the coupling nut The Tritex M12 connector is in direct contact with the enclosure which is connected directly to PE Typically the shield should be connected to PE at the switch or hub end only Connecting the shield at both ends can cause ground loop noise on the shield which can degrade communication performance For more details on the installation of an Industrial Ethernet network download the EtherNet IP Media Planning and Installation Manual found in the EtherNetIlP library at www ODVA org CANopen
30. 2 Power Connector 0 nennen nnne nnn nnns 33 Over Temperature Protection 34 Brake Shunt Resistor Considerations 40 0 00000 000000000000000 34 22 36 Tritex Input and WINING eres ek ete m nay e da pens 38 Input Outp t Connects M 39 MOU SON 40 BBifo SS 41 Actuator Brake 42 43 M T 44 45 1 46 IA4 Option board 48 AF Option Absolute Feedback 50 75mm AC Tritex II Manual doc 4 PN 61928 Rev C 01 14 2015 Curtiss Wright 952 500 6200 Ethernet Options EIP TCP or ProfiNet 51 AE E 52 Maintenance Procedures for Re Greasing 53 Maintenance Procedure for Roller Screw 53 _ 23 3 _ _ 3 _ _ _ _ 53 54 Grease
31. D A gr jc _ Supply l i 4 20mA Output e 4 20mA Output Connection 4 20 mA Output Specifications Output Current Range 3 21 mA Load Range 200 to 1100 O see table above Output resolution 12 bits Update rate 75mm AC Tritex II Manual doc 49 01 14 2015 PN 61928 Curtiss Wright Rev C 952 500 6200 AF Option Absolute Feedback The Tritex absolute feedback consists of the combination of the standard hall feedback and a low power battery backed counter The counter will track the motor s position as long the battery voltage is present Battery life information The battery can provide power to counter for about one and a half years of power off time so for an application that has power applied 50 of the time the expected battery life would be approximately three years more than 5096 power on time longer life less power on time shorter life With power off movement of the motor causes extra battery power consumption and will shorten battery life for applications that produce frequent or continuous motor movement with power off use of the 24 V control logic back should be considered see the Control Logic Power Supply section above Constant high or low temperatures can also shorten battery life If your application is exposed to temperatures below 20 deg C contact Exlar application engineering Low battery voltage When the battery voltage gets below 2 V a battery fault will be generated This fault is ty
32. Position the roller screw above the cylinder so that it is aligned axially with the ITC Slowly turn the roller screw 1 4 to 1 2 a turn counterclockwise with it in contact with the ITC This will help to align the threads on the roller screw with the threads in the ITC Rotate the roller screw clockwise and it should begin to thread into the cylinder If it does not turn freely remove it and begin again When threading the screw into the cylinder it Will roll freely into the actuator When it reaches the portion of the cylinder that contains the motor magnets the roller screw will be more difficult to turn because of the magnetic field of the magnets THIS IS NORMAL Continue to thread the roller screw into the cylinder When it reaches the bottom it will become difficult to turn and the motor and bearings will begin to rotate with it The roller screw is now fully inserted into the cylinder 2 Place a small amount of seal lubricant on the inside surface of the seal bushing assembly 3 Carefully slide the bushing seal assembly over the actuator rod end The seal is a tight fit on the rod end Take care not to damage the seal on the threads of the extending rod Standard T2M Series rods have a chamfer to provide a lead in for replacement of the seal and bushing The mounting screws should have a low or medium strength thread locker added such as Loctite 222MS The mounting screws torque values are as follows Tritex 75 mm 10 in Ibs 0 83
33. TARILE Tritex Il Series Actuators EtherNet IC conformance tested 240V AC LINEAR amp ROTARY ACTUATOR 75mm FRAME SIZE INSTALLATION amp SERVICE MANUAL Information furnished by Curtiss Wright Exlar Actuation Group is believed to be accurate and reliable However no responsibility is assumed by Curtiss Wright for its use Curtiss Wright reserves the right to change the design and operation of the equipment described herein and any associated motion products that may appear in this document Information in this document pertaining to equipment not furnished by Curtiss Wright should be confirmed by that equipment manufacturer Curtiss Wright assumes no responsibility for changes to information by other manufacturers or errors in that information or the description of that information Information in this document is subject to change without notice 75mm AC Tritex II Manual doc 1 01 14 2015 PN 61928 Curtiss Wright Rev C 952 500 6200 Warranty and Limitation of Liability Products are warranted for two years from date of manufacture as determined by the serial number on the product label Labels are generated and applied to the product at the time of shipment The first and second digits are the year and the third and fourth digits represent the manufacturing week Product repairs are warranted for 90 days from the date of the repair The date of repair is recorded within Exlar Corporation s database tracked by individual product ser
34. ating During installation be sure to screw the plug all the way on to the receptacle for proper sealing 6 Position conduit fittings or loop cable flexible conduit so water o Q does not drain towards the conduit fitting a dm 7 When the wire termination cover is re installed verify the gasket is n in place and the surfaces of the gasket as well as the cover are free Loop Loop from debris so a good seal can be achieved If the gasket is missing replace it with PN 51530 8 When re installing the termination cover tighten all 4 screws evenly to be sure the cover seats flat Tighten the screws to assure the cover is securely held against the gasket Caution over tightening can strip the threads in the enclosure If a screw is missing replace it with PN 01185 4 40 x 1 4 Button Head Cap Screw Stainless Steel 9 The T2M X R2MG 075 actuators have conduit hole plugs to cover unused conduit entries verify they are all tight 75mm AC Tritex II Manual doc 20 01 14 2015 PN 61928 Curtiss Wright Rev C 952 500 6200 WARNING CAUTION Manual Drive Operating Instructions Isolate all sources of energy to prevent safety hazard due to unexpected motion oystem design and operating procedures must ensure that the drive will have no unintended motion that can create a hazard to personnel when operating the drive manually This includes electrical energy turning the motor as well as energy stored in a vertical
35. bus Option Ethernet IP Modbus TCP Profinet AC Power 100 VAC to 240 For Braking Resistor Alternate Control Supply 24 VDC 10 Analog Input Analog Output 4 20mA Analog Input Option Isolated 4 20mA Analog Output Option 01 14 2015 Curtiss Wright 952 500 6200 Cable Entry oeveral cable entry connector options are available All standard models include four M20x1 5 threaded holes machined into the electronics housing for cable entry two in the top and two in the rear The two holes in the top will be plugged with a removable hole plugs The user is free to use these holes as needed as long as any unused holes are re sealed to prevent water or dust intrusion The cover is removable for customer wiring to and power terminals See wiring section below Top M20 ports for cable entry 2 Plugged Rear M20 ports for cable entry 2 M20 Cable Entry Ports G Connector Option the rear entry holes are open for customer installation of M20x1 5 conduit fittings cable glands or connectors Connector Option the rear M20x1 5 holes each have a 2 NPT adapter installed When using NPT ports always use Teflon tape or a quality thread sealant Connection Option Includes and M23 power connector and an M23 IO connector installed in the rear holes and wired see wiring sections below Note the IP rating is valid only when the cable plug is installed B Connector Option Includes t
36. d directly to Brk 24 V or through customer interlocks When Brake 24 V is applied the brake follows the Tritex Enable function with time delays added Starting from a disabled status with brake engaged when the drive enables a 0 velocity command holds the motor in position and the voltage to the brake is removed A 0 2 sec time delay occurs before motion is allowed Starting from the enabled state with the brake released or when the drive is disabled for any reason the drive will immediately apply full current bringing the motor to a an abrupt stop and engage the brake then after a 3 sec delay the drive will be disabled Brake Release Active status can be assigned to an output the brake can be manually released overriding the drives control of the brake by assigning the Brake override Input function to an Input See I O Assignment section of the Software In some cases it may be required to release the brake without AC power applied in this case an external 24 V supply is required the external 24V supply will supply brake voltage and back up logic supply for the brake override input to function If the brake is released using the brake override function and if AC power is off or the drive is not enabled the load will be free this may be dangerous in some applications Customer interlocks Optional External 24V Power Brake connections with external 24 V power supply SRC 24V J2 1 2 Customer interlocks
37. digit assigned PN to unique model no NOTES 1 Requires customer supplied Ethemet cable through 1 0 port for Class 1 Div 2 compliance only 2 To achieve 40 C operating temperature specify XL in the actuator model mask and define Mobilgreasa 28 in order notes Other special lubricants are also available 01 14 2015 Curtiss Wright 952 500 6200 Mechanical Installation Mounting and Operating Considerations Every effort should be made to minimize misalignment of the output shaft in all actuators linear and rotary and especially misalignment that results in side loading on linear actuators Any misalignment will decrease the life of the components within the actuator or create problems with external components or adversely affect performance Excessive side load on the output rod of the actuator will dramatically reduce the life of the actuator and should be avoided completely Side load can be caused from misalignment or loading that is not inline with the actuator output rod otroke length and centering must be carefully considered to avoid hitting physical travel limits in linear actuators including over travel in fast motion profiles Homing to end of travel may be done at very slow speed and limited force but homing manually or to a limit switch or maintaining continuous Logic Power or using the absolute position feedback option to avoid frequent homing should be considered Do not exceed the physical travel li
38. ector 2 Coupling Note See Cable section for cable details Actuator view 75mm AC Tritex II Manual doc 33 01 14 2015 PN 61928 Curtiss Wright Rev C 952 500 6200 CAUTION WARNING Over Temperature Protection UL approved motor over temperature sensing is not provided by the drive The motor contains a UL recognized temperature sensor embedded in the stator windings when it reaches 130 C the controller generates a fault condition and disables the drive This sensor is permanently connected to the Tritex drive and will generate an Actuator Overtemperature fault The drive also provides motor over temperature protection by limiting the continuous current to the motor The continuous current limits are set at the factory and cannot be adjusted These limits are set to keep the stator below 130 C while in a stall condition at 409C Deg ambient Additional over temperature protection is provided by a sensor in the drive electronics which generates a fault when the board reaches 100 C The factory default setting for action when reaching overtemperature and continuous overcurrent limits is to immediately disable the drive to provide drive motor actuator or customer tooling protection The user may override this protection to allow the actuator to move to a safe position before disabling or take similar immediate controlled action Contact Exlar Application Engineering to enable this functionality Do not continue normal operation
39. erload caused by a failure of the brake control The protection can simply open the circuit such as a fuse or overtemperature switch or be wired to a contactor that isolates input power to the actuator on an over temperature condition at the resistor A thermal switch built into the resistor assembly is best Fuses are difficult to size properly the intension on the fuse is not to protect the Tritex but to protect the wiring and resistor from overheating 75mm AC Tritex II Manual doc 34 01 14 2015 PN 61928 Curtiss Wright Rev C 952 500 6200 The resistor used must be rated for dynamic braking applications for 240 Vac drives meaning it is capable of peak working voltage of at least 400V and can absorb high energy within a short period The minimum resistance is 40 Ohms Recommended range is 40 to 50 Ohms A higher ohms value has no advantage and may not be able to keep up with peak regenerative power resulting in a high bus fault It is best to consider the energy a regenerative event and the time between these events when sizing a braking resistor for energy and power An example may provide the clearest presentation A 100kg vertical load is lowered 0 2m in a move repeated every 10 seconds Since 100kg exerts 980 Newtons the move results in 196 Nt m or Joules of energy Assuming roughly 9096 conversion efficiency the regen event results in 180 Joules delivered to the braking resistor Since this happens every 10 seconds the average po
40. g IO The outputs have short circuit and thermal protection and protection against inductive kick at turn off Each output can be assigned to any of the internal output functions see software manual CAUTION Each output is rated to continuously drive a 100 mA load and is short protected at 500 mA with automatic reset after the short fault is removed Field I O Power Supply 12 24 V dc PLC Input Wiring of outputs with external 24 V supply for connection to PLC or any load Connections Output 1 4 SRC 24V onnections PLC Input Output 1 4 Wiring of outputs with Tritex internal 24 V supply for connection to PLC or any load Digital Output Specifications Operating voltage range 0 to 30 V dc On state maximum continuous current 100 mA On state voltage drop 50mA 5 V typical Short circuit protection auto reset 75mm AC Tritex II Manual doc 4 01 14 2015 PN 61928 Curtiss Wright Rev C 952 500 6200 WARNING Actuator Brake Option The actuators may be ordered with a brake option This brake is intended as a parking brake and is not intended for use as stopping brake The brake engages when the brake voltage is removed Brake voltage is 24 V 10 Since the Brake and I O power supplies are interconnected use of a brake places additional voltage and power constraints on the I O supply The negative side of the brake is connected to the IO common The brake 24 V can be connecte
41. g or terminals until this discharge time has expired If connected by plug and socket A special hazard may exist where the actuator is incorporated into a system connected to the AC supply by a plug and socket The pins of the plug are not generally isolated from the charge stored in the bus capacitor so must be considered electrically hot until the discharge time has expired It is the responsibility of the user to avoid any possibility of electric shock from the pins when they are accessible Grounding High Leakage Current The drive must be grounded by a conductor sufficient to carry all possible fault current in the event of a fault This equipment has high earth leakage current You must comply with local safety regulations with respect to minimum size and special installation requirements on the protective earth conductor for high leakage current equipment The instructions for ground connections shown in this manual must be followed Compatibility with Residual Current operated Protection Device RCD This product can cause a DC current in the protective earthing conductor Where a residual current operated protective RCD or monitoring RCM device is used for protection in case of direct or indirect contact only an RCD or RCM of Type B is allowed on the supply side of this product Hot Surface Risk of Burn Exposed surfaces of the actuator may exceed 70 degrees C under normal operation and can take a long time to cool
42. g to power terminal blocks or connectors oee diagrams below for connections to 3 phase and single phase power sources The AC supply must be earthed with PE connected to the earthed point at the source In terminology used in the EU Tritex Il must be connected to a Type TN system and must not be used on a Type TT or IT system without an isolation transformer so that the secondary can be earthed Input Power Ratings The following table shows rated input voltage and current The maximum voltage applied to the Tritex terminals must not exceed 264 Vac phase to phase or phase to PE ground Operation on less than rated voltage results in proportionally reduced maximum speed Refer to Torque Speed diagrams in catalog for additional information Actuator Input Voltage Frequency Input Current at Inrush Size Volts ac Hz rated output power Current Amps rms Amps 75mm AC Tritex II Manual doc 27 01 14 2015 PN 61928 Curtiss Wright Rev C 952 500 6200 AC Supplies NOT Requiring Transformers If the distribution transformer is configured as shown in the figures below the AC power supply can be connected directly to the actuator terminals without an isolation transformer Power Distribution Panel L1 5 L2 0 C Line to Line Typical 208 Vac To Fusing and actuator terminals L3 PE Earth Ground N Neutral may be used for 120 Vac operation do not fuse Grounded WYE power connection 120 208
43. grease for every 3 inches of stroke length into the roller screw cylinder Be sure to cover all of the threaded areas of the cylinder 2 Use a brush to work grease in to the roller screw assembly Be sure to cover all the threaded surfaces of the screw assembly This can be accomplished by applying grease to a few places on the roller screw assembly and rotating the components repeatedly in both directions to work the grease into the assembly 3 Force grease into the front of the thrust bearing assembly Make a concerted effort to insure that the grease is well worked in Grease must reach the bearing just behind the bearing that is visible as well Use the following amounts of grease for each size roller screw and bearing Tritex 60 0 5 in Tritex 75 amp 90 0 75 in Tritex 115 1 0 in Reassembly 1 Rethread the roller screw into the internally threaded cylinder ITC It is a multiple start screw and this is not always easy DO NOT FORCE THE ROLLER SCREW INTO THE CYLINDER It is best to have the actuator vertical with the open end of the roller screw cylinder facing up Position the roller screw above the cylinder so that it is aligned axially with the ITC Slowly turn the roller screw 1 4 to 1 2 a turn counterclockwise with it in contact with the ITC This will help to align the threads on the roller screw with the threads in the ITC Rotate the roller screw clockwise and it should begin to thread into the cylinder If it does not
44. have bottomed out the manual drive Constant downward force is required to maintain engagement during operation 3 Give the hex a slight turn while observing if you are moving the rod or not It is possible that during engagement the gear teeth have not completely engaged this will prevent the gears from meshing If the rod is not moving continue to press down while turning the manual drive slowly until it pushes farther down When this happens you have proper gear engagement 4 After gear engagement is achieved the manual drive can be operated The maximum torque input for the manual drive should not exceed 30 in Ibs 3 4 Nm 5 When the manual drive movement is completed cease the downward force and the manual drive will disengage Release to disengage Push in to engage Push in to engage 75mm AC Tritex II Manual doc 22 01 14 2015 PN 61928 Curtiss Wright Rev C 952 500 6200 Electrical Installation Introduction All of the required power components motion processor and I O and communications ports are contained in the actuator or motor housing The following diagram shows the electrical connections schematically 24V I O 75mm AC Tritex II Manual doc PN 61928 Rev C 5 Output 3 E Output 4 Input 1 Input 3 4 Input 5 ir nic Input 6 0 P Input 7 hti 3 Input 8 23 Field
45. hout returning the actuator If it is determined that an RGA number is required please do so by contacting the Returned Goods Administrator Phone 952 500 6200 or email returns exlar com e International Repairs Closely follow instructions provided by the Exlar Returned Goods Administrator Failure to comply with issued instructions may result in delays for repair and return Exlar requires a purchase order at the time of RGA 0 on warranty returns or for the standard evaluation charge per unit on all non warranty units for the evaluation fee Following the evaluation you will receive a quote from Exlar on the charges that will apply If the actuator repair is approved the evaluation fee will be waived and we will request an amended PO for the actual repair value STANDARD REPAIR LEADTIME Two weeks for written evaluation and proposal for repairs from Exlar Two weeks from receipt of approval by fax or email for repair where parts are available An evaluation charge per unit applies if customer chooses not to repair after evaluation or if evaluation finds no need for repairs EXPEDITED REPAIR LEADTIME An expedite charge per unit can be quoted If desired please request this when the RGA is set up or by the time the unit arrives at Exlar This provides one week for written evaluation from Exlar This provides one week from receipt of approval by fax or email for repair where parts are available 75mm AC Tritex II
46. ial number Exlar warrants its product s to the original purchaser and in the case of original equipment manufacturers to their original customer to be free from defects in material and workmanship and to be made only in accordance with Exlar s standard published catalog specifications for the product s as published at the time of purchase Warranty or performance to any other specifications is not covered by this warranty unless otherwise agreed to in writing by Exlar and documented as part of any and all contracts including but not limited to purchase orders sales orders order confirmations purchase contracts and purchase agreements In no event shall Exlar be liable or have any responsibility under such warranty if the product s has been improperly stored installed used or maintained or if Buyer has permitted any unauthorized modifications adjustments and or repairs to such product s Seller s obligation hereunder is limited solely to repairing or replacing at its opinion at the factory any product s or parts thereof which prove to Sellers satisfaction to be defective as a result of defective materials or workmanship and within the period of time in accordance with the Sellers stated product warranty see Terms and Conditions above provided however that written notice of claimed defects shall have been given to Exlar within thirty 30 days from the date of any such defect is first discovered The product s claimed to be defec
47. ing are require on both sides of the actuator 75mm AC Tritex II Manual doc 16 01 14 2015 PN 61928 Curtiss Wright Rev C 952 500 6200 5 mm Linear Actuator Dimensions T2M X075 Double Side Mount or Extended Tie Rod Mount ALTERNATE CONNECTION LOCATION SHOWN WITH PLUGS 5 8 0 1 4 20 UNC Sy amp M6x 1 0 S amp J 4X D amp K 8X J amp K 6mm 000 013F 6 S amp D 2 2500 0000 0005 F 250 T2M X075 Side Trunnion Mount or Rear Clevis Mount LL I 4 31 81 65 01 IED OPTION I CONNECTION SHOWN 23 1 750 002 001 020mm 00 07 T2M X075 Front Rear or Front and Rear Flange Mount 79 F pm 75mm 6 inch 150 mm 10 inch 250 mm 12 300 14 inch 350 mm 18 inch 450 mm stroke stroke mm stroke in mm stroke in mm stroke in mm stroke in mm A 11 98 304 3 14 45 367 0 18 95 481 3 20 95 532 1 22 95 582 9 26 95 684 5 B 6 15 156 2 8 62 218 9 13 12 333 2 15 12 384 0 17 12 434 8 21 12 536 4 C 5 38 136 7 8 00 203 2 10 00 254 0 12 00 304 8 14 00 355 6 18 00 457 2 D 13 40 340 4 15 87 403 1 20 37 517 4 22 37 568 2 24 37 619 0 28 37 720 6 Note Add 1 61 inches to dimensions and D if ordering a brake Add 1 2 inches to dimensions and D and dimension if ordering a splined main rod 75mm AC Tritex II Manual
48. isconnection of AC Power Power must be Off for a minimum of 6 minutes before touching these terminals 75mm AC Tritex II Manual doc 32 01 14 2015 PN 61928 Curtiss Wright Rev C 952 500 6200 The terminals are lever actuated spring terminals that retain high and constant contact force on any wire through thermal cycling and do not require measured torque to avoid over tightening or under tightening To operate use a small flat bladed screwdriver in the indentation in the lever Press straight down with only enough force to open the clamp insert the wire and release the force on the lever Check that the wire is in position with insulation partly into the lead in window but not into the clamp area Cover Removed Optional Braking AC In I Resistor PE 100 24 221 1 21 211 14 mm Vac Internal Power Terminal Block Connections Power Connector Wiring Refer to the following table for standard pre wired power connector part of Option p Dangerous Voltages Present On Connector Pins 4 and 5 Pins 4 and 5 connect to terminals R1 and R2 for use with a braking resistor and have dangerous voltages present under normal operation and for up to 6 minutes after main power is disconnected Conductors attached to these pins must be terminated at the user end of the cable to avoid shorting even when a braking resistor is not used WARNING A Power Wiring for I option M23 power conn
49. k Stator Ib kg 9 2 4 2 11 6 5 3 0 8 0 4 3 Stack Stator Ib kg 11 4 9 13 4 6 1 75mm AC Tritex II Manual doc 11 01 14 2015 Curtiss Wright PN 61928 952 500 6200 Rev C Extended Temperature De ratings Available Stall Torque vs Ambient Temp 5 60 C 5 75 96 10 15 20 25 30 35 40 45 50 55 60 65 Ambient Temp C Use this chart to determine continuous rms rated torque values at elevated temperatures Peak torque ratings are not affected 75mm AC Tritex II Manual doc 12 01 14 2015 PN 61928 Curtiss Wright 952 500 6200 Rev C Linear Actuator Ordering Guide Iritex II AC T2M X Linear Actuator Ordering Information T2M X z Actuator Type II Linear Actuator standard mechanical capacity T2X II Linear Actuator high mechanical capacity BBB Actuator Frame Size 0 5 5 mm 090 90 mm 115 115 mm Stroke Length 03 3 inch 76 mm T2M X115 04 4 inch 102 mm T2M X115 only 06 6 inch 150 mm 10 10 inch 254 mm 12 12 inch 305 mm 14 14 inch 356 mm T2M X075 18 18 inch 457 mm DD z Lead linear travel per screw revolution 01 0 1 inch 2 54 mm 02 0 2 inch 5 08 mm 05 0 5 inch 12 7 mm 08 0 75 inch 19 05 mm T2M X115 gt E Connections G Standard Straight Threaded Port with Internal terminals M20 x 1 5 Threaded Port via Adapter with Internal Terminals 1 2 NPT Intercon
50. ll be 25 of the calculated travel of the same size and lead of a non preloaded screw 4 This housing option may indicate the need for special material main rods or mounting 5 0 75 lead not available above 12 stroke 6 To achieve 40 operating temperature specify XL in the actuator model mask and define Mobilgrease 28 in order notes Other special lubricants are also available T Limit switch option requires AR option 8 This is not sealed and is not suitable for any environment in which contaminants come in contact with actuator and may enter the actuator 9 with 0 1 lead 10 Requires customer supplied Ethernet cable through VO port for Class 1 Div 2 compliance only 01 14 2015 Curtiss Wright 952 500 6200 Rotary Motor and Gearmotor Ordering Guide Rotary Motor and Gearmotor Ordering Guide Tritex R2M Motor or R2G Gearmotor Ordering Information R2M G Motor Type R2M Tritex II AC Rotary Motor D Connections G Standard Straight Threaded Port with R2G II AC Rotary Gearmotor Internal Terminals M20 x 1 5 AAA Frame Si N NPT Threaded Port with Internal Q5 7mm 90 mm cxar standard AE f ti J Embedded leads w I plug 3 std i Pati X Custom Connectivity gle Coating Options 004 4 1 Type III Hard Coat Anodized Picus RET F Smooth White Epoxy Coating ma s N E 025 251 040
51. load or spring There are two manual drive options available on the Tritex Hand Wheel HW and Side Drive SD The hand wheel option includes an internal switch that is closed when the hand wheel drive is fully disengaged and opens when an attempt is made to engage the hand wheel drive This switch is in series with the actuator over temperature sensor to form a combined run permissive signal When manual drive is engaged an Actuator Over temperature fault occurs The fault action for this fault will disable the drive This function is not safety rated so is not usually sufficient to ensure safety Power to the drive must be isolated before manually operation The Side Drive does not include and interlock switch so power must be removed before use Important information to avoid damage to the manual drive If manually driving with a brake engaged or high force is necessary please consult Exlar Application Engineering power tool is used to operate the manual side drive the speed should be limited to 600 RPM An impact driver should never be used to operate the manual side drive e Determine end of stroke of actuator or system and do not apply force past it e Refer to Table 1 for maximum torque specifications 75mm AC Tritex II Manual doc 21 PN 61928 Rev C 01 14 2015 Curtiss Wright 952 500 6200 Side Drive Instructions 1 Isolate all sources of energy from the drive 2 Press down on the hex until you feel you
52. mits of T2M Series Actuators Doing so will result in an internal end crash that will physically damage the roller screw and the internal components of the actuator Lubrication The T2M and T2X Series linear actuators are shipped from the factory fully greased and ready for installation Exlar recommends using Mobilith SHC 220 a high performance extreme pressure grease The unique physical properties of the synthetic base oil provides outstanding protection against wear rust corrosion and high or low temperature degradation For operation below 20 C contact Exlar for special grease amp de rating considerations Note If the actuator with which you are working has a preloaded follower PF option do not remove the nut or screw Contact Exlar Corporation and arrange to have maintenance and or re lubrication performed on the actuator by an authorized Exlar repair facility 75mm AC Tritex II Manual doc 15 01 14 2015 PN 61928 Curtiss Wright Rev C 952 500 6200 General Operation The Tritex Series of actuators and motors function in the same manner as a brushless servomotor The servo amplifier is used to rotate the motor at controlled speed and torque and for controlled distance This rotary motion is translated into linear motion by the internal planetary roller screw mechanism of the T2M T2X Series linear actuator The rotary motion of the motor and the linear motion of the actuator correspond to the following relationships Li
53. n position information position feedback is still powered and active so re homing is not required and keeps communications active to networked system components A fuse is necessary unless power supply self limits at 3A or less Control Logic Power Supply Wiring and Fusing Volts Wie 2 at 3A or less 24V dc 10 2 Amp if power supply is not limited 18 AWG 0 8 mm 2 24 DC lO V Regulated AC Input Power Supply Actuator Connection Wiring for External 24 Volt Supply 75mm AC Tritex II Manual doc 36 01 14 2015 PN 61928 Curtiss Wright Rev C 952 500 6200 Tritex Brake Coil optional Brae a J2 4 500 mA Load Out 1 4 J2 10 9 8 7 Tritex Internal Logic Supply J2 5 amp 6 1 lt 9 N 24V Source 7 7 92 182 gt s Main bus power 7 A Tritex Internal 24 supply 600 mA Max Common J2 3 In1 In8 J3 1 8 Analog Input Al Voltage J5 2 J5 2 Analog Output Voltage J5 3 0 AO J5 4 0 Block Diagram of 24V IC and Logic Supply Connections 75mm AC Tritex II Manual doc 37 01 14 2015 PN 61928 Curtiss Wright Rev C 952 500 6200 Tritex Input and Output Wiring Input Output Connections with M23 connectors 19 Pin I O Connector for Connector Option Pin for I Wire Color Code TTIOC Front View Connector Cable Connector
54. near Distance Traveled in Motor Revolutions Roller Screw Lead Linear Speed in sec Motor RPM 60 Roller Screw Lead Linear Force Ibf Motor Torque in Ibf 2x efficiency Roller Screw Lead in All of the above relationships require proper anti rotation of the actuator rod Mounting Configurations The standard configurations available are Rear Clevis Side Mount Side Trunion and Front Flange See Model Mask and ordering guide in the General opecifications section Mounting dimensional drawings in the following pages T2M Series Linear Actuator Anti rotation Option The unique design of the T2M Series linear actuators allows the extending rod to rotate This simplifies the setup of the actuator by allowing the user to rotate the rod and thread it in and out of the actuator for mechanical attachment or system testing This feature also requires that the rod be kept from rotating when used in its dedicated application to insure proper linear motion In most applications such as those where the load is coupled to linear bearings or some other support device the load cannot rotate providing anti rotation for the extending rod of the actuator For applications in which the load is free to rotate Exlar offers the anti rotation systems shown in drawings following the mounting dimension drawings The drawings show the rod and bushing on only one side of the actuator For long stroke actuators the rod and bush
55. onmental Rating Std Lead Continuous Stall Force 0 1 Peak Force Max Speed Continuous Stall Force 0 2 Peak Force Ma Speed Continuous Stall Force 0 5 Peak Force Max Speed Drive Current Continuous Stall Force Available Stroke Lengths Approximate Weight Operating Temperature Range Continuous AC Input Current Ratings based on 40 C conditions Stator RPM G 240 VAC Ibf N Ibf N in sec mm sec Ibf N Ibf N in sec mm sec Ibf N Ibf N in sec mm sec Amps in mm Ib kg Amps Continuous input current rating is defined by UL and CSA T2X peak force for 0 1 inch lead is 2073 9221 T2M peak force for 0 1 inch lead limited to 1620 7206 For dynamic load ratings see page 12 75mm AC Tritex II Manual doc PN 61928 Rev C 1 Stack 138 40 4000 589 2 620 1 178 5 240 6 67 169 334 1 486 668 2 971 13 33 339 141 627 283 1 259 33 33 847 33 008 20 001 025 15 67 IP54 IP65S 2 Stack 238 30 3000 1 037 4 613 2 073 8 221 5 00 127 587 2 611 1 175 5 227 10 00 254 249 1 108 498 2 215 25 00 635 4 3 Stack 338 20 2000 NA NA NA 801 3 563 1 602 7 126 6 67 169 339 1 508 679 3 020 16 67 423 4 3 76 6 150 10 254 12 305 14 356 18 457 0 8 0 4 for 3 i 1801 nch stroke 1 stack Add 1 1 0 5 1 0 5 per motor stack Add 8 0 4 for brake 20 to 65C 40 C available consult Exlar
56. ont of the faceplate 75mm AC Tritex II Manual doc 58 01 14 2015 PN 61928 Curtiss Wright Rev C 952 500 6200 4 Replace the rear tie rod washers and nuts and tighten to the proper torque Tighten the nuts simultaneously by partially tightening each in an opposing corner pattern until each is torqued to the rated value as follows Tritex 75 90 Ibf in 7 5 lbf ft 10 16 N m 5 If your actuator has an external anti rotate mechanism slide the rod or rods of the anti rotate mechanism through the front flange and into the guide bushing or bushings mounted to the rear of the flange Position the extending rod so that the wrench flats are parallel to the long side of the flange Slide the cross member assembly of the anti rotate mechanism over the end of the rod and onto the wrench flats Tighten the two screws that clamp the assembly to the actuator rod 75mm AC Tritex II Manual doc 59 PN 61928 Rev C 01 14 2015 Curtiss Wright 952 500 6200 Accessories Cables TTIOC xxx I O Cable MI 2 Y a I 15 BR SPECIFICA WHITE YELLOw CONTACT CARRIER MATERIAL COLOR WHITE RED MOLDED HEAD MATERIAL COLOR THERMOPLASTIC PUR N E G 4 P n f A 4 7 CONTACT MATERIAL PLATING RED BLACK COUPLING NUT MATERIAL PLATING i CURRENT ED GREEN RATED CURRENT A ED YELLOW RATED VOLTAGE 1 2 3 4 2 R
57. pically set to a warning status on the Fault Enable tab of the System Setup page The warning status can then be assigned to one of the outputs The battery voltage can be displayed on the Diagnostic page while on line with the actuator When battery voltage gets too low to maintain the count value the Homed Status will be off on the subsequent power up requiring the actuator to be re homed A low or dead battery does not keep the system from running it just means a Home 15 required Replacing the battery Hemove the wiring access cover and simply remove the battery and unplug the harness from the two pin connector The replacement battery kit may contain a different mounting clip and connector that are not used in this application and should be discarded MSN High Voltage is present remove AC power before attempting to replace the A battery Replacement battery assembly is Exlar PN 42712 Replacement with any other battery will violate UL and CSA certification Important If the battery is removed with both AC and Logic power also removed leave all power off and do not reconnect the battery for 4 minutes Once all power is removed from the battery backed logic it must be allowed enough time to completely bleed down before restarting Once power is re applied the home position must be reestablished CAUTION Travel limitations The counter has a range of 4096 motor revolutions therefore the actuator must operate within this range If the actua
58. r CAN option 3 opto isolated 100 mA continuous short circuit protected powered from I O Power Supply with 1V maximum drop from supply voltage orogrammable functions Analog Input 0 10 Volts or 10 Volts differential input 13 bit resolution programmable as position velocity or torque command Analog Output 0 10 Volts at up to 10 mA 11 bit resolution programmable functions Serial Interface Optically isolated RS 485 Modbus RTU protocol 38 4kbaud max Sinusoidal 10kHz PWM Position 0 001 revolution with analog hall feedback Resolution 0 002 revolution with analog hall feedback Environmental Ambient Temperature charts below show ratings for 40 C Maximum Operating temperature range 20 to 65 C See de rating chart for temperatures above 40 C For operation below 20 C contact Exlar Applications Engineering Actuator Selections This manual applies to 75mm frame size only Tritex actuators are available in linear rotary and rotary with integrated planetary All include embedded drive and motion controller Rotary Frame Size Std Capacity High Capacity leac Gearmotor T2M 075 T2X 075 R2M 075 R2G 075 75mm AC Tritex II Manual doc 9 01 14 2015 PN 61928 Curtiss Wright Rev C 952 500 6200 Specifications Size 075 Linear Actuators T2M X075 Linear Actuator Performance Specifications T2M X075 Backlash in mm Lead Accuracy in ft mm 300 mm Maximum Radial Load Ib N Envir
59. resulting in a risk of burns when touched 75mm AC Tritex II Manual doc 7 01 14 2015 PN 61928 Curtiss Wright Rev C 952 500 6200 General Specifications Tritex Il Overview Tritex Il is Exlar s advanced family of integrated drives This manual applies to 75 mm frame size only with 240VAC input power All of the required power components and motion processor are contained in the actuator housing BUS AC Power 100V AC to 240V AC BUS Spem dd Control Logic Supply optional gt 3 24 V DC 10 Input 2 rut 13 0 Inpt3 E Input4 E 22 omms Inpt5 f 7 7 20 Fm 90 ede vst Cr Analog Input 90601 Sey pepe ye asas Tritex Il Basic Block Diagram with SIO Option 75mm AC Tritex II Manual doc 8 01 14 2015 PN 61928 Curtiss Wright Rev C 952 500 6200 Drive Specification for all Tritex 240 Volt Models Drive Specifications 100 to 240 Volts ac nominal 10 and Logic External Power 24 V dc 10 Provides power for IO Brake and Logic Supply Optional Class 2 or isolating source protected by 3A maximum fuse 0 5 A dc max load Enclosure Rating Digital Inputs SIO amp Ethernet options 8 opto isolated 4 or CAN option 4 opto isolated 12 to 30 V dc for ON state 0 to 1V dc for OFF state common return at I O Power Supply common terminal Programmable functions Digital Outputs SIO amp Ethernet options 4 opto isolated IA4 o
60. rounding Schematic If cable is used EMC type cable glands must be used Connect both ends of the cable braided shield to the enclosure Customer enclosure Grounding Diagram 75mm AC Tritex II Manual doc 26 01 14 2015 PN 61928 Curtiss Wright Rev C 952 500 6200 CAUTION A Shieldin In order to meet the European EMC Directive for an installation and to provide immunity from radio frequency rf interference and to minimize rf emissions the power and I O wiring or cables must be shielded Metallic conduit solid or flexible can serve as a shield Shields must be connected to the enclosure at the entry exit point This is most easily accomplished with EMC type cable glands Tape or heat shrink applied to cable end When the connector option and Exlar cables are used this function is included in the cable connector construction at the actuator end Avoid Loose Conductive Material Always apply tape or heat shrink to the end of the shield to prevent strands of the braided shield from breaking off and shorting internal electronics or compromising spacings AC Input Power Tritex II actuators require 100 Vac to 240 Vac nominal single phase 50 60 Hz to operate The following sections contain important information on ratings acceptable power sources and connections situations requiring isolation transformers overcurrent protection fusing and details of wirin
61. se functions are not sufficient for use in safety critical applications without additional independent channels of protection Careful consideration must be given to the functions of the actuator which might result in a hazard either through their intended behavior or through incorrect operation due to a fault In any application where a malfunction of the actuator or its control system could lead to or allow damage loss or injury a risk analysis must be carried out and where necessary further measures taken to reduce the risk for example a failsafe brake in case of loss of actuator braking power 75mm AC Tritex II Manual doc 6 01 14 2015 PN 61928 Curtiss Wright Rev C 952 500 6200 WARNING Never attempt to connect or disconnect the actuator with power applied Dangerous voltages are present Damage to equipment and injury to personnel can result Refer to the following warnings on supply isolation and stored energy discharge time for more information Supply isolation The AC supply or high voltage DC supply must be removed from the actuator using an approved isolation device or disconnect before any maintenance is performed except adjustments to the settings or parameters as specified in the manual Risk of Electric Shock Allow 3 minutes for Discharge Time The actuator contains capacitors that remain charged to a potentially lethal voltage for up to 3 minutes after the supply has been removed Do not touch power wirin
62. sformers Power Distribution Panel L1 L2 When Line to Neutral voltage is greater than 140 Vac an isolation step down transformer is required so gt 140Vac line to line is 240Vac or less A line to neutral connection is allowable Grounded WYE power distribution with gt 140 Vac Line to Neutral L1 L2 When a WYE power distribution does not have the neutral grounded an isolation transformer with a grounded secondary is required L3 Ungrounded WYE power distribution 75mm AC Tritex II Manual doc 30 01 14 2015 PN 61928 Curtiss Wright Rev C 952 500 6200 Power Distribution Panel L3 L2 L1 Earth Ground When a Delta power distribution does not have a grounded reference an isolation transformer with a grounded secondary is required Ungrounded Delta power distribution Single Phase Isolation Transformer connections From power gt distribution gt 4 J Fuse From power gt MI distribution mE Ete gt To Actuator Terminals PE L1 PE 75mm Tritex II Manual doc 31 PN 61928 Rev C To Actuator Terminals 01 14 2015 Curtiss Wright 952 500 6200 Wire Size Branch Circuit Protection and Overcurrent Protection Drives must be protected by non semiconductor fuses or inverse time circuits breakers only sized a maximum of 250 of the drives FLA and 250 Volts minimum The table below lists approved fuses or circuit breaker and
63. t by User Ibf in Nm 1000 RPM Ibf in Nm 2500 RPM Ibf in Nm 4000 RPM Ibf in Nm R2G075 004 41 1618 182 8 384 43 4 292 32 9 254 28 7 R2G075 005 5 1 1446 163 4 395 44 6 300 33 9 260 29 4 R2G075 010 10 1 700 79 1 449 50 7 341 38 5 296 33 9 Two torque ratings for the R2G gearmotors are given in the table above The left hand columns give the maximum peak allowable output torque for the indicated ratios of each size R2G gearmotor This is not the rated output torque of the motor multiplied by the ratio of the reducer It is possible to select a configuration of the motor selection and gear ratio such that the rated motor torque multiplied by the gear ratio exceeds these ratings It is the responsibility of the user to ensure that the settings of the system do not allow these values to be exceeded The right hand columns give the output torque at the indicated speed which will result in 10 000 hour life L10 The setup of the system will determine the actual output torque and speed R2G075 Gearing Reflected Inertia Backlash and Efficiency Single Reduction Double Reduction Single Reduction Gear Stages Ibf in sec kg cm Backlash at 1 Rated Torque 10 Arc min 13 Arc min 41 0 000095 0 107 Efficiency 91 86 5 1 0 000062 0 069 10 1 0 000017 0 019 R2M075 Motor and R2G075 Gearmotor Weights R2M075 without Gears R2G075 with 1 Stage Gearing Added Weight for Brake 1 Stack Stator Ib kg 7 4 3 4 9 8 4 4 2 Stac
64. tec Style Exlar std M16 M23 Style Connector B Embedded leads 3 std J Embedded leads w I plug 3 std X Custom Connectivity F Mounting B Es Front amp Hange D Double side Mount E Extended Tie Rod Front Hange G Metric Rear Clevis J Metric Side Mount K Metric Double Side Mount M Matric Extended Tie Rod Q Metric Side Trunnion Hear Flange 5 Side Mount T Side Trunnion X Special G Rod End A Male Metric Thread B Female Metric Thread F Female US Standard Thread Female Metric Thread 551 2 M Male US Standard Thread Male Metric Thread 551 2 V Female US Standard Thread 551 2 W Male US Standard Thread 551 2 X Special please specify HH Feedback HD Analog Hall Devi IE Incremental 8192 count resolution AF Absolute Feedback III II Motor Stator All 8 Pole 138 40 1 Stack 230 VAC 4000 rpm 238 30 2 Stack 230 VAC 3000 rpm 338 20 3 Stack 230 VAC 2000 rpm T2M X090 Stator Specifications 138 40 1 Stack 230 VAC 4000 rpm 238 40 2 Stack 230 VAC 4000 rpm 238 30 2 Stack 230 VAC 3000 rpm T2M X115 Stator Specifications 138 30 1 Stack 230 VAC 3000 rpm 238 20 2 Stack 230 VAC 2000 rpm 238 15 2 Stack 230 VAC 1500 rpm N A with 0 1 lead 75mm AC Tritex II Manual doc PN 61928 Rev C JJJ z Voltage 230 115 230 VAC single phase KKK Option Board only 1 selection allowed 5
65. tive must be returned to Exlar transportation prepaid by Buyer with written specification of the claimed defect Evidence acceptable to Exlar must be furnished that the claimed defects were not caused by misuse abuse or neglect by anyone other than Exlar Components such as seals wipers bearings brakes bushings gears splines and roller screw parts are considered wear parts and must be inspected and serviced on a regular basis Any damage caused by failure to properly lubricate Exlar products and or to replace wear parts at appropriate times is not covered by this warranty Any damage due to excessive loading is not covered by this warranty Electronic component damage due to improper connection to power sources or connection to a power source at an incorrect voltage is not covered by this warranty Electronic component damage caused by operating beyond limits established by factory set parameters in Tritex II product is not covered by this warranty The use of products or components under load such that they reach the end of their expected life is a normal characteristic of the application of mechanical products Reaching the end of a product s expected life does not indicate any defect in material or workmanship and is not covered by this warranty 75mm AC Tritex II Manual doc 2 01 14 2015 PN 61928 Curtiss Wright Rev C 952 500 6200 Costs for shipment of units returned to the factory for warranty repairs are the responsibility of
66. tor is moved beyond this point a Position Tracking Fault will occur on the subsequent power up The only way to reset this fault is to remove the battery connection for about 20 seconds with all power AC and Auxiliary DC if used removed On the subsequent power up the fault can be cleared and the home position must be re established Speed limitations When power is off and the counter is under battery backup the maximum rpm the counter can track is 2100 rpm 75mm AC Tritex II Manual doc 50 01 14 2015 PN 61928 Curtiss Wright Rev C 952 500 6200 Ethernet Options EIP TCP or ProfiNet The Ethernet Options EIP PlO or TCP in the model mask provide an Ethernet rated M12 connector for connection to the Network at the rear of the actuator An IP 67 4 pole M12 D coded connector is used this type of connector must only be used with two pair cables When the Ethernet connection is made via an Ethernet switch or hub a straight though cable set must be used If there is a single node connection direct from the Ethernet PC PLC to the Tritex then a crossover cable may be required Some PC Ethernet cards have capability to detect a crossover connection See Expert Software manual for setup of Tritex Ethernet parameters and Ethernet IP or ProfiNet manuals for network specific setup information Cord sets Signal Name 1 Transmit TX 2 Pin Receive RX a Receive RX Mi2 4 D M12 4 D Coded Coded M
67. turn freely remove it and begin again When threading the screw into the cylinder it Will roll freely into the actuator When it reaches the portion of the cylinder that contains the motor magnets the roller screw will be more difficult to turn because of the magnetic field of the magnets THIS IS NORMAL Continue to thread the roller screw into the cylinder When it reaches the bottom it will become difficult to turn and the motor and bearings will begin to rotate with it The roller screw is now fully inserted into the cylinder 2 Place a small amount of seal lubricant on the inside surface of the seal bushing assembly 3 Carefully slide the face plate and bushing seal assembly over the actuator rod end while guiding the tie rods through the holes in the rear end cap of the actuator The seal is a tight fit on the rod end Take care not to damage the seal on the threads of the extending rod Standard Tritex rods have a chamfer to provide a lead in for replacement of the seal and bushing Be sure that the faceplate seats completely and squarely on the front of the actuator The inner surface of the faceplate provides the pre loading for the bearings and it is important that it is properly seated Units With a Front Flange Replace the faceplate as described above Remount front flange by sliding tie rods through the holes in the faceplate and through the holes in the rear end cap Pilot the flange on the pilot diameter located on the fr
68. ured to indicate a Loss of Signal condition 4 20 mA input connection Tritex 1 4 ee at eas Option External Controller or Transmitter 4 20 mA Output 24V A D 19 1 To CPU 24V Com Converter 8 MI Connection to High Side Controller _______ ___ _ _ _ _ 2525 2 Tritex 4 Option External Controller I I 4 20 mA Output i 1 1 Go 20 mA Input H CPU I I 1 3 1 gt 24 Connection to Low Side Controller 75mm AC Tritex II Manual doc 48 01 14 2015 PN 61928 Curtiss Wright Rev C 952 500 6200 4 20 mA Input specifications Input Range 2 mA to 22 mA Loss of Signal condition 2 0 mA Voltage drop at 20mA 11V typ Input Resolution gt 14 bits over 4 20 mA range 4 20 mA Output The 4 20 mA output is a two wire circuit it requires an external loop supply of 12 to 30V DC to generate the isolated supply voltages needed The Tritex circuit requires 8V to operate therefore the max impedance the output can drive is dependent on the loop supply voltage If the drive is powered down the output goes to an off scale low output approximately 2mA Loop Supply Voltage Maximum Impedance 20 mA Minimum Impedance 20 mA 200 200 2000 2000 7775 External A Controller Loop Supply Tritex IA4 4 20 mA Input Option Ln 8
69. wer to the resistor is only 18 W Though most resistors are not directly rated for energy short term overload ratings can be used though these ratings usually are for isolated events where the resistor can fully cool before another event Using half the energy rating with repetitive events is generally appropriate A resistor rated 100 W with an overload rating of 2 times continuous for 5 seconds which is 1000 Joules would be able to handle repetitive 500 Joule events so would be adequate for the application External overload protection to protect against resistor overheating Braking resistor 40 ohms minimum Braking Resistor Connections 75mm AC Tritex II Manual doc 35 PN 61928 Rev C 01 14 2015 Curtiss Wright 952 500 6200 Logic and IO Power Supply The 75 mm Tritex contains a built in 24 Volt power supply this supply can be used to power the optional internal brake as well as provide some power for the IO The maximum current the internal 24 V can provide is 600 mA The brake will use 500 mA that only leaves 100 mA available for other IO if a brake is provided Optionally an external 24 Vdc power supply be connected to the IO V and IO Com connections see diagram below When an external 24 Volt supply is connected it effectively bypasses the internal 24 Volt supply and provides power for logic backup IO and the brake If the external 24 Volt supply remains powered when the main Tritex AC power is removed it will maintai
70. wo cable glands and specified length power I O cables installed in the rear and wired with exposed flying leads J Connector Option The same as B with M23 Plugs connected to the end of the cables G Option N Option Option 75mm AC Tritex II Manual doc 24 01 14 2015 PN 61928 Curtiss Wright Rev C 952 500 6200 A PG 9 hole is also machined in front of the electronic enclosure This hole is used for the Ethernet or CAN communication connector If these options are not selected this PGO9 hole is available for customer use PG 9 port shown plugged w o Ethernet or CAN option PG9 Cable Entry Port Communication Connector 75mm AC Tritex II Manual doc 25 PN 61928 Rev C 01 14 2015 Curtiss Wright 952 500 6200 Grounding Fixed Protective Earth PE connections are required for human safety as well as proper operation PE connections must not be fused or interrupted Failure to follow proper PE wiring can cause death or serious injury This equipment has high earth leakage current and requires a redundant PE connection to comply with EU Low Voltage Directive There are two PE terminals provided on the power terminal block under the wiring access cover WARNING A Incoming AC Euse Supply Fuse Single Point PE Connection Located in User Enclosure Power Cable Two Conductors for PE Connection External PE Conductor Connection 10 screw Control Logic Power PE Supply 24 V G
71. y isolated from drive main power but have a common negative side SIO and Ethernet options have 8 inputs the 4 and CAN options have 4 inputs They require a positive voltage to turn on so are compatible with sourcing outputs only The voltage for the input can be sourced from and external 24 V supply or from the internal 24V supply Each input can be assigned to any of the internal input functions see software section D Field Input 1 8 Power Supply J3 1 8 24 V dc Contact or PLC output Cohnectieh Com J2 3 Input wiring with external 24V power supply Contact or PLC output J3 1 8 C VO ii onnection Input wiring using Tritex internal 24V power supply Digital Input Specifications On state current 10V min 3 3 mA 24V nominal 5 0 mA 30V maximum 5 7 mA Nominal Impedance 24V 4 8 1 ms typica 75mm AC Tritex II Manual doc 40 01 14 2015 PN 61928 Curtiss Wright Rev C 952 500 6200 Digital Outputs The Tritex digital outputs are optically isolated from drive main power but have a common positive side SIO and Ethernet options have four outputs the 4 option has three outputs These outputs are sourcing only they provide a positive voltage when on The power for the outputs can come from and external 24 V supply or from the Tritex internal 24 V supply Note The internal supply is limited it 600 maximum if the brake option is used it requires 500mA leaving 100mA for remainin

Tritex II Series Actuators 240V AC LINEAR & ROTARY

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Tritex II Series Actuators 240V AC LINEAR &amp; ROTARY

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Tritex II Series Actuators 240V AC LINEAR & ROTARY