TA54 Service
Contents
1. DANGER DANGER FAILURE TO USE HYDRAULIC HOSE LABELED AND CERTIFIED D DO NOT LIFT OR CARRY TOOL BY THE HOSES DO NOT AS NON CONDUCTIVE WHEN USING HYDRAULIC TOOLS ON ABUSE HOSE DO NOT USE KINKED TORN OR DAMAGED ORNEAR ELECTRICAL LINES MAY RESULT IN DEATH OR SERI HOSE OUS INJURY 3 MAKE SURE HYDRAULIC HOSES ARE PROPERLY CONNECTED BEFORE USING HOSE LABELED AND CERTIFIED AS NON CON TO THE TOOL BEFORE PRESSURING SYSTEM SYSTEM PRES DUCTIVE ON OR NEAR ELECTRIC LINES BE SURE THE HOSE IS SURE HOSE MUST ALWAYS BE CONNECTED TO TOOL IN PORT MAINTAINED AS NON CONDUCTIVE THE HOSE SHOULD BE SYSTEMRETURNHOSE MUST ALWAYS BE CONNECTED TO TOOL REGULARLY TESTED FOR ELECTRIC CURRENT LEAKAGE IN OUT PORT REVERSING CONNECTIONS MAY CAUSE REVERSE ACCORDANCE WITH YOUR SAFETY DEPARTMENT INSTRUC TOOL OPERATION WHICH CAN RESULT IN SEVERE PERSONAL TIONS INJURY 2 AHYDRAULIC LEAK OR BURST MAY CAUSE OIL INJECTION 4 DONOT CONNECT OPEN CENTER TOOLS TO CLOSED CENTER INTO THE BODY OR CAUSE OTHER SEVERE PERSONAL INJURY HYDRAULIC SYSTEMS THIS MAY RESULT IN LOSS OF OTHER HYDRAULIC FUNCTIONS POWERED BY THE SAME SYSTEM AND A DONOTEXCEED SPECIFIED FLOW AND PRESSURE FOR ORSEVERE PERSONAL INJURY THIS TOOL EXCESS FLOW OR PRESSURE MAY CAUSE A LEAKORBURST 5 BYSTANDERS MAY BE INJURED IN YOUR WORK AREA KEEP BY STANDERS CLEAR OF YOUR WORK AREA DO NOT EXCEED RATED WORKING PRESSURE OF HYDRAU LICHOSE USED WITH THIS TOOL EXCESS PRESSURE MAY 62. WEAR HEARING EYE FOOT HAND AND HEAD PROTECTION CAUSE ALEAK OR BURST 7 TOAVOID PERSONAL INJURY OR EQUIPMENT DAMAGE ALL TOOL CHECK TOOL HOSE COUPLERS AND CONNECTORS DAILY REPAIR MAINTENANCE AND SERVICE MUST ONLY BE PER FOR LEAKS DO NOT FEEL FOR LEAKS WITH YOUR HANDS FORMED BY AUTHORIZED AND PROPERLY TRAINED PERSON CONTACT WITHA LEAK MAY RESULT IN SEVERE PERSONAL NEL INJURY The safety tag p n 15875 at right is attached to the IMPORTANT IMPORTANT tool when shipped from the READ OPERATION MANUAL AND READ OPERATION MANUAL AND facto ry Read and under SAFETY INSTRUCTIONS FOR THIS SAFETY INSTRUCTIONS FOR THIS TOOL BEFORE USING IT TOOL BEFORE USING IT stand the safety instruc USE ONLY PARTS AND REPAIR USE ONLY PARTS AND REPAIR tions listed on this tag PROCEDURES APPROVED BY PROCEDURES APPROVED BY STANLEY AND DESCRIBED IN THE OPERATION STANLEY AND DESCRIBED IN THE OPERATION before removal We MANUAL MANUAL suggest you retain this tag TAG TO BE REMOVED ONLY BY TAG TO BE REMOVED ONLY BY and attach it to the tool TOOL OPERATOR TOOL OPERATOR when not in use SEE OTHER SIDE SEE OTHER SIDE SAFETY TAG P N 15875 shown smaller then actual size HYDRAULIC HOSE REQUIREMENTS HOSE TYPES Hydraulic hose types authorized for use with Stanley Hydraulic Tools are as follows Certified non conductive Wire braided conductive 6 Fabric braided not certified or labeled non conductive Hose listed above is the only hose autho
3. ACES DO NOT USE IF KINKED DO NOT USE HOSE TO PULL OR LIFT TOOLS POWER UNITS ETC A SEEOTHERSIDE SIDE 1 5 CHECK ENTIRE HOSE FOR CUTS CRACKS LEAKS ABRASIONS BULGES OR DAMAGE TO COUPLINGS IF ANY OF THESE CONDITIONS EXIST REPLACE THE HOSE IMMEDIATELY NEVER USE TAPE OR ANY DEVICE TO ATTEMPT TO MEND THE HOSE 6 AFTER EACH USE STORE IN A CLEAN DRY AREA SEE OTHER SIDE SIDE 2 Ovl SIHL JAOWSY LON OG The rated working pressure of the hydraulic hose must be equal to or higher than the relief valve setting on the shown smaller than actual size HOSE PRESSURE RATING hydraulic system HTMA REQUIREMENTS C 20Lpm at 138ba BHTMA CATEGORY Type Hydraulic System Requirements Flow rate 4 6gpm Tool Operating Pressure 15 23 Ipm at the power supply outlet 2000 psi 138 bar System relief valve setting 2100 2250 psi at the power supply outlet 145 155 bar Maximum back pressure 200 psi at tool end of the return hose 14 bar Measured at a max fluid viscosity of 400 ssu at min operating temperature 82 centistokes Temperature Sufficient heat rejection capacity to limit max fluid temperature to at max expected ambient temperature 140 F 60 C Min cooling capacity at a temperature difference of between ambient and fluid temps 3 hp 2 24 kW 40 F 22 C NOTE Do not operate the tool at oil temperatures above 140F 60 C Operatio
4. Ends Couplers u ta Ea uy yuqa a ilama uum tuia yukay tat HTMA EHTMA Flush Face Type Male amp Female System RR ETE EE DE HTMA Type and Type Il Description Part No Kidney She cia pe tbt ee eb iade Meteo eret me Rb eI 00833 Ro und Slioe 6 inchiDiamelter 1 3 sn unu e Tesis duel a cc D Fra odd Le eu dv Da ad aa Hp vua Vua SSS ia 00840 Rectangular Sh06 3 e ate A A quya Wa Wakana d uate as 01070 Square Shoe 8 inch x Banh eves eee ceri er md ce Cea vated aaa A uae uu Pea ade Velde dae aa aka a uae na 01081 Square Shoe 6 inch x 6 in hu uuu uuu aE E a E a NEE AE A E EE E AE AE ANE sisse nnn ar reinen nenas 08252 8 Ft Hose 2 required Dm 35784 45 Elbow 8 SAE Male x 8 JIC Male occccccccccinnnncnocononononnnonononononononnncnnnnnnnnnnnnr nono raritas nsi sass diss sss nenas senses sense ten sna ias 350000 In Line Valve Assembly O IO Dg CR oa id edt eine da ia aas 38632 SERVICE TOOLS Tamper Sleeve lool iii uer d ee t du a a der u ka de oe o ee Pee Lp quad 01120 Sleeve Installation Wrench a a a a dese aa 01949 O RING TOG Kline amu 04337 SERVICE PRIOR TO DISASSEMBLY Clean exterior of tool Obtain Seal Kit Part Number 02030 for no valve models or Part Number 02032 for valve in handle models so you can replace all seals exposed during disassembly Note orienta tion of seals before removing them Install new seals in the same way NOTE Refer to Parts List Illustration for location of parts TO
5. G USE CONTACT AT THH BURST CAN CAUSE BODILY INJECTION AND SEVERE PERSONAL INJURY 4 HANDLE AND ROUTE HOSE CAREFULLY TO AVOID KINKING ABRASION CUTTING OR CONTACT WITH HIGH TEMPERATURE SURFACES DO NOT USE IF KINKED DO NOT USE HOSE TO PULL OR LIFTTOOLS POWERUNITS ETC 5 CHECK ENTIRE HOSE FOR CUTS CRACKS LEAKS ABRASIONS BULGES OR DAMAGE TO COUPLINGS IF ANY OF THESE CONDITIONS EXIST REPLACE THE HOSE IMMEDIATELY NEVER USE TAPE OR ANY DEVICE TO ATTEMPT TO MEND THE HOSE 6 AFTER EACH USE STORE IN A CLEAN DRY AREA SEE OTHER SIDE SIDE 2 Ovl SIHL dAONW3H LON OG shown smaller than actual size THE TAG SHOWN BELOW IS ATTACHED TO CONDUCTIVE HOSE DO NOT REMOVE THIS TAG 1 DONOT USE THIS HYDRAULIC HOSE ON OR NEAR ELECTRIC LINES THIS HOSE IS NOT LABELED OR CERTIFIED AS NON CONDUCTIVE USING THIS HOSE ON OR NEAR ELECTRICAL LINES MAY RESULT IN DEATH OR SERIOUS INJURY 2 FORPROPER AND SAFE OPERATION MAKE SURE THAT YOU HAVE BEEN PROPERLY TRAINED IN CORRECT PROCEDURES REQUIRED FOR WORK ON OR AROUND ELECTRIC LINES 3 DONOT EXCEED HOSE WORKING PRESSURE OR ABUSE HOSE IMPROPER USE OR HANDLING OF HOSE COULD RESULT IN BURST OR OTHER HOSE FAILURE KEEP HOSE AS FAR AWAY AS POSSIBLE FROM BODY AND DO NOT PERMIT DIRECT CONTACT DURING USE CONTACT AT THE BURST CAN CAUSE BODILY INJECTION AND SEVERE PERSONAL INJURY 4 HANDLE AND ROUTE HOSE CAREFULLY TO AVOID KINKING CUTTING OR CONTACT WITH HIGH TEMPERATURE SURF
6. REMOVE THE HANDLE ASSEMBLY 1 Place the tamper in a vise with soft jaws clamping on the large flat faces of block and tube assembly with the handle assembly to the right and the trigger on the valve in handle models in the up position 2 No valve Models a Remove the four oval head capscrews securing the hose guides to the handle and remove the guides b Remove the four 5 16 18 x 1 1 4 inch 32 mm long capscrews and washers securing the handle tube to the lower assembly and separate assemblies c Remove the hose assembly from two fittings on the lower assembly and pull hose out of the handle assembly 3 Valve in handle Models a On mid valve models remove the four flat head screws securing the valve body to the handle tube and pull the valve body away from the handle assembly On mid valve models remove the eight capscrews securing the upper handle tube to the valve body and hose guides Slide the upper handle tube off to access the upper hose assemblies b On end valve models place a wrench across the flat portion ofthe on off valve body slide the protective cover off of the retaining nut and loosen the nut with a 2 1 8 inch wrench Pull the valve body away from the handle assembly c On all models remove the four 5 16 18 x 1 1 4 inch 32 cm long capscrews and washers securing the handle assembly to the lower assembly and slide the handle off over the tubes or hoses d Remove the oil tubes or hoses and fittin
7. STANLEY SERIOUS INJURY OR DEATH COULD RESULT FROM IM PROPER REPAIR OR SERVICE OF THIS TOOL REPAIRS AND OR SERVICE TO THIS TOOL MUST ONLY BE DONE BY ANAUTHORIZED AND CERTIFIED DEALER A WARNING To avoid serious injury or death Wear Eye Read the Manual Protection Wear Ear Protection Wear Dust Mask 47351 Copyright 2003 The Stanley Works OPS SVCE USA 16826 12 2003 Ver 2 TA54 HYDRAULIC TAMPER SAFETY OPERATION AND MAINTENANCE SERVICE MANUAL Stanley Hydraulic Tools 3810 SE Naef Road Milwaukie OR 97267 5698 503 659 5660 FAX 503 652 1780 www stanley hydraulic tools com TABLE OF CONTENTS Safety Symbols and Precautions seen 4 5 Tool Stickers and TagS pp 6 Hydraulic Hose Requirements esee eene 7 FIITMA Requirements sni erise a iea deaa iee a oiai aa daada 8 OPEL AON vrai lacada elit 9 Equipment Protection and Care ececceeeceseceeeeeeeeeeeeeeseeeseneeseaeeeeesseeeeeeeseeeeaes 10 Troublesh o6tiig z u pi 11 Specifications 13 ACCOSSOPIOS ge 13 nep Me 13 SIAE E A sect iadasdenayibbincgaastesecsnaeeg E 14 Parts Illustration mr aenea an anaa eraai entis 18 Parts lic A A a ete cede aia Kap aaiae 19 EUER 20 SERVICING THE STANLEY TAMPER This manual contains safety operation and routine maintenance instructions Stanley Hydraulic Tools recommends that ser
8. and or workmanship at the time of delivery and will at its option repair or replace any tool or part of a tool or new part which is found upon examination by a Stanley authorized service outlet or by Stanley s factory in Milwaukie Oregon to be DEFECTIVE IN MATERIAL AND OR WORKMANSHIP EXCEPTIONS FROM WARRANTY NEW PARTS New parts which are obtained individually are warranted subject to the exceptions herein to be free of defects in material and or workmanship at the time of delivery and for a period of 6 months after the date of first usage Seals and diaphragms are warranted to be free of defects in material and or workmanship at the time of delivery and for a period of 6 months after the date of first usage or 2 years after the date of delivery whichever period expires first Warranty for new parts is limited to replacement of defective parts only Labor is not covered FREIGHT COSTS Freight costs to return parts to Stanley if requested by Stanley for the purpose of evaluating a warranty claim for warranty credit are covered under this policy if the claimed part or parts are approved for warranty credit Freight costs for any part or parts which are not approved for warranty credit will be the responsi bility of the individual SEALS amp DIAPHRAGMS Seals and diaphragms installed in new tools are warranted to be free of defects in material and or workmanship for a period of 6 months after the date of first usage or for a period of 2 years fro
9. do so could result in personal injury or equipment damage Wear Ear Protection Wear Dust Mask 47351 Operator must start in a work area without bystanders The operator must be familiar with all prohibited work areas such as excessive slopes and dangerous terrain conditions Establish a training program for all operators to ensure safe operation Do not operate the tool unless thoroughly trained or under the supervision of an instructor Always wear safety equipment such as goggles ear head protection and safety shoes at all times when operating the tool Never wear loose clothing that can get entangled in the working parts of the tool Do not inspect or clean the tool while the hydraulic power source is connected Accidental engagement of the tool can cause serious injury Supply hoses must have a minimum working pressure rating of 2500 psi 175 bar Be sure all hose connections are tight The hydraulic circuit control valve must be in the OFF position when coupling or uncoupling the tool Wipe all couplers clean before connecting Use only lint free cloths Failure to do so may result in damage to the quick couplers and cause overheating of the hydraulic system Do not operate the tool at oil temperatures above 140 F 60 C Operation at higher oil temperatures can cause operator discomfort and may damage the tool Do not operate a damaged improperly adjusted or incompletely assembled tool Know the location o
10. e end caps securely 15 NOTE The spool should move freely in its bore without binding 2 Place the block and tube assembly in a bench vise with soft jaws and clamp on the large flat faces of the block 3 If the flow sleeve is still in position on the roll pin in the bottom of the block and tube assembly bore proceed to step 6 If the flow sleeve has shifted position or has been removed it must be repositioned using service tool Part Number 01949 Sleeve Installation Wrench 4 Insert the flow sleeve into the block and tube assembly slotted end first Note position of the doweling hole in the end of the flow sleeve and the pin in the bottom of the block and tube bore Align these features as the flow sleeve is inserted 5 Place the projection on the end of service tool Part Number 01949 Sleeve Installation Wrench in the slot on the end of the face of the flow sleeve Push the flow sleeve into place rotating back and forth as required to align the pin until the groove in the installation wrench is flush with the end of the block and tube assembly IMPORTANT Do not force the flow sleeve into place or attempt further assembly without the flow sleeve in the proper position 6 Insert the oil tube small end first into the counterbored end of the back sleeve Loosely thread Part Number 01120 Tamper Sleeve Tool into the oil tube thread Place a new o ring into the groove on the end face of the oil tube and reta
11. er A WARRANTY REGISTRATION FORM THAT IS NOT ALSO ON RECORD WITH STANLEY WILL NOT BE ACCEPTED AS DOCUMENTATION NO ADDITIONAL WARRANTIES OR REPRESENTATIONS This limited warranty and the obligation of Stanley thereunder is in lieu of all other warranties expressed or implied including merchantability or fitness for a particular purpose except for that provided herein There is no other warranty This warranty gives the purchaser specific legal rights and other rights may be available which might vary depending upon applicable law 20 Stanely Hydraulic Tools i Y 3810 SE Naef Road S AN LE Milwaukie Oregon 503 659 5660 Fax 503 652 1780 www stanley hydraulic tools com
12. essure too high Check hydraulic system for excessive backpressure over 250 psi 17 bar measure at the end of the tool operating hoses Tool does not compact effectively Power unit not functioning Check power unit for proper flow and pressure 7 9gpm 26 34 lpm 1500 psi 103 bar Couplers or hose blocked Remove restriction Backpressure too high Check hydraulic system for excessive backpressure over 250 psi 17 bar measure at the end of the tool operating hoses Fluid too hot above 140 F 60 C Fluid too cold below 60 F 15 5 C Provide cooler to maintain proper oil temperature Bypass cooler to warm up oil or provide cooler to maintain proper temperature Tamper shoe too large for soil conditions Use smaller shoe for back filling operations p n 01849 Tool operates slow Low oil flow from power unit Check power source for proper flow High backpressure Check hydraulic system for excessive backpressure and correct as required Couplers or hoses blocked Remove restrictions Fluid too hot above 140 F 60 C Fluid too cold below 60 F 15 5 C Provide cooler to maintain proper oil temperature Bypass cooler to warm up oil or provide cooler to maintain proper temperature 11 TROUBLESHOOTING Tamper gets hot Hot oil going through tool Check power unit Be sure flow rate is not too high causing excess oi
13. eter roll pins into place HANDLE ASSEMBLY OIL TUBES AND VALVE ASSEMBLY 1 No Valve Tampers a Insert the hose assembly through the tube end of the handle assembly female fittings first b Attach the hose assembly to the fittings on the block and tube assembly attaching the hose painted red to the port marked IN c Attach the handle assembly to the block and tube assem bly with four 5 16 18 x 1 1 4 inch 32 mm long capscrews and washer d Install hose guides and secure with the four oval head Screws 2 Mid valve Tampers a Insert plain ends of oil tubes into the tube fittings on the block and tube assembly and secure 16 SERVICE b Install the handle assembly over the oiltubes and secure to the block and tube assembly with four 5 16 18 x 1 1 4 inch 32 mm long capscrews and lockwashers c Place rubber tube retainer over the oil tubes Make sure the tubes are not twisted d Install new a rings in the oil tube ports of the valve body e Insert the valve assembly into the handle assembly making sure the oil tubes slide into the valve body ports NOTE The oil tube port opposite the trigger should connect the tube marked IN at the block and tube assembly f Secure the valve assembly to handle assembly with the two 1 4 20 and two 5 16 18 flat head screws using 242 Loctite to secure the threads 3 Valve in handle Tamper a Insert the plain ends of the oil tubes into the tube fittings on the bl
14. f buried or covered services before starting your work To avoid personal injury or equipment damage all tool repair maintenance and service must only be performed by authorized and properly trained personnel Do not exceed the rated limits of the tool or use the tool for applications beyond its design capacity Always keep critical tool markings such as lables and warning stickers legible Always replace parts with replacement parts recommended by Stanley Hydraulic Tools Without the use of of non conductive accessories this tool is not for use near energized lines Failure to comply with this warning could result in serious personal injury Do not overreach Maintain proper footing and balanace at all times Use care when handling the tamper Do not carry the tool by the hoses TOOL STICKERS amp TAGS Stanley Hydraulic Tools 3810 SE Naef Road GPM Decal Milwaukie OR 97267 USA Model No TA54 05152 Stanley Logo Decal CAUTION 3 9 GPM 11 34 LPM DO NOT EXCEED 2000 PSI 140 BAR DO NOT EXCEED SPECIFIED FLOW OR PRESSURE USE CLOSED CENTER TOOL ON CLOSED CENTER SYSTEM USE OPEN CENTER TOOL ON OPEN CENTER SYSTEM CORRECTLY CONNECT HOSES TO TOOL IN AND OUT PORTS IMPROPER HANDLING USE OR OTHER MAINTENANCE OF TOOL COULD RESULT IN A LEAK BURST OR OTHER TOOL FAILURE CONTACT AT A LEAK OR BURST CAN CAUSE OIL INJECTION INTO THE BODY FAILURE TO OBSERVE THESE PRECAUTIONS CAN RESULT IN SERIOUS PERSONAL INJURY
15. g Oil Tube Piston Oil Control Seal Back Sleeve Front Sleeve Trigger model TA54103 only Roll Pin model TA54103 only Spring model TA54103 only Valve Spool model TA54103 only Valve Body Assy model TA54103 only O ring Name Tag 45 Elbow model TA54603A only O ring Hose Block models TA54603 amp TA54603A only Sticker Stanley Logo Handle Assy incl Jam Nut Hose Assy models TA54603A only Oil Tube Button model TA54603A only Valve Spool model TA54603A only Back up Ring model TA54603A only O Ring model TA54603A only In line Valve Assy incl items 36 40 model TA54603A only Valve Body Assy model TA54603A only Adapter modelsTA54603A only Coupler Set model TA54603A only Capscrew Lockwasher Reversing Spool O ring End Cap Lower Tamper Assy Incld items 1 11 15 21 amp 46 48 Block amp Valve Spool Housing Sticker GPM Oil Control Seal O Ring O Ring O Ring 1 1 1 1 1 2 2 2 2 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 2 1 1 1 1 1 1 1 2 1 2 2 1 1 1 2 2 2 1 2 2 VNVN ARA po k 19 WARRANTY Stanley Hydraulic Tools hereinafter called Stanley subject to the exceptions contained below warrants new hydraulic tools for a period of one year from the date of sale to the first retail purchaser or for a period of 2 years from the shipping date from Stanley whichever period expires first to be free of defects in material
16. gs as required TO DISASSEMBLE THE VALVE ASSEMBLY 1 On mid valve models remove the button head machine screw from the end of the on off spool Drive the 5 32 x 1 inch 4 mm x 25 mm roll pin from valve body assembly and pull the valve spool with the trigger attached out of the spool bore Drive out the 1 8 x 7 8 inch 3 mm x 22 mm roll pin to remove the spool from the trigger Slide the spring off of the spool Carefully remove the a rings from the valve spool bore using o ring service tools 2 On end valve models drive the two 5 32 inch 4 mm diameter roll pins out of the trigger Then remove the trigger spring and valve spool from the valve body Carefully remove the a rings from the valve spool bore before using o ring service tools TO DISASSEMBLE THE LOWER ASSEMBLY VIEW A 1 Remove the 7 16 20 x 1 1 2 inch 38 mm long capscrew and lockwasher securing the tamper shoe to the piston Tap on the top of the tamper shoe with a soft face hammer to remove it from the piston taper Ifthe tamper shoe is not removed easily as above thread the retaining screw three fourths of the way in and tap on its head with a hammer while pulling on the shoe 2 Loosen the jam nut and unscrew the nose from the block and tube assembly 3 Remove the rod wiper and felt washer from the lower end of the nose 4 Remove the rod seal from the nose by first removing the retaining ring SERVICE 5 Remove the cushion and two o rings from the o
17. in the outside groove of the nose 11 Install the nose as assembled above over the piston and screw into the block and tube assembly and tighten se curely 12 Replace the jam nut and tighten securely 13 Install the tamper shoe on the piston rod and secure with the 7 16 20 x 1 1 2 inch 38 mm long capscrew VALVE ASSEMBLY 1 Mid valve Tampers a Replace the o rings within the spool bore b Attach the valve spool to the trigger using a 1 8 x 7 8 inch 3 mm x 22 mm roll pin c Place the valve spring over the valve spool and lubricate its O D d Push the valve spool through the trigger side of the valve body bore and secure the trigger to the valve body with a 5 32 inch diameter x 1 inch 4 mm x 25 mm roll pin through the trigger pivot e Depress the trigger and place a small drop of 242 Loctite on the thread of the button head machine screw and tighten securely into the valve spool IMPORTANT Do not allow Loctite on the outside diameter of the valve spool 2 Valve in handle Tampers a Replace the o rings within the spool bore b Insert the valve spool assembly small end first through the valve body from the side opposite the trigger c Place the valve spring on the valve spool projecting through the trigger side followed by the trigger d Align the trigger with the corresponding holes in the valve body using a 1 8 inch or 5 32 inch 3 mm or 4 mm diameter punch and drive the 5 32 inch 4 mm diam
18. ined with grease Replace the two oil control seals in the grooves of the back sleeve grooves with multiple holes 7 Slide this entire assembly into the flow sleeve and remove the Tamper Sleeve Tool by pushing firmly as you rotate it counterclockwise 8 Insert the piston tapered end first into large end of the front sleeve The four grooves on the front sleeve 0 0 are towards the large end of the piston Insert this assembly into the flow sleeve using your fingers to push the front sleeve into place The hollow end of Part Number 01120 Tamper Sleeve Tool may be used to push the front sleeve into place SERVICE 9 Install the bridge washer beveled side out over the piston and against the front sleeve and flow sleeve faces 10 Replace the seals in the nose as follows a Press the rod seal lip side in into the lower end of the nose Make sure the seal is positioned against the inner shoulder of the nose b Install the seal washer in the nose Push it firmly against the rod seal c Secure the rod seal and seal washer in place by installing the spirolox retaining ring d Install the felt washer in the nose then install the rod wiper lip side out The edge of the wiper must be flush with the end of the nose e Install the 1 8 x 1 inch 3 mm x 25 mm 1 0 o ring and cushion chamfered notched side out into the counter bore on the threaded end f Install the 1 16 x 1 3 4 inch 1 5 mm x 44 5 mm I D o ring
19. l to go through the relief valve Provide cooler to maintain proper oil temperature 100 130 F 38 54 C Eliminate flow control devices Do Not Exceed Recommended Flow Oil leakage on pison rod Lower piston seal failure Replace seal and wiper piston and nose as required Oil leakage around trigger Valve spool seal failure Replace seals Oil leakage around spool end caps O Ring failure Replace O Rings Piston extends but does not retract reciprocate Presure and return reversed Correct the proper flow direction at power unit or tool Tool not assembled correctly Review service instructions for proper assembly or contact an authorized Stanley Hydraulic Tools distributor Also check the following 1 Flow sleeve lined up correctly with locating pin 2 Oil tubes reveresed at On Off valve 3 Front sleeve in correctly 4 Thrust bridge washer in cor rectly Backpressure too high Check hydraulic system for excessive backpressure over 250 psi 17 bar measure atthe end of the tool operating hoses 12 SPECIFICATIONS Oilblow Pange e diocesi it eh cube tecto oss Asset amtata a kha erit tux 3 9 gpm 11 34 Ipm Pressure Range 1000 2000 psi 70 140 Bar Lengua wm SER dtes ette uot Exe SC es tc Sos eek eee E See Below A M eeadel 25 lbs 11 3 kg Pollini as a api np PD RR Ir rei RI den 1 2 in SAE O Ring Port or 3 8 Pipe Hose
20. m the shipping date from Stanley whichever period expires first CUTTING ACCESSORIES Outting accessories such as breaker tool bits are warranted to be free of defects in material and or workmanship at the time of delivery only ITEMS PRODUCED BY OTHER MANUFACTURERS Components which are not manufactured by Stanley and are warranted by their respective manufacturers a Costs incurred to remove a Stanley manufactured component in order to service an item manufactured by other manufacturers ALTERATIONS amp MODIFICATIONS Alterations or modifications to any tool or part All obligations under this warranty shall be terminated if the new tool or part is altered or modified in any way NORMAL WEAR any failure or performance deficiency attributable to normal wear and tear such as tool bushings retaining pins wear plates bumpers retaining rings and plugs rubber bushings recoil springs etc INCIDENTAL CONSEQUENTIAL DAMAGES To the fullest extent permitted by applicable law in no event will STANLEY be liable for any incidental consequential or special damages and or expenses FREIGHT DAMAGE Damage caused by improper storage or freight handling LOSS TIME Loss of operating time to the user while the tool s is out of service IMPROPER OPERATION Any failure or performance deficiency attributable to a failure to follow the guidelines and or procedures as outlined in the tool s operation and maintenance manual MAINTENANCE Any failure or perf
21. n at higher temperatures can cause operator discomfort at the tool Filter Min full flow filtration Sized for flow of at least For cold temp startup and max dirt holding capacit 25 microns 18 gpm 68 Ipm Hydraulic fluid Petroleum based premium grade anti wear non conductive Viscosity at min and max operating temps 100 400 ssu 20 82 centistokes NOTE When choosing hydraulic fluid the expected oil temperature extremes that will be experienced in service determine the most suitable temperature viscosity characteristics Hydraulic fluids with a viscosity index over 140 will meet the requirements over a wide range of operating temperatures Tool Category 30Lpm at 138ba 40Lpm at 138bar BHTMA CATEGORY EHTMA CATEGORY Type Il 10 5 11 6 gpm 36 44 Ipm 42 49 Ipm 2000 psi 2000 psi 138 bar 138 bar Type Ill 7 9gpm 26 34 Ipm 2000 psi 138 bar 11 13 gpm 2100 2250 psi 145 155 bar 2100 2250 psi 2100 2250 psi 145 155 bar 145 155 bar 200 psi 14 bar 200 psi 200 psi 14 bar 14 bar 400 ssu 82 centistokes 400 ssu 82 centistokes 400 ssu 82 centistokes 140 F 60 C 140 F 60 C 140 F 60 C 5 hp 3 73 kW 40 F 22 C 6 hp 4 47 kW 40 F 22 C 7 hp 5 22 kW 40 F 22 C 25 microns 25 microns 25 microns 30 gpm 114 lpm 35 gpm 132Ipm 40 gpm 151 Ipm 100 400 ssu 20 82 centistokes 100 400 ssu 20 82 centi
22. ntially hazardous situation which if not avoided may result in property damage This signal word indicates a situation which if not avoided will result in damage to the equipment This signal word indicates a situation which if not avoided may result in damage to the equipment Always observe safety symbols They are included for your safety and for the protection of the tool LOCAL SAFETY REGULATIONS Enter any local safety regulations here Keep these instructions in an area accessible to the operator and mainte nance personnel SAFETY PRECAUTIONS T WARNING Tool operators and maintenance personnel must always comply with the safety precautions given in this manual and on the stickers and tags attached to the tool and hose To avoid serious injury or death These safety precautions are given for your safety Review them carefully before operating the tool and before performing general maintenance or repairs Supervising personnel should develop additional precautions relating to the specific Wear Eye work area and local safety regulations If so place the added precautions in the io pego Protection space provided on page 4 The TA54 Hydraulic Tamper will provide safe and dependable service if operated in accordance with the instructions given in this manual Read and understand this manual and any stickers and tags attached to the tool and hoses before operation Failure to
23. o not stand over or place any part of your body on top of the tamper Wear safety shoes NOTE Partially depressing the trigger allows the tool to operate at a slow speed making it easy to start the tamper on the surface to compacted 4 Guide the tamper using both hands One on the On Off valve trigger and the other at the tapered section at the end of the handle tube 5 When back filling a deep hole compact tamp the back fill after a maximum of 6 inches 15 cm of material is added to the hole This will ensure maximum compaction of the filled hole and minimize any setting that may occur COLD WEATHER OPERATION If the tool is to be used during cold weather preheat the hydraulic fluid at low engine speed When using the nor mally recommended fluids fluid temperature should be at or above 50 F 10 C 400 ssu 82 centistokes before use STORAGE 1 Disconnect the tool from the hydraulic power source 2 Remove the tool bit and spray the chuck area with WD 40 inside and out 3 Wipe clean and store in a clean dry place EQUIPMENT PROTECTION amp CARE In addition to the Safety Precautions in this manual observe the following for equipment protection and care Make sure all couplers are wiped clean before connection The hydraulic circuit control valve must be in the OFF position when coupling or uncoupling hydraulic tools Failure to do so may result in damage to the quick couples and ca
24. ock and tube assembly b Install the handle assembly over the oil tubes and secure to the block and tube assembly with four 5 16 18 x 1 1 4 inch 32 mm long capscrews and lockwashers c Install new a rings in the oil tube ports of the body d Push the on off valve assembly over the oil tubes until mating with the handle tube flare NOTE The pressure oil tube is located on the side opposite the trigger and should correspond to the IN port on the block and tube assembly e Apply 242 Loctite to the valve body threads Place a wrench across the flat area of the valve body and tighten the tube nut to 200 Ib ft 270 Nm with a 2 1 8 inch wrench Slide the plastic cover in place over the tube nut IMPORTANT Do not allow the valve body to rotate relative to the tamper lower assembly This will avoid twisting the oil tubes inside the handle assembly PARTS ILLUSTRATION USED ON MODEL TA54603 ONLY USED ON MODEL TA54603A ONLY USED ON MODEL TA54103 e DDD R DU aS DA NOS QS 18 PARTS LIST Thrust Bridge Washer Seal Kit Part No 02030 Cushion No Valve Model O ring O ring Seal Kit Part No 02032 Nose Valve In Handle Model Jam Nut ITEM PART NO NO DESCRIPTION 3 Seal Seal Washer 1 Rod Seal O Ring Retaining Ring Spirolox Felt Washer Seal Rod Wiper Felt Washer Shoe i Lockwasher Capscrew Flow Sleeve O rin
25. ormance deficiency attributable to not maintaining the tool s in good operating condition as outlined in the Operation and Maintenance Manual HYDRAULIC PRESSURE amp FLOW HEAT TYPE OF FLUID Any failure or performance deficiency attributable to excess hydraulic pressure excess hydraulic back pressure excess hydraulic flow excessive heat or incorrect hydraulic fluid REPAIRS OR ALTERATIONS Any failure or performance deficiency attributable to repairs by anyone which in Stanley s sole judgement caused or contributed to the failure or deficiency MIS APPLICATION Any failure or performance deficiency attributable to mis application Mis application is defined as usage of products for which they were not originally intended or usage of products in such a matter which exposes them to abuse or accident without first obtaining the written consent of Stanley PERMISSION TO APPLY ANY PRODUCT FOR WHICH IT WAS NOT ORIGINALLY INTENDED CAN ONLY BE OBTAINED FROM STANLEY ENGINEERING WARRANTY REGISTRATION STANLEY ASSUMES NO LIABILITY FOR WARRANTY CLAIMS SUBMITTED FOR WHICH NO TOOL REGISTRATION IS ON RECORD In the event a warranty claim is submitted and no tool registration is on record no warranty credit will be issued without first receiving documentation which proves the sale of the tool or the tools first date of usage The term DOCUMENTATION as used in this paragraph is defined as a bill of sale or letter of intent from the first retail custom
26. pposite end of the nose Always install new seals and o rings during assembly 6 Pull the piston from the block and tube assembly The front sleeve and thrust bridge washer can be removed with the piston 7 Remove the back sleeve and oil tube from the block and tube assembly by using service tool Part Number 01120 or a length of 3 8 16 Redi Bolt threaded into the end of the oil tube NOTE Remove the flow sleeve by placing a hooked tool into the 5 16 inch holes in the lower end of the sleeve Be careful not to damage the bore 8 Remove the reversing spool by removing the two end caps NOTE The insert pressed into the block and tube assembly for the forward reverse spool is not serviceable It should be tight in its bore with the slot on either end perpen dicular to the block and tube center line TAMPER REASSEMBLY PRIOR TO REASSEMBLY Clean all parts with a degreasing solvent Inspect all parts for obvious wear and damage Ensure that all seals exposed during disassembly are replaced Refer to the parts list at the back of this manual for the applicable repair and seal kit Apply clean grease or o ring lubricant to all parts during reassembly Refer to the parts list at the back of this manual for parts location REASSEMBLY LOWER ASSEMBLY 1 Install one of the end caps with o ring on the block and tube assembly then install the reversing spool Install the remaining end cap and o ring Tighten th
27. rized for use near electrical conductors Hoses and listed above are conductive and must never be used near electrical conductors HOSE SAFETY TAGS To help ensure your safety the following DANGER tags are attached to all hose purchased from Stanley Hydraulic Tools DO NOT REMOVE THESE TAGS If the information on a tag is illegible because of wear or damage replace the tag immediately Anew tag may be obtained from your Stanley Distributor THE TAG SHOWN BELOW IS ATTACHED TO CERTIFIED NON CONDUCTIVE HOSE o E 9 m wW gt o wW ec E o z o a 1 FAILURE TO USE HYDRAULIC HOSE LABELED AND CERTIFIED AS NON CONDUCTIVE WHEN USING HYDRAULIC TOOLS ON OR NEAR ELECTRIC LINES MAYRESULT IN DEATH OR SERIOUS INJURY FORPROPER AND SAFE OPERATION MAKE SURE THAT YOU HAVE BEEN PROPERLY TRAINED IN CORRECT PROCEDURES REQUIRED FOR WORK ON OR AROUND ELECTRIC LINES 2 BEFORE USING HYDRAULIC HOSE LABELED AND CERTIFIED AS NON CONDUCTIVE ON OR NEAR ELECTRIC LINES WIPE THE ENTIRE LENGTH OF THE HOSE AND FITTING WITH A CLEAN DRY ABSORBENT CLOTH TO REMOVE DIRT AND MOSISTURE AND TEST HOSE FOR MAXIMUM ALLOWABLE CURRENT LEAKAGE IN ACCORDANCE WITH SAFETY DEPARTMENT INSTRUCTIONS SEEOTHERSIDE SIDE 1 3 DONOT EXCEED HOSE WORKING PRESSURE OR ABUSE HOSE IMPROPER USE OR HANDLING OF HOSE COULD RESULT IN BURST OR OTHER HOSE FAILURE KEEP HOSE AS FAR AWAY AS POSSIBLE FROM BODY AND DO NOT PERMIT DIRECT CONTACT DURIN
28. stokes 100 400 ssu 20 82 centistokes NOTE These are general hydraulic system requirements See tool Specification page for tool specific requirements OPERATION PREOPERATIONPROCEDURES PREPARATION FOR INITIAL USE The tool as shipped has no special unpacking or assembly requirements prior to usage Inspection to assure the tool was not damaged in shipping and does not contain packing debris is all that is required CHECK HYDRAULIC POWER SOURCE 1 Using a calibrated flowmeter and pressure gauge check that the hydraulic power source develops a flow of 3 9 gpm 11 34 Ipm at 1000 2000 psi 70 140 bar 2 Make certain the hydraulic power source is equipped with arelief valve setto open at 2250 psi 155 bar maximum 3 Check that the hydraulic circuit matches the tool for open center OC operation CHECK TOOL 1 Make sure all tool accessories are correctly installed Failure to install tool accessories properly can result in damage to the tool or personal injury 2 There should be no signs of leaks 3 The tool should be clean with all fittings and fasteners tight CHECK TRIGGER MECHANISM 1 Check that the trigger operates smoothly and is free to travel between the ON and OFF positions OPERATING PROCEDURES 1 Observe all safety precautions 2 Place the tamper on the surface to be compacted 3 Squeeze the trigger to start the tamper The tamper will rise quickly when first turned on D
29. use overheating of the hydraulic system Always store the tool in a clean dry space safe from damage or pilferage Make sure the circuit PRESSURE hose with male quick disconnect is connected to the IN port The circuit RETURN hose with female quick disconnect is connected to the opposite port Do not reverse circuit flow This can cause damage to internal seals Always replace hoses couplings and other parts with replacement parts recommended by Stanley Hydraulic Tools Supply hoses must have a minimum working pressure rating of 2500 psi 172 bar Do not exceed the rated flow see Specifications in this manual for correct flow rate and model number Rapid failure of the internal seals may result Always keep critical tool markings such as warning stickers and tags legible Tool repair should be performed by experienced personnel only Make certain that the recommended relief valves are installed in the pressure side of the system Do notuse the tool for applications for which it was not intended 10 TROUBLESHOOTING Tool does not run Power unit not functioning Check power unit for proper flow and pressure 3 9gpm 11 34 Ipm at 1000 2000 psi 70 140 bar Couplers or hoses blocked Remove restriction Presssure and return line hoses reversed at ports Be sure hoses are connected to their proper ports Mechanical failure Have inspected and repaired by authorized dealer Backpr
30. vicing of hydraulic tools other than routine maintenance must be performed by an authorized and certified dealer Please read the following warning SERIOUS INJURY OR DEATH COULD RESULT FROM THE IM PROPER REPAIR OR SERVICE OF THIS TOOL REPAIRS AND OR SERVICE TO THIS TOOL MUST ONLY BE DONE BY AN AUTHORIZED AND CERTIFIED DEALER For the nearest authorized and certified dealer call Stanley Hydraulic Tools at one of the numbers listed on the back of this manual and ask for a Customer Service Representative SAFETY SYMBOLS Safety symbols and signal words as shown below are used to emphasize all operator maintenance and repair actions which if not strictly followed could result in a life threatening situation bodily injury or damage to equip ment NOTICE IMPORTANT THIIG This is the safety alert symbol It is used to alert you to potential personal injury hazards Obey all safety messages that follow this symbol to avoid possible injury or death This safety alert and signal word indicate an imminently hazardous situa tion which if not avoided will result in death or serious injury This safety alert and signal word indicate a potentially hazardous situation which if not avoided could result in death or serious injury This safety alert and signal word indicate a potentially hazardous situation which if not avoided may result in minor or moderate injury This signal word indicates a pote
Download Pdf Manuals
Related Search