NMC-Junior Irrigation
Contents
1. Lit 113852131 ANALOG INPUT No Hi c i E nnel Input Function SEH rem mu 1 d done one Hone Hone None Hone PPP P PSP Le P 3 idi one pe sor Sensor i Sensor 3 Sensor and Cable Specifications ype Measured Values Accuacy Input Range Maximum Cable Length Cable Type eue 20 C to 50 C 4 F to 122 F 0 3 C 0 54 F 30kO kOhm 500 meters 1640 feet 2x0 5mm 20AWG gem p 296 1096 9096 RH E RH RHS 10 0 100 3 5 9096 1009 RH 0 3 VDC 300 meters 985 feet 3x0 5mm 20AWG 0 to 10mS old transmitters used Shielded APPENDIX E Technical Specifications 1 Technical Specifications Small Plastic box Sealed Plastic box Indoor installation Outdoor installation Housing Plastic housing with a screw IP 65 IP 65 on lid Dimensions LxWxH 22 5x31x13 cm 32 5x29 0x18 0 cm 8 86x12 2x5 12 inch 12 79x11 41x7 08 inch Weight 4 5 kg 5 5Kg 9 9 Ibs 12 12 Ibs Operating temperature range 10 to 60 Celsius 14 to 140 10 to 60 Celsius 14 to 140 Ambient Conditions Fahrenheit Fahrenheit Storage temperature range 10 to 70 Celsius 14 to 158 10 to 70 Celsius 14 to 158 Fahrenheit Fahrenheit Approvals The 115 230VAC has Safety EN61010 1 EN61010 1 CE approval EMC approval EN55011 Class A EN55011 Class A CE EN55011 Class B EN55011 Class B EN61000 4 2 3 4 5 6 8 11 EN6102. i TE al Si No Fluorescent Lamp LED LCD SAP 74340 004920 LED Keyboard SAP 74340 009485 CHINESE KOREAN LED LCD SAP 74340 004930 Not Standard Refer to page 81 if you have a LED version Doc Name NMC Junior Installation Manual Appx C Replacements amp Add Installations Revision 1 0 Page 80 of 109 pages 2 1 NMC Junior Fluorescent LCD amp Keyboard Replacement Disconnect wires Disconnect cable DF MN LL EE X LI m KA ECKE m ur i E LEDO 0 OOO i RR EC BE IUE JE OOe EHI Un LLERS LLULL le Remove Screws x4 B 3u HUDIBRT Remove Screws x4 ei E AA ss mom m m m mm wii RN MR mimm a Ndd YONNC IWN 9 N d EE A OL m et Fluorescent LCD SAP 74340 007600 Disconnect cable Fluorescent CPU Keyboard SAP 74340 009480 Fluorescent Lamp Doc Name NMC Junior Installation Manual Appx C Replacements 8 Add Installations Revision 1 0 Page 81 of 109 pages 2 2 NMC Junior LED LCD amp Keyboard Replacement err ia i e uc wa KH al Bb H e D DN Ei LITT ID ij P MIA peg O o ESA LEO sellis L Id GES si i H K ee sy sin sia sde cd I Ei va E e vg DIE Ed Los vu Remove Screws x4 Remove Screws x4 Input Le O al y ZU y P ZE eege ges AA KE EE BR MdI YHOINAP IAN 0 N d ATEO bei TOLET ELLI i L o miw KE i
3. E EEN ALO AS PE ame Z Fe z 1 x rys X EST s Y k h e o yA E d AN an t D da Ui AF d uu 7 ER 73 d i m rv Ue d 3 3 ZA g a Ge 2M nd V r t d d t e s Ta d y el HI E A E i iy ot e gt o 8 y 1 ala fy a P i h f NMC Junior Parts List Con t Description Assembled Additional When ordering a new Spare part controller NMC JUNIOR power supply card 115VAC 4340 004995 NMC JUNIOR power supply card 230VAC 74340 009400 NMC JUNIOR power supply card 115VAC external 24VAC Part of the controller 4340 NMC JUNIOR power supply card 230VAC external 24VAC 74340 NMC JUNIOR power supply card 12VDC 174340 004997 NMC JUNIOR Communication card RS 232 74340 001000 74340 006600 NMC JUNIOR Communication card RS 485 74340 001100 74340 006700 NMC JUNIOR input output card Part of the controller 74340 009490 NMC JUNIOR flat cable for input output card Part of the controller 74340 004972 NMC JUNIOR memory backup key Data Plug Part of the controller 74340 009000 NMC JUNIOR CPU Keyboard card for fluorescent display old type Part of the controller 74340 009480 NMC JUNIOR CPU Keyboard card for LED backlit display new type 74340 009485 T NMC JUNIOR flat cable for display card Part of the controller 74340 004973 NMC JUNIOR display card with fluorescent old type Part of the controller 74340 009470 NMC JUNIOR display card with LED backlit new type 74340 004920 Special request
4. gt Phase to neutral Phase to ground results Option 1 220VAC 10 EUR AFR Option 2 115VAC 10 USA MEX Option 3 240VAC 5 AUS NZ Phase to neutral results Option 1 220VAC 10 EUR AFR Option 2 115VAC 10 USA MEX Option 3 240VAC 5 AUS NZ Doc Name NMC Junior Installation Manual Chapter Power Supply Wiring Gi Display is OK 4 History Ny 8 Install q Revision 1 0 CPU led is blinking Page 22 of 109 pages Doc Name NMC Junior Installation Manual Chapter Power Supply Wiring Revision 1 0 Page 23 of 109 pages Final high and low terminals of output SCREWY card Electrical test with Multimeter lt gt X Result ow 2A4VAC x 10 wwe lll nas 4t dd di da ha la AER RR Doc Name NMC Junior Installation Manual Chapter Electrical Installation Revision 1 0 6 Electrical Installation Page 24 of 109 pages 6 1 Input Output Layout o Power Supply Card Display card Lab ES 1 i RS232 or RS485 Communication CPU amp Keyboard card Card Connector N pai AA ME dk dh mi i d d hi ig n y ip Ml NM y Ey Lidia dida dia TR En ES Ep dB ae di AS DI III LI RIS ye nm a A E Fs m uet Data Plug o Digital amp Analog RS232 or RS485 Input Terminals 1 15 Digital Output Communication Terminal Terminal 16 24VAC Doc Name NMC Junior Installation Manual Chapter Electrical Installation Revision 1 0 Page 25
5. gt Select Temp and Vol unit USA Temp F Vol Gallon gt 1 Time amp Date in Setup menu and set ED SYSTEM nau acte SETUP emberature Unit Volume Unit b T Maximum Coolina Parallel Maximum Misting Parallel uring Filter TD During Coolina Process 5 Durina Misting Process x e 1 2 1 During er Flushing 5 DiJ i O DEMI A Helay Between Values sec NOTE In any given menu you may use arrow and ENTER keys on touch pad to make a selection or press the corresponding number and ENTER on touch pad as a short cut TIME 5 E BEE Time End Dau Time DATE SE TU 7 3 Output Definition Define devices Ex Valves 1 and 2 Relays 3 and 4 as Output 3 and 4 DEVICE LAYOUT EUN gt 8 Install in main menu and press ENTER u gt 1 Device Layout and press ENTER Technician writes an I O list IED INSTALLATION 4 History Dosinda Channel Dosing Channel Dosing Channel Dosina Channel Dosing Channel Dosing Booster None li pol AB o DIT I p CAO e ma None Function Do 119 losina Dosin3 Login Dosing Dosing None Non par ua ue M 2 Device List is read only Filter overview list of definitions for Main Filter U S Iz E Dosing Channel verification Eric 26 30 0C ji 3 E mpn men vm pg E i gt Dosing F selector H itator Cooling fisting CE CEN hon Die f Como OP CDEP
6. 2 3 4 9 APPENDIX B Troubleshooting Troubleshooting 1 Display Malfunction Controller display is off 4 Main povver Continue to next page Flat cable connection is OR Doc Name NMC Junior Installation Manual Appx B Troubleshooting IS Electrical test vvith Multimeter PERFORM gt Phase to ground gt Phase to neutral Phase to ground results Option 1 230VAC 10 EUR AFR AUS Option 2 115VAC 10 USA MEX Phase to neutral results Option 1 230VAC 10 EUR AFR AUS Option 2 115VAC 10 USA MEX CAUTION SHOCK HAZARD The electrical installation should be performed by a qualified electrician only Revision 1 0 Page 72 of 109 pages Main power Fuse from casing with extra fuses provided NOTE Make sure that the same current load is written on the new fuse Main power 24VAC is available Contact CMT technical support If fuses 1 and 2 are burnt Doc Name NMC Junior Installation Manual Appx B Troubleshooting Revision 1 0 Page 74 of 109 pages 2 Output Malfunction Outputs valves pumps etc are not working although controller show ON Final high and low 33 Electrical test with Multimeter terminals of output of final high and low card PERFORM terminals of output card cis HE EE e Titties FR Output wire L SER connections and cable O AAN 0 SEEN 272 Result 2A4VACx 10 Voltag
7. Option A RS 232 TX RX NOTE Use 3 wire shielded communication cable Q Com Q Rx Q Tx Q Ground shield NOTE Do not connect the end of the cable s shield to the ground a IM TRI vN CIM E HII a YN IL RS485 or v nur i ation om nun cation lt i He de T c CERTE HE 4 rar Pages illa eet ii v ec feo ue 4 e LE E 4 Ja MUX RS 232 Junior 1 Junior 2 Refer to table on page 35 Doc Name NMC Junior Installation Manual Chapter Electrical Installation Revision 1 0 Page 34 of 109 pages Option B RS 485 NOTE Use 2 wire shielded communication cable Oa O Ground shield OB NOTE Do not connect the end of the cable s shield to the ground a connector MUX RS 458 Junior 1 Junior 2 Refer to table on page 35 Communication Distance and Baud Rate 9600 BPS 2000 meter 1200 meter 1 25 mile 0 75 mile 4800 BPS 2500 meter 1800 meter 1 55 mile 1 12 mile 2400 BPS 3000 meter 2400 meter 1 86 mile 1 49 mile NOTE Baud rate is dependent on cable length and number of controllers Doc Name NMC Junior Installation Manual Chapter Controller Set Up im 7 Controller Set Up 7 1 Start up y RUN Irrigation system and controller set up and definition PROGRAM Main power MENU on touch Controller pad Ge Gei Revision 1 0 Page 36 of 109 pages 1 2 Language Time and Date gt Select desired language E
8. d V e 7 pr LI UP l l pa hd E 4 E E dy 1212 en ed ke loom LK g 3 8 7 1 Humidity OM i Wi ET Doc Name NMC Junior Installation Manual Chapter Electrical Installation Revision 1 0 Page 29 of 109 pages Example B Digital input 3 Water Meter with Photo Diode Output Water Meter with Photo Diode Output d i D d Y lolala D 50 5000 Resistor Doc Name NMC Junior Installation Manual Chapter Electrical Installation Revision 1 0 Page 30 of 109 pages Example B EC pH sensors 24VACi25 50 60Hz 5Watt Transmitter Terminals COM EC pH NOTE Can wire EC pH main power source to 24VAC on the output terminals Doc Name NMC Junior Installation Manual Chapter Electrical Installation Revision 1 0 Page 31 of 109 pages Example C NOTE Can wire 24VAC source in Tempe RES sensers Temp Hum same way as on previous page Sensor i ALi eO 7 1 MI Measuring Box Terminals y o lt ow COM R LJ IT ura quem 24VAC Doc Name NMC Junior Installation Manual Chapter Electrical Installation Revision 1 0 Page 32 of 109 pages 6 4 PC and Inter Controller Communication 6 4 1 Card Installation INSERT INSERT Option A RS 232 Option B RS 485 Hi C NuC15 RCOM232 Right Doc Name NMC Junior Installation Manual Chapter Electrical Installation Revision 1 0 Page 33 of 109 pages 6 4 2 Wiring and Controller Setup
9. ococcopocopcoopooD dE COOD LODOPOLLLCODO F g CA A A Rum ul k a ep wm mm NN 3 fee ew es ie d E ICO Sina mum BR oe ll e SEN d Corre oo TT e T Jpn cer d Va L a K d 2 i Ailg a y i eS O SS cm Nd9 YOINOP IAN 7 emen Disconnect wires 131 D gw Tei LED LCD SAP 74340 004920 LED Keyboard SAP 74340 009485 CHINESE KOREAN LED LCD SAP 74340 004930 Not Standard Jumper set to LED No Fluorescent Lamp APPENDIX D Sensor Installation and Definition Doc Name NMC Junior Installation Manual Appx D Sensor Installation 8 Definition Revision 1 0 Page 83 of 109 pages Sensor Installation and Definition 1 EC pH Sensor Connection 24VACi25 50 60Hz 5Watt Transmitter Terminals LI UF UM i Wi HS loown COM A K MER mei Communi 5 COM EC pH ES Fn Cable type NOTE Can wire EC pH main power source E Ge COM EC pH 3x0 5mm 20AWG Shielded to 24VAC on the output terminals w omb EEE 24VAC 2x0 5mm 20AWG Doc Name NMC Junior Installation Manual Appx D Sensor Installation amp Definition Revision 1 0 Page 84 of 109 pages 1 1 EC Sensor Calibration On EC pH screen press MENU gt Scroll down to EC Calibration by pressing SELECT gt ENTER ESC to Main Menu Doc Name NMC Junior Installation Manual Appx D Sensor Installation amp Definition Revision 1 0 Page 85 of 109 pages M
10. A Page 12 of 109 pages Doc Name NMC Junior Installation Manual Chapter Unpacking amp Installation Revision 1 0 Flat cable Grounding TOOLS Spanner zs SS SE La e 2 E Doc Name NMC Junior Installation Manual Chapter Unpacking amp Installation Revision 1 0 Page 13 of 109 pages Bracket from slots Door wing EP Door from base Doc Name NMC Junior Installation Manual Chapter Unpacking amp Installation Revision 1 0 Page 14 of 109 pages E gt Box on the wall at RIL intended location Holes x4 according to Ra markings on back side TOOLS Level Exact location of four holes x4 Holes 26mm Te according to markings on the AI ET TOOLS wall hi pei 0 6 6 Screwdriver 0 Gana Anchors Screw covers x4 Page 15 of 109 pages Doc Name NMC Junior Installation Manual Chapter Unpacking amp Installation Revision 1 0 INSERT ATTACH H OD OD CONNECT CONNECT Doc Name NMC Junior Installation Manual Chapter Unpacking amp Installation Revision 1 0 Page 16 of 109 pages p Y 4 2 2 Box Option B Box on the wall at intended location Bracket Ka T TOOLS Aw Philips tip screwdriver Screws 4 5X4 Flat washer x4 Exact holes location RILL Drill holes TOOLS Screwdriver Anchor gt x lt T d DOS Doc Name NMC Junior Installation Ma
11. RELAYS OUTPUT FUNCTION STATUS Pump Main Wa lye DO LEAT CEP pe ji Pe ler I Dosing Channel Dosina Channel 2 Press ENTER to Manual Operation TEST RELAYS DOLITPLIT FUNCTION STATUS Fume Main valve kk Pob dm II Dosina Channel Dosins Channel Z SAS Press ENTER to Manual Oberation 8 2 Digital Input Test gt 2 Digital Input in Test menu TEMPE HUMIDITY Dry test Get a pulse using magnet attach PERFORM magnet to get a pulse from the read of the cable gt Water fertilizer and any auxiliary meters Count up 1 256 Delta pressure 1 ON 0 OFF PL FA TURE E 8 3 Analog Input Test 3 Analog Input in Test menu See table below 4 Temperature or 5 Humidity values will be displayed ELO DIGI MI AIV pH sensor EC sensor Humidity sensor Temp sensor VS E ust INPUT B EC 10 0 A D 1024 9 System Configuration Procedure 9 1 Device Delay Configuration CONFIGURATION d History Irrigation system and controller e ES o E EN il configuration 8 Install gt 7 Config in Main Menu 2 N gt 1 Device Delay Configuration uo Off m e ifii SS ffs SS Enter delay values See table below cm un Pume Main Halwe Ualue Valve Main valve Pump Irrigation NOTE Settings in the graph below are for example only 9 2 Pump Station Configurati
12. Unit Maximum Cooling Parall Maximum Misting Para uring Filter uehin9 2 Turing Cooling Process During Misting Process 7 Eu pcc e Set to pause irrigation during cooling misting process then resume irrigation Valve transition 4 Process 7 Process 7 d Set delay between valves or set to overlap valves in order to create pressure before opening them by pressing key ENGLISH METR C NO j 5 second overlap 2D Dosing SYSTEM SETUP Volume Unit METRIC em Unit Maximum Coolin Parallel A Maximum Coolin ES inum His stirs Parallel S ter Histin urira LO uehnirnst Dur ins Cooling Process During Mistina Process OLESA Humber Set to pause irrigation during Set to pause dosing during filter filter flushing process then flushing process then resume resume irrigation irrigation EENEEEEEEEE IDID MCOORU ANNE LTU CES Maximum Misting Parallel ins Process 7 Lind Process 7 Start Time Cycles Delay Cmine Run Time 9 second Bo OD Pros delay E 34 01 01 Dase Mater 1 HOUR Valve 1 Valve 2 5 sec overlap Default hot key History resolution SYSTEM SETUP Filter Flusr uring Cooling Process 7 During Mistina Process 7 STOP SING Change setting of default hot key that will be present for the grower as a default Set history resolution how often system saves information Baud rate f VSTEM SETUP Duri
13. Z Hhanual A Hl arm 4 History o Install HE LOCO T Ce I Ir mp Caracity Stability Off Delay No Fait ES EM CG 8 o 88 18 88 18 A UE Stability Time betvveen each pump start Off Delay Time delay between switching each pump Off CONFIGURATION CE DELAY CONFIGURATION CONFIGURATION Valves 1 2 amp 3 allocated to Pumps 1 2 amp 3 Pump station Pump station will be operated according to the valve s nominal flow Doc Name NMC Junior Installation Manual Chapter Controller Advanced Settings Revision 1 0 Page 59 of 109 pages P y 10 2 Multiple Water Meters Mater Meter 1 Liter Pulse CLiter Pulse Hater Meter a Liter Pulse H Meter 1 Liter Pulse Meter CLiter Pulse AU Meter 3 Liter Pulse AUX Meter 4 AUS Meter 5 Liter Pulse AUX Meter 6 CLiter Pulse2 Gr am 2 Marnual A Hl arm d Histor LA m LA LU L1 am LII an Lal ma E Hm E LE a aa a es ELEM S Install POE HH CELI HEHH H Enter capacity and type for additional water meters Configure meters to valves Ex Valves 1 2 amp 3 are allocated to water meters 1 2 amp 3 consecutively Only 1 water meter can be measured at a time 10 3 Various Dosing Configurations 10 3 1 Method 1 Dosing Pump control Fert Meter Dosing pump measurement Fert Meter Dosing pump type Venturi or Electric Inject fertilizer according to nomin
14. dosing settings please refer to Controller Advanced Settings chapter on page 62 D Tine e d Bleu 18 Fast in Ts Q S1oW 1 F as d c yer ad indt dl ou 20 Hab Boost Kia Del simi zz 9 8 EC PH Sensor Range EUN gt 12 EC PH Sensor Range i gt Leave as is LA Lia HHH EATRRS RR LELTE IE eg e z ji NE ij 2 teed Hi ED T CONFIGURATION jj ELEN SENSL ji dl 3 Wl H 285 E n 2 CE DELAY CONFIGURATION Sensor AmA 20 mh ONF IGURRT ION L H RATE EL Cms 18 METER FH i 14 E m CONFIGURATION Bi PN URAT LON E SENSUR RHN 18 STING CONFIGURATION IA E 9 9 History Resolution gt Program how often computer should collect sensor data keep in mind that lower resolution fill the memory in short period and will overwrite the old data ez am 2 Marual 7 Config Controller number in case of multiple controllers in the network name each controller with a different number ea SYSTEM SETUP aring Cooling Process during Mistina Process 7 St Usina Communication baud rate between controllers and PC NOTE For more details on system setup please refer to Controller Advanced Settings chapter on page 63 65 gt 4 History Ny S Install TIME amp DATE HUMIDI EC ph C SENSOR WRITE ES SYSTEM SETUP m ning Cooling Process S 3 luu iri Mist tc Process OS ING controlle
15. 0 5 Amp System fuse 50 60 130 VAC 90 VAC 0 5 Amp F5 2A SND Line outputs fuse N 230 415 HNE a 1 Fe mains Supply OND 32 pel Veto sy 25VA O 12 18 V DC To I O Circuit F7 T2 l I O of 24VAC NOTE 24 VAC available power for E peripheral equipment 50Watt 2A F5 50VA Option B 115VAC or 230VAC power supply card with external 24VAC power for output devices FT 24VAC fuse Specifications Main Main Max Min Main fuse voltage frequency voltage voltage F2 2A System fuse Single 50 60 250 VAC 200 VAC 0 5Amp phase 230 VAC 0 5 Amp 50 60 130VAC 90 VAC 0 5 Amp Extemal em rv FS 2A GND Lina A Ka SES N 230 115 Se Mains Supply Neutral 24VAC po NOTE System uses 24VAC External External transformer with limit of 6 3Amp F5 Fi 0 54 Main fuse 5V DC To CPU 12 18V DC To I O Circuit 24VAC To Valves Option C 12VDC Power Supply Card Fr Z4V AC fuse ES 054 F2 2A 2A Man fuse System fuse Specifications Main voltage oystem fuse 12 48 VDC VAC 2 Amp FS cA outputs fuse 12VDC Battery P2 F2 O e 5V DC ravi 5V LL o TocPU O 12V DC 12V DC To I O Circuit ES To Valves T P3 4 Input and Output Card The Input amp Output card consists of the following Analog inputs 1x EC input 4 20 mA 1x pH input 4 20 mA 1x humidity sensor input 0 3 VDC 2x temperature sensor 3
16. 00 4 2 3 4 5 6 8 11 Doc Name NMC Junior Installation Manual Appx E Technical Specifications Revision 1 0 Page 97 of 109 pages Power Supply LCD Display Card H T e d LA E mL 2 a 8 NMC JUNIOR CPU Ver 2 3 e m P N C NMC JUNIOR CPU ug un CPU amp Input Output Keyboard Card Card Doc Name NMC Junior Installation Manual Appx E Technical Specifications Revision 1 0 Page 98 of 109 pages 2 Hardware Layout 24 VAC Output System Transformer transformer WE Main power e I line filter Main povver terminal Surge mI A Suppression is Input HEFESPSETNC EL ee card can be either RS232 or RS485 ey SS ee EE EE E AR ta Output fuse ge TP t protection Inputs terminal Surge Suppression Outputs Communications terminal Output 24 VAC connection terminal Lithium battery fo SRAM amp clock r 0906 2 12384 My un y MC JU OR CPU Ver 2 3 cr SA P N C IMC JUNIOR CPU NJU50000ES L Firmware Wwe EPROM Data plug socket 3 Power Supply Card Power supply transformers e12VDC to the CPU and relays e5VDC to digital inputs 3VDC to analog inputs etc e24VAC to 24VAC output card Option A 115 or 230 VAC Power Supply Card Specifications I F7 24VAC f voltage frequency voltage voltage F2 2A F1 0 54 Main fuse 230V AC 50 60 250 VAC 200VAC
17. 0KO THERMISTOR input Digital inputs 6x digital input 5V 2mA max pulse rate 50 Pulse Sec 5 Relays outputs 15x N O output 24VAC low power relay Amps maximum output changing rate 0 4 Sec Communication 1x RS232 RS485 port RS232 or RS485 communication port function depends on type of connection and type of MUX used APPENDIX F Main Menu Tree Controller Warranty Controller Netafim warrants the electronic components of the NMC Junior Controller on to be free of defects in materials or workmanship for 2 two years from the date of purchase by end user If a defect is discovered during the applicable warranty period Netafim will repair or replace at its option the product or the defective part Note Lightning and surge damages are not covered by warranty Date of commissioning Customer s representative Netafim s representative Name Name Signature Signature
18. B a aad a GES a aga a aaa 6 886 6 608 GENEE Enter water run time or quantity 9 10 3 Start Stop Valve 1 IRRIGATION FALUSE 2 START STOP atit S SIARIT lt STOP UALU J WATER RUN TIME PROGRAM 00 00 00 00 00 00 D AHB 9 808 Caco SE DE DDD DES Valve Fun Time Dosing Program H El Run Time Program 1 Dosing Program 1 S B B H H B B H a H S ODO S cocco com TE amp Do dou really want to start valve 1 KG Hu MENU Active Mu ld SIE aret Actual T 100 r 168 15868 gt Difference between nominal and actual flow rate is lt 10 gt Difference between target and actual EC pH 80 2 9 11 Data Plug History Data plug E a PE En T into terminal Se r Set d 8 Install SI ACTION MILL DUERHRITE SZ JESISTING DATA PLUG ARE YOU SURE System is idle and not in process before Write to Data Plug ca EL pg Ma AN Data Plug from OH a TO H E terminal at end HALA ee Ea nr rr rr rs rr rss rr AA AAA GUILL CIGL K AAA LLLLUUUUTUTTTTTEETTTTTTTTTTTTTTTTETETTETEETTETTTEETTEEECEECEELLLLLAKAA I EECHER HEH TTE E uo As TA OTTELE EE BR of process Doc Name NMC Junior Installation Manual Chapter Controller Advanced Settings Revision 1 0 Page 58 of 109 pages im 10 Controller Advanced Settin 10 1 Pump Station Configuration
19. C pH Control um Orn Time sec gee no 6 S1o9 18 Fast EC pH coarse tuning when way off target faster stronger correction AS i r di EC pH fine tuning off target is low slow light correction Hi e SEH hen 20 Hi th a gt Control cycle Delay time from fertilizer Acid injection point to EC pH sensors reading ing Boost elautmm ss Qv Method D EC pH averaging balanced reading from EC pH sensors Dose boost off delay time clear water circulated through system after fertigation stops J and venturi closes 10 5 Advanced System Setup End day time Stop time for measuring water and dosing accumulating i 152592 21 information from irrigation valves WD ad and dosing channels Current Time ate End Dau Time B8 C CS CI I I I T h Dio ANA ARA DC Row CL Lic Leon CS T e Define cooling misting valve pump misting parallel CONFIGURATION CONF IGURRT ION ATION E DEVICE DELAY CONFIGURATION PUMP PONE TGURAT IC TAS ALEX a GCM DZA al a ne D LIAC mui eS nx CO JC CPP CAI ba Language e Unit ENGLISH emPerature Uni e volume Unit UBA N METR ic s programs working aximum Cooling Paralle 1 Maximum Mistina Parallel A ogetner During Coolina Pr cess gt AA NOTE Use only when the system PEDES Bi ud has a limited capacity to operate S max cooling misting programs simultaneously Stop irrigation SYSTEM SETUP Language Temperature Unit Wolume
20. CALO ODO Pi Es pe E p ta c8 TCR T l DE LE LAYOUT EOI S l 4 ANALOG INPUT These step for every Output Pe e DO CJ None i E Yitators oling 7 4 Digital Input Definition 3 Digital Input in N Installation menu gt Input 1 set definition Step 2 for all Input definitions according to technician and equipment in field DEVICE LAYOUT DEVICE LIST AAA AAA AAA SEER EERE ERE PRCT A ale r Meter 2 Mater Meter 3 Dosind Meter osina Meter lt Dosing Meter Dosing Meter 7 1 H5 2 W Dosing Meter 1 2 E pe Dosing eter 6 M 7 5 Analog Input Definition EN 5 Analog Input in Installation menu ERRE D i i y D INSTALLATION DEVICE LAYOUT DEVICE LIST E INPUTS Channel and enter YES for sensors according to terminal y Previous step for all other analog input sensors E Sensor hs Sensor umidity Sensor Teme Sensor 1 o Tempt Sensor 2 8 Controller Test Procedure 8 1 Test Relays am KE Pres TEST 5 Test in Main Menu gt 1 Relays to test output devices in the field dry test gt Highlight status press ENTER MAN appears To end process press ENTER again For Irrigation valve test send someone out in field with Walky Talky to verify status P Et A Kay 1 Pro9ram z Manual 3 Alarm 4 History Es Tj 6 Setup T Confid S Install TEST
21. ENU EC sensor into Calibration Buffer and immerse for 30 J seconds Doc Name NMC Junior Installation Manual Appx D Sensor Installation amp Definition Revision 1 0 Page 86 of 109 pages Sensor from buffer E e n process Ew A Calibration i Calibration If display says Buffer Fault please see Troubleshooting Appendix B in process Doc Name NMC Junior Installation Manual Appx D Sensor Installation amp Definition Revision 1 0 Page 87 of 109 pages 1 2 pH Sensor Calibration ED EN On EC pH screen press MENU gt Scroll down to pH Calibration by pressing SELECT ESC to Main Menu Doc Name NMC Junior Installation Manual Appx D Sensor Installation 8 Definition Revision 1 0 Page 88 of 109 pages im 1 2 1 pH 7 01 Sensor Calibration MENU Sensor from pH sensor into pH 7 0 plastic bottle Calibration Buffer and immerse for 30 seconds Calibration in process If display says Buffer Fault please see Troubleshooting Appendix B Doc Name NMC Junior Installation Manual Appx D Sensor Installation amp Definition Revision 1 0 Page 89 of 109 pages 1 2 2 pH 4 01 Sensor Calibration Non j pH sensor into pH 4 0 Calibration Buffer and immerse for 30 seconds Wes pH sensor into P PH 4 w water and immerse de for 30 seconds 4 ae d
22. Farm Management Made Easier NMC Junior Irrigation Installation Service Manual PROPRIETARY INFORMATION This document discloses data in which NETAFIM Ltd has proprietary rights Neither the furnishing receipt or possession thereof confers or transfers any right to reproduce or disclose the document any part thereof or any information therein except by written permission form or written agreement with NETAFIM Ltd Updates Authorizer s Change Description Change No Name 30 Jan 2008 Idan Marko NEM NEN LLL Table of Contents 1 General Insiruchons bl 7 2 Basle eG UIFE CMS LON Cie ME uei 8 3 Junior General Dmensions 9 4 UNPACKING and Installation ttt tct 10 A essel 10 4 2 Box installato bcsed 11 4 2 1 Option A dd 11 BPN D elio is 16 NR A n 17 5 1 Main Power Wiring 17 9 2 Electrical lest 21 6 Controller Set Up s 24 6 1 Input Output La dd 24 6 2 Output eMac 25 IT tend 25 6 2 2 Output Wiring Example 26 6 3 Input TOMNA S 27 6 3 1 MA ii ttt ttes 2 6 3 2 Digital Input Examples 28 6 4 PC and Inter Controller COMMUNICATION n 32 6 4 1 Card Installation E aaan 32 6 4 2 VViring and Controller Setup 33 09000000990000099000099090000999000000990000090990000909900000990000900990900090990000090900000900000099090000909000090099000009000000909000099000000990000909000009900000999000099990009 Table of Contents Con t 7 Controller Tes
23. ON WALWE CONFIGURATION i EEN Bib Eug Meter amp c CLiter pulse 9 6 Dosing Channel Configuration ED CONFIGURATION TU CE DELAY CONFIGURATION Ca CONFIGURATION 2 3 CONFIGURATION k EN COU RATE j Es E Wr Zeen gt 6 Dosing Channel Configuration gt Define flow rate of every Venturi USA Gallon hr gt Define channels 1 2 EC gt Define channel 3 Acid F H 0 T E H C E nunca le E I LHHNNEL CONF TGURH E TOR Method TimecLit h 300 000 TimetLit h3 3060 000 Pa Cer NOTE In case that different dosing pump electric or setting fertilizer meter please refer to Controller Advanced Settings chapter on pages 60 61 9 7 Dosing Configuration gt 7 Dosing Configuration A gt EC and PH Control and Alarms to Yes b gt Set Min On Time to 0 8 lt 2 0 seconds gt Set Min Off Time to 0 8 lt 2 0 seconds To set Control Cycle run system and measure time in seconds it takes to see reaction of EC PH meter gt Set dosing Booster Off Delay to 10 seconds Time booster continues running after dosing process I CONF IGURAT ION SING CONFIGURATION DEVICE DELAY CONFIGU DEU CRANE URATI HH CONF IGUEAT ION LOW RATE De E gt Tunins 8 S10u 10 Fast gt rol Cycle sec ach eraging B Loly 28 Hi gh RS boars Off Delaytmmiss bu QTY Method COSDCOBN A CAO am NOTE For different
24. al capacity of pump measure from fertilizer meter for verification purposes Liter Pulse TimetLit h Set nominal pump capacity 10 3 2 Method 2 Dosing Pump control Nominal Flow Rate Dosing pump measurement Calculate dosing pump flow rate Dosing pump type Venturi or Electric Met Liter Pulse d Time Ccrsec Hydraulic Liter Pulse Venturi Liter Time Liter min ur TimetcLit ho enturi TimetLit h gt Werturi Time ETT EN i TimetLit h3 Venturi TimecLit h A Venturi Time i TimetLit h EE GT E ene 10 3 3 Method 3 Dosing Pump control According Fert meter pulses For quantitative injection only Dosing pump measurement Fert Meter Dosing pump type Hydraulic COR Method Venturi TimetLit h ep Venturi TimetLit h5 tse tia iecit Verturi TimecLit h 9990 Venturi TimecLit GE SE 10 4 Dosing Configuration EC channel influenced by EC levels ACID channel to inject acid to reduce pH levels PASSIVE no EC pH influence ALKALI channel to increase pH levels Type of each channel configured by technician during installation process 10 4 1 EC pH Control System will inject depending on EC levels auto adjust to meet target levels Set limits for controller adjustments when levels are too high low Hishtcz5 Lowi Sa sa 5 Ex If dosing channel 1 is set by the grower to inject 10 liter m the controller auto adjust range is 5 to 15 liter m in order to meet the EC level 10 4 2 E
25. e No is OK Voltage Continue to next page Main power Fuse from casing With extra fuses provided NOTE Make sure that the same current load is written on the new fuse Main power 24VAC is available Contact CMT technical support If fuses 5 and 7 are burnt APPENDIX C Replacement and Additional Installations Doc Name NMC Junior Installation Manual Appx C Replacements amp Add Installations Revision 1 0 Page 77 of 109 pages Replacement and Additional Installations 1 Card Replacement 1 1 Power Supply Card Main power Old Card Doc Name NMC Junior Installation Manual Appx C Replacements amp Add Installations Revision 1 0 Page 78 of 109 pages 1 2 Relay Card Main power Screws x4 ji i I d i Mil lo mi El Ep A dE es A AA a ED Old Card Grounding Cable and Flat Cable Doc Name NMC Junior Installation Manual Appx C Replacements amp Add Installations Revision 1 0 2 NMC Junior LCD amp Keyboard Page 79 of 109 pages If LCD or keyboard are no longer in working condition first recognize if your LCD or keyboard is an OLD or NEW version High Voltage an nba ta Fluorescent Lamp Fluorescent LCD SAP 74340 007600 Fluorescent CPU Keyboard SAP 74340 009480 Refer to next page if you have a Fluorescent version No High Voltage ELENA Hid der HOINDIP AN Jumper on LED ATA inei a 4 Lal 2 A fid pa n ji
26. ns Cooling Process 2 During Misting Process Ll k Ss TOP DOS NL uri A ri TA lushins Ce SE iE e ves sec A ed Au Select baud rate of communication 11 Hot Keys and Status Screens In the Active Irrigation screen can view status of the system by pressing number keys corresponding to each hot screen Hot Screen 1 Active Irrigation Hot Screen 2 Irrigation Process Status oo Ip BAGA a 00 5 88 e B 999 009 OFF d Ba 959 000 OFF Hot Screen 3 Program Status Hot Screen 4 Water Flow 8 EC pH Status Hot Screen 5 Filter Flushing Status Flush Status Time To Next Flush Delta Pressure Flushing Filter No Remaining Filters Ot 4 elai Hot Screen 6 Temp amp Hum Status HOME gt APPENDIX A NMC JUNIOR Parts List Doc Name NMC Junior Installation Manual Appx A Parts List Revision 1 0 Page 68 of 109 pages NMC JUNIOR Parts List 3 d a CAP 0905 2 12383 il Ir 230VAC Fa P ee E m 72 in E 4 i Ire 2 Y h Yan T VTT NO EH 4 B 4 dg ka E ac EI E al 0av o DS AAA 23 0906 2 12382 A LN g ig igi TE NE Kb m mM M M P N C NNC JUNIOR RELAY CUIVIS WM US 0023000 TO ue i gt y Cp I 7 d r gt i r j I e D K a 4 Ey A t V i g i h i e e Ge A WI pown COMA H ica we mmasicatian 4 a h da T4 Loc CI d het 1 Ly E E i MI D
27. nual Chapter Power Supply Wiring Revision 1 0 Page 17 of 109 pages 3 Power Supply Wirin CAUTION SHOCK HAZARD The electrical 5 1 Main Power Wiring installation should be performed by a l qualified electrician only C Main power Verify grounding connection lt 100 Feeding cable into Gland cover NOTE Ensure source voltage matches sticker USA MEX 115VAC PRODUCT NAME NMC Junior on M J V2 C 2 3 212396 USA X ite 230V 50 60Hz 0 7A A DoNotOpen A NE seua Tri wires feeding cable A a Black Phase see 1P 56 3 1 5 mm or 316 AWG UE A Cable into gland screw Cable length to reach the terminal connector location Gland cover Doc Name NMC Junior Installation Manual Chapter Power Supply Wiring Revision 1 0 Page 19 of 109 pages r O O Terminal Connector Screws x3 N Neutral G Ground Screws x3 Doc Name NMC Junior Installation Manual Chapter Power Supply Wiring Revision 1 0 Page 20 of 109 pages Em Q Feeding cable to interior box wall using a tie wrap Connector terminal Main power Doc Name NMC Junior Installation Manual Chapter Power Supply Wiring Revision 1 0 Page 21 of 109 pages 5 2 Electrical Test ED CAUTION SHOCK HAZARD The electrical installation should be performed by a qualified electrician only PERFORM Electrical test with Multimeter gt Phase to ground
28. of 109 pages 6 2 Output Terminals 6 2 1 Wiring Co 24 VAC as shown CONNECT Relevant screws Common wires on top row Command wires on lower row Common Until wires are secure Command Doc Name NMC Junior Installation Manual Chapter Electrical Installation Revision 1 0 Page 26 of 109 pages 6 2 2 Output Wiring Example Black Common Colors Command Pump switch gear n OC LEX IU LX em Irrigation Valves NOTE Before switching the controller on the technician should verify that there is no short circuit on each output Resistance test Doc Name NMC Junior Installation Manual Chapter Electrical Installation Revision 1 0 Page 27 of 109 pages 6 3 Input Terminals 6 3 1 Wiring Co Input terminals CONNECT Common Digital input 1 to 6 EC sensor input PH sensor input Temperature sensors input Humidity sensors input OOOOOOOQ 12 VDC WA SCH A Y Comuni NOTE Before switching the controller on the technician 4 ef La y should verify that there is no short circuit on each input SD SI AE Es geg ef Resistance test Doc Name NMC Junior Installation Manual Chapter Electrical Installation 6 3 2 Digital Input Examples Example A Digital input 1 Water meter Fertilizer meter Digital input 2 Float switch Pressure switch Water meter Fertilizer meter Float switch Pressure switch etc Revision 1 0 Page 28 of 109 pages j PORTA Se
29. on A gt 2 Pump Station Configuration gt Define capacity of main pump USA Gallon min Stability on Tela lut a If there is more than 1 is being used refer to Controller Advanced Settings chapter p 58 9 3 Valve Configuration CONF IGURRT ION Tu d DEVICE DELAY CONFIGURA llalue Main Water PUMP CONFIGURATION TEGN Ualue Meter gt 3 Valve Configuration A gt Allocate pump main valve and water meter Note If there is more than 1 pump refer to NMC Junior Advanced Settings chapter H SENSOR RANGE G CONFIGURATION G CONFIGURATION 9 4 Valve Flow Rate Tu 4 Valve Flow Rate USA Gallon min poa ina de Sal gt Define exact flow consumption of every valve H da Technician must calculate formula A Drippers lateral x dripper capacity liters hr x of laterals valve 1000 nominal flow of valve m3 hr gt Set Min Max flow rate limits per valve for alarm already defined as 25 by default Drippers Lateral Irrigation valve Number of Dripper laterals capacity 9 5 Water Meter gt 5 Water Meter EUN gt Define resolution of water meter See label on water meter as shown in Step 2 USA Gallon min If there is no label check data sheet supplied with the meter NOTE If there is more than 1 water meter refer to Controller Advanced Settings chapter on page 59 CONFIGURATION DEWICE DELAY CONFIGURATION PLUMP CONFIGURATI
30. r Baud Rate 9 10 System Nutrigation Check EC PH is on target Know limits of irrigation system Calculate max allowed injection Dosing Y channel suction flow average flow rate from field X 0 8 Max injection quantity lit m USA Gallon 1000 gallon E H 1 Program 2 Manual 3 Alarm 4 Hi Ny ory Ea e Es DIA Gi e DD 4 2 2 CS GEN e DE Do SS E coca ca DDD DDD Se Dox Dex Dx Dx ox DE DL SD Dex Dex Dax Duo Dax Du Dex Dx LE P P P P P P P P P P Doom oen coco DDD PDE L Soo Dx Dev Dev x Dex Den Den ES e Dew uw Tw Ja Tw Dex Dos Jia Lc Coen oC Dovon E II EI LJ Sg gt c cunmoonoozo LECCE LE L Enter desired amount of fertilizer to inject per Enter desired target EC PH level dosing channel in I m USA Gallon 1000 gallon FD ep UM evels 9 10 1 Simulation gt 10 liters of water in bucket IS gt Inject 50 ml of fertilizer from each tank PERFORM E Inject 30 ml of acid gt Mix until acid and fertilizer is dissolved gt EC and pH levels gt Results should be relatively close to desired target Deviation of x 0 5 from target is allowed Use protective equipment gloves and goggles when handling fertilizers acid and other chemicals 9 10 2 Water Run Time 7 Confia 8 Install 10 00 00 00 60 a aae au H 4 BB a aan a ad ehe eher denen erred a B
31. sn ES 4 V3 C E ESC If display says Buffer Fault please see Troubleshooting Appendix B Calibration in process TOI LAA H CALIERAT ION PLUG PLUG ZEE ent Technalogies ch LHI HH Lif L EE match on both 6 80 8 83 screens If not Use arrows to increase decrease value so numbers match 9 ENTER when values match gt Press MENU HEH i i i EEN ERU j made Changes H t Leder Doc Name NMC Junior Installation Manual Appx D Sensor Installation amp Definition Revision 1 0 Page 91 of 109 pages 2 Temperature Humidity Sensor Connection l NOTE Can wire 24VAC terminals of measuring box to 24VAC on the output terminals Sensor Cable type 6x0 5mm 20AWG 1 A Measuring Box Terminals P L I Qu VR WAY KIKI Elx me in pow COM 8 24VAC EE ARA Ed Jo me bi Comani 2 1 Sensor Definition Temp Hum Sensor ANALOG INPUT No Channel Input Function Sensor Sensor Hone Hone Hone Hone Hone Hone Hone Hone Hone JE Fe Ab SS Se i Se ES Elies o PETT PS A NIN IAAF CAAF E ee Ee EE ee ee Be Rd Channel 3 Temp Sensor ANALOG INPUT No 1 ANALOG INPUT No 1 NT amp Mone 1 EC Sensor PH Sensor WES EC Sens Verb B6 PH Sens Verif T EC Pre Control 3 aS Out Temh LtEtt L ps 1 2 3 4 ps 6 S 8 9 a 1 La af PS PS PS P PS PS Con A TE Lg
32. t Procedure 36 A RI 36 language time and Dale cms torino pacas 37 AROS AN 39 7 4 Digital Input Definition n 39 7 5 Analog Input De NA tct 40 8 System Configuration Procedure ii nn 41 8 1 Test mot ntat me 41 PAD A Pe o ensems mes 42 8 3 Analog Input er ttt ttt ttt EE EE Ea aeann 43 9 System Contfguraton ns 44 9 1 Device Delay Configuration ttt ttt ttt ttc 44 9 2 Pump Station Configuration ett 45 9 3 Valve Configuration tit 46 9 4 Valve Flow Rate tcd 46 9 5 Water Meier ttc 47 9 6 Dosing Channel Configuration 48 9 7 DOSING Configuration ccmumunusumannnnsnunanunununuunusnunsnununununuuninunsnunanananussiuunuunussuunanunanssnanee 49 9 8 EC PH Sensor RANGE 50 9 9 History Resolution 5 d 51 9 10 System Nutrigation Check 52 IE A AAA 53 9 10 2 Water Run Time 54 9 10 3 Start Stop VaVe tdt OD 9 11 Data Plug 57 Table of Contents Con t 10 Controller Advanced Settings il 58 10 1 Pump Station Configuration ttti ttti tinet ttti ttt ttti tttttttctnttttttttoctssttt 58 10 2 Multiple Water Meters ttt ttt ttc 99 10 3 Various DOSING Configurations EEEE 60 10 3 1 Method ll test 60 10 3 2 Method 2 tits 61 10 8 3 Method BB tti 61 10 4 DOSING Configuration id 62 10 4 1 EC pH Control it 62 10 4 2 EC pH CA it 62 10 5 Advanced System SetU DEn 63 11 Hot Keys and Status Screens 66 Appendix A NMC Junior Parts List t 6 Appendix B Troubleshoo
33. ting il 70 Appendix C Replacement and Additional installations 76 Appendix D Sensor Installation and Definition BR Appendix E Technical Specifications cc 95 Appendix F Main Menu Tree is 105 1 General Instructions Installation should be performed by authorized technicians only Verify that field components are working properly All safety regulations are to be applied Do not apply force or pressure on components during the installation procedure Refer to your supervisor if problems occur during installation procedure 2 Basic Requirements for On Site Preparation Verify power source between 115 220 VAC 10 or 12VDC Australia amp New Zealand 240VAC 5 e Verify grounding connection lt 100 Environment temperature between 10 c 14 F 60 c 140 F Verify protection from damaging climate conditions 3 General Dimensions 22 5 cm 8 9 in ooooyexko ocooooqQc ococ ecooemodx c 30 5 cm 12 in 16 cm 25 5 cm 7 1 in 10 in Type A Type B 4 Unpacking and Installation 4 1 Unpacking E Package carefully Junior case Type A Type A NETAFIM gt Doc Name NMC Junior Installation Manual Chapter Unpacking amp Installation Revision 1 0 Page 11 of 109 pages 4 2 Box Installation 4 2 1 Option A ED r EH BN Cover by opening REMOVE screws x4 TOOLS Flat wide headed screwdriver Junior case Type
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