Service Bulletin - Honda CR
Contents
1. days If you have questions If you have any questions about this notice or need assistance with contacting a Honda dealer please call Honda Automobile Customer Service at 800 999 1009 and select menu option 2 We apologize for any inconvenience this campaign may cause you Sincerely American Honda Motor Co Inc Honda Automobile Division 03 0472. yourselfers and you should not assume this bulletin applies to your vehicle or that your vehicle has the condition described To determine whether this information applies contact an REPAIR authorized Honda automobile dealer PARTS INFORMATION Repair Proc A Repair Proc B Repair Parts Proc C Foam Tape Kit P N 06245 PRV 305 H C 7573850 Control Pin Kit P N 06244 PRV 305 H C 7575905 Shift Cable Cover and e Pin Kit P N 06241 PRV 305 H C 7576333 Shift Cable Kit P N 06243 PRV 305 H C 7575897 If Needed WARRANTY CLAIM INFORMATION OP Description FRT 222005 Apply grease to shift cable control 0 3 pin seal shift cable cover and center punch VIN Procedure A B or C A Replace Shift Cable 0 7 Failed Part P N 06245 PRV 305 H C 7573850 Defect Code 5CA Symptom Code P04 Skill Level Repair Technician 2of8 REPAIR PROCEDURE A Foam Tape Kit P N 06245 PRV 305 H C 7573850 1 Park the vehicle on a lift Then apply the parking brake shift the transmission to neutral N and raise the vehicle 2 Remove the shift cable cover 4WD K S Se Clean this area 3 Using brake cleaner and a clean shop towel clean the shift cable cover and the transmission in the areas where you will apply the foam tape 03 047 Using the appropriate illustration 2WD Type 1 5 Remove the sprin
3. 9 8 N m 7 2 lb ft in the Shift Cable Cover and Pin Kit P N 06241 PRV 305 sequence shown H C 7576333 1 Park the vehicle on a lift Then apply the parking 2WD brake shift the transmission to neutral N and raise the vehicle 2 Remove and discard the shift cable cover 10 Center punch a completion mark above the en seventh character of the engine compartment VIN Center punch here l 3 Using brake cleaner and a clean shop towel clean the new shift cable cover and the transmission in JHLRDXXXXXXXXXXXX the areas where you will apply the foam tape 03 047 6of8 4 Apply foam tape to the new shift cable cover and to the transmission 25 mm TRANSMISSION 7 Pan a 5 Remove and discard the spring clip and the control pin Then separate the shift cable from the control lever If you cannot remove the control pin by hand due to corrosion go to step 6 e If you can remove the control pin by hand go to step 7 CONTROL PIN SPRING CLIP CONTROL SHIFT LEVER CABLE 6 Replace the shift cable Refer to the 2002 03 CR V Service Manual page 14 165 Use the shift cable kit listed under PARTS INFORMATION 03 047 7 Using brake cleaner and a clean shop towel clean the shift cable and the control lever 8 Apply a liberal amount of grease to the new control pin the control lever and the cable end Attach the cable end to the control lever then insert the new control pin in
4. HONDA Service Bulletin 03 047 DO Applies To See VEHICLES AFFECTED October 17 2003 Safety Recall CR V A T Shift Cable Supersedes 03 047 dated September 2 2003 BACKGROUND CORRECTIVE ACTION If excessive corrosion develops on the shift cable For these VINs do REPAIR PROCEDURE A control pin one or more of these problems can occur 2002 CR V The vehicle moves when it s in Park From VIN JHLRD68 2C024658 thru JHLRD68 2C026615 From VIN JHLRD78 2C085807 thru JHLRD78 2C095397 The shift lever is difficult to move in and out of Park e The MIL is on or the D indicator blinks and DTC P1706 transmission range switch open is set 2003 CR V From VIN JHLRD68 3C000001 VEHICLES AFFECTED thru JHLRD68 3C017034 2002 CR V 2WD with A T ALL From VIN JHLRD78 3C000001 2002 CR V 4WD with A T ALL thru JHLRD78 3C045382 2003 CR V 2WD with A T From VIN AE n From VIN JHLRD68 3C000001 thru JHLRD68 3C017034 From VIN SHSRD78 3U102728 From VIN SHSRD68 3U100101 he es thru SHSRD68 3U108589 For these VINs do REPAIR PROCEDURE B 2003 CR V 4WD with A T 2002 CR V From VIN JHLRD78 3C000001 From VIN JHLRD68 2C000001 thru JHLRD78 3C045382 thru JHLRD68 2C024657 From VIN SHSRD78 3U100001 From VIN JHLRD78 2C083158 thru SHSRD78 3U154441 thru JHLRD78 2C085806 From VIN SHSRD68 2U000001 CUSTOMER NOTIFICATION thru SHSRD68 2U002532 l 2003 CR V All w ah ee babies Ve be aa a mn From VIN SHSRD68 3U100101 notification
5. e engine compartment VIN 4WD Center punch here JHLRDXXXXXXXXXXXX Clean this area 3 Using brake cleaner and a clean shop towel clean the shift cable cover and the transmission in the areas where you will apply the foam tape 4 of 8 03 047 4 Using the appropriate illustration 2WD Type 1 5 Remove and discard the spring clip and the control 2WD Type 2 or 4WD apply foam tape to the shift pin Then separate the shift cable from the control cable cover and to the transmission lever e If you can remove the control pin by hand go to e If you cannot remove the control pin by hand due to corrosion go to step 6 CONTROL PIN 25 mm 2WD Type 2 SPRING CLIP SHIFT CONTROL CABLE LEVER 6 Replace the shift cable Refer to the 2002 03 CR V Service Manual page 14 165 Use the shift cable kit listed under PARTS INFORMATION 7 Using brake cleaner and a clean shop towel clean the shift cable and the control lever 8 Apply a liberal amount of grease to the new control Gomm pin the control lever and the cable end Attach the cable end to the control lever then insert the new control pin into the control lever hole through the shift cable end and secure the control pin with the new spring clip 4WD Apply grease CONTROL PIN TRANSMISSION 7 03 047 5 of 8 9 Install the shift cable cover and torque the three REPAIR PROCEDURE C mounting bolts to
6. g clip and the control pin Then 2WD Type 2 or 4WD apply foam tape to the shift separate the shift cable from the control lever cable cover and to the transmission e If you can remove the control pin by hand go to 2WD Type 1 step 7 e If you cannot remove the control pin by hand due to corrosion go to step 6 CONTROL PIN Ss SPRING 3 A CLIP SHIFT CONTROL CABLE LEVER 2WD Type 2 6 Replace the shift cable Refer to the 2002 03 CR V Service Manual page 14 165 Use the shift cable kit listed under PARTS INFORMATION 7 Using brake cleaner and a clean shop towel clean the shift cable the control lever and the control pin 8 Apply a liberal amount of grease to the control pin the control lever and the cable end Attach the cable end to the control lever then insert the control pin into the control lever hole through the 60 mm shift cable end Secure the control pin with the amd spring clip Apply grease I DY como 25 mm 2WD 4WD TRANSMISSION 03 047 3of8 9 Install the shift cable cover and torque the three REPAIR PROCEDURE B mounting bolts to 9 8 N m 7 2 lb ft in the Control Pin Kit P N 06244 PRV 305 H C 7575905 Seeenee SHONN 1 Park the vehicle on a lift Then apply the parking brake shift the transmission to neutral N and raise the vehicle 2 Remove the shift cable cover 10 Center punch a completion mark above the seventh character of th
7. oft is sa ely recall An example of the thru SHSRD68 3U100429 customer notification is at the end of this service bulletin For these VINs do REPAIR PROCEDURE C Not all vehicles within the VIN range are affected by 2002 CR V this safety recall Before beginning work on a vehicle From VIN JHLRD78 2C000001 verify its eligibility by checking at least one of these thru JHLRD78 2C083157 items From VIN SHSRD78 2U000001 e The customer has a notification letter thru SHSRD78 2U013707 e The vehicle is shown on your campaign 2003 CR V responsibility report From VIN SHSRD78 3U100001 e The vehicle is shown as eligible on an N VIN status thru SHSRD78 3U102727 inquiry Some vehicles affected by this recall may be in your REQUIRED MATERIALS new or used car inventory According to federal law these vehicles cannot be sold or leased until they are repaired To see if a vehicle is affected by this Multipurpose wheel bearing grease NLGI grade No 2 or equivalent commercially available recall do a VIN status inquiry before selling it This is the same wheel bearing grease used on Passports 2003 American Honda Motor Co Inc All Rights Reserved ATB 25703 26336 0310 1of8 Skil Lever CUSTOMER INFORMATION The information in this bulletin is intended for use only by skilled technicians who have the proper tools equipment R and training to correctly and safely maintain your vehicle These procedures should not be attempted by do it
8. ply some upgrades to the shift cable linkage area that will prevent water intrusion and corrosion The inspection and repairs will be done free of charge Please plan to leave your vehicle for half a day to allow the dealer flexibility in scheduling Who to contact if you experience problems If you are not satisfied with the service you receive from your Honda dealer you may write to American Honda Motor Co Inc Honda Automobile Customer Service Mail Stop 500 2N 7A 1919 Torrance Blvd Torrance CA 90501 2746 If you believe that American Honda or the dealer has failed or is unable to remedy the defect in your vehicle without charge within a reasonable period of time 60 days from the date you first contact the dealer for a repair appointment you may submit a complaint to Administrator National Highway Traffic Safety Administration 400 Seventh Street SW Washington DC 20590 Or call the toll free Safety Hotline at 888 327 4236 8 of 8 What to do if you feel this notice is in error Our records show that you are the current owner or lessee of a 2002 or 2003 CR V involved in this recall If this is not the case or the name address information is not correct please fill out and return the enclosed postage paid Information Change Card We will then update our records Lessor Information Federal law requires that any vehicle lessor receiving this recall notice must forward a copy of this notice to the lessee within 10
9. to the control lever hole through the shift cable end and secure the control pin with the new spring clip Apply oy grease CONTROL PIN SPRIN CLIP 9 Install the new shift cable cover and torque the three mounting bolts to 9 8 N m 7 2 lb ft in the sequence shown lt A S Dy L3 4 10 Center punch a completion mark above the seventh character of the engine compartment VIN Center punch here JHLRDXXXXXXXXXXXX 70f8 Example of Customer Letter August 2003 Safety Recall CR V A T Shift Cable Dear CR V Owner This notice is sent to you in accordance with the requirements of the National Traffic and Motor Vehicle Safety Act What is the reason for this notice Honda Motor Co Ltd has decided that a defect relating to motor vehicle safety exists in certain 2002 2003 model year CR Vs equipped with an automatic transmission Corrosion of the shift cable linkage may prevent the transmission from shifting to Park If this condition occurs the shift lever position will indicate Park but the transmission will not actually be in Park If the vehicle operator fails to engage the parking brake the vehicle could roll and a crash could occur What should you do Call any authorized Honda dealer and make an appointment to have your vehicle repaired The dealer will inspect the shift cable linkage If corrosion causes binding the shift cable will be replaced The dealer will also ap
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