w w w.hdonline s h o p .d e - HARLEY
Contents
1. ECM Caddy Figure 1 Place Straight Edge Across Caddy 1 of 4 is07037 1 First scribed line 2 1 8 in 3 mm distance Figure 2 Cut Top of Tower 3 See Figure 3 If not already done disconnect ECM con nector 7 and rear tail lamp connector 2 4 Remove tail lamp connectors from small T studs NOTE If right side ground cables will not relocate to left side ground location then they can be mounted to the right side under the harness retaining bracket 8 later in the installation 5 Relocate grounding cables as follows a Remove right side ground screw 5 and left side ground screw 6 b Secure all ground cables to left side ground location with screw 6 Tighten left screw to 90 110 in Ibs 10 12 Nm c Save right ground screw for later installation Bn is05383a 8 hand ECM cover mounting hole Rear tail lamp connector Pivot block mounting hole 2 Rear seat mount bracket locations 2 Right side ground screw Left side ground screw ECM Connector Harness retaining bracket ONDARON I Figure 3 Install Spring Seat J05041 is06400 Screw 5 16 18 x 3 1 4 in Washer 2 Pivot block 2 Pivot sleeve Bushing 2 Hex nut G1 Ns 10 11 Figure 4 Pivot Bracket Assembly See Figure 4 Press the pivot bushings 5 into the pivot block 3 using a suitable press or vise being careful to protect bushing surfaces or use the2. 3 Figure 5 Install Pivot Bracket to Seat Install Spring Seat 1 See Figure 6 Install pivot sleeve 6 into the pivot block 2 Install seat and front pivot bracket over the pivot block 3 Apply Loctite 243 blue to the threads of screw 1 4 Install a washer 2 onto screw 1 then insert screw through the pivot bracket 9 spacer 3 pivot block 5 spacer 3 and pivot bracket 9 Do not install final washer and nut at this time NOTE lf the spring holes do not center over the rear seat bracket mounting holes loosen the front pivot bracket on the seat and reposition until the seat and springs orient properly Tighten the pivot bracket screws to 48 72 in Ibs 5 5 8 0 Nm Repeat as necessary 5 Pivot seat over so that the springs rest on the rear seat mount posts Orient seat so that the springs align with mounting holes 6 See Figure 6 Secure the springs 12 to the rear mount bracket with screws 13 Tighten screws to 25 30 ft lbs 34 41 Nm 7 Secure the pivot screw with a washer 2 and nut 7 Tighten nut and screw to 96 120 in Ibs 11 13 Nm 3 of 4 SERVICE PARTS Figure 6 Service Parts Softail Spring Seat Kit Table 1 Service Parts Table ltem Description Quantity Part Number 1 Screw socket button head 5 16 18 x 3 1 2 Not Sold Separately 2 Washer 3 8 in ID x 13 16 in OD 2 6400HB 3 Spac
3. cMOTOR HARLEY DAVIDSON NU J05041 INSTRUCTIONS REV 2011 05 25 SOFTAIL SPRING SEAT MOUNTING KIT GENERAL Kit Numbers 54375 10 54376 10 54377 10 52000014 Models For model fitment information see the P amp A Retail Catalog or the Parts and Accessories section of www harley davidson com English only Additional Parts Required Proper installation of this kit requires the separate purchase of spring seat saddle kit Part No 54072 10 or 54373 10 Proper installation of this kit requires the use of Loctite 243 Threadlocker and Sealant Blue Part No 99642 97 For FLSTC F FB N models Proper installation of this kit requires four 1 4 in flat washers 6235 or similar hardware A WARNING The rider s safety depends upon the correct installation of this kit Use the appropriate service manual procedures If the procedure is not within your capabilities or you do not have the correct tools have a Harley Davidson dealer perform the installation Improper installation of this kit could result in death or serious injury 00333a NOTE This instruction sheet references service manual information A service manual for your model motorcycle is required for this installation and is available froma Harley Davidson dealer Kit Contents See Figure 6 and Table 1 INSTALLATION Prepare Vehicle 1 Refer to service manual and remove the existing seat grabstrap if equipped and rear tab seat mounting hard wa
4. er pivot nylon 2 Not Sold Separately 4 Bushing 2 52253 08 5 Bracket frame mount pivot 52264 08 6 Pivot bushing 9725 7 Nut hex 5 16 18 in 7748W 8 Screw SEMS 1 4 20 x 5 8 in 2 3061 9 Bracket pivot Not Sold Separately 10 Washer 0 27 in ID x 0 75 in OD 3 6253W 11 Screw socket button head 1 4 20 x 1 2 in 3 3063 12 Spring spring seat 2 Not Sold Separately 13 Screw flat head socket 1 2 13 x 1 in 4 Not Sold Separately 14 Mount spring seat Not Sold Separately 15 Screw flange 1 4 20 x 1 in 2 939 16 Spacer 3 8 in ID x 1 in OD x 0 12 in thick 2 Kit 54376 10 only Not Sold Separately 17 Plug fender 761 18 Cover lower frame 49800 10 19 Cover ECM for FLSTC N models Kit 54376 10 only 49802 10 20 Cover ECM for FXST and FLSTSB models Kit 54375 10 only 49801 10 21 Cover ECM for FLSTF FB models Kit 54377 10 only 49803 10 22 Clip nut 1 4 20 in for FLSTC N models Kit 54376 10 only 8108 23 Screw socket button head 1 4 20 x 3 4 in 923 24 Cover ECM for FXS models Kit 52000014 only 69200097 J05041 4 of 4
5. re 2 For FXST and FLSTSB models See Figure 6 Install plug 17 in the fender hole left vacant after seat hardware removal For FLSTC F FB N models Remove the large plastic retaining washers from stud bracket Do not remove stud bracket Secure stud bracket with four flat washers part no 6235 or equivalent washer stack with a minimum 0 10 in 2 5 mm thickness and the previously removed nuts part no 3633 J05041 For FXS models a See Figure 6 Install plug 17 in the fender hole left vacant after seat hardware removal Do not remove the grabstrap mounting hardware in the fender Disconnect ECM harness and remove ECM Follow instructions in service manual See Figure 1 If equipped with tall tower ECM caddy follow steps 2 d through 2 h If not equipped with a tall tower ECM caddy skip to Step 3 Remove ECM caddy following instructions in service manual See Figure 1 Put ECM caddy on a firm surface and placea straight edge 2 across ECM caddy 3 Mark or scribe the taller tower 1 underneath the straight edge See Figure 2 Measure from first scribed line 1 and mark or scribe a line 0 12 in 3 mm 2 upward from initial mark Cut the top of the tower with a hack saw or similar tool Clean debris from tower and put the ECM caddy into position but do not fasten into place at this time Install ECM but do not connect harness at this time is07038 1 Tall tower 2 Straight edge 3
6. supplied hardware to press the bushings as follows a Install two bushing into the pivot block 3 and secure with screw 1 pivot sleeve 4 washers 2 and nut 6 b Tighten nut to seat bushings until there is face contact with the pivot block c Remove nut screw pivot sleeve and washers and save for later installation See Figure 3 Apply Loctite 243 blue to the threads of screws item 8 Figure 6 Install the pivot block to the screw holes 3 with the screws Tighten screws to 90 110 in lbs 10 12 Nm Remove and discard screws 4 if equipped FLST C N Models Install clip nut for upper cover installa tion a Using a drill enlarge hole 1 to a diameter of 9 32 5 16 in 7 8 mm b Apply paint to any metal exposed during drilling to prevent corrosion c Install clip nut item 22 Figure 6 over the sheet metal edge of the ECM bracket and align holes FLST C N models See Figure 6 Apply Loctite 243 blue to the threads of screws 15 Install seat mount bracket 14 two screws 15 and two spacers 16 Tighten screws to 96 120 in Ibs 11 13 Nm All other models See Figure 6 Apply Loctite 243 blue to the threads of screws 15 Install seat mount bracket 14 and two screws 15 over the mount flange of the ECM caddy and fasten to frame Tighten screws to 96 120 in Ibs 11 13 Nm See Figure 3 Connect the ECM connector 7 and rear tail lamp connectors 2 2 of 4 NOTES When ins
7. talling the lower frame cover secure any remaining right side ground cables between the harness retaining bracket and frame Move harnesses as necessary to allow frame covers to mount without interference The ribs on the underside of the lower frame cover should rest on the battery without pinching the harness 12 See Figure 6 Install lower frame cover 18 and the previ ously saved right side ground screw Tighten screw to 60 90 in Ibs 7 10 Nm 13 Install upper frame cover 19 20 21 or 24 over the ECM Orient the cover so that the lower tab fits into the slot of the lower frame cover Secure with screw 23 Tighten screw to 60 90 in Ibs 7 10 Nm Assemble Spring Seat 1 See Figure 5 Place seat 1 upside down on a clean sur face 2 Install screw 3 and spring 2 Do not tighten Repeat for opposite side 3 Orient the springs so they are parallel with each other and the seat Verify that the springs are seated against the metal seat pan under the edge of the leather Tighten screws to 25 30 ft lbs 84 41 Nm 4 Install seat pivot bracket 4 washers 5 and screws 6 to the seat The bracket will sit on top of the leather at the front of the seat Center the screws in bracket slots then alternately tighten screws to 48 72 in lbs 5 5 8 0 Nm J05041 is06403 Seat Spring 2 Screw 1 2 13 x 1 in 2 Pivot bracket Washer 1 4 in ID x 3 4 in OD 3 DRO N a Screw 1 4 20 x 1 2 in
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