Service Manual
Contents
1. Curtis Ready to Brew With unit OFF press and hold bottom right Brew button Then press and release ON OFF button Hold down brew button until Enter Code appears Entering Programming Mode Enter Code Enter 4 digit code fact set 1 2 3 4 Brew Button Prog Select Button Brew By Volume Brew By Time 0 to 19 59 Program Menus Global Recipes Non Brew Prog Temperature 170 204 Energy Save Mode ON 140 OFF lt XXXXX gt Brew Count Odom One Batch Two Batch Gourmet Std T Pro Short Twin T Pro Short Single Light Roast Dark Roast Brew Count Total lt Disable gt Pre Infusion lt C gt Pulse Brew By Pass OFF 5 50 lt 5 gt Cold Brew Lock High Yield Master Reset Filter Pack Service Call 800 000 0000 X0000 Decaf 1234 Access Code Curtis Exit Banner Name lt OFF gt P Maintenance IMPORTANT NOTE All programming selections are performed with the three center buttons The symbols below the buttons are Drip Out Mode 1 Scroll LEFT Off 1Min 2Min 4Min 5Min SELECTION or ENTER fo save new parameter gt Scroll RIGHT lt ON gt Beeper ON OFF FF 7 PARTS DIAGRAMS Twin 1 Gallon Brewer PARTS LIST2. TP1T amp TP1TT Item Part Description Item Description 1 WC 5421 COVER TOP 17 WC 3503 LEG 3 8 16 STUD SCREW NON GLIDE 2 WC 37121 VALVE LIQUID DISPENSING LEFT 120VAC 18 WC 37008 HEATING TANK LID 3 WC 2977 101 FITTING SPRAYHEAD ULTEM 19 WC 43067 GASKET TANK LID 4 WC 4212 02 5 8 18 JAM ULTEM 20 WC 62033 TANK COMPLETE GEMTS W ULTEM FTTNGS 5 WC 37122 VALVE DUMP 120V 12W RIGHT 21 WC 37278 LIQUID LEVEL PROBE GT 6 WC 37231 KIT UCM amp LABEL 22 WC 29048 FITTING STRAIGHT PLASTIC 8MM 7 WC 1809 FAUCET HOT WATER W JAMNUT 23 WC 2959 101 FITTING STRAIGHT PLASTIC 12MM WC 1806 SEAT CUP FOR WC 1809 NOT SHOWN 24 WC 4382 GUARD SHOCK HEATING ELEMENT 8 WC 29050 SPRAYHEAD AMBER ADVANCED FLOW 25 WC 522 THERMOSTAT HI LIMIT HTR DPST 277V 40A 9 WC 59022 PANEL FRONT TPS1T 26 WC 43055 GUARD SHOCK RESET THERMOSTAT 9A WC 61612 PANEL FRONT 1 27 29047 FITTING ELBOW 10 WC 8559 RELAY SOLID STATE 40A W HEAT SINK 28 1438 101 SENSOR HEATING TANK 11 WC 37308 KIT BREW CONE PLASTIC GEM COFFEE LOGO 29 WC 934 04 ELEMENT HEATING 2 5KW 220V 12 WC 2402 ELBOW 3 8 FL x 3 8 M PIPE 30 WC 5231 COMPOUND SILICONE 5 OZ TUBE 13 WC 847 VALVE INLET 2GPM 31 WC 5310 TUBING SILICONE 5 16 1 D 1 FT 14 WC 102 SWITCH TOGGLE 125 250 VAC RESISTIVE 32 WC 37132 VALVE REPAIR USE ON WC 821 15 WC 8591 CAPACITOR X2 33 WC 3765L VALV
3. Generally factory settings will provide trouble free operation However should you need to make slight adjustments to meet your brewing needs programming instructions are provided later in this manual System Requirements e Water Source 20 90 PSI Minimum Flow Rate of 1 GPM Electrical See attached schematic for standard model or visit www wilburcurtis com for your model Equipment to be installed to comply with applicable federal state or local plumbing electrical codes having jurisdiction SETUP STEPS The unit should be level left to right and front to back located on a solid counter top Connect a water line from the water filter to the brewer NOTE Some type of water filtration device must be used to maintain a trouble free operation In areas with extremely hard water we suggest that a sedimentary and taste amp odor filter be installed such as Curtis filter CSC10AC00 or CSC15AC00 This will prolong the life of your brewing system and enhance coffee quality NSF International requires the following water connection 1 Aquick disconnect or additional coiled tubing at least 2x the depth of the unit so that the machine can be moved for cleaning underneath 2 some areas an approved backflow prevention device may be required between the brewer and water supply 1 A 3 8 Flare x 3 8 Male pipe elbow is supplied with the brewer for water line connection Use tubing sized sufficiently to provide a minimum of 1 0
4. ASSIGNMENT 20 PIN WARMER LEFT GRINDER COMMON SOLID STATE 100W 120V RELAY amp GRINDER 5 VDC WHT SOLENOID LOCK RIGHT 1 AND H2 CONNECTION ONLY REMOVE amp CAP BRN WIRE END FROM H1 H2 AND H3 CONNECTION REMOVE amp CONNECT BRN WIRE FROM H3 TO C COMMON ON POWER BLOCK SOLENOID LOCK LET Gas Goat ne MS ne a eens ov mer past GEMINI UNITS ONLY NUMBERS HAVING THE SAME ELECTRICAL RATINGS Ex SCGEMTS10 SCTP2T10 or SCTPIT BYPASS VALVE RIGHT 3 LOCATE MATED CONNECTORS AWAY FROM HEAT WARMER LEFT 2 INSTALL GROUND LUG OVER THE SENSOR ON TANK SENSOR STUD WARMER RIGHT 1 ALL WIRES SHALL BE 22AWG TEFLON BYPASS VALVE LEFT NOTES UNLESS OTHERWISE SPECIFIED SENSOR WARMER LEFT ELECTRICAL_RATING TABLE SENSOR WARMER LEFT SENSOR TANK 55 ASSIGNMENTS SENSOR COMMON HEATING WARMERS TOTAL TOTAL TILE 7 5 MACHINE POWER CURRENT rar a ADDER DIAGRAM 120VAC RETURN GEMTS 5200 236 AMPERAGE SEE TABLE 120VAC HOT SEMTS 7600 345 HERTZ 50 60 7 BREW VALVE RIGHT w hs ve ge ET meee we 211 GTPT SSR 10 F M 3 PARTS DIAGRAMS TP1S amp TP1ST PARTS LIST TP1S amp TP1ST N Part Des
5. BATCH TP1S Suggested Parts to Stock ELECTRICAL SCHEMATIC 15 amp 15 5755 500 450 LEGEND WHT 12GA SSR PIN ASSIGNMENTS UNIVERSAL CONTROL MODULE SOLID STATE RELAY PIN ASSIGNMENT 20 PIN 1 GRINDER 40 600 2 COMMON SOLID STATE BLK 12GA BLU 12GA BLK 12GA RELAY amp GRINDER 3 5VDC Sac H1 4 SOLENOID LOCK RIGHT 5 SOLENOID LOCK LEFT WHT 12GA El ite 6 INLET VALVE 7 BYPASS VALVE RIGHT H2 8 WARMER LEFT RED 12GA RED 12GA 8 WARMER RIGHT 10 BYPASS VALVE LEFT 11 SENSOR WARMER RIGHT 12 SENSOR WARMER LEFT 13 SENSOR TANK 14 SENSOR COMMON GRN 12GA THERMOSTAT 9 TOGGLE SW MAN RESET SPST DPST 25A 125 250V 15 GROUND CHASSIS 40A 277V 16 WATER LEVEL PROBE COMMON STUD 17 120VAC RETURN CHASSIS GROUND 18 120VAC HOT 19 BREW VALVE RIGHT 20 BREW VALVE LEFT ELECTRICAL RATING TABLE HEATING TOTAL TOTAL ELEMENTS POWER CURRENT TP1S TP1ST H1 H2 WATTS AMPERES 63 120 220 1x 1 6KW 2x 1 6KW 1650 2700 13 8 12 2 12GA WHT WIRE IS ONLY USED WHEN UNIT IS TO BE USED IN THE 120VAC CONFIGURATION USE THIS DIAGRAM FOR ALL OTHER MODELS WITH ADDED PREFIX LETTERS AND OR SUFFIX NUMBERS ON THEIR PART NUMBERS HAVING THE SAME ELECTRICAL RATINGS Ex 5 51563 3 LOCATE MATED CONNECTORS AWAY FROM HEAT 2 INSTALL GROUND LUG OVER THE SENSOR ON TANK SENSOR STUD 1 NOTE REMOVED NOTES UNLESS OTHERWISE SPECIFIED HEATING 7 SENSOR
6. Curtis Company will allow up to 100 miles round trip per in warranty service call RETURN MERCHANDISE AUTHORIZATION All claims under this warranty must be submitted to the Wilbur Curtis Company Technical Support Department prior to performing any repair work or return of this equipment to the factory All returned equip ment must be repackaged properly in the original carton No units will be accepted if they are damaged in transit due to improper packaging NO UNITS OR PARTS WILL BE ACCEPTED WITHOUT A RETURN MERCHANDISE AUTHORIZATION RMA RMA NUMBER MUST BE MARKED ON THE CARTON OR SHIPPING LABEL All in warranty service calls must be performed by an authorized service agent Call the Wilbur Curtis Technical Support Department to find an agent near you WILBUR CURTIS CO INC 222 6913 Acco St Montebello CA 90640 5403 USA Phone 800 421 6150 Fax 323 837 2410 Technical Support Phone 800 995 0417 M F 5 30 4 00P PST E Mail techsupport wilburcurtis com Web Site www wilburcurtis com FOR THE LATEST SPECIFICATION INFORMATION TO WWW WILBURCURTIS COM Printed in U S A 12 08 F 3484 Rev
7. GPM 2 Connect the unit to an appropriate electrical power circuit 3 on the toggle STANDBY ON switch behind the unit The heating tank will start to fill When the water level in the tank rises to the correct volume the heating elements will energize automatically With GT brewers there is no danger of element burnout caused by an empty tank 4 heating tank will require 20 to 30 minutes to reach operating temperature 200 F This will be indicated when the screen reads READY BREW 5 Prior to brewing dispense 12 ounces of hot water through the hot water faucet 6 Brew acycle of at least 12 ounces to purge the water lines of any air that may be trapped after filling THEMOPRO Your Curtis G3 Brewer is Factory Pre Set for Optimum Performance After connection to water and power the rear toggle switch must be on You will hear a beep sound indicating power is available to the controller TPRO SHORT MER OS Press ON OFF button and the screen will display CURTIS After three seconds is displayed The control displays Water will fill the tank approximately 2 3 minutes depending on water flow rate When the proper level is reached fate will appear on the screen It takes approximately 20 minutes to reach setpoint temperature of 200 F Control will display BREW when temperature reaches the setpoint 200 F Unit is now ready to brew
8. TANK TANK UNIVERSAL CONTROL MODULE 5W 120V 2 0 GPM 10W 120V XEL WHT INLET VALVE 5 GPM 12 120 oo BREW VALVE stp vid CPM 12W 120V WHT BYPASS VALVE vame 1207220V DV T SEE TABLE LADDER DIAGRAM Average SEE TABLE SENSOR STUD HZ _ 50 60 HZ PART NUMBER REVISION TANK GROUND 3W G LD TP1S SSR 63 PHASE ROUGH IN DRAWING TP1S amp TP1ST 16 625 42 2 cm 2 375 ae 2 875 875 22 cm 7 3 cm 020 TPIST 29 625 49 05 RS 1520m 48 9 om 67 9 cm TPIS 20 875 53 0 cm 275 7 0 cm 41 3 cm BREWING INSTRUCTIONS Use only coffee or water in the ThermoPro dispenser Do not use the server to dispense any other beverage Preheating the server with hot water is recommended The single head brewer is show below the twin head brewer is similar 1 Place a clean and empty server on the deck Server should be centered below the brewcone of the brewer Make sure the unit is up to brewing temperature and the LCD screen reads READY TO BREW Place a filter in the brewcone and pour in the correct measure of ground coffee for the brew volume Slide the brewcone into the brew rails Select and press desired brew button LARGE or SMALL The unit will start the brew cycle Allow coffee in the brewcone to drip out completely before removing the insulated
9. to clean inside liner These cleaning and sanitizing instructions are only a guide line to be used for the cleaning and sanitizing of the 01 Your current in house cleaning and sanitizing methods be just as effective For cleaning and sanitizing of the 01 the three sink method is recommended This method consists of a sink of water filled with a detergent and water solution a fresh water rinse and a sink filled with an aqueous sanitizing solution Immerse parts in commercial BarTabs Sani Tabs sanitizing solution The solu tion must be warm 75 F Let the parts soak at least one minute 1 Daily Rinse the unit after use a Rinse unit with hot water and empty completely b Fill unit with hot water c Open unit and empty contents completely 2 Clean and sanitize the lid assembly a Remove lid from unit and submerse it in cleaning solution cleaning thoroughly b Using the supplied brush clean inside the filling tube Rinse with clean water d Submerse in sanitizing solution for 5 minutes then air dry completely 3 Cleaning and sanitizing body assembly a Completely fill the unit with cleaning solution With a sponge brush thoroughly clean inside liner b Rinse the unit using a fresh water rinse Fully fill unit with sanitizing solution Allow to sit for 5 minutes then drain through the faucet Q Remove faucet and gauge glass from unit and brush out with cleaning solution e With the faucet
10. E REPAIR USE ON WC 847 16 WC 3518 LEG GLIDE 3 8 16 STUD SCREW 34 WC 844 101 VALVE BY PASS 120V NON ADJ W RSTRCTR Suggested Parts to Stock ROUGH IN DRAWING 1 8 1 1 35 375 89 9 15 26 625 67 6 TPITT 29 125 74 0 cm 1 23 375 15 20 375 518 TPIST 14 625 37 1 cm 9 1 25 22 9 cm 3 2 1 5 3 8 cm sa 1 30 75 78 1 cm 45 7 cm ELECTRICAL SCHEMATIC TP1T amp 5 BRN 10GA POWER BLOCK 57 65A 300 450V BRN 10GA BLK 10GA BLU 10GA BLK 10GA BLK 10GA 27N ac WHT 18GA RED 10GA RED 10GA RED 10GA HEATING ELEMENTS 2 5KW 220V RED 10GA GRN 12GA THERMOSTAT G MAN RESET DPST COMMON STUD sus LL CHASSIS GROUND GRY WHT TOGGLE SW SPST 25A 125 250V GRINDER INTERLOCK GRY FUSE Li 5A 250V BLK 5 BLU BREW CONE LOCK RIGHT STP_GRN l BREW CONE LOCK LEFT HEATING TANK OPTIONAL COMPONENT TANK STUD GROUND 2 0 GPM 10W 120V INLET VALVE WHT 2 STP_YEL 5 GPM 12W 120V BREW VALVE RIGHT T S SENSOR TANK 5 GPM 12W 120V UNIVERSAL CONTROL MODULE BREW VALVE WHT gt STP YEL LEFT STP VIO BYPASS VALVE RIGHT STP BRN BYPASS VALVE LEFT WARMER RIGHT 100W 120V LEGEND WHT UNIVERSAL CONTROL MODULE STP RED PIN
11. Models Included 1 1 15 15 CAUTION DO connect this brewer to hot water The inlet valve is not rated for hot water CAUTION Please use this setup procedure before attempting to use this brewer Failure to follow the instructions can result in injury or the voiding of the warranty ISO 9001 REGISTERED WILBUR CURTIS COMPANY Montebello CA 90640 Service Manual 1 Gallon Brewers Important Safeguards Conventions This appliance is designed for commercial use Any servicing other than cleaning and maintenance should be performed by an authorized Wilbur Curtis service center e Do NOT immerse the unit in water or any other liquid e To reduce the risk of fire or electric shock do NOT open top or front panel There are no user serviceable parts inside Repair should be performed only by authorized service per sonnel Keep hands and other items away from hot parts of unit during operation Never clean with scouring powders bleach harsh chemicals or sharp implements Conventions WARNINGS To help avoid personal injury Important Notes Cautions sip Sanitation Requirements Curtis GT Units are Factory Pre Set and Ready to Go Right out of the Carton Following are the Factory Settings for your TPS1T Coffee Brewing System Brew Temperature 200 F Brew Volume Set to dispensing vessel requirements 1 0 gallon and 5 gallon
12. cription Item Description 1 WC 58117 COVER TOP 19 39580 LABEL UCM OVERLAY 2 BATCH 2 WC 29047 ELBOW OVERFLOW PLASTIC 20 WC 38439 LABEL FRONT HOT WATER 3 WC 37278 KIT LIQUID LEVEL PROBE GT 21 WC 1809 FAUCET HOT WATER W JAMNUT 4 WC 29048 FITTING STRAIGHT PLASTIC 22 WC 102 SWITCH TOGGLE 125 250 VAC RESISTIVE 5 4394 GUARD SHOCK HEATING ELEMENT 23 WC 8591 CAPACITOR X2 6 WC 43055 GUARD SHOCK RESET THERMOSTAT 24 WC 847 VALVE INLET 2GPM 7 1438 101 SENSOR HEATING TANK 25 WC 29050 SPRAYHEAD AMBER ADVANCED FLOW 8 WC 61556 COVER TANK 26 WC 2402 ELBOW 3 8 FL x 3 8 M PIPE 9 WC 43068 GASKET TANK LID 27 3518 LEG GLIDE 3 8 16 STUD SCREW 10 WC 62037 TANK COMPLETE TP1S TP1ST 28 3503 LEG 3 8 16 STUD SCREW NON GLIDE 11 2959 101 FITTING STRAIGHT PLASTIC 12MM 29 WC 61622 COVER FRONT SS TP1ST TALL 12 WC 904 04 ELEMENT HEATING 1 6KW 120V W JAM NUT 29 WC 61551 COVER FRONT SS TP1S SHORT 13 WC 522 THERMOSTAT HI LIMIT HTR DPST 277V 40A 30 WC 37308 KIT BREW CONE PLASTIC GEMINI COFFEE 14 WC 844 01 VALVE BY PASS NON ADJUSTABLE W RSTRCTR 31 WC 3765L VALVE REPAIR USE ON WC 847 15 WC 37122 KIT DUMP VALVE RIGHT 32 WC 37132 VALVE REPAIR USE ON WC 844WDR 16 WC 2977 101 FITTING SPRAYHEAD ULTEM 33 WC 5231 COMPOUND SILICONE 5 OZ TUBE 17 WC 8559 RELAY SOLID STATE 40A W HEAT SINK 34 WC 5310 TUBING SILICONE 5 16 I D 1 FT 18 WC 37287 KIT UCM amp OVERLAY 2
13. djustments and cleaning The resetting of safety thermostats and circuit breakers programming and temperature adjustments are the responsibility of the equipment owner The owner is responsible for proper cleaning and regular maintenance of this equipment 6 Damaged in transit Equipment damaged in transit is the responsibility of the freight company and a claim should be made with the carrier 7 Abuse or neglect including failure to periodically clean or remove lime accumulations Manufacturer is not responsible for variation in equipment operation due to excessive lime or local water conditions The equipment must be maintained accord ing to the manufacturer s recommendations 8 Replacement of items subject to normal use and wear This shall include but is not limited to light bulbs shear disks 0 rings gaskets silicone tube canister assemblies whipper chambers and plates mixing bowls agitation assemblies and whipper propellers 9 Repairs and or Replacements are subject to our decision that the workmanship or parts were faulty and the defects showed up under normal use All labor shall be performed during regular working hours Overtime charges are the responsibility of the owner Charges incurred by delays waiting time or operating restrictions that hinder the service technician s ability to perform service is the responsibility of the owner of the equipment This includes institutional and correctional facilities The Wilbur
14. ranted for ninety 90 days from date of purchase or for the remainder of the limited warranty period of the equipment in which the component is installed All in warranty service calls must have prior authorization For Authorization call the Technical Support Department at 1 800 995 0417 Effective date of this policy is April 1 2003 Additional conditions may apply Go to www wilburcurtis com to view the full product warranty information CONDITIONS amp EXCEPTIONS The warranty covers original equipment at time of purchase only The Wilbur Curtis Company assumes no responsibility for substitute replacement parts installed on Curtis equipment that have not been purchased from the Wilbur Curtis Company Inc The Wilbur Curtis Company will not accept any responsibility if the following conditions are not met The warranty does not cover and is void under the following circumstances 1 Improper operation of equipment The equipment must be used for its designed and intended purpose and function 2 Improper installation of equipment This equipment must be installed by a professional technician and must comply with all local electrical mechanical and plumbing codes 3 Improper voltage Equipment must be installed at the voltage stated on the serial plate supplied with this equipment 4 Improper water supply This includes but is not limited to excessive or low water pressure and inadequate or fluctuating water flow rate 5 A
15. removed clean the silicone elbow fitting Tank to Faucet Tube Use the tube brush soaked in cleaning solution inserted through the faucet shank Rinse by pouring water from inside the unit allowing rinse water to flow into a sink until water runs clear f Wipe outside of unit with clean cloth moistened with cleaning solution g Place body assembly upside down on rack to thoroughly air dry 4 Cleaning the faucet parts a Unscrew the bonnet handle assembly from the faucet and disassembly removing spring seat cup and shaft b Clean and rinse parts Place in sanitizing solution for 5 minutes remove and air dry 5 When all pieces are completely dry reassemble for use Product Warranty Information The Wilbur Curtis Company certifies that its products are free from defects in material and workmanship under normal use The following limited warranties and conditions apply 3 Years Parts and Labor from Original Date of Purchase on digital control boards 2 Years Parts from Original Date of Purchase on all other electrical components fittings and tubing 1 Year Labor from Original Date of Purchase on all electrical components fittings and tubing Additionally the Wilbur Curtis Company warrants its Grinding Burrs for Forty 40 months from date of purchase or 40 000 pounds of coffee whichever comes first Stainless Steel components are warranted for two 2 years from date of purchase against leaking or pitting and replacement parts are war
16. server aK WD INSERT BREW CONE INTO POUR COFFEE INTO BASKET CARE MUST BE TAKEN WHEN TRANSPORTING TO AVOID DROPPING OR SPILLING WN WARNING THERMOPRO SERVERS MAY BE HEAVY WHEN FILLED Tank Temperature Check To check the temperature of the water within the heating tank make sure brewer is on and Ready to Brew is displayed Press and hold the button see illustration page two for 5 seconds The water temperature inside the tank will be displayed 8 CLEANING Regular cleaning of the coffee brewer will maintain the highest quality coffee your equipment is capable of producing Proper cleaning is essential to maintain that fresh appealing look to your coffee service 1 First turn off the brewer using the ON OFF button on the front control panel 2 Wipe all exterior surfaces with a damp cloth removing spills and debris 3 Slide the brewcone out and clean it Thoroughly wipe sprayhead area with a damp cloth 4 Wash the brewcone and wire brew basket if applicable Use a soft bristled brush for hard to clean areas Wash both parts witha detergent solution or put these parts through a dishwasher CAUTION Do not use harsh powders or cleansers containing chlorine Cleaning and Sanitizing Instructions for TLXGO01 Server CAUTION DSD Do not immerse server in water IMPORTANT Do not place in server dishwasher Do not use harsh powders or cleansers containing chlorine Do not use a wire brush or pot scourer
Download Pdf Manuals
Related Search