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revolution RXL33 & RXL40

1. 44 2 NB046200 NUT HEX 3 8 16 GR5 44 3 053600 BOLT CARRIAGE 3 8 16 X 2 44 4 NB9267 WASHER FLAT 5 16 44 5 MX1075 WASHER LOCK 3 8 44 6 RX006300 BRACKET IDLER WELDMENT 44 7 MP262400 IDLER FLAT 3 2 45 9000 SCREW CAP 1 4 20 X 1 1 2 GD5 46 NB6110 WASHER LOCK 1 4 47 1045 NUT HEX 1 4 20 48 NB8175 PIN PRESTO 3 32 X 1 5 8 O RING X6STR RD 2 16 2 MP206100 MOTOR WHEEL REAR 1 16 3 MP260700 FITTING SWIVEL 6 6 O RING MALE ST FEM 2 16 4 MP260900 HOSE HYD 36 5 MED 90 X SHORT 90 ASM 1 16 5 MP260800 HOSE HYDRAULIC 34 ST X SHORT 90 ASM 16 6 MP169700 FITTING HYD 6 ORFS STR O RING 90 1 16 7 MP169500 FITTING HYD 6 ORFS STR O RING 1 49 046700 BOLT HEX 5 8 11 X 2 GD5 17 MP243900 MANIFOLD VALVE SOLENOID ASM 1 50 NB046900 WASHER LOCK 5 8 17 1 MP204700 VALVE SOLENOID PNEUMATIC 12VDC 2 51 NB046300 PIN LYNCH 1 4 X 1 3 4 52 MB248400 BELT PUMP HYDRAULIC 53 NB9510 NUT SPIN LOCK 10 24 54 MP242900 TANK AIR ASM 54 1 MP198300 TANK AIR 17 3 204900 MANIFOLD VALVE SOLENOID 1 17 4 MP172300 CONNECTOR SOCKET 2 CIRCUIT PLUG 1 17 5 004800 TERMINAL PIN 20 14 AWG 2 17 6 230600 PLUG PIPE COUNTERSUNK 1 4 3 17 7 MP2305
2. 46 47 50 amp 51 Deck RXL40 48 49 52 4 53 FAME 54 55 56 8 57 98 59 60 Optional Equipment 61 amp 62 V 5 o ei 63 Quick Reference Specifications Capacities e LP Cylinder 15 2kg 33 5lb e Engine Oil Filter not removed 2L 2 1 U S Filter removed 2 3L 2 4 U S qt e Cooling System 2 7L 2 9 U S qt e Hydrostatic Pump 2L 2 1 U S qt e Hydraulic Steering 2L 2 1 U S qt Routine Maintenance Parts Engine Monitor and Diagnostic Software MP322300 Engine Oil Filter KA490652078 Engine Primary Air Filter KA110137020 Engine Secondary Air Filter KA110137019 Spark Plug KA920702112 Battery MP198000 Deck Drive Belt MP284100 RXL33 MP248300 RXL40 Hydrostatic Pump Drive Belt MP248400 Dust Container Filter RX008800 RXL33 RX000600 RXL40 Fuses 20A SS2570 7 5A MP043000 LP Cylinder MP236400 Dust Skirt Wear Edge MP284000 133 211700 RXL40 e Pads 17 Blue Blend PD006017 21 Blue Blend PD006021 17 White Lightning PD010017 21 White Lightning PDO10021 17 Thermal Thunder PD001417 21 Thermal Thunder PD001421 17 Natural Poly Blend PD002017 21 Natural Poly Blend PD002021 Your Authorized Amano Pioneer Eclipse Distributor
3. Electrical Systems Air Compressor Head Light Optional Clutch Strobe Light Optional Fuel Injection System Strobe Light If machine is equipped with strobe light the light flashes when the key switch is in the ON position 19 20 How the Machine Works The Revolution RXL has a burnishing deck that 15 belt driven via an electric clutch that is activated by a switch on the control panel The deck is lowered and the pad pressure is controlled through an air cylinder An air regulator adjusts the pad pressure Dust generated during burnishing is contained by a floating steel skirt and collected in a dust container For the deck to be engaged the operator has to be in the seat the dust container secured the deck lowered and the machine moving Two pedals control the direction and speed of the machine Depress the right pedal to move forward The further you depress the pedal the faster the machine will travel Similarly the center pedal moves the machine in reverse The left pedal serves as a parking and emergency brake The machine has a zero turning radius and is controlled through a conventional steering wheel eG Cee cen Checklist Check the engine oil level Add oil if needed Refer to Maintenance Check the engine coolant level Add coolant needed Refer to Maintenance Check the hydrostatic pump reservoir and the hydraulic steering reservoir Refer to Maintenance Chec
4. Note If the oil level is near or below the ADD mark remove the oil filler gap and add enough engine oil to bring oil level to the FULL mark Note If the oil level is too high remove the excess oil by loosening the oil drain valve CAUTION Do not fill above the FULL mark Excess oil will cause a smoking condition and may cause the engine to overheat Oil change 1 Change the oil after the first 8 hours of operation and every 100 hours thereafter The hour meter alerts the operator when an oil change is required To reset the hour meter hold a magnet near the hour meter 2 Start and warm the engine so the oil will drain easily and completely Drive machine to a level surface Stop the engine 3 Turn off LP cylinder and remove it 4 Raise the body 5 Place a suitable container under the oil drain valve 6 Open the drain valve and drain the oil WARNING Be careful with hot oil being drained It may be hot enough to cause severe burns 7 Close the drain valve 8 Remove oil cap and add clean SH or SJ SAE 30 oil Use 2 1 U S at 2 0 L when the filter is not changed and 2 4 U S qt 2 3 L when filter is changed 9 Screw in oil gauge Reconnect the LP cylinder to the fuel hose but leave the LP cylinder setting on the floor CAUTION Do not run the engine with the LP cylinder secured to the body and the body raised This will cause liquid propane to enter the fuel system and cause the engine
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6. CAUTION Do not overfill the cylinder or use a liquid withdraw cylinder on the machine Make sure cylinder is designed for horizontal mount vapor withdraw 21 Start the machine See Starting the Machine Allow the pneumatic system to build air pressure and lift the deck This will take between 45 and 60 seconds 22 Release the parking brake Straighten the rear wheel and back the machine off of the pallet 18 Place the clamps on the strobe light mount pipe Filling the LP Cylinder The Revolution RXL uses the 33 5 15 2 kg capacity cylinder which meets the D O T 4 240 standards These cylinders are also listed by UL In addition the steel cylinder meets European TPED specifications and is CE compliant Filling should be done ONLY by a qualified propane dealer A properly filled cylinder should not exceed 80 of the rated capacity Installing the LP Cylinder Open the LP cylinder cover located behind the operators seat Place the LP cylinder in the cylinder cradle MAKE SURE CYLINDER IS VAPOR WITHDRAW Make sure the safety pin cutout is located by the safety pin Connect the fuel hose coupling to the LP cylinder service valve by turning clockwise HAND TIGHTEN ONLY Make sure coupling is not cross threaded and check for leakage by noting any propane odors immediately after cylinder is connected Finally connect the two ends of the tank strap together Close the LP cylinder cover TO REMOVE THE LP CYLINDER
7. Description Qty 19 007000 NUT LOCK NYLON 4 40 6 20 MP217801 PEDAL BRAKE 1 21 RX005400 HOOK HANGER DECK 1 22 MP082400 PIN SPRING RETURN LOCK HANDLE 1 23 MP199700 SPRING RETURN PEDAL 2 24 022700 PIN COTTER 3 32 X 1 3 25 256000 PIN BRAKE SPRING 1 26 MP250100 CABLE ASSEMBLY FORWARD REVERSE 1 27 MP250200 CABLE ASSEMBLY BRAKE 1 28 RX005500 HARNESS WIRING PLATFORM JUMPER RXL 1 29 RX008100 DECAL DIAGRAM BELT RXL 1 30 MP248700 SWITCH SPDT LEVER ROLLER ASM 3 31 NB6535 SCREW CAP HH 1 4 20 X 3 4 1 32 NB6035 TIE NYLON 1 8 X 4 BLK 3 33 NB6040 TIE NYLON 3 16 X 8 1 2 BLK 2 35 NB6110 WASHER LOCK 1 4 1 36 76900 SPRING RETURN LOCK HDL 1 070108 Optional Equipment 012507 MP258700 PADHOLDER REMOVAL TOOL MP264900 214700 PADHOLDER 21 RXL40 ASM MP264900 STROBE AMBER 1 2 FEM PIPE MOUNT KIT Ref Part Description Qty Ref Part Description Qty 1 81300 RING RELIEF STRESS 1 262800 STROBE AMBER W CONNECTORS 1 PADHOLDER 21 1 2 262600 PIPE MOUNT STROBE 1 2 8505 PAD GRAB III SNAP IN 1 3 264200 SPACER STROBE MOUNT 2 3 NB9319 SCREW BH 1 4 20 X 1 1 4 6 4 053300 CLAMP PIPE 1 2 OMEGA 2 4 3350 WASHER FLAT 1 4 12 5 262700 HARNESS WIRING STROBE 1 5 NB3275 NUT LOCK 1 4 6 6 NB3001 BOLT HEX 1 2 X 1 4 6 SA003900 PADHOLDER 21 W STUDS ONLY 1 7 PD00602
8. ENGINE RIGHT ROUND GRO x 1 4 FUEL INJECTION ECU 9 99 AIR VALVES I E 5 2 h 2 2 5 B E E 3 2 z z a 2 FUSE BLOCK AIR COMPRESSOR FORWARD PEDAL SWITCH REVERSE PEDAL SWITCH SAFETY SHUTDOWN RELAY BRAKE LIGHT SWITCH ENGINE SHUT DOWN TIMER RF016800 3 OF 6 090508 Electrical Connections Continued te 092508 i 725 pas E m 5 9 o 6 5 gt lt 5 gt Y g N ING se mi CA fl wat ha ade gt d 8 D xS 00 gt 6 gt aa a 1 4 E 4 te 8 7 pp 1 1 hl E 45 z U ox m ON Co a O gt y CL e 5 1 hi on Fr 1 SE 1 r ES X Po P Ref Part Description Qty 1 258900 HARNESS CONTROL ARM 1 2 006700 WIRE GROUND RELAY 1 3 RX009400 HARNESS JUNCTION 1 070108 41 Electrical Connections Continued 805000 8 40 5 00897044 600 i 503 44 Met O0ES00X o 006900 5 004400 4 009600X
9. Authorized Amano Pioneer Eclipse Distributor Telephone Number Amano Pioneer Eclipse Customer Service 1 800 367 3550 Safety Precautions Anyone operating the machine should read the following carefully and be informed of potentially dangerous operating conditions Operators should be familiar with the location and use of all safety devices on the machine Do not use the machine if it is not in proper operating condition and report any damage or operation faults immediately DANGER Operate this machine in a well ventilated area It is the responsibility of the machine operator machine owner and the site manager to ensure that the air exchange system where the machine 16 to be used is in compliance with local building codes and is operating properly Failure to operate this machine in a well ventilated area could lead to sickness injury or death from carbon monoxide CO exposure DANGER This machine emits CO which is colorless odorless non irritating gas The first symptoms of CO exposure include headache drowsiness dizziness and nausea If you should experience any of these symptoms while operating the machine shut off the machine and go outside to get fresh air Have the machine tested for CO emissions by a qualified service technician before using it again DANGER Prolonged or high exposure to CO may result in vomiting confusion and collapse in addition to loss of consciousness and muscle weakness If such symptoms occ
10. Burnish Pressure Gauge The burnish pressure gauge is located at the back of the machine underneath the body hinge The burnish pressure gauge indicates the pressure in the air cylinder to hold up the deck during burnishing The less pressure on the gauge the more pad pressure Conversely the more pressure on the gauge the less pad pressure It is recommended to operate the machine between 15 and 75 psi To lower the gauge pressure pull the knob out rotate counter clockwise to the desired setting and depress the knob To increase gauge pressure pull the Knob up rotate clockwise to the desired setting and depress the knob Note The pneumatic system maximum pressure is 110 psi The air compressor automatically turns on to maintain this system pressure Only set the gauge pressure after the air compressor has built up pressure and stopped operating Note The higher the gauge pressure the longer it takes the deck to lower to the floor Best Practice The air compressor is electric Make gauge pressure adjustments with the engine off and the key switch in the ON position CAUTION Operating the burnisher under 15 psi gauge pressure could result in damage to softer floor finishes Always start at a higher gauge pressure setting lower pad pressure and adjust down until desired performance is met Light Switch Optional If your RXL is equipped with a headlight it has a switch to activate it Turn On Press the top of th
11. Replace with vapor withdraw cylinder after keyswitch is med EE UR driving sloshing propane in Avoid aggressive driving Propane cylinder is empty Install properly filled cylinder ECU fuse blown Replace ECU fuse A Replace head gasket Check FD731V Service 9 Manual Contact Pioneer Eclipse Certified Engine will not start Spark plug gap incorrect Adjust gap to 0 025 635 mm Spark plug defective Replace spark plug KA920702112 Coil defective Replace coil Check FD731V Servce Manual Contact Pioneer Eclipse Certified Tech I Reconnect or replace wires Contact Pioneer Wires broken or disconnected Eclipse Gelti ed Tech WD Clean or replace primary air filter KA11013 Air fil 7020 or replace secondary air filter KA11013 T Replace head gasket Check FD731V Service 9 9 Manual Contact Pioneer Eclipse Certified Throttle out of adjustment Make sure throttle will go wide open Adjust governor and replace if necessary Check Governor out of adjustment or malfunctioning FD731V Service Manual Contact Pioneer Eclipse Certified Tech Val Adjust valves Check FD731V Service Manual Contact Pioneer Eclipse Certified Tech Slope aler No operator in seat Operator must be in the seat Machine Troubleshooting No change required Engine lacks power Problem Possible Cause Solution Increase burnish gauge pressure Machine is burnishing too aggressively Inspe
12. Warranty repairs will be made by your Amano Pioneer Eclipse Distributor without charge for parts for a period of three 3 years and without charge for labor for a period of one 1 year from the date of purchase by the original owner apart from the Exclusions and Exceptions noted 3 Parts repaired or replaced under this warranty are warranted only during the balance of the original warranty period All defective parts replaced under these warranties become the property of Amano Pioneer Eclipse 4 All defective parts must be returned to an authorized Amano Pioneer Eclipse Distributor for credit WARRANTY SERVICE To obtain warranty service take your machine and proof of purchase to any authorized Amano Pioneer Eclipse Distributor Amano Pioneer Eclipse will not reimburse expenses for service calls or travel For the distributor in your area call Amano Pioneer Eclipse Customer Service Department at 1 800 367 3550 or 1 336 372 8080 If you are dissatisfied with the service that you receive call or write Amano Pioneer Eclipse Customer Service Department for further assistance DISCLAIMER OF CONSEQUENTIAL AMANO PIONEER ECLIPSE DISCLAIMS ANY RESPONSIBILITY FOR LOSS OF USER TIME OF THE PIONEER ECLIPSE MACHINE OR ANY OTHER INCIDENTAL OR CONSEQUENTIAL DAMAGE EXCEPT AS STATED IN THE WARRANTY APPLICABLE TO EACH MACHINE EXCEPT AS STATED IN SUCH WARRANTIES THE COMPANY DOES NOT OTHER WISE WARRANT ANY MACHINE AND NO WARRANTY EXPRESS IM
13. 2 10 NB007100 WASHER FLAT 6 2 11 MP151500 RELAY BOARD CIRCUIT PRINTED 12V 1 12 020800 NUT LOCK NYLON 6 32 2 13 20500 SCREW BH 10 24 5 8 2 14 SS2570 FUSE 20 AMP ATO 2 15 43000 FUSE 7 5 AMP 4 16 NB5516 TERMINAL ADAPTER 2 17 MP243700 FITTING 1 8 MNPTX1 4 BARB 90 DEG ELB 1 18 06000 VALVE FILLER AIR TANK 1 19 MP318900 INJECTOR FUEL PROPANE 1 20 NB3275 NUT LOCK 1 4 2 21 MP279100 MANIFOLD VAPORIZER LP ASM 1 22 NB060200 BOLT U 1 4 20 x 1 1 D 1 092508 99 60 Platform MP217000 PLATFORM RXL ASM 070108 RF017800 PLATFORM MP217000 PLATFORM RXL ASM Ref Part Description y 1 MP217100 PLATFORM RXL WELDMENT 1 2 211400 SHAFT PEDAL PIVOT 1 3 NB002900 RING RETAINER 1 2 E STYLE 2 4 MP199900 MOUNT VIBRATION STUD 5 16 18 4 5 MP212500 HINGE 16 1 6 NB3260 5 16 18 4 7 NB6042 SCREW 3 8 X 1 9 8 NB046200 NUT HEX 3 8 16 GR5 9 MX1080 WASHER FLAT 3 8 10 MX1075 WASHER LOCK 3 8 11 MP210500 TREAD FLOORBOARD 1 12 MP210400 TREAD PEDAL 2 X 3 5 3 13 MP218300 SPACER PEDAL NYLON 3 14 MP217900 PEDAL REVERSE WELDMENT 1 15 NB026400 PIN CLEVIS 1 4 X 3 4 SS 1 16 MP218000 PEDAL FORWARD WELDMENT 1 17 NB3350 WASHER FLAT 1 4 2 18 NB9625 SCREW 4 40 X 3 4 6 Ref Part
14. 2 L Engine Oil Capacity Filter Removed 2 4 U S qt 2 3 L Coolant Permanent type of anti freeze for aluminum engine Mixed 50 Coolant Capacity 2 9 U S at 2 7 L spark Plug Part KA920702112 Spark Plug Gap 0 025 in 0 635 mm Engine Primary Filter KA11013 7020 Engine Secondary Filter KA11013 7019 LP Cylinder Type 33 5 lb 15 2 kg horizontal vapor withdraw LP Cylinder Part MP236400 Engine Monitor and Diagnostic Software MP322300 Controls steering Self contained hydraulic rear wheel Steering Fluid SAE 5W 20 engine oil steering Fluid Capacity 2 1 U S qt 2 L Wheel Drive Self contained hydrostatic pump with single rear wheel drive hydraulic motor Hydrostatic Pump Fluid SAE 5W 20 engine oil Hydrostatic Pump Fluid Capacity 2 1 U S qt 2 L Hydrostatic Pump Drive Belt MP248400 Seal Kit for Rear Drive Motor MP206100 amp Rear Steering Motor MP206400 MP191100 Seal Kit for Steering Wheel Motor MP205700 MP264500 Seal Kit for Hydrostatic Pump MP204300 MP264600 Machine Specifications Continued Deck Drive Drive Electric clutch with B Section Belt Clutch MP220000 Deck Drive Belt MP284100 RXL33 MP248300 RXL40 Dust Container Filter 000300 Recommended Pads O 17 Blue Blend PD006017 O 21 Blue Blend PD006021 0 17 White Lightning PDO10017 0 21 White Lightning PDO10021 0 17 Thermal Thunder PD001417 O 21 Thermal Thunder PD001421 0 17 N
15. E am ay j WuEmwma Check for Leaks 8 NANGI Wu LE Ta CAUTION Do not run the engine with the LP cylinder secured to the body and the body raised This will cause liquid propane to enter the fuel system and cause the engine to shut down 6 If a leak is detected turn off the LP cylinder If the leak is in a hose replace it If the leak is at a fitting loosen and clean it Apply pipe sealing compound and re tighten it 7 Recheck for leaks using soapy water solution If leaks persist at fittings replace them and recheck with a soapy water solution once more Inspect Radiator amp Hoses 1 Drive machine to level surface 2 Turn off LP cylinder and remove it B Raise the body 4 Check the radiator core If the corrugated fins are deformed carefully straighten them with the blade of a thin screwdriver 5 Inspect the inlet and outlet tubes for cracks kinks dents and fractured seams Repair or replace refer to Kawasaki s FD731V service manual if necessary 6 Check for debris that can be lodged in the radiator Clean them out by using compressed air or a low pressure washer CAUTION Using high pressure water could damage the radiator fins and impair the radiator s effectiveness Check and adjust valve clearance He torque heads Refer to Kawasaki s FD731V service manual Clean and lap valve seating surface Refer to Kawasaki s FD731V service manual Change coolant Hefer to Kawasaki s
16. FD731V service manual 31 32 Maintenance Machine Clean Dust Container Filter 1 2 Turn off machine and set the parking brake Raise the platform and remove dust container assembly by loosening dust container retaining knob Remove the filter retainer and empty the dust container Clean the dust filter with a vacuum cleaner water or compressed air After numerous cleanings the filter will begin to degrade and will require replacement Replace with Amano Pioneer Eclipse part RX008800 RXL33 or RX000600 RXL40 Note Burnishing heads will not operate when the dust container assembly is removed from the deck 9 Set dust container on the deck then the filter in the dust container Place the filter retainer over the filter and secure with retaining knob Inspect Pads amp Pad Holders OND Turn off machine and set the parking brake Raise the platform Remove dust container assembly Lift front of deck up rock back and secure with hook Note Damage could occur to the dust container assembly if it is not removed prior to rocking the deck back 10 Remove centering device and remove pads If pads have worn less than 1 4 6 mm replace them 11 Inspect the pad holders for cracks or damage If the pad holders do not have any damage proceed to step 9 WARNING A damaged pad holder rotating at a high rate of speed may be an extreme hazard if it should come apart 12 the pa
17. FELT 1 4 X 7 8 1 3 11200 EDGING BOTTOM SKIRT OFFSET 7 83 4 248700 SWITCH SPDT LEVER ROLLER ASM 1 5 6600 VELCRO FELT BLACK 2 FT 6 9625 SCREW 4 40 X 3 4 2 7 NB007000 NUT LOCK NYLON 4 40 2 8 48300 WASHER FLAT 4 2 9 213300 SPACER MOUNT 2 10 199900 MOUNT VIBRATION STUD 5 16 18 2 11 NB6111 WASHER LOCK 5 16 2 12 NB9745 SCREW 5 16 18 3 4 2 15 MP212400 SEAL FELT 15 LD X 2 5 O D 2 012508 91 Deck Continued RXL40 012508 _ 7 y ON T2 276400 Deck Continued RXL40 MP210200 SPINDLE 8 5 PULLEY ASM Ref Part Description Qty 1 210300 SPINDLE REVOLUTION RXL 1 2 NB006400 WASHER FENDER 1 4 X 1 1 4 1 3 6110 WASHER LOCK 1 4 1 4 210100 KEY 3 16 X 3 4 1 5 199400 PULLEY DECK 8 5 1 6 NB003200 BOLT HEX 1 4 20 X 5 8 1 MP276400 SHROUD DUST ASM 3 8 PIN Ref Part Description Qty 1 MP199900 MOUNT VIBRATION STUD 5 16 18 1 2 MP311800 EDGING WEAR FELT 1 4 X 7 8 1 3 MP311200 EDGING BOTTOM SKIRT OFFSET 9 58 FT 4 213300 SPACER MOUNT 1 5 6600 VELCRO FELT BLACK 2 FT 6 248700 SWITCH SPDT LEVER ROLLER ASM 1 7 NB9625 SCREW 4 40 3 4 2 8 NB007000 NUT LOCK NYLON 4 40 2 9 48300 WASHER FLAT 4 2 10 MP212400 SEAL FELT 1 3 ED
18. Fuel Hose and Connections 31 Inspect Radiator and Hoses Machine Maintenancoe 32 Clean Dust Container Filter 32 Inspect Pads and Pad Holders 32 Inspect Dust Skirt Wear Edge 33 Inspect Deck Drive Belt 33 Inspect Hydrostatic Pump Drive Belt 33 Replace Deck Drive Belt 34 Replace Hydrostatic Pump Drive Belt 34 Battery 34 Inspect Hydrostatic Pump Fluid 34 Inspect Hydraulic Steering Fluid 35 Body 35 Machine Storage 35 Repacking the Machine 35 Transporting the Machine 35 Machine Specifications 36 4 37 Wiring CEM 38 39 Electrical Connections 40 41 8 42 Hydraulic and Pneumatic Connections 43 Body and Control Arm 44 amp 45 Deck RXL33
19. NUT 5 16 18 NC 28 246200 WHEEL PERFORMA 1 5 8 7 8 2 29 274900 BOSS SKIRT PIN 0 41 1 D 3 30 RV005100 KNOB HANDLE 1 31 MP274800 GUIDE SPRING 0 41 1 0 3 32 NB3001 SCREW BH 1 4 20 X 3 4 5 33 NB4791 SCREW 3 8 X 2 2 34 8700 WHEEL 3 FLAT TREAD GREY 2 35 BA003200 KEY 3 16 X 1 2 36 011800 BOLT HEX 5 16 18 X 2 GD 5 2 37 RX006500 COVER DUST BOX W DECAL 1 38 MP203900 SPRING COMPRESSION 750 1 D X 4 L 2 39 NB9308 SCREW BH 1 4 20 X 1 3 40 IN1015 TRIM BATTERY TRAY 55 41 LX2065 HANDLE LIFT 1 42 MP275000 PIN CLEVIS ADJUSTABLE 3 8 X3 43 MP281000 DECK RXL40 WELDMENT 1 44 NB054900 BOLT HEX 5 16 18 X 7 8 GD5 ZINC3 45 NB6111 WASHER LOCK 5 16 5 46 056600 BOLT HEX 5 16 18 X 1 1 4 LH 2 47 MP281400 SPACER PIVOT DECK 1 48 MP281100 PLATE HUB RXL WELDMENT 1 012508 49 Deck Continued RXL33 012508 284900 011400 12 12 07 Deck Continued RXL33 MP223700 Parts List Ref Part Description Qty 1 288500 SPINDLE REVOLUTION RXL40 1 2 199400 PULLEY DECK 8 5 1 3 210100 KEY 3 16 X 3 4 1 4 NB006400 WASHER FENDER 1 4 X 1 1 4 1 5 6110 WASHER LOCK 1 4 1 6 NB003200 BOLT HEX 1 4 20 X 5 8 1 MP284900 Parts List Ref Part Description Qty 1 284800 SHROUD DUST 33 WELDMENT 1 2 11800 EDGING WEAR
20. adjust the desired Air Fuel Ratio oh gt c 6 MAP Sensor Manifold Absolute Pressure is the engine s intake vacuum The ECU monitors this to determine engine load ro Engine Temp Displays if the Engine Temperature is normal or too high 8 Average Engine Speed Displays the average Engine Speed 9 Battery Voltage Displays the charging system s voltage 10 Oxy Correction Displays fuel correction percentage to achieve desired performance and emissions 11 Oxy Wait Displays the Fuel Correction Rate 12 Final Fuel Quantity Displays the volume of fuel being delivered to the engine 13 Injector Duration Displays the duration the injector is injecting fuel 14 MIL Light Displays if the Service Engine Indicator light is ON or OFF 15 Shut Down Light Displays if the Engine Shutdown light is ON or OFF 16 Lockoff Valve Displays if the Fuel Lock is Open or Closed 17 Diagnostic Code Displays Engine Fault code 18 Air Fuel Gauge Displays the Air Fuel Mixture 19 RPM Gauge Displays the Engine RPM Troubleshooting Fuel Injec Engine asd 19911019 12 1 07 ENUEN ALE 3 AUD 3 d SI jeu sui BUIJDO3 JojerpeJ USA T bunelado sunjEJadiuus UU T E2075 Yells 400 41 auey Sunelado
21. and the body raised This will cause undue stress on the body and cause premature failure CAUTION Do not drive the machine recklessly Rapid acceleration and abrupt movements can cause the rear wheel to slip and damage the floor CAUTION Allow engine to operate 45 sec prior to burnishing This will allow air pressure to build and prevent over aggressive burnishing CAUTION Only use the brake for emergencies and parking Extended use of the brake during operation can cause excessive wheel and wheel hub failure This machine is manufactured for commercial use only This machine is designed and manufactured for indoor use in burnishing wax coated hard floor surfaces Amano Pioneer Eclipse does not recommend use of this machine in any environment other than an indoor environment This propane powered floor machine is designed and manufactured for commercial floor burnishing only This machine is designed to burnish most modern types of floors including composition tile stone marble terrazzo and resilient floor covering and some coated wood floors Even though NFPA 58 8 4 5 says these machines shall be permitted to be used in buildings frequented by the public including the times when such buildings are occupied by the public Amano Pioneer Eclipse suggests usage when occupancy of a given work area is minimal These machines should not be used e n nursing homes hospitals day care centers etc e By unqualified or untrained
22. at each microphone position is recorded and documented Test for Hand Arm Vibration at the Grip Surface of Hand Guided Machinery Amano Pioneer Eclipse measures and rates the vibration at the machine hand contact surface of hand guided machines that are provided with handles in accordance with European Machinery Directive 98 37 EC e The test area consists of a flat open floor area that allows the machine to be operated normally The transducer is mounted firmly at a point halfway along the length of the handle where the handle would normally be held Machines are tested while stationary with all mechanisms necessary for the equipment to perform its intended functions engaged and the traction drive in neutral if applicable The machine will be tested at maximum engine or motor speed as specified by the manufacturer of the subject machine measurements are recorded from the dominant axis Machine Preparation T Remove protective wrap from LP cylinder coupling and remove the LP cylinder Close the LP cylinder cover Unpacking the Machine The machine is shipped boxed on a wooden pallet To 2 3 machine Cut and remove black bands holding the box to the pallet Remove staples attaching the box to the platform at the bottom edge of the box With two people one at either end of the box lift box straight up and off machine 8 Raise the body by lifting up on the control arm and conn
23. clutch from engine shaft 8 Loosen hydrostatic pump tensioner and remove belt 9 Reverse directions 1 8 to install new belt Battery Maintenance The battery supplied with this machine is a sealed absorbed glass mat AGM maintenance free type It never needs servicing When battery replacement is necessary use Amano Pioneer Eclipse part MP198000 Drive machine to level surface Turn off LP cylinder and remove it Raise the body Remove battery retaining bracket Disconnect the BLACK negative battery cable first Disconnect the RED positive battery cable last Lift out old battery and replace with new battery Connect the RED positive battery cable first Connect the BLACK negative battery cable last 8 Reinstall the battery retaining bracket PROPOSITION 65 WARNING ote I ND Battery posts terminals and related accessories contain lead and lead compounds chemicals known to the State of California to cause cancer and reproductive harm Batteries also contain other chemicals known to the State of California to cause cancer Wash hands after handling Inspect Hydrostatic Pump Fluid Drive machine to level surface Turn off LP cylinder and remove it Raise the body Inspect fluid in reservoir at the hydrostatic pump Reservoir should be between and full 5 If fluid is required add SAE 5W 20 engine oil Inspect Hydraulic Steering Fluid Drive machine to level s
24. dans l op ration de cette polisseuse avant l utilisation Veuillez contacter le service apres vente de Amano Pioneer Eclipse 1 800 367 3550 ou 1 336 372 8080 et ou un distributeur de Amano Pioneer Eclipse pour vous renseigner concernant l entrainement ou pour obtenir un autre manuel d utilisation DANGER For your safety if you smell gas DANGER tane dod Do not store or use gasoline or other Immediately call your gas supplier of this or any other appliance Record This Important Information Date of Purchase Purchased From Address City State Zip Phone Gontact Machine Model Machine Serial Number Important Phone Numbers Medical Emergency Police Fire Department In this Operation Manual you will find three statements that you must read and observe to ensure safe operation of this machine DANGER indicates that the possibility of severe bodily injury or death can occur if DANGER statements are ignored Read and observe all DANGER statements included in the Operation Manual and attached to the machine WARNING indicates that the possibility of bodily injury to the operator and other people can occur If WARNING statements are ignored Read and observe all WARNING statements included in the Operation Manual and attached to the machine CAUTION indicates that the possibility of damage to the machine or other property can occur CAUTION statements are ignored Read and observe all CAUTION statements
25. is engaged the parking brake indicator will light When the parking brake is disengaged the indicator will not light Parking Brake Indicator 13 Direction and Speed Controls Forward Depress right pedal The further you depress the pedal the faster the machine will travel Reverse Depress the center pedal The further you depress the pedal the faster the machine will travel Stop Remove foot from either right or center pedals Machine will automatically stop FOR EMERGENCY BRAKING ONLY depress left pedal To set parking brake depress left pedal and cock to left R verse Forward Engine Ignition Switch The Revolution RXL features a key switch ignition Start Turn the key all the way forward or START to engage the engine starter motor Release the key when the engine starts Note Start the engine with the throttle in the Mid throttle position Off Turn the key to the back or OFF position Note When the key is turned to the OFF position the fuel lock off shuts and the engine continues to run until the fuel is depleted from the regulator Under normal conditions this requires an additional 1 2 seconds If it takes longer liquid propane has entered the system due to using an improper cylinder an overfilled cylinder or aggressive driving The cylinder should be inspected to verify the cause Engine Throttle The engine throttle lever controls the engine speed For operation push the lever all th
26. personnel Unless properly maintained and adjusted e On areas with obstructions such as thresholds floor outlet boxes etc areas where loose tile or other objects are present e In rooms without proper ventilation Refueling and Storage of Fuel Cylinders The Revolution RXL uses a 33 5lb 15 2kg capacity aluminum or steel cylinder which meets the DOT 4E240 standards These cylinders are also listed by UL In addition the steel cylinder meets European TPED specifications and is CE compliant Filling should be done ONLY by a qualified propane dealer FILL THROUGH THE SERVICE VALVE ONLY A properly filled cylinder should not exceed 80 of the rated capacity DO NOT attempt cylinder repair Return the cylinder to your propane dealer if repair is necessary Please note that DOT regulations prohibit shipping of cylinders after the cylinder has been filled with propane When not in use cylinders always should be stored outside in an upright position in a secure tamper proof steel mesh storage cabinet The cabinet may be located next to the building but with at least five feet 1 5 m of space between the cabinet and the nearest building opening door or window The cylinder supplied with the Revolution RXL is a vapor withdraw cylinder A 33 5 lb 15 2 kg liquid withdraw cylinder may be used on the machine The National Fire Protection Association NFPA Standard for Storage and Handling of LP Gas is the appropriate a
27. view load the software on a computer according to the instructions on the software CD Next connect the engine ECU to the computer via a nine pin serial cable and communication box The software gives a more detailed description of the fault In addition it displays critical engine parameters including engine RPM 23 24 Engine Monitor and Diagnostic Software 1 Operating Mode in erating mode 2 Start Now 17 Final Fuel 3 Tachometer Quantity 4 Oil Pressure IAM Input Parameters 2 lagnostic Codes engine speed RPM Oil Pressure 5 3 Sensor Oy Sensor 6 MAP Sensor Manifold Pressure Engine Temp MIL light 7 Engine Temp I hae Endine Speed Shut Down Light battery voltage 8 Avg Engine Speed 17 Diagnostic Codes 16 Lockoff Valve M 9 Battery Voltage KRU Ny 20 25 gt an 11111777 3 i a Y SU gt 40 100 19 RPM Gauze 18 Air Fuel Gauge Display Explanation Operating Mode Tells operational status of Engine Monitoring Software Start Now Click this button to start the Engine Monitor Software Tachometer This measures the real time engine speed Oil Pressure Displays if the Engine Oil Pressure is normal O Sensor Displays the Oxygen Sensor s voltage signal This measures the oxygen content of the exhaust which the ECU uses to constantly
28. 00 PLUG PIPE COUNTERSUNK HH 1 8 2 17 8 171000 FITTING AIR 1 4 TUBE 1 8 NPT 90 SWIVEL 3 17 9 170900 FITTING AIR 1 4 TUBE 1 4 NPT 90 SWIVEL 1 1710 172200 CONNECTOR SOCKET 2 CIRCUIT 1 17 11 NB6035 TIE NYLON 1 8 X 4 BLK 4 1712 004700 TERMINAL SOCKET 20 14 AWG 2 18 NB5350 SCREW MACHINE 10 24 X 1 4 19 MP211200 TENSIONER HEAVY DUTY ASM 1 19 1 MP210700 TENSIONER HUB ROTARY 1 19 2 MP211300 ARM TENSIONER 1 19 4 NB6111 WASHER LOCK 5 16 3 19 5 NB9745 SCREW CAP 5 16 16 3 4 3 19 7 MX1080 WASHER FLAT 3 8 1 198 MX1075 WASHER LOCK 3 8 1 19 9 046200 NUT HEX 3 8 16 GR5 1 1910 MP262400 IDLER FLAT 3 2 1 19 11 4791 SCREW 3 8 2 20 NB6042 SCREW CAP 3 8 X 1 8 21 1075 WASHER LOCK 3 8 17 001800 BOLT HEX 5 16 18 X 1 1 4 8 23 NB6111 WASHER LOCK 5 16 12 24 003100 1 2 13 JAM 2 25 MP143900 WHEEL 13 GREY FILLED FOAM 1 54 2 MP204800 VALVE CONTROL FLOW 54 3 MP099100 FITTING 1 8 X 1 8 X 1 NIPPLE 54 4 MP171000 FITTING AIR 1 4 TUBE 1 8 NPT 90 SWIVEL 54 5 MP236000 VALVE SAFETY AIR 1 4 125 PSI 54 6 MP236200 MANIFOLD PNEUMATIC SYSTEM 54 7 MP204100 SWITCH PRESSURE AIR 110PSI 54 8 MP205600 VALVE FILLER AIR TANK 55 041800 BOLT SOCKET HD 1 2 13 X 1 1 2 56 MP267500 BRACKET WHEEL REAR WLDMT 57 RX00240
29. 000 SCREW 1 4 20 1 1 2 GD5 2 9 NB3350 WASHER FLAT 1 4 3 10 MP243800 CARBURETOR FD731V ASM 1 11 NB050700 CLAMP HOSE 1 4 5 8 8 12 KA110612075 GASKET CARB KAW 2 13 MP244000 BLOCK SPACER INTAKE SUB ASMI 1 14 NB3275 NUT LOCK 1 4 3 15 019100 BOLT HEX 1 4 20 X 3 4 GD 5 1 16 NIG5055 NUT FLANGE 5MM 1 17 KA110612128 GASKET CARB KAW 3 18 NB2460 HOSE VACUUM 5 32 20 19 NB4000 CAPLUG 312 X 1 2 YELLOW VINYL 1 20 NB6040 TIE NYLON 3 16 X 8 1 2 BLK 1 21 NB006400 WASHER FENDER 1 4 X 1 1 4 1 22 MP239600 HOSE FUEL 1 4 D 117 23 NB9200 SCREW MACH ROUND HD 6 32 X 5 8 2 24 07100 WASHER FLAT 6 2 25 NB020800 NUT LOCK NYLON 6 32 2 26 MP151500 RELAY BOARD CIRCUIT PRINTED 12V1 27 NB019600 HOSE FUEL 12 LD 1 1FT 28 OBD6012 BOLT HEX M6 X 12 1 29 MP165300 FITTING ELBOW PP 1 2 X 1 2 HB 2 30 NB019600 HOSE FUEL 1 2 1 D SFT 31 165900 MODULE TIMING FIXED 60 SECOND 1 MP242300 FUEL INJECTION FD731 ASM Ref Part Description Qty 1 319500 BRACKET REGULATOR RXL40 1 2 9730 WASHER STAR 8 4 3 6540 SCREW BH 8 32 X 1 2 4 4 242500 FITTING 1 4 MNPT X 1 8 MNPT 1 5 245600 REGULATOR FUEL INJECTION 1 6 245500 FUELOCK 12V VALTEK 1 7 236100 48 6 1 8 NB9200 SCREW MACH ROUND HD 6 32 X 5 82 9 NB9735 NUT LOCK 10 24 NYLON
30. 04300 PUMP HYDROSTATIC MODEL 7 2 2 MP211800 SPACER THREADED 3 8 16 2 3 NB1588 BOLT HEX 3 8 2 1 2 2 4 1075 WASHER LOCK 3 8 2 5 MP202900 PULLEY PUMP HYDROSTATIC 4 12 2 6 NB6110 2 7 015700 SCREW CAP HH 1 4 20 5 8 2 8 MP211100 SPACER 11 16 ID 2 9 006400 WASHER FENDER 1 4 X 1 1 4 1 3 3 4 1 WASHER LOCK 1 4 3 1 1 1 1 1 1 1 2 10 RX003000 BRACKET HYDROSTATIC WELDMENT 2 11 MP198400 RESERVOIR OIL 2 12 RX003200 ARM HYDROSTATIC PUMP WELDMENT 2 13 MX1080 WASHER FLAT 3 8 2 14 MP203600 SPRING TORSION LEFT 620 I D 84 L 1 2 15 MP203700 SPRING TORSION RIGHT 620 84 1 2 16 NB6111 WASHER LOCK 5 16 2 2 17 215200 ARM HYDROSTATIC PUMP WELDMENT 2 2 18 NB3350 WASHER FLAT 1 4 2 2 19 MP249301 BRACKET RESERVOIR 1 2 20 MP249901 BRACKET STOP SPRING 1 2 21 046200 HEX 3 8 16 GR5 1 2 22 003200 BOLT HEX 1 4 20 5 8 2 2 23 MP249200 PLUNGER ENGAGE DISENGAGE 1 2 24 NB3450 WASHER FLAT 3 8 2 2 25 010200 INSERT 5 16 18 COMPRESSION TYPE AVK 2 2 26 6545 SCREW CAP HH 5 16 18 X 1 2 2 27 MP205500 INSERT 5 16 18 COMPRESSION TYPE AVK 2 28 NB1621 CAPLUG K8 RED 2 29 050700 CLAMP HOSE 1 4 5 8 2 30 MP249800 KEY WOODRUFF 1 8 1 2 3 RX001100 BRAK
31. 1 BRACKET HINGE RXL 58 55100 LOCK 5 16 24 NYLON 59 RX004900 REGULATOR AIR PRESSURE ASM 59 1 MP243200 lt P Na Ny REGULATOR AIR PRESSURE 59 2 MP171000 FITTING AIR 1 4 TUBE 1 8 NPT 90 SWIVEL 2 59 3 MP099000 FITTING 1 8 FPT X 1 8 FPT 90 1 29 4 MP099100 FITTING 1 8 X 1 8 X 1 NIPPLE 1 59 6 MP248100 PLATE REGULATOR AIR PRESSURE 1 60 NB023400 WASHER FLAT NARROW 3 4 3 61 MP4805 SPACER CLUTCH BOTTOM HUB 2 BASE 62 MP318700 SENSOR PRESSURE MANIFOLD MAP 63 NB6040 TIE NYLON 3 16 x 8 1 2 BLK 1 061108 97 Engine RX003800 E LADY FLA X ES A E 2222 48 Se d 4 4 AS NN 7 0 44 m N z 2 x GL AL T J u F P S d d dde ed de E 092508 ra M J XX DOE 4 5 G va IVO a MP242300 RF017700 090508 RF01 700 58 Engine Continued RX003800 ENGINE KAW 26HP FD731V ASM Ref Part Description Qty 1 95100 ENGINE KAWASAKI 26HP FD731V 1 2 250400 SHROUD RADIATOR 1 3 242300 FUEL INJECTION FD731 ASM 1 4 KA590717004 ADAPTER DRAIN OIL 1 5 MP072300 DRAIN OIL 1 6 252101 BRACKET THROTTLE CABLE 1 7 198700 MODULE TIMING FIXED 3SEC 1 8 NB9
32. 1 PA 21 BLUE BLEND RND 8 257900 FLEXI DISK W O LIP 75 BORE W INSERT 1 012507 Optional Equipment MP296200 RXL33 17 OPTIONAL PAD HOLDER ASSEMBLY Ref Part Description Qty 1 A A10 PADHOLDER 17 W STUDS ONLY PROPANE 1 2 257900 FLEXI DISK W O LIP 75 BORE W INSERT 1 3 81300 RING RELIEF STRESS PADHOLDER 21 1 4 8505 PAD GRAB III SNAP IN 1 5 9319 SCREW BH 1 4 20 1 1 4 6 6 NB3350 WASHER FLAT 1 4 12 7 NB3275 NUT LOCK 1 4 6 8 PD006017 PAD 17 BLUE BLEND RND 1 62 062707 Wiring Schematic 092508 RF921100 2083102008 Limited Warranty Revolution RXL Burnisher The Revolution RXL Burnisher is warranted to be free of defects in materials and workmanship for a period of three 3 years from the date of purchase by the original owner apart from the EXCLUSIONS AND EXCEPTIONS noted below TO QUALIFY FOR THIS WARRANTY 1 Machine must be registered at the time of purchase on a form provided by Amano Pioneer Eclipse Corporation Your Amano Pioneer Eclipse Distributor is responsible for the registration of your machine Please cooperate with your distributor in supplying necessary information on the card 2 The machine must have been purchased from Amano Pioneer Eclipse or an authorized Amano Pioneer Eclipse Distributor 2 This warranty extends to the original purchaser only and is not transferable to subsequent owne
33. 4 8 e I 00 00 Ci 00c09cdM SE 215 FEN 92 092508 Qty Description Ref Part y 1 HARNESS PIGTAIL FUEL INJ MP260200 1 2 3 4 9 6 FUSEBLOCK WIRE GROUND ENGINE J WIRE JUMPER RX004700 RX005300 y HARNESS PLATFORM JUMPER HARNESS ENGINE RX005500 RX006800 1 HARNESS AIR COMPRESSOR HARNESS DECK RX006900 012507 RX007000 42 Hydraulic and Pneumatic Connections 092508 41 Ref Part Description Qty 1 184200 TUBING NYLON 1 4 9 2 MP184200 TUBING NYLON 1 4 18 3 MP184200 TUBING NYLON 1 4 48 4 MP184200 TUBING NYLON 1 4 36 5 184200 TUBING NYLON 1 4 10 6 7240 VARFLEX SLEEVE 18 U N H N AN v7 7 f2 7 Ge 01 O TSF Go G IHE 1 x y p 4 AAA JI RF016800 6 OF 6 091008 Ref Part Description Qty 7 184200 TUBING NYLON 1 4 14 8 184200 TUBING NYLON 1 4 92 9 242200 HOSE HYDRAULIC 32 5 1 10 MP242100 HOSE HYDRAULIC 36 5 1 11 MP254200 HOSE HYDRAULIC 89 2 070108 43 Body and Control Arm 070108 255200 05600 BODY RFO17200 RxX005600 CONTRLOLS 44 Body and Contr
34. 56 RX004200 MUFFLER RXL 1 57 MP236400 CYLINDER 335 LB STEEL HORIZONTAL 1 58 8017100 WASHER FLAT NARROW 1 2 2 59 NB3104 BOLT FLANGE M8 X 1 25 X 30 4 60 NB9267 WASHER FLAT 5 16 3 61 NB026200 SCREW SHOULDER 3 8 X 1 2 X 5116 18 SS 1 62 MP244400 BRACKET LOCK DECK 1 63 NB9000 SCREW CAP 1 4 20 X 1 1 2 GD5 3 64 RX005800 PIVOT STAY DECK WELDMENT 1 65 NB6110 WASHER LOCK 1 4 2 66 MX1045 NUT HEX 1 4 20 4 67 MP156600 END ROD TIE WSTUD 38 24 UNE 2 68 MP205800 YOKE END 3 8 24 2 69 8050900 PIN CLEVIS 3 8 X 1 1 4 2 70 NB8175 PIN PRESTO 3 32 X 1 5 8 3 110707 99 Frame Rear 070108 C wm 17600 96 Frame Rear Continued Parts List Ref Part Description Qty 26 NB050200 BOLT CARRIAGE 3 8 X 1 1 2 3 27 NB3450 WASHER FLAT 3 8 7 28 046200 NUT 3 8 16 GR5 8 29 NB6864 BOLT HEX 1 2 X 1 1 4 NC 1 30 045700 LOCK NYLON 3 4 16 UNF NYLON 1 31 MX1105 WASHER LOCK 1 2 32 RX002500 ARM LIFT LEFT WELDMENT 33 RX002600 ARM LIFT RIGHT WELDMENT 34 MP212500 HINGE 16 35 MP248300 BELT DRIVE DECK 36 250300 CLUTCH RXL ASM 36 1 MP211001 TANG CLUTCH 36 2 MP220000 CLUTCH ASM MODEL 5219 61A 36 3 NB9510 NUT SPIN LOCK 10 24 36 4 020500 SCREW BH 10 24 X 5 8 36 5 009900 GROMM
35. 6111 WASHER LOCK 5 16 5 10 NB3260 NUT 5 16 18 NC 7 11 NBO10100 BOLT CARRIAGE 3 8 16 X 2 1 12 MP281400 SPACER PIVOT DECK 1 13 MX1080 WASHER FLAT 3 8 1 14 MP5950 HANDLE ADJUSTABLE LEVER 1 15 RX008300 CONTAINER DUST RXL 33 1 16 MP275000 PIN CLEVIS ADJUSTABLE 3 8 X 3 3 17 MP274800 GUIDE SPRING 0 41 1 0 3 18 MP274900 BOSS SKIRT PIN 0 41 1 D 3 19 LX2065 HANDLE LIFT 1 20 NB3001 BOLT HEX 1 2 X 1 NC 5 21 MP246200 WHEEL PERFORMA 1 5 8 X 7 8 2 22 011800 BOLT HEX 5 16 18 X 2 GD5 2 23 RV005100 KNOB HANDLE 1 24 RX008800 FILTER CONTAINER DUST RXL33 1 25 MP285000 YOKE DECK 33 WELDMENT 1 26 NB3350 WASHER FLAT 1 4 6 27 NB6110 WASHER LOCK 1 4 6 28 NB6863 BOLT HEX 1 2 X 1 NC 8 29 MX1105 WASHER LOCK 1 2 8 30 RX008500 PADHOLDER 17 RXL33 MALISH ASM 2 31 RX008700 COVER CONTAINER DUST RXL33 ASM 1 32 MP075200 FOAM SKINNED 1 2 X 38 X 1 4 THK2 33 8047000 WASHER LOCK 1 1 34 NB047300 BOLT HEX 1 8 X 2 GD5 1 35 MP203900 SPRING COMPRESSION 750 X 4 L 1 36 MP254500 GUIDE BELT DECK WELDMENT 1 37 NB9308 SCREW BH 1 4 20 X 1 3 38 MX1045 NUT HEX 1 4 20 3 39 NB8175 PIN PRESTO 3 32 X 1 5 8 3 40 MP288300 SPACER 1 3 8 O D X 3 4 1 D 385L 2 41 MP288700 BOLT HEX 5 16 18 X 1 1 4 LH 2 42 MP210100 KEY 3 16 X 3 4 2 43 MP223700 SPINDLE W 8 5 PULLEY ASM 2 44 8700 WHEEL 3 PERFORMA FLAT TREAD GREY 2 45 NB47
36. 91 SCREW 3 8 X 2 2 46 NB3450 WASHER FLAT 3 8 2 47 NB3267 NUT LOCK 3 8 NC 2 48 MP310500 SPRING COMPRESSION 750 I D X 3L 2 011408 47 48 Deck RXL40 012508 RFO1 7900 Deck Continued RXL40 MP210000 DECK BURNISHING 40 ASM Ref Part Description Qty 1 276400 SHROUD DUST ASM 3 8 PIN 1 2 RX008000 PADHOLDER 21 RXL40 MALISH ASM 2 3 215400 YOLK DECK WELDMENT 1 4 NB6863 BOLT HEX 1 2 X 1 NC 8 5 46400 PIN LINK CAT O 5 8 2 6 NB3350 WASHER FLAT 1 4 6 7 010100 BOLT CARRIAGE 3 8 16 X 2 1 8 MX1080 WASHER FLAT 3 8 1 9 NB047000 WASHER LOCK 1 1 10 NB047300 BOLT 1 8 X 2 GD 5 1 11 RX000300 CONTAINER DUST RXL40 1 12 RX000600 FILTER CONTAINER DUST 1 13 NB046900 WASHER LOCK 5 8 2 14 NB046800 NUT HEX 5 8 11 GD 5 2 15 MP5950 HANDLE ADJUSTABLE LEVER 1 16 MP210200 SPINDLE W 8 5 PULLEY ASM 2 17 MP254500 GUIDE BELT DECK WELDMENT 1 18 MX1045 NUT HEX 1 4 20 3 19 NB6110 WASHER LOCK 1 4 6 20 NB3450 WASHER FLAT 3 8 2 21 NB3267 NUT LOCK 3 8 NC 2 22 MP311900 SCREW BH 1 4 20 1 1 4 2 23 MP075200 FOAM SKINNED 1 2 38 X 1 4 THK2 24 NB8175 PIN PRESTO 3 32 X 1 5 8 3 25 MX1105 WASHER LOCK 1 2 8 26 RX002301 COVER PULLEY DECK RXL 1 27 NB3260
37. C 89 ASM 2 28 5 280300 VALVE PRESSURE RELEASE ASM 1 28 6 MP184200 TUBING NYLON 1 4 OD w 0 035 WALL 92 29 050300 BOLT HEX 1 4 28 5 8 GD 5 3 30 MP199100 KNOB SPINNER STEER WHEEL 1 31 NB3450 WASHER FLAT 3 8 12 32 NB047700 INSERT T NUT 1 4 20 4 PRONG 8 33 MP212100 STEERING WHEEL W 5 8 HUB 1 070108 45 Deck RXL33 T 9 1 2 Me K yan 2 A ha co 5 x og yl 2 b m ME 1 NUS i E 5 X f r co TA M gt at KE UM P 2 A E MEN E 9 26 07 285200 RFO11300 46 Deck Continued RXL33 MP285200 DECK BURNISHING Ref Part Description Qty 1 285100 DECK 33 WELDMENT 1 2 284900 SHROUD DUST 33 ASM 1 3 281100 PLATE HUB RXL WELDMENT 1 4 RX002301 COVER PULLEY DECK RXL40 1 5 NB046400 PIN LINK 5 8 2 6 NB046800 NUT HEX 5 8 11 GD5 2 7 NB046900 WASHER LOCK 5 8 2 8 NB054900 BOLT HEX 5 16 X 7 8L 3 9 NB
38. DRIVE WHEEL TO LOSE TRACTION THIS COULD RESULT IN THE OPERATOR LOOSING CONTROL OF THE MACHINE Post Operation Checklist O Turn off the LP cylinder service valve When the fuel is depleted and the engine stops turn the key switch OFF e Check the dust container and dust filter Empty the container and clean the filter if necessary Refer to Maintenance e Check under the machine for leaks Troubleshooting ECU with Engine Monitor and Diagnostic Software The Revolution RXL comes with an onboard ECU that continually monitors and controls the engine s fuel injection system The engine may be diagnosed by two methods The first is by the blink codes that are displayed by the Service Engine Indicator on the control panel The Service Engine Indicator will blink two digit fault codes to indicate engine problems Blink codes are shown below The system blinks the first digit of the code followed by a pause then the last digit This will be followed by a long blink and then the sequence will begin again For example a System Rich failure would have the following code one blink pause and two blinks A Low Battery Voltage failure would have the following code five blinks pause and one blink Engine ECU Blinks Faure Shutdown Delay A more detailed evaluation may be found using the Engine Monitor and Diagnostic Software that is available for the Revolution RXL The software s display can be seen on the next page To
39. E LEFT RXL WELDMENT 4 RX001200 BRAKE RIGHT RXL WELDMENT 5 249000 IDLER W 3 A PULLEY ASM 5 1 MP215000 PLATE TENSIONER HYDROSTATIC PUMP 5 2 MP210800 IDLER W 3 A PULLEY 5 3 010100 BOLT CARRIAGE 3 8 16 X 2 5 4 MX1075 WASHER LOCK 3 8 5 5 046200 3 8 16 GR5 5 6 NB9267 WASHER FLAT 5 16 6 203600 SPRING TORSION LEFT 620 I D 84 L 7 8130 CLAMP 3 4 1 0 RETAINER 8 203700 SPRING TORSION RIGHT 620 I D 84 L 1 9 253900 CYLINDER PNEUMATIC 3 ST 2 5 BORE ASM 9 1 MP206500 CYLINDER PNEUM 3 ST 2 5 BORE 9 2 MP205000 SILENCER VENT BREATHER 9 3 MP205100 VALVE DRAIN 1 8 NPT 9 4 MP170900 FITTING AIR 1 4 TUBE 1 4 NPT 90 SWIVEL 1 9 5 MP6600 VELCRO FELT BLACK 3 5 Parts List Ref Part Description Qty 10 NB026500 PIN COTTER 4 11 NB3350 WASHER FLAT 1 4 6 12 002900 RING RETAINER 1 2 E STYLE 2 13 NB1588 BOLT HEX 3 8 X 2 1 2 NC 2 14 NB3267 NUT LOCK 3 8 NC 2 15 NB4000 CAPLUG 312 X 1 2 YELLOW VINYL 1 16 RX001000 STAY PLATFORM 1 17 NB6863 BOLT HEX 1 2 X 1 NC 5 18 MP243100 HOSE FUEL L P 42 ASM 1 19
40. EAT 1 5 3260 NUT 5 16 18 NC 4 6 NB6111 WASHER LOCK 5 16 2 7 198200 SWITCH SAFETY SEAT 1 8 NB9310 NUT LOCK JAM 3 8 16 2 Ref Part Description Qty 1 RX000200 ARM CONTROL RXL 1 2 200100 LIGHT RED EXTERNAL RESISTOR 3 3 199800 METER HOUR SENDEC 1 4 MP246100 CABLE THROTTLE 62 1 5 230200 PLUG HOLE CONTURA BLACK 1 6 151700 SWITCH STOP EMERGENCY 1 7 209700 SWITCH ROCKER 36V DPST 1 8 RX009001 PLATE DASH PANEL RXL 1 9 NB020500 SCREW BH 10 24 X 5 8 3 10 NB044200 CONNECTOR 22 18 BULLET FEMALE ON BLACK 3 11 NB044100 CONNECTOR 22 18 BULLET MALE ON RED 2 12 RX006100 DECAL PANEL DASH TOP RXL 1 13 NB9510 NUT SPIN LOCK 10 24 2 14 RX009100 DECAL PANEL DASH BOTTOM RXL 1 15 MP212200 COVER STEERING WHEEL 1 16 MP199000 KEYSWITCH BURN RIDE ON 1 17 MP211100 SPACER 11 16 ID 1 18 006400 WASHER FENDER 1 4 X 1 1 4 1 19 50400 BOLT 1 4 28 X 1 GD 5 1 20 NB6110 WASHER LOCK 1 4 6 21 NB3001 BOLT HEX 1 2 X 1 NC 8 22 MP246000 KEY 3 16 X 1 2 1 23 NB024500 SCREW 3 8 X 1 3 4 6 24 NB9269 WASHER FLAT 7 16 12 25 MX1075 WASHER LOCK 3 8 6 26 NB046200 NUT HEX 3 8 16 GR5 6 27 RX004101 PLATE MOUNT STEERING RXL 1 28 RX008200 MOTOR STEERING RXL ASM 1 28 1 MP215100 FITTING HYDRAULIC 4 ORFS X 6 STR O RING 2 28 2 MP205700 MOTOR STEERING RXL 1 28 3 MP254200 HOSE HYDRAULI
41. ET 11 16 X 1 37 MP203000 PULLEY ENGINE 4 12 38 MP250500 KEY 1 4 3 4 Parts List Ref Part Description Qty 1 313900 CONE BEARING 750 ID x 1 781 OD2 1 1 MP313700 SEAL SHAFT RADIAL 1 125 X 1 785 1 1 2 NB026500 PIN COTTER 1 1 3 MP143900 WHEEL 13 GREY FILLED FOAM 1 1 4 RX003600 AXLE STUB WELDMENT 1 1 5 NB023400 WASHER FLAT NARROW 3 4 1 1 6 MP198800 CAP GREASE 1 1 7 NB047600 NUT SLOTTED THICK 3 4 16 1 1 8 SA020900 HUB WHEEL RXL KIT 1 1 9 NB060100 BOLT LUG 5 16 24 4 2 NB6530 SCREW CAP HH 1 4 20 X 1 2 3 140000 FELT DOT 6 4 NB3001 BOLT HEX 1 2 X 1 NC 1 5 NB3275 NUT LOCK 1 4 1 6 NB026500 PIN COTTER 1 7 NB3350 WASHER FLAT 1 4 3 8 6600 VELCRO FELT BLACK 4 5 9 RX009301 BRACKET ECU RXL 10 MP244300 STOP DRIVE WHEEL REAR 11 NB9710 NUT KEPS 8 32 ZINC 39 MP318800 ECU FUEL INJECTION FD731 12 MP267400 MOTOR REAR STEER W MANIFOLD 40 MP210900 SPACER CLUTCH 1 1 8 1 D 13 050800 SCREW SH 8 32 1 1 4 41 MP038100 PIN CLEVIS 3 8 X 2 1 8 14 MP198000 1 1 1 1 BATTERY DEKA 12 360CCA AGM 42 NB4791 SCREW CAP 3 8 X 2 15 MP250901 TRAY BATTERY RXL 43 MP144200 HUB WHEEL DRIVE 16 MP216200 1 REAR WHEEL DRIVE ASM 1 44 00900 IDLER W 3 FLAT PULLEY ASM 16 1MP215900 FITTING HYDRAULIC 10STR
42. MP288000 LANYARD 14 2 20 RX004400 BELLCRANK RIGHT ASM 1 21 18000 SENSOR 1 22 MX1115 WASHER STAR LOCK 1 4 1 23 MP2011 CABLE BATTERY POSITIVE 1 24 MP060800 WHEEL 5 PERFORMA FLAT TREAD DELRIN 2 25 MP2012 CABLE BATTERY NEGATIVE 1 26 NB6042 SCREW 3 8 X 1 4 27 NB6545 SCREW CAP HH 5 16 18 X 1 3 28 MX1075 WASHER LOCK 3 8 7 29 NB013600 RING RETAINER 3 8 E STYLE 1 30 RX003800 ENGINE KAW 26HP FD731V ASM 1 31 NB046200 NUT HEX 3 8 16 GR5 2 32 MP202000 PIN BELLCRANK PIVOT 2 33 MP202300 PIN CYLINDER PIVOT 1 34 MP218700 PIN LIMIT BELLCRANK 2 35 MX1105 WASHER LOCK 1 2 6 36 244500 SPACER LOCK DECK 1 37 MP248901 MOUNT SWITCH DECK POSITION 1 38 NB5520 BOLT CARRIAGE 3 6 16 X 1 1 4 2 40 NB9540 NUT HEX 3 8 24 GR 5 4 41 051000 SCREW MACH PAN HD 4 40 X 1 PHILLIPS 2 42 NB007000 NUT LOCK NYLON 4 40 2 43 007100 WASHER FLAT 6 2 44 NB9745 SCREW CAP 5 16 18 X 3 4 1 45 023400 WASHER FLAT NARROW 3 4 2 46 NB6111 WASHER LOCK 5 16 3 47 004300 BELLCRANK LEFT ASM 1 48 038900 SPACER THREADED 4 40 1 4 OD X 1 4 LONG 2 49 018500 RING RETAINER 3 4 C STYLE HD2 50 MP4320 FITTING 48 X 6 1 51 MP206000 BALL STUD 10MM 2 52 NB3265 NUT LOCK 5 16 18 NC 3 53 4500 COUPLER QUICK REGO FEMALE 1 54 MP248700 SWITCH SPDT LEVER ROLLER ASM 1 55 MP205900 SPRING GAS 80MM STROKE 445N 1
43. Operator s Manual r e w o u RXL33 and RXL40 Ride On UHS Propane Burnisher Failure to read and understand this manual before operating this machine or performing service on this machine may result in injury to the operator or nearby personnel or result in damage to the machine or nearby property Each operator must be trained in the operation of this machine before being allowed to use it Contact Amano Pioneer Eclipse Customer Service at 1 800 367 3550 or 1 336 372 8080 or an authorized Amano Pioneer Eclipse Distributor to inquire about training or to request a replacement manual La falta de leer y de entender este manual antes de usar esta m quina o de realizar servicio en esta m quina puede dar lugar a lesi n al operador o al personal pr ximo o a resultado en da o a la m quina o propiedad pr xima Cada operador debe ser entrenado en la operaci n de esta m quina antes de ser permitido utilizarla Ponerse en contacto con el servicio de Amano Pioneer Eclipse 1 800 367 3550 o 1 336 372 8080 o un distribuidor autorizado por Amano Pioneer Eclipse para investigar sobre el entrenamiento o para solicitar un manual Manquer de lire et de comprendre ce manuel d utilisation avant l utilisation de cette machine ou avant faire de maintenance sur la machine peut tre r sulter en blessure l op rateur ou au personnel proche ou peut endommag la machine ou la propri t proche Chaque utilisateur doit tre entrain
44. PLIED OR STATUTORY IS MADE BY THE COMPANY Copyright 2007 Amano Pioneer Eclipse Corporation LT045400 J 092508 63 Pioneer Ec pe 2007 Amano Pioneer Eclipse Corporation 1 Eclipse Rd PO Box 909 Sparta NC 28675 1 336 372 8080 1 800 367 3550 WWW pioneer eclipse com Machinery Directive 98 37 EC as amended by Directive 89 392 EEC Directive 91 368 EEC and Directive 93 68 EEC Model Serial DOM Built in NC USA
45. To lock up with failed air system 1 Turn off the machine and set the parking brake 2 Raise the platform 3 Remove the dust container assembly 4 Lift front of deck up rock back and secure with hook Secure the deck lock pin with the deck lock bracket in the first hole To lock the deck down 1 Turn off the machine and set the parking brake 2 Raise the platform 3 Loosen air cylinder drain valve 4 Secure the deck lock pin with the deck lock bracket in the second hole 9 Retighten cylinder valve Pad Change 1 Turn off machine and set the parking brake 2 Raise the platform Remove dust container assembly 4 Lift front of deck up rock back and secure with hook Note Damage could occur to the dust container assembly if it is not removed prior to rocking the deck back 5 Remove centering device and remove pads If pads have worn less than 1 4 6 mm replace them Fuse Panel The machines electrical circuit is protected by fuses which stop the flow of current in the event of a circuit overload Once a fuse blows it must be replaced If the overload that caused the fuse to fail is still present the new fuse will fail and the problem must be corrected The fuse panel is located on the left side of the engine above the regulator assembly Refer to the chart below to identify fuse locations and the electrical components they protect Fuse Location and Protection Protects
46. X 2 5 O D 2 11 NB6111 WASHER LOCK 5 16 1 12 NB9745 SCREW CAP 5 16 18 X 3 4 1 012508 53 FOO E EE SAS LM A 41 L 4 4 2 br CUN 78 s Ka EN QUE ARAN XN A ON VOLU e IA OA e esL n AO mST f en 1 1 1 1 1 1 1 1 I N L za 9 3 A el 15 y LE 9 5 aF LU 1 1 A X 7 1 y 1 N A las NE ME Mice Ne ims Iy wo an E M foo to luy y lt u 131 EN NOE Lei 9 2 a r3 5114 INCA A Ll SS NN fr lt 012507 Frame Front 94 Frame Front Continued Parts List Ref Part 4 Description Qty 1 248800 TURNBUCKLE BELLCRANK ASM 1 1 1 MP211900 TURNBUCKLE 3 8 24 1 1 2 MP156800 END ROD TIE W STUD 3 8 24 UNF LH 1 3 MP156600 END ROD TIE W STUD 3 8 24 UNF RH 1 1 4 NB9540 NUT HEX 3 8 24 GR 5 1 2 218900 PUMP HYDROSTATIC MOD 7 ASM 1 2 1 MP2
47. atural Poly Blend PD002017 O 21 Natural Poly Blend PD002021 Pad Holder Asm RX008000 Pad Holder Removal Tool 258700 Literature Operators Manual LT045400 FD731V Kawasaki Parts Catalog KA99907258801 FD731V Kawasaki Service Manual KA99924206501 Electrical Battery Type 12V 360 CCA AGM starter battery Battery Part MP198000 20A Fuse SS2570 7 5 Fuse MP043000 Size Weight 765 Ib 347 kg RXL33 Width 35 5 in 90 17 cm RXL33 780 Ib 354 kg RXL40 44 in 112 cm RXL40 Length 65 in 165 cm RXL33 Height 53 in 135 cm 69 in 175 cm RXL40 Ergonomics Noise 85 dBA Vibration Less than 2 5 m sec 3 Wiring Schematic 092508 49 09102008 RFO21100 Wiring Schematic Continued 5161 K Y BLACK YELLOW K W LACK WHITE UJ 00 W pz m Es Y LUE RED LUE YELLOW ROWN ROWN 20 AWG UJ R21 Y GN GREEN GN W OR ORANGE R RED 0 4 UJ BR EN AJ gt lt Exploded Views Replacement Parts We recommend Amano Pioneer Eclipse quality parts available through your Amano Pioneer Eclipse Distributor or direct from the factory When you order parts you need to have your machines serial number This is the number that you recorded in the Product Registration section of this manual Electrical Connections 092508 OXYGEN SENSOR AIR COMPRESSOR
48. ct all air lines and fittings for leaks Only use recommended burnishing pads Use similarly worn pads Reset deck level adjustment Clean filter Adjust or use new skirt edging Remove obstruction Attach dust container Machine must be moving for deck to engage Operator must be setting for deck to engage Unlatch deck lock mproper pads Machine is burnishing New pad on one side amp old pad on other unevenly Deck is not level Dust container filter is dirty kirt edging is not sealing with the floor Dust skirt tubes are blocked Dust container not attached to the deck Machine not moving Burnishing deck does Operator not in seat not activate Deck locked up Gauge pressure too high pad pressure too low Reduce gauge pressure increase pad pressure Parking brake set Release parking brake move Hydrostatic pump is in neutral Release neutral valve Machine only steers Inspect check valve Contact Pioneer Eclipse when engine is running Certified Tech Relieve air pressure from system and briefly open drain valve on steering motor manifold Burnishing dust is not contained 2 gt o lt A D 3 EN Leak in hydraulic steering check valve Air bubble in hydraulic steering system Machine does not steer Replace failed component Reprime system Contact Pioneer Eclipse Certified Tech Scheduled Maintenance Operation Interval Clean dust container filter Inspect
49. d Finally connect the two ends of the tank strap together Close the LP cylinder cover Pressure Relief Valve Bleeder Starting the Machine 1 Complete your pre operation check 2 Turn propane cylinder service valve counter clockwise to open Note Always open the service valve slowly to allow pressure to equalize in the hoses Opening the service valve too quickly may cause the flow check valve to engage limiting the fuel flow 3 With the engine throttle lever in the mid throttle position engage the starter by turning the key switch to the starting position for approximately 5 seconds If the engine does not start release the key switch for 10 seconds then try to start again for another 5 seconds 4 After the engine has started allow the engine to warm up and the pneumatic system to build air pressure for approximately 45 seconds For optimum performance only burnish at the full throttle position Note The Revolution RXL comes with an onboard ECU that continually monitors and controls the engine s fuel injection system In addition the machine is equipped with a catalytic muffler The Service Engine light will NOT be illuminated as long as the machine is safely and properly operating Hefer to the Machine Troubleshooting section if the Service Engine light flashes Note If the operator is not the seat the engine will stop after 60 seconds WARNING Catalytic mufflers require a few minutes to
50. d holder s need to be removed loosen bolt retaining pad holder to the spindle Pull pad holder If the pad holder does not come off use Pioneer pad holder removal tool MP258700 or screw an SAE 3 8 16 bolt into the insert in the center of the pad holder This will push the pad holder off of the spindle Inspect Deck Drive Belt 1 Turn off machine and set the parking brake 2 Raise the platform di Remove dust container assembly 4 Loosen air cylinder drain valve if deck is not lowered S Rotate right deck pulley operators perspective while inspecting the belt 6 If cracks or excessive wear is present replace with part MP284100 RXL33 or MP248300 RXL40 19 Save the key from the old pad holder and insert into new pad holder assembly 14 Secure pad holder to spindle with bolt 15 Secure both pads with the centering devices 16 Let deck down re attach the dust container assembly and lower the platform Inspect Dust Skirt Wear Edge 1 Turn off machine and set the parking brake 2 Raise the platform 3 Remove dust container assembly mm Sm 4 Lift front of deck up rock back and secure with hook Inspect Hydrostatic Pump Drive Belt 9 Inspect dust skirt wear edge Look for notches excessive abrasions and make sure the edge of 1 Turn off the machine and set the parking brake the felt strip is between 1 8 and 74 3mm and 2 Turn the engine shaft
51. e platform automatically latches and remains in the up position Note Parking brake must be set for the platform to be raised Deck Pivot The deck can be pivoted to allow the burnisher to drive through a 36 91 4 cm door Pivot Deck to Narrow Position Turn off machine and set the parking brake Raise the platform and loosen air cylinder drain valve Remove the dust container assembly Loosen the ratcheting handle lever and pivot the deck inward Retighten the ratcheting handle lever and close air cylinder drain valve Lower the platform Restart engine release parking brake and drive through doorway a Tai pete ni 11 FA i hit y Note Burnishing heads will not operate when the deck is in the narrow position Pivot Deck to Operating Position Turn off machine and set the parking brake Raise the platform and loosen air cylinder drain valve Loosen the ratcheting handle lever and pivot the deck outward Retighten the ratcheting handle lever and replace the dust container assembly Close the air drain valve and lower the platform 18 Deck Lock For storage transport or in the event of an air system failure the deck can be either locked up or down To lock up with functioning air system 1 Turn off the machine and set the parking brake 2 With the air system pressurized raise the platform 3 Secure the deck lock pin with the deck lock bracket in the first hole
52. e machine to level surface 2 Turn off LP cylinder and remove it 3 Raise the body 4 Locate the air cleaner housing unhook the two clips A and remove the cap B 9 CAUTION Do not wash the cleaner filters Do not oil the air filters Do not use pressurized air to clean the air filters 6 Inspect both primary and secondary air filters If necessary clean primary filter by lightly tapping wipe seal ends with a clean cloth If primary filter cannot be cleaned is bent or damaged it must be replaced part KA110137020 If secondary filter is dirty do not attempt to clean it Replace it with a new filter part 4 KA110137019 7 Clean the housing with detergent and water and dry thoroughly 8 Check the housing for cracks or other damage The housing must seal well and permit only filtered air to the carburetor 9 Slide the secondary and primary filters into place in the air cleaner housing 10 Install the cap and fasten the two clips Inspect Fuel Hose amp Connections Drive machine to level surface Turn off LP cylinder and remove it Raise the body Inspect hoses for abrasions and other signs of wear Replace all worn or damaged hoses 5 Check for gas leaks by spreading a soapy water solution around all connections while the LP cylinder is reconnected and the service valve is turned ON Leave the LP cylinder setting on the floor PA 22 u a rt i i T yh n
53. e switch The green light is ON Turn Off Press the bottom of the switch The green light is OFF Release Valve for Towing To lower the platform Press platform stay while The hydrostatic transmission that propels the RXL supporting the front of the platform Lower the platform to forward is locked in the neutral position If the machine is the operating position disabled for any reason and must be pushed or towed the release valve must be engaged first To engage the valve raise the platform and locate the red neutral button behind the air cylinder Depress the button and shift down until it is locked into the frame WARNING Do not tow or push the machine at a high rate of speed over 3mph or 4 8 km h Moving the machine in neutral faster than this speed could damage the wheel drive system Note The towing valve must be released for normal operation Deck Level Adjustment The deck lift arms can be adjusted to level the deck This adjustment can be seen by raising the platform To raise left side of deck operators perspective Loosen jam nut and turn the turnbuckle clockwise Tighten the jam nut To lower left side of deck operators perspective Loosen jam nut and turn the turnbuckle counterclockwise Tighten the jam nut Raising the Platform The platform must be raised to perform several routine functions To raise the platform Turn off machine and set the parking brake Raise the front of the platform Th
54. e way forward Pull the lever back for idle position Best Practice While burnishing the throttle should be pushed all the way forward Hour Meter The hour meter records the number of hours the machine has been powered ON The hour meter reading is used to mark recommended maintenance intervals The hour meter alerts the operator when the machine requires scheduled maintenance This occurs after the first 8 hours and every 100 hours thereafter Burnish Switch The burnish switch controls the burnishing operation Lower deck and start burnishing Press the top of the switch Note The burnishing heads will not begin to turn until the operator is in the seat the deck is in the operating position the dust box is secured to the deck and the machine is moving If one of these requirements is not met the burnishing heads will not turn CAUTION Allow engine to operate 45 sec prior to burnishing This will allow air pressure to build and prevent over aggressive burnishing Raise deck and stop burnishing Press the bottom of the switch Emergency Stop The emergency stop is provided for added safety To disable the machine press the red button CAUTION The emergency stop should only be used in the event of an emergency or for added safety after the machine has been shut down The key switch should be used to shut down the machine during normal operation This ensures that all propane is depleted from the regulator
55. ea to be burnished Note Accelerate slowly in either forward or reverse Slow down in turns Rapid acceleration or movement could cause wheel slip and damage the floor finish Note Make sure parking brake is released 5 Press the top of the burnish switch to activate the burnishing function The deck will lower the burnishing heads will begin to turn Note The burnishing heads will not begin to turn until the operator is in the seat the deck 15 in the operating position the dust box is secured to the deck and the machine is moving If one of these requirements is not met the burnishing heads will stop CAUTION Keep the burnisher moving when the burnishing heads are operating If you get the machine in a tight area that requires very slow movement turn the deck OFF Failure to do this may result in finish damage 6 Press the bottom of the burnish switch to stop burnishing When done burnishing drive the machine to the desired location Turn off the LP cylinder service valve When the fuel is depleted and the engine stops turn the key switch OFF 8 Remove the LP cylinder and store properly Refer to Refueling and Storage of Fuel Cylinders 21 22 Operation on Inclines Drive the machine slowly on inclines Only drive forward up and backward down an incline The maximum rated forward climb and reverse descent is 8 CAUTION DRIVING FORWARD DOWN AN INCLINE OR BACKWARD UP AN INCLINE COULD CAUSE THE REAR
56. ect the battery See Battery Removal and Installation in the Maintenance section Cut and remove the black bands securing the machine to the pallet With a 7 16 wrench or socket remove the four lag screws securing the front wheel blocks Open the LP cylinder cover and unlatch the cylinder strap 12 Secure belt around both deck drive pulleys WENT Tay 9 Check machine fluid levels engine oil engine coolant wheel drive hydraulic reservoir steering 13 Pivot deck back to operating position and tighten hydraulic reservoir See Maintenance section ratcheting handle Note If the machine was shipped by airfreight add Note Make sure ratcheting handle lever is not engine oil and remove seal from hydrostatic pump contacting belt reservoir 14 Attach dust container assembly to the deck 10 Push up on the front of the platform and lower the deck gt ye pe 11 Loosen ratc inward EE a n 1 v Dom m ps 15 If the machine comes equipped with a strobe light 19 Secure clamps to seat and adjust to desired continue with steps 13 16 If not proceed to step height 17 E 1 20 The LP cylinder shipped with the machine is empty Either fill the provided cylinder or attach a filled VAPOR WITHDRAW cylinder 16 Cut the straps securing the light to the seat 17 Remove the clamps attached to the seat 2
57. ibits the following acts or the causing thereof 1 the removal or rendering inoperative by any person other than for purposes of maintenance repair or replacement of any device or element of design incorporated into any new engine for the purpose of emission control prior to its sale or delivery to the ultimate purchaser or while it is in use or 2 the use of the engine after such device or element of design has been removed or rendered inoperative by any person Among those acts presumed to constitute tampering are the acts listed below Do not tamper with the original emission related part Throttle body and internal parts Spark plugs Magneto or electronic ignition system Air cleaner elements Crankcase Cylinder heads Breather chamber and internal parts Intake pipe and tube Regulator Fuel injector Fuel lock off WARNING Modifications or alterations to this machine can lead to personal injury or damage to the machine Do not make unauthorized modifications or alterations to this machine Amano Pioneer Eclipse assumes no liabilities for injury or damage resulting from an unauthorized modifi cation or alteration to the machine Any unauthorized modification or alteration to this machine voids all warranties WARNING The muffler and the engine become hot enough while the machine is in operation and for a long time after the machine 15 shut off to cause severe burns Do not touch these parts of the machine until they have co
58. included in the Operation Manual and attached to the machine Contents Quick Reference Specifications 2 Safety Precautions 29 Machine Preparation Y Unpacking the 7 Filing the LP Cylinder 10 Installing the LP Cylinder 10 Machine 11 Machine Components 11 amp 12 Controls and Instruments 13 Service Engine 13 High Engine Temperature Indicator 13 Direction and Speed Controls 14 Engine Ignition Switch 14 Engine Throttl e u uu 14 Hour Meter 14 B rnish WANG RT 15 Emergency Stop Switch 15 Burnish Pressure Gauge 15 Light Switch 15 Release Valve for Towing 16 Raising the Platform 16 Deck Level Adju
59. ine with body opened Repacking the Machine Refer to Unpacking and repack the machine using original packing materials and container Transporting the Machine When transporting a propane powered floor machine with the fuel cylinder installed the cylinder should be securely fastened with the service valve closed and the machine should be secured in the vehicle Any propane fuel cylinders not installed should be securely fastened to avoid movement and damage Never store machine with cylinder installed or store spare cylinders in an enclosed van or trailer It is a good practice to check propane cylinders for overfilling before transporting them If overfilled correct before loading them in the vehicle by venting the excess propane outside in a safe area using the bleeder valve 35 36 Machine Specifications Productivity Burnishing Rate 51 150 sq ft hr 4752 RXL33 62 000 sq ft hr 5760 m hr RXL40 Burnishing Width 33 in 84 cm RXL33 40 in 1 m RXL40 Pads 2 x 17 2 x 43 cm RXL33 2 x 21 2 x 53 cm RXL40 Ground Speed Forward 0 4 5 mph 0 7 2 km hr Ground Speed Reverse 0 3 mph 0 4 8 km hr Engine Engine Kawasaki FD731V 675 cc water cooled Fuel System Electronic fuel injection with engine and emissions monitoring system Engine Speed Idle 1 600 rpm Engine Speed High Idle 3 600 rpm Engine Oil SAE 30W SH or SJ Engine Oil Capacity Filter Not Removed 2 1 U S at
60. ized Do not operate machine unless you have read and understand the operation manual Do not operate machine in flammable or explosive areas CAUTION Before starting machine ensure all safety devices are in place and functioning properly Before starting machine check for proper operation CAUTION When using machine go slowly on inclines or slippery surfaces Use care when operating machine in reverse CAUTION When servicing machine stay clear of moving parts Do not wear loose clothing when working on machine Block machine wheels before raising or jacking up machine Use hoist stands that will support the weight of the machine Wear eye and ear protection when using pressurized air or water Disconnect battery connections before servicing machine Use only replacement parts supplied by Amano Pioneer Eclipse or an Amano Pioneer Eclipse Authorized Distributor or Service Center CAUTION When loading or unloading machine onto or off a truck or trailer turn machine OFF Only use a truck or trailer that will Support the weight of the machine to transport Do not push the machine onto or off a truck or trailer unless the load height is 15 in 380mm or less from the ground Use a winch Machine is front heavy only pull the machine up a ramp and back down a ramp Block machine wheels when transporting Tie the machine down securely to truck or trailer when transporting CAUTION Do not run the engine with the LP cylinder secured to the body
61. jeu Apis 9 IO eur JOSU HAST dado si 3424 247 ieu Aue 5 uongrado MUSA 1 1001 2 4 DUE STEP 10 any eui 32807 5 Jo suado 10 868184 Bun 10028403 Josuss ZO 5 jewo Bunyan Josuss au 15 Lod eur Jay ry Josuas Lod eui Away Burgum noyu ajgissod SE joys 59 5 au ieu Aus eae JOU pue jou SI Xue 47 aui 1841 Ine amie EMT apop 29 Engine Troubleshooting Problem Possible Cause Solution Propane cylinder is not properly connected Check propane cylinder connection jua GP A Retorque Check FD731V Service Manual peus pes Contact Pioneer Eclipse Certified Tech Engine is hard to start Replace head gasket Check FD731V Service Head gasket blown Manual Contact Pioneer Eclipse Certified Adjust coil air gap Check FD731V Service Colar Jap Dut Manual Contact Pioneer Eclipse Certified Engine stops 1 3 seconds after Normal operation Propane is being bled from keyswitch is turned regulator OFF Engine takes longer cylinder Use properly filled cylinder Liquid withdraw cylinder
62. k the engine air filters Clean or replace if needed Refer to Maintenance e Inspect the engine radiator and clean off any debris or dust buildup Refer to Maintenance e Inspect the burnishing pads and replace if necessary Refer to Maintenance e Inspect the pad holders for cracks or damage Replace if necessary Refer to Maintenance WARNING A DAMAGED PAD HOLDER ROTATING AT HIGH SPEEDS MAY BE AN EXTREME HAZARD IF IT SHOULD DISINTEGRATE Inspect the deck drive belt and the hydrostatic pump belt Replace if necessary Refer to Maintenance Check under the machine for leaks LP Fuel Cylinder The Revolution RXL uses a 33 5 lb 15 2 kg capacity cylinder which meets the D O T 4 240 standards These cylinders are also listed by UL In addition the steel cylinder meets European TPED specifications and is CE compliant Filling should be done ONLY by a qualified propane dealer A properly filled cylinder should not exceed 80 of the rated capacity Make sure cylinder is designed for horizontal mount Installing the LP Cylinder Open the LP cylinder cover located behind the operators seat Place the LP cylinder in the cylinder cradle Make sure the safety pin cutout is located by the safety pin Connect the fuel hose coupling to the LP cylinder service valve by turning clockwise HAND TIGHTEN ONLY Make sure coupling is not cross threaded and check for leakage by noting any propane odors immediately after cylinder is connecte
63. nce procedures in a safe operating condition and the owner shall maintain a record of the maintenance for a period of two years 7 Before transporting a floor maintenance machine the cylinder shall be securely fastened with the system valve closed and the cylinder shall be located in a well ventilated space Operator Responsibility The operator is responsible for performing the recommended daily maintenance and checkups of the machine to keep it in good working condition The operator must inform the service mechanic or supervisor when recommended maintenance procedures are required as described in the MAINTENANCE section of this manual Read this manual carefully before operating this machine FOR SAFETY Do not operate machine before reading and understanding the operation manual Check the machine for shipping damage Keep your machine regularly maintained by following the maintenance information in this manual We recommend taking advantage of a service contract from your Amano Pioneer Eclipse Authorized Distributor or Service Center Order parts and supplies only from an Authorized Amano Pioneer Eclipse Distributor Use the parts illustration section of your manual when ordering parts During and after operation perform the recommended daily and hourly procedures outlined in the Maintenance Chart Test for Operator Ear Sound Pressure Level Amano Pioneer Eclipse measures and rates the operator ear sound pressure le
64. ol Arm Continued RX005600 BODY RX005600 CONTROLS Ref Part Description Qty 1 213300 SPACER MOUNT 1 2 166000 LATCH DRAW 6 45 2 3 NB3260 NUT 5 16 18 NC 4 4 215800 CUPHOLDER 3 1 5 009500 FOOTMAN LOOP 2 6 6110 WASHER LOCK 1 4 4 7 019100 BOLT HEX 1 4 20 X 3 4 GD 5 4 8 NB3350 WASHER FLAT 1 4 4 9 NB001800 BOLT HEX 5 16 18 X 1 1 4 2 10 NB5350 SCREW MACHINE TH 10 24 X 1 4 11 NB9510 NUT SPIN LOCK 10 24 8 12 NB6545 SCREW CAP HH 5 16 18 X 1 1 13 NB9267 WASHER FLAT 5 16 1 14 MP073900 STRAP TANK 1 15 RX006600 SEAL INTAKE ENGINE RXL 1 16 MP255200 SEAT BURNISHER RIDE ON ASM 1 17 RX000500 COVER TANK RXL 1 18 MP166000 LATCH DRAW 6 45 2 19 020500 SCREW BH 10 24 X 5 8 4 20 MP127700 HINGE SS 8 X 3 1 21 RX007800 BRACE COVER TANK ASM 1 22 NB3350 WASHER FLAT 1 4 4 23 8019100 BOLT HEX 1 4 20 X 3 4 GD 5 4 24 NB6110 WASHER LOCK 1 4 4 25 NB9510 NUT SPIN LOCK 10 24 4 26 NB3450 WASHER FLAT 3 8 4 27 019500 SCREW BH 10 24 X 3 4 4 MP255200 SEAT BURNISHER RIDE ON ASM Ref Part Description Qty 1 206200 SLIDE SEAT 4 1 2 198600 SEAT BURNISHER RIDE ON 1 3 206300 ARMREST SEAT BURNISHER RIDE ON 1 4 248600 PLATE MOUNT S
65. oled WARNING Injury can occur to the eyes and body while using the machine Safety goggles safety shoes and safety clothing are recommended while operating the machine WARNING Continuous exposure to high noise levels can cause hearing loss Hearing protection is recommended while the machine Is in operation WARNING Machine vibration may cause tingling or numbness in the fingers or hands Gloves are recommended to reduce machine vibration If tingling or numbness persists shut off the machine If the vibration is caused by loose parts such as an off center pad adjust or tighten these parts before using the machine again CAUTION A dirty engine filter can cause overheating Check and replace following recommended maintenance schedule CAUTION Overheating can be caused by insufficient or low oil Check oil before each use and fill or change as needed CAUTION Never over fill with oil Over filling could cause irreparable damage to the engine CAUTION Overheating can be caused by dirty oil Check oil before each use and change regularly following recommended maintenance schedule CAUTION Do not engage starter for more than 10 seconds Allow a 60 second cool down period for second failed start up attempt CAUTION Perform all recommended scheduled maintenance Regular maintenance of your propane powered floor machine 15 necessary to keep it in safe working condition CAUTION Do not operate machine unless trained and author
66. pad holder Replace dust container filter Change engine cil Change engine filter Check 4 clean primary air filter Check secondary air filter Replace primary air filter Replace secondary air filter Inspect clean amp re qap spark plugs Replace necessary adjust valve clearance Retorque heads Clean amp lap valve seating surface Change coolant Check engine emissions Inspect deck drive belt Inspect hydrostatic pump belt Replace deck drive belt Replace hydrostatic pump drive belt Clean and regrease rear wheel thrust bearing Check FD731V Service Manual Contact Pioneer Eclipse Certified Tech Maintenance Engine Note For all maintenance procedures requiring the body to be raised please perform the following 1 Drive the machine to a level surface turn off the LP cylinder and remove it 2 Lift the body by the under side of the control arm As the body it s fully open position support it from the topside of the control 28 Oil Level Inspection 1 Drive machine to level surface 2 Turn off LP cylinder and remove it di Raise the body 4 Clean area around the oil gauge A before removing it 5 Remove the oil gauge and wipe it with a clean cloth 6 Insert the oil gauge into the tube B but do not tighten the oil gauge r2 Check the oil level It should be between the FULL C and ADD D marks on the oil gauge
67. reverse the above procedure Always connect or change cylinders ina well ventilated area Machine Operation Machine Components Adjustable Seat Reverse Pedal Forward Pedal Brake Pedal atform Burnishing Deck Strobe Steering LP Cylinder Wheel Cover N Dust SW Container LP Cylinder Burnish Pressure Gauge Rear Drive Wheel Machine lt 2 m Components Continued Steering Hydrostatic SO Pump Compressor Engine Engine Coolant Reserve Tank Engine Air Filter NS Engine Oil Filter Engine Oil Fill Tube Controls and Instruments E Stop Button Steering Wheel Light Switch Optional Burnish Switch Key Switch Hour Meter Throttle Forward Service Pedal Engine Indicator Engine Reverse Shutdown Pedal Indicator Parking Brake Brake Pedal Indicator Service Engine Indicator This Revolution RXL has an onboard ECU that monitors and controls the engine s fuel system If a problem occurs the Service Engine Indicator alerts the operator with a series of blink codes This is explained further in the Maintenance section Service Engine Indicator Engine Shutdown Indicator If the engine shuts down abnormally an LED will light If this occurs stop the machine immediately and refer to the Machine Troubleshooting section in this manual Engine Shutdown Indicator Parking Brake Indicator When the parking brake
68. rs EXCLUSIONS 1 Parts that fail through normal wear by reason of their characteristics including pads dust skirt edging deck guide wheels belts dust container filters spark plugs air filters oil filters etc are not warranted 2 Parts affected by misuse neglect abuse or improper maintenance are not warranted EXCEPTIONS 1 The engine is warranted except for the valve train noted below for four 4 years provided that Kawasaki approved oil is used each time the oil is changed or added to the crankcase Written records are required to show that Kawasaki approved oil was used Revolution RXL Burnishers shipped by overland freight have the correct amount of Kawasaki oil added to the engine before shipping 2 The engine is warranted except for the valve train noted below for two 2 years if Kawasaki approved oil is not used each time the oil is changed or added to the crankcase 3 The engine valve train is warranted by Pioneer Eclipse for one 1 year 4 Batteries are warranted by the battery manufacturer for one 1 year 5 Rotational molded parts and the machine frame are warranted for five 5 years THE OBLIGATION OF AMANO PIONEER ECLIPSE CORPORATION 1 The obligation of Pioneer Eclipse under this warranty is limited to repairing or replacing at it s option any part which is proven to be defective in material or workmanship under normal use for the applicable period stated above 2
69. stment 16 DOCK PIVO u 17 Deck Lock 18 Pad Change 18 So e ek 19 Js Ligi u uuu 19 How the Machine Works 20 Pre Operation Checklist 20 LF Fuel lu uuu u aaa 20 Starting the Machine 21 21 Operation on Inclines 22 Post Operation Checklist 22 TOUDE NOOU 23 ECU with Engine Monitor and Diagnostic ION Wale ondas 23 Engine Fuel Injection Troubleshooting 25 Engine Troubleshooting 26 Machine Troubleshooting 26 Scheduled Maintenance 27 Engine svvek osas 28 Oil Level Inspection 29 Ol ONANG A 29 Oil Filter 29 Spark Plug Inspection and Replacement 30 Checking and Adding Coolant 30 Air Filter Inspection and Replacement 30 Inspect
70. to shut down 10 Run the engine at low idle for 2 minutes Check for leaks around the engine 11 Stop the engine Check the oil level see Oil Level Inspection section Oil Filter Replacement 1 Place a suitable container underneath the oil filter 2 Using a strap wrench oil filter wrench remove the oil filter Turn the filter counter clockwise to remove it 3 Apply a thin coat of new oil or grease to the filter seal A 4 Install the new filter by turning it clockwise 9 Turn the filter until the seal contacts the mounting service B of the engine Then turn the filter BY HAND 3 turn more 6 Reconnect the LP cylinder to the fuel hose with the LP cylinder setting on the floor CAUTION Do not run the engine with the LP cylinder secured to the body and the body raised This will cause liquid propane to enter the fuel system and cause the engine to shut down 7 Run the engine at low idle for 2 minutes Check for leaks around the engine 8 Stop the engine Check the oil level see Oil Level Inspection section 29 Spark Plug Inspection and Replacement 1 Turn off LP cylinder and remove it 2 Raise the body 3 Pull spark plug cap off of spark plug 4 Remove spark plug by turning counter clockwise and inspect it Note If the plug is oily or has carbon build up on it clean the plug using a high flash point solvent and a wire brush or other suitable tool Note If the spark plug elec
71. trodes are corroded or damaged or if the insulator is cracked replace the plug Use Only Amano Pioneer Eclipse part KA920702112 5 Measure the gap with a wire type thickness gauge The correct gap is 025 in 635 mm If the gap is incorrect carefully bend the side electrode with a suitable tool to obtain the correct gap Insulator Center Electrode Plug Gap Side Electrode Checking amp Adding Coolant 1 Drive machine to level surface 2 Turn off LP cylinder and remove it 3 Raise the body WARNING Always allow the engine to cool before removing the radiator cap Then remove the cap slowly and carefully to avoid a possible fast discharge of hot coolant which could cause severe burns 4 Remove the radiator cap by turning it counterclockwise and check the coolant level in the radiator 5 Coolant must be level with the filler neck bottom A and between the high and low marks on the reserve tank If additional coolant is required use only 5096 mix of permanent type antifreeze for aluminum engine and radiator Completely empty the system requires 2 9 U S qt 2 7 L CAUTION Use only soft or distilled water for the antifreeze mix in the cooling system If hard water is used it causes scale accumulation in the water passages and reduces the efficiency of the cooling system 6 Install the radiator cap by pushing it down and turning it clockwise Air Filter Inspection amp Replacement 1 Driv
72. ur call 911 for emergency medical attention If you have experienced these symptoms do not operate this machine or any other propane machine again until cleared by a physician Excessive exposure to CO can result in death DANGER Propane is a highly flammable fuel If you smell propane shut off the machine immediately and take it outside the building Do not use the machine again until a qualified service technician has corrected the propane leak Do not use or allow another person to use an ignition source such as a cigarette lighter near the propane machine Do not smoke near the propane machine Do not vent a propane cylinder inside a building Do not store propane cylinders inside a building DANGER This machine has parts including the pad assemblies that can cause severe injury if these parts are contacted while they are moving Do not allow any part of the body or clothing to come in contact with these parts while they are moving Do not try to change the pads while the machine is running Do not allow other people to come near the machine while it is in operation Do not allow the machine to run unattended Do not leave the machine in a place where unauthorized or untrained personnel could use the machine Do not run the machine with the pads off center damaged or missing Do not run machine with unsecured guards and shields Do not operate the machine if the machine has loose parts DANGER Federal law and California State law proh
73. urface Turn off LP cylinder and remove it Raise the body Inspect fluid in reservoir attached to the rear steering manifold Reservoir should be between Ye and 3 full CAUTION Make sure the air system is purged before adding fluid to the steering reservoir Open the valve on the deck cylinder or pull the pressure relief valve on the air system manifold A PA F Pressure Relief 5 W 20 engine oil 8 9 Body Maintenance The body may be cleaned with a damp cloth to remove dust and scuff marks More stubborn scuffmarks on the body exterior can be removed with a vinyl cleaner Machine Storage Only authorized trained personnel should have access to propane cylinders and machines 1 Remove propane fuel cylinder when not in use and store it outside in a storage cage in accordance with NFPA Section 5 or Subsection 9 5 2 of CAN CGA B149 2 Do not release or bleed propane inside the building Please consult your local Fire Marshal to ensure that you are in compliance with local fire codes 2 Store machine away from objects that may fall and damage it Never store machine or fuel cylinders near open flame or heat producing device 4 Make sure machine 15 cleaned properly before storing 5 Never store machine with cylinders installed or store spare cylinders in an enclosed van or trailer 6 Store machine in a dry location temperature not to exceed 120 50 7 Never store mach
74. uthority for safe propane use A copy of this publication is available through the National Fire Protection Association 1 800 344 3555 Canadian Safety Requirements A sign indicating NO SMOKING shall be permanently displayed at the storage area The sign shall be in accordance with the sign required in Clause 10 12 3 of CAN CGA B149 2 M91 Propane Installation Code 2 When the cylinder is attached to the floor maintenance machine for use the operator shall not leave the unit unattended except for short periods of time such as rest stops washroom or meal stops 3 The requirements of 1 10 1 e and g do not apply in industrial buildings 4 A floor maintenance machine shall only be used in buildings a Provided with continuous mechanical ventilation that removes products of combustion to the outdoors of not less that 300 CFM for each 10 000 BTU hr or fraction thereof b Provided with natural ventilation of not less than 300 CFM for each 10 000 BTU hr input or fraction thereof based on a maximum of one quarter air exchange per hour for the net building volume The owner of a floor maintenance machine shall ensure that the operator has participated in a course authorized by the manufacturer of the unit on the safe handling of propane and the safe operation of the machine 6 The owner of a floor maintenance machine shall ensure that the unit is maintained in accordance with the manufacturer s recommended maintena
75. vel for hand guided floor treatment and floor cleaning machines for industrial use All tests are performed in accordance with European Machinery Directive 98 37 EC e Outdoor test area consists of a flat open space free from effects of signboards buildings or hillsides for at least 15 m 50 ft from the center of the test surface Indoor tests are conducted in a semi anechoic or sound deadening room The test surface is a single sheet of floor covering at least 1 m 3 3 ft wider and longer than the equipment being tested In order to not affect the sound reading the observer taking readings is at least 2 m 6 6 ft from the equipment being tested or standing directly behind the operator All machines are tested while stationary and centered on the test surface With the traction drive in neutral where applicable the test 15 conducted with the machine at maximum engine or motor speed as specified by the manufacturer O The operator is located in the normal operating position with the microphone or meter supported independent of the machine 1 68 m 66 in above the test surface 25 cm 10 in to the right and left centerline of the operators position and 20 cm 8 in to the rearmost point of the handle with the handle in the most forward position e The sound level meter is observed for a minimum of 5 seconds or until a stabilized reading is obtained The maximum repeatable sound level observed during the test
76. warm up before effectively removing harmful emissions Make sure of proper ventilation during this warm up period Burnishing 1 Dust mop and scrub the floor to clean it Try to burnish in larger areas with minimal obstructions Use a smaller walk behind burnisher for more confined areas Overlap the burnishing paths by a few inches 3 If you are using the machine for the first time or if you are on a recently waxed floor set the burnish pressure gauge between 65 and 75 psi The burnish pressure gauge is located at the back of the machine underneath the body hinge lt indicates the pressure in the air cylinder to hold up the deck during burnishing The less pressure on the gauge the more pad pressure It is recommended to operate the machine between 15 and 75 psi To lower the gauge pressure pull the knob out rotate counter clockwise to the desired setting and depress the knob To increase gauge pressure pull the knob up rotate clockwise to the desired setting and depress the knob Note Only set the gauge pressure after the air compressor has built up pressure and stopped operating Note The higher the gauge pressure the longer it takes the deck to lower to the floor CAUTION Operating the burnisher under 15 psi gauge pressure could result in damage to softer floor finishes Always start at a higher gauge pressure setting and adjust down until desired performance is met 4 Start the machine and drive to the ar
77. with a 9 16 wrench 6mm below the steel skirt Replace if necessary clockwise as if you were tightening the fastener with PE part MP284000 RXL33 or MP211700 3 Inspect the belt while you are rotating the engine RXL40 4 If cracks or excessive wear appear replace with MP248400 6 Let deck down re attach the dust container assembly and lower the platform 34 Replace Deck Drive Belt mb Turn off machine and set the parking brake 2 Raise the platform and loosen air cylinder drain valve S Remove the dust container assembly 4 Loosen the ratcheting handle lever and pivot the deck inward 9 Lock the deck down see Controls and Instruments 6 Unlatch right lynch pin and remove right deck arm 7 Remove belt from deck 8 Remove clutch presto pin push up on clutch retaining pin rotate 90 and unplug clutch electrical connector 9 Remove belt from clutch 10 Reverse directions 1 9 to install new belt MUTA Es Replace Hydrostatic Pump Drive Belt Turn off machine and set the parking brake 2 Raise the platform and loosen air cylinder drain valve 3 Remove the dust container assembly 4 Loosen the ratcheting handle lever and pivot the deck inward Lock the deck down see Controls and Instruments 6 Remove clutch presto pin push up on retaining pin rotate clutch 900 and unplug clutch electrical connector La Remove

revolution RXL33 & RXL40

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revolution RXL33 &amp; RXL40

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revolution RXL33 & RXL40