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1. 14 3 3 5 Door Limit SWIICh u u u ua rus oec casi e te on ie custodian 14 3 3 6 Air Make Up Unit Optional onsno nenas cies 15 3 4 Exhaust Filter Manometer 15 3 5 Air Solenoid Valve en k nknkk EEEE 15 OS OO ee ee eee amsa URDU 15 4 Installation ER 16 u u a ena 16 MFP UNV A Ya NH 16 Planning AN AA 16 44 Both PSS NY oat ie aqa 17 4 5 RS 18 u uy u u T 20 Exhaust Filter QU duxi 23 2 0 Intake Filter Installation a u uuu uuu uuu uu a a 23 4 9 Motor Installatl n SES uu un uuu uuu p aa 24 4 9 1 u a 24 4 9 2 Install Sheaves And Fan Bells noie iei ep i EE h a 24 4 S umum m 24 2 20 Tub eaxiallFG002 u2. THE PAINT SPRAY EQUIPMENT WHEN THE LIGHT IS ACCESSED FROM IMPORTANT INSIDE THE PAINT SPRAY BOOTH NORMALLY OPEN MAGNETIC SWITCHES ARE INTENDED TO BE USED TO ACTIVATE A RELAY WHICH DISABLES THE PAINT SPRAYING EQUIPMENT DUE TO THE LOW ELECTRICAL CAPACITY OF THE SWITCH SOLID STATE RELAYS ARE RECOMMENDED IT IS BEST TO USE A SEPARATE POWER ea SUPPLY FOR RELAY OPERATION OTHER THAN LIGHTING POWER SUPPLY THE MAGNETIC SWITCH IS RATED 10 WATTS AT A MAXIMUM OF 300 VOLTS AND A d CARRYING CURRENT OF 15 AMPS THE WIRING MAGNETIC SWITCH IS NOT DESIGNED FOR MEE DIRECT CONNECTION TO LIGHTING POWER SCHEMATIC SUPPLY OR CONTROL LIGHT FIXTURE S Ju K 5 16 UNC 18 HEX HEAD BOLT FIXTURE ptu CAUTION LENS FRAME GLASS AND WHEN TIGHTENING LENS FRAME kaqa FASTENERS TIGHTEN USING HAND OLS ONLY TIGHTEN UNTIL SIDES OF META ENS FRAME MAKES WITH FIXTURE ENCLOSURE D VER A asr TIGHTENING WILL CAUSE FASTNER LENS FRAME TO WARP AND WILL BREAK DOWN VAPOR CAULK SEAM db SEAL DF LENS BOOTH WALL MOUNTING PANEL DETAIL www colmetsb com Page 19 5 16 0 UNC 18 HEX FLANGE NUT PAINT SPRAY BOOTH WALL PANEL 888 452 6684 COL MET Spray Booths 4 6 MANOMETER Located manometer on booth where it can be easily be read daily by the paint department Install close to exhaust f
3. 2 Puthinges in place per dimension E on door drawing Install screw in center of slots A and C on all hinges Do not tighten screws at this time Adjust the door in all directions Assure the door closes completely then tighten screws Install screws in center of slots B and D Remove spacers Repeat steps 1 5 to install right door www colmetsb com Page 27 888 452 6684 COL MET Spray Booths 4 13 Access Door LIMIT SwitcH INSTALLATION NOOR O N A Front View Side View Bolt limit switch A to limit switch mounting bracket B with No 20 x 3 8 in bolts E Unbolt bolt in panel above access door on latch side and bolt the limit switch mounting bracket in place Measure and cut limit switch lever arm C to desired length Attach limit switch lever arm C to limit switch A do not tighten set screw at this time Attach limit switch trigger plate D to door with self tapping screws F in front of limit switch lever arm Make final adjustments to lever arm to assure proper operation Tighten set screw on limit switch lever arm C www colmetsb com Page 28 888 452 6684 COL MET Spray Booths 4 1 Access Door LATCH INSTALLATION BOOTH PANEL TEK SCREW IN PLACE WITH BRACKET LIP LATCH SUPPOR
4. DANGER Risque de Choc Electrique Printed in USA D brancher le courant avant l entretien Plus qu un interrupteur de verrouillage peut tre requis pour d brancher le courant lectrique de cet appareil L appareil doit tre connect une source de courant reli e la terre Le non respect de ces instructions peut entrainer de la mort ou des chocs lectriques Imprim aux U www colmetsb com Page 10 A DANGER Severe Injury Hazard Do not enter equipment while in operation Equipment may start automatically Do not operate with door open Installation operation and service must be done by a trained technician only Failure to follow these instructions can result in death or injury Printed in USA A DANGER Risque de Blessures Graves Ne pas entrer dans cet appareil pendant l op ration Cet apparell peut d marrer automatiquement tout moment Ne pas op rer l apparell avec la porte ouverte L installation l op ration et l entretien doit tre effectu s par un installateur prouv Le non respect de ces instructions peut entrainer de la mort ou des blessures Imprim aux U Improper installation adjustment alleration service or maintenance can result in death injury or property damage Read the Installation Operation and Service Manual thoroughly before installing or servicing this equipment Installation modification reglage ou mai
5. L1 of Customer provided 3 Phase power L2 of Customer provided 3 Phase power L3 of Customer provided 3 Phase power 120VAC Hot Wire provided by customer 120VAC Neutral Wire provided by customer Ground Wire provided by customer Control Panel Booth Door 40 93 2124 49 Limit Switch 1 e Booth Door o Booth Limit Switch 1 Exhaust Lb Fan 5 Ground Bar Ground Neutral Block RAM Light Light Light Fixture Fixture Fixture 3 4 5 x z zt Compressed Air Line Compressed Air Line Air Compressor www colmetsb com Page 31 Paint Gun 888 452 6684 COL MET Spray Booths 4 17 CHECKLIST Check the following items prior to start up Motors wired for proper voltage All fans and motors turn freely Lubricate all bearings Check installation of exhaust fan for proper airflow direction Generally airflow is out of booth Listen for excessive or unusual noise when booth is operating With booth operating open any door for 30 seconds and see if spray gun will shut down This will verify proper safety operation of the booth DARON www colmetsb com Page 32 888 452 6684 COL MET Spray Booths 5 MAINTENANCE Prevent serious injury or death Dis
6. Solvent Distillation Units Solvent Recyclers 10 8 1 Scope 10 8 1 1 Section 10 8 shall apply to solvent distillation units having distillation chambers or still pots that do not exceed 230 L 60 gal capacity and are used to recycle Class I Class II and Class IIIA liquids 30 7 11 1 1 10 8 1 2 This section shall not apply to research testing or experimental processes to distillation processes carried out in petroleum refineries chemical plants or distilleries or to distillation equipment used in dry cleaning operations 30 7 11 1 2 10 8 2 Equipment Solvent distillation units shall be approved or shall be listed in accordance with ANSI UL 2208 Standard for Solvent Distillation Units 30 7 11 2 10 8 3 Solvents Solvent distillation units shall only be used to distill liquids for which they have been investigated and which are indicated on the unit s marking 01 instruction manual Unstable 01 reactive liquids or materials shall not be processed unless they have been specifically indicated on the system s markings or in the instruction manual 30 7 11 3 10 8 4 Location Solvent distillation units shall only be used in locations in accordance with their approval or listing They shall not be used in basements They shall be located away from potential sources of ignition as indicated on the unit s marking 30 7 11 4 10 8 5 Liquid Storage Distilled liquids and liquids awaiting distillation shall be stored in accordance with Ch
7. it weather proof Where more than 25 ft of piping is required static pressure resistance is increased and the air flow may be hindered when using the standard exhaust unit recommended for use with the booth Where a piping arrangement of an unusual nature is necessary or where two or more elbows are used a similar condition may exist Therefore if either of these situations arises contact the Col Met for recommendations Exhaust piping including the canopy if used should extend a minimum of 6 ft above the highest point of building There should be an access door just above exhaust unit and another just below each elbow www colmetsb com Page 26 888 452 6684 COL MET Spray Booths 4 12 PRopuct Door E c A C A E C A ER D U B D B C A C A D B p C A c E D B D 7B E Side of door with 2 x 4 in tube is the hinge side Before installing door verify both door channels and top door stop installed properly and squared Verify dimension between channels and floor to door stop with door drawing Install Left Door 1 Place spacers between door and floor Door is manufactured to have a 1 in clearance at bottom 1 2 in clearance on top and 3 8 in clearance on sides
8. the end user to acquire all permits to install a booth A FIRE SUPRESSION SYSTEM IS NOT INCLUDED WITH THE BOOTH BUT IT IS REQUIRED Generally this is supplied and installed by a licensed local installer Electrical installation must be performed by a licensed electrician familiar with national local electrical codes and regulations in your location www colmetsb com Page 16 888 452 6684 COL MET Spray Booths 4 4 AssEMBLY When assembling booth leave bolts finger tight until each section is assembled All flanges should face outward Install bolts from inside so nut is outside booth Use a drift pin to align panel holes when two or more panels are difficult to align by hand Lay out all floor channel for exhaust chamber and walls As you attach wall panels together they will also bolt to the floor channel Prevent serious injury or death Most booth components weigh 50 500 Ibs Use adequate lifting devices to raise move and install booth components NOTICE Prevent equipment damage Spray booth roof will not support a person Do not attempt to stand or walk on spray booth roof Refer to exploded view drawings included with your spray booth 1 Starting with exhaust chamber at either rear corner bolt one corner panel and one rear wall corner panel together Bolt opposite rear sidewall panel to rear wall panel Bolt all rear wall panels in place Bolt tie channel along top edge of rear wall panels Place e
9. uu x u un _ _____6__ _6____ _ __6_6 26 4 11 Exhaust Duct Installation 26 Product DOO uuu u a a uri mur ai paya hana uu 27 4 13 Access Door Limit Switch Installation 28 4 14 Access Door Latch Installation 29 4 15 Product Door Limit Switch Installation 30 4 16 Solenoid Wining Diagram 31 www colmetsb com Page 3 888 452 6684 COL MET Spray Booths Em 32 5 22 2 33 5 1 Maintenance Interval Cart 33 APRI ucu 34 AL ivelit u s st 34 5 2 2 Filt rMaI t e manee semer nine 34 5 2 3 Determine Filter Condition 34 9 9 Every TWO BOING ___ ______________ 34 5 3 1 Lubricate Door Latches sur nnn 34 5 4 Every Six MONS LT 35 54 1 Check Fa Bells uu na mani ndi E
10. 35 VeA c asa 35 Fem Qiii gt T PH 35 5 5 2 Inspect Fan ree Fev Eehr oa A TE Eran r ETE 35 5 5 3 Inspect And Clean Air Solenoid Valve 36 6 Warrant ty Bre UN 37 6 1 Retu rningilterms For Credit 37 6 2 Back Charges For Material And Labor 38 www colmetsb com Page 4 888 452 6684 COL MET Spray Booths 1 INTRODUCTION 1 1 INTRODUCTION Thank you for purchasing a Col Met Spray Booth Read and understand this manual before using your booth and follow all of the safety instructions Keep this manual with your booth at all times This manual explains the assembly and routine maintenance of the Col Met spray booth This manual covers a family of Col Met Spray Booths The following spray booths are covered e EZ 26 Classic Crossdraft Spray Booths e EZ 26 Modified Downdraft Spray Booths e EZ 26 Side Downdraft Spray Booths e EZ Paint Mixing Rooms e EZ Industrial Paint Spray Booths Open Front Industrial Booths Open Front Industrial Batch Powder Booth Classic Crossdraft Spray Booths e Truck Trailer and Equipment Booths Side Downdraft Spray Booths e Value Pack 25 Spray Booths The spray booth itself consists of four major components paint area exhaust fan and chamber product doors and in some cases an air make up unit A brief descript
11. PA 33 UFC 45 and NEC 516 However local codes and regulations may apply to the installation and use of this product All permits and approvals be obtained prior to installation and use of the spray booth 1 2 3 4 Uncrate and inventory all spray booth components to ensure all of the parts are accounted for Each component is numbered on the exploded view The floor surface of the booth must be non combustible material of such character as to facilitate the safe cleaning and removal of residues The floor surface must be flat and level Mark the dimensional outline of booth on floor Follow the step by step instructions provided 4 3 PLANNING AHEAD Clearances between other work areas and combustible storage areas must be held as follows minimum clearance at all sides and sealed entry ways i e door ways e 3 ft minimum clearance at all non sealed entry ways i e the open face of spray booth or a silhouette openings 10 ft minimum clearance must be held between the exhaust stack of the booth and the intake of another apparatus NFPA 33 dictates a minimum discharge clearance of 3 ft from the nearest combustible material however stack height requirements vary with individual states and can be up to 175 times the building s roof height from grade 10 ft minimum clearance must be held between the intake of this booth and the exhaust of any other apparatus Permits are not included It is the responsibility of
12. T ON OUTSIDE BRACKET BOLTED INSIDE PANEL FLANGE ACCESS DOOR P2 LATCH ACCESS DOOR LATCH SUPPORT BRACKET BOLTED j PLACE 1 UNBOLT TWO BOLTS THAT CONNECT PANEL AND DOOR FRAME APPROX 42 FROM THE FLOOR 2 INSERT DOOR LATCH BACKET INTO PANEL FLANGE 3 REINSERT BOLTS AND TIGHTEN 4 SPEED TEK SCREW THE P 2 LATCH STRIKER PLATE TO THE DOOR LATCH BRACKET 5 DRILL AND BOLT THE P 2 LATCH TO THE DOOR 6 THE DOOR LATCH BRACKET CAN ALSO BE SPEED TEK SCREWED FROM INSIDE THE BOOTH IF NEEDED APPROX 42 www colmetsb com Page 29 888 452 6684 COL MET Spray Booths 4 15 Popuct Door Limit SWITCH INSTALLATION N NOR Bolt limit switch A to limit switch mounting bracket B with No 20 x 3 8 in bolts E Unbolt bolt in panel or door stop above center of product door and bolt the limit switch mounting bracket in place Measure and cut limit switch lever arm C to desired length Attach limit switch lever arm C to limit switch A do not tighten set screw at this time Attach limit switch trigger plate D to door with self tapping screws F in front of limit switch lever arm Make final adjustments to lever arm to assure proper operation Tighten set screw on limit switch lever arm C www colmetsb com Page 30 888 452 6684 COL MET Spray Booths 4 16 SoLENoID WIRING DIAGRAM
13. a yy BCOLMET S f EPEAN Installation amp Maintenance Manual Col Met Spray Booths 1635 Innovation Drive Rockwall Tx 75032 www colmetsb com 888 452 6684 COL MET Spray Booths Contents 1 Introduction dam em a dan 5 1 1 Introductio uuu u uu ERR 5 1 2 Receiving Unpacking And Reporting Missing Items 5 1 3 Back Charges For Material And Labor re Pepe Uo 6 pH 7 2 1 Safety Alert Symbol And Signal Words 7 2 11 Assembly 7 2 1 2 Operational Hazard 8 2 1 3 Maintenance Hazards 9 2 Me Haza uu u yuku e Ee EE PEE FERE m D D ERE E EE EAE EE ER ar ELTE 9 2 2 Safety se a E 10 D 11 3 COMPONENT DESCRIPTION u 14 3 1 Compliance To Applicable 14 3 2 Material Specifications zm indienne ana t en nen dan ed tendent 14 3 3 General Description MR 14 2 de A LUE 14 3 3 2 Exhaust Fan And Chambers 14 3 3 23 Prod ctiD060rS uu a nun Em 14 3 3 4 Door Latch
14. air solenoid www colmetsb com Page 14 888 452 6684 COL MET Spray Booths 3 3 6 Air Make UP Unit OPTIONAL The air make up unit AMU supplies filtered heated atmospheric air This unit may be heated by natural gas LP gas steam coils or hot water coils The temperature of the AMU discharge air is controlled by a thermostat The airflow capacity of the fan and motor are matched to the airflow capacity of the spray booth exhaust fans Some air makeup units also have the capability to provide a paint cure cycle This cycle employed after the paint spraying operations are complete typically involves supplying air that is heated to the paint area of the booth to decrease paint cure times 3 4 EXHAUST FILTER MANOMETER Manometer is used to measure pressure drop across exhaust filters to indicate the condition of the filters 3 5 AIR SOLENOID VALVE The function of this valve is to interrupt supply of compressed air to painting equipment under certain conditions This is done to prevent painting from occurring when booth is not operating as designed or if any booth doors are open Air solenoid valve is electrically interlocked with booth intake and exhaust fans If optional switches are purchased it is also interlocked with product doors and personnel doors If a fan is not operating properly or if a door is open for longer than a few seconds air solenoid valve will shut off flow of pressurized air to spray gun Unit should be installed downstr
15. al Maintenance procedures shall be established to ensure that all spray application apparatus and processes are operated and maintained in accordance with the manufacturers specifications and the requirements of this standard Maintenance shall be the responsibility of the users of the apparatus and processes 10 1 1 Spray application operations shall not be conducted outside predetermined spray areas 10 1 2 Inspection of extinguishing systems shall be conducted to ensure thatthe performance of the extinguishing system components will not be affected by overspray and residues 10 2 Combustible Deposits 10 2 1 All spray areas shall be kept free of excessive accumulation of deposits of combustible residues 10 2 2 Combustible coverings thin paper plastic and strippable coatings shall be permitted to be used to facilitate cleaning operations in spray areas 10 2 2 1 Where plastic covering is used it shall be of a static dissipative nature or shall have a maximum breakdown voltage of 4 kV to prevent accumulation of a hazardous static electric charge 10 2 3 If residue accumulates to excess in booths duct or duct discharge points or other spray areas all spraying operations shall be discontinued until conditions have been corrected 10 3 High Pressure Hose Lines High pressure hose lines that convey flammable or combustible coating material in airless spray application operations shall be inspected frequently and shall be repaired or repla
16. apter 6 of NFPA 30 Flammable and Combustible Liquids Code www colmetsb com Page 12 888 452 6684 COL MET Spray Booths 10 9 Spontaneous Ignition Hazards The same spray booth shall not be alternately used for different types of coating materials if the combination of the materials is conducive to spontaneous ignition unless all deposits of the first used coating material are removed from the booth and exhaust ducts prior to spraying with the second coating material 10 10 Chlorinated Solvents Coating materials containing chlorinated solvents shall not be used with spray application apparatus or fluid handling equipment if the chlorinated solvent will come into contact with aluminum within a piping system pump enclosed container or any enclosure that is capable of being pressurized by the potential reaction This shall apply even if the container or system has been constructed with pressure relief devices 10 11 Smoking Signs stating NO SMOKING OR OPEN FLAMES in large letters on contrasting color background shall be conspicuously posted at all spray areas and paint storage rooms 10 12 Hot Work Welding cutting and other spark producing operations shall not be permitted in or adjacent to spray areas until a written permit authorizing such work has been issued The permit shall be issued by a person in authority following his or her inspection of the area to ensure that precautions have been taken and will be followed until the job is compl
17. ced as necessary Hose lines and equipment shall be located so that in the event of a leak or rupture coating material will not be discharged into any space having a source of ignition 10 4 Maintenance Procedures 10 4 1 Maintenance procedures shall be established to ensure that overspray collector filters are replaced before excessive restriction to airflow occurs Overspray collectors shall be inspected after each period of use and clogged filters shall be discarded and replaced 10 4 2 At the close of the day s operation all discarded overspray collector filters residue scrapings and debris contaminated with residue shall be removed immediately to a designated storage location placed in a noncombustible container with a tight fitting lid or placed in a water filled metal container 10 5 Waste Containers 10 5 1 Approved waste containers shall be provided wherever rags or waste are impregnated with sprayed material and all such rags or waste shall be deposited therein immediately after use The contents of waste containers shall be placed in a designated storage location 10 5 2 Waste containers containing flammable liquids shall be located in ventilated areas that meet the requirements of Chapter 7 Such areas shall also meellhe electrical area c1assificalion requirements of 6 5 5 www colmetsb com Page 11 888 452 6684 COL MET Spray Booths 10 5 3 Waste containers for flammable liquids shall be constructed of conductive materials an
18. coming 3PH power from control panel motor starter or VFD To reverse the motor Swap L1 and L2 Incoming 1PH power from control panel To reverse the motor motor starter To reverse the motor Swap T5 and T8 Swap 5 and 8 440 thru 480V Three Phase Wire for High Voltage Incoming 3PH power from control panel 12 motor starter VFD To reverse the motor Swap L1 and L2 To reduce the risk of electric shock the motor is to be grounded per local electrical code www colmetsb com Page 25 888 452 6684 COL MET Spray Booths 4 10 TuBEAXIAL FAN Fan assembly is heavy Fan assembly weight is approximately 50 200 Ibs depending on model Use and adequate lifting device to install fan assembly Prevent serious injury or death Electrical installations must be performed by qualified electricians Installation must conform to all national local and provincial codes and standards The fan and motor assembly will bolt to exhaust roof panel 4 11 ExHAUsT Duct INSTALLATION If equipped with optional exhaust ductwork it is recommended to have this professionally installed ie To assemble the ductwork 1 Bolt pipe with connecting ring to the exhaust fan a 2 Remaining ductwork is crimped on one end to interlock with the next section 3 Your ARV automatic damper will be mounted on top 4 Storm collar will attach to duct above flashing to make
19. connect and lockout tagout all power sources before adjusting repairing or cleaning booth Prevent serious injury or death Service maintenance and adjustments must be performed by trained and qualified personnel Burn hazard Do not touch hot parts Allow to cool before servicing Prevent serious injury or death Always wear personal protective equipment PPE specific to the job Read Material Safety Data Sheet for products used in spray booth Review and follow all safety precautions before performing any maintenance 5 1 MAINTENANCE INTERVAL CART Maintenance Interval Daily Every Two Every Six Every Year Months Months VisuallyInspectFilters Inspect Filters Lubricate Door Latches FISCI ITI E a a SENE InspectAnd Clean Motor And Clean Motor Inspect And Clean Air Solenoid Safety Valve Adjust belt tension after first week of operation then every six months thereafter www colmetsb com Page 33 888 452 6684 COL MET Spray Booths 5 2 DAILY 5 2 1 INsPECT FILTERS Visually inspect all filters for damage and debris buildup Replace damaged or clogged filters 5 2 2 FILTER MAINTENANCE Prevent serious injury or death Always wear personal protective equipment PPE specific to the job Wear personal protective equipment to protect against dry paint and dust particles while handling filters Check manometer gauge daily for condition of filters Do not change fil
20. d shall be bonded and grounded 10 5 4 Waste containers for flammable liquids shall be handled and stored in accordance with Chapter 8 10 6 Clothing Employees clothing contaminated with sprayed material shall not be left on the premises overnight unless kept in metal lockers 10 7 Cleaning Operations 10 7 1 Scope This section shall apply to the use of flammable or combustible liquids for the flushing and cleaning of equipment 10 7 2 Liquids Class and Class II liquids used in cleaning operations shall be in original shipping containers or in listed safety containers 10 7 3 Location Cleaning operations using flammable or combustible liquids shall be conducted inside a spray area with ventilating equipment operating or in ventilated areas that meet the requirements of Chapter 7 Such areas shall also meet the electrical area classification requirements of 6 5 5 10 7 4 Equipment Equipment using flammable or combustible liquids shall meet the requirements of 6 5 5 and shall be bonded and grounded 10 7 5 Manual Cleaning Individual manual cleaning operations shall be limited to not more than 4 L 1 gal of flammable or combustible liquid for each cleaning operator 10 7 6 Liquid Storage Flammable and combustible liquids shall be handled and stored in accordance with Chapter 8 Containers used for handling storage or recovery of Class liquids shall be constructed of conductive materials and shall be bonded and grounded 10 8
21. e 7 888 452 6684 COL MET Spray Booths Prevent serious injury or death Use adequate lifting devices to raise move and install booth components Prevent serious injury or death Electrical installations must be performed by qualified electricians Installation must conform to all national local and provincial codes and standards 2 1 2 OPERATIONAL HAZARDS Prevent serious injury or death Do not operate machine with guards and or covers open or removed Prevent serious injury or death Only trained and qualified personnel may operate booth Prevent serious injury or death Never operate spray booth while under the influence of drugs alcohol or while feeling ill Prevent serious injury or death Always wear personal protective equipment PPE appropriate for job Read Material Safety Data Sheet for products used in spray booth www colmetsb com Page 8 888 452 6684 COL MET Spray Booths Shock hazard Only a qualified electrician may open electrical control cabinet Disconnect and lockout tagout all power sources before adjusting repairing or cleaning booth 2 1 3 MAINTENANCE HAZARDS Prevent serious injury or death Disconnect and lockout tagout all power sources before adjusting repairing or cleaning booth Prevent serious injury or death Service maintenance and adjustments must be performed by trained and qualified personnel Burn hazard Do not touch hot par
22. e exhaust out through the exhaust duct and discharges it at a point above the roof height of the building 3 3 2 ExHAUST FAN AND CHAMBERS The booth exhaust chamber s is are located as shown in the mechanical drawing package included with this manual Exhaust gases are pumped through the exhaust duct by an electrically powered fan The fan is made of spark resistant material and the motor is located out of the air stream The exhaust chamber s operate s under a negative pressure to induce the required airflow through the exhaust filters 3 3 3 Doors The product doors can be filtered or solid and may be either overhead doors bi fold doors or tri fold doors Some industrial spray booths have an open front in lieu of product doors Overhead doors are equipped with an intrinsically safe pneumatic safety edge There are two 3 button controls to operate each door Doors can be manually operated also 3 3 4 Door LATCH Door latches secure doors in closed position and hold contact against foam rubber seal Latches are pressure relief latches that allow doors to open in case of explosion This feature also allows for ease of booth operator egress from spray booth by applying moderate pressure to the door from inside booth 3 3 5 Door Limit SWITCH Optional micro switch to indicate when a door is open on the booth If a door is in the open position micro switch contact is opened which breaks the circuit for the paint
23. eam of any regulators and filters and upstream of painting equipment It should be located near fitting to which painting equipment connects in order to insure rapid loss of supply pressure 3 6 CoNTRoL PANEL Paint spray booth may be equipped with an optional electrical control panel Refer to electrical control drawings for electrical schematic Also shown on this drawing is the wiring required for installation No spare parts are provided with control panel Panel and its associated wiring must be installed by a licensed electrician The cabinet that houses controls is either NEMA 1 or NEMA 12 rated It is not suitable for installation in a Class Division area Refer to Chapter 6 in the NFPA 33 Standard and consult with the local authority having jurisdiction for definition of this area for paint spray booth www colmetsb com Page 15 888 452 6684 COL MET Spray Booths 4 INSTALLATION 4 1 GENERAL This manual is a guide for installing a variety of spray booths The assembly drawings enclosed are specific for the booth you have purchased This drawing is an exploded isometric drawing showing the relationship of each panel or part to the next one A packing list of all components is provided and must be used in addition to the drawing to identify all components All DAMAGES MUST be reported within 24 hours of receipt and a freight claim filed with the carrier 4 2 PRELIMINARY COL MET booths are manufactured in accordance with NF
24. end using 120V single phase on motors above 1HP 2 control panel or motor starter was ordered with this booth confirm that the voltage and phase on the control panel matches the voltage and phase you intend to use 3 Locate the wiring diagram above that matches your voltage phase and HP 4 Some motors may have 2 additional red wires These wires are for an internal thermal overload We do not use these wires and they should be capped off with wire nuts or electrical tape 5 Locate the rotation arrow on the fan and verify belts are rotating in the direction of the arrow If the belts are not rotating in the direction of the arrow reverse the motor 3 4 1 5 Hp 120V Single Phase 3 4 3 Hp 230V Single Phase Wire for Low Voltage Wire for High Voltage To reduce the risk of electric shock the motor is to be grounded per local electrical code To reduce the risk of electric shock the motor is to be grounded per local electrical code Li 120VAC Hot Incoming 1PH power from control panel motor starter To reverse the motor L2 120VAC Neutral Incoming 1PH power Swap 5 and 8 from control panel motor starter To reverse the motor To reverse the motor 4 Swap 5 8 Swap T5 and T8 5 Hp 230V Single Phase 208 thru 240V Three Phase Wire for High Voltage Wire for Low Voltage To reduce the risk of electric shock the motor is to be grounded per local electrical code In
25. eted www colmetsb com Page 13 888 452 6684 COL MET Spray Booths 3 COMPONENT DESCRIPTION 3 1 COMPLIANCE To APPLICABLE CODES This Spray Booth is designed to be in strict accordance with the National Fire Protection Association Standard Number 33 Spray Application Using Flammable Combustible Materials The NFPA Standard Safety Code for the Design Construction and Ventilation of Spray Finishing Operations This spray booth meets or exceeds the requirements of the Occupational Safety and Health Administration OSHA 3 2 MATERIAL SPECIFICATIONS The spray booth panels filter racks and product doors are constructed of 18 gauge steel conforming to ASTM A527 Lock Forming Quality and are hot dipped galvanized per ASTM A525 All structural steel conforms to ASTM A36 3 3 GENERAL DESCRIPTION The spray booth consists of four major components paint area exhaust fan and chamber product doors and in some cases an air make up unit A brief description is provided for these and other related items 3 3 1 Paint AREA The paint area is the actual booth part of the spray booth Parts are placed in this area through product doors if so equipped to be painted Air flows from the intake filters of the booth to the exhaust filters The booth is constructed of 18 gauge galvanized sheet metal panels which are bolted together The booth exhaust is routed through the exhaust plenum at the exit of the booth The exhaust fan then routes th
26. ilter wall to keep tubing length to a minimum Excess tubing length will reduce accuracy of the manometer The high port will connect to work chamber and the low port will connect to chamber on the suction side of the filter grid 1 Drill a hole in booth wall just large enough for the plastic hose barb to fit through approx 13 32 Install washer and nut on back side Do not over tighten 2 Mount manometer on booth wall and ensure it is level using bubble level on manometer Manometer must be level or it will not be accurate www colmetsb com Page 20 888 452 6684 COL MET Spray Booths 3 Turn Zero Set knob counter clockwise until it stops then turn knob clockwise 3 full turns This will place the adjustment knob in the middle of its travel range Remove fill plug at top of manometer and slowly fill with red fluid You will not need the entire bottle Stop filling as soon as you can see the red fluid enter clear tube at bottom of the manometer Turn Zero Set adjustment knob to set red fluid on 0 mark If you overfill gauge remove excess fluid by inserting a pipe cleaner through fill port to blot up excess oil Once the red fluid is set on Zero replace the fill cap Complete booth assembly and then perform steps 4 6 to set manometer IMPORTANT All filters in the booth must be installed and new in order to get an accurate baseline 4 Turn on exhaust fan If exhaust fan is connected to a VFD to control the speed of the fan
27. ion is provided for these and other related items The text contained in this manual is for current production models Some instructions and maintenance procedures may not apply to your specific unit Equipment modifications from original design and specifications are strictly prohibited Modifications may compromise safe operation of the booth subjecting users to serious injury or death and may void any remaining warranty This Operator s Manual does not replace nor does its use release the operator from observing all safety or operating limitations as well as any applicable federal state provincial or local regulations 1 2 RECEIVING UNPACKING AND REPORTING MISSING ITEMS When receiving and unloading equipment check for damage Note on Bill of Lading FREIGHT DAMAGE Notify the Col Met customer service department immediately of any damage Unpack all items and verify on packing list within ten 10 days of receipt Notify Col Met customer service department of missing items and discrepancies immediately Col Met will not pay for overnight freight on shorted items If overnight freight is necessary the buyer shall be accountable for freight costs For quality control Col Met s Shipping Department photographs all items as they are packed Per company policy two independent checks are performed to verify each item against the packing list If Col Met determines that the reported shortage was checked off in our records replacement
28. ious injury or death Electrical installations must be performed by qualified electricians Installation must conform to all national local and provincial codes and standards 1 Place light fixture into booth panel center in opening and mark locations for mounting holes 2 Install light fixture in panel from outside of booth as shown in drawing 3 Caulk perimeter of light fixture lens frame with appropriate caulking 4 The fixture is provided with an interlock switch that has a normally open contact which opens when the fixture lens is removed from fixture The switch is to be wired to disable spray equipment used in spray booth www colmetsb com Page 18 888 452 6684 COL MET Spray Booths ALL COMPONENTS MUST BE ELECTRICALLY BONDED AND GROUNDED PREVENT STATIC DISCHARGE TEMP RATING 60 DEG C T 8 OR T 5 FLOURESANT LIGHT TUBE T 8 OR T 5 FLOURESANT LIGHT TUBE 5012 BALLAST ED SWITCH 1 8 NPT T 8 OR T 5 FLOURESANT LIGHT TUBE CONDUIT HUB T 8 OR T 5 FLOURESANT LIGHT TUBE Blue 16 Stranded Proximity Switch RED RED INTERLOCK SWITCH TO BE WIRED 18 LENSE ASSEMBLY IN SUCH A WAY THAT IT DISABLES
29. make sure it is set to run at full speed You will notice the red fluid should move up the scale and then settle at a number The number will be different from booth to booth but that does not matter this is just a baseline setting 5 Wherever the red fluid stops is where you will place the green arrow In this example the red fluid stopped at 25 inches of water column So because we know our filters are rated for 5 inches of water column and we know that with clean filters the fan is drawing 25 inches of water column we simply add the two numbers together to tell us where the filters will pack out 25 inches of water 5 inches of water 75 inches of water total www colmetsb com Page 21 888 452 6684 COL MET Spray Booths wut 11 1 At this point your manometer is set up and ready to use You should never need to move the arrows once they are placed Always check the manometer before turning the fan on to ensure the red fluid is sitting on the 0 mark If the fluid is not on 0 turn Zero Set knob to adjust fluid to zero before starting fan www colmetsb com Page 22 888 452 6684 COL MET Spray Booths 4 7 EXHAUST FILTER INSTALLATION Install one wire grid in each filter cell with prongs facing into booth Exhaust filters will be attached to prongs 4 8 INTAKE FILTER INSTALLATION If booth has an intake plenum insert intake filter into filter grid The side marked Air Leaving Side o
30. n filter goes toward inside of booth www colmetsb com Page 23 888 452 6684 COL MET Spray Booths 4 9 MOTOR INSTALLATION Couplings drive belts chains or other mounted devices must be in proper alignment balanced and secure for safe motor operation 4 9 1 MouNTING This motor must be securely mounted Sufficient ventilation must be provided to insure proper operation 4 9 2 INSTALL SHEAVES AND FAN BELTS 1 The fan sheave A and motor sheave B must be in axial alignment Shafts must be parallel in both vertical A and horizontal planes k 2 The sheaves must be in radial alignment When LE sheaves are of equal width align with a straightedge C When sheaves are of unequal width align center of sheaves C 3 Check fan belts for proper tension and for signs of wear Belt should have a slight sag at bottom of sheaves Belt D is properly adjusted Belt E is too B loose Belt F is too tight gm 4 9 3 ELECTRICAL Prevent serious injury or death Electrical installations must be performed by qualified electricians Installation must conform to all national local and provincial codes and standards www colmetsb com Page 24 888 452 6684 COL MET Spray Booths Complete booth assembly and then perform steps 1 5 below to connect electrical service to motor 1 Determine voltage at your facility Col Met does not recomm
31. ntenance incorrectes peuvent provoquer de la mort des blessures ou des d g ts mat riels Liser attentivement le manuel d installation d operations et d entretien avant l installation ou l entretien de cet quipment This heater must be installed in accordance with the manufacturer s instructions and local codes In the absence of local codes follow the National Fuel Gas Code ANSI Z223 1 NFPA 54 of the CAN CSA B149 installation code Cet a rotherme doit tre install en accord avec les instructions du fabricant et les r gulations locaux S il n y a pas des r gulations locaux l installation doit tre en accord avec le Code National de Gaz de Carburant ANSI 2223 1 NFPA 54 ou le Code d installation CAN CSA B149 P N 01010431 RevA To protect you and others against death or serious injury all applicable labels shown must be on the booth and must be legible If any of these labels are missing or cannot be read contact your Col Met for replacement labels 888 452 6684 COL MET Spray Booths 2 3 NFPA 33 Reprinted with permission from NFPA 33 2011 Standard for Spray Application Using Flammable or Combustible Materials Copyright 2010 National Fire Protection Association Quincy MA This reprinted material is not the complete and official position of the NFPA on the referenced subject which is represented only by the standard in its entirety The following is section 10 from NFPA 33 10 1 Gener
32. oper tension and for signs of wear Belt should have a slight sag at bottom of sheaves Belt D is properly adjusted Belt E is too B loose Belt F is too tight gos 5 5 EvERY YEAR 5 5 1 Inspect Motor Verify that cooling air to motor has not been diverted or blocked by dirty guards or other obstacles 5 5 2 INsPECT FAN WHEEL Inspect fan wheel for buildup of material which may cause an unbalanced fan wheel An unbalance fan wheel may lead to premature failure of the fan wheel bearings and belt Clean material buildup as necessary www colmetsb com Page 35 888 452 6684 COL MET Spray Booths 5 5 3 Inspect AND CLEAN Air SOLENOID VALVE The function of this valve is to interrupt the supply of compressed air to the painting equipment when the booth is not operating as designed or if any booth doors are open Prevent serious injury Turn off electrical power depressurize valve and vent fluid to a safe area before servicing valve The time between cleanings varies depending on the medium and service conditions If voltage to coil is correct sluggish valve operation excessive noise or leakage indicates that cleaning is required Close strainer or filter when cleaning valve Thoroughly clean all parts If parts are worn or damaged install a complete rebuild kit Follow instructions included with rebuild kit www colmetsb com Page 36 888 452 6684 COL MET Sp
33. parts will be shipped AND invoiced accordingly www colmetsb com Page 5 888 452 6684 COL MET Spray Booths Items that can be shipped UPS usually take from one to three days to receive depending on distance Items too large for UPS will ship via common freight This shipping method typically takes from one to five days to reach the destination During the warranty period Col Met Spray Booths will repair or replace free of charge any parts that Col Met Spray Booths has verified to be defective in materials or workmanship If inspection of the equipment does not disclose any defect in workmanship of material repairs will be made at a reasonable charge which will include the costs of labor materials and transportation 1 3 Back CHARGES For MATERIAL AND LABOR Col Met Spray Booths shall not be held responsible for any Back Charges incurred for materials or labor without prior written consent Should a problem arise please notify Col Met immediately Once the issue is investigated should costs be incurred an amount shall be agreed on by both parties before hand Do NOT attempt modifications or repairs without prior consent as this may void further warranty repairs or credit Col Met will not accept back charges associated with late delivery Please address warranty repairs to Col Met Spray Booths 1635 Innovation Drive Rockwall TX 75032 Attention Customer Service For all electrical and gas control service issues please direct
34. ponents not supplied by Seller For any components purchased by Seller for use on or in conjunction with the equipment which is the subject of this contract the Seller extends to the Buyer only the same warranty granted to Seller by the component vendor or manufacturer THIS LIMITED WARRANTY IS EXCLUSIVE AND IS IN LIEU OF ANY OTHER WARRANTIES EXPRESS OR IMPLIED INCLUDING WARRANTY OF MERCHANTABILITY OR WARRANTY OF FITNESS FOR PARTICULAR PURPOSE AND OF ANY NON CONTRACTUAL LIABILITIES INCLUDING PRODUCT LIABILITIES BASED ON NEGLIGENCE OR STRICT LIABILITY EVERY FORM OF LIABILITY FOR DIRECT SPECIAL OR CONSEQUENTIAL DAMAGES OR LOSS IS EXPRESSLY EXCLUDED AND DENIED IN NO CASE SHALL COL MET SPRAY BOOTHS LIABILITY ON THIS WARRANTY EXCEED THE AMOUNT OF THE PURCHASE PRICE The performance and safety of the equipment mentioned herein is contingent upon proper installation the use of suitable process materials and operation and maintenance by properly trained personnel During the warranty period Col Met Spray Booths will repair or replace free of charge any parts that Col Met Spray Booths has verified to be defective in materials or workmanship If inspection of the equipment does not disclose any defect in workmanship of material repairs will be made at a reasonable charge which will include the costs of labor materials and transportation 6 1 RETURNING ITEMS For CREDIT Col Met Spray Booths will take back any standard stocked items returned and i
35. ray Booths 6 WARRANTY Col Met Spray Booths has a full one year Warranty on all parts and materials This warranty does not extend to include labor costs for the replacement of parts or materials covered under warranty If a part is believed defective please notify our Customer Service Department A replacement item shall be shipped and regular freight shall be paid by Col Met If Col Met requires the defective part to be returned appropriate return freight costs shall be paid by Col Met IMPORTANT Before returning the defective part s you must first get an RGA Return of Goods Authorization from our Customer Service Department A copy of the RGA document MUST be included with the returned item s The Seller warrants to Buyer that the equipment mentioned herein shall be free from defects of materials or workmanship under normal use and maintenance for a period of one 1 year from date of shipment The liability of Seller under this warranty shall be limited to the repair or replacement at Seller s option of any part or component which may prove to be defective under normal use service and maintenance after Seller in its sole discretion determines same to be defective Said warranty is conditioned upon Buyer giving Seller immediate written notice of an alleged defect and refraining from the attempted repair of alleged defects without prior written consent of Seller The Seller makes no warranty whatsoever with respect to accessories or com
36. s warranty repairs to Col Met Spray Booths 1635 Innovation Drive Rockwall TX 75032 Attention Customer Service For all electrical and gas control service issues please direct to Col Met Spray Booths 1635 Innovation Drive Rockwall TX 75032 Attention Controls Engineering Manager www colmetsb com Page 38 888 452 6684 COL MET Spray Booths www colmetsb com Page 39 888 452 6684
37. ssue a credit less a 15 handling and restocking fee Customer is responsible for all Freight Charges and the item MUST be returned in its original condition If the item is damaged in transit you will not receive credit Col Met will mark the Bill of Lading Damaged and send you pictures of the damaged item For custom or non stock special order items you must contact our Customer Service Department to determine is the item may be returned Any restocking charges shall be determined on a case by case basis www colmetsb com Page 37 888 452 6684 COL MET Spray Booths If an item needs to be returned Col Met will issue you an RGA Return Goods Authorization form Please ensure that a copy is sent back with returned item s Without an RGA the product may be lost or returned to stock with no credit issued Please note that in some cases the freight may be more than the item is worth when credit is received 6 2 Back CHARGES For MATERIAL AND LABOR Col Met Spray Booths shall not be held responsible for any Back Charges incurred for materials or labor without prior written consent Should a problem arise please notify Col Met immediately Once the issue is investigated should costs be incurred an amount shall be agreed on by both parties before hand Do NOT attempt modifications or repairs without prior consent as this may void further warranty repairs or credit Col Met will not accept back charges associated with late delivery Please addres
38. ter based on its appearance Filters are not necessarily changed at equal time intervals The usable life of a filter is related to Filter material weave Paint sprayed Distance from gun to filter Paint gun type Amount of thinner used Spray pressure 5 2 3 DETERMINE FILTER CONDITION 1 The filter condition is acceptable when the manometer tube scale is between the two arrows 2 When manometer scale exceeds red pointer flag filters must be changed 3 Ifa different filter media is to be used manometer setup procedure must be done again 5 3 Every Two 5 5 3 1 LUBRICATE Door LATCHES Lubricate bearing pin and laminated cam with SAE 30 50 high temperature oil Tighten set screws in handle as needed For use in cold areas use SAE 10 20 high temperature oil Test explosion venting feature to verify proper operation Corrosion and or build up of foreign materials may affect proper operation of latches www colmetsb com Page 34 888 452 6684 COL MET Spray Booths 5 4 Every Six 5 4 1 Fan BELTS 1 The fan sheave A and motor sheave B must be in x axial alignment Shafts must be parallel in both vertical A and horizontal planes k 58 2 The sheaves must be in radial alignment When sheaves are of equal width align with a straightedge C When sheaves are of unequal width align center of sheaves C x 3 Check fan belts for pr
39. to Col Met Spray Booths 1635 Innovation Drive Rockwall TX 75032 Attention Controls Engineering Manager www colmetsb com Page 6 888 452 6684 COL MET Spray Booths 2 SAFETY 2 1 SAFETY ALERT SYMBOL SIGNAL 5 Before assembling operating or servicing the spray booth you must read understand and follow the instructions and safety warnings in this manual Your spray booth may not be equipped with some of the optional equipment described in this manual NEVER ALLOW ANYONE TO OPERATE THIS EQUIPMENT WITHOUT PROPER TRAINING The safety information in this manual is denoted by the safety alert symbol A The level of risk is indicated by the following signal words A DANGER DANGER Indicates a hazardous situation which if not avoided WILL result in death or serious injury WARNING Indicates a hazardous situation which if not avoided could result in death or serious injury CAUTION Indicates a hazardous situation which if not avoided could result in minor or moderate injury NOTICE NOTICE Indicates a situation that could result in damage to the equipment or other property 2 1 1 AssEMBLYv HAZARDS Prevent serious injury or death Overriding a safety system may result in unsafe equipment which may result in serious injury or death Do not override safety devices Blade hazard Keep hands clear of rotating parts Follow lockout procedure before servicing www colmetsb com Pag
40. ts Allow to cool before servicing Prevent serious injury or death Always wear personal protective equipment PPE appropriate for job Read Material Safety Data Sheet for products used in spray booth 2 1 4 FiRE HAzARD No smoking or open flame in or near spray booth Local fire codes prohibit smoking in the vicinity of spray painting operations Explosion and fire hazard No smoking or open flame within 50 feet of spray booth www colmetsb com Page 9 888 452 6684 COL MET Spray Booths Do not store flammable liquids adjacent to or inside spray booth Read all product labels and instructions Do not use any electric powered airless spray rigs pressure washers or similar equipment when applying a low flash point solvent or peel coating Run spray booth exhaust fan to purge dangerous vapors that could ignite or explode while cleaning or performing maintenance inside spray booth AN APPROVED FIRE PROTECTION SYSTEM MUST BE INSTALLED ON YOUR SPRAY BOOTH TO COMPLY WITH NFPA 33 SECTION 9 PORTABLE FILE EXTINGUISHERS MUST BE LOCATED IN OR AROUND YOUR PAINT MIX ROOM PER NFPA 10 2 2 SAFETY DECALS NO SMOKING OR OPEN FLAMES DANGER Electrical Shock Hazard Disconnect electric before service More than one disconnect switch may be required td disconnect electric from equipment Equipment must be properly grounded Failure to follow these instructions can result in death or electrical shock
41. xhaust fan panel above side and rear wall panels and bolt in place Insert filter filler panels between sidewall roof panels and exhaust chamber Bolt in place Gy QY E D q M CHAMBER SIDE PANEL FILTER FILLER PANEL BOOTH SIDE PANEL 7 Following exploded view drawings continue alternately assembling wall panels and roof panels to each other until you reach front end of booth Finish off roof section by attaching fire curtain if needed If booth has front doors no fire curtain is needed 8 Verify walls are plumb and booth is square and on floor layout marks Tighten all mounting hardware 9 Anchor floor channel to floor at a minimum of every 12 inches 10 Caulk all panel joints inside the booth with the caulk provided Do not use a silicone caulk www colmetsb com Page 17 888 452 6684 COL MET Spray Booths 11 If booth is supplied with a personnel door or front filter doors apply foam gasket to perimeter of all door openings Attach door hardware and adjust latches Level door with doors off then attach doors to hinges DOOR STOP HOLO DOWN STRIP FOAM TAPE DOOR SWEEP 1 DOOR CHANNEL END VIEW HOLE FOR ANCHOR BOLT H DOOR SWEEP Ht HOLD DOWN STRIP d A n ET DOOR DOOR SWEEP HOLD DOWN LATCH DOOR SWEEP DOOR LATCH DOOR FRAME PRODUCT DOOR AND SEAL DETAIL BASE DETAIL DOOR SWEEP DETAIL 4 5 LIGHTS Prevent ser
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