Mirage Service Manual - E
Contents
1. Detail A For RH motor configurations Red Motor Wire goes to DOWN Terminal Black Motor Wire goes to UP Terminal Mirage031 18 052979 301r11 Carefree of Colorado Service Manual MIRAGE WIRING DIAGRAM DIRECT RESPONSE ELECTRONICS Ignition Switched 12VDC RF Receiver 12VDC Ignition Ground Lockout O Sensor Lei 8 Optional 4 3 F Be 23 Qa JA aS i RH Motor Wire Shown See Detail A for LH Motor fii AIM DSK EYE AUX SUN Auto Retract Colorado PUD M M NWN OMVYt 4O ONPUOD gZ o top tetract O To 110VAC Detail A ear View NOTES For LH Connauration Switch Panel Wire Legend Red Reverse Red amp Black Wires Detail B Black etal PE White Used thru 2006 Green Ground P For RH Motor Configurations Motor Red goes to Pin 1 Motor Black goes to Pin 2 For LH Motor Configurations Motor Red goes to Pin 2 Black Motor Black goes to pin 1 ER The SO cable from the 110VAC awning motor can only pass through a wall it cannot be laid up in the wall and must be connected to NM wire or individual wires in conduit no more than 6 inches past t2. HI EYE DSK Q Cables are 4 wire RJ11 1234 terminated phone cord straight no twist Motor Wire Pigtail To 110VAC TE Hill Tt 2 Green Black Wires enter rear of connectors as shown DR030 Mating Connectors Ignition Lock Out Harness AMP female 2 pin Mat N Lok p n 1 480699 0 18 24 ga pin p n 350689 1 Key Pad Harness Molex 4 pin Minifit Jr p n 39 01 2040 18 24 ga female terminal p n 39 00 0039 20 052979 301r11 Carefree of Colorado Service Manual MIRAGE CONTROL BOARD REPLACEMENT DIRECT RESPONSE When a control board fails it is possible to replace the board It is not necessary to replace the complete control box assembly CAUTION THE PROCEDURE REQUIRES HANDLING THE PRINTED CIRCUIT BOARD TO AVOID INCIDENTAL DAMAGE FROM STATIC DISCHARGE THE TECHNICIAN SHOULD GROUND THEIR SELF TO DISSIPATE ANY STATIC ELECTRCITY BEFORE OPENING THE PACKAGE OF THE NEW BOARD FOR DISASSEMBLY AND ASSEMBLY USE ONLY HAND TOOLS DO NOT USE POWER EQUIPMENT Spring Loaded screw Type Terminal Block Terminal Block DETAIL
3. Patio Switch Detail A For LH Configuration Reverse Red amp Black Wires on Switch Terminals 1 amp 7 MIRAGE015 052979 301r11 15 MIRAGE Service Manual Carefree of Colorado WIRING DIAGRAM SWITCHES W RELAY CONTROL BOX PREVIOUS SYSTEM 2 The current configuration of this switch configuration has been updated to use R0O19468 006 switch kit For switch replacement use R019468 006 kit and the wiring diagram on the next page A 5 SUsL ORAS Power Switch IJ YX mii x O Ae I Detail A For LH Configuration Reverse Red amp Black Wires on Terminals 4 amp 5 fo tf viie To a x Ground 110VAC 2 Conductor Rec i 14AWG NM Wire ac I S Green Green i ill ee fs White 5 3 Conductor Wte 14AWG NM Wire ee Ww Ground Se MIRAGE016 FROM To RH CONFIGURATION TO LH CONFIGURATION Patio Switch Control Box Control Box Terminal 1 Terminal 7 Terminal 2 Terminal 2 Power Switch Patio Switch Patio Switch Terminal 3 12VDC Power Source Motor Red Control Box Terminal 5 Terminal 4 Terminal 6 Term
4. defective replace C Test Motion Sensor 1 Confirm cable is plugged into connector on box marked Go to step 2 Shaker Correct as required and test 12 052979 301r11 Carefree of Colorado Service Manual MIRAGE DO4A REMOTE DOES NOT OPERATE STANDARD ELECTRONICS W OPTIONAL REMOTE EE 1 Confirm normal operation with switches a If system does not operate go to test D01 2 Confirm batteries in remote are good Pressing any Replace as needed button on the remote will illuminate the LED indicator on the remote Confirm that the receiver is programmed for the remote Refer to Programming the remote on page 28 and retest If system does ves 2 work go to step 4 is Program a second remote and test 2 remote works 1 remote fae 2 remote does not work control box ae is defective replace D048 REMOTE DOES NOT OPERATE DIRECT RESPONSE ee a eee DO1 2 Check the cable between the RR24 and control box As a Cable is OK Confirm that cable is continuity check Pin 1 of connector 1 goes to Pin 1 of e connector 2 pin 2 goes to pin 2 pin 3 goes to pin 3 and pin 4 hall iaai goes to pin 4 Cable must be plugged into the BUS port of controller 1 on page 29 and retest If system does not work go to step 5 Program a second remote and test 2 Key FOB works Replace battery in 1 Key FOB and retest if no response 1 Key FOB is defective NO 2 2 remote does not work go to step 6 5 Replace the Receiver and
5. ea E e OEREN AAE ANE TAVE N IOE PEENE AAE A EO IEE AAE A AE A 24 Pon pe Big LEN rE A Er ee cater erry eT arr etree 25 Pae T a treks ince i temces wins race cd aun amen pnte nee nie re mere munca cuemmsineustuen E 25 Standard Service Procedures ection eneninnemmemeamanns 26 Manual Override motorized versions only cccccceececeeceeseeeeeececeeeeeaueeeceeeeseeeceeessueeesaueeteusesseeessaees 26 PE S T Ie er EE E EEEE 26 Senna mE MO LINE ans E a ER EEES ENE NEE 27 Setting the Wind Speed Sensitivity standard electronics cece eecccsececceececeeeeceeseeseeeeseseeseeeseeeesaes 28 Programming the Remote standard electronics w optional reMote ccccescecseeeceeeeeseeeeeeeeesaaees 28 Programming the Remote Receiver Direct Response ccsecesssececeesecesenececsseeneaeeeeseueeenseeeensanees 29 VTC Cr ne si arene rae 30 Fari NUmDer LISINO iit cee ine ene ec enc cnc ce epee eee 31 POr NODT Orel N a aE ne eran ce AEAEE ee ee terete 31 Illustrated Parts Mla ware sti xaaihdn toniceechaccna iia win ase haminannia bi ainben tied unto Recent Gaede ned a chelate aiid ncaa ata Men lone 32 AEP ELEY e A ENE AE AN A A A EE AIE A PEA N EA E E E EAE AT A T 34 052979 301r11 Printed in USA December 2014 PROPRIETARY STATEMENT The Mirage Patio Awning is a product of Carefree of Colorado located in Broomfield Colorado USA The information contained in or disclosed in this document is considered proprietary to Carefree o
6. 1 2 3 Go to Step C For System 4 Go to Step D NO Go to step B 2 With switch in neutral or off position does meter indicate an open circuit Activate switch does meter indicate a closed circuit For double direction switches move the second probe to the If answer to any of question 3 5 third terminal and repeat step 4 is no switch is defective replace D01 Continued on next page 10 052979 301r11 Carefree of Colorado Service Manual MIRAGE D01 THE AWNING DOES NOT OPERATE continued from previous page Test Key pad System 4 Direct Response Only 1 Confirm 110VAC power to control box 1 1 Shut off power source 1 2 Open control box 1 3 On some early units a fuse is installed on the circuit board Check that fuses on circuit boards are intact 1 4 Check that 110VAC connections and splices to board is correct and secure Refer to system schematic 1 5 While observing the circuit boards have power restored The LEDs on the boards should blink red then green Press the Power On button on the touch pad The Power On LED should illuminate Check the cable between the switch and control box As a continuity check Pin 1 of connector 1 goes to Pin 1 of connector 2 pin 2 goes to pin 2 pin 3 goes to pin 3 and pin 4 goes to pin 4 Check the function of the Key pad On the control board locate the terminal strip next to the phone cord connectors Insert 3 wires into the terminals show
7. 6 Press the in line fuse wires and m eA Tl itch into the mounting hole Secure TO be switc g 5 KH KHH Connector at the switch using two 2 6 x 1 2 Lead Rail LED002c SCrewsS 7 Snap the switch bezel over the switch frame 24 052979 301r11 Carefree of Colorado Service Manual MIRAGE Replacing the LED Strip LED Strip Connector Slot Cover 1 Extend the awning out completely place behind sensor 2 Disconnect power to the awning and the LED strip 3 Use a non permanent marker to mark the location of the ends of the LED strip 4 Remove the slot covers from the ends of the LED Strip and set aside Route Harness Wire LED Slot ae with Sensor Cable Channel 5 Inside the lead rail disconnect the connectors For LED Inside Lead Rail strips mounted on the outside of the lead rail Route Harness amp Wire Comecoi carefully pull the wire and connector for the LED with Sensor Cable Channel place behind sensor strip out of the lead rail through the hole that is located behind the slot cover location sem p Remove the existing LED strip from the lead rail _ s Clean the slot to remove any dirt and tape residue Starting at the reference mark made previously OO press the new strip into the LED slot LED Slot LED Stri
8. CABLES e WHEN PULLING THE MOTOR DO NOT LET THE ROLLBAR COME OUT MORE THAN 1 OTHERWISE THE ROLLBAR IDLER WILL DISENGAGE FROM THE OPPOSITE END PLATE IF THIS OCCURS REINSERT THE IDLER INTO THE ENDPLATE BEFORE CONTINUING REFER TO ILLUSTRATION UNDER CANOPY REPLACEMENT ON PAGE 2 FOR IDLER DESCRIPTION 6 Disconnect the motor wires from inside the coach and pull out or clip the motor wires If cutting the motor wires be sure to leave enough wire that can be stripped and spliced 7 Pull the motor out of the roller tube and remove the attaching screws holding the motor to the end plate Make note of the motor orientation on the end plate Do not discard the hardware 8 Remove the drive gear and crown from the old motor and install on the new motor 9 Attach the new motor to the end plate paying attention to match the orientation from the old motor 10 Slide the new motor assembly into the roller tube Ensure that the motor drive gear and crown are properly seated inside the roller tube 11 Route the new motor wire into the coach and attach refer to wiring diagrams on pages 15 19 for the appropriate control system or if the wires were cut splice the new wires to the existing wires Ensure that the wire colors match i e red to red and black to black All wiring must conform to NEC National Electrical Code and local codes 12 Attach the end plate to the case 13 Remove the roller tube support 14 To test restore power then ex
9. Figure 7 Pitch Adjustment 8 Turn the INSIDE 6mm hex screws of each knuckle to increase or decrease the angle of the lead rail The face of the lead rail should be parallel with the coach wall 9 When the lead rail adjustments are completed tighten the 3 4 nut on the side of the knuckles 3 4 Adjustment Nut 3 4 Nut On Side of Knuckle 6mm Hex Screw Coach Wvall t Lead Rail ref 7 26 052979 301r11 Carefree of Colorado Service Manual MIRAGE SETTING THE MOTOR LIMITS The motor limit switches are preset at the factory for best operation of the awning The OUT limit switch is used to stop the motor when the awning is fully extended The IN limit switch is used to stop the motor when the awning Is fully retracted Decrease l Run Time Decrease Run Time s N Limit Switch OUT Limit Switch ofa Increase Run Time Increase Run Time Decrease Run Time Decrease Run Time N Limit Switch OUT Limit Switch Wall f Increase Run Time Current Configuration MIRAGE023 LH Motor RH
10. Motor f Increase Run Time Current Configuration Figure 8 Motor Limit Switches The limit switches are located inside the case near the end cap It is necessary to extend the awning to access the switches NOTE There are two 2 motor limit switch configurations Before making adjustments visually inspect the limit switches to determine which configuration is installed in the awning Use the illustration above to determine the correct turning direction for the adjustments Adjusting the OUT Limit Switch NOTE During normal operation the awning will extend out then roll back slightly to tension the fabric 1 Extend the awning out completely 2 Confirm that the arms are fully extended The motor should stop and the fabric should be tight 3 If the motor continues to run the fabric will sag use a 4mm allen wrench to turn the OUT limit switch to DECREASE the motor run time 4 If the motor quits before the arms are extended use a 4mm allen wrench to turn the OUT limit switch to INCREASE the motor run time NOTE It is best to make the adjustments in increments of a single turn 3 full turns of the screw equals approximately 2 of fabric extension 5 Extend and retract the awning several times to confirm that the adjustment is correct 6 Repeat as required until the awning extends correctly Adjusting the IN Limit Switch NOTE The IN limit switch is not adjusted when the Dir
11. ee ae een eee eee eee ee 14 Wiring Harness Optional Light amp Speaker End Caps ccccccccseeeeeeceeeeeeeeeeeeeeeaeeeeeeseaeeeeeaeeeeeeaaess 15 Wiring Diagram Direct Connect No Relay Control BOX cccccsseeceeeeeseeeeeeeeeeeeseaeeeeeseaeeeeesneeeeseas 15 Wiring Diagram Switches w Relay Control Box PreViOUS ccccceeeeceeeeeeeeeeaeeeeessaeeeeeseeeeeeeanens 16 Wiring Diagram Switches w Relay Control Box Current cccccccceeeeceeeeeeeeeseaeeeeeeeeeeeeesaeeeeesanens 17 Wiring Diagram Standard Electronics w Optional Auto Retract cccccceccceseeeeeeesseeeeeeeaeeeeeeaeees 18 Wiring Diagram Direct Response EI Ctronics cccccccsssceceeeeceseeccseecesseeceeeeceueeseseeesseeeseeeeseseeenass 19 Wiring Diagram Direct RESPONSE Winnebago ccccsececeeeeeeceeececeuseeceueeeesueeessaueessaeeessaeseesaeeessaes 20 Control Board Replacement Direct RESPONSE ccccceeeceeeceeeceeceeeeeeeeeaeeeeessaeeceeeseaeeeeeseaeeeesaegeeeteas 21 Sensor Replacement for Direct RESPONSE ccccceecccecceeeeceeeeeeeeesaeeeeeeeeeeeeeeeseeeeeeseeaeeeesseeeeesseaaeeeeteas 22 Installing the Vertical Mount Bracket aannaannnnnnennnnnnnennnsnrnnnnnnnrnnnrrnnrsnnrsnrrsnrrsnrrsnersnersnersnerssnernne 22 ME a N E T R 22 Optional Manual Bypass Switch Direct RESPONSE ccccecccccseeeeeceeseececseeeeeecseaseeesseaseeeeseaeeeesneaes 23 e E LE E T EERE 24
12. the integrity continuity of the installed cable Several cable testers are commercially available If the cable is faulty go to Replacing a Sensor and Cable If the cable is OK go Installing a Sensor Only REPLACING A SENSOR AND CABLE 1 Remove the existing cable Pay particular attention to the routing and attachment points of the existing cable Slide the new sensor into the vertical mounting bracket and secure with a 10 x 3 4 screw as shown Route the new cable and sensor to the control box Arch the cable slightly at the arm joints to avoid binding Tip Use a small tool such as a flat bladed screwdriver to gently spread open the channel then insert the cable into the channel Do this for the entire length of the channel until the cable is fully inserted INSTALLING A SENSOR ONLY On the new sensor loosen the clamping nut on the wire gland Unscrew the wire gland from the sensor case and slide down the wire Remove the back of the sensor case to reveal the PC board Carefully remove the board from the case Disconnect the cable from the board and slip the connector out of the case Slide the connector of the installed cable into the new sensor case Attach the wire gland to the case Do not tighten the clamping nut at this time ete oe Se YT Attach the cable to the new board 9 Reassemble the new sensor 10 Tighten the cable gland clamping nut 11 Slide the new sensor into the vertical mounting bracket and secure
13. with a 10 x 3 4 screw as shown OPTIONAL MANUAL BYPASS SWITCH DIRECT RESPONSE Installers may elect to install a manual bypass switch for testing or emergency operation of the awning The simple switch allows the O operator to extend or retract the awning without using the keypad control panel For multiple awning installations a separate switch O must be installed for each awning T O I 1 Open the control box and identify the terminal block next to the i i Common phone cord jacks mane areas etrac 2 Connect the switch to the terminal block as shown in the Manual Switch Single Pole Double in diagram Throw Momentary ON Center OFF The switch is a single pole double throw momentary ON center OFF Components are installer furnished DRO11 Figure 5 Manual Bypass Switch 052979 301r11 23 MIRAGE Service Manual Carefree of Colorado OPTIONAL WHITE LED LIGHTING Switch Installation An optional factory installed LED light strip is available for the Mirage 2 Stage awning The strip is mounted in the lead rail the harness is routed through the awning with the Direct Response cable NOTE Installers may cho
14. 4 2 x 4 5 13 Right Hand Crank 10 Attach the end plate to the case D 11 Remove the roller tube support 12 Install the end cap 99 6 052979 301r11 Carefree of Colorado Service Manual MIRAGE DIAGNOSTICS T ROUBLESHOOTING The following procedures are intended to aid the service technician to logically resolve operational issues with the Mirage installation These procedures do not address conditions that may arise with the basic awning installation When procedures are system specific the four electrical systems are designated as System 1 Direct Connect No Relay Box Reference Wiring Diagram page 15 System 2 Switches w Relay Control Box Reference Wiring Diagram page 16 System 3 Standard Electronics w Optional Auto Retract Reference Wiring Diagram page 18 System 4 Direct Response Electronics Reference Wiring Diagram page 19 System 4 Direct Response Electronics Winnebago Reference Wiring Diagram page 20 Common Operation tems 1 For Direct Response f the optional ignition lockout is installed the system will disable the extend function while the vehicle ignition key is in the ON position Operation will return to normal when the key is OFF AWARNING ALWAYS DISCONNECT POWER WHEN CONNECTING OR DISCONNECTING 110VAC WIRES Procedures in this section Page Re ITENS naririning a a O aa a enn 7 AE E E e E E A N EEA A AS AN EN E NE E A EAA EN EN T T ial 8 STANDARD ELECTRONICS W OPTIONAL AUTO RETRAC
15. A Spacer qty 4 DR027 Figure 3 Replacing a Control Board NOTES a The illustration shows the flat square enclosure The procedure is valid for all enclosure styles including the single and double rectangular enclosures For reference use the appropriate Direct Response wiring diagram on page 19 c Detail A On older boards power and motor wires were connected using a spring loaded terminal block Newer and replacement boards use a screw type terminal block Wire connections are the same for both i e motor ground wire goes to terminal 6 d For early units Label DSK was ACC Label EYE was BUS Label AMD was Shake 1 Disconnect the AC power to the control box Remove the lid from the control box and set aside Disconnect all wires and cables from the board to be replaced Mark and tag the wires The wires must be connected to the replacement board in the same configuration as removed from the old board 4 Remove the four screws circuit board and spacers if used from the enclosure Set screws and spacers aside 5 Install the replacement board in the enclosure e For rectangular enclosures use the existing screws The board seats on top of the molded posts and does not require spacers e For the square enclosures new screws and spacers are included with the replacement board Spacers are required to provide clearance from the mounting board Connect the wires and cables to the new board Refer to notes abo
16. AGE Service Manual Carefree of Colorado CANOPY REPLACEMENT During the following instructions use the manual override procedure on page 26 to open and close the awning Phillips Head aar Ng Plate Screw Rubber Well Outer Spring Arms Elbows Together DETAIL A Lead Rail End Plat Lead Rail DETAIL B DETAIL C Mirage038 1 Disconnect power to the awnings 2 Open the awning several inches to expose the arm elbows 3 refer to Detail A Using a minimum 1 2 rope firmly tie the elbows of the outer spring arms together do not use bungee cords When tying the rope use a non slip knot such as a square knot or equivalent NCAUTION FAILURE TO SECURE THE LEAD RAIL AS DESCRIBED WILL ALLOW THE SPRING ARMS TO UNEXPECTANTLY EXTEND OUT POSSIBLY CAUSING PERSONAL INJURY AND DAMAGE TO THE AWNING 4 Remove the fabric retainer screws in the leading rail and set aside 5 refer to Detail B Remove the phillips head screw and rubber well nut from the top of the case and the 2 socket head screws that attach the end cap from the inside of the awning case 6 Use the manual override refer to page 26 to unroll the canopy until the slot in the tube is aligned with the awning case opening 7 Remove the end plate from the lead rail assembly 8 Remove the end plate from the awning case NOTE It will be necessary to firmly support the roller tube and keep it from coming out of the case 9 refer to Detail C From the idler end of the rol
17. ERS OR ANY CAUSTIC GRANULATED OR ABRASIVE TYPE CLEANERS ON YOUR CAREFREE PRODUCT 1 One of the best ways to keep the fabric looking good and to delay the need for deep or vigorous cleanings is to hose fabrics off on a monthly basis with clear water This practice will help prevent dirt from becoming deeply imbedded in the fabric In most environments a thorough cleaning will be needed every two to three years 2 When it s time for a thorough cleaning the fabric can be cleaned while still on an awning frame e For Vinyl Fabric Use a soft brush and warm water with soap e For Acrylic Fabric Use a stiff brush and warm water with soap 3 When cleaning the fabric it is important to observe the following Always use a natural soap never detergent Water should be cold to lukewarm never more than 100 F Air dry only Never apply heat to the fabric Always allow the fabric to dry thoroughly before rolling up the awning Mildew Mildew is a fungus growth that looks like dirt Vinyl coated polyester fabrics are mildew resistant because of a chemical biocide in the vinyl coating Under ordinary conditions mildew will not appear However in areas where high temperature and humidity are common mildew can be a problem and required the material to be washed more frequently Thoroughly rinse the fabric with clean water and allow to air dry completely before rolling up the awning Pooling When water collects on the top of the fabric t
18. O AVOID ANY SUDDEN OR UNEXPECTED MOVEMENT BY THE ARM SERIOUS PERSONAL INJURY AND OR PROPERTY DAMAGE COULD OCCUR REPLACING THE ARM The following procedure requires two people Is Open the awning to the maximum extension or as wide as possible This is to minimize the spring tension in the arms during this procedure Disconnect power to the awning Use a scaffold ladder or other means to firmly support the lead rail A 4 For arms with the sensor cable mounted carefully ked eaiConnecon remove the sensor cable from the wire channel on 6mm Adjustment Screw top of the arm Use care to not bend break or compromise the cable J 5 refer to Detail A At the lead rail remove the M12 J OTs 4 e a 1 25 lock washer and nut from the arm and lead rail y I F an connector _____ 6 Slightly loosen the 6mm adjustment screw DO NOT aes clit pallens loosen the outer set screw Detail A Lead Rail 7 Firmly grasp the spring arm and slide the lead rail Evans Arm Support arm knuckle out of the lead rail connector Allow the arm to extend to its maximum length outside the M12 1 25 x 25 lead rail Have a second person hold or otherwise Cre amt Bolt amp Washer support the unattached end es wid 8 refer to Detail B Inside the case remove the M12 WANs 1 25 x 25 bolt and washer from the side of the arm 6mm Locking Screw support Remove the M12 1 25 x 40 bolt washer Saddle and
19. OTE It will be necessary to support the roller tube to keep it from coming out of the case A rag can be stuffed between the tube and case to temporarily hold the roller tube in place 4 Remove the attaching screws then pull the end plate and hand crank out from the awning case and roller tube CAUTION WHEN REMOVING THE CRANK DO NOT LET THE ROLLER TUBE COME OUT MORE THAN 1 OTHERWISE THE ROLLBAR IDLER WILL DISENGAGE FROM THE OPPOSITE END PLATE IF THIS OCCURS REINSERT THE IDLER INTO THE ENDPLATE BEFORE CONTINUING REFER TO ILLUSTRATION ON PAGE 2 FOR IDLER DESCRIPTION 5 Remove the screws holding the spacer to the end plate Set parts aside and save 6 Remove the screws holding the crank to the spacer Note the hole position and orientation of the parts Set parts aside and save 7 Attach the new crank to the spacer using the screws removed previously Attach the spacer to the end plate paying attention to match the orientation 9 Calibrate the hand crank e For LH cranks a Twist the eyelet clockwise until it stops b Twist the eyelet counterclockwise 4 turns plus 4 5 turns for every 6 the awning was opened in step 1 See sample below e For RH cranks a Twist the eyelet counterclockwise until it stops b Twist the eyelet clockwise 4 turns plus 4 5 turns for every 6 the awning was opened in step 1 See sample below e Sample of calculating turns If awning was opened 12 in step one then the number of turns would be
20. STANDARD ELECTRONICS The wind sensitivity can be set for a preferred wind speed 1 2 3 D Open the control box D In the center of the control board locate the speed adjust switch D Q Turn the switch to the desired setting Turning to the left 06 12 17 increases sensitivity less wind turning to the right decreases 3 Ope sensitivity higher wind The label next to the switch gives 2 al 28 approximate values in miles per hour IND ADJUSTMEN Day012 Figure 9 Setting Wind Sensitivity PROGRAMMING THE REMOTE F TANDARD ELECTRONICS W OPTIONAL kiili Connect awning to power source Press the Programming Button PROG of the receiver located in wind sensor control box lower right corner until LED illuminates Programming NOTE The receiver exits the AURON program after 60 seconds and the LED will extinguish Programming Button i Rear View Reciever LED SunDay009 Figure 10 Programming the Remote Press the Programming Button on the back of the transmitter remote with a ballpoint pen until the receivers LED blinks The address of the transmitter is instantly memorized and the receiver automatically ends the programming mode Reinstall the control box cover 28 052979 301r11 Carefree of Colorado Service Manual MIRAGE PROGRAMMING THE REMOTE RECEIVER DIRECT RESPONSE Early transmitters amp receivers oper
21. T sseseeeeeeeeeneneeeeeeeseensnensnsneneneseneseeeeaseess 8 Te rite TI FETE ie A eure nanan 8 DIRECT RESPONSE che ieee oe eis 8 TE TNO T FET FOE paca cpap tbca tisdale sd eon ee iaeaneaseniased ipl eesntentoinadieleatinnaane 9 DO1 THE AWNING DOES NOT OPERATE ssscccsseecesseceeseeensesenneecensenoeseeoaseseeseesonsenoaseseenseeneesoaees 10 DO2 THE AWNING OPERATES DIFFERENTLY THAN THE SWITCH MARKINGG cccccecececeeeeeeeeeeeeseeees 11 DO3A AWNING DOES NOT AUTO RETRACT IN WIND STANDARD ELECTRONICS ccccceeeeeeeseeeeeeeeeess 12 DO3B AWNING DOES NOT AUTO RETRACT IN WIND DIRECT RESPONSE cecececeeeseeceeeeeeeseeeeeeeeess 12 DO4A REMOTE DOES NOT OPERATE STANDARD ELECTRONICS W OPTIONAL REMOTE 2 22220000000 13 DO4B REMOTE DOES NOT OPERATE DIRECT RESPONSE csccceeeeeeeeeeeeeeeeeeeeeneeeneseeeseneseeseeeeeeenenens 13 052979 301r11 7 MIRAGE Service Manual Carefree of Colorado SYSTEM TESTS Standard Electronics w Optional Auto Retract Provide 110VAC and 12DC power to the awning system At the switch panel turn the POWER SWITCH to ON Press the button to extend the awning The awning will continue to the maximum extension Pressing the button again will stop the awning Press the button a third time and the awning will retract Set the WIND SPEED switch to 12 mph Refer to Setting the Wind Speed Sensitivity on page 28 Extend the awning using the PATIO switch ae SE ae ee I a Spin the anemom
22. TRACT ON set the WIND SPEED to the lowest setting 9 3 Create a firm but gentle rocking motion with the leading edge of the awning The awning should retract after 2 3 seconds of the motion If the optional Ignition Sensor is installed 10 1 Partially retract the awning 10 2 Turn the ignition key ON 10 3 Press the EXTEND button The LED should flash for 2 seconds then shut off and the previous function LED will come back on T an the Key FOB Oy O ae D e IS Ensure that the system is OFF at the switch panel Press each button on the Key FOB The awning should not move Turn the system on Press and release the EXTEND button The awning should extend automatically Press and release the RETRACT button on the Key FOB The awning should retract automatically While the awning is retracting press and release the STOP button on the Key FOB The awning should stop when the button is pushed 052979 301r11 9 MIRAGE Service Manual Carefree of Colorado In the charts below YES is a positive response to the test NO is a negative response DO1 THE AWNING DOES NOT OPERATE A anim OVAC power contol box E E Shut off power source Power is present go to test B Check vehicle circuits and fuses Repair as required and retest Open control box On some early units a fuse is installed on the circuit board if installed Check that fuses on circuit boards are intact Check that 110VAC connections are correct and secure Refe
23. ate on a frequency of 418MHz Models for 2007 amp on operate on 433MHz The transmitter and receiver frequencies must match Identifying the transmitter frequency is described under the operational notes below 1 2 3 5 Operational Notes a Power to the control box must be on Press and release the Press to Learn Transmitter button on the bottom of the receiver box The receiver is in program mode when the red light comes on For Gray Button Key FOBS Press and release ANY button on the remote It is recommended to use the STOP button The red light will go out after the receiver learns the remote signal NCAUTION WHEN THE RECEIVER LEARNS THE TRANSMITTER SIGNAL THE SYSTEM WILL PERFORM THE OPERATION OF THE BUTTON PRESSED EXAMPLE PRESSING AN EXTEND BUTTON DURING THE LEARNING PHASE WILL CAUSE THE AWNING TO EXTEND WHEN THE RECEIVER LEARNS THE SIGNAL USE CAUTION TO AVOID UNEXPECTED MOVEMENT BY THE AWNING For Key FOBS w Antenna Press and release the STOP button on the remote The red light will go out after the receiver learns the remote signal NOTE Pressing the stop button will cause the blue up arrow button to default as the open extend function If a function button is pressed to train the receiver it will be programmed as the open extend button Example Pressing the bottom button will program the bottom button for extend and the top button as retract Repeat for each additional remote Trans
24. d During power up the controller does not retain position information The controller is updated with the first function used Press the POWER OFF ALL LEDs should extinguish The POWER ON OFF button disables all functions including Auto Retract and the optional RF remote if installed It does not disconnect the 110VAC power Press the POWER ON Press the EXTEND button the LED should illuminate while the awning extends and stay on after the awning auto stops Observe the awning it should fully extend The system performs an auto tension action when the awning is fully extended The awning rolls in reverse to tension the fabric The auto tension feature works only with the extend function when the awning is fully extended or the stop button is pushed while extending After the awning is fully extended press the RETRACT button the EXTEND LED should extinguish and the Retract LED should illuminate while the awning is retracting Press the STOP button When the STOP button is pressed the awning will stop the RETRACT LED should extinguish and the STOP LED should illuminate Press the RETRACT button allow the awning to retract fully the Retract LED will illuminate and stay lit Press the AUTO RETRACT OFF The AUTO RETRACT and WIND SPEED LEDs should go out Press the AUTO RETRACT ON Press each Wind Speed button and confirm that the LEDs illuminate Test the Auto Retract function 9 1 Fully extend the awning 9 2 With the AUTO RE
25. e RH Spring Arm Mirage 7 19 R062767 001 Connector RH Lead Rail Mirage 7 20 ROO1173 XXX xxx Lead Rail 21 R001053 End Plate Lead Rail 22 R060525 001 Control Box 3 5 23 R060535 001 Switch Plate 3 5 24 RO19474 001 Switch Assy DSK style 3 5 25 R072141 001 Mounting Box Switch 3 5 26 R060633 001 Control Box 110VDR 3 5 27 R060616 102 Key Pad 3 5 28 R060538 001 Motion Sensor w cable 4 29 R001356 Bracket Kit Vertical Sensor Mount Mirage 4 30 R060434 001 Phone Cable 60 31 R040616 006 Cable Channel Black R040616 005 Cable Channel White 32 R060622 001 Key FOB Remote 433 MHZ Version 5 8 9 33 RO60429 002 RF Remote Receiver 433MHz Version 5 8 9 34 R060532 001 Ignition Lockout Sensor EL Extend Lockout Optional 4 RO060532 002 Ignition Lockout Sensor RTL Retract Then Lock Optional 4 35 R060589 001 Splitter used w Ignition Lockout Sensor 4 36 SR0095 Sensor Test Tool 50 R012458 001 Hardware Pack Motorized Aftermarket not shown 52 R012459 001 Hardware Pack OEM not shown Notes 1 XXX Color xxx Length in inches 2 Direct Response system is standard For early motorized models without Direct Response an upgrade kit SR0035 is available 3 Ignition Lockout Sensor is an option for the Direct Response System Only 4 Replacement motion sensors must be mounted vertically If replacing a horizontal mount sensor it will be necessary to order and install R001356 bracket kit 5 The DSK style switch a
26. e a 5VDC signal to operate the control box thus eliminating the need for a junction box for the control panel e Components are connected using terminated cables Terminated cable is 4 wire RJ11 terminated phone cord straight no twist This does not include 110VAC power in or awning motor power Pa 052979 301111 Carefree of Colorado Service Manual MIRAGE WIRING HARNESS OPTIONAL LIGHT amp SPEAKER END CAPS THIS SYSTEM IS NO LONGER AVAILABLE 12VDC Consult Stereo Manual for Speaker Connections Shielded Outdoor Speaker Grade Wire 7 16 AWG UL Listed l EE Ea o IS Seg ee E A Outdoor Grade Wire 16 AWG UL Listed Idler Side Motor Side Mirage041 WIRING DIAGRAM DIRECT CONNECT No RELAY CONTROL BOX SYSTEM 1 THIS SYSTEM IS NO LONGER AVAILABLE o AEN l T 7 Green Green Green I TTE R a A EEN _ _ Rey Red T 2 Conductor i 3 Conductor 2E S Mo 14AWG NM Wire l 14AWG NM Wire en w Ground w Ground Se ee ee L 5 UL Approved Junction Box __ Install per Construction Code Installer Furnished Red Power Patio A N Switch Switch a ge ee ey ee es oe I
27. ect Response system is installed The system electronics monitors the motor and shuts the motor off when the awning is fully retracted If the IN limit switch is accidentally adjusted the motor may shut off before the awning is fully closed If this occurs turn the IN adjustment screw to INCREASE the motor run time It is not necessary that the screw matches the closed position The Direct Response electronics control the closed position NOTE It is normal for the lead rail to slightly relax after the awning closes completely 052979 301r11 2 MIRAGE Service Manual Carefree of Colorado For motorized awnings w standard electronics l 2 4 o Retract the awning in completely Confirm that the arms are fully retracted The motor should stop when the awning is fully retracted If the motor continues to run or if the motor quits before the arms are fully retracted it will be necessary to adjust the IN limit switch Using a 4mm Allen wrench turn the IN limit switch to increase the run time to pull the awning into the case or decrease the run time so the awning does not try to over retract NOTE It is best to make the adjustments in increments of a single turn 3 full turns of the screw equals approximately 2 of fabric extension Extend and retract the awning several times to confirm that the adjustment is correct Repeat as required until the awning retracts correctly SETTING THE WIND SPEED SENSITIVITY
28. eter The awning should retract automatically to the closed position NOTE Do not hit the anemometer to spin Using compressed air provides a constant pressure source and the output can be regulated to test the various sensitivity settings DO NOT position the nozzle closer than 10 inches from the cups 9 Repeat steps 7 and 8 two 2 more times with the Wind Speed switch set to a medium value and then to higher value 10 Repeat steps 7 through 8 with the Power switch set to OFF The awning should not move If the awning does not operate as described e Ifthe awning extends reverse the red and black motor wires Refer to the wiring diagram e lf the awning does not stop at maximum extend or retract it may be necessary to adjust the in and or out limit switches Refer to page 27 e fthe awning does not operate check the wiring and power according to the wiring diagram TESTING THE REMOTE 1 Turn the power switch to ON 2 Onthe remote press and release the down arrow The awning should extend 3 Press and release the stop center button The awning should stop 4 Press and release the up arrow The awning should retract and stop automatically when fully closed If the awning does not operate as described e lf the awning moves in a direction opposite than described in the control box reverse the red and black wires from the motor e fthe awning does not operate using the remote program the remote following the directi
29. f Colorado Every effort has been made to ensure that the information presented in the document is accurate and complete However Carefree of Colorado assumes no liability for errors or for any damages that result from the use of this document The information contained in this manual pertains to the current configuration of the models listed on the title page Earlier model configurations may differ from the information given Carefree of Colorado reserves the right to cancel change alter or add any parts and assemblies described in this manual without prior notice Carefree of Colorado agrees to allow the reproduction of this document for use with Carefree of Colorado products only Any other reproduction or translation of this document in whole or part is strictly prohibited without prior written approval from Carefree of Colorado SAFETY INFORMATION WARNING A WARNING INDICATES A POTENTIALLY HAZARDOUS SITUATION WHICH IF NOT AVOIDED COULD RESULT IN DEATH OR SERIOUS INJURY AND OR MAJOR PROPERTY DAMAGE CAUTION A caution indicates a potentially hazardous situation that may cause minor to moderate personal injury and or property damage It may also be used to alert against unsafe practices NOTE A note indicates further information about a product part or step Tip A tip provides helpful suggestions Safety Notes e Always disconnect battery or power source before working on or around the electrical system e Always wear approp
30. he point of entry BB Splitter is used only when Optional Lock Out Sensor is installed Connect RF Receiver directly to EYE if Lock Out is not installed Be wires for the Ignition Lock Out Sensor are not pin specific Be For early units Label DSK was ACC Label EYE was BUS Label AMD was SHAKE DRO12a Figure 2 Wiring Diagram Direct Response System FROM To RH CONFIGURATION TO LH CONFIGURATION Motor Red Control Box Control Box O 2 White AC Power White Control Box 7 Awning Sensor AMD OJI B O GO IN Switch Assy DSK DSK Splitter EYE Receiver 60 Cable Splitter Splitter Ignition Lockout 60 Cable Splitter C Splitter Notes 1 Cable lengths are the lengths of the furnished cables If a connection requires a length greater than the supplied cable the installer must provide a terminated jumper cable from the box location to the cable end 052979 301r11 19 MIRAGE Service Manual Carefree of Colorado WIRING DIAGRAM DIRECT RESPONSE WINNEBAGO Ignition Switched 12VDC Sn a OV DC 2225 Ground li l OEM Lockout H Harness Ho Ha x l Receiver Wires to Ignition Lockout are not pin specific Keypad Ignition Lockout Sensor
31. his is Known as pooling This can occur during inclement weather or if a running air conditioner discharges over the awning The water is dumped when the awning is retracted It is recommended that if water accumulates on the top retract the awning in steps 8 12 to dump the water This will help prevent the fabric from stretching or distorting The effects of wind and rain on an awning are unpredictable Severe damage to the awning and the vehicle may result IF WIND OR EXTENDED PERIODS OF RAIN ARE EXPECTED ROLL UP THE AWNING AND SECURE FOR TRAVEL ARM CARE The best method of keeping the arms and braces operating smoothly is to clean them Dirt and debris can cause the channels not to slide easily NOTE Avoid introducing water into the motorized housings Periodically wash out the channels with running water i e a hose to keep them clean If the channels still do not slide easily lightly spray the joints with a dry silicone lubricant After the arms have been cleaned and dried thoroughly MOTOR MAINTENANCE e Check all wiring and connections for wear Repair when needed 30 052979 301r11 Carefree of Colorado Service Manual MIRAGE PART NUMBER LISTING PART NUMBER ONFIQURATION oe ee Tweed Extension Response ee oe Bar Se omon Sira SEC aeo CODE COLOR COLOR EXTENSION SYSTEM SIDE 12 21 ACRYLIC STANDARD 10 No Code LL LED in a 10 arms in feet Refer to 25 WHITE standard Manual Lead Rail WQ sa
32. ily J SERVICE MANUAL per eare MIRAGE carce CRAG MANUAL MOTORIZED RV STANDARD AUTO RETRACT DIRECT RESPONSE These instructions apply to all models listed Procedures unique to a specific model are labeled appropriately TABLE OF CONTENTS Pe N E aaa 1 Mirage Patio Awning SPeCIfICATIONS ccccccceecceceeceeceeeeeeaeeeeeceeeeeeseeeesseeeeeseaeessaeeeeseeeeeseeeeesseeeeesaeeeneas 1 anG PoE T EOE A AA ERE 2 Spring Arm Replacement naannnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnn Kn 3 Replacing the Arm seerhecttenta a rien acon seesiedeseecusexedconievnene enene ne bbidechaandundnparseietas asad sasadicand vebniiewdiasessaentomianpauectiuaees 3 To Replace the Lead Rail Connector ie cis cccres naressicnrtecsetena wanwtennetnsentacienieeeneciamantieiediadadandemwinexesaruceass 4 To Replace thie Case Arm SUDDO scsicctcescsvesecmcsnsanancanaprcenanssnncasasantanntecnermaniiassapaiaaueaaienteeemmae 4 MOLO RODE COMENI seri EEE EEEE ERAN 5 geac ES AE e E g A EE A A ATAT eee E A EEE E 6 Disgnostcs Troubleshoo lihi sssini EARRAN ERREA 7 r E E TTE 7 S o e S A EAE EA E EEE E AT TE T A EE ie ene EE eer A E E EE E ETT 8 Standard Electronics w Optional AU eS AC viscoranecesecectrcexceccnctsmastenmaresernsaan eons 8 Direct Response w DKS Style Switch Panel cccccccsecccccceeeeeeeseeseeeeseeeeeeseeeeeeeseeeeeeeseeeeeeessaaeeeeees 8 T 2 44 a S seeeenenrcerrter aren mn enan EEE E 9 Se gt A A E eee re eee
33. inal 8 AC Power Control Box Terminal 7 Control Box Terminal 7 Source Terminal 9 Terminal 9 Terminal 10 Terminal 10 16 052979 301r11 Carefree of Colorado Service Manual MIRAGE WIRING DIAGRAM SWITCHES W RELAY CONTROL BOX CURRENT SYSTEM 2 12VDC ie N ig T a Extend Retract Rear View l of Switch On Off a O O ISISI S VS A ol iy SN ss 0 ni 2 Detail A s For LH Configuration il Reverse Red amp Black Wires on Terminals 4 amp 5 1 2 3 4 0 LY ooo l O obgenencencongoneonion D E OH 12VDC z E ees ee Ground Black To EREN Red BE a Red I Ground cond 110VAC Black Black __ u onductor I Green Green f 14AWG NM Wire a From ye __ Conductor st ltecdenc i w Ground Sn 14AWG NM Wire ee ta S w Ground MIRAGE016a FROM To RH CONFIGURATION To LH CONFIGURATION Extend Retract Upper Terminal control Box Terminal Control Box Terminal 1 Switch Terminal2 Terminal 2 ON OFF Switch 1st Terminal Extend Retract Center Terminal Extend Retract Center Terminal Switch Switch a Terminal 12VDC Power Source 12VDC Power Source Terminal 5 eee _ Terminald _ 5 Terminal 4 Motor Ground Blac
34. includes 1 power switch and 1 patio extend retract switch e This system is no longer offered 2 Optional Relay Box reference as system 2 110VAC power is controlled by a relay control box The switches use a 12VDC signal to control the relays Switch installation is simplified the switches do not require a duplex box e System includes 1 power switch 1 patio extend retract switch and 1 relay control box e This system is no longer offered 3 Standard Electronics w Optional Auto Retract reference as system 3 The optional auto retract system detects adverse wind conditions and retracts the awning Sensitivity is set by the user e Standard system includes 1 power switch 1 patio extend retract switch 1 control box e An optional anemometer is available for the auto retract system and e An optional remote control is available 4 Direct Response reference as system 4 The 110V electronic control system provides the user with simple pushbutton controls for the awning The Direct Response electronic system is a premier auto retract system that detects motion from adverse wind conditions and retracts the awning Sensitivity is set by the user e System includes Control box Master control panel w pushbutton awning control and windspeed sensitivity setting motion sensor e An optional RF remote control is available with the Direct Response system e An optional ignition lockout is available e The switches us
35. k control Box Terminale Terminale Control Box Terminal 6 route _ Terminal8 Terminal8 Terminal 8 GFOS Terminal 7 ae nie White Control Box eminas 9 Terminal9 Control Box Terminal 9 Black Terminal10 10 Terminal 10 NOTES 1 2 Wires to ON OFF Switch are not pin specific The SO cable from the 110VAC awning motor can only pass directly through a wall it can not be laid up in the wall and must be connected to NM wire or individual wires in conduit no more than 6 inches past the point of entry 052979 301r11 17 MIRAGE Service Manual Carefree of Colorado WIRING DIAGRAM STANDARD ELECTRONICS W OPTIONAL AUTO RETRACT SYSTEM 3 THIS SYSTEM IS NO LONGER AVAILABLE O 0 oOo O L Te ON DO l J TE ol Green I UP 3 4 lt e A on ee 8 DOWN DH eS op ae Black I COM pleas eee p m m n m 7 3 Conductor E a From 12VDC lent D NEUT 14AWG NM Wire j Motor O TED Hot w Ground Ge Ss F Ita winp Installer Furnished a COMMON Junction Box ye oy e GON I Blackl pa DASS i Wires for Anemometer To110 VAC A are not pin specific 2 Conductor 14AWG NM Wire Wires for Patio Switch w Ground are not pin specific 2 12VDC 6 Ground ma Stick Switch
36. lbar simultaneously slide the old canopy out of the roller tube and lead rail 10 Inspect the slots in the roller tube and lead rail Clean and deburr as required Lightly spraying the inside of the slot with a dry silicone lubricant will aid in sliding the new fabric in 11 Slide the new canopy into the lead rail and roller Both edges must be done at the same time Orient the fabric so that the large polycord goes into the lead rail the smaller polycord goes into the roller tube The hem should be on the down side 12 Center the canopy into the slots of the rollbar and lead rail 13 Remove any support material from the rollbar and install the case and lead rail end plates 14 Use the manual override to roll the canopy onto the rollbar the material rolls under the roller tube Ensure the fabric rolls evenly onto the rollbar without wrinkling or folding 15 Once the fabric is snugly rolled up remove the rope used to tie the arms together 16 Restore power to the awning 17 Extend and retract the awning several times This will allow the canopy to self center NOTE It may be necessary to adjust the motor limits Refer to page 27 18 Install the fabric retainer screws in the lead rail 19 Install the end cap 2 052979 301r11 Carefree of Colorado Service Manual MIRAGE SPRING ARM REPLACEMENT CAUTION THE SPRING ARM IS UNDER TENSION TO OPEN USE EXTREME CARE TO FIRMLY HOLD THE SPRING ARMS DURING ASSEMBLY AND DISASSEMBLY T
37. les order JV BLACK Crank LB LEDin w 8 arms information WM Case and for specific 110V Lead Rail ani and motorized cise DR available 110V motorized w Direct Response Serial Part Located Inside Case on Motor Side Mirage048 052979 301r11 31 MIRAGE ILLUSTRATED PARTS LIST 32 Service Manual 433 MHz Carefree of Colorado a Detail A Manual Configuration Mirage501sm 052979 301r11 Carefree of Colorado Service Manual MIRAGE Item Notes 1 RO01077SAT xxx Mounting Plate 2 R036333 001 Backing Plate 3 R040548 001 Cover Backing Plate 4 R001054 End Plug Roller Tube Left 5 R035310 002 Bushing Used on Idler end plate 6 R001055 Motor Assy includes items 7 amp 8 7 R0O30886 001 Drive Gear Motor 8 RO30885 001 Crown Motor 9 R062779 001 Gear Assy Hand Crank 10 R040551 001 Spacer Used w Hand Crank 10a RO0O01546 RP Crank Handle Assy 11 R001052 End Plate Housing 12 R001051XXX End Cap Standard LH 13 R001056XXX End Cap Standard RH 14 R012531 XXL096 Spring Arm Assy LH amp Center 8 extension 6 10 R001616XXX Spring Arm Assy LH amp Center 10 extension 6 10 15 R062764 001 Knuckle LH Spring Arm Mirage 6 10 16 R062766 001 Connector LH Lead Rail Mirage 6 10 17 R012531 XXRO096 Spring Arm Assy RH 8 extension 7 R001617XXX Spring Arm Assy RH 10 extension 7 18 R062765 001 Knuckl
38. mitter and receiver must match in frequency 418 MHz or 433 MHz Key FOBs je ee l e The gray button Key FOBS are marked with a label for 418MHz or o 433MEz 418 MHz 433 MHz e Key FOBS w antenna are 433MHz Receivers e 418 MHz receivers are marked RR24 e 433 MHz receivers marked RR Version 1 can only be used with the 433 MHz gray button Key FOB e 433 MHz receivers marked RR Version 2 can be used with either of the 433 MHz Key FOBs The receiver exits the program mode after ten seconds W 433MHz Ww og os Cas s ae If the light does not come on above the memory is full and must be cleared If the light does not go out above the receiver already knows the transmitter s signal or the battery in the remote needs to be replaced To clear the memory PRESS AND HOLD the transmitter learn button While holding the button the indicator light should be OFF for the full 5 seconds then come on The system may be programmed for up to 5 remotes Additional remotes may be ordered separately 052979 301r11 29 RF Receiver DR026a MIRAGE Service Manual Carefree of Colorado STANDARD MAINTENANCE Maintaining the Carefree Manual Patio Awning is easy Just follow these basic steps e Always operate the awning according to the instructions e Periodically check that the fasteners are tight Tighten if necessary e Keep the awning fabric and arms clean FABRIC CARE CAUTION DO NOT USE OIL BASED CLEAN
39. n below While observing the awning short the wire ends between the Common and Extend terminals Does the awning move Short the wire ends between the Common and Retract terminals Does the awning move D02 e ee Power is present go to test B NO Check vehicle circuits and fuses Repair as required and retest Power is on go to step D 4 NO LED does not illuminate go to step D 3 Continuity OK go to step D 4 Replace cable and retest Control Board is good Key pad is defective replace Control Board is defective control box replace _ Retract Extend Common MIRAGE040 THE AWNING OPERATES DIFFERENTLY THAN THE SWITCH MARKINGS This condition generally occurs during new installations or when major components have been replaced Does Awning operate in reverse of the switch plate labeling i e extends when retract is pushed 052979 301r11 Motor wires from awning are reversed locate motor wires in the control box reverse the red and black wires 11 MIRAGE Service Manual Carefree of Colorado DO3A AWNING DOES NOT AUTO RETRACT IN WIND STANDARD ELECTRONICS NOTE For standard electronics with the optional auto retract anemometer the auto retract system is always on Confirm that the sensitivity is set correctly if set on highest level system may appear not to f
40. ons on page 28 Direct Response w DKS Style Switch Panel When 110VAC power is removed from the system the controller DOES NOT retain previous positioning information When power is restored positioning information is updated when the first function is initiated The function LEDs extend retract and stop perform a dual function When the button is pressed the LED illuminates The LED stays illuminated during the selected operation and after the awning has fully extended or retracted This provides an indicator of the awning position When the stop button is pressed the LED will illuminate and stay on until a function is pressed If on it indicates that the awning is partially extended retracted All function buttons are press ON press OFF The auto functions will continue until the awning is fully extended retracted or when the stop button is pressed 8 052979 301r11 Carefree of Colorado Service Manual MIRAGE 1 OO a SD 10 While observing the control panel have a second person initiate 110VAC power to the coach and awning system The following should occur 1 1 The Auto Retract and Wind Speed LEDs should illuminate briefly then extinguish 1 2 The Power ON OFF and function position LEDs will briefly illuminate 1 3 The system then goes to the default settings The POWER ON AUTO RETRact ON and MEDIUM Wind Speed LED will be on NOTE The function position LEDs extend stop and retract will not be illuminate
41. ose to furnish the control switch The installation requires that the power line 12VDC be attached to a dedicated 2A circuit breaker or a 2A in line fuse must be installed between the switch and power source For easy access locate the fuse close to the switch Route the harness into the vehicle with the Direct Response cable and the motor power cable Determine the location of the switch 1 13 2A In line Fuse 12VDC Line At the switch location cut a 1 1 8 x 1 6 x 1 2 Screw x2 1 2 hole 4 Wire the switch as shown below Wire terminals at the switch are 187 18 24 a C awg female disconnects 2 on NOTE Allow adequate slack in the 12VDC power line so that the in line fuse installed in step 4 oe can be accessed from behind the switch 5 Install the in line fuse 5 1 Near the switch cut the red 12VDC power line to the switch Do not strip the insulation 5 2 Insert a wire end into one of the wire channels until it butts up against the stop 12VDC l 18 24awg 5 3 Fold that half of the connector a Female Disconnect body over until the element contacts the wire Use pliers to 18awg Wir _ Single Pole crimp the connector closed ee Single Throw Switch Vehicle Wall a mamn Oo lean pee M 5 4 Repeat for the second wire end 5 5 Slide the fuse into the fuse port Wire Routed Ensure that is firmly seated LED Strip in Lead Rail F in Arm
42. ovided if connecting to a switch 6 4 Alternate method At the wall splice the new harness to the existing harness using 24 awg butt connectors Push the connectors into the vehicle wall Seal the wall entrance hole and wires with a quality silicone sealant NOTE Be sure to allow enough harness from the arm to provide a slack in the harness and adequate length for the connectors to be pushed inside the wall before sealing the hole and harness with a quality silicone sealant 052979 301r11 25 MIRAGE Service Manual Carefree of Colorado STANDARD SERVICE PROCEDURES MANUAL OVERRIDE MOTORIZED VERSIONS ONLY lf 110V power is not available to the coach the Mirage awning can still be safely retracted using the manual override The bypass may be accessed from inside the case on the motor housing or from the top of the case above the motor housing Remove Screw and Rubber Well Nut to Access Manual Overide 7mm Hex To use the inside bottom access The awning must be open a minimum of 8 to afford access to the override To use the top bypass access Remove the screw and well nut that is used to secure the end cap 1 Chuck the 7mm hex key into a 3 8 battery powered drill 2 Insert the hex key into the manual override on the awning For the top access it will be necessary to locate the hex by feel it is not visible with the key inserted in the hole 7mm Hex Man
43. p Slot Cover LED Outside Lead Rail 9 At the end of the lead rail cut the LED strip to match the mark made previously To trim the LED strip always cut between the 4 pad cluster as shown 10 Route the new LED strip wires into the lead rail and connect to the harness 11 Press the slot covers into the LED slot 12 Restore power and test Wire Channel Harness Replacement 1 Extend the awning out completely M C D4 ut Between Pads 2 Separate the LED connectors at the lead rail to Adjust Length m15 Carefully pull the harness from the wire channel at the top of the arm 3 At the awning case clip the harness Clamp the harness going into the vehicle to prevent it from falling in the vehicle wall Connect the new harness to the LED strip Route the harness through the arm wire channel with the direct response cable At the arm joints arch the cable slightly to avoid binding 6 At the vehicle wall 6 1 Route the new harness through the wall to the switch Tip Tie the new harness to the old harness that was cut previously Use the old harness to pull the new harness through the wall to the desired location 6 2 Seal the wall entrance hole and harness with a quality silicone sealant 6 3 Connect the new harness to the switch Two 2 187 18 24 awg female disconnects are pr
44. r and 1 each M12 1 25 x 40 bolt washer and saddle Do not tighten at this time 17 refer to Detail A Insert the lead rail arm knuckle into the lead rail connector and secure with 1 each M12 1 25 bolt washer and nut Do not tighten at this time 18 If the sensor cable is routed on the replacement arm a Attach a piece of wire channel to the top of each section of the arm If using new channel cut each piece slightly shorter than the arm extrusion Attach the channel using double sided tape b Route the cable through the wire channel At the arm joints arch the cable slightly to avoid binding Do not twist the cable Tip Use a small tool such as a flat bladed screwdriver to gently spread open the channel then insert the cable Do this for the entire length of the channel until the cable is fully inserted 19 Adjust the arm pitch as required Follow the procedure for pitch adjustment on page 26 20 Extend and retract the awning several times This will allow the canopy to self center NOTE It may be necessary to adjust the motor limits Refer to page 27 To Replace the Lead Rail Connector 1 Remove the lead rail end plate 2 Carefully mark the location of the existing connector 3 Loosen the 6mm securing screw and slide the existing connector from the lead rail This is the outer hex screw 4 Insert the new connector assembly into the lead rail and position at the marks made previously 5 Tighten the outer 6mm securing sc
45. r to correct system schematic B Confirm awning motor is functioning ooo e 1 1 1 With power off disconnect motor wires and AC YES Awning motor is good control circuit power in from switches system 1 or control box is defective test and repair 1 2 Connect awning motor directly to 110VAC power source Motor White to Neutral White of AC cord Motor Green to Ground Green of AC cord Motor Red amp Black are Motor Direction Control connect Red to AC Hot Black 1 3 While observing awning briefly apply power 1 4 Disconnect power and attach other motor direction control wire Black to AC Hot Black 1 5 While observing awning briefly apply power 1 6 Does awning move when power is applied Note Ifthe awning runs but does not extend or retract completely it may be necessary to adjust the motor limits refer to page 27 Test continuity and connections of motor wire between oo oe is good motor is control box and junction box Riad replace _ C Test Control Switches Systems 1 2 3Only FP This test requires the ofa continuity E YES Switches are good control box is Disconnect wires from switch to be tested defective replace Attach the first probe to the common center terminal attach NOTE Relay box for system 2 the second probe to the second terminal is no longer available It will be necessary to replace with system 3 control box and switches Follow the diagram on page 18 For System
46. revious page Se OF 4 052979 301r11 Carefree of Colorado Service Manual MIRAGE MOTOR REPLACEMENT During the following instructions use the manual override procedure on page 26 to open and close the awning Phillips Head Outer Spring Arms Screw Roll Bar ref Drive Gear ref Rubber Well Nut Elbows Together Socket Head Screw 2 ff Crown ref End Cap Case End ea DETAIL B DETAIL C Mirage039 1 Disconnect power to the awning 2 Open the awning several inches to expose the arm elbows 3 refer to Detail A Using a minimum 1 2 rope firmly tie the elbows of the outer spring arms together do not use bungee cords When tying the rope use a non slip knot such as a square knot or equivalent CAUTION FAILURE TO SECURE THE LEAD RAIL AS DESCRIBED WILL ALLOW THE SPRING ARMS TO UNEXPECTANTLY EXTEND OUT POSSIBLY CAUSING PERSONAL INJURY AND DAMAGE TO THE AWNING 4 refer to Detail B Remove the phillips head screw and rubber well nut from the top of the case and the 2 socket head screws that attach the end cap from the inside of the awning case NOTE It will be necessary to firmly support the roller tube to keep it from coming out of the case 5 refer to Detail C Remove the attaching screws then pull the end plate and motor partially out from the awning case CAUTIONS e WHEN PULLING THE MOTOR OUT OF THE CASE THE SERVICING TECHNICIAN MUST USE CARE TO NOT BREAK OR DAMAGE THE MOTOR
47. rew 6 Attach the lead rail end plate To Replace the Case Arm Support 1 Carefully mark the location of the existing support 2 Remove the end cap if installed 3 Remove the end plate e For the idler side slide the end plate off of the roller tube idler and set aside Refer to details on page 2 e For the motor side Support the roller tube and carefully pull the motor and end plate out 3 4 Refer to details on page 5 CAUTIONS WHEN PULLING THE MOTOR OUT OF THE CASE THE SERVICING TECHNICIAN MUST USE CARE TO NOT BREAK OR DAMAGE THE MOTOR CABLES WHEN PULLING THE MOTOR DO NOT LET THE ROLLBAR COME OUT MORE THAN 1 OTHERWISE THE ROLLBAR IDLER WILL DISENGAGE FROM THE OPPOSITE END PLATE IF THIS OCCURS REINSERT THE IDLER INTO THE ENDPLATE BEFORE CONTINUING REFER TO ILLUSTRATION UNDER CANOPY REPLACEMENT ON PAGE 2 FOR IDLER DESCRIPTION Loosen the clamping screws on the support and slide the old support out of the case Insert the new support assembly into the case and position at the marks made previously Tighten the clamping screws For an idler side replacement Reinstall the end plate Ensure that the idler pin of the roller tube is properly seated 8 Fora motor side replacement Press the motor back into the rollbar Ensure that the idler pin of the roller tube is properly seated on the opposite side Reattach the end plate to the case 9 Reinstall the end caps if previously installed 10 Return to step 14 on the p
48. riate safety equipment i e goggles e Always use appropriate lifting devices and or helpers when lifting or holding heavy objects e When using fasteners use care to not over tighten Soft materials such as fiberglass and aluminum can be stripped out and lose the ability to grip Reference Publications located www carefreeofcolorado com 052979 003 Mirage Installation Manual 052979 201 Mirage Manual and Motorized Owner s Manual 052979 211 Mirage Direct Response Owner s Manual 052979 301 Mirage Service Manual Electric components in this product have been tested by the following agencies U Motor UL Recogonized USA cl YL Jus CSA Approved Canada TE LISTED Controls UL Listed USA amp Canada Carefree of Colorado 2145 W 6 Avenue Broomfield CO 80020 a Scott Fetzer company Carefree of Colorado Service Manual MIRAGE PRODUCT OVERVIEW The Mirage Patio Awning offers the coach owner an awning system that provides as much or as little shade as required The canopies are housed in an aluminum case that easily blends in with the coach side wall The canopy is made from Sunbrella fabric Each unit is equipped with Mirage lateral support arms that are the strongest available on the market No vertical arms interfere with coach sidewalls or equipment that may be mounted on the sidewalls or sidewall graphics These arms can also be adjusted to vary the canopy pitch up to 2 feet it is strongly recommended that service and adj
49. saddle from the front of the support M12 1 25 x 40 9 Slightly loosen the 6mm locking screw Bolt amp Washer Detail B Case Mirage037 10 Firmly grasp the spring arm and slide the case arm knuckle out of the arm support Set the old arm aside 11 If the arm has wire channel mounted for the sensor cable carefully remove the channel from the arm to reuse on the new arm 12 On the replacement arm assembly remove the lead rail connector and arm support bracket from the arm knuckles NOTE The lead rail connector and arm support bracket are included in case there is damage to the existing brackets If there is no damage it is not necessary to replace them with the arm 13 If replacing the lead rail connector or case arm support go to page 4 then return to step 14 14 Using two people firmly hold the new arm assembly and remove the shipping ties Allow the arm to slowly open to its maximum extension NCAUTION WHEN THE ARM IS CLOSED IT CAN OPEN WITH SIGNIFICANT FORCE USE CARE WHEN OPENING THE ARM Tip Use a floor or ground cover and place one knuckle and arm half on the ground Have one person firmly hold the arm half on the ground while the second person carefully opens the other arm half 052979 301r11 3 MIRAGE Service Manual Carefree of Colorado 15 Lift the arm assembly into position 16 refer to Detail B Slide the case arm knuckle into the support inside the case and secure with 1 each M12 1 25 x 25 bolt and washe
50. ssy must be used with item 36 control box The keypad item 41 must be used with the 110VDR control box item 37 Item 14 LH Spring Arm Assy contains items 15 and 16 LH Knuckle and Lead Rail Connector Item 17 RH Spring Arm Assy contains items 18 and 19 RH Knuckle and Lead Rail Connector If replacing the key fob item 32 it will also be necessary to replace the receiver item 33 If replacing the remote receiver version 5 is compatible with 4833MHz key fobs versions 2 thru 5 If the key ON fob is an older version it will be necessary to replace the key FOB 10 For awnings 19 and longer with 3 arms use LH arm item 14 for middle arm 052979 301r11 33 MIRAGE Service Manual Carefree of Colorado Mirage502 R060732 001 LED Strip used for awnings 18 or less 1 R060732 004 LED Strip used for awnings 19 or longer 1 SR0101 Switch and Fuse Kit includes item 3 used with White LED 019493 001 Fuse Kit includes fuse holder and 2A fuse R060718 001 Harness 22 Length R001716 Slot Cover 24 Length Notes 1 LED strip item 1 is sent on a roll and cut to length during installation 34 052979 301r11
51. tend and retract the awning 15 It will be necessary to adjust the motor limits Refer to page 27 16 After completing the adjustments install the end cap 052979 301r11 5 MIRAGE Service Manual Carefree of Colorado HAND CRANK REPLACEMENT NOTE Replacement crank assemblies have a shorter extension shaft The eyelet does not extend below the case If replacing an original crank it is also necessary to replace the crank handle crank handle p n R001564 1 4 20 x 1 SHC Screw Spacer Attach qty 2 4 2 x 25mm PPH ar i x 1 PTH Screw and Well Nut L a i Endplate Attach qty 3 Spring Arms 6 1 x 50mm SHC Screw Crank Attach qty 2 ao ey eee a gt on a if 2 f Elbows Together s4 DETAIL A 8 x 1 SHC Screw Spacer Endcap Attach qty 2 Crank DETAIL B Mirage050 1 Open the awning 12 inches to expose the arm elbows 2 refer to Detail A Using a minimum 1 2 rope firmly tie the elbows of the outer spring arms together do not use bungee cords When tying the rope use a non slip knot such as a square knot or equivalent CAUTION FAILURE TO SECURE THE LEAD RAIL AS DESCRIBED WILL ALLOW THE SPRING ARMS TO UNEXPECTANTLY EXTEND OUT POSSIBLY CAUSING PERSONAL INJURY AND DAMAGE TO THE AWNING 3 refer to Detail B Remove the phillips head screw and rubber well nut from the top of the case and the 2 socket head screws that attach the end cap from the inside of the awning case N
52. test System works OK 1 receiver is it will be necessary to program receiver for remote defective NO System does not work Reinstall 1 receiver go to step 7 052979 301r11 13 MIRAGE Service Manual Carefree of Colorado ELECTRICAL IMPORTANT NOTICES e Failure to follow the wiring instructions in this publication may void the motor warranty e All wiring must conform to NEC National Electrical Code and local codes e DO NOT wire two or more motors to one switch No parallel wiring e The SO cable from the 110VAC awning motor can only pass directly through a wall it can not be laid up in the wall and must be connected to NM wire or individual wires in conduit no more than 6 inches past the point of entry e For 110VAC installations enclosed junction boxes are required for all wire splices and direct connection switch installations Boxes are required in conformance with prevailing construction codes The servicing technician or installer is required to furnish the flush mounted UL approved electrical duplex boxes where required The 110V electronic control system provides the user with simple pushbutton controls for the awnings installed Four configurations are available AWARNING ALWAYS DISCONNECT THE VEHICLE BATTERY AND ELECTRICAL SOURCES BEFORE WORKING WITH ELECTRICAL WIRING AND COMPONENTS 1 Direct Connect reference as system 1 110VAC is routed directly through the switches to the awning motor e System
53. ual Override 3 Operate the drill in the forward clockwise direction to close wal the awning Reverse the drill to open the awning Bottom View MERE A Figure 6 Manual Override Access NOTE When using the bottom override the awning can only be closed within 6 8 It will be necessary to use the top access to close the awning completely 4 When done return the screw and well nut to the top of the case if removed ADJUSTING THE PITCH NCAUTION DURING INSTALLATION OR WHEN THE PITCH OF THE AWNING IS ADJUSTED IT IS IMPORTANT THAT THE LEAD RAIL IS PARALLEL TO THE AWNING HOUSING 1 Extend the awning fully 2 On one end loosen the 6mm hex screw located on the spring arm knuckle 3 SLIGHTLY loosen the 3 4 nut on the side of the knuckle 4 Turn the 3 4 adjustment nut located on the bottom of the knuckle CLOCKWISE raises the pitch COUNTERCLOCKWISE lowers the pitch NOTE When raising the pitch it is helpful to have a second person lift up on the lead rail 5 Repeat steps 2 through 4 for the other end Note the caution information above 6 When the pitch adjustments are completed tighten the 6mm screw and the 3 4 nut on the side of the knuckle When the pitch is adjusted it is necessary to adjust the angle of Banna He cere the lead rail for the awning to close correctly 3 4 Nut 7 SLIGHTLY loosen the 3 4 nut on the side of each arm knuckle eens on the lead rail
54. ue residue from the inner surface of the lead rail Follow the solvent manufacturer s directions The sensor is secured to the new bracket with a 10 x 3 4 screw on each side of the bracket Insert one 1 screw into the edge of the bracket that will be pointed to the inside of the lead rail Slide the new vertical mount bracket into the grooves of the lead rail Position in the approximate location of the old sensor Secure the bracket with two 2 6 x 3 8 screws through the top of the bracket Installing a New Sensor De tail B The replacement sensor is furnished with a 25 foot cable The cable is furnished in case the installed cable has been damaged or compromised NCAUTION Do NOT ATTEMPT TO CUT AND SPLICE THE CABLE IF DAMAGED THE CABLE MUST BE REPLACED TO ENSURE SYSTEM INTEGRITY REMOVING THE OLD SENSOR 1 2 3 22 After detaching the sensor from the lead rail loosen the clamping nut on the wire gland Unscrew the wire gland from the sensor case and slide down the wire and out of the way Remove the back of the sensor case to reveal the PC board 052979 301r11 Carefree of Colorado Service Manual MIRAGE 4 Carefully remove the board from the case In some instances the board may be tacked with adhesive and must be pried out Use care to not damage the cord or connector 5 Disconnect the cable from the board and slip the connector out of the case Set the old sensor parts out of the way 6 Test
55. unction Setting the sensitivity is in the Owner s manual and on page 28 Confirm that the retract function works using the PATIO YES Function works using the switch go to test B NO Function does not work with switch go to procedure D01 1 Do the anemometer cups spin freely Go to step B2 Anemometer defective replace 2 Test signal from anemometer Control Box is defective replace 1 Remove anemometer wires from control box NO The circuit stays open or stays closed Place continuity tester between anemometer go to step B3 wires Have a helper slowly turn the anemometer Does the circuit open and close It should open and close once for every revolution 3 Test the wire continuity between the control box and the Continuity OK replace anemometer anemometer Repair or Replace wires as required Test Anemometer Press the power on button then press the auto retract button The flashing LED indicates that the Does the auto retract LED flash sensor has been disengaged or otherwise disabled Go to step C go to procedure D01 Confirm that the retract function works using the push buttons to test C go to procedure D01 2 2 1 Unplug sensor from control box YES Awning retracts original sensor defective replace 2 3 Set the control switches for the auto retract function Awning does not retract control box 2 2 Connect a second sensor into control box 2 4 Hold the second sensor horizontally and gently move up and down
56. ustments be performed by trained technicians The unique and innovative 110V electronic control system provides Carefree s Direct Response system with interior pushbutton controls for standard extend retract functions When power is ON the auto retract system is engaged to automatically retract the awning in windy conditions Sensitivity can be set to respond to a variety of wind speed conditions An RF remote is standard with the Direct Response system MIRAGE PATIO AWNING SPECIFICATIONS The following information is for reference only LENGTH 12 21 3 66m 6 4m in 1 foot 305m increments EXTENSION 10 3m DROP MIN PITCH 10 25cm DROP Max PITCH 35 89cm Values are approximate actual dimensions may vary with specific installations SUPPORT Lateral Spring Arms 2 for 12 18 3 for 19 21 MOTOR Available in LH or RH configurations 120V 60Hz 2 54 14 RPM CONTROLS Direct Response COLOR White or Black Woven Acrylic refer to sales literature for colors APPROXIMATE WEIGHT LBS Awning Length Weight Awning Length Weight Awning Length Weight Dim B 12 134 6 5in 15 160 11 25in 19 194 17in 13 143 16 169 20 203 14 152 17 177 S 211 o 18 18 220 A Awning Length 1 1 2 ref Sa Plate Awning E ee a a ref Mounting Plate ref 6 3 8 Lateral Arm Mount ref MIRAGE007a Figure 1 General Description Mirage Patio Awning 052979 301r11 1 MIR
57. ve Restore AC power to the awning systems and test operation After testing use Loctite 29005 or equivalent to secure screws in terminal block St Reattach the lid to the control box 052979 301r11 21 MIRAGE Service Manual Carefree of Colorado SE NSOR REPLACEMENT FOR DIRECT RESPONSE NOTE The original Direct Response Shake Sensor was mounted horizontally on the inside of the End lead rail For product integrity sensors are now mounted vertically If replacing an original horizontally mounted sensor it is necessary to install the vertical mounting bracket for the replacement sensor Replacement sensors must be mounted vertically and will not work properly if mounted horizontally Lead Rail p Cable Gland 6 x 3 8 Screw ref Clamping Nut qty 2 Vertical Mounting Bracket Cable Connector DETAIL B A Sensor Plate ref 10 x 3 4 Screw qty 2 DETAIL A Completed Installation Mirage043 Figure 4 Replacing the Sensor Installing the Vertical Mount Bracket De 1 2 6 tail A Remove the lead rail end plate and set aside Detach the existing sensor The sensor is attached with a strong double sided adhesive tape It will be necessary to use a putty knife or similar tool to carefully pry the sensor off Use care to not bend or otherwise damage the lead rail Allow the sensor to hang from the cord DO NOT CUT THE SENSOR CABLE Use an acetone solvent and clean any gl
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