Moto-Cart Jr Service Manual - Lift
Contents
1. and then turn the key clockwise When the power is on the battery discharge indicator located on the top of the hand control panel will illuminate EMERGENCY STOP SWITCH The emergency stop switch is located on the face of the hand control panel Pushing on the red switch will stop the operation of the cart To reset the operation of the cart turn the key switch off and then back on FORWARD amp REVERSE Forward and Reverse is controlled by the finger control lever located on either side of the hand control panel A slight push on the top side control lever accelerates the cart away from you A slight push on the lower side control lever accelerates the cart towards you To STOP release the control lever Let the cart come to a complete stop before changing directions BRAKING SYSTEMS The Moto Cart Jr LT has two types of braking systems It has dynamic regenerative braking while moving and electromechanical braking for parking Dynamic Regenerative Braking Dynamic regenerative braking automatically brings the Moto Cart Jr LT to a smooth stop when you release the control lever However it does not lock the wheels in place Electromechanical Braking After the dynamic braking as brought the Moto Cart Jr LT to a stop or near stop the electro mechanical brake will lock the wheels in place The electromechanical brake is a parking brake and can be applied quickly by pressing down the emergency stop switch located on the top center right o2. release this brake release the brake only when on a level surface and with the cart completely unloaded Do not travel with the lift in a raised position Always lower the lift before moving the cart Always make sure load is stable before lifting Unstable loads may shift causing injury OPERATING THE Moto Cart Jr LT We would like you to be satisfied using your Moto Cart Jr LT When you use the Moto Cart Jr LT for the first time you must know how to properly operate and care for it to avoid unsafe situations Please read this manual thoroughly and become familiar with all of the safety information provided Be aware of your surroundings drive slowly and cautiously Avoid collisions and or changing directions quickly which could cause damage to the Moto Cart Jr LT or shift the load damaging the goods or injuring you or any surrounding people Anticipate and avoid unsafe situations Be courteous of others and let your presence be known Perform first time operation in an open area on a flat surface free of obstacles Have someone familiar with the operation of the Moto Cart Jr LT available to assist you CONTROLS Read and understand all instructions and control functions before attempting to operate the Moto Cart Jr LT ON OFF KEY SWITCH The on off key switch is located on the right side of the hand control panel mounted on the Moto Cart Jr LT handle bar Drive Position To turn the power on fully insert the key into the key switch
3. a toothbrush DO NOT allow this solution to enter the battery vents f you do not clean the batteries when this substance appears or if it is left for prolonged periods it will reduce the quality of battery connection and affect performance 3 When replacing the batteries clean the terminals and battery posts using a wire brush When re attaching the terminals be sure all connections are tight The black wire must be attached to the negative terminal The red wire must be attached to the circuit breaker and to the positive post of the opposite battery Failure to connect with proper polarity will damage the control module BATTERY LIFE Battery life depends upon use and proper care Of you use the Moto Cart Jr LT frequently your batteries will need replacement sooner than if you only use your Moto Cart Jr LT occasionally Other factors which can reduce battery life include irregular or inefficient charging leaving the batteries in a discharge state for a prolonged period of time extreme temperatures and cargo weight If the distance you travel on a charge becomes noticeably shorter and ramps once easily climbed become difficult to go up you may need to replace the batteries Heating or swelling of the batteries sometimes accompanied by an acrid odor is another sign that the batteries may require replacement If you notice any of these conditions have your batteries load tested BATTERY LOAD TESTING A load test is a s
4. position CHARGING The Moto Cart Jr LT is equipped with two absorbed glass mat or gel cell batteries which require charging on a regular basis To Charge the Moto Cart Jr LT 1 Position the cart close to a 115 Volt 60 Hz AX power outlet 2 Turn the power key switch off and remove the key 3 Remove the charger from storage compartment in the back of the cart charger port and the power cord from the charger into a 115 Volt AC power supply outlet Make sure the plug is fully engaged into the supply outlet If needed connect only an industrial grade grounded extension cord to the charging cord and then into the 115 Volt AC power supply outlet 6 Allow the unit to charge overnight six to eight hours for a full charge 7 Unplug the cord and extension cord from the power supply outlet before unplugging the charger from the cart The unit will not operate while in the charging mode BATTERIES FOR BEST RESULTS USE ABSORBED GLASS MAT OR GEL CELL BATTERIES WITH YOUR Moto Cart Jr LT 1 The batteries supplied with the Moto Cart Jr LT are maintenance free sealed absorbed glass mat or gel cell batteries DO NOT remove the battery caps DO NOT attempt to add water This will ruin your batteries and void your warranty Liquid electrolyte batteries are not recommended for use with your Moto Cart Jr LT 2 Ifa crusty or powdery white substance appears on or around the battery terminals clean them using a solution of baking soda and water with
5. Moto Cart Jr Service Manual LIFT PRODUCTS INC PO BOX 349 ELM GROVE WI 53122 262 521 5720 FAX 262 521 5725 Toll Free 877 543 8776 Models JRMC 11 LT S N Customer LIFT PRODUCTS INC LIFT PRODUCTS INC REGISTRATION INFORMATION To validate your warranty and receive updated service bulletins please complete this form Date Model No How did you first hear of Lift Products Magazine Ad Specify which magazine Recommended by a dealer Name of Dealer Received information in the mail Internet Other Please specify What factors caused you to choose Lift Products Describe how and where products are being used Name of person completing this form Title Company Street Address City State Zip Phone Fax No Purchased From Name of Dealer Street Address City State Zip Phone No Fax No Please fax this form to 262 521 5725 TABLE OF CONTENTS MALO CIUICUO MM TM pI T EER 2 SaletviFIEStsi iet e EDEN MINIME MINIME 3 Operabnethe Moto Cart Ir EE ou iso aui teen ERREUR Dun IM ERE DU Fu M A E N dau d Eo RE Orca RAE REIR 4 Platform Cart COMOL RETTULIT ULP 4 OI ORELLI IL TIME 4 Emergency StOp WIDE oer epa Lie eese Despa e aaa Ee aab uns pEMc EE E encore a LUE LEE 4 Forward e Reverse o On Wr E WEIN e NUI 4 Braking SyStbblSi ecole aeree ag anos de tsar bt Dec rincon sine in ene OU epp Dd sedis dona Eu Ras rU Uoc dus eaen 4 s In
6. all outlet for continuous power Make sure light switch is not turning off charger Make sure power cord is inserted into charger Charger burned out Replace charger Intermittent T FIRDUMSER NUR peat ave Authorized Service Center chec Running Worn motor brushes brushes Replace if worn Load unbalanced or offset Redistribute load evenly on deck Hard To Turn Casters require lubrication Lubricate casters Battery charge low Battery Weak or Won t Charger power interrupted Look at Take a Charge charger indicator lights for indication that power us going to the charger Worn caster bearings Replace caster Release lever in down position Pull up on release lever Lift Won t Raise Low hydraulic fluid Check hydraulic fluid level Lift Won t Lower Release lever not pushed down Push down on release lever 12 MOTO CART JR POWER DRIVEN CART WARRANTY Lift Products Inc warrants this product against defects in manufacturing materials or workmanship for a period of twelve 12 months from the date of consumer purchase covering parts only Defective parts will be repaired or replaced with new or reconditioned parts at the company s option A dated sales receipt is required for warranty parts Exclusion and exceptions as listed below This entire warranty is limited to the original consumer only and is not transferable Lift Products Drive System e The Moto Cart System consisting of the motor and trans axle only carr
7. duct to the dealer for warranty work Lift Products will repair or replace the defective part s at the company s option if the defect is a result of manufacturing materials or workmanship during warranty period e Ifthe dealer is unable to perform the warranty repair or is unable to provide warranty service the dealer may return the product freight prepaid to the factory The dealer will be billed normal factory labor charges Warranty Limitations and Exclusions To the maximum extent permitted by applicable law this limited warranty excludes any claim for incidental or con sequential damages and is in lieu of any implied or other warranties Lift Products Inc reserves the right to make changes to this warranty at any time without notice Consumer Name Purchased From Model Number Date of Purchase Serial Number 13
8. e Pressure should be between 40 50 psi Once Each Month 1 Check for loose connectors and any signs of unusual wear 2 Grease caster wheel amp swivel assemblies Follow the instructions given with your cart Once Every Three Months 1 Check the exposed wires for wear fraying or cracking 2 Check the connectors for wear or cracking 3 Examine the tires or wheel assemblies for wear or damage Once Each Year Check the motor brushes for wear NOTE This maintenance is best performed by your local Authorized Service Center 10 MAINTENANCE PROCEDURES Cleaning your Moto Cart Jr LT Turn the power OFF before cleaning your cart DO NOT hose off your Moto Cart Jr LT Excessive water may damage electronic components Wipe the hand controls with a damp cloth and dry immediately Do not use harsh or abrasive cleaners on the Moto Cart Jr LT or its tires These types of cleaners will damage the finish of your Moto Cart Jr LT and may cause premature tire wear Clean your tires with a rag or a soft bristle brush dipped in warm water Lubrication Grease the wheel bearings by using the grease zerks on the wheels only Spray silicone lubricants or WD 10 may be used on any other moving parts Apply this lubricant whenever there is stickiness in the moving parts Pushing Manually The cart s drive system can be disabled to allow you to push the cart manually To disable the drive system 1 Onalevel surface only lift up on the brake rel
9. ease lever to disable the Electro Mechanical Parking Brake 2 Turn the Key Switch to the OFF position to disable the Dynamic Braking 3 Push cart at walking speed only as the Dynamic Braking will automatically turn on if the cart s speed is above 3 mph DO NOT TOW CART WARNING DO NOT RELEASE THE BRAKE ON OR NEAR A RAMPED SURFACE THE UNIT WILL NOT STOP ON ITS OWN WHEN THE BRAKING SYSTEM IS DISABLED SEVERE INJURY OR DEATH MAY RESULT IF THE CART IS LEFT TO ROLL UNATTENDED BRAKE RELEASE HANDLE 11 TROUBLE SHOOTING CHECKLIST Your cart s drive system has been designed and built to be dependable and trouble free but we know that there can be unexpected problems with any technical product The following checklist will give you a First Aid approach to dealing with most problems issu Check power cable going to battery Check Power connection interrupted other connections 7 Z Check brake PI in D Brake switched to off position E bake leverp lace IR DOW OR position Tn eee dinne startu Release throttle and wait 3 seconds or turn 888 8 P unit off and then back on Normal condition Reduce load to increase Heavy load on cart speed Surface uneven or changed concrete Normal condition Unit Runs Slow or tile to carpet Weak or low batteries Fully charge batteries Fully charge batteries Load test batteries Contact Authorized Service Center Fully charge and load test batteries Replace if bad Check w
10. electronically proportional speed control Driving speed is proportionally to the force of your fingers on the control lever The harder you push the faster it will go 1 Turn the key switch clockwise to the Drive Position 2 To go forward away from you gently push on the top side control lever The cart will start to move and accelerate away from you to the desired speed proportional to the pressure on the control lever 3 To stop release the control lever The cart will gently slow down with the aid of dynamic regenerative braking 4 To goin reverse toward you gently push the lower side control lever The cart will accelerate toward you to the desire speed proportional to your finger pressure on the control lever 5 To stop release the control lever The cart will gently slow down with the aid of dynamic regenerative braking LIFT TABLE OPERATION The lift table is controlled by the foot pump located below the handle and the release lever to the right and below the Moto Cart Jr LT s control handle Lower the pump lever and push down with your foot on the lever to raise the platform Repeat as necessary to get the desired height To lower the platform grasp the release lever and gently push down on the lever until the desired height is reached CAUTION Keep hands and feet away from the table and all moving parts while the table is in motion to prevent injury DO NOT place anything under the table while it is in a lifted
11. f the control panel The drive wheels must be contacting the floor surface for the brake to hold PANIC STOPPING To stop the Moto Cart Jr LT in an emergency release the control levers and press in on the Emergency Stop Switch located on the face of the hand control panel To reset the operation of the cart turn the key switch off and then back on TROUBLE LIGHT THRO LEVE pie morig ALARM i si Controls MOTION ALARM The Motion Alarm switch is located on the top side of the Moto Cart Jr LT s control handle and is marked with a horn symbol Push on the button to sound the motion alarm when the control levers are operated BATTERY DISCHARGE INDICATOR BDI ZRONGS The BDI indicates four ranges of battery condition 1 Bar 1 indicates the batteries are fully or nearly charged 2 Middle bars 2 9 indicate the batteries are being drawn down Fully charge the batteries at the earliest convenience 3 Bar 10 on left side indicates the batteries need charging Fully charge as soon as possible 4 Flashing Red bars 9 amp 10 Charge the batteries at once Move the Moto Cart Jr LT to the closest 115 Volt 60 HZ AC outlet to charge The BDI may fluctuate between the different ranges depending on the driving conditions at the time Quick acceleration or moving between floor surfaces e g concrete to carpet may cause the BDI to drop momentarily to the next level DRIVING THE CART The Moto Cart Jr LT is equipped with
12. i essjrefopo po pee EP M 5 Hand ControlPICEUFe oo Ree ets stets eos nu erue seed euer ud ERE Ex Turn Eee Ves Ud due 5 MotionAlaklnzse uM NNUS NN NIEEN NI MM MNIV I 6 Battery Discharge IridiCalkor odo su ses ecce oda ates sodeszsawdidesdethad ese sSuseansbysteeaeednendeedecaddosserte 6 Driving the Carena ae a EN EH EI MN I HIM II 6 Citt Table OU OMe PCT M 7 Chiargllgucutuece nM IMILMINI EE II 7 IET ICEEMEIDICOI D e a IuIM E 8 Battery Life uie Penes eu f Et E 9 Battery Load Testing p RR EIN NE IR i I HE 9 Circi BEeaker conie tetuer eitis csse te I es rcd 9 MaIMte NaN Ce T OE Aa EEn 10 Maintenance Schedule RI PRIN HEWH dui 10 MaintenanceProced fes ie er et suv aah obey Eee power ve E ieiubu ie pae ueeetod tege 11 Pushing utc aee TEES 11 Hiioijel Relreloiu aS oi rH AE E 12 MEI TIS eT IMMER 13 Moto Cart Jr SERVICE INFORMATION lease fill out and keep this manual on hand for service records Company Name City State Zip Representative Telephone Purchase Date Serial Number Purchased From Telephone 091409 INTRODUCTION Welcome to the Moto Cart Jr LT a member of Lift Products family of quality material handling products We know you ll be depending on the cart so have taken great care to make it completely reliable This Owner s Manual is designed to help you get the most out of your Moto Cart Jr LT cart and includes very important
13. ies a twelve 12 month pro rated warranty from the date of consumer purchase Batteries and Charging System e Lift Products supplied batteries carry a six 6 month warranty from the date of original shipment e Battery charger is not covered by this warranty if factory supplied and installed batteries are not used Item and Services Not Covered by This Warranty e Labor service calls transportation to or from the service center or dealer or other charges imposed by the dealer or service center to make the repairs on the product e Defects caused by unauthorized work performed on the product e Part failure resulting from failure to maintain the product as specified in the owner s manual e Product or part failure caused by unauthorized modification of the product Unauthorized modification of this product voids this entire warranty e Any part accessory or modification authorized or not placed on the product which is not manufactured supplied or installed by Lift Products Inc e Tires tubes wheels caster drive chains drive belts motor brushes bulbs fused and other normal wear items are not covered by this warranty e Shipping damage is not covered by this warranty Please contact freight carrier for information on how to file a freight claim e Any warranty or claim made by the dealer or agent contrary to or in addition to this warranty To Exercise this limited warranty the consumer must proceed as follows e Return the pro
14. lowed to use the Moto Cart Jr LT All persons using the Moto Cart Jr LT must read this owner s operator s manual The Moto Cart Jr LT has a maximum load capacity of 1 000 pounds on a level surface Do not exceed the rated 1 000 pound capacity Do not travel up or down inclines greater that 8 Do not travel sideways on inclines Do not stop the Moto Cart Jr LT on an incline Always park load and unload on a flat level surface Do not go up or down curbs Only operate the Moto Cart Jr LT on smooth hard surfaces Do not carry passengers on the Moto Cart Jr LT Always turn the key switch off before loading or unloading the cart Always load the cart evenly distributing the load to prevent tipping Always take corners slowly and with caution to prevent the load from shifting Do not use the Moto Cart Jr LT to push or pull objects or other carts Always unplug the batteries before making any adjustments or repairs to the Moto Cart Jr LT Do not operate the Moto Cart Jr LT in wet environments Do not expose the Moto Cart Jr LT to high temperatures The Moto Cart Jr LT is battery operated Batteries may explode to high temperatures Do not operate the Moto Cart Jr LT with a flat tire broken wheel or broken bent cart caster Use extreme caution when operating the Moto Cart Jr LT near doorways in hallways and near stair wells Reduce speeds in these areas Do not manually release the electromechanical brake on or near an incline If you must
15. safety and care information Please read it thoroughly and keep it handy for reference Thank you for choosing the Moto Cart Jr LT Information in this manual is based upon specifications in effect at the time of publication Lift Products reserves the right to make changes at any time without notice Lift Products products are covered by Lift Products patents patents pendingm and other rights reserved Be sure to complete the Owners s information box This will be your record of important information which will help you if your Moto Cart Jr LT ever requires service When seeking repair parts while your Moto Cart Jr LT is under warranty a copy of your bill of sale may be requested to verify warranty status FAILURE TO READ THIS OWNER S MANUAL WILL VOID THE WARRANTY If there is anything is this manual that you do not understand or that you are unsure of DO NOT OPERATE your Moto Cart Jr LT Call our Customer Service Dept at 877 543 8776 SAFETY FIRST To prevent accidents which can cause injury to you damage the Moto Cart Jr LT or damage your Moto Cart Jr LT or damage your cargo observe the following rules 1 10 11 12 13 14 15 16 17 18 19 20 21 Read and understand this Owner s Operator s Manual before operating the Moto Cart Jr 11 Read and understand all safety instructions provided with the cart or piece of equipment which is installed on the Moto Cart Jr LT Only trained personnel should be al
16. ure test of battery condition and can be performed by your local Authorized Service Center CIRCUIT BREAKER A manually reset circuit breaker is located on one battery attached to the positive terminal The circuit breaker protects the wiring and batteries against damage in the event of short circuit A ciRcur FUSE QM Is F1 Y br uc LAGE COMPARTMENT If a breaker opens try to determine the cause or reason why it opened Reset the breaker by pushing in on the tab If it opens again in a short time there is a short circuit which must be found and corrected DO NOT TAPE THE TAB DOWN a DO NOT DEFEAT THE BREAKER DO NOT REMOVE OR BYPASS THE CIRCUIT BREAKER If any additional wiring is added to the Moto Cart Jr LT it must not bypass the breaker MAINTENANCE MAINTENANCE SCHEDULE Your Moto Cart Jr LT will give you years of safe and dependable service in return for regular maintenance and early attention to any developing problems We recommend the following maintenance program If you use your Moto Cart Jr LT often you will find it to your advantage to perform this maintenance more frequently CAUTION Turn the cart off before performing any maintenance CAUTION Raise lift to highest position and move safety bars in position before placing hands under lift mechanism Every Day or As Needed 1 Maintain the batteries charge 2 Clean debris from the wheels and drive unit assembly 3 Check tire pressur
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