"service manual"
Contents
1. mo Counts This screen shows criteria selected for a given test or program Battery 03 19 PM Fi 4i2006 44 3 FH EAST Room Location Counts Battery indicator shows remaining charge expressed as 28 Chapter 3 Bin or Channel Characteristics 03 19 PM Fralzode Counts 44 3 oRH Povo Room Location Labi Mir Measurement Alarm 500 e Bin ON OFF determine which bins are displayed data for all six bins is collected and saved e Alarm ON OFF user selectable for one or more bin sizes e Alarm limits can be set on the numeric pop up screen not shown e Adjusting bin sizes use the up down arrows to change bin size ranges in 0 01 micron increments Size selected determines the lower limit of a given channel or bin Sizes selected may not overlap or cross into another channel or bin size Operation 29 Cannot go below 0 3 microns or above 10 microns Whatever value is selected for Bin 6 will count particles at that size and larger It is recommended that channel sizes be selected from smallest to largest e Example Changing bin lower limits to 0 4 0 6 2 0 3 5 6 0 and 9 0 would result in Differential Counts Summary Counts 0 4 0 6 gt 0 4 0 6 2 0 gt 0 6 2 0 3 5 gt 2 0 3 5 6 0 PO 6 0 9 0 gt 6 0 gt 9 0 gt 9 0 e Set r2. 210 0 Program Statistics Batt 0 Print e Count Mode a toggle key to select between Total or summary count mode 2 appears as gt 0 3 um and all particles 0 3 um and greater are counted and displayed in that channel or bin Differential count mode A appears as 0 3 0 5 um and only particles between 0 3 and 0 5 um are counted and displayed Operation 23 Conditions 7 4 20 D6 Counts 28 3 LPM 44 3 RH 75 8 Room Measurement Time user selectable format in Settings Date user selectable format in Settings Flow rate Shows the actual flow rate of the sample during a test the average flow rate of the sample is saved Temperature humidity displayed when the optional probe is attached Location Identification 03 19 PM 7i z006 Counts 44 3 RH 75 8 N Aut 24 Chapter 3 Location Identification to Save Data Location Delete Location Delete Room Data Delete Location Data Log Data Enabled Disabled e Add Room name a room using a pop up keypad not shown eight character limit e Add Location name a specific location within a room using the pop up keypad eight character limit IMPORTANT To save a data set aroom and location must be selected either from memory or created e Delete Room remove the room name from memory e Delete Location remove the location name from memory e Delete Room Data remove the data set
3. Optical Particle Counters Models 8240 8260 AEROTRAK Portable Optical Particle Counters Operation and Service Manual 1980544 Revision A September 2006 Models 8240 8260 AEROTRAK Portable Optical Particle Counters Operation and Service Manual 1980544 Revision A September 2006 SHIP TO MAIL TO E mail address TSI Incorporated answers tsi com 500 Cardigan Road Shoreview MN 55126 3996 Website USA http www tsi com U S INTERNATIONAL Technical Support Technical Support 800 874 2811 651 490 2811 001 651 490 2811 Fax Fax 651 490 3824 001 651 490 3824 9001 2000 For current in formation www tsi com Copyright TSI Incorporated 2006 All rights reserved Address TSI Incorporated 500 Cardigan Road Shoreview MN 55126 USA Fax No 651 490 3824 LIMITATION OF WARRANTY AND LIABILITY effective July 2000 Seller warrants the goods sold hereunder under normal use and service as described in the operator s manual shall be free from defects in workmanship and material for thirty six 36 months or the length of time specified in the operator s manual from the date of shipment to the customer This warranty period is inclusive of any statutory warranty This limited warranty is subject to the following exclusions a Hot wire or hot film sensors used with research anemometers and certain other components when indicated in specifications are warranted for 90 days from
4. Print print the information displayed Measurement 20 03 19 PM AZ On 44 3 RH Aaa Room Location Chapter 3 Measurement Dati Tiri 41 4 76 0 Racrr volume Start Delay Number OF Samples e Volume set amount of air sampled in ft or m e Start Delay set time before test sample begins from 10 seconds to 24 hours e Sample Delay set time between multiple tests from 10 seconds to 24 hours e Number of Samples set number of tests to be repeated with the same parameters up to 999 tests e Temperature select between F or C e Set save the parameters selected e Main return to the Main Menu Operation 21 Counts Ne 03 19 PM AZ 0 e E Counts Settings gt 0 3 O 44 359 R H SF Report Room e Location Labi Mir J Program Statistics Measurement Print e Counts is a toggle key to show units between e Actual number count for a given time or volume sample or e Counts ft projected if volume sampled is less than 1 cubic foot or e Counts m projected if volume sampled is less than 1 cubic meter 22 Chapter 3 Count Mode 03 19 PM Fralzode A Counts Settings 44 3 WRH y E 75 8 F Report Room e Location 03 19 PM 742006 19 5 RH ca bre Room Location Labi Labi N At Program Counts ft 03 19 PM 7 4 2006 A Courts Settings Report Room F Desk Program
5. Refer service to qualified personnel To avoid electrical shock the power cord protective grounding conductor must be connected to earth ground 4 Laser Instrument Class 1 Laser Product compliance label back I This product is in complete PREN DEREN compliance with 21 CFR 1040 10 and 1040 11 5 AC Power Label AC Power In back panel 100 240 VAC 50 60 Hz 1 0A Max 6 European symbol for non disposable item Item must be recycled back panel vi Models 8240 8260 AEROTRAK Portable Optical Particle Counters Description of Caution Warning Symbols Appropriate caution warning statements are used throughout the manual and on the instrument that require you to take cautionary measures when working with the instrument Caution Caution Failure to follow the procedures prescribed in this manual might result in irreparable equipment damage Important information about the operation and maintenance of this instrument is included in this manual Warning WARNING Warning means that unsafe use of the instrument could result in serious injury to you or cause damage to the instrument Follow the procedures prescribed Caution and Warning Symbols The following symbols may accompany cautions and warnings to indicate the nature and consequences of hazards Warns that uninsulated voltages within the instrument may have sufficient magnitude to cause electrical shock Warns that the instrument contains a laser
6. not shown and selecting the MM DD YY Y Y or DD MM YYYY format e Set Time pop up keypad not shown for setting the time format to AM PM or 24 hour e Touch calibration set screen touch locations e Language select language on the display e Information unit serial number model number firmware version and the last calibration date e Brightness user adjustable from 0 to 100 e Main return to the Main Menu Operation 15 Reporting 03 19 PM Fy 4i2006 Counts Settings 44 3 RH gt favo ce Room Location asurement Print ISO 14644 Size um EE Location Mair Report Sample Delay 00 00 05 e Class select ISO class of cleanliness from 2 to 9 e Size um select particle size selected ISO 14644 1 specifies sizes of 0 1 0 2 0 3 0 5 1 0 and 5 0 microns Note Ifbins are adjusted to sizes other than those listed in ISO 14644 1 the ISO reporting feature is not available e Room select a room e Location select a location within a room 16 Chapter 3 Report display a report based on ISO 14644 1 and the criteria selected Main return to the Main Menu ISO Report Format 07 04 06 AE cr ovlodio orfodioe PEA Information shown at the top of this screen includes data selected on the report screen including room ISO class locations selected particle size channel selected and the count limit for the parameters selected First go t
7. 9 the desired particle size the desired data set and samples e Selected readings for a location will be averaged and each individual sample and average is compared to the ISO specification for the selected class and size Either the individual samples and averages or just the averages alone can be displayed Communication 37 e The last row shows the 95 upper confidence level UCL of all the displayed data The ISO standard requires between two and nine locations therefore if fewer than two or more than nine locations are selected the upper confidence level will not be calculated Bulk Data Storage Capability e When connected via the USB cable to a computer the AEROTRAK appears as an external drive to the computer and data can be removed from the instrument using drag and drop from the Windows Explorer file management program This feature does not require TRAKPRO to be installed or used and works with Windows XP 2000 computers Accessing the Data in the File Viewer Window Removable Disk E File Edit View Favorites Tools Help ay I y Dd ps Search E Folders ies Address EN Y g Go Name Size Type Date Modified File and Folder Tasks pata File Folder 5 10 2006 3 49 PM T Make a new folder Programs File Folder 5 10 2006 3 49 PM Other Places My Computer E My Documents Details 0 bytes 4 My Computer e Two folders will appear in the File Explorer window the data folder holds all data sa
8. sequence which takes about 15 seconds begins e A splash screen displays a TSI logo e When the main menu appears the instrument is ready for operation e The unit is equipped with a small green LED above the ON OFF switch to indicate that the unit is on e Asa power saving measure after 15 minutes the backlight turns off A touch to the screen re activates the backlight Main Menu The AEROTRAK Optical Particle Counter is controlled using a touch screen display Use a plastic stylus or finger tip DO NOT use sharp objects that may damage the screen overlay 03 19 PM 214 2006 Settings 44 3 RH Raul 0 3 Room gt 0 5 gt 1 0 4 0 O Report O Location Labi U i Wi 3 i T Program Statistics Print Main Menu 13 Screen Layout and Functionality The following explains the functions of the various touch screen commands Start Stop 03 19 PM 214 2006 44 3 FH 5 0 F Room Location e Start green background begin a sample test e Stop red background end a sample test Note Data will not be saved if a test is interrupted Settings 03 19 PM 7i z006 44 3 RH Ta oF Room Location Counts Chapter 3 Settings 3 Colors Buzzer Print Sample Backlight Timeout Set Time Touch Language Info e Colors screen colors selectable for background buttons and text e Set Date date should be entered as MM DD YYYY using a pop up keypad
9. the date of shipment b Parts repaired or replaced as a result of repair services are warranted to be free from defects in workmanship and material under normal use for 90 days from the date of shipment c Seller does not provide any warranty on finished goods manufactured by others or on any fuses batteries or other consumable materials Only the original manufacturer s warranty applies d Unless specifically authorized in a separate writing by Seller Seller makes no warranty with respect to and shall have no liability in connection with goods which are incorporated into other products or equipment or which are modified by any person other than Seller The foregoing is IN LIEU OF all other warranties and is subject to the LIMITATIONS stated herein NO OTHER EXPRESS OR IMPLIED WARRANTY OF FITNESS FOR PARTICULAR PURPOSE OR MERCHANTABILITY IS MADE TO THE EXTENT PERMITTED BY LAW THE EXCLUSIVE REMEDY OF THE USER OR BUYER AND THE LIMIT OF SELLER S LIABILITY FOR ANY AND ALL LOSSES INJURIES OR DAMAGES CONCERNING THE GOODS INCLUDING CLAIMS BASED ON CONTRACT NEGLIGENCE TORT STRICT LIABILITY OR OTHERWISE SHALL BE THE RETURN OF GOODS TO SELLER AND THE REFUND OF THE PURCHASE PRICE OR AT THE OPTION OF SELLER THE REPAIR OR REPLACEMENT OF THE GOODS IN NO EVENT SHALL SELLER BE LIABLE FOR ANY SPECIAL CONSEQUENTIAL OR INCIDENTAL DAMAGES SELLER SHALL NOT BE RESPONSIBLE FOR INSTALLATION DISMANTLING OR REINSTALLATION COSTS OR CHARGES No
10. transfer data from an instrument to a computer via the USB connection for further analysis and report generation Copy Move Data Recelve Data Move Data remove data from device e Choose either Copy Data or Move Data under the Preferences tab e To begin data transfer select Receive from the File menu or press the receive button E on the menu bar If TRAKPRO finds an attached AEROTRAK OPC instrument a dialog appears prompting you to select the folder to save the data Communication 33 Browse For Folder AeroTrak OPC device found at drive D Select the destination Folder where you want the AeroTrak OPC data to be copied 5 SiteReadings EG Site 1 E Site 2 5 Site 3 Folder Make New Folder e To cancel the data transfer select Cancel e To accept data transfer select OK e The data folder s named Data Date and Time the date and time will be the time at which the data transfer occurred expressed in Coordinated Universal Time UTC not local time e After transfer the data set opens Opening Saved Data 1 Select Open from the File menu or Press on the menu bar or e An open data browser appears and the desired data set can be selected 34 Chapter 4 Data Selection C 0PC DataWata 08 24 2006 DER File View Instrument Setup Help AeroTrak OPC 3 Data Display ISO 14644 Room and Location Setup Measurement Programs Preferences Pi Data os 24 200 vi Entryw
11. Action regardless of form may be brought against Seller more than 12 months after a cause of action has accrued The goods returned under warranty to Seller s factory shall be at Buyer s risk of loss and will be returned if at all at Seller s risk of loss Buyer and all users are deemed to have accepted this LIMITATION OF WARRANTY AND LIABILITY which contains the complete and exclusive limited warranty of Seller This LIMITATION OF WARRANTY AND LIABILITY may not be amended modified or its terms waived except by writing signed by an Officer of Seller Service Policy Knowing that inoperative or defective instruments are as detrimental to TSI as they are to our customers our service policy is designed to give prompt attention to any problems If any malfunction is discovered please contact your nearest sales office or representative or call TSI at 800 874 2811 USA or 001 651 490 2811 International CONTENTS SAFETY INFORMATION este V Base Sale ee v DAOC A D E E EA EN E E E E A E E S vi Description of Caution Warning Symbols oooooonoconononononononcnnnnnnnnnnnnoss vil Caution and Warning SymbolS ccccccccccnnnnnnnnnnnnnononnnnnnnnnnnnnnnnnnnnos vil CHAPTER 1 UNPACKING AND PARTS IDENTIFICATION 1 Unpacking the AEROTRAK Portable Optical Particle Counter 1 Optional ACCESSOTIES ans 2 Spare Replacement Parla 3 CHATTERK2 SET UP een 5 Supplying Power to the AEROTRAK Optical Particle Cou
12. CIC W Display Bin Display Bin M Display Bin Display Bin Display Ein 4 Display Bin Bin Alarm Ein lar Bin Alarm Bin Alarm Wi Wie Alarm Threshold Alarm Threshold Alarm Threshold Alarm Threshold Alarm Threshold Alarm Threshold Measurement Programs e Program for sampling criteria can be created or edited and then saved or uploaded to the OPC e There is an eight character limit for program names e Number of test samples with identical criteria to be run consecutively from 1 to 999 e Start delay and time between samples can be set from 10 seconds to 24 hours e Bin size may be adjusted between 0 3 and 10 0 microns in 0 01 increments Bin size selected determines the lower limit of a given channel or bin and affects the adjacent bin Bin sizes may not overlap or cross into another channel or bin size The value selected for Bin 6 or the largest bin will count particles at that size and larger 32 Chapter 4 Saving Programs Save Program To Device Save Program To File e A program can be saved internally to the AEROTRAK OPC or to a file on a computer via the USB connection for future reference Save Oper Program From Device Open Program From File Opening Program e A program can be opened from those saved in the AEROTRAK OPC or from a saved file on a computer via the USB connection and loaded into the program settings editor Downloading Data Using TRAKPRO Software Use TRAKPRO to
13. Rechargeable Lithium lon Battery Pack 6600 mA hrs 8 hrs typical use 70 F 21 C 4 hours continuous 100 to 240 VAC 50 to 60 Hz 250V 1 AMP TYPE T 5mm x 20 mm Dimensions Instrument 10 in x 7 in x 9 5 in 25 4 cm x 17 8 cm x 24 1 cm Dimensions 21 in x 14 in x 14 in Carrying Case 53 3 cm x 35 6 cm x 35 6 cm Instrument Weight with battery 12 8 lbs 5 8 kg Calibration NIST traceable included Factory Service Interval Annual service recommended Warranty Three years on workmanship and material 48 Appendix A Temperature RH Probe Specifications Optional Accessory Temperature 32 to 95 F 0 to 35 C 2 F 1 C 10 to 90 RH 5 RH Air Velocity Probe Specifications Optional Accessory Air Velocity Probe Length Collapsed 11 5 in 29 cm Probe Length Extended 43 in 109 cm O to 4 000 fpm 0 20 m s 5 of reading or 5 fom 0 025 m s whichever is greater Specifications 49 mi TSI TSI Incorporated 500 Cardigan Road Shoreview MN 55126 Tel 1 651 490 2811 Toll Free 1 800 874 2811 E mail answers tsi com For current information www tsi com P N 1980544 Revision A Copyright 2006 TSI Incorporated All Rights Reserved
14. a Display select Volume Units and then choose the desired units Font Size avg Graph Type iila Conc Units ql Volume Units w Cubic Meters Temp Units Cubic Feet 36 Chapter 4 e To change the temperature units right click on the Data Display select Temp Units Tv u a Font Size Graph Type Conc Units Volume Units Temp Units BE C SiteReadings Site 5 Data 17 Apr 06 04_38_22PM Fie View Instrument Setup Help ae OS 2 Data Set o Data 17 Apr 06 04_38_2 Data Display 150 14644 Room and Location Setup Measurement Programs Preferences ei Data 17 Apr 06 04_38_22PM x E Complex 7 E Drive Lab ef ISO Example Particle Size 0 5um Y A Test_Loc_1 Show Individual Samples IV Sample Location sample Particle Count 150 Spec Passa oan So mamae Teno aiapsnsisooor em sam pos x E Room 100 s 10 Bxampietesttoes Location Average me sm pass w EEE xxx axed XXX Me ee ee see ee en ee 4 4 SO Example Test_Loc_6 Location Average 35200 Selected Locations 95 UCL Receive data from AeroTrak OPC complete e Use the ISO 14644 tab to compare selected data to the ISO 14644 1 specifications and prescribed bin sizes of 0 1 0 2 0 3 0 5 1 0 3 0 and 5 0 microns User defined bin sizes cannot be used for ISO 14644 conformance testing e To use the ISO 14644 display select the desired ISO classification Class 2 Class
15. and that important information about its safe operation and maintenance is included in the manual Warns that the instrument is susceptible to electro static discharge ESD and ESD protection should be followed to avoid damage Indicates the connector is connected to earth ground and cabinet ground Safety vii Chapter 1 Unpacking and Parts Identification Unpacking the AEROTRAK Portable Optical Particle Counter Carefully unpack the AEROTRAK Optical Particle Counter from the shipping container Model 8240 AEROTRAK Optical Particle Counter Item Description Part Model Ref AEROTRAK Optical Particle Counter 8240 or 8260 AC power cord 1303053 Rechargeable lithium ion battery 1208057 1 Isokinetic probe Model 8240 8260 1300085 or 1300086 Computer cable USB 1303740 HEPA zero filter with adapter 1300088 CN canyngcass SHOUT je s Models 8240 8260 AgnoTaak Portable Optical Particle Counters Openition and Service Manual Qty Item Description Part Model Ref Operation and Service Manual Calibration Certificate TRAKPRO Software Optional Accessories j p EA Be y Accessories Item Description 2 Chapter 1 Spare Replacement Parts The following items may be purchased as spare or replacement parts Item Description Part Model Thermal paper for integral printer 2608011 1 Fuse 250V 1 AMP TYPE T 1605077 5mm x 20 mm Unpacking and P
16. arts Identification Chapter 2 Set Up Supplying Power to the AEROTRAK Optical Particle Counter Installing the Battery The Model 8240 or 8260 AEROTRAK Optical Particle Counter OPC may be powered in two ways e Rechargeable lithium ion battery e AC power cord Installing the Battery To install the battery 1 Remove the battery door on the back of the instrument by turning the thumbscrew turn counterclockwise 2 Slide the battery into the slot pressing until it clicks into place 3 Close the battery door and lock the thumbscrew with a 4 turn clockwise The battery supplied by TSI PN 1208057 has built in protection against explosion and fire hazard Do not use a substitute Using AC Power e When using the AC power the battery if installed charges while the instrument is on but not while actively sampling e The AEROTRAK Optical Particle Counter has an internal non user accessible battery to maintain settings and save logged data e Removing changing the lithium ion battery or disconnecting AC power does not cause the loss of data e TSI will install a new internal battery as part of routine service as necessary Back Panel 1 AC socket 4 Exhaust 2 Battery access cover 5 Air velocity probe port 3 USB Port 6 Flow compensation temperature sensor 6 Chapter 2 Daily Zero Check A zero check should be performed at least once a day and before conducting any important testing or c
17. ay Date From Date To Z Capet O16 0106 01 Y A Desk y A Tile x eff Labi Temp C A Floor 4 4 AAA Size 030 050 100 300 500 1000 pm min max ag 0 057 0057 0057 Ave 5 74e4 26le4 121e4 1154 87 76 Hin Min 54ed 2424 121e4 2154 125 Al Hm Max 645e4 271e4 121e4 21ded 1598 123 Him StdDev 4840 1210 D 6292 589 29 Hire Samples 95 95 95 95 95 95 NUM e Use the data tree to select the samples to include in the display or calculation e Selected sets or individual samples have a green next to them e Files that are not selected have a red next to them e Within a set if some samples are selected and others not a blue appears Data Display e When samples have been selected information appears in the Data Display window Select the Data Display tab e To choose between a summed or differential histogram right click on the data display and select Graph Type e When the differential graph type is selected each bin size value represents the lower size boundary for that bin and the width of the bin is determined by the lower boundary of the next larger bin For example the 0 3 um bin contains particles from 0 3 um up to 0 5 um the 0 5 um bin contains data for particles from 05 um up to 1 0 um etc e When the summed graph type is selected each bin size value represents the lower boundary and all larger particles Communication 35 e The Data Table shows a summary for the selected data The tab
18. celerates air into the inlet of the instrument The inlet diameter of the conical shaped probe is matched to the 90 ft min flow rate 20 which is typical for many HEPA filters Sampling with Isokinetic Probe Optional Adjustable Tripod Mount Assembly e The probe is pushed onto the inlet nozzle or e Can be used with an optional adjustable tripod mount if air is moving in a direction other than straight down Set Up Optional Temperature Relative Humidity Probe To install the optional temperature relative humidity probe e Align the small red dot at the base of the probe to the front of the OPC e Press the probe into the socket until it clicks e Temperature and relative humidity automatically display e The probe can be removed by lifting it straight up Temperature Relative Humidity Probe 10 Chapter 2 Optional Air Velocity Probe To install the optional air velocity probe e Orient the black detent button in the up position e Press firmly into the socket until it clicks e To remove the probe depress the black detent button and pull the plug straight back Air Velocity Probe Options e User selectable units of measure in ft min ft s m min or m s e A running average value may also be selected between 1 and 10 seconds Set Up 11 Chapter 3 Operation Press and hold the ON OFF switch located in the lower left of the front of the instrument for a few seconds to turn on the AEROTRAK OPC e A brief start up
19. cond HEPA filter Check that the HEPA filters have been tightly connected together Check that both rubber O rings black in the aluminum connector are in place and have not become dislodged Purge instrument by running the instrument for 10 15 minutes before attempting zero count test Return to factory for service Return to factory for service Turn on unit Green LED by on off button will be lit Recharge battery or connect AC cord Remove instrument from direct light Return to factory for service Chapter 6 Symptom Possible Cause Corrective Action SYSTEM ERROR Information is not being Restart instrument If read properly by problem persists microprocessor contact TSI technical support TEMPERATURE Temperature RH probe Detach and reconnect HUMIDITY PROBE was not recognized probe If problem ERROR persists contact TSI technical support AIR VELOCITY Air velocity probe was Detach and reconnect PROBE ERROR not recognized probe If problem persists contact TSI technical support FLOW ERROR Instrument was unable Restart measurement to control flow rate if any tubing is connected to OPC Pressure drop across Lessen pressure drop inlet may be too large across inlet by using larger diameter tubing less tubing and or adding a bleed valve LASER POWER Laser power has fallen Return to factory for WARNING outside of specification service Instrument will not store OPC storage capacity Remov
20. contamination on the service optics due to condensation or excessive loading Laser or pump control Return to factory for is damaged service Unit is due for Return to factory for calibration service Instrument does not On off switch is not Press and hold on off turn on being pressed properly switch for one second Battery is dead Recharge battery or connect to AC power AC cord is not plugged Connect AC cord into unit The 1A 250V fuse Replace fuse located in the fuse holder immediately above the AC power inlet has blown 43 Instrument does not meet zero count specification lt 1 particle 5 mins Battery does not charge LOW BATTERY ERROR PHOTODETECTOR ERROR 44 Possible Cause Only one HEPA filter is being used Both HEPA filters should be used in series HEPA filters are not connected properly and room air is leaking into the HEPA filter assembly Residual particles from previous samples are shedding off internal parts and into the optics An internal component has been damaged due to operation outside of temperature specifications or one ore more excessive bumps or jolts and electronic noise is inducing false counts A leak has developed in the aerosol flow path The unit must be turned on for the battery to charge Low battery Direct light is entering the aerosol inlet Laser has become misaligned due to excessive bumps or jolts Corrective Action Connect se
21. e files from OPC data file 128 MB has been memory reached Troubleshooting 45 Appendix A Specifications All specifications meet or exceed JIS B 9921 and are subject to change without notice Particle Size Range 0 3 to 10 0 um Number of Bins ee Default Bin Cutpoints Default Thresholds 0 3 0 5 1 0 3 0 5 0 and 10 0 um Cutpoint Accuracy 50 10 Variable Bin Cutpoints Thresholds user defined between 0 3 and 10 0 0 01 um increments Cutpoint Accuracy 50 10 for factory settings 50 20 for any user defined settings Maximum Concentration 400 000 ft 5 coincidence loss 250 000 ft 5 coincidence loss 50 10 0 3 um 100 10 0 45 um and greater lt 1 count in 5 minutes 660 nm 50 mW laser diode 1 0 cfm 28 3 Ipm 5 1 77 cfm 50 lpm 5 Operating Environment Temperature 41 to 95 F 5 to 35 C Relative Humidity 10 to 90 RH noncondensing Storage Environment Temperature 32 to 122 F 0 to 50 C Relative Humidity 0 to 90 RH noncondensing Display 5 7 14 5 cm color LCD with touch screen 320 x 240 Memory 128 MB over 100 000 sample sets 47 Communication USB Software TRAKPRO Data Analysis Software Reporting ISO 14644 1 Computer Requirements PC with Microsoft Windows 2000 or XP Windows compatible printer 5 MB hard disk space and available USB serial port for downloading Battery Battery type
22. e no user serviceable parts inside this instrument Opening the instrument case may void the warranty TSI recommends that you return the AEROTRAK Optical Particle Counter to the factory for any required maintenance or service not described in this manual Maintenance Schedule TSI recommends annual factory cleaning and calibration for the AEROTRAK OPC Recommended Field Maintenance Schedule tem id 77 AN Daily zero check Daily or before each use Clean inlet Monthly or as needed Factory cleaning and calibration Annually Wipe down instrument enclosure As needed or per testing protocol prescribed Daily Zero Check e The daily zero check ensures that the instrument is properly assembled and free from leaks residual particles and electronic noise Please see Chapter 2 Set Up for detailed instructions on performing the zero check Cleaning the Instrument Enclosure e To clean the stainless steel enclosure dampen a lint free cloth in alcohol and gently wipe the surface until surface contamination is removed 41 Chapter 6 Troubleshooting Symptom Possible Cause Corrective Action Counts are too low Instrument is being Operate instrument operated outside within specifications temperature or relative humidity specifications Internal parts have Return to factory for been damaged service because instrument was stored ata temperature greater than 122 F 50 C Instrument has Return to factory for
23. enance to a qualified factory authorized technician All maintenance and repair information in this manual is included for use by a qualified factory authorized technician Laser Safety e The Model 8240 and 8260 Optical Particle Counters are Class I laser based instruments e During normal operation you will not be exposed to laser radiation e Precaution should be taken to avoid exposure to hazardous radiation in the form of intense focused visible light e Exposure to this light may cause blindness Take these precautions e DO NOT remove any parts from the OPC unless you are specifically told to do so in this manual e DO NOT remove the housing or covers There are no serviceable components inside the housing WARNING The use of controls adjustments or procedures other than those specified in this manual may result in exposure to hazardous optical radiation Labels Advisory labels and identification labels are attached to the outside of the OPC housing and to the optics housing on the inside of the instrument 1 Serial Number Label C Model 8 back panel Date TINTE 500 Cardigan Road TSI St Paul Minnesota 55126 1 800 874 2811 651 490 2811 Made in U S A 2 Laser Radiation Label DANGER internal LASER RADIATION WHEN OPEN AVIOD DIRECT EXPOSURE TO BEAM 3 Electrical Shock caution CAUTION and no user serviceable parts back panel No user serviceable parts inside
24. ertification Attaching Zero Filter Assembly l Turn on the instrument and wait until the main menu is displayed 2 Remove the Isokinetic probe if attached 3 Attach the supplied zero filter assembly consisting of two filter cassettes and an adapter to the inlet nozzle located on the top of the instrument 4 Allow the instrument to purge for 2 minutes 5 After the purge cycle continue to sample In accordance with JIS standards there should be no more than 1 particle counted at any size in 5 minutes 6 Remove the zero filter assembly the instrument is now ready for operation Set Up 7 Notes 1 If the instrument does not go to zero refer to Chapter 6 Troubleshooting for additional information 2 The daily zero check cannot be performed when the isokinetic probe is attached to the instrument Integral Thermal Printer e A hard copy of a sample set statistics or an ISO test can be printed from the instrument e The AEROTRAK OPC is equipped with an automatic print feature to print automatically after each test is completed that can be enabled under the Settings menu e Printer paper has a colored strip printed on the last few feet of each roll to indicate time to change the paper roll e When installing a new roll of paper the tag end should be from the bottom of the roll and pulled through the printer door Integral Thermal Printer Chapter 2 Using the Isokinetic Probe The Isokinetic probe smoothly ac
25. etain settings selected e Restore Defaults return to factory settings of 0 3 0 5 1 0 3 0 5 0 and 10 microns in optical diameter 30 Chapter 3 Chapter 4 Communication Setting Parameters using TRAKPRO Software Room and Location Setup E C OPC DataWata 08 24 2006 Seles File view Instrument Setup Help salta 141 2 AeroTrak OPC Data Set 0 Data Display 150 14644 Room and Location Setup Measurement Programs Preferences vD TE Room Entryway Locations rg isa Copy Settings from Device D lea a Lab1 Desk ge Lat Copy Settings from Data Set RoomA Tile x Clear Settings Editor Load Settings from File Save Settings to File Commit Settings to Device Add Remove Rename Room and Location Setup e Settings for rooms and locations can be created or edited then saved to the computer or uploaded to the instrument e There s an eight character limit for room and location names 31 Measurement Programs Data Display 150 14644 Room and Location Setup Measurement Programs Preferences Save Program Title Number of Runs Start Delay Time Between Aung IT 1 Hours Minutes Seconds Hous Minutes Seconds Ds U Tu sep ai ib shop aes Volume per Run Count Mode oo fe ene Meters f Counts Differential C cubic feet Count Volume C Summed Bir 1 Bin 2 Bin 3 Biri 4 Bin 5 Bin E Bin Size Bin Size Bin Size Bin Size Bin Size Bin Size EHE TOO Wie eO
26. from a selected room name from memory e Delete Location Data remove the data set from a selected location name from memory e Enabled sets the room and location information shown as the location where sample data is logged and saved e Disabled turn the room and location information off no data will be saved Operation 25 Program 03 19 PM Fy 4i2006 E Counts Settings 44 3 G AH gt if SF Report Room Location Labi f At East sin Statistics Measurement Print setupl Setting Test Criteria e The initial Program screen allows the selection of previously saved test criteria using a drop down menu e Test criteria can be created on the screen using other keys such as Number of samples Sample volume Start and sample delays Count format Bins on off size selected alarm on off and alarm set points e This information can now be named and saved using a pop up keyboard screen not shown 26 Chapter 3 Select Program Select Program Testa yw Details Cancel Sample 1 00 00 00 e Select Program a drop down menu appears and a previously saved test program can be selected e OK enables the selected test program using saved criteria e Cancel disable the program e Save allow criteria selected from the main menu to be saved for future reference A pop up keyboard not shown allows naming the test program Operation 27 Details Test3 prg Sample
27. le has SIX TOWS size average minimum maximum standard deviation and samples e The units for the average minimum maximum and standard deviation can be expressed as cm m ft the total count for a given sample volume EE C 10PC DataWata 08 24 2006 File view Instrument Setup Help alel S 2 AeroTrak OPC Data Set lo Data 08 24 2006 Data Display 150 14644 Room and Location Setup Measurement Programs Preferences ela Datal03 24 2006 eff Entryway 150 14644 Classification Class 6 x A Carpet y E Desk Particle Size 0 5um z Y 01 06 01 06 03 04 Show Individual Samples IV y 01 06 01 06 23 13 Concentrations shown are in Hm Omo osag Semple Location SampleD Concentration 180 Spec Paso Inn tntnway Desk _Encation Average ei aso rn Erie te romosorosasos au am mu Entry Til Fal Eniroa Tile Locacionaverage a aso Pass selected Locations ssmuc mos as mu f y y Y y y v E Y y Y y 2 r je o ik xx o D 8 e To change the units right click on the Data Display and select the desired units from the Conc Units submenu e The final section of the Data Display contains measurement details a summary of the test conditions including date and volume statistics Temperature and humidity statistics are also shown if the optional temperature humidity probe is used e To change the volume units right click on the Dat
28. nter 3 Dauy ACO Check en een 7 Intepral Thermal Prada 8 Using the Isokinetic Probe 200022sssssssssnsnnnnnnnnnnnnnnnnnnnnnnnnnnnnn 9 DO en 11 CHAPTERS OPERATION 2 0020 ea 13 Screen Layout and Functionality ccccccnccnnnncnnccnnnnonnnnnnnnninnninininininano 14 CHAPTER 4 COMMUNICATION usa 31 Setting Parameters using TRAKPRO Software cccccccceeeeeeeeeeeeeeeeees 31 Downloading Data Using TRAKPRO SO tWaT8 oooooonooonoooooooocnncncnnnnnnnnnos 33 Bulk Data Storage Capability oooooncncncccconccononanonanonaoonooonnrno nennen 38 Accessing the Data in the File Viewer Window ussssssssssssssnnnneennnnn 38 DAS RO CUS AAA o e e OP O 39 Viewing Folder Contents eu 39 CHAPTERS MAINTENANCE custodia 41 Maintenance SCM CUUNG sensata aan 41 Daily Loto ONCE ra 41 Cleaning the Instrument Enclosure cocccccccnnnnnnnononnnononnnnnnnnnnnoss 41 CHAPTER 6 TROUBLESHOOTING ccssssssssssrccssssssssscccsssseseees 43 APPENDIX A SPECIFICATIONS wcscssssiscssssssssssscedssnvesceesecsssiessscasteveseens 47 Temperature RH Probe SpecifiCatlODS ooooccoccconnnncnnnnnnnnnnnnnnnnnnnnnnnos 49 Air Velocity Probe SpecifiCatiONS oooccccncnccononoooooooooooooononon nono nonnonnnnnnnnnos 49 Application Notes can be found at TSI s web site http www tsi com Safety Information IMPORTANT There are no user serviceable parts inside the instrument Refer all repair and maint
29. o the first saved test Up lt o to the next saved test Print print the test displayed Last go to the last test saved Down go to the previous test saved Back return to the test set up screen Operation 17 Statistics 03 13 PM 7i z006 Counts Settings 44 3 RH favo ce Room Location N Aut Program Location Deski Main e Room select a room from a drop down menu e Location select a location e Show Statistics display summary information e Main return to the Main Menu 18 Chapter 3 Show Statistics counts 13 763594 oo 0 5 1 0 14515 10 30 A 3 0 5 0 5 0 10 0 10 0 Volume Temperature Information at the top of the screen shows data selected on the statistics set up screen including room location selected date and time Count mode toggle between summary 2 or differential A count Counts toggle between actual count count ft or count m Sample toggle between individual sample or an average of samples Previous go to the previously saved test Next go to the next saved test First go to the first saved test Last go to the last test saved Print print the information displayed Back return to the statistics set up screen Operation 19 Print 03 19 PM 2200 44 3 FH For Room Location Measurement
30. ved to the instrument and the program folder holds settings or test criteria 38 Chapter 4 Data Folders File Edit View Favorites Tools Help Q Back I yo Search eer Folders EIER ar Address E Data MI gt E A Name a File and Folder Tasks 2 DcleanrMm2 D confi Make a new folder tab Other Places age Removable Disk E My Documents My Computer Details Size Type File Folder File Folder File Folder O bytes Date Modified 1 1 2000 12 02 AM 6 27 2006 11 44 4M 1 1 2000 12 31 AM 4 My Computer e The data folder has subfolders that correspond to the rooms that were entered into the instrument Viewing Folder Contents CleanRM2 File Edit View Favorites Tools Help Q Back v I yo Search eer Folders Ei Seles ar Address f E Data CleanRM2 v oo A Name File and Folder Tasks 2 Ed CleanRM2_Desk1 csv Ed CleanRM2_Equip1 csv T3 Make a new folder I E CleanRM2_Table2 csv Other Places B Data ES My Documents i My Computer Details Type Microsoft Office Exc Microsoft Office Exc Microsoft Office Exc e Each room folder has specific sample location files e Double click on a folder to view its contents Date Modified 1 1 2000 12 06 AM 2 6 2006 10 51 AM 1 1 2000 2 06 AM 4 My Computer e The data is stored in CSV format and can be read by Microsoft Excel Communication 39 Chapter 5 Maintenance There ar
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