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Operating Manual

1. LED will flash until the kettle has returned to the vertical position or the heating has been switched off If the kettle 1s vertical again within two minutes the heating will be switched on automatically If it takes longer than this the heating must be switched on manually Operating the chilling function Additional equipment A AutoTemp 35 and 55 Watch out for discharging water steam from the bottom of the kettle when the chilling function is activated The chilling function is used to chill the contents of the kettle In technical terms there are two solutions e Tap water is let in through the steam jacket from where it flows to the floor grate e Chilled water is pumped from an ice bank chilled water tank through the steam jacket and back to the ice bank In both cases the steam jacket is filled with water until the temperature of the jacket decreases below 80 C before the chilling process is started This ensures that there is no pressure in the kettle when the chilling process is started If the chilling takes place through the circulation of chilled water a rinsing period can be set in the user menu to take place before the coolant is circulated During the rinsing period water is let in from Page 18 66 Document 10000003869 000 02 EN the water supply through the steam jacket and down into the floor grate This ensures that the hot water is removed from the steam generator without imposing a load on the ch
2. either or amp If the Timer function is not active the current time will be shown on the display The Timer is activated automatically if a time or remaining time is set The LED will illuminate when the function is activated The Timer is deactivated by holding down amp or for three seconds Setting the time for the signal Press so that the display and LED flash slowly Set the required time using the arrow keys If the Timer function 1s active the current signal time will be shown The function will be exited automatically after three seconds without a key press or 1f another function 1s selected Setting the remaining time before the signal Press so that the display and LED flash slowly Set the required time using the arrow keys If the Timer function 1s active the current remaining time will be shown The function will be exited automatically after three seconds without a key press or if another function is selected Page 29 66 Document 10000003869 000 02 EN Stirrer AutoTemp 15 35 and 55 only A Never put your hands fingers or objects down into the kettle when the stirrer is switched on A Never touch the stirrer connection or shaft when the stirrer is operating A Adjust the speed of the stirrer according to how full the kettle is so that the contents do not splash over Always increase speed slowly A Do not lean in over the stirrer with loose hanging clothing scarves ties long hair etc
3. LED will flash slowly The error code will generally disappear by itself when the error condition ceases 1 e the lid is opened or the key is released i i Testing of safety pressure switch and safety valve is in pause mode as the kettle is tilted The stirrer cannot be switched on as the lid is open and the kettle is not tilted Close the lid and use the stirrer normally or tilt the kettle and use SlowMix After 4 minutes the tilt motor s intermittence will be reset Chilling mode cannot be activated as the kettle is not fitted with the chilling function Testing of safety pressure switch and safety valve is not possible as the kettle is in chilling mode U30 The kettle cannot tilt as the motor s duty factor has been exceeded Wait approx 30 seconds and tilt again Page 56 66 Document 10000003869 000 02 EN The heating function cannot be used until the kettle initialisation has been performed Wait until the initialisation has been completed Error messages If a system error occurs an error code will be shown and the LED will flash rapidly The error code will not normally disappear until the controller is switched off and may require a service inspection Errors in the range E80 E99 are fatal errors If such an error occurs the kettle cannot be switched off using the keypad but must be switched off at the power switch Food temperature lt 10 C Check the sensor and ensure that the sensor wires a
4. and check thermostat reset button is not jammed Also check that the rubber membrane around the reset button is not damaged Page 62 66 Document 10000003869 000 02 EN Type 2 Unscrew the plastic cap and check for damage and leaks Type 1 Type 2 Step 12 As rubber hoses even under the most optimal conditions has a limited lifespan it is important to check all hoses for cracks chinks and rivets and blisters and the conditions of hose clips To ensure optimum reliability hoses that show signs of the above mentioned flaws must be replaced Step 13 Shut off the water and clean the strainers which are located before the solenoid valves IMPORTANT It may be necessary to clean the strainers more frequently Step 14 Remove any sediment lime scale deposits in the steam generator and level switch chamber This is particularly important on kettles with chilling as the water in the steam generator 1s often replaced Step 15 Check that the pressure gauge reads O bar when the kettle is cold Step 16 Check that the vacuum valve is working correctly Heat an empty kettle until the pressure reaches 0 8 1 0 bar Then switch off the heat and fill the kettle with cold water so that it 1s cooled The negative pressure can be read on the pressure gauge and must not exceed 0 3 bar Step 17 Check that the pressure gauge reads 0 9 1 0 bar when the kettle is empty and has been standing at maximum temperature for approximately 5 min
5. boiling liquids may burn or scald anyone nearby A Metal stirring implements which can cause wear must not be used A Valves on the kettle bowl must not be opened when the kettle is pressurized A For safety reasons the kettle must not be filled to within 5 cm from the rim Otherwise there is an increased risk of over boiling and emptying the kettle will be difficult A If error code E99 is shown the pressure in the kettle is too high and the heating power supply to the kettle must be turned off immediately Isolate the power supply to the kettle at the main switch and make sure that the kettle is repaired before taken into use again A During use no steam may be discharged from the safety valve If this happens isolate the power supply to the kettle immediately and make sure that the kettle is repaired before taken into use again A During normal use hot air steam will be discharged from the venting valve In the event of a fault steam may be discharged Page 12 66 Document 10000003869 000 02 EN from the safety valve Note that any steam that is discharged could cause burn injuries A Connections between the steam jacket and the outside must not be blocked This applies for example to the safety valve venting valve vacuum valve and level valves A The kettle must not be left unattended when in use A The kettle must be operated from the front A No one must be present immediately behind the Kettle when it is in u
6. logging This function enables the food temperature to be saved electronically The temperature is measured on the steel jacket immediately on the other side of the food The sensor is insulated from other direct heat cold sources Note To ensure an even temperature distribution in the food it is important to stir the food well Note When chilling depending on the contents of the kettle and stirring there may be a difference between the temperature that is measured and the actual temperature of the food It is therefore important to check the temperature of the food with another temperature measurement directly in the food Note J ni Foodline has installed a sensor in the kettle End users must install monitoring and data logging equipment as required Drain cock Butterfly valve This function enables the kettle to be emptied using a cock valve To empty the kettle completely it must be tilted slightly Check that the cock valve and any other connections such as pumps hoses are attached correctly before operating the handle Page 49 66 Document 10000003869 000 02 EN A Open the cock valve slowly and treat the hot contents of the kettle with care A Note that there may be food in the cock valve which has not been prepared in the same way as the rest of the kettle s contents Spray gun The spray gun is used to clean the kettle A Water from the spray gun must not be used for food preparation A Always close the
7. pattern RPM PO9 2 Stirring rate Switch on the stirrer If stirring pattern O is selected this step will be skipped Page 45 66 Document 10000003869 000 02 EN 11 Switchtochillingmode PO 12 Set the set point for food P12 1 Food temperature 13 Switchon chilling J S o 14 Set stirring pattern and stirring P14 1 Stirring pattern RPM P14 2 Stirring rate Switch on the stirrer If stirring pattern O is selected this step will be skipped 15 Pause until the set point for food temperature has been reached Switch off chilling a Switch off the stirrer SOO 18 Activate beeper o Program 10 Only with the additional equipment for chilling This program chills the contents of the kettle and switches to heating after a set period of time After the required period of time the temperature set point heating power stirring pattern and RPM are altered After a period of time chilling to a temperature set point is started When this temperature has been reached the chilling function and the stirrer are stopped and the beeper is activated This can be used to keep the contents of the kettle cold automatic cooking with subsequent warm keeping followed by chilling p ill Switch to chilling mode S o P02 1 Food temperature temperature and chilling power P02 2 Chilling power Switch on chilins S Set stirring pattern and stirring P04 1 Stirring pattern RPM P04 2 Stirring rate Switch on the stirrer If stirring pattern O is sele
8. required time P01 1 Time Turn off heating E Switch off the stirrer a Activate beeper o l O Program 2 This program stops the heating and stirrer and activates the beeper when the required time has been reached Page 41 66 Document 10000003869 000 02 EN Turn off heating 2 Switch off the stirrer 4 Activatebeeper o o o Program 3 This program starts the heating and stirrer After the required period of time the temperature set point heating power stirring pattern and RPM are altered This could be used for example for cooking followed by warm keeping f IL il i 1 Switchto heating mode temperature and heating power P02 2 Heating power 3 _ Switchonheating gt o 4 Set stirring pattern and stirring P04 1 Stirring pattern RPM P04 2 Stirring rate Switch on the stirrer If stirring pattern O is selected this step will be skipped ae Set the new set point for food temperature and heating power P06 2 Heating power 7 Set stirring pattern and stirring PO7 1 Stirring pattern RPM PO7 2 Stirring rate Switch on the stirrer If stirring pattern O is selected this step will be skipped Program 4 This program adds water to the kettle and starts the heating and stirrer at a set time After the required period of time the temperature set point heating power stirring pattern and RPM are altered This could be used for example to automatically start cooking followed by warm keeping Switch to he
9. right hand column shows the maximum RPM for each stirring pattern For programmes where this 1s not specified the value from the factory setting menu will apply If a stirring pattern 1s selected where the set RPM is not permitted the RPM will be reduced to the maximum permitted value Used together with the stirring Stirring with frequent tool directional changes The cleaning tool is additional equipment Used when Small steps in both connecting disconnecting the directions stirring tool Operated using the arrow keys Sauces soup porridge etc Continuous stirring with with low RPM scraper clockwise Used with high RPM to whip the kettle contents and to make mashed potato etc light Gravy cold sauces etc Stirring with directional changes 10 revolutions clockwise 2 revolutions pause 5 revolutions counter clockwise 2 revolutions pause etc Mash potatoes mix sauces Stirring with directional etc changes 4 revolutions clockwise 2 revolution pause 3 revolutions counter clockwise 1 2 revolution pause etc Casserole dishes etc which Stirring with directional require careful stirring at changes regular intervals 3 revolutions clockwise 50 revolutions pause 3 revolutions counter clockwise 50 revolutions pause etc The maximum speed is limited to the range in which the stirrer has greatest power This depends on the type and size of the kettle Page 33 66 Document 1000000
10. value has been set Step 5 Press to alter parameter P05 1 The water display shows P05 1 Set time in program display using arrow keys Press A when value is set Step 6 The water display shows P06 1 Set temperature in program display using arrow keys Press when value is set Step 7 The program display flashes and the new values are saved Step 8 Press Eto start the program Running the program Press to start the program and the variant that is shown in the program display The LED will illuminate while the program is being run Press and hold the key down for three seconds to stop the program The LED will extinguish when the program is cancelled If a program is cancelled all functions will continue in their current mode This means that no functions will be activated deactivated When a program is running it will respond to manual key presses This has three important consequences e The kettle can be used normally whilst the program is running The user can therefore add water to the kettle or adjust the temperature if desired while the program is running e Many aspects of the program execution can be altered If for example the program switches on the heating and the user then turns it off again by pressing for the heating the kettle will not heat its contents If the next step depends on a particular temperature the program will not continue to the next step e If the given act
11. warm keeping i i J i 1 Set the required jacket P01 1 Jacket temperature temperature Page 39 66 Document 10000003869 000 02 EN Switch on heating Pause for the required time P03 1 Time 4 Set the required jacket P04 1 Jacket temperature temperature Program 4 This program starts at a set time adds the required quantity of water to the kettle heats at a set jacket temperature for a set period of time and then alters the jacket temperature to another set jacket temperature This could be used for example to automatically start cooking in the morning followed by warm keeping 1 Pause until the required time P01 1 Time Add water in required quantity P02 1 Water quantity 3 Set the required jacket P03 1 Jacket temperature temperature Switch on heating Po Pause for required time P05 1 Time Set the required jacket P06 1 Jacket temperature temperature Program 5 This program heats with a jacket temperature that is increased gradually as the temperature of the cooking probe increases When the temperature probe reaches the temperature set point the kettle heats at a set jacket temperature for the required time This could be used for example for gentle heating followed by warm keeping at a set temperature for a set period of time The parameters P03 1 and P03 2 determine by how much the jacket temperature should exceed the cooking probe temperature By setting these two values differently the user can sp
12. 02 EN Step 10 Wait for the kettle to cool down When the safety pressure control activates at approximately 0 8 bar the safety valve will close The kettle will then be ready for use again Note If the kettle is switched off before the safety pressure control is engaged error E99 will occur The procedure is then to switch of the supply to the kettle and wait until the pressure has dropped to below 0 8 bar Testing steam heated kettles On steam heated kettles a check must be performed to ensure that the safety valve and reduction valve on the fixed installation upstream of the kettle is working correctly The procedure for this test depends on the fixed installation A check must also be made to ensure that the safety pressure switch on the kettle is operating correctly This can only be done by increasing the pressure in the kettle Refer also to the regulations for the fixed installation Note The valve on the kettle is an over pressure valve and must not be considered as a safety valve which must be placed in the fixed installation Page 66 66 Document 10000003869 000 02 EN
13. 3869 000 02 EN 2 Used when the effect of the Continuous stirring without scrapers is not wanted scrapers counter clockwise Note By very slow stirring in heavy content of the kettle the motor might be overloaded and trips See error E70 By stirring heavy material it is recommended to use stirring pattern 2 or 4 PowerMix The PowerMix function enables a quick and easy switch to be made to a stirring pattern which mixes the contents of the kettle This can be used for example when thickening or adding other ingredients Press and hold down the key After one second the stirring pattern will switch to P When the key is released the stirrer will switch back to the stirring pattern and RPM it had before the key was pressed The RPM of the PowerMix function is set in the user menu Inspection hatch The inspection hatch is used to add ingredients to the kettle while the stirrer 1s rotating The inspection cover must be open when it is fitted and closed when the lid is opened so that it does not fall down Page 34 66 Document 10000003869 000 02 EN Closed lid Open lid SlowMix Additional equipment The SlowMix function enables the contents of the kettle to be stirred slowly when the kettle is tilted It can be used for example to spread the contents evenly when the kettle is emptied Tilt the kettle press and hold down the key After one second the stirrer will start in stirring pattern 1 The stirr
14. A The stirrer must only be used with a closed lid This does not however apply to the SlowMix function Additional equipment A Stop the stirrer and wait until the stirrer tool is stationary before opening the lid A If the stirrer is able to operate with an open lid the Kettle s controller has a critical fault If this is the case use of the kettle must be stopped immediately Disconnect the power supply to the Kettle at the main switch and contact your service dealer This does not however apply to kettles fitted with SlowMix Additional equipment A If the stirrer on Kettles with the Slow Mix additional equipment is able to continue operating at more than 20 revolutions per minute RPM the Kettle s controller has a critical fault If this is the case use of the kettle must be stopped immediately Isolate the power supply to the kettle at the main switch and contact your service dealer The stirrer enables the food to be stirred mechanically so that manual stirring 1s unnecessary Stirring can be used to mash potatoes thicken sauces etc but as stirring also gives an even and faster heating cooling of the kettle contents it should almost always be used During clockwise stirring the stirrer tool scrapes against the sides bottom of the kettle thus having maximum effect Page 30 66 Document 10000003869 000 02 EN During anticlockwise stirring the stirrer tool does not touch the sides bottom of the kettle and therefo
15. O is selected this step will be skipped Pause for required time P04 1 Time Switch off the stirrer ES 6 Activatebeeper OOO O O Program 6 Only with the additional equipment for chilling The program chills and stirs the contents of the kettle for a set period of time The chilling and stirrer is then stopped and the beeper activated This could be used to chill and stir a pre prepared meal i i il i Switch to chilling mode S Set the set point for food P02 1 Food temperature temperature and chilling power P02 2 Chilling power Switch on chilling ee Switch on the stirrer If stirring pattern O is selected this step will be skipped Pause for required time P05 1 Time Switch off chilling et 4 Set stirring pattern and stirring P04 1 Stirring pattern RPM P04 2 Stirring rate Page 43 66 Document 10000003869 000 02 EN Switch off the stirrer 8 Activatebeeper o o Program 7 Only with the additional equipment for chilling The program chills and stirs the contents of the kettle until a set food temperature has been reached The chilling and stirrer is then stopped and the beeper activated This could be used to chill and stir a pre prepared meal Switch to chilling mode P02 1 Food temperature temperature and chilling power P02 2 Chilling power Switch on chilling D Set stirring pattern and stirring P04 1 Stirring pattern P04 2 Stirring rate Switch on the stirrer If stirring pattern O is selected th
16. Operating Manual Tilting Cooking Kettle OptiMix and MultiMix models with AutoTemp35 or AutoTemp55 controller Tilting Cooking Kettle EasyMix and EasyStandMix models with AutoTemp15 controller Tilting Cooking Kettle Easy EasyOne EasyMobil and EasyStand models with AutoTemp11 controller Tilting Cooking Kettle Opti and Multi models with AutoTemp31 or AutoTemp51 controller Manufacturer J ni Foodline A S Fiskelg kken 2 6 5330 Munkebo Denmark Phone 45 6597 4815 Fax 45 6597 5747 joni joni foodline dk www joni foodline com Valid through Software version 1 5 Page 2 66 Document 10000003869 000 02 EN Table of Contents POWO hice ta ousis Sacetiac cde E RN 5 BEO USC xs searcaemnicescieoiiduaiaiesaciseniiaeaanteanveaenaaenanore mba tubeeaaeaniacwes 5 P DOS opr erie A TE Pate TE er ean Tene nea oe Ree 5 FOOT Aas ctesa tu setes Gach tenn saa E ENEE E T E EEE E ENS 5 MES Si VAP OM NCI ses sas aes soln a lan dar E 5 SYMGOLEXPIINA 6 eana a tent E eer eee 6 BS SEY once acess ese ie wiser ccna aces ace ence sans eee 6 First Aid in the event of scalding nnensseeeensssssecerssssssccresssseceees 6 General TUNCHOMNS sinense enie eE ER 7 Layo tot the control panel assisia a 7 PUTO POTD 2k aaa E E EE O 7 OAK 13g bes EE E EE T PEET A AEE A T oT een 8 AWOE se e tod Seer eee Taree Tae ner ane ee RR ne net err a ee ete Aen ese e 8 Pauley est oes aenerere erties rence eres cereere tT eee ret nt ener ere tere ay ert re ner
17. at the temperature set point it may be necessary to set the set point for food temperature lower e g to C Page 19 66 Document 10000003869 000 02 EN Starting and stopping chilling Chilling is started stopped by pressing The LED will illuminate when chilling is switched on The kettle must be in the vertical position in order to chill If this is not the case error code U11 will be shown and the LED will flash until the kettle has returned to the vertical position or chilling has been switched off If the kettle 1s returned to the vertical again within two minutes chilling will be switched on automatically again If it takes longer than this chilling must be switched on manually again Note The kettle s chilling function works best when the contents of the kettle are stirred during chilling This ensures uniformly distribution of cooling throughout the food Setting water consumption for chilling This function is used to set the intensity of the chilling The lower the value that is selected the smaller the quantity of water that passes through the steam jacket and the longer the chilling process will last When power step 9 is selected the flow rate will be set to maximum and the chilling time will be the shortest possible Note If the coolant used is water which flows through the floor grate the kettle s water consumption can be reduced considerably using this function With the AutoTemp 55 controller the req
18. atically when it is fully tilted When the key is released the kettle will remain in its current position unless the automatic return tilt function is activated in the user menu After a pre selected number of seconds the kettle will then return for a pre selected number of seconds This does not however apply when the kettle is only slightly tilted or when it 1s fully tilted Note This function is very useful when emptying the contents of the kettle into smaller containers The kettle will return when is pressed When the key is released the kettle will remain in its current position The kettle will stop automatically when it returned to the vertical position Adjusting the heat Note When the kettle is heating pressure is built up inside the jacket This pressure can be observed at the pressure gauge at the rear of the kettle Automatic water level control in steam generator Water level in the steam generator is monitored by the kettle control system Water will be added automatically if necessary to maintain the correct level Page 15 66 Document 10000003869 000 02 EN Manual draining of condensate steam heated kettles only Under normal operating conditions condensate is bled off automatically In certain conditions or as a result of incorrect installation condensate can build up in the bottom of the kettle This causes a loud noise when steam is passed through the condensate In such instances the conden
19. ating mode es Pause until the required time P02 1 Time Add water in required quantity P03 1 Water quantity Set the set point for food P04 1 Food temperature temperature and heating power P04 2 Heating power 5 Switch on heating Le Set stirring pattern and stirring P06 1 Stirring pattern RPM P06 2 Stirring rate Switch on the stirrer If stirring pattern O is selected this step will be skipped Page 42 66 Document 10000003869 000 02 EN Pause for required time PO7 1 Time Set the set point for food P08 1 Food temperature temperature and heating power P08 2 Heating power Adjust new stirring pattern and P09 1 Stirring pattern stirring RPM P09 2 Stirring rate Switch on the stirrer If stirring pattern O is selected this step will be skipped Program 5 The program stirs the contents of the kettle for a set period of time The kettle then stirs at a second RPM setting and stirring pattern for a set period of time The stirrer is then stopped and the beeper activated This program could be used for example to stir desserts etc where the stirring rate or pattern needs to be altered during the process Set stirring pattern and stirring PO1 1 Stirring pattern PO1 2 Stirring rate Switch on the stirrer If stirring pattern O is selected this step will be skipped Pause for required time P02 1 Time 3 Set stirring pattern and stirring P03 1 Stirring pattern P03 2 Stirring rate Switch on the stirrer If stirring pattern
20. ceceeeeseeeeeeeeeaeeeees 51 Factory SEUSS INCI UW sig a acente idan nince a E R EA 51 UT TN I ratte ce a in heat cra dreaded etna saad ntti TEEN 53 DG CL LC CLO Ce uea a N E 55 ENO OGCS e EEA E E EEES 56 User messa TES nin E T E 56 FTE OR Te SSAC CS a TE 57 COTS AMINO eE aad whe cseesew asian we dee E ie oes tenaae TOTE 59 Kettle OGY and DiS seusai E 59 SEPIE P A Soira a ge ER 60 Safes posal OL TOO rne A eee teees 60 N N a E EEE E E TE 6l Moml ma Menai Cecen ea e EE AEEA 6l ACUvVa nS Hesar ety Val VE ie NS 6l Annual na Menan ee a E 62 Testing the safety pressure switch and the safety valve 64 Testing electrically heated kettles cc eecceccceceesseeeeeeeeeees 64 Testing Steam Neated Kettles ck sais icacteseveearivssadseaanaeeaddeaenahacctiads 66 Page 4 66 Document 10000003869 000 02 EN Foreword This manual contains operating instructions for the cooking kettle The Installation Instructions and Service Instructions folders contain additional information on the cooking kettle Please contact your dealer if you have any further questions concerning the product Before use Please read these user instructions carefully before using the cooking kettle for the first time This will ensure that you know how to use the kettle correctly and are aware of the necessary safety precautions to protect both the user and the kettle itself Purpose The cooking kettle is intended for professional use in co
21. cted this step will be skipped Switch to heating mode J SS o Set the set point for food P07 1 Food temperature temperature and heating power P07 2 Heating power Switch on heating EE Set stirring pattern and stirring P09 1 Stirring pattern RPM P09 2 Stirring rate Switch on the stirrer If stirring pattern O is selected this step will be skipped Pause for required time P10 1 Time 10 11 Set the set point for food P11 1 Food temperature 12 temperature and heating power P11 2 Heating power io Set stirring pattern and stirring P12 1 Stirring pattern Page 46 66 Document 10000003869 000 02 EN RPM P12 2 Stirring rate Switch on the stirrer If stirring pattern O is selected this step will be skipped Pause for required time ee 1 Time temperature and chilling power P15 2 a power Set stirring pattern and stirring P17 1 o aa pattern RPM P17 2 Stirring rate Switch on the stirrer If stirring pattern O is selected this step will be skipped 18 Pause until the set point for food temperature has been reached Switch off chilling OO Switch off the stirrer CO 21 Activate beeper Additional equipment A Additional equipment can become hot when in use Always wear gloves when operating handling Sieve plate The sieve plate is used for straining liquids from solids in the kettle The sieve plate is placed in the pouring lip of the kettle and the kettle is then tilted A Keep clear of the fro
22. e heating display will show PAS and a four digit access code must be entered in order to activate the kettle The code will be shown in the water display and is set using the arrow keys The large arrows alter the code by 100 and the small arrows alter the code by 1 When the access code has been selected press water If the code 1s correct the kettle will be activated If it 1s incorrect error code UQ1 will be shown for three seconds after which another attempt can be made Operating the tilting function A When the kettle s tilting function is used no one may be present immediately below or behind the kettle due to the risk of crushing injuries Page 14 66 Document 10000003869 000 02 EN A A A A A When the tilting function is operated no hands or fingers may be placed between any fixed or moving components due to the risk of crushing injuries The kettle must be emptied carefully taking into account the risk of scalding and other factors such as the size and capacity of the floor grates etc When emptying the kettle keep clear of the front of the kettle as the pouring lip and any splashing liquids could cause scalding There must always be open space around the moving components of the kettle when it is being tilted Ensure there is sufficient space to evacuate the danger zone The lid must be open before the kettle is tilted The kettle will tilt when is pressed The kettle will stop autom
23. e stirrer This parameter must not be set higher than specified in Factory data Select whether the kettle is fitted with SlowMix stirring with tilted kettle User menu The user can set this group of parameters to optimise the operation of the kettle to suit his or her needs The user menu is activated by switching off the kettle by pressing and then pressing and amp simultaneously and holding them down for 5 seconds With the AutoTemp 31 35 51 and 55 controllers the current menu item is shown in the temperature display while the water display shows the current value The value is set using the arrow keys and saved by pressing water With the AutoTemp 11 and 15 controllers the current menu item and the associated value are shown alternately in the temperature display The value is set using the arrow keys and saved by pressing heating When a value has been saved the next menu item will appear The user menu is exited when the last parameter has been saved and the display shows The user menu will be cancelled if the user presses 0 or if no key is pressed for two minutes 00 0 Shows software o 00 1 Shows software version Should the access code function Page 53 66 Document 10000003869 000 02 EN Select the delay before return tilt is activated Is water filling permitted with a closed lid Specify method used to control water quantity Only relevant when factory se
24. ecify whether the ant should be gentlest during the initial phase or at the end Set the required cooking probe ao 1 Cooking probe temperature CN Switch on heating Set the temperature set point oo aa Difference in temperature difference between the jacket at 0 C and the probe at 0 C and the P03 2 Difference in temperature required cooking probe at the required cooking probe temperature respectively temperature 4 Set the required jacket P04 1 Jacket temperature temperature Page 40 66 Document 10000003869 000 02 EN Pause for required time P05 1 Time 6 Turn off heating 7 Activatebeeper_ o o Program 6 This program heats at a fixed jacket temperature until the cooking probe reaches the temperature set point The kettle then heats at a second set jacket temperature for the required period of time This could be used for example to heat the contents of the kettle fairly gently and then to keep them at the temperature set point for a period of time f itt iE i temperature 2 __ Switchonheating PO temperature temperature i e temperature has been reached temperature 6 Pause for required time P06 1 Time Turn off heating Ps 8 Activatebeeper o o Programs for AutoTemp 55 The following tables describe the function of each program and the parameters that must be set Program l This program stops the heating and stirrer and activates the beeper when the required time has elapsed Pause for
25. er the program and the variant shown in the program display The water display now shows that the first parameter is being set The program display shows the associated value that is being set with the arrow keys When the value has been set correctly the value 1s confirmed by pressing The water display then switches to the next parameter When the value of the last parameter has been confirmed the new values are saved and the program display flashes Example of setting up a program If program 4 for AutoTemp 51 1s to be setup the procedure would be as follows Pause until the required time P01 1 Time Add water in required quantity P02 1 Water quantity P03 1 Temperature Switch on heating Pause for the required time P05 1 Time 6 Set new temperature set point _ P06 1 Temperature Step 1 Press amp so that the program display flashes and select program 4 using the large arrows and the variant using the small arrows Page 37 66 Document 10000003869 000 02 EN Step 2 Press to alter parameter P01 1 The water display shows P01 1 The time is set in the program display using the arrow keys Press amp when the value has been set Step 3 The water display shows P02 1 The water quantity is set in the program display using the arrow keys Press amp when the value has been set Step 4 The water display shows P03 1 The temperature is set in the program display using the arrow keys Press when the
26. er will stop when the key is released The RPM of the SlowMi1x function is set in the user menu Cleaning using the cleaning tool Additional equipment The cleaning tool can be used to loosen the dirt on the inside of the kettle The cleaning tool is fitted in the kettle in the same way as the normal tool The kettle 1s filled about one third full with water mixed with detergent and the stirring tool is started on stirring pattern C The removable brushes on the cleaning tool can be cleaned in a dishwasher Programs AutoTemp 51 and 55 only General The Program function is used when the kettle is to carry out a series of processes automatically This could for example be cooking at a given temperature for a given period of time and then keeping the contents warm at a lower temperature The word Pause in the tables below indicates that the control system is waiting for the next action to be performed One or more functions can be active in this period Page 35 66 Document 10000003869 000 02 EN A program is pre defined through a series of actions e g program 4 for AutoTemp 51 Step 1 Wait until a given time Step 2 Add water to the kettle Step 3 Set the temperature set point Step 4 Turn on the heating Step 5 Heat for a given period Step 6 Set new temperature The user must set the relevant parameters to enable the kettle to execute a program In this example the following parameters must be set e When the pr
27. erature set point using the arrow keys The function will be exited automatically after three seconds without a key press or if another function is selected The display now shows the actual temperature of the cooking probe If you want to check adjust the temperature set point you must press again Press if the supply of heat is to be regulated according to the temperature of the cooking probe The LED will illuminate to indicate that the function is active Switch off the function by pressing again so that the LED extinguishes The cooking probe function is deactivated by holding down M for three seconds Note If for example a piece of meat is to cook until it reaches 70 C in the middle with a set jacket temperature of 103 the supply of heat will initially be limited by the temperature of the jacket After a particular period of time the core temperature of the meat will however reach 70 C and no more heat will be supplied In this situation it is likely that the core temperature of the meat will rise further as the heat from the water and the rest of the meat spreads evenly through the meat Further heat will only be supplied when the core temperature of the meat again falls below 70 C Note The cooking probe can be used to limit the temperature of the kettle s contents thus preventing over boiling Viewing the cooking probe temperature Press E so that the display flashes After three seconds without any furt
28. f is pressed again within three seconds the counting of the quantity added will continue If is not pressed again within three seconds the function will be exited and any set quantity will be shown on the display AutoTemp 11 and 15 Water filling is controlled using the part of the panel shown in the following illustration M 4 Key for manual water filling Key for continuous water filling Manual water filling This function enables the user to fill the kettle with water by holding down a key When is pressed water will be added to the kettle Filling will stop when l is released Continuous water filling This function enables the user to fill the kettle with water without holding down a key Water filling will start when LJ is pressed Filling will stop when J is pressed again Page 28 66 Document 10000003869 000 02 EN Timer AutoTemp 31 and 35 only The Timer function is controlled using the part of the panel shown in the following illustration The first two digits in the display show hours and the last two digits show minutes Key for Display for LED for timer signal remaining time time timer on Key for time signal The Timer function enables the heating chilling function to be switched off either at a particular time or after a remaining period of time The beeper and display are also activated and the LED will flash The signal lasts for ten seconds but can be stopped by pressing
29. he valve for water level and allow the excess water to drain out ee 1n l 3s i ry Step 5 Close the valve for water level when no more water is draining out The kettle is now ready for heating Cooking probe AutoTemp 51 only The cooking probe is operated using the part of the panel shown in the following illustration Key for cooking Display for Key for adjustment after probe temperature cooking probe cooking probe on off temperature LED for adjustment after cooking probe on The cooking probe function can be used in one of two ways e The temperature of the cooking probe is shown in the display and the supply of heat to the kettle is controlled both according to the temperature set point of the cooling probe and the required jacket temperature This means that when one of the two temperature set points has been reached no further heat will be supplied e The temperature of the cooking probe is shown in the display but the supply of heat is controlled according to the required jacket temperature as with normal use Note The measuring point of the cooking probe is located in the tip of the probe It is important to be aware of exactly where this point is located as the temperature can vary considerably from one point to another within the food e g in a piece of meat Page 24 66 Document 10000003869 000 02 EN Control using the cooking probe temperature Press F4so that the display flashes and set the temp
30. her key press or the selection of another function the actual temperature of the cooking probe will be shown The cooking probe function is deactivated by holding down amp for three seconds Page 25 66 Document 10000003869 000 02 EN Filling the kettle with water AutoTemp 31 35 51 and 55 The water filling function is adjusted using the part of the panel shown in the following illustration M 4 Key for manual Display for water Key for water filling quantity time water on off Key for automatic LED for water filling water on Automatic water filling This function enables a particular quantity of water to be added to the kettle The function depends on whether the kettle 1s fitted with a water flow meter Automatic water filling with a water flow meter Additional equipment With this method a water flow meter 1s fitted to the kettle so that the controller accurately measures how much water is added to the kettle Automatic water filling without a water flow meter In this case the method is selected in the user menu e Estimated water quantity With this method the user must specify in the user menu how much water that flows into the kettle in one minute Based on this value the required number of litres 1s converted to the number of minutes that the solenoid valve should remain open The advantage of this method 1s that the required quantity can be set without purchasing any additional equipment The disadvan
31. illing unit Chilling mode The kettle s function depends on whether it is in heating mode or chilling mode The control panel indicates which mode 1s active lt LED for heating mode lt LED for chilling mode The kettle is switched to chilling mode by pressing and holding the key down for three seconds until the LED for heating mode extinguishes and the LED for chilling mode illuminates If the user attempts to switch to chilling mode and chilling mode has not been activated in the factory settings menu error code U40 will be shown Note When chilling depending on the contents of the kettle and stirring there may be a difference between the temperature shown in the display and the actual temperature of the food It is therefore important to check the temperature of the food with another temperature measurement directly in the food Setting the set point for food temperature With the AutoTemp35 controller the user cannot set the set point for food temperature only start and stop the chilling process With the AutoTemp55 controller both the set point for food temperature and the required chilling intensity can be set The set point for food temperature is set by pressing so that the display flashes Set the temperature set point using the arrow keys The function will be exited automatically after three seconds without a key press or if another function is selected Note To ensure that the food is
32. ion is impossible the program will continue If for example the program is set to start the stirrer but the lid 1s open Page 38 66 Document 10000003869 000 02 EN the stirrer will switch to pause mode and the program will continue It is important to be aware of the operation of the kettle when it 1s running a program so as not to accidentally cancel an operation Generally the program display shows the time If amp is pressed the active program and variant will be shown If Bis pressed the remaining time for the current program step will be shown The remaining time can be adjusted using the arrows If the current program step has no remaining time gt will be shown in the program display If Eis pressed the active program step will be shown Programs for AutoTemp 51 The following tables describe the function of each program and the parameters that must be set Program l This program stops the heating and activates the beeper when the required time has elapsed Turn off heating pC 3 Activatebeeper o o o Program 2 This program stops the heating and activates the beeper when the required time o clock has been reached Turn off heating po 3 Activatebeeper _ o o Program 3 This program heats for a specified period of time with a set jacket temperature The jacket temperature is then altered to another jacket set temperature This could be used for example for cooking followed by automatic
33. is step will be skipped as temperature has been reached Switch offchilling fF Switch off the stirrer PO Activate beeper o l Program amp Only with the additional equipment for chilling This program starts the heating function and stirrer After the required period of time the temperature set point heating power stirring pattern and RPM are altered After a period of time chilling to a temperature set point is started When this temperature has been reached the chilling function and the stirrer are stopped and the beeper is activated This could be used for example for cooking followed by warm keeping and chilling i f ii i Switch to heating mode _ _ S 1 a 2 Set the set point for food P02 1 Food temperature temperature and heating power P02 2 Heating power 3 Switch on heating Be this step will be skipped 5 Pause for required time P05 1 Time 4 Set stirring pattern and stirring P04 1 Stirring pattern RPM P04 2 Stirring rate Switch on the stirrer If stirring pattern O is selected Set the set point for food P06 1 Food temperature temperature and heating power P06 2 Heating power Page 44 66 Document 10000003869 000 02 EN Set new stirring pattern and P07 1 Stirring pattern stirring RPM P07 2 Stirring rate Switch on the stirrer If stirring pattern O is selected this step will be skipped Pause for required time P08 1 Time 9 Switch to chilling mode Le Set the set point for food P10 1 Fo
34. iving an error Wait until the error disappears by itself This can last1 to 10 minutes Wait until the stirrer motor cools if it has been subjected to a heavy load This will last slightly longer and the power supply to the kettle should be isolated at the supply isolator for about 30 seconds in order to remove the error Reset all errors on the frequency inverter by disconnecting the power to the kettle at the dis connector switch Check the fuse upstream the frequency inverter Check that the fan in the bottom of the kettle operates when the stirrer is operating A key has been pressed for an abnormally long time The membrane keypad may be defective Isolate the power to the kettle for 10 seconds and try again with a closed system Add more water The level sensor has detected a low water level Filling with water for the maximum permitted time has not produced a normal water level Check the water supply to the machine and the strainer solenoid valve hoses and level sensor Error in internal memory Execute item 8 0 in the user menu E96 Software error Isolate the power to the kettle for 10 seconds and try again E97 Software error Isolate the power to the kettle for 10 seconds and try again E98 Software error Isolate the power to the kettle for 10 seconds and try again E99 The safety contactor has been disconnected This may be due to either the safety temperature limiter or the safety pressure switch has
35. lectrical operating handles membrane keypads etc must be cleaned with a cloth Note Extreme care must be taken when cleaning the drain cock valve and the passage in the kettle Note If the kettle is equipped with a rotatable lid additional equipment the lid can be placed in three positions to ease accessibility for the whole surface Page 59 66 Document 10000003869 000 02 EN To rotate the lid open it and pull down the brim Any superficial deposits forming on the surface of the steel which cannot be removed using either normal detergents or a non abrasive nylon sponge can be removed using an abrasive material with a grain size of 400 A Never use standard steel wool to clean the Kettle Stainless steel wool should preferably be used Note The first time the kettle 1s taken into use and when the kettle has not been used for a longer period of time it has to be cleaned before used for cooking The same applies to the below mentioned loose parts Note The kettle must be cleaned after use When the kettle is not be used for a longer period of time or to treat the stainless steel a Ecolab Cromol can be used Separate parts Separate parts such as sieve plate pouring plate measuring rod stirrer tool scrapers cooking basket and separate lid must be cleaned after use When using a dishwasher detergent such as Ecolab Solid Mega can be used Note When cleaning the stirrer tool ensure that the inside of the tool is a
36. lso cleaned This can be done using a tube brush After cleaning the above mentioned utensils must be stored hygienically correct in an advised place Safe disposal of food Food must be disposed of according to national and local laws and regulations Page 60 66 Document 10000003869 000 02 EN Maintenance The kettle needs careful maintenance for maximum reliability Essential maintenance which must be carried out by the owner user of the machine is described below Failure to follow these instructions will release the manufacturer from any liability A During the heating process a steam pressure is generated inside the jacket and it is therefore important to exercise caution when maintaining the appliance This can be ensured by following the instructions in this section and by only using suitably trained service technicians for servicing the Kettle Monthly maintenance Note This maintenance can be undertaken by the daily user Activating the safety valve The safety valve must be operated every month to ensure that it is operating correctly and that it has not become jammed as a result of lime scale deposits etc Check that the pressure inside the kettle is zero using the kettle s pressure gauge before opening and closing the safety valve A Take care to avoid discharging steam when the safety valve is opened Closed Open Raise handle fully to open Lower to close Page 61 66 Document 10000003869 000 02 EN An
37. ltaneously and holding them down for 10 seconds amp and amp must then be pressed simultaneously within three seconds With the AutoTemp 31 35 51 and 55 controllers the current menu item is shown in the temperature display while the water display shows the current value The value is set using the arrow keys and saved by pressing water With the AutoTemp 11 and 15 controllers the current menu item and the associated value are shown alternately in the temperature display The value is set using the arrow keys and saved by pressing heating When a value has been saved the next menu item will appear The factory settings menu is exited when the last parameter has been saved and the display shows The factory settings menu will be cancelled if the user presses 0 or if no key is pressed for two minutes Page 51 66 Document 10000003869 000 02 EN 00 0 Shows program J S 00 1 Shows program version S Select whether the units are to be 0 No altered 1 Yes Select 1 if 51 1 and 51 2 are to be shown Select temperature unit 1 Celsius 2 Fahrenheit Select water quantity unit Litre 2 UK Gallon 3 US Gallon 2 Heated by direct steam Select whether the kettle has a 0 No closed system 1 Yes jacket temperature 33 248 Fahrenheit a al has been fitted 1 Yes Select lid type 0 separate lid hinged lid without switch 1 Hinged lid with switch Select safety factor for 2 0 5 0 maxi
38. mixing tap after using the spray gun Trolley for additional equipment The trolley is used to store equipment such as Mixing tool cleaning tool sieve plate pouring plate which can hang on the pegs of the trolley Page 50 66 Document 10000003869 000 02 EN User menu and factory settings menu The kettle s control system depends on a number of parameters which must be set correctly in order for the kettle to work These parameters are set in the user menu and the factory settings menu Only the parameters that are relevant to the control of the kettle will be shown As the parameters in the factory settings menu have an effect on parameters in the user menu changes must first be made in the factory settings menu In Factory data users can view the parameters that are set at the factory Before changing any parameters you must be certain that you understand the consequences If you are unsure contact your service dealer for more information Factory settings menu This group of parameters is set at the factory so that the settings are appropriate for the kettle s configuration Furthermore parameters of a more technical kind can be found which normally do not need to be set These parameters will only need to be set in special circumstances such as when a printed circuit board needs to be replaced The factory setting menu is activated by switching off the kettle by pressing 0 and then pressing and amp simu
39. mperature set point using the arrow keys The function will be exited automatically after three seconds without a key press or 1f another function is selected The required heating power is set by pressing amp so that the display flashes Set the required power using the arrow keys The function will be exited automatically after three seconds without a key press or if another function is selected Note The heating power function is used to determine the temperature of the steam jacket on the basis of the food temperature and therefore how powerful the heating should be As the food is heated the temperature of the jacket will automatically increase Page 17 66 Document 10000003869 000 02 EN Lower power gives gentler heating but a longer heating time Higher power gives less gentle heating but a shorter heating time When power step 9 is selected the temperature of the jacket will be set to maximum and the heating time will be the shortest possible General The heating power supply is switched on off by pressing The LED will illuminate when the heating is switched on To ensure that the food is heated uniformly and quickly it should be stirred whenever possible This also gives an even distribution of heat and therefore better temperature measurement to control the heating process The kettle must be in the vertical position in order to heat its contents If this is not the case error code U10 will be shown and the
40. mum opening time of 1 0 corresponds to 12 solenoid valve litres minute through the valve meter has been fitted 1 Yes Select the method for tilting the 0 No tilt kettle 1 Electric tilt actuator 2 Hydraulic tilt Select whether temperature 0 No corrections are to be altered 1 Yes Select 1 if 80 1 80 6 are to be shown 80 5 Select correction for jacket Celsius 5 0 5 0 temperature at 10 Celsius 50 Fahrenheit 9 0 9 0 Fahrenheit Select correction for jacket Celsius 5 0 5 0 temperature at 100 Celsius 212 Fahrenheit 9 0 9 0 Fahrenheit Select correction for cooking Celsius 5 0 5 0 probe temperature at 10 Fahrenheit 9 0 9 0 Celsius 50 Fahrenheit Select correction for cooking Celsius 5 0 5 0 probe temperature at 100 Fahrenheit 9 0 9 0 Celsius 212 Fahrenheit Select correction for food Celsius 5 0 5 0 Page 52 66 Document 10000003869 000 02 EN temperature at 10 Celsius 50 Fahrenheit 9 0 9 0 Fahrenheit Select correction for food Celsius 5 0 5 0 temperature at 100 Celsius 212 Fahrenheit 9 0 9 0 Fahrenheit Select chilling type 0 No chilling manual chilling 1 Automatic chilling without recirculation of water 2 Automatic chilling with recirculation of coolant Select stirrer gearing factor 10 0 50 0 1 X This parameter must have the value specified in Factory data Select the maximum RPM for 50 155 RPM th
41. ng chilling This ensures uniformly distribution of cooling throughout the food When chilling depending on the contents of the kettle and stirring there may be a difference between the temperature shown in the display and the actual temperature of the food It is therefore important to check the temperature of the food with another temperature measurement directly in the food Start of cooling Step 1 Step 2 Switch off the kettle s heating and set the kettle bowl in the vertical position Set the selector switch to chill and wait until the pressure in the steam jacket 1s app O bars Page 21 66 Document 10000003869 000 02 EN Heating Chilling Step 3 Open the valve for chilling water out A Watch out for discharging steam hot water when the valve for chilling water out is opened Step 6 Close the kettle s venting valve This is located on the back of the kettle and is open during normal use Open valve Closed valve Step 7 The water now flows through the steam jacket thus chilling the contents of the kettle It leaves the jacket by the valve for chilling water out Page 22 66 Document 10000003869 000 02 EN Ending cooling Step 1 Shut off the water supply to the kettle s steam generator by setting the selector switch to heating Heating Chilling Step 2 Close the valve for chilling water out Open valve Closed valve Page 23 66 Document 10000003869 000 02 EN Step 4 Open t
42. ning time before the signal ccceeccee eee ees 29 Stirrer AutoTemp 15 35 and 55 only eee eeeeeeeeeeeeeeeeeeee 30 Page 3 66 Document 10000003869 000 02 EN Fitting a stirrer Cleaning tOO ccccccccccccceceeeeeeececeeeeeeaaeeeeeeees 31 OPerAUMS MESTE gy ossctet sacs aiectet sana eisenaeeeeiniesee an aabelaseeoeetaaees 32 PO WOU V1 Keano A E T O 34 IS pec Uon MAL CH eessieesinei a a E EEA E 34 SlowMix Additional equipment cccccccccssssssseeseeeeeeeeeeaees 35 Cleaning using the cleaning tool Additional equipment 35 Programs AutoTemp 51 and 55 only cccccccesssseeeeceeeeeeeaeees 35 GE Ye ba E ARIN OA eM T TEU Tere NTT ew Cr ory eT 35 Selecting the program and variant cccccccccssescceeeeeeeceeeeeeees 37 Chan Orne The VANTANT isorine E E EOE 37 R nnme CHS Pi O SAN eese NOOR 38 Prostams TO AULEM S lic sancaeveseusntsendndiussndnadodiensagunaguaabodenseds 39 Proeraims TO AUOT CMD SSe enaa 4 Additional QUI PIMC I ss seccess aascentsies tess A AS 47 SIC VS DI AUC i E 47 POUN pl ALG ate duncan a E E 48 COOKINO DASK CL sacs scatemctniwaaeicabat ah hits E A 48 Output for temperature logging 00 cece ccccceceeseeeeccceeeaaeneeeeeees 49 Drain Cock BUteIILY yal Veroni 49 SDE eee apc as ee tate veces oe alec E EAE OENES 50 Trolley for additional equipment cccccceeseseeccceeeeeeeeeeeeeees 50 User menu and factory settings MeNU cceeecccc
43. nnection with heating cooking stirring and other similar food preparation processes at catering centres The kettle must not be used for other purposes including the heating of acids or other chemical substances and the kettle must not be filled with abrasive substances The kettle must be stored and used indoors If the kettle 1s used for a purpose other than its intended purpose the manufacturer s guarantee and liability for the product including in respect of any direct or consequential damage to material or injury to people shall cease to apply General Certain functions described in this operating manual are based on a particular controller or additional equipment for the kettle In Factory data you can see which controller and additional equipment are fitted to your kettle The operation of the kettle is described using the measurement unit s degrees Celsius and litres If different measurement units are selected in factory data the descriptions can be switched to these units without further action on the part of the user The environment The machine has been designed and manufactured in an environmentally friendly way Page 5 66 Document 10000003869 000 02 EN Virtually all the materials used can be recycled and the manufacturing process was carried out with a focus on minimising the release of environmentally harmful substances into the environment as well as the recycling of raw materials to the maximum e
44. nrer ey 9 PUNO Vem 5 Larirerea ren E a a AR 9 AWOL MDS e AAE 10 General control methodology nnosssoeennssseeenessssseerossssseeeessssseeees 10 Sene parame iS uenee A O tans 11 0 al 010 lt 1 easan E E E E E mee ae ce 11 OPETI Ocen E E E D 12 Switching the kettle on and Off ceeseeeccceeeeeeeeceeessaeeeeeeees 14 Entering an access code AutoTemp 31 35 51 and 55 only 14 Operating the tilting function eee cccceeeeeeccceceeeeseeeceeeseaaeeeeeeees 14 Adusune Me HEAL raaa a e E E TE 15 Automatic water level control in steam generator 00 15 Manual draining of condensate steam heated kettles only 16 AIO Pemp db 1531s BONG OM ennn a 16 AWO POM Diss ean dcwtiat satis leiautiees a N 17 Gio lel ee ter nreren arene toner te rier ae ee eon eer Terre erty a oer aes 18 Operating the chilling function Additional equipment 18 PUTO TEMP 3 ANG Sauria EE 18 AMO Vem p01 Si an Dl sia e E T 21 Cooking probe AutoTemp 51 Only ecccccccessseeeceeeeeeeeeeeeees 24 Control using the cooking probe temperature cccceeee 25 Viewing the cooking probe temperature ccccccccceeseeeeeeeeeees 25 Billino Tie Ke tile Wii W Alen casei harini ewes seek 26 Ato Temp 315 3955 ANG DD a a E EEA 26 PRUE OS mp LT A Me e E N E an 28 Timer AutoTemp 31 and 35 only ie eccccccccessseeeeeeeeeeeeseeeeeees 29 Sette the me Tor thesi Smal runen 29 Setting the remai
45. nt of the kettle when it is being tilted as hot liquids can splash as they are poured from the kettle Page 47 66 Document 10000003869 000 02 EN A It is important that the sieve plate is in contact with the pouring lip throughout its entire length and that the correct size of plate is used Pouring plate The pouring plate is used when more controlled emptying is required i e when pouring into small containers The pouring plate is placed into the pouring lip and the kettle is tilted aes i det i ee A Keep clear of the front of the kettle when it is being tilted as hot liquids can splash as they are poured from the kettle A It is important that the sieve plate is in contact with the pouring lip throughout its entire length and that the correct size of plate is used Cooking basket Cooking baskets are to be used when you want to lift the food out of the kettle The handles coming along with the basket are hooked on to the basket and the basket is lifted out of the kettle According to the size of the kettle the baskets can be divided in more layers and possible in halfs and quarters Page 48 66 Document 10000003869 000 02 EN A A A Do not fill to much into the cooking basket or use lifting equipment to avoid heavy lifting and back injuries Measuring rod The measuring rod is used to measure the volume in the kettle The measuring rod must not be used together with the stirrer Output for temperature
46. nual maintenance Note Step 1 Step 2 Step 3 Step 4 Step 5 Step 6 Step 7 Step 8 Step 9 Step 10 Step 11 This maintenance must be carried out by skilled technicians Check that the appliance is still firmly attached to the floor Check that the top of the kettle is horizontal in the normal position If the kettle has been fitted with a hinged lid check that the lid closes correctly Check that all electric operating handles control lamps etc are intact Check that there are no loose components and that there is no wear or other circumstances which could affect the safety of the kettle Check that no water has seeped into the pillars where it could cause damage Any water in the bottom of the pillars must be removed Check that the gaskets on the front and rear covers are intact Check that the seals between the floor and pillars are intact Check that the water installations in the kettle s pillars are not leaking This does not apply to steam heated kettles not fitted with the chilling function Check that the controllable non return valve in the water line to the steam generator is working See the service instructions for further instructions Checking dry boiling thermostat electrically heated kettles only There are two types of dry boiling thermostats They are located at the rear and bottom of the kettle and marked Reset Type 1 Press the rubber membrane
47. ocess should start e How much water should be added to the kettle e What temperature should be set e Heating time at first given temperature e Heat temperature thereafter A set of parameters is called a variant of the program and 10 variants can be saved for each program The same programs can therefore be executed with different sets of values For example variant number could start at 05 00 add S5Olitres of water to the kettle and heat it to 90 C for 12 minutes and thereafter at 80 C while variant number 2 could start at 06 00 add 30litres of water to the kettle and heat it to 50 C for 20 minutes and thereafter at 90 C Program 4 for AutoTemp 51 could be set up in the following table required time ee ee required quantity a a a set point i a a S heating required time ba o ancl ll ll temperature Page 36 66 Document 10000003869 000 02 EN 30 0 20 Programs are controlled using the part of the panel shown in the following illustration The first two digits in the display show the program and the last two digits show the variant ea Key for Display for program Key for program program and variant start selection Key for correct LED for Interruption Program confirm value program on Selecting the program and variant Press so that the display flashes and select the program using the large arrows and the variant using the small arrows Changing the variant Press amp to alt
48. od temperature l temperature and chilling power P10 2 Chilling power l Switch on chilling fs u 12 Set new stirring pattern and P12 1 Stirring pattern E stirring RPM P12 2 Stirring rate Switch on the stirrer If stirring pattern O is selected this step will be skipped a 1 a temperature has been reached d4 Switchoffchilling ff 15 Switchoffthe stirrer PO 16 Activate beeper o d Program 9 Only with the additional equipment for chilling This program adds water to the kettle and starts the heating function and stirrer at a set time After the required period of time the temperature set point heating power stirring pattern and RPM are altered After a period of time chilling to a temperature set point is started When this temperature has been reached the chilling function and the stirrer are stopped and the beeper is activated This program could be used for example to automatically start cooking followed by warm keeping and chilling IL il i Switch to heating mode J SS o Set the set point for food P04 1 Food temperature temperature and heating power P04 2 Heating power Switch on heating J o ooo o Set stirring pattern and stirring P06 1 Stirring pattern RPM P06 2 Stirring rate Switch on the stirrer If stirring pattern O is selected this step will be skipped 7 Set the set point for food P08 1 Food temperature temperature and heating power P08 2 Heating power Set stirring pattern and stirring P09 1 Stirring
49. ograms are to be written to the internal memory This must be performed when commissioning new controllers The programs will then be generated and all variants will be set to their default values Make sure that all items in the factory settings menu are set correctly before this item is carried out rr Setting the clock Press amp and AutoTemp 51 and 55 or and amp AutoTemp 31 and 35 simultaneously and hold them down After five seconds the display will start to flash and the LED will flash rapidly You can now set the clock using the arrow keys The function will be exited automatically after five seconds without a key press or 1f another function 1s selected Page 55 66 Document 10000003869 000 02 EN Error codes A A The system continually monitors many parameters in order to protect both the machine and the user If the system detects an error condition an error code will be shown If there are several simultaneous errors the error codes will be shown alternately The Service Instructions folder contains more information on troubleshooting the device Servicing must only be carried out by qualified technicians Before servicing or repairs are carried out the electrical supply for the kettle must be isolated by the power on off switch and locked with a padlock if necessary User messages If the user attempts to perform an action which is not permitted an error code will be shown and the
50. re has less effect This is used when gentle stirring is required or if the contents of the kettle are very viscous and difficult to stir For safety reasons the stirrer can only be used when the lid is closed If the stirrer is activated when the lid 1s open an error code will be shown If the kettle is fitted with SlowMix the stirrer can however rotate slowly when the lid is open and the kettle is tilted The fan in the bottom of the kettle allows the stirrer motor to be cooled It ventilates the air when the stirrer is operating or the jacket temperature exceeds 40 C Fitting a stirrer cleaning tool Before the stirrer is started it is important that the tool is mounted correctly in the kettle This procedure is described below Step 1 Tilt the kettle bowl so that it is horizontal Step 2 Push the tool in over the shaft of the stirrer Make sure that the bottom scraper on the stirrer 1s on the right hand side and hangs down The side scraper should be on the left hand side and point upwards Make sure that the brushes on the cleaning tool are pressed into place on the rails If necessary place the tool on a height adjustable trolley which can be pushed in front of the kettle This minimises the need for lifting Step 3 Tilt the kettle bowl so that it is vertical Step 4 Attach the tool by tapping the lifting handle down to a horizontal position The stirrer is now ready for use After use remove the tool by rever
51. re not short circuited Food temperature gt 130 C Check the sensor and ensure that the sensor wires are still connected Cooking probe temperature lt 10 C Check the sensor and ensure that the sensor wires are not short circuited Cooking probe temperature gt 130 C Check the sensor and ensure that the sensor wires are still connected Jacket temperature lt 10 C Check the sensor and ensure that the sensor wires are not short circuited Jacket temperature gt 130 C Check the sensor and ensure that the sensor wires are still connected Steam temperature lt 10 C Check the sensor and ensure that the sensor wires are not short circuited Steam temperature gt 130 C Check the sensor and ensure that the sensor wires are still connected Safety stop of water filling using water flow meter as no signals have been received from the water flow meter Check the water supply and the water flow meter and its electrical connections Safety stop of water filling using water flow meter as the measured water quantity is below the minimum value permitted by the safety factor Check the water supply and the water flow meter and its electrical connections Safety stop of manual water filling without a water flow meter as the maximum opening time has been exceeded Page 57 66 Document 10000003869 000 02 EN opening time has been exceeded The stirrer cannot be switched on as the frequency inverter is g
52. row keys Test key AutoTemp 31 Heating functions gt Water filling functions Time functions gt Keys for tilt gt operation AuToTemP Ji Arrow keys Test key Page 8 66 Document 10000003869 000 02 EN On Off keys On Off keys AutoTemp 35 Heating chilling functions _ Stirrer functions Water filling functions Timer functions gt Keys for tilt operation Arrow keys Test key AutoTemp 51 Heating functions gt Cooking probe i functions Water filling functions Program functions Keys for tilt operation AuToTEMP Sf t Arrow keys Test key Page 9 66 Document 10000003869 000 02 EN t On Off keys Keys and LED s for heating and chilling modes t On Off keys AutoTemp 55 Heating chilling functions Stirrer functions Water filling functions Program functions Keys for tilt operation t t Arrow keys On Off keys Test key Keys and LED s for heating and chilling modes General control methodology In general a function key is pressed so that the associated display flashes indicating that the value can be altered using the arrow keys The large arrows change the value in large steps and the small arrows change the value in small steps If the key is held down the value will increase decrease at an increasing rate This enables the required setting to be achieved by simply pressing a few ke
53. sate can be drained through a valve at the bottom of the kettle jacket Step 1 Switch off heat to the kettle and position kettle vertically Step 2 Wait until pressure in the steam chamber reaches O bar Step 3 Open valve to bleed condensate Beware of hot steam water when valve is opened Step 4 Close valve when condensate flow stops Step 5 The kettle can now be heated AutoTemp 11 15 31 35 and 51 The heat is adjusted using the part of the panel shown in the following illustration Page 16 66 Document 10000003869 000 02 EN i Key for jacket Display for jacket Key for heating temperature temperature chilling on off LED for heating chilling on Generally the display will show the actual jacket temperature The temperature set point for the steam jacket is set by pressing M so that the display flashes Set the temperature set point using the arrow keys The function will be exited automatically after three seconds without a key press or if another function is selected AutoTemp 55 The heat is adjusted using the part of the panel shown in the following illustration ts Key for food Display for food Display g Key for heating temperature temperature heating chilling on off Key for heating power LED for heating power chilling on By default the display will show the actual food temperature The set point for food temperature is set by pressing so that the display flashes Set the te
54. se A If the kettle is on castors the castor brakes must be engaged when the kettle is in use Castor brakes disengaged Castor brakes engaged A The kettle must not be moved when its contents are so hot that there is a risk of scalding A If a dangerous situation should arise involving the Kettle press the emergency stop button immediately This will stop all functions The power is applied again by manually turning the emergency stop button This only applies to kettles with a stirrer A Stainless steel surfaces are protected by a thin layer of chromoxide which is vulnerable to damage by use of steel implements and exposure to chlorine as found in normal kitchen salt for example Never add salt to cold water in a kettle Wait until the water is hot when the salt will dissolve This will prevent salt crystals Page 13 66 Document 10000003869 000 02 EN settling at the bottom of the kettle where they can damage the chromoxide layer exposing the steel to corrosion Switching the kettle on and off Turn kettle power supply on by turning the handle clockwise to position T Turn off by turning the handle anticlockwise to position 0 g Power on Power off The kettle s controller is switched on by pressing L and switched off by pressing Entering an access code AutoTemp 31 35 51 and 55 only If a requirement for an access code has been activated in the user menu in order to switch the kettle on th
55. sing the above procedure Page 31 66 Document 10000003869 000 02 EN Operating the stirrer The stirrer is controlled using the part of the panel shown in the following illustration 4 Key for Display for Display for Key for stirrer revolutions Key for RPM a on off jaa a stirring p LED for stirrer on pattern The displays are generally turned on by pressing amp or The displays are turned off again after 10 minutes without use The required RPM is specified by pressing amp so that the display flashes and setting the value using the arrow keys The large arrows alter the value by 10 and the small arrows alter the value by 1 The required stirring pattern is specified by pressing so that the display flashes and setting the value using the arrow keys The large arrows jump to the first or last stirring pattern and the small arrows jump to the next previous stirring pattern Stirring patterns containing pauses the length of the pause is depending of the speed of the stirrer This means that with a high RPM the pause will be short and with a low RPM the pause will be long This ensures that the stirring patterns work optimally at all speeds For safety reasons the stirrer accelerates decelerates at 20 RPM each second If the lid is opened the stirrer will however stop quickly Page 32 66 Document 10000003869 000 02 EN The following table shows the stirring patterns and suggested uses The
56. t the LED extinguishes The remaining quantity can now be adjusted using the arrows The display will automatically disappear after 10 minutes without use or if L4 is held down for three seconds Operation of time specific measurement Press l 4 so that the display flashes and set the required time using the arrow keys The time is set in minutes and seconds The large arrows change the minutes by and the small arrows change the seconds by 1 The function will be exited automatically after three seconds without a key press or if another function is selected The display will now show the required time If you want to adjust the required time you must press 4 again Start the filling process for the required time by pressing so that the LED illuminates and the quantity 1s counted down Filling will stop automatically when the required time reaches 0 The filling process can be interrupted by pressing again so that the LED extinguishes The remaining time can now be adjusted using the arrows Page 27 66 Document 10000003869 000 02 EN The display will automatically disappear after 10 minutes without use or if L4 is held down for three seconds Manual water filling This function enables the user to fill the kettle with water by holding down a key When is pressed water will be added to the kettle The quantity added or time will be counted on the display depending on the settings Filling will stop when l is released I
57. tage is that the measurement will be imprecise if the water pressure fluctuates e Time specific measurement Default setting With this method the user specifies how long time the solenoid valve should remain open When this time has elapsed the Page 26 66 Document 10000003869 000 02 EN solenoid valve will be closed The advantage of this method is that it is easy to understand The disadvantages are that the quantity will depend on the water pressure and that setting the time correctly requires practice Operating the water flow meter and estimated water quantity Press J so that the display flashes and set the required quantity using the arrow keys The quantity is set to one decimal with a maximum value equal to the volume of the kettle The large arrows change the set quantity by 10 litres and the small arrows change the quantity by 0 1 litres until the value has been changed by 1 litre after which it will start to change by 1 litre at a time The function will be exited automatically after three seconds without a key press or if another function is selected The display will now show the required quantity If you want to adjust the required quantity you must press l4 again Start the filling of the required quantity by pressing so that the LED illuminates and the quantity is counted down Filling will stop automatically when the required quantity reaches 0 The filling process can be interrupted by pressing W again so tha
58. tion and in heating mode when this test 1s performed Step 1 Install a separate control pressure gauge on the test flange at the rear of the kettle Open the associated valve Make sure that the pressure gauge can be observed while the test is being performed Page 64 66 Document 10000003869 000 02 EN Step 2 Step 3 Step 4 Step 5 Step 6 Step 7 Step 8 Step 9 Ball valve open Ball valve closed Empty the contents of the kettle and turn the heat to its highest setting Wait until the pressure in the steam jacket is 0 9 1 0 bar Press heat function key AutoTemp 55 or D key AutoTemp 11 15 31 35 and 51 and heating on off key simultaneously and hold the two keys down throughout the entire process After 5 seconds the LED will start to flash rapidly Heat will now be supplied to the kettle Deactivation of the safety pressure switch is indicated by the temperature flashing in the display This occurs at approximately 1 2 bar Press the hidden key to the right of the arrow keys and also hold this down throughout the rest of the process t t Continue the heating process by holding down all three keys The safety valve should now activate at around 1 3 bar Continue heating and check that the pressure does not exceed 1 43 bar Release the hidden key when you are certain that the pressure is no longer rising Release the two other keys Page 65 66 Document 10000003869 000
59. tripped Reset safety temperature limiter dry boiling thermostat Two types are used See service manual Check the pressure by reading the pressure gauge Isolate the power to the kettle until the pressure drops below 0 7 bar and switch the kettle on again Page 58 66 Document 10000003869 000 02 EN Cleaning Kettle body and pillars In the following cleaning detergent from manufacturer Ecolab is recommended but equivalent products can be used as well A Always use the protection for hands eyes etc recommended by the detergent manufacturer A Never use detergent containing chlorine as chlorine will corrode the materials A Never use a high pressure cleaner to clean the Kettle For the kettle and separate parts the following cleaning procedure 1s recommended 1 Wash the kettle for remnants of food 2 Apply detergent manually e g Ecolab Sopal or lay out foam e g Ecolab Sopal Leave the detergent to work for the recommended time Wash thoroughly with water Disinfect the kettle by applying e g Ecolab Sirafan Leave the product to work for the recommended time NY HO NN A W Wash thoroughly with water The kettle must not be flushed directly with a water jet but must first be washed and then rinsed gently if necessary Do not allow water to enter the appliance Parts of stainless steel can be cleaned with a non abrasive nylon sponge or similar Parts of synthetic material such as the lid e
60. ttings menu item 60 2 0 Specify the conversion factor from quantity of water to minutes Only relevant when user menu item 4 0 1 Select the number of impulses from the water flow meter per Only relevant when factory settings menu item 60 2 1 Specify the factor for the number of impulses from the water flow meter selected in the user menu item 4 2 0000 9999 This item is only shown if 1 0 l 0 0 3 0 seconds This item is only shown 1f 2 1 is set to be greater than 0 0 1 Estimated water quantity 2 Time 1 0 999 9 units e g litre minute Adjust until the water quantity is appropriate 0 1 999 9 Adjust until the quantity is appropriate See the formula for calculating a new constant in the service instructions 1 0 100 0 5 0 Select the rinsing time for closed 0 180 minutes 0 Off chilling Select the chilling power for water saving chilling 6 1 Select the RPM for PowerMixing Select the RPM for SlowMix Only relevant if factory settings menu item 91 0 1 Select the type of acoustic signal Page 54 66 1 9 When this value is set to 9 the water quantity will not be reduced 5 80 RPM 5 20 RPM 0 No signal 1 Beeper sounds periodically 2 Relay is activated continuously 3 Beeper sounds periodically and relay is activated continually Should only be Document 10000003869 000 02 EN altered if an external beeper is fitted Specify whether pr
61. uired chilling power is set by pressing amp so that the display flashes Set the required power using the arrow keys The function will be exited automatically after three seconds without a key press or 1f another function 1s selected With the AutoTemp 35 controller the required chilling power is set in the user menu see section 5 1 Heating mode The kettle is switched to heating mode by pressing and holding the key down for three seconds until the LED for chilling mode extinguishes The kettle now performs an initialisation which takes several minutes as the steam jacket must be emptied of coolant During this period the LED next to flashes and the kettle can neither heat nor chill Page 20 66 Document 10000003869 000 02 EN When the initialisation is complete and the kettle is ready to heat the LED next to will illuminate Note If the kettle is equipped with cooling an initialisation is always run through the first time the kettle is switched on after it has been disconnected from the power source This initialisation can be interrupted by pressing within 3 seconds after the LED for heating mode has begun flashing AutoTemp 11 15 31 and 51 The chilling function is used to chill the contents of the kettle Chilling takes place by letting water through the steam jacket down to the floor grate Note Note The kettle s chilling function works best when the contents of the kettle are stirred duri
62. utes Step 18 On kettles with a stirrer check that the stirrer stops when the lid 1s opened Page 63 66 Document 10000003869 000 02 EN Step 19 On kettles fitted with a stirrer and the SlowMix option check the operation of the safety relay as described in the service instructions Step 20 Clean replace air filter on pillars with ventilation Not all kettles have pillars with ventilation Step 21 Check the safety pressure switch and safety valve as follows Testing the safety pressure switch and the safety valve A If national regulations deviate from the following the national regulations must always be followed Check with the local Factory inspection for which regulations has to be followed Before the kettle is used for the first time and at least annually thereafter a test must be performed to ensure that the safety pressure switch and the safety valve are working correctly A record must be kept of this test The enclosed Inspection Report can be used for this purpose A This test must only be performed by trained personnel with knowledge of the appliance A A separate control pressure gauge must be fitted during the test procedure A Take care to avoid discharging steam from the safety valve A The pressure inside the Kettle must never exceed 1 7 bar The test must be terminated immediately if the pressure exceeds this value Testing electrically heated kettles The kettle must be in the vertical posi
63. xtent The machine has been designed so that its energy and water consumption when in operation is minimised Symbol explanation A Warnings concerning possible damage to the machine injury to people etc have been written in this format and are indicated by the symbol shown in the margin Safety The machine has been designed with personal safety hygiene working environment and ergonomic operation in mind Other risks related to its use are referred to in the relevant sections First Aid in the event of scalding e Rinse scalded areas immediately with cold water Remove loose fitting clothing from the scolded areas as soon as possible e Fill a bucket or other container with water at a temp of approx 15 C Hold scalded body part in water until it no longer hurts when removed from water at least 30 minutes e Depending on size and degree of scalding call emergency Services e Never apply ointment to scalds Page 6 66 Document 10000003869 000 02 EN General functions Layout of the control panel The controller s functions are shown on the display gathered in function groups to make operation simple and clear AutoTemp 11 Heating functions gt Water filling functions Keys for tilt operation t t Arrow keys On Off keys Test key Page 7 66 Document 10000003869 000 02 EN AutoTemp 15 Heating functions Stirrer functions Water filling functions Keys for tilt operation Ar
64. ys For all relevant function groups there is an ON OFF key and a LED Pressing alternately activates and deactivates the function The LED will illuminate when the function is activated Page 10 66 Document 10000003869 000 02 EN Setting parameters The operation of the kettle depends on a number of parameters e g the volume of the kettle which must be set correctly in order for the kettle to work These parameters are set in the sections User menu and Factory settings menu Error codes The system continually monitors many factors in order to protect the machine and the user If the machine detects a fault an error code will be shown as described in the section Error codes Page 11 66 Document 10000003869 000 02 EN Operation A When using the Kettle both the intended purpose of the kettle and the safety instructions must be followed A Always ensure kettle is sufficiently clean before use A Never touch the top or inside of the kettle without first checking whether it is hot as a kettle that is in use can become so hot that anyone touching it risks a burn injury A A kettle which has been in use will cool down very slowly and anyone touching it risks a burn injury long after it has been switched off The control panel does not give any warning of this as it will extinguish when is pressed A Exercise caution when the contents of the kettle are boiling Splashes from the Kettle and over

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