install/removal instructions: window lift motor
Contents
1. INSTALL RAVIOVALI NS TRUCTI ONS WINDOW LUFT MOTOR ATTENTION Refer to the appropriate shop manual for your vehicle to obtain specific service procedures for this part If you do not have a service manual or lack the skill to install this part it is recommended that you seek the services of a qualified technician Pay special attention to all cautions and warnings included in the shop manual Read and follow all instructions carefully REMOVAL INSTALL OF WINDOW REGULATOR 742 269 Ford Mustang 1996 2004 General Tech Tips Use painter s tape rather than duct tape to secure window It will not damage paint or leave sticky residue A plastic pry tool is useful It will not easily damage delicate trim like a screwdriver or metal pry bar The replacement regulator should have a liberal amount of grease on slide area If there is not much grease present white lithium grease works well to lubricate the slide area Aftermarket window tinting can cause the window to travel slower and put additional strain on the window regulator assembly Window run channels should be cleaned and lubricated before installation of a new window regulator assembly Silicone spray works well Tools required for removal and installation of window regulator and motor assembly e Silicone spray lubricant Trim panel removal tool Pick Saddle cup assembly tape or wedge to hold window in place Flat blade screwdriver or plastic pry tool 10mm socket or driv2. have finished this step go up to a 3 8 drill bit and repeat the process Your goal is to remove the rivet head It may be necessary to go up toa 1 2 drill bit to remove the rivet head CAUTION USE EXTREME CAUTION WHILE PERFORMING THIS STEP FAILURE TO DO SO WILL RESULT IN GLASS BREAKAGE YOUR MAIN OBJECTIVE IS ONLY TO REMOVE THE RIVET HEAD DO NOT DRILL THOUGH THE RIVET OR YOU WILL DAMAGE THE GLASS STEP 10 Once the rivets have been removed manually slide the window glass into the closed position Hold the glass in place with either a saddle cup assembly painters tape or a wedge NOTE If you are using a wedge use care around the door glass weather stripping STEP 11 Disconnect the window lift motor connector Ra ee te be J Ta Disclaimer Even though every attempt is made to ensure this information is complete and accurate it is impossible to account for all possible circumstances or situations Please consult with a qualified auto technician before attempting to perform any work you are not qualified to do Automobiles can be hazardous to work on be sure to take all necessary safety precautions Failure to do so may result in property damage or personal injury Certain motor vehicle standards and performance requirements may apply to your motor vehicle such as Federal Motor Vehicle Safety Standards by the National Highway Traffic Safety Administration Be sure that your work is performed in accordance with such standa
3. DOW LUFT MOTOR ATTENTION Refer to the appropriate shop manual for your vehicle to obtain specific service procedures for this part If you do not have a service manual or lack the skill to install this part it is recommended that you seek the services of a qualified technician Pay special attention to all cautions and warnings included in the shop manual Read and follow all instructions carefully STEP 3 Connect the window lift motor connector STEP 4 Lower or raise the window regulator to expose the window glass attaching points STEP 5 Attach the window glass to the window regulator Manually lower the glass into position For ease of installation Dorman offers a window regulator attaching hardware kit the Dorman part number is 702 013 This hardware kit will include the necessary nuts bolts and washers to install the window glass onto the window regulator without the use of rivets or a rivet gun If you choose to install with the use of rivets you will need a heavy duty rivet gun as well as the 1 4 rivets CAUTION IF YOU ARE INSTALLING THE GLASS ONTO THE REGULATOR USING RIVETS YOU MUST HAVE THE RIVET SITTING FLUSH ON THE REGULATOR FAILURE TO DO SO WILL RESULT IN GLASS BREAKAGE STEP 6 Once the window glass is installed operate the power window switch to verify that the window regulator is operating properly STEP 7 Install the water vapor barrier Disclaimer Even though every attempt is made to ensure this informa
4. W LUFT MOTOR ATTENTION Refer to the appropriate shop manual for your vehicle to obtain specific service procedures for this part If you do not have a service manual or lack the skill to install this part it is recommended that you seek the services of a qualified technician Pay special attention to all cautions and warnings included in the shop manual Read and follow all instructions carefully STEP 4 Using a Phillips head screw driver remove the interior door trim retaining screw STEP 5 Using a trim panel removal tool place the tool between the interior door trim panel and the door and gently pry the panel so that you can place your fingers between the interior door trim panel and the door At this point you should be able to lift the interior door trim panel in an upward motion while at the same time pulling toward you There are NO interior door trim panel retaining clips This is an interference interior door trim panel meaning that there are keyed positions in the door to align the interior door trim panel STEP 6 Once the interior door trim panel has been removed use your interior trim removal tool to disconnect the door wiring sub harness Disclaimer Even though every attempt is made to ensure this information is complete and accurate it is impossible to account for all possible circumstances or situations Please consult with a qualified auto technician before attempting to perform any work you are not qualified t
5. ek the services of a qualified technician Pay special attention to all cautions and warnings included in the shop manual Read and follow all instructions carefully STEP 12 Install the master power switch assembly STEP 13 Install the interior door trim panel retaining pin STEP 14 Verify that the window regulator is operating properly and that all attaching hardware is secure We appreciate your opinions regarding this product Please call our Technical Assistant with any challenges or suggestions regarding the installation or operation of this product 1 800 523 2492 Disclaimer Even though every attempt is made to ensure this information is complete and accurate it is impossible to account for all possible circumstances or situations Please consult with a qualified auto technician before attempting to perform any work you are not qualified to do Automobiles can be hazardous to work on be sure to take all necessary safety precautions Failure to do so may result in property damage or personal injury Certain motor vehicle standards and performance requirements may apply to your motor vehicle such as Federal Motor Vehicle Safety Standards by the National Highway Traffic Safety Administration Be sure that your work is performed in accordance with such standards and that you do not disable any motor vehicle safety feature 2012 Dorman Products Inc No reproductions in whole or in part without prior written approval
6. ended that you seek the services of a qualified technician Pay special attention to all cautions and warnings included in the shop manual Read and follow all instructions carefully STEP 2 Using a trim panel removal tool place the tool between the interior door trim panel and the power switch bezel assembly and gently pry to release the bezel assembly STEP 3 Using a Phillips head screw driver remove the master power switch assembly STEP 3a Disconnect the power mirror switch assembly NOTE Not all vehicles are equipped with this option Disclaimer Even though every attempt is made to ensure this information is complete and accurate it is impossible to account for all possible circumstances or situations Please consult with a qualified auto technician before attempting to perform any work you are not qualified to do Automobiles can be hazardous to work on be sure to take all necessary safety precautions Failure to do so may result in property damage or personal injury Certain motor vehicle standards and performance requirements may apply to your motor vehicle such as Federal Motor Vehicle Safety Standards by the National Highway Traffic Safety Administration Be sure that your work is performed in accordance with such standards and that you do not disable any motor vehicle safety feature 2012 Dorman Products Inc No reproductions in whole or in part without prior written approval INSTALL RAVIOVALI NS TRUCTI ONS WINDO
7. er Phillips screwdriver Grease pencil or marker 3 8 drill bit 1 8 drill bit and 1 2 drill bit 3 8 drill Rivet gun Dorman pn 743 100 Optional tools e Two 1 4 X 20 X 1 bolts two 1 4 X 20 lock nuts and four 1 4 flat washers Dorman hardware kit pn 702 013 e 7 16 wrench e 3 8 ratchet with a 6 extension and 7 16 socket Disclaimer Even though every attempt is made to ensure this information is complete and accurate it is impossible to account for all possible circumstances or situations Please consult with a qualified auto technician before attempting to perform any work you are not qualified to do Automobiles can be hazardous to work on be sure to take all necessary safety precautions Failure to do so may result in property damage or personal injury Certain motor vehicle standards and performance requirements may apply to your motor vehicle such as Federal Motor Vehicle Safety Standards by the National Highway Traffic Safety Administration Be sure that your work is performed in accordance with such standards and that you do not disable any motor vehicle safety feature 2012 Dorman Products Inc No reproductions in whole or in part without prior written approval INSTALL RAVIOVALI NS TRUCTIONS WINDOW LUFT MOTOR ATTENTION Refer to the appropriate shop manual for your vehicle to obtain specific service procedures for this part If you do not have a service manual or lack the skill to
8. f the pre tensioner onto the pre tensioner mounting post CAUTION THE PRE TENSIONER SPRING IS UNDER EXTREME PRESSURE FAILURE TO REMOVE THE PRE TENSIONER SPRING PROPERLY COULD RESULT IN PHYSICAL INJURY STEP 1a Install the window regulator through the main access hole tee a ae a re aa I A Pr a sone tat ot ie Whe Tt sae ee 3 Se See eee Te oe re een ks p a e Te e a uN Ha oe pe me Acta nt beg ee ee ee at rs STEP 2 Attach the window regulator hardware NOTE Be sure to pull the window lift motor connector through the corresponding hole Disclaimer Even though every attempt is made to ensure this information is complete and accurate it is impossible to account for all possible circumstances or situations Please consult with a qualified auto technician before attempting to perform any work you are not qualified to do Automobiles can be hazardous to work on be sure to take all necessary safety precautions Failure to do so may result in property damage or personal injury Certain motor vehicle standards and performance requirements may apply to your motor vehicle such as Federal Motor Vehicle Safety Standards by the National Highway Traffic Safety Administration Be sure that your work is performed in accordance with such standards and that you do not disable any motor vehicle safety feature 2012 Dorman Products Inc No reproductions in whole or in part without prior written approval INSTALL RAVIOVALI NS TRUCTI ONS WIN
9. g SS holes with the mating connector that is mounted on the interior door trim panel Align the top of the interior door trim panel with the retainer that is mounted on the top part of the door and slide in a downward motion to push the door panel into place Disclaimer Even though every attempt is made to ensure this information is complete and accurate it is impossible to account for all possible circumstances or situations Please consult with a qualified auto technician before attempting to perform any work you are not qualified to do Automobiles can be hazardous to work on be sure to take all necessary safety precautions Failure to do so may result in property damage or personal injury Certain motor vehicle standards and performance requirements may apply to your motor vehicle such as Federal Motor Vehicle Safety Standards by the National Highway Traffic Safety Administration Be sure that your work is performed in accordance with such standards and that you do not disable any motor vehicle safety feature 2012 Dorman Products Inc No reproductions in whole or in part without prior written approval INSTALL RAVIOVALI NS TRUCTI ONS WINDOW LUFT MOTOR ATTENTION Refer to the appropriate shop manual for your vehicle to obtain specific service procedures for this part If you do not have a service manual or lack the skill to install this part it is recommended that you seek the services of a qualified technician Pay special atten
10. install this part it is recommended that you seek the services of a qualified technician Pay special attention to all cautions and warnings included in the shop manual Read and follow all instructions carefully Removal Instructions STEP 1 Using a trim panel removal tool remove the plastic interior door trim panel retainer Disclaimer Even though every attempt is made to ensure this information is complete and accurate it is impossible to account for all possible circumstances or situations Please consult with a qualified auto technician before attempting to perform any work you are not qualified to do Automobiles can be hazardous to work on be sure to take all necessary safety precautions Failure to do so may result in property damage or personal injury Certain motor vehicle standards and performance requirements may apply to your motor vehicle such as Federal Motor Vehicle Safety Standards by the National Highway Traffic Safety Administration Be sure that your work is performed in accordance with such standards and that you do not disable any motor vehicle safety feature 2012 Dorman Products Inc No reproductions in whole or in part without prior written approval INSTALL RAVIOVALI NS TRUCTIONS WINDOW LUFT MOTOR ATTENTION Refer to the appropriate shop manual for your vehicle to obtain specific service procedures for this part If you do not have a service manual or lack the skill to install this part it is recomm
11. nt for all possible circumstances or situations Please consult with a qualified auto technician before attempting to perform any work you are not qualified to do Automobiles can be hazardous to work on be sure to take all necessary safety precautions Failure to do so may result in property damage or personal injury Certain motor vehicle standards and performance requirements may apply to your motor vehicle such as Federal Motor Vehicle Safety Standards by the National Highway Traffic Safety Administration Be sure that your work is performed in accordance with such standards and that you do not disable any motor vehicle safety feature 2012 Dorman Products Inc No reproductions in whole or in part without prior written approval INSTALL RAVIOVALI NS TRUCTI ONS WINDOW U FT MOTOR ATTENTION Refer to the appropriate shop manual for your vehicle to obtain specific service procedures for this part If you do not have a service manual or lack the skill to install this part it is recommended that you seek the services of a qualified technician Pay special attention to all cautions and warnings included in the shop manual Read and follow all instructions carefully Installation Instructions STEP 1 To install the window lift motor you must first install the window regulator pre tensioner spring Place the window regulator in a vise Once the window regulator is in a vice use a pair of slip joint pliers to pull the bottom leg o
12. o do Automobiles can be hazardous to work on be sure to take all necessary safety precautions Failure to do so may result in property damage or personal injury Certain motor vehicle standards and performance requirements may apply to your motor vehicle such as Federal Motor Vehicle Safety Standards by the National Highway Traffic Safety Administration Be sure that your work is performed in accordance with such standards and that you do not disable any motor vehicle safety feature 2012 Dorman Products Inc No reproductions in whole or in part without prior written approval INSTALL RAVIOVALI NS TRUCTI ONS WINDOW LUFT MOTOR ATTENTION Refer to the appropriate shop manual for your vehicle to obtain specific service procedures for this part If you do not have a service manual or lack the skill to install this part it is recommended that you seek the services of a qualified technician Pay special attention to all cautions and warnings included in the shop manual Read and follow all instructions carefully STEP 7 Once the door wiring sub harness has been disconnected from the door partially remove the water vapor barrier NOTE It is not necessary to completely remove the water vapor You will be able to access the window lift motor connector without removing the entire water vapor barrier STEP 8 Using your power window switch lower the window glass to expose the door glass mounting rivets Disclaimer Even though eve
13. rds and that you do not disable any motor vehicle safety feature 2012 Dorman Products Inc No reproductions in whole or in part without prior written approval INSTALL RAVIOVALI NS TRUCTI ONS WINDOW LUFT MOTOR ATTENTION Refer to the appropriate shop manual for your vehicle to obtain specific service procedures for this part If you do not have a service manual or lack the skill to install this part it is recommended that you seek the services of a qualified technician Pay special attention to all cautions and warnings included in the shop manual Read and follow all instructions carefully STEP 12 Remove the window regulator attaching hardware STEP 13 Remove the window regulator assembly through the main access hole iz ee a Se BOL e a a OF ge Unite 5 cle ek Bel Se eee E to She ae ee ee poet ee ee ees ar a STEP 14 To remove the window lift motor you must first remove the window regulator pre tensioner spring Place the window regulator in a vise Once the window regulator is in a vice use a pair of slip joint pliers to pull the bottom leg of the pre tensioner off of the pre tensioner mounting post CAUTION THE PRE TENSIONER SPRING IS UNDER EXTREME PRESSURE FAILURE TO REMOVE THE PRE TENSIONER SPRING Po our PROPERLY COULD RESULT IN PHYSICAL INJURY eats e i ats pe Pa Disclaimer Even though every attempt is made to ensure this information is complete and accurate it is impossible to accou
14. ry attempt is made to ensure this information is complete and accurate it is impossible to account for all possible circumstances or situations Please consult with a qualified auto technician before attempting to perform any work you are not qualified to do Automobiles can be hazardous to work on be sure to take all necessary safety precautions Failure to do so may result in property damage or personal injury Certain motor vehicle standards and performance requirements may apply to your motor vehicle such as Federal Motor Vehicle Safety Standards by the National Highway Traffic Safety Administration Be sure that your work is performed in accordance with such standards and that you do not disable any motor vehicle safety feature 2012 Dorman Products Inc No reproductions in whole or in part without prior written approval INSTALL RAVIOVALI NS TRUCTI ONS WINDOW LUFT MOTOR ATTENTION Refer to the appropriate shop manual for your vehicle to obtain specific service procedures for this part If you do not have a service manual or lack the skill to install this part it is recommended that you seek the services of a qualified technician Pay special attention to all cautions and warnings included in the shop manual Read and follow all instructions carefully STEP 9 Once the window regulator has been lowered exposing the window glass attaching rivets attach your 1 8 drill bit to your drill to remove the center of the rivet Once you
15. tion is complete and accurate it is impossible to account for all possible circumstances or situations Please consult with a qualified auto technician before attempting to perform any work you are not qualified to do Automobiles can be hazardous to work on be sure to take all necessary safety precautions Failure to do so may result in property damage or personal injury Certain motor vehicle standards and performance requirements may apply to your motor vehicle such as Federal Motor Vehicle Safety Standards by the National Highway Traffic Safety Administration Be sure that your work is performed in accordance with such standards and that you do not disable any motor vehicle safety feature 2012 Dorman Products Inc No reproductions in whole or in part without prior written approval INSTALL RAVIOVALI NS TRUCTIONS WINDOW LUFT MOTOR ATTENTION Refer to the appropriate shop manual for your vehicle to obtain specific service procedures for this part If you do not have a service manual or lack the skill to install this part it is recommended that you seek the services of a qualified technician Pay special attention to all cautions and warnings included in the shop manual Read and follow all instructions carefully STEP 8 Install the door wiring sub harness assembly Fit the interior door trim panel vt i to the lip of the d STEP 9 Install the interior door trim panel ca ac ca To install the panel align the correspondin
16. tion to all cautions and warnings included in the shop manual Read and follow all instructions carefully STEP 10 Attach the master power switch assembly as well as the power mirror switch NOTE Not all vehicles were equipped with power mirrors STEP 11 Install the interior door trim panel retaining screw Disclaimer Even though every attempt is made to ensure this information is complete and accurate it is impossible to account for all possible circumstances or situations Please consult with a qualified auto technician before attempting to perform any work you are not qualified to do Automobiles can be hazardous to work on be sure to take all necessary safety precautions Failure to do so may result in property damage or personal injury Certain motor vehicle standards and performance requirements may apply to your motor vehicle such as Federal Motor Vehicle Safety Standards by the National Highway Traffic Safety Administration Be sure that your work is performed in accordance with such standards and that you do not disable any motor vehicle safety feature 2012 Dorman Products Inc No reproductions in whole or in part without prior written approval INSTALL RAVIOVALI NS TRUCTI ONS WINDOW LUFT MOTOR ATTENTION Refer to the appropriate shop manual for your vehicle to obtain specific service procedures for this part If you do not have a service manual or lack the skill to install this part it is recommended that you se
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