MXL Strada / Pista Plug and Play kit for Kawasaki ZX
Contents
1. s0 10 PEO eee ene eee eee ene eee ne ee ee eee ee ene ee mee nee er 12 EW US E E E E 12 PEM aea AE A E E ERE E E E eee 12 Alarm leds MXL Strada Kawasaki ccccccccssececcceeseseccessaeecessaaseescssessesecessuseeeeessnaeeeeeseas 12 Alarm leds MXL Pista Kawasaki 000ana00aannaaannnnannnnnnnnnnnnnnnnnnnnnnnrnnnnnnnnnnrnnnnrrnnnnrnnnrnnnne 14 GO OOT eee eee E R ee eee E E E 14 Calibrating auto calibrating the sensors transmitting the configuration 14 EQUIVALENT CIRCUMFERENCE COMPUTE scseeeeeccccessnseeeeseeeennseneeeseeeeeanees 15 MXL PISTA MXL STRADA SUZUKI MAINTENANCE 0 cet cecccceeeeeeeesneneeeeeeceeneneeeees 16 TABLE OF CONTENTS sirno E E 17 Installation documentation Kit p amp p MXL Strada Pista Kawasaki ZX6R ZX6RR 2003 04 05 Version 1 02 172. Installation documentation Kit p amp p MXL Strada Pista Kawasaki ZX6R ZX6RR 2003 04 05 Version 1 02 13 CTD Alarm leds MXL Pista Kawasaki Maximum alarm AL 1 Water Temperature Default value 100 C 212 F You can set the proper threshold value of the sensor you have From AL 21t0 AL 6 installed on each channel Gear sensor Suzuki plug amp play kit allows you to sample the gear directly from an on board sensor installed inside the gearbox In order to allow your MXL to sample the gear please do NOT modify the gear sensor default value which is set to calculated with Neutral signal Calibrating auto calibrating the sensors transmitting the configuration MXL PISTA Kawasaki owners Congas al nae iyen bape If you install a gyroscope to map tracks a and or a fork travel potentiometer or a rear shock travel potentiometer these TA Are Lana aecieameter sensors needs calibration to sample correct data Please click on Calibrate button the window shown in Figure 24 appears Cm T There are 2 categories of sensors to be p me auto calibrated and to be calibrated The to be autocalibrated sensors are Gyroscope Potentiometer distance The to be calibrated sensors are Figure 24 Race Studio 2 Calibration window Zero based potentiometer Mid zero potentiometer Refer to the user manual for more information about calibration auto calibration proced
3. in Figure 11 Figure 16 the TPS connector PLEASE NOTE before re mounting the front transparent fairing the mirrors the seat and the gas tank we suggest You to turn on the bike in order to check the system integrity and its correct working Installation documentation Kit p amp p MXL Strada Pista Kawasaki ZX6R ZX6RR 2003 04 05 Version 1 02 8 FIRMWARE FOR MXL KAWASAKI ZX 6R 6RR 2003 2004 2005 CTD As your MXL Kawasaki has been designed both for street and track use and as the information the driver wants to display are different for street and track use your MXL Kawasaki is equipped with a special firmware version which provides you with a second virtual dashboard When you are driving on a street the display is set to street mode and shows the following parameters RPM graphical bar settable upper limit RPM digital value Battery voltage Total odometer Partial odometer Current date and time Fuchsia colour button VIEW QUIT to switch between them Speed red colour Gear number green colour 2 fixed analog inputs not switchable Blue colour 4 switchable analog inputs or static string Light Blue colour Once you start running on a track and your gauge triggers a lap you pass in front of a switched on lap transmitter the display switches automatically to track mode and shows the following parameters RPM graphical bar settable upper limit Lap time RPM dig
4. EP 4 Wiring connection The fourth installation step consists in installing MXL Strada MXL Pista wiring First of all please pull back the protective plastic cover highlighted with an arrow in Figure 9 and plug the stock connector in the kit one You can then replace the plastic cover Please note if you bought an MXL Pista you will find in the kit the TPS wiring too ies This cable that is highlighted with a red o eee Gall arrow in Figure 9 can be connected later a ei please leave it with the connector looking SE ag the right side of the bike Figure 9 wiring connection In Figure 10 you can see MXL correctly installed on a Kawasaki bike Installation documentation Kit p amp p MXL Strada Pista Kawasaki ZX6R ZX6RR 2003 04 05 Version 1 02 6 INSTALLATION STEP 5 Connecting the TPS cable If you have bought an MXL Pista you find in the kit an AIM TPS cable too shown in Figure 11 This cable is a split one and is made of two connectors a male connector labelled as AIM M in Figure 11 anda female one labelled as AIM P in Figure 11 If you want to connect it please follow this procedure To find the stock TPS connector you need to remove the bike seat and to uplift the gas tank The bike seat is fixed to the bike with two screws hidden by two little lateral plastic chassis To remove the little plastic protective chassis please unscrew the screw circled in
5. Figure 12 and the two screws located on the other side of the bike When the little protective plastic chassis has been removed you need to unscrew the two screws that fix the seat to the bike The first screw is circled in Figure 13 while the second is specular on the other side of the bike Figure 13 the screw that fixes the seat to the bike Installation documentation Kit p amp p MXL Strada Pista Kawasaki ZX6R ZX6RR 2003 04 05 Version 1 02 7 When the bike seat has been removed it is necessary to uplift the bike gas tank In Figure 14 is circled the screw that fixes the gas tank to the bike please unscrew it and uplift the gas tank using the bracket supplied with the bike Please remember not to do this installation when the bike is hot because the available space is quite reduced and you can burn yourself When you have uplifted the gas tank the bike is as in Figure 15 The TPS Connector is very deeply hidden behind the engine on the right side of the bike Please follow the wirings of the white connector circled in Figure 15 and you will reach the primary throttle valve and the TPS connector The stock TPS connector is a male one like the one labelled as M in Figure 16 Please unplug it and connect it to the AIM female connector labelled as AIM F in Figure 11 then connect the other connector labelled as F in Figure 16 with the AIM male connector labelled as AIM M
6. INSTALLATION DOCUMENTATION 28 02 2006 P amp P KIT Kawasaki Installation procedure for MXL Strada MXL Pista ZX6R 6RR Kawasaki ZX6R ZX6RR 2003 2004 2005 kit Version 1 02 2003 2004 2005 MXL Strada Pista Plug and Play kit for Kawasaki ZX 6R and Kawasaki ZX 6RR This kit is intended only for those bikes completely following the service manual MXL STRADA DASH It works like a dash with 6 already configured channels that show e RPM 7 e Speed e Water Temperature S e Oil Pressure FuelLevel 2 e Turning Lights O e High Beam 7 e Engaged Gear Number awm gt M MXL Strada can also receive a beacon a DL AG wen ww 7 signal records RPM speed water temperature and oil pressure max and min values and has 2 other free channels MXL PISTA DASH AND DATA LOGGER ae lt works both like a dash and a data logger and A f IN has two configured channels It shows o a f A 8 ue Ss 2 Speed P e 5 cone e Water Temperature Came Deon VETS Engaged Gear Number ao DII O O DE e hh MXL Pista can also receive a beacon signal LHL Lg aco La aim and has 6 free channels oo 7 Mn t Installation documentation Kit p amp p MXL Strada Pista Kawasaki ZX6R ZX6RR 2003 04 05 Version 1 02 1 CTD KIT DESCRIPTION The plug and play kit for Kawasaki ZX 6R 6RR is composed of the following objects
7. MXL Strada kit MXL Pista kit e MXL Strada e MXL Pista e Plug and play wiring for MXL Strada e Plug and play wiring for MXL Pista e Installation kit with a dedicated bracket e Installation kit with a dedicated bracket e USB cable for Pc Iterface e Infrared beacon receiver and transmitter e CD ROM with Race Studio 2 software e USB cable for Pc Interface and data e Infrared beacon receiver and transmitter download optional e CD ROM with Race Studio 2 software e Documentation e Documentation MXL kit for Kawasaki ZX 6R 6RR has been developed for the following year models Cubic capacity cc Year 2002 Year 2003 Year 2004 Year 2005 ZX 6R 600 cc J V J ZX 6RR 636 cc J V J V supported e NOT supported When you find MXL this means we are speaking of MXL Strada and MXL Pista MXL Strada MXL Pista Kawasaki ZX 6R 6RR has been designed and developed to be a plug and play system to connect to the on board wiring The aim of this kit is to merge the functionalities of the stock dash with these of a professional data acquisition system MXL Strada MXL Pista Kawasaki ZX 6R 6RR version may be used both on track lap times split times engine parameters gyroscope to track maps this one only for MXL Pista and on street odometer water temperature oil pressure alarm fuel level The gauge as the stock dash is powered by the bike s master switch and when installing MXL Strada MXL Pista you d
8. UTE If you need to compute the equivalent circumference to be inserted in the correspondent Configuration window of Race Studio 2 software you can use Bike exe software you find in Race Studio 2 software CD To do so please browse the Cd Double click on Bike exe icon and the HESS following window appears m aa O N e insert Drive gear teeth number a Drenar insert Driven gear teeth number yy NFA select circumference unit of measure SNA _ ian SE inch C mm insert circumference value press compute button COMPUTE EXIT Equivalent Circumference The software computes the equivalent BISS circumference and the final value appears prive gear teeth 5 in the related cell red circled Driven gear 45 teeth number Circumference h 2047 mm COMPUTE EXIT Equivalent 728 Circumference Please insert this value in the related cell of an aoe a era Race Studio 2 Configuration window w i aS Epa Installation documentation Kit p amp p MXL Strada Pista Kawasaki ZX6R ZX6RR 2003 04 05 Version 1 02 15 CGD MXL PISTA MXL STRADA SUZUKI MAINTENANCE MXL Strada MXL Pista plug amp play SUZUKI GSXR kits do not need any special maintenance Provided that adequate care is taken of display unit and component the only required maintenance is periodical upgrading of software and firmware This installation manual has been written using the followin
9. arrow in Figure 6 When the stock dash has been separated from the chassis please remount the chassis on the bike without any dash using the screws you removed before see Figure 4 Ls a BS i Figure 5 the on board wiring connector Figure 6 screws that fixes the stock dash Installation documentation Kit p amp p MXL Strada Pista Kawasaki ZX6R ZX6RR 2003 04 05 Version 1 02 4 INSTALLATION STEP 3 Assembling the kit The third installation step consists in assembling MXL Strada MXL Pista kit First of all please fix the anchor plugs you find in the kit as shown in Figure 7 The four holes circled and highlighted by an arrow in the figure on the right are used to fix MXL Strada MXL Pista to the same bracket The kit You receive has already mounted the four anti vibration mountings on the back of your MXL Strada MXL Pista Install your MXL Strada MXL Pista on the aluminium bracket fixing the bracket to your MXL Strada in correspondence of the 4 anti vibration mounting and using 4 screws and 4 Grover washers Figure 8 shows the correct assembly of MXL Strada MXL Pista bracket and washers rear view The anchor plugs highlighted in the figure will lately be inserted in the holes shown in Figure 6 Installation documentation Kit p amp p MXL Strada Pista Kawasaki ZX6R ZX6RR 2003 04 05 Version 1 02 Figure 8 assembled kit rear view 5 INSTALLATION ST
10. asaki ZX 6R 6RR If you change the pinion or the crown and you do not want to manually compute the equivalent circumference please refer to Equivalent Circumference Compute paragraph In case of ZX R 2005 the reference number of teeth is 28 and the signal is taken from the secondary transmission jackshaft Shift lights The values described in the 5 cells may be modified by the user in order to switch on the led at the desired RPM value The 5 default values are the proper ones for a Kawasaki ZX 6R 6RR RPM Please DO NOT modify the Multiply factor the default value is 2 To change RPM scale upper limit please select the desired value among the 7 default ones Alarm leds MXL Strada Kawasaki Maximum alarm An Water Temperature Default value 100 C 212 F AL 2 St 7H OitPrecsure Minimum alarm Default value 2 Bar 29 PSI Mi 1 Battery Voltage A r Default value 13 V Minimum alarm Default value 100 corresponding to the Fuel Level stock dash treasure value Please do NOT modify threshold value you might run out of fuel Minimum alarm Default value 250 Turn Signal Please do NOT modify threshold value you might not see the turn signal on the display g Installation documentation Kit p amp p MXL Strada Pista Kawasaki ZX6R ZX6RR 2003 04 05 Version 1 02 12 CTD Maximum Alarm High Beam Default value 250 Please do NOT modify threshold value
11. e To correctly configure your gauge and use Race Studio 2 please follow these instructions Run Race Studio 2 and select MXL pushbutton in the buttons toolbar Data logger type MXL PISTA KAWASAKI ZX6R_ZX10R ECU Manufacturer None Press System manager button and then New button the screenshot shown in i Figure 19 is prompted aiaa Speed measure unit ECU Model Please the following configuration parameters Logger type vehicle name speed temperature and pressure unit of measure etc and then press OK button Figure 19 Race Studio 2 New configuration Installation documentation Kit p amp p MXL Strada Pista Kawasaki ZX6R ZX6RR 2003 04 05 Version 1 02 10 Once pressed OK button System Manager window is prompted on your monitor as shown in Figure 20 In order to correctly configure the input channels please select it among the available ones in Figure 20 for instance there are 2 available configurations the yellow highlighted is the selected one and press button Channels The screenshot in Figure 21 is prompted MXL Strada Kawasaki This logger has 2 free input channels Channels labelled an CH 2 and CH 4 Clicking in the correspondent cell row CH 2 or row CH 4 column sensor type you may set the input channels among a long list of pre defined sensors or you may set a custom sensor selecting custom sensor manager MXL Pi
12. g parameters e Software Race Studio 2 Version 2 20 11 e Firmware MXL Version 14 33 To check if new software firmware versions have been published by AIM please connect to our website www aim sportline com and go to software download page where all last software and firmware versions are freely downloadable If you find a new software or firmware version please download and run it and then follow the instruction prompted on your Pc monitor Installation documentation Kit p amp p MXL Strada Pista Kawasaki ZX6R ZX6RR 2003 04 05 Version 1 02 16 TABLE OF CONTENTS KIF DESCRIPTION ics cirsee cesar seccceccatane eens se a nnavaseenesavee enue aT 2 GENERAL NOTES Read this before installing the SySteM sccseeeesseteeeseeeeeeeeees 2 INSTALLATION STEP 1 Removing front transparent fairing and mirrors 3 INSTALLATION STEP 2 Removing the Stock Cash ccsescceeeeeeeeeeeeneeeeeeeeeenneeeeees 4 INSTALLATION STEP 3 Assembling the Kit ccccececessssssseeeeeseeeesseeeeesseeeeseeeeeees 5 INSTALLATION STEP 4 Wiring CONNECTION ccc eeeeeeeeeeeeeeeeeeeeneeeeeeeeeeeneeeeeseeeeeneeeeeees 6 INSTALLATION STEP 5 Connecting the TPS cable cccssscseeeesseeeenseeeeeeeeeneeneeeees 7 FIRMWARE FOR MXL KAWASAKI ZX 6R 6RR 2003 2004 2005 0 eeeeeeseeeeeennneees 9 MXL Pista MXL Strada KAWASAKI Configuration Race Studio 2
13. ital value Battery voltage Current date and time fuchsia colour button VIEW QUIT to switch between them Speed red colour Gear number green colour 2 fixed analog inputs not switchable Blue colour 4 switchable analog inputs or static string Light Blue colour o y go 3 4 5 i 7 i al ne owe 35 ae mito a a l l ahi ot II aLL kA CONA Ln oa ach eLa U A Figure 17 Street display gg a om e S GEAR CUA speep A ESETET a en pee ag O 0 NATER F OIL Lad Mu 33 00200 tte pa A E E E Jt Ld 71 TIT Ld LA C oe Lelie wl A LLI Lil bi thi Figure 18 Track display In order to step back from track mode to street mode please switch off the gauge and then re switch it on The gauge sets automatically to street mode NOTE for further information concerning the display management and its configuration please refer to the MXL Strada Pista PRO user s manual Installation documentation Kit p amp p MXL Strada Pista Kawasaki ZX6R ZX6RR 2003 04 05 Version 1 02 9 iD MXL Pista MXL Strada KAWASAKI Configuration Race Studio 2 Your MXL Pista MXL Strada Kawasaki may be interfaced with the PC in order to e download the data stored in the internal memory e upgrade the gauge firmware e configure the gauge Once you buy a MXL Pista MXL Strada Kawasaki the gauge already includes a configuration properly developed for your Kawasaki bike all sens
14. o not have to cut bend or drill anything each component of the kit has been designed to be plug and play The gauge has to be connected to the standard head light using the bracket supplied with the system The bracket is made in anodized Aluminum lightweight and mechanically resistant GENERAL NOTES Read this before installing the system e Do not cut any wiring the wiring supplied with the kit is plug and play e Be careful not to damage the on board connectors when plugging unplugging them e f You bought a MXL Pista and you want to connect the TPS cable please do not install it when the engine is hot because TPS on board connector is quite near to the engine and you can burn yourself e Be careful not to loose screws and washers nor to damage the fairing Installation documentation Kit p amp p MXL Strada Pista Kawasaki ZX6R ZX6RR 2003 04 05 Version 1 02 2 GD INSTALLATION STEP 1 Removing front transparent fairing and mirrors The first installation step consists in removing the bike front transparent fairing and the lateral mirrors The front transparent fairing is fixed to the bikes chassis through 6 screws circled in Figure 1 Please unscrew them and remove the front transparent fairing It is now necessary to remove both lateral mirrors The lateral mirrors are fixed to the bikes chassis through 2 screws fixed to a little internal chassis This chassis is covered by a little fairing and to remo
15. ors calibration curves engine parameters speed parameters etc have already been set to a default value which guarantees you the possibility to plug in the input cable and start running Anyway if you wish to change for instance the RPM upper value or the shift lights if you wish to add a potentiometer sensor or a gyroscope on your MXL Pista MXL Strada Kawasaki and you need to calibrate them if you change the crown or the pinion with a different teeth number one you need to use our software Race Studio 2 The CD ROM including software USB drivers installation documentation and user manual is included in the MXL Pista MXL Strada Kawasaki kit If you have any doubt about software or USB drivers installation please refer to the installation manual included in the CD ROM The following table shows the input channels for MXL Pista MXL Strada Kawasaki MXL Pista Kawasaki MXL Strada Kawasaki Ch 1 Water temperature Ch 1 Water temperature Ch 2 Free input channel use RS 2 Ch 2 Free input channel Use RS 2 Ch 3 Free input channel use RS 2 Ch 3 Oil Pressure Ch 4 Free input channel use RS 2 Ch 4 Free input channel Use RS 2 Ch 5 Free input channel use RS 20 Ch 5 Fuel Level Ch 6 Free input channel use RS 2 Ch 6 Direction Lights Ch 7 Free input channel use RS 2 Ch 7 High Beam Ch 8 On board gear sensor Ch 8 On board gear sensor RS2 Race Studio 2 softwar
16. sta Kawasaki This logger has 6 free input channels labelled from CH 2 to CH 7 Clicking in the correspondent cell row CH 2 CH 7 column Sensor type you may set the input channels among a long list of pre defined sensors or you may set a custom sensor selecting custom sensor manager Moreover you may set channel name and sampling frequency Once all sensors have been correctly set please press button Configuration Configuration window Figure 22 allows the user to set shift lights and alarms threshold value change unit of measure to modify the speed parameters etc biii teat PPS awa Dope Int B r EE aR RG ka a la a ale eS Figure 21 Race Studio 2 Input channels window Figure 22 Race Studio 2 Configuration window Installation documentation Kit p amp p MXL Strada Pista Kawasaki ZX6R ZX6RR 2003 04 05 Version 1 02 11 CTD Speed The speed sensor on your Kawasaki bike is installed on the jackshaft that connects the gearbox to the pinion The number of teeth is 4 until 2004 models The wheel circumference written in the proper cell is an equivalent circumference calculated using the following formula Wheel Circumf N Np Pinion teeth number N N Crown teeth number C Equiv Circumf Using the default values for crown pinion teeth number and wheel circumference the equivalent circumference is 824 mm 32 44 inches for Kaw
17. ure Once calibrated auto calibrated the sensors please transmit the configuration to the logger pressing button Transmit calibration inside the Sensor calibration window Once set the desired input channels on your MXL and or the desired threshold values for the alarm led of the shift lights please transmit the configuration to the logger to do so please press OK button and then Transmit button on the next screenshot ATTENTION before transmitting the configuration please ensure that the logger is connected to a switched on PC as shown in Figure 23 oS ae o co p S POORA 70005 a gp Ss a r a iag SS va Al S Rii a ae ee ee oN J F A NN fo j N AN p a gt VA K b d gt f wa aS E med f M S ee M ff ms ie Dos aus gt O A Q B I S O n m2 T gt 1O OQ C as aLe Sey lan A P NZ YY XX wv e 5 O 0 iN am zoe wu vew MXL J A x J YQ F N O Man a o NS O CY Y 4 AO Y a oe Ss AA SF SSF ES TI E Figure 23 How to connect the logger to the PC Installation documentation Kit p amp p MXL Strada Pista Kawasaki ZX6R ZX6RR 2003 04 05 Version 1 02 14 Ci EQUIVALENT CIRCUMFERENCE COMP
18. ve this last one you need to remove the screw circled in Figure 2 Please repeat this operation on both sides of the bike Once removed the external lateral screw of Figure 2 and the plastic fairing please remove the two screws highlighted with two arrows in Figure 3 that fix the lateral mirror to the bike chassis and the screw circled in Figure 3 that fixes the stock dash to a little internal chassis It is now possible to remove the lateral mirror Please repeat this operation for both mirrors Figure 3 Lateral mirrors screws Installation documentation Kit p amp p MXL Strada Pista Kawasaki ZX6R ZX6RR 2003 04 05 Version 1 02 3 CTD INSTALLATION STEP 2 Removing the stock dash The second installation step consists in removing the stock dash The stock dash is fixed to a little internal chassis and to remove it you need to unthread the same chassis In Figure 4 are circled the three screws that fix chassis and stock dash to the bike Please unscrew them Before removing the stock dash you need to unplug the stock wirings connector To unplug it please press the little black tongue highlighted with an arrow in Figure 5 and unplug the connector lt is now possible to unthread this little chassis together with the stock dash Once the chassis and the stock dash have been unthread from the bike you need to separate the two objects Please unscrew the three screws circled and highlighted with an
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