User Manual
Contents
1. Nazwa pliku Zapisz jako typ sav files sav z 2 Ukryj foldery a pisz Fig 28 Save as system window e The following message will inform about correctly saved parameters WZ az Zapisano parametry do pliku MW 04_1122333_2013 04 05_10 23 sav lt A OK 47 Caution Preview of an operating system window depends on the installed operating system therefore it may differ from the one presented in Fig 28 14 2 Read from file 2 Wczytaj z pliku Procedure e Inorderto read the parameters press Read from file button e Open operating system window see Fig 29 and select a previously saved file next press Open Otw rz v utton 6 Otwieranie s keng ere ar RADWAG MwManager gt Save v E eszukaj Save Organizuj v Nowy folder Yk Ulubione 2 JMW 04 1122333 2013 04 05 10 23 sav a Biblioteki L Dokumenty a Muzyka sl Obrazy S Wideo JE Komputer EL OS C w Nazwa pliku MW 04_1122333_2013 04 05_10 23 sav v sav files sav Gr N Fig 29 Open window e In Parameters groups selection window select Read all parameters option or Read chosen parameters option and press lt OK gt 48 Fig 30 Parameters groups selection window e If parameters have been read correctly the following message will be displayed tt U w sa 15 OFFLINE MODE Offline mode allows for operation of a selected opt2. 50 kg w i 2 3 Prog dozowania doktadnego Nr wyjscia pl al lL Fig 17 Graduation of bargraph for a fast dosing threshold 31 Pr g dozwania szybkiego Nr wyj cia 50 kg PR 2 aa Pr g dozowania dok adnego Nr wyj cia 120 kg 1 af 2 3 4 Fig 18 Graduation of bargraph for a quick and fine dosing threshold Skaluj bargraf do 120 masy do zadozowania Fig 19 Bargraph for a small amount of mass with a graduation option turned off Fig 20 Bargraph for the same amount of mass with a graduation option turned on e Dosing parameters Prog dozwania szybkiego Nr wyj cia EEEE Pr g dozowania dok adnego Nr wyj cia 120 ko DAD ZO Fig 21 Dosing parameters settings window Depending on the need dosing process may be carried out in two stages or one stage 32 Fields description Fast dosing threshold Output number Mass value which finishes the 1 stage Choice of an output or few outputs of a dosing process active during the 1 dosing process switching on to the second stage notin stage for a presently operated case of one stage dosing process weighing platform Fine dosing threshold Output number Choice of an output or few outputs active during the 17 dosing process stage for a presently operated weighing platform Mass value which finishes the 2 stage of a dosing process the end of the dosing process Dosing parameters Dos
3. MwManager application m 9 4 2 Language Language button which is located in application settings i opens the window of language settings ZUN English Fig 8 Language settings window After selection of a language version press Apply button 5 zs in order to save changes Present version of the program offers following languages e English e Polish 2 9 4 3 Other Other button which is located in application settings bookmark L lets to operate other available options g y Wykonaj pr b po czenia podczas startu aplikacji KG Ustawienia potaczenia W cz interfejs dotykowy B Fig 9 Other options window Carry out a test connection during the application starting procedure this option enables the program to automatically connect with the weighing module It connects either by its default type of connection or the recently chosen one Turn on a touch interface this option adapts a visual image of MwManager program to make it able to work with PUES weighing terminal it turns on a touch panel and it turns off a mouse 22 Zapisz After setting the options press Save button H in order to save introduced changes 9 5 Parameters gt parametry Y E Parameters bookmark contains user parameters weighing module communication parameters INPUT OUTPUT functions and a preview of available scales platforms and A D con
4. NC Pin1 5V Pin2 A Pin3 GND Pin4 B Pin5 NC Pin1 NC Pin2 RxD Pin3 TxD Pin4 NC Pin5 GND Pin6 5VDC RS232 RS485 PROFIBUS IN male PROFIBUS OUT female 10 Ethernet Standard RJ45 USB panel Standard USB A Pin1 WE1 Pin2 WE2 Pin3 WE3 Pin4 WE4 Pin5 COMM Pin6 24VDC Pin7 GND Pin1 WY1 Pin2 WY2 Pin3 WY3 Pin4 WY4 Pin5 COMM Pin6 24VDC Pin7 GND Caution Depending on how many extra modules have been installed the number of ports and cable glands and their position may change 6 WEIGHING MODULE MW 04 PUE 5 weighing terminal is equipped with weighing module MW 04 It can serve as a fully functional scales without a screen Its parameters are kept in a permanent storage of the module It communicates with an internal PC module via RS232 COM6 interface MwManager program serves to maintain weighing module MW 04 Its description is to be found further down this User Manual 7 INTERFACES MODULE Interfaces module allows connection of terminal ports and sockets that are available on its back board Weighing module MW 04 RS232 COM6 is also connected to the Interfaces module 11 344Rxxxx wer A Ves INI y INS Je Wou nm 4 QUTZ GND Vier R5232 Tx3 COMA Rx3 J8 GND Veg Rs232 Teal COMA Ryd KZ MS Me J12 TEND DA Fig 4 Interfaces module TOP view 7 1 Configuration of COM serial
5. a measuring unit for a presently selected platform the user has to press a Change meh button which is to be found in in users parameters window To open user parameters window the user needs to open MwManager program window first 38 n db DE Autozerowanie Beep Filtr medianowy l 5 r i Filtr reani Jednostka biezaca le Zme Fig 25 User parameters window Possible choices e When a main unit of scales is kg the user can select following units kg Ib oz ct N g for verified scales bh oz N are unavailable e When a main unit of scales is g the user can select following units g kg Ib oz ct N for verified scales Up oz N are unavailable 11 SCALES PARAMETERS The user can adapt scale to an outdoor environmental conditions filters order or his own needs active autozero v Parametry V These parameters are to be found in parameters bookmark gt wis They are available for each of the platforms and for each of the platforms they can be edited List of parameters e Autozeroing e Median filter e Filter 39 11 1 Autozero function For ensuring accurate balance readaouts AUTOZERO function has been introduced This function automatically controls and corrects zero readouts When this function is active several measuring results are compared at regular intervals If value differentiating these results is lower than declared AUTOZ
6. made of stainless steel PUE 5 15 PUE 5 19 are intended to be used in industry A big colourful screen of the terminal with a touch panel makes the software operation much more comfortable since there is no need to use a keyboard PUE 5 terminal is a genuine device that consists of two units the computer and the weighing module placed in one housing Both of these units are connected via an internal interface The possibility of using common operating systems allows external companies to create its software or to use the existing one Such common devices as PC computers can be used with the terminal which is a great advantage while creating a network Individual workstation with the PC device is as well possible The terminal can work with 4 weighing platforms option 2 PRECAUTIONS MEASURES A Before the first use read the Service Manual carefully and follow the instructions Use the device as intended B The weighed products should be placed in the central part of a scales pan C Do not use any means causing corrosion for cleaning D The gross mass of weighed products must be lower than the scales maximum load E Great loads shouldn t be left on the scales pan too long F In case of a failure the device power supply should be instantly switched off G If the device is to be put out of operation it must be utilized in accordance with the actual law regulations 3 WARRANTY CONDITIONS A RADWAG company will repair
7. or its increase Isa A e Press button to select a given option press button to unselect it 15 Functions of the key buttons wi Confirmation of a change of a parameter op Canceling change of a parameter EE Scrolling the list of available parameter values up Nona Scrolling the list of available parameter values down Information button displays information about settings of a given parameter Saving the settings Zapisz Changes will be stored in a weighing module after Save button d has been pressed All temporary parameters that haven t been saved permanently will be marked with a red colour Autozerowanie Beep Filtr medianowy 0 9 s Filtr szybki MA e Kaf Jednostka biezaca a Zmie Procedure e Zapisz e Press Save button H e When you see a following message press lt YES gt 16 Komunikat A e Zapisa paramtery li E e You will see the confirmation message Komunikat R Zapisano zmiany Y OK e Press lt OK gt e Changes have been saved in a permanent storage of a weighing module If any setting changes will be done but not saved the user may press gt od wie Refresh button to view the present settings 9 3 Weighment display Fig 6 Weighment display view Symbols 0 exactzero h 4 stable measurement result 17 kg weighing unit MI weighing platform number Fu
8. or replace the elements that turn out to be faulty in terms of production or construction B Agreeing on the ways of any defects elimination in case of their unclear origin can be done only in presence of the producer and the user representatives C RADWAG is not responsible for any loss or damages in case of unauthorized or incorrect execution of production or service processes D Warranty does not cover e Mechanical defects caused by product exploitation other than intended defects of thermal and chemical origin defects caused by lightning overvoltage in the power network or other random event e maintenance the cleaning process E Loss of warranty takes place if e A repair is carried out outside RADWAG sales office or authorized service point e Service claims intrusion into mechanical or electronic construction by unauthorized people e The device does not bear company s protective stickers F Detailed warranty conditions are listed on a service card G Authorized Service phone number 0 48 384 88 00 extension numbers 106 and 107 4 UNPACKING AND INSTALLATION A Take terminal out of its factory packaging B Connect the terminal to a weighing platform and place it on a smooth even thick surface away from any heat sources C It is necessary to level scales Turn right and left the levelling feet The correct levelling is obtained when an air bubble is placed in a centre of the small ring Poziomowan
9. set net LO threshold value Procedure e Click lt Min threshold gt parameter window or lt Max threshold gt parameter window Prog Min N 1 kg e Enter a threshold value 43 e Press button to close a dialog window Zapisz e Press Save H ca button to save introduced changes into a permanent storage of a module 13 DOSING Dosing function enables precise weighment of a given product up to desired value lt Fast dosing threshold gt parameter stands for net mass value of fast rough dosing below which one or more outputs are active Outputs are assigned to fast dosing lt Fine dosing threshold gt parameter stands for net mass value of slow dosing below which but at the same time not below mass value of fast dosing threshold one or more outputs are active Outputs are assigned to fine dosing Procedure e Click lt Fast dosing threshold gt parameter window or lt Fine dosing threshold gt parameter window Drog dozwania szybkiego 1 kg 3 44 Enter a threshold value Press ES button to close the dialog window m zx Press Save button to save introduced changes into a permanent storage of a module Changes will be confirmed with the following message gro r zg Zapisano zmiany If any threshold values will be changed but not saved than present settings can be read out to do it the user has to use a Readout E e Odczyt Di LA button R
10. 232 communication port p By default 57600 bps Parity state By default none not editable value Data bits Number of data bits By default 8 data bits not editable value Stop bits Number of stop bits By default 1 stop bit not editable value TCP IP IP address Device IP address by default 192 168 0 2 Port set in the weighing module by default 4001 RS485 Choice of COM port number to which a module is physically connected Transmission speed of RS485 communication port Speed By default 57600 bps Parity state By default none not editable value Data bits Number of data bits By default 8 data bits not editable value Stop bits Number of stop bits By default 1 stop bit not editable value Weighing module IP address Caution 1 Weighing module MW 04 used in PUE 5 terminal communicates with an internal PC module of the terminal via RS232 interface of COME port with the default transmission speed of 57600 bit per second 2 Parameters Connection settings gt are not active in case of connection with the weighing module 20 Description of buttons me Connecting with a module After the connection has been established the button function switches from Connect to Disconnect and its colour changes from red to green me Disconecting from a module In case of accidental disconnection the button s function switches to Connect and the colour changes to red again Closing
11. 40 C Storage temperature 20 C to 60 C Dt ces O oo o Max voltage per 1 verification interval 3 25uV Min voltage per 1 verification interval 0 4uV Min impedance of a strain gauge load 800 cell Max impedance of a strain gauge load 1200 O cell Strain gauge load cells feeding voltage 4 or 6 cables screen modules marked with the CE sign Optional IN WY 4 INputs 4 OUTputs 63 20 EXTRA EQUIPMENT Extra A D converter Metrological parameters like in the main platform Inputs Outputs module Additional 4 inputs 4 outputs Profibus DP interface Slave mode operation 64 MANUFACTURER OF ELECTRONIC WEIGHING EGUIPMENT RDW e RADWAG WAGI ELEKTRONICZNE 26 600 Radom ul Bracka 28 Phone 48 48 38 48 800 fax 48 48 385 00 10 Sales department 48 48 366 80 06 e mail export radwag com www radwag com ISO 9001 2008
12. A Be Nana o I EE 35 10 WEIGA MEN RE BANNER ELSA 36 d fa Ter E el 36 02 SEalES Zeroing E 37 TO AN GA BABA On nee BEN ba 37 10 4 Weighment for dual range scales ooooooWoW ocean 38 10 5 Measuring unit change E 38 Nei E 39 TA AutozerO Unter Le EE 40 2 Median en aa 40 Tee VVC Ua erates W JE Ha RE O RO WERE 41 E evlZ2ed A UI Idi LEE 42 AR E E a 42 12 2 MIN MAX thre A 43 13 DOSI e EE 44 14 PARAMETERS SAVED TO FILE mm mann 46 SAA en ak NN ac a 47 142 Read MOM Owena O Roda ma a Oy nosed Mit es eel ada N Sean WA an 48 Le RTE d el 49 16 ERROR MESSAGES 17 CABLES DIAGRAMS 17 1 USB cable for a Printer oo Wa 17 2 Cable RS232 for EPSON CITIZEN Pri te adala 17 3 Cable RS232 terminal computer 17 4 Cable RSZ32 EE 17 5 Ethernet cable 18 EXTRA MODULES SPECIFICATION enak mn 18 1 A D converter 18 1 1 Technical specification of A D Converter 18 1 2 Strain gauge load cells connection mann 18 2 4 inputs 4 outputs module 0 ccc Wan 18 2 1 Technical parameters of 4IN 4OUT module sees eesaeeeees 18 2 2 Input output schematic diagram o oo Wa 18 2 3 4IN 40UT i e ESE AE EA E A A E 18 2 4 4IN 40UT through cable gland WooWoo ka 18 3 Profibus 19 TECHNICAL EE 20 EXTRA EQUIPMENT 1 INTENDED USE PUE 5 15 PUE 5 19 terminals are designed for scales that work with strain gauge load cells The terminals housing is
13. ERO range e g 1 reading unit than zeroing is automatic Markers of stable result bm and zero readout are displayed When AUTOZERO function is active each measurements start with an exact zero which is useful Although there are cases when this function can be a drawback One of such examples might be putting load on a pan very slowly e g pouring the load Zero readout correction system in such a case might distort readout of a real mass of the load Procedure Parametry u ytkownika e Enter user parameters window e Select or unselect lt Autozeroing gt parameter Autozerowanie wf autozeroing function on Autozerowanie autozeroing function off 11 2 Median filter Median filter eliminates short term impulse noise e g mechanical shock 40 Procedure Parametry Enter user parameters window Gees e Select lt Median filter parameter press w Filtr medianowy 1 5 wj e Select a desired setting out of the available list Available parameters None medain filter turned on 0 5 1 1 5 2 2 5 medain filter turned off 11 3 Filter Moving average filter adjusts scales to outdoor environmental conditions Procedure Parametry e Enter user parameters window Oi e Select lt Filter gt parameter press MA Filtr szybki E e Select a desired setting out of the available list Available parameters none very fast fast medium slow Caution The higher the
14. GNAL WIRE NUMBER SIGNAL OUT OUT2 OUT3 OUT4 GON LS Com 18 3 Profibus Configuration for an optional made design of a terminal PROFIBUS module is installed on an interface board inside PUE 5 gauge Signals are fed on hermetic M12 5P PROFIBUS IN PROFIBUS OUT sockets type B ports coding PROFIBUS Modul PROFIBUS wkladat w podstawke jak na rysunku uktad NPxx w kierunku znacznika podstawki DIL32 Vcc INI _ NI HS J11 NIOUT OUI OUTZ GND DE 6 PROriBus JO A i GND E Rx6 RS232 RS232 Txa COM3 Rx Je COM JB ao GND J7 R5 RS232 R5232 Ha Ge COM COM Io IS GNO a GND voc m Di i usa2 3 Dy USB a Gs J10 US83 2 Dos USBO GND Ver Fig 44 Interfaces board with an installed PROFIBUS module 61 Chart below presents signals distribution for each pin of a socket Pin1 NC Pin2 A Pin3 NC Pin4 B Pin5 NC Pini 5V Pin2 A Pin3 GND Pin4 B Pin5 NC PROFIBUS IN male PROFIBUS OUT female Caution For a correct work reconfiguration of jumpers on a PC module is required JP1 jumpers J sad Jd CMOS1 e 4 d BATERIA P A d bk w Fig 45 Jumpers configuration on a PC module for PROFIBUS 62 19 TECHNICAL PARAMETERS IP rating degree of protection IP65 1FT15 15 6 IR TETADIR with touch panel with touch panel Work temperature 0 C to
15. Service manual Weighing terminal PUE 5 15 PUE 5 19 For cooperation with strain gauge load cells Manual number ITKU 84 02 10 13 PL MANUFACTURER OF ELECTRONIC WEIGHING EQUIPMENT RADWAG Wagi Elektroniczne 26 600 Radom Bracka 28 POLAND Phone 48 0 48 38 48 800 fax 48 0 48 385 00 10 Sales department 48 0 48 366 80 06 export radwag com www radwag com OCTOBER 2013 E Table OF CONTENTS INTENDED USE es mma 5 2 PRECAUTIONS MEASURES naat 5 3 WARRANTY CONDITIONS oo om mna 6 4 UNPACKING AND INSTALLATION woo 6 5 TERMINAL CONSTRUCTION oo om naa 7 De TOV ELall Gime NSlONS Ze nata A Ech RAE A O NN YA 1 SAR ae Tok POMS an EES 9 6 WEIGHING MODULE MW 04 o mmm nanah 11 7 INTERFACES MODULE oo mmm 11 7 1 Configuration of COM serial porte 12 A o ER 13 8 STAR TUP Na EN NAN eT 13 9 STRUCTURE OF MwManager PROGMAM oo oom 13 9 1 MwManager a 14 9 2 Parameters edit On A A AAA A 15 ein E e ele aa aa a an NK Tana aan anna KA Dana Bb 17 EE HEEN ee ee 18 924 lk Ga Ti ee Elo Le E 18 DAZ E EE 21 E ER es ea E Be usus Nu 22 EE 23 29 User para ee en Ge 23 9 5 2 Communication Ern ui Oi ba A AERO i 24 9 5 3 INPUROUTPUTAUREUO S eege Aeddi tea maen 26 9 5 4 Available platforms preview o Woo W oo aaa aaa aaa aaa maan 28 9 5 5 Available A D converters Drevlew WWW oW anawa WWW Wa 29 A a E a EEEE A EREA DAi 30 A 30 910 2 CRE CKWEIOIAING EE 34 90 31 Apu OPUS ad aa
16. a D ef a widok orl strony llowenia Fig 33 Cable RS232 for Citizen Epson printers PTOO19 17 3 Cable RS232 terminal computer DB9 F ze skie Wtyczka m ska M12 Bpin sygna y Z kompulera 121 zialony GND pin Al bora Rao pin ar TxD ping gl Szary widok od sirony lutowania Fig 34 Cable RS232 terminal computer PTOO20 17 4 Cable RS232 RS485 RS232 R5485 kolory kabel RSTS 8 184 br zowy RxD wtyczka m ska RS232 zielony TxD U M12 Spin szary GND WL r owy BYDC iT bia yB RS485 ty A Fig 36 Cable RS232 RS485 wires colors DA Caution These are colours for cables of M12 standard The figure shows just an example cable type 17 5 Ethernet cable Do Terminala BUER vs pint bia o pomara czowy ping br zowy pin2 pomara czowy pin bia a br zowy pind bia a zielony ping zielony pin4 niebieski pins bialo niebieski ping bia a niebieski pind niebieski ping zielony pina bia o zielony pin bia obr owy ping pomara czowy pind brazo pin Bia o pomara czowy VVidok wiyczki WIdok W yCZKI od q ry od gory Fig 35 P0212 Ethernet cable 18 EXTRA MODULES SPECIFICATION Scales with PUE5 terminal can optionally be expanded with an extra modules positively influencing the device functionality e Extra A D converter module e 4 Inputs 4 outputs module e Profibus DP interfac
17. ading 10 1 Terms of use In order to assure long device usage and accurate mass measurements the user should e avoid applying mechanical shocks while loading a scales pan m AF A f f Gef a Ci d d 1 pF en N A d N E e put loads precisely in the centre of a scales pan erros of eccentric weighment are defined by PN EN 45501 standard point 3 5 and 3 6 2 NIE TAK e avoid side loads especially side shocks NIE NIE 10 2 Scales zeroing In order to zero mass readout of a presently selected platform the user has to press z button which is to be found in a weighment display of a MwManager program the top right hand corner or he has to initiate zeroing function defined for a given input See point 9 5 3 of this manual On a display mass readout with zero value will be shown next to symbols Or and mua Zeroing means estimating a new zero point which will be recognized by scale as an exact zero Zeroing is possible only when display states are stable Caution Zeroing a display state is possible only within the range upto 2 of the maximum scales load If zeroing value is greater than 2 of the maximum load then the message Err2 is displayed 10 3 Taring To estimate net mass for a presently selected platform the user needs to put packaging on a device and wait for a readout to stabilize next s he may press button D The other possibil
18. e 18 1 A D converter A D converters influence PUE 5 terminal functionality Additional weighing modules can work with PUE 5 thanks to them A D converter board is fixed onto weighing module MW 04 inside PUE 5 gauge It is possible to fix up to 4 A D converter boards On a housing lid an additional cable gland is installed through which load cell cable is led out Parameters of all load cells are identical 54 dostep do parametrow fabrycznych z cze przetwornika AIG Nr 1 z cze przetwornika AIG Nr 2 z cze przetwornika A C Nr 3 z cze przetwornika A C Nr 4 zai real ES 5x E ar Er Cai LJ SEL SIN e czujnik tensometryczny Fig 38 A D converter board o gt z w D g a n ro pa Gi ag E a TH z cze modu u 4WE 4WY CEA 3 EVIL TUG Fig 39 Weighing module MW 04 55 18 1 1 Technical specification of A D converter OIML class OIML class Min impedance of strain gauge load 800 cells Max impedance of strain gauge load 1200 Q cells Strain gauge load cells feeding voltage Strain gauge load cells type 4 or 6 cables screen 18 1 2 Strain gauge load cells connection e 6 wire load cells For 6 wire strain gauge load cells do the connection as follows Fig 40 6 wire strain gauge load cell connection 56 Interface on load Strain gauge load cell board cell signal e SCREEN See strain gaug
19. e load cell Pa Sa rules SENSE SES a ne om JI me mmm JI a Neue AGB weu e 4 wire load cells For 4 wire load cells do the connection as follows Connect REF with 5V and REF with AGND using the LiY 0 34mm2 cable Fig 41 4 wire load cell conneciion Interface on load Strain gauge load cell board cell signal e SCREEN See the strain gauge load cell connection rules PE LL Comecttotsv REG 1 comet to AGN ne om ie mmm aw neue AGB mum 57 e Strain gauge load cell screen connection rules While connecting signal cable screen of a strain gauge load cell the following connection rules must be obeyed in order to ensure correct weighment In both cases scales platforms with 6 wire and 4 wire signal cable the same rule of connection is obligatory Permanent galvanic connection of the screen and the construction of the scales arm done by the producer No galvanic connection of the screen and the construction of the scales arm Scales with metal head connected with platform via POINT B POINT B signal cable Compact mechanical construction of scales e g Scales with head on a mast POINT B head in a metal housing Point B electrical connection with housing of a terminal e g threaded pin threaded hole to be used for screwing of a soldering eye E soldering point of A D converter board e Test of galvanic connectio
20. eadout will be confirmed with a following message polo BS Odczyt zako czy si powodzeniem 45 Caution Description of a dosing function and its parameters are to be found in the point 9 6 1 of this manual 14 PARAMETERS SAVED TO FILE MwManager program allows saving set parameters into sav file format This function can be useful when saving module settings as a safety copy in case of a weighing module breakdown Parameters saved on a safety copy can be used for further configuration purposes with a greater number of weighing modules E Li Cl 222 242 Z 0 0005 Parametry u ytkownika Autozerowanie Beep Filtr medianowy Filtr Jednostka bie ca H H Zapisz do pliku Od wie A wczytaj z pliku Fig 27 An example of a window with available options Save to file and Read from file File format MW04_ factory number RRRR MM DD HH MM sav 46 14 1 Save to file Procedure 7 e Press Save to file button after the weighing module parameters have been set e In an operating system window select file destination folder and press Save button Ab Zapisywanie jako xi a gt z RADWAG MwManager b Save X Przeszukaj Save PI organizuj Nowy folder Y Ulubione a a Biblioteki Dokumenty a Muzyka Obrazy E Wideo P Komputer E os C Zadne elementy nie pasuja do kryteri w wyszukiwania
21. ie Poziomowanie prawid owe nieprawidlowe 5 TERMINAL CONSTRUCTION 5 1 Overall dimensions 489 98 ke Fig 1 PUE 5 15 terminal dimensions Fig 2 PUE 5 19 terminal dimensions 5 2 Description of ports OMAN DAA ONS O U N Fig 3 Back board view of PUE 5 15 PUE 5 19 Cable gland of the strain gauge load cell x4items USB M12 4 pin port RS232 port 4WY port option Cable gland for the cable RS485 option Panel USB port Panel USB port RJ45 ethernet port USB M12 4 pin port RS232 RS485 or 2xPROFIBUS IN OUT port 4WE port option Power supply cable gland ON OFF power switch key Standard version ports Power supply cable through PG7 cable gland Weighing platform cable through PG11 cable gland RS232 RS485 M12 8pin ports Ethernet RJ45 port USBx2 M12 4pin port USBx2 type A panel port Depending on the version of the terminal PUE 5 15 PUE 5 19 itis possible to optionally eguip it with the following ports Extra weighing platforms Ethernet cable through the PG9 cable gland Cable RS485 through the PG9 cable gland AWE 4WY cable through the PG9 cable gland 4 IN 4OUT in M12 5 pin connector Profibus communication module Ports typology Pin1 B RS485 Pin2 RxD Pin3 TxD Pin4 A RS485 Pin5 GND Pin6 5VDC Pin7 NC Ping NC Pin1 NC Pin2 A Pin3 NC Pin4 B Pin5
22. ika Dzia ki przetwornika Dzia ki przetwornika Dzia ki przetwornika 081866 981866 981866 Wsp czynnik kalibracji Wsp czynnik kalibracji Wsp czynnik kalibracji 607110 417978 7 627942 5 981853 ADC1 Masa 0 000 Wsp czynnik korekcji 1 Masa startowa 879251 Fig 15 A D converter divisions preview window 9 6 Functions Dosing checkweighing state and Input Output simulations are set in Funkcje v functions bookmark 9 6 1 Dosing Dosing button Funkcje y which is located in Functions bookmark opens a windows with settings for a dosing process of a weighing platform presently selected one 30 Skaluj bargraf do 120 masy do zadozowania Pr g dozwania szybkiego Nr wyj cia STOP 2 k SE APE Prog dozowania dokladnego Nr wyjscia a Zerowanie 3 kg d 2 3 eegent A ie UN Leg Tarowanie 30 Start dozowania Stop dozowania ef Start dozowania O Stop dozowania Fig 16 Dosing parameters window e Bargraph Dosing window contains a graphic bar that visualizes mass readout within a weighing range of a weighing module Bargraph can be graduated upto 120 of an extreme dosing threshold if a fine dosing threshold option has been selected If a fine dosing threshold option is turned off then the bargraph is graduated in accordance with a fast dosing threshold Parametry dozowania Pr g dozwania szybkiego Nr wyj cia
23. ing status window informs about a Status dozowania present state of a dosing process on a given weighing platform ZAKONCZONE Description Dosing process state DOZING dosing in progress Dosing status SUSPENDED suspending the dosing process STOPPED stopping the dosing process FINISHED dosing is finished e Inputs simulation Inputs simulation allows for simulation of an operation of a function assigned to a particular Input See point 9 5 3 of this manual Symulacja dzia ania wej S zerowanie Przycisk funkcji przypisanej do wej cia 1 Tarowanie Przycisk funkcji przypisanej do wej cia 2 D D os D Start dozowania Przycisk funkcji przypisanej do wej cia 3 S Stop dozowania Przycisk funkcji przypisanej do wej cia 4 233 e Dosing simulation There are Stop dosing and Start dosing buttons in the bottom part of a dosing simulation window No matter what functions have been assigned on Inputs these buttons enable dosing process start and stop Y Stop dozowania GC Start dozowania 9 6 2 Checkweighing gua FO Funkcj y Turning on option and pressing mms button opens checkweighing settings window for a presently selected weighing platform Pr g LO 0 5 kg O Pr g Min 1 kg Pr g Max 1 5 kg Fig 22 Checkweighing parameters window Description of the fields LO Gross value of mass checkweighing func
24. ions of a program without the need of connecting it to a weighing module Through this indispensable parameters can be saved without a physical connection with the device 49 gt 4 wen Fig 31 Offline mode window preview Procedure Sposob polaczenia fine oi e Offline message will be displayed on the scales screen Offline 50 e Set chosen parameters and save the configuration to file see description in point 14 1 51 16 ERROR MESSAGES Err2 Value beyond zeroing range Pm _ Value beyond taring range Err8 Tarringizeroing time limit exceeded NULL Zero value from the load cell FULL El Measuring range exceeded CS Display state exceeded LH Input mass error readout beyond range from 5 to 15 of an input mass 17 CABLES DIAGRAMS Scales of STANDARD made design can cooperate with e a computer e KAFKA EPSON receipt printers e CITIZEN ZEBRA label printers 17 1 USB cable for a printer Wtyczka m ska przewin zw j przewodu M12 4pin przez farryt RI 14 2 28 5 7 USB B pind Vi 1 pin2 D Tr 1 St QuE pind widok wtyczki od strony zacisk w Fig 32 USB cable for a printer PT0087 EE 17 2 Cable RS232 for EPSON CITIZEN printer DB25 M m skie 25 02 Za wtyczka m ska Ze M12 Bpin sygnaly 2 drukarki o a GND pin ef RXD ping ef TXD nin ef eg
25. ity is to initiate tare function defined for a given input See point 9 5 3 of this manual On a display mass readout with zero value is be shown next to symbols Net i hd The scales has been tared 37 While using tare function the user has to pay attention to maximal weighing range It cannot be exceeded The readout which is a sum of tarred mass will be displayed after the load and the package have been taken off Minus sign will be seen in front of a displayed value Caution Taring process cannot be executed when a display shows minus mass value or a zero mass value In such a case the message Err3 is displayed 10 4 Weighment for dual range scales 1st range weighing proceeds to 2nd range weighing automatically without any interference of the user immediately after the 1 range weighing maximum has been exceeded The SH range weighing is signaled with a display of a gt 2 sign in the top left hand corner of the display After a load has been taken off the indication is zero The weighment accuracy is the 2 range accuracy up to the moment of getting back to zero Fig 24 2nd range scales window Return from the 2nd range weighing to the 1st range weighing proceeds automatically after the load has been taken off and after the scales has entered AUTOZERO zone instead of the 2 range weighing 0 symbol is displayed he scale returns to the 17 range weighing accuracy mode 10 5 Measuring unit change To change
26. n of a strain gauge load cell screen with a platform construction To carry out a test ohmmetter is needed Czujnik tensometryczny PLATFORMA WAGOWA 58 18 2 4 inputs 4 outputs module 10 e fiza Ce 2 5 z la wejscia 3 25 wyj cia Lu Gu Fig 42 4Inputs 40utputs module description of cable outlets 4IN 40UT module is installed inside a terminal on weighing module MW 04 board Fig 39 Two optional versions are available e 4IN 40OUT fed on hermetic socket e 4IN 4OUT fed through cable glands 18 2 1 Technical parameters of 4IN 40UT module 59 18 2 2 Input output schematic diagram Inputs diagram Outputs diagram Fig 43 Input output schematic demonstrating diagram 18 2 3 4IN 4OUT in sockets Configuration for an optional made design of a terminal Signals are fed on hermetic M12 8P sockets one socket for inputs the other one for outputs Chart below presents signals distribution for each pin of a socket Pin1 IN1 Pin2 IN2 Pin3 IN3 Pin4 IN4 Pin5 COMM Pin6 24VDC Pin7 GND Pin1 OUT1 Pin2 OUT2 Pin3 OUT3 Pin4 OUT4 Pin5 COMM Pin6 24VDC Pin7 GND 18 2 4 4IN 40UT through cable gland Configuration for an optional made design of a terminal Signals are fed on two cables one cable for inputs the other one for outputs Chart below presents signals distribution for each wire of a cable 60 Cable for INPUTS Cable for OUTPUTS WIRE NUMBER SI
27. nctions of the key buttons EC El pe Selection of a weighing platform when a module works with more than one platform Green colour indicates the presently operated platform Caution Zeroing and taring function is available for a presently operated platform 9 4 Application settings Application settings bookmark contains settings of connection with a weighing module list of available program interface languages and other options L 9 4 1 Connection settings button located in application settings bookmark IL Starts settings of connection with a weighing module 18 ak Bity danych Bity stopu Fig 7 Connection settings window Press MW 04 button DOE to connect to module MW 04 This button is located in a device selection bookmark Description Device selection The device to which the user wants to connect gt weighing module MW 01 weighing module MW 04 To be selected in case of cooperation with weighing module MW 04 19 Connection types Selection of interface connection with a weighing module RS 232 Connection via RS232 port TCP IP Connection via Ethernet network RS 485 Connection for RS 485 network Offline Offline mode is used for saving and edition of all indispensable parameters Saving and edition is carried out in a configuration file RS232 Choice of COM port number to which the module is physically connected Speed Transmission speed of RS
28. ndow allowing the user for configuration of weighing module Inputs and Outputs Select number of scales platform for which the function is to be realized 1 Zerowanie 2 Tarowanie uk l 3 start dozowania lt e e lt ejeje 4 Stop dozowania eis LA e 26 Fig 13 Inputs Outputs configuration window SE e Inputs configuration Inputs functions Selected platform taring Zeroing Selected platform zeroing Dosing Start Start of a dosing process for a selected platform Dosing Stop Stop of a dosing process for a selected platform e Oututs configuration lt Outputs functions None Inactive Output Stable weighing result over the LO mass on a selected platform Stable weighing result over LO mass and below MIN threshold for a selected platform Unstable weighing result over LO mass and below MIN threshold for a selected platform Stable OK Stable weighing result between MIN and MAX stabilny thresholds for a selected platform Unstable weighing result between MIN and MAX thresholds for a the selected platform Stable MAX Stable weighing result over MAX threshold for a selected platform Unstable weighing result over MAX threshold for a MAX selected platform Caution If the user sets a function for a given Output and if at the same time on this Output a function of fast dosing or fine dosing is set then upon start of a dosing and during its dura
29. order of a filter is the longer time of measurement stabilization it needs 41 12 CHECKWEIGHING Checkweighing is a function that enables precise weighment of a sample for which minimum and maximum weighing threshold so called checkweighing thresholds have been determined LO to little mass of the sample HI to big mass of the sample OK correct mass of the sample These states are presented through light signaling or through steering of peripheral devices systems gt 0 lt Lo MIN Prog Min OK Prog Max MAX HI Fig 26 States range tor checkweighing tunction Caution Starting procedure of checkweighing function and its signaling have been presented in point 9 6 2 of this manual 12 1 LO threshold lt LO threshold gt parameter detemines net mass upon exceeding which the checkweighing function activates Procedure e Click parameter window Pr g LO 9 3 kg e Enter LO threshold value 49 e Press button to close dialog window Zapisz e Press Save SEA button to save introduced changes into a permanent storage of a module 12 2 MIN MAX threshold lt MIN threshold parameter determines net mass threshold of a checkweighing function For the determined net mass the state swaps between Min and OK lt MAX threshold gt parameter determines net mass threshold of checkweighing function For the determined net mass the state swaps between OK and MAX Outputs signaling starts over the
30. ports Chart below presents assignation of COM ports detectable by Windows operating system to proper ports of a terminal back board Caution GND Rx6 RS232 Tx6 COM6 Ver Rx 1 RS232 Tx5 COMS Vee GND USB BE USBO JI J10 e Weighing module MW 04 communicates with a PC module by COM6 e Chart presents factory assignation of COM ports detectable by Windows operating system e Any changes of COM ports assignation in Windows operating system may result in faulty functioning of applications installed on a terminal 12 RS232 COM3 RS485 COM2 RS232 COM5 MW 04 module J6 on 334Rxxxx board RS232 COM6 7 2 RS485 COM2 COM2 can be configured as RS485 or RS232 By defult it is configured as RS485 standard positioning of the ports In this case COM2 available on the J7 port of 344Rxxxx interfaces module is not active 8 STARTUP e Press ON OFF button to turn on the device The button is placed at the back of the terminal housing e Wait for the operating system loading procedure to start e Operating system Windows activates automatically after the loading procedure has finished 9 STRUCTURE OF MwManager PROGMAM MwManager is a basic application installed on a terminal It operates a weighing module This application serves as a display and a control panel It enables the scales maintenance and configuration The program enables
31. reading of the mass taring zeroing filtering input output simulation and dosing function simulation for a given weighing platform Besides it enables setting input output functions which may be assigned to a particular platform S Oa Caution 1 The manual complies with 1 0 3 1 version of MwManager program and the following versions and with weighing module MW 04 version 1 1 and following versions 2 Pressing the Save button saves all the changes in the weighing module All temporary parameters that haven t been saved permanently into the module are marked with red colour 3 The view of some windows of the MwManeger program depends on the number of operated A D converter connected with the weighing platforms and their configuration in the weighing module MW 04 9 1 MwManager start up To start the program press e icon or use START PROGRAMS MwManager menu of Windows system Wait to see a main window of the program Ls Uruchomiono 2013 04 15 10 10 18 Wersja Gitt Seen 1 1 Tenom iD cA 10 10 43 Fig 5 Main window of the program 14 9 2 Parameters edition Parameters edition depends on a parameter type to do it e Press EI button and choose a demanded menu out of a list Adres IP e 192 168 0 2 e Click a window of a given parameter and use a program keyboard to write a value e Press a button responsible for secreace _ of a parameter value
32. rnet subnet mask by default 255 255 255 0 Default gateway kz Ethernet default gateway by default 192 168 0 1 Subnet mask TCP communication port by default 4001 Number of seconds of the device inactivity that results in disconnection of the device number of seconds ranges from O to 300 s Port Timeout e RS 232 485 Adres modu u Szybko RS232 Szybko RS485 Fig 12 RS communication parameters window Description of fields Weighing module address on RS485 network a separate IP Module address address is given to each of the network devices default value is 1 Values range from 1 to 254 RS232 communication interface speed transmission By default Speed RS232 p 57600 bps RS485 communication interface speed transmission By default Speed RS485 57600 bps To save changes of communication parameters it is necessary to execute restaring procedure of a weighing module One must remember that new parameters have to be written in the Connection settings window See point 9 4 1 of this manual Caution Internal weighing module MW 04 used in the PUE5 terminal is physically connected to the PC module of the terminal via RS232 interface of COM6 port and it works with a default transmission speed of 57600 bps 9 5 3 INPUT OUTPUT functions Weighing module MW 04 can have up to 4 inputs and 4 outputs INPUT OUTPUT button which is located in Parameters Parametry Y i e bookmark opens a wi
33. tion is active if this threshold value is exceeded Min Mass value for estimation of tolerance threshold threshold MIN threshold value is signaled below the Min threshold value OK threshold is signaled between Min threshold Max Max threshold values threshold MAX threshold value is signaled over the Max threshold value Functions signalling within thresholds 600 000 200 34 MIN OK MAX Caution Checkweighing signalling is available after the Output functions have been set See point 9 5 3 of this manual 9 6 3 Input Output state Window of Inputs signaling which also allows configuration of Outputs state Funkcj y opens upon activation of functions vm Y option and pressing m button Fig 23 Inputs Outputs states window Input output numbers in program accord with the numeration in a module Active input output Inactive input output Simulation of output operation is possible after this output number has been pressed his very output activates immediately if only no other function has been assigned to it Output activity simulation is available in a dosing window 35 10 WEIGHMENT Put a product to be weighted on a scales pan Read a measurement when a marker mua has been displayed Caution In case of cooperation of weighing module MW 04 with more than one weighing platform the user must select a correct platform in a weighment display in order to get the correct mass re
34. tion the outputs will be activated according to dosing parameters settings After the process has finished the set functions will swap to Output 9 5 4 Available platforms preview 28 ep The button 4 which is located in Parameters bookmark opens scales windows preview of all the scales being operated by MW 04 module For each platform the following information is displayed A D converter s divisions calibration coefficient and an input mass Caution Window preview depends on the number of A D converters the number of platforms connected to the device and their configuration Dzia ki przetwornika Wsp czynnik kalibracji Masa startowa Dzia ki przetwornika Wsp czynnik kalibracji Masa startowa Dzia ki przetwornika Asp tczynnik kalrbracji Masa startowa Dzia ki przetwamika Asp lczynnik kalibracji Masa startowe Fig 14 Example of 4 weighing platforms preview window 9 5 5 Available A D converters preview ADC button which is located in Parameters bookmark opens a preview of reading units calibration coefficient mass correction coefficient and input mass of the available A D converters 29 Caution Window preview depends on the number of A D converters the number of platforms connected to the device and their configuration ADC gt gt 1 lt lt 2 3 4 Dzia ki przetwornika 981866 Wsp czynnik kalibracji 599908 5 Dzia ki przetworn
35. verters 9 5 1 User parameters User parameters button Lesmana which is located in Parameters arame w bookmark opens a user parameters window These parameters are an active platform parameters they can be edited by each of the users Autnzerowanie af Beep wi Filtr medianowy 10 5 3 Filtr redni b Jednostka bie ca L Zmie Fig 10 User parameters window List of user parameters Autozerong Turning on off autozeroing function 93 Sound signal unavailable for MW 04 module The moving average filter speed settings None filter turned off Change of a current unit Caution A Median filter value settings BEER ES None median filter turned off When few platforms are being operated by MW 04 module at one time only parameters for a selected platform are displayed and can be edited MM 51 Bal 141 9 5 2 Communication settings Communication button which is located in Parameters bookmark opens a weighing module parameters window These parameters can be viewed and edited by each of the users who connect to the weighing module e Ethernet ethernet RS 232 485 Adres IP 192 168 0 2 Maska podsieci 255 255 255 0 Brama domy lna 192 168 0 1 Port 4001 lt gt Timeout lt gt s Fig 11 Ethernet communication parameters window Description of fields IP address Device IP address by default 192 168 0 2 Ethe
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