Service Manual & Parts List - Cornerstone Detention Products
Contents
1. 9624 SERIES LOCK GUIDE DIN 216 9624 001 INSTALL WITH LOCTITE 262 STOP SLEEVE P N 216 9624 009 INSTALL WITH LOCTITE RC 680 MOTOR ASSY P N 160 9624 000 MOTOR ASSEMBLY 9624 Motor Assy 9 2 03 eps 9624 SERIES LOCK RECOMMENDED SPARE PARTS LIST PART NUMBER DESCRIPTION 160 9624 000 MOTOR ASSEMBLY 9624 160 9600 004 ASSY LOCK STATUS SWITCH 160 9600 000 ASSY KEY SWITCH 315 0000 041 SPRING KEY SWITCH 315 0000 040 SPRING DEADLATCH 216 9624 005 SPRING MOTOR ASSIST 315 0000 059 SPRING SLIDE RETURN 315 0000 053 SPRING HOLDBACK LATCH 340 0000 209 TERMINAL MALE 125 0000 096 96 241 0 MODULE W RLB or 125 0000 096 96 241 1 MODULE WO RLB NOT USED ON ALL MODELS 9624 Pages 11 19 99 pm6 LOCK MAINTENANCE INFORMATION 1 ELECTRO MECHANICAL LOCKING DEVICES A Lubrication and cleaning Each lock is well lubricated at the time of assembly However all lubricants deteriorate eventually and need replacing ona regularly scheduled basis in order to prevent equipment failure Systems recommends cleaning and lubricating each type of lock according to the following instructions approximately every 2 years Yearly for locks in high use areas 9424 SERIES LOCK Remove the side cover plate and lub2. A Division of Norment Security Group 9624 SERIES LOCK ma LHM LHM gt 118 NYO 940 LHM NH9 and 13 Kei e e Gd o N 2016 90 lt 0 9019 XJIOW YOLOANNOD Nid ZL XJION 2011 90 0 319143934 XJIOW e e 620 e 4 N Go _ 55 k q 4 NYO 940 und IHM NH49 LHM M18 na 341 01313 20 2 NOWNOO L Nid 20 153034 201 134 9 20 2 YAMOd HOLIMS AZM Z Nid OGAvZ 1530034 YOOINN AlddNS SNONNILNOD gt asn4 M 03 Ou 8 O N HOLIMS 501916
3. 3 g 4 FULL CYCLE SIGNAL WILL RUN UNLOCK CYCLE 7 l AND MAINTAIN UNLOCK STATUS UNTIL SIGNAL IS REMOVED FROM FULL CYCLE REQUEST 5 Le 5 SCHEMATIC SHOW WITH DOOR THE CLOSED COMPANY CONFIDENTIAL THIS DRAWING IS THE PROPERTY OF AIRTEQ SYSTEMS 9 D AND MUST BE ACCOUNTED FOR INFORMATION HEREON IS CONFIDENTIAL AND Nee SECURE POSITION MUST NOT BE USED REPRODUCED REVEALED TO UNAUTHORIZED PERSONS OR gt SZ 6 FOR SERIES LOCK STATUS AND DOOR POSITION SENT OUTSIDE THE COMPANY WITHOUT PROPER AUTHORIZATION 5 SWITCH OPERATION CONNECT BLK AND BLK WHT 2 WIRES IN FIELD SIDE WIRING CHECK CONTINUITY 9 BETWEEN WHT AND BLUE 7 PLUGS AND RECEPTACLES INSIDE LOCK NOT 8 SHOWN me WIRING DIAGRAM DRAWN BY SAB 8 ALWAYS INSTALL IN ACCORDANCE WITH LOCAL 9424 95240 amp 9624 ZE 2 REGULATIONS AND THE NATIONAL ELECTRIC CODE DATE 8 27 99 POWER DEVICE FROM CLASS 2 POWER MOTOR LOCK SCALE NONE SOURCE WHEN PNEUMATIC TUBING OCCUPIES THE 1989 ARTEQ SIZE DWG NO REV SAME SPACE AS CONTROL WIRING SYSTEMS B EL 0079 02 9624 SERIES LOCK PARTS LIST PART NUMBER DESCRIPTION PART NUMBER DESCRIPTION 216 9600 070 LOCK BODY FRAME 216 9400 022 SPRING TORSION 216 9400 026 SPACER LATCHBOLT 216 9600 133 LATCHBOLT RH SHOWN 216 9600 134 OR LATCHBOLT LH 316 0000 059 ROLL PIN 1 8 X 1 2 310 0440 027 SCREW SHCS 4 40 X 3 8 216 9624 014 MOTOR M
4. COVER 216 9600 094 SLIDE COVER NOTE A WHEN A NEW MOTOR IS REQUIRED ORDER P N 146 9624 005 216 9600 078 HOUSING COVER P N 146 9624 005 CONTAINS ITEMS 6 7 23 60 63 amp 64 FOR OLDER LOCKS USING UPPER AND LOWER MOTOR MOUNTS ORDER P N 146 9624 006 P N 146 9624 006 CONTAINS ITEMS 6 7 23 60 63 64 amp 31 216 9600 108 WIRE COVER 315 0000 059 SPRING SLIDE RETURN 146 9600 028 ASSY HOLDBACK LATCH 5 SHOWN 216 9600 091 HOLDBACK LATCH RH 216 9600 090 OR HOLDBACKLATCH LH 216 9600 086 MOTOR MOUNT PLATE 315 0000 041 SPRING KEY SWITCH 216 9600 083 KEY SWITCH ACTUATOR 315 0000 053 SPRING HOLDBACKLATCH 216 9600 104 RLBLATCH 340 0000 205 SPLIT LOOM 5 310 0632 024 SCREW BH 5 6 32 X 1 4 310 0000 014 SCREW SHCS 2 56 X 3 8 310 0256 002 SCREW SHCS 2 56 X 9 16 216 9500 025 INSULATOR PAD 313 0000 072 WASHER PLASTIC 340 0000 064 WIRE TIE PART NOT SHOWN SEE WIRING DIAGRAM ASSY 9 PIN MOLEX CONNECTOR 313 0000 092 FLAT WASHER 6 TYPE A 319 0000 064 SPACER KEY SWITCH ACTUATOR 319 0000 062 STEM BUMPER PART OF ITEM 8 160 9624 001 WIRE HARNESS 9624 216 9624 001 GUIDE 216 9624 009 STOP SLEEVE BALBRLZSSESRESGRERER RBRABBA ERBBEBUBGARBBREBBNBEBRENRBRBBB G GGGRON ZOGJDURB KON 9624 Parts List 2 7 2000 pm6 9624 Assv 2 7 2000 eps SEE NOTE A WHEN NEW MOTOR 1511 REQUIRED
5. top of it Replace the housing cover and slide cover and fasten securely Lubrication of the upper lock mechanism is not necessary nor recommended 9724 SERIES LOCK Remove one side cover plate and lubricate the deadbolt shaft and cam surface Lubricate the latchbolt shaft and the stop sides of both bolts 9724P SERIES LOCK PARACENTRIC KEYING Remove one side cover plate and lubricate the deadbolt shaft and cam surface Lubricate the latchbolt shaft and the stop sides of both bolts KEYS AND LEVER TUMBLERS 1 Key wear can cause improper operation of the lock and may damage the lock s lever tumblers Keys in constant use should be periodically compared to a similar new key When grooves due to wear are noted in the steps on the key bit the old key should be replaced 2 When rekeying is performed new tumbler stacks should be purchased as a set including a new key This enables to maintain complete keying records WARNING 1 Never use WD40 or similar silicone based lubricants 2 Never use graphite powder as a lubricant 3 Never lubricate the lever tumblers ALL LOCKS Lubricate the beveled surfaces of all lock bolts with stick lubricant as required 2 RECOMMENDED LUBRICANTS Multipurpose teflon based grease Lubricate internal moving parts with SYNCO SUPER LUBE WITH TEFLON or equivalent Stick lubricant Lubricate the beveled surfaces of all latch bolts and strikes with stick lubricant as required Use PA
6. 4907 LL Nid HOLIMS NOILISOd 400Q ZL HOLIMS NOILISOd X000 20 2 15310034 719149 TINA L HOLIMS SNLVLS 201 OL NOWWOD HOLIMS NOILISOd LHM REVISIONS REV ECN DESCRIPTION DRAWN CHK 01 2572 SEE ECN 2 703 MOLEX 03 06 1092 02 2738 ADD NOTE 4 REVISE NOTE 3 SEE Pins 9X FEM 062 DIA 24 18 AWG MOLEN 03 06 2092 DEA 350628 i Pins MALE 062 DIA 24 18 AWG 350629 1 BLK WHT BLK U 8 a d RED BLK RED WHT 9 5 9 9 6 92 855 emn 524 SS te 9 BRN RED GRN A jA EC MOLEX 03 06 2032 ss 3 E Pins 3X MALE 062 DIA 24 18 AWG 350629 1 88 522 MOLEX 03 06 1032 3 SS Pins 3X FEMALE 062 DIA 24 18 AWG 350628 1 Sa FIELD SIDE WIRING NOTES Wi MOTOR 1 MOTOR LOAD 24VDC 2 36W 2 SWITCH CONTACTS 5A KEY SWITCH LOCK STATUS 3 LOCK UNLOCK amp FULL CYCLE REQUEST LOC SWITOH 48 SIGNALS MUST BE MAINTAINED FOR 0 5 SECONDS 85 3 SIGNALS MUST BE REMOVED FROM ONE REQUEST 1 BEFORE ANOTHER WILL BE SAMPLED
7. NEF WHITE STICK LUBRICANT WITH SILICONE or equivalent B Electrical 1 The electrical system of this lock is operated on regulated 24VDC 2 V current Any other voltage or current condition is not acceptable 9000 Series Lock Maint 1 7 2000 pm6 TROUBLESHOOTING 9424 9524 9624 AND 9724 LOCKS If the lock is not working properly the following chart may be used as a guide to locate and correct the problem Because the lock receives its signal from the electronic control system a thorough check of the control system should be con ducted Using a volt ohm meter known to be accurate verify the correct power signal input at the appropriate connector pin If the proper electronic signal is not evident begin checking up stream from the connector If the electronic signal input is correct the problem is within the locking device use the follow ing chart to locate and correct the problem The recommended voltage at the lock is 24 VDC 2V If the correct voltage is not evident begin checking upstream from the lock If the voltage is correct the problem is within the locking device or it s logic interface module use the following chart to locate and correct the problem PROBLEM CHECK LATCHBOLT WILL NOT RETRACT LATCHBOLT WILL NOT EXTEND LOCK RETRACTS BUT WITH LOW STALL FORCE MANUAL OVERRIDE NOT WORKING PROPERLY DOOR POSITION SIGNAL NOT GIVEN LATCHBOLT POSITION SIGNAL NOT GIVEN MECHANICAL IN
8. OUNT UPPER 146 9624 000 ASSY SLIDE 316 0000 063 DOWEL PIN 5 16 X 1 1 4 313 0000 093 WASHER 317 ID X 505 OD X 030 146 9600 008 ASSY DEADLATCH ROLLER BOLT 216 9600 115 DEADLOCKARM 310 0832 010 SCREW SHCS 8 32 X 1 4 310 1082 020 SCREW SHCS 10 32 X 2 1 2 160 9600 004 ASSY LOCK STATUS SWITCH 3 WIRE 315 0000 040 SPRING DEADLATCH 216 9600 072 RACK SHOWN 216 9600 111 OR RACK ELHB 216 9600 123 MOUNTING PLATE 216 9600 075 MOGUL CYLINDER PLATE RH 216 9600 074 MOGUL CYLINDER PLATE LH 310 0632 007 SCREW SOC 6 32 X 5 16 310 000 034 SCREW BH SOC 6 32 X 3 16 160 9624 000 ASSY STEPPER MOTOR 160 9600 000 ASSV KEV SWITCH 319 0000 052 SPACER KEV SWITCH 146 9600 010 ASSV GEAR KEYED ONE SIDE MODELS USE P N 216 9600 076 MOGUL CLYINDER PLATE 319 000 045 SPACER GEAR BLANK ONSIDENOTKEYED 310 0632 021 SCREW SHCS 6 32 X 7 8 a Reen DIVIDE BY 2 FOR KEYED ONE SIDE MODELS PARTNOTPRESENT ON 216 9624 013 STANDOFF MOTOR MOUNT PLATE 310 1082 027 SCREW SHCS 10 32 X 3 16 ons QTY VARIES KEYED ONE SIDE MODELS WITH MOGUL CYLINDER PLATE LH 310 0832 021 SET SCREW 8 32 X 3 4 USE QTY OF 6 310 0000 009 SCREW SOC 10 32 X 1 2 210 0632 023 SCREW SET 6 32 X 3 8 PARTNOTPRESENT ON ALL MODELS 310 0632 022 SCREW SHCS 6 32 1 2 216 9600 082 BACK PLATE QTY VARIES MODELS WITH KEY SWITCH ONE SIDE USE QTY OF 4 MODELS 216 9600 087 RIGHT SIDE COVER WITHOUT KEY SWITCHUSE QTY OF 2 216 9600 088 LEFT SIDE
9. TERFERENCE INPUT TO L I M 12pin connector 24 VDC should be momentarily present on pin 2 at the initiation of an unlock request momen tarily present on pin 3 at the initation of a full cycle request and constantly present on pin 4 OR LOOSE WIRING CORRECT VOLTAGE IS PRESENT REQUIRED PINS AND LOCK DOES NOT FUNCTION LOGIC INTERFACE MODULE OR MOTOR MAY BE FAULTY FAULTY KEY SWITCH MECHANICAL INTERFERENCE INPUT TO L I M 12pin connector 24 VDC should be momentarily present on pin 1 at the initiation of an lock request momen tarily present on pin 3 at the initiation of a full cycle request and constantly present on pin 4 OR LOOSE WIRING IF CORRECT VOLTAGE IS PRESENT REQUIRED PINS AND LOCK DOES NOT FUNCTION LOGIC INTERFACE MODULE OR MOTOR MAY BE FAULTY FAULTY KEY SWITCH BAD CONNECTION TO ONE MOTOR COIL VOLTAGE Required voltage is 24 VDC 2V MECHANICAL INTERFERENCE PROPER ENGAGEMENT OF KEY CYLINDER CAM IN LOCK BROKEN OR LOOSE WIRING SEE WIRING DIAGRAM OR LOOSE WIRING SEE WIRING DIAGRAM
10. ricate the angled ramp surface on the sideplate that the deadlatch bolt dowel pin rides against Lubricate the stop side of the deadlatch bolt back side When replacing the side cover hold the bolt slightly retracted by rotating and holding the manual release mechanism gear with one finger This insures that the deadlatch limit switch operating lever will not be trapped between the cover and the actuator plate The lower lock mechanism should be checked and cleaned once a year or more often if if special conditions exist for accumulated dirt and other debris that would interfere with proper operation Lubrication of upper lock mechanism is not necessary nor recommended 9624 SERIES LOCK Remove the slide cover Remove the housing cover Remove the slide assembly Clean and re lubricate the slide with a thin coating of recommended lubricant on the following surfaces a The 45 angled surface that contacts the deadbolt b The flat shelf that lifts the back of the latchbolt c The two small areas where the slide contacts the back wall of the slide cavity d The edges of the two rails which contact the side of the right side cover e The front and rear faces of the slide which contact the slide cavity walls When replacing the slide assembly hold the latchbolt retracted into the lock housing while inserting the slide assembly near the top of the cavity so that it drops in above the lock status switch lever arm and not on
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