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Technical Manual (Revision 10-09) HYTOPS

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1. 7 45 HYTOPS15000 15 HYDRAULIC TONG POSITIONER SYSTEM 7 47 HTS15002 7 MAIN FRAME ASSEMBLY eege ott 7 49 HTS15004 CARRIAGE ASSEMBLY in Dr HU RUSO tbe 7 50 HTS15005 SPRING HOUSING ASSEMBLY cette 7 51 SUPERIOR Manufacturing amp Hydraulics Inc 15 Hydraulic Tong Positioner System Revision 04 03 Page 7 4 21 Nov 03 SUPERIOR MANUFACTURING 1 34 PM Pick List CLE14000DP01 14 DP COMBO TONG 80K FT LB Quantity to build 1 Bin Quantity Quantity Part Number Description U M Location to Pull Pulled 00CLE14000DPO1 PICKLIST FOR CLE14000DP01 W REMOTE DOOR F HYTOPS REV DATE 11 21 03 each 1 1001 ZERT 1 8 NPT each 50 41 10041 CLEVIS PIN CLP 172S each M1 B 1 1027 LOCKWASHER 3 8 GR8 134 each 50 12 1029 SET SCREW 3 8 16 X 1 2 each 50 8 1047 HHCS 3 8 16 X 1 GR8 each 50 2 1048 HHCS 3 8 16 X 1 1 4 GR8 each 50 10 1093 SHCS 1 8 X 12 each 4 110 HHCS 1 4 20 X 2 1 4 GR8 each 57 4 1103 LOCKWASHER 1 2 GR8 each 51 10 1106 A SHCS 1 2 13 X 1 1 2 each 51 24 1107 A SHCS 1 2 13 X 2 1 2 each 51 2 1110 HHCS 1 2 13 X 1 GR8 each 51 6 1111 HHCS 1 2 13 X 1 1 4 GR8 each 51 4 1151 5 8 LOCKWASHER GRADE 8 each 51 50 1153 SHCS 5 8 11 X 1 each 56 4 1158 HHCS 5 8 11 X 1 3 4 GR8 each 55 42 1170 A HI COLLAR LOCKWASHER 3 4 each 52 1 1171 LOCKWASHER 3 4 GR8 each 52 5 1174 HHCS 3 4 10 X 2 1 4 GR8 each 52 5 1213 NYLOCK NUT LOW
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4. 1 uonduosoeg JequinN A10 ATEINASSV NV8 3AT1VA SEV A 8IN3SSV SATIVA DCH LIM AO IN3NOdWOO 8 H3HSVN9I0O1 vel LIM JO LNANOdNOD v X 9L 8 SOHH 2201 02V 8 9291 0 NOILO3S 191100 NOLLOZS MHOM EVIN OZVA 0193 MHOM 39OMH1HVO 431134 L AHIN 02VA 431134 OM 3A1VA L3TINI Ott VV 02VA 70 6 H312V NOLLOZS 70 91 70 340439 O3I4IGON AT8IN3SSV SATIVA 10299 uonduoseg JequinN Page 10 8 TABLE OF CONTENTS SECTION 11 POSITIONER SYSTEM ILLUSTRATIONS 15 HYTOPS ASSEMBLY Assy No 15000 THESE ILLUSTRATIONS ARE NOT PRESENTLY AVAILABLE WILL DISTRIBUTE WHEN COMPLETE MAIN FRAME ASSEMBLY Assy No 15002 VERTICAL CARRIAGE ASSEMBLY Assy No HTS15004 8 VERTICAL CARRIAGE ASSEMBLY Assy HTS15004 8 SPRING HOUSING ASSEMBLY Assy No 5135005 SUPERIOR Manufacturing amp Hydraulics Inc 15 Hydraulic Tong Positioner System Revision 04 03 Page 11 1 SUPERIOR Manufacturing amp Hydraulics Inc 15 Hydraulic Tong Positioner System Revision 04 03 Page 11 2 Ajquiassy 000S LSdO LAH SOMNVYCAH
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6. EI Rea Bn EE SH e P P 9 k uo N iD 36 bd Ls 12 1 2 SIDE VIEW SIDE VIEW SHOWN IN HIGHEST POSTION SHOWN IN LOWEST POSTION db s R 1 8 LS STAMP UNLESS OTHERWISE SPECIFIED TOLERANCES ARE m 4225 HWY 90 E e 2 PLACE DEC 3 PLACE DEC FRACTIONS ANGLES SURFACE FLATNESS AR PL A UPERIO BROUSSARD LA 70518 4 020 005 1 16 xs 59 015 per foot Manufacturing amp Hydraulics 318 837 8847 3 ETCH 1 Dimensions are in Inches PART NAME ILLUSTRATION HIGHEST amp LOWEST POSITION i 2 burrs amp sharp ed ith 1 64x45 mox 2 SURFACE Machined filet radh are 1732 vin SMS mos FOR 15 HYDRAULIC TONG POSITIONER SYSTEM m O02 por meh to mux of 012 inches fer a single surface Per MATERIAL SPECIFICATION By Log Description of Revision P N amp Wo 5 Machine diameters on a common centerline must be concentric e within 005 T LR amp unmachinsd diameters concentric within 032 PRAWN BY NING M THIS DOCUMENT IS THE PROPERTY OF SUPERIOR MANUFACTURING amp HYDRAULICS AND Sa BY DAN inital IS CONSIDERED CONFIDENTIAL THIS INFORMATION MAY NOT BE USED DISCLOSED ZAG Revision No X STAMP ETCH TAG Machine Zero _ SHEET Hom COPIED OR REPRODUCED IN ANY FORM WITHOUT THE EXPRESS WRITTEN CONSENT HN 8 229 OF SUPERIOR MANUFACTURIN
7. 256 2 USE REMOVABLE LOCTITE C 4 REQD USE REMOVABLE LOCTITE I 1 8 ZERT 1001 4225 HWY 90 EAST SECONDARY GEAR SUPERIOR 555 Manufacturing amp Hydraulics THIS DOCUMENT IS THE PROPERTY OF SUPERIOR MANUFACTURING amp 02 17 03 HYDRAULICS AND IS CONSIDERED CONFIDENTIAL THIS INFORMA TION MAY NOT BE USED DISCLOSED COPIED OR REPRODUCED IN ANY REV LOG 5 DATE FORM WITHOUT THE EXPRESS WRITTEN CONSENT OF SUPERIOR REF S Equip Manuals Dwgs MANUFACTURING amp HYDRAULICS CLE14000DP Secondary Gear wpg Page 9 11 FOR SHIPMENT WITHOUT ENCODER i COVER PLATE P N 40034 i ENCODER MOUNTING PLATE P N 51075 i 3 8 16 x 1 SHCS P N 1041 2 REQD 1 2 13 x 1 HHCS P N 1110 1 2 LOCKWASHER P N 1103 3 REQD OF EACH GEAR BOX COVER P N 73091 TOP TONG PLATE To SECONDARY GEAR WITH ENCODER ASSEMBLY ENCODER ASSEMBLY NO 55142 p ENCODER amp MOUNTING SCREWS Supplied by Customer 3 8 46 32 MACHINE SCREW P N 1276 4 REQD i ENCODER MALE COUPLING P N 55144 i USE 410 32 x 1 4 SET SCREW P N 1034 j ENCODER COUPLING MOUNT P N 51031 aar n 1 2 13 NUT P N 1101 TOP SECONDARY BEARING CAP 55143 BEARING P N 1901 UPPER LOW PINION GEAR UPPER SPACER P N 73098 UPPER LOW PINION GEAR P P N 73083 01 UP
8. JO IN3SNOO SS34dX3 LNOHLIM WHOS 99 eA Q N Al q W J S SV ANY 031400 035010510 0361 38 LON AVIA 907 f 3H SIHL IVLIN3QIHNOO G3H3QISNOO SI ONY 90 82 90 2 ONIHN LOVANNVIN HOIHAdANS JO ALH3dOHd SI SIHL DR TGINISSY HANOILISOd NVO LVOHHL N3dO oues SOHH BIEN 91 8 970 dOLS HOLIMS INVO 124 SOHH ul 91 8 6 2901 LAN MOO TAN 08 7 1 SOHH 9 X 02 7 1 6902 L3349v8H8 OLNW HOLIMS WYO 9503 1 ONILNNOW HOLIMS WYO 95001 2 1 DAT JAVA 9615 9 417 UI 3OVH YANNI 0 61 1832 LAN 8 1 1001 MSZO X 1 8 2 X GO v ONIHdS 1X3 88154 LAN 91 8 201 SOHS EX EL V 90LL HAHSVMMOOT 201 SOHS EX 91 U3HSVN9OO1 DIE 21001 9L LLX LX GI 669 ONIHV3H 9161 mwv 934109 SS ul X 8 1 9101 SOHH 8 1 X 91 8 0901 v X 91 8 HL DAT JAVA 61122 31V1ld HALNO 71152 1 HOLIMS WYO 22162 IN3IAGT3M JV UI HOLIMS WYO 04124 ivr vo wai ewe 31v ld WYO 29154 ANNON WYO 29154 31V ld SNILNNOW INO LLOS 69124 31V ld SNILNNOW AIN 8S L 31V ld SNILNNOW H3ddfl 19154 L0 000LA IS JequinN MO wal
9. HOOG HOOG HAOoVdS LSNYHL HOOG DNOL Bee OCDE s OLD 5 ONENLOVANNW enuen d AS AI HOM3dNS JO LNASNOD 3143 IHL LOOHLIM alva HO 031900 0351 38 LON AV 901 NOILVINHOJNI SIHL IVILN3GIJNOO Q333GISNO9 SI ONY SONNVHOAH HOT3dRS 30 ALH3dOHd JHL 11 3 SIHL oes rnoes dONRIdns Wy 7498 169 gig 52 1 UMNPEINUEN diia AN3IAQT3M JO LN3NOdWOO 9v0c N d 5 MIO TAVD LF00L Nid A SIA319 92821 HALLOO SS X 8 L 55 HOOQ IWNOILdO 20 08028 Nid MAONITAO HOOG LS 8L0FL Nid SLOVL Nid 1008 OH TIVE Page 9 21 1 4 20 NYLOCK NUT P N 212 gt 4 REQD SELF LUBRICATED VALVE DOOR SWITCH ASSEMBLY per c IN SLV4000 01 3 8 16 x 1 HHCS P N 1047 di 2 REQD 3 8 LOCKWASHER P N 1027 2 REQD DOOR SWITCH BASE ASSEMBLY P N 76128 Welded to Door Switch Base 1 4 20 x 2 1 4 HHCS P N 110 4 REQD DOOR SW BASE MOUNT P N 45067 S 2 REQD Weld Positions may vary on Top Tong P
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11. 515003 Lem PSI Max 23 PN 0810091381 een 40 SM120 44 CG Hom Handle x 120 000 ft lbs Torque Gauge w Dampener amp Fill HTS15025 DANFOSS P O Check Valve 4K401 N3 SV HYTOPS 1 2 Adjustable Flow Control w Integrated Free Flow Return Check 4 HYTOPSTM ine too Valve F800S 2 5 120 44 Load cell 25 Sq In 44 5 8 Handle 120 000 ft lbs dz EE CRSS20016 SUN Relief Valve PN RPEC LDN FAA CRSS20017 En Remote Valve f Backup Cylinder P N V50 F4 04 NR C HYTOPS EE 7 ann mm ZITIEREN 1 Backup 2 Tong 1 SUN 2 pos Spring Ret 3 way Pilot Operated Directional Control SUN Pilot Operated Check Valve 5000 psi PN CKEB LBN BCC SUN Pressure Reducing Valve set low psi w Integrated Free Peet Flow Return Check Valve PN YPDA KAN BB HYTOPS15000 SCHEMATIC xls 11 24 03 Page 12 6 Page 12 6 21 03 4 20 PM SUPERIOR MANUFACTURING Pick List 5515000 REMOTE CONSOLE ASSEMBLY Quantity to build 1 Bin Quantity Quantity Part Number Description U M Location to Pull Pulled 1006 ROLL PIN 3 16 X 1 each 50 1 1150 A BRASS NUT 6 32 each 51 3 1150 B BOLT BRASS 6 32 X 3 4 each 51 3 1927 A SNAP RING EXT RSN 300 each S5 E 2 2 012 O RING 3 8 ID 1 2 OD 1 16 WIDTH each O2 A 20 42054 PSI REDUCING VALVE DANFOSS CART 1PA10 F 30SV BODY 982050 U each M3 E 2 73028 4 WAY BALL VALVE each 8 1 BAC 5M25
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15. R 5 U energizing power unit make certain is working tong or backup and all tools parts are removed from the tong and backup Insert test mandrel of the exact same size as the dies which are installed in the tong and backup Caution Testing the function ofthe backup without the proper size dies installed and or without the proper size mandrel in place you risk serious damage to the backup cylinder After power unit has reached operating RPM and temperature operate the backup control valve and close backup around test mandrel using sufficient flow and pressure to clamp mandrel and maintain pressure to backup Recommended operating pressure of 2 500 psi Backup pressure gauge should match system operating pressure After release of control valve you may experience a slight drop in backup pressure up to 300 psi this is normal If backup pressure drops more than 300 psi within 2 minutes you may be experiencing a hydraulic leak While maintaining pressure on backup visually inspect hoses stainless steel lines fittings etc for seepage of hydraulic fluid Repair or replace parts causing leaks If you see no visible external leaks and your backup is still losing pressure there may be an internal leak in the operating cylinder or load holding valve allowing fluid to bypass the piston It is recommended that the backup be returned to the manufacturer for repair If at this time your backup is func
16. CAGE PLATE ASSEMBLY an Gui a pid ee Re REVERSING PIN ASSEMBLY Assy No 14700 esses OPEN THROAT CAM POSITIONER ASSEMBLY Assy No 73165 TONG DOOR ASSEMBLY FOR CLE14000DP01 Assy No 14680 01 DOOR CYLINDER ASSEMBLY als eh DOOR S WITCH ASSEMBLY lee BRAKE BAND ASSEMBLY Assy 14711 2 LEFT JAW ADAPTER ASSEMBLY Assy No 14693 RIGHT JAW ADAPTER ASSEMBLY Assy No 14694 Continued SUPERIOR Manufacturing amp Hydraulics Inc 15 Hydraulic Tong Positioner System Revision 02 08 Page 9 1 TABLE OF CONTENTS SECTION9 TONG ILLUSTRATIONS JAW ADAPTER ASSEMBLY 5 1 2 TO 4 1 2 Mfg Starting 11 2005 Ass No Dein ein 9 26 1 JAW ADAPTER ASSEMBLY 9 5 8 TO 8 5 8 Mfg Starting 11 2005 ASSV AN OCT 0029 otia e ig 9 26 2 DRILL PIPE TONG DOVETAIL JAW ASSEMBLY 8 5 8 thru 3 3 8 9 27 COMBO CASING DP TONG DOVETAIL JAW ASSEMBLY 14 thru 9 5 8 9 28 DRILL PIPE TONG LOW FRICTION amp SPLINED JAW ASSEMBLY 5 1 2 2 3 8 1 1 2 ROLLER Assy No CJ LF 76D 5 1 2 2 3 8 2 ROLLER Assy No CJ LF 76E Ee anu ASV ON OS COC ono Mtem EE Etuis 9 29 DRILL TONG SPLINED JAW ASSEMBLY
17. ET 2201999 X CENTE 9 9 SJHS v E X 91 8 9 070118 6 310 7 840 SIHH 2 1 X 02 v 1 431104 60 19997 2 145401 9 TI X 1297 d 1 ad Fam 004 UG BEET EC a us 201 9991 HIA 99911 GK 600 90NT EE 5 Ww WAS STONY CTDL 031319395 351 83 557141 Page 9 31 THIS PAGE LEFT BLANK INTENTIONALLY Page 9 32 TABLE OF CONTENTS SECTION 10 BACKUP amp MOUNTING KIT ILLUSTRATIONS 15 LOCKJAW DRILL PIPE BACKUP ASSEMBLY CYLINDER ASSEMBLY Assembly No 5000 5 INSIDE DOOR ASSEMBLY Assembly No BUCDP15015 OUTSIDE DOOR ASSEMBLY Assembly No 15005 DOVETAIL DIE ADAPTER sascha VALVE BANE ASSEMBLY kann SUPERIOR Manufacturing amp Hydraulics Inc 15 Hydraulic Tong Positioner System Revision 04 03 Page 10 1 OQ tA A Q SUPERIOR Manufacturing amp Hydraulics Inc 15 Hydraulic Tong Positioner System Revision 04 03 Page 10 2 sBma sjenuey HOM3dNS JO LNOHLIM WHO ANY 03IdO9 23
18. MANUFACTURING amp HYDRAULICS Item Qty Part Number Description 1 1 BUCDP15003 TOP OUTSIDE DOOR PLATE 2 1 BUCDP15007 BOTTOM OUTSIDE DOOR PLATE 3 1 BUCDP15020 CYLINDER INSERT 4 1 BUCDP9609 INSERT PIVOT PIN 5 1 BUCDP9610 DOOR ROLLER 6 1 BUCDP9611 DOOR ROLLER PIN 7 3 BUCDP9637 DOOR SPACER 8 1 BUCDP9651 PIVOTING INSERT SPRING 9 2 BUCDP9654 INSERT SPRING SPACER 10 2 BUCST1508 CLIP 11 1 BUCDP15035 DOOR SPRING SPACER 12 1 SMH1501 L LEFT HAND TORSION SPRING 13 2 1001 1 8 ZERT 14 2 1316 1 8 x 10 1 2 HHCS 15 2 1210 1 8 HEX NUT 16 2 1218 1 LOCKWASHER 17 6 1036 3 8 16 x 1 1 4 FLAT SHCS 18 1 1326 1 8 x 8 1 2 SHCS 19 2 36DU32 GARLOCK BUSHING 20 1 48DU72 GARLOCK BUSHING 21 2 48DU40 GARLOCK BUSHING OUTSIDE DOOR ASSEMBLY ASSEMBLY NO BUCDP15005 Page 10 6 Ad SUPERIOR Manufacturing amp Hydraulics 4225 HWY 90 EAST BROUSSARD LA 70518 318 837 8847 THIS DOCUMENT IS THE PROPERTY OF SUPERI OR MANUFACTURING amp HYDRAULICS AND IS CONSIDERED CONFIDENTIAL THIS INFORMATION MAY NOT BE USED DISCLOSED COPIED OR REPROD UCED IN ANY FORM WITHOUT THE EXPRESS WRITTEN CONSENT OF SUPERIOR MANUFACTURING amp HYDRAULICS 04 21 03 REV 106 DATE REF SAEquip Manuals Dwgs BUCDP15000 Door Outside
19. U M each each each Bin Location M17 E M18 C M18 D Pick List BUCDP15006 CYLINDER ASSEMBLY Quantity to build 1 U M each each each each each each each each each each each each each each each each each Bin Location 54 51 52 53 54 54 4 15 Quantity to Pull Quantity to Pull Quantity Pulled Quantity Pulled SMApps Equip Manuals Spreadsheets Pick Lists BUCDP15000 xls Page 7 40 11 03 11 23 SUPERIOR MANUFACTURING Pick List ASAP9625 SEAL KIT F 9 5 8 DP amp 15 DP Quantity to build 1 Bin Quantity Quantity Part Number Description U M Location to Pull Pulled 25004250 POLYPACK 1 4 CROSS SECTION 4 1 4 X 4 3 4 X 1 4 each 37506000 POLYPACK 3 8 CROSS SECTION 6 X 6 3 4 X 3 8 each O1 E 37508250 POLYPACK 3 8 CROSS SECTION 8 1 4 X 9 X 3 8 each O1 F 50008000 POLYPACK 1 2 CROSS SECTION 8 9 1 2 O1 G H6000 ROD WIPER URETHANE each W2 62500750 WEAR BAND each SMApps Equip Manuals Spreadsheets Page 7 41 Pick Lists BUCDP15000 xls 21 03 10 50 SUPERIOR MANUFACTURING Pick List BUCDP15015 INSIDE DOOR ASSEMBLY Quantity to build 1 Pick Lists BUCDP15000 xls Bin Quantity Quantity Part Number Description U M Location to Pull Pulled 1001 ZERT 1 8 NPT each 50 1036 FLAT SHCS 3 8 16 X 1 1 4 each 54 1210 HEX NUT 1 8 GR8 each 57 1218 1 LOCKWASHER G
20. 30 31 03 1 55 PM Part Number 1027 1061 148 73012 01 73013 01 73014 07625 DTI1602 31 Mar 03 1 56 PM Part Number 1027 1061 148 73012 01 73013 01 73014 07812 SUPERIOR MANUFACTURING Pick List CJDT76 07625 7 5 8 DOVETAIL JAW SET ASSEMBLY Description LOCKWASHER 3 8 GR8 134 BUTTON HD CS 3 8 16 X 3 4 HHCS 3 8 16 X 4 GR8 2 JAW ROLLER F CLE7625DP 2 JAW PIN F CLE7625DP 7 5 8 DOVETAIL JAW EI 7 5 8 amp 8 5 8 TONG ASSY CJDT76 07625 DOVETAIL STRIP DIE 0 500 T 1 1 4 1 2 T X 5 STRAIGHT TOOTH SUPERIOR MANUFACTURING Quantity to build 1 Bin U M Location each 50 each 51 each 57 each M9 D each M8 D amp M23 B each each Pick List Quantity to Pull Quantity Pulled CJDT76 07812 7 13 16 DOVETAIL JAW SET ASSEMBLY Description LOCKWASHER 3 8 GR8 134 BUTTON HD CS 3 8 16 X 3 4 HHCS 3 8 16 X 4 GR8 2 JAW ROLLER F CLE7625DP 2 JAW PIN F CLE7625DP 7 13 16 DOVETAIL JAW F CLE7625DP TONG Quantity to build 1 Bin U M Location each 50 each 51 each 57 each M9 D each M8 D amp M23 B Quantity to Pull Quantity Pulled Pick Lists CLE8625DP 03 amp 05 Jaws xls ASSY CJDT76 07812 each DTI1602 DOVETAIL STRIP DIE 0 500 T 1 1 4 W X 1 2 T X 5 STRAIGHT TOOTH each S Apps Equip Manuals Spreadsheets Page 7 31 31 03 SUPERIOR MANUFACTURING 1 57 PM Pick List CJDT86 08000 8 DOVETAIL JAW SET ASSE
21. Check ring gear Check for any signs of damage or wear Remove motor and valve assembly from the tong body Check motor seal Apply power run the motor and visually check the motor seal for any signs of leakage Check drive gear high and low pinion gears Check for excessive sign of wear on the motor gear SUPERIOR Manufacturing amp Hydraulics Inc 15 Hydraulic Tong Positioner System Revision 04 03 Page 6 3 L M N O P Q R S T U MAINTENANCE Check condition of control valve spools Activate valves and check for any sign of wear pitting or scoring of the chrome surface of the spools If the spool is damaged in any way the complete section must be changed out as spools are not interchangeable Check gear selector and shaft Visually inspect the shifting shaft for alignment and straightness Check Hi Low Gear assembly Visually inspect high and low clutch and gears for any sign of chipped broken or worn teeth Check dumbell rollers shafts and bushings Check for excess movement on either bearings bushings shafts or dumbells Check idler gears and center pinion shaft gears and bearings Check that there are no signs or worn chipped or broken teeth on the idler and center pinion shaft gears Check door bearings Visually check excess movement on bearings at the door assembly If excess movement is found the door must be removed making careful note of bearing washers p
22. Hydraulic Power Tongs Backups CHROMEMASTER s and accessories adapt a regularly scheduled maintenance program Implementation of this type of program offers several benefits First you increase the life of your equipment secondly you may find a problem before it escalates to a costly repair or down time on the job and most important prevent injury to operating personnel A major inspection described at the end of this section should be carried out if equipment 18 suspected to have been damaged during transit or is to be mobilized to a remote location where maintenance operations are difficult to carry out Routine Maintenance Cleaning Upon return from each and every job A Pre wash unit to remove majority of dirt and grease build up as to allow removal of dies and inspection of overall condition of unit B Remove and inspect dies from tong and backup Note any missing or damaged die retainers and or die retainer bolts C Remove side jaws from tong and inspect side jaw for missing or broken parts damaged splines broken ears locking hooks on front portion of side jaws D Clean and inspect side jaws jaw pins jaw rollers for damage or excessive wear Lubricate pins and rollers and reinstall in tong E Remove clean in non flammable solvent and inspect back jaws in tong F Check jaw pins for breakage cracks and uneven wear patterns Inspect jaw rollers for cracks breakage and flat spots G Reassemble jaw
23. LEFT DOVETAIL JAW 10 3 4 F 14 DP TONG RIGHT DOVETAIL JAW 10 3 4 F 14 DP TONG JAW PIN JAW ROLLER DOVETAIL STRIP DIE 0 500 T 1 1 4 W X 1 2 T X 3 7 8 L STRAIGHT TOOTH SUPERIOR MANUFACTURING Description LOCKWASHER 3 8 GR8 134 BUTTON HD CS 3 8 16 X 3 4 HHCS 3 8 16 X 3 1 2 GR8 LEFT DOVETAIL JAW 11 3 4 F 14 DP TONG RIGHT DOVETAIL JAW 11 3 4 F 14 DP TONG JAW PIN JAW ROLLER DOVETAIL STRIP DIE 0 500 T 1 1 4 W X 1 2 T X 3 7 8 L STRAIGHT TOOTH Pick List CJDT14X10750 DT JAW SET 14 DP X 10 3 4 ASSEMBLY Quantity to build 1 U M each each each each each each each each Bin Location 50 51 51 M2 A M2 A Pick List CJDT14X11750 DT JAW SET 14 DP X 11 3 4 ASSEMBLY Quantity to build 1 U M each each each each each each each each Bin Location 50 51 51 M2 A M2 A Quantity to Pull Quantity to Pull Quantity Pulled Quantity Pulled S Apps Equip Manuals Spreadsheets Pick Lists CLE14000DP Jaws xls Page 7 34 31 03 2 12 PM Part Number 1027 1061 1071 14620 11875 14621 11875 14666 14667 DTI1601 31 Mar 03 2 14 PM SUPERIOR MANUFACTURING Description LOCKWASHER 3 8 GR8 134 BUTTON HD CS 3 8 16 X 3 4 HHCS 3 8 16 X 3 1 2 GR8 LEFT DOVETAIL JAW 11 7 8 F 14 DP TONG RIGHT DOVETAIL JAW 11 7 8 F 14 DP TONG JAW PIN JAW ROLLER DOVETAIL ST
24. SUPERIOR MANUFACTURING Quantity to build 1 Bin U M Location each 50 each 51 each 57 each M9 D each M8 D amp M23 B each each Pick List Quantity to Pull Quantity Pulled CJDT76 04750 4 3 4 DOVETAIL JAW SET ASSEMBLY Description LOCKWASHER 3 8 GR8 134 BUTTON HD CS 3 8 16 X 3 4 HHCS 3 8 16 X 4 GR8 2 JAW ROLLER F CLE7625DP 2 JAW PIN F CLE7625DP 4 3 4 DOVETAIL JAW F 7 5 8 amp 8 5 8 DRILLPIPE TONG Quantity to build 1 Bin U M Location each 50 each 51 each 57 each M9 D each M8 D amp M23 B Quantity to Pull Quantity Pulled Pick Lists CLE8625DP 03 amp 05 Jaws xls ASSY CJDT76 04750 each DTI1602 DOVETAIL STRIP DIE 0 500 T 11 4 W X 1 2 T X 5 STRAIGHT TOOTH each S Apps Equip Manuals Spreadsheets Page 7 25 31 03 SUPERIOR MANUFACTURING 1 39 PM Pick List CJDT76 05000 5 DOVETAIL JAW SET ASSEMBLY Quantity to build 1 Bin Quantity Quantity Part Number Description U M Location to Pull Pulled 1027 LOCKWASHER 3 8 GR8 134 each 50 4 1061 BUTTON HD CS 3 8 16 X 3 4 each 51 4 148 HHCS 3 8 16 X 4 GR8 each 57 2 73012 01 2 JAW ROLLER F CLE7625DP each M9 D 2 73013 01 2 JAW PIN F CLE7625DP each M8 D amp M23 B 2 73014 05000 TONG JAW F CJDT76 05000 assy 5 F 7 5 8 amp 8 5 8 DP TONG each 2 DTI1602 DOVETAIL STRIP DIE 0 500 T 1 1 4 WX1 2 TX5 L STRAIGHT 4 31 03 SUPERIOR MANUFACTURING 11 28 AM Pick List CJDT76 05250
25. 04 03 Page 6 4 DU BEARING DRY WEAR PROCESS bo E ARE A y e s VB 90 ST Du 1 Running in completed Low wear rate starts when up to 1096 of the bronze is exposed 2 Typical surface appearance when DU bearing approaches its half life with 40 to 5096 of the bronze exposed 3 Bronze is beginning to smear near the end of DU s useful life as a dry bearing Over 75 of the bronze is visible at the surface For additional information about DU bearings please contact Garlock Bearings Inc 700 Mid Atlantic Parkway Thorofare New Jersey 08086 609 848 3200 FAX 609 848 5115 Coltec Industries Garlock Beari ngs 9 Page 6 4 1 Inc Form 9818 5 93 Page 6 4 2 TROUBLE SHOOTING HYDRAULIC SYSTEM Hydraulic Pump Making Excessive Noise Problem Solution A Restricted or clogged intake line Clean line check for contamination B Contaminated fluid Flush system change fluid C Restricted vent Clean or replace air vent D Airin fluid Check for leaks and be certain fluid suction in tank is well below hydraulic fluid in reservoir E Damaged or worn parts Repair or replace damaged parts check fluid for contamination Excessive RPM Check PTO gears and recommended speed to assure proper pump is in stalled for operation G Increased friction Make sure pump has been assembled using correct torque values H Damaged or worn relief valve Replace relief valve D Damaged or worn ch
26. 10 x9 1 2 HHCS DO NOT EXCEED 40000 FT LBS WHEN USING LOW FRICTION JAWS RIGHT JAW ADAPTER ASSEMBLY ASSEMBLY NO 14694 COMPLETE SET ASSEMBLY NO 14698 REMOVE ROLLER BEFORE USE INSTALL PIN ONLY Ad SUPERIOR Manufacturing amp Hydraulics 4225 DAN 90 EAST BROUSSARD LA 70518 818 837 8847 THIS DOCUMENT IS THE PROPERTY OF SUPERIOR MANUFACTURING amp HYDRAULICS AND IS CONSIDERED CONFIDENTIAL THIS INFORMATION MAY NOT BE USED DISCLOSED COPIED OR REPRODUCED IN ANY FORM WITHOUT THE EXPRESS WRITTEN CONSENT OF SUPERIOR MANUFACTURING amp HYDRAULICS 3 01 16 06 REV 100 DATE REF P Manuals Equip Manuals Dwgs CLE14000DP Jaw Adapter R rev3 wpg Page 9 26 Part Number Description 14DPA 0525 R 14DPA 0525 L RIGHT JAW ADAPTER WELDMENT LEFT JAW ADAPTER WELDMENT 14699 EXTENSION SPRING JAW PIN LOW FRICTION JAW ROLLER F WRAP AROUND DIES OR VERY SMALL PIPE APPLICATIONS 320128 2 x 1 3 4 DU BEARING F LF ROLLER 32DU32 2 x 2 DU BEARING F LF ROLLER DOOR PIVOT LOCK 4 BUCT7631 DO NOT EXCEED 40000 FT LBS WHEN USING LOW FRICTION JAWS amp ROLLERS 14 DP JAW ADAPTER ASSEMBLY 5 1 2 TO 4 1 2 ASSEMBLY NO 14DPA 0525 MANUFACTURE STARTING 11 2005 1 2 x 1 1 2 FORGED EYE BOLT 1 2 x 1 SHOULDER BOLT JAW PUSHER A 02 12 07 longer availab
27. 9 625 DIA X 1 L DOWEL PIN 10 1 1048 3 8 16 x 1 1 4 HHCS 11 2 1171 3 4 LOCKWASHER 12 1176 3 4 10 HEX NUT 13 3 4 10 x 9 1 2 HHCS DO NOT EXCEED 40000 FT LBS WHEN USING LOW FRICTION ASSEMBLY ASSEMBLY NO 14693 COMPLETE SET ASSEMBLY NO 14698 Ab SUPERIOR manutacturing amp Hydraulics 4225 HWY 90 EAST BROUSSARD LA 70518 318 837 8847 THIS DOCUMENT IS THE PROPERTY OF SUPERIOR MANUFACTURING amp HYDRAULICS AND IS CONSIDERED CONFIDENTIAL THIS INFORMATION MAY NOT BE USED DISCLOSED COPIED OR REPRODUCED IN ANY FORM WITHOUT THE EXPRESS WRITTEN CONSENT OF SUPERIOR MANUFACTURING amp HYDRAULICS 3 01 16 06 REV DATE LOG PaManuals equip Manuals Dw RE lu CLE14000DP gt Jaw Adapter rev3 wpg Page 9 25 Qty Part Number Description 1 TOP RIGHT JAW ADAPTER 2 1 14692 BOTTOM RIGHT JAW ADAPTER 3 14695 DOOR PIVOT LOCK 4 14697 JAW PUSHER 5 14699 EXTENSION SPRING 6 73012 01 JAW ROLLER OR 6A 73012 02 LOW FRICTION JAW ROLLER F WRAP AROUND DIES OR VERY SMALL PIPE APPLICATIONS 6B 2 32DU28 2 x 1 3 4 DU BEARING F LF ROLLER 7 1 73013 01 JAW PIN 8 2 BUCT7631 1 2 x 1 1 2 FORGED EYE BOLT 9 2 10039 625 DIA X 1 L DOWEL PIN 10 1 1048 3 8 16 x 1 1 4 HHCS 14 2 1171 3 4 LOCKWASHER 12 2 1176 3 4 10 HEX NUT 13 2 1256 3 4
28. AJA 9 9 NOISId v09eddona 01 1959 J QUINN o 5 10 4 Item Part Number Description 1 1 BUCDP15013 TOP INSIDE DOOR PLATE 2 1 BUCDP15012 BOTTOM INSIDE DOOR PLATE 3 1 BUCDP15020 CYLINDER INSERT 4 1 BUCDP9609 INSERT PIVOT PIN 5 1 BUCDP9610 DOOR ROLLER 6 1 BUCDP9611 DOOR ROLLER PIN 7 3 BUCDP9637 DOOR SPACER 8 1 BUCDP9651 PIVOTING INSERT SPRING 9 2 BUCDP9654 INSERT SPRING SPACER 10 2 BUCST 1508 CLIP 11 1 BUCDP15035 DOOR SPRING SPACER 12 1 SMH1501 L RIGHT HAND TORSION SPRING 13 2 1001 1 8 NPT ZERT 14 2 1316 1 8 x 10 1 2 HHCS 15 2 1210 1 8 HEX NUT 16 2 1218 1 LOCKWASHER 17 6 1036 3 8 16 x 1 1 4 FLAT SHCS 18 1 1326 1 8 x 8 1 2 SHCS 19 2 36DU32 GARLOCK BUSHING 20 1 48DU72 GARLOCK BUSHING 21 2 48DU40 GARLOCK BUSHING INSIDE DOOR ASSEMBLY ASSEMBLY NO BUCDP15015 Page 10 5 AB SUPERIOR 2509059 Manufacturing amp Hydraulics 318 837 8847 THIS DOCUMENT IS THE PROPERTY OF SUPERI OR MANUFACTURING A 03 30 09 HYDRAULICS AND IS CONSIDERED DEN AA aul vee ON MAY NOT BE USED DISCLOSED COI REV LOG DATE FORM WITHOUT THE EXPRESS WRITTEN CONSENT O OF SUPERO on
29. DTI 1602 DIAC EN EN LAND standard dovetail nominal dovetail die part DTI1661 DTI1651 DTI1642 DTI1632 0711622 011601 DTI1612 dovetail die overall jaw amp number for 3 7 8 die length adapter overall length thickness required sizes d number for 5 overall length Aovetaildie 1386 34 58 916 12 786 thickness gt Inserts required for standard tubular diameters shown in bold font REPLACEMENT DOVETAIL INSERTS for TONG JAWS are 1 1 4 wide x 5 long 4 pcs required per tong jaw set REPLACEMENT DOVETAIL INSERTS for BACKUP DOVETAIL DIE ADAPTERS are 1 1 4 wide x 3 7 8 long 6 pcs required per backup dovetail die adapter set 8 625 dovetai dovetail gripping size dovetail gripping size dovetail gripping size dovetail gripping size dovetail gripping size 5750 5 875 6000 6125 5250 6 375 9500 dovetail gripping size 1 2 5 500 dovetail gripping sizes 4875 5000 5 125 5250 5 375 5 500 5 625 Die Chart for 14 15 2007 02 xls DT 8 625 4 500 02 05 2007 3 3 Die Chart for 14 15 2007 02 xls Unit Line No Tubular Product amp Tong or Backup Components 5 1 4 tool joint tong jaw 5 casing tong jaw backup die f 5 563 OD API coupling 43 47 tool joint tong jaw 4 5 8 tool joint tong jaw 4 1 2 casing tong jaw backup die f tubular
30. H3MOTIOJ WVO Zen ON SEN 7 600 Nid 900 ONIHSNA ANLS HAMOTIOA WVO pg H3HSVNWOO1 8 Z BALL LAN Wf FL 8 a Er L 192 1482 ANC FIL Page 9 16 Item Qty Part Number Description 1 1 OR 1 14007 03 CAGE PLATE F CLE14000DP02 2 1 14008 02 BOTTOM CAGE PLATE 3 1 14009 02 RING GEAR F CLE14000DP amp 02 OR 1 14009 03 RING GEAR F CLE14000DP03 wl 4 2 14623 DOOR PIVOT PIN OR 2 14623 01 DOOR PIVOT PIN 5 4 14647 CAGE PLATE SPACER 6 1 14 _____ DOVETAIL JAW SET 7 1 14693 LEFT JAW ASSEMBLY NOT SHOWN 1 14694 RIGHT JAW ASSEMBLY 8 38 55 1875 CAM FOLLOWER ASSEMBLY m 9 1224 7 8 HEAVY SPLIT LOCKWASHER 10 38 1178 7 8 14 JAM NUT 11 4 1 8 x 12 SHCS LOCKING PIN 1 1 3 8 16 x 3 4 HHCS 14 2 1 8 ZERT 15 2 EXTENSION SPRING 3 S N S 5077 5078 5132 8 5133 MFG STARTING 06 05 03 2 COMPONENTS SSCF1875 Ab SUPERIOR 70518 CAGE PLATE ASSEMBLY T Manuraciuring Hvarautes 9957296 THIS DOCUMENT IS THE PROPERTY OF SUPERIOR MANUFACTURING amp 2 07 19 06 HYDRAULICS AND IS CONSIDERED CONFIDENTIAL THIS INFORMATION MAY NOT BE USED DISCLOSED COPIED OR REPRODUCED IN ANY REV 100 DATE FORM WITH
31. M o SEIT si 1 RETURN QUICK SUPPLY QUICK DISCONNECTS JJ DISCONNECTS ep 5 E Lis ae En 9 I ipn LE Lis L17 Lao 3 I ma Ff EE hk esee B 9 SYSTEM 60 PRESSURE I I I I LIE I I I I TORQUE GAUGE psi TBA FILL PORT f 1500 psi TORQUE GAUGE DAMPENER TORQUE LIMITER 450 psi REVERSING Tone PIN CTRL makeup 4 high eer amp TONG DOOR SPEED DIRECTION eS Cd CONTROL CONSOLE CRSS20 P breakout evor Loser out in makeup ip cios lwgear A closed A makeup 4 Peu Loewe bos AE occi ee P BERE oa ee ee ai lere Ab SUPERIOR 2 7 LEGEND EV Manufacturing amp Hydraulics 318 837 8847 PART NAME HYDRAULIC SCHEMATIC DIAGRAM 10 124 D A BACKUP BULKHEAD CONNECTORS MOVABLE THIS SEHEN EEE RTY OF PART 4 5 A EER Ee mores leha ae SUPERIOR MANUFACTURING amp HYDRAULICS DRAWN BY Ning Malathong NOTE 1 Cam valve shown in normal position PA S AND IS CONSIDERED CONFIDENTIAL THIS 4 5 throat position Indicates component is physiclly INFOR ATION AY NO BE USED
32. Operating the tong with the door open by means of a defective or bypassed door interlock system exposes the operator and nearby personnel to potentially fatal hazards No attempt should be made to operate the CLINCHER Tong and Backup for any purpose other than which it is intended This system is capable of generating very large clamping forces and torsional loads which if improperly applied or controlled could result in damage to the tubular to the tong or backup or could possibly result in injury or death of personnel Do not attempt to operate the unit without correct dies and the proper size tubular being in the tong and backup See Section 3 for more information concerning the selection and use of dies CAUTION Operating this equipment without the correct size type and orientation of dies can result in damage to the equipment or tubulars being handled The Positioner can move the Tong vertically and horizontally WARNING Personnel must remain a minimum 3 foot distance when the unit is being repositioned or operated SUPERIOR Manufacturing amp Hydraulics Inc 15 Hydraulic Tong Positioner System Revision 11 03 Pagel 2 HYDRAULIC PRODUCT cr 055 GENERAL INFORMATION SAFETY HYDRAULIC PRODUCT SAFETY certain conditions allowing the hydraulic equipment to continue to WARNING Valve lever spool may stick not center under operate and could cause serious injury death or equipment failure VALVE SAFETY Rea
33. dinb3 s 434 901 AgH 90 61 80 v SO InvHaAH 3 HYOIYAdNS JO LN3SNOO N3LLIHM SS3HdX3 IHL LNOHLIM WHOS NI HO 03IdO9 0350190510 9 38 LON AVIN NOILVINHOHNI IVILN3QIJNOO Q3H3GISNOO SI ANY 9 ONIHNLOVANNVW JO SI LNSWNSOG SIHL 1988 168 816 521 3 UIMNPEINUEN e vao iso _ 21 012121405 WE uonduoseg Sea Med peppy 6 8 8 WON 20 01 90 POS LEO 194 uogonpoJd 10 QOW SEVA 8 0 WEN 0 1 2 01 2 5012 HYD 6 Way Wed peppy vg 70 2 016 lt 01 6 UU DUO 8 WEN 0 61 21 77900 50 AHINH SEOAG 01 L AHW SEV way 90 61 80 v SEVA 69 uo 8 ONOL H3QNITAO 1417 1 455 JAVA 2 H3HSVN9IOOT 6 ll v X SOHH Srzx ve E W L v X 1 2 1 SOHH orex e 8 s yoesia sev 4 NOILO3S 13110 SSHI SEVA 9 NOLLO3S AYOM vVIN SEVA 8 NOILO3S YYOM YVQ SEVA F AHINH SEOAG 431134 O M 3A TVA LIINI 0 01 90 NOILO3S AYOM QOW SEVA 70 570 340438 YVONVSEVA G3IJIQOW AT8W3SSV
34. electronic load cell and electronic turns encoder RECONNECT POWER UNIT SUPPLY HOSE TO TONG CONTROL CONSOLE SUPERIOR Manufacturing amp Hydraulics Inc 15 Hydraulic Tong Positioner System Revision 11 03 Page 5 6 DIESEL DRIVEN HYDRAULIC POWER UNIT STARTUP 1 Inspect all hoses for abrasions kinks or other visible damage 2 Check engine oil level diesel fuel level and hydraulic oil level Top up as required 3 Check to verify hydraulic oil suction isolation valve is OPEN Caution operating power unit with the suction isolation in closed position will destroy hydraulic pump 4 Open fuel shutoff valve Open and reset air intake and fuel shutdowns as required 5 Connect air supply hose to tong control panel 6 Connect starter air hose to engine starter and start engine Bleed starter air hose disconnect and stow as required 7 Allow engine and hydraulic oil to warm up ten 10 minutes before actuating any components 8 Check all hoses and connections for hydraulic leaks CAUTION This system is designed to exclusively utilize closed center valves and a pressure compensated hydraulic pump with load sense feature WARNING Attempting to operate this unit with a power unit designed for open center valves will result in the power unit operating continuously at maximum pressure will cause overheating and may cause equipment failures exposing personnel to high pressure high temperature hydraulic fluid leaks which can result in fat
35. 02 MOTOR SHAFT P N 73040 01 MFG STARTING 07 13 06 P N 73089 01 a 27 1 i N DS EUN 15 REQD gt a an lt 2 2 a Page9 5 RING GEAR P N 14009 02 IDLER SHAFT P N 82038 DRIVE GEAR P N 55084 02 OUTBOARD IDLER SHAFT IDLER GEAR P N 82036 HIGH GEAR IDLER P N 55123 03 05 15 07 4225 HWY 90 EAST BROUSSARD LA 70518 REF PAManuals Equip Manuals Dwgs CLE14000DP01 Ge evi wpg ar Train ri Manufacturing amp Hydraulics 818 837 8847 Ab SUPERIOR THIS DOI HYDRAUI N CONSENT OF SUPERIOR PINION GEAR P N 73082 02 P N 73078 2 REQD IDLER GEAR P N 73077 3 REQD GEAR TRAIN ASSEMBLY 1 8 ZERT 1001 1 12 LOW PROFILE NYLOCK NUT P N 1213 TOP TONG PLATE 6 WY 2 DUMBELL ROLLER SPACER P N 2095 DUMBELL ROLLER SEAL ASSY P N 14070 TAPERED BEARING P N 1910B SPACER P N 73071 VN DUMBELL ROLLER P N 73070 TAPERED BEARING P N 1910B DUMBELL ROLLER SEAL P N 14070 DUMBELL ROLLER SPACER P N 2095 DUMBELL ROLLER SHAFT P N 55022 A BOTTOM TONG PLATE 1 12 LOW PROFILE NYLOCK NUT P N 1213 CD 1 8 NPT ZERT DUMBELL ROLLER SUPERIOR tse Manufacturing amp Hydraulics THIS DOCUMENT IS TH
36. 05000 5 DOVETAIL JAW SET ASSEMBLY 7 26 CJDT76 05250 5 1 4 DOVETAIL JAW SET ASSEMBLY 7 26 76 05500 5 1 2 DOVETAIL JAW SET ASSEMBLY 7 27 CJDT76 06250 6 1 4 DOVETAIL JAW SET ASSEMBLY 7 27 CJDT76 06375 6 3 8 DOVETAIL JAW SET ASSEMBLY 7 28 CJDT76 06500 6 1 2 DOVETAIL JAW SET ASSEMBLY 7 28 CJDT76 06625 6 5 8 DOVETAIL JAW SET ASSEMBLY t 7 29 CJDT76 07000 7 DOVETAIL JAW SET ASSEMBLY 7 29 CJDT76 07250 7 1 4 DOVETAIL JAW SET ASSEMBLY m 7 30 CJDT76 07500 7 1 2 DOVETAIL JAW SET ASSEMBLY 7 30 CJDT76 07625 7 5 8 DOVETAIL JAW SET ASSEMBLY 7 31 CJDT76 07812 7 13 16 DOVETAIL JAW SET ASSEMBLY 7 31 CJDT86 08000 8 DOVETAIL JAW SET ASSEMBLY 7 32 86 08625 8 5 8 DOVETAIL JAW SET ASSEMBLY 7 32 Continued SUPERIOR Manufacturing amp Hydraulics Inc 15 Hydraulic Tong Positioner System Revision 04 03 Page 7 3 SECTION7 PARTS LISTS TABLE OF CONTENTS CJDT14X09625 DOVETA
37. 2 13 1 5 1110 1 2 LOCKWASHER 1103 3 REQD OF EACH GEAR BOX COVER P N 73091 TOP TONG PLATE BOTTOM TONG PLATE 3 8 16 x 1 2 SET SCREW P N 1029 2 REQD USE REMOVABLE LOCTITE PINION GEAR ASSEMBLY 1 8 NPT ZERT P N 1001 1 8 NPT ZERT P N 1001 UPPER PINION BEARING CAP P N 73066 01 BEARING P N 1909 UPPER HIGH GEAR SPACER P N 73093 HIGH GEAR P N 73081 01 LOWER HIGH GEAR SPACER P N 73092 BEARING P N 1905 MID PINION BEARING RETAINER P N 73074 52 WELDED ON TOP TONG PLATE LOW PINION GEAR P N 73079 01 PINION GEAR P N 73082 02 BEARING P N 1905 LOWER PINION BEARING CAP P N 73085 5 8 11 x 1 1 4 SHCS P N 256 4 REQD USE REMOVABLE LOCTITE Ad SUPERIOR Manufacturing amp Hydraulics 318 4225 HWY 90 EAST BROUSSARD LA 70518 837 8847 THIS DOCUMENT IS THE PROPERTY OF SUPERIOR MANUFACTURING amp HYDRAULICS AND IS CONSIDERED CONFIDENTIAL THIS INFORMATION REV 4 MAY NOT BE USED DISCLOSED COPIED OR REPROD UCED IN ANY FORM WITHOUT THE EXPRESS WRITTEN CONSENT OF SUPERIOR MANUFACTURING amp HYDRAULICS 02 17 03 LOG DATE REF S Equip Manuals Dwgs CLE14000DP Pinion Gear wpg Page 9 10 Qty Part Number 1001 1 8 NPT ZERT 1029 3 8 16 x 1 2 SET SCREW 1103 1 2 LOCKWASHER 1110 1 2 18 x 1 HHCS 1909 BEARING 256 73079 01 LOWER PINION GEAR 73081 01 HI
38. 2007 02 xls CLE8625DP Splined Jaw Range 03 08 2006 Page 3 6 ASSEMBLY INSTRUCTIONS FASTENER LUBRICATION AND MAKE UP TORQUE REQUIREMENTS Most bolts nuts and other threaded components are to be lubricated with Never Seez or equivalent before assembly Certain fasteners are to be assembled using permanent or removable Loctite as indicated in the assembly instructions All tapered pipe threads are to be treated with a Teflon based pipe dope to assist in makeup and prevent leakage CAUTION Do not use teflon tape Improper application of teflon tape can cause joint failures Teflon tape can release large particles which can plug small passages in hydraulic equipment standard fasteners used in CLINCHERQ products to be GRADE 8 or better DO NOT SUBSTITUTE lesser grades of fasteners fasteners are to be made up to the torque charted below Failure to properly assemble these fasteners can result in their loss product malfunction and ultimately result in situations where personnel can be exposed to dangerous situations TONG and BACKUP FASTENERS Size Application 1 4 20 NC 3 8 16 Set Screws door switch mounting bolts 10 ft Ibs bearing caps door switch adj sleeve 3 8 16 locking pin retainer bolt door latch pivot pin bolt clip bolts jaw bolts 33 ft Ibs 1 2 13 NC brake bands motor mounts upper bearing caps idler race door bolt 93 ft lbs 5 8 11 NC top and bottom tong
39. 4 W X 1 2 T X 3 7 8 L STRAIGHT TOOTH SUPERIOR MANUFACTURING Description LOCKWASHER 3 8 GR8 134 BUTTON HD CS 3 8 16 X 3 4 HHCS 3 8 16 X 3 1 2 GR8 LEFT DOVETAIL JAW 14 F 14 DP TONG RIGHT DOVETAIL JAW 14 F 14 DP TONG JAW PIN JAW ROLLER DOVETAIL STRIP DIE 0 500 T 1 1 4 W X 1 2 T X 3 7 8 L STRAIGHT TOOTH Pick List CJDT14X13625 DT JAW SET 14 DP X 13 5 8 ASSEMBLY Quantity to build 1 U M each each each each each each each each Bin Location 50 51 51 M2 A M2 A Pick List CJDT14X14000 DT JAW SET 14 DP X 14 ASSEMBLY Quantity to build 1 U M each each each each each each each each Bin Location 50 51 51 M2 A M2 A Quantity to Pull Quantity to Pull Quantity Pulled Quantity Pulled S Apps Equip Manuals Spreadsheets Pick Lists CLE14000DP Jaws xls Page 7 36 13 Mar 03 SUPERIOR MANUFACTURING 9 13 AM Pick List CJ LF 76D 5 1 2 2 3 8 DP LF JAW SET ASSEMBLY Quantity to build 1 Bin Quantity Quantity Part Number Description U M Location to Pull Pulled 1040 A SHCS 3 8 16 X 3 4 each 50 8 148 HHCS 3 8 16 X 4 GR8 each 57 2 72025 GARLOCK BUSHING 24DU24 1 1 2 ID X 1 1 2 F PIVOT PIN each S2 G 2 73012 1 500 LOW FRICT JAW ROLLER F CLE7625DP each M8 D 2 73013 1 500 LOW FRICTION JAW PIN F CLE7625DP each M8 D 2 73063 TONG JAW ASSY F CJ LF 76D 2 1 6 thru 5 1 2 F 8 5 8 D
40. 5 1 4 DOVETAIL JAW SET ASSEMBLY Quantity to build 1 Bin Quantity Quantity Part Number Description U M Location to Pull Pulled 1027 LOCKWASHER 3 8 GR8 134 each 50 4 1061 BUTTON HD CS 3 8 16 X 3 4 each 51 4 148 HHCS 3 8 16 X 4 GR8 each 57 2 73012 01 2 JAW ROLLER F CLE7625DP each M9 D 2 73013 01 2 JAW PIN F CLE7625DP each M8 D amp M23 B 2 73014 05250 TONG JAW F CJDT76 05250 assy 5 1 4 F 7 5 8 amp 8 5 8 DP TONG each 2 DTI1602 DOVETAIL STRIP DIE 0 500 T 1 1 4 1 2 5 STRAIGHT TOOTH each 4 SMApps Equip Manuals Spreadsheets Page 7 26 Pick Lists CLE8625DP 03 amp 05 Jaws xls 31 03 SUPERIOR MANUFACTURING 1 40 PM Pick List CJDT76 05500 5 1 2 DOVETAIL JAW SET ASSEMBLY Quantity to build 1 Bin Quantity Quantity Part Number Description U M Location to Pull Pulled 1027 LOCKWASHER 3 8 GR8 134 each 50 4 1061 BUTTON HD CS 3 8 16 X 3 4 each 51 4 148 HHCS 3 8 16 X 4 GR8 each 57 2 73012 01 2 JAW ROLLER F CLE7625DP each M9 D 2 73013 01 2 JAW PIN F CLE7625DP each M8 D amp M23 B 2 73014 05500 TONG JAW F CJDT76 05500 assy 5 1 2 F 7 5 8 amp 8 5 8 DP TONG each 2 DTI1602 DOVETAIL STRIP DIE 0 500 T 1 1 4 WX1 2 TX5 L STRAIGHT 4 31 03 SUPERIOR MANUFACTURING 11 34 AM Pick List CJDT76 06250 6 1 4 DOVETAIL JAW SET ASSEMBLY Quantity to build 1 Bin Quantity Quantity Part Number Description U M Location to Pull Pulled 1027 LOCKWASHER 3 8 GR8 134 eac
41. ALLTHREAD ROD FOR HYTOPS15000 each 2 HTS15053 RISER CYLINDER ASSEMBLY F HYTOPS15000 PICKLIST each 1 HTS15098 MAGNET SPACER F HYTOPS15000 each 2 HTS15099 MAGNET ROD F HYTOPS15000 each M19 A 2 SMApps Equip Manuals Spreadsheets Page 7 49 Pick Lists HYTOPS15000 xls 10 03 10 09 Part Number 515003 515010 515015 515016 515029 SUPERIOR MANUFACTURING Description CARRIAGE WELDMENT F HYTOPS15000 PICKLIST CYLINDER WT WELD 3 BORE X 16 STR X 1 3 4 ROD DIA X 3000PSI M16 x 2 3 8 LONG METRIC BOLT GR 8 8 125 KSI TENSILE F HYTOPS15000 AXIAL BEARING Pacific Bearing 984 063 AP6 F HYTOPS15000 CHAIN ANCHOR 132 109 Pick List HTS15004 CARRIAGE ASSEMBLY Quantity to build 1 U M each each each each each Bin Location WALL17 Quantity to Pull Quantity Pulled SMApps Equip Manuals Spreadsheets Pick Lists HYTOPS15000 xls Page 7 50 10 Mar 03 SUPERIOR MANUFACTURING 10 10 AM Pick List 515005 SPRING HOUSING ASSEMBLY Quantity to build 1 Bin Quantity Quantity Part Number Description U M Location to Pull Pulled 1001 ZERT 1 8 NPT each 50 4 1046 HHCS 3 8 16 X 3 4 GR8 each 50 8 1210 NUT 1 8 each 52 8 194 NUT 5 8 11 GR8 each 57 8 58059 51 DOOR ROLLER BUSHING 12DU16 F CLJ 5500 each S2 F 4 BUCS2165 SMALL BRONSE BUSHED SHEAVE 3x3 8 wire x 3 4 shaft STK 460147 each 4 BUCS2168 SMALL SHEAVE SPACER F
42. CAP F CLE7625DP TONG each M8 F 1 73070 DUMBELL ROLLER F CLE7625DP 60 each M8 F 15 73071 DUMBELL ROLLER SPACER F CLE7625DP 60 each M8 F 15 73077 IDLER GEAR F CLE7625DP 60 each M8 F 3 73078 OUTBOARD IDLER SHAFT CLE7625DP 60 each M8 F 2 73079 01 LOW PINION GEAR F CLE7625DP 60 each M23 C 1 73080 02 SECONDARY INPUT GEAR F CLE7625DP TONG each M9 A 1 73081 01 HIGH GEAR F CLE7625DP 03 3 G each M9 B 1 73082 02 PINION GEAR F CLE7625DP 03 3 G each M9 B 1 73083 01 UPPER LOW PINION GEAR F CLE7625DP 03 3 G each M9 B 1 73085 LOWER PINION BEARING CAP F CLE7625DP 03 3 G each 2 73088 OUTBOARD IDLER SPACER F CLE7625DP 60 amp 03 F CLE8625DP 03 each 9 2 73089 SHORT IDLER SHAFT F CLE7625DP each 1 73091 GEAR BOX COVER F CLE7625DP 60 TONG each 1 73092 LOWER HIGH GEAR SPACER F CLE7625DP 03 3 G each M9 C 1 73093 UPPER HIGH GEAR SPACER F CLE7625DP 03 3 G each M9 C 1 73097 01 UPPER LOW SPACER F CLE7625DP TONG each M9 C 1 73098 UPPER SPACER F UPPER LOW PINION GEAR each M9 C 1 SMApps Equip Manuals Spreadsheets Page 7 9 Pick Lists CLE14000DP xls 21 Nov 03 SUPERIOR MANUFACTURING 1 34 PM Pick List CLE14000DP01 14 DP COMBO TONG 80K FT LB Quantity to build 1 Bin Quantity Quantity Part Number Description U M Location to Pull Pulled 73099 RINEER 21 IN 2 SPEED MOTOR 015 65 021 031 71 W HIGH PRESSURE SEAL each S1 C 1 73165 OPEN THROAT CAM POSITION ASSEMBLY PICKLIST each 1 76128 DOOR SWITCH BASE WEL
43. DISCLOSED APPROVED BY Dan Bangert located on Suspension Frame or mE Backup top plate COPIED OR REPRODUCED IN ANY FORM CHK BY NM DATE Feb 2 2000 NOTE 2 24 Dump valv is available WITHOUT THE EXPRESS WRITTEN CONSENT OF SUPERIOR MANUFACTURING amp HYDRAULICS F NmanualsNhytops15000Nhytops 15000 schematic Page 12 5 PIVOT CYLINDER RISER CYLINDER 15 LOCKJAW BACKUP BUCST15000 1 BACKUP E IN OPEN OSITIO I 69 96 CLE14000 02 14 REMOTE TONG WHERE P NC 5 d T L500 psi RISER CY
44. DOOR ASSEMBLY each 1 BUCDP15022 LOAD CELL PLATE WELDMENT each 2 BUCDP15034 COLUMN WELDMENT PICKLIST each 2 BUCDP15052 BOTTOM PLATE WELDMENT each 1 BUCDP15053 TOP PLATE WELDMENT each 1 BUCDP9618 DOOR PIVOT BUSHING each M13 B 2 BUCDP9621 BACKUP PIVOT PIN each 2 BUCDP9640 HI PSI CAM SWITCH VALVE ASSY PICKLIST each 1 BUCDP9648 BACKUP SPACER each M13 B 9 BUCT7636 SAFETY CHAIN ASSEMBLY each 4 CLEBU1664 1 2 FLOW CONTROL VALVE F800S each 2 S Apps Equip Manuals Spreadsheets Page 7 39 Pick Lists BUCDP15000 xls 21 03 2 57 PM Part Number 4554 7654 5520016 8 03 3 12 PM Part Number 1036 1106 A 1208 1247 1314 1320 ASAP9625 BUCDP15017 BUCDP15019 BUCDP15027 BUCDP15032 BUCDP15033 BUCDP15058 BUCDP9604 BUCDP9635 BUCDP9636 BUCST1508 SUPERIOR MANUFACTURING Description 3 8 CHECK VALVE PSI REDUCING VALVE SUN 3 8 NPT PORTS SUN Relief Valve SUN P N RPEC LDN FAA SUPERIOR MANUFACTURING Description FLAT SHCS 3 8 16 X 1 1 4 SHCS 1 2 13 X 1 1 2 SHCS 3 4 10 X 6 GR8 SHCS 3 4 10 X 7 GR8 SHCS 1 8 X 3 GR8 SHCS 3 4 10 X 3 GR8 SEAL KIT F 9 5 8 DP amp 15 DP BACKUP CYLINDER ASSEMBLY OUTSIDE DOOR WEDGE INSIDE DOOR WEDGE ROD WELDMENT PICK LIST CYLINDER CYLINDER INSERT BACKUP HI PSI CAM PLATE PISTON GLAND CYLINDER KEY F BUCDP9625 TOP amp BOTTOM JAW CLIP F 15 LJ BU Pick List BUCDP15000 15 DRILL PIPE BACKUP Quantity to build 1
45. Flow Rate 68 GPM 257 LPM Manual Gearbox with 2 Speed Hydraulic Motor High Gear High Speed High Gear Low Speed Low Gear High Speed Low Gear Low Speed 3 000 psi 2 500 psi 49 9 RPM 24 9 RPM 9 2 RPM 4 6 RPM 40 2 RPM 201 RPM 7 4 RPM 3 7 RPM Handle Length Tong 49 1 2 125 7 cm Handle Length Backup 38 13 16 98 6 cm Overall Length Tong Backup amp MK 74 3 8 188 9 cm Overall Width Tong amp Backup Includes Handles 48 1 2 123 2 cm Weight Tong w Mounting Kit Weight Backup Combined Weight Tong Backup amp MK 4400 lbs 1995 8 kg 2800 lbs 1270 0 kg 7200 165 3265 8 kg Jaw Capacity Tong Jaw Capacity Backup 4 1 2 thru 14 4 1 2 thru 15 Gripping Range Dovetail Jaws amp Adaptors Only 1 2 under nominal size Operates using Dovetail Strip Dies Steel Tooth Wrap Around Dies GRIT FACE Wrap Around Dies and Aluminum Wrap Around Dies Standard Equipment Optional Equipment Door Interlock Two Speed Gear Box Two Speed Hydraulic Motor Electronic Solenoid Dump Valve Hydraulic Cage Plate Brake System Hydraulic Intensifier for Backup Shipping Stand or Skid Varying Outlets for Torque Turns Computer Sending Units SUPERIOR Manufacturing amp Hydraulics Inc 15 Hydraulic Tong Positioner System Revision 01 06 Page 2 5 SUPERIOR Manufacturing amp Hydraulics Inc 15 Hydraulic Tong Positioner S
46. JAWS amp ADAPTERS WITH DOVETAIL DIES for CLE14000DP and BUCS15000 Description 4 5 8 DT 8 625 4 500 tong jaw set w 1 2 tong jaw set w 1 2 dovetai 4 1 2 tong jaw set w 1 2 dovetai 15 x 4 1 2 splined adapter w 1 2 dovetail strip dies dovetail strip dies 5 563 die for 15 adapter w 1 2 dovetail strip dies il strip dies strip dies strip dies Note 3 Dovetail die adapters are not available for the backup for applications where backup must grip tubulars larger than 8 25 columns coarse teeth These dies are similar in appearance to dovetail die adapters Die Jaw or Adapter Assembly Part Number Note 2 CJDT76 05250 CJDT76 05000 BUDT15 05563 CJDT76 04750 CJDT76 04625 CJDT76 04500 BUDT15 04500 Part Number DOVETAIL or Wraparound Die Part Number 73014 05250 DTI 1602 73014 05000 DTI 1602 DTI 1601 73014 04750 DTI 1602 73014 04625 DTI 1602 73014 04500 DTI 1602 DTI 1601 For applications larger than 8 25 splined wrap around dies are required standard dovetail nominal dovetail die part DTI1661 DTI1651 0171642 DTI1632 DTI1622 0111601 DTI1612 dovetail die overall jaw amp number for 3 7 8 die length adapter overall length thickness required sizes d number for 5 overall length Aovetaildie 13 16 34 ne 58 916 12 786 thickness gt Inserts required for standard tubular diame
47. LON3H 0008155 2 A1l8NWA3SSV JI0SNOI LOW Seet e ele e eo 225 m Page 12 4 PIVOT CYLINDER RISER CYLINDER 14 REMOTE TONG NC CLE14000 02 BUCST15000 BACKUP E IN OPEN OSITIO e 6 IN HIGH GEAR POSITION 65 NOTE 1 NOTE 1 Q TONG DOOR CYLINDER TONG MOTOR SHOWN IN CLOSED POSITION YX 2 lt TONG CYLINDER SHOWN 5 Y _ ds Ges es 1 d ko3 AUX COMPUTER iS LEVELING CYLINDER CONTROLS dual valve T CONTROL VALVE NOTE2 o as Maar tal E pare H a EE VER f r1 X L3H 9 I TO 7 a T P c ucc sessi Na EE cm Jd 7 tt 32 2 hose QVI 24 Jo 2 zzii 3 8 hose
48. ONMOLOVANNVIN s6ma sienuew Hay DORIS JO LNISNOO NALLY M SSJYdXI LNOHLIM 5 NI HO d3IdO9 OSC ed GSN 38 LON AvW 4901 NOILVINHOJNI SIHL SI ANY SONINVHOAH SOL S ONMNOVANNVIN HORMSANS JO ALHAdOMd 3HL SILNSWNOOG SIHL 1989 18 521 23 di REGIE dOlddns Wy dNMOoVA Jdid Sl 0009 Lddona ONOL ddid ILONA Pl L0 dQd000t 419 A IHIN3SSV H3JONVH 0 8009 15 ATENASSV 39VIHHVO TVOLLHJA vOOSLSLH NIVIN uonduosog 009151 55 00061 56 Page 11 3 11 4 SECTION 12 15 HYTOPS CONTROL PANEL ILLUSTRATIONS TABLE OF CONTENTS CONTROL COLSOLE ASSEMBLY AND DIMENSIONS eee SCHEMATIC nasser EE SCHEMATIC COMPONENTS LIST sees siese eset es es ren oon ett ene SUPERIOR Manufacturing amp Hydraulics Inc 15 Hydraulic Tong Positioner System Revision 11 03 Page 12 1 SUPERIOR Manufacturing amp Hydraulics Inc 15 Hydraulic Tong Positioner System Revision 11 03 Page 12 2 QOO SSHO ONIENLOVSNNW NES INSSNOO
49. T MODIFIED TO 200 THICK DAMPENER KNURL KNOB Long valve handles Note shorten original by 1 Short 003 valve handles Note shorten original by 2 SUSPENSION END SWIVEL MNT 20 21 SUSPENSION SYSTEM PICKLIST REQ REVERSING PIN SAFETY HINGE MOUNTING PLATE REVERSING PIN 3 1 2 SPRING HINGE DAVID HW N184 556 6 CU IN ACCUMULATOR AM6 PILOT OPERATED SELECTOR each each each each each each each each each each each each each each each Bin Location M18 D M18 D M18 D M18 D M18 D M18 D M18 D M18 D M18 D M18 D 22 20 Quantity Pulled S Apps Equip Manuals Spreadsheets Pick Lists CRSS15000 xls Page 12 8 CLINCHER LOAD CELL TORQUE GAUGE ASSEMBLIES The CLINCHER Tong and Backup are available in versions which accommodate compression load cells or tension style load cells information contained in this Technical Manual refers to products which utilize compression load cells Contact SUPERIOR for information concerning products using tension load cells Part Number 5 80 38 8 Torque Rating 80 000 ft Ibs Handle Length 38 8 inches Loadcell Type 25 Sq In Compression Loadcell Manufacturer SUPERIOR MANUFACTURING amp HYDRAULICS Torque Gauge Mfr CLINCHER Torque Gauge Size 8 Assembly Documentation Calibration Certificate CLINCHER Load cells and Torque Gauges are produced by several manufa
50. bX b u2 b 6602 YOLOW H33NIH SdO LAH 403 ATSINASSV 1 3dld vl 91971 AN3INGQT3M 31V ld INOLLOS 609 S90S LS 1H Agoa CLopL ANAINGTAM 31V ld dOL 99121 AT8IN3SSV HANOILISOd WYO LVOUHL WOLLOS dO 12 301 12 LSLL Nid MIHSVMMOOT 8 6 8911 Nid SOHH E LX 8 6 do papie M L0 060 4 N d SNISNOH Hv35 MOT LAIHS 3 10IN3H A1ANASSV 16084 Nid H3JAOO A1ANASSV v69vL N d P DEN 4084 00 a 8 5 A18W3SSV UE ION 8201 SOHH v V LX 91 8 A1ANASSV A1ANASSV 4 81 9 AHVONOOZS 9 3 401440000 1319 ONBNLOVANNVIN s6ma sienuew dnbgys JO IN3SNOO NALLY MSS3YdX3 LNOHLIM WHO 5 HO 91405 035010514 035 38 LON 907 H SIHL WLIN3OLJNOO SI SO EL ZO ONMNLOVANNVN HO EIS JO ALYIdOUd S LNSWN90G SIHL EED Pup TUNDEH A14WASSV 31V ld 401 es WE L06L Nid 8761 N d 86 LHH ONIH dVNS IN 20 22199
51. circular key to insure axial pipe loads do not damage adapter retainer clips Refer to backup assembly drawings in Section 10 for cylinder inside and outside doors To remove an adapter you must first remove the circular key retainer set screw and then remove the circular key Due to its recessed nature it may be necessary to use a small diameter punch or similar device to tap the circular key from its position behind the adapter To reinstall use the reverse procedure installing the retainer set screw after the circular key is in place SUPERIOR Manufacturing amp Hydraulics Inc 15 Hydraulic Tong Positioner System Revision 04 03 Page 5 5 10 11 12 13 START UP INSTRUCTIONS Verify tong suspension systems for vertical and horizontal operation are free to move in both directions to accommodate thread lead in makeup and breakout operations CAUTION Failure to accommodate for lead will damage tong backup or connection If extremely long connections must be made up or broken out the operator will have to release and reset the tong jaws periodically to allow the suspension system springs to relax to provide more stroke Lubricate entire system by injecting grease into zerts located on positioner tong and backup Drain condensed water from air dryer and check add oil to air lubricator air filter regulator lubricator assembly If required set up torque turn data acquisition and control computer connect dump valve solenoid
52. plates lower bearing caps hanger bolts 180 ft Ibs 3 4 10 NC jaw adapter bolts backup bolts 317 ft lbs 7 8 14 NF cam follower 512 ft lbs 100 ft Ibs dumbell roller tong door jam nut 2 idler shaft 1 200 ft Ibs short idler shaft 2 200 ft Ibs 1 8 cage plate spacer bolts backup door bolts bail bolts 1 12 11 2 12 1 3 4 5 NC 1 Bearing Caps Coat with removable Loctite tighten until screw contacts bearing back off 1 turn Tighten until all slack is removed but dumbell roller is still free to rotate by hand SUPERIOR Manufacturing amp Hydraulics Inc 15 Hydraulic Tong Positioner System Revision 04 03 Page 4 1 ASSEMBLY INSTRUCTIONS LUBRICATION STANDARDS Bearings and gears must be lubricated to minimize friction cool exclude foreign matter and prevent corrosion CLINCHER recommends using Texaco Marfak 2 or equivalent for all grease zerts roller bearings and bushings Gears located within the clutch housing or between the tong plates are to be heavily lubricated using PLUSCO 855 or equivalent SUPERIOR Manufacturing amp Hydraulics Inc 15 Hydraulic Tong Positioner System Revision 04 03 Page 4 2 OPERATION Suspension A Assure that the tong is suspended in level manner Both tong and backup must be level at the point they contact the tubular Using adjustment screws and slots in rigid hanger assembly adjust tong so that it hangs level
53. precise control to avoid leaks or damaged connections Note It may be necessary to shift from high to low gear during some make up operations to achieve required torque SUPERIOR Manufacturing amp Hydraulics Inc 15 Hydraulic Tong Positioner System Revision 11 03 Page 5 11 OPERATING INSTRUCTIONS RELEASING TONG AND BACKUP FROM PIPE 1 Using tong directional control valve slowly rotate tong ring gear and cage plates to open throat position using rotation opposite of the rotation last used Ring gear and cage plate should automatically stop at open throat position and jaws should be fully open NOTE Rotating at high rate of speed will overshoot open throat position 2 Verify cage plate and ring gear are in open throat position Note Tong may move up or down when jaws release depending upon operation performed 3 Open tong door by shifting tong door directional control valve to the OPEN position 4 Open backup shifting backup directional control valve to OPEN position Move tong positioner laterally to rear of structure away from pipe by shift positioner traverse directional control valve to the OUT position until the positioner clears all pipe in rack or false rotary 5 Feed made up stand of tubulars out of rack and feed in next joints for makeup SUPERIOR Manufacturing amp Hydraulics Inc 15 Hydraulic Tong Positioner System Revision 11 03 Page 5 12 MAINTENANCE CLINCHER recommends that owners of CLINCHER
54. tubulars 4 Check tong jaw to insure jaw pin and roller are not damaged and that they are free of rust and debris All components must be well lubricated with grease containing a corrosion inhibitor Insure jaw rollers turn freely on jaw pins Replace worn or damaged dovetail strip die inserts Insure die retainers are properly tightened For tubulars requiring wrap around dies select the proper jaw assembly and its corresponding wrap around die Remove upper die retainer clips Insert die into jaw Reinstall clips and clip retainer bolts 5 Check tong jaw pocket to insure it is not damaged and that it is free of rust or debris Thoroughly lubricate tong jaw pockets with grease containing a corrosion inhibitor 6 Install tong jaws in tong jaw pockets Attach all jaw retraction springs 7 Clean splines on backup jaws to insure they are not damaged and free of rust or debris Lubricate splines with grease containing a corrosion inhibitor 8 Check dovetail die adapter to insure they are not damaged and that they are free of rust and debris Replace worn or damaged dovetail strip die inserts Insure die retainer bolts and die adapter clip bolts are properly installed and fasteners tightened For tubulars requiring wrap around dies select the proper adapter and its corresponding wrap around die Remove upper die retainer clips Insert die into adapter Install into backup and reinstall clips and clip retainer bolts Note The backup uses a
55. types Fine Toothed Steel Dies for low to ultra high torque applications on carbon steel tubulars including tubing casing and drill pipe Smooth Faced Aluminum Dies for low to moderate torque applications on fiberglass and corrosion resistant alloy stainless steel tubulars GRIT FACE Dies for low to high torque applications on fiberglass and corrosion resistant alloy stainless steel tubulars where the use of steel dies is prohibited as well as on carbon steel tubulars where reduced marking is desired CLINCHER Dies are designed to match the OD of the tubing casing coupling or accessory being made up or broken out Each die is stamped on the top or side to identify its size Using Fine Toothed Steel Dies which are slightly larger than the tubular is acceptable provided the difference in diameters is less than 3 32 0 093 Aluminum and GRIT FACE Dies should be matched with the specific tubular diameters required Note The use of improperly sized dies can result in reduced torque capacity increased pipe marking and reduced die life CAUTION Do not attempt to grip tubular diameters which are larger than the dies being used Failure to observe this precaution can result in damage to the tubular tong or backup jaws or backup door plates In emergencies where correct die sizes are unavailable some operators have successfully used two different sizes of dies to accommodate unusual nonstandard diameters CLINCHER Wrap Ar
56. 0 02 HYDRAULICS AND IS CONSIDERED CONFIDENTIAL THIS INFORMA TION SSE M BLY NO e 73099 MAY NOT BE USED DISCLOSED COPIED OR REPRODUCED IN ANY REV amp LOG DATE FORM WITHOUT THE EXPRESS WRITTEN CONSENT OF SUPERIOR REF S Equip Manuals Dwgs MANUFACTURING amp HYDRAULICS CLE8625DP Motor rev1 wpg Page 9 13 SEAL RETAINER P N 55088 MOTOR SHAFT POLYPAK P N 12501437 SNAP RING P N 0150111 Saar a N NN N i MOTOR SHAFT BEARING P N 0150710 RINEER ELT SNAP RING P N 1945 POLYPACK P N 12501437 MOTOR SHAFT SEAL RETAINER SRN P N 55088 04 SNAP RING P N 0150111 MOTOR SHAFT BEARING P N 0150710 SS 5 SX W OUTWIPER RING SNAP RING P N 1945 MOTOR ASSEMBLY Ab SUPERIOR 4225 HWY 90 EAST BROUSSARD LA 70518 Manutacturing amp Hydraulics 318 837 8847 FOR CLARI 1 Y PU RPOSE ON LY THIS DOCUMENT IS THE PROPERTY OF SUPERIOR MANUFACTURING amp 1 09 03 02 HYDRAULICS AND IS CONSIDERED CONFIDENTIAL THIS INFORMATION NOT TO SCALE MAY NOT BE USED DISCLOSED COPIED OR REPRODUCED IN ANY REV LOG DATE FORM WITHOUT THE EXPRESS WRITTEN CONSENT OF S
57. 1 1174 am 5 REOD OF EACH S 3410 x1 SHCS 1 REQD OF EACH IDLER GEAR ASSEMBLY WITH SHORT SHAFT ER 1905 EXTERNAL SNAP RING pe a P N 1946 A SNAP RING oO BEARING IDLER GEAR oS 73055 PIN 73077 INTERNAL SNAP RING SHORT IDLER SHAFT 1 PN 73089 1 3 4 LOCKWASHER p c P N 73056 13 4 5 NUT 65 ZERT 1 7 32 9 1236 Manufacturing amp Hydraulics 318 837 8847 AR SUPERIOR 5059 THIS DOCUMENT IS TEE PROPERTY OF SUPERIOR MANUFACTURING amp 02 17 03 ENDRAULICS AND IS CONSIDERED CONFIDENTIAL THIS INFORMATION D OR REPR REV LOG DATE ay NOT BE USED DISCI P WITHOI 2554 WRITTEN CONSENTO HS SUPERO MANUFACTURING amp HYDRAULICS REF Manuals DwgsV CLE14000I cler Sort Seer wg Page9 8 2 2 INTERNAL SPIROLIIX RETAINING RING EXTERNAL SPIROLOX RETAINING RING BEARING IDLER GEAR Ve 2 1 73077 01 2 1987 1 11944 0 N Gap ND SN 27 0 hm 9 000 4 SECTION A SCALE 1 MANUFACTURE STARTING 07 13 06 lt Boze 2 Yaad 52009 DE SE u 49 85 woe amo BE Foor u amp oxa z89 Bag 28 95 SOBER 82550 82555 292
58. 1 Bin U M Location each 50 each 51 each 57 each M9 D each M8 D amp M23 B TONG JAW F CJDT76 04125 ASSY 4 1 8 F 7 5 8 amp 8 5 8 DP TONG DOVETAIL STRIP DIE 0 500 T 1 1 4 12 TX5 L STRAIGHT SUPERIOR MANUFACTURING each each Pick List Quantity to Pull Quantity Pulled CJDT76 04500 4 1 2 DOVETAIL JAW SET ASSEMBLY Description LOCKWASHER 3 8 GR8 134 BUTTON HD CS 3 8 16 X 3 4 HHCS 3 8 16 X 4 GR8 2 JAW ROLLER F CLE7625DP 2 JAW PIN F CLE7625DP 4 1 2 TONG JAW Quantity to build 1 Bin U M Location each 50 each 51 each 57 each M9 D each M8 D amp M23 B Quantity to Pull Quantity Pulled Pick Lists CLE8625DP 03 amp 05 Jaws xls F CJDT76 04500 JAW ASSY each DTI1602 DOVETAIL STRIP DIE 0 500 T 11 4 WX1 2TX5 L STRAIGHT TOOTH each SMApps Equip Manuals Spreadsheets Page 7 24 31 03 1 35 PM Part Number 1027 1061 148 73012 01 73013 01 73014 04625 DTI1602 31 Mar 03 1 36 PM Part Number 1027 1061 148 73012 01 73013 01 73014 04750 SUPERIOR MANUFACTURING Pick List CJDT76 04625 4 5 8 DOVETAIL JAW SET ASSEMBLY Description LOCKWASHER 3 8 GR8 134 BUTTON HD CS 3 8 16 X 3 4 HHCS 3 8 16 X 4 GR8 2 JAW ROLLER F CLE7625DP 2 JAW PIN F CLE7625DP 4 5 8 DOVETAIL JAW F 7 5 8 amp 8 5 8 DRILLPIPE TONG ASSY CJDT76 04625 DOVETAIL STRIP DIE 0 500 T 1 1 4 1 2 T X 5 STRAIGHT TOOTH
59. 3 4 HHCS 3 8 16 X 3 1 2 GR8 LEFT DOVETAIL JAW 9 5 8 F 14 DP TONG RIGHT DOVETAIL JAW 9 5 8 F 14 DP TONG JAW PIN JAW ROLLER DOVETAIL STRIP DIE 0 500 T 1 1 4 W X 1 2 T X 3 7 8 L STRAIGHT TOOTH SUPERIOR MANUFACTURING Description LOCKWASHER 3 8 GR8 134 BUTTON HD CS 3 8 16 X 3 4 HHCS 3 8 16 X 3 1 2 GR8 LEFT DOVETAIL JAW 9 7 8 F 14 DP TONG RIGHT DOVETAIL JAW 9 7 8 F 14 DP TONG JAW PIN JAW ROLLER DOVETAIL STRIP DIE 0 500 T 1 1 4 W X 1 2 T X 3 7 8 L STRAIGHT TOOTH Pick List CJDT14X09625 DT JAW SET 14 DP X 9 5 8 ASSEMBLY Quantity to build 1 U M each each each each each each each each Bin Location 50 51 51 M2 A M2 A Pick List CJDT14X09875 DT JAW SET 14 DP X 9 7 8 ASSEMBLY Quantity to build 1 U M each each each each each each each each Bin Location 50 51 51 M2 A M2 A Quantity to Pull Quantity to Pull Quantity Pulled Quantity Pulled S Apps Equip Manuals Spreadsheets Pick Lists CLE14000DP Jaws xls Page 7 33 31 03 3 54 Part Number 1027 1061 1071 14620 10750 14621 10750 14666 14667 DTI1601 31 Mar 03 2 18 PM Part Number 1027 1061 1071 14620 11750 14621 11750 14666 14667 DTI1601 SUPERIOR MANUFACTURING Description LOCKWASHER 3 8 GR8 134 BUTTON HD CS 3 8 16 X 3 4 HHCS 3 8 16 X 3 1 2 GR8
60. 3 8 tong jaw set w 1 2 dovetail strip dies CJDT14X13375 DTI 1602 12 5 13 375 dovetail gripping size 12 750 12 875 13 000 13 125 13 250 13 375 13 500 3b 3 each backup die f tubular 15 x 13 3 8 splined adapter w 1 2 dovetail strip dies BUDT15 13375 DTI 1601 1 2 37 8 13 375 dovetail gripping size 12 750 12 875 13 000 13 125 13 250 13 375 13 500 3c 3 each backup die f 14 3 8 OD coupling 14 3 8 die for 15 adapter BUC150014375 DTI 1601 1 2 37 8 14 375 dovetail gripping size 13 750 13 875 14 000 14 125 14 250 14 375 14 500 11 7 8 casing 4a 1 2 pcs tong jaw 11 7 8 tong jaw set w 1 2 dovetail strip dies CJDT14X11875 DTI 1602 1 2 5 11 875 dovetail gripping size 11 250 11 375 11 500 11 625 11 750 11 875 12 000 4b 3 each backup die f tubular 15 11 7 8 splined adapter w 1 2 dovetail strip dies BUDT15 XXXXX DTI 1601 1 2 37 8 11 875 dovetail gripping size 11 250 11 375 11 500 11 625 11 750 11 875 12 000 4c 3 each backup die f 12 3 4 OD coupling 12 3 4 die for 15 adapter BUC1500XXXXX DTI 1601 1 2 37 8 12 750 dovetail gripping size 12 125 12 250 12 375 12 500 12 625 12 750 12 875 11 3 4 casing 5a 1 setof 2 pcs tong jaw 11 3 4 tong jaw set w 1 2 dovetail strip dies CJDT14X11750 DTI 1602 1 2 5 11 750 dovetail gripping size 11 125 11 250 11 375 11 500 11 625 11 750 11 875 5b 3 each backup die f tubular 15 x 11 3 4 splined adapter w 1 2 dovetail strip dies BUDT15 11750 DTI 1601 1 2 37
61. 52 HERE IDLER GEAR ASSEMBLY WITH SHORT SHAFT ASSEMBLY NO 14740 01 Page 9 8 1 THIS PAGE LEFT BLANK INTENTIONALLY Page 9 8 2 TOP TONG PLATE BEARING SHIELD P N 73027 EARLIER TOOLS REQUIRED THE USE OF 2 EXTERNAL SHIELDS P N 73027 WITH BEARING P N 1905 THIS BEARING NOW HAS 2 INTERNAL SHIELDS SO P N 73027 IS NO LONGER NEEDED BEARING SHIELD PIN 73027 BOTTOM TONG PLATE OUTBOARD IDLER GEAR ASSEMBLY 1 8 NPT ZERT rr P N 1001 1 1 2 12 NUT 5 1222 1 1 2 LOCKWASHER me S i P N 1223 OUTBOARD IDLER SPACER CD ee PIN 73088 SPIROL LOC INTERNAL SNAP RING u pn 1926 IDLER BEARING 1905 2 REQD IDLER GEAR lt lt DIN 73077 SPIROL LOC INTERNAL SNAP RING E 1 1926 OUTBOARD IDLER SHAFT pu EE P N 73078 222 1 1 2 LOCKWASHER wa P N 1223 1 1 2 12 NUT PE 65 ZERT 1 7 32 r P N 1236 SUPERIOR LA s18 Manufacturing amp Hydraulics 318 837 8847 02 17 03 THIS DOCUMENT IS THE PROPERTY OF SUPERIOR MANUFACTURING amp HYDRAULICS AND IS CONSIDERED CONFIDENTIAL THS INFORMATION REPRODUCED IN ANY REV LOG DATE MAY NOT BE USED DISCLOSED COPIED OR FORM WITHOUT THE EXPRESS WRITTEN CONSENT OF SUPERIOR ENG A REF S Equip Manuals Dwgs CLE14000DP ldier Outboard wpg Page 9 9 1
62. 625DP each M8 D amp M23 B 73013 01 2 JAW PIN F CLE7625DP each 73014 06500 6 1 2 DOVETAIL JAW F 7 5 8 amp 8 5 8 DRILLPIPE TONG ASSY CJDT76 06500 each DTI1602 DOVETAIL STRIP DIE 0 500 T 1 1 4 WXW2 TX5 L STRAIGHT TOOTH each S Apps Equip Manuals Spreadsheets Page 7 28 31 03 1 50 PM Part Number 1027 1061 148 73012 01 73013 01 73014 06625 DTI1602 31 Mar 03 1 51 PM SUPERIOR MANUFACTURING Pick List CJDT76 06625 6 5 8 DOVETAIL JAW SET ASSEMBLY Description LOCKWASHER 3 8 GR8 134 BUTTON HD CS 3 8 16 X 3 4 HHCS 3 8 16 X 4 GR8 2 JAW ROLLER F CLE7625DP 2 JAW PIN F CLE7625DP TONG JAW F CJDT76 06625 assy 6 5 8 F 7 5 8 amp 8 5 8 DP TONG DOVETAIL STRIP DIE 0 500 T 11 4 WX1 2 TX5 L STRAIGHT TOOTH Quantity to build 1 Bin U M Location each 50 each 51 each 57 M9 D each M8 D amp M23 B each each SUPERIOR MANUFACTURING CJDT76 07000 7 DOVETAIL JAW SET ASSEMBLY Pick List Quantity to build 1 Quantity to Pull Quantity Pulled Pick Lists CLE8625DP 03 amp 05 Jaws xls Bin Quantity Quantity Part Number Description U M Location to Pull Pulled 1027 LOCKWASHER 3 8 GR8 134 each 50 1061 BUTTON HD CS 3 8 16 X 3 4 each 51 148 HHCS 3 8 16 X 4 GR8 each 57 73012 01 2 JAW ROLLER F CLE7625DP each M9 D 73013 01 2 JAW PIN F CLE7625DP each M8 D amp M23 B 73014 07000 7 DOVETAIL JAW F 7 5 8 amp 8 5 8 DP TONG ASSY CJDT76 07000 each DT
63. 8 11 750 dovetail gripping size 11 125 11 250 11 375 11 500 11 625 11 750 11 875 3 each backupdief T234 ODcouping 12 3 4 die for 18 adapter BUCTSODOOOX mon 12 378 12750 dovetalgrppingsizes 12 125 12250 12375 12500 12625 12750 12 875 10 3 4 casing 6a 1 2 tong jaw 10 3 4 tong jaw set w 1 2 dovetail strip dies CJDT14X10750 DTI 1602 1 2 5 10 750 dovetail gripping size 10 125 10 250 10 375 10 500 10 625 10 750 10 875 6b 3 each backup die f tubular 115 x 10 3 4 splined adapter w 1 2 dovetail strip dies BUDT15 10750 DTI 1601 1 2 37 8 10 750 dovetail gripping size 10 125 10 250 10 375 10 500 10 625 10 750 10 875 6c 3 each backup die f 11 3 4 OD coupling 11 3 4 die for 15 adapter BUC1500XXXXX DTI 1601 1 2 37 8 11 750 dovetail gripping size 11 125 11 250 11 375 11 500 11 625 11 750 11 875 9 7 8 casing 7a 1 setof 2 pcs tong jaw 9 7 8 tong jaw set w 1 2 dovetail strip dies CJDT14X09875 DTI 1602 1 2 5 9 875 dovetail gripping size 9 250 9 375 9 500 9 625 9 750 9 875 10 000 7b 3 each backup die f tubular 1 5 x 9 7 8 splined adapter w 1 2 dovetail strip dies BUDT15 XXXXX DTI 1601 1 2 37 8 9 875 dovetail gripping size 9 250 9 375 9 500 9 625 9 750 9 875 10 000 7C 3 each backup die f 10 5 8 OD coupling 10 5 8 die for 15 adapter BUC1500XXXXX DTI 1601 1 2 37 8 10 625 dovetail gripping sizes 10 000 10 125 10 250 10 375 10 500 10 625 10 750 9 5 8 casing 8a 1 2 pcs ton
64. 8 8 8 1 2 Assy No eene teet beo Buena 9 30 DP TONG LF SPLINED JAW 14 X 11 3 4 Assy No CJ LF 14X 9 31 SUPERIOR Manufacturing 4 Hydraulics Inc 15 Hydraulic Tong Positioner System Revision 02 08 Page 9 2 A qwassy L 04410007 sbma sjenueyy dinba s 434 MOM3ANS JO 1 NALLY M SSdHdX3 IHL LNOHLIM ANY YO 031409 035010510 0351 38 LON AV L0 089P1 Nid SNO 310IN3H 5918 1000 Japun 2 WOLLOG 2 1 30 Nid SOHS ul X LLA8 G NMOHS LON A1ANASSV HOLIMS NMOHS LON LO LCZV V Nid ATEWASSV LHOIA alva 901 SI SOFINWEIGAN O OLIVO JO SILINSINDOOQ SIHL 816 S neupAH BUMNPEINUEN dii 8 504 V1 OUVSSNOUE s 15 06 5227 Olaadn Gp Nid 1431 HOV3 034 8 MIHSVMMOOT 8 6 ZIL ZX 11 8 8 00 7 Nid SNISHAAdAH 090S LS 1H OI1OAINVIN HOV3 dou v 8011 Nid MIHSVMMOOT ZIL LLLL Nid SOHH IL
65. 80 10510 0381 38 LON AV 901 AJH SI ANY AquiessyyooosL daona HO HIANS 40 ALHAdOHd IHL SILNINN OOA SIHL 0 91 70 298 268 816 gt Surunpeynuew EIN AOIMAdNS ONTd HSN14 LL9L v LAN MOOTAN Oc vL 44 SOHH X 9LLI L OAOVAHHL 9 L 0c HAHSVADMOOT1 LZLL GE 61 LOAN MOOTAN OL v 1911 8 8l 0L V CL D 1482 LdN 8 4 L00L 8 9 A1l34VS 95941909 v SL SOHH EX OL V E 9411 Oc FL SOHS ZX OL v 2201 9c l INAWOTAM dOL ESOSLdAINE WOLLOS 2209 LL v 0SLdQOng c OL ANANATAMALVI1d 1420 2209 6 A1ANASSV HOOG 341 8 ACINS 8009 2 AT9WN3SSV 9005 9 A18W3SSV ACISLNO 5005 400 6 5 9 6 ASSY HOLIMS WYO ISd IH LOAld d i MOva
66. AD SUPERIOR Manufacturing amp Hydraulics TECHNICAL MANUAL 15 HYDRAULIC TONG POSITIONER SYSTEM COVERS TONG MODEL CLE14000DP01 BACKUP MODEL BUCDP15000 HYTOPS MODEL HYTOPS15000 4225 Highway 90 East Broussard Louisiana 70518 Phone 337 837 8847 Fax 337 837 8839 Published 04 2003 www superior manf com _ SUPERIOR Manutacturing amp Hydraulics TECHNICAL MANUAL 15 HYDRAULIC TONG POSITIONER SYSTEM COVERS TONG MODEL CLE14000DP01 BACKUP MODEL BUCDP15000 HYTOPS MODEL HYTOPS15000 4225 Highway 90 East Broussard Louisiana 70518 Phone 337 837 8847 Fax 337 837 8839 Published 04 2003 www superior manf com OCopyright 2003 SUPERIOR Manufacturing amp Hydraulics Inc All rights reserved This document is the property of SUPERIOR Manufacturing amp Hydraulics Inc It is supplied as reference information to users of our products This document is considered confidential and is not to be disclosed copied or reproduced transmitted transcribed in any form or stored in any type of system without the express written consent of SUPERIOR Manufacturing amp Hydraulics Inc CLINCHER CHROMEMASTER LOCKJAW HYTOPSTM Drillmaster GRIT FACE M amp Low Friction are trademarks of SUPERIOR Manufacturing amp Hydraulics Inc The products described in this manual are covered by U S and foreign Patents and or pending Patent Applications This manual is not controlled documen
67. AW CLIPS F CLE7625DP FITS 73062 amp 73063 ROLLER JAW JAW PIN F 8 5 8 SPLINE JAW F CLE8625DP 60 TONG JAW F CJ 86A assy 5 1 2 thru 8 5 8 F 8 5 8 DP TONG Pick List Quantity to build 1 U M each each each each each each Bin Location 50 57 M9 D M8 D amp M23 B M8 E Pick List CJ 86A 8 5 8 5 1 2 SPLINED JAW SET ASSEMBLY Quantity to build 1 U M each each each each each each Bin Location M1 B 50 M8 E M11 A M11 A Quantity to Pull Quantity to Pull Quantity Pulled Quantity Pulled SMApps Equip Manuals Spreadsheets Pick Lists CLE8625DP Jaws xls Page 7 38 21 Nov 03 SUPERIOR MANUFACTURING 2 57 PM Pick List BUCDP15000 15 DRILL PIPE BACKUP Quantity to build 1 Bin Quantity Quantity Part Number Description U M Location to Pull Pulled 1001 ZERT 1 8 NPT each 50 8 116 HHCS 1 4 20 X 4 1 2 GR8 each 2 1167 NYLOCK NUT 3 4 10 each 52 8 1171 LOCKWASHER 3 4 GR8 each 52 12 1176 HHCS 3 4 10 X 3 GR8 each 52 20 1277 SHCS 3 4 10 X 2 1 4 GR8 each 54 26 1376 THRDED COUPLING 1 2 3000PSI each S3 D 2 1611 FLUSH PLUG 1 MNPT each S4 G 4 1650 GAUGE 0 3000 BAC 3M 25 each S5 A 1 212 NYLOCK NUT 1 4 20 GR8 each 56 2 283 3 4 10 HEX NUT each 12 BUC5524 PILOT OPER CHK VALVE STEEL 5000 PSI each M12 C 1 BUCDP15005 OUTSIDE DOOR ASSEMBLY each 1 BUCDP15006 CYLINDER ASSEMBLY each 1 BUCDP15008 CYLINDER GUIDE each 4 BUCDP15015 INSIDE
68. Ajquessy Y4TION ZIL 31 9 2 1 A18N3SSV MVP 5 NOLLOIHA MOT ONOL Adid pue 497 9 1UBry peinbey IHN da 8 G 2 29022 c b S 8 9 4 HO 29022 NOILOIH3 8 Z w b 9 07202 2 HATIOH HO c0 cL0 Nid 437108 NOILOIH3 MOT c HO CLOE NOILOIHA MOT MOOTHVO9 ASN 20 21081 YATION HOS 431104 OLNI 55344 N d NIHSN Y43770 HOOG 902 Nid SNIHSNA MOOTHVO ASN ZL0 4 H3TIOM L0 L0 HO L0 NOILOIHA MOT 9 29 6298 Assy 9 ONbInLOVAONVIA dinb3ys 44 YOMAdNS 1 NALLY MS IHL LAOHLIM WHOS ANY NI HO 2300 035010510 035138 LON AvW 907 AJY NOoUVWHOANISIHL WILNSGIJNCO SI ANY 0 12 20 PONTUNLOVINNYN YO HIANS 40 SILNAWN9OG SIHL 1988 188 816 Ine4pAH 3 PUNNPEINUEN di sisy
69. Apps Equip Manuals Spreadsheets Pick Lists CLE14000DP xls Page 7 18 11 03 11 11 AM Part Number SUPERIOR MANUFACTURING Pick List SSCF1875 1 7 8 SEVERE SERVICE CAM FOLLOWER Quantity to build 1 Description U M 0055 1875 PICKLIST FOR SSCF1875 REV DATE 09 08 99 SEE NOTES F SSCF1875 each 1178 JAM NUT 7 8 14 each 1224 LOCKWASHER 7 8 GR8 HEAVY SPLIT each 1257 DRIVE ZERT 1 4 each 73007 CAM FOLLOWER RACE F CLE7625DP each 73008 CAM FOLLOWER STUD F CLE7625DP each 73009 FLANGE BUSHING 20FDU16 F CLE7625DP each Bin Location 52 52 53 M8 C M8 D S2 G Quantity to Pull Quantity Pulled S Apps Equip Manuals Spreadsheets Pick Lists CLE14000DP xls Page 7 19 S Apps Equip Manuals Spreadsheets Page 7 20 Pick Lists CLE14000DP xls 12 03 8 21 AM Part Number 10039 1048 1171 1176 1176 A 14689 14690 14695 14697 14699 73012 01 73013 01 BUCT7631 SUPERIOR MANUFACTURING Description DOWEL PIN 5 8 X 1 OAL HHCS 3 8 16 X 1 1 4 GR8 LOCKWASHER 3 4 GR8 HHCS 3 4 10 X 3 GR8 NUT COARSE 3 4 GR8 TOP LEFT JAW ADAPTOR F CLE14000DP 02 BOTTOM LEFT JAW ADAPTOR F CLE14000DP 02 DOOR PIVOT LOCK JAW PUSHER F DOOR ASSEMBLY 14693 14694 EXTENSION SPRING 2 JAW ROLLER F CLE7625DP 2 JAW PIN F CLE7625DP 1 2x 1 1 2 EYE BOLT CROSBY 9900217 Pick List 14693 LEFT JAW ADAPTER ASSEMBLY Quantity to build 1 U M e
70. DMENT PICKLIST each M10 E 1 82036 IDLER GEAR F CLE9625DP TONG each M23 D 2 82037 IDLER RACE F CLE9625DP TONG each 4 82038 IDLER SHAFT F CLE9625DP TONG each 2 82063 IDLER SPACER F CLE9625DP TONG each M11 A 4 82080 02 LYNAIR CYLINDER LH 2 02 6 1 1 each 1 CM4554 3 8 CHECK VALVE each M17 E 2 CRSS20021 1 4 NPT SHUTTLE VALVE ASH 25 1 each M18 D 1 HTS15060 TONG MANIFOLD WELDMENT F HYTOPS15000 PICKLIST each 2 SLV1000 01 N C SELF LUBRICATED VALVE NORMALLY CLOSED DOOR SWITCH PICKLIST each M19 C 3 SSCF1875 1 7 8 SEVERE SERVICE CAM FOLLOWER ASSEMBLY PICKLIST F CLE7625DP each M19 E 38 S Apps Equip Manuals Spreadsheets Page 7 10 Pick Lists CLE14000DP xls 10 03 10 49 SUPERIOR MANUFACTURING Pick List 14680 01 REMOTE TONG DOOR ASSEMBLY Quantity to build 1 Quantity Part Number Description U M Location Pulled 0014680 01 PICKLIST FOR 14680 01 F CLE14000DP01 REV DATE 02 10 03 each 1001 ZERT 1 8 NPT each 50 1024 NUT 3 8 16 each 50 1060 HHCS 3 8 16 X 2 1 2 GR8 each 51 1101 NUT 1 2 13 GR8 each 51 1128 HHCS 1 2 13 X 11 each 54 1323 1 14 NYLOCK JAM NUT each 54 14308 DUMBELL ROLLER FOR DOOR F 14 COMBO TONG each 14604 51 TONG DOOR PLATE each 14676 DOOR ROLLER SPACER each 14677 DOOR DUMBELL SHAFT each 14678 DOOR PIVOT SHAFT each 14679 DOOR PIVOT BUSHING each 14681 DOOR LATCH WELDMENT each 14682 DOOR LATCH PIVOT PIN each 14686 DOOR LATCH LINKAGE each 14716 DOOR PIVOT LINKAGE eac
71. E PROPERTY SUPERIOR MANUFACTURING 8 1 02 1 3 03 HYDRAULICS AND IS CONSIDERED CONFIDENTIAL THIS INFORMATION MAY NOT BE USED DISCLOSED COPIED OR REPRODUCED IN ANY REV LOG DATE FORM WITHOUT THE EXPRESS WRITTEN CONSENT OF SUPERIOR REF P Manuals Equip Manuals Dwgs m ee U MANUFACTURING amp HYDRAULIOS CLE8625DP Dumbell Roller revi wpg 9 6 under 9665 suononagsul IH ZvLiTI 000LT128 eAnpujeqy 3 Ad MH uonipuog AB d3AOMddV 13308 paainbey uonoedsu 001 uoisueulg IUO JeguinN Qrey bay TAG SL EH oujuesuoo 11 GOO UNM NOLLVOUIO4dS 5061 SNIMV3H Q31V3S 3WvN 1788 129 810 81407 Vl qauvssnosa 06 5 ww SONNVAOAH 9 ONIMALOVJONVN MOIM3dNS 30 IN3SNOO N3LLIMM SS3HdX3 JHL INOHLM NMO4 NI HO 931409 845012610 5 LON SIHL IVILN3QHNOO Q3H30ISNO2 SI ONINNLOVANNVW old3dns 30 4 LNAWNDOd SIHL 82 485 5 0 10
72. ED DISCLOSED COPIED OR REPRODUCED IN ANY REV LOG DATE FORM WITHOUT THE EXPRESS WRITTEN CONSENT OF SUPERIOR REF S Equip Manuals Dwgs MANUFACTURING amp HYDRAULICS ILL1080 rev3 wpg Page 8 3 8 4 TABLE OF CONTENTS SECTION9 TONG ILLUSTRATIONS 14 DRILL PIPE TONG ASSEMBLY tette tte trennt tits 14 DRILL PIPE TONG TOP PLATE ASSEMBLY GEAR BOX ELE EE LE 14 DRILL PIPE TONG GEAR DUMBELL ROLLER ASSEMBLY 15 SEALED IDLER BEARING PN 1905 ee ee ee tette trennt ttis INSTALLATION INSTRUCTIONS FOR PN Jos IDLER GEAR ASSEMBLY 2 IDLER GEAR ASSEMBLY WITH SHORT 5 IDLER GEAR ASSEMBLY WITH SHORT SHAFT MFG STARTING 07 13 06 Assy No OUTBOARD IDLER GEAR ASSEMBLY 2 Req d PINION GEAR ASSEMBLY eene t pee o e PINION GEAR ASSEMBLY MFG STARTING 02 2008 Assy No 26068 01 SECONDARY GEAR ASSEMDBLY eine tht ena gne te Oe ebd ee SECONDARY GEAR WITH ENCODER ASSEMBLY Assy No 55142 MOTOR ASSEMBLY Assy No 73099 ee Ee Ee CU e MAR MOTOR ASSEMBLY 5H ope Ge ud REMOTE SHIFT CYLINDER ASSEMBLY Assy No 1472 1 7 8 SEVERE SERVICE CAM FOLLOWER ASSEMBLY Assy No SSCF 1875
73. ERSING PIN each 2 78058 REVERSING PIN PIVOT STUD each 1 S Apps Equip Manuals Spreadsheets Page 7 14 Pick Lists CLE14000DP xls 9 03 SUPERIOR MANUFACTURING 11 44 AM Pick List 14722 REMOTE SHIFT CYLINDER ASSEMBLY Quantity to build 1 Quantity Part Number Description U M Location Pulled 1004 DRIVE ZERT 3 16 each 50 10041 CLEVIS PIN CLP 172S each M1 B 1025 FLATWASHER 3 8 GR8 each 50 1027 LOCKWASHER 3 8 GR8 134 each 50 1046 HHCS 3 8 16 X 3 4 GR8 each 50 1071 HHCS 3 8 16 X 3 1 2 GR8 each 51 1099 ROD CLEVIS RC 0605 each 51 1176 B NYLOCK NUT LO PRO 3 4 16 each 52 1252B COTTER PIN 1 8 X 1 SS each 53 14723 SHIFT CYLINDER LINK each 14724 SHIFTER ARM WELDMENT PICKLIST each 14726 CYLINDER MOUNT each 1942 A EXTERNAL SNAP RING ARTCO 1500 X74 each S5 F 2046 GARLOCK BUSHING 08DU10 1 2 ID X 5 8 F REAR MNT each S2 F 2047 AUTO SHIFT CYL LH 11 2 BO2 2 1 P1 LYNAIR W STAINLESS ROD each 2079 SPRING HOUSING F AUTO SHIFT ASSY 20 CASING TONG each 2080 PISTON ROD F AUTO SHIFT ASSY 20 CASING TONG each 2081 END CAP F AUTO SHIFT ASSY 20 CASING TONG each 45072 SHIFTING YOKE WELDMENT PICK LIST each M4 B 45092 FLANGE BEARING SELF LUBR each M4 C 45106 FLANGE BEARING MOD SPLIT SELF LUBRICA each M4 D SMApps Equip Manuals Spreadsheets Page 7 15 Pick Lists CLE14000DP xls 9 03 SUPERIOR MANUFACTURING 11 44 AM Pick List 14722 REMOTE SHIFT CYLINDER ASSEMBLY Quantity to build 1 Bin Quan
74. G amp HYDRAULICS 1 Critical Dimension 100 Inspection Reguired 1 of 1 ER MANUALS HYTOPSISO0O CVERAL Case Depth STRAIGHT TOOTH CLINCHER DIES Many CLINCHER Tongs and Backups utilize jaws and or adapters which accept Dovetail Inserts AKA Pencil Dies or Strip Dies to effectively grip tubulars Jaw systems and jaw adapters are also available which accommodate Wrap Around Fine Tooth Steel Dies GRIT Dies and Aluminum Dies The drawings in this section describe the jaw and adapter systems The appropriate jaws die adapters and dies required for a specific tubular OD are also described in this section of the manual DIAMOND TOOTH Note Diamond Tooth Dies are used when a more aggressive bite is required P N P N Straight Diamond Thickness Width OAL Tooth Tooth SUPERIOR Manufacturing amp Hydraulics Inc 15 Hydraulic Tong Positioner System Revision 01 06 Page3 1 P N P N Straight Diamond Thickness Width OAL Tooth Tooth rs se 378 Dros 1752 58 412 Dros __ s amp sa 312 pru S amp 58 s amp sa oma Se 378 pras ss 3 amp 1 37 pmiss 3 amp 14378 Available upon request sel sel sel CLINCHER WRAP AROUND DIES CLINCHER Wrap Around Dies are available in three
75. GH GEAR 73082 03 PINION GEAR 73085 LOWER PINION BEARING CAP 73092 LOWER HIGH GEAR SPACER 73093 UPPER HIGH GEAR SPACER 3 2 4 d 6 1 Joa Joa _ MID PINION BEARING RETAINER 73074 52 2 WELDED ON TOP TONG PLATE USE 7 REMOVABLE LOCTITE SECTION A A USE REMOVABLE 2 LOCTITE PINION GEAR ASSEMBLY ASSEMBLY NO 26068 01 Bs 4225 HWY 90 EAST FOR CLE14000DP03 CR SUPERIOR Br 17 Manufacturing amp Hydraulics ce o E REV LOG DATE FOR ALL MODELS a MANUFACTURE BEGINNING 02 2008 Page 9 10 1 THIS PAGE LEFT BLANK INTENTIONALLY Page 9 10 2 1 2 13 1 5 3 8 16 x 1 2 SET SCREW P N 1110 P N 1029 1 2 LOCKWASHER 4 REQD P N 1103 USE REMOVABLE LOCTITE SEET 1 NPT FLUSH PLUG P N 1611 TOP SECONDARY BEARING CAP GEAR BOX COVER 55143 73091 BEARING P N 1901 UPPER LOW PINION GEAR UPPER SPACER P N 73098 UPPER LOW PINION GEAR P N 73083 01 UPPER LOW PINION GEAR LOWER SPACER P N 73097 01 BEARING P N 1905 MID PINION BEARING RETAINER P N 73074 52 WELDED ON TOP TONG PLATE TOP TONG PLATE SECONDARY INPUT GEAR P N 73080 02 BEARING P N 1905 BOTTOM TONG PLATE LOWER PINION BEARING CAP P N 73085 3 8 16 x 1 2 SET SCREW oO en P N 1029 5 8 11 x 1 1 4 SHCS 2 REQD
76. Gear Shifter Motor Speed and Make Break Backing Pin Controls Additionally a Cage Plate Position Sensor and Control System simplify remote operation by automatically stopping reverse rotation of the Cage Plate in the open throat position The BUCDP15000 LOCKJAW Backup is a remotely operated high torque hydraulic backup which fully encircles the tubulars to compliment the tong during make up and break out operations Its patented LOCKJAWTM geometry provides maximum structural strength in the smallest possible package with minimal moving parts It features a door position sensor to limit the amount of clamping force developed if inadvertently used on oversized tubulars which prevent full door closing locking The HYTOPS15000 Positioning System is a self contained structure with actuators which can move the tong in two axis This system can be used on the rig floor to make break tubulars while RIH or It can be used off line for building breaking down BHA or strands of tubulars Installation requires coupling supply return and control circuit hydraulic hoses Removal is as quick and easy as installation Additionally the Positioning System functions as a shipping skid for the tong and backup The instrument and control system is mounted in a stainless steel enclosure The control system is detached from the positioning system and is latched into a storage frame in the power unit when not in use When operating the control system is attached
77. I1602 DOVETAIL STRIP DIE 0 500 T 1 1 4 1 2 5 STRAIGHT TOOTH each SMApps Equip Manuals Spreadsheets Page 7 29 31 03 1 52 Part Number 1027 1061 148 73012 01 73013 01 73014 07250 DTI1602 31 Mar 03 1 53 PM Part Number 1027 1061 148 73012 01 73013 01 73014 07500 SUPERIOR MANUFACTURING Pick List CJDT76 07250 7 1 4 DOVETAIL JAW SET ASSEMBLY Description LOCKWASHER 3 8 GR8 134 BUTTON HD CS 3 8 16 X 3 4 HHCS 3 8 16 X 4 GR8 2 JAW ROLLER F CLE7625DP 2 JAW PIN F CLE7625DP TONG JAW F CJDT76 07250 assy 7 thru 7 1 4 F 7 5 8 amp 8 5 8 DP TONG DOVETAIL STRIP DIE 0 500 T 11 4 WX1 2 TX5 L STRAIGHT TOOTH SUPERIOR MANUFACTURING Quantity to build 1 Bin U M Location each 50 each 51 each 57 each M9 D each M8 D amp M23 B each each Pick List Quantity to Pull Quantity Pulled CJDT76 07500 7 1 2 DOVETAIL JAW SET ASSEMBLY Description LOCKWASHER 3 8 GR8 134 BUTTON HD CS 3 8 16 X 3 4 HHCS 3 8 16 X 4 GR8 2 JAW ROLLER F CLE7625DP 2 JAW PIN F CLE7625DP 7 1 2 JAW F CJDT76 07500 Quantity to build 1 Bin U M Location each 50 each 51 each 57 each M9 D each M8 D amp M23 B Quantity to Pull Quantity Pulled Pick Lists CLE8625DP 03 amp 05 Jaws xls ASSEMBLY each DTI1602 DOVETAIL STRIP DIE 0 500 T 1 1 4 W X 1 2 T X 5 L STRAIGHT TOOTH each S Apps Equip Manuals Spreadsheets Page 7
78. ICKLIST each 2 S Apps Equip Manuals Spreadsheets 7 6 Pick Lists CLE14000DP xls 21 Nov 03 SUPERIOR MANUFACTURING 1 34 PM Pick List CLE14000DP01 14 DP COMBO TONG 80K FT LB Quantity to build 1 Bin Quantity Quantity Part Number Description U M Location to Pull Pulled 14713 LEFT LIFTING LUG WELDMENT PICKLIST each 1 14714 RIGHT LIFTING LUG WELDMENT PICKLIST each 1 14715 BRAKE LUG WELDMENT F 14 DP TONG each 2 14722 REMOTE SHIFT CYLINDER ASSY PICKLIST each 1 1611 FLUSH PLUG 1 MNPT each S4 G 1 1650 GAUGE 0 3000 BAC 3M 25 each S5 A 2 1652 1 8 MNPT X 1 8 FNPT 90 each S5 B 2 1901 BEARING 306 SZZ each S5 D 3 1905 CLINCHER IDLER BEARING X tra Heavy Duty Sealed type MODIFIED MU5212TM BEARING each S5 D 14 1909 FAF9105KDD BEARING each S5 D 1 1910B TAPERED BEARING TIMK 30206 92KA1 each S5 E 30 1920 CYLINDRICAL ROLLER BEARING P N SL04 5005 PP each S5 E 1 1926 SNAP RING INT RR 433 SPIROL LOC each S5 E 10 1946 SNAP RING EXT 237 each S5 F 1 1948 SNAP RING INT RRT 283 each S5 F 1 1949 SNAP RING INT N5000 187 each S5 F 1 1950 SNAP RING EXT N5100 100 each S5 F 1 2019 SLH 1 1 2 A02 3 1 P24P5 CYL BRAKE CYL S S ROD MODIFY TANGS each M2 C 2 202 HHCS 5 8 11 X 2 1 2 GR8 each 57 8 2044 BALL JOINT ROD END RIGHT HAND THREADS each M2 D 1 SMApps Equip Manuals Spreadsheets Page 7 7 Pick Lists CLE14000DP xls 21 Nov 03 SUPERIOR MANUFACTURING 1 34 PM Pick List CLE14000DP01 14 DP COMBO TONG 80K FT LB Q
79. IL JAW SET 14 DP X 9 5 8 7 33 CJDT14X09875 DOVETAIL JAW SET 14 DP X 9 7 8 7 33 CJDT14X10750 DOVETAIL JAW SET 14 DP X 10 3 4 7 34 CJDT14X11750 DOVETAIL JAW SET 14 DP X 11 3 4 7 34 CJDT14X11875 DOVETAIL JAW SET 14 DP X 11 7 8 isse 7 35 CJDT14X13375 DOVETAIL JAW SET 14 DP X 13 3 8 sss 7 35 CJDT14X13625 DOVETAIL JAW SET 14 DP X 13 5 8 7 36 CJDT14X14000 DOVETAIL JAW SET 14 DP X l n 7 36 CJ LF 76D 5 1 2 2 3 8 DP LOW FRICTION JAW SET 1 5 ROLLER 7 37 CJ LF 86B 8 5 8 5 1 2 LOW FRICTION JAW 7 537 EEN TAN SET 7 38 ORE 5 8 51 2 SPLINED IAW SET anna 7 38 BUCDP15000 15 DRILL PIPE BACKUP EI HYTOPS 7 39 BUCDP15006 CYLINDER ASSEMBLY cette 7 40 ASAP9625 SEAL KIT F 9 5 8 DP amp 15 DP xdi BUCDP15015 INSIDE DOOR ASSEMBLY cette 7 42 BUCDP15005 OUTSIDE DOOR ASSEMBLY tette 2248 BUCS15052 BOTTOM PLATEWELDMENT cette 7 44 BUCS15053 TOP PLATE WELDMENT ceteri 7 44 BUCDP9640 BACKUP HI PSI CAM SWITCH ettet 7 45 BUCT7636 SAFETY CHAIN ASSEMBLY
80. ION BEARING RETAINER F CLE7625DP 60 3 G each 2 73090 01 LOW GEAR HOUSING F TONG CLE8625DP 05 PICK LIST each 1 27 Jan 03 SUPERIOR MANUFACTURING 7 45 AM Pick List 14616 BOTTOM PLATE WELDMENT Quantity to build 1 Bin Quantity Quantity Part Number Description U M Location to Pull Pulled 14616 S1 BOTTOM PLATE each 1 51067 S2 BRAKE BAND PIN each M4 F 1 17 Feb 03 SUPERIOR MANUFACTURING 2 48 PM Pick List 14711 BRAKE BAND WELDMENT Quantity to build 1 Bin Quantity Quantity Part Number Description U M Location to Pull Pulled 1101 NUT 1 2 13 GR8 each 51 1 14711 51 BRAKE BAND RING each 1 14712 BRAKE PAD 25 X2 X 67 MATERIAL P N 1663 each 1 78021 52 BRAKE BAND GUSSET each M10 E 1 78021 54 BRAKE BAND EYELET each M10 E 1 S Apps Equip Manuals Spreadsheets Page 7 13 Pick Lists CLE14000DP xls 8 03 SUPERIOR MANUFACTURING 3 55 PM Pick List 14700 REVERSING PIN ASSEMBLY Quantity to build 1 Bin Quantity Quantity Part Number Description U M Location to Pull Pulled 100 NUT 1 4 20 GR 8 each 55 8 101 LOCKWASHER 1 4 GR8 each 55 8 1024 NUT 3 8 16 each 50 3 107 HHCS 1 4 20 X 1 1 2 GR8 each 55 8 1103 LOCKWASHER 1 2 GR8 each 51 4 1112 HHCS 1 2 13 X 1 1 2 GR8 each 51 4 13606 REVERSING PIN CYLINDER 1 1 2 B 2 5 W 5 8 R STAINLESS ROD each M1 C 2 144 HHCS 3 8 16 X 2 1 2 GR8 each 57 3 14701 REVERSING CYLINDER MOUNT WELDMENT PICKLIST each 1 71073 LOCKING PIN CROSS BAR 7 5 8 LOCKJAW TONG each 8 2 73106 AUTO REV
81. LINDER REVERSING TONG PIN CTRL SHIFT makeup 4 high eer amp TONG MOTOR CONTROL CONSOLE CRSS20 closed A makeup A REVERSING PIN CYLINDERS SHOWN AF IN NORMAL RETRACTED POSITION TONG CYLINDER SHOWN LB4 alo IN HIGH GEAR TE 63 5 65 T S wo I NOTET TONG DOOR CYLINDEI TONG MOTOR SHOWN IN CLOSED POSITION 69 X T XO a E lot CN 2 2 LEVELING CYLINDER 2 2 2 2 2 die d CONTROLS _ dual 1 2 2 Ds ar hoses Las d Y ette eu Eas 9 m 4 VU Y Y Y WY V L Y MZ MZ MZ VY Y Y U LU Wy Wy d ELA El m ke hose ww x 20222222222 Cee 22 2 3 9 6 i RAAS nn I U3 t GI CONTROL UMBILICAL CIRCUS m HS SCH 9 101 3 L7 LS ET Li L13 15 117 Leo 3 I ei ai a EE ET aa eg Zr ren gel 9 PRESSURE 69 mde psi TBA of of 450 noma lowgear y CH Ab SUPERIOR 5 LEGEND Sy Manufacturing amp Hydraulics 318 837 8847 2 52 PART HYDRAULIC 5 DIAGRAM 10 124 D A BACKUP B
82. LOPO Alqwessy 8 6 CL G 8LLXPLLOCO Alqwessy 8 0GZLLXELLOCO 9 6 OSZOLXPLLOPO 9 01 0000 LXt LLOPO Jequunn G 960Xt L LAFO JequinN Alquessy Gc960Xt LALO JequinN Alquessy Gc980Xt L LOCO JequinN Alquessy 08 0Xt L LAPO Jequuiny Ajquessy Gc9 0Xt L LOCO JequinN Alquessy 000 0Xt L LAPO Jequunn Ajquuessy L LOCO JequinwN Ajquessy A 1AINASSV MVP IV LHAOG 8 2 6 8 9 6 8 9 8 2 8 6 2 uL oll v SNOL 3did 5 NOLLVNISINOO SLEPL LEYPL Nd GE vl N d 9 EL OO0PL OZ9vL N d El Gc9E1 S G EL GC9 L 029v N d 8 G SLEEL LEYPL Nd S E EL 9 8 1 009 1 8 EL Nd 8 2 LL IGS EXPL N d HOS LIXFL AS LL 30S LIXL LL Nd AE OL 108 01 Nd SE 0 HOOOODXFL Nd 401 JO0001XPL N d 01 HG 860XrL N d 8 6 JG 860Xvl N d 8 6 Nd 8 G 6 Nd 896 Nd 18 48 Nd 898 HOGZ OXFL NZ 2 109 0 29 0 18 9 Z JGc9 0Xvl N d 8 9 Z HOOO OXFL Nd Z JO00 0Xvl N d aZ HOOGPOXPL N d Nd ALE 1 IV13AOA 1231 PLak 169 8 PL SHEL LILLA PUL vi 19970
83. MBLY Quantity to build 1 Bin Quantity Quantity Part Number Description U M Location to Pull Pulled 1027 LOCKWASHER 3 8 GR8 134 each 50 4 1061 BUTTON HD CS 3 8 16 X 3 4 each 51 4 148 HHCS 3 8 16 X 4 GR8 each 57 2 73012 01 2 JAW ROLLER F CLE7625DP each M9 D 2 73013 01 2 JAW PIN F CLE7625DP each M8 D amp M23 B 2 86014 08000 8 DOVETAIL JAW F CLE8625DP 60 each 2 DTI1602 DOVETAIL STRIP DIE 0 500 T 1 1 4 WX1 2 TX5 L STRAIGHT TOOTH each 4 31 Mar 03 SUPERIOR MANUFACTURING 1 58 PM Pick List CJDT86 08625 8 5 8 DOVETAIL JAW SET ASSEMBLY Quantity to build 1 Bin Quantity Quantity Part Number Description U M Location to Pull Pulled 1027 LOCKWASHER 3 8 GR8 134 each 50 4 1061 BUTTON HD CS 3 8 16 X 3 4 each 51 4 148 HHCS 3 8 16 X 4 GR8 each 57 2 73012 01 2 JAW ROLLER F CLE7625DP each M9 D 2 73013 01 2 JAW PIN F CLE7625DP each M8 D amp M23 B 2 86014 08625 TONG JAW F CJDT86 08625 assy 8 5 8 F 8 5 8 DP TONG each 2 DTI1602 DOVETAIL STRIP DIE 0 500 T 1 1 4 WX1 2 TX5 L STRAIGHT 4 SMApps Equip Manuals Spreadsheets Page 7 32 Pick Lists CLE8625DP 03 amp 05 Jaws xls 31 03 2 05 PM Part Number 1027 1061 1071 14620 09625 14621 09625 14666 14667 DTI1601 31 Mar 03 2 07 PM Part Number 1027 1061 1071 14620 09875 14621 09875 14666 14667 DTI1601 SUPERIOR MANUFACTURING Description LOCKWASHER 3 8 GR8 134 BUTTON HD CS 3 8 16 X
84. N HD CS 3 8 16 X 3 4 HHCS 3 8 16 X 4 GR8 2 JAW ROLLER F CLE7625DP 2 JAW PIN F CLE7625DP TONG JAW F CJDT76 03375 assy 3 3 8 F 7 5 8 amp 8 5 8 DP TONG DOVETAIL STRIP DIE 0 500 T 1 1 4 12 TX5 L STRAIGHT SUPERIOR MANUFACTURING Quantity to build 1 Bin U M Location each 50 each 51 each 57 each M9 D each M8 D amp M23 B each each Pick List Quantity to Pull Quantity Pulled CJDT76 03500 3 1 2 DOVETAIL JAW SET ASSEMBLY Description LOCKWASHER 3 8 GR8 134 BUTTON HD CS 3 8 16 X 3 4 HHCS 3 8 16 X 4 GR8 2 JAW ROLLER F CLE7625DP 2 JAW PIN F CLE7625DP Quantity to build 1 Bin U M Location each 50 each 51 each 57 each M9 D each M8 D amp M23 B Quantity to Pull Quantity Pulled Pick Lists CLE8625DP 03 amp 05 Jaws xls 73014 03500 TONG JAW 7 5 8 3 1 2 each DTI1602 DOVETAIL STRIP DIE 0 500 T 1 1 4 1 2 T X 5 STRAIGHT TOOTH each S Apps Equip Manuals Spreadsheets Page 7 23 31 03 1 29 Part Number 1027 1061 148 73012 01 73013 01 73014 04125 DTI1602 31 Mar 03 1 32 PM Part Number 1027 1061 148 73012 01 73013 01 73014 04500 SUPERIOR MANUFACTURING Pick List CJDT76 04125 4 1 8 DOVETAIL JAW SET ASSEMBLY Description LOCKWASHER 3 8 GR8 134 BUTTON HD CS 3 8 16 X 3 4 HHCS 3 8 16 X 4 GR8 2 JAW ROLLER F CLE7625DP 2 JAW PIN F CLE7625DP Quantity to build
85. NG JAWS 1 1 4 wide x 3 7 8 long 4 pcs required per tong jaw set REPLACEMENT DOVETAIL INSERTS for BACKUP DOVETAIL DIE ADAPTERS are 1 1 4 wide x 3 7 8 long 6 pcs required per backup 14 casing dovetail die adapter set 1 1 set of 2 pcs tong jaw 114 tong jaw set wi 1 2 dovetail strip dies CJDT14X14000 DTI 1602 12 5 14 000 _ gripping size 13 375 13 500 13 625 13 750 13 875 14 000 14 125 1b 3 each backup die f tubular 15 x 14 splined adapter w 1 2 dovetail strip dies BUDT15 14000 DTI 1601 1 2 3 7 8 14 000 dovetail gripping size 13 375 13 500 13 625 13 750 13 875 14 000 14 125 1 3 each backup die f 15 OD coupling 15 die for 15 adapter BUC150015000 DTI 1601 1 2 37 8 15 000 wrap around die size 14 375 14 500 14 625 14 750 14 875 15 000 15 125 13 5 8 casing 2a 1 setof2 pes tong jaw 13 5 8 tong jaw set w 1 2 dovetail strip dies CJDT14X13625 DTI1602 12 5 13 625 dovetail gripping size 13 000 13 125 13 250 13 375 13 500 13 625 13 750 2b 3 each backup die f tubular 15 x 13 5 8 splined adapter w 1 2 dovetail strip dies BUDT15 XXXXX DTI 1601 1 2 37 8 13 625 dovetail gripping size 13 000 13 125 13250 13 375 13 500 13 625 13750 2c 3 each backup die f 14 3 8 OD coupling 14 3 8 die for 157 adapter 777 061500 0111601 12 378 14 375 dovetail gripping size 13 750 13 875 14 000 14125 14 250 14 375 14 500 13 3 8 casing 3a 1 2 pcs tong jaw 113
86. Nid 0261 N d HV39 HOIH TVOIHONITAO 0561 N d Me i 481 0005 ONIY dVNS LNI SNIH Page 9 4 4092984120 amp Emer 90 489298310 1300 SNOL dinb3ys 434 HOIM3ANS JO IN3SNOO IHL LNOHLIM WHOS S ANY 1400 a3so19sid d3sn 38 LON AVIA 907 AJY IVLINSOIINOO SI ANY 20 60 20 ONMNLOVANNYW HOIM3ANS JO ALHAdOHd IHL SI IN3WNOOO SIHL 1588 28 gig S IneupAH uimpe nuew dii xog 8739 Tag e dOIMAAANS WW 9851 Ilt LAN 8 1 2191 JNU RL X LANN 8 1 T3 06 A CN BuisnoH 1299 3939 OLSZO96NEAT MOLOALOMd 1482 LOOL N d 1482 LdN 8 L ONIANL 0 cLSG V39 8871 V X LANN 8 L 19 06 A ac KO AHVONOOZS Page 9 4A THIS PAGE LEFT BLANK INTENTIONALLY Page 9 4B 1 7 8 SS CAM FOLLOWER ASSEMBLY 19 REQD BOTTOM P N SSCF1875 19 REQD TOP P N 14693 LEFT JAW ASSEMBLY G SHOWN m n Z SHORT IDLER SHAFT P N 73089 AS SN 48 RINEER MOTOR P N 73099 A N29 T P N 14694 RIGHT JAW ASSEMBLY SECONDARY GEAR P N 73080
87. OJJOO 910 09 oueulojsp j S1UDUIUMIDIUO2 jo paopidsip eq aspaib S bes 4 eui Jeuu oul sBPuupeg pejpes ejqo ipAo KA pioueuuuuoo uoy sbunoa 19408 6 eo ni Buupsq upjeudoug pup sainjpe4 Page 9 6A 99 dan seg L H 9MTZvLLTI OOO iTA 7 uonsedsuy ano o0 SOTInvMdAH NIYNLOVANNYN 40 LNISNOO NILLIYM and SS3NdX3 INOHLIM WHOA ANY NI MO a3ld09 35079510 PN etm 19365 Ty e NV d38n 38 AvW NOLLYWMOANI SIHL SI pm 5 ONINMLOVANNWN MHOMAANS 40 AlM3dOMd SI ININWNOOQ SIHL bay i MIL 250 MYL GOD utuym bay on Ad NMYHO 34 BUIMe1US9 D 5 uonduoseg 601 eopjyins 104 seuou 210 JO D you ZOO EE Iii 9061 if na
88. OOR SPRING SPACER each 1 BUCDP9609 INSERT PIVOT PIN each M13 B 1 BUCDP9610 DOOR ROLLER each 1 BUCDP9611 DOOR ROLLER PIN each M22 C 1 BUCDP9637 DOOR SPACER each 3 BUCDP9651 PIVOTING INSERT SPRING each 1 BUCDP9654 INSERT SPRING SPACER each 2 BUCST1508 TOP amp BOTTOM JAW CLIP F 15 LJ BU each M15 C 2 SMH1501 L 3 1 2 1 0 x 9 16 W x 50 DEG LEFT HAND TORSION SPRING each M21 B 1 S Apps Equip Manuals Spreadsheets Page 7 43 Pick Lists BUCDP15000 xls 11 03 8 41 Part Number 1384 BUCDP15053S2 BUCDP15053S3 BUCDP9649 11 Mar 03 8 42 AM SUPERIOR MANUFACTURING Pick List BUCDP15052 BOTTOM PLATE WELDMENT Quantity to build 1 Bin Quantity Quantity Description U M Location to Pull Pulled 1 HALF COUPLING 3000 PSI each 3 D 2 BACKUP INNER PLATE each 1 BACKUP OUTER PLATE each 1 PIVOT PIN RETAINER each 2 SUPERIOR MANUFACTURING Pick List BUCDP15053 TOP PLATE WELDMENT Quantity to build 1 Bin Quantity Quantity Part Number Description U M Location to Pull Pulled 1384 1 HALF COUPLING 3000 PSI each 3 D 2 BUCDP15053S1 LIFTING LUG each 4 BUCDP1505382 BACKUP INNER PLATE each 1 BUCDP15053S3 BACKUP OUTER PLATE each 1 S Apps Equip Manuals Spreadsheets Page 7 44 Pick Lists BUCDP15000 xls 11 Mar 03 SUPERIOR MANUFACTURING 8 43 AM Pick List BUCDP9640 HI PSI CAM SWITCH VALVE ASSY Quantity to build 1 Bin Quantity Quantity Part Number Description U M Location to Pull Pulled 10056 CAM S
89. OUT THE EXPRESS WRITTEN CONSENT OF SUPERIOR REF PAManuals Equip Manuals MANUFACTURING amp HYDRAULICS CLE14000DP Cage Plate Page 9 17 Bdmuid Ae 04000071310 s mg stenueyy dinb3isenuejy d 434 9507 JH 0 01 70 ONIHOLOVANNVIN HOIHAdNS JO LNASNOO N3LLIHM SS3HdX3 3HL LNOHLIM WHOS ANY NI HO 031900 03SOTOSIO 0351 38 LON AVIA NOILVWHOSNI SIHL TVILNAGIANOO Q3H3GISNOO SI SOINNVHOAH ONIYNLOVANNVW HOIHAdNS JO A1H3dOHd SI LN3AITOOQ SIHL 1788 28 812 81502 v1 auvssnoug 1573 06 522 3 SUKNPEINUEWN Aonriaidns 00 71 AT8HN3SSV 55 9NISH3A3H 8 6 SOHH LX 21 v et HAHSVANDOOT v LL SOHH g L X 91 8 2 vyl LAN 001 8 SOHH 2 L LX 02 429 8 9 SS H 8 8 M S H3ONITAO Nid DNISHAAZH 90951 D ONLS 9NISH3A3H 9NISH3A3H OLNV 55099 Nid LNNOW 9 18 Du Zoe jeuoniso d 1319 DNIHNLOVANNVIN 2 smanstenuew 438
90. P TONG each 2 73064 SPLINE JAW CLIPS F CLE7625DP FITS 73062 amp 73063 each M8 E 8 BUCS4027 GARLOCK BUSHING 24DU32 1 1 2 X 2 FIDOOR ROLLER each S2 G 2 13 Mar 03 SUPERIOR MANUFACTURING 9 48 AM Pick List CJ LF 86B 8 5 8 5 1 2 UHT LF JAW SET ASSEMBLY Quantity to build 1 Bin Quantity Quantity Part Number Description U M Location to Pull Pulled 1040 A SHCS 3 8 16 X 3 4 each 50 8 148 HHCS 3 8 16 X 4 GR8 each 57 2 72025 GARLOCK BUSHING 24DU24 1 1 2 ID X 1 1 2 F PIVOT PIN each S2 G 2 73012 1 500 LOW FRICT JAW ROLLER F CLE7625DP each M8 D 2 73013 1 500 LOW FRICTION JAW PIN F CLE7625DP each M8 D 2 73064 SPLINE JAW CLIPS F CLE7625DP FITS 73062 amp 73063 each 8 8 86092 TONG JAW F CJ LF 86B 5 1 2 THRU 8 5 8 F CLE8625DP TONG each 2 SMApps Equip Manuals Spreadsheets Page 7 37 Pick Lists CLE8625DP Jaws xls 17 03 8 22 Part Number 1040 A 148 73012 01 73013 01 73062 73064 17 Feb 03 8 23 AM Part Number 10035 01 1040 A 73064 86012 86013 86062 SUPERIOR MANUFACTURING CJ 76C 7 5 8 5 1 2 DP UHT JAW SET ASSEMBLY Description SHCS 3 8 16 X 3 4 HHCS 3 8 16 X 4 GR8 2 JAW ROLLER F CLE7625DP 2 JAW PIN F CLE7625DP TONG JAW F CJ 76C assy 5 1 2 thru 7 5 8 F 7 5 8 DP TONG SPLINE JAW CLIPS F CLE7625DP FITS 73062 amp 73063 SUPERIOR MANUFACTURING Description JAW SPRING RETAINER POST F 10 3 4 TONG SHCS 3 8 16 X 3 4 SPLINE J
91. PER LOW PINION GEAR LOWER SPACER P N 73097 01 BEARING P N 1905 MID PINION BEARING RETAINER P N 73074 52 WELDED ON TOP TONG PLATE SECONDARY INPUT GEAR 4225 HWY 90 EAST Ab SUPERIOR 5 sis Manufacturing amp Hydraulics 318 837 8847 TNDRAULICS AND IS CONSIDERED CONF DENTAL THSINFORNATON REV D PE THESE nF sr Manuals Dur IREF S Equip Manuals Dwgs MANUFACTURING amp HYDRA d CLE140 Secondary w Encoder wpg Page 9 12 SHOWN P N QTY DESCRIPTION 150300 1 ROTOR RINEER i 150430 2 DOWEL PINS RINEER CLE8625DP 03 MOTOR SHAFT i 150600 1 PLATE F STACKED 15 P N 73040 RINEER MOTOR SINGLE amp CLE8625DP 05 2 SPEED MOTOR SHAFT i 150601 2 PLATE F 2 SPEED GA15 P N 73040 01 RINEER MOTOR 150930 1 STATOR VANE KIT RINEER i 1608 1 HEXPLUG ORING 3 8 i 2 160 2 ORING 5 1 4 ID 5 7 16 OD 3 32 W i 73099 52 1 RINEER GA8 STACKED STATOR 01504045 SNAP RING 7 PIN 0150111 SEAL RETAINER P N 55088 POLYPACK P N 12501437 i O RING 2 7 8 ID 3 1 16 OD 3 32 W 2 7 PIN 2 150 MOTOR SHAFT BEARING Pe i P N 0150710 i SNAP RING er um P N 1945 RINEER GA 15 MOTOR 73099 51 i COMPONENTS MOTOR 73099 51 Ab SUPERIO 4225 HWY 90 EAST OTO R ASS E M B LY Manufacturing amp Hydraulics 318 837 BOAT id THIS DOCUMENT IS THE PROPERTY OF SUPERIOR MANUFACTURING amp 1 07 1
92. PRO 1 12 each 52 30 1222 NUT 1 1 2 12 IDLER GEAR each 52 4 1223 LOCKWASHER 1 1 2 each 52 4 1236 ZERT 65 DEG 1 7 32 65 DEG HEAD ANGLE 1095K25 each 53 3 12501437 POLYPACK 1 8 CROSS SECTION 17 16 X 1 11 16 X 1 8 each O1 A 1 1252B COTTER PIN 1 8 X 1 SS each 53 1 S Apps Equip Manuals Spreadsheets Page 7 5 Pick Lists CLE14000DP xls 21 Nov 03 SUPERIOR MANUFACTURING 1 34 PM Pick List CLE14000DP01 14 DP COMBO TONG 80K FT LB Quantity to build 1 Bin Quantity Quantity Part Number Description U M Location to Pull Pulled 1271 SHCS 3 4 10 X 1 3 4 each 54 1 1273 JAM NUT 1 1 2 12 NYLOCK NF LOW PRO each 54 4 1311 SPRING PLUNGER each 54 2 1386 COUPLING 1 8 NPT X 1 1 4 L 3MSA A105B16 3354 each S3 D 1 14007 03 TOP CAGE PLATE F CLE14000DP each 1 14008 02 BOTTOM CAGE PLATE F CLE14000DP each 1 14009 02 RING GEAR F CLE14000DP each 1 14018 ROD BOOTS F CYLINDER 1 1 2 2 3 1 1 W THIN BAND 1 4 each M1 C 1 14018 51 WORM DRIVE HOSE CLAMP 15 16 TO 1 1 2 5321K24 each M1 C 2 14070 DUMBELL ROLLER SEAL ASSEMBLY PICKLIST each 30 14603 MID BODY F TONG CLE14000 04 PICKLIST each 1 14612 TOP TONG PLATE WELDMENT F TONG CLE14000 04 PICKLIST each 1 14616 BOTTOM PLATE WELDMENT PICKLIST each 1 14623 DOOR PIVOT PIN each 2 14647 CAGE PLATE SPACER each M2 A 4 14680 01 REMOTE TONG DOOR ASSEMBLY F CLE14000DPO1 PICKLIST each 1 14700 REVERSING PIN ASSEMBLY PICKLIST each 1 14711 BRAKE BAND WELDMENT P
93. Parts List amp Descriptions Load Cell and Torque Gauge Motor Service Manuals Control Valve Technical Data A Sr 15 Hydraulic Tong Positioner System REVISION TABLE Section Date Description 11 20 03 Last paragraph 11 20 03 Paragraphs 4 amp 5 11 20 03 Added Maximum Torque availability in 100 000 ft Ibs 11 20 03 Added Dimension Illustrations 11 20 03 Suspension Removed A amp D renumbered 11 20 03 Revised Initial Setup Guidelines 11 20 03 Removed Ref Fig amp Item notations and pipe rack instructions 11 20 03 Revised Illustrations Left Jaw Adapter Assy amp Right Jaw Adapter Assy 11 20 03 Revised Table of Contents Added Schematic amp Components List 11 20 03 Added 25 Sq In size to Compression Loadcell Type 11 20 03 Added Compression Torque System Manual Draft 6 11 20 03 Added Control Valve Tech Data 01 06 Added Specs for 100 000 ft Ib tong 01 06 Revised Dovetail Pencil Strip Die chart added more sizes 01 06 Added 32DU28 DU Bearings for LF Jaw Rollers 01 06 Added Jaw Adapter 5 1 2 to 4 1 2 Assy 14DPA 0525 amp Jaw Adapter 9 5 8 to 8 5 8 Assy 14DPA 9625 Revised Remote Shift Cyl Assy 14722 Open Throat Cam Positioner Assy 73165 Left amp Right Jaw Adapter Assy 14693 amp 14694 8 Revised Valve Bank Assy Cover Cover Removed ISO emblems Title Pg Title Pg Added illustration Idler Gear with Short Shaft Assy Mf
94. Performed after Completion of Each Job Hydraulic Tong Cam followers upper and lower all Dumbell roller shafts upper and lower all Door shaft Center idler shaft Outboard idler shaft 4 Low gear housing 2 zerts Shift housing 2 zerts Re pack tong cavity Pinion and secondary gear shafts 1f sealed bearings have been replaced by non sealed bearings Jaw rollers and pins Remove jaw pins and rollers clean and lubricate with gear grease Inspect hydraulic fluid for foreign material and contaminants Filter or replace You must filter or replace entire system including power unit tank and lines along with tong to insure all contaminants are removed Annual Major Maintenance Inspection and Repair Routine preventative maintenance will significantly extend the operating life of your equipment reduce operating cost and avoid downtime CLINCHER recommends a program of frequent routine inspection and if equipment is suspected to have been damaged during transit or is to be mobilized to a remote location where maintenance operations are difficult to carry out perform the following A B C D E F Visually inspect components on power tongs and backups which could possibly have been damaged either during operation or transit i e Damage to hanger assembly hydraulic backup mounting legs or hydraulic valve assembly Check test date Ensure that a load test and inspection was carried out within the last 9 months
95. R8 each 52 1316 HHCS 1 8 X 10 1 2 GR8 each 1326 SHCS 1 8 X 8 1 2 each 54 36DU32 GARLOCK BUSHING 36DU32 2 1 4 ID X 2 each 48DU40 GARLOCK BUSHING 48DU40 3 ID X 2 1 2 each 48DU72 GARLOCK BUSHING 48DU72 3 ID X 4 1 2 each BUCDP15012 BOTTOM INSIDE DOOR PLATE each BUCDP15013 TOP INSIDE DOOR PLATE each BUCDP15020 CYLINDER INSERT each BUCDP15035 DOOR SPRING SPACER each BUCDP9609 INSERT PIVOT PIN each M13 B BUCDP9610 DOOR ROLLER each BUCDP9611 DOOR ROLLER PIN each M22 C BUCDP9637 DOOR SPACER each BUCDP9651 PIVOTING INSERT SPRING each BUCDP9654 INSERT SPRING SPACER each BUCST1508 TOP amp BOTTOM JAW CLIP F 15 LJ BU each M15 C SMH1501 M 3 1 2 1 0 x 9 16 W x 50 DEG RIGHT HAND TORSION SPRING each M21 B S Apps Equip Manuals Spreadsheets Page 7 42 21 03 SUPERIOR MANUFACTURING 10 50 AM Pick List BUCDP15005 OUTSIDE DOOR ASSEMBLY Quantity to build 1 Bin Quantity Quantity Part Number Description U M Location to Pull Pulled 1001 ZERT 1 8 NPT each 50 2 1036 FLAT SHCS 3 8 16 X 1 1 4 each 54 6 1210 HEX NUT 1 8 GR8 each 57 2 1218 1 LOCKWASHER GR8 each 52 2 1316 HHCS 1 8 X 10 1 2 GR8 each 2 1326 SHCS 1 8 X 8 1 2 each 54 1 36DU32 GARLOCK BUSHING 36DU32 2 1 4 ID X 2 each 2 48DU40 GARLOCK BUSHING 48DU40 3 ID X 2 1 2 each 2 48DU72 GARLOCK BUSHING 48DU72 3 ID X 4 1 2 each 1 BUCDP15003 TOP OUTSIDE DOOR PLATE each 1 BUCDP15007 BOTTOM OUTSIDE DOOR PLATE each 1 BUCDP15020 CYLINDER INSERT each 1 BUCDP15035 D
96. RCFF GAUGE 0 5000 PSI 2 1 2 1 4 NPT PANEL MT each S2 E 1 BUCS2163 HOSE BUNDLE SWIVEL WELD F CONTROL CONSOLE F 20 PICKLIST each 2 BUCS2173 SUSPENSION END SWIVEL SPACER each 2 CRSS10010 5 BANK DO3 ALUM MANIFOLD DAMAN P N A DO3 P 05 02 S C each 1 CRSS15001 REMOTE CONSOLE BOX F HYTOPS15000 each 1 CRSS15002 DUAL FUNCTION JOYSTICK VALVE3 Commercial Intertech 361 9171 304 DVHRC DDM each M18 D 2 CRSS15005 5 BANK ALUMINUM SUB PLATE F HYTOPS15000 each 1 CRSS15006 OBSOLETE NOT REQUIRED 4 BANK ALUMINUM SUB PLATE F HYTOPS15000 each 1 CRSS15007 LABEL SET F HYTOPS15000 each 1 CRSS20006 2 pos Detent 4 way DO3 Lever op 4600 psi max 23gpm BOSCH P N 0810091388 each M18 F 3 CRSS20007 2 pos Spr Cent 4 way DO3 Lever op 4600 psi max 23gpm BOSCH P N 0810091389 each M18 F 2 S Apps Equip Manuals Spreadsheets Page 12 7 Pick Lists CRSS15000 xls 21 03 4 20 PM Part Number CRSS20009 5520011 5520029 5520031 5520032 5520034 5520036 5520038 5520039 5520040 5520060 5520065 5520067 515017 VS4BUBF7 SUPERIOR MANUFACTURING Description Pick List CRSS15000 REMOTE CONSOLE ASSEMBLY Quantity to build 1 U M REMOTE OPERATED RELIEF VALVE PANEL MOUNT RELIEF CARTRIDGE STERLING P N A04G2HZN LOCKWASHER 1 2 SS HHCS 1 2 13 X 1 SS SHCS 1 4 20 X 3 4 SS SHCS METRIC 10 24 X 2 SS JAM NUT 9 16 18 MOD 200
97. RIP DIE 0 500 T 1 1 4 W X 1 2 T X 3 7 8 L STRAIGHT TOOTH SUPERIOR MANUFACTURING Pick List CJDT14X11875 DT JAW SET 14 DP X 11 7 8 ASSEMBLY Quantity to build 1 U M each each each each each each each each Bin Location 50 51 51 M2 A M2 A Pick List CJDT14X13375 DT JAW SET 14 DP X 13 3 8 ASSEMBLY Quantity to build 1 Quantity to Pull Quantity Pulled Pick Lists CLE14000DP Jaws xls Bin Quantity Quantity Part Number Description U M Location to Pull Pulled 1027 LOCKWASHER 3 8 GR8 134 each 50 1061 BUTTON HD CS 3 8 16 X 3 4 each 51 1071 HHCS 3 8 16 X 3 1 2 GR8 each 51 14620 13375 LEFT DOVETAIL JAW 13 3 8 F 14 DP TONG each 14621 13375 RIGHT DOVETAIL JAW 13 3 8 F 14 DP TONG each 14666 JAW PIN each M2 A 14667 JAW ROLLER each M2 A DTI1601 DOVETAIL STRIP DIE 0 500 T 1 1 4 W X 1 2 T X 3 7 8 L STRAIGHT TOOTH each S Apps Equip Manuals Spreadsheets Page 7 35 31 03 2 15 PM Part Number 1027 1061 1071 14620 13625 14621 13625 14666 14667 DTI1601 31 Mar 03 2 17 PM Part Number 1027 1061 1071 14620 14000 14621 14000 14666 14667 DTI1601 SUPERIOR MANUFACTURING Description LOCKWASHER 3 8 GR8 134 BUTTON HD CS 3 8 16 X 3 4 HHCS 3 8 16 X 3 1 2 GR8 LEFT DOVETAIL JAW 13 5 8 F 14 DP TONG RIGHT DOVETAIL JAW 13 5 8 F 14 DP TONG JAW PIN JAW ROLLER DOVETAIL STRIP DIE 0 500 T 1 1
98. S DAN Z 8 aoau NOLLVH3N3D 151 40 v 2 H3HSVAMOO T S 1901 N d XSO b e X 91 8 2 CEO Nd SOHH X 91 8 2 06260 9 1 4equnN v L 6 00050 9 1 JequinN Ajquessy S G 8VO 9 1 Alqwessy 8 06 0 9 10 Jequnw Ajquuessy SE t G29F0 9 LGOf O Alqwessy 8 6 00570 94 10 Jequnw Ajquuessy z l t SH3110H NOLIDIHA MOT x sdalaWvia TIVINS f L NVHL H3TIVINS SLNIOF TOOL 4SN Q3aGN3 AINOO3H LON GU TOY GMT NOLLoIHA MOT ONISN NHHM 5971 15 00007 LON Og NOLLNVO Page 9 27 LA Men 400007110 wO aere 434 8 ONIHNLOVANNYW HOHAANS JO INASNOO SS3udx3 IHL _LNOHLIM WHOS NI 931900 035012519 dasn 39 LON AVIA 3IVO 901 AJH SHI MIO SI 7001760 2 OALHAAOHd SHLSI INSINDOOQ SIHL V98 8 gig S IneupH SuluNpeynuew 81902 V1 GHVSSNOHE 1574 06 9 AOIMAANS GZEVLXVLLOPO Alqwessy 6 FL OO0PLXPLLOCO JequnN Aqwessy pl JequnN Alqwessy 6 6 CL GZEELXPL
99. SUSPENSION SYSTEM CRSS20000 each M13 F 8 BUCS2197 SMALL SHEAVE PIN F SUSPENSION SYSTEM CRSS20000 each M14 A 4 BUCS4023 FLATWASHER 1 each M14 C 4 HTS15006 SPRING HOUSING WELDMENT F HYTOPS15000 PICKLIST each 1 HTS15007 SPRING ADJUSTMENT ASSEMBLY F HYTOPS15000 PICKLIST each 4 HTS15008 MOTOR PROTECTOR PLATE F HYTOPS15000 each 1 HTS15026 TOP HANGER SPRING 12 W x 4 O D x 40 x 60 each 4 HTS15095 SMALL SPRING PLUNGER F HYTOPS15000 each 4 HTS76040 FRONT INNER SPRING 2 875 OD x 3125 WIRE x 31 20lbf in C amp G each 2 X2 76 HHCS 5 8 11 X 6 GR8 each S9 B 8 SMApps Equip Manuals Spreadsheets Page 7 51 Pick Lists HYTOPS15000 xls SMApps Equip Manuals Spreadsheets Page 7 52 Pick Lists 515000 5 ACCESSORIES AND OPTIONS Several different accessory items are available for the CLINCHER Tong and Backup to allow them to be customized to provide a system most appropriate for the inducer s application CLE14000DP01 Tong Accessories Compression Load Cell and Torque Gauge Tension Load Cell and Torque Gauge Solenoid Operated Module for Dump Valve Adapter for Turns Proximity Switch 3 Point Lifting Bridle Lift Cylinder with Integral Spring Hanger TSP 80 Tong Speed Control 2 Speed Motors Alternate Motor Displacements Remotely Operated Tong Door BUCDP15000 Backup Accessories Backup Handles Shipping Skids and Cages SUPERIOR Manufacturing amp Hydraulics Inc 15 Hydraulic Tong Positioner S
100. T F HYTOPS15000 PICKLIST each 1 HTS15065 BACKUP HANGER ROD F HYTOPS15000 each 4 HTS15066 BACKUP HANGER PIN F HYTOPS15000 each M20 C 8 HTS15067 REMOTE VALVE MANIFOLD F HYTOPS15000 each 1 HTS15090 REAR HANGER WELDMENTS F HYTOPS15000 PICKLIST each 1 VS4BUB7F HD CROSS HEAVY DUTY PILOT OP DIVERSION VALVE 2500 PSI each M19 F 1 S Apps Equip Manuals Spreadsheets Page 7 48 Pick Lists HYTOPS15000 xls 10 Mar 03 SUPERIOR MANUFACTURING 8 56 AM Pick List HTS15002 MAIN FRAME ASSEMBLY Quantity to build 1 Bin Quantity Quantity Part Number Description U M Location to Pull Pulled CRSS15003 3 pos closed 4 DO3 Lever op 4600 psi max 23gpm BOSH 0810 091 381 each 4 5515004 4 BANK DO3 ALUM MANIFOLD DAMAN A DO3 P04 02 S C each M18 D 1 CRSS15008 SHCS 10 24 X 1 1 2 55 F HYTOPS15000 each 16 CRSS20011 RELIEF CARTRIDGE STERLING P N AO4G2HZN each M18 D 1 CRSS20039 Long valve handles Note shorten original by 1 each M18 D 2 CRSS20040 Short 003 valve handles Note shorten original by 2 each M18 D 2 HTS15001 MAIN FRAME WELDMENT F HYTOPS15000 PICKLIST each 1 HTS15009 DO3 VALVE HANDLE EXTENSION F HYTOPS15000 each M19 A 4 HTS15023 REAR LARGER MAGNETS LM 6000 each 2 HTS15024 FRONT SMALLER MAGNETS LM 3000 each 2 HTS15050 FOOT CYLINDERS lynair H 3 1 4CO8 7 2 P2 F HYTOPS15000 each 4 HTS15051 ROD COUPLER lynair LC 1 28 MODIFIED F HYTOPS15000 each 4 HTS15052 MAGNET
101. THIS DOCUMENT IS THE PROPERTY OF SUPERIOR MANUFACTURING amp HYDRAULICS AND IS CONSIDERED CONFIDENTIAL THIS INFORMATION MAY NOT BE USED DISCLOSED COPIED OR REPRODUCED IN ANY FORM WITHOUT THE EXPRESS WRITTEN CONSENT OF SUPERIOR MANUFACTURING amp HYDRAULICS 01 16 06 REV 100 DATE inuals Equip Manuals Dwgs REF P Mai CLET4000DP 14DPA 9625 Jaw Adapter wpg 310 9 ONIHILLOVAONVIA s mansienueyy 96 5 JO INASNOO NALLIHMSSZHAXA FHL LOOHLIM WHO 907 RACH 8 ONIHLOVANNVIN HOIHAdNS 3 3dOHd JHL SI LNAWN IHL 90 80 50 EMU IS JO 13404 SI 1000 SI 7789 168 S IneupAH SuluNpeynuew sies SEE TOIRT Wy GZ980 98LGPO JequnN Alqwessy 8 68 00080 981 Alqwassy 8 21820 921 9L L Z G29 0 9 10 JequnN Alqwessy 8 6 00920 92 10 JequnN Ajquessy IL Z 09220 92 10 JequnN IL Z 62980 71098 N d MVP pue 9 19614 00SS0 92 LO JequinN Ajquessy 2 6 0000 94 Alqwessy Z 62990 9 1 Ajquuessy 8 6 9 00590 9 Ajquiessy 2 9 GZE90 9Z LAO 4equunwN Ajquuessy 8 9 06290 9 1 JequunN
102. ULKHEAD CONNECTORS Ht MOVABLE THIS SEHEN EN RTY OF Nr E PART 5 we 2 0 SUPERIOR MANUFACTURING amp HYDRAULICS N EE NOTE 1 Cam valve shown in normal position P PA AND IS CONSIDERED CONFIDENTIAL THIS 5 ie Tong is in open throat position Indicates component is physiclly INFORMATION AY NOT BE USED DISCLOSED APPROVED BY Dan Bangert sa COPIED OR REPRODUCED IN ANY FORM Feb 2 2000 Backup top plate j E CHK BY NM DATE Feb E E WITHOUT THE EXPRESS WRITTEN CONSENT OF REF SUPERIOR MANUFACTURING amp HYDRAULICS F manuals hytops15000 hytops15000_schematic1 Page 12 5 14 15 TONG BACKUP SYSTEM HYDRAULIC SCHEMATIC COMPONENTS ITEM PART NO DESCRIPTION LOCATION COMMERCIAL INTERTECH Dual Function Joystick Valve PN 361 CRS919007 gtri 304 DVHRC DDM BOSCH 2 pos Detent 4 way DO3 Valve Lever operated 4600 CRSS20006 Ing Max 23 PN 0810091388 BOSCH 2 pos Spring Ret 4 way DO3 Valve Lever operated CRSS20007 600 PSI 23 Max P N 0810091389 2 Console 73028 WHITEY 4 Way Ball Valve Hi Lo Valve SS 43YF2 CRSS20009 JO RM Operated Relief Valve Panel Mount PN 8820 comm 6 42054 DANFOSS Pressure Reducing Valve BAC 5M25RCFF Gauge 0 5000 psi TM i CRSS20011 STERLING Relief Cartridge P N A04G2HZN ar Frame Console BOSCH 3 pos Closed Cent 4 DO3 Valve Lever operated
103. UPERIOR REF S Equip Manuals Dwgs MANUFACTURING amp HYDRAULICS Motor Motor CLE5500 sht2 rev1 wpg Page 9 14 HUS 04900071519 s6ma sfenuew 434 907 40 82 60 L 30 LN3SNOO 1 SS3HdX3 IHL LNOHLIM WHOS NI HO 03IdO9 0350192510 0381 38 LON NOLLWWHYOSNI SIHL IVILN3QIJNOO SI ANY NIHNLIVANNYN HOIHAdNS JO SI INAINNOOO SIHL ON A THW3SSV 1788 28 816 81502 v1 dauvssnoug 1573 06 AMH 522 3 UMNPEINUEN dii eonriaddns EF LAIHS 3L0IN3H 1061 Nid Nid IN 10 12196 Nid 9339 ONIHV3H 1 HOLON 20 78099 9 3AIud aoau LELL N d ONIHdS Page 9 15 98099 Nid HOLON LOOL N d 1447 LAN 8 1 H3AOO ONISNOH Ol 94099 Nid 156961 Ze ONIY H3NIV L3H AdAL A 99052 92 SAMOA DNILAIHS volsy 2 3Tll T38 Fzorsana 99 H3QNITAO 1 5 SLO
104. VE F800S each 4 CRSS15001 REMOTE CONSOLE BOX F HYTOPS15000 each 1 CRSS15009 SHCS METRIC 8 X 125 SS F HYTOPS 15000 each 4 CRSS20011 RELIEF CARTRIDGE STERLING P N A04G2HZN each M18 D 1 CRSS20017 GRESEN Remote valve P N V50 F4 04 NR C HRO each 4 HTS15002 MAIN FRAME ASSEMBLY F HYTOPS15000 PICKLIST each 1 HTS15004 CARRIAGE ASSEMBLY F HYTOPS15000 PICKLIST each 1 HTS15005 SPRING HOUSING ASSEMBLY F HYTOPS15000 PICKLIST each 1 HTS15010 CYLINDER WT WELD 3 BORE X 16 STR X 1 3 4 ROD DIA X 3000 PSI each 2 SMApps Equip Manuals Spreadsheets Page 7 47 Pick Lists HYTOPS15000 xls 21 Nov 03 SUPERIOR MANUFACTURING 5 10 PM Pick List HYTOPS15000 15 HYDRAULIC TONG POSITIONER Quantity to build 1 Bin Quantity Quantity Part Number Description U M Location to Pull Pulled HTS15012 TOOL SPRING TENSION ASSY HYTOPS each 1 HTS15018 FRONT PIVOT ARM WELDMENT FOR HYTOPS15000 PICKLIST each 2 HTS15019 LEFT REAR PIVOT ARM WELDMENT FOR HYTOPS15000 PICKLIST each 1 HTS15020 RIGHT REAR PIVOT ARM WELDMENT FOR HYTOPS15000 PICKLIST each 1 HTS15025 DANFOSS PILOT OPERATED CHECK VALVE 4K401 N3 SV each 5 HTS15037 PIVOT PIN SPACERS F HYTOPS15000 each 20 HTS15038 LOWER PIVOT CYLINDER PIN F HYTOPS15000 each M20 C 2 HTS15039 UPPER PIVOT CYLINDER PIN F HYTOPS15000 each M20 C 2 HTS15040 PIVOT CY BOT SPACERS F HYTOPS15000 each 4 HTS15041 PIVOT CYL TOP SPACER F HYTOPS15000 each 6 HTS15061 SHIFT SIDE MANIFOLD WELDMEN
105. WITCH MTNG BRACK F CLE1075 02 REMOTE TONG each M1 B 1 143 HHCS 3 8 16 X 2 1 4 GR8 each 57 4 213 NYLOCK NUT 3 8 16 GR8 each 56 4 SLV1000 04 N C ORIG SPOOL VALVE W VENT NORMALLY CLOSED PICKLIST each S3 C 1 11 Mar 03 SUPERIOR MANUFACTURING 8 46 AM Pick List BUC57636 SAFETY CHAIN ASSEMLBY Quantity to build 1 Bin Quantity Quantity Part Number Description U M Location to Pull Pulled 73031 1 2 GR 8 CONNECTING LINK CROSBY 1014722 WL 12000 each 9 2 BUCDP15054 1 2 CHAIN 9 LINKS each 1 BUCDP15055 1 2 TWO TON SCREW PIN SHACKLE each 2 SMApps Equip Manuals Spreadsheets Page 7 45 Pick Lists BUCDP15000 xls SMApps Equip Manuals Spreadsheets Page 7 46 Pick Lists BUCDP15000 xls 21 Nov 03 SUPERIOR MANUFACTURING 5 10 PM Pick List HYTOPS15000 15 HYDRAULIC TONG POSITIONER Quantity to build 1 Bin Quantity Quantity Part Number Description U M Location to Pull Pulled OOHYTOPS15000 PICKLIST FOR HYTOPS15000 14 TONG 15 BACKUP amp SMALLER REV DATE 11 21 03 each 1 100 NUT 1 4 20 GR 8 each 55 4 101 LOCKWASHER 1 4 GR8 each 55 4 1024 NUT 3 8 16 each 50 8 1027 LOCKWASHER 3 8 GR8 134 each 50 8 1071 HHCS 3 8 16 X 3 1 2 GR8 each 51 8 109 HHCS 1 4 20 X 2 GR8 each 57 2 111 HHCS 1 4 20 X 2 1 2 GR8 each 57 2 1151 5 8 LOCKWASHER GRADE 8 each 51 16 1157 HHCS 5 8 11 X 1 1 2 GR8 each 55 16 2070 DUMP VALVE 1 1 4 each M2 E 2 58099 HIGH PRESSURE CK VALVE 1 each M7 C 2 CLEBU1664 1 2 FLOW CONTROL VAL
106. WSY 10 2702 ez SOHH 2 L EX 91 8 2 201 22 SOHH v X 91 8 E gro Le H3HSVN9OO1 8 280 z SIA310 90128 61 29028 8L JHVHS H3ldlHS AIGOW 974 4785 9019 2 891 ONIHV38 9 OIHENT 3735 2606 91 AN3AGT3M 340A DNILAIHS 2105 SL 1NOH4 1802 vl OO NOLSId 0802 EL 5 6202 0091 ONIH dVNS varer z LL H3QNITAO OL 1N3NOI13M INHV H31JIHS 6 B3QONETAO 1 5 8 HALLOO SS X 8 82921 2 LAN 91 2 6 89 1L 1 9 S241 d19 SIA319 17001 6 1992 3AIHQ 9L v00L D 5090 94 SIA310 GOU 660 H3HSVM 8 950 2 011480 MOOTHVD 9 0 1 uonduoseq JequinN LNANG TAM ONILAIHS bdw 3 8 JOSSdCECO8d IO sBucrsjenueyy OD 29 SOMVHOAH 8 ONIANLOVANNYN aun ass ET 9814955 A TEINSSSV 907 TWIINSOIINOO SI ONY SOMNVEICKH 00 42 10 3 ONINLIVINNVWN JO IHL SI IN3AI OOG 1799 268 3 diia EER aan HJSMOTIOJWVO 3OIAH3S 3H3A3S 82 1 MAIA NOLLO3S
107. XT RST 59 each S5 E 4 1940 A INNER RACE IR 7173 C MI 11 N each S5 E 2 2056 CAM SWITCH MOUNTING BRACKET DUBBLER each M2 D 1 2069 HHCS 1 4 20 X 6 GR8 each M2 E 4 212 NYLOCK NUT 1 4 20 GR8 each 56 4 72040 SNAP RING EXT RST 75 each M8 C 1 73157 UPPER MOUNTING PLATE each M9 D 1 SMApps Equip Manuals Spreadsheets Page 7 17 Pick Lists CLE14000DP xls 14 03 10 42 Part Number 73158 73159 73161 73163 73167 73168 73170 73172 73174 73179 73188 SLV1000 01 8 Apr 03 3 54 PM Part Number 1374 1375 515060 51 SUPERIOR MANUFACTURING Pick List 73165 OPEN THROAT CAM POSITIONER Description MID MOUNTING PLATE BOTTOM MOUNTING PLATE CAM PLATE CAM MOUNT CAM PLATE GUIDE OUTER CAM PLATE CAM SWITCH FLAP WELDMENT PICK LIST CAM SWITCH MID PLATES OUTER CAM PLATE VALVE LEG EXTENSION SPRING 3 4 OD X 1 7 8 L X 075 W N C SELF LUBRICATED VALVE Quantity to build 1 NORMALLY CLOSED DOOR SWITCH PICKLIST Bin Quantity Quantity U M Location to Pull Pulled each 1 each 1 each 2 each 1 each 1 each 1 each 2 each 2 each 1 each M9 D 7 each M9 D 1 each M19 C 3 SUPERIOR MANUFACTURING Pick List 515060 TONG MANIFOLD WELDMENTS Description THREADED COUPLING 1 4 3000 WELDED THRDED COUPLING 3 8 3000P MANIFOLD PLATE F HYTOPS15000 Quantity to build 1 Bin Quantity Quantity U M Location to Pull Pulled each S3 D 8 each S3 D 1 each 1 S
108. a A V 0F0L Nid SOHS X 91 8 2 3 79051 3NI14S 10 92001 1SOd H3NIV L3H pue algis1aAe1 397 14614 98 Algwessv 2 l 9 8 9 8 A18NW3SSV MVP 5 ONOL 3dld 1188 29098 N d eL 8 6 8 1098 ANITdS 8 6 8 3 1098 N d 8 6 8 3 9 30 T 39 1 LS ANONY 40 01 60 1 41 710 s6mq sjenuey dinba sjenuep q ONISNLDVANNGR 30 pany sg La INASNOO N3LIRIA 384 INDHLIA WADA ANY NI 3D 131900 035172510 0351 38 LON AYN MIN SIHL WIINSOLANDO SI NV um ni nat men SOLYWNIAH 3 ININNLIVANNYN ALNAJONA JHL SI SIHI Xrl 11 f9 13 CANIAS TL X Did 198 158 155 td mb aoldadns 4 201 5 IRMA 5311 531835 SASN 310 NV
109. ach each each each each each each each each each each each each Bin Location M1 B 50 52 52 52 M2 A M2 A M9 D M8 D amp M23 B Quantity to Pull Quantity Pulled S Apps Equip Manuals Spreadsheets Pick Lists CLE14000DP xls Page 7 21 12 03 8 21 AM SUPERIOR MANUFACTURING Pick List 14694 RIGHT JAW ADAPTER ASSEMBLY Quantity to build 1 Pick Lists CLE14000DP xls Bin Quantity Quantity Part Number Description U M Location to Pull Pulled 10039 DOWEL PIN 5 8 X 1 OAL each M1 B 1048 HHCS 3 8 16 X 1 1 4 GR8 each 50 1171 LOCKWASHER 3 4 GR8 each 52 1176 HHCS 3 4 10 X 3 GR8 each 52 1176 A NUT COARSE 3 4 GR8 each 52 14691 TOP RIGHT JAW ADAPTOR F CLE14000DP 02 each 14692 BOTTOM RIGHT JAW ADAPTOR F CLE14000DP 02 each 14695 DOOR PIVOT LOCK each M2 A 14697 JAW PUSHER F DOOR ASSEMBLY 14693 14694 each 14699 EXTENSION SPRING each M2 A 73012 01 2 JAW ROLLER F CLE7625DP each M9 D 73013 01 2 JAW PIN F CLE7625DP each M8 D amp M23 B BUCT7631 1 2x 1 1 2 EYE BOLT CROSBY 9900217 each S Apps Equip Manuals Spreadsheets Page 7 22 31 03 10 33 Part Number 1027 1061 148 73012 01 73013 01 73014 03375 DTI1602 31 Mar 03 T 21 AM Part Number 1027 1061 148 73012 01 73013 01 SUPERIOR MANUFACTURING Pick List CJDT76 03375 3 3 8 DOVETAIL JAW SET ASSEMBLY Description LOCKWASHER 3 8 GR8 134 BUTTO
110. alities 9 Using Tong Control Console actuate all positioner tong and backup controls to test all functions while checking for leaks Note The CLINCHER tong is equipped with a door position sensor which will prevent rotation of the tong if the door is open A cage plate position sensor will prevent actuation of the Reversing Pin cylinders unless the cage plates are precisely positioned in the open throat condition Note a vertical position sensor switch will prevent tong positioner rotation from horizontal to vertical position except when positioner is in maximum elevation condition A separate rotational position sensor will prevent vertical tong positioner movement unless the tong is fully rotated to the vertical or horizontal positions SUPERIOR Manufacturing amp Hydraulics Inc 15 Hydraulic Tong Positioner System Revision 11 03 Page 5 7 SUPERIOR Manufacturing amp Hydraulics Inc 15 Hydraulic Tong Positioner System Revision 11 03 Page 5 8 OPERATING INSTRUCTIONS 1 Determine if tong is to be used with horizontal pipe in rack or vertical pipe in false rotary Rotate to other position if required 2 Confirm proper jaws and adapters are installed TONG AND BACKUP POSITIONER ROTATING PROCEDURE 1 Using tong directional control valve slowly rotate tong ring gear and cage plates to open throat position using rotation opposite of the rotation last used This valve is spring loaded and will return to neutral position when i
111. and the rear jaw to advance or retract During a jaw closing cycle the jaws advance until they contact the pipe After completing the makeup or breakout cycle the jaws are opened by reversing the tong motor to drive the ring gear and cam surfaces in the opposite direction until the reversing pin contacts the ring gear shoulder Springs are used to return the jaws to their fully open position The tong s cage plate braking system is self adjusting to compensate for brake band wear Field adjustments are not required under normal conditions Backup Application The CLINCHER LOCKJAW Backup has an open throat design with three jaws that encircle the pipe The front jaws are Cam operated by the rear cylinder Once locked on the pipe pressure is locked in the backup cylinder by a load holding valve When opening the backup jaws the cylinder operation is reversed to retract the rear die and unlock the jaws Springs move the front jaws to their fully open position SUPERIOR Manufacturing amp Hydraulics Inc 15 Hydraulic Tong Positioner System Revision 04 03 Page2 4 SPECIFICATIONS TONG BACKUP amp SUSPENSION SYSTEM 14 TONG 15 BACKUP amp 15 HYTOPS Maximum Torque Also Available 80 000 ft lbs 108 465 6 N m 100 000 ft Ibs 135 582 N m Maximum Operating Pressure Tong Maximum Operating Pressure Backup 3 000 psi 207 bar 2 500 psi 172 5 bar 3 000 psi 207 bar 2 500 psi 172 5 bar Maximum Allowable
112. cation Isolate pump and check pressure to determine whether motor or pump is defective Repair or replace defective part Check fluid viscosity and restrictions of intake line Replace fluid if inadequate for operating temperature Check to assure couplings are securely fastened Inspect Adjust unloading pressure Replace or repair as necessary TROUBLE SHOOTING Insufficient Torque A B C D E F Problem Door switch malfunctioning Relief valve malfunctioning Damaged or worn pump parts Slow pump speed Improper system fluid Directional control valve set improperly Hydraulic Tongs System A B C Problem Damage to motor Restriction of supply line excessive back pressure Defective gauge or load cell SUPERIOR Manufacturing amp Hydraulics Inc 15 Hydraulic Tong Positioner System Revision 04 03 Page 6 7 Solution Check to make sure door is completely closed Inspect door switch and dump valve Replace or repair door switch and or dump valve Relief set too low broken valve spring contamination or defective seals Inspect repair or replace Assure proper pump speed for application Check fluid viscosity and replace fluid if inadequate for operating temperature Check relief and directional control valve Neutral should return slightly to reservoir Solution Inspect repair or replace Check to assure couplings are securely fastened Ins
113. cturers The information provided by MD TOTCO or Acadiana Oilfield Instruments may not be applicable to all torque gauges or load cells This reference information is provided with the permission of MD TOTCO and Acadiana Oilfield Instruments SUPERIOR Manufacturing amp Hydraulics Inc 15 Hydraulic Tong Positioner System Revision 11 03 Page 13 1 Om COMPRESSION LOAD CELL Page 13 2 mag PISTON P N SEE CHART 5 16 18 1 1 4 5 5 Use Never Seez p m RETAINER RING LOAD CELL SIZE DIAPHRAGM P N 6 44 SQ IN CLC203 DIAPHRAGM 8 0 SO IN CLC205 12 0 SQLIN CLC206 16 1 SQ IN CLC207 25 0 GOIN CLC208 u 1 4 NPT FLUSH PLUG 4 3 Teflon Sealant 5 16 18 x 1 1 4 SHCS Use Never Seez Torque to 200 in Ibs 8 REQD ON HOUSING Alb SUPERIOR WERS uo Manufacturing amp Hydraulics 318 837 8847 THIS DOCUMENT IS THE PROPERTY OF SUPERIOR MANUFACTURING A 1 07 03 02 HYDRAULICS AND IS CONSIDERED CONFIDENTIAL THIS INFORMATION MAY NOT BE USED DISCLOSED COPIED OR REPRODUCED IN ANY REV LOG THE EXPRESS DATE FORM WITHOUT WRITTEN CONSENT OF SUPERIOR MANUFACTURING amp HYDRAULICS REF S Equip Manuals Dwgs Load Cell Comp revi wpg CLINCHER LOAD CELL and TORQUE GAUGE ASSEMBLIES To request copy of Compression Torque System Technical Manual please contact Superior Manufacturing amp Hydra
114. d and follow instructions carefully Failure to observe instructions and guidelines may cause serious injury death or equipment failure A sticking valve spool bind may be caused by one or more of the following factors DIRTY OIL Oil must be filtered to a minimum of 25 microns Filters should be changed regularly spin on types after 50 hours of initial use and then after every two hundred fifty hours of use Use of a condition indicator is recommended Consult your tractor or implement owner s manual for filtra tion and changing recommendations for internal systems OIL REQUIREMENTS Premium quality anti wear type oil with a viscosity between 100 and 200 SSU at operating temperatures Certain synthetic oils may cause spool seals to swell and the valve to stick If in doubt call CROSS Engineering IMPROPER HOOK UP OR MOUNTING Always use the proper size fittings Hook up in amp out as noted on the valve body Do not overtorque pipe fittings Mounting surfaces should be flat and care should be used when tightening mounting bolts Over tightened bolts can cause spool bind and casting breakage When hooking a valve in series always use a power beyond sleeve Con sult your tractor or implement manual to make sure you have the proper quick disconnect line connected to the inlet of the remote valve MISAPPLICATION Always use the proper valve for the job CONVERTA CD CS or CA valves should never be used for metered heavy load lifting loaders
115. draulic Tong Positioner System Revision 11 03 Page 5 9 OPERATING INSTRUCTIONS SETTING TONG OPERATION Note These operations may only be performed when the ring gear and cage plates are in the open 10 throat position Set tong operation by shifting mode directional control valve to Make for make up or Break for break out Note This valve is detented and will remain in desired position until shifted Shift reversing pin to correspond to Makeup or Breakout as indicated by raising spring loaded safety guard and momentarily shifting the valve corresponding to the operation required Note These valves are spring loaded and will return to neutral position when released causing cylinder to retract This action will cause one of the reversing pin control cylinders to momentarily extend to toggle the reversing pin into the correct location Caution Do not extend both cylinders simultaneously as equipment damage may result Release the valve to allow it to return to the NORMAL position and release the safety guard Note when switching the BREAKOUT operations use alternate valve For horizontal makeup load tubulars on to rack and feed first joint to second rack Position coupling at location between the tong and backup Insure backup doors and tong door are open Verify tong ring gear and cage plates are in the open throat position Confirm tong jaws are fully retracted Check and adjust tong and backup s vertical height
116. e loss if the pipe is inadvertently moved while the tong is still gripping the pipe Self Adjusting Brake eliminates need to manually adjust brake bands to compensate for normal wear In addition to these unique features listed above the CLINCHER Tong and Backup System is also equipped with numerous standard features including Door Interlock prevents tong ring gear rotation whenever the tong door is open but allows control and operation of the Backup and lift cylinder at all times Encoder Adapter accepts customer s turns encoder to signal to a torque turn computer Pressure Control Valve adjustable pressure control valves allow the customer to limit the amount of pressure applied and torque developed The features described above are covered by US and foreign patents or pending US and foreign patents SUPERIOR Manufacturing amp Hydraulics Inc 15 Hydraulic Tong Positioner System Revision 04 03 Page 2 3 DESCRIPTION and APPLICATION Tong Application After completing the makeup or breakout cycle the jaws are opened by reversing the tong motor to drive the ring gear and cam surfaces in the opposite direction until the reversing pin contacts the ring gear shoulder Springs are used to return the jaws to their fully open position The cage plate assembly and jaws are rotationally restrained by the cage plate brake system Relative rotation between the ring gear and the cage plate assembly forces the front jaws to lock or unlock
117. eck valve Replace check valve J Restricted discharge Check to make sure relief valve is set to proper pressure K Valve system restricted Inspect and repair or replace defective parts check system for contamination SUPERIOR Manufacturing amp Hydraulics Inc 15 Hydraulic Tong Positioner System Revision 04 03 Page 6 5 Excessive Wear to Hydraulic Components A B C D E F TROUBLE SHOOTING Problem Fluid contamination Components misaligned High operating pressures Exhausted fluid depletion of additives Air in fluid Shortened bearing life HYDRAULIC TONG SECTION Slow Tong Speed Problem Restricted supply line B Low fluid level C Air leak D Pump speed insufficient E Damaged or worn equipment F Pump not primed G Low or no flow from supply line H Hydraulic bypass valve malfunction SUPERIOR Manufacturing amp Hydraulics Inc 15 Hydraulic Tong Positioner System Revision 04 03 Page 6 6 Solution Flush fluid system replace with new fluid Inspect and realign Gauge and set to proper pressure Flush fluid system replace with new fluid Check for leaks and be certain fluid suction in tank is well below hydraulic fluid in reservoir Check alignment insure proper lubri cation to non sealed bearings Solution Clear supply line and check intake on reservoir Add fluid to proper volume Locate and repair leak Assure proper pump speed for appli
118. g Starting 07 13 06 and 14 x 11 3 4 LF Splined Jaw Assy CJ LF 14X Revised illustrations Gear Train Assy Cage Plate Assy Open Throat Cam Positioner Assy 14 DP Jaw Adapter 5 1 2 to 4 1 2 DT Jaw Assy CJDT76 CJDT86 DT Jaw Assy CJDT14X Added Illustration Denison Dump Valve and Electrical Connector Assy Added Pinion Gear Assy Mfg 02 2008 Assy No 26068 01 SUPERIOR Manufacturing amp Hydraulics Inc 15 Hydraulic Tong Positioner System Revision 02 08 Page 00 1 Page 00 2 15 HYDRAULIC TONG POSITIONER SYSTEM HAZARD WARNING Nomenclature used in this manual WARNING concerns an operating procedure or practice that if not strictly observed can result in injury to personnel or loss of life Caution concerns an operating procedure or practice that if not strictly observed can result in damage to or destruction of equipment Note concerns an operating procedure or practice that needs highlighting CLINCHER Tongs and Backups are manufactured to provide a means of making up or breaking out high torque tubular connections They utilize high pressure hydraulic fluid power which can cause the tong to move suddenly and with great force if the tong is not properly rigged up and operated CLINCHER Tongs Backups and Positioning System contain remotely controlled rotating and reciprocating parts which can severely or fatally injure personnel who are operating repairing or near this equipment during it
119. g jaw 9 5 8 tong jaw set w 1 2 dovetail strip dies CJDT14X09625 DTI 1602 1 2 5 9 625 dovetail gripping size 9 000 9 125 9 250 9 375 9 500 9 625 9 750 8b 3 each backup die f tubular 15 x 9 5 8 splined adapter wi 1 2 dovetail strip dies BUDT15 09625 0111601 12 378 9 625 dovetail gripping sizes 9 000 9 125 9 250 9 375 9 500 9 625 9 750 8c each backup die 10 5 8 OD coupling 10 5 8 die for 15 adapter BUC1500XXXXX 0111601 12 378 10 625 _ gripping sizes 10 000 10 125 10 250 10375 10 500 10 625 10 750 Note 1 XXXXX indicates this size has not been designed at this time but is available upon request Note 2 Part number shown for j jaws and adapters using strip dies is for basic part without dovetail strip dies Dies must be ordered separate Die Chart for 14 15 2007 02 xls DT 14 000 9 625 05 10 2007 Page3 5 Splined jaws splined die adapters and splined wraparound dies for CLINCHER 8 5 8 Drillpipe Tong and 8 5 8 LOCKJAW Backup for Drillpipe for use on tubing and casing Nominal wraparound Splined Jaw splined jaw splined jaw splined jaw top clip part bottom clip available wraparound die series two dies are required to tong jaw and Assembly number roller part pin part number for part number dress tong jaws and three dies are required to dress backup wraparound adapter Number number number tong jaws for tong jaws for a total of five dies per tool excludes any dies required s
120. h 14734 DOOR ARM SPACER F REMOTE DOOR F CLE14000D each 1676 SHOULDER BOLT 3 4 X 5 8 L 18 8 SS 5 8 11 THREAD each S5 B 1682 3 4 X 1 1 2 SHOULDER BOLT F 14 TONG F REMOTE DOOR each 2021 GARLOCK BUSHING 24DU16 1 1 2 ID X 1 DOOR BUSHING each S2 G 2025 TONG DOOR THRUST SPACER each 2040 TONG DOOR BUSHING F 20 CASING TONG each M2 D 55027 DOOR BUSHING each M5 D SMApps Equip Manuals Spreadsheets Page 7 11 Pick Lists CLE14000DP xls 10 03 10 49 SUPERIOR MANUFACTURING 14680 01 REMOTE TONG DOOR ASSEMBLY Pick List Quantity to build 1 Bin Quantity Quantity Part Number Description U M Location to Pull Pulled 55191 DUMBELL ROLLER BUSHING F 5 1 2 UHT TONG each M6 D 55192 DUMBELL ROLLER SPACER each M6 D 73071 DUMBELL ROLLER SPACER F CLE7625DP 60 each M8 F 73101 S1 TONG DOOR COVER F CLE7625DP 60 each 76113 S5 DOOR SWITCH COLLAR each M10 D 76131 DOOR SWITCH ADJ SLEEVE each M10 E 82042 ARM F CLE9625DP TONG each SMH1501 N TORSION SPRING each S Apps Equip Manuals Spreadsheets Page 7 12 Pick Lists CLE14000DP xls 27 Jan 03 7 44 SUPERIOR MANUFACTURING Pick List 14612 TOP TONG PLATE WELDMENT Quantity to build 1 Bin Quantity Quantity Part Number Description U M Location to Pull Pulled 14612 51 TOP TONG PLATE F TONG CLE14000 04 each 1 51067 52 BRAKE BAND each M4 F 1 55063 S4 BEARING RETAINR F MTR SHFT each M6 A 1 55124 01 HIGH GEAR IDLER SHAFT each M6 C 1 73074 S2 MID PIN
121. h 50 4 1061 BUTTON HD CS 3 8 16 X 3 4 each 51 4 148 HHCS 3 8 16 X 4 GR8 each 57 2 73012 01 2 JAW ROLLER F CLE7625DP each M9 D 2 73013 01 2 JAW PIN F CLE7625DP each M8 D amp M23 B 2 73014 06250 TONG JAW F CJDT76 06250 assy 6 1 4 F 7 5 8 amp 8 5 8 DP TONG each 2 DTI1602 DOVETAIL STRIP DIE 0 500 T 1 1 4 1 2 5 STRAIGHT TOOTH each 4 SMApps Equip Manuals Spreadsheets Page 7 27 Pick Lists CLE8625DP 03 amp 05 Jaws xls 31 03 1 43 PM Part Number 1027 1061 148 73012 01 73013 01 73014 06375 DTI1602 31 Mar 03 1 49 PM SUPERIOR MANUFACTURING Pick List CJDT76 06375 6 3 8 DOVETAIL JAW SET ASSEMBLY Description LOCKWASHER 3 8 GR8 134 BUTTON HD CS 3 8 16 X 3 4 HHCS 3 8 16 X 4 GR8 2 JAW ROLLER F CLE7625DP 2 JAW PIN F CLE7625DP TONG JAW F CJDT76 06375 DRILL PIPE DOVETAIL STRIP DIE 0 500 T 11 4 WX12 TX5 L STRAIGHT TOOTH SUPERIOR MANUFACTURING Quantity to build 1 Bin U M Location each 50 each 51 each 57 each M9 D each M8 D amp M23 B each each Pick List Quantity to Pull Quantity Pulled CJDT76 06500 6 1 2 DOVETAIL JAW SET ASSEMBLY Quantity to build 1 Pick Lists CLE8625DP 03 amp 05 Jaws xls Bin Quantity Quantity Part Number Description U M Location to Pull Pulled 1027 LOCKWASHER 3 8 GR8 134 each 50 1061 BUTTON HD CS 3 8 16 X 3 4 each 51 57 148 HHCS 3 8 16 X 4 GR8 each M9 D 73012 01 2 JAW ROLLER F CLE7
122. ing amp Hydraulics Inc 15 Hydraulic Tong Positioner System Revision 04 03 Page 5 2 10 INITIAL SETUP GUIDELINES Refer to Control Panel Illustrations in Section 12 Establish equipment layout Setup tong positioner so tong extends to center of well bore or mouse hole as required Insure tong positioner base is level in all directions using leveling jacks or other means Remove shipping stiffer bars from front of positioner to release tong and backup Rigidly fix tong positioner to deck magnets or other appropriate means to prevent inadvertent movement or misalignment Position hydraulic hoses and control console as required to avoid exposing personnel to hazards Fully extend power unit hydraulic hoses Connect power unit s 1 pressure a k a supply 1 1 4 tank a k a return and hoses to appropriate quick disconnects located on back of tong positioner control console Double check to insure all quick disconnects are connected to their mating coupler and that they are fully seated Note threaded wing type quick disconnects are marked with a proper makeup line In the event hoses are not tightened securely possible failures to hydraulic system can occur If pressure supply hoses are restricted or flow 15 blocked pressure will increase in the hydraulic power unit resulting in increased load and speed in the power unit Do not reduce size of return hose quick disconnects or fittings If return line hoses are restricted or f
123. is installed the unit is now ready to run pipe Adjust height oftong and backup to proper height using the control valve located all the way to the right of rear valve bank assembly Stand in the normal operators position insert the locking pin into the rear cage plate hole on operators side This pin allows ring gear to rotate clockwise make up and engage the can to close jaws on pipe Swing tong and backup onto tubing making sure to align tubing on rear jaw of backup Close backup jaws by pushing middle control lever forward The design of the CLINCHERG LOCKJAWTM Backup centers pipe in the backup and tong Close tong door Rotate ring gear clockwise by pushing motor control lever on the front valve bank assembly forward until jaws lock on pipe and continue to rotate until desired amount or torque is applied After correct amount of torque specific to that connection has been applied release tong jaws by pulling back on motor control lever until jaws release and throat in cage plate is aligned with door opening Open door Release backup by pulling back on right control lever on rear valve bank assembly until backup jaws are completely retracted High and low gear is adjusted by use of shifting lever PN 45060 located to the left side of the shifting housing With the lever in the upwards position the tong is in high gear With the shifting lever in the downward position the tong is in low gear SUPERIOR Manufactur
124. ision 11 03 Page 5 1 OPERATION Tong Operation A B C Insure proper dies are installed Connect hydraulic hoses verify reservoir is full of hydraulic fluid and insure suction valve is open Open bypass valve to hydraulic system then check to make sure all hose connections are secure and hydraulic system is free of leaks Be certain door is completely closed before operation to insure safe operation CLINCHER CLE14000DP is equipped with a door switch which prevents operation of the tong when door is even partially open Use power unit to start up procedure as outlined in your owners manual supplied by the manufacturer In the event hoses are not tightened securely possible failures to hydraulic system can occur 1 If pressure supply hoses are restricted or flow is blocked pressure will increase in the hydraulic power unit resulting in increased RPM in the power unit 2 If return line hoses are restricted or flow is blocked pressure will increase in the hydraulic power unit and the hydraulic system to the tong itself resulting in the tong motor increasing to maximum pressure and possible motor seal failure After completion of A through E restart the power unit and allow engine to idle for approximately 10 minutes Slowly close bypass valve to allow circulation of hydraulic oil through tong and hoses Place shifting lever into low and rotate several times Repeat in reverse If correct jaw die combination
125. ity Squareness amp parallelism of machine surfaces are 4 002 nich to a max of 012 inches for a single surface PART MATERIAL SPECIFICATION Rev By Log Description of Revision P N amp 5 Machine diameters on common centerline must be concentric DRAWN BY NING M Be THIS DOCUMENT IS THE PROPERTY OF SUPERIOR MANUFACTURING 4 HYDRAULICS AND within 005 Se unmachined diametra concentric within 5082 ED IS CONSIDERED CONFIDENTIAL THIS INFORMATION MAY NOT BE USED DISCLOSED IN 1 Reiision No X STAMP ETCH TAG E Machine Zero SHEET Mati COPIED OR REPRODUCED IN ANY FORM WITHOUT THE EXPRESS WRITTEN CONSENT BY NM DIE 82 99 SUPERIOR MANUFACTURING amp HYDRAULICS 1 000 Critical Dimension 100 Inspection Required 1 of 1 ANUALSIHTTOPS1S000 OVERALL Jr Case Depth 9 2
126. ize for couplings assembly two pcs reqd two pcs twopcsreqd eight pcs eight pcs consists of two per set reqd per set per set reqd per set reqd per set fine tooth steel dies for GRIT FACE non marking jaws c w pins aluminum dies rollers clips ong dies for torig for tong and clip bolts 7 5 8 x 7 5 8 5 1 2 73012 01 73013 01 BUC7625 nnnnn BB7625 nnnnn BUCA7625 nnnnn 8 5 8 x 8 5 8 5 1 2 86012 86013 BUC8625 nnnnn BB8625 nnnnn BUCA8625 nnnnn 73012 7 5 8x 5 1 2 4 1 2 w Bushing Note 1 CJ LF 76D 72025 amp BUC7625 nnnnn BB7625 nnnnn BUCA7625 nnnnn BUCS4027 73012 85 8x85 8 51 2 CJ LF 86B piss BUC8625 nnnnn BB8625 nnnnn BUCA8625 nnnnn BUCS4027 fine tooth steel dies for grit faced dies for non marking aluminum dies backup backup for backup 8 5 8 x 8 5 8 5 1 2 BUCA86 05500 BUC8625 nnnnn BB8625 nnnnn BUCA8625 nnnnn nnnnn indicates size by be designated by replacing nnnnn sequence with size required in inches to three decimal places i e 4 500 for 4 1 2 OD casing Note 1 Not recommended for use with tubulars smaller than 4 1 2 Note 2 CLINCHER wraparound dies are machined to specific casing tubing coupling or accessory diameter Additional dies must be orderd to match specific coupling diameters associated with accessories or special clearance premium tubular connections SMApps Equip ManualslSpreadsheetslDie Chart for 14 15
127. late DOOR SWITCH Ab SUPERIO 4225 90 EAST BROUSSARD LA 70518 Manufacturing amp Hydraulics 318 837 8847 THIS DOCUMENT IS THE PROPERTY OF SUPERIOR MANUFACTURING amp 02 17 03 ASSEMBLY TM IDERED CONFIDENTIAL THIS INFORMATION EE Ed ED MEEN AL REF S Equip Manuals Dwgs MANUFACTURING amp HYDRAULICS CLE14000DP Door Switch wpg Page 9 22 9 TYINVIA YSN INN BEER aodan A18N3SSV 3 VvH8 1579 06 ANH ON SENI OL YS LZOB4 131343 QNV8 SLINY SSVHg 9 7 LLY 9X 2 92 Vd LOLL V LOLL Nid SCHEIL CX 1 1 INING TEM 9N1 Diva ONIY OL ZS LZ082 Nd 136 9 SyvHyE 9 23 THIS PAGE LEFT BLANK INTENTIONALLY Page 9 24 REMOVE ROLLER BEFORE USE INSTALL PIN ONLY LEFT JAW ADAPTER Item Qty Part Number Description 1 1 14689 TOP LEFT JAW ADAPTER 2 1 14690 BOTTOM LEFT JAW ADAPTER 3 1 14695 DOOR PIVOT LOCK 4 1 14697 JAW PUSHER 5 EXTENSION SPRING 6 JAW ROLLER OR 6A LOW FRICTION JAW ROLLER F WRAP AROUND DIES OR VERY SMALL PIPE APPLICATIONS 6B 32DU28 2 x 1 3 4 DU BEARING F LF ROLLER 8 2 BUCT7631 1 2 x 1 1 2 FORGED EYE BOLT
128. le 04 19 07 Replaced 2 32DU28 with 2 32DU32 APPROX WEIGHT LBS 229 SUPERIOR uw Manufacturing amp Hydraulics 4225 HWY 90 EAST BROUSSARD LA 70518 318 837 8847 THIS DOCUMENT IS THE PROPERTY OF SUPERIOR MANUFACTURING amp HYDRAULICS AND IS CONSIDERED CONFIDENTIAL THIS INFORMATION MAY NOT BE USED DISCLOSED COPIED OR REPRODUCED IN ANY FORM WITHOUT THE EXPRESS WRITTEN CONSENT OF SUPERIOR MANUFACTURING amp HYDRAULICS 2 05 10 07 REV LOG P Manuals Equip Manuals Dwgs REF CLE14000DP 14DPA 0525 Jaw rev2 wpg Page 9 26 1 9 2 11554 40000 FT LBS WHEN USING LOW FRICTION JAWS 14 DP JAW ADAPTER ASSEMBLY 9 5 8 TO 8 5 8 ASSEMBLY NO 14DPA 9625 MANUFACTURE STARTING 11 2005 Page 9 262 Item Qty Part Number Description 1 1 14DPA 9625 R RIGHT JAW ADAPTERWELDMENT 2 1 14DPA 9625 L LEFT JAW ADAPTER WELDMENT 2 14697 01 JAW PUSHER 4 2 14699 EXTENSION SPRING 5 JAW PIN 6 2 73012 01 JAW ROLLER OR 6A 2 73012 02 LOW FRICTION JAW ROLLER F WRAP AROUND DIES OR VERY SMALL PIPE APPLICATIONS 6B 2 x 1 3 4 DU BEARING F LF ROLLER 7 14695 01 DOOR PIVOT LOCK 8 4 BUCT7631 1 2 x 1 1 2 FORGED EYE BOLT 1 2 x 1 SHOULDER BOLT APPROX WEIGHT LBS 186 Ab SUPERIOR Manufacturing amp Hydraulics 4225 DAN 90 EAST BROUSSARD LA 70518 318 837 8847
129. low is blocked pressure will increase in the hydraulic power unit and the hydraulic system in the tong itself resulting in the tong motor case pressure increasing to maximum pressure and possible motor seal failure Organize hose bundles and position or guard so they are not trip hazards Protect hoses so they will not become damaged by moving equipment SUPERIOR Manufacturing amp Hydraulics Inc 15 Hydraulic Tong Positioner System Revision 11 03 Page 5 3 SUPERIOR Manufacturing amp Hydraulics Inc 15 Hydraulic Tong Positioner System Revision 11 03 Page 5 4 START UP INSTRUCTIONS 1 Insure tong and backup are rotated to vertical pipe position If they in horizontal pipe position energize power unit and rotate to vertical pipe position using procedures listed below and in Operating Instructions Tong and Backup Positioner Rotating Procedure WARNING ALWAYS SHUTDOWN POWER UNIT and DISCONNECT SUPPLY HOSE from POWER UNIT BEFORE WORKING ON ANY PORTION OF THE SYSTEM INCLUDING CHANGING OR CHECKING JAWS OR ADAPTERS 2 Determine diameter of tubular tooljoint or BHA to be made up or broken out 3 Refer to tong jaw and backup adapter selection chart in Section 3 to determine the appropriate jaws adapters and dovetail strip die inserts required for this diameter CAUTION Do not attempt to use jaws or adapters outside of specified ranges Attempting to grip oversized or undersized tubulars can result in damage to equipment and
130. n it is not required because the jaws have already been actuated thus increasing overall tong efficiency If brake performance appears to be less than required pressure can be increased by adjusting the regulator stem on the pressure reducing valve Item B We do not recommend that brake system pressure be allowed to exceed 500 psi as shown on pressure gauge Item E attached to the directional control valve SUPERIOR Manufacturing amp Hydraulics Inc 15 Hydraulic Tong Positioner System Revision 04 03 Page 8 2 55 PART 58090 DESCRIPTION CUSTOM MANIFOLD C 22102 58090 51 CARTRIDGE DPBMLBN 58090 52 CARTRIDGE 1 10 105 72032 BRAKE CYLINDERS 2 required 58100 FIXED ORIFICE 1650 LABELED Pressure PRESSURE GAUGE 0 3000 PSI KS Ext Drain LABELED Gauge PH LABELED C LABELED T Cylinder a Tank Breather Plug H H Lil D BRAKE CYLINDER HYDRAULIC SCHEMATIC AD SUPERIOR WOES Sy manutacturing amp Hydraulics 318 837 8847 THIS DOCUMENTIS THE PROPERTY OF SUPERIOR MANUFACTURING amp 3 10 07 02 HYDRAULICS AND IS CONSIDERED CONFIDENTIAL THIS INFORMA TION MAY NOT BE US
131. nc 15 Hydraulic Tong Positioner System Revision 01 06 Page 7 2 SECTION7 14 DRILL PIPE COMBO TONG AND 15 LOCKJAW BACKUP PARTS LISTS CLE14000DP01 14 DRILL PIPE COMBO TONOD 7 5 14680 01 REMOT DOOR ASSEMBLY FOR 140000 02 2 22222221 7 11 146124 TOP TONG PLATE ka 7 13 14616 BOTTOM TONG PLATE 7 13 147114 BRAKE BAND WELDMEN 3 7 13 14700 REVERSING PIN ASSEMBLY N 7 14 147221 REMOTE SHIFT CYLINDER ASSEMBLY 2 ee 7 15 73165 OPEN THROAT GAM POSITIONER vi hot a a 7 17 HTS15060 TONG MANIFOLD WELDMENTS esse ese ee see eene enne 7 18 SSCEIS251 1 7 8 SEVERE SERVICE CAM FOLLOWER ite Ve x to be Veg 7 19 146937 LEFT JAW ADAPTER ASSEMBLY reris to concinne eo cn qni 7 21 14694 RIGHT JAW ADAPTER ASSEMBLY eere 7 22 CJDT76 03375 3 3 8 DOVETAIL JAW SET ASSEMBLY m 7 23 CJDT76 03500 3 1 2 DOVETAIL JAW SET ASSEMBLY 7 23 CJDT76 04125 4 1 8 DOVETAIL JAW SET ASSEMBLY 7 24 CJDT76 04500 4 1 2 DOVETAIL JAW SET ASSEMBLY 7 24 CJDT76 04625 4 5 8 DOVETAIL JAW SET ASSEMBLY 7 25 CJDT76 04750 4 3 4 DOVETAIL JAW SET ASSEMBLY 7 25 CJDT76
132. oint tong jaw 5 1 2 casing tong jaw JAWS amp ADAPTERS WITH DOVETAIL DIES for CLE14000DP and BUCS15000 Description tong jaw set w 1 2 dovetail strip dies 8 tong jaw set w 1 2 dovetail strip dies 7 13 16 tong jaw set w 1 2 dovetail strip dies 7 5 8 tong jaw set w 1 2 dovetail strip dies 6 1 4 tong jaw set w 1 2 dovetail strip dies 15 x 8 splined adapter w 1 2 dovetail stripdies 15 x 6 5 8 splined adapter w 1 2 dovetail strip dies 15 x6 3 8 splined adapter w 1 2 dovetail strip dies 5 1 2 tong jaw set w 1 2 dovetail strip dies CLINCHER Strip Die Jaw or Adapter Assembly Part Number Note 2 CJDT86 08625 CJDT86 08000 CJDT76 07812 CJDT76 07625 CJDT76 07500 CJDT76 07000 BUDT15 07000 BUDT15 06625 CJDT76 06375 CJDT76 06250 CJDT76 05500 DOVETAIL Jaw Part Number BUDT15 08000 86014 08625 86014 08000 see Note 3 73014 07812 73014 07625 73014 07500 73014 07000 7 73014 06375 BUDT i RE 73014 06250 73014 05500 CLINCHER amp DOVETAIL or Wraparound Die Part Number DTI 1602 0111602 122152111 8000 dovetail gripping size gt 7 375 7500 7 625 7790 7875 8 000 8 125 DTI 1601 1 2 37 8 8 000 dovetail gripping size 7 375 7 500 7 625 7 750 7 875 8 000 8 125 DTI 1602 DTI 1602 DTI 1602 DTI 1602 DTI 1601 DTI 1602 DTI 1602
133. on horizontal axis and is parallel to tubular on vertical axis If using 3 point bridle use turnbuckles to adjust tong so it hangs level Positioner leveling jacks and tong suspension cables B Make certain that floor space is adequate to maneuver tong on and off pipe The space must be clear of obstructions to allow safe and unrestricted operation Jaw and Wrap Around Die Installation A Be sure all power to unit is off and power unit is shut down Disconnect hydraulic hoses B Determine O D of tubular to be made up or broken out Use proper dies to bite O D of tubular and insert as follows Remove jaw assembly from tong Remove upper die retainer clips Insert die into jaw Reinstall clips and clip retainer bolts Reinstall jaws into cage plates install pivot pins and reattach springs Hydraulic Lines A Be sure all power to unit is off and power unit is shut down B Always inspect hoses prior to installation for abrasions kinks and other visible damage C Install hydraulic supply hose and hydraulic return hose between tong and hydraulic power unit Be advised that the standard installation on CLINCHER Tong calls for 1 Hydraulic Supply hose and 1 1 4 Hydraulic Return hose The differing hoses eliminates the possibility of attaching the wrong hose to the wrong outlet while at the same time reducing back pressure in your hydraulic system SUPERIOR Manufacturing amp Hydraulics Inc 15 Hydraulic Tong Positioner System Rev
134. ong Positioner System Revision 04 03 Page 6 9 Replace detent ball and spring Replace motor shaft seal Solution Check pipe O D and match die size to pipe O D Clean dies with wire brush and inspect for worn teeth Replace with new dies if necessary Inspect relief valve on power unit to make sure enough system pressure is being delivered to backup Remove side plates on backup Bench test and replace the counter balance valve defective Disconnect lines and bench test Repair or replace as necessary Replace counter balance valve Repair or replace cylinder Inspect control valve for damage and or incorrect spool Repair or replace as necessary Page 6 10 RECOMMENDED SPARE PARTS LIST FOR REMOTE AREAS Quantity N ra e e e Qo N N A N N N N N ra SUPERIOR Manufacturing amp Hydraulics Inc 15 Hydraulic Tong Positioner System Revision 01 06 Part Number Description 12501437 Seal for Rineer Motor 73013 1 1 2 Jaw Pins 73012 1 1 2 LF Jaw Rollers 73013 01 2 Jaw Pins 73012 01 2 Jaw Rollers 73012 02 2 LF Jaw Roller 32DU28 DU Bearing for LF Roller 14666 Jaw Pin for 9 5 8 14 DT 14667 Jaw Roller for 9 5 8 14 DT 1001 1 8 NPT Zerts SLV 1000 01 Door Switch 45072 Shifting Yoke Assy 14711 Brake Band Assembly SMH1501 L Left Jaw Torsion Spring SMH1501 M Right Jaw Torsion Spring BUCS15010 Door Rollers A35 MRV 1 A 35 Relief Cartridge Page 7 1 SUPERIOR Manufacturing amp Hydraulics I
135. or similar applications Use an open center valve for open center applications and a closed center valve for closed applications If in doubt check with your tractor dealer Contact CROSS if the valve allows the hydraulic equipment to creep excessively MAINTENANCE Make sure all bolts are tightened and torqued to the recommended specification Bent or broken parts should not be used Replace immediately Always use exact replacements Always protect valve spool from paint overspray Faulty quick disconnects can cause high back pressures and sticking spools Check quick discon nects periodically to make sure they are functioning properly If valve spool does not center or appears to stick do not use PUMPS amp MOTORS SAFETY A relief or bypass in your hydraulic system is necessary to prevent pump from breakage due to overpressurization Use correct fittings and proper oil as noted in the technical service manual packed with each unit Change oil as recommended by your implement or tractor manufacturer CYLINDER SAFETY Check clevis clearances before during and after extending the cylinder and before using the cylinder under pressure to avoid possible injury or bent or broken rods caused by binding Never operate a cylinder above recommended pressures Never use a cylinder as a safety device when trans porting equipment PINHOLE LEAKS If you observe a pinhole leak discontinue use of the component If oil has penetrated your skin o
136. ositions for reassembly Check door switch system Visually check that the door switch valve has sufficient strength to hold door in closed position If this is not the case then repairs are required Check door safety device Functionally check the tong door safety switch Engage low gear open tong door and push rotor control lever forward as if to rotate rotor If safety device is operational then the rotor will not rotate Check lifting hanger and test date Check lifting hanger for damage Ensure that a load test and inspection was carried out within the last 9 months Check condition of all hydraulic hoses and fittings Visually inspect all hydraulic hoses fitted to the tong and in the backup for any signs of leaks cuts or wear Reinstall all parts which were removed for inspection and or damage Connect to hydraulic power supply and function test operation of tong in high low forward and reverse Torque test utilizing appropriate dies and test mandrel Test operation of lift cylinder Inspect power unit system according to manufactures specifications Lubricate tong and backup according to maintenance schedule preceding this section Paint remembering to mask off surfaces not intending to paint with grease or masking tape Complete dated inspection report giving details of all duties performed along with complete list of items replaced SUPERIOR Manufacturing amp Hydraulics Inc 15 Hydraulic Tong Positioner System Revision
137. ound Dies are manufactured in specific diameters to match standard tubing and casing diameters API coupling diameters selected work string connection diameters and certain commonly used premium connection coupling diameters CLINCHER Wrap Around Dies should not be used on tubulars which are larger than the nominal die size Steel Toothed Dies can be used on tubulars which are no smaller than 3 32 0 093 less than the nominal die size Aluminum and GRIT FACE Dies should be matched with the specific tubular diameters required Note Fine Toothed Steel Dies are normally stocked in our Broussard Louisiana facility Aluminum and GRIT FACE Dies are normally made to order although a limited range of sizes and small quantities may be available from stock Contact SUPERIOR Manufacturing amp Hydraulics for information concerning availability of stock and special die sizes SUPERIOR Manufacturing amp Hydraulics Inc 15 Hydraulic Tong Positioner System Revision 04 03 Page 3 2 Unit Line No 12a J tong jaw f tool joint Tubular Product amp Tong or Backup Components 8 5 8 casing 8 tool joints 5 tong jaw backup die adapter 71918 tool joints 7 5 8 casing tong jaw 1111 tod joints i tong jaw 114 tool joints 7 casing tong jaw backup die f tubular 6 5 8 casing gd tong jaw backup die f tubular 6 3 8 tool joint 6 1 4 tool j
138. pect repair or replace Assure unit has been calibrated to proper arm length NOTE When using CLINCHER integral backup system it is the length of backup arm NOT the tong arm length TROUBLE SHOOTING Difficulty Shifting Gears Problem A Broken key in shifting yoke B Worn or damaged shifting yoke pins C Insufficient lubrication D Detent ball bearing set too tight spring Failure to Grip Tubulars Problem A Jaws move out from neutral but fail to penetrate pipe Tong not perpendicular B Jaws fail to move out of neutral Brake band not tight enough faulty cam followers rust debris or damage to jaws C Tong will not release from tubular Brake band not tight enough defective cam followers in cage plate insufficient lubrication to jaw pin and roller D Tong motor runs but ring gear does not rotate Broken gears or defective shift in Hydraulic Tongs System E Tong binds under light load Worn or damaged cam followers dumbell roller bearing or idler bearing F Ring gear rotates while control lever is in neutral Solution Inspect and replace key stock in shifting yoke Inspect and replace broken or worn pins Pump grease into both zerts located on shift housing Inspect and relieve pressure by adjust ing set screw on drive gear PN 55084 Solution Inspect die size and replace with correct dies for pipe Wrong size dies for tubulars Assure suspension of tong is perpendicular to tubular
139. ping valves etc can rise to a level which can cause burns WARNING Personal protective gear including safety glasses face shields protective gloves and protective clothing must be worn to guard against the hazards of high pressure fluids Tight fitting clothing is required to prevent entanglement in rotating components These tools should be serviced by thoroughly trained and qualified hydraulic technicians using procedures to safely insure hydraulic pressure is bled from these circuits SUPERIOR Manufacturing amp Hydraulics Inc 15 Hydraulic Tong Positioner System Revision 04 03 Page 1 1 15 HYDRAULIC TONG POSITIONER SYSTEM HAZARD WARNING WARNING Attempting to operate this unit with a power unit designed for open center valves will result in the power unit operating continuously at maximum pressure will cause overheating and may cause equipment failures possibly exposing personnel to high pressure high temperature hydraulic fluid leaks CLINCHER Tong is equipped with a door interlock system which prevents tong rotation whenever the door is open This system is to be tested before each mobilization and at every shift change Should this system be determined to be inoperative the tong is to be removed from service and tagged as in operative until repairs are made CAUTION Operating the tong with the door in the open position could result in severe damage to the equipment and will void all manufacturer warranties WARNING
140. r contacted your eye seek medical attention immediately Page 1 3 1 4 22795 RUD HD 5 0 lt ON os A ds x y W 7 N 3 2 Q A Y I 5 N d N NOY d NOE AREA Y d t u lt j KN N k Sch N 7 9 N 9 N adi y j N 7 Y N A A ES N VAN A N A N N zw N EN d Nas Sy Manufacturing amp Hydraulics AB SUPERIOR Page 2 1 14 CLINCHER DRILL PIPE COMBO TONG 15 LOCKJAW DRILL PIPE BACKUP gt GENERAL DESCRIPTION and APPLICATION The CLINCHER products described in this manual allow Hands Off stabbing make up or break out of casing tubing or drill pipe in the vertical position Products covered in this manual include 1 CLE14000DP01 CLINCHER 14 Remotely Operated Drill Pipe Combo Tong 2 BUCDP15000 15 Remotely Operated LOCKJAWTM Drill Pipe Backup 3 HYTOPS15000 CLINCHER Tong Positioning System 4 Instrument and Control Systems for Tong Backup amp Positioner CLE14000DP01 Tong is remotely operated high torque hydraulic tong capable of handling tubulars ranging from 4 1 2 to 14 in diameter It is provided with Hydraulically Operated Tong Door Actuator Hi Lo
141. s Adjust hanger as necessary Inspect for excessive wear on brake band Inspect and replace defective cam followers Remove rust and debris from jaws and jaw pockets Inspect jaw rollers and pins for wear flats and lubrication Repair replace and lubricate as needed Inspect for excessive wear on brake band Inspect and replace defective cam followers Remove rust and debris from jaws and jaw pockets Inspect jaw rollers and pins for lubrication Repair replace and lubri cate as needed Inspect and replace defective gears Inspect and repair or replace defective shifting parts Inspect and replace defective parts Replace control valve SUPERIOR Manufacturing amp Hydraulics Inc 15 Hydraulic Tong Positioner System Revision 04 03 Page 6 8 TROUBLE SHOOTING Shift will not stay in set position Lost detent ball or spring Hydraulic fluid leaking from motor Damaged or worn motor shaft seal HYDRAULIC BACKUP SYSTEM Backup Fails to Grip Tubulars A B C D E F G H Problem Incorrect die for size tubular Dies have material compacted in tooth area Power unit pressure set incorrectly Counter balance valve not holding pressure Internal leakage in backup cylinder Jaws will not retract Counter balance valve is stuck External leakage of cylinder Control valve set to neutral but jaws extend SUPERIOR Manufacturing amp Hydraulics Inc 15 Hydraulic T
142. s operation WARNING Tongs Backups and Positioners are not to be operated by untrained personnel or personnel with diminished physical or mental capacity No work of any type including changing of dies is to be carried out while the tong and backup are connected to any hydraulic or electric power unit CLINCHER Tongs and Backups are heavy tools WARNING Users must insure the entire lifting system used to move this equipment including forklifts cranes cables rig mounting points lift cylinders slings winches pulleys etc are capable of handling the static weight of the tong backup and positioning system plus any loads which could be transferred to it during handling WARNING Operating the Tong without locking the Backup on the tubular can cause dangerous and unexpected movement of the entire system causing severe equipment damage and causing personnel injury or death Users must provide a means of safely controlling the tong movements in all directions when it is in use Failure to account for its size weight movement and amount of torque developed could result in personnel injury or death CLINCHER Tongs and Backups utilize high pressure hydraulic fluids Portions of the tong and backup control valves hydraulic lines and cylinders may contain high pressure fluid even when the power unit is de energized and the fluid supply hoses are disconnected During normal operation the temperature of the hydraulic fluids as well as hoses pi
143. sections replacing any damaged parts Lubricate jaw pins and rollers using gear grease Set aside for testing H Clean and inspect backup operating cylinder Insure spline area is free from damage and any rust or dirt is removed Replace any missing or damaged die retainer clips and die retainer bolts I Inspect hanger and all hoses for wear replace as necessary J Inspect hanger assembly to assure all parts are returned and in operating condition i e H Plates spring leg springs leg spring caps and pins K Replace jaw pins and rollers in tong L Lubricate tong s cam followers upper and lower dumbell roller shafts upper and lower zerts door shaft center idler gear shaft outboard idler gear shafts 2 pinion gear and secondary gear assemblies Pinion gear and secondary gear assemblies are installed with sealed bearings There are no provisions to grease these bearings However if replaced by non sealed bearings the 1 8 NPT flush plugs should be replaced with zerts PN 1001 and both gear assemblies should be added to the regular lubrication schedule low gear housing and shift housing 2 zerts each and re pack tong body cavity Lubricate zerts in backup plates and pins SUPERIOR Manufacturing amp Hydraulics Inc 15 Hydraulic Tong Positioner System Revision 04 03 Page6 1 MAINTENANCE M Install dies of a size needed for testing purposes and attach hydraulic power unit to tong Before N O P Q lt
144. t and is subject to revision without notice To receive updates and insure you have access to the latest information concerning the 15 Hydraulic Tong Positioner System we request you complete this form and return the lower half to SUPERIOR Manufacturing and Hydraulics by mail or facsimile Name Company Address Address City State Postal Code Country Telephone Fax Tong Model No Serial No Backup Model No Serial No Assembly Date 15 Hydraulic Tong Positioner System Technical Manual Registration Form Name Return To SUPERIOR Mfg amp Hyd Address 4225 Hwy 90 East Address Broussard LA 70518 City State Postal Code Country Telephone 337 837 8847 Telephone Fax Facsimile 337 837 8839 Web Site www superior manf com Tong Model No Serial No Backup Model No Serial No Assembly Date TABLE OF CONTENTS Hazard Warnings System Illustrations Description Features amp Specifications Jaws Adapters and Die Information Tong Assembly Instructions Operational Instructions Maintenance Instructions amp Trouble Shooting Spare Parts Recommendations amp Parts Lists Tong Backup amp Positioning System Accessories and Options CLE14000DP01 Tong Illustrations BUCDP15000 Backup Illustrations HYTOPS15000 Positioner System Illustrations Control Panel Illustrations Control System Schematic
145. t is released Ring gear and cage plate should automatically stop at open throat position and jaws should be fully open NOTE Rotating at high rate of speed will overshoot open throat position Verify cage plate and ring gear are in open throat position 2 Open tong door by shifting tong door directional control valve to the OPEN position 3 Open backup shifting backup directional control valve to OPEN position This valve is spring loaded and will return to neutral position when it is released 4 Move tong positioner laterally to rear of structure away from pipe by shift positioner traverse directional control valve to the OUT position until the positioner clears all pipe in rack or false rotary This valve is spring loaded and will return to neutral position when it is released 5 Raise tong positioner to its uppermost position by shifting positioner elevation directional control valve to the up position until the unit stops moving This valve is spring loaded and will return to neutral position when it is released 6 Slowly rotate tong positioner to required state by shifting tong positioner rotation directional control valve as required Continue rotating until movement stops This valve is spring loaded and will return to neutral position when it is released 7 Lower unit to lowermost position and shift in to operating position as needed using reverse procedures SUPERIOR Manufacturing amp Hydraulics Inc 15 Hy
146. ters shown in bold font REPLACEMENT DOVETAIL INSERTS for TONG JAWS are 1 1 4 wide x 5 long 4 pcs required per tong jaw set REPLACEMENT DOVETAIL INSERTS for BACKUP DOVETAIL DIE ADAPTERS are 1 1 4 wide x 3 7 8 long 6 pcs required per backup dovetail die adapter set dovetail gripping size dovetail gripping size gt dovetail gripping size gt dovetai gripping size dovetai dovetai gripping size gripping size 02 05 2007 3 4 JAWS amp ADAPTERS WITH DOVETAIL DIES for CLE14000DP BUCS15000 Ref Qty Unit Tubular Product amp Tong or Description CLINCHER Strip CLINCHER standard dovetail nominal dovetail die part DTI1661 DTI1651 DTI1642 0111632 DTI1622 DTI1601 0711612 Line Reqd Backup Components Die Jaw or Adapter DOVETAIL or dovetail die overall jaw amp number for 3 7 8 No Assembly raparound Dei die length adapter overall length gt Part Number thickness required sizes Note 2 required dovetail die part DTI1664 DTI1693 DTI1646 0711633 011623 DTI1602 DTI1617 number for 5 overall length gt dovetaildie 13 16 3 4 11 16 5 8 9 16 1 2 7 16 thickness gt Inserts required for standard tubular diameters shown in bold font REPLACEMENT DOVETAIL INSERTS for TO
147. the torque limiter valve To use this feature back out by rotating counter clockwise panel mounted torque limiter until it stops Slowly close tong jaws on pipe by shifting tong motor directional control valve until pipe starts rotating Note this valve has proportional response and can be used to meter or precisely control the speed of the tong by limiting the amount of hydraulic oil delivered to the motor If required the tong s air cylinders can be used to assist stabbing and starting thread makeup by rotating the air cylinder control valve from the breakout position to the normal position AFTER the tong jaws have been closed on the tubular Verify backup pressure is still at 2500 psi as read on gauge by momentarily pushing backup control valve to closed position Continue to rotate the tong until pressure required to rotate matches setting of torque limiter Slowly tighten torque limiter valve until the desired torque is read on the torque gauge or the torque data acquisition and control system dumps the hydraulic pressure Note Tong must be able to move downward to accommodate thread lead during makeup or upward during breakout Check torques readings and torque limiter valve setting frequently to insure no other adjustment is required Note In critical torque applications the torque gage should not be used to measure and control applied torque A torque turn data acquisition and control system with automatic dump feature must be used for
148. tioning correctly open and close unit several times to insure consistent operation With the proper dies installed in the tong and backup and test mandrel locked in the backup place reversing pin into the make up position set tong into low gear and operate tong through several cycles of locking biting and torqueing to required torque Change reversing pin to break out position and repeat Repeat same procedure in high gear Note Torque developed in high gear is considerably less than torque developed in low gear Test door interlock system by opening door slightly with tong rotating Remove test mandrel for this procedure The tongs rotation should stop If tong rotation fails to stop close door cease rotation deactivate power unit and inspect door interlock switch for damage Insure that adjustment collar is oriented to allow wheel of door switch to fit into recess on collar Warning If door switch system is not functioning properly tong must not be used Reinspect tong and backup hydraulic system for leaks If at this time the unit is functioning as intended replace all covers and grease splines in tong and backup side jaws and back jaws tape or grease spools on control valves to prevent paint from adhering to polished spool surface prime and paint unit for storage SUPERIOR Manufacturing amp Hydraulics Inc 15 Hydraulic Tong Positioner System Revision 04 03 Page 6 2 MAINTENANCE Recommended Lubrication Schedule
149. tity Part Number Description U M Location Pulled 45143 SHIFTER SHAFT each M4 D 1 45164 SHIFTING YOKE BEARING PIN NEW F 9 5 8 DP TONG each M4 D 2 73065 E TYPE RETAINER RING ET 403 7 2100 E CLIP each M8 E 2 82057 END CAP F AUTO SHIFT SPRING HOUSING F CLE9625DP TONG each 1 82106 CLEVIS PIN F CLE9625DP TONG each 1 959 1 1 2 ROD WIPER each O3 F 1 BUCS4024 B1000 035 BELVILLE SPRING B4 25 89 each M14 C 66 S Apps Equip Manuals Spreadsheets Page 7 16 Pick Lists CLE14000DP xls 14 03 SUPERIOR MANUFACTURING 10 42 AM Pick List 73165 OPEN THROAT CAM POSITIONER Quantity to build 1 Bin Quantity Quantity Part Number Description U M Location to Pull Pulled 1001 ZERT 1 8 NPT each 50 1 10056 CAM SWITCH MTNG BRACKET F CLE1075 02 REMOTE TONG each M1 B 2 1016 COTTER PIN 5 32 X 1 OAL each 50 2 1024 NUT 3 8 16 SAME AS P N 133 each 50 4 1025 FLATWASHER 3 8 GR8 SAME AS P N 135 each 50 4 1027 LOCKWASHER 3 8 GR8 134 SAME AS P N 134 each 50 8 1041 SHCS 3 8 16 X 1 SAME AS P N 236 each 50 3 1047 HHCS 3 8 16 X 1 GR8 SAME AS P N 138 each 50 4 1103 LOCKWASHER 1 2 GR8 SAME AS P N 166 each 51 4 1106 A SHCS 1 2 13 X 1 1 2 SAME AS P N 248 each 51 2 1112 HHCS 1 2 13 X 1 1 2 GR8 SAME AS P N 170 each 51 4 141 HHCS 3 8 16 X 1 3 4 GR8 each 57 2 144 HHCS 3 8 16 X 2 1 2 GR8 REFER TO P N 1060 each 2 1915 5203SBKFF BEARING 693 ID x 1 5748 OD x 6875W static load rate 2020 Ibf each S5 E 2 1939 SNAP RING E
150. to either side near the front ofthe positioner SUPERIOR Manufacturing amp Hydraulics Inc 15 Hydraulic Tong Positioner System Revision 11 03 Page2 2 DESCRIPTION and APPLICATION The CLINCHER Tong and Backup system is an open throat design which can handle tubulars as small as 4 1 2 inches to as large as 14 inches in diameter The Backup can accommodate tubulars as large as 15 inches This system features two 2 jaws in the Tong and three 3 in the Backup which encircle the pipe Wrap Around jaws and dies combined with our low friction jaw technology and constant radial load cam system provide exceptional gripping capabilities with reduced pipe deformation stress and marking Using our non marking aluminum die system or GRIT FACE dies in the Tong and Backup will now allow stainless steel corrosion resistant alloys CRA to be run as quickly and easily as a traditional tong runs conventional steel tubulars Notable Features and Benefits Low Friction Jaws increases cam angle efficiency to allow use of aluminum dies Splined Die System aligns the die with the tubular and more evenly distributes radial load essentially wrapping the die around the tube reduces pipe stress deformation and minimizes marking Constant Cam Angle insures an adequate radial load is available regardless of relative rotation to enhance performance on undersized pipe Die Retention Method provides an enhanced method of preventing equipment damage and di
151. u Page 9 6B 1 2 13 x 1 1 2 5 5 P N 1106 A 6 Reqd Use Removable Loctite 1 2 13 x 1 1 2 SHCS P N 1106 A 6 Reqd 2 Use Removable Loctite IDLER GEAR ASSEMBLY 9 7 C D 1 1 2 12 LOW PROFILE NYLOCK JAM NUT P N 1273 IDLER SPACER 1 PIN 82063 BEARING P N 1905 IDLER SHAFT 1 PIN 82038 INTERNAL SNAP RING u P N 1926 IDLER RACE CG P N 82037 IDLER GEAR P N 82036 BEARING P N 1905 INTERNAL SNAP RING P N 1926 IDLER RACE PIN 82037 IDLER SPACER oo PIN 82063 1 1 2 12 LOW PROFILE NYLOCK JAM NUT P N 1273 Ab SUPERIOR LA 70518 Manufacturing amp Hydraulics 918 897 8037 THIS DOCUMENTIS THE PROPERTY OF SUPERIOR MANUFACTURING amp 02 17 03 HYDRAULICS AND IS CONSIDERED CONFIDENTIAL THIS INFORMA TION MAY NOT BE USED DISCLOSED COPIED OR REPRODUCED IN ANY REV 106 DATE FORM WITHOUT THE EXPRESS WRITTEN CONSENT OF SUPERIOR REF S Equip Manuals Dwgs MANUFACTURING amp HYDRAULICS CLE14000DP ldler wpg BEARING SHIELD PIN 73027 EARLIER TOOLS REQUIRED THE USE OF 2 EXTERNAL SHIELDS P N 73027 WITH BEARING P N 1905 THIS BEARING NOW HAS 2 INTERNAL SHIELDS SO P N 73027 IS NO LONGER NEEDED BEARING SHIELD PN 73027 COLLAR 3 4 LOCKWASHER LOCKWASHER P N 1171 m P N 1170 A 34 10 x2
152. uantity to build 1 Bin Quantity Quantity Part Number Description U M Location to Pull Pulled 2046 GARLOCK BUSHING 08DU10 1 2 ID X 5 8 F REAR MNT each S2 F 1 2095 DUMBELL ROLLER SPACER F 20 TONG each M2 E 30 212 NYLOCK NUT 1 4 20 GR8 each 56 4 256 SHCS 5 8 11 X 1 1 4 each 56 8 45067 57 DOOR SWITCH BASE MOUNT each M4 B 2 45068 WASHER each M4 B 1 45099 DOOR CAUTION PLATES F ALL TONG DOORS each M4 C 1 55022 A DOOR SHAFT each M5 C 15 55076 SHIFTING BOX WELDMENT PICKLIST each M22 A 1 55084 02 DRIVE GEAR F CLE5500 each M6 B 1 55085 MOTOR SPACER each M6 B 1 55088 MOTOR SHAFT SEAL RETAINER each M6 B 1 55121 01 MOTOR SHAFT BRNG SPACER each M6 C 1 55123 03 HIGH GEAR IDLER F CLE7625DP TONG each M6 C 1 55142 ENCODER ASSEMBLY F 5 1 2 HT 7 5 8 TONG PICKLIST each M6 D 1 55143 TOP SECONDARY BEARING CAP each M6 D 1 58100 2 20 5 16 18 4 55 THREADED ORIFICE INSERT SS each M7 C 3 58102 EXT SPRING 650 625 OD 072 WIRE 2 50 OAL each M7 C 2 73040 01 MOTOR SHAFT F CLE7625DP TONG each M8 E 1 73055 1 3 4 5 NUT GR8 F CLE7625DP SHORT IDLER NUT each M8 E 1 73056 LOCKWASHER 1 3 4 F CLE7625DP SHORT IDLER LW each M8 E 1 SMApps Equip Manuals Spreadsheets Page 7 8 Pick Lists CLE14000DP xls 21 Nov 03 SUPERIOR MANUFACTURING 1 34 PM Pick List CLE14000DP01 14 DP COMBO TONG 80K FT LB Quantity to build 1 Bin Quantity Quantity Part Number Description U M Location to Pull Pulled 73066 01 UPPER PINION BEARING
153. ulics 4225 Hwy 90 East Broussard LA 70518 Phone 337 837 8847 Fax 337 837 8839 www superior manf com SUPERIOR Manufacturin oe aulics Inc 15 Hydraulic Tong Pos er Syste Revision 11 03 Page 13 3 Page 13 4 SECTION 14 MOTOR SERVICE MANUALS To request copy of Rineer Motor Service Manuals please contact Superior Manufacturing amp Hydraulics 4225 Hwy 90 East Broussard LA 70518 Phone 337 837 8847 Fax 337 837 8839 www superior manf com SUPERIOR Manufacturin a amp an aulics Inc 15 Hydraulic Tong Pos er Syste Revision 04 03 Page 14 1 Page 14 2 SECTION 15 CONTROL VALVE TECHNICAL DATA To request copy of Control Valve Technical Data please contact Superior Manufacturing amp Hydraulics 4225 Hwy 90 East Broussard LA 70518 Phone 337 837 8847 Fax 337 837 8839 www superior manf com SUPERIOR ufacturin amp 2 aulics Inc 15 nn aulic Tong Pos er Syste Revisi Page 15 1 Page 15 2
154. until tong and backup centerline is at same elevation at tubular s centerline NOTE Vertical position adjustments will be required whenever tubular diameters are changed Slowly move tong positioner in towards pipe until centerline of tong jaws is aligned with centerline of tubular Close backup on pipe by pushing panel mounted backup directional control valve Note System Hydraulic Pressure as shown on panel mounted gauge should rise to 2500 psi when backup 1s fully set Release control valve handle and allow it to return to neutral position Close tong door by shifting directional control valve to closed position Note Valve is de tented and will remain in closed position until opened Slowly feed pin thread of second joint into box thread of first joint Select gear ratio required by shifting tong gear directional control valve Note Valve is detented and will remain in set position until shifted CAUTION Do not shift tong gears while the tong is rotating SUPERIOR Manufacturing amp Hydraulics Inc 15 Hydraulic Tong Positioner System Revision 11 03 Page 5 10 11 12 13 14 15 16 OPERATING INSTRUCTIONS Select motor speed required by rotating motor speed directional control valve Note Valve is detented and will remain in set position until shifted Note Motor speed may be changed while motor and tong are rotating Note For non critical applications the makeup torque maybe hydraulically limited using
155. wpg jadepy a1q 000S SON dinbg S 2991 901 0 L c0 SonnvsaAH 8 ONHANLOVANNYN 30 LN3SNOO NALLY M SS2HdXA IHL LNOHLIM NHO4 ANY HO 1380 Del 0381 38 LON NOIL WHO SIHL IVLLN3QIJNOO Q33GISNOO SI SONNWHCAH FON BHOLLOVAON VN HAANS JO ALHAdOHd JHL SI LN3AD SIHL 1v98 1 8 812 3 UIMNPEINUEWN AA 81902 l1SV3 06 5227 el 5 Wy t 190 XSO Qv3H NOLLNG 2 6 X 9 8 doau t VEL 8 6 WLLL SZ8LL SLLaNd SL OOOSL SLLGN W E LL OGZLL SLLGN 86 vL 86EFL SILANA W E OL os40L sL Lans S vi sL Lang 890 0L 0S90L SLLan8 000 1 9 1 9 48 50 92901 9 1 9 8 66 SZ9El SLLana 8 16 SZ860 SLLaNng WE EL SLEEL SLLANG 48 66 Se960 sL Lang W E 0 AJ 000 0 61 sid WWLaA0d 3dld 1198 n SL SH3ldVvQv 410 WVLAAOd WNL w b L Z99LLLA JUL 910 61 19910 AUL WLLL JUL 8 9 1 9 ZIL MYL LOOLLLG SAIC 31415 8 Z EX 10 7
156. ystem Revision 04 03 directly measures applied torque directly measures applied torque allows computer to limit torque applied allows computer to sense rotation alternative lifting system controls vertical position allows slow speed rotation with full torque Operator can open close door w o leaving control station or need for support personnel simplifies manipulation simplify handling transport and help guard against damage Page8 1 ACCESSORIES AND OPTIONS Hydraulically Operated Cage Plate Brake System This system replaces the springs used to energize the cage plate brake band When the tong motor is activated hydraulic pressure is directed through a pressure reducing valve ref Item B Dwg No 1080 set at 250 to 300 psi This low pressure fluid is then directed through a directional control valve system ref Item A and on to a pair of hydraulic cylinders ref Item C connected to the brake band This pressure creates the brake band resistance required to cause the relative rotation between the cage plate assembly and the ring gear required to activate the jaws At high torques when the motor pressure exceeds approximately 2000 psi the directional control valve shifts to shut off hydraulic fluid into the brake cylinder Pressure contained within the cylinders is allowed to bleed off through a fixed orifice ref Item D to a level equivalent to system back pressure Relieving this pressure reduces brake friction at a time whe
157. ystem Revision 11 03 Page2 6 1 VIEW 74 3 4 0 SCH EI 86 1 4 I I iit TT U 1 4 n n sr Y x 70 5 R6 S n 1 8 LS STAMP UNLESS OTHERWISE SPECIFIED TOLERANCES ARE A 4225 HWY 90 E ON MD 2 PLACE 3 PLACE DEC FRACTIONS ANGLES SURFACE FLATNESS AR PL UPERIO BROUSSARD LA 70518 4 020 005 1 16 5 597 015 per foot Manufacturing amp Hydraulics 318 857 8847 3 ETCH 1 Dimensions are in inches PART NAME OVERALL DIMENSIONS P N amp W O 2 R b amp sh d ith 1 64x45 max 2 MON EENS Rene Machined codi ure ee n 1 64 45 FOR 15 HYDRAULIC TONG POSITIONER SYSTEM 4 Normal

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