cf-400g fryer_60201 windows.qxp
Contents
1. SPARK PLUG WIRE P N 20250 3 WHT RED LN TEO vEL WHT x 3 E WHITE BLUE El gt O o De 9 BLACK WHITE BLUE RED WHITE cll T H 3 0 2 6 i 7 WHITE 2 took 2 RED OFF co VARIABLE ROBE FILTER 9 BLUE ae WHITE RED YELLOW UP ORANGE DOWN BLACK YEL WHITE 8 2 Model CF 400G 208 240 60 1 208 240 60 1 ORG WHT WIRING DIAGRAM CF 400G COMPUTER CONTROLLER BURNER hu TO SENSOR P N 23150 P N 23125 41 Wiring model cF 4006 Computer 8 3 Model CF 400G CE 220 50 1 or 240 50 2 Item No BQ N ES I Oo gt NNN INI Part No 23173 20187 20196 23900 21950 235l 20174 21190 24241 21189 21157 76925 23175 36457 20217 32489 20189 20188 22976 21285 25275 20012 Description Reset Switch Vacuum Switch Dongs Safety Thermostat 425 F Probe Variable Temperature Fuse Holder W 15 AMP Fuses 21900 Terminal Block Pilot Light PVVR Fail Hi Limit Switch Power Rocker Computer Controller Watlow Switch Selector Rocker Microswitch Valve Pump Microswitch Elevator Assembly Elavator Motor Transformer 24VAC 50Hz CE Assembly Exhaust Blower 50 Hz Valve Ga2. 19 Model CF 400G e 2 4 Testing the Fryer We at Giles take pride in the quality of our workmanship Every effort has been made to ensure your unit is in good operating condition when you receive it Each unit must pass a rigorous quality control test prior to shipment To further ensure optimum operation of your new unit we recommend a brief operational check out of your new fryer CAUTION Before attempting to operate the unit refer to Section 3 to familiarize yourself vvith the various control functions Once you have read and fully understand Section 3 please follow the steps below precisely in order to prevent equipment damage or malfunction 4 1 Proper Control Settings for Check Out 1 Place all switches in the OFF position 2 Remove fryer lid 3 Remove the basket or other accessory items from the fry kettle 4 Turn on the circuit breaker which supplies power to the unit 5 Place the fryer s main Power Switch to ON The green power light should be illuminated If the power light fails to illuminate refer to the appropriate section of the troubleshooting guide If the green power light illuminates proceed to the next step 4 2 Operational Check of Burner System This step is designed to ensure your fryer s Heat Exchanger is functioning D WARNING DO NOT touch the Heat Exchanger during this portion of the check out The Heat Exchanger is very hot and skin contact with it may result in severe b
3. C Replace Cooking computer D Replace probe E Repair loose wire F Replace Selector Switch A Turn Power Switch off for 5 sec B Fill to kettle oil level mark C Replace high limit board D Replace Hi limit probe E Filter line or remove noise source F Reconnect to Power Source A Check Voltage replace Fan if necessary Open Gas Valve Replace Ignition Module O W gt Consult operations manual for proper cooking procedure Contact Gas Company Supply Proper Voltage Replace Orifice with proper size W Reposition variable probe Replace Cooking computer gt 31 Troubleshooting model cr 4006 6 2 Automatic Basket Lift and Oil Filtration System Problem Probable Cause Repair Procedure BASKET WILL NOT GO A Power not on A Turn Power Switch to ON position UP OR DOWN B Selector Switch not in COOK B Place Selector Switch in COOK Elevator motor not on position position C Cooking Computer faulty C Replace faulty Cooking Computer D Elevator micro switch D Adjust micro switch out of adjustment E Elevator micro switch bad E Replace micro switch BASKET WILL NOT GO A Basket over loaded A Put less product in basket UP OR DOWN B Elevator binding slide bar dirty B Clean slide bars Elevator Motor on Humming C Elevator motor gear box faulty C Replace elevator motor D Drive sprocket set screw loose D Tighten drive sprocket
4. Terminal Block Pilot Light PWR Heat Hi Limit Switch Power Rocker Timer Cook Switch Selector Rocker Microswitch Valve Pump Socket Relay Relay 8 Pin Assembly Exhaust Blower 60 Hz Transformer Valve Gas Module Ignition natural LP see note 1 Sonalert Setpot 0 350 Part of 20251 Thermostat 0 350 208 240V Wire Nut Blue Small Setpot Wire Multi Lead Grey Terminal Block Jumper Fuse SC 15 Amp No Reg d ISS ES Remarks Note 1 LP requires conversion kit part number 45109 38 39 NC NO C PRE PP 7 WHITE RED RED WHITE WHITE BLUE PURPLE WHITE JLAC WIRING DIAGRAM CF 400G 240 60 1 IFING Model CF 400G Electro Mechanical 8 1 Model CF 400G 208 240 60 1 ELECTRO MECHANICAL Wiring model CF 4006 Computer 8 2 Model CF 400G 208 240 60 1 Item No s c I OoPWDN NNN NNN Ook C09 o Description Sonalert Assembly Vacuum Switch Safe
5. Reg d Ron ES ES Remarks VVirin Model CF 400G Computer 8 4 Wiring Diagram Model CF 400G 120 60 1 828 32 i RED 3 3 23858 A 2 xc Ie za G mB O 2 3 9 us x m dI Am Z IITE Colli OR v i nition Sh si Of le MS hae 20 FR VO ni peroo O amp El 8 8 C BO E sla E 3 T I LS 3 33 F m i 17 i 3 S o J D nave O a RED WHITE 2 RED WHITE YEL WHITE WHITE RED RED WHITE WHT RED EC y M e 3 M gest BLACK Ag 3 g WHITE YELLOW a 72 esl p il N d MOSNSS OL SZLEZ MOLINO OL SE zu 5 49 Notes 46 Notes 47 GILES FOODSERVICE EQUIPMENT Giles Enterprises Inc An ISO9001 Registered Company 2750 Gunter Park Drive West e Montgomery AL 36109 USA Fax 334 272 3561 e Internet www gilesent com Service Hotline Toll Free 1 800 554 4537 USA amp Canada Only
6. of Upper Hood Section Filter Pan Assembly 33 Parts model CF 400G 7 1 Front Control Panel Item No Part No Description No Reg d Remarks 1 21190 Power Switch 2 21189 Selector Switch 3 24241 Cooking Computer 5 38217 Power Heat High Limit Light 208 240VAC 5 38788 Power Heat High Limit Light 125VAC For 115VAC 34 Parts model CF 400G 7 2 RearVievv of Lower Cabinet Item No Part No 32449 32445 23125 23150 20250 40300 22975 45108 36456 36457 23175 10 42600 22925 12 22976 13 46752 14 46734 ce coo FE wan Description Fan 120 VAC Tapped Fan 208 240 VAC Tapped Igniter Flame Sensor Igniter Cable Burner Gas Spark Ignition Module Gas Control Valve natuural For LP see note 1 Elevator Motor 115 VAC Elevator Motor 208 240 VAC Elevator Micro Switch Gas Cock Audiolarm Non Ignition Alarm Audiolarm Watlow Vacuum Line Gas Burner Line No Reg d Remarks Not Shown Not Shown Not Shown Not Shown Note 1 LP requires conversion kit part number 45109 35 Parts model CF 400G 7 3 RearVievv of Header Section Item No Part No Description No Remarks 1 37616 Transformer 20 VA 120 208 240 VAC Watlow 1 2 23754 Thermostat 425 F 218 C 208 240 VAC 1 2 23749 Thermostat 425 F 218 C 120 VAC 1 8 S2227 Transformer 40VA 120 VAC 2 3 30187 Transformer 40VA 208 or 240 VAC 4 230
7. set screw E Over tension on slide bar E Adjust slide bar tension BASKET GOES UP AND DOWN A Master link tab bent or broken A Replace master link B Micro switch out of adjustment B Adjust micro switch C Improper tension on Slid bar C Adjust slid bar tension OIL NOT RETURNING TO VAT A COOK FILTER switch not in A Place Selector Switch in FILTER position FILTER position B Air leak hose fittings filter paper B Repair air leak C Bad pump motor capacitor C Replace pump motor capacitor D Pump motor is bad D Replace pump motor E Oil pump sticking E Free stuck pump OIL PUMP STICKING A Boil out being run through pump A Disassemble and re oil pump B Old oil allowed to sit in pump B Run clean oil through pump C Solid shortening allowed to sit C Disassemble and re oil pump and in pump clean out plumbing OILTEMPERATURE ERRATIC A Probe bad A Replace probe B Flame Sensor bad B Replace Flame Sensor C Cooking Computer faulty C Replace Cooking Computer D Loose wire D Repair loose wire OIL SMOKING A Old oil A Change oil B Over temperature B Check temperature control system C Dirty Fry Kettle C Clean Fry Kettle D Improper Gas type D Use proper Gas type LP or Nat E Low oil level E Keep oil at oil level line 32 Parts model CF 400G 7 Parts Model CF 400G Front Control Panel Rear Vievv of Lovver Cabinet Rear Vievv of Header Section Rear Vievv
8. the fryer and an end of the cycle alarm will sound 13 Remove the lid dump the fry basket into a suitable container LT Pan Part 79592A and prepare the fryer for the next load 29 Preparing the Fryer for Operation 5 6 Filtering the Fryer The fryer should be filtered after every 4th load 1 Use thermal oven mitts during this procedure to prevent burns from hot oil and hot metal surfaces of the fryer 2 Ensure filter paper 2 pieces is properly positioned in the filter pan as described in Section 4 2 under the section detailing replacement of the filter paper 3 Place the Selector Switch in the OFF position Q5 WARNING Failure to ensure the Selector Switch is in the OFF position during this procedure may result in equipment damage and or personal injury 4 Spread 12 ounces 34kg of Chester Fried filter powder in the filter pan The filter powder helps extend shortening life by removing impurities 5 Wearing thermal oven mitts slowly open the FHandle on the Drain Valve beneath the fry kettle Be very careful to avoid being splashed by hot oil 6 Use the smaller diameter brush included with the fryer to open any clogs which might develop as you drain the oil into the filter pan CAUTION Be careful not to puncture the filter paper when using the brush to unclog the drain valve 7 Ensure the levertype handle which controls the diverter valve is in the proper position for the filtering operation Th
9. type PROPANE OR NATURAL GAS ONLY supplied to the unit are as specified on the fryer s rating plate IMPORTANT NOTE The wrong Fuel Source can damage the Fryer Unit and void the warranty 15 To avoid the splashing of hot liquid make sure this unit is in a secure position such as connected to a battery of appliances or adequately tied and will not move or tip Locking casters are supplied on this unit use them 17 This appliance is to be installed used and maintained in accordance with the Standard for Ventilation Control and Fire Protection of Commercial Cooking Operations NFPA 96 1994 ap DO NOT Modify Alter or Add Attachments to This Equipment The above steps will help to ensure safe and proper installation of your fryer If you have any questions concerning these procedures contact your local Giles distributor or other qualified service person Gas Fryer Setup Instructions All Units 1 Check location elevation and verify unit is setup for proper elevation Fill the cooking vessel with water Turn off gas supply 2 3 4 Turn off power 5 Remove the back panel s upper and lower 6 Remove the gas line tube from the orfice holder bottom of the burner 7 Remove the orfice holder by turning it counter clockwise The altitude is stamped on the orfice Verfiy that the orfice size is for the correct altitude 8 Put the orfice holder back in place 9 Locate the pressure tap on the gas valve and take ou
10. 00 Vacuum Switch Rectangle in shape 5 43300 Hose 34 A 6 23751 Terminal Block 7 22976 Buzzer Watlow Alarm Not shown 8 70912 Pump Motor Assembly 1 9 70910 Pump Only 10 70911 Pump Motor Only 1 11 22925 Buzzer Alarm No Ignition Alarm 12 21950 Fuse Holder Top of header not shown Not shown 13 21900 Fuse not shown 36 Parts model cr 2006 7 4 Filter Pan Assembly Item No 0 AI SA WIN EN le Part No 43302 44150 42250 30040 54526 30040 4 30039 8 30076 30041 41900 42200 Description Hose Assembly 1742 1 27cm Brass Assembly Male Quick Disconnect Elbow 1 2 NPT 90 STR Blk Hold Down Frame Hold Down Lever Hold Down Frame Stud Filter Pan Stud Filter Pan Only Filter Pan Screen Coupling 142 Brass Female Quick Disconnect ELL BLK 1 2 N 90 Deg No Reg d Remarks Not Shown 37 VVirin J Model CF 400G Electro Mechanical 8 1 Model CF 400G 208 240 60 1 Item No s c I OoPWDN RR RR NN o Part No 20109 23000 23754 23900 21950 23751 38217 21190 20108 21189 21157 70912 21101 21102 32445 30187 45108 22975 23782 70455 25275 25200 21196 21900 Description Switch 170 CRD N C Red BTN Assembly Vacuum Switch Safety Board 425 F Probes Safety amp Variable Temperature Fuse Holder w 15A Fuse 21900
11. Always maintain the cold oil level above the Heat Exchanger to prevent oil fires The Basket Carrier is inserted into the elevator shaft and allows for positioning and control of the basket in the fryer using the elevator lift The Oil Return Inlet serves to return oil to the frying vessel following filtering The High Limit Probe senses oil temperature during fryer operation for oil overheating If the sensor detects an oil temperature in excess of 424 F 218 C the solid state control system will turn off power to the Heat Exchanger The Oil Level Line marks the proper level of HOT shortening When COLD the shortening will be approximately 44 1 9cm below the Oil Level Line The proper shortening level is important and should be checked a minimum of once per day Model CF 400G e 2 Figure 3 Cooking Vessel 15 Fryer Components and Their Functions 3 4 Cooking Computer Features To help you understand the many programming features of the cooking computer we strongly suggest you read the following Melt Cycle This melt cycle is shipped to you OFF and must be turned ON for those fryer users who occasionally or regularly use SOLID SHORTENING Shortening which is slushy at room temperature is not considered solid For SOLID SHORTING users the melt cycle typically increases a 335 F 168 C initial daily preheat time to 45 minutes The ON melt cycle with SOLID SHORTENING prevents solid shortening from scorch
12. Form No 60201 Revised 01 04 07
13. Operations amp Service Manual CF 400G Giles Enterprises Inc ME an 1809001 Registered Company 2750 Gunter Park Drive West Montgomery AL 36109 USA Fax 334 272 3561 e Internet www gilesent com FOODSERVICE EQUIPMENT Service Hotline Toll Free 1 800 554 4537 USA amp Canada Only Form No 60201 Revised 01 04 07 Safety MM FOR YOUR SAFETY DO NOT store or use gasoline or use gasoline or other flammable vapors and liquids in the vicinity of this or any other appliance VVARNING Improper installation adjustment alteration service or maintenance can cause property damage injury or death Read the installation operating and maintenance instructions thoroughly before installing or servicing this equipment POST IN A PROMINENT LOCATION instructions to be followed in the event the user smells gas This information shall be obtained by consulting the local gas supplier Table of Contents Model CF 400G Introduction 2 1 Installation 1 1 Installation Instructions IR e eem e eee enn ene enne 3 1 2 Removal of Fryer From Crate eee cee eene eee nemen se esee enne sse nens 7 1 3 Ventilation of Fryer IRR RII ee eme ee nemen een P ess ss AES 7 1 4 Electrical Requirements 7 2 Operating Instructions o ooo RR eem 8 3 Fryer Components and Their Functions dec Control Panel sale PLE 11 3 2 Lower Cabine
14. Wait 5 minutes before attempting to restart the Fryer To RESTART switch the Fryer s main Power Switch to the OFF position Return the Main Power Switch to the ON position and set the desired temperature To SHUTDOWN the Fryer turn the thermostat and the Fryer s Main Power Switch to the OFF position then CLOSE the Gas Supply Valve Model CF 400G Fryer Components and Their Functions 3 Fryer Components and Their Functions The following section is designed to introduce you to the controls used in operating this equipment D DO NOT attempt operation of this unit until you have located each control discussed and fully understand their intended function Failure to do so may result in improper operation resulting in equipment damage or personal injury to the operator Please review this section carefully before proceeding any further Refer to the accompanying photographs for the location of the components discussed Cooking Computer Control Panel Components and Their Functions ITEM DESCRIPTION FUNCTION 1 Fig 1 Power Switch The Power Switch is a two position switch Move the switch upward to the ON position for operation 2 Fig 1 Selector Switch The Selector Switch is a three position switch which is used to select either the cook off or filter mode of operation The fryer s Heat Exchanger will only operate in the COOK position The switch should be placed in the FILTER position to filter the sho
15. and the shortening is in a heated state place the Selector Switch in the OFF position and allow the shortening to cool for 2 minutes before continuing 4 If the shortening in the fryer is cold that is at room temperature you must first heat the shortening briefly so it is liquid enough to be removed by the fryer s filter system To do this turn the main Power Switch to ON and the Selector Switch to COOK Turn the Temperature Select Knob to 200 F 93 C and heat the oil until the orange heat indicator light goes off Stir the shortening well to ensure it is fully dissolved Stirring may cause the orange heat light to come on again briefly When the orange light goes off again place the Selector Switch in the OFF position and go to Step 5 5 Ensure the Selector Switch is in the OFF position before proceeding WARNING The next step of this procedure requires the shortening be drained from the fry kettle into the fryer s filter pan Failure to ensure the fryers Selector Switch is in the OFF position prior to draining may result in fire on the exposed Heat Exchanger Always ensure the Selector Switch is in the proper position 6 Slowly open the Handle located on the drain beneath the fry kettle The drain is opened by turning it counterclockwise Use care in opening this valve to avoid being splashed by hot oil You may find the drain requires insertion of the smaller brush enclosed with the fryer in order to fr
16. asket travels either up or down Any menu cycle can be started while the basket is in motion The basket cannot be stopped during it s up or down travel Allow 20 seconds for the basket travel time to change basket direction of travel if required 2 Temperature Bulb Key To check the temperature setting of any lighted menu key simply press the temperature bulb key and for 3 seconds the temperature will display and then return to 00 00 or the time remaining in that menu countdown 3 Boil Cycle Key For use with boil out procedure portion of this manual only The boil cycle feature is used for cleaning the fryer by using fryer heated cold water amp Boil out powder part 72004 When the Boil key is pressed and held for 5 seconds and no menu is active 00 00 the red boil light will come on and the display will alternately flash boil and 00 00 This activates a fixed tem perature setting of 200 F 93 C The water and Chester Clean will not boil at 200 F 93 C but it will clean the fry pot and keep the Boil out solution from possibly boiling over on the floor a When this cycle is considered complete fryer clean turn off the fryer power rocker switch b Drain and wash out the fry pot c Refill with room temperature oil to 1 4 64cm below the oil line before turning fryer on When the fryer is turned on the computer will heat the oil to the menu 1 key temperature To heat it to a different menu key temperature merely press
17. at light will glow as the oil is heated to the proper temperature When the orange light goes out stir the shortening vigorously to ensure it is completely heated Stir the shortening until the orange light comes on again 5 When the orange light goes out for the second time the shortening will be at the selected cooking temperature 6 Properly secure the fry basket to the basket carrier mounted to the fryer s elevator shaft 7 Push the elevator Down Arrow Key This will lower the basket into the heated shortening 8 Carefully drop breaded food product into fry basket Avoid splashing hot shortening Note Food products should be placed in the fry basket after it is lowered into the hot oil This prevents food products from sticking together If the products to be cooked are frozen they can be placed in the fry basket before lowering it into the shortening 9 Push the desired menu key on electronic timers to start the timing cycle 10 Place the fryer lid in its proper position on the fry kettle Note If you are cooking products which are not frozen it is a good idea to remove the lid and stir the food with the stir paddle supplied with the fryer when the stir alarm sounds This will help keep the food products from sticking together 11 If you have removed the fryer lid to stir the food products replace it and allow the cooking cycle to finish 12 At the expiration of the selected time the basket will be automatically lifted from
18. e Giles Model CF 400G fryer is equipped with a high quality Cooking Computer This new User friendly easily program mable Cooking Computer incorporates extensive design detail by its manufacture WATLOW and exten sive cooking application by the Giles engineering team The new cooking computer along with the Giles fryer is truly a world class product To help protect your investment in this state of the art cooking equipment we recommend you take a few moments to familiarize yourself with the installation cleaning and maintenance procedures contained in this manual Adherence to these recommended procedures minimizes the potential for costly Down Time and equipment repairs Parts Ordering and Service Information If you require repair or assistance please contact your local independent distributor If you require further assistance please contact our corporate office in Montgomery Alabama at 1 800 554 4537 Please have the following information available when calling for assistance It may be helpful to record this information in the blanks provided below for a quick reference 1 Model Number 2 Serial Number 3 Gas Type L P or Nat 4 Voltage 5 Nature of Problem Installation 1 1 Installation Instructions This section provides a summary of the procedures necessary for proper installation of your new Giles Gas Fryer To prevent personal injury or equipment damage please ensure the foll
19. e handle should be positioned so it is pointed outward toward the operator 8 Place the Selector Switch in the FILTER position 9 Leave the Drain Valve open and allow the filtered shortening to return to the fry kettle and drain out the bottom through the Drain Valve Use the larger brush included with the fryer to VVash Dovvn the fry kettle and heat exchanger with the hot shortening as it circulates through the fry kettle Continue this for 3 minutes 10 Close the Drain Valve completely by turning the FHandle in a clockwise direction Failure to close down completely will prevent fryer from operating 11 Allow the filtered shortening to return to the fry kettle The oil will begin to bubble as the pumping action is completed and the air fills the oil return lines Place the Selector Switch in the OFF position 12 Ensure the fryer contains the proper shortening level See Oil Level Line 13 Place the Selector Switch in the COOK position push a cook key and allow shortening to reach the proper cooking temperature This can be determined by observing the orange heat light 30 Troubleshooting model cr 4006 6 Troubleshooting Model CF 400G 6 1 Temperature Control System vvith Coolcing Computer Problem Probable Cause Repair Procedure FRYER WILL NOTTURN ON No povver light FRYER VVILL NOT HEAT Povver light on Heat light not on FRYER VVILL NOT HEAT Power light on Selector Switch in
20. e oil has been removed from the fryer return the Selector Switch to the OFF position Return the diverter handle to its normal position so it points towards the operator Disconnect the drain hose from the fryer at the quick disconnect fitting below the diverter valve Always hold both ends of the drain hose in an upright position to avoid spillage of residual oil which may be trapped in the hose Carefully drain the hose into the receptacle which contains the waste oil from the fryer Disconnect the filter pan from the fryer at the quick disconnect fitting located above and to the left of the filter pan 25 Preparing the Fryer for Operation 20 Remove the pipe drain from the fry kettle Drain Valve threading it in a counterclockwise direction 21 Slide the filter pan forward and carefully remove it for cleaning NOTE We recommend you use Chester Clean or an alkaline based cleanser to clean the filter pan Avoid liquid dish washing detergents as they may leave residues which reduce shortening life 22 Ensure the Drain Valve is closed by turning the Handle fully clockwise 23 Fill the fryer with water to the Oil Level Line 24 Carefully add Chester Clean to the water following the directions on the container CAUTION If you choose to use a cleaner other than Chester Clean to Boil Out your fryer pay close attention to the instructions listed on the container Many commercially available cleaners are caustic c
21. ee the valve of breading which may clog it The brush should be inserted from above Be careful not to puncture the filter paper when using this brush 7 Ensure the diverter valve is positioned so its handle points toward the operator 22 Testing the Fryer 5 1 Fryer Boil Out Procedure continued 8 Place Pump Switch in the ON position and allow shortening to return to the fry kettle and out through the drain Use this opportunity to VVash Dovvn breading which has accumulated in the bottom of fry kettle Use the larger pot brush supplied with the fryer to help VVash Dovvn this material into the filterpan below Use care to avoid being splashed and burned by the hot oil Figure 6 Lower Cabinet Area Diverter Valve Filter Pan Connection Poin 23 Model CF 400G 24 Preparing the Fryer for Operation 5 1 Fryer Boil Out Procedure continued After Washing Down all accumulated breading and crumbs from the bottom of the fry kettle place the Pump Switch in the Off position and allow the shortening to drain into the filter pan Turn the Diverter Valve Handle on the Drain Valve clockwise to close Position an appropriate receptacle for the oil you are to discard near the front of the fryer Remember you will be removing approximately 5 gallons 19L of shortening Please ensure the container which you have selected will contain all of the shortening For ease in handling you may find it h
22. elpful to use more than a single container The shortening you will remove weighs about 35 Ibs 16k and is still very hot Placing the discarded shortening in two or more containers for removal makes for a lighter load and decreases the possibility of injury by splashing We recommend our Oil Caddy Part 79229A for this purpose because the shortening can safely be removed at one time VVARNING 12 13 ALVVAYS ENSURE THAT THE CONTAINERS BEING USED FOR THIS STEP VVILL SAFELY HOLD OILI Plastic is generally not safe as it may melt and break Metal containers which do not leak are preferable to containers made of other materials Failure to follow the above precautions may result in serious injury Connect the discharge drain hose to the quick disconnect located beside the diverter valve Always ensure the hose coupling is securely mated at the quick disconnected fitting Turn the handle on the diverter valve to the left Clockwise caution DO NOT run boil out through the filter pump Doing so can damage the pump and void the warranty Position the hand held wand end of the discharge hose over the receptacle which you have positioned to receive the HOT waste oil from the fryer Always grasp the discharge hose by the insulated sleeve near the wand end Place the Selector Switch in the FILTER position and allow the fryer filter system to pump the HOT waste oil out of the fryer through the drain hose When all wast
23. hemicals which require special precautions for use If used improperly these chemicals may cause damage to your fryer and potential injury to the user 25 Press boil key for 6 seconds until red light illuminates 1 CAUTION DO NOT UNDER ANY CIRCUMSTANCES LEAVE THE FRYER UNATTENDED during this procedure as heat must be carefully monitored to prevent the fry kettle from overflow due to boiling Overflow of the fry kettle may result in serious equipment damage In the event of near boil over flip the Power Switch off 26 Set the Selector Switch in the COOK position 27 Heat the cleaning solution for 30 minutes Scrub the interior of the fry kettle with the large pot brush during this period to remove build up 28 Flip Selector Switch to the Off position 29 Position a heat resistant pail beneath the Drain Valve at the bottom of the fry kettle Slowly open the valve by turning the Handle counterclockwise Drain the cleaning solution from the fryer Be careful not to overfill the container which will hold the cleaning solution drained from the fryer 30 Close the Drain Valve by turning the T Handle fully in a clockwise position 31 Rinse the inside of the fry kettle with fresh water and repeat the drain procedure described in step 29 32 Mop out excess water from the fryer pot with a dry cloth 33 Close the Drain Valve again 34 Replace filter pan after thorough cleaning IMPORTANT NOTE Do Not pump Boil Out through f
24. ilter pump Doing so can damage pump and void warranty 35 Fill fryer with shortening to the proper level Shortening should reach the Oil Level Line when the oil is HOT 26 Preparing the Fryer for Operation 5 2 Cleaning of Filter Pan Replacement of Filter Paper The following steps should be taken with the filter pan removed from the fryer The filter pan should be thoroughly cleansed during each Boil Out procedure Do not attempt to clean the Filter Pan when the pan is still in the fryer cabinet 1 Remove accumulated breading and residue from the surface of the filter paper with the metal crumb shovel supplied with the fryer Remove residue from the small edge which surrounds the Hold Down frame 2 Release the four Hold Down latches which secure the frame which holds the filter paper in place 3 Remove the Hold Down frame from the filter pan and place it in the sink for cleaning Note Use only Chester Clean or a suitable alkaline based cleaner to clean the Hold Down frame as well as the other interior surfaces and components of the filter pan LIQUID DISH WASHING DETERGENTS MAY LEAVE RESIDUES WHICH REDUCE SHORTENING LIFE 4 Beginning at one end of the filter pan carefully roll up the filter paper and throw it away 5 Remove the metal weave beneath the filter paper and place it in the sink for cleaning 6 Drain any remaining oil from the bottom of the filter pan into a proper waste receptacle You must lift and tilt the fi
25. in place by means of the four locking latches The fryer s filtering action will be reduced or eliminated if these latches are not properly secured Turning this Handle counterclockwise allows shorten ing to drain from the frying vessel into the filter pan Open the valve slowly to avoid burns from splashing of hot oil Always ensure the valve is closed prior to adding shortening Your fryer will not operate if this Drain Valve is not completely closed i e clockwise This Pipe Drain attaches to the Drain Valve and helps to minimize splashing of hot oil when the fry kettle is filtered or drained The Pipe Drain must be removed before sliding the filter pan out of the fryer Always use insulated gloves to remove this hand tightened pipe This Quick Disconnect Fitting is used in conjunction with the oil discharge wand to remove oil from the fryer that is to be discharged The Diverter Valve may be identified by its colored levertype handle During a normal operation it should be positioned so it points outward toward the operator For removal of oil with the discharge hose connected the diverter valve handle should be turned inward and counterclockwise After removal of oil for discard it should be returned to its normal position pointing toward the operator Details of the oil procedure are covered in the operations section of this manual This Quick Disconnect fitting serves to connect the hose from the filter pan to the fryer s
26. ing and greatly reduces the chance of a solid shortening oil fire on initial preheat It is the responsibility of you the end user to tell your equipment supplier installer of any solid shortening use so they can program your melt cycle ON In the event your equipment supplier cannot be reached to set up your controller for melt cycle operation you can call our factory service department toll free at 1 800 288 1555 and we will tell you how to set the controller to melt cycle mode Cool Down Cycle After any of your 8 menu time cycles end 00 00 and your fryer is not required for use for an hour or more you can reduce energy cost by pressing the COOL key This key will allow the hot oil to cool down to 275 F 135 C for stand by use When your fryer is required for use after being in the cool cycle merely press the COOL key again and the fryer will go back to the last lighted menu key s programmed temperature When the orange heat light goes off in approximately 3 4 minutes stir the oil vigorously until the heat light comes on again When the orange heat light goes off for the second time the oil will be ready for use Filter Cycle and Alarm Giles recommends you filter your oil after every 4th full load of chicken Filtering cleans the breading sedi ment out of the fry pot and removes contaminants from the oil The filtering process can greatly extend the oil life At the end of every 4th load FILT will flash up on the dis
27. l to or less than 1 4 psig 3 45 kPa 14 water column CAUTION QD The flue gases of this appliance must be vented to the outside in accordance with National Fuel Gas Code ANSI 2223 1 1988 and terminate in a UL listed outside vent terminal When in Canada reference CANI B149 1 2 Installation Codes for Gas Burning Appliances and Equipment 9 Please ensure this appliance is electrically grounded in accordance with local codes or in the absence of local codes with the National Electrical Code ANSI NFPA 70 1990 When in Canada reference CSA C22 1 Canadian Electrical Code Part 1 10 Please provide adequate room for servicing and proper operation of this appliance Also provide adequate ventilation in the operating area where necessary Installation 11 Make sure the Gas Connector complies with Standard for Movable Gas Appliance ANSI 69 1987 and Addenda Z21 69 1989 in Canada CANI 6 10 88 and the quick disconnect device complies with the Standard for Quick Disconnect Devices for Use with Gas Fuel ANSI Z21 41 1989 in Canada CANI 6 9 M79 Adequate means must be provided to limit the movement of the fryer A ring which is located on the lower right hand side of the fryers back is to be used for the attachment of a restraining devise 12 Please provide for adequate air intake into combustion chamber 13 Always consult with an electrician or other individual prior to installation 14 Ensure voltage amperage and gas
28. lter pan to accomplish this The filter pan is heavy so you should have assistance 7 Clean the interior of the filter pan with one of the cleaners previously recommended Clean beneath the oil pick up tube located in the bottom of the filter pan with a knife blade or other similar thin flat instrument Rinse the pan interior and mop out excess water with a dry cloth or paper toweling 8 Clean and rinse the wire rack and Hold Down frame which you placed in the sink earlier Dry them The filter pan is now ready for re assembly and installation of new filter paper Two sheets of paper are used in the filter pan The filter pan must be removed from the fryer to change the filter paper Both sheets should be changed following a Boil Out During normal operation the top sheet is discarded on a daily basis The bottom sheet is then placed on top of a new sheet of filter paper and the filter paper is replaced in the filter pan with the Hold Down frame The following simple steps summarize the procedure for replacement of the filter paper on a daily basis Daily filter paper replacement is recommended 27 Preparing the Fryer for Operation Figure 9 Disassembled Vievv of Filter Pan All Models Hold Dovvn Frame Hold Dovvn Latch Filter Pan Screen IMPORTANT NOTE DAILY Filter Paper Replacement is Recommended Instructions for changing the Filter Paper 1 Remove the crumb and breading residue which surrounds the Hold Do
29. n the door of the fryer to determine the correct power supply and fuel type Operating Instructions 2 Operating Instructions For your safety please observe the following precautions when operating your Giles Fryer 1 Ensure the fry kettle is positioned in a secure safe location with the casters in the locked position A restraining device attachment ring is located on the lower right hand side of the Fryer Due to the high temperature of shortening in your fryer during cooking it is extremely important the user exercise caution in operating this equipment to avoid personal injury Never move a fryer that contains hot oil To avoid hazards associated with moving a fryer with liquid in the vessel always allow adequate time for the liquid to cool If for any reason it becomes necessary to disconnect the fryer s restraining device ensure the restraining device is reconnected and the Fryer is returned to its original installed position Make sure all electrical and gas specifications have been met and the unit is grounded see wiring diagram in Section 10 In the event of power failure DO NOT try to operate the unit Lighting and Shut Down Instructions Open the Main Gas Valve turn Power Switch on Set the Thermostat to the desired temperature Giles Gas Fryers are provided with an automatic direct ignition system which eliminates the need for a pilot light In the event the burner does not ignite a beeper will sound
30. o the ON position 4 Place your palm over the Quick Disconnect at the point where the nose from the filterpan connects 5 Briefly place the Selector Switch in the FILTER position If suction is felt on the hand covering the Quick Disconnect the pump is operational If the above steps are followed and no suction is felt consult the troubleshooting guide 21 Testing the Fryer 5 Preparing the Fryer for Operation Your new fryer should be cleaned thoroughly before actual cooking takes place To accomplish this follow the procedure described in the following Boil Out Procedure section 5 1 Fryer Boil Out Procedure This section describes the cleaning process for your fryer known as the Boil Out A Boil Out should be performed on the new equipment prior to actual cooking and every time shortening is removed from the fryer for cleaning of the fry kettle and refill with fresh shortening WARNING Please perform the steps of this procedure as described to avoid possible equipment damage violation of warranty provisions or personal injury 1 Always use thermal oven mitts during this procedure to protect skin from burns due to splashing of hot liquids 2 Ifyou are performing a Boil Out on a new fryer which DOES NOT contain shortening go to Step 19 otherwise proceed to Step 3 3 If the shortening in the fryer is not in a heated state at least 200 F 93 C go to Step 4 If the fryer has been in operation
31. oil return lines The hose must be disconnected at this fitting prior to sliding the filter pan outward for cleaning or removal The fitting is operated by pushing upward on the insulating ring and exerting downward pressure on the connecting end of the hose For reconnection push upward on the insulating ring while inserting the hose Release the insulating ring when the hose fitting is fully inserted to lock it in position Model CF 400G ITEM DESCRIPTION 7 Fig 2 Filter Pan Figure 2 Lovver Cabinet Area FUNCTION The Filter Pan contains the filter paper vvhich serves to remove breading and other impurities from the oil during the filtering procedure Oil is drained into the filter pan where the fryer s pumping action draws it through the filter paper and returns it to the cooking vessel by way of the Filter Pan Hose B S Vol 13 Fryer Components and Their Functions 3 3 Cooking Vessel ITEM DESCRIPTION 1 Fig 3 Oil Temp Probe 2 Fig 3 Heat Exchanger 3 Fig 3 Basket Carrier 4 Fig 3 Oil Return Inlet 5 Fig 3 High Limit Probe 6 Fig 3 Oil Level Line 14 FUNCTION The Oil Temp Probe senses oil temperature during fryer operation for temperature control Its signal is directed to the fryer s control unit for comparison with the temperature selected by remote set pot on the operator control panel The Heating Element heats the shortening to the selected temperature
32. orm by means of high tensile strength strapping 1 Carefully cut and remove the plastic shipping wrap and the strapping mentioned above 2 Use pliers to loosen wire hooks which secure the wooden crate around the fryer Remove the wooden crate 3 Carefully remove the fryer from the shipping platform Your new fryer is extremely heavy and great care should be taken in lifting or moving the unit to prevent personal injury or equipment damage 1 3 Ventilation of Fryer Your new Giles Gas Fryer has been designed for operation beneath a traditional exhaust hood We strong ly recommend you consult a professional ventilation or heating and air conditioning company for assistance in designing a hood for an exhaust system IMPORTANT NOTE Guidelines for proper ventilation system requirements may differ Always consult with local authorities to ensure compliance 1 4 Electrical Requirements O vanno Fryers must be adequately and properly grounded Improper grounding may result in electrical shock Always refer to your local electrical code to ensure proper grounding of this or any other electrical equipment Always consult with an electrician or other qualified service person to ensure breakers and wiring are of sufficient rating and gauge for the equipment being operated Giles Fryers are available from the factory wired for 120 208 or 240 volts and single phase only 50 60HZ service and set for either Natural or LP Gas Check the rating plate o
33. owing steps are taken For Your Safety do not store or use gasoline or other flammable vapors and liquids in Q the vicinity of this or any other appliance 1 POST IN A PROMINENT LOCATION instructions to be followed in the event the user smells gas This information can be obtained by consulting your local gas supplier 2 Keep the appliance and surrounding area free and clear from combustible materials For CF 400G allow a minimum clearance from combustible oil construction of 4 10 2cm from bottom side and back of the Fryer 3 Do not obstruct the flow of combustion and ventilation of air 4 Please retain this manual for future reference 5 Please note wiring diagrams for this appliance are located in the rear of the manual Ensure the wiring diagram which you consult corresponds to the model being operated 6 The installation must conform with local codes or in the absence of local codes with National Fuel Gas Code ANSI Z223 1 1988 When in Canada installation must be in accordance with CN 1 B149 1 or 2 Installation must also conform with ANSI NFPA 96 7 The Fryer and its individual shutoff valve must be disconnected from the gas piping system during any pressure testing of that system at test pressure in excess of 1 4 psig 3 45 kPa 8 The Fryer must be isolated from the gas supply piping system by closing its individual manual shutoff valve during any pressure testing of the gas supply piping system at test pressures equa
34. play and a repeating 2 sec on 42 second off sound alarm will be heard The filter alarm indicates it is time to filter the oil IMPORTANT NOTE The sound alarm can be silenced by pressing the FILTER key Stir Cycle and Alarm Your fryer is equipped with a stir message and a repeating one second on one second off sound alarm telling you it is time to stir you product This feature is a Giles preset time of 6296 of each of the 8 menu times previously set to prevent the chicken from sticking to itself When the stir alarm sounds stir the chicken and then silence the alarm by pressing the lighted menu key once End of Menu and Alarm At the end of each of 8 menu key times 00 00 the fry basket will come up and a 10 second continuous sound alarm will be heard To silence the alarm before 10 seconds are up merely press the lighted menu key once 16 Model CF 400G 3 5 Computer Function Reys 3 4 s 6 7 Jit El be E Eres O The following is a description of the basic function and operation of your cooking computer s key pad 1 Basket Key When the basket key is pressed once the up and down arrow keys blink If the basket is up it can only be lowered using the down arrow key Once the basket key is pressed you have 20 seconds to select your basket arrow direction or you must push it again after the basket key light goes off Once the basket key is pressed and the proper arrow key is pressed within 20 seconds the b
35. position Heat light not on FRYER WILL NOT HEAT Power light on Selector Switch in COOK position High Limit light On FRYER WILL NOT HEAT Power light on Selector Switch in COOK position Fryer has an alarm going off FRYER HEATS SLOW slow recovery Heat light stays on FRYER HEATS SLOW short cycling Heat light off and on continuously A Not connected to power source B Bad fuse or circuit breaker C Fuse holder cracked D Power Switch bad E Improper supply voltage A Selector Switch not in cook position A Selected menu key programmed below preset oil temperature B Drain Valve open B Close Drain Valve C Cooking computer faulty D Variable probe shorted or open E Loose wire F Selector Switch bad A Power surge B Oil level too low C Bad high limit board D High limit probe short or open E Line spikes or noise F Plug not completely in A Fan not up to speed B Gas Valve main or fryers closed C Ignition Module bad A Incorrect cooking procedures B Low Gas Pressure C Low supply Voltage D Wrong Orifice A Variable probe touching heat exchanger B Cooking computer faulty A Connect to proper power source B Check fuse or breaker C Replace fuse holder D Replace Power Switch E Connect to proper voltage source A Place selector to switch in cook position A Select new Menu Key or reprogram to desired temperature
36. rtening which will allow the pump to operate 3 Fig 1 Cooking computer The Cooking Computer is used to select oil tempera tures cooking times and basket lift operations Programming of the cooking computer is covered later in the manual 10 Model CF 400G NEAN 3 1 Control Panel Figure 1 ITEM DESCRIPTION FUNCTION 8 Fig 1 Power Indicator Light The Green Power Light is on whenever the fryer s Master Power Switch is in the ON position 9 Fig 1 Heat Indicator Light The Orange Heat Indicator Light will be on when the fryer s Heat Exchanger is operating When the selected operating temperature is reached the light will go off 10 Fig 1 High Limit Indicator The High Limit Indicator Light is illuminated as a result of power being shut off to the fryer s Heat Exchanger by the built in solid state control circuit If it comes on during operation refer to the trouble shooting section of this manual NEVER cook in a fryer with the High Limit Light on 11 Fryer Components and Their Functions 3 2 Lower Cabinet Area ITEM DESCRIPTION 1 Fig 2 Filter Pan Hold Dovvn Bracket and Latches 2 Fig 2 T Handle Drain Valve 3 Fig 2 Drain Valve Pipe Drain 4 Fig 2 Quick Disconnect Oil Discharge Wand 5 Fig 2 Diverter Valve 6 Fig 2 Quick Disconnect For filter Pan 12 FUNCTION The Hold Down Bracket is contained in the filter pan and serves to ensure the filter paper is held tightly
37. s Module Ignition natural LP see note 1 Sonalert 6 ft Cord VV Plug 18 3 SO Wire Nut Blue Fuse Holder W 1A Fuse 20013 No Req d Remarks Note 1 LP requires conversion kit part number 45109 42 Wiring model cF 4006 Computer 8 3 Model CF 400G CE 220 50 1 or 240 50 2 43 Wiring model CF 4006 Computer 8 4 Wiring Diagram Model CF 400G 120 60 1 Item No 5 RR NN ON LN N amp WN o Part No 22976 23000 23749 23900 21950 2375 38788 21190 24241 21189 21157 70912 23175 36456 37616 32449 32227 45108 22975 22925 38635 252715 20007 20008 21196 21900 21285 Description Sonalert Vacuum Switch Safety Board 425 F Probes Safety amp Variable Temperature Fuse Holder W 15 AMP Fuse 21900 Terminal Block Pilot Light PWR Heat Hi Limit Switch Power Rocker Computer Controller Watlow Switch Selector Rocker Microswitch Valve Pump Microswitch Reed Elevator Assembly Elavator Motor Transformer Watlow 120 24VAC Assembly Exhaust Blower 60 Hz Transformer Assembly Valve Gas Module Ignition natural LP see note 1 Sonalert Fuse Assembly Wire Nut Blue Connector With Male Pins Connector With Female Pins Terminal Block Jumper Fuse SC 15 Amp Cordset W Plug Note 1 LP requires conversion kit part number 45109 44 No
38. t AGO us ee or E ru e ue e cec e c er cub Ced ede Gee ce C D de ca eda 12 3 3 Cooking Vessel Ies eme ee ene lel nsns lee denn s e nns enses ag enel 14 3 4 Cooking Computer Features 16 3 5 Cooking Computer Function Keys 17 3 6 Cooking Computer Programming 18 Testing the Fryer 4 1 Proper Control Settings for Check Out ooo ooo ccoo ooo ccoo eR eee eee enne 20 4 2 Operational Check of Burner System eee eee eene 20 4 3 Operational Check Out of the Filter Pump 21 5 Preparing the Fryer for Operation 5 1 Fryer Boil Out Procedure 22 5 2 Cleaning of Filter Pan Replacement of Filter Pan 27 5 5 Operating Fryer Controls for Cooking 29 5 6 Filtering the Fryer iii 30 Table of Contents Model CF 400G eS 6 Troubleshooting 6 1 Temperature Control System 31 6 2 Automatic Basket Lift and Oil Filtration System 32 7 Parts 7 1 gre zu Control ES ERE ERE RR ao aria 34 7 2 Rear View of Lower eee eene nenne eee nennen 35 73 Rear View of Header Section 36 7 b Filter Pan Assem Oly i AAA 37 8 Wiring Diagrams 8 1 Model CF400G 208 240 60 iussa atra ctt ct teh e etel tetra 38 8 2 Model CFADOG 208 240 80 1 usine rr beret ttt rate eet cct tena 40 8 3 Model CFZO00G 220 50 1 0r 240 60 2 Lus sere ertet rte e acc e b dt eie 42 8 4 MadelS 1006 1120 60 1 LEE 44 Introduction Congratulations on the purchase of your nevv Giles Gas Fryer Th
39. t the plug 10 Connect a water column manometer to the gas valve Where you removed the plug from 11 Turn the power on 12 Turn on gas supply and read water column 10 5 inches LP or 3 5 inches natural 13 Adjust gas pressure as required By removing the cap on the valve covering the pressure adjustment screw If pressure is correct do not adjust 14 Turn off gas supply 15 Turn off the power 16 Remove the water column from the gas valve 17 Putthe plug back in place 18 Put the back panel s back on the unit 19 Turn on the gas supply 20 Turn on the power 21 The unit is ready for operation 22 Proceed with the boil out procedure Check Vacuum Switch Operation With Procedure 2nd Page Gas Fryer Setup Instructions All Units Me Using a non combustible cover place it over the vent stack covering half of the stack The unit burner should be shut off after removing the cover the unit will re ignite Adjust the vacuum switch if the unit doesn t shut off when covered Turning the adjusting screw clockwise increases sensitivity gt 5 If it takes more coverage to shut down the unit the switch is not sensitive enough if covering only 1 4 shuts the unit down it too sensitive Installation 1 2 Removal of Fryer from Crate Your Giles Fryer may arrive enclosed by a wooden crate If your unit arrived uncrated go to Section 1 3 The Fryer is secured to a wooden platf
40. time and temperature 1 2 3 4 5 lo 7 Cell E 18 Hovv to Program Menu Temperatures amp Times on Menu Keys 1 thru 8 1 Press power rocker switch to on Green indicator light comes on 2 Press ES amp hd keys simultaneously for 6 seconds until SP 1 flashes alternately with the preset menu temperature 3 Press desired menu key to be programmed Red light comes on over key 4 Press e 8 bd keys to desired menu temperature 5 Press lighted menu key again t 1 flashes alternately with set time 6 Press amp bd keys to desired menu time in min sec 7 Press next menu key for programming if desired amp repeat steps 4 thru 7 8 When menu keys are programmed press amp LOC appears If you want all entered menu temperatures amp times secured press a amp 1 will be displayed If you don t want program security press ha amp 0 will be disiplayed 9 Press once more amp you will exit program mode amp 00 00 appears 10 After orange heat light goes off pressing any programmed menu key will start that menu temperature time cycle Always press the menu key after last piece per load is dropped in the basket IMPORTANT NOTE During the above process if no keys are pressed for 60 seconds the computer will jump out of the program mode amp you will have to start over if your programming is not complete Any of your programmed temperatures amp times will be retained unless reprogramming occurs
41. ty Board 425 F Probes Safety amp Variable Temperature Fuse Holder w 15 A Fuse 21900 Terminal Block Pilot Light PWR Heat Hi Limit Switch Power Rocker Computer Controller Watlow Switch Selector Rocker Microswitch Valve Pump Microswitch Reed Elevator Assembly Elevator Motor Transformer Watlow 24VAC Assembly Exhaust Blower 60 Hz Transformer Assembly Valve Gas Module Ignition natural LP see note 1 Sonalert Fuse Wire Nut Blue Small Connector With Male Pins Connector With Female Pins Terminal Block Jumper Fuse SC 15 Amp Remarks Note 1 LP requires conversion kit part number 45109 40 IFING Model CF 400G Computer PUMP WIRING HIGH 208 240V e u 2 CW ROTATION FACING LEAD END MOTOR PUMP CANNOT OPERATED IN REVERSE DIRECTION a GREEN YELLOW GND STRAP MUST BE CONNECTED BETWEEN THE PART AND THE UNIT S CHASSIS NOTE UNLESS OTHERWISE NOTED ALL WIRES ARE 18 GAGE ABVONODIS AUNT OVAOvZ 80z 220 of ie Ob 84 32 83 WHITE 8LUE i i WHITE RED o RED WHITE LUE BLU RED WHFFE YEL WHRIE BLU RED WHITE je BROWN WHITE GREEN BROWN WHITE
42. urns 1 Wipe the dry cool Heat Exchanger with a wet sponge CAUTION This portion of the check out requires the Burner System be activated DO NOT operate the Burner System for more than 10 seconds without Heat Exchanger being fully covered by shortening Failure to observe this precaution may result in damage to the Heat Exchanger and Burner System 2 With the fryer s lid removed briefly turn the Selector Switch to the COOK position max 10 sec Then return it to the OFF position 20 Fryer Components and Their Functions 4 2 Operational Check of Bumer System continued 3 The wet heat exchanger should dry within 15 seconds after fryer element shut off signifying heat 4 Ifthe Burner System does not appear operational refer to the troubleshooting guide 5 If the Burner System is operational clean the fryer as described under instructions for the boil out procedure described in this manual Section 5 1 6 After thorough cleaning fill fry pot to proper level with shortening 4 3 Operational Check Out of the Filter Pump 1 Open the fryer s front door 2 Disconnect the filterpan hose by lifting the insulating ring on the Quick Disconnect and pull the hose out of this fitting CAUTION The following step requires starting of the fryer s filter pump in a DRY condition The pump should only be operated for a few seconds in this manner or damage to the unit will occur 3 Place the fryer s Power Switch t
43. wn rack that secures the filter paper in place 2 Remove crumbs and breading residue from the top sheet of filter paper with the metal crumb shovel supplied with the fryer 3 Release the four Hold Down latches on the frame assembly which secures the filter paper 4 Remove the Hold Down Frame 5 Carefully remove the top sheet of filter paper by lifting its corner or edge and rolling it towards the other end Discard the paper 6 Lift the edge of the bottom sheet and slip a clean sheet of filter paper beneath it 7 Replace the Hold Down rack above the filter paper and secure it with the four latches 8 Replace the filter in the fryer and secure its hose connection with the quick disconnect fitting 28 Preparing the Fryer for Operation 5 5 Operating the Fryer s Controls for Cooking Before cooking with the fryer ensure you have read and fully understand the intended functions of each control used on the fryer Detailed explanations are found in Section 3 of this manual 1 Fill fryer with shortening approximately 1 4 1 9 cm below the oil level located at the back of the fry kettle The oil level line is for Hot shortening and additional shortening can be added after heating if necessary 2 Place the fryer s Power Switch in the ON position the green power light should come on 3 Place the Selector Switch in the COOK position 4 Use the Cook keys to select the desired cooking temperature The orange he
44. your desired menu key twice 17 Fryer Components and Their Functions 4 Menu Keys 1 thru 8 At the end of any menu 1 8 the 10 second long continuous alarm can also be silenced prior to the 10 second ending by pressing the lighted menu key When counting down time without the alarm sounding pressing the lighted menu key will reset that menu key to 00 00 You cannot raise the basket when canceling out a menu in progress by pressing the lighted menu key The basket can only be raised by pressing the basket key and then the up arrow Your cooking computer has many various capabilities to meet many special end user needs Our service department at 1 800 554 4537 stands ready to answer special questions We can adjust the end of menu alarm both loudness and sound pattern We can also easily give you time compensation as well as several other special performance items that only a world class computer can perform 3 6 Cooking Computer Programming The first step is to determine the time and temperature for each product The CF400G recommended times and temperatures for fried chicken are 335 F 168 C for 13 00 minutes Channel 1 is the only menu key programmed for 335 F 168 C and 13 00 minutes when you receive your fryer All other menu keys will require programming or reprogramming Menu keys 2 thru 8 will be preset to 200 F 93 C for 00 00 time and cannot be accessed to cook on until programmed details on following page with a product
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