Service Manual - King Vacuum Cleaner
Contents
1. Nilfisk Advance Instruction No 82132302 01 05 ASSEMBLY INSTRUCTIONS GM 80 90 AND GD 90C MOTOR HEAD 22131100 22131200 Replacement of the electrical on off switch B 1 3 5 3 To be performed by a skilled or instructed person only Disconnect the vacuum cleaner from the power supply before starting the work Removal and refitting of the motor head Model 80 Open the two top catches on the container and lift away the motor head When repla cing the motor head position the on off switch over the suction inlet before locking the catches Model 90 Remove the motor head by turning its handle counter clockwise Lift out the motor Refit by placing the motor in the contai ner with the on off switch in line with the printed on off symbol on the container Turn the motor head clock wise until a distinct click is heard If the motor head will not lock into position by turning press the red locking lever inside the container in the direction of the arrow Then mount as described Removal and refitting of the handle with grill diffuser and sound suppressor 3 Detach the handle by turning the slot of the two screws to verti cal position Release the handle by a gentle downward pressure at its centre Press and release the handle from the recess Lift off the grill diffuser with sound suppressor When replaced m2. Detach the handle by turning the slot of the two screws to verti cal position Release the handle by a gentle downward pressure at its centre Press and release the handle from the recess Lift off the grill diffuser with sound suppressor When replaced mount the sound suppresor on top of the motor head with diffuser and grill Replace the handle and lock the two screws by turning their slot to horizontal position Removal of the motor top housing 15 and or the support ring 16 Unscrew the two screws with steel brackets where the handle locks to the motor head with a Torx screwdriver T20 Unscrew the electrical socket 17 and remove with two screws 18 To remove the on off button 19 from the top housing 15 press down a slot screwdriver between the on off button 19 and the top housing 15 and rock it gentle down wards to release it Unscrew and remove the six screws 1 for the motor heads plastic ring Replace the top housing 15 and or the support ring 16 Refit in reverse order Removal and refitting of the motor unit internal wires Release the two internal motor wires from the terminal block with Nilfisk Advance a 3 5 x 0 6 mm slot screwdriver Remove the motor housing item 2 by unscrewing the four screws with a Torx screwdriver T 20 and before removing it unscrew the screw item 3 and guide the two internal motor wires back through the bush hole
3. or instructed person only Disconnect the vacuum cleaner from the power supply before starting the work Removal and refitting of the motor head Remove the motor head by turning its handle counter clockwi se Lift out the motor Refit by pla cing the motor in the container with the on off switch in line with the printed on off symbol on the container Turn the motor head clock wise until a distinct click is heard If the motor head will not lock into position by turning press the red locking lever inside the container in the direction of the arrow Then mount as described Removal and refitting of the handle with grill diffuser and sound suppressor Q Detach the handle by turning the slot of the two screws to verti cal position 3 Release the handle by a gentle downward pressure at its centre Press and release the handle from the recess Lift off the grill diffuser with sound suppressor When replaced mount the sound suppresor on top of the motor head with diffuser and grill Repla ce the handle and lock the two screws by turning their slot to hori zontal position Removal and refitting of the motor top housing and cord Unscrew the two screws with steel brackets where the handle locks to the motor head with a Torx screwdriver T20 Remove the motor top part and pull off the two wire termi nals Unscrew the two torx hea ded screws with a torx head bit 25 25 mm for the cabl
4. No Advance ASSEMBLY INSTRUCTIONS GM 80 90 AND GD 90C MOTOR HEAD Replacement of 11562000 blow coupling B 1 3 5 7 Mounting of the blow coupling by removal of the grill and diffu ser Detach the handle by turning the slot of the two screws to verti cal position Release the handle by a gentle downward pressure at its centre Press and release the handle from the recess Q Lift away the grill the diffuser and the sound suppressor mate rial Mount the blow coupling and replace the handle Lock the two screws by turning their slot back to horizontal position Nilfisk Instruction No 82130700 97 11 Advance INSTRUCTION D INSTALLATION MOTEUR GM 80 90 ET GD 90C Mise en place du collecteur de soufferie 11562000 B 1 3 5 8 Mise en place du collecteur de soufflerie par remplacement de la grille et du diffuseur Retirer la poign e en tournant la fente des deux vis en position verticale Lib rer la poign e par une douce pression verticale en son centre Retirer la poign e de sa cavit Enlever la grille le diffuseur et la mousse isolante Assembler le collecteur de soufflerie et remonter la poign e Tourner les deux vis en position horizontale pour fermer Nilfisk Instruction No 82130700 02 10 Advance ASSEMBLY INSTRUCTIONS GD 90C Replacement of 12141x00 fixed cord B 1 3 5 9 To be performed by a skilled
5. at udskifte de sm pakninger 6 med nye bl de pakninger S t plasthuset 5 p toppen af motordelen igen Fjern den store pakning 7 i rillen i plasthuset 5 og udskift den med en ny bl d pakning Mont r filterindsatsen 4 og filterhuset 2 oven p plasthuset 5 Tryk p filterhuset 2 med h nden for at montere de fire skruer S t h ndtaget p igen og l s det p plads ved at dreje k rven i de to skruer tilbage til vandret stilling Bem rk Da pakninger ldes udskiftes begge pakninger for at sikre 100 t thed rundt om den nye filterindsats MONTAGEANWEISUNG SERIE GS GM 80 90 21738000 21739000 Wechseln des Abluftfilters B 1 3 5 13 Vor dem Auswechseln des Filters bitte den Netzstecker des Staubsaugers aus der Steckdose ziehen HINWEIS Bitte halten Sie alle Vorschriften zum Schutz gegen die in Schwebstoffiltern enthaltenen St ube ein Abnehmen des Handgriffs 1 Zum Abnehmen des Handgriffs drehen Sie die beiden Befestigungsschrauben so dass ihre Schlitze senkrecht stehen Driicken Sie die Mitte des Handgriffs dann leicht nach unten so dass der Handgriff freikommt Dabei rastet er aus den Vertiefungen aus und kann abgenommen werden Austauschen des Filtereinsatzes 4 und der flexiblen Dichtungen 6 Entfernen Sie die vier Schrauben 3 mit einem Pozidrive Schraubenzieher Gr Be 2 Nehmen Sie das Geh use 2 mit dem Filtereinsatz 4 ab Nehmen Sie das Kunststoffgeh use 5 aus dem Motorkopf u
6. chez la poign e en exer ant en son point central une l g re pression vers le bas Appuyez et rel chez pour extraire la poign e de son logement Enl vement et remplacement de la cartouche filtrante 4 et des joints d tanch it souples 6 7 Desserrez les 4 vis 3 l aide d un tournevis Pozidrive N 2 Soulevez et tez le compartiment 2 avec la cartouche filtrante 4 Soulevez et tez le bo tier en plastique 5 pour remplacer le petit joint 6 par un nouveau joint souple Repositionnez le bo tier en plastique 5 au dessus de la culasse du moteur Enlevez le plus grand joint d tanch it 7 situ dans la rainure du bo tier en plastique 5 et remplacez le par un nouveau joint souple Remontez la cartouche filtrante 4 et le compartiment du filtre 2 au dessus du bo tier en plastique Enfoncez le compartiment du filtre 2 pour serrer les 4 vis Remontez la poign e et verrouillez la en position en tournant les deux vis de sorte que les fentes soient en position horizontale Remarque Etant donn que les joints d tanch it s usent avec le temps veillez les remplacer tous les deux de mani re garantir une tanch it compl te autour de la nouvelle cartouche filtrante Instruction No 82358900 00 06 ASSEMBLY INSTRUCTIONS GS GM 80 90 SERIES 22361000 Mounting the bracket a with screws b to the Motor Head B 1 3 5 15 Unplug the cord from the wall How to plug the new socke
7. plastic housing 5 on top of the motor head Remove the larger gasket 7 in the groove of the plastic housing 5 and replace with a new soft version Z Mount the filter cartridge 4 and filter housing 2 on top of the plastic housing 5 Press by hand the filter housing 2 to mount the four screws Remount the handle and lock it in position by turning the two slotted screws back to horizontal position Note As the gaskets are aged during time please replace both gaskets to secure 100 tightness around the new filter cartridge Instruction No 82358900 00 06 ASSEMBLY INSTRUCTIONS GS GM 80 90 SERIES 21738000 21739000 Replacement of Exhaust filters B 1 3 5 14 MONTERINGSINSTRUKTIONER GS GM 80 90 SERIEN 21738000 21739000 Udskiftning af udbl sningsfiltre B 1 3 5 13 Tag stovsugerens stik ud af stikkontakten for udskiftningen p begyndes BEM RK S rg for korrekt operat rbeskyttelse i overensstemmelse med forskrifterne i forbindelse med materiale i HEPA ULPA filteret Aftagning af h ndtaget 1 Tag h ndtaget af ved at dreje k rven i de to skruer til lodret stilling Udl s h ndtaget ved at trykke forsigtigt ned p midten af det Tryk og udl s h ndtaget fra fordybningerne Udtagning og udskiftning af filterindsatsen 4 og den bl de pakning 6 7 Skru de fire skruer 3 af med en Pozidrive skruetreekker nr 2 L ft huset 2 med filterindsatsen 4 af L ft plasthuset 5 af for
8. ASSEMBLY INSTRUCTIONS GM 80 90 AND GD 90C MOTOR HEAD 121250xx 22130500 22130501 22231100 22231200 01 22232300 22232500 22365300 22399800 Replacement of the motor fan unit 12 Wire kit to replace thermo switch 11 Thermo switch kit only for UL approved motor heads 11 Replacement of the motor grommets 10 and frame 9 Replacement of the bottom housing 14 Replacement of the top housing 15 Replacement of the support ring 16 Replacement of the sound absorber 6 Replacement of the inlet gasket 13 B 1 3 5 1 To be performed by a skilled or instructed person only Disconnect the vacuum cleaner from the power supply before starting the work Removal and refitting of the motor head Model 80 Open the two top catches on the container and lift away the motor head When repla cing the motor head position the on off switch over the suction inlet before locking the catches 2 Model 90 Remove the motor head by turning its handle counter clockwise Lift out the motor Refit by placing the motor in the contai ner with the on off switch in line with the printed on off symbol on the container Turn the motor head clock wise until a distinct click is heard If the motor head will not lock into position by turning press the red locking lever inside the container in the direction of the arrow Then mount as described Removal and refitting of the handle with grill diffuser and sound suppressor
9. e stop plate pull off the two external sockets of console and remo ve cable with trumpet Press new cable through trumpet and console pull the cable sleeve until cable stop plate can be mounted Make sure the cable release inside trumpet has a good grip to the cable sleeve see sketch A gt Nilfisk Advance Instruction No 82141001 97 11 ASSEMBLY INSTRUCTIONS GD 90C Replacement of 12141x00 cord B 1 3 5 10 Press the terminal from the live wire on the L marked ter minal spade to the left side and the terminal from the neutral wire on the N marked to the right side Make sure the cable sleeve is positioned as shown on sketch Mount the cable stop plate with two torx hea ded screws through the con sole into the trumpet Make sure there is no air gap on the outside between trumpet and motor top part and trumpet is fixed in its position to L for live obstructed by other compo nents Refit in reverse order Refit in reverse order Torque wrench settings Test after repair After repair please check that the Electrical outlet 1 3 Nm vacuum cleaner is functioning to Bracket for handle 1 3 Nm Nilfisk specifications and to any Cable stop plate 1 8 Nm local authorised precautions Mount the two motor wire ter minal sockets and make sure that the wire from the motor is mount
10. ed to N for neutral and the wire from the on off switch When assembling the motor top plate ensure that the two motor wires are free to move and not Tool type Torx screwdriver T20 Torx screwdriver T20 Torx screwdriver T25 ES T Diagram y Diagram r Ti 1 1 H H d Motor wd REH Black Black o 5 5 Capacitor_ LE Blue L Capacitor T lt Capacitor elle S Be OHO 8 PONN Brown ne Brown ER E Single pole IE 8 SES pon S Double pole S Red 5 switch E i S Lo amp switch 8 He Gray AF Red TE Gray HS Gray lt 5 2 Cord Bed 5 2 Cord 865 Cord 20 grounded 2 20 Nilfisk Instruction No 82141001 97 11 Advance ASSEMBLY INSTRUCTIONS GS GM 80 90 22136000 Replacement of the swivel wheel for the 80 Series B 1 3 5 consumer trolley and the 90 Series front wheel 11 Removal and refitting of the swivel wheel on the 80 Series consumer trolley Pull off the worn out swivel wheel 1 Make sure the spring 2 is fix ed to the axis 3 and lubricate the clean axis 3 with Mobil grease No 77 or equal Pull
11. nd tauschen Sie den kleinen Dichtungsring 6 gegen eine neue flexible Dichtung aus Setzen Sie das Kunststoffgeh use 5 wieder in den Motorkopf ein Entnehmen Sie den gr Beren Dichtungsring 7 aus der Rille im Kunststoff geh use 5 und tauschen Sie ihn gegen einen neuen flexiblen Ring aus Befestigen Sie den neuen Filtereinsatz 4 und das Filtergeh use 2 auf dem Kunststoffgeh use 5 Dr cken Sie mit der Hand auf das Filtergeh use 2 und bringen Sie die vier Schrauben wieder an Befestigen Sie den Griff und sichern Sie ihn indem Sie die beiden Schlitzschrauben wieder in die waagrechte Stellung bringen Hinweis Die Dichtungsringe verh rten sich im Laufe der Zeit Um eine hundert prozentige Abdichtwirkung um den neuen Filtereinsatz herum sicherzustellen m ssen deshalb auch die beiden Dichtungen erneuert werden INSTRUCCIONES DE MONTAJE PARA LA SERIE GS GM 80 90 21738000 21739000 Sustituci n de los filtros de extracci n B 1 3 5 13 iDesconecte el aspirador de la corriente el ctrica antes de hacerlo funcionar NOTA Deber observarse una adecuada protecci n del operario de acuerdo con las normas establecidas contra el almacenamiento de materiales en el filtro HEPA ULPA Retirada del asa 1 Separe el asa colocando la ranura de los dos tornillos en posici n vertical Suelte el asa presionando igeramente hacia abajo desde su parte central Presione y libere el asa de sus respectivas cavidades Re
12. ount the sound suppresor on top of the motor head with diffuser and grill Repla ce the handle and lock the two screws by turning their slot to hori zontal position Removal of the motor top hous ing and ring Unscrew the two screws with steel brackets where the handle locks to the motor head with a Torx screwdriver T20 Unscrew and remove the six screws item 1 for the motor heads plastic ring 4h Removal of the on off switch Release the two on off switch internal motor wires from the termi nal block with a 3 5 x 0 6 mm slot screwdriver and the two internal electrical outlet wires Remove the on off switch and replace with new Refit in reverse order Test after repair After repair please check that the motor fan unit is functioning to Nilfisk specifications and to any local authorised precautions Nilfisk Advance Instruction No 82131401 97 11 ASSEMBLY INSTRUCTIONS GM 80 90 AND GD 90C MOTOR HEAD 22131100 22131200 Replacement of the electrical on off switch B 1 3 5 4 Torque wrench settings Screwdriver type Electrical terminal 0 5 Nm Slot screwdriver 3 5 x 0 6mm Bracket for handle 1 3 Nm Torx sc
13. rewdriver T20 Motor top housing 1 3 Nm Torx screwdriver T20 Diagram Diagram ex Diagram is OE 91 Motor Black am n Gd 3 F NE al Capacitor Lui Blue Capacitor T 2 Capacitor T elle S Ope Browns 9 E Brown lt lt pe Brown lt VU E Single pole g IF 8 Ger Double pole 8 a switc F 7 E Je E switch ul gt Gray Gray lt SE 52 Cord ked Cord 865 Cord 20 grounded 20 Nilfisk Instruction No 82131401 97 11 Advance ASSEMBLY INSTRUCTIONS GM 80 90 AND GD 90C MOTOR HEAD Replacement of 22132000 handle and B 1 3 5 11693701 11641000 diffuser micro static filter 5 Removal and refitting of the handle with grill diffuser and sound suppressor Detach the handle by turning the slot of the two screws to verti cal position Release the handle by a gentle downward pressure at its centre Press and release the handle from the recess Lift off the exhaust grill and the diffuser The sound absorbent material must remain on top of the motor Remove the diffuser and mount the replacement Replace the grill Replace the handle 5 Install the handle into position and lock it by turning the screws until their slots are horizontal Nilfisk Instruction No 82131800 02 08 Advance B 1 3 5 Nilfisk Instruction
14. s with the plate item 4 and the gasket item 5 Sound absorber item 6 can now be replaced I F gr SU Be r Instruction No 82132302 01 05 ASSEMBLY INSTRUCTIONS GM 80 90 AND GD 90C MOTOR HEAD 121250xx 22130500 22130501 22231100 22231200 01 22232300 22232500 22365300 22399800 Replacement of the motor fan unit Lift out item 9 and 10 with the motor fan unit item 12 and unplug the existing internal wire connect or On UL approved motor heads if the switch fails replace it with a new thermo switch by positioning it into item 11 or position it over Torque wrench settings Replacement of the motor fan unit 12 Wire kit to replace thermo switch 11 Thermo switch kit only for UL approved motor heads 11 Replacement of the motor grommets 10 and frame 9 Replacement of the bottom housing 14 Replacement of the top housing 15 Replacement of the support ring 16 Replacement of the sound absorber Replacement of the inlet gasket 13 the grill All motor heads without UL approval where the thermo switch fails replace it if broken with the internal wire kit without the thermo switch Replace the internal wire connect or to the motor terminal pins Place item 13 on the bottom of item 12 and make sure that the motor fan Tool type Electrical terminal 0 Electrical outlet 1 Bracket for handle 1 Motor top housing 1 Motor housing 1 Internal wires ga
15. sket 1 Slot screwdriver 3 5 x 0 6mm Torx screwdriver T20 Torx screwdriver T20 Torx screwdriver T20 Torx screwdriver T20 Torx screwdriver T20 Diagram Ak 131 Motor ii lea Blue 7 Black NOTE 3 FR 5 i Capacitor Bue 3 Capacitor T 5 Capacitor T 5 B Sp 9 2 9 F 5 9 rown Joo E Brown 1911 Bow lt Bb Smole pols 3 Double pole 1 i 3 var 3 switch 8 i Double pole a Red switch E a u3 TI gei ie Gray MU Gray ES Gray ES Cord 1 SS Cord 26 Cord 26 grounded 26 B 1 3 5 2 edge fits properly to item 13 Place item 12 13 with item 9 10 on top of the motor in the bottom housing item 14 Position the motor with the carbon brushes Within the double lines marked in the bottom housing wall the ther mal switch positioned to the elect rical outlet side Place item 2 and make sure that item 9 10 fit four places into the inside grooves of item 2 guide the two internal wires for the motor through the bush holes on top and mount the gasket item 5 the plate item 4 and screw item 3 in place Refit in reverse order Test after repair After repair please check that the vacuum cleaner is functioning to Nilfisk specifications and to any local authorised precautions
16. t into Note socket before starting the work the Motor Head plug Use a screwdriver type Torx T20 4 Slide the bracket a vertical to the screws Avoid Mounting of the bracket a with upwards to open it tightening the screws b too much two screws b to the Motor Head 5 Push the plug d into the max 1 1 Nm as this will damage 1 Unscrew and remove the two Motor Head socket the thread of the Motor Head existing screws c from the Motor 6 Push the bracket a gently socket Head socket downwards 2 Mount the new bracket a with the two new screws b to the Contents Motor Head 3 Shows the bracket a mounted Nilfisk Instruction No 82361 100 00 08 Advance
17. the new swivel wheel 1 off its axis 3 place the new ball 4 and push the new swivel wheel 1 back on the wheel axis of the trolley Nilfisk Advance Removal and refitting of the swivel wheel on the 90 Series container Unscrew the worn out swivel wheel 1 and replace with the new wheel kit Only 90 Series Torque wrench settings Tool type 2 5 Nm Slot screwdriver 3 5 X 0 6 mm Wheel screw Instruction No 82135900 02 08 B 1 3 5 12 Nilfisk Instruction No Advance ASSEMBLY INSTRUCTIONS GS GM 80 90 SERIES 21738000 21739000 Replacement of Exhaust filters B 1 3 5 13 Disconnect the vacuum cleaner from the power supply before starting the work NOTE Observe correct operator protection in accordance to regulations against material kept in the HEPA ULPA filter Removal of the handle 1 Detach the handle by turning the slot of the two screws to vertical position Release the handle by a gentle downward pressure at its centre Press and release the handle from the recesses MONTERINGSINSTRUKTIONER MONTAGEANWEISUNG INSTRUCCIONES DE MONTAJE INSTRUCTIONS DE MONTAGE Nilfisk Advance Removal and replace of the filter cartridge 4 and the soft gaskets 6 7 Unscrew the four screws 3 with a Pozidrive screwdriver no 2 Lift away the housing 2 with filter cartridge 4 Lift away the plastic housing 5 to replace the small gasket 6 with a new soft version Replace the
18. tirada y sustituci n del cartucho del filtro 4 y de las juntas blandas 6 7 Suelte los cuatro tornillos 3 con un destornillador Pozidrive del n mero 2 Quite la carcasa 2 junto con el cartucho del filtro 4 Retire la carcasa de pl stico 5 y sustituya la junta peque a 6 por otra nueva y lexible Vuelva a colocar la carcasa de pl stico 5 sobre la parte superior del cabezal del motor Extraiga la junta mayor 7 de la ranura de la carcasa de pl stico 5 y sustit yala por otra nueva y flexible Monte el cartucho del filtro 4 y su carcasa 2 sobre la parte superior de la carcasa de pl stico 5 Presione manualmente la carcasa de pl stico 2 para colocar los cuatro tornillos Vuelva a colocar el asa y aseg rela en su posici n volviendo a girar los dos tornillos de ranura a su posici n horizontal Nota Como las juntas se ir n gastando con el tiempo deber sustituirlas para garantizar al 100 la correcta sujeci n del nuevo cartucho del filtro Q Nilfisk Advance INSTRUCTIONS DE MONTAGE GS GM 80 90 SERIES 21738000 21739000 Remplacement des filtres d vacuation B 1 3 5 13 D connectez l aspirateur de la prise d alimentation avant d entamer le montage REMARQUE Respectez les consignes de s curit relatives au mat riel composant les filtres HEPA ULPA Enl vement de la poign e 1 D tachez la poign e en tournant les deux vis jusqu ce que les fentes soient en position verticale Rel
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