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technical & service manual split system air

1. Trip in 6 to 16 sec at 59A Run capaci iF VAC Crank case heater 00000000 Fan Fan Motor Propeller Coil resistance Ambient temp 20 Q WHT BRN 56 09 WHT YEL 42 13 YEL PNK 15 99 Safety devices Type Internal protector Operating temp 13048 Automatic reclosing Run capaci iF VA MEA PENE oll ae Coil Aluminum plate fin Copper tube 2 Fin pitch Face area DATA SUBJECT TO CHANGE WITHOUT NOTICE Outdoor Unit SAP C241JA SAP C241BA pompi o R Coil resistance Ambient temp 25 Q C R 0 595 C S 2 693 Safety devices Type External OLR T Overload relay OL D24 Operating temp 150 5 EEI Operating amp Ambient temp 250 Tripin 6 to 16 sec at 59A Fun capadio iF VAC Cakes m Fan amp Fan Motor Propeller Coil resistance Ambient temp 20 Q WHT BRN 85 16 WHT YEL 32 84 YEL PNK 51 57 Safety devices Type Internal protector Operating temp 1308 Automatic reclosing Run capacitor iF Heat Exch Coil Coil Aluminum plate fin Copper tube 2 Fin pitch mm Face area m 0 499 DATA SUBJECT TO CHANGE WITHOUT NOTICE 2 3 Other Component Specifications SAP K161GJA SAP K181GJA SAP K181MBA SAP K241GJA SAP K241MBA Indoor Unit Transformer TR Rating Primary Secondary Capacity Q at 21 C Coil resistance Thermal cut off temp Thermistor Coil sensor Resistance kQ Thermistor Room sensor Resistance kQ Outdoor Unit S
2. TC 6 07 5 73 B 3 4 99 4 52 1 89 me Tot 2 ma Total Cooling Capacity KW SHC Sensible Heat Capacity KW CM Compressor Input KW Rating conditions Mark are Outdoor Ambient Temp 35 C D B Indoor Unit Entering Air Temp 27 D B 19T W B 54 515 1 84 4 45 4 02 1 79 1 92 A T sc 19 l l 29 Indoor Unit SAP K181GJA SAP K181MBA Outdoor Unit SAP C181JA SAP C181BA 220V Single Phase 60Hz RATING CAPACITY 5 15 kW AIR FLOW RATE 760 m h EVAPORATOR CONDENSER WE TEMP OUTDOOR AMBIENT TEMP DB 30 35 40 45 50 474 451 424 390 3 52 LIS 21 23 25 27 5 08 4 84 4 55 4 19 3 78 1 36 1 46 TT 1 83 el 573 5 46 5 13 1 72 1 26 1 44 1 54 1 73 al TC 6 07 573 5 37 4 99 4 52 1 48 a 1 78 E A Total Cooling Capacity KW SHC Sensible Heat Capacity KW CM Compressor Input KW Rating conditions Mark are Outdoor Ambient Temp 35 D B Indoor Unit Entering Air Temp 27 C D B 19T W B 54 515 4 84 4 45 4 02 1 40 1 50 7 E T sc 19 i l 30 Indoor Unit SAP K241GJA SAP K241MBA Outdoor Unit SAP C241GA SAP C241MA 240V Single Phase 50Hz RATING CAPACITY 6 45 kW AIR FLOW RATE 830 m h EVAPORATOR CONDENSER WE TEMP OUTDOOR AMBIENT TEMP 30 35 40 45 50 DB 5 93 5 65 9 91 4 89 4 40 LIS 21 23 25 27 6 37 6 06 5 70 5 24 473 2 32 2 49 IK 3 02 3 28 718 6 84 6 43 59 5 33 2 45 2 63
3. 1 Comfirm the indoor unit beeps when the ON OFF button is pressed at the wall location where the remote control unit is to be attached then attach the holder to the wall 2 When taking out the remote control unit pull it from the holder When using the remote control unit e Point the transmission portion of the remote control unit at the receiver area of the indoor unit when operating the remote control unit and during operation of the air condition er e Do not place objects which may block the transmitted signals between the receiver and the remote control unit Truss head tapping screws 4 x 16mm supplied ll Holder When Mounting the Remote Control Unit to Prevent Theft B ML G I Holder 1 Attach the holder to the wall with one of the screws using only the hole in the top of the holder 2 Remove the cover of the remote control unit and take out the batteries Next place the remote control unit in the holder 3 Fasten both the remote control unit and holder to the wall with the remaining screw using the hole in the bottom of the holder 4 Install the batteries in the remote control unit and close the cover Operation with the Remote Control Unit 1 Operation AIR CONDITIONER SET TEMP 417 82 f Al OF ON I OFF O STEP 2 PE STEP 3 STEP 1 STEP 5 STEP 4 Check that the circuit breaker on the power panel is turned on and that the NOT
4. Low fan speed Ol 379 09EG 1 HR TIMER button 1 HOUR OFF TIMER ACL button ALL CLEAR ADDRESS switch When you press this button regardless of whether the unit is operating or stopping the unit operates for one hour and then shuts down Puts the remote control unit into pre operation status Always press this button after replacing the batteries The address switch changes to prevent mixing of signals from remote control units when two Sanyo air conditioners are installed next to each other Normally the address switch is set to A When switching the address the remote control must be changed and the jumper cables on the indoor unit board must be cut For more information please contact the dealer where you made the purchase Normally the tabs on the remote control unit should not bent 10 How to Install Batteries How to Use the Remote Control Unit Remote Control Unit Installation Position DO NOT Using the Remote Control Unit 1 Slide the cover in the direction indicated by the arrow and remove it 2 Install two AAA alkaline batteries Make sure the batteries point in the direction marked in the battery compartment 3 Use a thin object such as the tip of a pen to press the ACL button v 4 ACL button e The batteries last about six months depending on how much you use the remote control unit Replace the batteries when the remote control unit s display fails to l
5. Low pressure at wide tube service valve MPa kgf cm G 25 30 35 40 45 50 55 0 39 3 3530 35 40 45 50 55 Outdoor inlet air D B temp C Outdoor inlet air D B temp C e Points of Rating condition Black dots in above charts indicate the following rating conditions Cooling Indoor air temperature 27 C D B 19 C W B Outdoor air temperature 35 C D B 24 C W B 25 5 2 Air Throw Distance Chart Indoor Unit SAP K161GJA SAP K181GJA SAP K181MBA Room air temp 27 C Fan speed High n gE 29 5 2 gt O T o nx as 3 4 Flap angle 0 Flap angle 30 Indoor Unit SAP K241GJA SAP K241MBA Room air temp 27 C Fan speed High 1 2 9 Axis air velocity m s Vertical distance m Flap angle 0 Flap angle 30 26 Horizontal distance m Axis air velocity 0 1 Axis air velocity 30 Horizontal distance m 4 5 6 7 8 g Axis air velocity 0 Axis air velocity 30 5 3 Cooling Capacity Indoor Unit SAP K161GJA Outdoor Unit SAP C161GA 240V Single Phase 50Hz RATING CAPACITY 4 70 kW AIR FLOW RATE 760 m h EVAPORATOR CONDENSER ENT TEMP OUTDOOR AMBIENT TEMP TC 4 32 4 12 3 87 3 56 CM 1 29 1 34 1 45 1 60 E TG 4 64 4 42 4 15 3 82 CM 1 28 1 38 1 49 1 64 a TG 4 94 4 70 4 42 4 07 CM 1 32 1 42 1 54 1 69 SHC i TC 5 23 4 98 4 68 4 31 CM 1 36 1 46 1 58 1 73 31 T
6. FLAP FAN SPEED 3 ON OFF SET 7 o D A Sweep function B Setting the Airflow Manually W The flap starts moving up and down to Referring to the above illustration use the 7 deliver air over the sweep range FLAP button to set the airflow direction within the range used during the cooling or dehumidifving operation NOTE e The flap automatically closes when the unit is off CAUTION e Use the FLAP button on the remote control to adjust the position of the flap If you move the flap by hand the flap position according to the remote control and the actual flap position may no longer match If this should happen shut off the unit wait for the flap to close and then turn on the unit again the flap position will now be normal again e Do not have the flap pointed down during cooling operation Condensation may begin to form around the air vent and drip down Ol 379 19EG 19 INDOOR UNIT Operation selector AN E Casing and Grille Indoor Unit jie Operation without the Remote Control Unit If vou have lost the remote control unit or it has trouble follow the steps below When the air conditioner is not running If vou want to turn on the air conditioner switch the operation selector to the OFF position and then to the ON position NOTE The set temperature and fan speed are automaticallv set at the last selection before stopping 2 When the air conditioner is running If vou want to turn off th
7. For safe installation and trouble free operation you must e Carefully read this instruction booklet before beginning Follow each installation or repair step exactly as shown Observe all local state and national electrical codes e Pay close attention to all warning and caution notices given in this manual This symbol refers to a hazard or NE unsafe practice which can result in severe personal injury or death This symbol refers to a hazard or AN unsafe practice which can result in personal injury or product or property damage If Necessary Get Help These instructions are all you need for most installation sites and maintenance conditions If you require help for a special problem contact our sales service outlet or your certified dealer for additional instructions In Case of Improper Installation The manufacturer shall in no way be responsible for improper installation or maintenance service including failure to follow the instructions in this document Special Precautions When Wiring ELECTRICAL SHOCK CAN CAUSE SEVERE PERSONAL INJURY OR DEATH ONLY A QUALIFIED EXPERIENCED ELECTRICIAN SHOULD ATTEMPT TO WIRE THIS SYSTEM Do not supply power to the unit until all wiring and tubing are completed or reconnected and checked Highly dangerous electrical voltages are used in this system Carefully refer to the wiring diagram and these instructions when wiring Improper connections and inadequate
8. If they are obstructed the unit will not work well and may be damaged e Let direct sunlight into the room Use sunshades blinds or curtains If the walls and ceiling of the room are warmed by the sun it will take longer to cool the room Do e Always try to keep the air filter clean Refer to Care and Cleaning A clogged filter will impair the performance of the unit e To prevent conditioned air from escaping keep windows doors and any other openings closed Ol 378 23EG 23 SANYO SANYO Electric Co Ltd Osaka Japan SM700456 10 00 200 Printed in Japan
9. at all Leakage circuit breaker tripped Contact service center Line voltage is too low Consult your electrician or dealer Operation button is OFF Press the button again Batteries in remote control unit Replace batteries have run down OPERATION lamp flashes Trouble in wiring system Contact service center and air conditioner does not operate Compressor runs but soon Obstruction in front of condenser coil Remove obstruction stops Poor cooling performance Dirty or clogged air filter Clean air filter to improve airflow Heat source or many people in Eliminate heat source if possible room Doors and or windows are open Shut them to keep the heat out Obstacle near air intake or air Remove it to ensure good airflow discharge port Thermostat is set too high for Set the temperature lower cooling Clicking sound is heard from In cooling operation any plastic parts This is normal and the sound will the air conditioner may expand or shrink due to a sudden soon disappear temperature change In this event a clicking sound may occur OPERATION lamp lights but 1 The use of portable telephones 1 Turn off the power then restart the outdoor unit will not run near the air conditioner may cause air conditioner after 1 minute disturbance to its normal operation 2 Consult your dealer Tips for Energy Saving Do not e Block the air intake and outlet of the unit
10. nor compressor runs B Short When thermistor is short the air conditioner will be in the following conditions as Pati Temperature the controller tries to detect extremely high room temperature COHEDE In Cooling mode The air conditioner continues to operate Thermo ON Both the outdoor fan and compressor do not stop As a result the JA Lead room becomes too cold Just wires NOTE Definition of Open or Short Circuit of Sensor Thermistor Thermistor Structure Open A lead wire is broken or disconnected or the circuit inside the temperature sensor is open Short The protective cover of a lead wire has been damaged and the exposed wire is touching another metal part or both lead wires have become exposed and are touching each other Alternatively the circuit inside the temperature sensor is closed 56 10 CHECKING ELECTRICAL COMPONENTS 10 1 Measurement of Insulation Resistance The insulation is in good condition if the resistance exceeds 2MQ 10 1 1 Power Supply Wires Clamp the ground wire of the power supply wires with the lead clip of the insulation resistance tester and measure the resistance by placing a probe on either of the power wires Fig 1 Then measure the resistance between the ground wire and the other power wire Fig 1 10 1 2 Indoor Unit Clamp an aluminum plate fin or copper tube with the lead clip of the insulation resistance tester and measure the resistance by plac
11. separately at the mounting u position with the black side facing the rear I 3 Reinstall the anti mold filter and close the suction grill Dirty air clean filters cannot be washed and reused Purchase a replacement filter at your local dealer e Wipe clean using a soft dry cloth e To remove stubborn dirt moisten a cloth in warm water no hotter than 40 C wring thoroughly and then wipe e The air intake grille can be removed in order to wash it with water Air intake grille With the air intake grille open all the way grip both arms with your hands and pull toward you to remove To remount hold the air intake grille roughly horizontal and push it in until the arm shafts Z fit into the indentations in the MLS main unit then fit the grille into en 77 place When using a footstool or the like be careful not to let it tip over e Clean the grille gently using a soft sponge or the like Then wipe away any remaining moisture e Neutral detergent may be used to remove stubborn dirt Then rinse thoroughly with water and wipe away any remaining moisture Ol 379 22EG Troubleshooting If your air conditioner does not work properly first check the following points before requesting service If it still does not work properly contact your dealer or service center Trouble Possible cause Remedy Air conditioner does not run Power failure Restore power
12. For details see Night Setback Mode When you press this button in the DRY or COOL mode the mark appears in the display and the remote control unit will automatically adjust the set temperature to save energy TEMP setting buttons Press the button to increase the set temperature Press the button to reduce the set temperature ON OFF operation button This button is for turning the air conditioner on and off 8 Ol 379 08EG Remote Control Unit continued TIMER ON button TIMER OFF button TIMER SET button MODE selector button DRY COOL FLAP button FAN SPEED selector button The air conditioner starts at the set time OFFS The air conditioner stops at the set time This button is used to set the time at which you wish the air conditioner to go on or off Use this button to select DRY or COOL mode The air conditioner reduces the humidity in the room 8 The air conditioner makes the room cooler Press this button either to select to set the airflow direction to one of the six possible positions manually or to select the sweep function which moves the flap up and down automatically A The airflow direction can be set manually six positions 7M The flap moves up and down automatically To switch to the sweep function 24 when in the manual M mode hold down the FLAP button The air conditioner automatically decides the fan speeds High fan speed Medium fan speed
13. Outdoor Air Intake Temp 29 0 DB 19C W B 54 C DB ooiin 19C DB C WB 190 DB 2 SPECIFICATIONS 2 1 Unit Specifications Indoor Unit SAP K161GJA Outdoor Unit SAP C161GA Voltage rating 220 230 240 V Performance Cooling Capacitv kW 4 70 4 70 BTU h 16 000 16 000 Air circulation High m h 760 Moisture removal High Liters h 2 3 Electrical Rating Cooling Available voltage range 198 264 Running amperes Power input Power factor C 0 P Compressor locked rotor amperes mi NO N n5 ss N oo x 1 570 lt co C1 co NO gt 3 8 GO ojo N A N co Controls Temperature control Microprocessor I C thermostat Control unit Wireless remote control unit Timer 1 hour OFF 12 hours ON or OFF Fan speeds Indoor Outdoor 3 and Auto Auto Hi Lo Airflow direction Indoor Horizontal Manual Vertical Auto Air filter Washable Anti Mold Compressor Rotary Hermetic Refrigerant Amount charged at shipment R22 1 090 Refrigerant control Capillary tube Operation sound Indoor Hi Me Lo dB A 41 38 36 Outdoor Hi dB A Refrigerant tubing connections Max allowable tubing length at shipment Refrigerant Narrow tube tube diameter Wide tube Refrigerant tube kit Accessories Dimensions amp Weight Indoor Unit Outdoor Unit Unit dimensions 285 630 995 810 Package dimensions Height 276 704 Width 1 070 953 Depth 363 369 j Refrigerant Amount charged at
14. Outdoor Unit Unit dimensions 285 630 995 810 Package dimensions Height 276 704 Width 1 070 953 Depth 363 369 Air filter Compressor Refrigerant Amount charged atshipment 9 RR SO Flare type ui 6 35 1 4 12 7 1 2 Optional Hanging wall bracket 33 33 35 Weight Net k 12 0 43 0 Shipping kg 15 0 47 0 Shipping volume m 025 DATA SUBJECT TO CHANGE WITHOUT NOTICE Remarks Rating conditions are Cooling Indoor air temperature 27 C D B 19 C W B Outdoor air temperature 35 C D B 24C W B Indoor Unit SAP K181GJA SAP K181MBA Outdoor Unit SAP C181GA SAP C181MA Voltage rating 220 230 240 V Performance Cooling Capacitv kW 5 15 5 15 5 15 BTU h 17 600 17 600 17 600 Air circulation High m h 760 Moisture removal High Liters h 2 Electrical Rating Cooling Available voltage range 198 264 Running amperes Power input Power factor C O P Compressor locked rotor amperes O x C1 ll a C1 cO Co 2 060 94 x N co Oi o A no O1 gt A O1 ABI Oo A BIN Oo gt lt z Controls Temperature control Microprocessor l C thermostat Control unit Wireless remote control unit Timer 1 hour OFF 12 hours ON or OFF Fan speeds Indoor Outdoor 3 and Auto Auto Hi Lo Airflow direction Indoor Horizontal Manual Vertical Auto Air filter Washable Anti Mold Compressor Rotary Hermetic Refrigerant Amount charged at ship
15. S6T 750 Coil resistance Ambient temp 25 C Q C R 1 353 C S 3 422 Safety devices Type Overload relay mA Operating temp Operating amp Ambient temp 25 T Run capacitor iF VAC Crank case heater A Pan am bieter A Propeler Coil resistance Ambient temp 20 Q WHT BRN 67 09 WHT YEL 68 12 YEL PNK 15 66 Safely devices Type Operating temp Run capacitor iF VAC 440 gcc Coil Aluminum plate fin Copper tube Rows Fin pitch mm Face area me 0 506 DATA SUBJECT TO CHANGE WITHOUT NOTICE Outdoor Unit SAP C181JA SAP C181BA EORPIoE Sor TS Coil resistance Ambient temp 25 C Q C R 1 442 C S 2 430 Safety devices Type External OLR A External OLR T Overload relay MRA99828 9201 TS 120N Operating temp 12015 95411 Operating amp Ambient temp 25 C Run capa iF VAC Cara m Fan amp Fan Motor Propeller Coil resistance Ambient temp 20 Q WHT BRN 81 3 WHT YEL 60 86 YEL PNK 36 13 Safety devices Type Internal protector Operating temp 130 5 Automatic reclosing Run capacitor iF Heat Exch Coil Coil Aluminum plate fin Copper tube 1 Fin pitch mm l Face area me 0 506 DATA SUBJECT TO CHANGE WITHOUT NOTICE Outdoor Unit SAP C241GA SAP C241MA GompESeSDE ee P Coil resistance Ambient temp 25 Q C R 0 777 C S 2 408 Safety devices Type External OLR T Overload relay OL D24 Operating temp 15025 aser Operating amp Ambient temp 257
16. amperes SS co N IK Co JA TS co NO Co Tre JA co NO o Co NO Co NO IN NO P 2 Oo N J o N es Controls Temperature control Microprocessor I C thermostat Control unit Wireless remote control unit Timer 1 hour OFF 12 hours ON or OFF Fan speeds Indoor Outdoor 3 and Auto Auto Hi Lo Airflow direction Indoor Horizontal Manual Vertical Auto Air filter Washable Anti Mold Compressor Rotary Hermetic Refrigerant Amount charged at shipment H22 1 785 Refrigerant control Capillary tube Operation sound Indoor Hi Me Lo dB A 43 41 3839 Outdoor Hi Refrigerant tubing connections Max allowable tubing length at shipment Refrigerant Narrow tube tube diameter Wide tube Refrigerant tube kit Accessories Dimensions amp Weight Indoor Unit Outdoor Unit Unit dimensions 285 630 995 810 Package dimensions Height 276 704 Width 1 070 953 Depth 363 369 Refrigerant Amount charged at shipment RRB Q D 2 C A Flare type 6 35 1 4 15 88 5 8 Optional Hanging wall bracket 3 g3 3 3 33 Weight Net k 12 0 59 0 Shipping kg 19 0 62 0 Shipping volume mi 025 DATA SUBJECT TO CHANGE WITHOUT NOTICE Remarks Rating conditions are Cooling Indoor air temperature 27 C D B 19 C W B Outdoor air temperature 35 D B 24 C W B Indoor Unit SAP K241GJA SAP K241GJA Outdoor Unit SAP GC241JA SAP C2
17. pert ere co DATA SUBJECT TO CHANGE WITHOUT NOTICE 10 2 2 2 Outdoor Unit Outdoor Unit SAP C161GA Campe or a Coil resistance Ambient temp 25 Q C R 1 560 C S 3 610 Safety devices Type External OLR A External OLR T Overload relay MRA99150 9201 TS 120N Operating temp 120 5 95 11 Operating amp Ambient temp 25 C Run capaci iF VAC Cawsai G Fan amp Fan Motor Propeller Coil resistance Ambient temp 20 Q WHT BRN 67 09 WHT YEL 68 12 YEL PNK 15 66 Safety devices Type Internal protector Operating temp 130 8 Automatic reclosing Run capacitor iF Heat Exch Coil Coil Aluminum plate fin Copper tube 1 Face area m 0 506 DATA SUBJECT TO CHANGE WITHOUT NOTICE Outdoor Unit SAP C161JA Coil resistance Ambient temp 25 C Q C R 1 442 C S 2 430 Safety devices Type External OLR A External OLR T Overload relay MRA99828 9201 TS 120N Operating temp 120 5 95 11 Operating amp Ambient temp 25 C Run capac iF VAC FGkcae hear me Fan amp Fan Motor Propeller Coil resistance Ambient temp 20 Q WHT BRN 81 3 WHT YEL 60 86 YEL PNK 36 13 Safety devices Type Internal protector Operating temp 19025 Automatic reclosing Run capacitor oF Heat Exch Coil Coil Aluminum plate fin Copper tube 1 Face area m 0 506 DATA SUBJECT TO CHANGE WITHOUT NOTICE Outdoor Unit SAP C181GA SAP C181MA EORPIoE Sor SS GSD T or SAY
18. procedure Press the MODE button and set the desired operation mode and press the ON OFF operation button See Operation with the Remote Control Unit page 12 M STEP2 Press the TIMER ON button STEP 3 Press the TIMER SET button which advances the time displayed to set the time at which you want operation to begin The time can be set for one to twelve hours in one hour steps 122 798 12 e The display changes immediately to its status previous to timer setting but the indication remains e Tocheck the status of the timer while it is counting down press the TIMER SET button Cancellation procedure Press the TIMER ON button once again 2 TIMER OFF mode After the length of time set for TIMER OFF elapses the unit stops Example operating L The display depicted at left indicates that the air conditioner will stop operating d H in five hours ON 1 OFF O Setting procedure STEP 1 Press the TIMER OFF button STEP 2 Press the TIMER SET button which advances the time displayed to set the time at which you want operation to stop MODE NIGHT SETBAC FLAP lt a ON TIMER C The time can be set for one to twelve hours in one hour steps e The display changes immediately to its status previous to timer setting but the OFFO indication remains e Tocheck the status of the timer while it is counting down press the TIMER SET button Cancellatio
19. shipment g R2 100 Flare type N ui on oo 3 3 E 6 35 1 4 12 7 1 2 Optional Hanging wall bracket 3 3 Ej Weight Net k 12 0 43 0 Shipping kg 15 0 47 0 Shipping volume m 025 DATA SUBJECT TO CHANGE WITHOUT NOTICE Remarks Rating conditions are Cooling X Indoor air temperature 27 C D B 19 C W B Outdoor air temperature 35 C D B 240 W B Indoor Unit SAP K161GJA Outdoor Unit SAP C161JA eco ol Maso Voltage rating 220 V Performance Cooling Capacity kW 4 70 BTU h 16 000 Air circulation High m h 760 Moisture removal High Liters h 2 3 Electrical Rating Cooling Available voltage range 198 242 Running amperes Power input Power factor G O P Compressor locked rotor amperes 1 770 o o lt z gt un NO Co y a Controls Temperature control Microprocessor I C thermostat Control unit Wireless remote control unit Timer 1 hour OFF 12 hours ON or OFF Fan speeds Indoor Outdoor 3 and Auto Auto Hi Lo Airflow direction Indoor Horizontal Manual Vertical Auto Washable Anti Mold Rotary Hermetic Refrigerant Amount charged at shipment R22 1 150 Refrigerant control Capillary tube Operation sound Indoor Hi Me Lo dB A 41 38 36 Outdoor Hi dB A Refrigerant tubing connections Max allowable tubing length at shipment Refrigerant Narrow tube tube diameter Wide tube Refrigerant tube kit Accessories Dimensions amp Weight Indoor Unit
20. wash the filter in lukewarm soapy water rinse it in clean water and dry it How to replace the 1 With the FRONT mark anti mold filter facing you slide the anti mold filter up into the unit and then lower the handle into the groove on the unit 2 After installing the anti mold filter press the locations marked by the arrows Jl and close the air intake grille KS jse ON XO ERA RG k CSR SR d Anti mold filter f Insert into the groove on the unit OI 379 21EG 21 Air Cleaning Filter hot provided ANEN How to install the air cleaning filter Cleaning the main unit and remote controle unit Removing and remounting the air intake grille Ne Washing the grille with water 22 Care and Cleaning continued The air cleaning filter removes dust and dirt from the air and reduces odors and smoke from tobacco The air clean filter is not provided with the air conditioner and must be purchased separately Ask for the STK F4B model when purchasing This air cleaning filter cannot remove harmful gases or vapors nor ventilate air in the room You must open doors or windows frequently when you use gas or oil heating appliances Otherwise there is a risk of suffocation in extreme cases The air cleaning filter needs to be installed behind the anti mold ada a A filter TA asa 1 Remove the anti mold filter E gt 2 To mount the STK F4B set the air clean filter sold
21. 1 61 Full Load Conditions Running Amps Af 0 37 0 38 0 48 0 50 8 05 7 82 8 9 8 7 Power Input kW 0 070 0 073 0 105 0 119 1 735 1 778 1 91 1 97 Rating Conditions Indoor Air Temperature 27 C D B 19 C W B Outdoor Air Temperature 35 C D B Full Load Conditions Indoor Air Temperature 32 D B 23 W B Outdoor Air Temperature 43 C D B Indoor Unit SAP K161GJA Outdoor Unit SAP C161JA Indoor Unit Outdoor Unit Complete Unit Performance at at 220V 60Hz EL A a Power Input kW 0 079 0 119 1 572 1 Ful Coad Cordons RunningAmps A 040 0 88 98 Power Input kW 0 079 0 119 1 942 Rating Conditions Indoor Air Temperature 27 D B 19 C W B Outdoor Air Temperature 35 C D B Full Load Conditions Indoor Air Temperature 32 D B 23 W B Outdoor Air Temperature 43 D B 33 Indoor Unit SAP K181GJA SAP K181MBA Outdoor Unit SAP C181GA SAP C181MA Indoor Unit Outdoor Unit Complete Unit 220 240V 50H2 Rating Conditions Running Amps Al 037 7 038 048 7 050 875 7 862 96 7 95 Power Input KW Full Load Conditions Running Amps A Power Input KW Rating Conditions Indoor Air Temperature 27 C D B 19 C W B Outdoor Air Temperature 35 C D B Full Load Conditions Indoor Air Temperature 32 D B 23 W B Outdoor Air Temperature 52 D B Indoor Unit SAP K181GJA SAP K181MBA Outdoor Unit SAP C181JA SAP C181BA Compete Uni ramo Fo Lems 220V oom Rating Co
22. 2 91 3 18 Snc TC 7 60 7 18 672 6 25 5 66 2 52 2 70 2 98 3 26 en 1 Total Cooling Capacity KW SHC Sensible Heat Capacity KW CM Compressor Input KW Rating conditions Mark are Outdoor Ambient Temp 35 C D B Indoor Unit Entering Air Temp 27 D B 19T W B 677 H 6 45 6 06 5 58 5 03 2 39 2 56 2 83 3 10 d Snc 19 i l i l 31 Indoor Unit SAP K241GJA SAP K241MBA Outdoor Unit SAP C241JA SAP C241BA 220V Single Phase 60Hz RATING CAPACITY 6 40 kW AIR FLOW RATE 830 mh EVAPORATOR CONDENSER WE TEMP OUTDOOR AMBIENT TEMP DB 30 35 40 45 50 5 89 5 61 5 27 4 85 4 37 LIS 21 23 25 27 TC 6 32 6 02 5 66 5 20 4 69 CM 2 42 2 59 2 93 3 26 3 59 712 6 78 6 38 5 87 5 29 2 56 Ak 3 09 3 43 ake Snc TC 7 55 7 12 6 67 6 20 5 62 2 63 2 82 au 3 51 3 86 Total Cooling Capacity KW SHC Sensible Heat Capacity KW CM Compressor Input KW Rating conditions Mark are Outdoor Ambient Temp 35 C D B Indoor Unit Entering Air Temp 27 C D B 19T W B 6 72 H 6 40 6 02 5 54 4 99 a 2 67 3 01 3 35 SHG 19 i l I l 32 6 ELECTRICAL DATA 6 1 Electrical Characteristics Indoor Unit SAP K161GJA Outdoor Unit SAP C161GA Indoor Unit Outdoor Unit Complete Unit Performance at at 220 240V 50Hz Rating ic Oo Running Amps 0 37 0 38 0 48 0 50 1 6 35 6 42 72 i 73 Power Input kW 0 070 0 073 0 105 0 119 1 365 1 418 1 54
23. 41BA ee Sree mie ROME Voltage rating 220 V Performance Cooling Capacity kW 6 40 BTU h 21 800 Air circulation High m h 830 Moisture removal High Liters h Electrical Rating Power factor Compressor locked rotor amperes R 8 ee 3 and Auto AutofHi Lo Manual Auto Air filter Washable Anti Mold Compressor Rotary Hermetic Refrigerant Amount charged at shipment R22 1 770 Refrigerant control Capillary tube Operation sound Indoor Hi Me Lo dB A 43 41 39 Outdoor Hi Refrigerant tubing connections Max allowable tubing length at shipment Refrigerant Narrow tube tube diameter Wide tube Refrigerant tube kit Accessories Dimensions amp Weight Indoor Unit Outdoor Unit Unit dimensions 2 630 9 810 2 Airflow direction Indoor Horizontal Vertical Q 2 C A Flare type 6 35 1 4 15 88 5 8 Optional Hanging wall bracket 3 g3 3 3 33 Refrigerant tube kit Accessories tional Hanging wallbracket Weight Net k 12 0 58 0 Shipping kg 15 0 61 0 Shipping volume mi 025 DATA SUBJECT TO CHANGE WITHOUT NOTICE 85 95 Package dimensions Height 76 704 Width 1 070 953 Depth 363 369 Remarks Rating conditions are Cooling Indoor air temperature 27 C D B 19 C W B Outdoor air temperature 35 C D B 24 C W B 2 2 Major Component Specifications 2 2 1 Indoor Unit Indoor Unit SAP K161GJA Controller PCB Part No POW K181GJA Controls Co
24. AP C161GA SAP C161JA SAP C181GA SAP C181JA SAP C241GA SAP C241JA Power Relay PR Coil rating Coil resistance Contact rating Q at 23 C Thermostat Fan Speed Control 23S Switching temp C Contact rating ATR J105 AC 230V 50 60Hz 19V 0 526A 10VA Primary WHT WHT Secondary BRN BRN 150 C 205 10 2 0 10 DTN TKS131B OC 15 04 2 DTN TKS142B 25 C 5 0 3 SAP C181BA SAP C241BA SAP C181MA SAP C241MA G7L 2A TUB AC 200 240V 50 60Hz 21 15 AC 220V 25A MQT5S high gt LOW 285 C 1 5 low HIGH 31 5 2 AC 220V 3A 17 3 DIMENSIONAL DATA Indoor Unit SAP K161GJA SAP K181GJA SAP K181MBA SAP K241GJA SAP K241MBA A a N O N N N O O N N N gE Ed Center of tubing hole 2 places Drain hose 218 Narrow tube 26 35 1 4 Wide tube 012 7 1 2 K161 K181 Wide tube 215 88 5 8 K241 Unit mm 18 Outdoor Unit SAP C161GA SAP C161JA SAP C181GA SAP C181JA SAP C181MA SAP C181BA 538 136 AIR INTAKE AIR DISCHARGE Wide tube service valve 12 7 1 2 Narrow tube service valve 96 35 1 4 Unit mm Outdoor Unit SAP C241GA SAP C241JA SAP C241MA SAP C241BA Air intake Air discharge E Wide tube service valve 215 88 5 8 Narrow tube service valve 96 35 1 4 810 15 630 22 Unit mm 20 4 REFRIGERANT FLOW DIAGRAM SAP K161GJA SAP K161GJA SAP K181GJA SAP K181MBA Indo
25. C 5 54 5 23 4 90 4 55 CM 1 39 1 50 1 62 1 78 25 SHC 27 SHC 29 SHC 31 SHC Total Cooling Capacity kW SHC Sensible Heat Capacity kW CM Compressor Input kW Rating conditions Mark are Outdoor Ambient Temp 35 D B Indoor Unit Entering Air Temp 27 D B 19T W B TC 27 Indoor Unit SAP K161GJA Outdoor Unit SAP C161JA 220V Single Phase 60Hz RATING CAPACITY 4 70 kW AIR FLOW RATE 760 m h EVAPORATOR CONDENSER ENT TEMP OUTDOOR AMBIENT TEMP TC 4 32 4 12 3 87 3 56 CM 1 38 1 48 1 60 179 E TG 4 64 4 42 4 15 3 82 CM 1 42 1 52 1 09 1 79 a TG 5 23 4 98 4 68 4 31 CM 1 51 1 62 1 74 1 89 31 TC 5 54 5 23 4 90 4 55 CM 1 55 1 66 1 79 1 94 25 SHC 27 SHC 29 SHC 31 SHC Total Cooling Capacity kW SHC Sensible Heat Capacity kW CM Compressor Input kW Rating conditions Mark are Outdoor Ambient Temp 35 D B Indoor Unit Entering Air Temp 27 D B 190 W B TG 4 94 4 70 4 42 4 07 CM 1 47 1 57 1 70 1 84 SHC l 1 93 19 2 29 2 64 3 00 335 3 71 TC 28 Indoor Unit SAP K181GJA SAP K181MBA Outdoor Unit SAP C181GA SAP C181MA 240V Single Phase 50Hz RATING CAPACITY 5 15 kW AIR FLOW RATE 760 m h EVAPORATOR CONDENSER WE TEMP OUTDOOR AMBIENT TEMP DB 30 35 40 45 50 474 451 424 390 3 52 LIS 21 23 25 27 5 08 1 84 4 55 4 19 3 78 1 73 1 86 L 2 38 en 573 5 46 5 13 1 72 1 26 1 84 1 97 2 24 Tas ai
26. E l D A operation selector of the indoor unit is in the ON position Press the setting buttons as described below and change the settings as desired STEP 1 Press the MODE selector button and select the desired mode For dehumidifying operation For cooling operation gt STEP 2 To start the air conditioner press the ON OFF operation button STEP 3 Press the TEMP setting buttons to change the temperature setting to the desired temperature Adjustable temperature range 30 C max 16 C min STEP 4 Set the FAN SPEED selector button to the setting you want If the fan speed is set to Automatic the fan speed NOTE switches automatically according to the difference between the actual room temperature and the temperature setting STEP 5 Press the FLAP button and set the airflow direction as desired Refer to Adjusting the Airflow Direction on page 19 To stop the air conditioner press the ON OFF operation button again 12 Ol 379 12EG 2 Adjusting the Fan Speed A Automatic Cooling and DRY mode Ol 379 13EG B Manual Operation with the Remote Control Unit continued e This appliance has a built in 3 minute time delay circuit to ensure reliable operation When the operation button is pressed the compressor will start running within three minutes In the event of power failure the unit will stop When the power is restored the unit will restart automatically after three minu
27. F Timers at the same time they may not operate at the specified time Ol 379 17EG 17 1 1 Hour OFF Timer aC N 1HR TIMER MODE ON IZOFF O o o o0 NIGHT SETBACK de o Cas GD Tier C o 2 Combining the 1 Hour OFF Timer and 12 Hour ON Timer 18 Using the 1 Hour OFF Timer This function causes the unit to operate for one hour and then stop regardless of whether the unit is on or off when this button is pressed The indicator in the display indicates that this function is operating Setting procedure Regardless of whether the unit is operating or stopped press the 1 HR TIMER button appears in the display Cancellation procedure Press the ON OFF operation button to turn the unit off wait for the unit to stop operating and then press the ON OFF operation button again The 1 Hour Timer function is now cancelled and the unit operates normally f while the 1 Hour Timer function is operating the 1HR TIMER button is pressed once to cancel the function and then again the unit continues to operate for one hour from that point in time and then stops e Ifthe 1 HR TIMER button is pressed while the TIMER OFF function operates the OFF Timer is canceled and the unit will stop operating one hour later By combining the 1 Hour OFF Timer and 12 Hour ON Timer it is possible to have the unit operate for just one hour from the present time and then have it switch o
28. Fan Speed Control G To optimize performance of the air conditioner the outdoor fan speed is switched automatically according to the outdoor temperature 0 f the outdoor air temperature falls below 28 5 C the fan speed switches to LOW 0 f the outdoor air temperature rises above 31 5 C the fan speed switches to HIGH The operating temperature shown as 31 5 and 28 5 in the chart differ by models Outdoor air temperature C 20 5 Outdoor fan speed d dM 47 9 TROUBLESHOOTING 9 1 Check before and after troubleshooting WON ee Hazardous voltage can cause ELECTRIC SHOCK or DEATH Disconnect power or turn off circuit breaker before you start checking or servicing 9 1 1 Check power supply wiring Check that power supply wires are correctly connected to terminals No 1 and No 2 on the terminal plate in the outdoor unit Outdoor Indoor unit Inter unit unit power wiring Power supply 50 Hz 1 phase 220 240V AC 60 Hz 1 phase 220V AC 9 1 2 Check inter unit wiring Check that inter unit wiring is correctly connected to the indoor unit from the outdoor unit 9 1 3 Check power supply Check that voltage is in specified range 210 of the rating Check that power is being supplied 9 1 4 Check lead wires and connectors in indoor and outdoor units Check that coating of lead wires is not damaged Check that lead wires and connectors are firmly connected Check that
29. L 12 hour OFF Timer OFFO 2 Fan speed 1 hour OFF Timer 1HR o Automati Oee AY 5 NIGHT SETBACK eee utomatic operation AS 5 6 Confirmation of transmission oe sess T 2 MEDIUM is ae i da 7 Flap angle indication i 3 Set temperature 16 30 C When set to 28 C Ol 379 07EG 7 Remote Control Unit Xf Transmitter ON EU ie AIR CONDITIONER SET TEMP IE Fix ie MODE NIGHT SETBACK FAN SPEED f ON OFF SET TRO O O Display ON OFF operation button Cover closed 1 HR TIMER button Z Lp TEMP setting buttons NIGHT SETBACK button MODE selector button FAN SPEED selector button TIMER SET button which advances the time displayed TIMER OFF button ACL button Battery compartment Pull off the cover to expose the batteries FLAP button TIMER ON button ADDRESS switch d The illustration above pictures the remote control unit after the cover has NOTE been lowered and removed Transmitter When you press the buttons on the remote control unit the mark appears in the display to transmit the setting changes to the receiver in the air conditioner Display Information on the operating conditions is displayed while the remote control unit is switched on If the unit is turned off only the mode that was set previously is still displayed NIGHT SETBACK button
30. NAL DATA i a Ea Ea eenden Ni 18 4 REFRIGERANT FLOW DIAGRAM eneen eneenneneereneeneneneernnensseneersne seems ensser vennen 21 5 PERFORMANCE DATA 5 1 Performance charts aaan oaren en eenneennnensenrnennenvenenvenen venen vensnvennensnnenennenvenenvenenvenen venen vensenenen 23 5 2 LI THREOW DISISDOS CME i A oneens be 26 5 79 GOOG ARAC sneed een ee eee ee eee 27 6 ELECTRICAL DATA 6 1 Electrical Characteristics ETE EDT 39 6 2 ICC UI Winnog Sei cT TOT TETTE 36 7 INSTALLATION INSTRUCTIONS l I lnstallalioti Site Selecci n mensenetende senen 41 7 2 Remote Control Unit Installation Position nnnunnssneenenenne ensen eennnsenresenenne vennen venensenrenens 43 7 3 Recommended Wire Length and Diameter ss nnennnnnnnnnnnnnnnnnnnnannn nn nn nnn tara mant nn nnnnnnzna 44 8 FUNCTION 8 1 Room Temperature Control nerede DK EURO NOH ADU ON AN ES Rn RR RE 45 Oe DIY ODEN UO erste serene tatene 46 8 3 Freeze Prevention ccccecccceececeececeeeeceeeeceeeeseeecaeeesaeeeseueeseueeseaeesseeesueeesaeeesaeeesaueeseueesneeseneessees 46 64 Outdoor Fan Speed Control TET 47 9 TROUBLESHOOTING 9 1 Check before and after troubleshooting ssieneziazzoni pea a e tdnehde 48 9 2 Air conditioner does not operate cccssescccccssececcceesececceseceecsauceeessudeeeeseuaeeeessaueceesauaeeeessaeeesseaaes 49 9 3 Some part of air conditioner does not operate sssseeennnnnnnn
31. OOW COIL falz eed 4 BLK 5P WHT e ROOM THERMISTOR FLAP MOTOR 858 2 5253 006 XX 1A 37 Outdoor Unit SAP C161GA To avoid electrical shock hazard be sure to SAP C161JA TUNE disconnect power before checking servicing SAP C181JA and or cleaning any electrical parts SAP C181BA POWER OVERLOAD RELAY RELAY A TERMINAL PLATE OVERLOAD RELAY T I 1 i I CAPACITOR GRN VEL E COMPRESSOR FAN MOTOR NTERNAL MOTOR OVERLOAD PROTECTOR 85S 2 5253 002 00 3 38 Outdoor Unit SAP C181GA To avoid electrical shock hazard be sure to SAP C181MA VN disconnect power before checking servicing and or cleaning any electrical parts INTERNAL OVERLORD PROTECTOR FAN MOTOR COMPRESSOR MOTOR OVERLOAD PROTECTOR 8512 5253 628XX 0 39 Outdoor Unit SAP C241GA To avoid electrical shock hazard be sure to SAP C241JA VN disconnect power before checking servicing SAP C241MA and or cleaning any electrical parts SAP C241BA INTERNAL OVERLOAD PROTECTOR FAN MOTOR COMPRESSOR MOTOR OVERLOAD PROTECTOR 8512 5253 444XX 2 40 7 INSTALLATION INSTRUCTIONS 7 1 Installation Site Selection 15 cm To prevent abnormal heat min min INDOOR UNIT generation and the possibilitv 7 of fire don t place obstacles 7 va f Y enclosures and grills in front Front View of or surrounding the air Fig 1 conditioner in a way that may block air flow A
32. TEO MCAL B SERVICE MANUAL SANYO SAP C161JA SAP K181GJA SAP C181GA SAP CIBIJA SAP K181MBA SAP C181MA SAP C181BA SAP K241GJA SAP C241GA SAP C241JA SAP K241MBA SAP C241MA SAP C241BA SPLIT SYSTEM AIR CONDITIONER Indoor Model No Product Code No Outdoor Model No Product Code No SAP K161GJA S 1 852 070 38 General 50 60Hz SAP C161GA S General 50Hz SAP K181GJA S 1 852 070 39 General 50 60Hz SAP C161JA S General 60Hz SAP K181MBA S 1 852 070 40 Middle East 50 60Hz SAP C181GA S General 50Hz SAP K241GJA S 1 852 070 42 General 50 60Hz SAP C181JA S General 60Hz SAP K241MBA S 1 852 070 43 Middle East 50 60Hz SAP C181MA S Middle East 50Hz SAP C181BA S Middle East 60Hz SAP C241GA S General 50Hz SAP C241JA S General 60Hz SAP C241MA S Middle East 50Hz SAP C241BA S Middle East 60Hz SAP K161GJA SAP C161GA SAP K181GJA enh Gener SAP K181MBA SAP C181GA SAP C181JA SAP K241GJA SAP K241MBA SAP C181MA SAP C181BA SAP C241GA SAP C241JA SAP C241MA SAP C241BA REFERENCE No SM700456 Important Please Read Before Starting This air conditioning system meets strict safety and operating standards As the installer or service person it is an important part of your job to install or service the system so it operates safely and efficiently
33. VOID 0 direct sunlight nearby heat sources that may affect performance of the unit Tubing length L INDOOR 0 areas where leakage of flammable gas may be UNIT expected places where large amounts of oil mist exist RUN i OUTDOOR difference H UNIT DO select an appropriate position from which every corner of the room can be uniformly air conditioned Fig 2a High on a wall is best O select a location that will hold the weight of the unit 6 select a location where tubing and drain pipe have the CAUTION shortest run to the outside L Indoor Unit allow room for operation and maintenance as well as For stable operation of unrestricted air flow around the unit Fig 1 the air conditioner do Pin install the unit within the maximum elevation not instal wall mounted M l type indoor units under Minimum height difference H above or below the outdoor unit and l j vel from floor level within a total tubing length L from the outdoor unit as Pon MONLJOQFIEVOL 1 5m detailed Table 1 and Fig 2a l Floor level Fig 2b Table 1 Max Allowable Limit of Tubing Limit of Elevation Required Amount of Tubing Length at Length L Difference H Additional Refrigerant Shipment m If total tubing length becomes 7 5 to 20 m max or 10 to 30 m max charge additional refrigerant R22 by 25 g m No additional charge of compressor oil is necessary 41 AVOID heat sources exha
34. WOW SAO ON M t 23 Tips for Energy Saving i e Tc 23 Product Information If you have problems or questions concerning your Air Conditioner you will need the following information Model and serial numbers are on the nameplate of the cabinet Model No Serial No Date of purchase Dealer s address Phone number Alert Symbols The following symbols used in this manual alert you to potentially dangerous conditions to users service personnel or the appliance WARNING This symbol refers to a hazard or unsafe practice which can result in severe personal injury or death practice which can result in personal injury or product or property damage i CAUTION This svmbol refers to a hazard or unsafe Installation Location e We recommend that this air conditioner be installed properly by qualified installation technicians in accordance with the Installation Instructions provided with the unit Before installation check that the voltage of the electric supply in your home or office is the same as the voltage shown on the nameplate e Do not install this air conditioner where there are fumes or flammable gases or in an extremely humid space such as a greenhouse e Do not install the air conditioner where excessively high heat generating objects are placed Avoid To protect the air conditioner from heavy corrosion avoid installing the outdoor unit where salty s
35. YSTEM DIAGRAM for th your local electrical codes Carefully observe these ool bi EL meaning of A and B in Table 2 regulations when carrying out the installation Table 2 lists recommended wire lengths and cross section area for power supply systems Table 2 Cross Sectional Area mm A Power Supply Wiring Length m B Power Line m Fuse or Circuit Breaker Capacity 2mm2 3 5 mm2 5 5 mm2 8mm2 1 4 mme 2 mm2 C241JA BA eRe o CSO p E NE RN AS NE NN 0 Be sure to comply with WIRING SYSTEM DIAGRAM WARNING local codes on running the wire from the indoor unit to Indoor unit Outdoor unit the outdoor unit size of wire and wiring method etc Terminal Power line Each wire must be firmly connected 9 No wire should be allowed to touch refrigerant tubing the compressor or any moving part Grounding line Power supply To avoid the risk of electric a tis o SIA AC a a a Z ase WARNING shock each air conditioner P unit must be grounded Be sure to connect the power supply line to the outdoor unit as shown in the wiring diagram The indoor unit draws its power from the outdoor unit 44 8 FUNCTION 8 1 Room Temperature Control Room temperature control is obtained by cycling the compressor ON and OFF under control of the room temperature sensor in the remote control unit The room temperature and other information is transmitt
36. e air conditioner switch the operation selector to the OFF position Care and Cleaning For safety be sure to turn the air conditioner off and also to disconnect the power before cleaning Do not pour water on the unit to clean it This will damage the internal components and cause an electric shock hazard Clean the casing and grille of the indoor unit with a vacuum cleaner brush or wipe them with a clean soft cloth If these parts are stained use a clean cloth moistened with a mild liquid detergent When cleaning the grille be careful not to force the vanes out of place 1 Never use solvents or harsh chemicals when cleaning the indoor unit Do not wipe the plastic casing using very hot water 2 Some metal edges and the fins are sharp and may cause injury if handled improperly be especially careful when you clean these parts 3 The internal coil and other components of the outdoor unit must be cleaned every year Consult your dealer or service center Ol 379 20EG Care and Cleaning continued Anti Mold Filter The anti mold filter behind the air intake grille should be checked and cleaned at least once every two weeks How to remove the 1 Grasp both ends of anti mold filter the air intake grille and pull it out and up 2 Push the anti mold filter up slightly and then pull it down Anti mold filter Cleaning Use a vacuum cleaner to remove light dust If there is sticky dust on the filter
37. e capacitor terminals as shown in Fig 7 Observe the deflection of the pointer setting the resistance measuring range of the multimeter to the maximum value The capacitor is good if the pointer bounces to a great extent and then gradually returns to its original position The range of deflection and deflection time differ according to the capacity of the capacitor 58 Fuse PCB Ass y G Fig 5 Compressor motor capacitor Fan motor capacitor Fuse Multimeter Fig 6 Fig 7 11 MAINTENANCE 11 1 Changing Address of Remote Control Unit in Indoor Unit If you are installing more than 1 indoor unit up to 2 in the same room it is necessary for you to assign each unit its own address so each can be operated by its own separate remote control unit You assign the addresses by matching the remocon address on the PCB of each indoor unit with the switch positions of its remote control unit NOTE Once changed you cannot restore the original address setting of the remote control unit To Change Address on PCB 1 Cut jumper wire JP11 on the indoor unit PCB Use cutting pliers to cut and disconnect the Jumper wire 2 Switch the address switch on the remote control unit to B position 3 After inserting the batteries press reset button Control PCB on Indoor Unit ay Es men REMOCON ADRESS To Change Address on Remote Control Unit NOTE Remove the batteries befor
38. e changing the address 1 Remove tab marked A 2 When it is removed to change the address of the address is auto the remote control unit matically set to B APPENDIX INSTRUCTION MANUAL SAP K161GJA SAP C161GA SAP C161JA SAP K181GJA SAP C181GA SAP C181JA SAP K181MBA SAP C181MA SAP C181BA SAP K241GJA SAP C241GA SAP C241JA SAP K241MBA SAP C241MA SAP C241BA 60 Features This air conditioner is equipped with cooling and drying functions Details on these functions are provided below refer to these descriptions when using the air conditioner Compact Size e Automatic and 3 step Fan Speed This model is smaller than its predecessors and Auto High Medium Low yet offers the same capabilities e Air Sweep Control c Microprocessor Controlled Operation This function moves a flap up and down in the The interior compartment of the remote control air outlet directing air in a sweeping motion unit contains several features to facilitate around the room and providing comfort in every automatic operation easy logically displayed for corner easy use c Automatic Restart Function for Power Failure e Simple One touch Wireless Remote Control Even when power failure occurs preset The remote control unit has several features to programmed operation can be reactivated once facilitate automatic operation power resumes 12 Hour ON or OFF Timer e Anti Mold Filter This timer can be set to automatically tu
39. ea water can splash directly onto it or in sulphurous air near a spa Electrical Requirements 1 All wiring must conform to the local electrical codes Consult your dealer or a qualified electrician for details 2 Eachunit must be properly grounded with a ground or earth wire or through the supply wiring 3 Wiring must be done by a qualified electrician safety Instructions Read this Instruction Manual carefully before using this air conditioner If you still have any difficulties or problems consult your dealer for help e This air conditioner is designed to give you comfortable room conditions Use this only for its intended purpose as described in this Instruction Manual WARNING Never use or store gasoline or other flammable vapor or liquid near the air conditioner it is very dangerous This air conditioner has no ventilator for intaking fresh air from outdoors You must open doors or windows frequently when you use gas or oil heating appliances in the same room which consume a lot of oxygen from the air Otherwise there is a risk of suffocation in an extreme case T CAUTION Do not turn the air conditioner on and off from the power mains switch Use the ON OFF operation button Do not stick anything into the air outlet of the outdoor unit This is dangerous because the fan is rotating at high speed Do not let children play with the air conditioner Do not cool the room too much if babies or invalids are pr
40. ed every 3 minutes by the remote control unit to the controller in the indoor unit Signal from remote control unit 3 minutes 3 minutes 3 minutes 3 minutes 3 minutes 3 minutes 3 minutes Thermo Thermo Thermo a Thermo AT Thermo OFF ON OFF ON OFF T 1 C L Ue A settemp T C en UE icc css NEN IEEE DEN eS More than 5 minutes 5 minutes 3 minutes Room temp Compressor ON NR ON o ON Jor OFF i In Ts Outdoor fan Indoor fan Set speed The control circuit will not attempt to turn the compressor ON until the compressor has been OFF for at least 3 minutes To protect the compressor from stalling out when trying to start against the high side refrigerant pressure the control circuit has a built in automatic time delay to allow the internal pressure to equalize As a protective measure the control circuit switches the compressor OFF after 5 minutes or more of compressor operation Thermo ON When the room temperature is above T 1 C T C is set temperature Compressor ON G Thermo OFF When the room temperature is equal to or below set temperature T C Compressor OFF 45 8 2 Dry Operation Dehumidification G Dry operation uses the ability of the cooling cycle to remove moisture from the air but by running at low level to dehumidify without greatly reducing the room temperature The air conditioner repeats the cycle of turning ON and OFF automatically as shown in the c
41. en attaching to wall Fig 6a 1 Confirm the indoor unit beeps when the ON OFF button is pressed at the wall location where the remote control unit is to be attached then attach the holder to the wall 2 When taking out the remote control unit pull it from the holder When using the remote control unit Point the transmission portion of the remote control unit at the receiver area of the indoor unit when operating the remote control unit and during operation of the air conditioner Do not place objects which may block the transmitted signals between the receiver and the remote control unit When mounting the remote control unit to prevent theft Fig 6b 1 Attach the holder to the wall with one of the screws using only the hole in the top of the holder 2 Remove the cover of the remote control unit and take out the batteries Next place the remote control unit in the holder 3 Fasten both the remote control unit and holder to the wall with the remaining screw using the hole in the bottom of the holder 4 Install the batteries in the remote control unit and close the cover 43 Truss head tapping screw 4 x 16mm supplied Remote control unit holder Truss head tapping screw 4 x 16mm supplied Holder Holder 7 3 Recommended Wire Length and Size Regulations on wiring diameter differ from locality to NOTE locality For field wiring requirements please refer to Ber he WIRING S
42. esent Ol 379 04EG Names of Parts Air intakes INDOOR UNIT Air outlet Remote control unit Refrigerant tubes OUTDOOR UNIT Air outlet This illustration is based on the external appearance of a standard NOTE model Consequently the shape may differ from that of the air conditioner you have selected This air conditioner consists of an indoor unit and an outdoor unit You can control the air conditioner with the remote control unit Air Intake Air from the room is drawn into this section and passes through air filters which remove dust Air Outlet Conditioned air is blown out of the air conditioner through the air outlet Remote Control Unit The wireless remote control unit controls power ON OFF operation mode selection temperature fan speed timer setting and air sweeping Refrigerant Tubes The indoor and outdoor units are connected by copper tubes through which refrigerant gas flows Drain Hose Moisture in the room condenses and drains off through this hose Outdoor Condensing Unit The outdoor unit contains the compressor fan motor heat exchanger coil and other electrical components Ol 379 05EG 5 Unit Display and Operation Selector INDOOR UNIT N IMPORTANT Avoid using radio equipment such as mobile phone near within 1 m the indoor unit Some radio equipment ma
43. et floors due to dripping of z Thickness Thickness condensation both tubes must be well insulated with a Min 8 mm Min 8 mm proper insulation material The thickness of the insulation should be a min 8 mm Narrow tube Wide tube After a tube has been insulated CAUTION never try to bend it into a narrow curve because it can cause the tube to break or crack 22 5 PERFORMANCE DATA 5 1 Performance charts Indoor Unit SAP K161GJA Indoor Unit SAP K161GJA Outdoor Unit SAP C161GA Outdoor Unit SAP C161JA B Cooling Characteristics B Cooling Characteristics Indoor inlet air D B temp C Outdoor fan speed Outdoor fan speed Operating current A Operating current A 25 30 35 40 45 50 25 30 35 40 45 50 Outdoor inlet air D B temp C Outdoor inlet air D B temp C Indoor inlet air D B temp C Outdoor fan speed Indoor inlet air D B temp C Outdoor fan speed Low pressure at wide tube service valve MPa kgf cm2G Low pressure at wide tube service valve MPa kgf cm2G Ii EINEN LET EINE Fam EINEN LL e Points of Rating condition Black dots in above charts indicate the following rating conditions Cooling Indoor air temperature 27 C D B 19 C W B Outdoor air temperature 35 C D B 24 C W B 23 Indoor Unit SAP K181GJA SAP K181MBA Indoor Unit SAP K181GJA SAP K181MBA Outdoor Unit SAP C181GA SAP C181MA Outdoor Unit SAP C181JA SAP K181BA B Co
44. grounding can cause accidental injury or death Ground the unit following local electrical codes Connect all wiring tightly Loose wiring may cause overheating at connection points and a possible fire hazard When Transporting Be careful when picking up and moving the indoor and outdoor units Get a partner to help and bend your knees when lifting to reduce strain on your back Sharp edges or thin aluminum fins on the air conditioner can cut your fingers When Installing 90000090900000909000000000000090000000000000090000090000000000000009000000000000900000000000000900000909000000090000009090 In a Ceiling or Wall Make sure the ceiling wall is strong enough to hold the units weight It may be necessary to construct a strong wood or metal frame to provide added support In a Room Properly insulate any tubing run inside a room to prevent sweating that can cause dripping and water damage to walls and floors In Moist or Uneven Locations Use a raised concrete pad or concrete blocks to provide a solid level foundation for the outdoor unit This prevents water damage and abnormal vibration In an Area with High Winds Securely anchor the outdoor unit down with bolts and a metal frame Provide a suitable air baffle In a Snowy Area for Heat Pump type Systems Install the outdoor unit on a raised platform that is higher than drifting snow Provide snow vents When Connecting Refrigerant Tubing U
45. hart below according to the room temperature Room temp Cooling operation T 2 C Dry A zone Compressor Continuous operation FMI indoor fan L low speed LL very low speed intermittent ventilation Set temp T C only while the compressor is ON T 1 C Dry B zone Compressor Intermittent operation ON for 3 minutes and OFF for 9 minutes FMI indoor fan L low speed LL very low speed intermittent ventilation only while the compressor is ON Room temp 15 C Monitor zone Both the indoor and outdoor units stop e Intermittent ventilation occurs by switching the indoor fan speed between L lt gt LL Dry operation does not occur when the room temperature is under 15 C which is the monitor zone When the compressor stops the indoor fan stops as well 8 3 Freeze Prevention e This function prevents freezing of the indoor heat exchange coil When the compressor has been running for 10 minutes or more and the temperature of the indoor heat exchange coil falls below 1 C the control circuit stops the compressor for at least 6 minutes The compressor does not start again until the temperature rises above 8 C or 6 minutes has elapsed Thermo OFF Room temp Thermo ON a 4 TAC en Set temp T C More than Indoor heat exch 6 minutes coil temp 1 C More than 10 minutes o ON Compressor ON OFF ON Indoor fan Set speed 46 8 4 Outdoor
46. ight or when the remote control cannot be used to change the air conditioner s settings e Use two fresh leak proof type AAA alkaline batteries In replacing batteries follow the instructions as mentioned in the sub section How to Install Batteries If you do not use the remote control unit more than 1 month take out the batteries When using the remote control unit always point the unit s transmitter head directly at the air conditioner s receiver Air conditioner Indoor unit Transmitter head Receiver Remote control unit The remote control unit may be operated either from a non fixed position or from a wall mounted position To ensure that the air conditioner operates correctly DO NOT install the remote control unit in the following places e In direct sunlight e Behind a curtain or other places where it is covered e More than 8 m away from the air conditioner e nthe path of the air conditioner s airstream e Where it may become extremely hot or cold e Where it may be subject to electrical or magnetic noise e Where there is an obstacle between the remote control unit and air conditioner since a check signal is sent from the remote control unit every 3 minutes Ol 379 10EG Ol 379 11EG Mounting the Remote Control Unit Using the Remote Control Unit continued Truss head tapping screws 4 x 16mm supplied Remote control unit holder When attaching to wall
47. ing a probe on each terminal screw on the terminal plate Fig 2 Note that the ground line terminal should be skipped for the check 10 1 3 Outdoor Unit Clamp an aluminum plate fin or copper tube with the lead clip of the insulation resistance tester and measure the resistance by placing a probe on each terminal screw where power supply lines are connected on the terminal plate Fig 2 10 1 4 Measurement of Insulation Resistance for Electrical Parts Disconnect the lead wires of the desired electric part from terminal plate capacitor etc Similarly disconnect the connector Then measure the insulation resistance Figs 3 and 4 Refer to Electric Wiring Diagram If the probe cannot enter the poles because the hole is too narrow then use a probe with a thinner pin 57 Ground wire Probe Insulation tester Fig 1 Terminal plate robe Clip Copper tube or metallic part Fig 2 1 Clip M l IL See Copper tube or metallic part Insulation tester Fig 3 From fan motor compressor and other parts Metallic part Clip Insulation tester Fig 4 10 2 Checking Continuity of Fuse on PCB Ass y Remove the PCB Ass y from the electrical component box Then pull out the fuse from the PCB Ass y Fig 5 Check for continuity using a multimeter as shown in Fig 6 10 3 Checking Motor Capacitor Remove the lead wires from the capacitor terminals and then place a probe on th
48. ircuit breaker E is tripped eset breaker Check power supply Power is being supplied to the outdoor unit Wait for recovery or contact power company B Check remote control unit Try to run with another remote control unit OK First remote control unit is defective Check for residue buildup on Clean iransmittar transmitter of remote control unit i e Check for residue buildup on remote control receiver on front of indoor unit Clean receiver C Check OPERATION selector switch in the indoor unit OPERATION selector switch is set in ON position NO Y Set OPERATION selector switch to ON D Check transformer in indoor unit YES Indoor PCB Ass y is defective Measure resistance of primary and secondary winding TR 50 E Check fuse on the indoor PCB Ass y 8 If fuse has been blown Measure resistance of indoor fan for continuity F motor winding FM Measure resistance of flap motor winding FLP Check operation lamp to see if light is ON Light is OFF Measure resistance of primary and Measure coil resistance of power secondary winding of transformer relay PR TR Indoor PCB Ass v or switch Ass v is Reolace the fuse defective j F Check TIMER on the remote control unit Timer is turned ON Check to see YES if is displayed on remote Cancel the timer mode control 51 9 2 3 On
49. is convenient when gentle cooling is needed Setting temperature Press the 30 min NIGHT SETBACK button 14 Ol 379 14EG DRY 6 Operation How it works Power failure during operation Clicking Sound Clicking sound is heard from the air conditioner Remote Contro Unit Ol 379 15EG Special Remarks e Once the room temperature reaches the level that was set the unit repeats the cycle of turning on and off automatically e During DRY operation the fan speed is automatically set to LOW or VERY LOW the fan speed then switches back and forth between LOW for 20 seconds and VERY LOW for 10 seconds e DRY operation is not possible if the indoor temperature is 15 C or less e Inthe event of power failure the unit will stop When the power is resumed the unit will restart automatically after three minutes e In cooling operation any plastic parts may expand or shrink due to a sudden temperature change In this event a clicking sound may occur This is normal and the sound will soon disappear The remote control unit sends the setting condition to the air conditioner regularly at three minute intervals Using the 12 Hour ON and OFF Timer 2 TIMER ON mode After the length of time set for TIMER ON elapses the unit begins Example operating Tl The display depicted at left indicates that the air conditioner will begin jar H ke operating in three hours ON I OFF O Setting
50. ly outdoor unit does not run A Check setting temperature Is room temperature too low NO Try to lower setting temperature by temperature setting button v button Outdoor unit still does not run Y Try to run using another remote control unit OK Remote control unit is defective B Check power relay in outdoor unit Measure coil resistance of power relay PR Check indoor PCB Ass y 52 9 3 Some part of air conditioner does not operate 9 3 1 Only indoor fan does not run Check fan casing foreign matter on Remove foreign matter or repair Fan cannot Check fan rotation be turned Turn fan gently once or twice by hand inside Fan motor burnout or foreign matter in Repair or replace bearings Measure resistance of indoor fan When fan speed is changed does motor winding applied voltage between lead wires BRN and WHT change as well Check fan motor capacitor PCB Ass is defective 9 3 2 Only outdoor fan does not run Check fan casing foreign matter on inside Fan motor burnout or foreign matter in Repair or replace bearings Remove foreign matter or repair Fan cannot Check fan rotation be turned Turn fan gently once or twice by hand Measure resistance of outdoor fan motor winding Check fan motor capacitor 53 9 3 3 Only compressor does not run Check compressor moter Either in
51. ment R22 1 140 Refrigerant control Capillary tube Operation sound Indoor Hi Me Lo dB A 41 38 36 Outdoor Hi Refrigerant tubing connections Max allowable tubing length at shipment Refrigerant Narrow tube tube diameter Wide tube Refrigerant tube kit Accessories Dimensions amp Weight Indoor Unit Outdoor Unit Unit dimensions 285 630 995 810 Package dimensions Height 276 704 Width 1 070 953 Depth 363 369 Refrigerant Amount charged at shipment g RR 1140 Q D 2 N ur C1 oo Flare type 6 35 1 4 12 7 1 2 Optional Hanging wall bracket 3 3 s s 33 Weight Net k 12 0 47 5 Shipping kg 19 0 52 0 Shipping volume mi 025 DATA SUBJECT TO CHANGE WITHOUT NOTICE Remarks Rating conditions are Cooling Indoor air temperature 27 C D B 19 C W B Outdoor air temperature 35 C D B 24 C W B Indoor Unit SAP K181GJA SAP K181MBA Outdoor Unit SAP C181JA SAP C181BA ee Sree mie ROME Voltage rating 220 V Performance Cooling Capacity kW 5 15 BTU h 17 600 Air circulation High m h 760 Moisture removal High Liters h N N Electrical Rating Cooling Available voltage range 198 242 Running amperes Power input Power factor C O P Compressor locked rotor amperes 1 700 oS lt z gt oo N O Co Controls Temperature control Microprocessor l C thermostat Control unit Wireless remote control unit Timer 1 hour OFF 12 hours ON or OFF Fan speeds Indo
52. n again later at a time specified by you Example Having the unit operate for just one hour from the present time and then switch on again three hours from the present time _____Stop X Operate 3 hours Setting procedure STEP 1 Press the 1 HR TIMER button Press the TIMER ON button and use the TIMER SET button to set the unit to turn on three hours later Timer setting Operate STEP 2 e Set the 1 Hour OFF Timer and the 12 Hour ON Timer simultaneously Unless you set the 1 Hour OFF Timer and the 12 Hour ON Timer at the same time the 1 Hour OFF Timer may operate for one hour or more Ol 379 18EG Adjusting the Airflow Direction 1 Horizontal The horizontal airflow can be adjusted by moving the vertical vanes with your hands to the left or right O O 2111111111 IET Tee position during the cooling or dehumidifying operation If the vertical vanes are positioned all of the way to the right or left condensation may begin to form around the air vent and drip down CAUTION When the humidity is high the vertical vanes should be in the front 2 Vertical The vertical airflow can be adjusted by moving the flap with the remote control unit Do not move the flap with your hands Confirm that the remote control unit has been turned on Use the FLAP button to set either the sweep function or one of the six airflow direction settings ON 1 OFF O m OS MODE NIGHT SETBACK a o
53. n procedure Press the TIMER OFF button once again 16 Ol 379 16EG Using the 12 Hour ON and OFF Timer continued 3 ON OFF Parogram Timer A combination of the TIMER ON and TIMER OFF modes this function allows you to specify the time that the unit turns on and the time when it turns off Example The unit will turn on three hours from now and turn off five hours from now Timer setting 1 al H FO TIMER ON display during counting Setting procedure Use the procedure described in the 1 TIMER ON mode section on the preceding page to set the timer to turn the D H unit on three hours from now Use the procedure described in the 2 TIMER OFF mode TIMER OFF display during section on the preceding page to set the timer to turn the counting after 3 hours unit off five hours from now has elapsed e The display changes immediately to its status previous to timer setting but the ON or OFO indication remains e Press the TIMER SET button to display the time remaining on the timer in seconds e Note that it is not possible to check both the ON and OFF timer settings The timer setting that will occur first is given preference and displayed The timer setting that will occur first is the one with the shorter time setting Cancellation procedure Press the TIMER ON button and TIMER OFF buttons once again NOTE Set the ON and OFF Timers simultaneously Unless you set the 12 Hour ON and OF
54. nditions Running Amps A 040 05 687 78 Power input KW 058 om 35 SAR Amge 00 osa jp ee Conditions Power Input 0 079 0 119 1 792 Full Load Conditions Running Amps A 9 87 Power Input kW 0 079 0 119 2 162 Rating Conditions Indoor Air Temperature 27 C D B 19 C W B Outdoor Air Temperature 35 C D B SSA 385 386 Conditions Saudi standard Indoor Air Temperature 29 D B 19T W B Outdoor Air Temperature 46 D B 24 C W B Full Load Conditions Indoor Air Temperature 29 D B 19 C W B Outdoor Air Temperature 54 D B 34 Indoor Unit SAP K241GJA SAP K241MBA Outdoor Unit SAP C241GA SAP C241MA Indoor Unit Outdoor Unit Complete Unit Performance at at 220 240V 50Hz ang Ooi FOTA Power Input KW Full Load Conditions Running Amps A Power Input KW Rating Conditions Indoor Air Temperature 27 C D B 19T W B Outdoor Air Temperature 35 C D B Full Load Conditions Indoor Air Temperature 32 D B 23 C W B Outdoor Air Temperature 52 D B Indoor Unit SAP K241GJA SAP K241MBA Outdoor Unit SAP C241JA SAP C241BA Indoor Unit Outdoor Unit Complete Unit Performanceat at 220V 60Hz RaimCoos RummRws nn E Power Input Wh SSA 385 386 Running Amps 042 060 1578 16 8 Conditions Power noa Full Load Conditions Running Amps A 042 060 1898 200 Power impu ER Rating Conditions Indoor Air Temperature 27 C D B 19 C W B Outd
55. ntrol circuit fuse 250 V 3 15 A Remote Control Unit RCS 2S2E pauls Fan Motor EO Type Gy Dia and length mm Fan motor model Oy No of poles SO GOHz rpm High Nominal output Coil resistance Ambient temp 20 WHT BRN 133 7 WHT PNK 168 4 Safety devices Type Internal protector Operating temp 130 8 Automatic reclosing Run capacitor iF vA Flap Motor Or Hea Peke Coi E 2 DATA SUBJECT TO CHANGE WITHOUT NOTICE Indoor Unit SAP K181GJA SAP K181MBA Controller PCB KAN Part No POW K181GJA Controls Control circuit fuse 250 V 3 15 A Remote Control Unit RCS 2S2E Fan Fan Motor Type Oy Dia and length mm Fan motor model Oy No of poles S0 60Hz rpm High Nominal output Coil resistance Ambient temp 20 WHT BRN 133 7 WHT PNK 168 4 Safety devices Type Internal protector Operating temp 130 8 Automatic reclosing Run capacitor iF VAC 440 pert ere co DATA SUBJECT TO CHANGE WITHOUT NOTICE Indoor Unit SAP K241GJA SAP K241MBA Controller PCB aa Part No POW K241GJA Controls Control circuit fuse 250 V 3 15 A Remote Control Unit RCS 2S2E Fan 8 Fan Motor Type Oy Dia and length mm Fan motor model Oy No of poles S0 60Hz rpm High Nominal output Coil resistance Ambient temp 20 WHT BRN 133 7 WHT PNK 168 4 Safety devices Type Internal protector Operating temp 130 8 Automatic reclosing Run capacitor iF VAC 440
56. oling Characteristics B Cooling Characteristics Indoor inlet air D B temp C Indoor inlet air D B temp C Operating current A Operating current A 25 30 35 40 45 50 55 25 30 35 40 45 50 55 Outdoor inlet air D B temp C Outdoor inlet air D B temp C Indoor inlet air D B temp C Indoor inlet air D B temp C Outdoor fan speed Low pressure at wide tube service valve MPa kgf cm G Low pressure at wide tube service valve MPa kgf cm2G 25 30 35 40 45 50 55 25 30 35 40 45 50 55 Outdoor inlet air D B temp C Outdoor inlet air D B temp C e Points of Rating condition Black dots in above charts indicate the following rating conditions Cooling Indoor air temperature 27 C D B 19 C W B Outdoor air temperature 35 C D B 24 C W B 24 Indoor Unit SAP K241GJA SAP K241MBA Indoor Unit SAP K241GJA SAP K241MBA Outdoor Unit SAP GC241GA SAP C241MA Outdoor Unit SAP GC241JA SAP K241BA B Cooling Characteristics B Cooling Characteristics Indoor inlet air D B temp C Indoor inlet air D B temp C fan speed Operating current A Operating current A 25 30 35 40 45 50 55 E 25 30 35 40 45 50 55 Outdoor inlet air D B temp C Outdoor inlet air D B temp C Indoor inlet air D B temp C Outdoor fan speed Indoor inlet air D B temp C Outdoor fan speed Low pressure at wide tube service valve MPa kgf cm G
57. ooling load estimate if performance of air conditioner is with larger capacity normal 9 4 2 Excessive cooling Set temperature to higher NO value using temperature Set temperature is suitable setting buttons of the remote control unit e Remote control unit is placed where Change position of remote it can detect room temperature control unit properly 55 9 5 If a sensor is defective 9 5 1 Indoor coil temp thermistor TH1 is defective A Open When thermistor opens the air conditioner will be in the following conditions as the controller tries to detect extremely low indoor coil temperature In Cooling mode Function of freeze prevention continues to work That is the controller turns both compressor and outdoor fan motor periodically ON and OFF for several minutes Refer to 8 3 Freeze Prevention B Short When thermistor is short the air conditioner will be in the following conditions as the controller tries to detect extremely high indoor coil temperature In Cooling mode Function of freeze prevention will not work even when the frost builds up on indoor heat exchanger coil 9 5 2 Room temp thermistor TH2 is defective A Open When thermistor opens the air conditioner will be in the following conditions as the controller tries to detect extremely low room temperature In Cooling mode The air conditioner soon stops and will not start again Thermo OFF Neither outdoor fan
58. oor Air Temperature 35 C D B SSA 385 386 Conditions Saudi standard Indoor Air Temperature 29 D B 19 C W B Outdoor Air Temperature 46 D B 24C W B Full Load Conditions Indoor Air Temperature 29C D B 19 C W B Outdoor Air Temperature 54 C D B 35 6 2 Electric Wiring Diagrams Indoor Unit SAP K161GJA To avoid electrical shock hazard be sure to SAP K181GJA AN AA disconnect power before checking servicing SAP K241GJA and or cleaning any electrical parts TERMINAL PLATE ed Q RED 4 AE an GRN YEL ee Z mg amp war OJ L Q P BLK C ee a biki EN 5P WHT CY PRY Mi wr S 3PCRED WHT p S CAPACITOR CONTROLLER ERN FMC Y Tt tH ERN S mi T BRN WHT z RED is BLK sej 2P WHT S FAN MOTOR e 2 TOR re COIL THERMISTOR BK ROOM CO IL ELK 4PCWHT ELK B M ROOM THERMISTOR FLAP MOTOR 8512 5253 500xx 2 36 Indoor Unit SAP K181MBA To avoid electrical shock hazard be sure to SAP K241MBA AN VA disconnect power before checking servicing and or cleaning any electrical parts TERMINAL PLATE ute Be Ors RED Or GRN YEL or rcs 5 WHT 2 5 Ni AW4 5 511 5P WHT PRY EN WAT 3P RED BEVAT P X CONTROLLER 2 CAPACITOR a BRN GRN YEL SEC BRN S E 2P WHT BRN PNK A BRN WHT gt RED ATI BLK HOLE IC z YEL 3P WHT AMP FAN MOTOR GP WET 6 6 z CONNECTOR WHT GRN GRN COIL THERMISTOR EEEN BLK R
59. or Outdoor 3 and Auto Auto Hi Lo Airflow direction Indoor Horizontal Manual Vertical Auto Air filter Washable Anti Mold Compressor Rotary Hermetic Refrigerant Amount charged at shipment H22 1 150 Refrigerant control Capillary tube Operation sound Indoor Hi Me Lo dB A 41 38 36 Outdoor Hi Refrigerant tubing connections Max allowable tubing length at shipment Refrigerant Narrow tube tube diameter Wide tube Refrigerant tube kit Accessories Dimensions amp Weight Indoor Unit Outdoor Unit Unit dimensions 285 630 995 810 Package dimensions Height 276 704 Width 1 070 953 Depth 363 369 Refrigerant Amount charged at shipment g R22 1150 Q D 2 on Flare tvpe 6 35 1 4 12 7 1 2 Optional Hanging wall bracket 3 3 s s 33 Weight Net k 12 0 47 5 Shipping kg 19 0 52 0 Shipping volume mi 025 DATA SUBJECT TO CHANGE WITHOUT NOTICE Remarks Rating conditions are Cooling Indoor air temperature 27 C D B 19 C W B Outdoor air temperature 35 C D B 24 C W B Indoor Unit SAP K241GJA SAP K241GJA Outdoor Unit SAP C241GA SAP C241MA Voltage rating 220 230 240 V Performance Cooling Capacity kW 6 40 6 45 6 45 BTU h 21 800 22 000 22 000 Air circulation High m h 830 Moisture removal High Liters h did Electrical Rating Cooling Available voltage range 198 264 Running amperes Power input Power factor C O P Compressor locked rotor
60. or Unit Indoor Unit 1 Wide tube O D 912 7 mm 1 2 Evaporator Narrow tube O D 06 35 mm 1 4 SAP K181GJA SAP K181MBA Indoor Unit Indoor Unit m Wide tube O D 12 mm 1 2 Evaporator Narrow tube O D 06 35 mm 1 4 SAP C161GA SAP C161JA SAP C181JA SAP C181BA Outdoor Unit Outdoor Unit Wide tube service valve pi Accumulator Condenser Narrow tube service valve P lt Capillary tube o Outdoor Unit SAP C181GA MM ompressor Ol SAP C181MA Outdoor Unit Wide tube service valve Accumulator X C3 Capillary for liquid injection D o c TG c O O Narrow tube service valve Capillary tube Xx 21 gu ompressor C i i Indoor Unit SAP K241GJA Outdoor Unit SAP C241GA SAP K241GJA SAP C241JA SAP K241MBA SAP C241MA SAP K241MBA SAP C241BA Indoor Unit Outdoor Unit Wide tube service Compressor Wide tube valve Muffler Accumulator I gt lt ww 7 l l l 0 X fm CI QU O D E i Capillary for i liquid injection L e amp t jo 8 l G O 1T E l Narrow Strainer x tube service Narrow tube valve Capillary tube Insulation of Refrigerant Tubing IMPORTANT Because capillary tubing is used in the outdoor unit both the wide and narrow tubes of this air conditioner become cold To Insulation prevent heat loss and w
61. rn the This unit is equipped with an anti mold filter that unit on or off at any time within a 12 hour period inhibits the growth of mold and bacteria e 1 Hour OFF Timer This timer can be set to automatically turn off Optional Air Clean Filter the unit at any time after one hour An air filter that uses activated charcoal to eliminate unpleasant odors and clean the air is e Night Setback available sold separately Pressing this button changes the setting of the room temperature thermostat allowing you to set the temperature at whatever level that you find comfortable 2 Ol 379 02EG Ol 379 03EG Contents Page FEES e ta 2 Product Information A 3 Alert SVM ONS Assenede E 3 Installation Location ie e 4 Electrical ReeulrementS e erreet 4 Satety INS rUCHONS HX 4 Names or Pals iaces oue a3 REEE REAREA EE EE ed 5 Using the Remote Control UniL rrr trn nn rn peces 10 Operation with the Remote Control Unit 12 IN FA OPN ae aos sg tec haan 12 2 Adjusting the Fan Speed nennen eeen eenen eeen eenen ennen 13 3 Night Setback MODS snie 14 Special ged a i o D 15 Using the 12 Hour ON and OFF Timer eneen eeen eenen ennen ennen 16 Using the 1 Hour OFF TIMSS ta evene ii 18 Adjusting the Airflow Direction aanne oenen ennee eneen ee 19 Operation without the Remote Control Unit eneen eneennnen eneen 20 Care and GIS a f M S 20
62. se the flare method for connecting tubing Apply refrigerant lubricant to the matching surfaces of the flare and union tubes before connecting them then tighten the nut with a torque wrench for a leak free connection e Check carefully for leaks before starting the test run When Servicing e Turn the power off at the main power box mains before opening the unit to check or repair electrical parts and wiring Keep your fingers and clothing away from any moving parts Clean up the site after you finish remembering to check that no metal scraps or bits of wiring have been left inside the unit being serviced Others AN Ventilate any enclosed areas when installing or testing the refrigeration system Escaped refrigerant gas on contact with fire or heat can produce dangerously toxic gas Confirm upon completing installation that no refrigerant gas is leaking If escaped gas comes in contact with a stove gas water heater electric room heater or other heat source it can produce dangerously toxic gas Table of Contents Page T OPEBATING RANGE vege dicsicetncnadersicosansueestaaadnosassaataintlentouasbeasteumdinnsdasiysiiniltaeund anvtnnidwensisaatneelaansdsiweemimrinds 1 2 SPECIFICATIONS eel gt selezione eee E 2 2 2 Major GOMPONON SOC MIC a ON tak entertain teens 8 2 3 Other Component SpecifiCations cccccccccccssceseeeeecccceesecececccosseeeeeesccesseeceesccessececessceeseeeeecscceeseeees 17 S DIMENSIO
63. ternal protector or capacitor overload relay is working YES Measure resistance of Temperature of compressor compressor motor winding is abnormally high YES Refrigerant gas shortage NO YES Charge refrigerant gas R22 Measure Power supply voltage Rotor may be locked up The voltage is too low 9 3 4 Only flap motor does not run Measure resistance of flap motor winding 3 T I 9 3 5 Function of outdoor fan speed control does not work properly e Check thermostat in outdoor unit 23S Refer to 8 4 Outdoor Fan Speed Control 54 9 4 Air conditioner operates but abnormalities are observed 9 4 1 Poor cooling Check position of remote control unit YES Cool air from air conditioner reaches Change position of remote control unit position directly Insulate both wide and narrow tubes separately and then tape together Wide and narrow tubes between indoor unit and outdoor unit are insulated YES Temperature difference Measure temperature of suction and Is small Possibility of Charge refrigerant discharge air of air conditioner gas shortage gas R22 Temperature difference between suction and discharge air is large enough approx 10 deg or more Check for clogging of air filter Clean filter Air filter is clogged YES i Fan speed is set to LOW ELE E E Reduce cooling load or replace the air conditioner Review c
64. tes Simply set the FAN SPEED selector button to the Ws position A microcomputer in the air conditioner automatically controls the fan speed when the mode is selected When the air conditioner starts operating the difference between the room temperature and the set temperature is detected by the microcomputer which then automatically switches the fan speed to the most suitable level When difference between room temperature and set temperature is If you want to adjust fan speed manually during operation just set the FAN SPEED selector button as desired 43 8 or amp Operation with the Remote Control Unit continued 3 Night Setback Mode SET TEMP ON I OFF O o o o o Low CA TEMP Cv eS NIGHT SETBACK CS 4 RT FAN SPEED NS NE UE ON OFF SET RO O QO Night Setback Mode is used for saving energy Press the NIGHT SETBACK button while operation The mark appears on the display To release the night setback function press the NIGHT SETBACK button again In Cooling and DRY Mode When the night setback mode is selected the air conditioner automatically and 0 raises the temperature setting 1 C when 30 minutes have passed after the selection was made and then another 1 C after another 30 minutes have passed regardless of the indoor temperature when night setback was selected This enables you to save energy without sacrificing comfort This function
65. ust fans etc Fig 3 damp humid or uneven locations DO choose a place as cool as possible choose a place that is well ventilated allow enough room around the unit for air intake exhaust and possible maintenance Figs 4a and 4a O provide a solid base concrete block 10 X 40 cm beams or equal a minimum of 10 cm above ground level to reduce humidity and protect the unit against possible water damage and decreased service life Fig 5 use lug bolts or equal to bolt down unit reducing vibration and noise Required space around the unit Air intake Min 10 cm Valve side bi Min 25 cm Min EM 5cm Airdischarge Top View Fig 4a Air intake Concrete or equal NO Hot air Outdoor unit Obstacle above 4 Air discharge 3 Obstacle Ground Side View Fig 4b Anchor bolts Min 10 cm 7 2 Remote Control Unit Installation Position The remote control unit can be operated from either a non fixed position or a wall mounted position To ensure that the air conditioner operates correctly do not install the remote control unit in the following places In direct sunlight Behind a curtain or other place where it is covered More than 8 m away from the air conditioner In the path of the air conditioner s airstream Where it may become extremely hot or cold Where it may be subject to electrical or magnetic interference 6 1 Wh
66. wiring is correct 48 9 2 Air conditioner does not operate 9 2 1 Circuit breaker trips or fuse blows A When the circuit breaker is set to ON it is tripped soon Resetting is not possible There is a possibility of ground fault G Check insulation resistance If resistance value is 2MQ or less insulation is defective NO Inter unit Outdoor power wiring Power Circuit xX 1 supply breaker x 21x L Ground WARNING Set circuit breaker to OFF 1 Remove both power supply wires and inter unit wires from terminal NO Insulation of plate in outdoor unit outdoor unit e Measure insulation resistance is defective of outdoor unit Measure insulation resistance of electrical parts in outdoor unit 2 Remove inter unit wires from NO Insulation of terminal plate in indoor unit e Measure insulation resistance of indoor unit indoor unit is defective Measure insulation resistance of electrical parts in indoor unit B Circuit breaker trips in several minutes after turning the air conditioner on G There is a possibility of short circuit Check capacity of circuit breaker Replace with suitable one larger capacity Capacity of circuit breaker is suitable Measure resistance of outdoor fan motor winding Measure resistance of compressor motor winding 49 9 2 2 Neither indoor nor outdoor unit runs A Power is not supplied C
67. y cause malfunction of the unit OPERATION lamp OPERATION lamp TIMER lamp REMOTE CONTROL receiver ii OPERATION TIMER m If the trouble happens dis connect power and restart the air conditioner after a few minutes REMOTE CONTROL receiver This section picks up infrared signals from the remote control unit transmitter OPERATION selector ON position This position is for operating the air conditioner with the wireless remote control unit Set the selector normally in this position OFF position Switch the selector to the OFF position if you are not going to use the air conditioner for a few days or longer WARNING The OFF position does not disconnect the power Use the main power switch to turn off power completely TEST position This position is used only when servicing the air conditioner CAUTION Do not set at the TEST position for normal operation OPERATION lamp This lamp lights when the system is in the continuous DRY and COOL mode TIMER lamp This lamp lights when the system is being controlled by the timer 6 Ol 379 06EG Remote Control Unit Display Displayed when setting temperature Displayed when transmitting data Displayed when temperature is shown Displayed when the temperature setting is at the upper or lower allowable limit Displayed when setting timer Symbols 1 Operation mode 4 Timer GOOL sits ete aken 12 hour ON Timer nnn MILD DRY an
68. znnnnnzznznnzznnnnzzznzzzzznzzznznznzzzzanzzzzznaa 53 9 4 Air conditioner operates but abnormalities are observed un aan ennen eneen en venen eenen 55 9 5 If a sensor IS defective ERR EE 56 10 CHECKING ELECTRICAL COMPONENTS 10 1 Measurement of Insulation Resistance e nnnnn ennen eensen ennen ennen ennenvenen venen venenvenensens 57 10 2 Checking Continuity of Fuse on PCB ASS V ssesntivsniie vut zi pibeei teneerste tenet 58 10 3 Checking Motor Capacitor 11r otras riaakcaa veras xen ria b FE HEP xxx rd RYE FUEL saveanndesniensaadavdsnertadantenas 58 11 MAINTENANCE 11 1 Changing Address of Remote Control Unit in Indoor Unit nennen ee neneenennenenenn 59 APPENDIX INSTRUCTION MANUAL eneen nnne nennen nnn nnne nennen nnne 60 1 OPERATING RANGE E 50Hz models Outdoor Unit SAP C161GA SAP C181GA SAP C241GA Temperature Indoor Air Intake Temp Outdoor Air Intake Temp 32 C D B 23C WB 33C DB OON 190 DB 14 C WB 19 C DB Outdoor Unit SAP C181MA SAP C241MA Temperature Indoor Air Intake Temp Outdoor Air Intake Temp Cool 32 C D B 23 C W B 52 C D B OON 19 C D B 14 C W B 19 C D B B 60Hz models Outdoor Unit SAP C161JA SAP C181JA SAP C241JA Temperature Indoor Air Intake Temp Outdoor Air Intake Temp 32 C D 8 29 C W B 13 C DB OON 19C D B 14C WB 19 C DB Outdoor Unit SAP C181BA SAP C241BA Temperature Indoor Air Intake Temp

technical & service manual split system air

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technical &amp; service manual split system air

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technical & service manual split system air