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RM1011206 0705B0705A

1. NOT APPLICABLE TO POWERDRIVE PLUS AND IQ SYSTEM VEHICLES NOT APPLICABLE TO VEHICLES EQUIPPED WITH MCOR Figure 11 Lubrication Points Electric Vehicles FOR CLARITY Figure 12 Vehicle Equipped with Figure 13 Vehicle Equipped with Multi step Potentiometer Wiper Switch Motor Controller Output Regulator MCOR 2006 Gold Standard Electric Vehicle Owner s Manual Page 25 Vehicle Controller VEHICLE CONTROLLER The electric vehicle is equipped with a solid state speed controller In order to properly service and maintain the solid state controller vehicle it is necessary to understand the electrical circuitry and the functions of all components in both systems Therefore if any repair or servicing needs to be performed we recommend that it be performed by an authorized Club Car distributor dealer using Club Car OEM parts BATTERIES See General Warnings on page 7 A DANGER Battery Explosive gases Do not smoke Keep sparks and flames away from the vehicle and service area Ventilate when charging or operating vehicle in an enclosed area Wear a full face shield and rubber gloves when working on or near batteries Charge batteries in a well ventilated area only Batteries emit hydrogen while being charged Hydrogen is an explosive gas and must never exceed a level of 2 of the air Battery Poison Contains acid Causes severe burns Avoid contact with skin eyes or clothing Antidotes
2. A WARNING Turn the key switch to the OFF position remove the key and leave the Forward Reverse handle or switch in the NEUTRAL position during storage PowerDrive Plus and IQ System vehicles only Place Tow Run switch in the TOW position This is to prevent unintentionally starting the vehicle or a fire hazard Do not attempt to charge frozen batteries or batteries with bulged cases Discard the battery Frozen batteries can explode A CAUTION Batteries in a low state of charge will freeze at low temperatures To avoid exposing electrical components to moisture and subsequent damage do not use any type of pressure washing or steam cleaning equipment to wash the vehicle PREPARING THE ELECTRIC VEHICLE FOR EXTENDED STORAGE 1 Unload the vehicle so that the tires are supporting only the weight of the vehicle 2 Fully charge batteries See Charging Batteries on page 29 3 Batteries should be clean and free of corrosion Wash tops and terminals of batteries with a solution of baking soda and water 1 cup 237 mL baking soda per 1 gallon 3 8 L of water Rinse solution off bat teries Do not allow this solution to enter the batteries Be sure terminals are tight Let the terminals dry and then coat them with Battery Terminal Protector Spray CCI P N 1014305 4 Store vehicle in a cool dry place This will minimize battery self discharge Cc Adjust tires to recommended tire pressure See Specifications DS Gol
3. External Flush with water Call a physician immediately Internal Drink large quantities of milk or water followed with milk of magnesia or vegetable oil Call a physician immediately Eyes Flush with water for 15 minutes Call a physician immediately A WARNING Wear safety glasses or approved eye protection when servicing the vehicle or battery charger Wear a full face shield and rubber gloves when working on or near batteries Use insulated tools when working near batteries or electrical connections Use extreme caution to avoid shorting of components or wiring CAUTION On all vehicles turn off all accessories before charging batteries NOTE Recycle or dispose of discarded batteries in accordance with local state and federal regulations The batteries in all electric vehicles are 8 volts each 8 volt batteries are deep cycle batteries specially built for electric vehicle application Automotive batteries should never be used New batteries will not deliver their full capabilities until they have been discharged and recharged 20 to 50 times To obtain the maximum service life from new batteries restrict vehicles with new batteries to 36 holes of use or 60 minutes of actual vehicle operation between charges in the first two months of operation Batter ies should be fully charged before first use of new vehicle before first use of a vehicle after storage and before releasing vehicle for use each day BATTE
4. A WARNING Do not use the vehicle on public roads It is not designed or intended for street use and should not be licensed for use on public roads Where applicable obey all local rules concerning golf cars and off road vehicles The vehicle should be driven in only specified areas by trained drivers Do not drive while under the influence of alcohol drugs or medications To prevent overturning the vehicle drive slowly in turns Use brakes to reduce speed when coasting downhill No one should drive the vehicle without first being instructed in the proper operation and use of the vehicle s controls An experienced operator should accompany each first time driver on a test drive before allowing him her to operate the vehicle alone To ensure safe operation of the vehicle follow exactly and in order all of the following procedures Read and understand all instructions prior to driving the vehicle Starting the vehicle 1 BF WN Study and understand controls Read safety warnings located on dash and above pedals For vehicles with cargo beds Make sure load is secure Make sure everyone is seated and holding onto seat hand holds or handrails Make sure wheels are turned in desired direction and that nothing is in your path Turn key to the ON position Select direction by placing the Forward Reverse handle or switch in desired position F forward or R reverse A buzzer will sound as a
5. Service repairs and adjustments must be made per instructions in the maintenance and service manual NOTE If the vehicle is constantly subjected to heavy use or severe operating conditions the preventive maintenance procedure should be performed more often than recommended in the periodic ser vice and lubrication schedules Both the Periodic Service Schedule and Periodic Lubrication Schedule must be followed to keep vehicle in optimum operating condition Page 22 2006 Gold Standard Electric Vehicle Owner s Manual Periodic Service Schedule PERIODIC SERVICE SCHEDULE REGULAR INTERVAL SERVICE Daily service by owner Batteries Charge batteries after each use only Weekly service by owner Batteries Check electrolyte level Add water if necessary See page 27 Monthly service by owner Batteries Wash battery tops and clean terminals or trained technician with baking soda water solution Ti Check air pressure and adjust if ires necessary Wiper switch Check for cracks or other damage make See Figure 12 Page 25 to determine applicability sure switch is securely fastened to frame Check moveable contact for correct operation General vehicle Wash battery compartment and underside of vehicle Semiannual service by trained technician only every 50 hours of operation or 100 rounds of golf Brake system Check brake shoes replace if necessary See Section 6 Wheel Brake Assemblies in the
6. on level surface only Cargo should be evenly spread over the floor of the VEHICLE Weight to include passengers cargo bed load and cargo bed as far forward as possible and secured LOAD IN G gross trailer weight See Owner s Manual For vehicle stability when fully loaded drive slowly Maximum cargo load 150 Ibs Weight to include cargo and avoid stopping on or backing down steep hills bed load and gross trailer weight Avoid top heavy loads See Owner s Manual Read Owner s Manual Brin erica ick cur CR Ct item When driving on uneven terrain or down steep hills and warnings on dash reduce speed and load SVP147801 VEHICLE LOADING DECAL HANDYMAN AND LYNX VEHICLES Page 4 2006 Gold Standard Electric Vehicle Owner s Manual Vehicle Feature Identification ELECTRIC VEHICLES ELECTRICAL COMPONENT DECAL ON SPEED CONTROLLER COVER FORWARD REVERSE HANDLE POWERDRIVE PLUS AND IQ SYSTEM VEHICLES POWERDRIVE SYSTEM 48 VEHICLE Do not operate vehicle without this cover properly installed Do not direct water stream in this area will cause damage to components See vehicle maintenance and service manual before servicing CCI 101931501 CHARGER RECEPTACLE FORWARD REVERSE SWITCH POWERDRIVE PLUS AND IQ SYSTEM VEHICLES DO NOT OPERATE VEHICLE WITHOUT COVER IN PLACE NOTICE STREAM AT THIS SWITCH CCI 1016109 01 POTENTIOMETER DECAL ON WIPER SWITCH COVER INSIDE Z WARNING e BATTERY COMPARTME
7. DS 4 Passenger and Handyman 33 Specifications Lynx 4 passenger and Box Bed Vehicle 34 2006 Gold Standard Electric Vehicle Owner s Manual Page 3 Vehicle Feature Identification ELECTRIC VEHICLES UNDERAGE WARNING DECAL DRIVER PASSENGER YNK VEHICLE ONEY WARNING DECAL A WARNING YOUNG DRIVERS INCREASE CHANCE OF DEATH AN WA R N l NG Young drivers may not be able to control vehicle No drivers younger than 16 years old cc dee ROLLOVER OR FALLING OFF MAY CAUSE DEATH Before using vehicle read operating instructions Remain seated and hold on to seat handle while moving Do not start vehicle until all occupants are seated Two 2 persons per seat maximum Operate from driver side only and not on public roads Keep entire body inside vehicle while moving Drive slowly in turns and straight and down slopes Do not leave children unattended on vehicle Never operate under the influence of alcohol or drugs Use brakes to reduce speed when coasting downhill Never stand in front of or behind vehicle Read Owner s Manual and safety warnings located on dash panel prior to driving Study and understand controls Make sure wheels are turned in desired direction 101960601 Turn key to ON position and be sure nothing is in your path While veh
8. STOP molded into it Figure 7 To slow or stop the vehicle press the brake pedal with your foot Figure 8 PARK BRAKE PEDAL The park brake pedal is the small raised portion in the upper left corner of the brake pedal It has the word PARK molded into it and the words PARK BRAKE marked on top of it Figure 8 To set the park brake press the brake pedal firmly and tilt the park brake portion of the pedal forward with your foot Figure 9 See fol lowing WARNING A WARNING The park brake will release automatically when either the accelerator or brake pedal is pressed The park brake has multiple locking positions and should be firmly pressed and locked to prevent the vehicle from rolling Figure 8 Brake Pedal Figure9 Park Brake Pedal Page 12 2006 Gold Standard Electric Vehicle Owner s Manual Controls and Indicators BATTERY WARNING LIGHT Electric vehicles feature a dash mounted warning light above steering column that when the vehicle is in operation indicates low battery voltage or when the vehicle is being charged indicates a charging problem The battery warning light is controlled by the onboard computer When the vehicle is in operation the warning light will illuminate and remain illuminated if Batteries voltage drops below 48 volts when there is no load on the batteries the vehicle is stopped and there are no accessories on Batteries have discharged to less than 2596 of rated capacity If the wa
9. appropriate maintenance and service manual Lubricate brake slides per Lubrication Schedule See Section 6 Wheel Brake Assemblies in the appropriate maintenance and service manual Check brake cables for damage replace if necessary Electrical wiring and connections Check for tightness and damage Forward Reverse switch Check condition of contacts and wire connections Make sure connections are tight Front wheel alignment and camber Check and adjust as required See Section 7 Steering and Front Suspension in the appropriate maintenance and service manual Motor controller output regulator MCOR See Figure 13 Page 25 to determine applicability Check for loose hardware cracks and other damage Annual service by trained technician only every 100 hours of operation or 200 rounds of golf Batteries If batteries are not performing as expected see Section 13 Batteries in the appropriate maintenance and service supplement A WARNING f any problems are found during scheduled inspection or service do not operate the vehicle until repairs are made Failure to make necessary repairs could result in fire property damage severe personal injury or death 2006 Gold Standard Electric Vehicle Owner s Manual Page 23 PERIODIC LUBRICATION SCHEDULE Periodic Lubrication Schedule PERIODIC LUBRICATION SCHEDULE r
10. battery charger owner s man ual This indicates an abnormal charge cycle The charger and batteries should be checked by your Club Car distributor dealer The warning light will repeatedly illuminate for 10 seconds with 4 second intervals during a charge cycle DC plug is still connected if AC power to the charger is interrupted The light will go out when AC power is restored LED Light In addition to the warning light there is an infrared LED in the dash light assembly which trans mits an infrared signal from the onboard computer This signal is received by the optional Communication Dis play Module CCI P N 101831801 which provides information on the condition of the vehicle and batteries TOW RUN SWITCH PowerDrive Plus and IQ System Vehicles A WARNING Place Tow Run switch in the TOW position before disconnecting or connecting the batteries Failure to heed this warning could result in a battery explosion or severe personal injury When the Tow Run switch is in the TOW position all motor braking functions including zero speed detect are disabled PowerDrive Plus and IQ System vehicles are equipped with a Tow Run switch located under the seat just above the Forward Reverse switch Figure 10 The switch must be in the RUN position in order to operate 2006 Gold Standard Electric Vehicle Owner s Manual Page 13 Pre Operation and Daily Safety Checklist the vehicle When the switch is in the TOW position power to t
11. is very important to follow an established preventive mainte nance program Regular and consistent vehicle maintenance can prevent vehicle downtime and expensive repairs that can result from neglect Use the Pre Operation and Daily Safety Checklist on page 14 and the fol lowing Periodic Service Schedule and Periodic Lubrication Schedule to keep the vehicle in proper working condition Any vehicle not functioning correctly should be removed from use until it is properly repaired This will prevent further damage to the vehicle and avoid the possibility of injury due to unsafe conditions Contact your local Club Car distributor dealer to perform all repairs and semiannual and annual periodic ser vice A WARNING If any problems are found during scheduled inspection or service do not operate the vehicle until repairs are made Failure to make necessary repairs could result in fire property damage severe personal injury or death Do not wear loose clothing or jewelry such as rings watches chains etc when servicing the vehicle Turn key switch to the OFF position remove the key place the Forward Reverse handle in the NEUTRAL position and chock wheels prior to servicing Hot Do not attempt to service hot motor or resistors Attempting to do so could cause severe burns Do not work on the vehicle powertrain or under the cargo bed when it is loaded PERIODIC SERVICE SCHEDULE See General Warnings on page 7 A WARNING
12. manual Your comfort and safety are important to us so we urge you to read and follow the step by step operating instructions and safety procedures in this manual These instructions must be followed in order to avoid the risk of severe personal injury If you rent or loan your vehicle to others we recommend that you ask them to read this manual before they operate the vehicle Club Car products are backed by a customer support system designed to offer you fast courteous service In the event that your Club Car vehicle needs repairs or service we recommend that your local authorized Club Car representative perform them For the name and address of the Club Car representative nearest you logon to our web site at www clubcar com or call 1 800 ClubCar 258 2227 If you would prefer to write to us direct your letter to Club Car Attention Marketing Services P O Box 204658 Augusta Georgia 30917 4658 USA Your local authorized Club Car representative can also provide technical advice parts and service manuals We hope you will consider this owner s manual a permanent part of your Club Car vehicle If you sell the vehi cle please include the manual so that the next owner will have the important operating safety and mainte nance information it contains Page 2 2006 Gold Standard Electric Vehicle Owner s Manual TABLE OF CONTENTS Vehicle Feature Identification eene nnn itta annia nnn kae epa nn 4 SL
13. the same place as the Forward Reverse handle on all other models on the seat support panel below and to the right of the driver s right knee The F FORWARD and R REVERSE positions are clearly marked Push down the FORWARD side of the switch to operate the vehicle in the forward direction or push down the REVERSE side of the switch to operate the vehicle in reverse When the rocker switch is positioned in NEUTRAL with neither side down the vehicle will not operate if the accelerator pedal is pressed Figure 6 The reverse buzzer will sound as a warning when the Forward Reverse switch is in the REVERSE position ACCELERATOR PEDAL The accelerator pedal is the pedal on the right with the word GO molded into it Figure 7 The operation of the accelerator pedal differs from that of an automobile When the key switch is in the ON position and the Forward Reverse handle or switch is in either the FORWARD or REVERSE position pressing the accelerator pedal will automatically release the park brake and start the vehicle moving in the direction selected forward or reverse As the accelerator pedal is pressed speed will increase until full speed is reached When the accelerator is released power will be cut off and the motor will stop running 2006 Gold Standard Electric Vehicle Owner s Manual Page 11 Controls and Indicators Figure 7 Accelerator and Brake Pedals BRAKE PEDAL The brake pedal is the large pedal on the left with the word
14. 2006 Owner s Manual Gold Standard Electric Vehicles WI L7 S TT AI An ingersollRand business 2006 Gold Standard Vehicles DS Golf Handyman DS Golf 4 Passenger Lynx Box Lynx 4 Passenger An Ingersoll Rand business NOTICE The CLUB CAR LIMITED THREE YEAR WARRANTY FOR GOLD STANDARD VEHICLE POWERDRIVE T 875 8 VOLT BATTERIES amp ONBOARD COMPUTER and CLUB CAR LIMITED ONE YEAR WARRANTY FOR GOLD STANDARD VEHICLE appear at the end of this manual No other warranties expressed or implied are contained herein Your authorized representative checked the vehicle before it was delivered to you and will provide you a copy of the completed vehicle warranty registration form Club Car is not liable for errors in this manual or for incidental or consequential damages that result from the use of the material in this manual Golf cars covered in this manual conform to the current American National Standards Institute s Z130 Safety and Performance Requirements for Golf Cars This standard which promotes safety in the design applica tion and operation of golf cars defines a golf car as vehicle used to convey a person or persons and equip ment to play the game of golf in an area designated as a golf course Throughout this manual the words golf car are used in reference to golf cars only The word vehicle is used in reference to any other vehicles cov ered in this manu
15. 3456 Figure 3 There is also a second serial number decal mounted on the front body frame behind the center dash panel The center dash panel must be removed to view this decal See following NOTE NOTE Have the vehicle serial number available when ordering parts or making inquiries The model year designation of a Gold Standard vehicle is the year that the vehicle was remanu factured rather than the year that it was originally manufactured 2006 Gold Standard Electric Vehicle Owner s Manual Page 9 Controls and Indicators SERIAL NUMBER DECAL 2A0601 123456 LL Em E VEI ANAN Figure 3 Serial Number Decal CONTROLS AND INDICATORS See General Warnings on page 7 A WARNING e If loaning the vehicle make sure the driver is familiar with all controls and operating procedures before allowing the vehicle to be driven Any modification or change to the vehicle that affects the stability or handling of the vehicle or increases maximum vehicle speed beyond factory specifications could result in severe personal injury or death Do not shift the Forward Reverse handle or switch while the vehicle is moving To avoid injury to an unsuspecting passenger or damage to the vehicle always bring the vehicle to a full stop before shifting the Forward Reverse handle or switch Release the accelerator pedal and then press the brake pedal firmly until the vehicl
16. AKING SYSTEM STEERING TRANSAXLE OR OTHER OPERATING SYSTEMS OF THE VEHICLE TO CAUSE IT TO PERFORM OUTSIDE CLUB CAR SPECIFICATIONS THE WARRANTY 1S LIKEWISE VOID IF THE VEHICLE INVOLVED SHOWS INDICATIONS THAT REASONABLE OR NECESSARY MAINTENANCE AS OUTLINED IN THE OWNER S MANUAL AND MAINTENANCE AND SERVICE MANUAL WAS NOT PERFORMED AT THE TIME AND IN THE MANNER SPECIFIED IN SUCH MANUALS 4 SOLE REMEDY CLUB CAR s liability under this limited warranty or in any action whether based upon warranty contract negligence strict product liability or otherwise shall be the repair or replacement at CLUB CAR s option of the vehicle or component thereof that CLUB CAR deems to be defective Replacement shall mean furnishing during the applicable limited warranty period a factory reconditioned vehicle or component thereof that is identical or reasonably equivalent to the warranted product or component at no cost to the purchaser Repair shall mean remedying a defect in the vehicle or component thereof at no cost to the purchaser during the applicable limited warranty period If CLUB CAR elects to repair the vehicle it may provide factory reconditioned parts or components All parts and components replaced under warranty shall become the property of CLUB CAR 5 HOW TO MAKE A WARRANTY CLAIM To make a warranty claim under this limited warranty you must present the vehicle or defective component to an authorized CLUB CAR distributor or dealer or send the d
17. AP aE 7 General Pe tpe m TREE CE 7 General Information elk asad inier ege ea 9 Model Identification i etu eic ese dee e ges ote n e e ha 9 Gontrols and IndiCators rid e o nie e p REESE 10 Pre Operation and Daily Safety Checklist 14 Msiru tons 16 Loading and Unloading Box Bed Vehicles sss eene emere nennen nnns 18 Towing with the Vehicle DS Golf and Handyman Vehicles 19 Towing the c HH RR ge tte D Ha a E M a OE Lu e bed E sn 19 Transporting ona TTAller uu der tete aa RE n 20 OStoLagex cot en DU AEE RC mati dete nint 21 Malntenarice eset tse Lb te tb pn aM Loma dete cia Ae sete SD Lo A adis ap 22 Periodic Service Schedule eti e HR ERE UR 22 Periodic Lubrication Schedule sass 24 Meier 26 Balteties ten mete dem tede ao eta dato rr e AUR 26 Battery Charger cte eerte 28 Cleaning the b eee e b etu ate labis 31 ACCeSSOLIGS der oe date Soin e udi ium EUNT IUE f ce cuoc e aU 32 Subsequent Owner Registration GG RSE EAR TEIRRA REA nennen 32 Specifications DS Golf
18. NT ON WIPER SWITCH VEHICLES ONLY Place Tow Run switch in TOW position before Disconnecting or connecting batteries FAILURE TO HEED THIS WARNING COULD RESULT Towing IN A BATTERY EXPLOSION Facit storage OR SEVERE PERSONAL ervicing INJURY CCI 101908601 TOW SWITCH WARNING DECAL POWERDRIVE PLUS AND IQ SYSTEM VEHICLES ON TOW SWITCH BRACKET UNDER SEAT BED LOAD WARNING DECAL HANDYMAN AND LYNX VEHICLES A WARNING Riding in cargo bed can cause severe injury or death Do not ride in cargo bed A WARNING FALLING OFF COULD RESULT IN SEVERE INJURY OR DEATH Remain seated with entire body inside vehicle and hold on to seat handle or handrail at all times Two 2 persons per bench seat maximum One 1 person per bucket seat maximum Do not leave children unattended on vehicle at anytime Never stand in front of or behind vehicle 53901 CCI 101705701 REAR FACING SEAT PASSENGER WARNING DECAL FOUR PASSENGER VEHICLE ONLY 2006 Gold Standard Electric Vehicle Owner s Manual Page 5 Practice Safety Rotating Parts Safety signs like you see above may at first seem shocking but their impact is mild compared with the reality of severe personal injury Your safety and satisfaction are of the utmost importance to Club Car That is why before operating the vehicle we urge you to review the information in this manual Understand and become familiar with the DANGER WARNING
19. RNING Be sure the plastic has been removed from the seat bottom before operating the vehicle Failure to do so may result in a fire property damage personal injury or death PERFORMANCE INSPECTION After you have familiarized yourself with the vehicle controls and have read and understood the driving instructions take the vehicle for a test drive Use the following checklist as a guide to inspect the vehicle and check daily for proper operation Any prob lems should be corrected by a Club Car distributor dealer or a trained technician Vehicles Forward Reverse control Check for proper operation See Controls and Indicators on page 10 Brakes Be sure the brakes function properly When brake pedal is fully pressed under moderate pres sure it should not go more than halfway to the floor and vehicle should come to a smooth straight stop If the pedal goes more than halfway to the floor or if the vehicle swerves or fails to stop have the brake system checked and adjusted as required Brake adjustment must be maintained so that the brake pedal cannot be pressed to the floor under any circumstance Park brake When latched the park brake should lock the wheels and hold the vehicle stationary on an incline of 2096 or less It should release when either the accelerator or brake pedal is pressed Reverse buzzer The reverse buzzer should sound as a warning when the Forward Reverse handle or Switch is in the REVERSE positi
20. RY CARE To keep batteries in good working condition follow this maintenance program on a regular basis Page 26 2006 Gold Standard Electric Vehicle Owner s Manual Batteries 1 The batteries should be kept clean and free of corrosion Wash tops and terminals of batteries with a solution of baking soda and water 1 cup 237 mL baking soda per gallon 3 8 L of water Rinse solution off of the batteries Do not allow this solution to enter the battery Be sure terminals are tight Let the ter minals dry and then coat with Battery Terminal Protector Spray CCI P N 1014305 See following NOTE NOTE Dispose of waste water properly 2 The electrolyte level in the batteries should be checked weekly Figure 14 Add water only after charg ing unless the electrolyte level is below the top of the plates In this case add just enough water to cover the plates charge and then check the level again Never charge batteries if plates are exposed above electrolyte level For best battery life add only distilled water See following NOTE NOTE A battery watering gun or bottle is available at many auto parts dealers LEVEL BATTERY CAP INDICATOR PLATES ELECTROLYTE LEVEL AT LEAST 1 2 INCH 13 MM ABOVE PLATES OR TO LEVEL INDICATOR Figure 14 Electric Battery Electrolyte Level 3 The hold down straps should be tight enough so that the batteries do not move while the vehicle is in motion but not so
21. ailer must meet all federal state and local requirements such as taillights brake lights etc Do not tow a Club Car vehicle behind a passenger vehicle or truck on a public road unless it is on an approved trailer The vehicle to be towed should be tied securely to the trailer with the Forward Reverse handle or switch in the NEUTRAL position the key switch in the OFF position and the park brake firmly pressed and locked Do not allow people in the trailer or vehicle being towed Avoid sudden starts sudden stops and tight turns when towing Avoid stopping on a hill when towing If you must stop on a hill avoid sudden starts or rolling backwards and stopping suddenly Failure to heed this warning could cause the vehicle to overturn possibly resulting in severe personal injury When towing on a trailer normal road speed of the tow vehicle should be reduced Because of the added length of the trailer caution should be used when turning a corner Remove the vehicle windshield and secure the seat bottom before transporting on a trailer If the vehicle must be transported over long distances or on public highways it should be transported on an approved trailer that has the approved load rating of 1200 Ib 544 kg per vehicle being transported NOTE A two car trailer should be rated at 2 x 1200 2400 Ib 2 x 544 1088 kg Page 20 2006 Gold Standard Electric Vehicle Owner s Manual Storage STORAGE See General Warnings on page 7
22. al or may be used when referring to all vehicles including golf cars categorically This manual contains proprietary information that is protected by copyright All rights are reserved No part of this manual may be photocopied reproduced or translated to another language without the written consent of Club Car Inc The information contained in this document is subject to change without notice Club Car reserves the right to make design changes to vehicles without obligation to make these changes on units previously sold These vehicles do not conform to Federal Motor Vehicle Safety Standards for automobiles or to FMVSS 500 for low speed vehicles and are not equipped for operation on public streets roads or highways pr P O Box 204658 Augusta Georgia 30917 4658 USA Telephone 706 863 3000 Service Parts Fax 706 855 7413 www clubcar com Copyright 2005 Club Car Inc Club Car PowerDrive and ArmorFlex are registered trademarks of Club Car Inc This manual effective July 25 2005 2006 Gold Standard Electric Vehicle Owner s Manual Page 1 FOREWORD Thank you for choosing Club Car the name most widely recognized as the industry leader in vehicle efficiency and long lasting value You have chosen the finest utility vehicle on the market Please protect your invest ment and ensure that your Club Car vehicle s provides years of reliable superior performance by reading and following the maintenance instructions in this
23. and CAUTION statements and procedures it contains along with the safety decals that are affixed to your vehicle Take time to understand the language of safety It is a language that can save your life PROPOSITION 65 STATE OF CALIFORNIA WARNING This product contains or emits chemicals or substances that have been determined by the state of California to cause cancer and birth defects or other reproductive harm Page 6 2006 Gold Standard Electric Vehicle Owner s Manual Safety Details SAFETY DETAILS A WARNING This owner s manual should be read completely before attempting to drive or service the vehicle Failure to follow the instructions in this manual could result in property damage severe personal injury or death It is important to note that some vital statements throughout this manual and on the decals affixed to the vehi cle are preceded by the words DANGER WARNING or CAUTION For your protection we recommend that you take special notice of these safety precautions Safety precautions are essential and must be followed Throughout this manual and on the operation and safety decals affixed to the vehicle the words golf car are used in reference to golf cars only The word vehicle is used in reference to any other vehicles covered in this manual or may be used when referring to all vehicles including golf cars categorically If any of the operation or safety decals on the vehicle become damaged have b
24. be operating properly or if the batteries seem weak contact your local Club Car distributor dealer Figure 15 Correct Insertion of Charger DC Plug Figure 16 Incorrect Insertion of Charger DC Plug PLUG AND RECEPTACLE The charger cord plug and receptacle are wear items and should be inspected daily Visually inspect them for cracks loose connections and frayed wiring they must be replaced when worn or damaged If charger plug or receptacle show signs of corrosion or the plug is difficult to insert or remove the receptacle contacts and plug terminals should be cleaned with a good electrical contact cleaner or lightly sprayed with WD 409 brand spray lubricant The plug should then be inserted and removed several times to ensure ease of inser tion ease of removal and good electrical contact See following NOTE Page 30 2006 Gold Standard Electric Vehicle Owner s Manual Cleaning the Vehicle NOTE If the warning tag has been damaged or removed from the DC cord have it replaced immediately 48 VOLT FUSE LINK SENSE LEAD FUSE Figure 17 Receptacle Fuse Link RECEPTACLE FUSE LINK As an additional feature to protect the batteries and charging circuit from an overload the electric vehicle is equipped with a receptacle fuse link Figure 17 If the charger does not come on when the vehicle is placed on charge visually inspect the fuse link See following WARNING A WARNING f the receptacle fuse link is blown dete
25. d electrical connection Fire or personal injury can result Have a qualified technician replace the parts When the charger is on the charger DC cord may be disconnected from the vehicle receptacle slowly Jerking or pulling the DC cord out quickly could cause arcing and burning that could damage the plug and receptacle and could cause batteries to explode Do not block or cover the charger ventilation slots The slots provide ventilation and protect the charger from overheating Do not allow clothing blankets or other material to cover the charger Do not allow the charger to operate for more than 30 minutes at 19 or more amperes Install surge arrestors on incoming AC power lines Surge arrestors will help protect electrical components in the charger and on the vehicle from all but direct or close lightning strikes Page 28 2006 Gold Standard Electric Vehicle Owner s Manual Battery Charger NOTE Because the vehicle onboard computer OBC has a storage charge feature that automatically checks and recharges the batteries as necessary every 15 days the charger can remain plugged to the vehicle throughout the storage period Shortly after charging begins the PowerDrive Charger will shut off in order to run a self diagnostic program ammeter will drop to zero Charging will resume in a few moments ammeter returns to previous rate of charge This will be repeated at one hour and at two hours into the charge cycle Each electric vehicl
26. dard electric vehicles DS golf car DS 4 passenger vehicle Handyman see following NOTE Lynx vehicle Lynx 4 passenger vehicle The electric vehicles have one of several possible powertrain configurations PowerDrive System 48 Power Drive Plus and IQ System It is important that you know which powertrain your vehicle has NOTE Throughout this manual the term Handyman vehicle is used when referring to the DS vehicle equipped with a box bed The Lynx also has a box bed but it has larger tires a lifted chassis and a brush guard There is also a Lynx 4 passenger vehicle unless noted otherwise the term 4 passenger vehicle refers to both the DS and the Lynx models Throughout this manual important features unique to each model are highlighted We urge the owner operator to read and understand this manual and to pay special attention to the features specific to his her vehicle s Place Tow Run LOS FRONT FRONT E OF VEHICLE OF VEHICLE Zz amp 2 4 x Remove negative cable first 3 DISCONNECT THESE BATTERY CABLES BEFORE 6 PLACE TOW RUN SWITCH WORKING ON VEHICLE Remove negative IN THE TOW POSITION BEFORE DISCONNECTING OR cable first CONNECTING BATTERY CABLES Figure 1 PowerDrive System 48 Vehicle Figure 2 PowerDrive Plus and IQ System Vehicle MODEL IDENTIFICATION The serial number of the vehicle is printed on a bar code decal mounted on the frame directly above the accel erator pedal Example 2A0601 12
27. due care in working on or around batteries Transportation expenses for warranty services are also excluded from this warranty WARRANTY LIMITATIONS CLUB CAR s liability under this limited warranty shall be to replace a defective battery or computer Replacement shall be furnishing a new or used battery or computer with sufficient life to complete the remainder of the warranty term which is identical or reasonably equivalent to the warranted product at no cost to the purchaser during the three year or 18 000 Energy Unit limited warranty period whichever first occurs All parts and components which are replaced under this limited warranty become the property of CLUB CAR THIS LIMITED WARRANTY IS EXCLUSIVE CLUB CAR MAKES NO OTHER WARRANTY OF ANY KIND EXPRESSED OR IMPLIED ANY IMPLIED WARRANTIES OF MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE WHICH EXCEED THE OBLIGATIONS OR TIME LIMITS STATED IN THIS WARRANTY ARE HEREBY DISCLAIMED BY CLUB CAR AND EXCLUDED FROM THIS WARRANTY THE PURCHASER AND CLUB CAR EXPRESSLY AGREE THAT THE REPLACEMENT OR REPAIR OF THE DEFECTIVE VEHICLE OR COMPONENT THEREOF IS THE SOLE REMEDY OF THE PURCHASER CLUB CAR MAKES NO OTHER REPRESENTATION OR WARRANTY OF ANY KIND AND NO REPRESENTATIVE EMPLOYEE DISTRIBUTOR OR DEALER OF CLUB CAR HAS THE AUTHORITY TO MAKE OR IMPLY ANY REPRESENTATION PROMISE OR AGREEMENT WHICH IN ANY WAY VARIES THE TERMS OF THIS WARRANTY This battery or computer is intended to be serviced by pers
28. e Tow Run switch in the TOW position before disconnecting or connecting the batteries Failure to heed this warning could result in a battery explosion or severe personal injury All electric vehicles To avoid unintentionally starting the vehicle disconnect the batteries as shown Figure 1 or Figure 2 IQ System vehicles After disconnecting the batteries wait 90 seconds for the controller capacitors to discharge PowerDrive System 48 and PowerDrive Plus vehicles After disconnecting the batteries discharge the controller capacitors as follows Turn key switch to the ON position and place the Forward Reverse handle in the REVERSE position Slowly press the accelerator pedal and keep it pressed until the reverse warning buzzer can no longer be heard When the buzzer stops sounding the controller capacitors are discharged All electric vehicles Page 8 Wear safety glasses or approved eye protection when servicing the vehicle or battery charger Wear a full face shield and rubber gloves when working on or near batteries Do not wear loose clothing or jewelry such as rings watches chains etc when servicing the vehicle or battery charger Use insulated tools when working near batteries or electrical connections Use extreme caution to avoid shorting of components or wiring 2006 Gold Standard Electric Vehicle Owner s Manual General Information GENERAL INFORMATION This manual features the following Gold Stan
29. e is supplied with a fully automatic battery charger as standard equipment The AC cord to each charger is to be connected to a source capable of supplying 15 amperes minimum per charger To reduce the risk of electric shock the battery charger must be grounded The charger is equipped with an AC electric cord having an equipment grounding conductor and a grounding type plug The AC plug must be connected to an appropriate receptacle that is properly installed and grounded in accordance with the National Electrical Code and all local codes and ordinances See the owner s manual supplied with the charger for specific operating instructions before using the charger The use of an extension cord with the charger should be avoided If an extension cord must be used use a three conductor no 12 AWG American Wire Gauge or no 14 SWG British Standard Wire Gauge heavy duty cord with ground properly wired and in good electrical condition Keep it as short as possible no more than 12 feet 3 7 m Place all cords so they will not be stepped on tripped over or otherwise subject to dam age or stress Ensure that the charger ventilation slots are unobstructed and that there is adequate ventilation CHARGING BATTERIES A WARNING Be sure all wire connections at the receptacle and the fuse link are clean and tight Do not rock or bend the plug To connect the charger plug to the vehicle receptacle grasp the plug handle and push the plug strai
30. e stops To avoid unintentionally starting or rolling the vehicle set the park brake place the Forward Reverse handle or switch in the NEUTRAL position turn the key switch to the OFF position and remove the key when leaving the vehicle Figure 4 Key Switch Page 10 2006 Gold Standard Electric Vehicle Owner s Manual Controls and Indicators KEY SWITCH The key switch is mounted on the dash to the right of the steering column Figure 4 It has two positions OFF and ON which are clearly labeled See following NOTE NOTE The key can be removed only when the key switch is in the OFF position FORWARD REVERSE CONTROL PowerDrive System 48 Vehicles The Forward Reverse handle is located on the seat support panel below and to the right of the driver s right knee Figure 5 The Forward Reverse handle has three distinct positions F FORWARD R REVERSE and N NEUTRAL Rotate the handle towards the driver FORWARD to operate the vehicle in the forward direction or towards the passenger REVERSE to operate vehicle in reverse When the handle is in the straight up posi tion NEUTRAL the vehicle will not operate Club Car vehicles operate at reduced speed in reverse The reverse buzzer will sound as a warning when the Forward Reverse handle is in the REVERSE position Figure 5 Forward Reverse Handle Figure 6 Forward Reverse Rocker Switch PowerDrive Plus and IQ System Vehicles The Forward Reverse rocker switch is located in
31. e you please rate this publication in the following catgories Poor Fair Average Good Excellent 1 Ease of Understanding 2 Ease of Finding Information 3 Clarity of Illustrations 4 Periodic Service and Periodic Lubrication Schedules Comments Suggestions Please fax a copy of this page to 706 228 2662 Thank You Club Car Technical Publication Department Page 38 2006 Gold Standard Electric Vehicle Owner s Manual Publication Part Number RM1011206 Edition Code 0705B0705A Club Car Inc P O Box 204658 Augusta GA 30917 4658 USA Web Phone Intl l Fax www clubcar com 1 706 863 3000 1 800 ClubCar 1 706 863 3000 1 706 863 5808
32. ed circuit breaker or fuse single phase branch circuit in accordance with all applicable electrical codes for the location Connect the charger AC supply cord to a properly grounded three wire outlet of the proper voltage and frequency as shown on the charger Do not use an adapter to plug the charger with a three prong plug into a two prong outlet Improper connection of the equipment grounding conductor can result in a fire or an electrical shock An extension cord or electrical outlet must accept a three prong plug Extension cord should be a three wire No 12 AWG American Wire Gauge or No 14 SWG British Standard Wire Gauge and be as short as possible The use of improper extension cord could result in fire or an electrical shock Do not operate the charger if it has received a sharp blow was dropped or otherwise damaged in any way Have worn cut or damaged power cords or wires replaced immediately Do not use near fuels grain dust solvents thinners or other flammables Chargers can ignite flammable materials and vapors Do not expose to rain or any liquid Keep the charger dry Never push objects of any kind into the charger through cabinet slots They may touch dangerous voltage points or cause an electrical short circuit that could result in fire or electrical shock Do not connect a stationary charger to the receptacle if the charger cord plug or the vehicle receptacle is broken damaged or does not make a goo
33. een removed or cannot be easily read they should be replaced immediately to avoid possible property damage personal injury or death Contact your Club Car distributor dealer A DANGER A DANGER indicates an immediate hazard that will result in severe personal injury or death A WARNING A WARNING indicates an immediate hazard that could result in severe personal injury or death A CAUTION A CAUTION with the safety alert symbol indicates a hazard or unsafe practice that could result in minor personal injury CAUTION A CAUTION without the safety alert symbol indicates a potentially hazardous situation that could result in property damage GENERAL WARNINGS The following safety statements must be heeded whenever the vehicle is being operated repaired or ser viced Vehicle feature identification information is also included on pages 4 and 5 Other specific safety state ments appear throughout this manual and on the vehicle A DANGER Battery Explosive gases Do not smoke Keep sparks and flames away from the vehicle and service area Ventilate when charging or operating vehicle in an enclosed area Wear a full face shield and rubber gloves when working on or near batteries A Club Car vehicle will not provide protection from lightning flying objects or other storm related hazards If caught in a storm while driving a Club Car vehicle exit the vehicle and seek shelter in accordance with applicab
34. efective component freight prepaid to WARRANTY SERVICES CLUB CAR INC 4125 Washington Road Evans Georgia 30809 U S A 706 863 3000 2006 Gold Standard Electric Vehicle Owner s Manual Page 35 6 DISCLAIMER THIS LIMITED WARRANTY IS EXCLUSIVE CLUB CAR MAKES NO OTHER WARRANTY OF ANY KIND EXPRESSED OR IMPLIED ANY IMPLIED WARRANTIES OF MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE WHICH EXCEED THE OBLIGATIONS OR TIME LIMITS STATED IN THIS WARRANTY ARE HEREBY DISCLAIMED BY CLUB CAR AND EXCLUDED FROM THIS WARRANTY THE PURCHASER AND CLUB CAR EXPRESSLY AGREE THAT THE REMEDY OF THE REPLACEMENT OR REPAIR OF THE DEFECTIVE VEHICLE OR COMPONENT THEREOF IS THE SOLE REMEDY OF THE PURCHASER CLUB CAR MAKES NO OTHER REPRESENTATION OR WARRANTY OF ANY KIND AND NO REPRESENTATIVE EMPLOYEE DISTRIBUTOR OR DEALER OF CLUB CAR HAS THE AUTHORITY TO MAKE OR IMPLY ANY REPRESENTATION PROMISE OR AGREEMENT WHICH IN ANY WAY VARIES THE TERMS OF THIS WARRANTY 7 NO CONSEQUENTIAL DAMAGES IN NO EVENT SHALL CLUB CAR BE LIABLE FOR ANY INCIDENTAL OR CONSEQUENTIAL DAMAGES INCLUDING BUT NOT LIMITED TO LOSS RELATED TO PROPERTY OTHER THAN THE VEHICLE LOSS OF USE LOSS OF TIME INCONVENIENCE OR ANY OTHER ECONOMIC LOSS Some states allow neither limitation on the duration of an implied warranty nor exclusions or limitation of incidental or consequential damages Therefore the above limitations or exclusions may not apply to you This warranty gives you specif
35. equire no lubrication REGULAR INTERVAL SERVICE RECOMMENDED LUBRICANT Semiannually by owner Brake pedal shaft bearings Dry Moly Lube P N 1012151 or trained technician every 50 hours of or 100 rounds Brake linkage and pivots Dry Moly Lube CCI P N 1012151 of golf Accelerator pivot rod supports Dry Moly Lube CCI P N 1012151 t Spring loaded ball joint MCOR vehicles are not equipped with Dry Moly Lube CCI P N 1012151 ball joints Charger receptacle all vehicles Forward Reverse switch contacts Qr WD 40 PowerDrive System 48 only Brake slides Dry Moly Lube P N 1012151 Front suspension 5 fittings Q Chassis Lube EP NLGI Grade 2 Annually by trained 22 oz 0 67 liters 22 oz 0 67 liters technician only Check fill transaxle to plug level SAE 30 WT API Class SE SF or SG every 100 hours of Oil or higher operation or 200 rounds of golf Repack tapered front wheel bearings Sealed bearings Qv Chassis Lube EP NLGI Grade 2 Some vehicles are equipped with an MCOR throttle device Figure 13 m Tapered front wheel bearings are provided with a chrome metal bearing cap Sealed ball bearing front wheel bearings are provided with a black plastic bearing cap Page 24 2006 Gold Standard Electric Vehicle Owner s Manual Periodic Lubrication Schedule
36. f DS 4 Passenger and Handyman on page 33 or Specifications Lynx 4 passenger and Box Bed Vehicle on page 34 Perform semiannual periodic lubrication See Periodic Lubrication Schedule on page 24 Thoroughly clean front body rear body seats battery compartment and underside of vehicle Do not engage the park brake Chock the wheels to prevent the vehicle from rolling Keep batteries fully charged during storage PowerDrive Chargers Leave PowerDrive Chargers plugged in during storage The onboard com puter will automatically activate the charger when necessary If charger cannot remain plugged in or AC power will not be available during extended storage disconnect the batteries for storage Figure 1 Page 9 CAUTION Be sure to check the vehicle and charger monthly to ensure the charger is operating correctly during storage RETURNING THE STORED ELECTRIC VEHICLE TO SERVICE 1 If necessary connect batteries and tighten terminals to 110 in Ib 16 4 N m 2006 Gold Standard Electric Vehicle Owner s Manual Page 21 Maintenance 2 Fully charge batteries 3 Adjust tires to recommended tire pressure See Specifications DS Golf DS 4 Passenger and Handyman on page 33 or Specifications Lynx 4 passenger and Box Bed Vehicle on page 34 4 Perform the Pre Operation and Daily Safety Checklist on page 14 MAINTENANCE See General Warnings on page 7 To ensure trouble free vehicle performance it
37. ght into the receptacle Figure 15 Page 30 Do not pull on the DC cord Figure 16 Page 30 Do not twist rock or bend the plug To disconnect the charger plug from the vehicle receptacle grasp the plug by the handle and pull the plug straight out of the receptacle Do not connect a charger to the receptacle if the charger cord plug or the vehicle receptacle is broken damaged in any manner or does not make a good electrical connection Fire or personal injury can result Have it replaced by a qualified service person immediately Failure to follow these instructions could result in damage to the charger cord the plug and or the vehicle receptacle Do not use a charger if The plug is too loose or does not make a good connection The plug and receptacle feel hotter than normal during charge The plug pins or receptacle contacts are bent or corroded The plug receptacle or cords are cut worn have any exposed wires or are damaged in any way Using the charger with any of the above symptoms could result in a fire property damage personal injury or death NOTE When temperatures fall below 65 F 18 3 C batteries charged in unheated areas should be placed on charge as soon as possible after use Batteries are warmest immediately after use and cold batteries require more time to fully charge 2006 Gold Standard Electric Vehicle Owner s Manual Page 29 Battery Charger Insert the charger DC plug into the veh
38. he vehicle electrical components is turned off and the vehicle will not operate See following NOTE NOTE After placing the Tow Run switch in the TOW position allow 10 seconds to elapse before switching back to the RUN position After placing the Tow Run switch in the RUN position allow 10 seconds to elapse before operating the vehicle The Tow Run switch should be placed in the TOW position under the following conditions Before Towing the Vehicle Place the Tow Run switch in the TOW position to disable all motor braking functions thus preventing possible damage that could occur to the vehicle or electrical components if the vehicle is towed while the zero speed detect motor braking function is operating Before Disconnecting or Connecting Battery Cables Place the Tow Run switch in the TOW posi tion to turn off power to the vehicle electrical system thus preventing severe arcing and possible bat tery explosion as the battery cables are disconnected For Long Term Storage Place the Tow Run switch in the TOW position to turn off power to the vehi cle electrical system thus preventing vehicle electrical components from discharging the batteries PRE OPERATION AND DAILY SAFETY CHECKLIST Each Club Car vehicle has been thoroughly inspected and adjusted at the factory however upon receiving your new vehicle s you should become familiar with its controls indicators and operation Carefully inspect each vehicle to ensure
39. ic legal rights and you may also have other rights which vary from state to state 8 INFORMATION For further information contact WARRANTY SERVICES CLUB CAR INC P O Box 204658 Augusta Georgia 30917 4658 U S A 706 863 3000 9 WARNING Any modification or alteration of any vehicle beyond factory specifications including those that affect the weight distribution stability or speed of the vehicle can cause serious personal injury or death CLUB CAR LIMITED THREE YEAR WARRANTY FOR GOLD STANDARD VEHICLE POWERDRIVE T 875 8 VOLT BATTERIES amp ONBOARD COMPUTER CLUB CAR INC CLUB CAR hereby warrants to the original purchaser that the new PowerDrive T 875 8 volt Battery and the new Onboard Computer installed in the electric vehicle equipped with the PowerDrive System 48 PowerDrive Plus or IQ System purchased from CLUB CAR will be free from defects in material and workmanship and will provide 60 minute discharge capacity for a period of three years or 18 000 energy units whichever first occurs from the date of purchase subject to the terms and conditions contained herein This limited warranty only covers defects in material and workmanship for a period of three years or 18 000 energy units as recorded by the Onboard Computer whichever first occurs from the date of purchase The battery or computer should be returned to an authorized CLUB CAR distributor or dealer with evidence of proof of purchase date and number of
40. icle is stopped select direction by placing shift lever or switch in desired position F Forward N Neutral R Reverse Buzzer will sound Vehicle will start moving when accelerator pedal is depressed KEY SWITCH Slowly depress accelerator pedal to increase speed Park brake will ON release when accelerator pedal is depressed To stop release accelerator pedal and depress brake pedal After stopping the vehicle Firmly depress park brake until it locks Place Forward Reverse switch in NEUTRAL position BATTERY Turn key OFF and remove key when not in use WARNING OPERATING INSTRUCTIONS DECAL PRIVATE SPEED DECAL IQ VEHICLES WITH PRIVATE SPEED OPTION This vehicle does not conform to ANSI Z130 1 Standard for Golf Cars Safety and Performance SERIAL NUMBER Requirements because it is capable of speeds in excess of 15 miles per hour Exercise caution CCI 102228701 MOTOR BRAKING DECAL POWERDRIVE PLUS AND IQ SYSTEM VEHICLES Maximum vehicle speed is limited by motor braking during downhill operation with accelerator pedal depressed If motor brake enabled vehicle motor will brake when accelerator pedal is released Beeping alarm indicates reduction in motor braking Apply brakes to reduce speed Systemis activated only when tow switch is in the RUN position PARK BRAKE 101950902 PEDAL ACCELERATOR PEDAL BRAKE PEDAL Vehicle rated capacity 550 Ibs
41. icle receptacle The charger will turn on two to ten seconds later Figure 15 When inserting the DC plug align the raised guide on the plug with the guide slot in the receptacle and push straight in slowly Club Car battery chargers interact with the vehicle s onboard computer The computer records the amount of energy consumed during vehicle use While the charger is plugged in the vehicle s control circuit is locked out preventing operation of the vehicle as well as the possibility of consequent damage to the charger and the vehicle Once the lockout is actuated the charger turns on The onboard computer then records the amount of energy being returned to the batteries When the optimum amount of energy needed to replenish the batteries is returned the charger will shut off The control circuit lockout remains activated until the charger plug is dis connected from the vehicle Only PowerDrive System 48 PowerDrive Plus and IQ System vehicles are compatible with PowerDrive chargers Other Club Car models or vehicles made by other manufacturers are not compatible As long as the charger is allowed to shut off by itself the batteries will be fully charged Overcharging and undercharging will normally be prevented Batteries should be put on charge even if they have been used for only a short period 9 holes of golf or 10 minutes The charger is automatic and will turn off when batteries are fully charged If the charger does not seem to
42. l Page 33 Specifications Lynx 4 passenger and Box Bed Vehicle SPECIFICATIONS LYNX 4 PASSENGER AND BOX BED VEHICLE SPECIFICATIONS POWERDRIVE PLUS AND IQ SYSTEM ELECTRIC POWERDRIVE SYSTEM 48 ELECTRIC POWER SOURCE Drive motor Direct drive 48 volts DC series wound 3 1 hp Drive motor Direct drive 48 volts DC shunt wound 3 2 hp Transaxle Double reduction helical gear with 12 3 1 direct drive axle Electrical system 48 volts DC reduced speed reverse Batteries High capacity deep cycle Trojan PowerDrive 8 volt 117 min capacity Charger Automatic 48 volt UL and CSA listed STEERING SUSPENSION BRAKES Steering Self adjusting rack and pinion Front Suspension Tapered mono leaf springs with dual hydraulic shocks Rear Suspension Heavy duty multi leaf springs with dual hydraulic shocks Brakes Dual rear wheel self adjusting brakes with cast iron drums and single brake pedal with automatic release park brake BODY CHASSIS Frame Chassis Twin Beam welded aluminum Front and rear body ArmorFlex Body finish Matched paint finish over molded in color Tires 22 x 11 00 10 6 ply rated DIMENSIONS WEIGHT Overall length 91 5 in 232 cm Overall width 50 5 in 128 cm Overall height with canopy 70 in 178 cm Overall height at steering wheel 49 5 in 126 cm Wheelbase 66 38 i
43. le safety guidelines for your location 2006 Gold Standard Electric Vehicle Owner s Manual Page 7 General Warnings A WARNING Follow the procedures exactly as stated in this manual and heed all DANGER WARNING and CAUTION statements in this manual as well as those on the vehicle and battery charger Do not leave children unattended on vehicle Prior to leaving the vehicle unattended or servicing the vehicle set the park brake place the Forward Reverse handle or switch in the NEUTRAL position turn the key switch to the OFF position and remove the key Chock the wheels when servicing the vehicle Improper use of the vehicle or failure to properly maintain it could result in decreased vehicle performance severe personal injury or death Any modification or change to the vehicle that affects the stability or handling of the vehicle or increases maximum vehicle speed beyond factory specifications could result in severe personal injury or death Check the vehicle for proper location of all vehicle safety and operation decals and make sure they are in place and are easy to read Only trained technicians should service or repair the vehicle or battery charger Anyone doing even simple repairs or service should have knowledge and experience in electrical and mechanical repair The appropriate instructions must be used when performing maintenance service or accessory installation PowerDrive Plus and IQ System vehicles Plac
44. ly by CLUB CAR its authorized distributors or dealers or a service agency approved by CLUB CAR IF THE WARRANTY REGISTRATION FORM IS NOT COMPLETED AND RETURNED TO CLUB CAR AT THE TIME OF THE ORIGINAL RETAIL SALE PURCHASER MUST PROVIDE PROOF OF DATE OF PURCHASE WITH ANY WARRANTY CLAIM 2 EXCLUSIONS Excluded from any CLUB CAR warranty are all fuses filters decals except safety decals spark plugs light bulbs lubricants trim pieces seats routine wear items such as the charger plug and receptacle brake shoes belts brushes bushings engine mounts mats and pads maintenance adjustments cosmetic deterioration and items which deteriorate or fail due to exposure or ordinary wear and tear Batteries and onboard computer are covered under a separate CLUB CAR Limited REserve warranty Also excluded from any CLUB CAR warranty is damage to a golf car or component resulting from a cause other than a defect including unreasonable or unintended strain or use improper installation of accessories installation of parts or accessories that are not original equipment overloading accident alteration abuse or neglect Transportation expenses for warranty services are also excluded from this warranty 3 VOIDING OF WARRANTY THIS AND ANY OTHER WARRANTY SHALL BE VOID IF THE VEHICLE IS ABUSED OR USED IN AN UNINTENDED MANNER OR SHOWS INDICATIONS THAT IT HAS BEEN ALTERED IN ANY WAY INCLUDING BUT NOT LIMITED TO MODIFICATION OF THE SPEED GOVERNOR BR
45. n 169 cm Ground clearance 6 0 in 15 cm Front wheel tread 34 5 in 88 cm Rear wheel tread 38 5 in 98 cm Weight without batteries 587 Ib 266 kg 605 Ib 275 kg Forward speed 12 15 mph 19 24 km h Curb clearance circle diameter 17 ft 6 in 533 cm Standard seating capacity Box bed vehicles 2 Standard seating capacity Four passenger vehicle 4 LIQUID CAPACITIES 22 oz Transaxle 0 67 liters TIRE PRESSURE Front and rear Off road tread 14 18 psi 0 96 1 24 Bars Page 34 2006 Gold Standard Electric Vehicle Owner s Manual CLUB CAR LIMITED ONE YEAR WARRANTY FOR GOLD STANDARD VEHICLE 1 WARRANTY CLUB CAR INC CLUB CAR hereby warrants to the Purchaser that its Gold Standard Vehicle purchased from CLUB CAR shall be free from defects in material and workmanship under normal use and service for the periods stated below subject to the provisions limitations and exclusions contained in this limited warranty LIMITED ONE YEAR WARRANTY All original equipment including battery charger and solid state speed controller supplied by CLUB CAR are warranted with respect to parts and labor against defects in material and workmanship for a period of one year from the date of purchase This limited warranty covers material workmanship and repair labor cost listed above for the period specified Such repair labor shall be performed on
46. n towing Extreme caution should be used when towing Total vehicle capacity including the vehicle load rating and the gross weight of the vehicle or trailer being towed should not exceed the weight previously specified Do not allow riders in the vehicle or trailer being towed Avoid sudden starts sudden stops and tight turns when towing Avoid stopping on a hill when towing If you must stop on a hill avoid sudden starts or rolling backwards and stopping suddenly Failure to heed this warning could cause vehicle to overturn possibly resulting in severe personal injury Because towing a vehicle or trailer can have adverse effects on vehicle handling be especially cautious when towing with a Club Car vehicle See the preceding chart for vehicle capacities Parking the vehicle with a trailer on a hill should be avoided If you must park on a hill apply the brakes and have someone chock the tires of the trailer Brakes should be released to allow the chocks to absorb the load of the trailer After the tires have been chocked engage the park brake TOWING THE VEHICLE A WARNING Do not tow the vehicle on public streets or highways WARNING CONTINUED ON NEXT PAGE 2006 Gold Standard Electric Vehicle Owner s Manual Page 19 Transporting on a Trailer A WARNING Use only approved Club Car tow bars Turn the key switch to the OFF position and place the Forward Reverse handle or switch in the NEUTRAL position bef
47. njury Reduce vehicle load and speed when driving up or down slopes or on uneven terrain Do not load the tailgate The tailgate should be in the upright position and latched securely while the vehicle is in motion To help avoid shifting the vehicle load and possibly overturning the vehicle avoid sudden starts sudden stops and abrupt turns make sure cargo is well secured The cargo s center of gravity may affect the handling steering and braking of the vehicle When the vehicle is loaded reduce speed and drive slowly in turns Page 18 2006 Gold Standard Electric Vehicle Owner s Manual Towing with the Vehicle DS Golf and Handyman Vehicles Avoid top heavy loads the center of gravity of a load should never exceed 15 inches 38 cm above the bottom of the cargo bed Unload cargo bed before raising vehicle with a lift hoist or jack When loading the vehicle center and secure cargo as far forward as possible in the cargo bed Do not over load the vehicle See the following chart for vehicle capacities Maximum payload capacity 150 Ib cargo bed load plus gross tailer weight 68 kg Maximum vehicle capacity 550 Ib cargo bed load passengers plus gross trailer weight 249 5 kg 150 Ib force Trailer tongue weight 667 N TOWING WITH THE VEHICLE DS GOLF AND HANDYMAN VEHICLES A WARNING Do not tow a vehicle or trailer on public streets or highways Normal vehicle operating speed should be reduced whe
48. on Steering The vehicle should be easy to steer and should not have any play in the steering wheel Accelerator With the key switch in the ON position and the Forward Reverse switch in the FOR WARD position as the accelerator pedal is pressed the motor should start and the vehicle should come up smoothly to full speed When the pedal is released it should return to the original position and the motor should rotate freely All Club Car vehicles operate at reduced speed in reverse PowerDrive Plus and IQ System vehicles When the pedal is released it should return to the original position and the motor should rotate freely or go into motor braking mode See Pedal Up Motor Brak ing below General Listen for any unusual noises such as squeaks or rattles Check the vehicle s ride and perfor mance Have a Club Car distributor dealer or a trained technician investigate anything unusual PowerDrive Plus and IQ System Vehicles Zero Speed Detect With the vehicle parked on level ground and the park brake disengaged place the Tow Run switch in the RUN position and attempt to push the vehicle Motor braking should engage and cause resistance to rolling moving at no more than 1 to 3 mph 1 5 or 4 8 km h with the Forward Reverse switch in any position IQ System vehicles When zero speed detect motor braking is engaged the reverse buzzer should emit a distinct pattern of beeps See following WARNING 2006 Gold Standard Electric Vehicle Owner
49. ons with training and experience with CLUB CAR PowerDrive System 48 PowerDrive Plus and IQ System electric vehicles Any other use renders the Limited Warranties expressed herein and all implied warranties null and void and same are hereby excluded ALSO EXCLUDED FROM THIS LIMITED WARRANTY ARE ANY AND ALL INCIDENTAL OR CONSEQUENTIAL DAMAGES INCLUDING BUT NOT LIMITED TO LOSS OF USE OR REVENUE LOSS OF TIME INCONVENIENCE OR ANY OTHER ECONOMIC LOSS Damage not resulting from a defect in material or workmanship or that occurs due to abuse or neglect including failure to provide reasonable and necessary maintenance accident or alteration is excluded from this limited warranty Some states allow neither limitation on the duration of an implied warranty nor exclusions or limitations of incidental or consequential damages Therefore the above limitations or exclusions may not apply to you This warranty gives you specific legal rights and you may also have other rights which vary from state to state For further information contact WARRANTY SERVICES CLUB CAR INC P O Box 204658 Augusta Georgia 30917 4658 U S A 706 863 3000 2006 Gold Standard Electric Vehicle Owner s Manual Page 37 Your Comments Are Appreciated Please select your category Distributor Dealer Technician Individual Owner Golf Course Superintendent Club Car Associate Representative Other In order to help us better serv
50. ore towing the vehicle Extreme caution should be used when towing any vehicle Do not exceed 5 mph 8 km h towing speed Do not allow people in the vehicles being towed Avoid sudden starts sudden stops and tight turns when towing Avoid stopping on a hill when towing If you must stop on a hill avoid sudden starts or rolling backwards and stopping suddenly Failure to heed this warning could cause the vehicle to overturn possibly resulting in severe personal injury Do not tow more than one Club Car vehicle with another Club Car vehicle If more than one vehicle must be towed an adequately powered vehicle tractor or full sized truck properly fitted with a tow hitch height of 11 inches 28 cm should be used Only heavy duty tow bars should be used for multi vehicle towing Never tow more than five vehicles at one time PowerDrive Plus and IQ System vehicles only Place the Tow Run switch in TOW position otherwise the vehicle will not roll while being towed DS golf cars and Handyman vehicles are equipped with both front and rear tow bar attaching points A heavy duty tow bar and an onboard tow bar are available for multi vehicle towing The four passenger vehicle is equipped with a front tow bar attaching point A light duty tow bar is available for break down towing and sin gle vehicle towing Observe all of the previous WARNING statements when towing TRANSPORTING ON A TRAILER WARNING For use on public roads the tr
51. ou can obtain the name and phone number of your closest Club Car contact by visiting our web site at www clubcar com and clicking the Dealer Locator link Care should be taken that these accessories are properly installed by trained technicians and that they are used in the manner for which they were designed See following WARNING A WARNING Tinted windshields and weather proof enclosures will not protect occupants from flying objects golf balls etc SUBSEQUENT OWNER REGISTRATION In the event a vehicle is bought as a used vehicle we strongly urge the new owner to register the vehicle with Club Car This will enable us to contact you if the need arises Please send your name address and serial number s of the vehicle s to Club Car Inc Box 204658 Augusta Georgia 30917 4658 Attention Vehicle Registration Page 32 2006 Gold Standard Electric Vehicle Owner s Manual Specifications DS Golf DS 4 Passenger and Handyman SPECIFICATIONS DS GOLF DS 4 PASSENGER AND HANDYMAN SPECIFICATIONS POWERDRIVE PLUS AND IQ SYSTEM ELECTRIC POWERDRIVE SYSTEM 48 ELECTRIC POWER SOURCE Drive motor Direct drive 48 volts DC series wound 3 1 hp Drive motor Direct drive 48 volts DC shunt wound 3 2 hp Transaxle Double reduction helical gear with 12 3 1 direct drive axle Electrical system 48 volts DC reduced speed reverse Batteries High capacity deep cycle Trojan PowerDri
52. ress the park brake pedal until it locks This will prevent the vehicle from rolling 2 Turn the key switch to the OFF position and place the Forward Reverse handle or switch in the NEU TRAL position Remove the key when the vehicle is not in use 3 PowerDrive Plus and IQ System vehicles When the Tow Run switch is in the RUN position with the Forward Reverse switch or key switch in any position the zero speed detect function will prevent the vehicle from rolling at more than 1 or 3 mph 1 5 or 4 8 km h unless the accelerator is pressed This pre vents the possibility of a parked vehicle with the park brake disengaged rolling away too fast to be over taken on foot See Zero Speed Detect on page 15 LOADING AND UNLOADING BOX BED VEHICLES A WARNING Firmly engage the park brake before loading the vehicle Do not allow riders in the cargo bed Do not exceed the rated capacity of the vehicle Rated capacity is for level surfaces only Overloading can affect vehicle handling or cause component failure resulting in loss of control of vehicle and possible severe personal injury Reduce speed and avoid sudden stops when backing up Failure to do so may cause the vehicle to overturn or flip over backwards Avoid stopping on a hill when loaded If you must stop on a hill avoid sudden starts or rolling backwards and stopping suddenly Failure to heed this warning may cause vehicle to overturn possibly resulting in severe personal i
53. rly operate the vehicle prior to allowing them to drive the vehicle Be sure all passengers are capable of securing themselves in a vehicle before allowing them to ride in one For night use the vehicle must be equipped with headlights taillights and reflectors Stop the vehicle before shifting the Forward Reverse handle Failure to do so may result in injury to an unsuspecting passenger and or damage to the vehicle To help avoid being struck do not stand in front of or behind the vehicle Operate the vehicle from the driver seat only To help prevent falls from the vehicle remain seated in a moving vehicle and hold on to hand holds or handrails at all times Driver should keep both hands on the steering wheel when the vehicle is in motion To help prevent the possibility of serious injury keep your entire body inside the vehicle Do not leave children unattended on vehicle To help prevent overturning the vehicle drive slowly straight up and down slopes Avoid driving the vehicle on slopes exceeding 20 incline To help avoid possible injury to an inattentive passenger and or damage to the vehicle avoid sudden starts sudden stops and abrupt turns To help avoid the possibility of losing control of or overturning the vehicle reduce speed for adverse driving conditions such as wet grass or rough terrain WARNING CONTINUED ON NEXT PAGE Page 16 2006 Gold Standard Electric Vehicle Owner s Manual Driving Instructions
54. rmine the source of the electrical problem and correct it before replacing the fuse Contact your nearest Club Car distributor dealer CLEANING THE VEHICLE Club Car Gold Standard vehicles are equipped with ArmorFlex front and rear bodies Use only commercially available automotive cleaners with a sponge or soft cloth for normal cleaning A garden hose at normal resi dential water pressure is adequate The use of any type of pressure washing or steam cleaning system is not recommended Such a process especially if the vehicle has an ArmorFlex rear body that is removed will expose electrical components to moisture Moisture entering electrical components can result in water damage and subsequent component failure 2006 Gold Standard Electric Vehicle Owner s Manual Page 31 Accessories Use non abrasive wax products Battery acid fertilizers tars asphalt creosote paint or chewing gum should be removed immediately to prevent possible stains The seats of the vehicle will last longer with proper cleaning Use a solution of 10 liquid soap and warm water applied with a soft cloth For imbedded dirt a soft bristle brush may be used For heavy soiling difficult stains or scratches blemishes or other body damage see Section 4 of the appropriate maintenance and ser vice manual NOTE Dispose of waste water properly ACCESSORIES There is a complete line of accessory equipment available from Club Car and our dealers distributors Y
55. rning light illuminates when the vehicle is operating there will be enough power remaining to drive the vehicle for approximately 30 minutes However the vehicle should be charged at the first opportunity If the warning light illuminates and the vehicle is unable to operate for 30 minutes have your Club Car distributor dealer check the vehicle for a possible battery or electrical system problem When the batteries receive an incomplete charge because 1 the DC power cord is disconnected 2 AC power to the charger is interrupted 3 automatic charger shut off occurs after 16 hours of operation 4 the charger malfunctions or 5 the wrong charger is used the warning light will indicate as follows The warning light will not illuminate if the charge is 9096 or more complete The onboard computer will retain in memory the amount of charge needed to fully replenish the batteries and will complete the charge during the next charge cycle When the charger is unplugged the warning light will illuminate and remain illuminated for 10 seconds if the charge is less than 9096 complete but the vehicle has enough power for approximately 30 min utes of operation This will alert the operator that the vehicle may be used but that it must be charged to completion as soon as possible The warning light will repeatedly illuminate for 10 seconds with 4 second intervals if the charger times out at 16 hours and the batteries are not sufficiently charged See the
56. rounds freight prepaid CLUB CAR reserves the right to test any computer and test or recharge any battery returned for warranty and to verify number of rounds played by accessing information contained in the PowerDrive System 48 PowerDrive Plus or IQ System Onboard Computer LIMITED WARRANTY EXCLUSIONS THE PROVISIONS OF THIS LIMITED WARRANTY SHALL NOT APPLY TO FAILURE DUE TO 1 Abuse such as overcharging undercharging improper fluid levels loose wiring or rusted or corroded hardware 2 Lack of proper maintenance as outlined in the electric vehicle owner s manual 3 Damages caused by improper installation of the battery or computer 4 Neglect breakage freezing fire explosion wreckage the addition of any chemical or the operation of the battery in an uncharged condition below half charge 1 200 specific gravity 5 Vehicles charged by systems other than the CLUB CAR PowerDrive Charger 6 A battery damaged by a defective charger Page 36 2006 Gold Standard Electric Vehicle Owner s Manual Without limiting the generality of the foregoing in any way and as part of its limited warranty exclusion CLUB CAR does not warrant that its PowerDrive battery or Computer is suitable for use in any application other than in its products As in the use of any battery a prudent owner will read and study the charger owner s manual the electric vehicle owner s manual the operator instructions and the battery warning labels and will exercise
57. s Manual Page 15 Driving Instructions A WARNING Zero speed detect will not limit vehicle speed to 1 mph 1 6 km h on very steep grades Do not operate vehicle on slopes exceeding 20 grades Pedal Up Motor Braking adjustable on IQ System vehicles Accelerate the vehicle to full speed and then release the accelerator pedal Motor braking should quickly and smoothly slow the vehicle to approximately 11 mph 17 7 km h Motor braking will disengage when vehicle slows to 11 mph 17 7 km h This feature is adjustable for IQ System vehicles only Contact your local Club Car dealer distrib utor to inquire about this adjustable feature Pedal Down Motor Braking Accelerate down an incline with the accelerator pedal pressed When the vehicle reaches maximum designed speed motor braking should engage and limit the vehicle to its maximum designed speed On very steep grades the vehicle may slightly exceed its maximum designed speed requiring use of the brake pedal DRIVING INSTRUCTIONS A WARNING Only licensed drivers should be allowed to drive the vehicle If renting or loaning the vehicle make sure the driver is familiar with all controls and operating procedures before allowing the vehicle to be driven No more than two people should be on the vehicle at one time except for the 4 passenger vehicle which can carry four people The vehicle is not specially equipped for handicapped persons Be sure all persons can prope
58. that it is in proper working condition before accepting delivery Use the following checklist as a guide to inspect the vehicle This checklist should be used daily to ensure that the vehicle is in proper working condition and in conjunction with the Periodic Service Schedule on page 22 Any problems should be corrected by a Club Car distributor dealer or a trained technician General All the parts should be in place and properly installed Be sure that all nuts bolts and screws are tight Safety and information decals Check to ensure that all safety and information decals are in place See pages 4 and 5 Tires Check for proper tire pressure Visually inspect tires for wear damage and proper inflation on a daily basis See Specifications DS Golf DS 4 Passenger and Handyman on page 33 or Specifi cations Lynx 4 passenger and Box Bed Vehicle on page 34 Page 14 2006 Gold Standard Electric Vehicle Owner s Manual Pre Operation and Daily Safety Checklist Batteries Check electrolyte to ensure that it is at the proper level Figure 14 Page 27 Check battery posts Wires should be tight and free of corrosion On electric vehicles charge batteries fully before first use of vehicle Charger cord plug and receptacle Visually inspect for cracks loose connections and frayed wir ing See Plug and Receptacle on page 30 Wiper switch Be sure wiper switch cover is properly secured prior to operating the vehicle A WA
59. tight as to crack or buckle the battery case Tighten hold down retaining nuts to 40 in Ib 4 5 N m The terminal connections should be clean and tight and any worn insulation or frayed wires should be replaced Tighten battery terminals to 110 in Ib 12 4 N m See following CAUTION A CAUTION If battery wire terminals are damaged or corroded they should be replaced or cleaned as necessary Failure to do so may cause them to overheat during operation 4 After use the batteries should be placed on charge The batteries should never be left discharged any longer than absolutely necessary do not leave discharged overnight 2006 Gold Standard Electric Vehicle Owner s Manual Page 27 Battery Charger BATTERY CHARGER A DANGER The charging area must be ventilated Hydrogen level in the air must never exceed 2 The total volume of air in the charging area must be changed five times per hour Exhaust fans should be located at the highest point of the roof Contact a local HVAC engineer Do not charge the vehicle batteries with the vehicle covered or enclosed Any enclosure or cover should be removed or unzipped and pulled back when batteries are being charged An accumulation of hydrogen gas could result in an explosion A WARNING Only trained technicians should repair or service the charger Contact your nearest Club Car distributor dealer Each charger should have its own dedicated 15 or 20 ampere separately protect
60. ve 8 volt 117 min capacity Charger Automatic 48 volt UL and CSA listed STEERING SUSPENSION BRAKES Steering Self adjusting rack and pinion Suspension Front and rear tapered mono leaf springs with dual hydraulic shocks Brakes Dual rear wheel self adjusting brakes with cast iron drums and single brake pedal with automatic release park brake BODY CHASSIS Frame Chassis Twin Beam welded aluminum Front and rear body ArmorFlex Body finish Matched paint finish over molded in color Tires 18 x 8 50 8 tubeless 4 ply rated DIMENSIONS WEIGHT Overall length 91 5 in 232 cm Overall width 47 25 in 120 cm Overall height with canopy 68 5 in 174 cm Overall height at steering wheel 48 in 122 cm Wheelbase 65 5 in 166 cm Ground clearance 4 5 in 11 cm Front wheel tread 34 5 in 88 cm Rear wheel tread 38 5 in 98 cm Weight without batteries 476 Ib 216 kg 494 Ib 224 kg Forward speed 12 15 mph 19 24 km h Curb clearance circle diameter 17 ft 6 in 533 cm Standard seating capacity Golf and Handyman vehicles 2 Standard seating capacity Four passenger vehicle 4 LIQUID CAPACITIES Transaxle 22 oz 0 67 liters TIRE PRESSURE Front and rear 18 20 psi 1 24 1 38 Bars 2006 Gold Standard Electric Vehicle Owner s Manua
61. warning when the Forward Reverse handle or switch is in the REVERSE position 8 Place both hands on the steering wheel Slowly press accelerator pedal The park brake will release automatically and the vehicle will start to move As the accelerator pedal is pressed speed will increase until full speed is reached See following WARNING and NOTE A WARNING Operator must control vehicle speed when going downhill PowerDrive Plus and IQ System vehicles only Pedal down or pedal up motor braking may be used to help control speed when going downhill however steep terrain or other conditions may require that pedal braking be used in conjunction with motor braking STOPPING THE VEHICLE A WARNING Driving through water may affect the brakes After driving through water check effectiveness of the brakes by gently pressing the brake pedal If the vehicle does not slow down at the normal rate continue to press the brake pedal until the brakes dry out and normal performance returns 2006 Gold Standard Electric Vehicle Owner s Manual Page 17 Loading and Unloading Box Bed Vehicles A CAUTION When stopped on a hill use the brake pedal to hold your position Do not use the accelerator pedal To stop the vehicle release the accelerator pedal and press the brake pedal with your right foot until the vehi cle comes to a complete stop PARKING AND LEAVING THE VEHICLE 1 After stopping the vehicle firmly p

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