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Contents
1. Commercial Mobile Power j CMM 5500 GenSet Gasoline 5 5 kW 60 Hz LP Vapor Commercial Mobile Power j 5 5 kW 60 Hz CMM 5500 ee le Commercial Integrated Hydraulic Pump Option pictured GenSet e Quietest and Lowest Vibration GenSet in Its Class e Integrated Housing Design e Enclosed Muffler for Ease of Installation e Self Diagnostic Capability to Simplify Troubleshooting e Runs Two ACs e Digital Regulation for Voltage Stability as Loads Change e 2 Year Limited Warranty 5 Year Drive Warranty Models and Rati ngs Model Fuel Hz Watts Voltage Amps PF Phase Circiut Breaker 5 5 HGJAE 2131 Gasoline 60 5500 120 45 8 1 0 1 2 pole 30 Amp 5 5 HGJAE 2555 Gasoline 60 5500 120 240 22 9 1 0 1 2 pole 30 Amp 5 5 HGJAE 2135 Gasoline 60 5500 120 240 22 9 1 0 1 2 pole 30 Amp 5 5 HGJAE 2133 Gasoline 60 5500 120 240 22 9 1 0 1 2 pole 30 Amp 5 5 HGJAE 2136 Gasoline 60 5500 120 240 13 2 1 0 3 3 pole 18 Amp 5 5 HGJAE 2144 LP Vapor 60 5500 120 240 22 9 1 0 1 2 pole 30 Amp All 60 Hz models operate at 2400 r min Ratings apply up to 5000 ft 1524 m altitude 85 F 29 4 C Derating Power output will decrease 3 5 for each 1000 ft 305 m above 5000 ft 1524 m temperature derate not required for ambient temperatures under 120 F 49 2 C Ratings are at intermittent power output Continuous ratings are 90 of intermittent Hydraulic pump standard Splined Shaft Ambient is defined as the air temperature measu2. additional copies or other manuals for this model see your Cummins Onan Distributor Dealer and request the following part numbers Operators Manual 983 0102 Parts Manual 983 0202 Service Manual 983 0501 and Installation Manual 983 0601 Tested at extremes of temperature 20 F to 120 F for starting and operation Tested Standards installed and Testing Tested with commercial loads Tested in high humidity conditions Tested in salt spray conditions Tested in heavy air borne dust conditions Field Test Program This generator set meets exhaust emissions regulations for U S EPA Phase 2 and California MY 2002 MY 2005 for small off road engines This generator set was designed and manufactured in facilities certified to ISO 9001 CSA certified for CSA C22 2 Std 100 and Std 14 A WARNING Do not use this genset on a boat Such use may violate U S Coast Guard regulations and can result in severe personal injury or death from fire explosion electrocution or carbon monoxide poisoning Contact your Distributor Dealer for more information o To easily locate the nearest Onan Distributor Dealer or for more information contact Onan at 1 800 888 ONAN or 763 574 5000 1400 73rd Avenue N E Minneapolis MN 55432 U S A fax 763 574 5298 e mail pgamail cummins com www onan com Cummins Power Generation is a subsidiary of Cummins Inc Onan is a registered trademark of Cummins Inc WARNING Backfeed to utilit
3. 300 5331 6699 e Remote control with start stop switch e Installation template part 539 2057 and hour meter part 300 5332 e Tailpipe kit 22 in part 155 3481 e Remote control with start stop switch 01 26 in part 155 3481 02 and DC voltmeter part 300 5333 e Exhaust tube straight with flanged e Remote control plug and wire end 3 in part 155 2610 7 in part harness 10 ft part 338 3489 01 30 155 2424 12 5 in 155 2610 01 ft part 338 3489 02 e Exhaust elbow tight radius 90 to e Remote harness 300 4946 pigtail route exhaust through cutouts part harness to connect to sealed remote 155 3439 connector e Battery 12 V 380 cold cranking amps at 0 F 18 C part 416 0579 dry e LPG vapor fuel conversion kit part 148 1161 Basic Dimensions REMOTE CABLE FUEL CONNECTIONS AIR INLET HYDRAULIC SERVICE PUMP OPTION ACCESS DOOR EXHAUST CUTOUT 10MM HOLE FOR TAILPIPE HANGER OIL AIR OUTLET AREA EXHAUST CONECTION EXHAUST CUTOUT AC OUTPUT GASOLINE 853 4 MOUNTING noe CONNECTION SUPPLY HOLES 4X 1 2 SEAL TITE 1 4 HOSE FITTING BOTTOM VIEW This outline drawing is provided for general reference only and is not intended for design or installation For more information see installation manual or obtain outline drawing 500 3449 and wiring diagram from your Distributor Dealer 2005 Cummins Power Generation Specifications subject to change without notice A 144
4. 0c 2 05 Engine Detail Alternator Detail GenSet Detail 2005 Cummins Power Generation Model Onan Performer OHV EH65V gasoline engine Design 4 cycle OHV 90 degree V Twin Cylinders 2 Bore 80 mm Stroke 65 mm Displacement 39 8 in 653 cm Compression ratio 8 1 Oil capacity 2 0 qt 1 9 L including filter Power max Gasoline fueled models at 2400 r min 12 9 hp LP fueled models at 2400 r min 10 7 hp Cooling Centrifugal blower generator mounted for high effectiveness pressurized system vertical flow Cooling air volume 60 Hz 500 ft min 14 2 m min at 2400 r min Air flow includes engine generator and control cooling air flow Fuel system Replaceable dry element air cleaner Gasoline sidedraft carburetor Electronic fuel pump with positive fuel shutoff 3 psi maximum fuel lift 3 ft 0 9 m Typical fuel consumption Gasoline Gal hr L hr Automatic choke with vacuum pull off Combustion air volume 60 Hz 17 2 ft min 0 48 m min at 2400 r min LPG sidedraft mixer with demand regulator Combustion air volume 60 Hz 17 6 ft min 0 49 m min at 2400 r min Starting system Remote 12 V negative ground automotive type starter with steel pinion and ring gear automatic start disconnect connector for remote start cable start stop rocker switch mounted on set control Ignition system Electronic magneto type with resistor plugs Lubrication Full pressure pos
5. itive displacement lube oil pump spin on full flow lube oil filter low oil pressure shutdown dipstick Cylinder crankcase Alloy aluminum with iron cylinder liners cast into the block aluminum oil base Cylinder head Aluminum overhead valve removable No load Half load Full load 5 5 HGJAE 0 35 1 3 0 60 2 3 0 95 3 6 LP Vapor Gal hr L hr No load Half load Full load 5 5 HGJAE 0 40 1 8 0 80 3 3 1 1 4 6 Design Onan revolving field AC 2 pole self excited two bearing design Insulation system and temperature rise Meets requirements of NEMA MG 1 and CSA C22 2 No 100 Motors and Generators Cooling Direct drive centrifugal blower cast aluminum housing for excellent heat transfer Rotor Laminated electrical steel assembly press fitted to shaft balanced heavy insulated copper wire windings optimized air gap for improved waveform and motor starting class 200 magnet wire Frequency regulation Voltage regulation Hydraulic pump Stator Laminated electrical steel assembly skewed for improved waveform class 200 quadrature wire with 70 more insulation over comparable gensets Excitation Capped digital voltage regulation DC brushes Electrographic long life Bearing Double sealed prelubricated ball bearings Constant load 1 7 1 7 No load full load 5 0 2 0 Fixed displacement gear pump 1 5 Gal min at 2500 psi A genset with a hydraulic pump is rated with the pump idle When
6. red at the cooling air inlet to the set e 290 Ib 132 kg Weight Size e Length 33 6 in 853 mm Width 22 2 in 563 mm Height 16 7 in 425 mm and Sound e 60 Hz 66 dB A at 10 ft 3 m typical installation full load Level 2005 Cummins Power Generation Specifications subject to change without notice A 1440c 2 05 Standard Mechanical governor adjustable from service side Remote disable continuous stop Start and run without AC output Features e Onan Performer OHV engine engine run only e Pressurized Thru Flow cooling e Enclosed muffler provides noise system reduction and ease of installation e 4 point mounting system with coil e Sound attenuated housing spring vibration isolators e Waterproof remote connector e Universal mounting tray with e Heavy duty solenoid shift starter structural capability to support the e Fuel filter genset in commercial mobile e Spin on full flow oil filter applications e Low oil pressure protection e Integral USDA Forest Service e Overspeed underspeed protection approved spark arrestor muffler e Low power factor field overcurrent e Integral control box protection e Instant one touch stop switch e Digital voltage regulation e Electronic ignition e Hydraulic pump standard on some e Self diagnostic capability models e Battery charging 5 amps e 10 ft generator output leads e Hour meter e Remote control start stop rocker e Underfloor mounting kit part 405 Accessories switch part
7. using a non Onan pump supplied by the customer the hydraulic pump shaft seals must be capable of operating in a temperature environment of 225 F to 250 F Seal failure will result in equipment damage Specifications subject to change without notice A 1440c 2 05 Warranty The ONAN limited warranty covers virtually everything except routine maintenance for the first two years that you own your generator set or the first 2 000 hours of Policy operation whichever comes first five years on drive system In addition it includes a free 90 day adjustment policy which provides that Onan will make minor adjustments to your new genset during the first three months you own it free of charge For complete Onan limited warranty details see your certified Onan Distributor Dealer After Sale EASY TO LOCATE CERTIFIED ONAN SERVICE AND PARTS DEALERS Onan has the largest and best trained worldwide certified Distributor Dealer network in the Support industry offering on time parts and service and installation assistance Cummins Onan Distributor Dealers stock and sell commonly used Onan GenSet maintenance parts accessories and products plus operator manuals and literature on current Onan GenSets They can help you select and install the right genset or accessories on older models or provide answers to questions on proper operation and maintenance procedures MANUALS Installation and operators manuals are shipped with the genset To obtain
8. y systems can cause electrocution or property damage Do not connect to building electrical except through approved device and after building main breaker is opened 2005 Cummins Power Generation Specifications subject to change without notice A 1440c 2 05
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