MC90MC4R-NG! - AS Catering Supplies
Contents
1. _ 422 _ 1 d Y N WP Z iw s En e 8441 f Y Gol REL LZ J Z WP Ly l 1 x 8 CO i 49 OD m l U A f I O Ww 1200 Open Top Range lt Moorwood Vulcan Manual Part 930004 01 MD Gas Range 11 Manual Rev 2 Specification cont Leg Lg 245 1 l id b ES 41 Je 2 JA i 900 Open Solid Top Boiling Table lt Moorwood Vulcan Manual Part 930004 01 MD Gas Range Manual Rev No 2 Specification cont2. 3 lt v 2 E L u l gt gt Part Number Description Quantity 927617 G9 Conversion Kit NG to LPG 90 Solid Spares Kit 927617 G10 Conversion Kit LPG to NG 90R Solid Top Spares Kit 927617 G11 Conversion Kit NG to LPG 90BT Solid Top _ Spares Kit 927617 G12 Conversion Kit LPG to NG 90 Solid Top Spares Kit 927617 G13 Conversion Kit NG to LPG ST90GP Spares Kit 927617 G14 Conversion Kit LPG to NG 5 90 Spares Kit 927617 G33 Conversion Kit NG to LPG 2T90GP Spares Kit 927617 G34 Conversion Kit LPG to NG 2T90GP id Spares Kit Spare Parts available from Viscount Catering Ltd Provincial Park Nether Lane Ecclesfield Sheffield 35 97 Tel 44 0 114 2574550 Fax 44 0 114 2574520 e Moorwood Vulcan Manual Part No 930004 01 MD Gas Range 38 Manual Rev No 2 VISCOUNT CATERING LIMITED WARRANTY COVER The Company offer twelve months warranty with each new piece of equipment subject to our normal conditions of sale and will undertake responsibility for warranty subject to the additional following conditions Notice of the defect damage is given within 48 hours of breakdown or in the case of damage four days from the date of despatch and the manufacturer given adequate opportunity to examine the goods in order that appropriate action can be taken The Company
3. _ j _ 154 l i 1 e L 2 00 U U E f T 900 Single Tier General Purpose Oven m Moorwood Vulcan MD Gas Range 13 Manual Part 930004 01 Manual Rev 2 Specification cont i Y i 1 K lt Y i 1 u ti GI Y 900 Two Tier General Purpose Oven c Moorwood Vulcan Manual Part No 930004 01 MD Gas Range 14 Manual Rev No 2 INSTALLATION Important Your attention is drawn to the latest GAS SAFETY INSTALLATION amp USE REGULATIONS 2000 This appliance MUST be installed by a competent person in accordance with these and any other relevant regulations Users too should be aware of the regulations governing the use of gas appliances particularly with respect to the need for regular servicing Before Installation Before commencing installation remove all packaging materials from the appliance It is suggested that any protective film adhering to the stainless steel panels should be left on until installation is completed BUT THIS MUST BE REMOVED BEFORE COMMISSIONING OR OPERATING THE APPLIANCE Check the appliance Data Plate located on the rear of the flue upstand splashback panel to ensure that the appliance is suitable for the g
4. 3 50 112 834 33 07 2 293 99 903 29 28 600 Open Range 2 335 75 268 22 06 1 595 69 502 20 37 1200 4 924 158 726 46 52 3 27 142 655 41 81 900 Solid Range 1 415 45 584 13 36 0 897 39 101 11 46 900 Open Table 2 725 87 859 25 75 1 845 80 386 23 56 900 Solid Top Boiling Table 0 640 20 608 6 04 0 449 19 584 5 74 900 Single Tier GP Oven 0 775 24 975 7 32 0 448 19 516 5 72 900 Two Tier GP Oven 1 55 49 951 14 64 0 896 39 033 11 44 7 Moorwood Vulcan Manual Part 930004 01 MD Gas Range 7 Manual Rev 2 Specification cont Burner Injectors Natural gas Propane Gas 900 Oven 2 44mm 41M 1 32mm 55M 900 Oven By pass 0 85mm 0 55mm 600 Oven 1 99mm 47M 1 18mm 56M 600 Oven By pass 0 85mm 0 55mm Open Top Burner 1 70mm 51M 1 04mm 59M Open Top Burner Low Rate Adjustable 0 48mm Solid Top Burner 2 06mm 46M 1 32mm 55M Solid Top Burner Low Rate Adjustable 0 75mm Oven Dimensions 900 Oven 600 Oven Oven Cavity Width 720mm 425mm Oven Cavity Depth 608mm 608mm Oven Cavity Height 480mm 480mm Nominal Volume 0 2m 7 4 ft3 0 123 3 4 3 3 Shelf sizes 685mm x 500mm 385mm x 500mm Volume of Cooking Space 0 17m3 5 9 ft3 0 09mm 3 3 ft Weight 900 Open Top Range 600 Open Top Range 1200 Open Top Range 900 Solid Top Range 900 Open Top Boiling
5. 01 Burner Solid Top 1 923013 04 Burner Inj 2 05mm Solid Top 1 924024 09 Burner Inj LP 1 32mm Solid Top 1 924662 01 Pan Support painted Open Top 2 or 3 924662 02 Pan Support vitreous Open Top 2 or 3 924144 01 Half Section Solid Top 2 924144 02 Ring Solid Top 1 921692 1 Ring Lifter Solid Top 1 924435 01 Oven Shelf 900 2 924435 02 Oven Shelf 600 2 930829 01 Oven Shelf Support RH 1 930829 02 Oven Shelf Support LH 1 921913 09 Door Seal 362mm 900 2 921913 08 Door Seal 44smm 900 amp 120 2 921913 08 Door Seal 44smm 600 3 X03041 Gas Governor 2 Inch NG only 600 amp 900 1 X03047 Gas Governor 34 Inch NG only 120 1 924022 01 Leg Unit 4 930735 51 Assy 900 Kit 930735 52 600 Spares Kit 927617 G1 Conversion Kit NG to LPG 90 Open Spares Kit 927617 G2 Conversion Kit LPG to NG 90R Open Top Spares Kit 927617 G3 Conversion Kit NG to LPG 60R Open Top Spares Kit 927617 4 Conversion Kit LPG to NG 6 Open Top Spares Kit 927617 G5 Conversion Kit NG to LPG 120R Open Top Spares Kit 927617 G6 Conversion Kit LPG to NG 120R Open Top Spares Kit 927617 G7 Conversion Kit NG to LPG 90 Open Spares Kit 927617 G8 Conversion Kit LPG to NG 90BT Open Spares Kit gt lt Moorwood Vulcan Manual Part 930004 01 MD Gas Range 37 SPARE PARTS LIST Cont
6. Manual Part No 930004 01 Manual Rev No 2 MD Gas Range 19 Users Instructions cont Pan size The maximum pan size to be used is 34cm and the minimum pan size to be used is 12cm to ensure satisfactory combustion and stability Lighting Instructions Open Hotplates 1 To turn on an individual open top hotplate burner push in the appropriate gas tap knob and turn it anti clockwise to the double flame position the Full ON position At the same time apply a lighted taper to light the burner head 2 Keep knob depressed for a further 20 seconds until flame is established 3 If flame is extinguished on releasing knob wait 3 minutes then repeat steps 1 amp 2 4 To turn down or lower the heat turn the gas tap knob anti clockwise from the Full On position until the desired flame height is reached Turned fully anti clockwise to the single flame position is the lowest setting Note When first lighting the appliance or after installation or after an extended shut down period it may be necessary for gas control knob to remain pushed in for some time before burner will light owing to the presence of air in gas line To Turn Off Turn the gas tap knob fully clockwise beyond the Full On position to the Off positiona Drip Tray A drip tray is fitted beneath the burners to catch any spillage During normal use this drip tray and handle get hot Only remove the tray after it has cooled or with suit
7. When re fitting the thermocouple ensure that the sensing tip is positioned correctly with the tip inside the flame pattern Tighten the connection to the thermostat finger tight and then add a further turn using spanner DO NOT OVER TIGHTEN this can break the seal and continuity Moorwood Vulcan Manual Part 930004 01 MD Gas Range 30 Manual Rev No 2 Service and Maintenance cont 3 4 Removal of Oven Burner or Burner Injector Remove the shelves and drip tray from inside the oven This exposes the burner and its supply tube The oven burner injector can be removed for cleaning etc without disturbing the burner Disconnect the burner supply tube at the union on the injector elbow immediately before the burner Remove the thermocouple from the burner by unscrewing the M8 nut and easing the thermocouple tip from the basket taking note of its position Remove the ignition electrode by pulling off the electrode lead and unscrewing the single screw securing the electrode to the burner bracket The injector elbow can now be unscrewed from the burner thus exposing the injector To clean the injector brush off with a stiff bristle brush any dirt blow through the orifice to remove any blockage or restriction DO NOT POKE WIRE THROUGH THE INJECTOR ORIFICE To remove the burner Proceed as described above for removing the injector Remove the screws at each side of the burner holding t
8. X03041 Nat Gas Only GAS GOVERNOR 34 X03047 Nat Gas Only 8 Burner EARTH BONDING KIT Earth Bonding Tab 923206 01 Earth Bonding Label 923153 LID LIFTER 921692 1 TOP DRIP TRAYS 600 Ranges 928589 02 x 1 900 Ranges 928588 01 x 2 S 900 Ranges 928589 01 x 1 120 Ranges 928696 G1 RH x 1 i 120 Ranges 928696 G2 LH x 1 l MANUAL 930004 01 This unit was packed with pride by cor Moorwood Vulcan Manual Part 930004 01 MD Gas Range 40 Manual Rev 2
9. an extended shut down period it may be necessary for gas control knob to remain pushed in for some time before burner will light owing to the presence of air in gas line To Turn Off Turn the gas tap knob O fully clockwise beyond the Full On position to the Off position 2 Drip Tray A drip tray is fitted beneath the burners to catch any spillage During normal use this drip tray and handle get hot Only remove the tray after it has cooled or with suitable gloves It is normal for the solid top burner to be turned fully on in operation the heat to the pans and cooking vessels being controlled by the user placing the vessel on a hot or cool part of the solid top as desired DO NOT OPERATE WITH THE CENTRAL PORTION OUT OF POSITION The hottest zone of the solid top is directly over the removable central portion use this position for boiling or fast cooking The coolest areas are at the RH and LH sides of the solid top Experience will determine where to position the pans for slower methods of cooking say for simmering or for the stockpot Note Using oversize pans say above 8 on either the open top hotplates will result in discoloration of the splashback However this is not detrimental to the appliance Oven Lighting Instructions Open the oven doors The oven burner is visible with the spark electrode and thermocouple secured to it 1 Open the oven door 2 Turn the thermostat knob B anti clockw
10. are clean and free from swarf etc BEFORE making the final connection Propane Gas Follow the same procedure as that for Natural Gas EXCEPT that the Gas Governor MUST NOT be fitted the Gas Supply Tank or Cylinders are already fitted with a Gas Regulator Leak Test Clean off any protective film from the stainless steel panels AT THIS STAGE LEAK TEST THE WHOLE SYSTEM THE GAS SAFETY REGULATIONS require that ALL connections in the gas supply line between the Gas Meter and the appliance is tested for gas leaks THIS MUST BE DONE BEFORE COMMENCING TO COMMISSION THE APPLIANCE lt Moorwood Vulcan Manual Part 930004 01 MD Gas Range 16 Manual Rev 2 Installation cont Checking and Commissioning cont ALTHOUGH EVERY APPLIANCE IS TESTED AND SET BEFORE IT LEAVES THE FACTORY IT IS IMPORTANT THAT THE INSTALLER RE CHECKS CERTAIN FUNCTIONS BEFORE LEAVING THE SITE CHECK THE GAS PRESSURE AT THE APPLIANCE THUS The pressure test point is located on the manifold rail behind the front control panel which is secured by two M5 screws Connect a manometer U tube to the test point Turn on the gas supply and light the Oven or for Ranges light 3 hotplate burners plus the oven Check that the pressure reading agrees with that stated on the data Plate SHOULD ADJUSTMENT BE NECESSARY PROCEED AS FOLLOWS FOR PROPANE GAS REFER TO SUPPLIER On the gas governor Remove the cap in order to gain access to the p
11. knobs and control panel which is secured by two fixing screws Remove the pan supports Remove by lifting clear the burner cap ring support skirt and full width drip shield The front of the gas tap is now exposed and the procedure for cleaning and re greasing the tap can be carried out Remove the gas tap from the gas rail by unscrewing the supply tube union connection and unscrew the single screw in the clamping bracket below the gas tap To clean and re grease a gas tap Remove the front cover from the gas tap by unscrewing the two Pozi head screws Carefully withdraw the cover taking care not to lose the small spring from inside the tap Carefully pull the taper plug from the body of the gas tap Clean the plug and the inside of the body using a lint free cloth and a suitable solvent Wipe both parts clean and dry Ensure that all the holes are clean and free from obstruction Lightly re grease the plug using suitable high temperature grease such as Rocol and replace the plug in the gas tap body Lightly grease the inside of the gas tap front cover position the spring and re assemble the front cover to the body DO NOT WORK ON MORE THAN ONE TAP AT A TIME ENSURE THAT THE PLUG IS PLACED IN THE CORRECT BODY Moorwood Vulcan Manual Part 930004 01 MD Gas Range 32 Manual Rev No 2 Service and Maintenance cont 7 8 9 To Remove or clean a Hotplate Injector Solid Top Remo
12. or poke the burner port ring soak and then carefully BRUSH clean any stubborn accumulations of dirt REPLACE THE BURNER COMPONENTS CAREFULLY IN THEIR CORRECT POSITIONS Brush or scrape all accumulated rubbish from the burner tube covers into the hotplate drip tray Wipe down with a grease absorbing material Remove the full width drip shield by removing the pan supports and burner caps rings first The drip shield can cleaned by washing with a mild detergent solution rinse and dry before replacing This is one of those jobs which MUST be carried out on a daily basis and IMMEDIATELY following a spillage The Oven The oven shelves and the oven shelf supports can be removed for cleaning Withdraw the shelves in the normal way rub them free of grease using an absorbent paper pad and wash in a hot detergent solution Rinse and dry before replacing The shelf supports are removed by lifting them free from their locating brackets and withdrawing them from the oven interior They too can be washed in a hot detergent solution and rinsed and dried before replacing Clean the oven interior and the oven door lining daily using a hot mild detergent solution This is especially necessary if a spillage has occurred meat has been roasted or fruit pies baked Rinse with clean water Stubborn accumulations can be gently scraped off after soaking e lt Moorwood Vulcan Manual Part 930004 01 MD Gas Range 25 Manual Rev No 2 Users Instr
13. will not be obliged to repair or replace any goods if after examination the defect damage is found to be through accident misuse neglect incorrect installation or maintenance by other than approved engineers or any other cause beyond the reasonable control of the manufacturer EXCLUSIONS TO WARRANTY Normal routine maintenance is not covered and the warranty specifically excludes any problems which are related to scale caused by hard water and the cleaning of pilot jets Also excluded from the warranty are the following consumable items Tap washers and springs gaskets oven lamps and indicating lights door seals and any other perishable parts This warranty in no way prejudices your rights under common law and is offered as an addition to your statutory rights Moorwood Vulcan Manual Part 930004 01 MD Gas Range 39 Manual Rev 2 CHECK LIST FOR 600 900 MEDIUM DUTY RANGES 3 lt v Z g l bei gt gt Description Part Number Checked by DATA PLATE BURNER CAPS Gloss 924724 09 Matt 924724 04 CONTROL KNOBS Top Burners 921447 33 Thermostat 925744 01 Top Burners 931740 01 Thermostat 931740 02 SHELVES 600 Ranges 924435 02 x 2 900 Ranges 924435 01 x 2 PAN SUPPORTS Gloss 924662 02 Matt 924662 01 LIGHTING INSTRUCTIONS 927144 01 GAS GOVERNOR
14. 0MC4R 600 Open Top 4 Burner Range 5 06 03 06 BSP hose MCOOMC AR 900 Open Top 6 Burner Range 5 06 03 06 BSP hose MC120MC4R 1200 Open Top 8 Burner Range 4 06 03 06 34 BSP hose lt Moorwood Vulcan Manual Part No 930004 01 Manual Rev No 2 MD Gas Range z x Cover Sheet Important Information Sheet Revision Sheet Index Introduction General Introduction Important Note Specification Gas Pressure Connection Overall Dimensions Installation Important Note Positioning Checking amp Commissioning User s Instruction Important Note Operation Cooking Guide Cleaning Service amp Maintenance Routine Maintenance Fault Finding Instructions Spare Parts Warranty Cover Sheet d Moorwood Vulcan Manual Part No 930004 01 MD Gas Range Manual Rev No 2 Page 7 14 7 amp 8 9 14 15 17 15 15 amp 16 17 18 26 18 19 22 23 24 26 27 34 27 28 29 34 35 amp 37 38 INTRODUCTION This manual contains all the required information to ensure that your new appliance is installed and serviced correctly and that you have all the information necessary to identify and order spare parts It also contains comprehensive instructions for the user and for cleaning the appliance To maintain peak performance it is recommended that the appliance be regularly serviced and that when ordering spare parts reference is made to the appropriate list quoting
15. ATIONS WITH THE COMPANY e Moorwood Vulcan Manual Part 930004 01 MD Gas Range 6 Manual Rev No 2 SPECIFICATION 900 Open Top Range 600 Open Top Range 1200 Open Top Range 900 Solid Top Range 900 Open Top Boiling Table 900 Solid Top Boiling Table 6 Open Top Burners with Oven 4 Open Top Burners with Oven 8 Open Top Burners with Two Ovens Solid Top Hotplate with Oven 6 Open Top Burners Solid Top Hotplate 900 Single Tier General Purpose Oven 900 Two Tier General Purpose Oven Gas Pressure Supply Pressure Adjusted Pressure Natural Gas Propane Gas 20mbar 8 wg 37 mbar 14 8 wg 15 mbar 6 wg 37 mbar 14 wg Gas Connection Y BSP Taper Male Rp 1 2 BSP Taper Male Rp 3 4 1200 Open Top Range When connecting using a flexible hose Heat Input Nett Values fit a 34 on all Open Top Ranges Open Top Boiling Table fit a on Solid Range Solid Top Boiling Table and Single Tier and Two Tier GP Ovens INJECTOR NATURAL GAS PROPANE INDIVIDUAL BURNERS ONLY NG LP m h Btu h kW Kg h Btu h kW 900 Oven 2 44mm 1 32mm 0 775 24 975 7 32 0 448 19 516 5 72 600 Oven 1 99mm 1 18mm_ 0 519 16 718 4 90 0 365 15 899 4 66 Open Top 1 70mm 1 04mm 0 454 14 643 4 29 0 307 13 400 3 927 Solid Top 2 06mm 1 32 0 640 20 608 6 04 0 449 19 584 5 74 15 900
16. CONTROLS 1 Removal of Oven Thermostat FFD Remove the shelves and drip tray from the oven together with the hotplate drip tray s Pull off all the control knobs from the horizontal control panel and remove by unscrewing the two fixing screws Remove rubber thermostat shroud by pulling off thermostat spindle From inside the oven unclip the thermostat phial from its holder and ease it through the top panel Remove the pan supports together with the burner caps and skirts Also lift off the full width drip shield For Solid Top Ranges Remove solid top castings and the cover plate secured by four screws to gain access to the thermostat Remove the thermocouple by unscrewing its fixing nut Remove the thermostat from the gas rail by unscrewing the supply tube union connection and unscrew the single screw in the clamping bracket below the thermostat The thermostat can now be removed Replace the thermostat by reversing the above procedure making sure that the rubber thermostat shroud has been re fitted ENSURE THAT THE THERMOSTAT PHIAL IS NOT KINKED HAS NO SHARP BENDS AND IS CORRECTLY LOCATED IN ITS HOLDER 2 Removal of Oven Thermocouple Disconnect the thermocouple sensing tip from the RH side of the oven burner taking note of its position by unscrewing the M8 fixing nut Access to the thermocouple connection on the thermostat is obtained by following the procedure for removing the Oven Thermostat Section 1
17. Ensure that the gas and electricity supply to the appliance has been turned OFF before dismantling any components Routine Maintenance Procedure 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 Turn ON the oven and three burners where appropriate and Check that the gas pressure at the test point is as stated on the data plate Natural Gas 15 mbar 6 wg Propane Gas 37 mbar 14 wg Turn on each hotplate burner in both full and turn down positions Carry out the lighting procedure for the oven and check that the ignition and the burner flames are satisfactory Turn each solid top burner in both full and turn down positions Turn off the gas supply to the range Remove the pan supports and burner caps Clean out the burner Caps Ensure that the burner injectors and burner air passages are clear Replace burner caps Re grease the hotplate gas taps as required and ensure that the barrels are secured by the two niting screws Turn on the gas supply Remove the oven shelves and drip trays Brush off any spillage on the oven burner Ensure the electrode is clean and that the spark gap is 3 4mm Check the condition of the door seals Check the door catch and re grease Replace oven furniture Check the operation of the thermostat and re grease if necessary Light each burner in turn and check full and turn down rate Replace the pan supports Check the oven lighting proce
18. MEDIUM DUTY GAS GENERAL PURPOSE RANGES OVENS AND BOILING TABLES OWNER S MANUAL Country of Destination GB and IE lt Moorwood Vulcan Manual Part No 9 Manual Rev No 2 30004 01 MD Gas Range IMPORTANT CUSTOMER INFORMATION Please check the gas tap and thermostat will press and release freely prior to lighting the burner as this is part of the units safety mechanism It is particularly important to check this following spillage as solidified fats and carbonised meat juices can impair the valves correct operation IMPORTANT INFORMATION INSTALLATION ENGINEER Please ensure the customer is made fully aware of how the gas tap and thermostat operate and the importance of checking its operation daily lt Moorwood Vulcan Manual Part 930004 01 MD Gas Range Manual Rev No 2 Model No Product Description Rev Date Flexible Hose Size M Line Gas Ranges ML60R F OT 600 Open Top 4 Burner Range 5 06 03 06 BSP hose ML90R F OT 900 Open Top 6 Burner Range 5 06 03 06 34 BSP hose ML120R F OT 1200 Open Top 8 Burner Range 4 06 03 06 BSP hose ML90R F ST 900 Solid Top Range 5 06 03 06 V BSP hose ML90BT F OT 900 Open Top 6 Burner Boiling Table 2 07 01 02 34 BSP hose 90 5 900 Solid Top Boiling Table 2 07 01 02 V BSP hose MLST90GP F 900 Single Tier General Purpose Oven 4 06 03 03 V BSP hose ML2T90GP F 900 Two Tier General Purpose Oven 4 06 03 06 BSP hose Masterchef Gas Ranges MC6
19. Oven Injector LP 1 32mm 900 924024 10 Oven Injector NG 1 99mm 600 amp 120 1 924024 06 Oven Injector LP 1 18mm 600 4 120 927107 51 Gas Tap FFD 0 48mm Open Top ii 8 4 927125 01 Thermocouple Open Top S il 8 60r4 921447 33 Control Knob Open Top ii 8 60r4 931740 01 Control Knob Open Top 8 6 or 4 924724 01 Burner Body Open Top 8 4 924724 02 Support skirt 8 60r4 924724 03 Burner Port Ring Open Top 8 60r4 924724 04 Burner Cap painted Open Top 8 4 924724 09 vitreous 8 60r4 924724 06 Burner Inj NG 1 70mm Open Top id 8 60r4 924724 07 Burner Inj LP 1 04mm Open 2 gt 8 60r4 927107 S2 Gas Tap FFD Solid Top i 1 927125 01 Thermocouple Solid Top 1 921447 33 Control Knob Solid Top 1 924402 G1 LH Bottom Hinge Assy id 1 924402 G2 RH Bottom Hinge Assy 1 924402 04 LH Top Hinge 1 924402 05 RH Top Hinge 1 924402 06 Hinge Pin Adjustable 2 921335 02 Ball Catch 1 gt lt Moorwood Vulcan Manual Part 930004 01 MD Gas Range 36 Manual Rev No 2 SPARE PARTS LIST Cont Manual Rev No 2 3 lt v 2 c Part Number Description Quantity 924432 01 Door Catch Bracket 1 923013
20. Table 900 Solid Top Boiling Table 900 Single Tier GP Oven 900 Two Tier GP Oven lt Moorwood Vulcan Manual Part No 930004 01 Manual Rev No 2 135kg 105kg 190kg 140kg 65kg 70kg 98kg 168kg MD Gas Range Specification cont d h N N Y ep Moorwood Vulcan Manual Part No 930004 01 Manual Rev No 2 900 785 950 600 Open Top Range MD Gas Range Specification cont OC C Y Y il i i v Ne AS _ c S b Y J Eu E K 1 e oi C D oO m 900 Open Solid Top Range c Moorwood Vulcan 20 Manual Part No 930004 01 MD Gas Range Manual Rev No 2 Specification cont
21. able gloves Solid Hotplates 1 Lift out the central portion of the solid top using lifting tool and place to one side This exposes the in line burner K and the flame failure thermocouple N 2 Push in the gas tap knob C and turn it anti clockwise to the double flame position the Full ON position At the same time apply a lighted taper to light the burner head 3 Keep knob depressed for a further 20 seconds until flame is established 4 If flame is extinguished on releasing knob wait 3 minutes then repeat steps 1 amp 2 5 Replace the removable solid hotplate section 6 Check that the burner has ignited by observing through the two viewing holes A 7 To turn down or lower the heat turn the gas tap knob anti clockwise from the Full On position until the desired flame height is reached Turned fully anti clockwise to the single flame position is the lowest setting d Moorwood Vulcan Manual Part No 930004 01 MD Gas Range 20 Manual Rev No 2 Users Instructions cont Solid Hotplates cont Lifting tool Viewing holes Due fase hae ees leede cl Spark Ignition Button d Moorwood Vulcan Manual Part No 930004 01 MD Gas Range 21 Manual Rev No 2 Users Instructions cont Solid Hotplates cont Note When first lighting the appliance or after installation or after
22. as supply available Ensure that the floor upon which the appliance is to stand is level and capable of adequately supporting the weight of the appliance TO COMPENSATE FOR SOME UNEVENNESS OF THE FLOOR THE APPLIANCE FEET ARE ADJUSTABLE THE FLOOR MUST BE FIRE PROOF If it is not or if any adjacent wall or surface is made of a combustible material then the installer MUST ensure that the requirements of the LOCAL FIRE REGULATIONS are observed Positioning Place the appliance in position allowing a minimum gap of 150mm 6 at the rear and at least 150mm 6 between the sides of the appliance and any adjacent wall If the appliance is being suited then please refer to the separate instructions The minimum distance between the hotplate and any overshelf or ceiling constructed of a combustible material must be 1525mm 60 This gap must be 250mm 10 for Solid Top Ranges For Elevated or Two Tier appliances the minimum distance between the top of the unit and any overshelf or ceiling constructed of a combustible material must be 600mm 24 or 450mm 17 7 for non combustible material Adequate ventilation is essential for safe operation of a gas appliance A supply of fresh air is necessary for the correct combustion of the gas and there must be a means of exhausting the heat and the products of combustion from the kitchen It is recommended that the appliance be sited below a ventilating hood one preferably connected to an ext
23. before using the appliance again Once a month remove the solid top sections and clean out all the accumulated debris from the cavity below the sections DO NOT DISTURB THE PILOT ASSEMBLY OR THE FFD PROBE Brush the burner clean of carbon dirt using a dry bristle brush DO NOT USE WATER OR A LIQUID CLEANER ON THE BURNER Moorwood Vulcan Manual Part 930004 01 MD Gas Range 24 Manual Rev No 2 Users Instructions cont Cleaning the Equipment cont Open Top Hotplates Wipe the open top pan support grids clean of grease and spillage s regularly even during cooking sessions a crust of burned on carbon coating the pan supports is unsightly is a health hazard and will impair cooking efficiency Daily Soak the pan support grids in a mild solution of a grease dissolving agent or detergent DO NOT USE A CAUSTIC CLEANING AGENT and wash Accumulated deposits may be removed by soaking and then carefully scraping or a fine cleaning paste could be tried SOME PAN SUPPORT GRIDS ARE VITREOUS ENAMELLED DO NOT USE CAUSTIC CLEANERS AT ALL WIPE OVER WITH A LIGHT COATING OF COOKING OIL AFTER CLEANING AND DRYING The burner caps and burner rings may be removed from the open hotplate burners for cleaning Soak and wash in a mild detergent solution rinse and dry thoroughly before replacing DO NOT allow water or cleaning agents to enter the burner venturi DO NOT use caustic cleaners on burner parts DO NOT scrape
24. crew anti clockwise and light the oven burner Ensure that when the burner cuts down to by pass rate the flame envelops the thermocouple tip sufficiently to keep the magnet valve open If the flame extinguishes turn the by pass screw anti clockwise until the flame is established Repeat the above procedure for the hotplate by pass rates Finally fit replacement Data Plate and re test the appliance Moorwood Vulcan Manual Part 930004 01 MD Gas Range 34 Manual Rev No 2 Service and Maintenance cont 12 13 To Convert NG Appliances to LP Gas Solid Top Remove the control knobs and control panel which is secured by two fixing screws Remove the solid top sections together with the gas tap cover plate secured by four screws Remove the hotplate burner injectors as described in Section 7 and fit replacement 1 32mm LP injectors 923013 05 Working from the front of the appliance screw in fully both the thermostat and gas tap FFD by pass screws From inside the oven remove the oven injector as described in Section 3 and fit replacement LP injector 900 Range 1 32mm 924024 09 600 Range 1 18mm 924024 06 Remove the gas governor from the inlet supply pipe Finally fit replacement Data Plate and re test the appliance To Covert LP appliances to NG Gas Solid Top Proceed as described in Section 12 but substituting NG replacement parts Hotplate Injector 2 05mm 923013 04 Oven Injecto
25. d furthermore to ensure those users wear and use protective clothing when operating the appliance Should any adjustment or attention be necessary you are advised to contact your nearest CORGI Confederation for the Registration of Gas Installers Service Engineer immediately The need for regular servicing is detailed in the GAS SAFETY INSTALLATION amp USE REGULATIONS 2000 IF YOU THINK THAT GAS IS ESCAPING ACT IMMEDIATELY SHUT OFF THE GAS SUPPLY AT THE METER OR EMERGENCY CONTROL CONTACT THE SUPPLIER OF YOUR GAS IMMEDIATELY MAKE SURE THAT ALL USERS OF THIS APPLIANCE KNOW WHERE THE GAS SUPPLY STOPCOCK IS LOCATED FOR THE USE IN AN EMERGENCY Improvements The policy of Viscount Catering Ltd is such that each product is subject to continual improvement The company reserves the right to alter the design of any appliance without prior notification and without the responsibility to update any delivered or in service appliance and furthermore without incurring the responsibility for altering these instructions In such circumstances it may be found that the appliance detailed herein differs in certain respect from the one supplied For further details or enquires please contact Viscount Catering Limited Provincial Park Nether Lane Ecclesfield Sheffield S35 97 Tel 44 0 114 2570100 Fax 44 0 114 2570251 d Moorwood Vulcan Manual Part No 930004 01 MD Gas Range 18 Manual Rev No 2 Moorwood Vulcan
26. do the burner supply pipe by unscrewing the union nut at the injector elbow assembly Undo the three nuts and screws from the front of the burner and withdraw together with the injector elbow Unscrew the injector elbow assembly Replace by reversing the above procedure Moorwood Vulcan Manual Part 930004 01 MD Gas Range 33 Manual Rev No 2 Service and Maintenance cont 10 11 To Convert NG Appliances to LP Gas Open Top Remove the control knobs and control panel which is secured by two fixing screws Remove the pan supports Remove the hotplate burner injectors as described in Section 5 and fit replacement 1 04mm LP injectors 924724 07 and re fit burner caps etc Working from the front of the appliance screw in fully both the thermostat and Gas Tap FFD by pass screws From inside the oven remove the oven injector as described in Section 3 and fit replacement LP injector 900 Range 1 32mm 924024 09 600 Range 1 18mm 924024 06 Remove the gas governor from the inlet supply pipe Finally fit replacement Data Plate and re test the appliance To Convert LP Appliances to NG Gas Open Top Proceed as described in Section 10 but substituting NG replacement parts Hotplate Injector 1 70mm 924724 06 Oven Injector 900 2 44mm 924024 08 Oven injector 600 1 99mm 924024 10 Governor X03041 Fit replacement gas governor to the inlet supply pipe Turn the thermostat by pass s
27. dure Moorwood Vulcan Manual Part 930004 01 MD Gas Range 28 Manual Rev No 2 Service and Maintenance cont Fault Possible Cause Remedy HOTPLATE Burners will not stay alight Faulty connection at thermocouple valve Make re connection Thermocouple incorrectly located Re position thermocouple Burner goes out when turned too low Blockage in tap Clean and re grease By pass too low Adjust by pass screw Irregular flame OVEN Burner ring cap not located Re locate Low pressure Check pressure at Test Point Failure to ignite Accumulation of dirt or grease around burner ports Clean Connection broken or disconnected Replace Lead reconnect Burner fails to establish on minimum rate Loose thermocouple Tighten thermocouple Electro magnetic unit failure Replace gas taps By pass too low Adjust by pass screw Oven too hot or cold Thermostat calibration out Re calibrate or replace Main burner will not stay alight Loose thermocouple Tighten thermocouple Thermocouple incorrectly located Reposition thermocouple lt Moorwood Vulcan Manual Part No 930004 01 Manual Rev No 2 MD Gas Range 29 Service and Maintenance cont ENSURE THAT THE GAS SUPPLY TO THE APPLIANCE HAS BEEN TURNED OFF BEFORE REMOVING OR DISMANTLING ANY GAS
28. ermostat knob It is provided in order to assist the user to adapt a temperature or a cooking time given in a recipe The actual temperature at the centre of the oven has been determined by the manufacturer and it will not necessarily correspond to the guides given elsewhere Using this guide should produce the desired result but it is strongly recommended that the user make note of the best results for future reference Mark 1 2 3 4 5 6 7 8 9 C 144 158 172 186 200 215 230 245 260 F 291 316 342 367 392 419 446 473 500 The temperatures will vary from the above figures by as much as 20 C hotter at the top of the oven and 30 C cooler towards the bottom of the oven But remember these are temperatures in an empty oven To cook identical products on two shelves select two shelf positions with a sufficient gap between them to allow air movement in the oven For example cooking small cakes or pastry use shelf positions 2 amp 5 counting from the top of the oven Allow the food to cook for just over half the normal time and then change the position of the shelves Asan alternative leave the food on the upper shelf until it is cooked then move the food from the lower shelf to the upper shelf or leave on the lower shelf until cooked d Moorwood Vulcan Manual Part No 930004 01 MD Gas Range 23 Manual Rev No 2 Users Instructions cont Cooking identical foods on three different shelv
29. es is seldom satisfactory and is not recommended but the cool zone at the oven bottom can be sometimes used for slow casseroles whilst general and specialised cooking is carried out on the two shelves The following cooking chart is for guidance on thermostat settings Make a note of the settings you find most acceptable Usage and Method Products Thermostat Setting High Temperature Roasting Meat or Poultry 6or 7 Low Temperature Roasting Meat or Poultry 3 High Temperature Baking Bread or Scones 8 Medium Temperature Baking Queen Cake sponge 5 Low Temperature Baking Slab Cake 2 Pastry Puff Pastry 8 Flaky Pastry 7 Hot Water Pastry Pork Pies etc 4 Shortcrust Pastry 6 Plate Tarts 6 Puddings Milk Pudding 3 Baked Custard 3 Cleaning the Equipment It will be found that it takes less time and effort if appliances are cleaned every day particularly while they are still warm and before grease or spillage s are burnt on PROPRIETARY OVEN CLEANER MUST BE USED WITH CARE THEY ARE HIGHLY CORROSIVE AND MAY CAUSE DAMAGE TO SURFACES AND COMPONENTS Solid Top Hotplates Wipe the solid top hotplate sections clean while they are still warm use a grease absorbing material DO REMOVE GREASE AND SPILLOVERS BEFORE THEY BURN ON If the equipment is to be out of service for any length of time apply a thin coating of cooking oil to each section in order to prevent rust forming Clean off
30. he brackets to the oven base The burner complete with its fixing brackets can be lifted out To Remove a Hotplate Thermocouple Open Top Remove the control knobs and control panel which is secured by two fixing screws Remove the pan supports Remove by lifting clear the burner cap ring support skirt and full width drip shield Disconnect the thermocouple sensing tip from the burner rail taking note of its position by unscrewing the M8 fixing nut Unscrew the thermocouple from the Gas Tap FFD and withdraw the thermocouple When re fitting the thermocouple ensure that the sensing tip is positioned correctly with the tip inside the flame pattern Tighten the connection to the thermostat finger tight and then add a further turn using spanner DO NOT OVER TIGHTEN this can break the seal and continuity Moorwood Vulcan Manual Part 930004 01 MD Gas Range 31 Manual Rev No 2 Service and Maintenance cont 5 6 To Remove or clean a Hotplate Injector Open Top Remove the pan supports Remove by lifting clear the burner cap ring support skirt and full width drip shield The injector can be unscrewed using a suitable socket spanner To clean the injector brush off with a stiff bristle brush any dirt blow through the orifice to remove any blockage or restriction DO NOT POKE WIRE THROUGH THE INJECTOR ORIFICE Servicing and removing a Gas Tap FFD Remove the control
31. ise to the ignition position and at the same time press the spark ignition button on the front of the oven base to generate a spark 3 Keep the thermostat knob depressed for a further 20 seconds until the flame is established 4 If the flame is extinguished on releasing knob wait 3 minutes then repeat steps 2 amp 3 5 When the flame is established turn the thermostat knob to the required setting and note the burner comes FULL ON Close the oven door securely d Moorwood Vulcan Manual Part No 930004 01 MD Gas Range 22 Manual Rev No 2 Users Instructions cont Lighting Instructions cont When setting the thermostat knob to the required temperature turn the knob to Mark 9 maximum AND THEN back to the required setting Note When first lighting the appliance or after installation or after an extended shut down period it may be necessary for gas control knob to remain pushed in for some time before burner will light owing to the presence of air in gas line To Turn Off Turn the thermostat knob clockwise to the OFF position Using the Oven There are 6 shelf positions provided so that the two shelves can be put at different heights The hottest part of the oven being at the top and the coolest at the bottom The oven temperatures in the following table are those at the centre of the oven The temperature guide given below is only intended as a guide to the gas mark settings on the appliances th
32. nd maintenance costs minimum downtime and regular results from your cooking Pilot flames must be of the correct length and be stable and undistorted All pilot flames must show no more than a trace of yellow tipping and the flames should just envelop the end of the flame electrode sensor DO NOT POKE WIRE INTO PILOT BURNER PORTS OR ORIFICES TO CLEAR THEM OF OBSTRUCTIONS SEND FOR A QUALIFIED ENGINEER The flame ports of gas burners must be clean and unobstructed The user must brush them clean using a dry bristle brush THE UNBLOCKING OF GAS BURNER PORTS IS BEST LEFT TO A QUALIFIED SERVICE ENGINEER d Moorwood Vulcan Manual Part No 930004 01 MD Gas Range 26 Manual Rev No 2 Users Instructions cont General Maintenance and Care cont All gas taps and gas controls must operate smoothly and freely without sticking or jerking A QUALIFIED SERVICE ENGINEER MUST carry out re lubrication WE RECOMMEND THAT ALL EQUIPMENT IS SERVICED AT LEAST ONCE A YEAR BUT MAY BE AS FREQUENT AS 6 MONTHS OR LESS IF THE GAS TAPS THERMOSTAT AND GAS CONTROLS DO NOT OPERATE FREELY ALL WORK MUST BE CARRIED OUT BY A QUALIFIED SERVICE ENGINEER SERVICE INTERVALS CAN BE AFFECTED BY SPILLAGE AND SHOULD BE ASSESSED EACH TIME THE EQUIPMENT HAS BEEN USED lt Moorwood Vulcan Manual Part 930004 01 MD Gas Range 27 Manual Rev No 2 SERVICE AND MAINTENANCE Maintenance MUST only be carried out by a competent person
33. r 900 2 44mm 924024 08 Oven Injector 600 1 99mm 924024 10 Governor X03041 Fit replacement gas governor to the inlet supply pipe Turn the thermostat by pass screw anti clockwise and light the oven burner Ensure that when the burner cuts down to by pass rate the flame envelops the thermocouple tip sufficiently to keep the magnet valve open If the flame extinguishes turn the by pass screw anti clockwise until the flame is established Repeat the above procedure for the hotplate by pass rates Finally fit replacement Data Plate and re test the appliance Moorwood Vulcan Manual Part 930004 01 MD Gas Range 35 Manual Rev No 2 SPARE PARTS LIST 31 Ee ou 2 c gt gt Part Number Description Quantity 927123 S1 Thermostat FFD 0 55mm Open Top 1 932329 01 Thermocouple Oven 1 925744 01 Thermostat Knob Open Top 1 931740 02 Thermostat Knob Open Top _ 1 927123 S1 Thermostat FFD 0 55mm Solid Top GP 1 932329 01 Thermocouple Solid 1 925744 01 Thermostat Knob Solid Top GP 929344 02 Piezo Ignition Unit i 1 930389 01 Oven Ignition Lead 1 930734 01 Oven Ignition Electrode 1 930733 01 Oven Burner 900 1 930733 02 Oven Burner 600 amp 120 1 924024 08 Oven Injector NG 2 44mm 900 924024 09
34. ractor system incorporating a grease filter e lt Moorwood Vulcan Manual Part 930004 01 MD Gas Range 15 Manual Rev 2 Installation cont Important Note The appliance MUST NOT be connected DIRECTLY to a flue or ventilating system although the flue products of two or more appliances may be directed into a common outlet when building a suite of appliances see separate instructions for suiting appliances Ensure that the appliance is level in two places front to rear and side to side To check the level it is recommended that a spirit level be placed on a shelf in the open oven NOT on top of the hotplate Level can be achieved by adjusting any or all of the screw in feet in each corner of the base Turn anti clockwise to lower and clockwise to raise the corner Gas Connection Natural Gas The size of the supply pipe should be no smaller than BSP and an easily accessible stopcock must be fitted in the gas line adjacent to the appliance The gas governor provided with the appliance MUST be fitted in the supply line BETWEEN the stopcock and the appliance Although a rigid gas pipe is recommended armoured flexible pipe of a GAS COUNCIL APPROVED PATTERN may be used NOTE Due to the pressure loss through the snap connection fitting on flexi hoses you must fit a 34 flexible hose to the following models GOR F OT 90R F OT 90BT F OT 120R F OT 90CR F Ensure that all the pipes to the appliance
35. ressure adjusting screw Turn the pressure adjusting screw clockwise to increase the pressure or anti clockwise to decrease it When the pressure reading is correct refit the cap to the governor Turn the gas supply to the unit OFF at the stopcock and disconnect the manometer U tube Ensure that the pressure test point screw is refitted Turn the gas supply to the appliance on at the stopcock and leak test the pressure test point Burner Aeration The aeration of all the burners is fixed and does not need adjusting Do not disturb the air combustion admission or the combustion products evacuation on open top burners e lt Moorwood Vulcan Manual Part 930004 01 MD Gas Range 17 Manual Rev 2 USERS INSTRUCTIONS Important Note The attention of the user is drawn to the requirements of the GAS SAFETY INSTALLATION amp USE REGULATIONS 2000 This appliance MUST be used in accordance with those particularly so in respect of the need for regular servicing See also the sections of this manual referring to Cleaning and General Maintenance Safety Note This appliance is intended for professional use and shall only be used by qualified personnel Take care when opening the oven door while the cooking chamber is still hot note other Parts and surfaces of this appliance also become hot during use It is the responsibility of the kitchen supervisor to inform and warn every user and kitchen worker of this an
36. the Part Number and Description contained therein THE FITTING OF A NON STANDARD PART MAY VOID ANY GUARANTEE All work carried out on this appliance during installation or servicing must be performed by a competent person and the connection of the appliance to the gas supply MUST be carried out by qualified personnel in accordance where applicable with the relevant regulations The siting of the appliance and the connection to the gas supply must comply with the latest GAS SAFETY INSTALLATION amp USE REGULATIONS 2000 the requirements of the FIRE PRECAUTIONS ACT 1971 the HEALTH amp SAFETY AT WORK ETC ACT 1974 the BUILDING STANDARDS SCOTLAND CONSOLIDATION REGULATIONS 1971 Detailed recommendations are contained in British Standards BS5440 Part 1 2000 BS5440 Part 2 2000 BS5588 Part 0 1996 BS5588 Part 11 1997 amp BS6173 2001 An easily accessible stopcock must be fitted in the gas supply adjacent to the appliance for use in an emergency The details of the gas supply will be found on the Data Plate which is located on the rear of the flue upstand splashback panel Improvements The policy of Viscount Catering Ltd is such that each product is subject to continual development and may therefore be subsequently improved The company reserves the right to alter the design of any appliance without prior notification and without the responsibility to update any delivered or in service appliance and furthermore without incurring
37. the responsibility for altering these instructions In such circumstances it may be found that the appliance detailed herein differs in certain respects from the one supplied IT IS IMPORTANT THEREFORE TO QUOTE THE SERIAL No AND THE APPLIANCE MODEL No IN ALL COMMUNICATIONS WITH THE COMPANY d Moorwood Vulcan Manual Part No 930004 01 MD Gas Range 5 Manual Rev 2 Introduction cont Important Before installing any item please refer to the installation instructions We recommend that all servicing other than routine cleaning be carried out by our authorised service agents and will accept no responsibility for work carried out by other persons For satisfactory operation parts of catering equipment become hot Suitable precautions must be taken to avoid accidental burns therefore the appliance should be positioned to minimise the possibility of accidental touching It is the supervisor s responsibility to warn users to wear suitable protection and to follow correct operation and cleaning procedures For the details of your nearest Service Agent for all warranty repair work you should contact The Service Manager Viscount Catering Limited Provincial Park Nether Lane Ecclesfield Sheffield S35 9ZX Tel 44 0 114 2574500 Fax 44 0 114 2574527 Spares can be obtained via the Spare Parts Department at the above address IT IS IMPORTANT TO QUOTE THE SERIAL No AND THE APPLIANCE MODEL No IN ALL COMMUNIC
38. uctions cont Cleaning the Equipment cont The Oven DO NOT USE CAUSTIC OR ABRASIVE CLEANING AGENTS Leave the oven drip tray in position while you clean the oven it will collect all the bits and drips and can be removed for cleaning at the sink Clean stainless steel with soap and hot water or a mild detergent solution Rinse and dry thoroughly DO NOT USE CAUSTIC OR ABRASIVE CLEANERS DO NOT USE ABRASIVE PADS Vitreous enamelled surfaces should be wiped clean of grease and Spillage s BEFORE they are burnt on Use a mild solution or a grease dissolving agent or a detergent as a soak and wash Accumulated deposits may be removed by soaking and then carefully scraping or by using a fine cleaning paste DO NOT USE CAUSTIC CLEANERS On a weekly basis remove all the oven furniture and the oven bottom panels the drip tray and the bottom baffles when fitted CLEAN OUT the bottom compartment this is the oven burner compartment and it must be emptied of all loose debris and carbon deposits DO NOT DISTURB THE OVEN BURNER OR ELECTRODE SENSOR DO NOT USE WATER OR A LIQUID CLEANER ON THE OVEN BURNER Brush clean using a dry bristle brush General Maintenance and Care This equipment is designed and manufactured to give you long satisfactory service at low cost provided that it is given proper care and attention at all times Frequent cleaning and regular checking of correct adjustment will be rewarded by reduced operating a
39. ve the control knobs and control panel which is secured by two fixing screws Remove the solid top sections together with the gas tap cover plate secured by four screws Remove the supply pipe to the injector elbow by unscrewing the union coupling nut Unscrew the injector elbow from the burner thus exposing the injector To clean the injector brush off with a stiff bristle brush any dirt blow through the orifice to remove any blockage or restriction DO NOT POKE WIRE THROUGH THE INJECTOR ORIFICE To Remove a Hotplate Thermocouple Solid Top Remove the control knobs and control panel which is secured by two fixing screws Remove the solid top sections together with the gas tap cover plate secured by four screws Undo the fixing nut nearest the thermocouple tip noting its position relative to the burner Unscrew the thermocouple from the Gas Tap FFD and withdraw the thermocouple Replace by reversing the above procedure When re fitting the thermocouple ensure that the sensing tip is positioned correctly with the tip inside the flame pattern Tighten the connection to the thermostat finger tight and then add a further turn using a spanner DO NOT OVER TIGHTEN this can break the seal and continuity To Remove a Hotplate Burner Solid Top Remove the control knobs and control panel which is secured by two fixing screws Remove the solid top sections together with the gas tap cover plate secured by four screws Un
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