SERVICE MANUAL
Contents
1. MODEL hates dep b eec SPECIFICATIONS ww sentence cue ray ee wipe se iota edades a aed dieses TOOLS T REMOVAL AND REPLACEMENT OF PARTS aaa aa s e e eee eren FRONT zeichnen e tro pio pretia dece e e tetti Besse imas dd da EEET SIDE PANED doza ott eio teo orare Stare ave aval etn t a dae t nudi tiet e obit das dd RIGHT SIDE PANEL ei z a ene reote iie Races acte ore tr iet zka INFINITE SWITCH 3 HEAT SWITCH 0 III e err RACK SPRINGS p HEATING EEEMENTS ac irre tt ate ote tele mar eet dor o dialer ane pce sie O SERVICE PROCEDURES AND ADJUSTMENTS eee ren INFINITE SWITCH TEST 208V 240V III tre S HEAT SWITCH TEST 480V etd tex ele ele next eU ed ee atta A RACK SPRING TENSION ADJUSTMENT III m e m enn HEATING ELEMENTS TEST cc iul eee Lese typed a eame dites Det ELECTRICAL OPERATION roter eg AGGA W Pa pret Vd Raped ed ab ed ea ee a COMPONENT FUNCTION mrt dt here t neget tip d a aede RA RR e SEQUENCE OF OPERATION ponente eI hat bea debe teed aa vated be reden i 208 240V WIRING DIAGRAM III e n rt ertt 480V WIRING DIAGRAM s a m m emere e r4 hr ere IROUBLESFHOOTING 3 trt ee erp ads in2. 0 0 21 6 0 0 36ESB 240 4 50 2 25 2 25 0 00 0 0 0 0 0 0 9 4 16 4 9 4 0 0 18 8 MODELS 36ESB 208 NOTE CONNECT SUPPLY WIRES 90 C MIN TO THE BROILER AS SHOWN IN DERIVED FROM 36ESB 240 ACCORDANCE WITH THE NATIONAL ELECTRIC CODE NFPA No 70 922778 AI3829 Fig 16 F45545 0315 Page 12 of 14 SALAMANDER ELECTRIC BROILER ELECTRICAL OPERATION 480V WIRING DIAGRAM 2 25 kW LEFT 2 25 kW RIGHT FIELD WIRING NOT SUPPLIED BY ITW 3 HEAT 3 HEAT 4 POSITION 4 POSITION SWITCH SWITCH 480 VOLT 3 PHASE 3 PHASE LOADING NOMINAL AMPS PER PHASE 3 PHASE kW PER PHASE CONNECTION xv vz zx x v 12 MODEL 36ESB 480 4 50 2 25 2 25 0 00 4 9 84 49 36ESB 480 DERIVED FROM NOTE CONNECT SUPPLY WIRES 90 C MIN TO THE BROILER AS SHOWN IN 922778 REV B ACCORDANCE WITH THE NATIONAL ELECTRIC CODE NFPA No 70 Fig 17 Page 13 of 14 E F45545 0315 SALAMANDER ELECTRIC BROILER TROUBLESHOOTING TROUBLESHOOTING TROUBLESHOOTING SYMPTOM POSSIBLE CAUSES 1 No power to broiler 2 Infinite 208V 240V or 3 heat switches 480V OFF or malfunctioning 3 Heating elements inoperative or malfunctioning Cooking problems product not done 1 Refer to Installation amp Operation Manual for recommended grid overdone position and heat control switch settings F45545 0315 14
3. 5 10 Voltage values are 60Hz NOTES Resistance values ohms 77 F 2 25KW per element assembly left or right 1 PHASE MACHINE INFORMATION NOMINAL AMPS PER LINE WIRE Total KW OHMS per Element 208V 240V Values in the table are nominal Tolerance is 5 10 Voltage values are 60Hz NOTES e Resistance values ohms are Q 77 F 2 25KW per element assembly left or right 30f14 F45545 0315 SALAMANDER ELECTRIC BROILER GENERAL TOOLS Standard Standard set of hand tools e with ability to measure micro amp current VOM with minimum of NFPA 70E CAT III 600V UL CSA TUV listed Sensitivity of at least 20 000 ohms per volt Meter leads must also be rated at CAT III 600V Clamp on type amp meter for measuring heating element current draw e Temperature tester thermocouple type F45545 0315 4 of 14 SALAMANDER ELECTRIC BROILER REMOVAL AND REPLACEMENT OF PARTS REMOVAL AND REPLACEMENT OF PARTS FRONT PANEL WARNING Disconnect the electrical power to the machine and follow lockout tagout procedures 1 Remove screws that secure front panel to broiler 2 Remove INFINITE SWITCH 3 HEAT SWITCH from front panel 3 Reverse procedure to install Fig 2 4 Remove screws securing left side panel Slide panel toward the front of broiler until panel clears front mounting area
4. then remove the panel Fig 1 A WARNING Disconnect electrical power to the machine and follow lockout tagout procedures 1 Remove crumb tray Remove FRONT PANEL Position the rack assembly to access panel screws in the broiler opening area 27142 Fig 3 5 Reverse procedure to install 5014 __ F45545 0315 SALAMANDER ELECTRIC BROILER REMOVAL AND REPLACEMENT OF PARTS RIGHT SIDE PANEL A WARNING Disconnect the electrical power to the machine and follow lockout tagout procedures 1 Remove crumb tray 2 Remove FRONT PANEL Remove screws securing plate stop to broiler PLATE STOP Fig 5 6 Remove screws securing right side panel to broiler Slide panel toward the front of broiler until panel clears front mounting area then remove the panel Fig 4 4 Pull knob off the handle on rack positioning bracket then remove plate stop 5 Position the rack assembly to access panel screws in the broiler opening area Remove Screws from this area and the front of panel Fig 6 7T Reverse procedure to install INFINITE SWITCH 3 HEAT SWITCH x 44 WARNING Disconnect the electrical power to the machine and follow lockout tagout procedures 1 Remove knob from switch F45545 0315 w Page 6 of 14 2 3 4 5 6 NOTE Springs should be replaced in pairs for proper SALAMANDER ELECTRIC BROILER REMOVAL AND REPLACEMENT OF PAR
5. OF PARTS _ RIGHT SIDE ELEMENT Fig 13 T Note wire locations and disconnect wires from 4 Grasp the rack assembly near the broiler rotate heating element both the rack stops horizontally and pull the rack AC assembly out enough for the rack assembly frame to clear the rack stops Fig 11 5 Grasp the rack assembly and drip tray on each side to support the tray and remove from broiler Fig 14 8 Reverse procedure to install 9 Check for proper operation Fig 12 6 From inside broiler cooking area remove screws securing heating element to broiler F45545 0315 w Page 8 of 14 SALAMANDER ELECTRIC BROILER SERVICE PROCEDURES AND ADJUSTMENTS SERVICE PROCEDURES AND ADJUSTMENTS INFINITE SWITCH TEST 208V 240V A WARNING Disconnect the electrical power to the machine and follow lockout tagout procedures NOTE Refer to Al3829 in WIRING DIAGRAMS for switch terminal locations 1 Remove FRONT PANEL 2 Connect a voltmeter to the output terminals H1 and H2 3 Reconnect power to machine 4 Turn knob to the desired setting 5 Compare the percentage of ON time to OFF time NOTE 7 5 tolerance allowable Knob 5 Seconds Seconds on Time Setting on off Low 6 Ifthe percentage is not correct replace the switch as outlined under INFINITE SWITCH 3 HEAT SWITCH 3 HEAT SWITCH TEST 480V LA WARNING Disconnect the lt electri
6. SERVICE MANUAL VULCAN SALAMANDER ELECTRIC BROILER VULCAN 36ESB NOTICE This Manual is prepared for the use of trained Vulcan Service Technicians and should not be used by those not properly qualified This manual is not intended to be all encompassing If you have not attended a Vulcan Service School for this product you should read in its entirety the repair procedure you wish to perform to determine if you have the necessary tools instruments and skills required to perform the procedure Procedures for which you do not have the necessary tools instruments and skills should be performed by a trained Vulcan Service Technician The reproduction transfer sale or other use of this Manual without the express written consent of Vulcan is prohibited This manual has been provided to you by ITW Food Equipment Group LLC ITW FEG without charge and remains the property of ITW FEG and by accepting this manual you agree that you will return it to ITW FEG promptly upon its request for such return at any time in the future A product of Vulcan Hart 3600 North Point Blvd Baltimore MD 21222 F45545 0315 SALAMANDER ELECTRIC BROILER TABLE OF CONTENTS GENERAL 1452 Toss oT AK te Binion lee RU tie Gta in Sie ala duane dentin idu bad edad ade oo INTRODUGTON nica at eter une l bane Oeo rae WA aut adie bee s INSTALLATION OPERATION AND CLEANING Ime GRID POSITION AND HEAT CONTROL SETTING
7. TS Remove washer nut securing switch to front panel WASHER NUT Fig 7 Remove FRONT PANEL from broiler Note wire locations then disconnect wires from switch being replaced INFINITE SWI Fig 8 Reverse procedure to install Check for proper operation RACK SPRINGS operation of the rack lift assembly 1 2 Remove crumb tray to access tension adjustment nuts from the front of broiler Raise the rack lift assembly to its highest position on stop plate to relieve spring tension Page 7 of 14 TCH SHOWN 27151 Loosen nuts to remove any remaining tension on springs Access the bottom of broiler and remove springs from the lower arm casting and eye bolt TENSION _ ADJUSTMENT NUT BOTTOM OF BROILER RIGHT SPRING SHOWN Fig 9 Reverse procedure to install Perform RACK SPRING TENSION ADJUSTMENT HEATING ELEMENTS A WARNING Disconnect electrical power to the machine and follow lockout tagout procedures Remove crumb tray from broiler Adjust rack assembly to the center position Pull rack assembly out and access the rack stops on the left and right sides of the rack assembly Allow enough clearance at the rear of rack assembly to rotate the rack stops to a horizontal position If the rack assembly is pulled all the way out the rack assembly will engage the rack stops and prevent removal F45545 0315 SALAMANDER ELECTRIC BROILER REMOVAL AND REPLACEMENT
8. cal power to the machine and U follow lockout tagout procedures NOTE Refer to AI3830 in WIRING DIAGRAMS for switch terminal locations Page 9 of 14 Certain procedures in this section require electrical test or measurements while power is applied to the machine Exercise extreme caution at all times and follow Arc Flash procedures If test points are not easily accessible disconnect power and follow Lockout Tagout procedures attach test equipment and reapply power to test 1 Remove FRONT PANEL Reconnect power to machine 3 Check input voltage at L3 and L2 on the switch terminals 4 Check for the correct output voltage at the output terminals for all knob settings of the switch L3 Input nob Settings Output at Terminal s L2 Input Output at Terminal s K 5 Ifthe voltages are not correct replace the switch as outlined under INFINITE SWITCH 3 HEAT SWITCH RACK SPRING TENSION ADJUSTMENT 1 Access the springs on the bottom of broiler 2 Tighten nut to adjust rack spring tension Adjust both springs equally so there is approximately 3 4 of thread above the nut If additional rack spring tension is required tighten each nut an additional 2 3 turns 3 Check for proper operation F45545 0315 SALAMANDER ELECTRIC BROILER SERVICE PROCEDURES AND ADJUSTMENTS TENSION ADJUSTMENT 6 NUT seed RIGHT SPRING SHOWN Fig 15 HEATING ELEMENTS TEST A WARNING Discon
9. e then heating element is malfunctioning Turn broiler control switches OFF A WARNING Disconnect the electrical power to the machine and follow lockout tagout procedures a Install a replacement heating element then proceed to step 2 If unable to check current draw a resistance check ohms at heating element terminals may indicate a malfunctioning element 1 Remove lead wires from the heating element and check resistance See machine information tables under SPECIFICATIONS for proper resistance values at room temperature a If resistance is incorrect install a replacement heating element b If resistance is correct heating element has tested okay If heating element is still suspect see TROUBLESHOOTING Check broiler for proper operation SALAMANDER ELECTRIC BROILER ELECTRICAL OPERATION ELECTRICAL OPERATION COMPONENT FUNCTION Infinite Load Switch Two switches independently control the left and right heating elements on 208V and 240V models Depending on switch setting provides a range of ON time from 7 to 100 3 Heat 4 Position Two switches independently control the left and right heating elements on 480 volt Switch models Provides approximately 100 of total available power of 4 5 KW with both switches set to HI position 50 at MED position 25 at LO position and 0 at the OFF position Heating Element Provides heat for broiling food product There are 2 element ass
10. emblies per broiler Assemblies Terminal Block Provides connections for supply voltage to the broiler SEQUENCE OF OPERATION NOTE On 208V 240V broilers the two heat controls are Infinite load switches On 480V broilers the two heat controls are 4 Position 3 Heat switches 1 Conditions A Broiler connected to correct supply voltage B Building circuit breakers ON power to machine C Broiler heat control switches are OFF D Broiler at room temperature 2 Broiler heat control switches are turned to desired heat setting A Power to heating elements 3 Broiler heat control switches reach desired heat setting A Power removed from heating elements 4 Broiler heat control switches drop below desired heat setting A Broiler heat control switches will continue to cycle until turned to OFF or power is removed from broiler Page 11 0f 14 F45545 0315 SALAMANDER ELECTRIC BROILER ELECTRICAL OPERATION 208 240V WIRING DIAGRAM FIELD WIRING NOT SUPPLIE BY ITW 2 25 kW LEFT 2 25 kW RIGHT 208 240 VOLT SINGLE PHASE INFINITE SWITCH INFINITE SWITCH H V FIELD WIRING IA NOT SUPPLIED BY ITW 3 PHASE LOADING NOMINAL AMPS PER PHASE 208 240 VOLT MODEL TOTAL KW PER PHASE 3 PHASE CONNECTION SINGLE PHASE 3 PHASE NUMBER 208 VOLT 240 VOLT w xv vz zx x Y z X Y z povpov 36ESB 208 4 50_ 2 25 11 0 18 9 11 0 2 25 0 00 0 0
11. h ene ce a Gd o A A ow AAAA TROUBLESHOOTING 1 Ep seram aah M DERE na ad O VULCAN 2015 F45545 0315 _ 2 of 14 SALAMANDER ELECTRIC BROILER GENERAL GENERAL INTRODUCTION NOTE Using accessory options Salamander broilers can be mounted to the wall over a range or laced onto an appropriate table top by using 4 legs This manual is for the Vulcan and Wolf Electric Hsc eg Salamander Broilers Procedures in this manual will GRID POSITION AND HEAT apply to all models unless specified Pictures and illustrations will be of model 36ESB unless otherwise CONTROL SETTING noted For detailed information refer to OPERATING THE All of the information illustrations and specifications BROILER and GRID ADJUSTMENT in the Installation contained in this manual are based on the latest amp Operation Manual FO product information available at the time of printing MODELS INSTALLATION OPERATION AND CLEANING Vulcan 36ESB 208 For detailed installation operation and cleaning instructions refer to Installation amp Operation Manual sent with each unit The manual is also available 36ESB 480 online at www vulcanequipment com SPECIFICATIONS 3 PHASE MACHINE INFORMATION e seem 4s wo ws ne ween asf memes es ao oa Values in the table are nominal Tolerance is
12. nect the electrical power to the machine and follow lockout tagout procedures NOTE 208V 240V broilers the two heat controls are Infinite load switches On 480V broilers the two heat controls are 4 Position 3 Heat switches 1 Access the HEATING ELEMENTS 2 Reconnect power to machine 3 Set broiler heat control switches to the highest setting 4 Measure the voltage at the heating element terminals and verify it against the data plate voltage A If voltage is incorrect see TROUBLESHOOTING B If voltage is correct check current draw amps through the heating element lead wires at the X and Z phases on the outlet side of the broiler terminal block The X phase value is the current draw for the left element and the Z phase value is the current draw for the right element See machine information tables under SPECIFICATIONS for proper current draw values and the appropriate 208 240V WIRING DIAGRAM or 480V WIRING DIAGRAM for heating element phase connections NOTE Checking current draw is the preferred method over a resistance check when a clamp on type amp meter is available F45545 0315 Page 10 of 14 1 If both measured values are approximately the same as listed in the machine information table then heating elements are functioning properly 2 If one or both of the measured values do not agree with the values listed in the machine information tabl
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