Service Manual for GF 32-9, IGF 32-9 and TIGF 32-9
Contents
1. Check for blockage Meters Feet Check impeller for excessive wear 10 30 84 25 SERVICE 6 20 Tool needed 15 Phillips screwdrivers 1 and 2 vice grip 10 mm 44 wrench ballbearing puller and 17 mm wrench 7 10 A Disassembly of pump top 5 Check wires rotor stator ball bearings and oil o o E Remove pos 39 handle screws pos 4 Remove 0 5 10 15 20 25 30 35 40 45 50 handle Remove pos 37 top cover screws pos 2 and USGPM open top cover Disconnect wires remove motor housing l l l l cover pos 3 Inspect the quality of the oil If milky or 0 25 50 75 100 125 150 175 whitish in color check seals and replace both seals and Liters min oil if necessary To remove rotor ball bearings and seals follow steps described in B Disassemble pump pie data bottom before proceeding Once impeller is off pull out Pump Material Noryl GTX 830 304 S S Rotor shaft rotor Inspect bearings replace if necessary Press out and 316 S S Hardware lip seals Inspect and replace as necessary Seal System 2 seals 1 viton 1 perbunan Motor Voltage 115 V 60 Hz single phase std B Disassembly of pump bottom Max Power Consumption 500 watt strainer suction cover impeller Remove strainer screws hee He sam pos 36 remove strainer pos 6 and suction cover pos Max Submersion Depth 33 10 m or limited to length of cable 7 Hold impeller with vise grip and remove impeller screw pos 40 Remove impe2. Date Purchased Model Serial No I I WEB ADDRESSES E G http www bjmcorp com Address City State Zip http www bjmpumps com l Dealer s Name http www alltestpro com i Type of Operation O Continuous Intermittent Application O Mining Const Industrial Commercial Rental Other Explain Temp Pumping High Silt Content Corrosive Liquids C Clear Water I BJM CORP 123 Spencer Plains Rd P O BOX 1138 Old Saybrook CT 06475 TEL 860 399 5937 WEB ADDRESS http www bjmcorp com http www bjmpumps com http www alltestpro com BJM Corp warrants each new pump against defects in workmanship and material for the period of 90 DAYS It will replace or repair for the original purchaser any genuine parts found to be de fective upon return to its factory at CT or other place as designated by it transportation prepaid by purchaser The labor involved in replacing defective parts is not warrantable Other equipment and accessories are warranted only to the extent of the original manufacturer s warranty This warranty does not cover any pump which has been damaged due to careless handling im proper use or application improper power supply use in unsuitable liquids or faulty installation Alteration or repair by other than BUM Corp or destinated service facility voids this warranty BJM Corp assumes no liability for damages losses inconveniences direct or consequential any kind in respect to the use or operati
3. Service Manual for GF 32 9 IGF 32 9 and TIGF 32 9 PERFECTA PUMP Electrical Submersible Pump Power cable wire guide black white hot conductor neutral conductor green ground conductor FA JS ZL 17 48 35 20 39 41 33 32 4 11 26 29 Parts list for the PERFECTA pump 19 38 31 35 23 Pos Partno Description Pos Partno Description 2 099 109 Top cover no level 13 099 038 Oil Tellus T 68 2 099 103 Top cover with level IMPORTANT replace 3 099 003 Motor housing cover ment oil must be same 4 099 068 Handle or equal as not to dama 5 099 079 Impeller ge NORYL material 6 099 007 Strainer 15 099 151 Run Capacitor 7 099 015 Suction cover plate 16 100 032 Float switch 9 099 022 Rotor GF 32 9 17 099 104 Power cable 9 099 022T Rotor TIGF 32 9NL 17 099 104T Power cable 9 099 098 Rotor IGF 32 9 TIGF 32 9NL 11 099 036 Ball bearing upper 18 099 062 Oilseal ring 15 x 30x7 12 099 037 Ball bearing lower Viton 19 099 031 Cable clamp 20 099 030 Cable clamp for float switch Pos Partno Description 21 099 084 lock washer 6 4 22 099 047 Cable grommet for power cord 22 099 047T Cable grommet for power cord TIGF 32 9NL 23 099 016 Sealing ring 14 x 5 5 24 099 027 O ring 125x 5 25 099 028 O ring 105 x5 26 099 029 O ring x2 27 099 060 Oil seal ring 15 x 30x 7 Perbunan 27 099 062 Oil seal ring 15 x 30x 7 Vi
4. ller pos 5 Impeller vanes Overall Dimensions 7 2 185 mm should have sharp edges to maximize performance Height Including Handle 9 8 250 mm Replace impeller if vanes are rounded or dull Weight 13 5 Ibs 6 2 kgs Power Cord 22 submersible Level Regulator Automatic on off mechanical float switch std Inspection of pump bottom parts Oilfilled Motor Shell Tellus T68 or equal Look at lower lip seal parts pos 27 for visible wear If Thermal Breaker Capacitor damaged or worn replace both lip seals To replace lip seals disassemble top portion of pump first and remove IGF 32 9 Pump Material Noryl GTX 830 316 SS Shaft amp Hardware the oil see A disassembly of pump top Seal System b viton soals Note Both seal openings should face down All other components are the same as for GF 32 9 Please see above C Important Notes on Re assembly of Pump TIGF 32 9NL All O rings should be lubricated with a silicone based Same as for IGF 32 9 except that all exposed metal parts made of titanium grease or lubricated with same oil as in motor before assembly Replace ball bearings to shaft To re install inner cover lubricate bearing holder Use a plastic or rubber mallet to lightly tap until cover is in place It is important that the bearing is in the absolute oo Le e center of the bearing holder when closing the l top cover If not centered the shaft will not turn WARRANTY REGISTRATION CARD freely Please Print Legibly
5. on of the pumps or any equipment or accessory used in connec tion herewith This warranty encompasses the entire understanding between the purchaser and BUM Corp and no other person is authorized to extend or alter the terms of the warranty This warranty is effective only when the warranty certificate card is properly completed and re turned to BUM Corp at the time of purchase BJM Corp KEEP FOR YOUR RECORDS Date Purchased Model Serial No Dealer Name BJM CORP 123 Spencer Plains Rd P O BOX 1138 Old Saybrook CT 06475 TEL 860 399 5937 FAX 860 399 7784 Please complete and send back to BJM CORP 10 2002 HG Sach Nr 099 156
6. ton 28 099 086 Insulation cap 29 099 048 Terminal 3 prong 30 099 049 Terminal plug 31 099 061 Terminal 2 prong 32 099 050 Washer 4 0 33 099 051 Screw4x6 35 099 025 Cable entry 36 099 054 Screw 4 2 x 22 36 099 054T Screw 4 2 x 22 TIGF 32 9NL 37 099 055 Screw 4 2 x 60 50 38 099 056 Screw2 9x8 39 099 057 Screw 2 9x 12 40 099 058 Screw6x12 40 099 058T Screw 6 x 12 TIGF 32 9NL Washer 4 0 Discharge cap 41 099 053 42 099 066 43 099 067 1 1 4 NPT discharge female flange 44 099 071 O ring 35x 2 5 45 099 082 Screw6x 12 45 099 082b Self tapping screw 47 099 039 Terminal wire 48 099 076 Cable grommet for float switch 099 030T O ring kit pos 24 25 44 TIGF 32 9NL ONLY float switch wire guide blue hot conductor brown neutral conductor yellow green ALWAYS DISCONNECT PUMP FROM ELECTRICAL SOURCE BEFORE SERVICING NOT FOR USE IN FLAMMABLE LIQUIDS IMPORTANT IN ANY CORROSIVE ENVIRONMENT CONSULT FACTORY OR YOUR DISTRIBUTOR BEFORE INSTALLATION OR USE Trouble shooting Pump shuts off Adjust float switch Check impeller for free rotation and clogging Check pump passage hose or pipe for kink or clog Pump is heating up Check impeller for free rotation Check voltage ground conductor Pump Performance Low Signature of Owner Specify Capacity Curve
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