HCE/HME1400A, HCE/HME1400W 50Hz Ice
Contents
1. eee EE 8 2 BoS S 209 zm 93028 5252 2645 2 2 154 962 35010 3 2 23 2239583 5 154 927 90 992353 32 3 0 SN3dO NHAU S e IH IVNSIS ofo ser zer HOLIMS ier 19584 sa ON 2 b gt m sound 10S b 28 94 Ly AVEO N 5 2 e Nua 2 Nua WON ulia a es Tu y Tu ES Ps 2 XEN i m ver LA cou Uo MI pa osr 182 M 2 us r EXE 12 7 onienas 2 1 m 38019 LOVLNOO IBNOEZ L 16i z 7 18115 66 vt 2 Ts _ WuNa10d 3 y ale E X Oy ji g i ia os 8 HOLOVLNOO B T p 9079 HOIH MOT 21 WOO WHON WOO WHON UJ 8 9 S ak w A dunt P Fi m m 31 EU na w TU sia 7 NO 43O 09 lt m 3 SNINNnH2. SQ N ff high side refrigeration N m line run N high side N 3 service port N low side filter _ _ SSS Ns condenser 27 High pressure vapor N SSS heat exchanger N N N N SS N N low side i N ESSSSSSSSSSSSSSSSSSSANSSSM refrigeration N ERR line run High pressure liquid thermostatic 0 1 B expansion a U N E ju EE H 9 Low pressure liquid compressor Low pressure vapor 23 Refrigeration charge All service on refrigeration systems must be performed in accordance with all federal state and local laws It is the responsibility of the technician to ensure that these requirements are met Recharging ice machine to other than factory specifications will void the warranty R404A ice machine charge specifications Model Charge Refrigerant type HCE HME1400A air cooled 340z 652g R404A HCE HME1400W water cooled 2102 426g R404A Refrigerant replacement requirements 1 Non contaminated refrigerant removed from any Follett refrigeration system can be recycled and returned to the
3. Air exhaust 29 63 753mm 21 28 541mm both sides Cord only 23 50 597mm 1 EL 21 05 535mm 4 23 77 604mm 4 Air intake 1 4 FPT condensor drain water cooled only 1 4 FPT condensor inlet water cooled only 3 4 MPT drain Operation Cleaning and preventive maintenance all models Note Do not use bleach to sanitize or clean the ice machine Preventive maintenance Periodic cleaning of Follett s ice machine system is required to ensure peak performance and delivery of clean sanitary ice The recommended cleaning procedures that follow should be performed at least as frequently as recommended and more often if environmental conditions dictate Cleaning of the condenser can usually be performed by facility personnel Cleaning of the ice machine system in most cases should be performed by your facility s maintenance staff or a Follett authorized service agent Regardless of who performs the cleaning it is the operator s responsibility to see that this cleaning is performed according to the schedule below Service problems resulting from lack of preventive maintenance will not be covered under the Follett warranty Weekly exterior care The exterior may be cleaned with a stainless cleaner such as 3M Stainless Steel Cleaner amp Polish or equivalent Monthly
4. 17 Insert a bolt into the auger shaft and finger tighten 18 Using a wrench rotate the shaft clockwise to align the keyways in the gear housing and the shaft so as to accept the key 19 Insert the key into the keyway Fig 25 20 Remove bolt and reinstall the washer and bolt Place retainer over bolt and secure with nut and washer 21 Lubricate body of stream divider with petrol gel and reinstall 22 Plug gearmotor power cord into electrical box 22 Refrigeration system Refrigerant pressure data Air temperature Air cooled condensers 60 F 16 70 F 21 C 80 F 27 C 90 F 32 C 100 F 38 C Pressure 208 26psi 238 28psi 270 30psi 306 33psi 346 36psi discharge suction 1435 80kPa 1641 194kPa 1862 207kPa 2110 228kPa 2386 249kPa 14 35 1 80bar 16 41 19 4 18 62 2 07bar 21 10 2 28bar 23 86 2 49bar Water temperature Water cooled condensers 60 F 16 C 70 F 21C 80 F 27 C 90 F 32 C 100 F 38 C Pressure 282 31psi 282 31psi 282 31psi 284 32psi 284 32psi discharge suction 1945 214kPa 1945 214kPa 1945 214kPa 1959 221 1959 221kPa 19 45 2 14bar 19 86 2 14 19 86 2 14 19 59 2 21bar 19 59 2 21 Note The water control valve is factory to maintain 288 15 psi discharge pressure 70 water The water control valve is factory set to maintain 1986 103kPa discharge pressure 21 C water Refrigeration system diagram
5. gt lt lt lt UDs ZUJOO Tronoaorraaa OOO 00000009000 Normal running Normal time delay When the bin fills with ice the LOW BIN 2 Ice machine is not making ice 8 2 x o z uto Zu 9Oz ucOcuznuacmqmtE lt lt gt lt gt lt gt _ gt 0 00 Trntoreaia oooooeooce light goes out and the refrigeration and auger drive systems immediately shut down Note The fan motor will continue to run for 10 minutes to cool condenser The TIME DELAY light comes on initiating the time delay period When the time delay expires the machine will restart provided that the LOW BIN light is on 3 Ice machine is not making ice S tr oct uto 21992 lt lt gt 4 5 lt gt OJIA Tronrnorralia OOOeocooeee Normal purge indicator After a selected period of ice making time has elapsed 1 or 2 hours the ice machine will automatically self flush The compressor will shut down but the fan and gearmotor will continue to run After the flush is complete the machine will refill and start without a time delay 14 Test points The Horizon PC board incorporates on board test points that can be used to determine various electrical
6. du zL ZHO9 0S lt 5 zes 5 o NI NYa OZH OZH LS 5 1ndNI 14112 E I 5 exa 1 S o Oo 068 ECH 16 Compressor data Compressor current draw Air cooled Ambient air temp 60 16 6 Water cooled Condenser water temp 50 10 74 Locked rotor amps 96 8 70 F 21C 6 60 F 16 74A 80 F 27 C 7 0A 70 F 21 C 7 4A 90 F 32 C 7 3A 80 F 27 C 7 5A 100 F 38 C 7 9A 90 F 32 C 7 5A Gearmotor data Brother Gearmotor current 2 8A nominal Locked rotor amps 15 amps Resistance of windings 208 230 vac gearmotor Brother 6 2Q Compressor start winding 3 5Q Compressor run winding 0 7Q Fan motor 38Q 17 Mechanical system Fig 13 Evaporator disassembly 1 Press PURGE button to purge evaporator and then turn power OFF 2 Unscrew and remove stream divider as shown S NM W S 3 Unplug remove gearmotor as shown 4 Remove all traces of petrol gel from the auger shaft 5 Unscrew and disconnect transport tube from louvered docking assembly 6 Unplug sensor at the electrical box 7 Remove vent tube from shuttle housing as shown 18 Fig 16 8 Loosen nut on V band clamp and remove 9 Remove V band clamp from front of evaporator 10 Remove main
7. 00186197 Electrical box Order parts online www follettice com 34 ark wn Description Cover electrical box air water cooled Board control circuit 240V includes 00130906 Stand off s set of 6 Capacitor compressor run Clamp run capacitor Relay compressor starting includes wire harness Contactor Capacitor compressor starting Cap capacitor Bracket capacitor Switch evaporator purge Switch evaporator clean Switch ice machine power Circuit breaker 4 amp Cord power 240V 35 Order parts online www follettice com Part 00130872 00132902 00130906 00133512 00133603 00161810 00917195 00133504 00133587 207625 00114371 00117036 208867 00126912 00192104 Order parts online Integration kit top mount and RIDE remote ice delivery equipment www follettice com Top mount configuration RIDE model configuration 36 Reference DOA 13 Not shown Not shown Not shown Not shown Not shown Not shown Description Shuttle actuator Clamp Actuator elbow includes 00167122 and 209100 Screws Gasket Actuator body Gasket coupling Ring locking includes 00126532 Ice transport tube 10 8m Ice transport tube 20 6m Insulation transport tube Insulation elbow Insulation actuator Ice transport tube top mount 30 762mm Integr
8. 475 434 kg 1219 1140 1062 999 914 Ibs 21 553 517 482 453 415 kg 80 1160 1078 1006 969 868 Ibs 1249 1202 1155 1108 1062 Ibs 27 526 489 456 439 394 kg 27 567 545 524 503 482 kg 90 1109 1026 950 882 821 Ibs 90 1207 1160 1114 1067 1020 Ibs 32 503 465 431 400 372 kg 32 548 526 505 484 463 kg 50 1360 1313 1267 1220 1173 Ibs 10 617 596 575 553 532 kg 60 1318 1272 1225 1178 1131 Ibs 16 598 577 556 534 513 kg 70 1291 1244 1197 1150 1103 Ibs 21 586 564 543 522 501 kg Inlet Water Temperature F C Inlet Water Temperature F C Dimensions and clearances Entire front of ice machine must be clear of obstructions connections to allow removal 1 26mm clearance above ice machine for service 1 26mm minimum clearance on sides The intake and exhaust air grilles must provide at least 170 sq in 1098 sq cm of open area Air cooled model ice machines 18 458mm minimum clearance between discharge and air intake grilles Keep ventilation openings in the appliance enclosure or built in structure clear of obstruction Keep ventilation openings in the appliance enclosure or built in structure clear of obstruction Front View Side View Back View Ice transport hose connection Air exhaust
9. evaporator water is periodically drained and replenished to remove minerals and sediment A unique bin full detection system is incorporated in the Horizon ice machine A sensor located at the ice discharge port of the machine detects the position of the transport tube When the bin fills up with ice the transport tube moves out of the normal running position and the sensor turns the ice maker off A domed housing at the end of the transport tube contains the ice extrusion loads during shut down Harvest system diagram transport compression 7 nozzle auger FUN TL n 4 water inlet 2 v f de EDS a Water system The water level in the evaporator is controlled by a feed solenoid and level detecting sensors Referencing the diagram below water sensing rods extend down into the reservoir at the end of the evaporator assembly The system works via electrical conductivity as follows One of the longest probes is a common When water is between any of the other probes and the common the PC board will sense the activation During normal operation the water level rises and falls between the Normal High and Normal Low sensors As water is consumed to make ice the level will fall until the Normal Low sensor is exposed triggering th
10. outputs The test point holes allow a standard probe to be inserted for quick voltage measurement For 208 230 systems use TP 4 L2 as the common for testing outputs for solenoids motors etc Error faults The Horizon PC board monitors various operating parameters including high pressure auger gearmotor amperage limits clogged drain and high and low water alarm conditions There are two types of errors namely hard or soft A hard error is one that shuts the machine off and will not allow restart until the reset button is pressed Even cycling power will not reset a hard error A soft error can either be automatically reset should the condition rectify or if power is cycled Should an error occur consult the troubleshooting guide in this manual or a Follett service technician Note there are two types of LO WATER and HI AMPS errors as listed below Soft errors HI AMPS The PC board monitors the amperage of the auger motor Should the gear motor experience current draw above the 3 8 amps limit the machine will shut down and the TIME DELAY HI AMP and SERVICE LED s will be illuminated After the time delay the machine will restart and the TIME DELAY HI AMP and SERVICE LED s will clear LO WATER During operation the water level cycles between the normal low and normal high sensors Should the water be shut off to a running machine a soft error will occur The error sequence is as follows During operation the water level fall
11. same system after completing repairs Recycled refrigerant must be stored in a clean approved storage container additional refrigerant is required virgin or reclaimed refrigerant that meets ARI standard 700 88 must be used 2 In the event of system contamination for example a compressor burn out refrigerant leak presence of non condensibles or moisture the system must be repaired evacuated and recharged using virgin or reclaimed refrigerant that meets ARI standard 700 88 3 Follett Corporation does not approve of recovered refrigerants Improper refrigeration servicing procedures will void the factory warranty Evacuation Evacuate the system to a level of 500 microns When the 500 micron level is reached close all valves Allow the system to sit for approximately 20 minutes During this period the system pressure should not rise If the system pressure rises and stabilizes there is moisture in the system and further evacuation is needed If the pressure continues to rise check the system for leaks Ambients Minimum Maximum Air temperature 50 F 10 C 100 F 37 8 C Water temperature 45 F 7 90 F 32 2 1Ambient air temperature is measured at the air cooled condenser coil inlet 2Ambient water temperature is measured in the ice machine water reservoir Ice capacity test Ice machine production capacity can only be determined by weighing ice produced in a specific time period Replace all panels on ice machine Run ice machine
12. HCE HME1400A HCE HME1400W 50Hz Ice Machines Mad dino Operation and Service Manual After Serial Number C37309 RS WM Following installation please forward this manual to the appropriate operations person y e 801 Church Lane Easton 18040 USA OLLAEAT Toll free 877 612 5086 1 610 252 7301 Innovative solutions inspired by ice www follettice com 00186924R07 Table of contents Welcome to Follett Corporation 4 SPeCITICATIONS soiree tad RI herr ha EER SERS EROS RESET ESOS 5 Operation 7 vei iae 7 Weekly exterior care 7 Monthly condenser cleaning teen III 7 Semi annual evaporator cleaning reese etree eee 7 TET 12 Ice machine operation HH nnne 12 Water system HH 13 Electrical system bap eurer ere e duae 14 Normal control board operation SE siae sie a S MAN BAS 14 Test points S 15 ea 15 Me 15 er ren nd e ERU Lud e LT LED Ue noU SEE 15 Relay output indication n HH 15 Compressor refrigerant S
13. Shroud condenser Fan motor assembly Electrical box support Cut out high pressure safety Insulation bulb TXV Drier Valve expansion thermal includes 502830 and 00106534 Insulation TXV Hardware evaporator mounting base set of four Compressor Base ice machine Heat exchanger includes insulation Heat exchanger insulation Fan blade 31 Order parts online www follettice com Part 00137588 00137596 00121566 00153635 00117077 00106534 00134593 00136317 502830 00130971 00141754 00137604 00185934 00186197 00170290 Order parts online Water cooled assembly www follettice com 32 N a a Ss oa os os COON DOA A OO Description Electrical box support Elbow water Valve water regulating Union water Cut out high pressure safety Insulation bulb TXV Drier Valve expansion thermal includes 502830 and 00106534 Insulation TXV Condenser w c Elbow water 90 Valve shut off water Coupling Hardware evaporator mounting base Ty rap Receiver Compressor Base ice machine Heat exchanger includes insulation Heat exchanger insulation 33 Order parts online www follettice com Part 00153635 00129486 00131052 202148 00117077 00106534 00134593 00130997 502830 00129502 00129478 502222 206411 00130971 204584 00123109 00141754 00137604 00185934
14. arger container in bin or dispenser to collect Sani Sponges and ice for 10 minutes Collect 5 5 lbs 3kg of ice from unit Discard ice and Sani Sponges Fig 12 11 Service Ice machine operation all models Follett s ice machine consists of five distinct functional systems covered in detail as follows Water system Electrical control system Mechanical assembly Refrigeration system e Bin full The Horizon ice machine overview The Follett Horizon ice machine uses a horizontal cylindrical evaporator to freeze water on its inner surface The refrigeration cycle is continuous there is no batch cycle The evaporator is flooded with water and the level is controlled by sensors in a reservoir A rotating auger 20 RPM continuously scrapes ice from the inner wall of the evaporator The auger moves harvested ice through the evaporator into an ice extrusion canal The ice is forced through a restrictive nozzle that squeezes out the water and creates the Chewblet The continuous extrusion process pushes the Chewblets through a transport tube into a dispenser or bin A solid state PC board controls and monitors the functionality of the ice machine In addition to sequencing electrical components the board monitors various operational parameters A full complement of indicator lights allows visual status of the machine s operation Additionally the PC board controls the self flushing feature of the ice machine The
15. ation kit top mount Integration kit RIDE model requires transport tube Extension fill tube 9 Extension fill tube 4 Follett SafeCLEAN ice machine cleaner case of 24 x 7oz packets Sani Sponge kit 37 Order parts online www follettice com Part 00171322 500377 00171264 209100 00167122 00171272 00126532 00171371 00171280 00171298 501176 00168922 00168930 00171306 00171389 00171397 00135723 00153684 00132001 00132068 Order parts online www follettice com Skins assembly Order parts online www follettice com Reference Description Part 1 Grille intake 00122846 2 Front cover air amp water cooled includes 00122846 00137612 3 Tubing water 3 8 OD 502719 4 Tubing drain 00144923 5 Fitting drain 00109728 6 Fitting water inlet 502924 7 Elbow water inlet 502925 8 Coupling includes 00144675 00171207 9 O ring 00144675 10 Bulkhead fitting 00171215 11 Nut 00145342 12 Hose clamp 500377 13 Louvered docking assembly includes reference 5 3 4 5 6 7 10 15 18 19 00137620 14 Clamp drain line 00114520 15 Screws 208568 16 Bulkhead connector kit 00171223 17 Cover access utility 00133694 18 Plate strain relief 00192070 19 Gasket intake 00135574 Not Shown Louvered grille 17 75 17 75 fits 16 x16 cutout 00134635 39 Horizon Harmony SafeCLEAN Sani Sponge and RIDE are trademarks of Follett Corporation Chewble
16. condenser cleaning air cooled ice machine only 1 Use a vacuum cleaner or stiff brush to carefully clean condenser coils of air cooled ice machines to ensure optimal performance 2 When reinstalling counter panels in front of remote ice machines be sure that ventilation louvers line up with condenser air duct Semi annual evaporator cleaning every 6 months Wear rubber gloves and safety goggles and or face shield when handling ice machine cleaner or sanitizer N CAUTION Use only Follett approved SafeCLEAN Cleaner part 00132001 and NU CALGON IMS II SANITIZER Do not mix Cleaner and Sanitizer solutions together DO NOT USE BLEACH e is a violation of Federal law to use these solutions in a manner inconsistent with their labeling Read and understand all labels printed on packaging before use Note Complete procedure for cleaning an sanitizing MUST be followed Ice must be collected for 10 minutes before putting ice machine back into service Fig 1 1 To clean Remove cover Press the CLEAN 9 button The machine will drain Wait for the LO WATER light to come on Fig 1 Pd N LO WATER 2 Mix 1 gallon 3 8L 120 49 water and 7 ounces 198g one 7 ounce packet of Follett SafeCLEAN ice machine cleaner part 00132001 Locate cleaning cup Fill until HI WATER light comes on Fig 2 Note Do not use bleach to sanitize or clean the ice machine 3 Replac
17. dious pee Ps connection to parallel rack system J Drop in T Top mount 1000 1400 PIRE M Ice Manager 1650 Series E 230 50 1 icemaking head 1400 up to diverter valve gt Self contained only 1450 Ibs HM Horizon 115 60 1 icemaking head 658kg System Micro Remote only High side is 1650 up to Chewblet 208 230 60 3 1580 Ibs 717kg Warranty does not cover exterior or outside installations Moving parts Do not operate with front cover removed Hot parts Do not operate with cover removed To reduce risk of shock disconnect power before servicing Most ice machine cleaners contain citric or phosphoric acid which can cause skin irritation Read caution label on product and follow instructions carefully Ice is slippery Maintain counters and floors around dispenser in a clean and ice free condition Ice is food Follow recommended cleaning instructions to maintain cleanliness of delivered ice Specifications Electrical Each ice machine requires its own separate circuit with electrical disconnect within 10 ft 6m Equipment ground required Standard electrical 220 240 50 1 Maximum ice machine fuse 20 amps Amperage 16 amps Maximum power 5280 watts Climatic class N 6 ft 2m cord provided on ice machine Plug must be provided by the end user and must conform to standard EN 60 335 2 24 2003 of the end destination f the supply cord is damaged it must be replaced by t
18. e cover on cleaning cup Wait until machine restarts Machine will clean then flush 3 times in approximately 12 minutes Fig 3 4 To sanitize Press CLEAN button The machine will drain Wait for LO WATER light to come on Fig 4 HI WATER 4 N LO WATER Fig 5 a QUOS gt N dy A 5 V 5 G NP 7 iL a 7 NAS 2 2 2 S 5 3 ir 5 9o E or o 2 5 o M 22 uw SEAN 2 20 Bg lt 229 5 as S O a o a 5 Cm oet cB O9 oc PT 9 Egg 1 2238 2 292 Soe Loo s EERE 5 lt 5529 SES 6 9 55 gt 5 gt P 52040 ee 555 gt 28 EE 98 of Sa x i eL N 8 Disconnect coupling as shown Fig 8 9 Using disposable food service grade gloves insert dry Sani Sponge kit part 00132068 Next insert Sani Sponge soaked in Nu Calgon IMS II sanitizer solution Push both Sani Sponges down ice transport tube with supplied pusher tube Fig 9 10 Remove and discard 16 407mm pusher tube Fig 10 10 Fig 10 11 Reconnect coupling Press power switch ON Ice pushes Sani Sponges through tube Fig 11 12 Place a sanitary 2 gallon or l
19. e water feed solenoid on Water will fill until the Normal High sensor is activated Note The potable water dissolved solids content must be greater than 10 mg l for the water control system to function properly If using reverse osmosis water filtration system ensure T D S level is greater than 10 mg l Water system diagram Water level diagram WA AU AR 2 N A N operating range N 9 5 G E RE I 5 E 9 lt 2 QS 13 Electrical system Normal control board operation The PC board indicator lights provide all the information necessary to determine the machine s status Green indicator lights generally represent go or normal operation Yellow indicators represent normal off conditions Red indicators generally represent alarm conditions some of which will lock the machine off A green light labeled POWER indicates power to the machine A flashing green light labeled CPU is normal and indicates that the Central Processing Unit heart beat is working All other normal operation status indicators are covered as follows Ice machine disposition Operating conditions Legend ON Oorr QoNororr FLASHING 1 Ice machine is making ice 8 2 x o umo 9 ou 21992 2 S225
20. for at least 15 minutes Weigh and record weight of container used to catch ice Catch ice for 15 or 20 minutes Weigh harvested ice and record total weight Subtract weight of container from total weight Convert fractions of pounds to decimal equivalents ex 6 Ibs 802 6 5 Ibs Calculate production using following formula On ON 1440 min x wt of ice produced Production capacity 24 hr period Total test time in minutes 9 Calculated amount per 24 hours should be checked against rated capacity for same ambient and water temperatures in Ice Production Tables 24 Bin full detection system The Follett Horizon ice machine incorporates a unique bin full detection system that consists of the shuttle and actuator The shuttle incorporates a flag and sensor Referencing the figure below the normal running position of the flag is down out of the sensor When the bin fills to the top and ice can no longer move through the tube the machine will force the shuttle flag up into the sensor shutting the machine off The shuttle actuator located above the ice bin allows the ice to curl up within it when the bin is full In this way there are no loads generated that would tend to lift off the lid of the bin Shuttle flag and sensor Running Off Running 25 Troubleshooting Please see Service section for a description of each function Ice machine dispo
21. he manufacturer or their service agent or a similarly qualified technician in order to avoid a hazard Plumbing 3 8 OD push in water inlet 3 4 MPT drain 1 4 FPT condenser inlet water cooled condenser only 1 4 FPT condenser drain water cooled condenser only Notes 3 4 vented drain line must slope a minimum of 1 4 per foot 6mm per 30 4cm run Drain to be hard piped and insulated To prevent back flow do not connect drains Separate drains for ice machine and condenser Water shut off recommended within 10 feet 3m Follett recommends installation of Follett model 00130286 activated carbon filter in ice machine inlet water line Ambient Air temperature 100 F 38 C max 50 F 10 C min Water temperature 90 F 32 C max 45 F 7 C min Water pressure potable 70 psi max 483 kPa 10 psi min 69 kPa Note Water cooled condenser pressure 150 psi max 1034kPa 10 psi min 69kPa Heat rejection Air cooled rejects 15 500 BTU hr to air 3906Kcal hr to air Water cooled rejects 15 500 BTU hr to water 3906Kcal hr to water Air cooled ice machine capacity 24 hrs Water cooled ice machine capacity 24 hrs Ambient Air Temperature F C Condenser Water Temperature F 60 70 90 100 F 60 70 80 90 100 16 21 27 32 38 16 21 27 32 38 50 1367 1293 1175 1083 994 Ibs 10 620 586 533 491 451 kg 60 1287 1211 1119 1047 957 Ibs 16 584 549 508
22. housing as shown Fig 17 11 Remove and discard mating ring and seal 12 Carefully remove auger Evaporator reassembly 1 Remove and inspect ring seal Discard if damaged in any way 2 Clean O ring groove Lubricate O ring with petrol gel and reinstall 3 Press new mating ring into main housing as shown 4 Lube the shaft with liquid soap in the area shown and slip on seal and spring Note Do not touch the sealing surfaces Use cardboard disk to install 5 Reinstall main housing as shown 20 Fig 18 Cardboard 1 12 13 14 15 16 Orient auger shaft with keyway in the upward position Force main housing into position against evaporator and place 1 4 7mm diameter Phillips screwdriver into hole in the auger shaft Replace V band clamp as shown Replace nut on V band clamp and tighten Remove screwdriver Reconnect transport tube to louvered docking assembly Plug sensor in at the electrical box Reconnect vent tube to the shuttle housing as shown Apply a coat of petrol gel to the auger shaft Install gearmotor making sure that insulation is properly seated between gearmotor and main housing as shown Firmly tighten four gearmotor bolts in place 21 Fig 21 Note Shuttle housing es removed for clarity Fig 23 Apply petrol gel
23. l auger shaft Cup sanitizer Gasket sanitizer Cap sanitizer includes 00124032 Elbow water 1 4 x 3 8 OD Tubing water 1 4 OD Hardware mounting evaporator cap Solenoid water feed 240V Tee water Sensor assembly water level and drain clog Cap evaporator includes 00125468 amp 00130989 Clip water shut off valve Valve shut off water Auger includes 00112946 amp 00116962 Evaporator includes 00112946 2 00116962 amp 00133876 Journal housing and bearing includes 2 00116962 Reservoir water Base evaporator Boot solenoid Solenoid purge 240V Insulation evaporator Spacers solenoid Insulation evaporator cap Condensate pan Shuttle assembly Micro Chewblet inlcudes gasket and nozzle 29 Order parts online www follettice com Part 00175299 00130815 00130849 00115774 00134502 00115600 00142521 00116988 00161513 00161356 00161406 00117804 00130641 00130807 00121632 00142539 00130708 00116962 00112946 00130674 00124032 00130880 00988030 502079 00130989 00130831 00134494 00171363 00130740 502922 502921 00945725 00137570 00130716 00130690 00130732 00160309 00130765 00133876 00160317 00125468 00161612 00985028 Order parts online Air cooled assembly www follettice com 30 oll amp Oo Description Condenser includes 00130922
24. nt the refrigeration system from running without gearmotor rotation the PC board will indicate HIGH AMP and SERVICE if the drive relay is energized and there is no current draw Reset button must be pressed to clear this error For Serial Numbers below D14462 HI PRESSURE Should the refrigeration pressure rise above 425 psi a hard error will occur Even if pressure falls back below the reset point of 295 psi the error will not clear and the machine will not restart Reset button must be pressed to clear this error LO WATER 1 There is a sensor in the water reservoir that reaches down to the very bottom The machine will not start if water is not present at this sensor 2 A hard error will occur should water not be present within 60 seconds of power up or if the sensors are disconnected or damaged Reset button must be pressed to clear this error Relay output indication Each relay on the board has an indicator light associated with its output For example when the relay for the water feed solenoid is energized the adjacent indicator light glows green Comp Sol output The output for the compressor is labeled COMP SOL 15
25. olenoid output HH 15 Wiring diagram s HH 16 Compressor data Hn 17 Gearmotor data mer he he ere rh eere rar e 17 Resistance of windings Hmm 17 Mechanical SyStlelmi 18 Evaporator disassembly 18 EE VER Ve ER baer erate 20 Refrigeration system eee ee meme 23 Refrigeration pressure dala cece cece cece cence eee e eee nennen 23 Refrigeration system I n 23 Refrigerant charge ___________ 24 Refrigerant replacement requirements 24 EVACUALION E Dude a d EN 24 AMbBICHIS mesurer ptu E Em eve aight dd ME REC D E EE 24 capacity qo edi ed ped gt 24 BIN dull d tection SyStelli sei tet noe shade EE 25 Troubleshooting iv rr tt E XR RR I 26 Heplacemernt palis Ne IN me e UNUS Qai de s 28 Welcome to Follett Follett equipment enjoys a well deserved reputation for excellent performance long term reliability and outstanding after the sale support To ensure that this equipment delivers the same degree of service we ask that you review the installation manual provided as a separate document befo
26. r due to a 5 failed drain solenoid valve Mak a u g 485 2 self flush occurred but could 2 Level ice machine Check water REZ Quzoge 55 not drain evaporator due to water reservoir to make sure it is not tilted 258g TESEI reservoir ice machine not towards the compressor OJIA TIVNA OFELIA i oooeoeoocee being level 5 Ice machine is not making ice 1 Poor water quality causing ice to 1 Clean ice machine Increase HI AMPS jam auger flushing frequency 2 Damaged shuttle mechanism or 2 Replace or repair shuttle mechanism Eel 5885 thermostat closed thermostat ES 5 u aga 3 Kinked transport tube 3 Straighten transport tube S328 SEREZEESSE thermostat systems OOO Oeeoooooce 4 Intermittent drive output from 4 Replace PC board PC board Evaporator will freeze causing a hi amps error 5 Gearmotor is unplugged 5 Plug in gearmotor see page 15 for no current details 6 Ice machine is not making ice 1 High ambient temperatures 1 Air condition area to below 100 F HI PRESSURE 2100 38 C 38 C Wu 2 Poor ventilation or air 2 Reposition ice machine or properly E in o fu uc recirculation ventilate Prevent ice machine exhaust p533 GSS from recirculating lt 58 3 Clogged condenser 3 Clean condenser grille Fan not working properly 4 Correct air flow air flow Blocked fan blade
27. re beginning to install the unit Our instructions are designed to help you achieve a trouble free installation Should you have any questions or require technical help at any time please call our technical service group at 877 612 5086 or 1 610 252 7301 Before you begin After uncrating and removing all packing material inspect the equipment for concealed shipping damage If damage is found notify the shipper immediately and contact Follett Corporation so that we can help in the filing of a claim if necessary Check your paperwork to determine which model you have Follett model numbers are designed to provide information about the type and capacity of Follett equipment Following is an explanation of the different model numbers in the 1400 series Chewblet Ice Icemaker Model Number Configurations 1400 IS Icemaker Voltage Series Condenser Application Configuration MC C 208 230 60 1 icemaking head 400 to A Air cooled self contained Vision S RIDE Chewblet Self contained only 454 lbs W Water cooled self contained Harmony RIDE remote 400 Series D 115 60 1 icemaking head 206kg Air cooled remote condensing unit Ice storage ice delivery HC Horizon Self contained and remote 1000 15 to ips Aircooled no condensing unit for bin equipment Chewblet i r mote unit high Si
28. s No fan output from PC board Faulty fan motor 26 Remove any blockage from fan blades Replace PC board Replace fan motor Ice machine disposition Possible causes Corrective actions Legend Oorr QoNororr FLASHING 7 Ice machine is not making ice Drain clog 1 Drain hose kinked or plugged causing water to back up Remove kink or blockage from drain hose g zz 2 Improper floor drain routing pitch Re route floor drain z PES Bou 29506 causing water to back up EB o lt ul 5 2 Ow E i 5 2254 EZE UEO 3 High TDS levels and leaking Clean area around drain sensor 5 gt gt OIA lt drain solenoid may cause and or replace J000 0000000000 errant drain clog Drain solenoid valve 8 Ice machine is making ice 1 Failed water sensors Processor Clean or replace water probe Excessive water in bin or assumes there is no water when assembly Check wiring coming into bin from transport there is water connections tube 2 Blocked reservoir vent Clean or replace vent tubes 3 Defective water feed solenoid Replace water feed solenoid 9 o azz due PGS ox 96 valve Stuck in open position valve 32 Picfzicbch aatri gt TrowMmnaornedtaia 0000000000 9 Ice machine is not making ice 1 Water suppl
29. s to the normal low sensor and when it does the water feed solenoid is energized If water is not detected at the normal low sensor within 120 seconds a soft error will occur The machine will shut down but the water feed solenoid will remain energized Should water return it will fill to the normal low sensor and the machine will resume normal operation The error will clear automatically DRAIN CLOG The drain clog sensor located in the plastic drain pan behind the drain solenoid will detect the presence of water just below the top edge of the pan If water does not properly flow out of the drain pan it will rise to the sensor especially during a self flushing purge cycle Turning the power switch off and then back on again will restart the ice machine For Serial Number D14462 and higher HI PRESSURE Should the refrigeration pressure rise above 425 psi the machine will shut down and the TIME DELAY HIGH PRESSURE and SERVICE LEDs will be illuminated After the time delay and if the pressure has fallen back below the reset point of 295 psi the machine will restart and the TIME DELAY HIGH PRESSURE and SERVICE LEDs will clear Hard error HI AMPS 1 Two strikes feature If the gearmotor has a second HI AMP occurrence during the countdown period 6 hours after a HI AMP time delay a hard error will occur and the HI AMP and SERVICE LED s will be illuminated Reset button must be pressed to clear this error 2 No current To preve
30. sition Possible causes Corrective actions Legend ON Oorr QONorOFF FLASHING 1 Ice machine is in running 1 Defective compressor 1 Replace compressor condition but not making ice 2 Defective start relay 2 Replace start relay 9 3 Defective start capacitor 3 Replace start capacitor B o g 4 Defective run capacitor 4 Replace run capacitor gt z 5 Defective main contactor 5 Replace main contactor 6 No output from PC board 6 Replace PC board 00000009000 2 The CPU is not flashing 1 Processor has been damaged 1 Replace PC board 8 OJIA lt 6000 oooooovccce 3 Machine in TIME DELAY 1 Ice jamming due to improperly 1 Correct transport tube routing without full bin installed transport tube causing a false shuttle fi x d d 55 2 Shuttle stuck in up position 2 Repair or replace shuttle mechanism 5 lt 5 m 5 3 Damaged or improperly installed 3 Replace or reposition thermostat thermostat open OOO 4 Transport tube backed out of 4 Correct coupling installation coupling 4 Ice machine is not making ice 1 A self flush occurred but could 1 Replace drain solenoid valve Locked in PURGE not drain evaporato
31. t is a registered trademark of Follett Corporation registered in the US POLLEY 801 Church Lane Easton 18040 USA Toll free 877 612 5086 1 610 252 7301 C 00186924R07 Innovative solutions inspired by ice www follettice com 3 12
32. y is turned off Turn water supply on If evaporator Lo water S 2 Toa o ul 83166 e WO HYG 5 zr atz lt lt gt 2 lt lt OJIA deoo ooeoooooee Low water pressure Defective water feed solenoid valve Stuck in closed position No water feed output from PC board 27 was completely empty the reset button may have to be pressed to restart the ice machine machine will eventually start when water reaches normal lo level Replace water feed solenoid valve Replace PC board Order parts online www follettice com 28 Replacement parts Evaporator assembly OMAN OA a o on a OUN O gt 40 Not shown Not shown Not shown Description Tube ice transport molded Shuttle assembly includes gasket and nozzle Switch optical Compression nozzle Elbow water Gasket shuttle Stream divider Auger bolt Washer Retainer auger bolt Kit auger bolt auger bolt washer retainer nut and washer Key Bolts gearmotor mounting 4 Gearmotor 240V includes capacitor Gasket gearmotor Main housing includes 00112946 amp 00116962 Coupling V band O ring Sea
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