OWNER AND SERVICE MANUAL SMOKEMASTER® MODEL X-11Q
Contents
1. and collect the airborne particles Fan Motor Motor driven fan operates at three speeds Elastomeric suspension system eliminates vibration noise Adjustable Exhaust Grille Four louvered exhaust grilles direct the cleaned air in four directions AC 1 Support Bar _ Louver Ass y IHI ae Louver 2 Hi A We s Motor Switch Push Button Fastener 2 required INSTALLATION IMPORTANT UNPACKING 1 Remove the intake grille center grille by turning the quarter turn fasteners Read these instructions carefully A hazardous condition or damage to the product could result if instructions are not followed 2 Take out the prefilter 3 Remove the electronic cells by turning the two retaining turnstile latches then raise the CAUTION cell off the hooks Do not connect the power source until 4 Unplug the power module from the air cleaner after the electronic air cleaner is before attempting to complete removal mounted Electrical shock and Unscrew and remove the power module see equipment damage may result FIGURE 3 Hint Tilt the power module away from the air cleaner to facilitate removal Be sure to turn off the air cleaner prior to service or installation The motor has an 5 Lift the air cleaner out of the box automatic thermal overload so it will stop when it is overheated It will auto PREPARATION matically start after a cooling period The Model X 11Q Air Cleaner is designed2. standard receptacle 2 Make sure there is voltage to the receptacle by using any other electric device 3 Make sure the top access cover is properly in place in order to actuate the interlock 1 If the fan is on and the light is out the problem is with the electronic cell or high voltage power supply 2 To determine which component is faulty Remove the electronic cell and operate the X 11Q If the light does not come on then the high voltage power 1 Check the motor on all three speeds Be certain that the control buttons are pushed in all the way 2 If the light is on and the fan is off The motor will have to be replaced switch supply will have to be replaced 3 If the indicator light does come one the problem is with the electronic cell Check the cell for a Bent collector plates Straighten and space the plates using a needle nose pliers b Check for missing ionizer wires Replace the missing wires c Check for dirty buildup on the collector plates and the insulators Wash the cell thoroughly PARTS LIST NO DESCRIPTION PART Motor Replacement Kit 50 Hz 05360 13 Prefilter 41021 3 Power Module Assembly 60 Hz Heavy Duty Prefilter 41107 6 Interlock Switch 10106 8 Hanger Bracket 20675 a a Ee Quarter Turn Fastener after Dec 06 07279 Wash Kit Includes Wash Container amp 4 Gallons Detergent amp Cell Coat Electronic Cell 38001 Deterg
3. AUTION BE EXTREMELY CAREFUL WHEN WORKING WITH THE X 11Q CELLS AND FILTERS The edges of the cells and filter and the collection plates and ionizing wires of the cell may be sharp When cleaning the cells and filters be sure to wear appropriate protective gear especially goggles and gloves Skin contact with alkaline detergent solution should be avoided See warning label on detergent WASHING THE ELECTRONIC CELLS AND PREFILTER To maintain peak efficiency the electronic cells and prefilter in your electronic air cleaner must be washed regularly with Air Quality Engineering s Detergent Concentrate Washing is necessary to remove dirt particles collected from the air The intake grille may be removed from the machine for periodic washing A wash kit is available from Air Quality Engineering 1 Fill wash tub with cell cleaning detergent p n 45008 and hot water per detergent manufacturer s instructions 2 Immerse cells in the cleaner solution and remove immediately 3 Set cells aside for five minutes to allow the cleaner to penetrate 4 Thoroughly rinse cells with very hot water Make certain no residue remains 5 Inspect collector plates for cleanliness Repeat wash procedure if necessary 6 Using AQE Cell Coat p n 45023 will allow better release of contaminant when washing 7 Check the electronic cells for broken wires and bent collector plates The cells may be installed in the air cleaner and energized The in
4. MOTOR REPLACEMENT PROCEDURE 1 Disconnect the power at the fuse or circuit breaker 2 Open the intake grille Remove the cells to provide access to the motor 3 Remove the fan blade from the motor 4 Disconnect the fan motor leads at the plastic connector near the fan motor 5 Remove the four nuts holding the motor to the unit to remove the motor 6 Install the new motor connect the electrical lines and replace the fan cells prefilter and grille 7 Connect the power and check the new motor operation FIGURE 8 POWER SUPPLY REPLACEMENT PROCEDURE 1 Disconnect the power at the fuse or circuit breaker 2 Open the intake grille and remove the cells 3 Disconnect the three wire power input plug and the six wire motor control plug from the power module 4 Remove the two sheet metal screws holding the power module to the cabinet and allow the power module to swing forward and drop down 5 With the power module on a workbench remove the back cover from the power module by removing eight sheet metal screws 6 Disconnect the dark gray P4 and the pink P3 high voltage wires from the power supply and unplug the plastic connector 7 Cut the wire ties holding the power supply wire harness to the power module 8 Remove the four nuts and washers holding the power supply in place and remove the power supply 9 Mount the new power supply in place reconnect the high voltage wires and reconnect the plastic conn
5. OWNER AND SERVICE MANUAL CAUTION SHARP EDGES WEAR GLOVES FOR INSTALLATION SMOKEMASTER MODEL X 11Q SELF CONTAINED ELECTRONIC AIR CLEANER Mail Air Quality Engineering Phone 1 800 328 0787 7140 Northland Drive N 763 531 9823 Brooklyn Park MN 55428 Fax 763 531 9900 USA e mail info air quality eng com web www air quality eng com 2007 Air Quality Engineering Inc copyrights this manual with all rights reserved Under the copyright laws this manual may not be reproduced in any form in whole or in part without the prior written consent of Air Quality Engineering Inc All statements technical information and recommendations in this manual or related documents are believed reliable but the accuracy and completeness thereof are not guaranteed or warranted and they are not intended to be nor should they be understood to be representation or warranties concerning the products described Specifications are subject to change without notice TABLE OF CONTENTS PRINCIPLES OF OPERATION 2 INTRODUCTION 3 SPECIFICATIONS 3 SAFETY PRECAUTIONS 4 COMPONENTS 4 INSTALLATION 5 ELECTRICAL INSTALLATION 6 CHECKOUT 7 OPERATING INSTRUCTIONS 8 MAINTENANCE 8 SERVICE 9 ELECTRICAL SCHEMATIC 10 ELECTRICAL TROUBLESHOOTING 11 PARTS LIST 12 WARRANTY 13 PRINCIPLES OF OPERATION HOW YOUR ELECTRONIC AIR CLEANER WORKS Charging Collecting A process called Electrostatic Precipitation aoe Section traps airbor
6. dicator light may remain off during the normal two hour drying time However if annoying arcing occurs during this period the cell may be removed to dry OTTELEE FIGURE 7 8 CELL CLEANER IS REUSABLE SAVE FOR REPEATED USE Replace cleaning solution when cells are no longer being effectively cleaned 9 Remove lint from prefilter with vacuum cleaner or wash with mild detergent solution SERVICE WARNING The following instructions are intended for qualified service personnel only Dangerous line voltage circuits are exposed during this procedure Disconnect the power at the fuse before servicing the unit MOTOR MAINTENANCE PROCEDURE The manufacturer of the motor used in the X 11Q recommends oiling the motor at least once a year The following procedure can be followed 1 De energize the unit Remove the prefilter and cells from the cabinet 3 Remove the fan blade from the motor shaft 4 Unscrew the four screws holding the motor mounting plate and lower the motor THE WIRING NEED NOT BE DISCONNECTED 5 There are two oil holes on the motor a Near the motor shaft b On the end opposite the motor shaft near the bearing plate Five drops of SAE 20 weight non detergent oil or electric oil in each hole is adequate Wipe off the excess oil that misses or runs out of the oil holes Replace the motor fan blade cells and prefilters in the unit Re energize the unit and check it out to ensure proper operation
7. ector 10 Use wire ties and re tie the wires in place 11 Replace the back cover of the power module 12 Reinstall the power module in the air cleaner and reconnect the two plastic plugs to the power module 13 Replace the electronic cells and close the intake grille 14 Reconnect the power Push the test button and check to be sure that the unit is operating properly to ground possibly with visible arcing or sparking This condition or any other short in the ionizing section of the cell will cause the indicator light to go out Broken wires must be replaced for the air cleaner to function effectively without arcing Remove all parts of the broken wire If necessary the cell may be temporarily used with one wire missing 1 Use care to avoid damage to the spring a AA FIGURE 9 INSTALL NEW IONIZING WIRES connector or other parts of the cell during the installation IONIZING WIRE REPLACEMENT 2 Hook one end of the ionizing wire over the The ionizing wires in the charging section of the spring connector at one end of the cell electronic cell may break or become damaged 3 Hold the opposite eyelet with a needle nose Inspect the cell from the upstream side after pliers and stretch the wire the length of the washing to make sure that none of the wires are cell Depress the opposite spring connector broken or out of position During operation a and hook the eyelet over it broken or deformed wire generally causes a
8. efrigerating and Air Conditioning Engineers Inc Telephone 404 636 8400 notes that these recommended outdoor air quantities may be reduced by the use of clean recirculated air if the IAQ Procedure 6 2 is used Appendix E of ASHRAE 62 89 includes recommendations for the use of clean recirculated air However in most cases adequate control of carbon dioxide generally requires a minimum clean outdoor air quantity of no less than 15 cubic feet of air per minute per person Additional ventilation may be required for toxic contaminants In any event the air cleaner must be used only in areas that are ventilated for human occupancy in order to dissipate any incidental generation of ozone SPECIFICATIONS DIMENSIONS 48 x 24 x 13 5 8 1218 mm x 609 mm x 436 mm WEIGHT 101 Lbs 46 Kg shipping 83 Lbs 38 Kg installed including electronic cells Each cell weighs 9 2 Lbs 4 3 Kg ELECTRICAL RATINGS Voltage and Frequency 120V 60 Hz 220 240V 50 Hz CURRENT AND POWER CONSUMPTION FAN SPEED High 185 18 185 29 Med 140 15 155 7 Low 120 13 605 6 AMBIENT TEMPERATURE RATING Shipping and Storage 40 F to 150 F 40 C to 66 C Efficiencies when tested at 1000 cfm Size Range Efficiency 0 7 1 0 96 0 2 2 3 0 98 2 4 0 5 5 99 1 7 0 10 0 99 8 EFFICIENCY Up to 99 8 efficiency is delivered as measured according to the American Society o
9. ent Concentrate 45008 Cell Coat 45023 12 CERTIFICATE OF WARRANTY ONE YEAR LIMITED WARRANTY Air Quality Engineering Inc warrants to the original purchaser subject to the conditions below that should the product covered by this warranty product fail to perform by reason of improper workmanship or material Air Quality Engineering Inc AQE will during the period of one 1 year from the date of original purchase either i replace the Product or ii provide all necessary parts to repair the Product without charge The decision to replace the Product or the necessary parts shall rest solely with AQE This one year limited warranty does not apply to main filter elements Air Quality Engineering Inc will replace without charge the main filter elements during the period of thirty 30 days from the date of original purchase if the main filter elements fail to perform by reason of improper workmanship or material This warranty is valid only under the following conditions CONDITIONS 1 AUTHORIZATION Purchaser will contact Air Quality Engineering Inc 800 328 0787 for authorization returned goods authorization number RGA and shipping address AQE will direct purchaser to either return the necessary parts or the Product at AQE s option 2 PROPER DELIVERY The shipping freight prepaid or delivery of the parts or the Product to Air Quality Engineering Inc in either its original carton or in a carton assuring sim
10. f Heating Refrigerating and Air Conditioning Engineers ASHRAE Standard 52 2 MODEL X 11 Low Medium High 1100 51 dB A 59 dB A 69 dB A SAFETY PRECAUTIONS Do not disassemble or modify Fire and or electrical shock may occur as a result For repair contact your dealer or Air Quality Engineering Do not damage power cord or use unit with a damaged power cord Fire electrical shock and or damage may occur as a result Use the appropriate AC voltage 120V or 220V power source Do not allow the unit to intake flammable gases Do not use where there is accumulation of such flammable gases Explosion and or fire may occur Do not use with prefilter or main filter removed Malfunction may occur as a result COMPONENTS COMPONENTS OF THE X 11Q ELECTRONIC AIR CLEANER Cabinet A sturdy corrosion resistant steel cabinet requires only a 13 9 16 344 mm space above the drop ceiling for installation Mounting System Specially designed support bars simplify installation Intake Grille Attractive intake grille conveniently swings down with a one inch removable metal mesh prefilter Gri lleHinge Clip A yv VK Contact Board Se Ass y Power Module gt Ass y Inert f Switch eed Light f Button Electronic Cells Prefilter Power Module Removable power module contains all electronic circuitry for easy service Electronic Cells Two electronic cells charge
11. he unit 5 Turn the electrical power back on 6 Make sure the fan runs on all three speed settings The system light should be on when the fan is running 7 Press the test button An audible snap indicates the collection section of the cell is functioning 8 Opening the intake grille stops the fan and turns out the system light 9 Clean up surfaces of the air cleaner and the installation area NOTE If the X 11Q does not appear to work right refer to the Electrical Troubleshooting section OPERATING INSTRUCTIONS FIGURE 6 SAFETY INTERLOCK SYSTEM In order for all air cleaner functions to receive operating power the grille must be securely in position This actuates the safety interlock switch The air cleaner will not function without the grille in place FAN SWITCH Your electronic air cleaner has an Off Low Med Hi switch The electronic collection system and built in fan are designed to run simultaneously Turn off the air cleaner before opening the access door to remove the electronic cells for cleaning SYSTEM LIGHT Your electronic air cleaner is equipped to tell you simply and quickly that it is working properly The amber system light tells you at a glance the status of the power supply The system light should be on when the unit is on TEST BUTTON Pushing the white button labeled push to test generates a snapping noise that indicates proper function of the collector system MAINTENANCE C
12. ied service personnel only Dangerous line voltage circuits are exposed during this procedure Disconnect power at the fuse before servicing unit MOUNTING 1 Attach four 12 gauge galvanized steel support wires to the true ceiling at the location shown in FIGURE 3 Twist each wire at least four times to provide safe support for the air cleaner The free end of each wire should extend six inches or more below the bottom of the T bars 2 At the end of each opening set a support bar across the T bars The J shaped portion of the support bars should be oriented so the hook side of the J is toward the opening not toward the adjacent T bars See FIGURE 3 3 Using an electric drill with a 1 8 3 17 mm drill bit drill through the holes in the stepped portion of the support bars and through the T bars Attach the support bars to the T bars with four 8 sheet metal screws provided Hook the turnbuckles to the support bars and then secure the support wires to the eyes of the turnbuckles see Fig 5 Twist the wire at least four times Adjust the turnbuckles until the support bars are securely suspended by the support wires Do not over tighten the turnbuckles to avoid lifting or buckling the T bar framework Lift the air cleaner body into the opening and let the body drop into the J shaped portion of the support bars Fasten the air cleaner body to the support bars using four 8 self tapping screws and flat
13. ilar protection of the Product with returned goods number RGA clearly displayed on the outside of the carton 3 UNAUTHORIZED REPAIR A showing by the original purchaser that the Product has not been altered repaired or serviced by anyone other than an authorized service technician using genuine AQE parts 4 UNAUTHORIZED PARTS A showing by the original purchaser that the Product has had only genuine Air Quality Engineering Inc parts and filters used in its operation and maintenance 5 SERIAL NUMBER INTACT A showing by the original purchaser that the Serial Number has not been altered or removed 6 MISUSE A showing by the original purchaser that the Product has not been involved in an accident freight damaged misused abused or operated contrary to the instructions contained in the Owner s Manual Air Quality Engineering Inc s sole responsibility shall be to repair or replace the Product within the terms stated above AQE shall not be liable for any consequential damages resulting from and breach of warranty express or implied applicable to the Product Some states do not allow the exclusion or limitation of consequential damages so this limitation may not apply to you THIS WARRANTY IS IN LIEU OF ALL OTHER WARRANTIES EXPRESS OR IMPLIED INCLUDING THE WARRANTIES OF MERCHANTIBILITY AND FITNESS FOR A PARTICULAR PURPOSE Some states do not allow limitations on how long an implied warranty lasts so the above limitation may not a
14. ne contaminants The fan draws s particulate laden air successively through the prefilter the cell ionizing section and the cell Dirty collector section The ionizing section imparts Air lt 5 Ye an electrical charge to the individual particles p that are then drawn by electrostatic forces to the oppositely charged collector plates Cleaned air is then discharged back into the room FIGURE 1 The electronic cells must be washed periodically to maintain efficient performance INTRODUCTION Your Smokemaster X 11Q Electronic Air Cleaner is an advanced self contained electronic air cleaner The Model X 11Q is an efficient indoor pollution fighter while reducing costly energy consumption It is designed to be installed in the space of a 2 x 4 drop ceiling panel Typical installations include conference rooms lounges offices lunchrooms etc Because it provides its own air circulation the X 11Q may be used in almost any application requiring the removal of airborne particulate contamination from an enclosed space WARNING The X 11Q Electronic Air Cleaner is not explosion proof It must not be installed where there is danger of vapor gas or dust explosion Recommended quantities of clean outdoor ventilation air for various applications are described in Table 2 of the ASHRAE Standard 62 89 Ventilation for Acceptable Indoor Air Quality ASHRAE American Society of Heating R
15. ng wiring system If the building does not have conduit it will have a green or bare grounding conductor for connection to the air cleaner green wire DO NOT connect the grounding wire from the air cleaner to the white wire of the building The air cleaner frame must be electrically connected to the frame of the building or the electrical conduit system Input electrical power should be run through flexible conduit as recommended by the National Electrical Code or your local authority EXHAUST GRILLE ORIENTATION AND INSTALLATION Each of the four louvered exhaust grilles can be oriented individually to provide an optimum airflow pattern Simply unscrew the louvered grilles from the grille bars rotate to any of three directions and reattach grilles to bars Screw exhaust grille assemblies to air cleaner See FIGURE 5 Orienting a louvered grille to blow air back toward the intake grille fourth direction is not recommended since good circulation of cleaned air in the room is defeated CHECKOUT 1 Make sure the X 11Q is securely fastened to the true ceiling 2 Replace the power module and reconnect the electronic plugs 3 Check to make sure the electronic cells are oriented for correct airflow arrows on side of cell should point up The contact board on the cell should align with the contact board on the power module 4 Make sure the intake grille opens easily and the electronic cells and the prefilter are secure in t
16. pply to you This warranty gives you specific legal rights and you may also have other rights that vary from state to state AIR QUALITY ENGINEERING INC TOLL FREE 1 800 328 0787 7140 NORTHLAND DRIVE NORTH TELEPHONE 763 531 9823 MINNEAPOLIS MINNESOTA 55428 1520 FAX 763 531 9900 MANUFACTURER amp WORLDWIDE DISTRIBUTOR OF SMOKEMASTER AIR CLEANING SYSTEMS PN 51414 Rev C Printed in the USA
17. short ELECTRICAL SCHEMATIC X 11Q ELECTRONIC AIR CLEANER Hr FANswicH POWER MODULE BROWN lt lt BROWN HIGH VOLTAGE POWER SUPPLY e 3 PIN PLUG wi 4 PIN PLUG AN N moror CAPACITOR BROWN GREEN COLLECTOR IONIZER INPUT 120V 3 6A 60HZ OUTPUT 2 1 mA at8150 VDC 10 ELECTRICAL TROUBLESHOOTING WARNING The following instructions are intended for qualified service personnel only Dangerous line voltage circuits are exposed during this procedure Disconnect the power before servicing the unit Check circuit fuse or breaker Correct if fuse is blown or breaker is tripped Be sure the electronic cells are in place the intake grille is closed and the unit is turned on ARCING From time to time you may hear a snapping noise coming from the electronic air cleaner This arcing occurs when the air cleaner collects an unusually large particle or when the cells are wet extra ordinarily dirty or damaged If an unusual amount of arcing persists check first to determine if the electronic cells need washing Look also for any sign of bent collector plates or broken ionizer wires If arcing still occurs when the cell is clean and dry consult your Air Quality Engineering Inc representative or dealer for repair PROBLEM 1 PROBLEM 2 PROBLEM 3 FAN OFF FAN ON FAN OFF LAMP OFF LAMP OFF LAMP ON 1 Make sure the supply cord is plugged into a
18. to be installed within a T bar drop ceiling Remove tiles Avoid electrical shock by being careful from the ceiling to open an area 23 583 76 mm x when the air cleaner is turned on for an 47 1192 89 mm one 2 61 m x 4 1 22 m electrical check Also be careful when ceiling tile to accommodate the air cleaner The working near the air cleaner s moving area between the drop ceiling and the true ceiling parts must be free of obstructions such as pipes ducts etc There must be at least 14 355 33 mm Wear gloves when installing the air between the bottom of the T bar and the true cleaner to protect your hands from cuts ceiling Make sure the air cleaner will be oriented for good air circulation The exhaust grilles can be disassembled and reassembled to provide EQUIPMENT NEEDED alternate air patterns Philips screwdriver Wire cutters Pliers Knife Hacksaw Electric drill with 1 8 3 17 mm bit Wire pliers 1 1 Four 6 36 mm turnbuckles Support Twelve gauge galvanized steel wire ee E Twelve or fourteen gauge electrical wire and conduit og aA e Junction box fittings as needed Z i ITEMS SUPPLIED AS LOOSE PARTS Turnbuckles AS e Two support bars 2 Ln Six 8 self tapping sheet metal screws _ N bi Four flat washers Zan Two wire connectors Four vinyl extrusions 48 24 Support Bar FIGURE 3 WARNING The following instructions are intended for qualif
19. washers The screws are installed through slots in the ends of the air cleaner into support bars Adjust the location of the air cleaner relative to the support bars via slots prior to tightening of the screws Install U shaped vinyl extrusions around the perimeter of the air cleaner Vinyl extrusions slip over the lip of the T bar and trim out the air cleaner in the event of uneven gaps ELECTRICAL INSTALLATION CAUTION Only persons qualified to install electrical wiring should attempt this procedure All wiring must comply with applicable codes and ordinances 1 Locate an unswitched 120V 60 Hz or 220V 50 Hz power circuit with a junction box near the air cleaner location 2 Check the circuit breaker or fuse for that circuit and determine whether it is rated 15 Amps or 20 Amps as marked on the device The required copper wire size will be AWG 14 for 15 ampere circuits AWG 12 for 20 ampere circuits 3 CAUTION Turn off the building circuit at the fuse or circuit breaker before proceeding 4 Connect the black and white wires from the pigtails in the air cleaner junction box to the corresponding colors in the supply circuit FIGURE 4 BLACK BLACK FROM POWER MODULE POWER MODULE a WHITE FROM WHITE FIGURE 4 Four Grilles Rotate For Custom Clean Air Pattern FIGURE 5 5 Connect a green wire from the grounding terminal in the air cleaner junction box to the grounded conduit of the buildi
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