HK Porter
Contents
1. Hook the open end of the closing spring P8658FH into the holes in the handle P8606FH or P8606TN Make sure the closed loops are against the side plates P8621FS 19 Insert bolt P8634FS through the closed loop on one of the springs P8658FH and insert through the 1 4 hole in the side plate P8621FS At the same time assemble the snubber P8654FS and slide the bolt through the snubber 20 Assemble the other spring P8658FH onto the bolt and secure with nut 21 Tighten the nut approximately one thread beyond the end of the bolt 22 FH FSK CK and CS models Using a hook type tool insert the tool through the access hole in the end of the handle grip Secure the spring P8678FS and pull it towards the opening rotating slightly to allow the spring to clear the pin Hook the chain spring over the pin See Illustration 10 Illustration 10 22a TN model Hook the chain spring P8678FS and pull the spring to near bottom of the handle and attach the spring extension P8679TN to the chain at one end and the handle pin at the other end 23 Assemble snubber P8654FS and bolt P8635FS to the handle Assemble nut T3171 and tighten so as not to bind the assembly See Illustration 11 Illustration 11 24 FH FSK CK and CS models Check operation of the tool by opening and closing 24a TN model Check operation of the tool by opening and closing If operation is satisfactory assemble a new grip P02. and snubber P8654FS 9 Remove the cutterhead from the handles using 9 16 wrenches mportant Note the difference in length between the two sets of bolts 10 Remove the right handle assembly with the chain and spring still attached from the left handle 11 Remove the nut P2666K from the sprocket pivot bolt P8692FS using a 9 16 wrench 12 Remove the sprocket pivot bolt P8692FS 13 Remove the two side plates P8621FS sprocket P8624FS bushing P8642FS detent pawl P8637FS and spring P8677FS 14 Remove the two crank plate bushings P8646FS 15 Clean all parts thoroughly with solvent Assembly 1 Assemble the pivot bolt P8692FS to one of the side plates P8621FS Match the flat on the bolt with the flat in the plate hole Lay this assembly on the bench with the bolt head down and the notched edge of the plate nearest to you See Illustration 1 Illustration 1 2 Apply a light film of grease to the shank of the pivot bolt 3 Slide the sprocket P8624FS onto the pivot bolt 4 Apply grease to the detent spacer bushing P8642FS and slide into the detent pawl Place the detent spring P8677FS onto the pin making sure the spring ends have not been bent out of shape The cross arm of the spring goes under the flat side of the narrow shaped point of the detent pawl See Illustration 2 Illustration 2 o Assemble one end of the detent spacer bushing P8642FS into the hole on the sid
3. 75050 Tel 972 641 9563 Fax 972 641 9674 Detroit MI Cooper Tools Sales amp Service Center 2630 Superior Court Auburn Hills MI 48326 Tel 248 391 3700 Fax 248 391 7824 Houston TX Cooper Tools Sales amp Service Center 6550 West Sam Houston Parkway North Suite 200 Houston TX 77041 Tel 713 849 2364 Fax 713 849 2047 7076 01 1 am Kero P O Box 1410 Lexington SC 29071 1410 USA Phone 800 845 5629 803 359 1200 Fax 803 359 0822 07010 01 1 am Fee 2630 Superior Court Auburn Hills MI 48326 Phone 248 391 3700 888 332 6061 Fax 248 391 7824 Cooper Tools 1000 Lufkin Road Apex NC 27539 Phone 919 387 0099 Fax 919 387 2614 www coopertools com Lexington SC Cooper Tools 670 Industrial Drive Lexington SC 29072 Tel 800 845 5629 Tel 803 359 1200 Fax 803 358 7681 Los Angeles CA Cooper Tools Sales amp Service Center 15503 Blackburn Ave Norwalk CA 90650 Tel 562 926 0810 Fax 562 802 1718 Seattle WA Cooper Tools Sales amp Service Center 2865 152nd Ave N E Redmond WA 98052 Tel 425 497 0476 Fax 425 497 0496 To To 01 1 am Kero 5925 McLaughlin Road Mississauga Ontario Canada L5R 1B8 Phone 905 501 4785 Fax 905 501 4786 67976 01 1 am Kero de M xico S A de C V Libramiento La Joya No 1 Bodega No 2 Esq Polit cnico Barrio San Jos Cuautitl n Edo de M xico C P 54870 Phone 52 55 5899 9510 Fax 452 55 5870 50
4. 12 York PA Cooper Tools Sales amp Service Center 3990 East Market Street York PA 17402 Tel 717 755 2933 Fax 717 757 5063 Canada Cooper Tools Sales amp Service Center 5925 McLaughlin Road Mississauga Ont L5R 1B8 Canada Tel 905 501 4785 Fax 905 501 4786 Cooper Tools Industrial Ltda Av Liberdade 4055 Zona Industrial Iporanga 18087 170 Sorocaba SP Brazil Tel 55 15 3238 3929 Fax 55 15 228 3260 Cooper Power Tools SAS Zone industrielle B P 28 77831 Ozoir la Ferri re Cedex France Telephone 33 1 6443 2200 T l fax 33 1 6440 1717 CHT08 11761 Printed in USA 09 2009 P18690 Copyright 2009 Cooper Industries Westhausen EMEA Cooper Power Tools GmbH amp Co OHG Postfach 30 D 73461 Westhausen Germany Phone 49 0 73 63 81 0 Fax 49 0 73 63 81 222 HTWE sales cooperindustries com Coventry UK Cooper Power Tools GmbH amp Co OHG Unit G Quinn Close Seven Stars Industrial Estate Whitlet Coventry CV3 4LH UK Phone 44 2476 3089 60 Fax 44 2476 3089 69 Cooper Power Tools GmbH amp Co OHG Postfach 30 D 73461 Westhausen Germany Phone 49 0 73 63 81 0 Fax 49 0 73 63 81 222 HTWE sales cooperindustries com Cooper China Co Ltd 955 Sheng Li Road Heqing Pudong Shanghai China 201201 Tel 86 21 28994176 86 21 28994177 Fax 86 21 51118446 www coopertools com COOPER Tools Specifications subject to change without
5. 380M onto handle Page 4 H K Porter 8690 Series Disassembly and Assembly Note In the event the handle grip P8681FH was removed and a new handle grip P8680CK with an access hole in the bottom is being installed perform the following procedure to install the new handle grip a Mix a mild solution of liquid dishwashing soap and water in a small cup A mild rubber or plastic lubricant may be used as an alternative However it must be one that evaporates dries completely to avoid handle grip slippage prior to use of the tool b Place a mat or similar protective devise on the floor to prevent damage to the tool or floor Place the tool vertically head end down onto the mat with the handle straight up Thoroughly wet the exterior of the metal handle where the grip will be installed with the soapy solution or lubricant Thoroughly wet the inside of the handle grip as well with the same solution Quickly slide the handle grip on as far as you can push by hand Using a soft faced rubber mallet continue installing the handle grip until it bottoms out on the handle CAUTION Use care not to damage the handle grip with the mallet during assembly c Make certain the handle grip is fully assembled onto the handle Allow the tool assembly to dry prior to use to avoid slippage A clamp is not required to secure the handle grip to the handle Page 5 P18690 09 28 2009 P18690 09 28 2009 H K Porter 8690 series
6. Handle Assembly lt a QY NCC LC o_o NO e oO Page 6 H K Porter P18690 8690 series Handle Assembly maand Illustration A 8690 Series Ratchet Type Cutters Handle Assembly Model Number 8690CK 8690CS 8690FH 8690FSK 8690TN Ref Qty Overall Length 28 29 75 29 25 27 5 36 711 mm 756 mm 743 mm 699 mm 914 mm Part Number P8681FH P8681FH P8681FH P8681FH Illustration G Handle Grip P8680CK P8680CK P8680CK P8680CK illustration G Handle Grip P2666K P2666K P2666K P2666K P2666K Nut 8690CK Qty 2 Description 4 2 P0135SK PO135SK PO135CK PO135SK Bolt HexHead P8719CS P8719CS 6 2 P862FS P8628FS P8628FS P8634FS 8 1 P8635FS P8635FS P8635FS P8635FS P8635FS Bot o 2 Pe644FS P8644FS 10 2 P8645FS P8645FS P8645FS P8645FS IT 1 passers loe P8652FS P8652FS P8652FS P8658FS P8653FS P8658TN P8661FH Pe661FH P6661FH P8661FH P8661TN Handle Assembly ngudes18 39 _ 8606FH Handie Lef PS621FS Side Plate 2 P8624FS P8624FS P8624FS P8624FS P8624FS Sprocket P8636FS aw P8637FS P8637FS P8637FS P8637FS P8637FS awl P8641FH n P8642FS ushing P8644FS P8644FS P8644FS P8644FS P8644FS pacer P8646FS ushing P8674FS P8674FS P8674FS P8674FS P8674FS P8677FS P8677FS P8677FS P8677FS P8677FS pring P8683FH Retai
7. Service Manual P18690 09 28 2009 8690FH 8690FSK 8690CK 8690CS 8690TN H K Porter 8690 Series Ratchet Type Cutters COOPER Tools For additional product information visit our website at http www coopertools com P18690 09 28 2009 H K Porter 8690 Series Disassembly and Assembly The following disassembly and assembly procedures apply to all models except where noted Disassembly 1 Secure the tool in a vise by the right handle handle without the ratchet with the left handle parallel to the floor and the head pointing away from you 2 TN model Cut the rubber handle grip PO380M from the handle Be careful not to damage the plastic sleeve 3 FH FSK CK and CS models In the end of the left handle the ratcheting handle insert a hook type tool through the access hole in the end of the handle grip hook the spring pull the spring slightly towards you twist 90 degrees and unhook the spring P8678FS from the pin Note removal of the handle grip is no longer required as a result of the added access hole to the new grip 3a TN model Unhook the spring extension P8679TN from the pin on the ratchet handle using a hook type tool 4 Loosen nut T3171 from bolt P8635FS using 7 16 wrenches 5 Remove the bolt and snubber P8654FS 6 Remove the tool from the vise 7 Unhook the two closing springs P8658FH 8 Remove the closing spring bolt P8634FS nut T3171
8. This assembly must pivot freely 12 With a small hook tool reach up from the bottom of the assembly between the plates and hook the ends of the detent spring into their respective holes See Illustration 7 Make sure the spring loops are not caught between the pin and side plate 13 Remove the 1 8 pin from under the pawl and engage the drive pawl with the sprocket P8624FS 14 Remove the handle from the vise 15 Hook the longer loop on the chain spring P8678FS onto the free end of the chain P8653FS Lay the left and right handles on the bench with the drive pawl on the left handle and the chain on the right handle facing each other Feed the spring on the chain over the sprocket and into the left handle See Illustration 8 Page 3 P18690 09 28 2009 H K Porter 8690 Series Disassembly and Assembly Illustration 8 Ye hf Fe NA A di Ee Vj BH 3 1 Kod 16 With the handles remaining in this position assemble the cutting head to the left handle The thicker washer P8645FS goes on the bottom between the handle and the jaw The thinner washer P8644FS goes on top See Illustration 9 Use the longer bolt P8628FS and nut P2666K and tighten securely Illustration 9 nd A emm ed 4 e PUN T PE EK TT DL D RE m t MR a e 17 Assemble the other side of the head to the right handle using bolts P0135SK and nut P2666K Tighten securely 18
9. e plate P8621FS and engage the rounded end of the pawl with the sprocket P8624FS See Illustration 3 Illustration 3 Page 2 H K Porter P18690 09 28 2009 8690 Series Disassembly and Assembly 6 Match up the second side plate P8621FS with the first and place it over the detent spacer and pivot bolt Do not insert the spring ends into the plates at this point See Illustration 4 Illustration 4 7 Hold the left handle P8606FH or P8606TN in a vise with the drive pawl facing up and the handle pointing to your left Pull the drive pawl up moving counter clockwise and insert a 1 8 rod or nail through the small holes in the plates near the drive pawl to hold it in a horizontal position See Illustration 5 Illustration 5 8 Place a small amount of grease on each of the two crank plate bushings P8646FS at the shoulder and insert them into the pivot bolt hole with the shoulders on the inside The grease will hold them in position 9 Hold the side plate assembly firmly with the notched edges of the plate facing down While holding tightly between your fingers remove the pivot bolt 10 Carefully insert the plate assembly into the left handle between the bushings P8646FS Align the pivot bolt holes and slide the pivot bolt into position from the far side of the handle See Illustration 6 Illustration 6 11 Assemble spacer P8644FS and nut P2666K to the pivot bolt and tighten up snug Note
10. ner P8685FH P8685FH P8685FH P8685FH P8685FH in P8692FS on ut P2666K ut EN Illustration B Illustration C Illustration D Illustration E Illustration F Cutter Head Assembly UJ C5 CO CO WT WT NOT MI MIT DI DDI DI DI DD GEEEEEEEREEEERE Z Z wl va E Page 7 P18690 H K Porter GEE 8690 series Cutterheads 8613CK Cutterhead Illustration B 8613CK Cutterhead Ref aty PartNo Description e 2 PSMSCK Spacer amp 2 POSSCK Bo Illustration C 8613CS Cutterhead Rar ay PartNo Description 2 2 2 3 2 P877905 Spring Washer P8992CN Pivot Bolt P8993CN Pivot Bolt Nut Illustration D 8613FH Cutterhead Ref aty PartNo Description 2 12 renn Bede 3 2 PBH Bot t P8850FH Fe 1 P26e36 PoBotNu Page 8 H K Porter P18690 8690 series Cutterheads amp TN Handle AE 8613FSK Cutterhead Illustration E 8613FSK Cutterhead 6 1 PSeSOFSK KeeperAssemby Illustration F 8613TN Cutterhead Illustration G Model 8690TN Handle Ror ay PartNo Description Page 9 Sales amp Service Centers Note All locations may not service all products Please contact the nearest Sales amp Service Center for the appropriate facility to handle your service requirements Dallas TX Cooper Tools Sales amp Service Center 1470 Post amp Paddock Grand Prairie TX
11. notice H K Porter is a valuable trademark of Cooper Industries in the U S and other countries You are not permitted to use the Cooper Trademarks without prior written consent of Cooper Industries
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